ABB AC500 Catalogus (wordt in een nieuw venster geopend)

ABB AC500 Catalogus (wordt in een nieuw venster geopend)
Main catalogue
Automation products
AC500, AC31, CP400, WISA
Automation products
Overview
Operator Panels and PLC families............................................................................... 2
Programming............................................................................................................... 4
Scalable PLC AC500
The AC500 concept.................................................................................................... 6
Motion control PS551-MC........................................................................................... 8
Real-time Ethernet products........................................................................................ 9
AC500 system data................................................................................................... 10
AC500 communication - CS31.................................................................................. 11
Technical data .......................................................................................................... 12
Overview of AC500-eCo CPUs.................................................................................. 12
Overview of AC500 CPUs.......................................................................................... 13
Overview of digital S500-eCo I/O modules................................................................ 15
Overview of digital S500 I/O modules........................................................................ 17
Overview of analogue S500-eCo I/O modules........................................................... 20
Overview of analogue S500 I/O modules................................................................... 21
CD522 encoder module............................................................................................ 23
DC541 interrupt I/O module...................................................................................... 25
Communication interface modules............................................................................. 26
Interface modules for real-time Ethernet.................................................................... 27
Ordering data ........................................................................................................... 28
Dimensions................................................................................................................ 35
Approvals and certifications....................................................................................... 37
Small and Compact PLCs AC31
The AC31 PLC family................................................................................................ 39
AC31 system data..................................................................................................... 40
Technical data .......................................................................................................... 42
Overview of AC31 CPUs............................................................................................ 42
Overview of AC31 I/O modules.................................................................................. 43
Ordering data............................................................................................................ 44
Dimensions................................................................................................................ 49
Displays and Operator Panels
Overview CP400........................................................................................................ 51
Ordering data CP400................................................................................................ 54
Wireless automation devices
WISA overview.......................................................................................................... 57
WISA ordering data................................................................................................... 60
1
Automation products
Operator panels and PLC families
Fields of application
ABB offers a comprehensive range of scalable PLC’s and robust HMI control panels as well as high availability solutions. Since its launch
in 2006, the AC500 PLC platform has achieved significant industry recognition for delivering high performance, quality and reliability. Our
unique WISA family of IP67 rated wireless Input/Output devices has also now been included into the PLC product catalogue.
ABB delivers scalable, flexible and efficient ranges of automation components to fulfill all conceivable automation applications including:
Operator panels
Touch screen or keypad graphical displays utilizing low cost, user
friendly configuration software offering extensive libraries and drivers for most PLC platforms, and other automation devices
Small PLC AC31 series 40…50
Small with high performance; Expandable centrally and decentrally
Member of Automation Alliance
AC500-eCo
To meet the cost effective demands of the small PLC market
whilst offering total inter-operability with the core AC500 range
Programming package PS501 control builder
Control Builder conforms to the IEC61131-3 CoDeSys standard offering all 5 programming languages, extensive function
block libraries, a powerful embedded simulation/visualization
feature. It also supports a number of languages (e.g. French,
German, Russian, Spanish etc).
AC500
ABB’s powerful flagship PLC offering a wide range of performance levels and scalability within a single, simple concept
and where most competitors require multiple product ranges
to deliver similar functionality
Wireless
Factory Automation for high productivity because of reliable
sensor and actuator network. The problems with broken cables
and wires can be solved using the wireless solution - WISA
S500 I/O modules
Digital and analogue modules can be configured to best meet customer requirements as well as offering local and/or remote expansion
options using most industry standard communications protocols
2
Automation products
Operator panels and PLC families
Fields of application
ABB’s automation devices deliver the performance and flexibility to enable them to be effectively deployed within diverse industries
and applications including: marine, power generation and reticulation, materials handling, manufacturing and many more.
Areas of core focus for ABB include:
Industries
- Water and Waste Water
- Energy generation
- Food and Beverage
- Building Automation
- OEM
Applications
- Pumping and doping within both water and waste water treatment
- Thermo-solar, photovoltaic, windmill, water turbines, biomass
- Preparation of food, ice cream and baking processing machinery
plus packaging
- HVAC, lighting, elevators, tunnel control, access management
- Most applications including robotics, press automation, transfer
systems, assembly quality control, tracking
3
Automation products
Programming
Programming software PS501 and AC1131
Member of Automation Alliance
This package conforms to the IEC 61131-3 standard, offering all five programming languages. Other features include:
Configuration of the overall system including field buses and
interfaces, extensive diagnostic functions, alarm handling,
integrated visualization and open software interfaces.
Conformity with IEC 61131-3 Standards
For optimal planning, programming, testing and commissioning of an automation application, the following features are
also included:
•5
standardized programming languages: Function Block
Diagram (FBD), Instruction List (IL), Ladder Diagram (LD),
Structured Text (ST), Sequential Function Chart (SFC)
• F ree graphical function chart (CFC).
• D ebugging functions for the program test
- Single step
- Single cycle
- Breakpoint
Offline simulation
IEC 61131-3 commands can be simulated without a PLC
being connected, including relevant fault conditions. After validation of the PLC program it can then be downloaded to the
AC500 thus potentially saving significant commissioning time.
Sampling trace
Timing diagrams for process variables and storage of data in
a ring buffer with event trigger.
4
Recipe management and watch lists
Values of selected variables are displayed. Pre-defined values
can be assigned to variables which can then be simultaneously downloaded to the control system ("Write Recipe"). Ongoing values from the control system can also be pre-assigned
for reading into the Watch and Recipe Manager, and stored in
memory ("Read Recipe"). These functions are also helpful for
setting and entering control parameters.
Visualization feature
Includes color change, moving elements, bitmaps, text display, allows input of setpoint values and display of process
variables read from the PLC, dynamic bar diagrams, alarm
and event management, function keys and ActiveX elements.
Configurators of the communication interfaces: for PROFIBUS DP, PROFINET, CANopen, DeviceNet, Ethernet, EtherCAT, Modbus and CS31.
Open interfaces
DDE and OPC alarm and events.
Programming
Serial or via Ethernet or ARCNET networks.
Webserver
The PS542-WEB-PC Web-server software package allows the
AC500 PLC to be accessed through your Intranet or of course
the Internet.
Automation products
Scalable PLC AC500
5
Automation products
Scalable PLC AC500
The AC500 concept
The AC500 PLC range offers latest generation levels of
performance and scalability. It is also supports most industry
standard communications variants making it an ideal solution
for multi-protocol or multi-domain field bus environments. It is
also a very flexible range which offers different levels of CPU
performance in a simple product portfolio where our competi-
tors, in most cases, need to supply several disparate platforms to support the same range of applications.
This also means that upgrades to meet increasing system
performance demands are extremely simple and low cost. The
PS501 Control Builder programming software also provides a
standard programming package for the whole platform.
CPUs
1
2
3
1
4
5
6
7
1 Back-lighted LCD display and keypad | 2 SD card slot | 3 Plug-in
communication modules (1 to max. 4) | 4 Optionally with integrated
Ethernet or ARCNET | 5 Fieldbus-neutral interface for use as slave or
for programming | 6 Two serial interfaces for programming, ASCII,
Modbus or CS31 field bus (master) | 7 Expandable by up to ten local
I/O modules
Communication modules
For connection to standard field bus systems and integration into
existing networks. Up to four communication modules in any desired
combination are allowed at one CPU.
Interface modules
6
Profibus DP
DeviceNet
CANopen
MODBUS
CS31
RCOM
Ethernet TCP/IP
PROFINET
EtherCAT
Automation products
Scalable PLC AC500
The AC500 concept
CPU's modules
The CPUs are available in different performance classes which can all be programmed in
five different languages. They provide an LCD display, an operator keypad, an SD card
slot and two integrated serial interfaces. The CPUs can be simply plugged onto the CPU
terminal base. Optionally, they are also available with integrated Ethernet or ARCNET.
I/O modules
Digital and analogue modules in different versions. They can
be simply plugged onto the terminal units for local expansion of the CPU (max. ten modules for AC500 and seven
modules for AC500-eCo) and decentralized expansion via
the FBP interface (max. seven modules). Flexible use thanks
to configurable channels.
Decentralized expansion
Fieldbus plug (FBP)
With embedded digital I/Os and a field-bus-neutral interface for connecting the
chosen FBP connector. For decentralized expansion of the AC500 system by
up to seven I/O modules (incl. max. 4 analogue modules). Please refer to the
FieldBusPlugs catalog for further information about the FBP connector. The currently
available FBP field bus plugs are listed in the catalogue 2CDC 120 141 D0201.
7
Automation products
Scalable PLC AC500
Motion control PS551-MC
The The PS551-MC is a new type of application program based on PLC open standard specifically intended for OEM machine
builders and systems integrators looking for a reliable and easy-to-use high performance motion control drive module in their
demanding applications for example in the field of material handling, packaging, plastics, printing and textile industry.
It provides accurate positioning in one package without the need of an external motion controller.
Main features of Motion Control:
- Speed control
- Position control
- Position interpolar
- Positioning speed
- Acceleration
- Deceleration
- Standard sequential homing
- Selectable physical units for position values (mm, inch,
increment, degree, revolution)
- Complete package of function blocks to work together with
ABB Drives
8
Automation products
Scalable PLC AC500
Real-time Ethernet products
The RT-Ethernet modules
The modules are available on two different Bus protocols on Ethernet basis (Profinet IO, EtherCAT). Two new master couplers
provide the connection of the AC500 CPUs to the remote I/O modules. Several remote I/O modules offer the possibility to connect I/O modules to the Ethernet networks.
Profinet and EtherCAT network
Networked system without high system requirement for bus cycle time. Standard I/O modules can be used to expand totally
the remote Profinet drops
EtherCAT
Absolute
Encoder
PROFINET RT
SWITCH
PROFINET RT
Cam-switch functionality
Modules based on decentralized real-time EtherCAT interface modules but with integrated I/Os and programmed thanks to PLC
open function blocks
9
Automation products
Scalable PLC AC500
AC500 system data
Operating and environmental conditions - Voltages according to EN 61131-2
24 V DC
120 V AC
230 V AC
120–240 V AC
Process and supply voltage UP
24 V DC (–15%, +20% without residual ripple)
Absolute limits
19.2 V ... 30 V incl. residual ripple
Residual ripple
< 5%
Polarity reversal protection
10 s
Supply voltage
120 V AC (–15%, +10%)
Frequency
47 Hz ... 62.4 Hz/50 ... 60 Hz (–6%, +4%)
Supply voltage
230 V AC (–15 %, +10%)
Frequency
47 Hz ... 62.4 Hz/50 ... 60 Hz (–6%, +4 %)
Wide voltage input
Voltage
102 V ... 264 V/120 V ... 240 V (–15%, +10%)
Frequency
47 Hz ... 62.4 Hz/50 ... 60 Hz (– 6%, +4%)
Power failure bridging time according to EN 61131-2
Failure
Temperature
DC supply
Failure < 10 ms, time between 2 failures > 1 s, PS2
AC supply
Failure < 0.5 periods, time between 2 failures > 1 s
Operation
0 °C ... +60 °C for horizontal mounting
Storage
–25 °C ... +75 °C (for AC500)
–40 °C ... +70 °C (for AC500-eCo)
Transport
–25 °C ... +75 °C (for AC500)
–40 °C ... +70 °C (for AC500-eCo)
95% max., no condensation
Humidity
Air pressure
Operation
> 800 hPa/< 2000 m
Storage
> 660 hPa/< 3500 m
Creepage distances and clearances - The creepage distances and clearances correspond to Overvoltage Category II, Pollution Severity 2
Electromagnetic compatibility - Interference immunity
Against electrostatic discharge (ESD)
Acc. to EN 61000-4-2, Zone B, Criteria B
Interference voltage with air discharge
8 kV
Interference voltage with contact discharge
4 kV*
Interference immunity
Against radiated interferences (CW radiated)
Acc. to EN 61000-4-3, Zone B, Criteria A
Test field strength
10 V/m
Against transient interference voltages (burst)
Acc. to EN 61000-4-4, Zone B, Criteria B
Against conduction-bound interferences (CW conducted)
Acc. to EN 61000-4-6, Zone B, Criteria A
Test voltage
3 V Zone B
Impulse voltage
Acc. to EN 61000-4-5, Zone B, Criteria B
Insulation test voltage
Acc. to EN 61131-2
Emitted interferences
Acc. to EN 55011, Group 1, Class A
Mechanical data
Connection type / terminals
Mounting
Horizontal
Degree of protection
IP 20
Housing
Acc. to UL 94
Vibration resistance
All three axes (for AC500)
All three axes (for AC500-eCo)
2 Hz ... 15 Hz, continuously 3.5 mm
2 Hz ... 13.2 Hz, continuously 3.5 mm
15 Hz ... 150 Hz, continuously 1 g (4 g in preparation) 13.2 Hz ... 150 Hz, continuously 1 g
Vibration resistance with SD card plugged in
15 Hz ... 150 Hz, continuously 1 g
Shock resistance
All three axes
15 g, 11 ms, semi-sinusoidal
Device mounting
DIN top-hat rail acc. to DIN EN 50022
35 mm, overall height 7,5 mm or 15 mm
Screw mounting
Screws with 4 mm diameter
Torque
1.2 Nm
* Use with higher interference voltages is possible but requires additional external measures
10
on request
Automation products
Scalable PLC AC500
AC500 communication - CS31
CS31 functionality
Master
Slave
AC500 CPU with integrated CS31 interface
S500-FBP I/O with bus interface DC551-CS31
Yes, at COM1
No
No
Yes
ABB CS31 protocol
Protocols supported
Diagnosis
Error indication
On LCD display of the CPU
Online diagnosis
Error code
Errors are recorded in the diagnosis system of the CPU
Associated function blocks
Yes
RS485
Physical layer
Connection
Via module LEDs
Yes
Plug at COM1
Screw-type or spring-type terminals
Baud rate
187,5 kbit/s
Distance
Up to 500 m; up to 2000 m using a repeater
Max. number of modules on fieldbus
31 modules max.
Please note: The DC551 bus interface occupies one or two module addresses (if counters are configured onboard).
Depending on the configuration, connected extension modules can occupy further module addresses.
Using configuration tool (part of programming software)
Configuration
Station address configuration
No
Using rotary switches (99 max.)
11
Automation products
Scalable PLC AC500
Overview of AC500-eCo CPUs
AC500-eCo CPUs
Type
PM554
PM564
PM554-T
PM554-R
PM554-R-AC
PM564-T
PM564-R
PM564-R-AC
Transistor
Relay
Relay
Transistor
Relay
Relay
Supply voltage
24 V DC
24 V DC or 100-240 V AC
24 V DC or 100-240 V AC
Program memory
128 KB
128 KB
128 KB
Integrated data memory (kB)
14 KB thereof 2 KB saved
Cycle time for 1000 instructions in ms
Binary
0.1
Word
0.3
Floating
6.0
Onboard I/Os
Max. digital inputs/outputs
Max. analogue inputs/outputs
8/6
6/6
-
2/1
Max. number of centralized inputs/outputs
Digital inputs
224 + 8
Digital outputs
168 + 6
Analogue inputs
112
Analogue outputs
112
Max. number of expansion I/O modules
Centralized I/O modules
Decentralized I/O modules
7
On CS31 bus: up to 31 stations with up to 120 DI / 120 DO each
Data buffering
In flash
Real-time clock (option with battery
back-up)
X
Program execution
X
Cyclical
X
Time controlled
Multi tasking
X
No
1 task + 1 interrupt task max.
Interruption
X
User program protection by password
X
Internal interfaces
COM1:
- RS485
X
- Sub-D connection
X
- Programming, Modbus, ASCII, CS31
X
COM2 (option):
- RS485
X
- Terminal block
X
- Programming, Modbus, ASCII
X
Integrated Ethernet
-
RUN/STOP switch
X
LED display for power, status and error
X
Approvals
12
-
(pending)
Automation products
Scalable PLC AC500
Overview of AC500 CPUs
AC500 CPUs
Type
PM571
Supply voltage
PM571ETH
PM581
24 V DC
PM581-ETH
PM581-ARC
24 V DC
Program memory
Flash EPROM and RAM (kB)
64 KB
256 KB
Integrated data memory (kB)
28 KB thereof 8 KB saved
416 kB thereof 160 kB saved
Plug-in memory card (depending
on SD-Card used)
at least 512 MB
Cycle time for 1000 instructions in ms
Binary
0.09
0.07
Word
0.3
0.07
Floating-point
6.0
1.6
Digital inputs
320
320
Digital outputs
240
240
Analogue inputs
160
160
Analogue outputs
160
160
Max. number of centralized inputs/outputs
Max. number of decentralized inputs/
outputs
depends on the used standard field bus
e.g. CS31 field bus: up to 31 stations with up to 120 DIs/120 DOs or up to 32 AIs/32 AOs per station
Data buffering
battery
battery
X
X
Cyclical
X
X
Time controlled
X
X
Multi tasking
X
X
User program protection by password
X
X
Real-time clock (with battery back-up)
Program execution
Internal interfaces
COM1:
- RS232/RS485 configurable
- Connection
X
X
pluggable terminal block
pluggable terminal block
X
X
X
X
SUB-D
SUB-D
- Programming, Modbus, ASCII, CS31
COM2:
- RS232/RS485 configurable
- Connection
- Programming, Modbus, ASCII
X
X
Integrated Ethernet coupler
-
X
-
X
Ethernet connection
-
RJ45
-
RJ45
-
Integrated ARCNET coupler
-
-
-
-
X
ARCNET connection
-
-
-
-
Coax
X
X
RUN/STOP
RUN/STOP
status, diagnosis
status, diagnosis
Timers
unlimited
unlimited
Counters
unlimited
unlimited
Display and 8 function keys
Function
Approvals
-
-
- GL - DNV - BV - LRS - RINA
13
Automation products
Scalable PLC AC500
Overview of AC500 CPUs
AC500 CPUs
Type
PM582
Supply voltage
PM582-ETH PM582-ARC
PM590
24 V DC
PM590-ETH PM590-ARC
PM591 PM591-ETH PM591-ARC
24 V DC
24 V DC
Program memory
Flash EPROM and RAM (kB)
512 KB
2048 KB
4096 KB
Integrated data memory (kB)
416 KB thereof 160 KB saved
2560 KB thereof 1024 KB saved
3584 KB thereof 1024 KB saved
Plug-in memory card (depending on
SD-card used)
at least 512 MB
Cycle time for 1000 instructions (ms)
Binary
0.07
0.002
0.002
Word
0.07
0.006
0.006
Floating-point
1.6
0.006
0.006
Digital inputs
320
320
320
Digital outputs
240
240
240
Analogue inputs
160
160
160
Analogue outputs
160
160
160
Max. number of centralized inputs/outputs
Max. number of decentralized inputs/
outputs
depends on the used standard field bus
e.g. CS31 field bus: up to 31 stations with up to 120 DIs/120 DOs or up to 32 AIs/32 AOs per station
Data buffering
battery
battery
battery
X
X
X
Cyclical
X
X
X
Time controlled
X
X
X
Multi tasking
X
X
X
User program protection by password
X
X
X
Real-time clock (with battery back-up)
Program execution
Internal interfaces
COM1:
- RS232/RS485 configurable
- Connection
X
X
X
pluggable terminal block
pluggable terminal block
pluggable terminal block
X
X
X
X
X
X
SUB-D
SUB-D
SUB-D
X
X
- Programming, Modbus, ASCII, CS31
(Master only)
COM2:
- RS232/RS485 configurable
- Connection
- Programming, Modbus, ASCII
Integrated Ethernet coupler
-
X
Ethernet connection
-
RJ45
Integrated ARCNET coupler
-
-
X
ARCNET connection
-
-
Coax
-
Display and 8 function keys
Function
Approvals
14
X
-
X
-
X
-
RJ45
-
-
X
-
Coax
-
-
-
RJ45
-
-
-
X
-
Coax
X
X
X
RUN/STOP
RUN/STOP
RUN/STOP
status, diagnosis
status, diagnosis
status, diagnosis
-
- GL - DNV - BV - LRS - RINA
Automation products
Scalable PLC AC500
Overview of digital S500-eCo I/O modules
Digital S500-eCo I/O modules
Type
DI561
DI562
DI571
Number of Channels per Module
Digital Inputs
8
16
8 (AC)
Digital Outputs
Configurable as Input or Output DC
Relays (R) / Transistor (T)
Additional configuration of channels as:
Fast Counter
No
Digital inputs
Input signal voltage
24 V DC
24 V DC
110-240 V AC
Input time delay
Typically 4...8 ms
Typically 15 ms / 30 ms
Input current per channel
At Input voltage +24 V DC
Typically 5 mA
At Input voltage +5 V DC
< 1 mA
At Input voltage +15 V DC
> 2.5 mA
At Input voltage +30 V DC
< 6.5 mA
At input voltage 40 V AC
< 5 mA
At input voltage 159 V AC
> 7 mA
Output current
Nominal current per channel
Maximum ( total current of all channels)
Residual current at signal state 0
Demagnetization when switching off
inductive loads
Switching frequency
For inductive load
For lamp load
Short circuit / overload proofness
Overload indication (I>0.7 A)
Output current limiting
Proofness against reverse feeding of 24
V signals
Contact rating
For resistive load, max.
For inductive load, max.
For lamp load
Lifetime (switching cycles)
Mechanical lifetime
Lifetime under load
Spark suppression for inductive AC load
Demagnetization for inductive DC load
Maximum cable length for connected process signals
Shielded cable (m)
500
500
500
Unshielded cable (m)
300
300
300
Potential isolation
Per module
X
X
X
Between the input channels
per group of 8
X
Between the output channels
Voltage supply for the module
Internal via I/O bus
Internal via I/O bus
Internal via I/O bus
CI501-PNIO or CI502-PNIO or DC551-CS31
Field bus connection
Address setting
Automatically (internal)
DO561
8
T
0.5 A at UP=24 V
4A
< 0.5 mA
Must be provided externally
Max. 0.5 Hz
Max. 11 Hz at max. 5 W
No
No
No
No
500
150
X
per group of 8
Internal via I/O bus
15
Automation products
Scalable PLC AC500
Overview of digital S500-eCo I/O modules
Digital S500-eCo I/O modules
Type
Number of Channels per Module
Digital Inputs
Digital Outputs
Configurable as Input or Output DC
Relays (R) / Transistor (T)
Process voltage
AC
DC
Digital inputs
Input signal voltage
Input time delay
Input current per channel
At Input voltage +24 V DC
At Input voltage +5 V DC
At Input voltage +15 V DC
At Input voltage +30 V DC
Output current
Nominal current per channel
Maximum ( total current of all channels)
Residual current at signal state 0
Demagnetization when switching off
inductive loads
Switching frequency
For inductive load
For lamp load
Short circuit / overload proofness
Overload indication (I>0.7 A)
Output current limiting
Proofness against reverse feeding of
24 V signals
Contact rating
For resistive load, max.
For inductive load, max.
For lamp load
Lifetime (switching cycles)
Mechanical lifetime
Lifetime under load
DO571
DO572
DX561
DX571
DC561
8
R
8
Triac (AC)
8
8
8
8
T
R
16
T
120 V~, 240 V
24 V
100 V~, 240 V
-
24 V
24 V
24 V
-
-
24 V DC
24 V DC
Typically 4...8 ms
24 V DC
-
-
Typically 5 mA
< 1 mA
> 2.5 mA
< 6.5 mA
Typically 5 mA
< 1 mA
> 2.5 mA
< 6.5 mA
Typically 4 mA
< 1 mA
> 2.5 mA
< 6 mA
0.3 A at UP=24 V
0.5 A at UP=24 V
2.4 A / 8 X 0.3 A
1.1 mA rms at 132 V AC
and 1.8 mA rms at
264 V AC
4A
2 A (24 V DC or
230 V AC)
2X8A
< 0.5 mA
-
2 A (24 V DC or
230 V AC)
2X8A
A free-wheeling diode
must be circuited in
parallel to the
inductive load
-
-
1 Hz max.
10 Hz max.
No
No
No
No
No
No
0.5 Hz max.
11 Hz max. at
max. 5 W
No
No
No
No
No
200 W at 230 V AC
30 W at 24 V DC
100 000
100 000
Must be performed
externally, according
Spark suppression for inductive AC load
to driven load
specification
Must be performed
Demagnetization for inductive DC load
externally
Maximum cable length for connected process signals
Shielded cable (m)
500
Unshielded cable (m)
150
Potential isolation
Per module
Between the input channels
Between the output channels
per group of 4
Voltage supply for the module
Internal via I/O bus
Field bus connection
Address setting
16
A free-wheeling diode A free-wheeling diode
must be circuited in
must be circuited in
parallel to the
parallel to the
inductive load
inductive load
-
-
0.1 A at UP=24 V
1.6 A
< 0.5 mA
Must be performed
externally
0.5 Hz max.
1 Hz max.
-
No
No
No
No
No
No
No
No
No
-
-
-
-
-
-
-
-
-
-
100 000
100 000
-
-
-
Must be performed
externally
-
-
-
Must be performed
externally
-
500
150
500
150
500
150
500
150
X
X
Internal via I/O bus
X
Internal via I/O bus
per group of 4
Internal via I/O bus
X
Internal via I/O bus
Via DC551-CS31, CI501-PNIO or CI502-PNIO
Automatically (internal)
Automation products
Scalable PLC AC500
Overview of digital S500 I/O modules
Digital S500 I/O modules
Type
DI524
DC522
DC523
DC532
DX522
DX531
Number of channels per module
32
–
–
16
8
8
Digital outputs DO
Digital inputs DI
–
–
–
–
8 relays
4 relays
Configurable channels DC
(configurable as inputs or outputs)
–
16
24
16
–
–
Additional configuration of channels as
Configuration of max. 2 channels per module.
Operating modes see table on page 19
Fast counter
–
Occupies max. 1 DO or DC
when used as counter
–
X
X
X
–
–
Connection via terminal unit
(refer to table on page 32)
X
X
X
X
X
X
Digital inputs
Input signal voltage
Frequency range
Input characteristic acc. to EN61132-2
24 V DC
230 V AC or
120 V AC
–
47 … 63 Hz
Type 1
Type 2
– 3 V DC ... + 5 V DC
0 ... 40 V AC
> + 5 V DC ... < + 15 V DC
> 40 V AC ...
< 74 V AC
+ 15 V DC ... + 30 V DC
74 ... 265 V AC
8 ms typically, configurable from 0.1 up to 32 ms
20 ms
typically
At input voltage + 24 V DC
5 mA typically
–
At input voltage + 5 V DC
> 1 mA
–
At input voltage + 15 V DC
> 5 mA
–
At input voltage + 30 V DC
< 8 mA
0 signal
Undefined signal state
1 signal
Input time delay
(0 -> 1 or 1 -> 0)
Input current per channel
At input voltage 159 V AC
–
> 7 mA
At input voltage 40 V AC
–
< 5 mA
Digital outputs
Transistor outputs 24 V DC, 0.5 A
–
X
X
X
–
–
Readback of output
–
X
X
X
–
–
–
–
–
–
X
X
Switching of 24 V load
–
X
X
X
X
X
Switching of 230 V load
–
–
–
–
X
X
–
–
Relay outputs, supplied via process
voltage UP, changeover contacts
Output voltage at signal state 1
Process voltage UP minus 0.8 V
Output current
Nominal current per channel
–
500 mA at UP = 24 V
Maximum (total current of all channels)
–
8A
Residual current at signal state 0
–
< 0.5 mA
Demagnetization when switching off
inductive loads
–
By internal varistors
17
Automation products
Scalable PLC AC500
Overview of digital S500 I/O modules
Digital S500 I/O modules
Type
DI524
DC522
DC523
DC532
DX522
DX531
Switching frequency
For inductive load
–
0.5 Hz max.
2 Hz max.
For lamp load
–
11 Hz max. at max. 5 W
11 Hz max. at max. 5 W
Short-circuit / overload proofness
–
Overload indication (I > 0.7 A)
–
Output current limiting
Proofness against reverse feeding of
24 V signals
X
X
By external fuse /
circuit breaker.
6 A gL/gG per channel
X
After approx. 100 ms
Yes, with automatic reclosure
–
–
–
–
–
–
–
X
X
X
For resistive load, max.
–
–
–
–
3 A at 230 V AC
2 A at 24 V DC
For inductive load, max.
–
–
–
–
1.5 A at 230 V AC
1.5 A at 24 V DC
For lamp load
–
–
–
–
60 W at 230 V AC
10 W at 24 V DC
–
–
–
–
300.000
Contact rating
Lifetime (switching cycles)
Mechanical lifetime
Lifetime under load
–
–
–
–
300 000 at 24 V DC/ 2 A
200 000 at 120 V AC/ 2 A
100 000 at 230 V AC/ 3 A
Spark suppression
for inductive AC load
–
–
–
–
External measure depending on the
switched load
Demagnetization
for inductive DC load
–
–
–
–
External measure:
Free-wheeling diode connected in
parallel to the load
Nominal voltage
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
Maximum ripple
5%
5%
5%
5%
5%
5%
X
X
X
X
X
X
Process voltage UP
Reverse polarity protection
Fuse for process voltage UP
10 A miniature fuse
Connections for sensor voltage supply.
Terminal + 24 V and 0 V for each
connection. Permitted load for each
group of 4 or 8 connections: 0.5 A
–
8
4
–
–
–
Short-circuit and overload proof
24 VDC sensor supply voltage
–
X
X
–
–
–
Maximum cable length for connected process signals
Shielded cable (m)
1000
1000
1000
1000
1000
1000
Unshielded cable (m)
600
600
600
600
600
600
Per module
X
X
X
X
X
X
Between the input channels
–
–
–
–
–
X (per 2)
Between the output channels
–
–
–
–
X
X
Potential isolation
Voltage supply for the module
Field bus connection
Address setting
18
Internally via extension bus interface (I/O bus)
Via AC500 CPU or interface module
Automatically (internal)
Automation products
Scalable PLC AC500
Overview of S500 I/O modules
Table: Digital I/O modules, "Fast Counter" operating modes. Not applicable for DC541 or eCo-I/O modules (see technical documentation for details)
Operating mode, configured in the user program
of the AC500
Occupied
inputs
DI or DC
Occupied
outputs
DO or DC
Maximum Notes
counting
frequency
0
No counter
0
0
–
1
One count-up counter with
"end value reached" indication
1
1
50 kHz
–
2
One count-up counter with "enable" input and "end
value reached" indication
2
1
50 kHz
3
Two up/down counters
2
0
50 kHz
4
Two up/down counters with 1 counting input
inverted
2
0
50 kHz
"End value" interrogation via status byte.
5
One up/down counter with "dynamic set" input
2
0
50 kHz
Acts to the rising signal edge (0->1).
"End value" interrogation via status byte.
6
One up/down counter with "dynamic set" input
2
0
50 kHz
Acts to the falling signal edge (1->0).
"End value" interrogation via status byte.
7
One up/down counter with directional
discriminator.
For synchro transmitters using two counting pulses
with an offset of 90° (track A and B).
2
0
50 kHz
For synchro transmitters with 24 V signals. In case
of 5 V synchro transmitters, the signal has to be
increased to 24 V. The zero track of the synchro
transmitter is not processed. Interrogation of the
"end value" indication via the status byte. Single
evaluation.
8
–
0
0
–
9
One up/down counter with directional
discriminator and double evaluation.
For synchro transmitters using two counting pulses
with an offset of 90° towards each other (track A
and B).
2
0
30 kHz
See operating mode 7.
Difference: Double evaluation, i.e. evaluation of the
rising edge and the falling edge of track A -> higher
accuracy due to the double number of counting
pulses.
10
One up/down counter with directional
discriminator and fourfold evaluation.
For synchro transmitters using two counting pulses
with an offset of 90° towards each other (track A
and B).
2
0
15 kHz
See operating mode 7.
Difference: Fourfold evaluation, i.e. evaluation of the
rising edge and the falling edge of track A and track
B -> higher accuracy due to the fourfold number of
counting pulses.
Note for input module DI524:
It is not possible to set an output directly.
As an alternative, the status byte should be
evaluated and applied to another output in the
system.
–
19
Automation products
Scalable PLC AC500
Overview of analogue S500-eCo I/O modules
Analogue S500-eCo
I/O modules
Type
Number of Channels per Module
Analogue Inputs
Analogue Outputs
Inputs, single configurable as
-2.5 V…+2.5 V: 11 bit + sign
-5 V…+5 V: 11 bit + sign
-10 V…+10 V: 11 bit + sign
0…5 V: 12 bit
0…10 V: 12 bit
0…20 mA, 4…20 mA: 12 bit
Temperature resolution : 0.1°C
Analogue Inputs Signal configuration per AI
RTD
Thermocouple
Outputs, single configurable as
-10…+10 V
0…20 mA
4…20 mA
Pt100:
-50°C…400°C (2/3- wire)
Pt1000:
-50°C…+400°C (2/3-wire)
Ni100/Ni1000:
-50°C…+150°C (2/3-wire)
0… 150 Ω/ 0... 300 Ω
Thermocouples of types J, K, T, N, S
-80 mV... +80 mV
Potential isolation
Per module
20
AI561
AO561
AX561
AI562
AI563
4
-
2
4
2
2
-
4
-
X
X
-
X
X
-
-
-
-
-
-
-
X
X
-
X
X
-
-
X
-
X
-
-
-
-
-
X
X
-
-
-
2
-
4
-
X
X
X
X
X
X
-
-
-
-
-
X
-
-
-
X
-
-
-
X
X
-
X
X
-
-
-
X
X
Automation products
Scalable PLC AC500
Overview of analogue S500 I/O modules
Analogue S500-eCo
I/O devices
Type
Number of channels per module
Analogue inputs AI, individual
configuration
Analogue outputs AO, individual
configuration
Signal resolution for channel configuration
– 10 V ... + 10 V
0 ... 10 V
0 ... 20 mA, 4 ... 20 mA
Temperature: 0.1 °C
Monitoring configuration per channel
Plausibility monitoring
Wire break & short-circuit monitoring
Analogue Inputs AI
AX521
AX522
AI523
AO523
AI531
4
8
16
–
8
4
8
–
16
–
12 bits + sign
12 bits
12 bits
X
X
X
X
15 bits + sign
15 bits
15 bits
X
X
X
X
X
X
X
X
X
X
X
Signal configuration per AI
0 ... 10 V
– 10 V ... + 10 V
0 ... 20 mA
4 ... 20 mA
Pt100, – 50 °C ... + 400 °C (2-wire)
Pt100, – 50 °C ... + 400 °C (3-wire),
2 channels
Pt100, – 50 °C ... + 400 °C (4-wire)
Pt100, – 50 °C ... + 70 °C (2-wire)
Pt100, – 50 °C ... + 70 °C (3-wire),
2 channels
Pt100, – 50 °C ... + 70 °C (4-wire)
Pt1000, – 50 °C .. .+ 400 °C (2-wire)
Pt1000, – 50 °C ... + 400 °C (3-wire),
2 channels
Pt1000, – 50 °C .. .+ 400 °C (4-wire)
Ni1000, – 50 °C ... + 150 °C (2-wire)
Ni1000, – 50 °C ... + 150 °C (3-wire),
2 channels
Ni1000, – 50 °C ... + 150 °C (4-wire)
Thermocouples of types J, K, T, N, S
0 ... 10 V using differential inputs,
2 channels
– 10 V ... + 10 V using differential inputs,
2 channels
Digital signals (digital input)
4/4
4/4
4/4
4/4
4/4
Max. number per module and with regard to the configuration:
AIs / Measuring points
(depending on the use of 2/3-wire connection or differential input)
8/8
16 / 16
–
8/8
16 / 16
–
8/8
16 / 16
–
8/8
16 / 16
–
8/8
16 / 16
–
4/2
8/4
16 /   8
–
8/8
–
4/4
–
8/8
–
16 / 16
–
–
8/8
8/8
4/2
8/4
16 /   8
–
8/8
–
4/4
–
8/8
–
16 / 16
–
–
8/8
8/8
4/2
8/4
16 /   8
–
8/8
–
4/4
–
8/8
–
16 / 16
–
–
8/8
8/8
4/2
8/4
16 /   8
–
8/8
–
–
–
–
–
–
–
–
8/8
X
4/2
8/4
16 /   8
–
8/8
4/2
8/4
16 /   8
–
8/8
4/4
8/8
16 / 16
–
8/8
Voltage: > 100 kΩ.
Current: approx. 330 Ω.
Voltage: 100 µs.
Current: 100 µs.
1 ms (for 8 AI + 8 AO),
1 s for Pt/Ni...
X
Input resistance per channel
Time constant of the input filter
Conversion cycle
Voltage: > 100 kΩ. Current: approx. 330 Ω.
–
Voltage: 100 µs. Current: 100 µs.
–
2 ms (for 8 AI + 8 AO), 1 s for Pt/Ni...
–
Overvoltage protection
Data when using the AI as digital input
X
X
–
Input time delay
8 ms typically, configurable from 0.1 up to 32 ms
–
24 V DC
– 30 V ... + 5 V
+ 13 V ... + 30 V
–
–
–
Input signal voltage
0 signal
1 signal
8/8
8/8
8/8
8/8
8/8
X
8 ms typically,
configurable from 0.1
up to 32 ms
24 V DC
– 30 V ... + 5 V
+ 13 V ... + 30 V
21
Automation products
Scalable PLC AC500
Overview of analogue S500 I/O modules
Analogue S500 I/O devices
Type
AX521
Analogue outputs AO
Possible configuration per AO
– 10 V ... + 10 V
0 ... 20 mA
4 ... 20 mA
Output resistance (burden)
when used as current output
Output loading capability
when used as voltage output
Process voltage UP
Nominal voltage
Maximum ripple
Reverse polarity protection
Max. line length of the analogue lines,
conductor cross section > 0.14 mm²
Conversion error of analogue values
caused by non-linearity, calibration
errors ex works and the resolution in
the nominal range
Potential isolation
Per module
Voltage supply for the module
4
4
4
24 V DC
5%
X
1) Half can be used on current (the other half remains available)
22
AX522
AI523
AO523
Max. number of AOs per module and with regard to the configuration:
–
161)
81)
4
–
8
4
–
8
–
–
–
0 ... 500 Ω
–
0 ... 500 Ω
–
Max. ± 10 mA
–
Max. ± 10 mA
–
24 V DC
5%
X
24 V DC
5%
X
24 V DC
5%
X
24 V DC
5%
X
100 m
0.5 % typically, 1 % max.
X
AI531
X
X
Internally via extension bus interface (I/O bus)
X
Automation products
Scalable PLC AC500
CD522 encoder module
The CD522 module offers accuracy and dynamic flexibility. It has two independent encoder inputs onboard and is easily configured using the
Control Builder software for 10 different operation modes and for frequencies up to 300 kHz. The CD522 module also integrates outputs for
pulses and for PWM as well as normal inputs and outputs, depending on selected encoder mode.
Certification CE, cUL, GL, DNV, BV, LRS and RINA pending
CD522 encoder module
Type
CD522
Functionality
Digital inputs/outputs
High-speed counter/encoder
PWM/pulse outputs
24 V DC, dedicated inputs/outputs can be used for specific counting functions:
- Catch/touch operation, counter value stored in separate variable on external event
(rising or falling edge)
- Set input to preset counter register with predefined value
- Set input to reset counter register
- End value output; the output is set when predefined value is reached
- Reference point initialization (RPI) input for relative encoder initialization
All unused inputs/outputs can be used with the specification of standard input/output range.
Integrated, 2 counters (hardware interface with +24 V DC, +5 V DC, differential and 1 Vpp sinus input):
- 32 bits one counter mode
- 16 bits two counter mode
- Relative position encoder (X1, X2, X4)
- Absolute SSI encoder
- Time frequency meter
- Frequency input up to 300 kHz
2 pulse-width-modulators or pulse outputs
Output mode specification:
- Push-pull output: 24 V DC, 100 mA max.
- Current limitation (thermal and over current)
PWM mode specification:
- Frequency from 1 Hz to 100 kHz
- Value from 0 to 100 %
Pulse mode specification:
- Frequency from 1 Hz to 15 kHz
- Pulse emission from 1 to 65535 pulses
- Number of pulses emitted indicator (0 to 100 %)
Frequency mode specification:
- Frequency output = 100 kHz
- Duty cycle set to 50 %
Number of Channels per Module
Digital Inputs DI
2
Digital outputs DO
8
Configurable channels DC (configurable
as inputs or outputs)
8
Additional configuration of channels as
Fast counter
Connection via terminal unit (refer to
table on page 33)
Integrated 2 counter encoders
X
Digital Inputs
Input signal voltage
Input time delay
24 V DC
8 ms typically Configurable from 0.1 up to 32 ms
Input current per channel
At input voltage + 24 V DC
Typically 5 mA
At input voltage + 5 V DC
> 1 mA
At input voltage + 15 V DC
> 5 mA
At input voltage + 30 V DC
< 8 mA
23
Automation products
Scalable PLC AC500
CD522 encoder module
CD522 encoder module
Type
CD522
Digital outputs
Output voltage at signal state 1
UP – 0.8 V
Output current
Nominal current per channel
0,5 A at UP = 24 V
Maximum (total current of all channels)
8A
Residual current at signal state 0
< 0.5 mA
Demagnetization when switching off
inductive loads
By internal varistors
Switching frequency
For inductive load
Max. 0.5 Hz
For lamp load
Max. 11 Hz with Max 5 W
Short-circuit / Overload proofness
X
Overload indication (I>0.7 A)
After approx. 100 ms
Output current limiting
X
Proofness against reverse feeding of 24
V signals
Maximum cable length for connected process signals
Shielded cable (m)
1000
Unshielded cable (m)
600
Potential isolation
Per module
X
Technical data of the high-speed inputs
Number of channels per module
Input Type
Frequency
6
24 V DC
5 V DC / Differential / Sinus 1 Vpp
300 kHz
Technical data of the fast outputs
Number of channels
Indication of the output signals
2
Brightness of the LED depends on the number of pulses emitted
(0 % to 100 %) (pulse output mode only)
Output current
Rated value, per channel
Maximum value (all channels together,
configurable outputs included)
Leakage current with signal 0
Rated protection fuse on UP
De-magnetization when inductive loads
are switched off
Overload message (I > 0.1x A)
Output current limitation
Resistance to feedback against 24 V
signals
24
100 mA at UP = 24 V
8A
< 0.5 mA
10 A fast
with varistors integrated in the module (see figure below)
yes, after ca. 100 ms
yes, automatic reactivation after short-circuit/overload
yes
Automation products
Scalable PLC AC500
DC541 interrupt I/O and fast counter module
DC541 interrupt I/O
and fast counter module
Type
DC541
Number of Channels per Module
Configurable channels DC (configurable
as inputs or outputs)
8
Additional configuration of channels as
Fast counter
Yes
Connection via CPU terminal base.
Occupies one communication module
slot.
X
Digital Inputs
Input signal voltage
24 V DC
Input characteristic acc. to EN61132-2
Type 1
0 signal
– 3 V DC ... + 5 V DC
Undefined signal state
> + 5 V DC ... < + 15 V DC
1 signal
> + 5 V DC ... < + 15 V DC
Input time delay (0 -> 1 or 1 -> 0)
8 ms typically, configurable from 0.1 up to 32 ms
Input current per channel
At input voltage + 24 V DC
5 mA typically
At input voltage + 5 V DC
> 1 mA
At input voltage + 15 V DC
> 5 mA
At input voltage + 30 V DC
< 8 mA
Digital outputs
Transistor outputs 24 V DC, 0.5 A
X
Readback of output
X
Switching of 24 V load
X
Output voltage at signal state 1
Process voltage UP minus 0.8 V
Output current
Nominal current per channel
500 mA at UP = 24 V
Maximum (total current of all channels)
8A
Residual current at signal state 0
< 0.5 mA
Demagnetization when switching off
inductive loads
by internal varistors
Potential isolation
Per module
X
Voltage supply for the module
Internally via backplane bus
Field bus connection
Via AC500 CPU
Address setting
Automatically (internal)
Interrupt I/O table
Configuration as
Configuration for Chan. Chan. Chan. Chan. Chan. Max. no. of channels Remarks and notes regarding possible alternative
channel no.
0
1
2
3
4-7
for this function
combinations of the remaining channels (a and b)
Mode 1: Interrupt functionality
Digital input
Interrupt
Digital output
Mode 2: Counting functionality
Digital I/Os PWM*
1
1
1
1
1
1
1
1
4
4
8
8
Each channel can be configured individually as
interrupt input or interrupt output.
Digital input
1
1
1
1
4
8
Usual input
Digital output
1
1
1
1
4
8
Usual output
PWM, resolution
10 kHz
1
1
1
1
4
8
Outputs and pulsed signal with and adjustable
on-off ratio
* Counter and fast counter data available on technical documentation
25
Automation products
Scalable PLC AC500
Communication interface modules
For all modules:
Max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones.
For all Input modules: the signal resolution for channel configuration is:
-10V…+10V: 12 bit + sign
0…10V, 0…20mA, 4…20mA: 12 bits
Temperature: 0.1°C
Communication interface
modules
Type
DC505-FBP
DC551-CS31
CI590-CS31
Dedicated to
High Availlability
Number of Channels per Module
Digital Inputs DI
Digital outputs DO
Configurable channels DC (configurable
as inputs or outputs)
Additional configuration of channels as:
Fast counter
Occupies max. 1DO or DC when used
as counter
Connection via terminal base TB 5xx
(refer to table on page 28)
Digital inputs
Input signal voltage
Input characteristic acc. to EN61132-2
0 signal
Undefined signal state
1 signal
Residual ripple, range for 0 signal
8
-
8
-
-
8
16
16
Configuration of max. 2 channels p. module.
Operating modes see table on page 19
X
X
X
X
X
X
24 V DC
Type 1
- 3 V DC... + 5 V DC
> + 5 V DC < + 15 V DC
+ 15 V DC... + 30 V DC
- 3 V DC... + 5 V DC
+ 15 V DC...+ 30 V DC
8 ms typically, configurable from 0.1 up to 32 ms
Residual ripple, range for 1 signal
Input time delay (0 -> 1 or 1 -> 0)
Digital outputs
Transistor outputs 24 V DC, 0.5 A
X
Readback of output
X
Outputs, supplied via process voltage UP
X
Switching of 24 V load
Output voltage at signal state 1
Output current
Nominal current per channel
Maximum (total current of all channels)
Residual current at signal state 0
Demagnetization when switching off
inductive loads
Potential isolation
Per module
4A
< 0.5 mA
Voltage supply for the module
Via FBP
Field bus connection
Address setting
26
X
Process voltage UP - 0.8 V
500 mA at UP = 24 V
8A
< 0.5 mA
8A
< 0.5 mA
By internal varistors
X
Via FBP
X
By external
24 V DC voltage via terminal
CS31 field bus, via terminal
X
By external
24 V DC voltage via terminal
CS31 field bus, via terminal
By rotary switch on the front side
By rotary switch on the front side
By rotary switch on the front side
Automation products
Scalable PLC AC500
Interface modules for real-time Ethernet
PROFINET
EtherCAT
CI501-PNIO
CI502-PNIO
CI511-ETHCAT
CI512-ETHCAT
8
8
8
8
8
Number of Channels per Module
Digital Inputs DI
Digital outputs DO
8
8
8
Analogue Inputs AI
4
-
4
-
Analogue outputs AO
2
-
2
-
Digital configurable channel
(configurable as inputs or outputs)
-
8
-
8
X
X
X
X
Additional configuration of channels as:
Connection via terminal base TB 5xx
(refer to table on page 28)
Max. number per module and with regard to the configuration: AIs / Measuring points
Analogue Inputs AI
Signal configuration per AI
4
-
4
-
0…10V
4/4
-
4/4
-
-10V… +10V
4/4
-
4/4
-
0…20mA
4/4
-
4/4
-
4…20mA
4/4
-
4/4
-
RTD using 2/3 wire needs 1/2
channel(s)
4/2
-
4/2
-
0…10V using differential inputs, needs
2 channels
4/2
-
4/2
-
-10V…+10V using differential inputs,
needs 2 channels
4/2
-
4/2
-
Digital signals (digital input)
4/4
-
4/4
-
8 ms typically
Configurable from 0.1 up
to 32 ms
-
8 ms typically
Configurable from 0.1 up
to 32 ms
-
24 V DC
-
24 V DC
-
Data when using the AI as digital input
Input time delay
Input signal voltage
Outputs, single configurable as
Possible configuration per AO
X
-
X
-
-10…+10V
X
-
X
-
0…20mA
X
-
X
-
4…20mA
X
-
X
-
Output resistance (load) when used as
current output
0...500 Ω
-
0...500 Ω
-
Output loading capability when used as
voltage output
±10 mA max.
-
±10 mA max.
-
Potential isolation
Per module
X
X
X
X
Between the input channels
-
-
-
-
Between the output channels
-
-
-
-
27
Automation products
Scalable PLC AC500
Ordering data
AC500-eCo CPUs

1 internal serial interface, RS485
(2nd is optional)

Centrally expandable with up to 7
expansion modules

Optional SD card adapter for data
storage and program backup
AC500 CPUs
All AC500-eCo products are packaged and delivered by 6 units!
AC500-eCo CPUs, type PM554
Type
Program
memory
Onboard I/Os Relay/Transistor Power
DI/DO/AI/AO outputs
supply
Order code
Price Weight per
per
piece piece (kg)
SPU*
PM554-T
128 kB
8/6/–/–
Transistor
24 V DC
1TNE 968 900 R0100
0.300
6
PM554-R 1)
128 kB
8/6/–/–
Relay
24 V DC
1TNE 968 900 R0200
0.400
6
PM554-R-AC 1)
128 kB
8/6/–/–
Relay
100-240 V AC 1TNE 968 900 R0220
0.400
6
AC500-eCo CPUs, type PM564
Type
PM564-T **
PM564-R **
PM554
1)
Program
memory
Onboard I/Os Relay/Transistor Power
DI/DO/AI/AO outputs
supply
Order code
128 kB
6/6/2/1
Transistor
24 V DC
1TNE 968 900 R1100
0.300
6
128 kB
6/6/2/1
Relay
24 V DC
1TNE 968 900 R1200
0.400
6
Price
per
piece
Weight per
piece (kg)
SPU*
**All analogue inputs on AC500 CPU PM564 can be configured as digital inputs. 1) In preparation
AC500 CPUs, type PM571
Price Weight per
piece (kg)
Type
Program
memory
Cycle time in ms
1000 instructions
Bit Bit/Word/Float. point
Integrated
coupler
Order code
SPU*
PM571
64 kB
0.09/0.3/6
–
1SAP 130 100 R0100
0.135
1
PM571-ETH2)
64 kB
0.09/0.3/6
Ethernet
1SAP 130 100 R0170
0.15
1
Price Weight per
piece (kg)
SPU*
2) Separate communication processor integrated.
AC500 CPUs, type PM581 and PM582
AC500 CPUs


2 internal serial interfaces, RS232/
RS485 configurable
Display and 8 function keys for
diagnosis and status

Centrally expandable with up to 10
expansion modules

Simultaneous operation of up to 4
external communication modules in
any desired combination

Optional SD card for data storage
and program backup

Can also be used as slave on
Profibus DP, DeviceNet or CANopen
via FieldBusPlug.
Type
Program
memory
Cycle time in ms
1000 instructions
Bit/Word/Float. point
Integrated
coupler
Order code
PM581
256 kB
0.07/0.07/1.6
–
1SAP 140 100 R0100
0.135
1
PM581-ETH2)
256 kB
0.07/0.07/1.6
Ethernet
1SAP 140 100 R0170
0.15
1
PM581-ARCNET2) 256 kB
0.07/0.07/1.6
ARCNET
1SAP 140 100 R0160
0.16
1
PM582
512 kB
0.07/0.07/1.6
–
1SAP 140 200 R0100
0.135
1
PM582-ETH2)
512 kB
0.07/0.07/1.6
Ethernet
1SAP 140 200 R0170
0.15
1
PM582-ARCNET2) 512 kB
0.07/0.07/1.6
ARCNET
1SAP 140 200 R0160
0.16
1
Price Weight per
piece (kg)
SPU*
2) Separate communication processor integrated.
AC500 CPUs, type PM590 and PM591
Type
Program
memory
Cycle time in ms
1000 instructions
Bit/Word/Float. point
Integrated
coupler
Order code
PM590
2048 kB
0.002/0.006/0.006
–
1SAP 150 000 R0100
0.135
1
PM590-ETH2)
2048 kB
0.002/0.006/0.006
Ethernet
1SAP 150 000 R0170
0.15
1
PM590-ARCNET2) 2048 kB
0.002/0.006/0.006
ARCNET
1SAP 150 000 R0160
0.16
1
PM591
4096 kB
0.002/0.006/0.006
–
1SAP 150 100 R0100
0.135
1
PM591-ETH2)
4096 kB
0.002/0.006/0.006
Ethernet
1SAP 150 100 R0170
0.15
1
PM591-ARCNET2) 4096 kB
0.002/0.006/0.006
ARCNET
1SAP 150 100 R0160
0.16
1
2) Separate communication processor integrated.
Terminal base
PM581
For mounting and connection of the CPUs and communication modules
1 to 4 plug-in communication modules
Connection for communication coupler integrated in the CPU
I/O interface for direct connection of up to 10 expansion modules
Fieldbus-neutral FieldBusPlug-Slave interface
Connection COM1: 9-pole pluggable terminal block
Connection COM2: 9-pole SUB-D (socket)
Type
Connection for coupler
integrated in the CPU
Order code
TB511-ETH
1
Ethernet RJ45
1SAP 111 100 R0170
TB511-ARCNET
1
ARCNET COAX
1SAP 111 100 R0160
TB521-ETH
2
Ethernet RJ45
1SAP 112 100 R0170
Price
Weight per
piece (kg)
SPU*
1
1
0.215
1
TB521-ARCNET
2
ARCNET COAX
1SAP 112 100 R0160
1
TB541-ETH
4
Ethernet RJ45
1SAP 114 100 R0170
1
*SPU: Sales Package Unit
28
Number of coupler slots
Automation products
Scalable PLC AC500
Ordering data
Profibus DP communication module
For Profibus DP master V0/V1. Multi master functionality.
Transfer rate: 9.6 kbit/s up to 12 Mbit/s.
Max. no. of subscribers: 126 (V0) or 32 (V1).
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor and 256 kB RAM memory.
No external power supply required.
CM572
Type
Interface
Order code
CM572-DP
Sub-D socket
1SAP 170 200 R0001
Price
Weight per
piece (kg)
0.115
Ethernet communication module
10/100 Mbit/s, full/half duplex with auto-sensing.
2-port switch integrated.
Transport protocols TCP/IP, UDP/IP, Modbus TCP.
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory.
No external power supply required.
Type
Protocol
Interfaces
Order code
CM577-ETH
TCP/IP, UDP/IP, Modbus TCP
2 X RJ45
1SAP 170 700 R0001
Price
Weight per
piece (kg)
0.115
DeviceNet communication module
For DeviceNet master.
Transfer rate: 125 kbit/s, 250 kbit/s, 500 kbit/s.
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory.
No external power supply required.
CM575
Type
Interface
Order code
CM575-DN
Plug-in terminal block, spring-type terminals
1SAP 170 500 R0001
Price
Weight per
piece (kg)
0.115
CANopen communication module
For CANopen master.
Transfer rate: 10 kbit/s up to 1 Mbit/s.
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory.
No external power supply required.
Type
Interface
Order code
CM578-CN
Plug-in terminal block, spring-type terminals
1SAP 170 800 R0001
Price
Weight per
piece (kg)
0.115
PROFINET I/O RT master communication module
(controller) protocol, integrated 2 ports switch.
Interface to the CPU using Dual Port Memory coupler bus,
Up to 4 communication modules can be used on an AC500 CPU.
Type
Interface
Order code
CM579-PNIO
2 X RJ45
1SAP 170 901 R0001
Price
Weight per
piece (kg)
0.115
ETHERCAT master protocol communication module
Interface to the CPU using Dual Port Memory coupler bus,
Up to 4 communication modules can be used on an AC500 CPU.
Type
Interface
CM579-ETHCAT 2 X RJ45
Order code
1SAP 170 902 R0001
Price
Weight per
piece (kg)
0.115
CM577
29
Automation products
Scalable PLC AC500
Ordering data
Serial communication module and CPU coprocessor
Stand alone CPU in coupler module housing allowing to be used as standard serial interface or as free programmable serial interface
coupler. 2x serial RS-232/485 interfaces COM1 / COM2
CPU interface: dual-port memory
Program memory: 256 KB / Data memory 384 KB not saved
Protocols ASCII / free configurable / 1xCS31 master COM1 only / 2x Modbus Master/Slave , independent internal CPU which can be
programmed by the PS501 for own communication protocol or data processing. Interface to the CPU using Dual Port Memory coupler
bus. Connection with 2x 9 pole pluggable spring terminals. Up to 4 communication modules can be used on an AC500 CPU.
CM574
Type
Interface
Order code
CM574-RS
Serial 2x RS-232/485
1SAP 170 400 R0001
Price
Weight per
piece (kg)
0.115
Serial protocol RCOM communication module
2x serial RS-232/485 interfaces with 1x RCOM / 1x Console,
Interface to the CPU using Dual Port Memory coupler bus.
Connection with 2x 9 pole pluggable spring terminals.
Up to 4 communication modules can be used on an AC500 CPU.
Type
Interface
Order code
CM574-RCOM
Serial 2x RS-232/485 (1x RCOM / 1x Console)
1SAP 170 401 R0001
Price
Weight per
piece (kg)
0.115
All communication modules require the use of a terminal base TB5xx which is delivered separately.
30
Automation products
Scalable PLC AC500
Ordering data
Digital input/output modules
- For central expansion of the AC500 CPUs
- For decentralized expansion in combination with interface module DC551-CS31, Profinet CI50x modules or DC505-FBP for standard S500 I/Os.
- Plug-in electronic modules, terminal unit required (refer to table below)
- DC: Channels can be configured individually as inputs or outputs.
DC532
Type
DI/DO/
DC
Input-signal
Outputstype
Output-signal
DI561
DI562
DI571
DO561
DO571
8/–/–
16 / – / –
8/–/–
–/8/–
–/8/–
24 V DC
24 V DC
100-240 V AC
24 V DC
-
Transistor
Relay
DO572
DX561
DX571
DC561
–/8/–
8 / 8/ –
8 / 8/ –
– / – / 16
24 V DC
24 V DC
24 V DC
Triac
Transistor
Relay
Transistor
24 V DC, 0,5 A
24 V DC,
120/240 V AC, 2A
100-240 V AC, 0,3A
24 V DC, 0,5 A
24 V DC, 120/240 V AC, 2A
24 V DC, 0.1A
Usable
with
DC505FBP
-
Order code
Terminal Terminal Price SPU**
per
block
block
piece
9 poles 11 poles
1
1
1
–
–
1TNE 968 902 R2101
1TNE 968 902 R2102
1TNE 968 902 R2103*
1TNE 968 902 R2201
1TNE 968 902 R2202*
-
1TNE 968 902 R2203*
1
1TNE 968 902 R2301
1
1TNE 968 902 R2302*
1
1TNE 968 902 R2001 HE10-20
–
1
1
1
1
6
6
6
6
1
1
1
–
6
6
6
6
6
* In preparation. Terminal block (9 or 11 poles) is necessary for each S500-eCo I/O. They are delivered separately. See page 33.
Type
Number of
DI/DO/DC
Input signal
Relay/transistor
outputs
Output signal
DI524
32/–/–
24 V DC
–
–
x
1SAP 240 000 R0001
0.2
1
DC522
–/–/16
24 V DC
Transistor
24 V DC, 0.5 A
x
1SAP 240 600 R0001
0.2
1
DC523
–/–/24
24 V DC
Transistor
24 V DC, 0.5 A
x
1SAP 240 500 R0001
0.2
1
DC532
16/–/16
24 V DC
Transistor
24 V DC, 0.5 A
x
1SAP 240 100 R0001
0.2
1
DX522
8/8/–
24 V DC
Relay
230 V AC, 3 A1)
x
1SAP 245 200 R0001
0.3
1
DX531
8/4/–
230 V AC
Relay
230 V AC, 3 A1)
x
1SAP 245 000 R0001
0.3
1
Usable
with
DC505FBP
Order code
Price
per
piece
Weight per SPU**
piece (kg)
1) Relay outputs, changeover contacts
DI524
Type
Scope of delivery
CD522
CD522, Encoder & PWM module, 2 encoder inputs, 2 PWM outputs,
2 digital inputs 24 V DC, 8 digital outputs 24 V DC
Usable
with
DC505FBP
x
Order code
Price
per
piece
1SAP 260 300 R0001
Weight per
piece (kg)
SPU**
0.125
1
Weight per
piece (kg)
SPU**
0.1
1
DC541 occupies one communication module slot on the CPU terminal base, no terminal block required
Type
Number of
DI/DO/DC
DC5412) –/–/8
Input signal
Relay/transistor
outputs
Output signal
24 V DC
Transistor
24 V DC, 0.5 A
Usable
with
DC505FBP
-
Order code
Price
per
piece
1SAP 270 000 R0001
2) Multifunctional module, refer to table on page 26 for details
Analogue input/output modules
AI561
- For central expansion of the AC500 CPUs
- For decentralized expansion in combination with interface module DC551-CS31 , Profinet CI50x modules or DC505-FBP for standard S500 I/Os.
- Plug-in electronic modules, terminal unit required (refer to table below)
- Each channel can be configured individually
- Resolution: 12 bits + sign (AI531: 15 bits + sign) (AI561, AO561, AX561: 12 bits/11 bits + sign) (AI562, AI563: 15 bits + sign)
Type
AI/AO
Input-signal
Output-signal
AI561
4/0
AI562
2/0
AI563
4/0
AO561
0/2
-2.5...+2.5 V, -5...+5 V, 0...5 V, 0...10 V,
0...20 mA, 4...20 mA
PT100, PT1000, Ni100, Ni1000,
Resistance: 150 Ω, 300 Ω
S, T, R, E, N, K, J,
Voltage range : ±80 mV
-
AX561
4/2
-2.5...+2.5 V, -5...+5 V, 0...5 V, 0...10 V,
0...20 mA, 4...20 mA
Usable
with
DC505FBP
Order code
Terminal Terminal
block
block
9 poles 11 poles
Price SPU**
per
piece
-
-
1TNE 968 902 R1101
1
1
6
-
-
1TNE 968 902 R1102
-
1
6
-
-
1TNE 968 902 R1103
1
1
6
-
1TNE 968 902 R1201
–
1
6
-
1TNE 968 902 R1301
1
1
6
-10...+10 V, 0...20 mA,
4...20 mA
-10...+10 V, 0...20 mA,
4...20 mA
Terminal block (9 or 11 poles) is necessary for each S500-eCo I/O. They are delivered separately. See page 33.
AI562
Type
Number of AI/AO
Input signal
Output signal Usable Order code
Weight per
piece (kg)
SPU**
AI523
AX521
AX522
AO523
AI531
16 / 0
4/4
8 / 8 (max. 4 current outputs)
0 / 16 (max. 8 current outputs)
8/0
0 ... 10 V, ± 10 V
0 /4 ... 20 mA
Pt100, Pt1000, Ni1000
–
1SAP 250 300 R0001
1SAP 250 100 R0001
1SAP 250 000 R0001
1SAP 250 200 R0001
0.2
0.2
0.2
0.2
1
1
1
1
1SAP 250 600 R0001
0.2
1
with
DC505FBP
± 10 V
0 /4 ... 20 mA
–
0...10 V, 0/4...20 mA, Pt100, Pt1000
x
x
x
Price
per
piece
**SPU: Sales Package Unit
31
Automation products
Scalable PLC AC500
Ordering data
Terminal units
For digital and analogue expansion modules and interface modules.
Please note: For modules with relay outputs, terminal units for 230 V AC (TU531/TU532) are required!
For the module-terminal unit assignments, please consult the table!
For I/O modules
TU515/TU516
DI524
X
DC522
X
DC523
X
DC532
X
TU505-FBP /
TU506-FBP
TU507-ETH /
TU508-ETH
TU551-CS31 /
TU552-CS31
X
DX522
X
DX531
TU505
For interface modules
TU531/TU532
AI523
X
AI531
X
AX521
X
AX522
X
AO523
X
CD522
X
X
DC505-FBP
X
DC551-CS31
X
CI590_CS31
CI501-PNIO
X
CI502-PNIO
X
CI511-ETHCAT
X
CI512-ETHCAT
X
Type
For
TU505-FBP
TU506-FBP
Supply
Connection type
Order code
Price
Weight per
piece (kg)
FBP interface modules
Screw-type terminals
1SAP 210 200 R0001
0.3
FBP interface modules
Spring-type terminals 1SAP 210 000 R0001
0.3
TU507-ETH
Ethernet interface modules 24 V DC
Screw-type terminals
TU508-ETH
Ethernet interface modules 24 V DC
Spring-type terminals 1SAP 214 000 R0001
TU515
I/O modules
24 V DC
Screw-type terminals
1SAP 212 200 R0001
0.3
TU516
I/O modules
24 V DC
Spring-type terminals 1SAP 212 000 R0001
0.3
TU531
I/O modules AC / relay
230 V AC Screw-type terminals
1SAP 217 200 R0001
0.3
TU532
I/O modules AC / relay
230 V AC Spring-type terminals 1SAP 217 000 R0001
0.3
TU551-CS31
CS31 interface modules
24 V DC
Screw-type terminals
1SAP 210 600 R0001
0.3
TU552-CS31
CS31 interface modules
24 V DC
Spring-type terminals 1SAP 210 400 R0001
0.3
1SAP 214 200 R0001
Connectors for AC500-eCo
Type
Description
9 poles terminal block for S500 I/O eCo modules,
Screw Front / Cable Side,
11 poles terminal block for S500 I/O eCo modules,
L44461101501
Screw Front / Cable Side,
9 poles terminal block for S500 I/O eCo modules,
L44440901501
Screw Front / Cable Front,
11 poles terminal block for S500 I/O eCo modules,
L44441101501
Screw Front / Cable Front,
11 poles terminal block for S500 I/O eCo modules,
L44470901501
Spring Front / Cable Front,
11 poles terminal block for S500 I/O eCo modules,
L44471101501
Spring Front / Cable Front,
L44460901501
TU516
* Unit price is given by piece **SPU: Sales Package Unit
Only ABB connectors must be used with AC500-eCo
32
Order code
Price* Weight per
piece (kg)
SPU**
1SSS 444 609 R1100
0.017
6
1SSS 444 611 R1100
0.020
6
1SSS 444 409 R1100
0.026
6
1SSS 444 411 R1100
0.035
6
1SSS 444 709 R1100
0.016
6
1SSS 444 711 R1100
0.02
6
Automation products
Scalable PLC AC500
Ordering data
Communication interface modules
For decentralized I/Os
DC505-FBPCommunication via FieldBusPlug with Profibus DP, DeviceNet or CANopen
Fieldbus-dependent FieldBusPlug required*, terminal unit TU505 or TU506 required
DC551-CS31 Communication via internal interface with CS31 system bus
Plug-in electronic modules, terminal unit TU551 or TU552 required
DC: Channels can be configured individually as inputs or outputs
DC505
Type
Number of
DI/DO/DC
Input signal
Output signal
Order code
Price
Weight per
piece (kg)
DC505-FBP
8/–/8
24 V DC
Trans. 24 V DC, 0.5 A
1SAP 220 000 R0001
0.3
DC551-CS31
8/–/16
24 V DC
Trans. 24 V DC, 0.5 A
1SAP 220 500 R0001
0.3
* Please refer to the FieldBusPlugs catalog for information about FBP. The currently available FBP field bus plugs are listed in the catalogue
2CDC 120 141 D02**.
Communication interface modules
Type
Number of
DI/DO/DC
CI590-CS31-HA -/-/16
Inputs-signal
Outputs-signal
Order code
24 V DC
Trans. 24 V DC, 0.5
1SAP 221 100 R0001
Type
Number of Inputs-signal
AI/AO/DI/
DO/DC
Outputstype
Outputssignal
Order code
CI501-PNIO
4/2/8/8/0
24 V DC / 0...10
V, -10...+10 V,
0...20 mA,
4...20 mA,
PT100, PT1000,
Ni100, Ni1000
Transistor
24 V DC, 0.5 A 1SAP 220 600 R0001
/ -10...+10 V,
0...20 mA,
4...20 mA
CI502-PNIO
0/0/8/8/8
24V DC
Transistor
24 V DC, 0.5 A 1SAP 220 700 R0001
CI511-ETHCAT
4/2/8/8/0
24 V DC / 0...10
V, -10...+10 V,
0...20 mA,
4...20 mA,
PT100, PT1000,
Ni100, Ni1000
Transistor
24 V DC, 0.5 A 1SAP 220 900 R0001
/ -10...+10 V,
0...20 mA,
4...20 mA
CI512-ETHCAT
0/0/8/8/8
24V DC
Transistor
24 V DC, 0.5 A 1SAP 221 000 R0001
Price
Weight per
piece (kg)
0.125
Price
Weight per
piece (kg)
Programming package PS501 Control Builder AC500
For all AC500 CPUs, all programming languages according to IEC 61131-3
Contains:
5 programming languages, sampling - trace, debugging, offline simulation, integrated visualization, trace
recording (multi-channel), recipe management, Continuous Function Chart
Languages:
German / English / French
Scope of delivery:
Software, libraries and documentation (PDF) on CD-ROM
Type
For
Description
Order code
Price
PS501
all AC500 CPUs
Programming package PS501
Control Builder AC500
1SAP 190 100 R0002
0.3
PS541-HMI1)
License for runtime visualization
1SAP 190 500 R0001
package. For installation and
visualization of images created with
the programming package PS501.
Delivery includes
license code and documentation.
0.3
PS542-WEBPC1) 2)
License enabling package
for PC applet for WEBserver
visualization. Delivery includes
licence code and documentation
0.3
1SAP 190 900 R0001
Weight per
piece (kg)
1)This package allows granting the license for the software. To install the PC applet WEBserver or HMI software, the PS501 control builder should
be purchased separately.
2) PS542-WEB-PC includes visualization package.
Please refer to the FieldBusPlugs catalog for FieldBusPlug (FBP) ordering data . The currently available FBP field bus plugs are listed in the catalogue 2CDC190022D0201.
Motion control library
Type
For
Description
Order code
PS551-MC
all AC500 CPUs
Motion control library single license
1SAP 190 600 R0001
PS551-MC
all AC500 CPUs
Motion control library multiple license 1SAP 190 600 R0101
Price
Weight per
piece (kg)
33
Automation products
Scalable PLC AC500
Ordering data
Accessories for AC500-eCo
Type
Description
Order code
SD Memory Card 512 MB needs the MC503 option
SD Memory Card adapter
Programming cable USB => RS485 SUB-D, 3 m
Programming cable USB => RS485 Terminal block, 3 m
Lithium Battery for data buffering (spare part)
Real time clock option board, lithium battery is included into
TA561-RTC
the delivery
Serial communication interface COM2, RS485 non isolated,
TA562-RS
screw terminal block, option board
Serial communication interface COM2 with real time clock,
TA562-RTC-RS RS485 non isolated, screw terminal block, option board,
lithium battery is included into the delivery
Wall Mounting Accessory for AC500 eCo CPU and S500 eCo
1)
TA566
I/O modules
Set of accessories: 6 x plastic cover for option slot,
TA570
6 x 5 pole terminal block for AC500 eCo, 6 x 5 pole screw
terminal block for COM2 serial interface.
Starter kit: 1 x CPU PM554-T with CPU power supply, 1 x
PM554-STAKIT TK503 programming cable, 1 x PS501 promotion CD*, 1 x
E-learning DVD, 1 screwdriver
MC502
MC503
TK503
TK5041)
TA5601)
* Promotion CD means no licensed product
Price
1SAP 180 100 R0001
1TNE 968 901 R0100
1TNE 968 901 R1100
1TNE 968 901 R2100
1TNE 968 901 R3201
Weight per
piece (kg)
0.02
0.100
0.400
0.400
0.100
1TNE 968 901 R3200
0.100
1TNE 968 901 R4300
0.100
1TNE 968 901 R5210
0.100
1TNE 968 901 R3107
0.200
1TNE 968 901 R3203
1TNE 968 903 R0100
1) In preparation
Accessories for AC500
34
Type
For
Description
Order code
Price
Weight per
piece (kg)
TK501
AC500 CPUs COM2
Programming cable Sub-D/Sub-D,
length 5 m
1SAP 180 200 R0001
0.4
TK502
AC500 CPUs COM1
Programming cable Sub-D/
terminal block, length 5 m
1SAP 180 200 R0101
0.4
UTF21-FBP
Cable for programming Connection to PC via USB
the AC500 via the
interface. Includes USB extension
cable and installation CD.
integrated fieldbus
neutral interface
1SAJ 929 400 R0001
MC502
AC500 CPUs
Memory card (SD card) 512 MB
1SAP 180 100 R0001
0.1
TA521
AC500 CPUs
Lithium battery for data buffering
1SAP 180 300 R0001
0.1
TA523
I/O modules
Pluggable marker holder for
I/O modules, packing unit incl.
10 pcs.
1SAP 180 500 R0001
0.3
TA524
Terminal base
Communication module, dummy
housing
1SAP 180 600 R0001
0.120
TA525
I/O modules
White labels, packing unit incl.
10 pcs.
1SAP 180 700 R0001
0.1
TA526
CPU terminal base
Accessories for mounting, packing
unit incl. 10 pcs.
1SAP 180 800 R0001
0.2
TA527
CPU terminal base
5-pole power plug for AC500.
Spare part. Can be plugged to
CPU terminal base TB5x1. Packing
unit incl. 5 pcs.
1SAP 181 100 R0001
0.2
TA528
CPU terminal base
9-pole COM1 plug for AC500.
Spare part. Can be plugged to
CPU terminal base TB5x1. Packing
unit incl. 5 pcs.
1SAP 181 200 R0001
0.2
Automation products
Scalable PLC AC500
AC500-eCo dimensions
CPU AC500-eCo
84.2 (3.31)
76.6 (3.02)
41 (1.61)
4
(0.16)
53.4 (2.1)
82 (3.23)
135 (5.31)
135 (5.32)
35 (1.38)
60 (2.36)
30.5 (1.2)
4
(0.16)
74 (2.91)
36.1 (1.42)
I/O expansion and interface module
84.2 (3.31)
76.6 (3.02)
74 (2.91)
34 (1.34)
21 (0.83)
135 (5.31)
4
(0.16)
135 (5.32)
35 (1.38)
60 (2.36)
30.5 (1.2)
4
(0.16)
19.4
(0.76)
35
Automation products
Scalable PLC AC500
AC500 dimensions
CPU terminal base TB511, TB521 and TB541
84.5 (3.33)
77 (3.03)
75 (2.95)
13 (0.51)
76 (2.99)
135 (5.31)
135 (5.31)
70.5 (2.78)
59 (2.32)
62 (2.44)
59 (2.32)
4.9 (0.19)
57.7 (2.27)
40.3 (1.59)
DIN rail 15 mm
DIN rail 7.5 mm
28 (1.10)
28 (1.10)
28 (1.10)
28 (1.10)
67.5 (2.66)
TB511
TB521
TB541
28 (1.10)
Dimensions:
135 mm (5.31 inches)
Dimensions:
135 mm (5.31 inches)
View on the left side
95.5 (3.76)
123.5 (4.86)
179.5 (7.07)
I/O expansion and interface modules
84.5 (3.33)
77 (3.03)
75 (2.95)
21 (0.83)
135 (5.31)
76 (2.99)
59 (2.32)
70.5 (2.78)
54 (2.13)
135 (5.31)
70.5 (2.78)
59 (2.32)
57.7 (2.27)
DIN rail 15 mm
DIN rail 7.5 mm
Dimensions:
135 mm (5.31 inches)
67.5 (2.66)
TU505/506
36
67.5 (2.66)
TU515/516/531/532
Dimensions:
135 mm
(5.31 inches)
28 (1.10)
View on the left side
View on the right side
Automation products
Scalable PLC AC500
Approvals and certifications
Symbols and legends:
n
Standard product certified: product sticker wears approval mark when it is obligatory
In special model certified
¯ Certified with restrictions
n.a. Not applicable
•
Approvals
¨
Approval submitted, date of approval delivery on request
No general approbation obligation, unless special cases
¯ Submission planned (no date available, details on request)
n.n.Not needed
o
Shipping classification companies
Symbol
Abbreviation
Approved in
TB5xx
PM5xx
CM572-DP
CM574-RS
CM574-RCOM
CM575-DN
CM577-ETH
CM578-CN
CM579-ETHCAT
CM579-PNIO
MC502
TK501
TK502
TA521 to TA526
TA510-CASE
TA527
TA528
PS501-PROG
PS541-HMI
PS542-WEB-PC
TU505-FBP
TU506-FBP
TU507-ETH
TU508-ETH
TU515
TU516
TU531
TU532
TU541
TU542
TU551-CS31
TU552-CS31
CI5xx
CD522
DC5xx
DI524
DX522
DX531
AI523
AI531
AO523
AX521
AX522
DC541-CM
PM554-T
PM564-T
MC503
TK503
TA561-RTC
TA562-RS
TA562-RS-RTC
Axxxx
Dxxxx
CE
cUL
USA/Canada
cTIC
Australia
GOST R
Russia
ABS
USA
BV
France
DNV
Norway
GL
Germany
LRS
Great Britain
RINA
Italy
RMRS
Russia
n
n
n
n
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n
n
n
n
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n
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¯
n
n.a
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n.a
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n
n
37
Automation products AC31
38
Automation products
Small and compact PLCs AC31
The AC31 PLC family
Modbus
Ethernet
ARCNET
CANopen
Modbus
DeviceNet
Profibus DP
CS31
The AC31 PLC family
The AC31 offers compact, high performance CPUs with
various configuration options, including decentralized networking.
Both series 40 and 50 utilize the same AC31GRAF software
which conforms to the IEC 61131-3 standard.
All devices have a very small footprint and offer high levels
of functionality with up to 1 MByte of user memory as
well as up to 60 integrated I/O connections (analogue and
digital) and two serial interfaces (both of which are configurable for MODBUS or ASCII). There is also a plug-in "smart
media" card for saving user programs or for data storage.
An additional two communication interfaces with their own
processors are also available integrated within the CPUs.
Hence the customer can choose varying combinations of
integrated field communications network protocols, e.g.
Ethernet + PROFIBUS DP, ARCNET + CANopen or CANopen + Ethernet.
The communications couplers are integrated within the
standard housing of the CPU in order to save space. Tools
for the configuration of the field buses used are already an
integral part of the software package 907 AC 1131.
There is a very high degree of integration available across
all three series of CPU’s.
39
Automation products
Small and compact PLCs AC31
AC31 system data
System data AC31 series 40..50
Operating and environmental conditions
Environmental conditions
Temperature
operation
horizontal
0 °C to + 55 °C
vertical
0 °C to + 40 °C
storage
– 40 °C to + 75 °C
transport
Humidity
Air pressure
DIN 40040 Class F, no condensation
DIN 40050
Mechanical data
Degree of protection
IP 20
Housing
UL V2
Vibration resistance
CEI68-2-8 Test Fc
Shock resistance
CEI68-2-27 Test Ea
Supply voltage tolerances
24 V DC
19.2 to 30 V (– 20%, + 25%)
120 V AC (50 / 60 Hz)
97.75 to 126.5 V (– 18.5%, + 5.5%)
230 V AC (50 / 60 Hz)
195.5 to 253 V (– 15%, + 10%)
40
– 25 °C to + 75 °C
annual average
< 75%
for up to 30 days per year
95%
occasionally
85%
operation
> 800 hPa ( < 2000 m)
storage
> 600 hPa ( < 3500 m)
Automation products
Small and compact PLCs AC31
AC31 system data
Test voltages
230 V circuits (mains, 230 V in-/outputs) against other circuits
2500 V
120 V circuits (mains) against other circuits
1500 V
24 V circuits (supply, 24 V inputs/outputs), if they are potentially isolated against other circuits
500 V
CS31 bus against other circuits
500 V
Electromagnetic compatibility
• Interference immunity against electrostatic discharge (ESD)
acc. to DIN 61000-4-2
– interference voltage with air discharge
8 kV
– interference voltage with contact discharge
4 kV
• Interference immunity against radiated interference (CW radiated)
acc. to DIN 61000-4-5
– Test field strength
10 V / m
• Immunity against transient interference voltages / bursts
acc. to DIN 61000-4-6
– voltage supply (AC / DC)
2 kV
– digital inputs / outputs (24 V DC)
1 kV
– digital inputs / outputs (120 / 230 V DC)
2 kV
– analog inputs / outputs
1 kV
– CS31 system bus
2 kV
– serial interfaces (COM)
0.5 kV
– ARCnet
0.5 kV
• Interference immunity against conduction-bound interferences (CW conducted)
acc. to DIN 61000-4-6
– test voltage
10 V
• Emitted interferences
acc. to EN 55011 radio interference level A and acc.
to EN 55022 radio interference level A (communication
modules only)
Mechanical data
• Connection type / terminals for terminal base ECZ
Screw-type terminals for slot and crosstip screwdrivers,
conductor diam.: max. 2 X 2.5 mm
for plug-in terminal blocks (row terminals, large)
Screw-type terminals for slot screwdrivers, conductor diam.:
max. 2.5 mm2
for plug-in terminal blocks (row terminals, small)
Screw-type terminals for slot screwdrivers, conductor diam.:
max. 1.5 mm2
• Degree of protection
IP 20
• Housing
acc. to UL 94
• Vibration resistance
for all three axes:
• Shock resistance
10 Hz ... 57 Hz
cont.:
0.0375 mm
peak:
0.075 mm
57 Hz ... 150 Hz
cont.:
0.5 g
peak:
1.0 g
for all three axes 15 g, 11 ms, half-sinusoidal
Device mounting
DIN top-hat rail acc. to DIN EN 50022,
35 mm, height 15 mm
for terminal base ECZ only:
height 7.5 mm and 15 mm
Screw mounting
Screws, diameter 4 mm
Interfaces
Between CPU and I/O modules
EIA RS-485 (CS31 system bus)
For programming units and for connection to a terminal, 9-pole D-SUB socket
EIA RS-232
41
Automation products
Small and compact PLCs AC31
Overview of AC31 CPUs
Small PLC
AC31 series 40..50
Type
Program memory
Flash EPROM and RAM (kB)
Supply voltage
24 V DC
120 / 230 V AC
Plug-in Smart Media Card
Cycle time for 1 kB (ms)
100% binary values
65% binary values and 35% words
Number of inputs and outputs
Digital, internal (DI / DO / DC)
DI/DO maximum
Analogue, internal (AI / AO)
AI/AO maximum
Digital inputs 24 V DC
Digital outputs
Transistor (T) 24 V DC, 0.5 A
Relay (R) 120 / 230 V AC, 2 A
Analogue input ranges
± 10 V
0 ... 10 V, 0 ... 5 V, ± 5 V
0 ... 20 mA, 4 ... 20 mA
PT100 (– 50 °C ... + 400 °C)
PT100 (– 30 °C ... + 70 °C)
PT100 (– 100 °C ... + 524 °C)
Configurable as DI
Analogue output ranges
± 10 V
0 ... 20 mA, 4 ... 20 mA
Data buffering by battery
Real-time clock
Programming package
907 AC 1131
907 PC 331
AC31GRAF
Program execution
Cyclical or time-controlled
Multitasking
User program protection
Password
Serial interfaces
RS232 (programming, Modbus, ASCII)
RS485 (CS31, Modbus, programming)
Integrated potentiometers
Data memory (kB)
Timers
Counters
Fast counters (pieces / frequency)
Interfaces / protocols
CS31
ASCII
MODBUS®
Ethernet
ARCNET
Profibus DP
CANopen
RCOM (additional coupler)
Remark
07CR41
07CR42
07CT42
07KR51
07KT51
34
X
X
X
–
X
X
X
–
X
X
–
X
–
0.4
1.2
8/6/–
110
–/–
36
8/6/–
110
3/–
36
8/6/–
–
X
–
–
–
–
–
–
–
–/–
222
X
X
–
X
–
–
–
–
X
–
5/4/–
1000
X
X
–
–
X (230 only)
–
0.4
1.2
–
X
07KR52
34
–
1) With external device e-AC31 - 2) With external device e-ILPH
42
07CT41
–
X
4/1
496 / 136
–
X
–
–
X
–
–
–
–
–
–
–
–
X
–
–
–
–
–
–
–
Integrated
X
–
–
X
–
X
X
X
X
X
X
Integrated
X
X
–
X
X
X
X
X
X
X
1
–
2
2
Unlimited (42 at the same time)
Unlimited (function)
2 / 7 kHz
–
X
X
X
–
–
–
–
1
1
–
1
2
2
Unlimited (42 at the same time)
Unlimited (function)
2 / 7 kHz
X
X
X
X 2)
X1)
Centrally expandable by up to 6 I/O modules of series 40 ... 50.
Up to 110 digital or 36 analogue I/Os or mixed.
–
–
–
–
Automation products
Small and compact PLCs AC31
Overview of AC31 I/O modules
Digital I/O modules
Type
Bus modules
series 50 *1)
ICMK 14 F1 ICMK 14 F1 ICMK 14 N1 XI 16 E1 XO 16 N1 XO 08 Y1 XO 08 R1*2) XO 08 R2 XC 08 L1 XK 08 F1 XC 32 L1*3)
Supply voltage
24 V DC
X
230 V AC
–
Number of digital input and outputs
(DI / DO / DC)
8/6/Digital inputs 24 V DC
X
Digital outputs
Relay (R) 120 / 230 V AC, 2 A
X
Transistor (T) 24 V DC, 2 A
–
Transistor (T) 24 V DC, 0.5 A
–
Short circuit- / overload-proof
–
Interfaces / protocols
CS31 field bus
X
Profibus DP
–
Connection type (1 = 1 wire, 3 = 3 wires)
spring-type terminal
1
screw-type terminal
Remark
–
X
X
–
8/6/X
8/6/X
X
–
–
–
–
–
X
X
–
–
–
X
X
–
X
–
1
1
1
internal
internal
16 / - / - - / 16 / X
–
-/8/–
-/8/–
-/8/–
-/-/8
X
4/4/X
- / - / 32
X
–
–
X
X
–
X
–
X
X
–
–
–
X
–
–
–
–
–
X
X
X
–
–
–
–
–
X
X
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
with
HE10
conn.
*1) Centrally expandable by up to 6 I/O modules of series 40 ... 50. Up to 110 digital or 36 analogue I/Os or mixed.
*2) 8 normally open outputs, 4 of these outputs can also be configured as normally closed outputs.
*3) 4 counters 20 kHz / 4 frequency meters can be connected to prewiring system INTERFAST.
Analogue I/O modules
Series 40 .. 50
only with bus module or CPU
Type
XM 06 B5
Supply voltage
24 V DC
230 V AC
Number of analogue inputs and outputs
AI / AO / AC
Analogue input signals
0 ... 10 V
± 10 V
± 20 mA
0 ... 20 mA
4 ... 20 mA
± 50 mV, ± 500 mV, ± 5 V
PT100, PT1000
Thermocouple
Analogue output signals
± 10 V
0 ... 20 mA, 4 ... 20 mA
± 20 mA
Short circuit- / overload-proof
Interfaces / protocols
CS31 field bus
Profibus DP
Connection type (1 = 1 wire, 3 = 3 wires)
spring-type terminal
screw-type terminal
Display of channel number / value
Remark
Series 40 .. 50
Only in connection with bus modules or CPU
XE 08 B5
XTC 08*4)
XC 32 L2*5)
internal
internal
4/2/–
8/–/–
8 internal
8/–/–
–
X
X
–
X
–
X
–
–
X
X
–
X
–
X
–
–
–
–
–
–
–
–
–
X
–
–
–
–
–
–
–
X
X
–
X
–
–
–
X
–
–
–
X
–
–
–
X
–
–
–
–
–
–
–
–
1
1
X
1
1
X
1
1
X
with HE10
connector
–
*4) Display for 8 internal channels.
*5) Plus 24 configurable digital I/Os (DC). Same as XC 32 L1 but 8 of 32 DC can also be used as AI.
43
Automation products
Small and compact PLCs AC31
Ordering data for small PLCs AC31 series 40..50
CPUs AC31 series 40
Description: see "Overview of CPUs".
Centrally expandable with up to 6 I/O modules. CRxx: relay outputs, CTxx: transistor outputs.
Program memory without / with online changes: 34 kB / 17 kB.
Type
Integrated Integrated Supply
I/Os DI/
counter
voltage
DO/AI
inputs/
pulse/
outputs
24 V DC
07 CR 41
8/6/–
2/–
120/230 VAC
07 CR 41
07 CT 41
8/6/–
2/1
07 CR 42
8/6/3
2/–
07 CT 42
8/6/3
2/1
24 V DC
24 V DC
Connection type
Order code
Price
Weight per
piece
kg
Screw-type termin.
1SBP 260 020 R1001
0.400
Spring-type termin.
1SBP 260 520 R1001
0.400
Screw-type termin.
1SBP 260 021 R1001
0.800
Spring-type termin.
1SBP 260 521 R1001
0.800
Screw-type termin.
1SBP 260 022 R1001
0.400
Spring-type termin.
1SBP 260 522 R1001
0.400
Screw-type termin.
1SBP 260 023 R1001
0.400
120/230 VAC
Screw-type termin.
1SBP 260 024 R1001
0.800
24 V DC
Screw-type termin.
1SBP 260 025 R1001
0.400
CPUs AC31 series 50
Description: see "Overview of CPUs". Integrated CS31 field bus.
Centrally expandable with up to 6 I/O modules, decentrally with up to 31 I/O modules.
KRxx: relay outputs, KTxx: transistor outputs.
Program memory without / with online changes: 34 kB / 17 kB.
Type
Integrated Integrated Supply
I/Os DI/
counter
voltage
DO/AI/AO inputs/
pulse/
outputs
24 V DC
07 KR 51
07 KR 51
8/6/–/– 2/–
120/230 V AC
44
07 KT 51
8/6/–/– 2/1
24 V DC
07 KR 52
5/4/4/1 2/–
230 V AC
Connection type
Order code
Price
Weight per
piece
kg
Screw-type termin.
1SBP 260 010 R1001
0.400
Spring-type termin.
1SBP 260 510 R1001
0.400
Screw-type termin.
1SBP 260 011 R1001
0.800
Spring-type termin.
1SBP 260 511 R1001
0.800
Screw-type termin.
1SBP 260 012 R1001
0.400
Spring-type termin.
1SBP 260 512 R1001
0.400
Screw-type termin.
1SBP 260 034 R1001
0.800
Automation products
Small and compact PLCs AC31
Ordering data for small PLCs AC31 series 40..50
Bus modules series 50
Description: see "Overview of I/O modules". Integrated CS31 field bus.
Centrally expandable with up to 6 I/O modules.
Type
Number of Relay/
Supply
DI/DO
transistor voltage
outputs
ICMK 14 F1
8/6
ICMK 14 F1
ICMK 14 F1
ICMK14 N1
8/6
8/6
Relay
Relay
Transistor
24 V DC
120/230 V AC
24 V DC
Connection type
Order code
Price
Weight per
piece
kg
Screw-type termin.
1SBP 260 050 R1001
Spring-type termin.
1SBP 260 550 R1001
0.400
Screw-type termin.
1SBP 260 051 R1001
0.800
0.400
Spring-type termin.
1SBP 260 551 R1001
0.800
Screw-type termin.
1SBP 260 052 R1001
0.400
Spring-type termin.
1SBP 260 552 R1001
0.400
Description: see "Overview of I/O modules". Integrated MODBUS RTU slave. Automatic baudrate adaptation. Centrally
expandable with up to 6 I/O modules (digital or analogue modules).
Type
Number of Relay/
Supply
DI/DO
transistor voltage
outputs
Connection type
Order code
Price
Weight per
piece
kg
ICMK 14 F1-M 8 / 6
Relay
24 V DC
Screw-type termin.
1SBP 260 053 R1001
0.400
ICMK 14 F1-M 8 / 6
Relay
120/230 V AC Screw-type termin.
1SBP 260 054 R1001
0.800
ICMK14 N1-M 8 / 6
Transistor
24 V DC
1SBP 260 055 R1001
0.400
Screw-type termin.
Replacement for series 30 CS31 I/O devices
I/O modules of series 30 that are no longer available can be replaced by the module ICMK-CS31 and a corresponding
expansion module (standard I/O for AC31 series 40..50). Further information can be obtained on request.
Type
Supply voltage
Order code
Price
Weight per
piece
kg
ICMK 14-CS31
24 V DC
1SBP 260 056 R1001
0.400
ICMK14-CS31
120/230 V AC
1SBP 260 057 R1001
0.800
45
Automation products
Small and compact PLCs AC31
Ordering data for small PLCs AC31 series 40..50
Digital I/O modules series 40..50
Description: see "Overview of I/O modules".
Type
Number of Input
DI/DO/DC signal
Output signal
XI 16 E1
16 / - / -
24 V DC
-
XO 16 N1
- / 16 / -
-
24 V DC, 0.5 A
XO 08 Y1
-/8/-
-
24 V DC, 2 A
XO 08 R1
-/8/-
-
250 VAC, 2 A
XO 08 R2*)
-/8/-
-
250 VAC, 2 A
XC 08 L1
-/-/8
24 V DC
24 V DC, 0.5 A
XI 16 E1
XK 08 F1
XC 32 L1
**)
Connection type
Order code
Screw-type termin.
1SBP 260 100 R1001
0.220
Spring-type termin.
1SBP 260 600 R1001
0.220
Screw-type termin.
1SBP 260 105 R1001
0.220
Spring-type termin.
1SBP 260 605 R1001
0.220
Screw-type termin.
1SBP 260 108 R1001
0.220
Spring-type termin.
1SBP 260 608 R1001
0.220
Screw-type termin.
1SBP 260 101 R1001
0.220
Spring-type termin.
1SBP 260 601 R1001
0.220
Screw-type termin.
1SBP 260 109 R1001
0.220
Spring-type termin.
1SBP 260 609 R1001
0.220
Screw-type termin.
1SBP 260 102 R1001
0.220
Spring-type termin.
1SBP 260 602 R1001
0.220
Screw-type termin.
1SBP 260 104 R1001
0.220
Spring-type termin.
1SBP 260 604 R1001
0.220
1SBP 260 110 R1001
0.220
4/4/-
24 V DC
250 VAC, 2 A
- / - / 32
24 V DC
24 V DC, 0.5 A HE10 connector
Price
Weight per
piece
kg
*) 8 normally open outputs, 4 of them can also be configured as normally closed outputs
**) 4 counters 20 kHz / 4 frequency meters can be connected to prewiring system INTERFAST. HE10 not included.
Analogue I/O modules series 40..50
Description: see "Overview of I/O modules".
Type
XM 06 B5
Number of Input
AI/AO
signal
XM 06 B5
4/2
XE 08 B5
8/-
XC 32 L2*)
8/-
± 10 V,
± 20 mA
4...20 mA
PT100,
PT1000
± 10 V,
± 20 mA
4...20 mA
PT100,
PT1000
0 - 10 V
Output signal Connection type
± 10 V,
0...20 mA
4...20 mA
-
-
Order code
Price
Weight per
piece
kg
Screw-type termin.
1SBP 260 103 R1001
0.220
Spring-type termin.
1SBP 260 603 R1001
0.220
Screw-type termin.
1SBP 260 106 R1001
0.220
Spring-type termin.
1SBP 260 606 R1001
0.220
HE10 connector
1SBP 260 111 R1001
0.220
*) Plus 24 configurable digital I/Os (DC). Same as XC 32 L1 but 8 of 32 DC can also be used as analogue inputs.
4 counters 20 kHz / 4 frequency meters can be connected to prewiring system INTERFAST. HE10 not included.
Communication modules for CPUs of series 40..50
Networking interface for small PLC AC31 series 40..50. Connection to CPU via ribbon cable. Voltage supply from CPU.
Cable: see accessories.
Type
Protocol
Software
Interface
07 KP 53
Included (in 2
MODBUS AC1131 & Modbus RTU, Master or Slave
AC31GRAF) (RS232/RS485)
Order code
Price
Weight per
piece
kg
0.220
1SBP 260 162 R1001
Ethernet interface for series 40 ..50 CPU
External accessory connected to the serial mini DIN of CPU - powered by CPU.
46
Type
Protocol
Interface
Order code
e-AC31
MODBUS TCP
programming
RJ45
1SBP 260 165 R1002
Price
Weight per
piece
kg
0.200
Automation products
Small and compact PLCs AC31
Ordering data - Accessories for series 40..50
Display series 40..50
External 24 V DC supply.
Type
Description
Order code
XTC 08
Display for 8 internal channels
(4 digits + sign + selected channel)
1SBP 260 107 R1001
Price
Weight per
piece
kg
0.500
07 SK 50
Accessories for series 40..50
Type
Accessory for
07 SK 50
07 SK 52
CPUs series 40..50
07 SG 50
07 ST 50
07 SK51
07 SK 53
CPUs series 40..50,
MODBUS coupler
KP53
LAF100/HE10- I/O modules
20/UNI/662/UL* XC32L1 / XC32L2
LAF150/HE10- I/O modules
20/UNI/662/UL* XC32L1 / XC32L2
LAF200/HE10- I/O modules
20/UNI/662/UL* XC32L1 / XC32L2
LAF300/HE10- I/O modules
20/UNI/662/UL* XC32L1 / XC32L2
LAF500/HE10- I/O modules
20/UNI/662/UL* XC32L1 / XC32L2
07 ST 50
CPUs and bus
modules
series 40..50,
digital I/O modules
07 ST 51
XM06B5, XE08B5
07 ST 52
CPUs and bus
07 ST 54
modules
series 40..50
XI16E1, XO16N1,
07 ST 55
XE08B5
XO08R1, XC08L1,
07 ST 56
XK08F1
07 ST 57
XM06B5
Series 40..50
Documentation Series 40..50
Documentation Series 40..50
Description
Programming cable. PC-Sub D, 9
poles
Programming cable without
connector on PC side
Simulation device for CPUs, 8
switches
Communication cable MODBUS/
ASCII, PC-Sub D9 plug
Communication cable MODBUS/
ASCII, without connector on PC side
Cable with HE10 connector for
exten. and naked wire on the other
side, cable length : 1 m
Cable with HE10 connector for
exten. and naked wire on the other
side, cable length : 1.5 m
Cable with HE10 connector for
exten. and naked wire on the other
side, cable length : 2 m
Cable with HE10 connector for
exten. and naked wire on the other
side, cable length : 3 m
Cable with HE10 connector for
exten. and naked wire on the other
side, cable length : 5 m
Order code
Price
Weight per
piece
kg
1SBN 260 200 R1001
0.220
1SBN 260 202 R1001
0.220
1SAY 110 811 R0001
0.100
1SBN 260 201 R1001
0.220
1SBN 260 203 R1001
0.220
1SNA 039 007 R0600
0.154
1SNA 039 008 R2500
0.189
1SNA 039 009 R0600
0.224
1SNA 039 011 R0400
0.294
1SNA 039 013 R2200
0.434
2-tier screw-type terminal for digital
1SBN 260 300 R1001
3-wire sensors / actuators, 2 pieces
0.220
2-tier screw-type terminal for
1SBN 260 301 R1001
analogue 3-wire sensors, 2 pieces
2-tier spring-type terminal for digital
1SBN 260 302 R1001
3-wire sensors / actuators, 2 pieces
0.220
0.052
Set of spring-type terminals
1SBN 260 311 R1001
0.052
Set of spring-type terminals
1SBN 260 312 R1001
0.052
Set of spring-type terminals
1SBN 260 313 R1001
0.052
Set of spring-type terminals
Labels for marking of I/O channels
English
French
1SBN 260 314 R1001
1SBN 260 310 R1001
1SBC 260 400 R1001
1SBC 260 401 R1001
0.052
0.200
0.200
*) refer to prewiring system INTERFAST documentation for additional information.
INTERFAST harnesses are also available for series 40..50 CPUs + remote modules XI16E1, XO16N1, DC92.
47
Automation products
Small and compact PLCs AC31
Ordering data - Accessories for series 40..50
Programming package AC31GRAF (based on IEC61131-3)
For small PLC AC 31 series 40..50. Operating system: Windows 98 / NT / 2000 / XP.
Description:
See "Overview of Programming Packages".
Programming cable: See Accessories.
Includes:
4 programming languages, debugging, visualization and many more.
Can be used with previous PLCs of type 30 series and 07KR91 ... 07KT94.
Scope of delivery:
Software, libraries and documentation on CD-ROM.
Type
Manual language
Description
Order code
AC31GRAF
English
Programming package
1SBS 260 250 R0101
AC31GRAF
French
Programming package
1SBS 260 250 R0101
AC31GRAF
Italian
Programming package
1SBS 260 250 R0101
Order code
Price
Weight per
piece
kg
Price
Weight per
piece
kg
Bus repeater for CS31 field bus
48
Type
Voltage supply
Description
NCB
24 V DC
Repeater for CS31 bus, max. length FPR3 471 200 R1002
2000 m (3 repeaters)
0.34
24 V DC
Repeater for CS31 bus, fro
redundant, ring- or star-shaped bus
configuration
0.34
NCBR
FPR3 471 300 R1002
Automation products
Small and compact PLCs AC31
Dimensions
07CR41/42, 07CT41/42, 07KR51, 07KT51
and ICMK 14 F1/N1
84
W X H X D (mm)
120 X 93 X 84
W X H X D (inches)
4.72 X 3.66 X 3.31
Mounting
35 mm DIN rail acc. to
DIN EN 50 022 or screw
mounting
C0332D
120
35 mm EN 50022
C0333D
93
CPUs series 40..50 and bus modules
65
Approvals
W X H X D (mm)
65 X 93 X 84.5
W X H X D (inches)
2.56 X 3.66 X 3.33
Mounting
35 mm DIN rail acc. to
DIN EN 50 022 or screw
mounting
Germanischer Lloyd
C0310D
93
I/O modules and communication modules series 40..50
XI16E1, XO16N1, XO08R1, XO08Y1, XC08L1, XK08F1,
XM06B5, XE06B5, 07KP53
Lloyds Register of Shipping
49
50
Automation products
Displays and Operator panels
Human Machine Interfaces
ABB operator panels are distinguished by their easy yet comprehensive functionality. These devices make comprehensive
operational information for production plants and machines
available at a single touch.
This enables an operator to intervene manually at any time to
stop or modify the production process.
ABB operator panels offer highly efficient and effective
functionality such as alarm and event management, graphics,
animation, macro and Ladder Diagram functionality and recipe
management. The range is available from a compact 3 inches
monochrome version up to a large 10.4 inches colour TFT display.
Individual solutions for each application
RS232 & 485 Modbus are standard communications options
across the whole range with Ethernet being available on most
products. Other options include Ethernet plus CF Memory card
slot and USP ports.
The ABB range of HMI operator panels offers an excellent diversity
of features and functionality to facilitate maximum operator comfort
at a price to meet requisite budgetary needs.
Most models are available in either STN or TFT screen format.
51
Displays and operator panels
CP400: graphics and text displays, touch panels
CP410M
CP415M
CP420B
Display type
LCD-STN 16 grey
Touch Mono FSTN 16 grey
Touch 16 blue STN
Display size
3"
3.5"
4.7"
5.7"
Resolution (Pixels)
Brightness
160 x 80
240 x 240
320 x 240
320 x 240
36
90
110
110
Via touch panel
Via touch panel
Via touch panel
LED
CCFL
CCFL
75 000 hours
40 000 hours
50 000 hours
50 000 hours
-
> 1 million
> 1 million
> 1 million
(10 of which may be
function keys)
-
-
5 keys + 1 key menu
4 MB
4 MB
4 MB
4 MB
•
•
•
•
•
•
-
-
-
-
-
•
Alarm management
-
•
•
•
Recipe management
-
-
-
-
•
•
•
•
(cd/m2)
Contrast adjustment
Back-light type
Back-light life
Touch screen
Via VR
(variable resistance)
LED
(number of times)
Function keys /
other keys
CP430B
CP430BP-ETH
Touch 16 blue, STN
16 keys
Application flash
prom
RTC (rechargeable
lithium battery)
Ethernet
Data/Recipe
-
-
-
-
Trends
Data storage
-
•
•
•
•
•
-
-
-
-
•
•
1
1
2
(CF card)
Communication
interface
USB 2.0
-
-
-
-
Printer port
-
-
-
-
UL certificate
•
in preparation
•
•
0 °C to + 50 °C
Storage temperature
– 10 °C to + 60 °C
L x H x D (external)
Weight (kg)
1 host + 1 device
USB
in preparation
20 % to 90 %
Relative humidity
Consumption
Dimensions mm
512 KB
2
Ambient temperature
< 330 mA
< 330 mA
< 500 mA
< 840 mA
173 x 106 x 52
96 x 96 x 40.6
170 x 103 x 45
195 x 145 x 60
0.65
0.23
0.47
0.81
For the entire range:
52
CP430BP
- 32 bit RISC CPU
- Graphics and text
- Macro and Ladder
- On-line and off-line simulation
- Real time clock
- Password protection
- 24 V DC ± 15% supply voltage
- IP65 class protection
- Conform to ROHS
- UL certified
in preparation
Displays and operator panels
CP400: graphics and text displays, touch panels
CP430T
CP430T-ETH
CP435T
CP435T-ETH
CP440C-ETH
CP450T
CP450T-ETH
Touch 64K colors, TFT
Touch 64K colors, TFT
Touch 64K colors, STN
5.7"
7"
7.5"
Touch 64K colors, TFT
10.4"
320 x 240
800 x 480
640 x 480
640 x 480
300
250
350
350
-
-
Via touch panel
-
CCFL
CCFL
CCFL
CCFL
60 000 hours
30 000 hours
45 000 hours
50 000 hours
> 1 million
> 1 million
> 1 million
> 1 million
5 keys + 1 key menu
6 keys + 1 key menu
4 MB
8 MB
6 keys
7 keys + 1 key menu
+ 1 key menu
8 MB
8 MB
•
•
•
•
•
•
•
-
•
•
•
-
•
•
•
•
•
•
•
•
-
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
512 KB
512 KB
•
•
512 KB
512 KB
2
3
3
3
1 host + 1 device
2 hosts + 1 device
2 hosts + 1 device
2 hosts + 1 device
USB
USB
USB
in preparation
in preparation
in preparation
in preparation
•
USB
•
•
0 °C to + 50 °C
– 10 °C to + 60 °C
20 % to 90 %
< 840 mA
<1A
<1A
< 1.25 A
195 x 145 x 60
231 x 176 x 47
231 x 176 x 47
297 x 222 x 52
0.81
1.20
1.20
1.90
53
Displays and operator panels
Ordering data for CP400 operator panels
Operator panels with graphics display
LCD screen with backlight
Type
Pixels
Display
Order code
CP410M
160 x 80
3", 16 grey levels
1SBP 260 181 R1001
Price
Weight per
piece (kg)
0.65
Operator panels with touch display
CP450
Type
Pixels
Display
Order code
Price
Weight per
piece (kg)
CP415M
CP420B
CP430B
CP430BP
CP430BP-ETH
CP430T
CP430T-ETH
CP435T
CP435T-ETH
CP440C-ETH
CP450T
CP450T-ETH
240 x 240
320 x 240
320 x 240
320 x 240
320 x 240
320 x 240
320 x 240
320 x 240
320 x 240
640 x 480
640 x 480
640 x 480
3.5", 16 grey levels
4.7", 16 blue levels
5.7", 16 blue levels
5.7", 16 blue levels
5.7", 16 blue levels
5.7", 64,000 colors TFT
5.7", 64,000 colors TFT
7", 64,000 colors TFT
7", 64,000 colors TFT
7.5", 64,000 colors STN
10.4", 64,000 colors TFT
10.4", 64,000 colors TFT
1SBP 260 191 R1001
1SBP 260 182 R1001
1SBP 260 183 R1001
1SBP 260 192 R1001
1SBP 260 194 R1001
1SBP 260 195 R1001
1SBP 260 196 R1001
1SBP 260 193 R1001
1SBP 260 197 R1001
1SBP 260 187 R1001
1SBP 260 188 R1001
1SBP 260 189 R1001
Description
Order code
Connection to COM1 of
CP400. Length: 4 m
Connection to COM2 of
CP400. Length: 4 m
1SBN 260 216 R1001
0.18
1SBN 260 217 R1001
0.23
0.23
0.47
0.81
0.81
0.81
0.81
0.81
1.20
1.20
1.20
1.90
1.90
Programming cables CP400
Type
Plug on
Price
CP400 side
TK401
SubD9
TK402
SubD25
Weight per
piece (kg)
Communication cables CP400 (connection operator panel <-> PLC)
Type
Plug on
PLC
Order code
AC31 series 40..50
AC500
AC500-eCo
1SBN 260 218 R1001
1SBN 260 221 R1001
1SBN 260 224 R1001
Price
PLC side
TK403
TK405
TK406
MiniDin
SubD9
SubD9
Weight per
piece (kg)
0.12
0.13
0.13
Programming software
54
Type
Description
Order code
CP400Soft
Programming software for CP400
1SBS 260 284 R1001
operator panels. Delivery includes the
programming software and corresponding
documentation on CD-ROM.
Price
Weight per
piece (kg)
0.07
Notes
55
Automation products
Wireless automation devices
WISA
56
Wireless automation devices
WISA
Overview
Wireless Interface for sensors and actuators
WISA is a wireless sensor and actuator network technology that ABB developed to meet the demands of realtime factory
automation applications, particularly multi-axis motion scenarios. It covers both:
- Wireless communication (WISA-COM) and
- The optional wireless power supply (WISA-POWER).
WISA advantages
- Higher reliability compared to moving cables and connectors providing outstanding productivity.
- Ideally suited for retrofits and sensor/actuator extensions.
- Can replace slip rings and contacts moving on tool changers (swivels) for higher reliability and cost reduction.
- Real-time capability: Cycle time of 2 ms for up to 120 field devices. For mapping operation, delay of 7 ms. When connected
to a PLC, typical delay below 20 ms until the signal is available on the field bus.
- High node density of up to 624 field devices without loss of performance.
- Free from frequency/radio planning.
- Coexistence with Bluetooth, WLAN, and other common radio systems.
WISA field devices for wireless automation
Wireless I/O pad (WIOP100, WIOP208)
Wireless I/O pads are particularly suitable for the integration of conventional sensor technology and actuators into
WISA systems. These devices communicate via radio transmission to replace fieldbus cables and are supplied with
conventional 24 V DC supply voltage.
TrueWireless proximity switches WSIX
The WSIX is primarily a control, communication and power module. Both data and power are wireless. As sensors, switches
can be used. Secondly, it accommodates the WSIF or WSIN inductive proximity switches..
TrueWireless sensor pad (WSP100)
imilar to WSIX, the WSP100 accommodates up to eight WISA sensor heads (WSIF..., WSIN...) or switches (limit switches,
S
reed/auxiliary contacts, pushbuttons, etc.)
WISA COM: Reliable industrial real-time communication
WISA field devices communicate by radio technology (WISA COM) with an input/output module (WDIO100) which transmits/
receives the signals via a pair of antennas (WAT100). Communication is based on IEEE802.15.1 in the license-free 2.4 GHz band.
This is the globally available Industrial, Scientific and Medical ISM band. One input/output module can support up to 120 wireless
proximity switches or up to 13 WISA pads assigned or a mixed configuration of different WISA field devices. Periodical diagnostic
signals of all WISA field devices enable continuous monitoring and advanced fault recognition. Up to three WDIO100 modules can
be operated inside a machine or a cell without loss of performance. The connection between the WDIO100 and the control (PLC,
e.g. AC500 from ABB) is done via a field bus. For this purpose, the WDIO100 is equipped with a FieldBusPlug (FBP) interface.
Depending on the selected FieldBusPlug, data exchange can take place via Profibus DP, DeviceNet, Modbus, etc. Stand-alone
operation is possible, too (called "Mapping"). This is useful for cable-replacement.
WISA COM advantages
- Higher reliability than moving cables and connectors
- Real-time capability: Deterministic protocol, delays are independent of the number of WISA field devices used.
- High node density (up to 360 sensors/actuators are possible inside a working area without loss of performance, practically
unlimited number of nodes inside a plant hall).
WISA-POWER: Optional wireless power supply
Utilising the proven principles of air-core transformers, the WSP and WSIX wireless field devices receive their operating energy from
magnetic fields: The power supply WPU100 produces a sinusoidal current at 120 kHz to generate the magnetic field, so-called
primary loops that are connected to the WPU100 are applied around the working area like a cord around a package. Typically, two
WPU100 modules with one pair of primary loops connected each are required to supply a volume of 3 x 3 x 3 m3. Using further
power supplies and primary loops, this arrangement can be extended to a volume of up to 6 x 6 x 3 m3. Modular structures of
several cells are possible. Using WISA-POWER, it is also possible to implement circular, line and spot supply concepts of wireless
power supply. From small to large - there are many opportunities. Easy design and setup guides are available from ABB, e.g. on the
WISA System CD-ROM or in Internet.
57
Wireless automation devices
WISA
Overview of modules
Wireless I/O pad
WIOP100-8DI8DC
WIOP208-8DC
Number of inputs
8, digital (type 3 in accordance with with IEC 61131) p
switching
Number of configurable (as Input or
Output, DC)
8, digital; 0.5 A
8, digital; 0.5 A
Module/actuator supply
Separate, 24 V each in 7/8“ mini plug, loopable through to
next pad
24 V DC in M12 plug
Communication band [GHz]
2.4 ISM band
Range of radio communication
5 m (industrial environment; typically 10 m)
Diagnostics
Block by block for sensors, actuators; continuous radio monitoring
Status LEDs
Status of inputs/outputs, input/output diagnostics, voltages, communication
Addressing
By pushbutton and WDIO100-CON-FBP
Protection category in accordance with
IEC 60529
IP67
Ambient temperature (°C)
0 ... +55
Data transmission
WISA COM radio system, real-time capable ABB radio standard (see WDIO100)
Dimensions (H x W x D) [mm]
213 x 60 x 39.5
0 … +70
205.5 x 30 x 40.5
- Plug, 7/8“ socket (“Mini”) 5-pole for power supply
Accessories
- M12 standard Y-splitter SZC1-YU0 for 2 sensors/actuators
at one connection
WDIO100-CON-FBP input/output module
Choice of:
- 13 WIOPxxx wireless I/O pads
Configuration for 1 I/O module; max. 3 I/O or
modules possible
- 56 wireless sensors + 7 WIOPxxx wireless I/O pads
or
- 120 wireless sensors
Number of WDIO100 per machine unit/
manufacturing cell
1 ... 3 without significant loss of performance
Communication band [GHz]
2.4 ISM band
Range of radio communication
5 m (industrial environment; typically 10 m)
Connection to machine control system
FieldBusPlug (FBP: PROFIBUS, DeviceNet, Modbus, CANopen, …)
Operator display
- LCD display, two lines with 16 characters each
- 4 membrane pushbuttons
Supply voltage
24 V DC; 15 W max.
Protection category in accordance with
IEC 60529
IP20
Ambient temperature (°C)
0 ... +50
Mounting
On 35 mm DIN rail in accordance with EN 60715 or screw mounting
Dimensions H x W x D (mm)
140 x 120 x 85 (housing: 120 x 120 x 80
Total delay (for 99.9% of signals)
20 ms until the signal is available on fieldbus
Mapping function
Easy to setup, fast radio transmission of the inputs of one WISA field device (e.g. WIOP100) to the outputs of another
(without PLC, fieldbus)
Accessories
For connection to the control system (PLC): ABB FieldBusPlug, available for PROFIBUS, DeviceNet, CANopen, Modbus
Antennas
WAT100-x
Panel antenna, 70 degree beam width x = R, L (right, left-handed circular polarisation)
Dimensions H x W x D (mm)
101 x 95 x 32
WAC100-N0x
Antenna cable in lengths x = 3 m or 5 m
Accessories
WAM100 antenna mounting for mast mounting
58
Wireless automation devices
WISA
Overview of modules
Sensor heads for wireless sensor pad and communication module
Type (diameter as metric thread, pitch)
M8x1
M12x1
M18x1
M30x1,5
Designation (inductive, flush)
WSIF015-M8N
WSIF020-M12N
WSIF050-M18N
WSIF100-M30N
WSIN040-M12N
WSIN080-M18N
WSIN150-M30N
Designation (inductive, non-flush)
WSIN020-M8N
Nominal operating distance Sn (flush /non-flush)
1.5 / 2
(mm)
Assured operating distance Sa flush/non-flush) (mm) 0...1.21 / 0...1.62
2/4
5/8
10 / 15
0...1.62 / 0...3.24
0...4.05 / 0...6.5
0...8.1 / 0...12.15
Reduction factor rV2A/rAl/rCu
flush
0.75 / 0.4 / 0.4
0.75 / 0.3 / 0.25
0.75 / 0.35 / 0.3
0.75 / 0.45 / 0.25
non-flush
0.75 / 0.4 / 0.4
0.8 / 0.45 / 0.4
0.75 / 0.45 / 0.4
0.7 / 0,.45 / 0.35
60 / 50
60 / 50
60 / 50
Overall length/thread (mm)
50 / 30
Nominal signal transmission rate (1/s)
5 (min.; signal change per second, higher in individual cases, see below)
Ambient temperature (°C)
-25 ... +70 (0 ... +55 for wireless modules)
Protection category in accordance with IEC 60529
IP67
Wireless sensor pad and communication module
WSP100-8i sensor pad
Number of inputs
Nominal signal transmission rate 1/s
WSIX100 communication module
8 for WISA sensor heads and dry contacts (limit switches) 1 for WISA sensor heads and dry contacts (limit switches)
≥5
≥5
(signal change per second per input up to 40/s for
(signal change per second)
individual sensor head); also higher, dependent on
available power/field strength of magnetic field
Range of radio communication
5 m (industrial environment; typically 10 m)
Switching status indicator
LED, yellow per input
Operating indicator
LED, green
Addressing/diagnostics
By membrane pushbutton and WDIO100-CON-FBP; captive storage
Operating temperature range (°C)
0 ... +55
LED, yellow
Protection category in accordance with IEC 605299 IP67
Connections
4 M12 device sockets, 2 inputs WISA pin assignment, regular 4-pin
cable can be used each Sensor signals on contacts 4 and 1 (!)
1 M12 device socket
Weight
550 g
125 g
Sensor head supply
Pin 2; 2.8 VDC (1 mW max.)
Power supply
WISA-POWER (120 kHz magnetic field)
Data transmission
WISA-COM radio system, real-time capable ABB radio standard (see WDIO100)
WSC100 extension cable, mounting between WSIX
M12 WISA Y-splitter WSC1-YU0 for 2 sensors on a
communication module and WSI/WSIF sensor head: 0.3
single connection
/ 0.6 / 0.75 / 1m
Accessories
WPU100-24M power supply
Volume supplied by one pair WPU100 (m3)
1 x 1 x 1 to 3 x 3 x 3 or 2.5 x 2.5 x 5
Primary loop size (m2)
1 x 1 to 3 x 6
Expandability
with several WPU100-24M up to 6 x 6 x 3 m
Frequency of power transmission (kHz)
120
Protection category in accordance with IEC 60529
IP65
Ambient temperature (°C)
0 ... +45
Distance of heart pacemaker wearers
0.8 – 2.5 m depending on cell size or electricity
Mounting
Screw mounting
WPC100-Nxx primary loop conductor
Length (m)
10 to 28 in steps of 1
Connection type
Lug for direct connection to WPU100
59
Wireless automation devices
WISA
Ordering data
Input/output module
Type
Description
WDIO100-CON-FBP Basic infrastructure for WISA. I/O module
Order code
Price
Weight per
piece (kg)
0.410
1SAF 960 300 R2000
Antennas for input module
The antennas WAT100 transmit and receive the signals between an input module and the wireless proximity
switches. Please order one WAT100-R and one WAT100-L per WDIO.
WDIO100
Type
Description
Order code
Price
Weight per
piece (kg)
WAT100-R
Right circular polarized antenna
1SAF 900 600 R0001
0.100
WAT100-L
Left circular polarized antenna
1SAF 900 600 R0002
0.100
Antenna cables for input module
Type
Description
Order code
Price
Weight per
piece (kg)
WAC100-N03
3 m coaxial cable
1SAF 900 600 R1030
0.370
WAC100-N05
5 m coaxial cable
1SAF 900 600 R1050
0.600
Antenna mounting bracket
Type
Description
Order code
WAM100-N
Antenna mounting bracket, one per antenna
1SAF 900 900 R0001
Price
Weight per
piece (kg)
0.095
Wireless Proximity switches and wireless sensor pads
Sensor heads
WSIX100
Type
Description
Order code
Price
Weight per
piece (kg)
WSIF015-M8N
1.5 mm switching distance, M8x1 flush mounted
1SAF 108 911 R3000
0.025
WSIN020-M8N
2 mm switching distance, M8x1 non flush mounted
1SAF 108 921 R3000
0.025
WSIF020-M12N
2 mm switching distance, M12x1 flush mounted
1SAF 112 911 R3000
0.030
WSIN040-M12N
4 mm switching distance, M12x1 non flush mounted 1SAF 112 921 R3000
0.025
WSIF050-M18N
5 mm switching distance, M18x1 flush mounted
1SAF 118 911 R3000
0.060
WSIF080-M18N
8 mm switching distance, M18x1 non flush mounted 1SAF 118 921 R3000
0.055
WSIF100-M30N
10 mm switching distance, M30x1.5 flush mounted
1SAF 130 911 R3000
0.140
WSIF150-M30N
15 mm switching distance, M30x1.5 non flush
mounted
1SAF 130 921 R3000
0.120
IP67 Input/Output Pads, Input Pad
Communication module, I/O pads, sensor pad
WIOP100
60
Type
Description
Order code
Price
Weight per
piece (kg)
WSIX100-B50NF
WISA Communication module
1SAF 900 100 R4000
0.125
WIOP100-8DI8DC
WISA I/O Pad, 8DI/8DC
1SAF 960 100 R3000
0.350
WIOP208-8DC
WISA I/O Pad, 8DC
1SAF 975 100 R1000
0.165
WSP100-8I
WISA Sensor pad, 8E
1SAF 968 100 R3000
0.550
Wireless automation devices
WISA
Ordering data
Connection cables/ holder for WSIX
Type
Description
Order code
Price
Weight per
piece (kg)
WSC100-N000
Bracket f. WSIX, M12 recept., no cable
1SAF 900 100 R1000
0.070
WSC100-N003
Bracket f. WSIX, M12 recept., 0,30m cable
1SAF 900 100 R1003
0.085
WSC100-N006
Bracket f. WSIX, M12 recept., 0,60m cable
1SAF 900 100 R1006
0.095
WSC100-N007
Bracket f. WSIX, M12 recept., 0,75m cable
1SAF 900 100 R1007
0.100
WSC100-N008
Bracket f. WSIX, M12 recept., 0,85m cable
1SAF 900 100 R1008
0.105
WSC100-N010
Bracket f. WSIX, M12 recept., 1,00m cable
1SAF 900 100 R1010
0.110
WPU100
Optional Power supplies (only when WSIX or WSP is used)
Type
Description
Order code
WPU100-24M
Power supply 24A mod.
1SAF 960 200 R0001
Price
Weight per
piece (kg)
17.000
Primary loops for optional WISA-POWER (only when WSIX or WSP is used)
The primary loops WPC100 emit an electromagnetic field of 120kHz with the help of the connected power supply for
WPU. Please inquire ABB for applications in paint shops of automotive industry.
WPC100
Type
Description
Order code
Price
Weight per
piece (kg)
WPC100-N10
10m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1100
connection to the power supply for wireless position sensors
1.280
WPC100-N11
11m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1110
connection to the power supply for wireless position sensors
1.410
WPC100-N12
12m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1120
connection to the power supply for wireless position sensors
1.535
WPC100-N13
13m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1130
connection to the power supply for wireless position sensors
1.665
WPC100-N14
14m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1140
connection to the power supply for wireless position sensors
1.790
WPC100-N15
15m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1150
connection to the power supply for wireless position sensors
1.920
WPC100-N16
16m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1160
connection to the power supply for wireless position sensors
2.050
WPC100-N17
17m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1170
connection to the power supply for wireless position sensors
2.175
WPC100-N18
18m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1180
connection to the power supply for wireless position sensors
2.305
WPC100-N19
19m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1190
connection to the power supply for wireless position sensors
2.430
WPC100-N20
20m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1200
connection to the power supply for wireless position sensors
2.550
WPC100-N21
21m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1210
connection to the power supply for wireless position sensors
2.690
WPC100-N22
22m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1220
connection to the power supply for wireless position sensors
2.815
WPC100-N23
23m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1230
connection to the power supply for wireless position sensors
2.945
WPC100-N24
24m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1240
connection to the power supply for wireless position sensors
3.070
WPC100-N25
25m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1250
connection to the power supply for wireless position sensors
3.200
WPC100-N26
26m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1260
connection to the power supply for wireless position sensors
3.330
WPC100-N27
27m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1270
connection to the power supply for wireless position sensors
3.455
WPC100-N28
28m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R1280
connection to the power supply for wireless position sensors
3.585
61
Wireless automation devices
WISA
Ordering data
Y-connectors (Data ports; Splitters)
Type
Description
Order code
Price
Weight per
piece (kg)
SZC1-YU0
Y-distributor M12-2xM12 f. 2 SA, for WIOP100
1SAF 912 910 R1000
0.035
SZC8-YU0
Y-distributor M12-2xM8 f. 2 SA, for WIOP100
1SAF 912 911 R1000
0.045
WSC1-YU0
Y-distributor M12-2xM12, for WSP
1SAF 912 990 R1000
0.035
7/8’’ connectors 5 poles (Power connectors for WIOP100)
Type
Description
Order code
Price
Weight per
piece (kg)
SZC7-5POL-P
Power connector for WIOP100. Plug 7/8’’
1SAF 937 780 R1000
0.045
SZC7-5POL-S
Power connector for WIOP100. Socket 7/8’’
1SAF 937 781 R1000
0.045
Type
Description
Order code
CD-ROM
English/German documentation and use-case
videos
2CDC 171 007 E0405
Documentation
Price
Weight per
piece (kg)
0.020
Notes:
Videos about WISA Application Reports and Use Cases
Robot Application, ABB Robotics Manufacturing Västeras/Sweden:
http://www.youtube.com/watch?v=gYvasEUokvo
Cable Armoring, ABB High Voltage Cables, Karlskrona/Sweden:
http://www.youtube.com/watch?v=tx8DwEpqB9Q
To download the above videos in High Definition Video format:
http://www.abb.us/product/seitp329/c9c850a941f3612cc12570cb0027bd75.aspx?productLanguage=us&country=US&tabKey=5
Pick & Place, Discrete Manufacturing, ABB Manufacturing Heidelberg/Germany:
http://www.youtube.com/watch?v=suuaFZFj0HM
Spanish Language
http://www.youtube.com/watch?v=r_kUF8ejxGM French Language
http://www.youtube.com/watch?v=xxd9uFJ3cow English Language
http://www.youtube.com/watch?v=8r--Oc5lsVk
http://www.youtube.com/watch?v=ylqFHmSK8IA From non-ABB manufacturing sites:
FORD Motors, Inc., Detroit
http://www.youtube.com/watch?v=cr9Lsb7WlmY
Food Packaging in USA/South Carolina
http://www.youtube.com/watch?v=UmxLow7yzqM
62
Portugese Language
Swedish Language
Notes
63
Comprehensively customer support
ABB has many years of demonstrable experience in lowvoltage engineering thus enabling us to provide you with a
comprehensive range of support services, which are available
worldwide. There is always a contact person available in your
country sales offices who will be happy to assist with any
automation engineering queries.
Life-cycle management
ABB’s PLC life-cycle management model maximizes the value
of your investment by maintaining high availability, eliminating
unplanned repair costs and extending the lifetime of the device.
Life-cycle management includes:
• Availability of spare parts and expertise throughout each
products life cycle
• Providing efficient product support for improved reliability
• Ongoing product upgrades to maximize functionality
• Ensuring a smooth transition to latest technologies at the end
of the life cycle
Training
PLC product training can be provided where required. A range
of training programs is offered from basic standard tutorials to
programs tailored to the customer’s specific needs.
64
ABB France
Automation Products Division
Export Department
10, rue Ampère Z.I. - B.P. 114
F-69685 Chassieu cedex / France
Tel. :+33 (0)4 7222 1722
Fax :+33 (0)4 7222 1935
ABB Stotz-Kontakt GmbH
Eppelheimer Strasse 82
D-69123 Heidelberg
Tel. :+49 62 21 / 701-1201
Fax :+49 62 21 / 701-1361
E-Mail : [email protected]
www.abb.com/PLC
As part of its on-going product improvement, ABB
reserves the right to modify the characteristics or the
products described in this document. The information
given is not-contractual. For further details please
contact the ABB company marketing these products
in your country.
ABB Global Contact Directory
The ABB Contact Directory (http://www.abb.com/
contacts/) helps you find local contacts for ABB products
in your country.
Please select the relevant product group from the
dropdown menu to the right or from the page.
1SBC 125 003 C0201 - Printed in France (W+V 07.2009 Chirat)
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