MULTIQUIP JIMMY JPU1 Operation And Parts Manual

OPERATION AND PARTS MANUAL

JIMMY SERIES

HYDRAULIC

REBAR BENDERS

MODELS:

JB5135, JB7135, JB5090, JB7090,

JB8090, JB9180, JB11090

ELECTRIC-HYDRAULIC PUMP

MODEL:

JPU1

Revision #8 (05/30/07)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

JIMMY SERIES HYDRAULIC REBAR BENDERS — SILICOSIS WARNING

WARNING WARNING

SILICOSIS WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.

RESPIRATORY HAZARDS

Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as

OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.

Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #8 (05/30/07) — PAGE 2

JIMMY SERIES HYDRAULIC REBAR BENDERS — TABLE OF CONTENTS

Multiquip Jimmy Series

Hydraulic Rebar Benders

NOTE

As a continuing effort to update our parts book, contact the MULTIQUIP literature department for the latest revision of your

"Operation and Parts

Manual"

Silicosis Warning ....................................................... 2

Table Of Contents ..................................................... 3

Parts Ordering Procedures ....................................... 4

Safety Message Alert Symbols ................................. 5

Rules For Safe Operation ...................................... 6-8

Specifications (Rebar Unit) ....................................... 9

Specifications (Pump) ............................................. 10

General Information ........................................... 11-12

Components............................................................ 13

Inspection ................................................................ 14

Applying Power ....................................................... 15

Operation ........................................................... 16-19

Shut-Down .............................................................. 19

Maintenance ........................................................... 20

Explanation Of Code In Remarks Column .............. 22

Suggested Spare Parts ........................................... 23

Nameplate and Decals....................................... 24-25

JB5135 Assembly ............................................. 26-27

JB7135 Assembly ............................................. 28-29

JB5090 Assembly ............................................. 30-31

JB7090 Assembly ............................................. 32-33

JB8090 Assembly ............................................. 34-35

JB9180 Assembly ............................................. 36-37

JB11090 Assembly ........................................... 38-39

Electric Pump Assembly..................................... 40-41

Control Valve Assembly...................................... 42-43

NOTE

Specification and part number are subject to change without notice

.

Terms and Conditions of Sale ................................. 44

7JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #8 (05/30/07) — PAGE 3

Effective: June 1

st

, 2005

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Best Deal!

Order via Internet

(Dealers Only)

:

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

If you have an MQ Account, to obtain a

Username and Password, E-mail us at:

[email protected].

To obtain an MQ Account, contact your

District Sales Manager for more information.

Use the

internet

and qualify for a

5% Discount

on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Fax

(Dealers Only)

:

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax

your order in and qualify for a

3% Discount

on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Phone:

Domestic (US) Dealers Call:

1-800-427-1244

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

International Customers

should contact their local Multiquip Representatives for

Parts Ordering information.

❒

❒

When ordering parts, please supply:

Dealer Account Number

Dealer Name and Address

Shipping Address (if different than billing address)

Return Fax Number

Applicable Model Number

Quantity, Part Number and Description of Each Part

Specify Preferred Method of Shipment:

✓

Fed Ex/UPS

■

■

■

■

Priority One

Ground

Next Day

Second/Third Day

✓

DHL

✓

Truck

NOTE

Unless otherwise indicated by customer, all orders are treated as

Standard Orders

and will ship within 24 hours. We will make every effort to ship Air Shipments the same day the order is received, if received prior to 2PM PST. Stock Orders must be noted on fax or web order form.

WE ACCEPT ALL MAJOR CREDIT CARDS!


JIMMY SERIES HYD. REBAR BENDERS— SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety

Messages and Operating Instructions could result in injury to yourself and others.

HAZARD SYMBOLS

Potential hazards associated with the operation of the

Jimmy

Series Hydraulic Rebar Benders and Electric Hydraulic

Pump

will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

NOTE

This Operation and Parts Manual has been developed to provide complete instructions for the safe and efficient operation of the

Jimmy

Series Hydraulic Rebar Bender and Electric-Hydraulic Pump.

Before using this hydraulic rebar bender and pump, ensure that the operating individual has read and understands all instructions in this manual.

WARNING - Respiratory Hazards

ALWAYS

wear approved protection when required.

respiratory

CAUTION - Eye and Hearing Hazards

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:

DANGER

,

WARNING

, or

CAUTION

.

ALWAYS

wear approved eye and hearing protection.

You

WILL

be

KILLED

NOT

follow directions.

or

SERIOUSLY

injured if you

DO

CAUTION - Accidental Starting Hazards

ALWAYS

place the power control unit's

ON/OFF

switch in the

OFF

position when the rebar bender is not in use.

You

CAN

be

KILLED

or

SERIOUSLY

injured if you

DO

NOT

follow directions.

CAUTION

CAUTION

You

CAN

be

INJURED

if you

DO NOT

follow directions.

CAUTION - Equipment Damage Hazards

Other important messages are provided throughout this manual to help prevent damage to your rebar bender, other property, or the surrounding environment.


JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

Read this manual!

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the

Jimmy Series Hydraulic Rebar Bender and

Electric-Hydraulic Pump.

GENERAL SAFETY

■

DO NOT

operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER

operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots, hard hat and other protective devices required by the job.

■

NEVER

operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER

operate this equipment under the influence of

drugs

or

alcohol

.

■

ALWAYS

wear proper respiratory (mask), hearing and eye protection equipment when operating the rebar bender.

■

ALWAYS

replace any worn or damaged warning decals.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications.

■

NEVER

use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

NEVER

operate the rebar bender in an explosive atmosphere or near combustible materials. The possibility exists of the rebar bender emitting a spark during operation. A explosion or fire could result causing severe

bodily harm or even death

if the sparks make contact with combustible or explosive materials.

■

Maintain this equipment in a safe operating condition at all times.

■

Keep bystanders, children and visitors away while operating the rebar bender. Distractions can cause you to lose control.

■

DO NOT

wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts.

■

ALWAYS

store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

ALWAYS

be sure the operator is familiar with proper safety precautions and operation techniques before using rebar bender.

■

ALWAYS

keep work area clean and free of foreign matter and debris. Also keep work area well lit.

■

NEVER

leave the rebar bender unattended. When not in use always unplug the rebar bender from power source.

■

Keep all

inexperienced

and

unauthorized

from the equipment at all times.

people away

■

Become familiar with the components of the rebar bender before operating.

■

Use this rebar bender only for its intended purpose.

NOT

use this rebar bender for applications not recommended.

DO

■

Inspect the rebar bender after each use. Replace any damaged or worn parts immediately.

DO NOT

use a defective rebar bender.

■

If a malfunction occurs, immediately unplug the rebar bender from the power source and correct the problem. If the problem can not be corrected, contact your nearest

MQ service center.

■

All

WARNING

statements must be carefully observed to help prevent personal injury.



UNIT SAFETY INSTRUCTIONS

■

All hose connections must be tightened with the proper tools before operating hydraulic power unit.

DO NOT

over tighten. Connections should only be tightened securely and leak-free. Over tightening can cause premature thread failure or high-pressure fittings to split at pressures lower than their rated capacities.

■

Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump and release all pressure.

NEVER

attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid could cause serious injury.

■

NEVER

subject the hose to potential hazard such as fire, sharp surfaces, extreme heat or cold, or heavy impact.

DO NOT

allow the hose to kink, twist curl, crush, cut, or bend so tightly that the fluid flow within the hose is blocked or reduced. Periodically inspect the hose for wear, because any of these conditions can damage the hose and possibly result in personal injury.

■

NEVER

use the hose to move attached equipment. Stress can damage the hose and possibly cause personal injury.

■

Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not come in contact with corrosive materials such as creosoteimpregnated objects and some paints. Hose deterioration due to corrosive materials can result in personal injury.

Consult the manufacturer before painting a hose.

NEVER

paint a coupler.

■

Use only approved accessories and approved hydraulic fluid. Hoses, seals and all components used in a system must be compatible with the hydraulic fluid used.

■

DO NOT

exceed the rated capacities of the cylinders.

Excess pressure can result in personal injury.

■

Inspect each cylinder and coupler before each shift or usage to prevent unsafe conditions from developing.

■

DO NOT

use cylinders if they are damaged, altered or in poor condition.

■

DO NOT

use cylinders with bent or damaged couplers or damaged port threads.

DANGER - High Pressure Hazard

When extending a cylinder or ram under load, always insure that the couplers or port threads have not been damaged or do not come in contact with any rigid obstruction.

If this condition does occur, the coupler’s attaching threads may become stripped or pulled from the cylinder or ram resulting in the instantaneous release of high pressure hydraulic fluid, flying objects, and loss of the load. All of these possible results could cause serious injury or even death.

CAUTION - System Evaluation

Cylinder hoses, couplings and hydraulic pump must all be rated for the same operating pressure, correctly connected and compatible with the hydraulic fluid used. An improperly matched system could cause the system to fail and possibly cause serious injury. Always maintain the correct operating for optimal performance. If you have any questions, please contact your nearest MQ service center.

■

Avoid pinch points or crush points that can be created by the load or parts of the cylinder. Do not wear loose jewelry when operating the rebar bender.

WARNING

Moving parts can crush and cut.

ALWAYS

keep hands clear of rollers while rebar bender is operating.

■

NEVER

use extreme heat to disassemble a hydraulic cylinder or ram. Metal fatigue and/or seal damage will result and can lead to unsafe operating conditions.



■

■

■

ELECTRICAL SAFETY

■

ALWAYS

test the

ON/OFF

switch on the hydraulic power unit before operating. The purpose of this switch is to shut down the rebar bender.

■

NEVER

use a extension cord that is frayed or damaged where the insulation has been cut.

■

NEVER

carry the hydraulic power unit by its power cord or disconnect it by yanking the cord from the power outlet.

■

ALWAYS

make certain that the proper extension cord has been selected for the job. See Table 5.

NEVER

NEVER

allow power cord to

stand in water lay in wate

r.

while operating the rebar bender.

■

When connecting the hydraulic power unit to a power receptacle, make sure the receptacle circuit is connected to either a GFCI receptacle or a receptacle protected by a 20 amp circuit breaker.

When plugging the hydraulic power unit into a power receptacle, check the nameplate for the correct operating voltage. Operating the rebar bender at the wrong voltage will damage the electrical components.

ALWAYS

read the nameplate before applying power.

■

This hydraulic power unit is equipped with a 3-prong male power plug.

DO NOT

use a 2-prong adapter when plugging into a wall outlet. This will defeat the purpose of the ground circuit. If the plug does not fit into the receptacle, contact a qualified electrician to install a 3-conductor wall receptacle (outlet).

■

■

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock if your body is grounded.

DO NOT

expose the hydraulic power unit to rain or wet conditions. Water entering the power unit will increase the risk of electrical shock.

■

■

When operating the hydraulic power unit outside, be sure to use the appropriate outdoor extension cord. This type of extension cord reduces the risk of electrical shock.

ALWAYS

remove the AC power cord from the power source before performing any service or maintenance on the rebar bender. This preventative safety measure reduces the possibility of accidental starting.

POWER UNIT TRANSPORTING (

Electric-Hydraulic Pump)

■

When transporting of the power unit (pump) is required,

ALWAYS

carry unit by its handle.

■

ALWAYS

wrap power and remote cable cords neatly to avoid tripping and damage when transporting.

MAINTENANCE

■

NEVER

lubricate components or attempt service on a operational rebar bender.

■

ALWAYS

condition.

maintain rebar bender in correct operating

■

ALWAYS

fix damage to the rebar bender immediately and always replace broken parts. Replace with only MQ recommended parts.

EMERGENCIES

■

ALWAYS

know the location of the nearest

fire extinguisher

and

first aid kit.

■

In emergencies

always

know the location of the nearest phone or

keep a phone on the job site

.

Also know the phone numbers of the nearest

ambulance

,

doctor

and

fire department

. This information will be invaluable in the case of an emergency.


JIMMY SERIES HYDRAULIC REBAR BENDERS

—

SPECIFICATIONS (REBAR UNIT)

T a b l e 1 .

R e b a r B e n d e r S p e c i f i c a t i o n s

M o d e l J B 5 1 3 5 J B 7 1 3 5 J B 5 0 9 0 J B 7 0 9 0 J B 8 0 9 0 J B 9 1 8 0 J B 1 1 0 9 0

B e n d i n g A n g l e

R e b a r

( B a r

C a p a c

S i z e ) i t y

M i n i i m n .

u m

( c m )

B e n d

*

M i n i m u m B a r S p a c i n g c e n t e r i n c h e s o n

A C I A p p r o v e d B a r N

R a d i u s * * u m b e r ; B e n d

W e i g h t l b .

( k g )

S h i p p i n g W e i g h t l b .

( k g )

1 3 5 °

# 4 , # 5

5 ( 1 2 .

7 )

2

# 5 ; 1 3 5 °

1 3 5 °

# 6 , # 7

5 ( 1 2 .

7 )

2

# 7 ; 1 3 5 °

9 0 °

# 4 , # 5 , # 6

5 ( 1 2 .

7 )

3

# 5 ; 9 0 °

9 0 °

# 6 , # 7 , # 8

8 ( 2 0 .

3 )

3

# 7 ; 9 0 °

9 0 °

# 6 , # 7 , # 8 , # 9

8 ( 2 0 .

3 )

3

# 8 ; 9 0 °

1 8 0 °

# 7 , # 8 , # 9 , # 1 0

1 1 ( 2 7 .

9 )

3 .

5

# 9 ; 1 8 0 °

9 0 °

# 8 , # 9 , # 1 0 , # 1 1

1 4 ( 3 5 .

6 )

3 .

5

# 1 1 ; 9 0 °

O v e r a ll D i m e n s i o n s i n .

( c m )

S h i p p i n g D i m e n s i o n s i n .

( c m )

2 2 ( 1 0 )

3 4 ( 1 5 )

(

2 3

5 8 x

.

4 x 2

1 1

7 .

9 x x

3

8 .

.

5

9 )

3 0 x 1 3 x 2 4

( 7 6 x 3 3 x 6 1 )

2 6 ( 1 2 )

4 7 ( 2 1 )

( 4 8

1

.

3

9 x x

2 2

9

.

9 x x 7

3

.

6 )

3 0 x 1 3 x 2 4

( 7 6 x 3 3 x 6 1 )

2 6 ( 1 2 ) 5 8 ( 2 6 )

3 9 ( 1 8 )

1 7

( 4 3 .

2 x x

2 2

9

.

9 x x

4

1

.

5

1 .

4 )

3

(

0 x 1 3 x 2 4

7 6 x 3 3 x 6 1 )

A p p il c a t i o n s

✓

7 4 ( 3 3 )

2 1

( 5

.

5

4 x

.

6 x

1

3

2

1 .

.

5

8 x x

1 4

5

)

.

5

2 4 x 1 3 x 1 5

( 6 1 x 3 3 x 3 8 )

✓

6 2 ( 2 9 )

8 9 ( 4 0 )

(

2 7

6 8 x

.

6 x

1

3

4

5 .

x

6 x

5

1

.

5

4 )

2 4

( 6 x

1 x

1 3

3 x 1 5

3 x 3 8 )

1 0 0 ( 4 5 )

1 1 9 ( 5 4 )

( 4 8

1 9

.

3 x x

4 3 .

1 7

2 x x

1 5

6

.

2 )

2 4 x 1 3 x 1

( 6 1 x 3 3 x 3 8 )

5

1 1 0 ( 5 0 )

1 3 6 ( 6 2 )

2 7

( 6 8 .

6 x x

4

1

8 .

9 x

3 x 1

6

5 .

2 )

2 4

( 6 x

1 x

1 3

3 x

3 x 3

1 5

8 )

9 0 ° S t a n d a r d B e n d

1 8 0 ° C a n e H o o k

O f f s e t B e n d s

S t r a i g h t e n i n g

S e i s m i c S t i r r u p a n d T i e H o o k

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

* Minimum bend measured from bottom of machine to top of angle.

** American Concrete Institute (ACI) has approved the wheel used in this device as the proper radius for bending the bar size indicated; Concrete Reinforcing Steel

Institute(CRSI) requirements are met for the bar size indicated.

M o d e l

B e n d i n g R a d i u s

# 4 ( 1 0 M / # 1 3 )

# 5 ( 1 5 M / # 1 6 )

# 6 ( 2 0 M / # 1 9 )

# 7 ( N A / # 2 2 )

# 8 ( 2 5 M / # 2 5 )

# 9 ( 3 0 M / # 2 9 )

# 1 0 ( N A / # 3 2 )

# 1 1 ( 3 5 M / # 3 6 )

J B 5 1 3 5

T a b l e

J B 7 1 3 5

2 .

R e b a r

J B 5 0 9 0

S i z e

J B 7 0 9 0

C h a r t

J B 8 0 9 0

1 3 5 °

★ ★

★ ★ ★

1 3 5 °

★ ★

★ ★ ★

9 0 °

★ ★

★ ★ ★

★

★

9 0 °

★ ★

★ ★ ★

★

★

9 0 °

★ ★

★ ★

★ ★ ★

★

J B 9 1 8 0

1 8 0 °

J B 1 1 0 9 0

1 8 0 °

★ ★

★ ★

★ ★

★ ★ ★

★

★ ★

★ ★

★ ★

★ ★

★ ★

★ ★ ★

NOTE

Rebar Size:

Standard 1/8 inch increments

(Metric Hard/Soft

Conversion)

Example:

#8 Rebar ÷ 8 = 1-inch

#4 Rebar ÷ 8 = 4/8 = 1/2-inch

★★★

★★

★

ACI/CRSI Approved for this size

Acceptable bend radius for ACI/CRSI requirements

Capable of bending rebar but does not meet ACICRSI requirements

Not capable of bending this size rebar


JIMMY SERIES HYDRAULIC REBAR BENDERS

—

SPECIFICATIONS (PUMP)

T a b l e 3 .

E l e c t r i c H y d r a u l i c P u m p S p e c i f i c a t i o n s

P u m p

M o d e l

M o t o r S p e c i if c a it o n

T y p e

M o t o r

S p e e d

I n p u t V o tl a g e

S o u n d L e v e l

O li C a p a c ti y

P r e s s u r e R a it n g

F i r s t S t a g e P r e s s u r e

F l o w R a t e @ N o L o a d

F l o w R a t e @ 1 0 , 0 0 0 p s i

R e m o t e C o n t r o l C a b l e

C o n t r o l V a l v e

N e t W e i g h t

G r o s s W e i g h t

C a r t o n D i m e n s i o n ( L x W x H )

C r a t e D i m e n s i o n ( L x W x H )

J P U 1

P E W 1 5 0 1 T

E l e c t r i c P u m p

1 .

5 H P ( 1 .

1 1 k w )

1 7 2 5 R P M

1 1 5 @ 6 0 H z

8 0 d B A

1 g a l ( 3 .

7 8 ll ti e r s )

1 0 , 0 0 0 p s i ( 6 8 , 9 5 1 k P a )

7 0 0 p s i ( 4 , 8 2 6 k P a )

4 1 5 i n

3

/ m i n ( 6 , 8 0 0 c m

3

/ m i n )

6 1 i n

3

/ m i n ( 1 , 0 0 0 c m

3

/ m i n )

1 5 f t .

( 4 .

5 7 m e t e r s )

M a n u a l 3 W a y 3 P o s i it o n

7 9 .

2 l b s .

( 3 2 .

7 k g .

)

1 0 4 l b s .

( 4 7 .

1 k g .

)

(

1 6 5 / 8

4 2 .

2 2 x x

2

1 1 1 / 8

8 .

2 5 x x 2 1 1

5 3 .

6 5

/ 8 i n c m .

)

.

(

1 7 1 / 2

4 4 .

4 5 x x

2

1 1 5 / 8

9 .

5 2 x x 2 2 7

5 8 .

1 0

/ 8 i n c m .

)

.


JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION

GENERAL INFORMATION

The

MQ Jimmy Series Hydraulic Rebar Benders

are designed to be used as

portable

on-site rebar benders, capable of bending in-place rebar to approved American Concrete Institute (ACI) radius.

Labor time and injuries are greatly reduced from manually bending rebar. Bends of 90°, 135° or 180° can now be completed in seconds at the correct elevation after forms are stripped away.

With seven models to choose from, the Jimmy Series rebar benders can accommodate a wide variety of rebar angles and sizes. Please reference Tables 1 and 2 in this manual for the rebar bender that best fits your application.

Rebar Straightening

■

■

■

Quickly straightens (Figure 2) damaged or bent rebar.

Rebar can be straightened using all models.

NEVER

straighten rebar that is bent greater than 30°. Check with building codes before straightening rebar

REBAR BENDING APPLICATIONS (Figures 1 thru 4)

■

■

■

■

■

■

■

Pilings

Caissons

Bridge and Decking

Retrofits

Columns

Straightening

Walls

Figure 2. Rebar Straightening

Rebar Columns

■

90° rebar (Figure 1) at top of column can be bent after forms have been removed

■

Bending after concrete is poured allows you to stock bottom beam bars, eliminating the need to thread bottom beam bars.

■

Rebar at top of column can be bent at exactly the correct elevation allowing top beam bars to placed on top of 90° bend.

■

Before the rebar can be straightened by the JB5090, JB7090 or JB8090, it will be necessary to fit the bent rebar between main roller and upper arm roller. To accomplish this task remove the main shaft as outlined in Figure 14.

■

Before straightening rebar with the JB5135, it will be necessary to replace the puller hook with the straightening wheel. See Figure 16.

CAUTION

CAUTION

Some agencies may not permit the straightening of rebar for existing bends of more than 30° .

DO NOT

attempt to straighten rebar bends greater than 30°.

Figure 1. Columns


JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION

Rebar Spirals and Cages

■

Can bend rebar up to 135° (Figure 3) and fits between spirals as close as 2 in. (5 cm. ) on center.

■

No welding required.

Electric-Hydraulic Pump

All Jimmy Series Hydraulic Rebar Benders require an electricpowered hydraulic pump to supply the necessary pressure to actuate the hydraulic cylinder. This hydraulic pump consists of a drive cylinder, oil reservoir and electronics for either remote or manual operation.

The electric motor for this pump is a 1.5 HP motor. Each electric motor requires 115 VAC, 60 Hz input for normal operation. Amperage draw for the electric motor at 10,0000 psi (68,951 kpa) is approximately 13 amps. Reference Figure 5 for oil volume versus pressure.

The hydraulic pump is equipped with a 3-way, 3- position manual operated valve. This valve allows the operator to remotely control the

advance

,

hold

and

return

functions of the rebar bender. A 15 ft.

(4.57 meters) remote control cable allows the operator to control the pump remotely.

Figure 3. Rebar Spirals and Cages

Rebar Walls

■

■

■

■

No welding required

Bends hooks in rebar after forms have been removed.

Bends graduated bars to precise elevations.

Reduces size and number of holes and splices required in forms.

450

400

350

300

250

200

150

100

50

0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

P ressure (psi)

Figure 5. Oil Volume vs Pressure

Model PEW1501T Electric/Hydraulic Pump

Figure 4. Rebar Walls


JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS

Figure 6. Jimmy Hydraulic Rebar Bender Components

1

.

2

.

3

.

4

.

5

.

6

.

7

.

8

.

Remote Control Unit –

Allows the hydraulic cylinder on the rebar unit to be

advanced

or

held

.

Remote Control Cable –

Allows the Electric-Hydraulic

Pump to be operated remotely.

Hydraulic Reservoir–

Holds 1.00 gallon (3.78 liters) of hydraulic oil. Fill only with recommended type hydraulic oil.

Pump Control Lever –

Move this lever to actuate the hydraulic cylinder on the rebar bender. The lever allows the cylinder to be

advanced

,

held

or

returned.

Hydraulic Oil Fill Cap –

Remove this cap to add hydraulic fluid to the reservoir. Fill with commercial hydraulic oil.

Electric-Hydraulic Pump/Carrying Handle –

When transporting of the pump is required, always use the carrying handle or lifting bale to lift the unit.

Electric-Hydraulic Pump ON/OFF Switch –

Move the toggle switch to the forward position to activate the electric motor. The electric motor will stay on as long as the switch is held. Release the switch to turn off the electric motor.

AC Power Cord –

Plug this 10 ft. (3.0 meters) power cord into a 115 VAC grounded type receptacle.

NEVER

remove the ground pin from the plug. This will defeat the ground circuit and greatly increase the possibility of electrical shock.

9

.

Female Quick Disconnect Fitting –

Connects to the hydraulic hose and allows for easy removal.

10

. Hydraulic Hose (Rebar Bender) –

Connect one end of this hose to the female quick disconnect fitting on the electric-hydraulic pump, connect the other end (90 ° fitting) to the hydraulic input port on the rebar bender cylinder.

11

. Hose Cap –

When the rebar bender is not in use,

ALWAYS

cover the hose’s male fitting with this cap.

This will prevent dirt and foreign matter from entering the cylinder cavity.

12

. Main and Upper Arm Rollers –

Always keep large and small rollers clean and lubricated to insure smooth rolling. Remove any dirt or debris that may have accumulated on the rollers during operation.

13

. Hydraulic Cylinder –

When actuated can apply a force between 2~10 tons (2,032 ~10,160 kg.)

14

. Rebar Adjustment Bolt –

There is an adjustment bolt on the side plate of the rebar bender. Adjust these bolts to accommodate different size rebar.

15

. Main Roller Shaft –

To remove the large roller (main) or stuck rebar from the unit, push the roller shaft inward to release. Some units have a pin-clip mechanism for the removal of the main roller. See Figure 14.

16.

Electric Motor On/Off Switch –

When placed in the

ON position, supplies 115VAC, 60Hz power to the electric motor.


JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION

BEFORE STARTING

CAUTION - Read Manual

Before attempting to operate this rebar bender, and to avoid serious injury to personnel, always read and understand operation manual. Failure to read and understand operation manual could result in serious harm or even death!

DANGER - Flammable/Combustible Materials

NEVER

operate the rebar bender or hydraulic pump in or around flammable materials. The possibility exists of the rebar bender emitting a spark during operation. If contact is made between the sparks and the flammable material, the result could be fire or explosion causing damage to the equipment and severe bodily harm even death!

INSPECTION

Before each use, visually inspect the items listed below.

Regular maintenance and visual checks of the rebar bender and power unit prior to operation will minimize repairs and help ensure normal operation of the bender and electrichydraulic pump.

■

■

■

■

■

■

■

■

■

■

Check for wear and damage to rollers, pin, nuts and bolts, clip, side plates and hydraulic arm. Clean, lubricate and replace as required.

■

Rebar bender can

ONLY

be used with a standard hydraulic pump rated at 10,000 PSI. Refer to the pump’s manual for operation and maintenance instructions.

■

■

■

Check the hydraulic pump fluid level.

Check that all hydraulic connections are clean.

Check all hydraulic hoses for cuts, holes, or excessive wear.

■

Inspect all fittings and couplers, make sure they are clean and fitted with dust caps.

■

Check that couplings to pump and bender are tightened securely.

Check for a cracked or damaged cylinder or rebar bender

Check for excessive wear, bending, damage, or insufficient thread engagement.

Check for leaking hydraulic fluid

Check for a scored or damaged piston rod.

Improperly functioning or damaged components

Check for loose bolts.

Check for damaged or improperly assembled accessory equipment.

Check for modified, welded, or altered equipment.

Check for bent or damaged couplers or port threads.


JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER

CONNECTING THE POWER

1. The electric-hydraulic pump requires 115 VAC, 60 Hz power. Applying power to the pump that is not specified will cause severe damage to the pump's electric motor. Always read the

electrical data plate

before applying power to the pump.

2. The power plug on the pump is a 3-prong grounded type plug.

ALWAYS

connect this plug to a 3-prong grounded receptacle.

NEVER

plug this device into a 2-prong type receptacle. This will defeat the ground circuit. The use of a 3-prong to 2-prong adapter is strictly prohibited.

3. Connect the pump's AC power cord to a 115 VAC wall receptacle or portable generator (Figure 7) that is protected by a 20 amp circuit breaker. For best results connect the power cord to a GFCI receptacle.

NOTE

Since

distance

can affect

voltage drop

when using an extension cord,

ALWAYS

make certain that the proper extension cord has been selected for the job. See Table 4.

4. Connect the hand-held remote control cable to the power input receptacle on the power unit

5. To apply power to the electric-hydraulic pump, place the

ON/OFF toggle switch (Figure 7) to the ON position (up).

Figure 7. Connecting The Power

DANGER - ELECTROCUTION HAZARDS

During operation of this rebar bender, there exists the possibility of

electrocution, electrical shock or burn,

which can cause

severe bodily harm

or even

DEATH!

To avoid these hazards:

NEVER

use damaged or worn cables when plugging the rebar bender into an AC power receptacle.

NEVER

grab or touch a live power cord with wet hands.

WET

HANDS

NEVER

stand in water and touch a live power cord.

POWER

CORD

(POWER ON)

T a b l e 4 .

C a b l e S e l e c t i o n ( 6 0 H z , S i n g l e P h a s e O p e r a t i o n )

C u r r e n t i n

A m p e r e s

L o a d

W a t t s

I n

A t 1 2 0

V o l t s

# 1 0 W i r e

M a x i m u m A ll o w a b l e C a b l e L e n g t h

# 1 2 W i r e # 1 4 W i r e # 1 6 W i r e

2 .

5 3 0 0 1 0 0 0 f .t

6 0 0 f .t

3 7 5 f .t

2 5 0 f .t

1 2 5 f .t

1 0 0 f .t

5

7 .

5

6 0 0

9 0 0

5 0 0 f .t

3 5 0 f .t

3 0 0 f .t

2 0 0 f .t

2 0 0 f .t

1 2 5 f .t

1 0

1 5

2 0

1

1

2

2

8

4

0

0

0

0

0

0

2

1

1

5

5

2

0

0

5 f f f

.t

.t

.t

1

1

7

5

0

5

0

0 f f f

.t

.t

.t

C A U T I O N : E q u i p m e n t d a m a g e c a n r e s u tl f r o m l o w v o tl a g e .

1 0 0 f .t

6

5

5

0 f f

.t

.t


JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION

OPERATION

Control Valve Lever

1. This hydraulic pump has a 3-way, 3-position valve that is activated by a control valve lever (Figure 8). In the

neutral

position, “

PORT A

” is

CLOSED

, meaning there is no flow of pressurized fluid.

Remote Control Unit

1. On the remote control unit there is a toggle switch.

When pressed, this toggle switch (Figure 11) will activate (extend) the hydraulic cylinder. Releasing the toggle switch will hold the cylinder in place.

Figure 8. Control Valve Lever (Neutral Position)

2. In the

forward (extend)

position,

“PORT A

” is

OPEN

, meaning the flow of pressurized fluid is allowed (Figure

9) and the hydraulic cylinder will extend once the remote control toggle switch is pressed.

Figure 11. Remote Control Unit

NOTE

The Remote Control Unit does not retract the hydraulic cylinder. The retraction of the cylinder must be done manually (Power Unit).

Figure 9. Control Valve Lever (Forward Position)

3. In the

reverse (retract)

position, “

PORT A

” returns hydraulic fluid back into tank (Figure 10) and the hydraulic cylinder retracts.

Figure 10. Control Valve Lever (Reverse Position)

Positioning the Rebar Bender (Method 1)

For Models JB5090, JB7090, JB8090, JB9180, JB11090

1. Place the pump control valve lever (Figure 8) in the

neutral

position.

2. Place the rebar bender over the rebar between the main roller and upper roller arm at the desired elevation of the bend as shown in Figure 12. Use vise-grips to hold the rebar bender base in place.

3. Rotate the rebar bender until the hydraulic cylinder is in the opposite direction of the desired bend.

NOTE

The cylinder on the JB5135 and

JB7135 models retract when the control valve lever is in the forward position and extend when the lever is in the reverse position. See Figure 15.

CAUTION

CAUTION

Make certain the area is clear of bystanders before starting the bending process.



Figure 12. Rebar Placement

4. Place the pump control valve lever in the

forward

position (Figure 9).

5. Place and hold the toggle switch on the remote control unit in the

ON

position. The rebar bending process should begin.

6. When the desired rebar bend angle (Figure 13) has been achieved, release the toggle switch on the remote control unit. This will stop the forward motion of the cylinder.

7. To retract the cylinder, place the pump control valve lever in the

reverse

/retract position. The cylinder will retract with or without the pump running.

Figure 13. 90° Rebar Bend


For Models JB5090, JB7090, JB8090, JB9180, JB11090


neutral

position.

2. Remove the

Main Roller Shaft

as shown in Figure 14.

Apply a suitable amount of pressure to the shaft to either insert or remove it. It is held in place by a detent ball plunger

8. To remove the rebar bender, place the pump control valve lever in the

neutral position

and either lift the bender over the end of the rebar or remove the main roller and shaft (Figure 14) and slide the rebar bender off the rebar.

NOTE

WARNING

The JB5090, JB7090 and JB8090 bender may require adjustment in order to obtain a 90° bend. See

Rebar Adjustment Bolt section.

Use

ONLY

graded rebar. Ungraded rebar may break and cause serious injury!

Figure 14. Removing the Main Roller Shaft

3. Next, remove the

main roller

and place the rebar bender over the rebar. Use vise-grips to hold the rebar bender base in place.

4. Reinsert the main roller, making sure the rebar is positioned between the main roller and the upper roller arm.

5. Operate rebar bender as outlined in Method 1, steps 3 thru 8.



Figure 15. JB5135 Rebar Placement — Rebar Bending


For Model JB5135


neutral

position.

2. Send the end of the spiral rebar through the gap in the puller hook. Secure the puller hook around the straight rebar and align the puller rollers on the spiral rebar (Figure 15).

3. Place the pump control valve lever in the

forward

position.

4. Place and hold the toggle switch on the remote control unit (

ON

position). The rebar bending process should begin.

5. Activating the rebar bender will then cause the puller hook and cylinder to retract and curl the end of the spiral rebar up to 135

°

around the straight rebar.

6. When the desired angle has been achieved, release the toggle switch on the remote control unit. This will stop the retraction of the puller hook and cylinder.

7. To extend the puller hook and cylinder, place the pump control valve lever in the

reverse

/retract position.

8. To remove the rebar bender, place the pump control valve lever in the

neutral

position and lift the bender over the end of the rebar.

Figure 16. JB7135 Rebar Placement — Rebar Bending


For Model JB7135


neutral

position.

2. Send the end of the spiral rebar through the gap between the puller hook and main roller. Rotate the main roller so that the main roller groove is in the 1 o’clock position.

Secure the straight rebar in the main roller groove. Align the puller rollers on the spiral rebar (Figure 16).

3. Operate rebar bender as outlined in Method 3, steps 3 thru 8.

Straightening Rebar with Model JB5135

1. To remove the puller hook from the rebar bender, use a

5/32 allen wrench to remove the set screw (Figure 17).

2. Replace the puller hook with the wheel puller housing and insert the set screw. Tighten set screw securely.

3. Pass the bent rebar through the wheel puller housing to straighten.

Straightening Rebar with Model JB7135

1. Rotate the main roller so the main roller groove is at the bottom (Figure 18).

2. Pass the bent rebar through the puller hook and align with the main roller to straighten.


JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN

2. Insert a piece of the rebar to be used into the machine to assist in positioning the adjustable stop.

3. Slide the adjustable stop towards the rebar (away from the hydraulic ram) until it makes contact with the rod.

4. Back the adjustable stop off the rebar slightly so the rod can pass easily through the machine without binding.

5. Tighten the hardware securely , connect the bender to the pump and make a test bend. You should now be able to attain the desired bending angle. If the desired bend is not attained, repeat the process until the desired result is achieved.

Figure 17. Straightening Rebar with JB5135

Figure 19. Rebar Adjustment Bolt

Figure 18. Straightening Rebar with JB7135

Rebar Adjustment Bolt

For Model JB5090, JB7090, JB8090

The rebar bender may require adjustment in order to obtain a

90° bend. Adjustment is necessary due to inconsistencies in the rebar produced by steel mills and because each bender is capable of handling multiple diameters of rebar.

1. Use a 19 MM socket to loosen the bolt and a 24 MM socket to loosen the locknut (Figure 19) until the adjustable block can be slid easily in the crescent groove on the side of the rebar. Note: there is no need to remove the hardware.

Shutting Down the Rebar Bender and Power Unit

1. Remove Rebar Bender from the rebar.

2. Place ON/OFF toggle switch in the OFF position.

3. Unplug AC Power cord from receptacle.

4. Disconnect hydraulic hose from Power Unit.

5. Place protective hose cap on the male coupler end of the hose.

6. Roll up hydraulic hose. Store Rebar Bender in a safe place.

7. On the Power Unit, wrap the power and remote cords neatly. Store Power Unit in safe place.


JIMMY SERIES HYDRAULIC REBAR BENDERS — MAINTENANCE

PREVENTIVE MAINTENANCE

Preventive maintenance should be performed on a daily or weekly basis depending on the amount and working use. A higher than normal operating pressure could indicate a need for immediate maintenance.

A clean well lubricated rebar bender will operate faster and smoother and will allow for more accurate readings from pump pressure gauges.

CHANGING HYDRAULIC OIL

1. Change hydraulic oil

once a year

.

2. Remove drain plug, tilt the pump, then pour used fluid into a sealable container.

3. Dispose the hydraulic fluid in accordance with local regulations.

4. Install drain cap.

5. Remove vent cap and fill with recommended type hydraulic oil.

PUMP MAINTENANCE (Cleaning and Lubrication)

1. Remove the side plates on the rebar bender to expose moving parts. Clean all moving parts with a clean rag and solvent.

2. Check the cylinder on all models for leaks.

3. Lubricate all moving parts with

high pressure grease

.

4. For rebar bender models with cables (Models JB11090 and JB9180), lubricate the five grease fittings daily or after approximately 50 rebar bend operations. Check hydraulic cables daily for fraying.

4. For rebar models JB135 and JB7135, visually check for dents or cracks in the side plates. Replace plates immediately if damaged. Clean and lubricate both rollers to insure smooth rotation.

5. Check hydraulic oil every 40 hours of operation. Add hydraulic oil if necessary. Oil can be added by removing the vent cap. Use a funnel.

NOTE

Completely change hydraulic oil every

300 hours

of operation.

Change the oil more frequently when pump is used in an extremely dusty environment or when the oil has been overheated.

NOTE

Use only good quality hydraulic oil.

Multiquip recommends Mobil DTE

15M or equivalent. NEVER use brake fluid, transmission fluid, turbine oil, motor oil alcohol glycerin etc. Use of other than the recommended hydraulic oil will void warranty and damage the pump and hydraulic hose used in the rebar bending application.

ADDING HYDRAULIC OIL

1. Make sure electric motor is OFF.

2. Depressurize system by placing pump control lever in the

neutral

position. Disconnect hydraulic hose from port A of system.

3. Remove

vent cap

on top plate of reservoir. Visually inspect to see if oil level is low. Oil level should be about

2 inches (50 mm) from top of reservoir plate.

4. Using a funnel, add oil to about 2 inches (50 mm) from top of reservoir plate.

STORAGE

When the rebar bender and electric hydraulic pump are not used, please store in a clean dry location out of the reach of children and away from unauthorized personnel.

Be sure that all dust caps are attached to their respective hoses and the hand-held remote control cable and pump power cord are neatly wrapped.


NOTE PAGE


JIMMY SERIES HYD. REBAR BENDERS — EXPLANATION OF CODE IN REMARKS

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change

12347

12348

12349

without notice

. Multiquip does not guarantee the availability of the parts listed.

Sample Parts List:

NO.

1

4

3

2

*

2

*

PART NO. PART NAME

12345

QTY. REMARKS

BOLT ....................... 1 .... INCLUDES ITEMS W/

WASHER, 1/4 IN. ........... NOT SOLD SEPARATELY

*

NO. Column

Unique Symbols

- All items with same unique symbol

(

*

, #,

+

, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers

- Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTE

WASHER, 3/8 IN. .... 1 .... MQ-45T ONLY

HOSE .................... A/R .. MAKE LOCALLY

BEARING ................ 1 .... S/N 2345B AND ABOVE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used

- Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

QTY. Column

Numbers Used

- Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”

Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit

- All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

- Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specific Model Number Use

- Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally”

- Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately”

- Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.


JIMMY SERIES HYD. REBAR BENDERS — SUGGESTED SPARE PARTS

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB5135)

Qty. ..... P/N ...................... Description

1 ......... RB252698 ........... PULLER HOOK

1 ......... RB252818 ........... CAP SCREW, 5/8-18 X 2-1/2 LG

1 ......... RB252703 ........... ROLLER PIN

1 ......... RB252828 ........... BALL PLUNGER, 3/8-16

1 ......... RB252701 ........... WHEEL PULLER HOUSING

1 ......... RB252699 ........... PULLER ROLLER

2 ......... RB252852 ........... SET SCREW, 5/16 X 24 X 1/4

1 ......... RB9681 ............... STREET ELBOW FITTING

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RBHOSECAP ...... HOSE CAP

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF


1 to 3 Units (JB8090)


1 ......... RB252685 ........... MAIN ROLLER SHAFT

1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252694 ........... MAIN ROLLER



1 ......... RB9777 ............... RUBBER HOSE, 10 FT


1 ......... RB001WHL ......... STRAIGHTENING WHEEL



1 to 3 Units (JB7135)


1 ......... RB252710 ........... ROLLER PIN

1 ......... RB252828 ........... BALL PLUNGER, 3/8-16

1 ......... RB252707 ........... MAIN ROLLER

1 ......... RB252706 ........... PULLER HOOK

1 ......... RB10621 ............. 90 DEGREE FITTING, 3/8 NPTF


1 ......... RB9777 ............... RUBBER HOSE, 10 FT




1 to 3 Units (JB9180)


1 ......... RB252720 ........... MAIN WHEEL PIN

1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252717 ........... FRONT PULLEY



1 ......... RB9777 ............... RUBBER HOSE, 10 FT



2 ......... RB252731 ........... CABLE, 44-1/2" LG.


1 to 3 Units (JB5090)



1 ......... RB252828 ........... BALL PLUNGER, 3/8-16

1 ......... RB252665 ........... MAIN ROLLER



1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RB HOSECAP ..... HOSE CAP




1 to 3 Units (JB11090)


1 ......... RB252720 ........... MAIN WHEEL PIN

1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252717 ........... FRONT PULLEY



1 ......... RB9777 ............... RUBBER HOSE, 10 FT



1 ......... RB252738 ........... CABLE, 45-1/2" LG.


1 to 3 Units (JB7090)



1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252679 ........... MAIN ROLLER



1 ......... RB9777 ............... RUBBER HOSE, 10 FT




ELECTRIC-HYDRAULIC PUMP

1 to 3 Units (JPU1)


1 ......... PEW01 ................ PENDANT SWITCH

1 ......... E0539940101 ...... REPAIR KIT FOR PISTON BLOCK

1 ......... E0539980105 ...... REPAIR KIT FOR MANIFOLD

1 ......... E0539960109 ...... REPAIR KIT FOR GEAR PUMP

1 ......... 64110100104 ...... SOCKET HEAD SCREW, M10X1.5X10

1 ......... E0561009101 ...... HANDLE, D10 X 98.5

1 ......... E0561008109 ...... KNOB, D30MM

1 ......... E0539910104 ...... BOLT KIT

1 ......... E0539911106 ...... REPAIR KIT


JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

1

WARNING

Read, understand and follow any and all printed materials provided with and on this device. Do not overload beyond rated capacity.

N e v e r w o r k u n d e r a l o a d supported by a hydraulic cylinder.

Immediately support liftef load with suitable mechanical means.

Failure to heed these markings may result in personal injury a n d / o r p r o p e r t y d a m a g e .

Engineered in U.S.A. Made in Taiwan

SFA Companies © 2003

BY MULTIQUIP

SERIAL NO. 59- 9 0 0 2

MODEL

JBXXXX

2


JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS

NO

2

2

2

2

2

2

1

2

NAMEPLATE AND DECALS

PART NO

TBD

PART NAME QTY.

REMARK

WARNING, READ MANUAL DECAL 1

NAMEPLATE, JB5135 ................................................. 1 ............ CONTACT MQ PARTS DEPT.






NAMEPLATE, JB11090 ............................................... 1 ............ CONTACT MQ PARTS DEPT.


JB5135 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY.



18

19

20

21

9

10

11

12

7

8

5

6

NO

3

4

1

2

13

14

15

16

17

JB5135 ASSY.

PART NO

RB252698

RB252818

RB252839

RB252745

RB9681

CH38M

RB9777

HP0205PB

RB252702

RB252696

RB252697

RB252700

RB252703

RB252828

RB252701

RB252699

PART NAME

PULLER HOOK

CAP SCREW(5/8- 18 X 2- 1/2LG.)

LOCK NUT(5/8- 18)

DECAL

ROLLER PIN

BALL PLUNGER (3/8-16)

WHEEL PULLER HOUSING

PULLER ROLLER

RB252852

RB253081

RB252835

SET SCREW (5/16- 24 X 1/4 LG. NYLON

LOCKING TIP INCLUDED)

CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK)

JAM NUT (3/4- 16)

RBHOSECAP HOSE CAP

CH38F QUICK DISCONNECT COUPLER

QTY.

4

1

1

4

2

2

2

1

1

REMARK

STREET ELBOW FITTING (3/8 NPTF)

MALE HALF COUPLER (3/8-18NPTF)

1

1

RUBBER HOSE (10FT.) 1

CYLINDER (2 TON; 5IN. STROKE, ADAPTER INCLUDED) ........ 1 ............... REPLACES RP25PAC

HANDLE ASSY.

CYLINDER MOUNT

PULLER ARM (LEFT & RIGHT)

PULLER ROLLER

1

1

1

2

1

1

1

1


JB7135 ASSY.



17

18

19

20

JB7135 ASSY.

9

10

11

12

7

8

5

6

13

14

15

16

NO

3

4

1

2

PART NO

RB252710

RB252828

RB252707

RB252706

RB252841

RB252820

RB252746

CH38M

RB10621

RB9777

HP0505PB

RB252709

RB252704

RB252705

RB252708

RB252852


RB253081

RB252835

RBHOSECAP

CH38F

PART NAME

ROLLER PIN

BALL PLUNGER

MAIN ROLLER

PULLER HOOK

CYLINDER MOUNT

PULLER ARM (LEFT & RIGHT)

PULLER ARM ROLLER

SET SCREW (5/16- 24 X 1/4 LG. NYLON

LOCKING TIP INCLUDED)

CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK)

JAM NUT (3/4- 16)

HOSE CAP

QUICK DISCONNECT COUPLER

QTY.

1

1

1

1

1

2

2

1

1

REMARK

LOCK NUT

CAP SCREW (3/4-16X 2-12)

DECAL


1

1

4

4

90° ELBOW FITTING (3/8 NPTF)

RUBBER HOSE (10FT)

1

1

CYLINDER(5 TON; 5-1/2 IN. STROKE) ............................... 1 ........... REPLACES RP55PAC

HANDLE ASSEMBLY 1

1

4

1


JB5090 ASSY.




JB5090 ASSY.

26

27

28

21

22

23

24

25

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

NO.

3

4

1

2

PART NO.

RB252839

RB252844

RB252662

RB252672

RB9681

RB9777

H0509PB

RB252675

RB252852

RB252669

RB252667

RB252663

RB252815

RB252843

RB252674

RB252668

RB252665

RB252673

RB252664

RB252817

RB252671

RB252828

RB252831

RB252830

CH38M

RBHOSECAP

RB001WHL

CH38F

PART NAME

LOCKNUT (5/8-18)

WASHER (5/8)

OUTSIDE PLATE (LEFT AND RIGHT)

CENTRAL SHAFT

QTY.

1

1

6

6

REMARKS


RUBBER HOSE (10')

1

1

CYLINDER (5 TON; 9-1/8" STROKE) ..................... 1 ................... REPLACES C59C-PAC

PLUNGER CLEVIS 1

SET SCREW (5/16-24 X 1/4 LG.)

CYLINDER TRUNION

UPPER ARM ROLLER

INSIDE SIDE PLATE RIGHT HAND

1

1

1

1

CAP SCREW (1/2-20 X 1-1/4 LG.)

WASHER (1/2")

STOP BOLT ASSEMBLY

ADJUSTABLE STOP

MAIN ROLLER

INSIDE PLATE SPACER

INSIDE SIDE PLATE LEFT HAND

CAP SCREW (8-5/8-18 X 2-1/2 LG.)

MAIN ROLLER SHAFT


EXTERNAL LOCKWASHER (5/8")



HOSE CAP

STRAIGHTENING WHEEL


1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1


JB7090 ASSY.




JB7090 ASSY.

26

27

28

29

21

22

23

24

25

30

31

32

33

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

NO.

3

4

1

2

PART NO.

RB252840

RB252845

RB252676

RB252686

RB9681

RB9777

H1012PB

RB252689

RB252852

RB252683

RB252681

RB252684

RB252678

RB252843

RB252815

RB252688

RBRB253046

RB252830

RBRB252682

RB252679

RB252687

RB252677

RB252821

RB252816

RB252685

RB252829

RB252838

RB252690

RB252854

CH38M

RBHOSECAP

RB001WHL

CH38F

PART NAME

LOCKNUT (7/8-14)

WASHER (7/8)


CENTRAL SHAFT

QTY.

1

1

5

5

REMARKS


RUBBER HOSE (10')

1

1

CYLINDER (10 TON; 12" STROKE) .......................... 1 ............ REPLACES C1012C-PAC

PLUNGER CLEVIS 1

SET SCREW (5/16-24 X 1/4 LG.)

CYLINDER TRUNION

UPPER ARM ROLLER

SPACER

1

1

1

1


WASHER (1/2")

HEX CAP SCREW (1/2-20 X 1-1/4 LG.)

STOP BOLT WASHER



ADJUSTABLE STOP

MAIN ROLLER

INSIDE PLATE SPACER




MAIN ROLLER SHAFT


LOCKNUT (1/2-20)

DOWEL PIN (7/8" DIA X 2")

GREASE FITTING (1/4-20)


HOSE CAP

STRAIGHTENING WHEEL


1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

5

1

1

1

1


JB8090 ASSY.




JB8090 ASSY.

26

27

28

29

21

22

23

24

25

30

31

32

33

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

NO.

3

4

1

2

PART NO.

RB252840

RB252845

RB252691

RB252686

RB9681

RB9777

H1014PB

RB252689

RB252852

RB252683

RB252681

RB252684

RB252693

RB252843

RB252815

RB252688

RB253046

RB252830

RB252682

RB252694

RB252687

RB252692

RB252821

RB252816

RB252685

RB252829

RB252838

RB252690

RB252047

CH38M

RBHOSECAP

RB001WHL

CH38F

PART NAME

LOCKNUT (7/8-14)

WASHER (7/8)


CENTRAL SHAFT

QTY.

1

1

5

5

REMARKS


RUBBER HOSE (10')

1

1

CYLINDER (10 TON; 14" STROKE) ......................... 1 ............ REPLACES C1014C-PAC

PLUNGER CLEVIS 1

SET SCREW (5/16-24 X 1/4 LG.)

CYLINDER TRUNION

UPPER ARM ROLLER

SPACER

1

1

1

1


WASHER (1/2")


STOP BOLT WASHER



ADJUSTABLE STOP

MAIN ROLLER

INSIDE PLATE SPACER




MAIN ROLLER SHAFT


LOCKNUT (1/2-20)

DOWEL PIN (7/8" DIA X 2")



HOSE CAP

STRAIGHTENING WHEEL


1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

5

1

1

1

1


JB9180 ASSY.




JB9180 ASSY.

39

40

41

42

43

44

45

46

47

27

28

29

30

31

32

33

34

35

36

37

38

15

16

17

18

19

20

21

22

23

24

25

26

9

10

11

12

13

14

5

6

7

8

3

4

NO. PART NO.

1

2

RB252716

RB252807

RB252711

RB252854

RB252741

RB252811

RB252713

RB252715

RB252719

RB252723

RB252742

RB252712

RB252725

RB252829

RB252721

RB252837

RB252814

RB252843

RB9681

RB9777

H1014PB

RB252714

RB252727

RB252728

RB252816

RB252821

RB252720

RB253074

RB252840

RB252845

RB252717

RB252731

RB253067

RB252813

RB252842

RB252726

RB252824

RB252718

RB252823

RB252722

RB252826

RB252833

RB252827

RB25200A

PART NAME

TOP ROLLER

HEX CAP SCREW (1/4-20 X 1" LG.)

OUTSIDE SIDE PLATES (RIGHT AND LEFT)


COIL SPRING

HEX CAP SCREW (3/8-24 X 2-1/2" LG.)

INSIDE SIDE GUIDE PLATE (RIGHT AND LEFT)

HALF MAIN WHEEL (DOWEL PINS INCLUDED)

RAM SUPPORT AND CENTER SPACER (DOWEL PINS INCLUDED)

INSIDE MAIN PLATE PULLEY BUSHING (RIGHT AND LEFT)

SPACER

SIDE GUARD (RIGHT AND LEFT)

MAIN PULLEY BUSHING (RIGHT AND LEFT)


MAIN WHEEL PIN


LOCKNUT (7/8-14)

WASHER (7/8")

FRONT PULLEY

CABLE (44-1/2" LG.)



WASHER (3/8”)

BAR STOP BUSHING

SOC. HD. CAP SCREW (5/16-18 X 3-1/2 LG.)

RAM PAD AND CENTER SUPPORT (DOWEL PIN INCLUDED)

12

1

12

1

1

1

1

1

1

4

6

2

2

1

2

6

1

6

3

2

1

REMARKS

FRONT PULLEY SHAFT

LOCKNUT (3/8-24)


WASHER (1/2")


RUBBER HOSE (10')

1

3

1

2

1

1

CYLINDER (10 TON; 14" STROKE) ........................................................... 1 ....... REPLACES C1014C-PAC

RAM TOWER 1

CABLE GUIDE BLOCK

CABLE STOP BLOCK



1

1

1

1


TOP ROLLER PIN

FLAT HD. SOC. SCREW (1/4-28 X 3/4 LG.)

JAM NUT (3/8-24)


SET SCREW (5/16-24 X 3/4 LG.)

CH38M MALE HALF COUPLER (3/8-18NPTF)

RBHOSECAP HOSE CAP

CH38F QUICK DISCONNECT COUPLER

6

2

1

2

2

1

2

1

2

1

QTY.

1

2

2

5


JB11090 ASSY.




JB11090 ASSY.

30

31

32

33

26

27

28

29

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

6

7

8

9

2

3

4

5

NO.

1

42

43

44

45

46

47

38

39

40

41

34

35

36

37

RB252845

RB252717

RB252738

RB253067

RB252813

RB252842

RB252726

RB252824

RB252718

RB252721

RB252837

RB252814

RB252843

RB9681

RB9777

H1010PB

PART NO.

RB252737

RB252807

RB252732

RB252854

RB252741

RB252811

RB252734

RB252736

RB252719

RB252723

RB252742

RB252729

RB252725

RB252829

RB252720

RB253074

RB252840

RB252730

RB252727

RB252728

RB252816

RB252821

RB252823

RB252722

RB252826

RB252833

RB252827

RB25200A

CH38M

RBHOSECAP

CH38F

PART NAME

TOP ROLLER


OUTSIDE SIDE PLATES (RIGHT AND LEFT)


COIL SPRING

HEX CAP SCREW (3/8-24 X 2-1/2" LG.)

INSIDE SIDE GUIDE PLATE (RIGHT AND LEFT)

HALF MAIN WHEEL (DOWEL PINS INCLUDED) 1

RAM SUPPORT AND CENTER SPACER (DOWEL PINS INCLUDED) 1

1

2

QTY. REMARKS

1

2

2

5

2

INSIDE MAIN PLATE PULLEY BUSHING (RIGHT AND LEFT)

SPACER

SIDE GUARD (RIGHT AND LEFT)

MAIN PULLEY BUSHING (RIGHT AND LEFT)


MAIN WHEEL PIN


LOCKNUT (7/8-14)

2

6

2

2

1

1

2

4

WASHER (7/8")

FRONT PULLEY

CABLE (45-1/2" LG.)



WASHER (3/8")

BAR STOP BUSHING

SOC. HD. CAP SCREW (5/16-18 X 3-1/2 LG.)

3

6

1

2

6

2

2

6

RAM PAD AND CENTER SUPPORT (DOWEL PIN INCLUDED)

FRONT PULLEY SHAFT

LOCKNUT (3/8-24)


1

1

3

1

WASHER (1/2")


2

1

RUBBER HOSE (10') 1

CYLINDER (10 TON; 10" STROKE) ......................................................... 1 ...... REPLACES C1010C-PAC

RAM TOWER

CABLE GUIDE BLOCK

CABLE STOP BLOCK




TOP ROLLER PIN


JAM NUT (3/8-24)


SET SCREW (5/16-24 X 3/4 LG.)


HOSE CAP


1

12

1

1

1

1

1

12

1

1

1

1

1

1


JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY.

PUMP ASSY.


JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY.

PUMP ASSY.

25

26

27

30

21

22

23

24

31

32

37

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

NO.

3

4

1

2

PART NO.

E1649001108

E0569002107

E0569003109

E0569004101

E1643000106

E0569006105

62260318100

E0569007107

E1544000104

51170064109

E1645002100

E0542000106

64910060407

60130064106

D0901002100

64910095204

E0548000106

65810064305

E0546003102

H2361000102

E0539005105

53230160104

E0568008104

E0537000105

PEW01

E0539901103

E0539902105

E0539940101

E0539980105

E0539960109

PART NAME

MOTOR, 1.5 HP

GASKET, MOTOR

RESERVOIR COVER PLATE

RESERVOIR GASKET

UPPER PLATE ASSEMBLY

ECCENTRIC 5/8" SHAFT

BEARING

SLEEVE ECCENTRIC BEARING

PISTON BLOCK

O-RING D6.4 X 1.8

LOWER PLATE ASSEMBLY

OIL FILLER (VENT) CAP

1

1

4

2

1

1

1

1

QTY.

1

1

1

1

REMARKS

BOLT M6X1X25

WASHER

CONTROL VALVE, 3 WAY-3 POSITION

SOCKET HEAD SCREW (3/8"-16UNC)

MANIFOLD, SAFETY VALVE

HEX. HEAD BOLT (1/4"-20UNC)

GEAR PUMP ASSY.

MAGNET

1

1

1

8

10

10

1

4

RESERVOIR

SPECIAL WASHER

DRAIN PLUG

CARRY HANDLE

1

1

1

1

PENDANT SWITCH

DRAIN PLUG ASSEMBLY

1

1

BOLT KIT FOR RESERVOIR 1

REPAIR KIT FOR PISTON BLOCK (ITEM #9) ...... 1 ............ USE FOR ITEM 9

REPAIR KIT FOR MANIFOLD (ITEM #17) ............ 1 ............ USE FOR ITEM 17

REPAIR KIT FOR GEAR PUMP (ITEM #19) ......... 1 ............ USE FOR ITEM 19

HYDRAULIC OIL, 1 GAL ....................................... 1 ............ OPTION, MOBIL DTE 15M


JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY.


JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY.

CONTROL VALVE ASSY.

NO.

5

6+

7+

8

1

2#

3+

4+

29

30

31

25

26%

27%+

28%+

21

22

23

24

17#

18

19+

20

9

10

11

12

*

13

*

+

+

14

*

15

*

16

+

PART NO.

E0561002107

E0561003109

61130190109

62260190102

E0531005105

E0541001103

E0561001105

D0961009100

60910075105

64110100104

E0561009101

E0561008109

60140060101

D0561001106

E0541004105

E0561004101

H1868104106

E0539910104

E0539911106

PART NAME

CAP VALVE

SOCKET HEAD SCREW (3/8-16UNC X 1-1/2")

SPRING DETENT

STEEL BALL, 1/4"

VALVE BONNET

O-RING, 3.5 X 44.45

O-RING, 1.8 X 15.8

THRUST-WASHER

QTY.

1

1

1

4

1

1

1

1

REMARKS

THRUST-BEARING

ROTOR ASSEMBLY

1

1

SHEAR SEAL ASSEMBLY ...................................... 2 ................ INCLUDES ITEMS W/

*

SHEAR SEAL 1

BACK-UP RING, 8.1 X 11.15

O-RING, 8 X 1.8

SPRING WASHER

VALVE BLOCK

SOCKET HEAD SCREW (3/8-16UNC X 2")

HEX SOCKET PLUG, 1/16NPT

GASKET, VALVE

SOCKET HEAD SCREW (M10 X 1.5 X 10)

1

1

4

2

3

1

1

1

HANDLE, D10 X 98.5

KNOB, D30MM

ROLL PIN, D6 X 12

HEX SOCKET PLUG, H19 X 23

1

1

1

1

ADAPTER ASSEMBLY ............................................ 1 ................ INCLUDES ITEMS W/%

ADAPTER 1

BACK-UP RING, D9.7 X 1.45

0-RING, D1.8 X 9.5

2

2

HEX SOCKET PLUG 1

BOLT KIT ................................................................. 1 ................ INCLUDES ITEMS W/#

REPAIR KIT .............................................................. 1 ................ INCLUDES ITEMS W/+


Effective: February 22, 2006

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.

A Returned Material Authorization must be approved by Multiquip prior to shipment.

2.

To obtain a Return Material Authorization, a list must be provided to Multiquip Parts

Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

3.

4.

b. The list must be typed or computer generated.

c. The list must state the reason(s) for the return.

d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

A copy of the Return Material Authorization must accompany the return shipment.

Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5.

6.

Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer net price of less than $5.00.

d. Special order items.

e. Electrical components.

f.

Paint, chemicals, and lubricants.

g. Decals and paper products.

7.

8.

h. Items purchased in kits.

The sender will be notified of any material received that is not acceptable.

Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9.

Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original

Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.


NOTE PAGE


OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Office

18910 Wilmington Ave.

Carson, CA 90746

Contact: [email protected]

Tel. (800) 421-1244

Fax (800) 537-3927

Mayco Parts

800-306-2926

310-537-3700

Service Department

800-421-1244

310-537-3700

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-537-4259

MQ Parts Department

800-427-1244

310-537-3700

Warranty Department

800-421-1244, Ext. 279

310-537-3700, Ext. 279

Technical Assistance

800-478-1244

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-537-1173

Fax: 310-631-5032

MEXICO

MQ Cipsa

Carr. Fed. Mexico-Puebla KM 126.5

Momoxpan, Cholula, Puebla 72760 Mexico


Tel: (52) 222-225-9900

Fax: (52) 222-285-0420

CANADA

Multiquip

4110 Industriel Boul.

Laval, Quebec, Canada H7L 6V3


Tel: (450) 625-2244

Fax: (450) 625-8664

UNITED KINGDOM

Multiquip (UK) Limited Head Office

Hanover Mill, Fitzroy Street,

Ashton-under-Lyne,

Lancashire OL7 0TL


Tel: 0161 339 2223

Fax: 0161 339 3226

BRAZIL

Multiquip

Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055

Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055

Contact: [email protected], [email protected]

© COPYRIGHT 2007, MULTIQUIP INC.

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the JIMMY Series Hydraulic Rebar

Bender.

Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

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MULTIQUIP JIMMY JPU1 Operation And Parts Manual

Assistant Bot

OPERATION AND PARTS MANUAL

JIMMY SERIES

HYDRAULIC

REBAR BENDERS

MODELS:

ELECTRIC-HYDRAULIC PUMP

MODEL:

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

JIMMY SERIES HYDRAULIC REBAR BENDERS — SILICOSIS WARNING

WARNING WARNING

SILICOSIS WARNING

RESPIRATORY HAZARDS

Multiquip Jimmy Series

Hydraulic Rebar Benders

Effective: June 1

, 2005

Ordering parts has never been easier!

Choose from three easy options:

Order Parts

When ordering parts, please supply:

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

HAZARD SYMBOLS

WARNING - Respiratory Hazards

CAUTION - Eye and Hearing Hazards

SAFETY MESSAGE ALERT SYMBOLS

CAUTION - Accidental Starting Hazards

CAUTION

CAUTION - Equipment Damage Hazards

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

DANGER - High Pressure Hazard

CAUTION - System Evaluation

WARNING

Moving parts can crush and cut.

ALWAYS

keep hands clear of rollers while rebar bender is operating.

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

JIMMY SERIES HYDRAULIC REBAR BENDERS

—

SPECIFICATIONS (REBAR UNIT)

T a b l e

2 .

R e b a r

S i z e

C h a r t

JIMMY SERIES HYDRAULIC REBAR BENDERS

—

SPECIFICATIONS (PUMP)

JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION

CAUTION

JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION

JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS

JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION

CAUTION - Read Manual

DANGER - Flammable/Combustible Materials

JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER

DANGER - ELECTROCUTION HAZARDS

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION

CAUTION

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN

JIMMY SERIES HYDRAULIC REBAR BENDERS — MAINTENANCE

NOTE PAGE

JIMMY SERIES HYD. REBAR BENDERS — EXPLANATION OF CODE IN REMARKS

JIMMY SERIES HYD. REBAR BENDERS — SUGGESTED SPARE PARTS

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB5135)

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB8090)

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB7135)

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB9180)

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB5090)

JIMMY SERIES HYDRAULIC REBAR BENDER