DAIKIN SUT 10D80L21-10-F, SUT 16D80L21-10-F Hydraulic Unit 操作说明书

PIM-00004△1 [Operation Manual]

Hybrid Hydraulic System

[Super Unit]

SUT10D80L21-10-F

SUT16D80L21-10-F

Operation Manual

1/61

DAIKIN INDUSTRIES, LTD.

Oil Hydraulics Division

PIM-00004△1 [Operation Manual] 2/61

<Safety Precautions>

Before using this product

Give consideration to make users thoroughly understand the contents of this operation manual.

Please incorporate the contents of this operation manual in operation manuals for your machine using this product.

To ensure proper operation of this unit, be sure to read this operation manual and all other attached documents carefully, to have a thorough understanding of the equipment, safety information and all other precautions before installation, operation and maintenance/inspection of this unit.

Be sure to keep this operation manual, attached documents and delivery specifications in place, so that you can read them whenever required.

For detailed explanation of the unit, all figures and photographs included in this manual show the unit without covers or safety shields. To operate this unit, be sure to mount the covers and shields in the specified manner, and observe the operating procedures described in this manual.

The contents of this operation manual are subject to change appropriately for product improvement, specification change or easier operations.

The latest version of this manual is available through DAIKIN Oil Hydraulics Division Internet Service

(DHCnet HomePage) (http:// www.dhcnet.daikin.co.jp:8100/).

This operation manual should be used as a reference that provides safety instructions for DAIKIN

Hydraulic Unit. In addition to this manual, please prepare safety references for your machine to ensure safe operations and maintenance in accordance with various standards and norms.

Conventions of safety instructions in this manual

In this manual, safety instructions are classified into three categories: " DANGER", " WARNING" and

" CAUTION".

DANGER: Improper handling regardless of this indication causes an urgently hazardous condition that may result in death or serious injury.

WARNING: Improper handling regardless of this indication causes a potentially hazardous condition that may result in death or serious injury.

CAUTION: Improper handling regardless of this indication causes a potentially hazardous condition that may result in medium or slight injury, or property damage.

Even an item indicated as "CAUTION" may result in a serious accident depending on the situation. All instructions given in this manual include important information. Be sure to observe all of them.

Safety precautions

General precautions

DANGER

Transportation, installation, piping, wiring, operations, maintenance and inspections must be conducted by qualified personnel.

During the above work, wear protective gear required for safe work (work clothes, safety band, helmet, safety shoes, gloves and so on).

Do not use this unit under conditions other than those specified in the catalog or delivery specifications.

CAUTION

Be sure to conduct daily inspections (described in this manual or attached documents).

Do not apply external force to this unit. (Do not step on, or pound on this unit.) Otherwise, you may suffer from injury, or the unit may be damaged.

DAIKIN INDUSTRIES, LTD.


<Escape Clauses>

DAIKIN shall not be responsible for any damage attributable to a fire, earthquake, third party's action and other accidents, as well as customer's intention, misuse or use under abnormal conditions.

DAIKIN shall not be responsible for any damage incidental to use of this product or impossibility to use this product (loss of business profit, discontinuation of business).

DAIKIN shall not be responsible for any accident or damage attributable to negligence in observing the instructions given in the operation manual or delivery specifications.

DAIKIN shall not be responsible for any damage attributable to malfunction caused by combinations of this unit and external equipment.

<Limitations on Applications>

If a failure or malfunction of this unit may directly threaten human life, or this unit is used for equipment that may cause injury to the human body, such an application must be considered depending on the case.

This unit has been manufactured under strict quality control. However, when it is used for important equipment, the equipment must be provided with a safety device to prevent malfunction of this unit from resulting in serious accident or damage.



Contents

[1. Introduction] ......................................................................................................................................... 5

[2. Features and Structure] ......................................................................................................................... 5

[3. Description on Model Identification Code] .......................................................................................... 7

[4. Specifications and Operating Conditions] ............................................................................................ 8

[5. Precautions for Use] ............................................................................................................................. 9

[7. Hydraulic Circuit]............................................................................................................................... 11

Hydraulic circuit diagram······················································································································ 11

Components ··········································································································································· 11

Piping····················································································································································· 12

[8. Precautions for Operation, Transportation and Installation]............................................................... 13

Precautions for operation······················································································································· 13

Precautions for transportation················································································································ 13

Precautions for installation ···················································································································· 14

[9. Preparations for Operation] ................................................................................................................ 16

Filling hydraulic oil ······························································································································· 16

Electric wiring ······································································································································· 17

I/O signal cable specifications ··············································································································· 24

[10. Test Run] ............................................................................................................................................ 29

[11. Operation Panel Operating Procedure] ............................................................................................... 30

Outline of functions ······························································································································· 30

Description on individual modes ··········································································································· 30

Shift between individual modes············································································································· 30

Operating procedure for each mode······································································································· 31 a) Monitor mode.................................................................................................................................... 31 b) Setting mode ..................................................................................................................................... 33

Alarm code display list ·························································································································· 40

[12.Maintenance]........................................................................................................................................... 44

[Attachment: High-pressure Safety Valve Adjustment Procedure] ............................................................... 52



[1. Introduction]

Thank you for selecting IPM Motor Drive Hydraulic Unit <Super Unit>.

Using the oil hydraulic technology and energy-saving IPM motor drive system that DAIKIN originally developed, the IPM Motor Drive Hydraulic Unit <Super Unit> provides overwhelmingly excellent energy conservation performance and advanced functions.

Before using the SUT Series <Super Unit>, please read this manual thoroughly, and handle and maintain this unit properly, so that this unit can retain excellent performance for a long period.

The components of this unit may be modified for the purpose of quality/performance improvement or other reasons. In such a case, some parts of this product may be different from those described in this manual.

[2. Features and Structure]

(1) Energy conservation

Since the motor unit uses the highly efficient IPM motor drive system that DAIKIN originally developed, the Super Unit provides extremely high energy efficiency.

The Super Unit uses the autonomously-switching dual pump system that enables autonomous control of combination mode/single mode switching according to load pressure by using the dual fixed-capacity pumps (small-capacity and large-capacity pumps) and the switching valve.

When a large flow rate is required, the dual fixed-capacity pumps (small-capacity and high-capacity pumps) are operated together at a high rpm. When a large flow rate is not required (during a pressure holding period), only the small-capacity pump is operated at a low rpm. Thus, the Super Unit can remarkably reduce energy consumption.

Combination mode/single mode switching solenoid valve drive

Discharge

Flow controller

Check valve with orifice

Flow rate qL

Combination of large-capacity and small-capacity pumps

Relief valve for high-pressure pump

Controller

PL

16 patterns of pressure and flow rate settings can be specified.

Rotating position

Relief valve for low-pressure pump

Pressure sensor

M

IPM motor

Low-pressure large-capacity pump

High-pressure small-capacity pump

Suction Drain qH

Single operation of high-pressure

PH

0

Pressure



(2) Multi-stage speed control/Multi-stage pressure control, and shockless control functions

The Super Unit enables multi-stage pressure control/flow rate control by selecting 16 patterns of P-Q characteristics that have been registered in the controller from the master machine (via a contact input).

The Super Unit enables shockless control by setting or adjusting the rising/falling time during changeover of P-Q characteristics.

Since the conventional valve-controlled functions are controlled with the pumps, the Super Unit can simplify the system configuration and reduce the cost for switching between high-speed and low-speed operations and multi-stage pressure control of presses.

Example of hydraulic pressure circuit configuration

Throttle valve

Reduction in number of control valves through software-based control

Elimination of throttle valve

Special spool shockless solenoid valve

Standardization of solenoid valve

General-purpose solenoid valve

M

Elimination of proportional control valve

Driver

Proportional relief valve

Conventional system configuration

Increased pressure

Deceleration

Low speed

Depressurization

Controller M

Combination mode/single mode switching valve

System configuration of Super Unit

Cylinder speed

Quick reduction

Pressure increase

(in 3 steps)

Increase

Time (sec)



[3. Description on Model Identification Code]

(a) (b) (c) (d) (e) (f) (g)

SUT ** D 80 L 21 - ** - F -

(a) Series name

SUT: SUT series

(h)

******

(e) Maximum operating pressure

21: 20.6 MPa

(b) Tank capacity

10: 100 L

16: 160 L

(f) Design No.

Advances according to model change.

(c) Pump type

D: Dual gear pump

(d) Maximum pump discharge rate

80: 83.0 L/min

MFG. No

(i) (j) (k) (l)

* * ** -

(i) Hardware revision history

**-*****

(j) Software revision history

(g) Optional function

F: 16-pattern P-Q function and noise filter are used.

(h) Non-standard control No.

Item without a symbol: Standard item

(k) Serial No.

<PQ represent characteristic chart>

81.7

(51.2)

27.4

(14.2)

0 (3.4) 7.0 (9.5)

Pressure [MPa]

20.6

* The above charts show the typical characteristics at an oil temperature of 40 C.

* Above PQ characteristics show the usable range by actual flow rate.



[4. Specifications and Operating Conditions]

Major specifications

Maximum operating pressure

Maximum discharge rate

(Note 1)

Operating pressure adjusting range

Low-pressure (combination) mode

High-pressure (single) mode

(MPa)

(L/min)

(MPa)

SUT10D80L21

20.6

83.0

1.5 to 7.0

1.5 to 20.6

SUT16D80L21

Operating discharge rate adjusting range

(Note 1)

Low-pressure (combination) mode

High-pressure (single) mode

(L/min)

11.6 to 83.0

4.1 to 28.7

Power supply

(Note 2)

External input signal

External output signal

Contact output

Digital output

(5ch)

(1ch)

(2ch)

3 200 V/50 Hz, 200 V/60 Hz, 220 V/60 Hz

Photo-coupler insulation, 24 VDC (27 VDC max.) 5 mA/ch

Relay output Contact capacity: 30 VDC, 0.5 A

(Resistance load) 1c contact

Photo-coupler insulation, open-collector output, 24 VDC,

50 mA max./ch

Standard paint color Ivory white (Munsell code 5Y7.5/1)

(Note 1)

Before shipment from the factory, the unit has been set to the maximum flow rate.

(The maximum flow rate is a theoretical value, not a guaranteed value.)

For other specifications, see the delivery specification drawing (model drawing).

The maximum pressure/flow rate can be set at values higher than the adjustable range above; for daily use, however, be sure to observe the above pressure range/flow rate range.

This hydraulic unit incorporates a safety valve, which has been set to work at the maximum operating pressure + 1.0 MPa.

However, if the surge pressure during actuator operation must be minimized, adjust the pressure

(Note 2) setting according to “Attachment: High-pressure Safety Valve Adjustment Procedure” .

Power supply voltage fluctuation tolerance range is (10%. Even if the power supply voltage fluctuations are within the tolerance range, when the power supply voltage fluctuates in the positive direction, the regenerative overload (alarm stop) may occur in response, depending on the master machine operating conditions and load conditions.

Operating conditions

Hydraulic oil

(Note 3)

Humidity

Height above the sea level

Installation place

Dedicated mineral hydraulic oil / Wear-resistant hydraulic oil (For recommended brands, see DAIKIN "Hydraulic Equipment General Catalog (HK196)".)

Viscosity grade: ISO VG 32 to 68 Viscosity range: 15 to 400 mm 2 /s

Tank oil temperature

Pollution degree: NAS Class 9 or lower level

0 to 60°C (Recommended operating temperature range: 15 to 50°C)

Operating ambient temperature 0 to 35°C

Storing ambient temperature

–20 to 60°C

(Note 4)

80% RH or less (No condensation)

1,000 m or less

Others

Indoor (Be sure to fasten the unit with bolts.)

Be sure to mount a no-fuse breaker (three-pole) and a ground fault interrupter.

Make sure that the electric wiring conforms to European Norm EN60204-1.

If you frequently turn ON/OFF the power supply for this unit, the controller service life will be remarkably deteriorated. . If you intend to start and stop the unit at intervals of eight minutes or less, use the start/stop signal function of this unit.

Be sure to connect the ground terminal.

(Note 3)

This unit can use only mineral hydraulic oil. (Water-containing or synthetic oil such as water-glycol cannot be used.)

(Note 4)

When the tank oil temperature exceeds the recommended operating temperature range, pressure pulsation may be increased, or the discharge rate may be decreased. However, such phenomena do not indicate abnormality.



[5. Precautions for Use]

(1) To provide excellent energy-saving performance, this hydraulic unit provides the solenoid valve that switches the dual pump operation between the combination mode and the single mode. If the machine operating point is close to the solenoid valve switching point, the pump operation may become unstable. In this case, it is necessary to adjust the flow rate setting (qH) or the pressure setting (PL) to a value below the solenoid valve switching point.

Furthermore, adjusting the dead zone provided around this switching point (see page 37 on p29,p30.) allows you to stabilize operation.

(2) In this hydraulic unit, the motor pump unit is equipped with vibration suppressing rubber to prevent vibration of the motor pump unit from being conveyed to the whole unit. For this purpose, the discharge pipe provides a large degree of freedom. Therefore, when connecting the discharge pipe, be careful that the discharge pipe will not touch the cover even if the pipe shakes with reaction force of the hose.

The piping to the unit should be connected with a hose, so that vibration of the motor pump unit will not be conveyed to the machine.

(3) This hydraulic unit is equipped with an AC fan for cooling of hydraulic oil and motor.

To ensure spaces for air intake and exhaust, do not place an obstacle at 10 cm or shorter distance from the fan motor air intake and exhaust planes.

(4) Frequently turning ON/OFF the power supply causes the controller service life to be remarkably shortened.

If you start and stop the hydraulic unit repeatedly by turning ON/OFF the power supply at intervals of 8 minutes or less, use the “start/stop” function using the start/stop signal. (See page 24)

When the hydraulic unit is started/stopped with the start/stop signal, the time interval to restart the unit after stop command input should be at least 0.5 sec.

(5) This hydraulic unit incorporates a check valve that provides an orifice in the discharge line. If high response is required for machine pressure release or other purpose, the machine must be provided with an additional pressure release circuit.

If the load volume is large, you may hear a fluid flow sound from this orifice when the unit is stopped.

However, this phenomenon does not indicate abnormality.

(6)

This hydraulic unit uses an IPM motor, which generates counter-electromotive force during changeover

(regenerative operation). If the motor is frequently turned ON/OFF in the operating condition that easily generate counter-electromotive force (a large load volume causes a large load reaction force accordingly), it causes regenerative overload, resulting in unit stop.

(7) This hydraulic unit is equipped with a safety valve.

This safety valve has been set to a specified pressure before shipment. However, the set pressure of the safety valve may decrease while the machine is repeatedly used for a long period, or due to contaminants in the hydraulic oil.

If this unit is continuously used with the safety valve activated, it may output an alarm due to a temperature rise and so on.

In this case, re-adjust the high pressure safety valve pressure setting according to “Attachment:

High-pressure Safety Valve Adjustment Procedure”

(8) Continuous operations with maximum pressure is only allowable when operating flow rate is14.0L/min.



[6. Names of Unit Components]

Return filter

Return port

(Rc1-1/2)

Drain port

(Rc3/4)

Controller

Return port

(Rc1)

Option port

(Rc1/2)

10/61

Oil filling port

(Air breather)

Return port

(Rc1-1/4)

Operation panel

Option port

(Rc3/8)

<Unit top view (When the full cover is removed)>

Tank

Discharge port

(Rc3/4)

Stop valve

Oil level gauge

Valve block

Hydraulic pump

AC fan

Oil cooler

AC fan Motor

<Unit front view (When the full cover is removed)>


PIM-00004△1

[7. Hydraulic Circuit]

Hydraulic circuit diagram

[Operation Manual] 11/61

P (Rc3/4) T1

Rc1-1/2

T2 DR1

Rc1-1/4 Rc1 Rc3/4

M

7

M

Components

C/R

M

PL PH

6-1

6-2

1 3

Rc1/2

2 5 4

Part No. Name

1 Tank

2 Suction strainer

3 Stop valve

4 Oil level gauge

5 Oil filling port (Air breather)

6-1 Inverter drive pump

6-2 Controller

7 Oil cooler

8 Return filter

8



Piping

This hydraulic unit is equipped with one return port (submerged in the oil), one drain port (above the oil surface), and one discharge port, in addition to the return filter. Connect pipes with these ports as required.

Each piping port has been covered with tapered cap (vinyl cap) before shipment.]

In this hydraulic unit, the motor pump unit is equipped with vibration suppressing rubber to prevent vibration of the motor pump unit from being conveyed to the whole unit. For this purpose, the discharge pipe provides a large degree of freedom. Therefore, when connecting the discharge pipe, be careful that the discharge pipe will not touch the cover even if the pipe shakes with reaction force of the hose.

The piping to the unit should be connected with a hose, so that vibration of the motor pump unit will not be conveyed to the machine.

Note) The return filter provides two ports. One port is covered with a plug (Rc3/4), and another port is covered with a taper plug (vinyl cap) (Rc1).

Note) For details of the pipe positions, refer to the model drawing on a separate sheet.

Note) Tighten each pipe connection by winding seal tape.

Return filter

Return port

(Rc1-1/2) Drain port

(Rc3/4)

Return port

(Rc1)

Option port

(Rc1/2)

Controller

Oil filling port

(Air breather)

Return port

(Rc1-1/4)

Operation panel

Discharge port

(Rc3/4)

Option port

(Rc3/8)

<Unit top view (When the full cover is removed)>

CAUTION

This hydraulic unit incorporates a check valve. If an additional inline check valve is mounted to the discharge port, resonance occurs, which may have bad influence on the master machine. Therefore, do not use an inline check valve.



[8. Precautions for Operation, Transportation and Installation]

In order to suppress vibration and noise, vibration suppressing rubber is attached to each mounting leg.

Before shipment, it is fastened with fastening wing bolts (M8 L30: at two places) in order to suppress transport vibration.

Precautions for operation

Before operation, remove the fastening wing bolts (M8 L30: at two places). Operating the unit without removing the wing bolts may increase vibration and noise.

Precautions for transportation

During transportation, be sure to mount the motor base to the base with the fastening wing bolts (M8 L30: at two places) to fasten it securely in order to protect the vibration suppressing rubber. (See the figure below)

Transport nameplate

Bolt nameplate

Fastening wing bolts

(at the back of the unit two places)

Hook slot

(at four places)

DANGER

If the hydraulic unit is lifted by any parts (e.g. pump pipes) other than the hook slots, the unit may fall or turn over.

Check the weight of the hydraulic unit, and make sure that it does not exceed the rated load capacity of each lifting sling.

WARNING

During transportation, make sure that the unit can be evenly lifted by the hook slots at four places.

During transportation using lifting slings, never come close to the unit. If the unit falls or turns over, you may suffer from injury.

CAUTION

Avoid transporting the hydraulic unit with hydraulic oil contained in the tank.

(This may cause oil leak, or malfunction due to air intrusion.)

During transportation, hold the hydraulic unit securely so that it will not be moved by vibration or external force.



<Weight table> (Hydraulic oil is not included)

Model

Tank capacity

Weight

Precautions for installation

Securing air intake/exhaust space

SUT10D80L07

100 L

135 kg

SUT16D80L21

160 L

145 kg

Do not place an obstacle that blocks the oil cooler's air intake or air exhaust within 10 cm from the unit end surface.

Install the unit in a well-ventilated place to prevent the area around the unit from being stuffed with hot air.

Make sure that the intake air temperature does not exceed the specified ambient temperature range (35 C or lower temperature).

10 cm or more

Exhaust

10 cm or more

Exhaust

Exhaust

Air intake

10 cm or more

10 cm or more

Air intake

WARNING

If the hydraulic unit is used in a place without an air intake/exhaust space, or a place stuffed with hot air, the oil cooler/AC fan heat exchanging function will deteriorate, causing the hydraulic oil and equipment to become extremely hot.

If you accidentally touch the hot parts, you may get burns.

CAUTION

If the hydraulic unit is used in a place without an air intake/exhaust space, or where hot air is stuffed around the unit, the motor and controller become hot, causing the equipment service life to be remarkably shortened.

When the motor or controller becomes hot, the temperature protection function is activated to stop operation.

(When the motor or controller becomes extremely hot, the alarm/warning signal will be output.)

If the hydraulic unit is continuously used at a high temperature, the hydraulic equipment (pump, valves, etc.) will have defects or shortened service life, as well as the electric components described above.

Using the hydraulic unit at a high temperature accelerates deterioration of the hydraulic oil, resulting in shortened service life.



Fastening onto a level plane

Install the hydraulic unit on a level base or level floor.

Fasten the hydraulic unit securely so that it will not shake.

For attaching the base fixing bracket (separately sold), see the delivery specification drawing (model drawing).

WARNING

Unless the hydraulic unit is fastened with bolts, it may be turned over or moved by reaction force under the oil pressure in the pipe.

CAUTION

If the hydraulic unit is installed on an inclined plane, oil leak or air intrusion occurs, resulting in abnormal sound or shortened service life of the equipment. Be sure to install the unit on a level plane.



[9. Preparations for Operation]

Filling hydraulic oil

Remove the cap of the oil filling port (air breather) by turning it counterclockwise, and fill clean hydraulic oil (pollution degree: NAS Class 9 or lower level) into the tank. Set the oil level so that the float of the level gauge is between the red and yellow lines.

Use the hydraulic oil conforming to the specifications on p. 8.

Make sure that the stop valve is opened.

Oil level gauge

Unit nameplate

Safety precaution nameplate

Cleaning door tightening precaution nameplate

Stop valve is opened. Stop valve

Be sure to open it before use.

(Lever is horizontal: Open, Lever is vertical:

Closed)

Tank capacity

(L)

100

160

Oil level setting range

Yellow line (upper limit) Red line (lower limit)

100 L

165 L

85 L

141 L

CAUTION

[1] Operating the hydraulic unit with no oil in the tank causes pump seizure or wear, which may result in pump damage.

[2] Make sure that the stop valve is opened. If the stop valve is not opened, the oil cannot be supplied into the pump. This causes pump seizure or wear, which may result in pump damage.

[3] During initial operation of the machine, oil will be supplied into the hydraulic circuit of the machine.

Be careful about a decrease in oil level in the tank.

[4] The oil level in the tank may largely fluctuate depending on the machine hydraulic circuit. This may result in oil leak from the tank, or decrease in oil level.



Electric wiring

This hydraulic unit needs connections of a main power cable and I/O signal cables as required. (For recommended cables, see the table below.)

Connect the main power cable and I/O signal cables through the specified wiring holes.

In order to protect the electric circuit against short-circuiting and overcurrent and prevent electric shocks, the hydraulic unit main power supply must be equipped with a safety device (no-fuse breaker, earth leakage breaker, etc.) conforming to European Norm EN60947-2. (For the capacity of each device, see the table below.)

For the power supply connection device, use a switch that provides 3 mm or longer contact distance for three electrodes in the OFF status.

Main power supply wiring hole

I/O signal wiring hole

Controller small cover

<Front view of the unit controller> <Bottom view of the unit controller>

Item

Power supply cable

Cable size

6.0 mm

2

or more

(AWG10 or larger size)

Item

I/O signal cable

Cable size compatible with the terminal block

0.3 - 1.0 mm

2

(AWG22 - 16)

Recommended cable

CE362 6.0 mm

2

4 cores

(manufactured by KURAMO)

Recommended cable

Recommended crimp terminal

RBV5. 5-5

(manufactured by NICHIFU)

Recommended cable clamp

OA-W2219

(manufactured by

OHM ELECTRIC)

Recommended cable clamp

KCV-36SB 0.3 - 0.5 mm

2

(manufactured by KURAMO)

OA-W1611 (manufactured by OHM ELECTRIC)

Applicable cable outer diameter: 9 - 11

[Rated current and breaker setting]

Model

SUT10D80L21/SUT16D80L21

Power supply voltage and frequency

3 200 V 50 Hz 3 200 V 60 Hz 3 220 V 60 Hz

25.5A 24.8A 22.7A

Breaker setting

50A



DANGER

For connection of the ground terminal, ensure Class D (former Class 3) or higher grounding condition.

(Connect the ground terminal directly without using a breaker.)

Be sure to complete installation of the hydraulic unit before connecting the cables.

Before connecting the cables, be sure to turn OFF the main power supply breaker, and make sure that the power is interrupted.

Be sure not to connect the power supply cable to the I/O signal terminals.

Do not apply an excessive power supply voltage higher than the power supply rating of the hydraulic unit.

CAUTION

The hydraulic unit incorporates an overcurrent protection function. Therefore, it does not need an overcurrent protection thermal relay. If a thermal relay is used, the hydraulic unit may malfunction due to influence of inverter switching.



<How to use the cable clamp>

1. Loosen the tightening cap, and pass the cable through the clamp. Before this step, remove the controller fastening screw in advance.

2. Insert the cable into the controller through the controller's wiring hole.

3. Tighten the controller fastening screw to fasten the cable clamp to the controller.

4. Tighten the tightening cap to fasten the cable. The cable sheath protrusion length should be approx. 2 to 3 mm.

Controller fastening screw

Tightening cap Wiring hole

Controller fastening screw

Sheath protrusion length: 2 to 3 mm



Wiring procedure

To connect the main power supply and I/O signal cables, remove the small cover of the controller.

Remove the controller small cover by loosening the cross recessed head machine screws (four M4 screws,

Tightening torque: 1.0 N m).

Connecting the main power supply cable

(1) Connect the main power supply cable to the controller through the controller's wiring hole. Use a cable clamp suitable for the wiring hole, whose protection rating should be IP54 or higher level. (Wiring hole diameter: 28 mm)

[1] Connect the ground cable to the controller's ground terminal.

[2] Connect the power supply cable to individual terminals on the power supply terminal block.

(Tightening torque: 2.4 N m)

Power supply terminal block

Connect a ground cable to the specified position.


Ground

Ground

Ground terminal

Wiring hole

<When the unit controller small cover is removed> <Enlarged view of power supply terminal block>

DANGER

Use an AC power supply conforming to the power supply specifications of this product.

Use a power supply cable conforming to the power supply capacity. (See the table below.)

Do not connect the power supply cable to the ground terminal.

The ground terminal is connected with the motor frame. Ensure Class D (former Class 3) or higher grounding condition.

When unsheathing the cable, be careful not to damage the conductors.

Be careful that the cable conductors do not protrude from the terminal block.

CAUTION

For connection of the power supply cable, attach a crimp terminal to the tip of the cable.

The cable inserted into the cable clamp should be a multi-core cable as those recommended below.

If two or more cables are inserted into the clamp, the cable clamp does not conform to the specified protection rating because of a gap between the cables and the cable clamp.

When connecting the cable, be careful not to drop a screw into the housing.



<Power supply cable connecting procedure>

[1] Unsheathe the cable by approx. 70 mm.

70 mm

21/61

[2] Remove the inner sheath so that the core wires are exposed by 8 to 10 mm.

[3] As shown on the right, crimp the round crimp terminal with insulation sheath by using a dedicated tool.

[4] After looping each cable connect it to the terminal block.

Approx. 1 mm


Ground

CAUTION

If the crimp tool is not suitable for the crimp terminal, the cable will come off the terminal due to a crimp failure during operation. This results in short-circuiting or burnout of the circuit caused by abnormal heating.



Connecting the I/O signal cable

(1) Connect the main power supply cable to the controller through the controller's wiring hole. Use a cable clamp suitable for the wiring hole, which should provide IP54 or higher protection rating. (Wiring hole diameter: 22 mm)

(2) Check the specifications of individual signal lines (see p. 24), and connect the cable to the I/O signal terminal block.

I/O signal terminal block

Connect a ground c able to the s peci fied posi tion.

Ground

Wiring hole Shielded cable ground terminal

<When the unit controller small cover is removed> <Enlarged view of I/O signal terminal block>

DANGER

Do not connect the I/O signal cable to the power supply terminal block.

When unsheathing the cable, be careful not to damage the conductors.

Be careful that the cable conductors do not protrude from the terminal block.

CAUTION

After checking the specifications of individual signal lines (see p. 24), connect the cable to the I/O signal terminal block.

The cable inserted into the cable clamp should be a multi-core cable as those recommended below.

If two or more cables are inserted into the clamp, the cable clamp does not conform to the specified protection rating because of a gap between the cables and the cable clamp.

Terminate the shielded cable securely, and connect it to the shielded cable connection terminal.

If noise cannot be eliminated by connecting the shielded cable to the ground terminal, the user's equipment should be directly grounded. (Disconnect the ground cable of this unit.)



[1] Loosen the screw with a screwdriver.

[2] Check the unsheathed length of the cable, and insert it all the way into the terminal so that the conductors will not become loose.

[3] Tighten the screw with a screwdriver.

[4] Pull the cable lightly to make sure that it is securely connected.

Unsheathed length of the cable: 6 mm

6

Procedure for connecting the cable to the terminal block



I/O signal cable specifications

Specifications of the external interface I/O signal cables are listed below.

8

18

9

19

10

20

14

5

15

6

16

7

17

For detailed specifications of each signal cable, refer to the following pages.

Terminal No.

1

11

2

12

3

Type

No connection

Name Function of terminal Remarks

These terminals are not open to users. Do not use these terminals.

13

4

Digital I/O terminal

ICOM

DIN1

Digital input common

Digital input 1

Both plus common and minus common are allowable.

Used for start/stop control. Operation at the signal input can be changed by the start/stop signal switching command in the setting mode.

Digital/contact output terminal

No connection

DIN2

DIN3

DIN4

DIN5

Digital input 2

Digital input 3

Digital input 4

Digital input 5

DO1 Digital output 1

DO2 Digital output 2

OCOM Digital output common

AL_A

AL_B

AL_C

Contact output a

Contact output b

Contact output common

P-Q selection patterns (0 to 15) can be changed depending on the combination of input signals.

Output the alarm state of the unit.

These terminals are not open to users. Do not use these terminals.

I/O signal terminal block


Ground

1 2 3 4 5 6 7 8 9 10

<When the unit controller small cover is removed>

11 14 15 16 17 18 19

<I/O signal terminal block>

20



Digital input

Digital input 2

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

ON

OFF

ON

OFF

ON

ON

OFF

ON

P-Q selection

No.

9

10

11

12

6

7

8

13

14

15

0

3

4

1

2

5

These terminals are used for sequence input signals that control the unit operations from external equipment.

Connect these terminals as required, with reference to the table below.

Terminal No.

(Symbol of

Signal name switchboard wiring diagram)

13

(ICOM)

Digital input common

Remarks

Both positive and negative signals are acceptable.

4

(ICOM1)

Digital input 1

Used for start/stop control. With the start/stop signal switching parameter (Setting mode: [P00]), you can change the operation at signal input. (See p. 37)

14

(ICOM2)

5

(ICOM3)

15

(ICOM4)

Digital input 2

Digital input 3

Digital input 4

P-Q selection Nos. 0 to 15 can be selected depending on the combination of digital input status.

(For P-Q selection setting, see p. 37.

6

(ICOM5)

Digital input 5

Note) While the unit is stopped by digital input, the panel shows " ".

Note) Set the time between unit stop and unit start at 0.5 seconds or more.

Combination of digital inputs for P-Q selection

Digital input 4

ON

ON

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

ON

Digital input 3

ON

ON

OFF

OFF

ON

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

ON

ON

Digital input 5

OFF

OFF

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

ON

External control equipment

External power supply

(24 VDC)

13

4

14

5

15

6

4.7 k

2.2 k

4.7 k

2.2 k

4.7 k

2.2 k

4.7 k

2.2 k

4.7 k

2.2 k

5 mA



CAUTION

For the external power supply, use a power supply with 24 VDC 1 V, 0.5 A or higher capacity.

Power cannot be supplied from this controller to external equipment.

Terminals for input signals are available for contact relay and non-contact transistor output.

The current flowing through each input circuit is 5 mA (typical). To configure a circuit with a contact, be careful about the minimum current of the contact.



Digital output/Contact output

These terminals are used for digital/contact output signals that output alarm status of this unit. Connect these terminals as required, with reference to the table below. For description on the outputs, see p. 39.

Terminal No.

(Terminal name)

16

(DO1)

7

(DO2)

17

(OCOM)

Signal name

Digital output 1

Digital output 2

Outputs the. Digital output 0

Outputs the. Digital output 1

Digital output common Negative common

Remarks

External power supply

24 VDC

+

16

Load K

MAX. 30 mA

7

Load K

17

CAUTION

As the external power supply, prepare a 24 VDC 1 V, 0.5 A power supply. Power cannot be supplied from this controller to external equipment.

This controller's output circuit serves as negative common. Not capable for positive common.

The maximum output current of an output circuit is 30 mA (resistance load). If you attempt to drive load higher than the allowable current, the circuit may be damaged. Pay attention to the maximum allowable current.

To drive induction load, take surge preventive measures.

Terminal No.

(Terminal name)

8

(AL_A)

18

(AL_B)

9

(AL_B)

Signal name

Contact output a

Contact output a

Contact output common

Continuity with “Common” exists when the pressure switch is normal.

Remarks

Continuity with “Common” exists when the Signal output

Common

COM

8

18

9

Contact output a

Contact output b

Common (Power ON: normal)



CAUTION

The contact output switching capacity is 30 VDC/0.5 A (resistance load). If you attempt to drive load higher than the allowable current, the contact may be damaged. Pay attention to the maximum allowable current.

The minimum allowable load of the contact output is 10 mVDC/10 A. However, it is an approximate lower limit that enables the contact to be opened/closed under minute load. This value varies depending on switching frequency and environmental conditions. We recommend you to check the minimum allowable load in actual conditions.

To drive induction load, take surge preventive measures.



[10. Test Run]

Supply hydraulic oil into the tank to the specified level, and conduct a test run after piping and electric wiring are completed.

(Before turning ON the power supply, re-check if the ground cable and power supply cable are securely connected.)

Start check

Turn ON the switch on the machine control panel.

[1] Check the pump operation sound, and confirm that a pressure indicated on the display panel increases.

[2] Confirm that the oil cooler AC fan motor is running.

Flushing

NOTE) This hydraulic unit takes a warm-up time of approx. three seconds until it starts operation after power-ON.

(The pressure rising time varies depending on the pipe volume.)

Furthermore, the hydraulic unit takes a time to increase the circuit pressure above the set pressure of the pressure switch. During this period, the pressure switch signal may be output depending on the pipe condition (pipe volume). In such a case, set up the master machine so that it dose not receive the alarm output.

After completion of the start check, loop all pipes (except for the actuator), and execute flushing operation for approx. two hours while running hydraulic oil through the filter.

Oil replacement

Air vent

To conduct flushing operation, loop all pipes, and run the oil through a filter.

Before flushing operation, check all pipe connections for looseness and oil leak.

After completion of the flushing operation, check the return filter indicator.

If the filter is clogged, replace the filter element, and drain all hydraulic oil from the tank through the oil drain port of the tank.

Fill new hydraulic oil through the oil filling port (air breather) to the specified level.

(Use new clean hydraulic oil with pollution degree of NAS Class 9 or lower level.)

Evacuate air from the hydraulic circuit completely. If air is not completely evacuated, the following phenomena may occur.

[1] Abnormal operation of cylinder actuator

[2] Abnormal sound of pump and valve

NOTE: Specifications of the return filter element are subjected to change.

When replacing the element, check the type of the return filter incorporated in the unit, and order the specified type of element.

DANGER

When evacuating air, high-pressure and high-temperature oil may spout out. Pay attention to oil splash.



[11. Operation Panel Operating Procedure]

This hydraulic unit enables you to monitor or change pressure, flow rate or other parameter settings by operating the controller key switches.

Outline of functions

The operation panel is comprised of the 3-digit LED , mode key , setting keys and

ENT key . Normally, the panel shows an actual pressure value. It can be switched between the monitor display mode and set value display mode through key operations.

key

(MODE key)

3-digit LED

key

(Setting keys)

key

(ENT key)

Description on individual modes

Normal mode: Displays an actual pressure value or alarm code.

Monitor mode: Displays a pressure switch set value, pressure set value, flow rate set value, actual flow rate, and actual rpm.

Setting mode: Used to set or change a parameter such as pressure and flow rate.

Alarm mode: Alarm records can be checked.

Shift between individual modes

Key switch operations for shift between individual modes are shown below:

Power-ON

Press

Press

Monitor mode

Normal mode

Keep pressing and simultaneously for at least two seconds.

Press

Keep pressing and simultaneously for at least two seconds.

Press

Setting mode Alarm mode



Operating procedure for each mode a) Monitor mode

The monitor mode allows you to monitor a parameter by selecting a desired item from the following table.

Parameter No. n00 n01

Note 1 n02 n03 n04

Note 2 n05

Pressure switch setting

Pressure setting flow rate setting flow rate rpm

Name

Latest alarm code

Description

(MPa) [When PSI unit is selected, x 10PSI]

Displays a pressure switch setting.

(MPa) [When PSI unit is selected, x 10PSI]

Alternately displays pressure settings of the high-pressure and low-pressure pumps for the current P-Q selection number.

(L/min)

Alternately displays discharge flow rate settings of the small-capacity and large-capacity pumps for the current P-Q selection number.

(L/min)

Displays the current discharge rate.

Displays the latest alarm code.

(×10min

-1

)

Displays the current rpm.

Displays the current switching status of the solenoid valve

(combined or single operation), and the current P-Q selection No.

<Example> low-pressure pump (combination mode) P-Q selection number 1 n06

Operating status n07 n08 n10 n11 n12

Reverse rpm at power-OFF

Displays a motor reverse rpm due to counter-flow from the load when the unit power supply is turned OFF. This parameter is used to estimate the machine load volume.

Regenerative load integration ratio

Motor thermistor temperature

Fin thermistor temperature

Displays the load integration ratio of the current regenerative braking resistance.

Displays the temperature detected by the thermistor in the motor.

Displays the temperature detected by the thermistor in the controller.

Main circuit voltage

Displays the controller’s internal voltage. The voltage value is indicated as power supply voltage multiplied by √ 2. Although the voltage value may instantaneously exceed 350 V due to regenerative current during deceleration, it is not a fault.

Note1

With the factory setting, "MPa" is the standard unit. When it is changed to the PSI unit, attach a label to indicate the PSI display mode.

However, if the PSI unit is used in Japan, you will be punished under the Measuring and Weighing Law.

The indication label should be prepared by the user.

Note 2

For details on the alarm codes, refer to description on the alarm display mode.

You can check the current power-ON count by pressing the key when an alarm code is displayed.



An example of monitor mode operation is shown below.

<Example> Monitoring current flow rate

Operating procedure

Key operation

3-digit LED Remarks

Power-ON

(Startup, Run)

Actual pressure display

Shift to monitor mode

Parameter No. selection

Press the key three times.

Blinking

Monitor display

Return to actual pressure display mode

Flow rate

(theoretical value)

83.0 L/min

To monitor other parameter, return to the actual pressure display mode once, and then select a desired item.


PIM-00004△1 [Operation Manual] 33/61 b) Setting mode

The setting mode allows you to set or change a parameter such as pressure and flow rate on the operation panel.

For the parameters that can be specified or changed in the setting mode and their adjusting ranges, see the list of setting ranges on p. 36.

For the initial values and adjusting ranges of non-standard models or custom-made models, see the delivery specifications on separate sheets.

NOTE:

[1] The above flow rate set value is a theoretical value (the product of theoretical displacement volume by rpm). It is slightly different from the actual flow rate.

[2] For the pressure/flow rate setting parameters ([P13] through [P28]), the following settings are not allowed. a) If [PH.*] is set lower than [PL.*], [PL.*] automatically becomes equal to [PH.*]. b) [PL.*] cannot be set higher than [PH.*]. c) If [qL.*] is set lower than [qH.*], [qH.*] automatically becomes equal to [qL.*]. d) [qH.*] cannot be set higher than [qL.*].

Wherein, [PH.*] is a high-pressure pump pressure setting, and [qH.*] is a small flow rate setting.

[PL.*] is a low-pressure pump pressure setting, and [qL.*] is a large flow rate setting.

Example) If the [PH.0] setting is changed to "5.5 MPa" when [PL.0] is set at "6.0 MPa", the [PL.0] setting is automatically changed to "5.5 MPa".



An example of flow rate setting changing operation is shown below.

<Example> Changing flow rate for P-Q selection 1 from 83.0 L/min to 32.8 L/min.

When the PQ selection is not changed over, do not change the item number, but select P00 and set PQ selection at 0.

Operating procedure

Power-ON


Setting mode


Key operation

Keep pressing two keys simultaneously for at least two seconds. or

3-digit

LED

Remarks

After two seconds

Set value display

P-Q selection

Changing set value

Press three times.

"PH.1", "qH.1", "PL.1",

"qL.1", "Ut.1" and "dt.1" are alternately displayed in this order. or

P-Q selection 1

Displays pressure setting of high-pressure pump for

P-Q selection 1.

Displays flow rate setting of low-pressure pump for

P-Q selection 1.

Writing set value


Displays acceleration time setting after writing flow rate setting.

CAUTION: The flow rate setting can be arbitrarily specified in steps of 0.1 L/min.

Model

SUT10D80L21/SUT16D80L21

Theoretical pump displacement volume (cc/rev)

Pump capacity (Low-pressure mode) Pump capacity (High-pressure mode)

19.3 6.68



Pressure setting changing procedure

An example of pressure setting changing operation is shown below.

<Example> Changing pressure for P-Q selection 1 from 7.0 MPa to 6.0 MPa

When the PQ selection is not changed over, do not change the item number, but select P00 and set PQ selection at 0.

Operating procedure

Power-ON


Setting mode


Key operation

Keep pressing two keys simultaneously for at least two seconds. or

3-digit

LED

Remarks

After two seconds

Set value display

P-Q selection 1

Displays pressure setting of high-pressure pump for

P-Q selection 1.

P-Q selection

Changing set value

Writing set value

Press two times.

"PH.1", "qH.1", "PL.1",

"qL.1", "Ut.1" and "dt.1" are alternately displayed in this order. or

Displays flow rate setting of low-pressure pump for

P-Q selection 1.


Displays flow rate setting of low-pressure pump after writing low-pressure pump pressure setting.



The setting range

Parameter

No.

P00

P01

P02

P03

P04

P05

P06

P07

P08

P09

P10

P11

P12

Name

Start/stop signal switching

Pressure switch

Pressure switch output delay time

Pressure switch display hold setting

Pressure unit selection setting

Regenerative load command ratio

Deceleration load command ratio

Warning output level setting

Alarm output combination

Reset to factory setting

Response gain

Acceleration response gain

Solenoid valve response delay time

Initial setting

Operating range unit Description

1

0

0.00

0

0

50

30

0

1

0

30

200

0.00

0:Run at signal ON

−

1:Run at signal ON

0to35.0（0: Disabled）

MPa

0to507 ×10PSI

0to150 ％

Specify whether to run or stop the unit at signal input.

Specify whether to enable or disable the pressure switch function, and the pressure to activate the pressure switch.

0.00to9.99

sec

Specify the delay time until alarm output after the pressure falls below the pressure switch activating pressure.

0:Disabled

1:Holds display during pressure switch activation

2:Display and memory during pressure switch activation

0:MPa

1:PSI

−

−

Specify the function that indicates that the pressure switch is activated.

For details on this function, see "Alarm codes and classification table" on p. 41.

Used to change the unit of the normal pressure display mode ("MPa" or "x10 PSI").

30to100

20to100

％

％

Adjust the regenerative load when it is too much increased at normal pressure response (FF

DH).

Limits the torque command ratio if the command changes by more than 1/2 of the maximum flow rate when a change is made in the PQ selection.

0:No output

1:Warning output

2:Alarm equivalent output

0:Individual output

1:Integrated output

2:Pressure switch function extension

See Attachment.

3:disabled

0:Retains current settings

1:Reset to factory settings

2:Return to the status at shipment

10to999

％

−

−

−

Specify a warning output level.

Specify whether the contact outputs (alarm, warning and pressure switch outputs) are individually activated, or integrally activated as a single output, or specify expansion of the pressure switch function.

If the power supply is turned OFF and then turned ON again, the parameter settings will be reset to the factory-set conditions.

0to500

0.00to9.99

− sec

Adjust a control response value.

(A smaller value makes quicker response.)

Adjust an acceleration response value.

(A larger setting makes quicker acceleration response. However, it easily causes vibration during deceleration.)

Specify a solenoid valve response delay time so that a P-Q selection is synchronized with motion of the operating axis.



Parameter

No.

P13∼

P28

P29

P30

P31

Name

Single mode switching rpm dead zone

Pressure sensor rated value

Initial setting

400

35

Operating range

0to999

1 to 35 unit min

MPa

Description

P-Q selection 0 to 15

Pressure, flow rate, acceleration time and deceleration time settings

PH.0toPH.F:

High pressure side pressure setting qH.0toqH.F:

High pressure side flow rate setting

PL.0toPL.F:

Low pressure side pressure setting qL.0toqL.F:

Low pressure side flow rate setting

Ut.0toUt.F:

Acceleration time setting dt.0todt.F:

Deceleration time setting

High/Low switching response time

3.5

50

15.0

1.5

50

83.0

0.10

0.10

0.30

1.5to20.6

22to298

4.1to30.0

1.5to7.0

22to101

11.6to83.0

0.01to99.99

0.01to99.99

0.05to1.00

MPa

This mode is used to set a pressure, flow rate, acceleration time and deceleration time for each P-Q selection No.

Set the following items in this order:

PH <Pressure setting of high-pressure pump

L/min

(single mode)> qH <Flow rate setting of high-pressure pump

MPa

(single mode)>

PL <Pressure setting of low-pressure pump

(combination mode)>

L/min sec/MPa sec/1000 min sec qL <Flow rate setting of low-pressure pump

(combination mode)>

Ut <Acceleration time setting>

: Increases in both pressure and speed

(flow rate) are simultaneously specified. dt <Deceleration time setting>

: Decreases in both pressure and speed

(flow rate) are simultaneously specified.

* For parameters [P23] through [P28], P-Q selection Nos. are expressed by hexadecimal numbers.

Example)

When P-Q selection No. is "11":

PH.b, qH.b, PL.b, qL.b, Ut.b, dt.b

Used to adjust the minimum response time for switching the solenoid valve when the pump operation is unstable because the operating point is close to the high pressure/low pressure switching point (solenoid valve switching point).

Used to adjust the dead zone of the solenoid valve switching rpm when the pump operation is unstable because the operating point is close to the high pressure/low pressure switching point

(solenoid valve switching point).

Specify the rated pressure detectable with the pressure sensor.

P32 Motor startup time 0.50 0.01 to 9.99

P33

P34

Motor startup initial response gain

Motor startup error judgment time

10

2.00

1 to 999

0.01 to 9.99 sec Specify a starting time during motor startup.

− sec

Specify an initial response gain during motor startup.

Specify an alarm judgment time during motor startup.

P35

Dry operation judgment pressure

0.50

72

0.00 to 2.00

0 to 290

MPa

PSI

Specify a pressure threshold level for judgment of dry operation.

P36

Dry operation judgment time

3.00 0.01 to 9.99 sec Specify a time for judgment of dry operation.

P37

Combined operation judgment rate when the same pressure is set

80 0 to 100 %

Specify the pressure for judgment of switching to combined operation, when the same pressure is set for the high-pressure pump during operation with double pumps.

P38

Pressure switch output dead zone

0.50

72

0.00 to 1.00

0 to 145

MPa

PSI

Specify a dead zone for switching the pressure switch function.



P39

Digital output selection

(See the next page.)

P40

Pump operation selection

0

0

0: Completion output

1: Motor operation output

2: High-pressure pump operation output

0: Autonomous switching operation

1: High-pressure, small-capacity pump operation

−

Specify the signal to be output from digital output terminal 0.

−

You can specify operation of the high-pressure, small-capacity pump only.

(large load volume, etc.) is expected, these settings must be changed. single pattern only, however, select “PQ selection 0.”

The pressure and flow rate can be set larger than the operating ranges specified in the above table. However, the hydraulic unit must be operated at pressure and flow rate within the above pressure ranges.



* [P08] 2: Expansion of pressure switch function

Expansion of pressure switch function is enabled when the [P18] (alarm output combination setting) parameter in the setting mode is set to “2”.

Normally, the [P01] (pressure switch setting) parameter specifies the pressure that activates the pressure switch.

In this case, the pressure that activates the pressure switch is constant, regardless of the current P-Q selection.

On the other hand, the “expansion of pressure switch function” parameter specifies a ratio to the pressure setting for each P-Q selection. Therefore, the pressure that activates the pressure switch varies depending on the pressure setting for the P-Q selection. The setting range is 0 to 150 [%].

If “expansion of pressure switch function” is enabled, the alarm output is set to “individual alarm output”.

P08 = 0 (Individual alarm output), or

P08 = 1 (Integrated alarm output)

Pressure

Pressure setting


Time

P08 = 2 (Expansion of pressure switch function)

Pressure Pressure setting

Pressure switch setting 時間 Time

* [P39] Digital output selection

Digital output selection is available by changing parameter P18 and P39 as shown below;

[P08] setting [P07] setting [P39] setting

Digital output 1

0 Completion output

0

1

Motor operation output

Digital output 2

Alarm output

2 High-pressure pump operation output

0 Completion output

1

1 Motor operation output

2

High-pressure pump operation output or

0 Completion output warning output

2

1

Motor operation output

2

High-pressure pump operation output

0

0 Completion output



1 1

2

0 Completion output


No output

2

High-pressure pump operation output

0

Completion output



Contact output

Pressure switch output switch output output


PIM-00004△1 [Operation Manual] 40/61 c) Alarm mode

The alarm mode allows you to check alarm conditions listed below by selecting any item between A00 and

A09.

Remarks Alarm No.

A00 to A09

Description

Alarm code indicating alarm condition

(For each code, see the attached table.)

A smaller No. indicates a later alarm.

An example of alarm mode operation is shown below.

<Example> Checking an alarm condition (E10: IPM alarm) of an alarm before the latest one (A01)

Operating procedure

Power-ON

Key operation 3-digit LED Remarks


Alarm mode

Selecting alarm No.

Keep pressing two keys simultaneously for at least two seconds.

After two seconds

(Displays the latest alarm)

Press once.

After two seconds

Displays alarm condition

Displays an alarm before the latest one

Alarm code and power-ON count are alternately displayed at a second interval.


Alarm code display list

The hydraulic unit incorporates alarm detecting functions that are classified as follows:

Panel display, unit operation and external output signal at occurrence of trouble

Unit status

Normal operation

Power-ON

(during initialization)

Normal operation

Normal operation

Error condition

[1]

[2]

[3]

[4]

Panel display

Alarm No. display

Alarm No. and erroneous parameter No. are alternately displayed.

Warning No. and actual pressure value are alternately displayed.

Warning No. display

Unit operation

Operation stop

Operation continued

External output signal

See the table on the next page.



Alarm codes and classification table

Classification Description

Power OFF

Power ON: Normal

[1]

Output device error

Instantaneous overcurrent

Overspeed

Regenerative brake overcurrent

Regenerative brake overload

Undervoltage

Overvoltage

Electronic thermal

Magnetic pole detection error

Encoder cable break

Motor cable break

Power supply open phase

Pressure sensor error

Motor start error

Motor thermistor cable break

Motor temperature abnormal rise

Radiator fin thermistor cable break

Fin temperature abnormal rise

Drying operation error

CPU runaway (watchdog)

(Individual alarm output: When the alarm output combination setting [P08] is "0")

(Integrated alarm output: When the alarm output combination setting [P08] is "1")

Panel indication


E10

E11

E12

E13

E14

E15

E16

E17

E18

E20

E21

E24

E30

E31

E40

E41

E42

E43

E64

E91

External output status

: There is continuity in the circuit.

: There is no continuity in the circuit.

: The status immediately before alarm activation is retained.

Individual alarm output Integrated alarm output

Relay output

A contact B contact

Alarm/

Warning

Relay output

A contact B contact

[2]

[3]

[4]

EEPROM data error (1)


Motor temperature abnormal warning

Fin temperature abnormal warning

Power supply voltage drop warning

Pressure deviation abnormal warning

Pressure switch activation

Note 1

E93

E94

L44

L45

L50

L60

L63

*

*

*

*

During activation of an alarm of Classification [1], the system records the alarm, and holds the alarm code on the display.

During activation of an alarm of Classification [1], the pressure switch does not work. The system retains the status immediately before activation of the alarm.

When alarm output combination setting [P08] is "1" (integrated alarm output is selected), the alarm signal is output even if the warning/pressure switch is activated.

Note 1

The pressure switch activation alarm code ("L63" of Classification [4]) is displayed only with the a) or b) setting below: a) When the pressure switch display hold setting (Setting mode [P03]) is "1" or "2. b) When the pressure switch setting [P01] is enabled (When any number other than "0" is entered)

When the pressure switch display hold setting [P03] is "1" or "2", the display hold status cannot be reset until the key is pressed.



When the pressure switch display hold setting [P03] is "2", the alarm is stored in the alarm record if the pressure falls below the value of the pressure switch setting [P01].

* The alarm/warning output of the individual alarm output of Classification [3], and the relay output B contact of the integrated alarm output vary depending on the warning output level setting [P07].

See "Attachment: Power-ON External I/O Signal Timing Chart".

Classification

[1]

Output device error

Instantaneous overcurrent

Overspeed

Regenerative brake overcurrent

Regenerative brake overload

E10

The self-holding function of the power device If the event is repeated when the power supply is is activated. reclosed, contact DAIKIN.

E11

E12

The current control section senses instantaneous overcurrent.

The motor runs at a speed faster than the allowable speed (including reverse rotation).

E13

Overcurrent is sensed in the regenerative brake circuit.

If the event is repeated when the power supply is reclosed, contact DAIKIN.

Make sure that no problems exist in the hydraulic circuit, and contact DAIKIN.

E14

Motor regenerative current causes the alarm to be outputted when regeneration overloading occurs.

If the event is repeated when the power supply is reclosed, contact DAIKIN.

Check the regenerative load integration ratio with the monitor mode set at [n08], and alleviate the load condition of the process in which the integration ratio increases.

Undervoltage

Overvoltage

Motor Electronic thermal error

E15

E16

E17

The main circuit voltage drops below 190

VDC (134 VAC).

The main circuit voltage increases beyond

400 VDC.

Overloading is detected via the status of the current output. (60 seconds at 110%)

Check the power supply voltage.

If the event is repeated, contact DAIKIN.



The motor output is larger than the normal output.


Magnetic pole detection error rise

Causes of alarms and measures to be taken

Description

Encoder cable break

Motor cable break

Power supply open phase

Pressure sensor error

Motor start error

Motor thermistor cable break

Motor temperature abnormal

Indication

Cause of alarm output Measure to be taken

E18

Faulty detection of the initial position of the motor

E20

Alarm outputted as a result of a break in the encoder

E21

Alarm outputted as a result of a break in the motor

E24

Alarm outputted as a result of an open phase in the power supply


Parts should be replaced; contact DAIKIN.



E30

Alarm outputted as a result of an abnormal feedback value from the pressure sensor

E31

Alarm outputted when the command differs from the actual rotation in polarity



E40

Alarm outputted when a break in the motor thermistor is detected


E41

The motor is forcefully stopped when the temperature reaches the specified temperature the heat radiation and cooling performance of the

(85 C) under the L44 condition.

The event can be caused as a result of a decrease in motor. Carry out servicing.

Radiator fin thermistor cable break

Fin temperature abnormal rise

E42

E43

Alarm outputted when a break in the fin thermistor is detected


The motor is forcefully stopped when the temperature reaches the specified temperature the heat radiation and cooling performance of the

(80 C) under the L45 condition.

The event can be caused as a result of a decrease in controller. Carry out servicing.

Drying operation error

CPU runaway (watchdog)

E64

Alarm outputted when an increase in the rotational speed is not accompanied by an increase in pressure

The event can be caused as a result of a closed stop valve or a decrease in the oil in the tank. Open the stop valve and check the oil quantity.

E91 Alarm outputted when the CPU runs away If the event is repeated, contact DAIKIN.



Classification

[2]

Description



Motor temperature abnormal warning

Indication

Cause of alarm output

E93

Alarm outputted when data in EEPROM is abnormal

E94

Alarm outputted when data in EEPROM is abnormal

L44

Alarm outputted when the motor thermistor temperature exceeds the threshold (83 C)

[3]

Fin temperature abnormal warning

Power supply voltage drop warning

Pressure deviation abnormal warning

[4] Pressure switch activation

Measure to be taken



L45

Alarm outputted when the fin thermistor temperature exceeds the threshold (78 C)

L50

Alarm outputted when the power supply voltage falls below 180 V

L60

Alarm outputted when the command is in saturated condition for five seconds or more

L63

The indication appears when the pressure switch is activated (to be selected using the parameter).

The event can be caused as a result of a decrease in the heat radiation and cooling performance of the motor. Carry out servicing.

The event can be caused as a result of a decrease in the heat radiation and cooling performance of the controller. Carry out servicing.



The motor output is higher than the normal output.




[12.Maintenance]

To keep the motor pump performance in good conditions for a long period, conduct periodic maintenance on the following items. If there is a problem, repair or replace defective parts.

Standard inspection cycles are listed below. However, these cycles considerably vary depending on the operating conditions and environment.

Periodic inspection

Oil tank

Item

Oil level check

Oil temperature check

Oil color check

Return filter

Oil cooler

AC fan rotation

Clogging of the core

Inspection cycle Method

Daily, Occasionally Make sure that the float of the oil level gauge is between the red and yellow lines. Check the hydraulic oil for whitish muddiness and air bubbles.

Daily, Occasionally Make sure that the oil temperature is 60 C or less.

(Normally, use the oil at 15 to 50 C.)

Semiannually Deterioration of hydraulic oil can be checked by color. If the hydraulic oil turns brownish (ASTM L4 level: bright yellow), replace it.

Daily, Occasionally Check the indicator for clogging of the return filter.

If the return filter is clogged, replace the filter element.

Daily, Occasionally Make sure that the AC fan is rotating.

Semiannually Visually check the core for clogging.

If the AC fan rotation is stopped, or the core is clogged,

[1] the oil cooler cooling capacity remarkably deteriorates. This causes the hydraulic oil or the unit to become hot, resulting in burns. Also, this accelerates deterioration of the hydraulic oil, causing the unit service life to be shortened.

[2] the motor becomes hot, causing the motor service life to be shortened.

[3] the controller heat radiation performance deteriorates, causing the electric component service life to be shortened.

Pressure display

Operation check Daily, Occasionally Check if the indicated value changes according to load condition changes.

Pressure display check Daily, Occasionally Make sure that the pressure display for D.H. conforms to the preset value.

Sound and vibration Daily, Occasionally Check for abnormal sound and vibration.

Electric wiring Semiannually [1] Check the cable sheathing for cracks or fracture.

[2] Measure the insulation resistance, and check for a decrease in insulation resistance.

[3] Make sure that the ground cable is securely connected.

Hose

Screws and pipes

Yearly Check the hose for cracks, fracture or flaws.

Daily, Occasionally Check screws and pipes for looseness and oil leak.



Cleaning and replacement

Replacement of oil tank and oil

Item

Cleaning of oil cooler and core

Cleaning of AC fan

Oil filling port

(Air breather)

Suction strainer

Return filter

*1

Operation cycle Method

Yearly

Yearly

Yearly

Yearly

Yearly

If the indicator shows filter clog, replace the filter element.

Replace hydraulic oil periodically.

If the oil is used without replacement for a long period, it has bad influences on operation and service life of the hydraulic unit.

Disassemble and clean the oil cooler and the core according to

"Maintenance Procedure" on p. 46 and p. 48.

Disassemble and clean the AC fan (air breather) according to

"Maintenance Procedure" on p. 49.

Disassemble and clean the oil filling port (air breather) according to

"Maintenance Procedure" on p. 50.

Disassemble and clean the suction strainer according to "Maintenance

Procedure" on p. 50.

Replace the filter element according to the maintenance procedure on p.

51.

*1 The type of the return filter is MAR10-10P-S, manufactured by Masuda Mfg.

The type of the filter element is AR10-010P.

DANGER

[1] Do not access or touch rotating parts.

[2] If you touch internal components of the controller, observe the following procedure to prevent electric shock. i) Turn OFF the hydraulic unit main power supply.

(Turn OFF the power supply circuit breaker.)

To prevent erroneous operation during work, post an "Operation Prohibited (During Work)" sign on the power supply circuit breaker. ii) Remove the controller cover after elapse of at least five minutes.

The controller uses a large-capacitance capacitor. If you work with the capacitor charged, you may get electric shock. Before removing the controller cover, be sure to leave the controller for at least five minutes to discharge electricity from the capacitor.

[3] Before turning ON the power supply to start operation, mount all covers to the controller.



Oil cooler maintenance procedure

WARNING

[1] Before maintenance work, stop operation, and turn OFF the main power supply.

[2] During work, wear protective goggles and gloves. i) The core fin has a sharp edge. Be careful not to hurt yourself. ii) During air blow, be careful that foreign bodies will not touch your eyes.

CAUTION

[1] Be careful that strong force will not be applied to the AC fan power supply cable and connector during work.

[2] During disassembly process, oil will flow out of the pipes and oil cooler.

1. Dismounting the oil cooler

[1] Loosen the cross recessed truss head machine screws (M5 L14, two pieces) in the full cover, and remove the full cover.

The full cover has been fastened to the unit body with the claws (at six places in total: two at the front of the unit, one on each side, and two at the top of the unit). Lift the cover vertically from the unit.

[2] Open the controller small cover, and remove the fan connector and the fan ground cable.

Fan connector

[3] Cut the binding strap that ties the fan harness.

[4] Cut the binding strap that ties the hoses.

[5] Remove the hose bands (at two places), and disconnect the hoses (two pieces) at the top of the oil cooler.

Note) In this step, oil may leak due to backward oil flow from the tank. Before conducting this step, attach a blind plug to each hose.

[6] Remove the hexagon socket head bolts (M5 L16: 2 pieces) with washers, and dismount the oil cooler.

Fan ground cable

<When the controller small cover is removed>



Full cover hook (at six places)

47/61

Hose bands

Oil cooler Hexagon socket head bolts

(M5 x L16: 2 pieces) with washers

<When the full cover is removed> <Unit top view>

2. Disassembling the oil cooler

[1] Remove the cross recessed hexagon head bolts (M5 L12: 4 pieces), and separate the shroud from the core.

[2] Remove the cross recessed head machine screws (M4 L70: 2 pieces), and separate the AC fan and finger guard from the shroud.

Cross recessed hexagon head bolt (M5 x L15: 2 pieces)

Finger guard

AC fan

Shroud

Core

Cross recessed head machine screw

<Oil cooler>



3. Cleaning the core

Blow air or steam onto the core, and clean the fins by blowing off dust accumulated on/adhering to the fins.

When cleaning the fins, be careful that the dust blown away will not enter the core.

4. Cleaning the AC fan

Clean the clearance between the blade periphery and the casing, as well as the blades and the casing, by using a cloth.

CAUTION

[1] Prohibition of steam/air blow

Never attempt to blow steam or air onto the fan motor. Steam/air blow causes foreign bodies to be blown into the motor.

5. Reassembling the oil cooler

After cleaning is completed, reassemble the oil cooler.

After reassembling is completed, conduct the test run procedure described on p. 29 to make sure that the hydraulic unit normally operates.

Check if the oil cooler air intake/exhaust direction is correct. (See p. 15)



AC fan maintenance procedure

1. Removing the AC fan

1) Remove the full cover. (See p. 44)

2) Open the controller small cover, and remove the fan connector and the fan ground cable. (See p. 44)

3) Cut the binding strap that ties the fan harness.

4) Remove the hexagon socket head bolts with washers (M6 L15: two pieces), and remove the AC fan bracket.

2. Cleaning the AC fan bracket

Remove the cross recessed head machine screws (M4 L70: two pieces), and separate the AC fan bracket form the fan motor and the fan guard.

AC fan bracket

AC fan

Finger guard Cross recessed head machine screw

Hexagon socket head bolt with washer

<AC fan>

3. Cleaning the AC fan bracket

Blow steam or air onto the AC fan bracket to eliminate dust or contamination accumulated on/adhering to the bracket.

4. Cleaning the AC fan

Clean the clearance between the blade periphery and the casing, as well as the fan blades and the casing, by using a cloth.

CAUTION

[1] Prohibition of steam/air blow

Never attempt to blow steam or air onto the fan motor. Steam/air blow causes foreign bodies to be blown into the motor.

5. Re-assembling the AC fan

After cleaning the AC fan, re-assemble it.

After reassembling is completed, make sure that the fan normally operates according to the test run procedure described on p. 29.

(Check if the AC fan air intake/exhaust direction is correct. (See p. 15))



Oil filling port (air breather) maintenance procedure

1. Removing procedure

The cap can be easily removed by turning it counterclockwise by hand.

Cap

50/61

2. Cleaning procedure

Blow air onto the filter to blow off dust accumulated on/adhering to the filter.

Remove dust from inside of the strainer cylinder.

Strainer

<Oil filling port (Air breather)>

3. Mounting direction

Mount the cap by turning it clockwise by hand until it stops.

WARNING

During air blow, wear protective goggles to prevent accumulated substances or dust from touching your eyes.

Suction strainer maintenance procedure

1. Removing procedure

[1] After draining hydraulic oil completely, remove Cleaning door cover the nuts (M8: 12 pieces; Tightening torque: 9 to

10 N m) from the cleaning door cover, and remove the cover from the cleaning door.

* When the Super Unit uses the 160 L tank, there are 14 nuts for the cleaning door.

[2] You can see the suction strainer. Loosen the strainer, and remove it.

(Hexagon nut, Width across flats: 41 mm)

2. Cleaning procedure

Blow air onto the filter to blow off dust accumulated on/adhering to the filter.

Remove dust from inside of the strainer cylinder.

3. Reassembling the strainer

Unit nameplate


Cleaning door tightening precaution nameplate

After cleaning is completed, reassemble the suction strainer. Follow the removing procedure in reverse.

After reassembling is completed, conduct the test run procedure described on p. 29 to make sure that the Nut

Suction strainer hydraulic unit normally operates.

WARNING

During air blow, wear protective goggles to prevent accumulated substances or dust from touching your eyes.



Return filter element replacement procedure

When the detector indicates clogging of the filter (the indicator ring floats up, and the green area of the indicator column is completely hidden), replace the filter element according to the following procedure:

1. Loosen the hexagon socket head bolts [1] that fasten the cover [3], and pull up the cover. Then, the element [5] can be removed.

2. Pull out the split pin [10] from the element, loosen the element tightening nut [9], and remove the parts [6] to [8].

3. Replace the element with a new one, and re-mount it by following the above procedure in reverse.

4. Tighten the hexagon socket head bolts [1] securely in the diagonal order.

[1] Hexagon socket head bolt

[2] Plain washer

[3] Cover

[4] Packing

[5] Element

[6] Packing

[7] Plain washer

[8] Spring washer

[9] Element tightening nut

[10] Split pin

[11] O-ring



[Attachment: High-pressure Safety Valve Adjustment Procedure]

With this hydraulic unit, it is not necessary to change the high-pressure safety valve settings in detail, even in the case of pressure setting adjustment. This hydraulic unit uses the IPM motor, resulting in drastic improvement of the motor drive system. Thus, it ensures stable performance without necessity of high-pressure safety valve setting adjustment.

In any of the following three cases, adjust the safety valve with reference to "Safety Valve Adjusting

Procedure".

1. When safety valve setting adjustment is required:

Even if the hydraulic unit is used with the maximum pressure setting, the safety valve will not be activated under normal pressure control (except for the transient period when the circuit is blocked due to stop of the master machine hydraulic actuator). However, the safety valve set pressure will be lowered due to long-term repeated operations and contaminants in the hydraulic oil. If the safety valve is activated even with normal conditions, safety valve adjustment is required.

[Judgment criteria]

The hydraulic oil temperature rising time is shorter than before.

When the safety valve adjusting screw is turned in the tightening direction, the rpm indication in the pressure hold status is lowered.

2. To minimize surge pressure that much exceeds a set pressure, safety valve adjustment is required in consideration of the withstand pressure of the hoses being used.

3. When the pressure set value is changed from the factory setting:

In order to suppress surge pressure to protect the master machine peripheral equipment (actuator, pressure gauge, etc.), it is recommended that the safety valve set pressure should be set "pressure of the unit + 1.0

MPa".



<High-pressure Safety Valve Adjustment Procedure>

[1] Referring to the enlarged view of the high-pressure safety valve shown below, loosen the lock nut. (M10 lock nut, Width across flats: 14 mm)

[2] According to the pressure adjusting screw length reference chart, determine the screw length corresponding to a desired control pressure setting.

* Tip of adjusting screw: Hexagon socket head, Width across flats: 5 mm

* One turn of the adjusting screw changes the pressure by approx. 7.7 MPa.

Pressure adjusting screw length

Unit nameplate


Cleaning door tight eni ng prec aution nameplate

Lock nut

Lock nut tightening hole Safety valve adjusting window

[3] Turn ON the hydraulic unit power supply, and select

Activation starting point the setting mode through panel key operation. Then, set a desired pressure.

[4] Select [n05] (rpm display) in the monitor mode through panel key operation to show the current rpm.

[5] Adjust the pressure adjusting screw length in the longitudinal direction, and find an activation starting point as shown on the right.

[6] Turn the pressure adjusting screw clockwise by 1/8 turn from the activation starting point to tighten the screw.

Pressure adjusting screw length

[7] Tighten the lock nut. This completes the safety valve adjusting procedure.

(When tightening the lock nut, be careful not to allow the adjusting screw to turn.)



CAUTION: To set the safety valve to 20 MPa or higher pressure, caution is required.

(Excessively increasing the safety valve setting causes the pump to be damaged by surge pressure.)

To adjust the safety valve, follow the procedure below:

First, set the safety valve by following the above steps [1] to [5] so that the pressure setting is

7.7 MPa (corresponding to one turn of the pressure adjusting screw) lower than a target pressure.

Then, tighten the adjusting screw by turning it clockwise by one turn, and conduct the above step [7].

Pressure adjusting screw length (Reference)

Pressure adjusting screw length (mm)



[Attachment: Power-ON External I/O Signal Timing Chart]

1. When parameter [P08] is “0”

1-1 When the pressure switch function is not used

Power supply (200V)

Start/stop signal L: Operation command

Alarm/Warning

L: Abnormal H: Normal

Pressure switch

(Relay output)

L: Activated

H: Stop command

Pressure

Mode

Display

3 sec. max.

Charging

0.2 sec. average

Magnetic pole detection


Normal control


1-2 When the pressure switch function is used

Power supply (200V)


Alarm/Warning L: Abnormal

H: Normal

H: Stop command


Pressure switch

(Relay output)

L: Activated H: Normal pressure condition

Pressure

Mode

Display


3 sec. max.

Charging

0.2 sec. average



Normal control


The output may be unstable depending on the relationship between the pressure switch setting and delay time.


1-3 When the pressure switch function is used (Stop at power-ON)

Power supply (200V)

H: Stop command


Alarm/Warning L: Abnormal

H: Normal

Pressure switch

(Relay output)

L: Activated


H: Normal pressure condition

Pressure

Mode

Display

3 sec. max.

Charging

0.2 sec. average


Standby for operation


Normal control


* Magnetic pole detection will be executed at the first motor startup after power-ON.



1-4 Alarm classification [1]

Alarm/Warning

H: Normal

Pressure switch

(Relay output)


Pressure

Mode

Display

Normal control



Power supply (200V)

Alarm/Warning

L: Abnormal

Not judged

L: Activated Pressure switch

(Relay output)

Pressure

Mode

Display

3 sec. max.

Charging

L: Activated

* Holding the status immediately before alarm activation

Pressure drop due to motor stop

L: Alarm code H: Setting No.

* Alternately displayed at 1 second interval.

Motor stop due to alarm activation

Alarm code display



P07: Warning output level setting

Alarm/Warning

Level 0 H: Normal

Level 1 H: Normal L: Abnormal

Level 2 H: Normal L: Abnormal

0.5 sec. 0.5 sec.

Pressure switch

(Relay output)


Temperature error threshold level

10 sec.

Thermistor temperature

Mode

Display

Normal control


Controlled in warning status

L: Alarm code

H: Actual pressure display


* When “Level 0” is selected, an actual pressure value is displayed.




Start/stop signal

Alarm/Warning H: Normal


Pressure switch

(Relay output)

[Note]

Mode

Display

[1] “P01” pressure switch setting

[2] “P02” pressure switch delay time [*]


L: Operation command

[*]

L: Activated

H: Stop command

* Holds display until ENT key is pressed even after pressure reset.

The above chart shows the case where “P03” (Pressure switch display hold setting) is [1] or [2].

When “P03” is [0], an actual pressure value is displayed.

When the stop command is activated by the start/stop signal, the pressure switch is in the normal condition.

The “P01” and “P02” settings (above [1] and [2]) can be changed in the setting mode.

For the setting procedure and setting range, see “Operating procedure for each mode: b) Setting mode” on p. 39.

Note) For the purpose of explanation, the above “1-7 Alarm classification [4]” chart shows the case where the pressure switch is activated without a dead zone. Actually, however, the pressure switch has a dead zone of approx. 0.5 MPa.

Note) Set the time interval after a stop signal at 0.5 seconds or longer.



2. When parameter [P08] is “1”

2-1 When the pressure switch function is not used

Power supply (200V)


Alarm/Warning

(Relay output)

L: Abnormal H: Normal

Pressure

Mode

Display

3 sec. max.

Charging

0.2 sec. average



2-2 When the pressure switch function is used

Power supply (200V)

Start/stop signal

Alarm/Warning

(Relay output)

L: Abnormal


3 sec. max. 0.2 sec. average

Pressure

Mode Charging Magnetic pole detection

Display


H: Stop command

Normal control



H: Normal

H: Stop command

Normal control





2-3 When the pressure switch function is used (Stop at power-ON)

Power supply (200V)

H: Stop command


Alarm/Warning

(Relay output)

Pressure

Mode

Display

L: Abnormal

H: Normal


3 sec. max.

Charging


0.2 sec. average

Standby for operation


Normal control


* Magnetic pole detection will be executed at the first motor startup after power-ON.




Alarm/Warning

(Relay output)

Pressure

Mode

H: Normal

Normal control


Alarm/Warning

(Relay output)

P07: Warning output level setting

Level 0

Level 1, 2

L: Abnormal

H: Normal

H: Normal

Pressure drop due to motor stop


Display



Power supply (200V)

Alarm/Warning

(Relay output)

Pressure

L: Abnormal

3 sec. max.

Mode

Display

Charging

L: Alarm code H: Setting No.


Alarm code display blinking


L: Abnormal

59/61

Temperature error threshold level

Thermistor temperature

Mode

Display

Normal control


10 sec.

Controlled in warning status


* When “Level 0” is selected, an actual pressure value is displayed.




Start/stop signal

Alarm/Warning

(Relay output)

[1] “P01” pressure switch setting

H: Normal

[2] “P02” pressure switch delay time [*]

[Note]


[*]

L: Abnormal

Mode

H: Stop command

Display Actual pressure display

The above chart shows the case where “P03” (Pressure switch display hold setting) is [1] or [2].

When “P03” is [0], an actual pressure value is displayed.

When the stop command is activated by the start/stop signal, the pressure switch is in the normal condition.

The “P01” and “P02” settings (above [1] and [2]) can be changed in the setting mode.

For the setting procedure and setting range, see “Operating procedure for each mode: b) Setting mode” on p. 39.

Note) For the purpose of explanation, the above “2-7 Alarm classification [4]” chart shows the case where the pressure switch is activated without a dead zone. Actually, however, the pressure switch has a dead zone of approx. 0.5 MPa.

Note) Set the time interval after a stop signal at 0.5 seconds or longer.


PIM-00004△1 [Operation Manual] 61/61 rpm

(Command)

3. Contact I/O timing chart

Start/stop command input

P-Q 0 input

P-Q 1 input

P-Q 2 input

P-Q 3 input

Complete signal output

Pressure

(Command)

P1

Actual pressure

Q1

[1]

Q1

[1]

P1

P-Q selection

[1] Start by a start/stop signal

(Speed control state)

[2]

Q1

Q2

Q2

[2]

[3]

[3]

P1

P-Q selection 1

[4]

Q2

P2

Actual rpm

[4]

P1 P2

P-Q selection

[2] Change of a P-Q selection number(Deceleration)

[3] Change of an operation

[4] Change of a P-Q selection number

(Pressure increase) state(Feed to pressure holding)

《PQ selection setting》

PQ selection

0

1

2

3

Pressure setting

P1

P1

P2

P2

Flow rate setting

Q1

Q2

Q1

Q2

[5]

Q2

[6]

[5] [6]

P-Q selection 5

When the command value is being changed according to a change in P-Q selection No., the complete signal status is “Lo”. When the command value does not change any more, the complete signal status is changed to “Hi”.

P2

[5] Stop by a start/stop signal

[6] Start by a start/stop signal

(Pressure control state)


DAIKIN SUT 10D80L21-10-F, SUT 16D80L21-10-F Hydraulic Unit 操作说明书

Assistant Bot

Hybrid Hydraulic System

[Super Unit]

Operation Manual

[Attachment: Power-ON External I/O Signal Timing Chart]

Key Features

Frequently Answers and Questions

What is the maximum operating pressure of the SUT10D80L21-10-F and SUT16D80L21-10-F hydraulic units?

What type of hydraulic oil should be used for these hydraulic units?

What are the operating conditions for the SUT10D80L21-10-F and SUT16D80L21-10-F hydraulic units?

How do I connect the main power supply and I/O signal cables to the hydraulic unit?

What is the purpose of the digital input and output terminals?

Related manuals

DAIKIN SUT 10D80L21-10-F, SUT 16D80L21-10-F Hydraulic Unit 操作说明书

Assistant Bot

Hybrid Hydraulic System

[Super Unit]

Operation Manual

[Attachment: Power-ON External I/O Signal Timing Chart]

Key Features

Frequently Answers and Questions

What is the maximum operating pressure of the SUT10D80L21-10-F and SUT16D80L21-10-F hydraulic units?

What type of hydraulic oil should be used for these hydraulic units?

What are the operating conditions for the SUT10D80L21-10-F and SUT16D80L21-10-F hydraulic units?

How do I connect the main power supply and I/O signal cables to the hydraulic unit?

What is the purpose of the digital input and output terminals?

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SUT 10D60L21-20

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SUT 00D8021-10-F

All World Machinery Supply

SUT D40L16-20

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EHU 25-L04 -A -30

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SUT03S15L07-10-F

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AKZ9 Series

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EWWH-VZ

RIKEN

EMP-5B

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RP A - * - 30

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Altherma EBLQ05C2V3

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E(B/D)(H/L)Q* 011-016*V3