Vulcan V-30 [0501429] [05/2004]

Vulcan V-30 [0501429] [05/2004]
OWNER'S MANUAL
V30
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-7227 • FAX (423) 238-7237
FORM NO. 0501429
05 / 04
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in
material and workmanship for a period of twelve (12) months from date placed in service, but in no event
shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The
purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event
shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve
(12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at
the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be
used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not
obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or
replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER
WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime,
claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages
concerning or relating to any product or parts, whether based on negligence, strict liability, breach of
contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss
resulted from any general or particular requirement which MILLER knew or had reason to know about at
the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any
accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C. Alterations or modifications that affect performance, operation or reliability.
D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
SERIAL NUMBER
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-7227
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the VULCAN V30 that may be required when part
replacement is necessary. Be certain to use only original equipment
replacement parts for warranty purposes as well as for keeping your
VULCAN V30 in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
VI-1
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
VI-2
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
-2
2
2
0902842
0712380
BA0259
HD0106
KIT, 'D' RING
'D' RING
PIN, 'D' RING
SPRING PIN, 1/4" X 1-3/4"
4
1
3014-810000
SUBFRAME WELDMENT
-5
6
7
8
9
10
11
12
13
14
-12
8
8
16
8
4
8
2
4
8
3104-980011
0400177
0400237
0400408
0400467
0400491
9043830
9402970
3012-791005
3012-810300
0400498
BODY INSTALLATION KIT
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5
SCREW, 1/2"-13 X 4" HEX HD CAP GR5
NUT, 1/2"-13 HEX NYLOK
WASHER, 1/2" SAE HARDENED
LOCKWASHER, 1/2" HELICAL
SCREW, 1/2"-13 X 4-1/2" HEX HD CAP
TOOLBOX MOUNTING PAD
TUBE, BOX MOUNTING
BRACKET, BODY TUBE
WASHER, 1/2" ID X 2" OD X .150 FLAT
-15
16
17
18
19
20
21
22
23
24
25
26
-2
6
12
6
12
6
24
4
2
1
1
2
3014-991001
0301397
9041108
0400262
0400382
0400421
0400463
0400506
3012-710107
3012-780001
3012-810400
3012-810500
561-2502001
BOOM PIVOT ASSEMBLY
GREASE FITTING, 90∞
SCREW, 5/16" NC X 1-3/4" HEX HD CAP GR8
SCREW, 5/8"-11 X 2-1/2" HEX HD CAP GR8
NUT, 5/16"-18 HEX NYLOK
NUT, 5/8"-11 HEX NYLOK
WASHER, 5/16" FLAT
WASHER, 5/8" FLAT
PLATE, WASHER
RETAINING RING PLATE
PIVOT BLOCK WELDMENT, LH
PIVOT BLOCK WELDMENT, RH
BEARING, 2-1/2" SPHERICAL PLAIN
-27
28
29
30
31
32
33
-2
2
8
2
2
2
2
3014-991004
0300113
0400141
0400479
0400480
0400482
3012-801000
511-4000001
LIFT CYLINDER ASSEMBLY
GREASE FITTING, 1/4"-28 STRAIGHT
SCREW, 3/8"-16 X 7/8" HEX HD CAP GR5
SHIM, 1-1/2" ID X 2-1/8" OD X 1/8"
WASHER, 3/8" FLAT
LOCKWASHER, 3/8" HELICAL
PIN WELDMENT, LIFT CYLINDER
CYLINDER, BOOM LIFT
-34
35
36
37
-2
2
2
4
3014-991005
HD0106
0300113
0302474
0400109
JACK ASSEMBLY
SPRING PIN, 1/4" X 1-3/4"
GREASE FITTING, 1/4"-28 STRAIGHT
LYNCH PIN
SCREW, 5/16"-18 X 1" HEX HD CAP GR5
DESCRIPTION
VI-3
REF.
NO.
NO.
REQ'D
PART
NUMBER
38
39
40
41
42
43
44
45
46
47
48
49
50
4
4
2
2
8
4
2
2
2
2
2
2
2
0400463
0400464
0400568
0712504
9056125
9057125
810350002
1616030001
3014-700001
3014-791003
3014-810600
3014-810700
511-2500001
WASHER, 5/16" FLAT
LOCKWASHER, 5/16" HELICAL
ROLL PIN, 3/8" X 3"
PIN, RETAINING
RETAINING RING, 1-1/4" NOM HEAVY DUTY
SNAP RING, 1-1/4" NOM INTERNAL
PIN, UPPER TILT CYLINDER
PIN, EXTENSION CYLINDER
PIN, SPADE EXTENSION CYLINDER (ROD)
COVER, JACK
INNER SPADE WELDMENT
FLIPPER WELDMENT, SPADE
CYLINDER, JACK LEG
-51
52
53
54
-24
24
2
2
3014-991006
0400382
9043973
806300005
806300006
BOOM WEAR PAD ASSEMBLY
NUT, 5/16"-18 HEX NYLOK
SCREW, 5/16"-18 X 1-1/2" FL HD SKT
BOOM GUIDE PAD, BODY ASSY LH
BOOM GUIDE PAD, BODY ASSY RH
55
--56
--57
58
----
-24
24
4
4
24
4
4
2
1
2
3014-991007
0400004
0400015
0400109
0400446
0400450
0400451
0400464
3012-791601
3012-810600
3014-791005
REAR TRAY ASSEMBLY
NUT, #8-32 HEX NYLOK SS
SCREW, #8-32 X 1/2" FL HD PH MACH
SCREW, 5/16"-18 X 1" HEX HD CAP GR5
WELDNUT, 5/16"-18
WASHER, 10 SAE FLAT
WASHER, 1/4" FLAT
LOCKWASHER, 5/16" HELICAL
PLATE, BOX DOOR
REAR TRAY WELDMENT
PIANO HINGE, 12" LONG
-59
60
-1
1
3014-991009
3012-791010
3012-791011
CHAIN BOX ASSEMBLY
PANEL, CHAIN BOX LH
PANEL, CHAIN BOX RH
-61
62
63
64
-2
8
8
8
0903275
0307383
0400122
0400392
0400480
SAFETY CHAIN KIT
CHAIN ASSEMBLY, 5/16" G7 X 12'
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
NUT, 3/8"-16 HEX NYLOK
WASHER, 3/8" FLAT
-65
66
67
68
-8
8
8
2
3014-991010
0402021
0402110
0402111
3014-791004
COVER PLATE ASSEMBLY
SCREW, 1/4"-20 X 1" HEX HD CAP SS
WASHER, 1/4" FLAT SS
LOCKWASHER, 1/4" HELICAL SS
COVER PLATE
DESCRIPTION
Section VI - PARTS (cont'd)
BODY ASSEMBLY
VI-4
Section VI - PARTS (cont'd)
BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
3014-974000
LH BODY ASSEMBLY, SS
-2
3
4
5
6
-6
1
14
7
1
3014-974400
0402043
0402053
0402120
0402123
3014-874400
SPLASH GUARD ASSEMBLY, LH
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SS
SCREW, 3/8"-16 X 4-1/2" HEX HD CAP SS
WASHER, 3/8" FLAT 316 SS
NUT, 3/8"-16 HEX NYLOK SS
SPLASH GUARD WELDMENT, LH
-7
8
9
10
-12
24
12
1
3014-974800
0402021
0402110
0402113
3014-874800
FENDER KIT, LH
SCREW, 1/4"-20 X 1" HEX HD CAP SS
WASHER, 1/4" FLAT SS
NUT, 1/4"-20 HEX NYLOK SS
FENDERETTE PANEL WELDMENT, LH
-11
12
13
14
-12
24
12
1
3014-974900
0402021
0402110
0402113
3014-874900
FENDER KIT, RH
SCREW, 1/4"-20 X 1" HEX HD CAP SS
WASHER, 1/4" FLAT SS
NUT, 1/4"-20 HEX NYLOK SS
FENDERETTE PANEL WELDMENT, RH
15
1
3014-975000
RH BODY ASSEMBLY, SS
-16
17
18
19
20
-6
1
14
7
1
3014-975400
0402043
0402053
0402120
0402123
3014-875400
SPLASH GUARD ASSEMBLY, RH
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SS
SCREW, 3/8"-16 X 4-1/2" HEX HD CAP SS
WASHER, 3/8" FLAT 316 SS
NUT, 3/8"-16 HEX NYLOK SS
SPLASH GUARD WELDMENT, RH
-21
22
23
24
25
26
27
-4
2
2
6
2
4
6
3014-980006
0307215
0307216
0307217
0307218
0307219
0307365
9025049
LIGHT KIT, VULCAN V30
LIGHT, RED 45 STT LED
LIGHT, AMBER 45 TURN LED
LIGHT, RED LED RECTANGULAR 4" X 1"
BASE MOUNT FOR LIGHT, BLACK
LIGHT, RED LED RECTANGULAR 2" X 6"
LIGHT, AMBER LED RECTANGULAR 4" X 1.18"
INTERIOR & COMPARTMENT LIGHT W/SWITCH
DESCRIPTION
VI-5
REF.
NO.
NO.
REQ'D
PART
NUMBER
-28
29
30
-16 FT.
60 FT.
16 FT.
3014-980016
9032096
9032157
9061802
BODY RUBBER KIT, V30
DECORATIVE TRIM
RUBBER SEAL
RUBBER STRIP
-31
32
33
34
35
36
37
38
39
40
-4
14
40
22
2
1
1
1
1
2
3014-980017
0402043
0402044
0402120
0402123
891000001
3014-797020
3014-797021
3014-797022
3014-797023
3014-797024
MUD FLAP KIT, V30
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SS
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP SS
WASHER, 3/8" FLAT 316 SS
NUT, 3/8"-16 HEX NYLOK SS
MUD FLAP, RUBBER
MUD GUARD, LH
MUD GUARD, RH
MUD FLAP BRACKET, LH
MUD FLAP BRACKET, RH
BACK UP STRIP, MUD FLAP
-41
42
43
44
45
46
47
48
-20
1
1
2
20 FT.
2
1
4
6012-070000
0302433
0303385
8909024
9025049
9032157
526-3014010
6012-970000
GV57
24" SS TUNNEL BOX ASSEMBLY
CABLE TIE
JUNCTION BOX, 10 POLE
880 BOX KIT FOR SS TUNNEL BOX
INTERIOR & COMPARTMENT LIGHT W/SWITCH
RUBBER SEAL
WIRING HARNESS, TUNNEL BOX LIGHT
24" SS TUNNEL BOX
RUBBER GROMMET
-49
50
51
52
53
54
55
56
-20
1
1
2
24 FT.
2
1
4
6012-071000
0302433
0303385
8969025
9025049
9032157
526-3014010
6012-971000
GV57
36" SS TUNNEL BOX ASSEMBLY
CABLE TIE
JUNCTION BOX, 10 POLE
896 SS SPACER BOX KIT, 36" TUNNEL
INTERIOR & COMPARTMENT LIGHT W/SWITCH
RUBBER SEAL
WIRING HARNESS, TUNNEL BOX LIGHT
36" SS TUNNEL BOX
RUBBER GROMMET
DESCRIPTION
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
VI-6
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
5
2
2
2
2
1
9.2 FT.
2
2
2
4
2
2
4
12
2
4
2
2
2
4
4
2
4
8
2
8
12
0300113
0300626
0301533
0301642
0301814
0301895
0301949
0302848
0400059
0400078
0400103
0400126
0400147
0400149
0400181
0400184
0400260
0400367
0400407
0400408
0400421
0400451
0400452
0400463
0400479
0400480
0400482
0400491
DESCRIPTION
GREASE FITTING, 1/4"-28 STR
SHEAVE, 8"
TIE DOWN STRAP, 15"
SNAP RING, 1-1/4"
RETAINING RING, 3-1/2" EXTERNAL
GREASE FITTING, 1/8" STR
SYNFLEX HOSE, 3/8"
WIRE ROPE, 1/2" X 150'
SCREW, 1/4"-20 X 5/8" HEX HD CAP
SCREW, 1/4"-20 X 2" HEX HD CAP
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 X 5/8" HEX HD CAP
SCREW, 3/8"-24 X 5/8" HEX HD CAP
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 1/2"-13 X 2-1/4" HEX HD CAP
SCREW, 5/8"-11 X 2" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
NUT, 1/2"-13 HEX
NUT, 1/2"-13 HEX NYLOK
NUT, 5/8"-11 HEX NYLOK
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
WASHER, 5/16" FLAT
WASHER, 1.510 I.D. X 2.125 O.D. X .125
WASHER, 3/8" FLAT
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
VI-7
REF.
NO.
NO.
REQ'D
PART
NUMBER
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
8
1
1
1
2
2
2
1
1
1
1
1
1
4
2
2
2
1
1
1
2
2
1
2
2
1
2
0400506
9012549
9012552
9012584
9056125
806510001
880060002
897400001
897400002
3012-700001
3012-792001
3012-792002
3012-793001
3014-791001
3014-792001
3014-801000
3014-802000
3014-820000
3014-821000
3014-830000
3014-831000
3014-831100
511-3000001
511-4000001
514-1501101
535-0500001
541-5050219
DESCRIPTION
WASHER, 1/2" FLAT
CONNECTOR, 3/8" TUBE X 1/8" NPT
BULKHEAD COUPLING, 1/8"
ELBOW, 1/4" NPT X 3/8" TUBE 90
RETAINING RING, 1-1/4" NOM HEAVY DUTY
FLANGE BEARING
NYLATRON PAD
FRONT PIN
REAR PIN
PIN, MAIN BOOM PIVOT
PLATE, PAD CAGE
PLATE, PAD CAGE
LUBRICATOR MOUNTING PLATE
WASHER PLATE, 14K
CABLE WING
PIN WELDMENT
PIN WELDMENT
BOOM WELDMENT, MAIN RECOVERY
BRACKET WELDMENT
INNER BOOM WELDMENT
SHEAVE WELDMENT, 3014
SWIVEL GUIDE WELDMENT
BOOM EXTENSION CYLINDER
CYLINDER, BOOM LIFT
WINCH, 15K DP
NYLATRON PAD
SCREW, 1/2"-13 X 3" HEX HD CAP FULL THRD
Section VI - PARTS (cont'd)
UNDERLIFT ASSEMBLY
VI-8
Section VI - PARTS (cont'd)
UNDERLIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
5
1
1
1
1
1
2
1
1
1
1
0300113
0400126
0400133
0400392
0400480
0400482
9056150
3012-700002
3014-700002
3014-801000
511-5000001
GREASE FITTING,1/4"-28 STRAIGHT
SCREW, 3/8"-16 X 1" HEX HD CAP GR5
SCREW, 3/8"-16 X 3" HEX HD CAP GR5
NUT, 3/8"-16 HEX NYLOK
WASHER, 3/8" FLAT
LOCKWASHER, 3/8" HELICAL
RETAINING RING, 1-1/2" HEAVY DUTY
PIN, STINGER
PIN, FOLD CYLINDER BASE
PIN WELDMENT
CYLINDER, UNDERLIFT FOLD
-12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
-5
4
4
4
4
4
2
2
4
1
1
2
1
1
1
1
1
3014-940000
0300113
0400121
0400218
0400482
0400491
0400492
9056125
9057125
896040002
897400001
3012-700003
3012-794002
3012-794003
3012-794004
3014-840000
3014-850000
511-3000002
UNDERLIFT BOOM ASSEMBLY
GREASE FITTING,1/4"-28 STRAIGHT
SCREW, 3/8"-16 X 3/4" HEX HD CAP GR5
SCREW, 1/2"-20 X 1-1/4" HEX HD CAP GR5
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
WASHER, 1/2" FLAT
RETAINING RING, 1-1/4" NOM HEAVY DUTY
RETAINING RING, 1-1/4" NOM INT.
NYLATRON PAD
FRONT PIN
PIN, UNDERLIFT EXT (ROD)
PLATE, CROSSBAR POSITIONING
BAR, SPACER
PLATE, U/L PAD CAGE
U/L OUTER BOOM WELDMENT
U/L INNER BOOM WELDMENT
CYLINDER, UNDERLIFT EXTEND
-29
30
31
32
-1
1
1
1
3014-960000
0400139
0400392
0400480
0400482
CROSSBAR ASSEMBLY
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
NUT, 3/8"-16 HEX NYLOK
WASHER, 3/8" FLAT
LOCKWASHER, 3/8" HELICAL
DESCRIPTION
VI-9
REF.
NO.
NO.
REQ'D
PART
NUMBER
-33
34
35
36
37
38
39
40
41
-1
1
1
1
1
1
1
1
1
3014-960000
0907875
0907876
9041205
9047057
9052013
9056150
3012-801100
3012-860000
3014-796005
CROSSBAR ASSEMBLY (cont'd)
CROSSBAR END ASSEMBLY, LH
CROSSBAR END ASSEMBLY, RH
SCREW, 3/8"-16 X 1" HEX HD CAP GR8
DIE SPRING
BALL, 1" CHROME
RETAINING RING, 1-1/2" HEAVY DUTY
PIN WELDMENT, CROSSBAR PIVOT
CROSSBAR WELDMENT
SPACER, CROSSBAR DIE SPRING
-42
43
44
45
46
47
48
49
50
51
52
53
54
-2
2
2
2
2
2
2
2
2
1
1
1
1
3014-960200
0300113
0400505
0400559
8601900
9032158
9043950
880411600
896380001
896380002
896380500
896387500
3014-860200
3014-860300
CROSSBAR KIT, V30
GREASE FITTING, 1/4"-28 STRAIGHT
WASHER, 5/8" FLAT
ROLL PIN, 3/16" X 1"
SLIDE LOCK HANDLE KNOB ASSEMBLY
RUBBER HAND GRIP
SCREW, 5/8"-11 X 1-1/2" HEX HD CAP GR8
FRONT STOP PIN ASSEMBLY
SCOOP RETAINING PIN
SCOOP WASHER
SCOOP BRACKET WELDMENT, LH
SCOOP BRACKET WELDMENT, RH
OUTER CROSSTUBE, LT
OUTER CROSSTUBE, RT
-55
56
57
58
59
-4
4
2
1
1
896001000
0400180
0400492
896395100
896610000
896617000
CAR RETAINER KIT
SCREW, 1/2"-13 X 6" HEX HD CAP
WASHER, 1/2" FLAT
WHEEL SPACER WELDMENT
LIGHT WHEEL RETAINER, LH
LIGHT WHEEL RETAINER, RH
60
61
1
1
896390000
896397000
WHEEL RETAINER, LH
WHEEL RETAINER, RH
DESCRIPTION
Section VI - PARTS (cont'd)
RECOVERY BOOM HYDRAULICS
VI-10
Section VI - PARTS (cont'd)
RECOVERY BOOM HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
-2
2
1
3014-920000
0301522
0302605
511-3000001
RECOVERY BOOM ASSEMBLY
CONNECTOR, 6MJ-6MB
HOSE ASSEMBLY, 44"
BOOM EXTENSION CYLINDER
-4
5
6
7
8
-4
2
2
2
2
3014-991004
0301522
0301998
0302000
0302575
511-4000001
LIFT CYLINDER
CONNECTOR, 6MJ-6MB
HOSE ASSEMBLY, 24"
HOSE ASSEMBLY, 24"
BULKHEAD RUN TEE, 6MJ-6BLKHD-6MJ W/NUT
CYLINDER, BOOM LIFT
-9
10
11
12
13
-4
1
1
1
1
3014-991015
0301778
0302604
0302926
3012-810700
512-0883000
MANUAL VALVE ASSEMBLY
CONNECTOR, 6MJ-10MB
HOSE ASSEMBLY, 44"
HOSE ASSEMBLY, 29"
BULKHEAD BRACKET WELDMENT (N.S.)
VALVE, P70
DESCRIPTION
VI-11
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS
VI-12
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
-2
2
8
2
1
4
2
3014-920000
0301522
0302035
0302514
0303170
511-5000001
516-0807801
566-0840000
RECOVERY BOOM ASSEMBLY
CONNECTOR, 6MJ-6MB
HOSE ASSEMBLY, 18"
ADAPTER, 8MJ-6MJ
HOSE ASSEMBLY, 75"
CYLINDER, UNDERLIFT TILT
TUBE ASSEMBLY, UNDER BOOM
CLAMP SET, 4-TUBE
-8
9
-2
1
3014-940000
0301522
511-3000002
UNDERLIFT BOOM ASSEMBLY
CONNECTOR, 6MJ-6MB
CYLINDER, UNDERLIFT EXTEND
-10
11
12
-4
4
1
3014-991015
0301778
0302604
512-0883000
MANUAL VALVE ASSEMBLY
CONNECTOR, 6MJ-10MB
HOSE ASSEMBLY, 44"
VALVE, P70
DESCRIPTION
VI-13
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
VI-14
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
1
28 FT.
1
1
0301659
0302756
0303762
0303867
HOSE ASSEMBLY, 150"
SUCTION HOSE, 1-1/4" ID 100R4
HOSE ASSEMBLY, 120"
PUMP, BI-ROTATIONAL
-5
6
7
8
9
10
-4
2
2
2
2
2
0904545
0300364
0301547
0302906
0306539
0400181
0400491
KIT, PUMP FITTINGS
HOSE CLAMP, 7/8" TO 2-3/4"
ELBOW, 8MJ-12MB90
ADAPTER, 16MB-12FB
HOSE BARB, 20HOSE-16MB90
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP GR5
LOCKWASHER, 1/2" HELICAL
-11
12
13
14
2
2
2
2
3014-991008
0300692
0302959
9012927
HC1338
KIT - HYD. TANK PARTS
ELBOW, 1 90 DEG STREET
NIPPLE, 1" NPT X 3" LG
NIPPLE, COMBINATION 1" NPT X 1-1/4" BARB
BALL VALVE, 1" BRASS
-15
16
17
18
19
20
2
1
4
1
2
1
3012-991011
0301371
0303155
0400109
9018131
9018399
3012-880100
HYD. TANK ASSEMBLY
ELBOW, 8MJ-12MP90
PIPE PLUG, 3/4" MAGNETIC
SCREW, 5/16"-18 X 1" HEX HD CAP
BREATHER CAP
IMMERSION FILTER ASSEMBLY
HYD. TANK WELDMENT
-21
22
23
24
25
26
27
28
29
30
31
32
33
34
-1
1
2
1
1
1
6
3
6
15
1
1
1
1
3014-991015
0300052
0300787
0301376
0301388
0302313
0303176
0400126
0400132
0400392
0400480
3014-791010
3014-791011
3014-810200
512-0883000
MANUAL VALVE ASSEMBLY
ELBOW, 8MJ-10MB90
HOSE ASSEMBLY, 53"
CONNECTOR, 8MJ-10MB
ELBOW, 8MJ-8MB90
HOSE ASSEMBLY, 25"
CONNECTOR, 10MB-8FB
SCREW, 3/8"-16 X 1" HEX HD CAP GR5
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP GR5
NUT, 3/8"-16 NYLOK HEX
WASHER, 3/8" FLAT
PANEL - VALVE MOUNTING
PANEL - VALVE COVER (NOT SHOWN)
VALVE BRACKET WELDMENT
VALVE, P70
DESCRIPTION
VI-15
Section VI - PARTS (cont'd)
WINCH HYDRAULICS
VI-16
Section VI - PARTS (cont'd)
WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
20 FT.
20 FT.
0301577
0302495
-3
4
5
6
7
8
-2
4
4
2
4
1
3014-991015
0300324
0301207
0301376
0302677
9010030
512-0883000
MANUAL VALVE ASSEMBLY
VALVE, SOLENOID AIR CONTROL
HOSE ASSEMBLY, 72"
CONNECTOR, 8MJ-10MB
BREATHER VENT, 1/8 MP
ELBOW, 1/4T-1/8MPX
VALVE, P70
-9
10
11
12
-4
2
2
2
3014-920000
0301388
0302340
9010030
514-1501101
RECOVERY BOOM ASSEMBLY 3014
ELBOW, 8MJ-8MB90
BUSHING, HEX (BRASS) 4MP-2FP
ELBOW, 1/4T-1/8MPX
WINCH, 15K DP 15J
DESCRIPTION
PLASTIC TUBING, 1/4" O.D.
CONVOLUTED LOOM, 1/4"
VI-17
Section VI - PARTS (cont'd)
SPADE HYDRAULICS
VI-18
Section VI - PARTS (cont'd)
SPADE HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
8
-8
3
3
3
4
2
2
1
3014-991003
0302514
0400070
0400367
0400451
516-0806700
566-0820000
566-0840000
3012-810700
HYDRAULIC TUBING ASSEMBLY
ADAPTER, 8MJ-6MJ
SCREW, 1/4"-20 X 1" HEX HD CAP (N.S.)
NUT, 1/4"-20 HEX NYLOK (N.S.)
WASHER, 1/4" FLAT (N.S.)
HYDRAULIC TUBE ASSEMBLY
2-TUBE CLAMP SET, 1/2"
4-TUBE CLAMP SET, 1/2"
BULKHEAD BRACKET WELDMENT (N.S.)
-9
10
11
-4
2
4
3014-991005
0302510
511-2500001
513-0601200
JACK ASSEMBLY
ADAPTER, 6MJ-6MBL
CYL, HYD - JACKLEG
HYD HOSE, 12"
-12
13
14
15
16
17
-2
2
1
3
1
1
3014-991015
0301620
0301778
0302604
0302926
0303174
512-0883000
MANUAL VALVE ASSEMBLY
ELBOW, 6MJ-6MB90
CONNECTOR, 6MJ-10MB
HOSE ASSEMBLY, 44"
HOSE ASSEMBLY, 29"
CONNECTOR, 10MB-6FB
VALVE, P70
DESCRIPTION
VI-19
Section VI - PARTS (cont'd)
MANUAL CONTROL ASSEMBLY
VI-20
Section VI - PARTS (cont'd)
MANUAL CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
2
1
2
1
8
1
1
1
8
8
8
8
8
0300834
0300835
0300836
0300837
0302726
0302856
0302917
0303382
0400103
0400157
0400382
0400393
0400482
-14
15
16
17
18
19
20
21
22
23
24
-8
8
3
3
5
1
1
4
1
1
8
3014-991016
0400070
0400367
9024041
518-0107200
518-0108400
3014-700003
3014-700004
3014-798701
3014-887100
3014-887200
HD0900
CONTROL ASSEMBLY, LH MANUAL
SCREW, 1/4"-20 X 1" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
SWITCH, MCGILL
CONTROL CABLE, 6 FT.
CONTROL CABLE, 7 FT.
CONTROLS PIN, 12-3/4"
CONTROLS PIN, 8-3/4"
RETAINING BLOCK
FRONT CONTROL BRACKET
REAR CONTROL BRACKET
BEARING ROD END, 1/4"-28
-25
26
8
2
1
3014-987300
9053524
3014-887300
CONTROL HANDLE ASSEMBLY
FLANGED BEARING
CONTROL HANDLE WELDMENT
-27
-8
3014-991015
3014-791012
MANUAL VALVE ASSEMBLY
CLEVIS, DUAL CONTROL CABLE
DESCRIPTION
CONTROL KNOB, (IN/OUT)
CONTROL KNOB, BOOM (UP/DOWN)
CONTROL KNOB, JACK (UP/DOWN)
CONTROL KNOB, BOOM (IN/OUT)
GREASE FITTING, 1/4"-28 X 45°
CONTROL KNOB, TILT (UP/DOWN)
CONTROL KNOB, W/L EXTEND (IN/OUT)
CONTROL KNOB, FOLD (UP/DOWN)
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1-3/4" HEX HD CAP
NUT, 5/16"-18 HEX
NUT, 3/8"-16 HEX JAM
LOCKWASHER, 3/8" HELICAL
VI-21
Section VI - PARTS (cont'd)
ELECTRIC CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
-8
4
4
8
8
2
1
1
1
2
1
1
2
1
1
1
1
3014-980400
0400071
0400367
0402021
0402110
0402112
9024041
9033575
3014-791015
3014-797008
3014-797011
3014-797502
522-0112000
522-0712000
536-0200000
536-0200001
536-0200003
536-0200004
CONTROL PANEL ASSEMBLY
SCREW, 1/4"-20 X 3/4" RD HD PH SS
NUT, 1/4"-20 HEX NYLOK
SCREW, 1/4"-20 X 1" HEX HD CAP SS
WASHER, 1/4" FLAT SS
NUT, 1/4"-20 HEX SS
SWITCH, MCGILL
DECAL, REMOTE
PANEL, INTERFACE BOX
CONTROL PANEL
JOYSTICK MOUNTING PLATE
ANGLE, RH SWITCH
SWITCH ASSEMBLY (12)
JOYSTICK CONTROL, 3014
DECAL, UP-OUT
DECAL, IN-DOWN
DECAL, FRONT WINCH
DECAL, REAR WINCH
-18
19
20
21
22
-4
2
8
8
8
3014-980020
0302380
0307221
0400072
0400367
0400481
KIT, CONTROL WIRING ASSEMBLY
RELAY, SEALED & SKIRTED
JUNCTION BOX, 18 PIN
SCREW, 1/4"-20 X 1" RD HD PH
NUT, 1/4"-20 HEX NYLOK
LOCKWASHER, 3/8" EXT TOOTH
DESCRIPTION
VI-22
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
511-2500001
--
CYLINDER, JACK LEG
SEAL KIT, JACK LEG CYLINDER
2
1
511-3000001
--
CYLINDER, BOOM EXTENSION
SEAL KIT, BOOM EXTENSION CYLINDER
3
1
511-3000002
--
CYLINDER, UNDERLIFT EXTEND
SEAL KIT, UNDERLIFT EXTEND CYLINDER
4
2
511-4000001
--
CYLINDER, BOOM LIFT
SEAL KIT, BOOM LIFT CYLINDER
5
1
511-5000001
--
CYLINDER, UNDERLIFT FOLD
SEAL KIT, UNDERLIFT FOLD CYLINDER
DESCRIPTION
VI-23
Section VI - PARTS (cont'd)
LIFT FORKS & HOLDERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
2
2
2
1
1
0200018
0200020
0200022
896410500
896417500
DESCRIPTION
FORK, SHORT (3" OPENING)
FORK, MEDIUM (3" OPENING)
FORK, LONG (3" OPENING)
FORK HOLDER WELDMENT, LH
FORK HOLDER WELDMENT, RH
VI-24
Section VI - PARTS (cont'd)
V30 PARTS SHIP KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
1
2
0307146
9033212
-1
2
3
4
6
5
7
6
8
8
9
-25
1
20
2
2
2
2
2
1
1
6
3014-980010
0302433
0303385
0307315
526-3014001
526-3014002
526-3014003
526-3014004
526-3014005
526-3014011
526-3014012
GV57
BODY WIRING KIT, V30 SS
CABLE TIE
JUNCTION BOX, 10 POLE
BULLET CONNECTOR, 16-14 VINYL
WIRING HARNESS, BODY
WIRING HARNESS, FRONT MARKER
WIRING HARNESS, BODY EXTENSION
WIRING HARNESS, STOP & TURN
WIRING HARNESS, MARKER
SCHEMATIC, TOOLBOX WIRING
SCHEMATIC, TOOLBOX WIRING
RUBBER GROMMET
--
-10 FT.
1
1
1
1
1
2
1
1
1
1
1
1
1
1
3014-980041
0301577
0302123
0303363
0303364
0303365
0307401
9011053
3014-798702
526-3014013
536-0200010
536-0200011
536-0200012
536-0200013
539-6000001
HA0132
CONTROL PANEL KIT, V30 MANUAL
PLASTIC TUBING, 1/4 O.D. BLACK
NIPPLE, 4MP-4MP HEX
AIR FILTER/REGULATOR COMBO
AIR LUBRICATOR
MOUNTING BRACKET
UNION, CONVERSION 1/4" X 6MM
CONNECTOR, 1/4" TUBE X 1/4" MP
PANEL, LH CONTROL
SCHEMATIC, LH CONTROL WIRING
DECAL, LH REAR LOWER
DECAL, LH REAR UPPER
DECAL, LH FRONT LOWER
DECAL, LH FRONT UPPER
PLASTIC TUBING, AIR LINE 6 MM
GAUGE, 0-160 PSI
11
12
13
14
14
14
14
DESCRIPTION
SAFETY WALK, 18" X 20'
NAME PLATE, VULCAN
VI-25
Section VI - PARTS (cont'd)
3016 COMMON PARTS SHIP KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
8
9
1
-1
3
1
1
2
2
25
2
1
1
3014-980014
0300076
0300132
0300273
0300442
0301533
0301958
0302433
0500241
0500686
0501155
SHIP KIT, 3014 COMMON PARTS
LICENSE PLATE BRACKET
CABLE TIE, 15-1/4" BLACK
LICENSE PLATE ILLUMINATOR
LIGHT, 3 BAR
TIE DOWN STRAP, 15"
SKUFF PAD, SAFETY CHAIN
CABLE TIE
DECAL, SAFETY CHAIN WARNING
DECAL, RETRACT CAUTION
DECAL, DANGER WHEEL LIFT ASSEMBLY
-11
12
13
14
15
16
17
-6
2
3
5
5
10
5
0900082
0300132
0300134
0300188
0400063
0400366
0400451
0400452
HOSE MOUNTING HARDWARE KIT
CABLE TIE, 15-1/4" BLACK
CLAMP, 1" HOSE INSULATED
CLAMP, 1-1/2" HOSE
SCREW, 1/4"-20 X 1-1/2" RD HD SLOTTED
NUT, 1/4"-20 HEX
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
-18
19
20
21
-2
2
2
1
0900174
0400061
0400366
0400452
0702227
DASH MOUNT CABLECN HARDWARE KIT
SCREW, 1/4"-20 X 3/4" MACH
NUT, 1/4"-20 HEX
LOCKWASHER, 1/4" HELICAL
SWITCH PANEL, MASTER ON/OFF
-22
23
24
25
26
27
28
-2 FT.
6
.25
1
2
2
1
0903069
0300077
0300153
0301812
0303061
0400057
0400367
0500676
BACK UP ALARM KIT
WIRE, 16 GA RED
CONNECTOR, WIRE
HEAT SHRINK TUBE, 1/4"
BACK UP ALARM
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
INSTALL. INSTRUCTION, BACK UP ALARM
DESCRIPTION
VI-26
Section VI - PARTS (cont'd)
3016 COMMON PARTS SHIP KIT (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
29
2
9035037
-30
31
32
33
34
35
36
37
38
39
40
-22
20
22
40
44
1
2
2
2
2
20
3014-980009
0400274
0400416
0400426
0400497
0400502
0501421
3012-780005
3012-880200
3012-880300
3012-880400
541-5080016
CHASSIS INSTALLATION KIT
SCREW, 5/8"-11 X 2" HEX HD CAP
NUT, 1/2"-13 HEX NYLOK
NUT, 5/8"-11 HEX NYLOK
WASHER, 1/2" FLAT
WASHER, 5/8" EX THK FLAT
CHASSIS INSTALLATION SHEET
MOUNTING ANGLE, CENTER BODY
FRONT MOUNT
REAR MOUNTING BRACKET, FORD
REAR MOUNTING BRACKET, STERLING
SCREW, 1/2"-13 X 2-1/4" HEX HD CAP
-41
42
43
44
45
46
47
48
49
50
-8
8
12
16
20
8
4
8
2
4
3014-980011
0400177
0400237
0400408
0400467
0400491
0400497
9043830
9402970
3012-791005
3012-810300
BODY INSTALLATION KIT
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP
SCREW, 1/2"-13 X 4" HEX HD CAP
NUT, 1/2"-13 HEX NYLOK
WASHER, 1/2" FLAT
LOCKWASHER, 1/2" HELICAL
WASHER, 1/2" ID X 2" OD X .150
SCREW, 1/2"-13 X 4-1/2" HEX HD CAP
TOOLBOX MOUNTING PAD
BOX MOUNTING TUBE
BRACKET, BODY TUBE
DESCRIPTION
PLASTIC PLUG, 2-3/4"
VI-27
NOTES
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-7227
www.millerind.com
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