4116V103_UK
4116
Universal
transmitter
No. 4116V103-UK
F r o m s e r. n o . 0 9 0 3 9 0 0 0 1
SIGNALS THE BEST
DK
PR electronics A/S tilbyder et bredt program af analoge og digitale
signalbehandlingsmoduler til industriel automation. Programmet
består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere,
Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv
barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder. Vores motto »Signals the Best« er indbegrebet af denne
filosofi – og din garanti for kvalitet.
UK
PR electronics A/S offers a wide range of analogue and digital
signal conditioning modules for industrial automation. The product
range includes Isolators, Displays, Ex Interfaces, Temperature
Transmitters, and Universal Modules. You can trust our products
in the most extreme environments with electrical noise, vibrations
and temperature fluctuations, and all products comply with the
most exacting international standards. »Signals the Best« is the
epitome of our philosophy – and your guarantee for quality.
FR
PR electronics A/S offre une large gamme de produits pour le
traite­ment des signaux analogiques et numériques dans tous
les domaines industriels. La gamme de produits s’étend des
transmetteurs de température aux afficheurs, des isolateurs aux
interfaces SI, jusqu’aux modules universels. Vous pouvez compter
sur nos produits même dans les conditions d’utilisation sévères,
p.ex. bruit électrique, vibrations et fluctuations de température.
Tous nos produits sont conformes aux normes internationales les
plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne
de conduite - et pour vous l’assurance de la meilleure qualité.
DE
PR electronics A/S verfügt über ein breites Produktprogramm
an analogen und digitalen Signalverarbeitungsmodule für die in­
dustrielle Automatisierung. Dieses Programm umfasst Displays,
Temperaturtransmitter, Ex- und galvanische Signaltrenner, und
Universalgeräte. Sie können unsere Geräte auch unter extremen
Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen
und Temperaturschwingungen vertrauen, und alle Produkte von
PR electronics werden in Überein­stimmung mit den strengsten
internationalen Normen produziert. »Signals the Best« ist Ihre
Garantie für Qualität!
1120
Universal TRANSMITTER
PReasy 4116
Contents
Warning...............................................................................
Symbol identification...........................................................
Safety instructions...............................................................
EC declaration of conformity..............................................
How to dismantle system 4000..........................................
When front LED lights red / display shows AO.ER.............
Advanced features..............................................................
Application..........................................................................
Technical characteristics.....................................................
PR 4501 Display / programming front................................
Applications.........................................................................
Order codes........................................................................
Electrical specifications.......................................................
Visualisation in the 4501 of sensor error detection and
input signal outside range................................................
Sensor error detection limits............................................
Error indications...............................................................
Connections........................................................................
Block diagram.....................................................................
Configuration / operating the function keys.......................
Routing diagram..................................................................
Routing diagram, Advanced settings (ADV.SET).................
Routing diagram, Manual deactivation
of the latch function.........................................................
Scrolling help text in display line 3.....................................
Graphic depiction of latch function setpoint......................
Graphic depiction of latch function window.......................
Graphic depiction of relay action setpoint..........................
Graphic depiction of relay action window..........................
4116V103
2
3
3
5
6
6
7
7
7
8
9
10
10
14
14
15
16
17
18
25
28
29
30
32
33
34
34
1
Warning
GENERAL
This device is designed for connection to hazardous electric
voltages.
Ignoring this warning can result in severe personal injury or
mechanical damage.
To avoid the risk of electric shock and fire, the safety
instructions of this manual must be observed and the guidelines
fol­lowed. The specifications must not be exceeded, and the
device must only be applied as described in the following.
Prior to the commissioning of the device, this manual must be
examined carefully.
Only qualified personnel (technicians) should install this device.
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
WARNING
HAZARD­
OUS
VOLTAGE
Until the device is fixed, do not connect hazardous voltages to
the device.
The following operations should only be carried out on a
disconnected device and under ESD safe conditions:
General mounting, connection and disconnection of wires.
Troubleshooting the device.
Repair of the device and replacement of circuit breakers
must be done by PR electronics A/S only.
WARNING
INSTALLATION
To keep the safety distances, the relay contacts on the device
must not be connected to both hazardous and non-hazard­ous
volt­ages at the same time.
SYSTEM 4000 must be mounted on a DIN rail according to DIN
46277.
warning
Do not open the front plate of the device as this will cause
damage to the connector for the display / programming front
PR 4501. This device contains no DIP-switches or jumpers.
2
4116V103
CONTENTS
Symbol identification
Triangle with an exclamation mark: Warning / demand.
Potentially lethal situations.
The CE mark proves the compliance of the device with
the essential requirements of the directives.
The double insulation symbol shows that the device
is protected by double or reinforced insulation.
Safety instructions
Definitions
Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and
50 to 1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and
also troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate
the knobs or potentiometers during normal operation.
Receipt and unpacking
Unpack the device without damaging it. The packing should always follow the
device until this has been permanently mounted.
Check at the receipt of the device whether the type corresponds to the one
ordered.
Environment
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,
as well as rain and heavy moisture. If necessary, heating in excess of the stated
limits for ambient temperatures should be avoided by way of ventilation.
All devices fall under Installation Category II, Pollution Degree 1, and Insulation
Class II.
Mounting
Only technicians who are familiar with the technical terms, warnings, and
instruc­tions in the manual and who are able to follow these should connect the
device.
Should there be any doubt as to the correct handling of the device, please
contact your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
CONTENTS
4116V103
3
Mounting and connection of the device should comply with national legislation
for mounting of electric materials, i.e. wire cross section, protective fuse, and
location. Descriptions of input / output and supply connections are shown in the
block diagram and side label.
The following apply to fixed hazardous voltages-connected devices:
The max. size of the protective fuse is 10 A and, together with a power
switch, it should be easily accessible and close to the device. The power
switch should be marked with a label indicating that it will switch off the
volt­age to the device.
Year of manufacture can be taken from the first two digits in the serial number.
UL installation requirements
Use 60/75°C copper conducters only
For use only in pollution degree 2 or better
Max. ambient temperature...................... 60°C
Max. wire size.......................................... AWG 26-14
UL file number......................................... E231911
Calibration and Adjustment
During calibration and adjustment, the measuring and connection of external
voltages must be carried out according to the specifications of this manual. The
technician must use tools and instruments that are safe to use.
Normal operation
Operators are only allowed to adjust and operate devices that are safely fixed
in panels, etc., thus avoiding the danger of personal injury and damage. This
means there is no electrical shock hazard, and the device is easily accessible.
Cleaning
When disconnected, the device may be cleaned with a cloth moistened with
distilled water.
Liability
To the extent that the instructions in this manual are not strictly observed, the
customer cannot advance a demand against PR electronics A/S that would
otherwise exist according to the concluded sales agreement.
4
4116V103
CONTENTS
EC declaration of conformity
As manufacturer
PR electronics A/S
Lerbakken 10
DK-8410 Rønde
hereby declares that the following product:
Type: 4116
Name: Universal transmitter
is in conformity with the following directives and standards:
The EMC Directive 2004/108/EC and later amendments
EN 61326-1
For specification of the acceptable EMC performance level, refer to the
electrical specifications for the module.
The Low Voltage Directive 2006/95/EC and later amendments
EN 61010-1
Rønde, 28 August 2009
CONTENTS
Kim Rasmussen
Manufacturer’s signature
4116V103
5
How to dismantle system 4000
First, remember to demount the connectors with hazardous voltages.
Picture 1:
Detach the device from the DIN rail
by lifting the bottom lock.
When front LED lights red / display shows AO.ER
PR 4116 is designed as a SIL 2 device with a high safety level. Therefore, a
continuous measurement of the outgoing current is carried out on a 4...20
mA output signal. If the current is 0, an error mode switches on the red front
LED and disables the relays. This function is not a default option but must be
actively selected in the menu. The error mode can only be reset by switching
off and then switching on the supply voltage to the device.
6
4116V103
CONTENTS
Universal TRANSMITTER
PReasy 4116
• Input for RTD, TC, Ohm, potentiometer, mA and V
• 2-wire supply > 16 V
• FM-approved for installation in Div. 2
• Output for current, voltage and 2 relays
• Universal AC or DC supply
Advanced features
• Programmable via detachable display front (4501), process calibration, signal
and relay simulation, password protection, error diagnostics and selection of
help text in several languages.
Application
• Linearised, electronic temperature measurement with RTD or TC sensor.
• Conversion of linear resistance variation to a standard analogue current /
voltage signal, i.e. from solenoids and butterfly valves or linear movements
with attached potentio­meter.
• Power supply and signal isolator for 2-wire transmitters.
• Process control with 2 pairs of potential-free relay contacts and analogue
output.
• Galvanic separation of analogue signals and measurement of floating signals.
• The 4116 is designed according to strict safety requirements and is thus suit­
able for application in SIL 2 installations.
Technical characteristics
• When 4116 is used in combination with the 4501 display / programming front,
all operational parameters can be modified to suit any application. As the
4116 is designed with electronic hardware switches, it is not necessary to
open the device for setting of DIP switches.
• A green / red front LED indicates normal operation and malfunction. A yellow
LED is ON for each active output relay.
• Continuous check of vital stored data for safety reasons.
• 4-port 2.3 kVAC galvanic isolation.
CONTENTS
4116V103
7
PR 4501 Display / programming front
Functionality
The simple and easily understandable PReasy menu
structure and the explanatory help texts guide you
effortless­ly and automatically through the configuration
steps, thus making the product very easy to use.
Functions and configuration options are described in the
section ”Configuration / operating the function keys”.
Application
• Communications interface for modification of operational parameters in 4116.
• Can be moved from one 4116 device to another and download the
configuration of the first transmitter to subsequent transmitters.
• Fixed display for readout of process data and status.
Technical characteristics
• LCD display with 4 lines; Line 1 (H=5.57 mm) shows input signal, line 2
(H=3.33 mm) shows units, line 3 (H=3.33 mm) shows analogue output or tag
no. and line 4 shows communication and relay status.
• Programming access can be blocked by assigning a password. The
password is saved in the transmitter in order to ensure a high degree of
protection against unauthorised modifications to the configuration.
Mounting / installation
• Click 4501 onto the front of 4116.
8
4116V103
CONTENTS
Applications
Input signals:
Current
Volt­- Potentiage ometer RTD and lin.R
Connect., wires
TC
44
+
+
43
*
-
-
42
+
41
Order separately: 5910 CJC connector.
See the connection drawing on page 39.
Output signals:
Relays
12
14
13
+
-
+
10 V
10 V
-
1V
1V
11
+
+
-
-
24
23
22
21
Analogue, 0/4...20 mA and voltage
Supply:
33
21.6...253 VAC
or
19.2...300 VDC
32
31
CONTENTS
4116V103
9
Order codes
4116 = Universal transmitter
4501 = Display / programming front
5910 = CJC connector
Electrical specifications
Specifications range..................................... -20°C to +60°C
Common specifications:
Supply voltage, universal............................. 21.6...253 VAC,
or 19.2...300 VDC
Max. consumption....................................... ≤ 2.5 W
Fuse.............................................................. 400 mA SB / 250 VAC
Isolation voltage, test / operation................ 2.3 kVAC / 250 VAC
Communications interface........................... Programming front 4501
Signal / noise ratio....................................... Min. 60 dB (0...100 kHz)
Response time (0...90%, 100...10%):
Temperature input.................................... ≤ 1 s
mA / V input............................................. ≤ 400 ms
Calibration temperature............................... 20...28°C
Accuracy, the greater of the general and basic values:
Input
type
All
10
General values
Absolute
Temperature
accuracy
coefficient
≤ ±0.1% of span
≤ ±0.01% of span / °C
4116V103
CONTENTS
Basic values
Basic
accuracy
≤ ±4 µA
≤ ±20 µV
≤ ±0.2°C
≤ ±0.1 Ω
≤ ±0.1 Ω
Input
type
mA
Volt
Pt100
Linear resistance
Potentiometer
TC type:
E, J, K, L, N, T, U
TC type: R, S, W3,
W5, LR
TC type: B
160...400°C
TC type: B
400...1820°C
Temperature
coefficient
≤ ±0.4 µA / °C
≤ ±2 µV / °C
≤ ±0.01°C / °C
≤ ±0.01 Ω / °C
≤ ±0.01 Ω / °C
≤ ±1°C
≤ ±0.05°C / °C
≤ ±2°C
≤ ±0.2°C / °C
≤ ±4.5°C
≤ ±0.45°C / °C
≤ ±2°C
≤ ±0.2°C / °C
EMC immunity influence...................................... < ±0.5% of span
Extended EMC immunity:
NAMUR NE 21, A criterion, burst........................ < ±1% of span
Auxiliary supplies:
2-wire supply (terminal 44...43).................... 25...16 VDC / 0...20 mA
Max. wire size............................................... 1 x 2.5 mm2 stranded wire
Screw terminal torque.................................. 0.5 Nm
Relative humidity.......................................... < 95% RH (non-cond.)
Dimensions, without display front (HxBxD)... 109 x 23.5 x 104 mm
Dimensions, with display front (HxBxD)....... 109 x 23.5 x 116 mm
Protection degree......................................... IP20
Weight.......................................................... 170 g / 185 g with 4501
RTD, linear resistance and potentiometer input:
Input
type
Min.
value
Max.
value
Standard
Pt100
Ni100
Lin. R
Potentiometer
-200°C
-60°C
0Ω
10 Ω
+850°C
+250°C
10000 Ω
100 kΩ
IEC60751
DIN 43760
-
Input for RTD types:
Pt10, Pt20, Pt50, Pt100, Pt200, PT250, Pt300, Pt400, Pt500, Pt1000
Ni50, Ni100, Ni120, Ni1000
CONTENTS
4116V103
11
Cable resistance per wire (max.), RTD.........
Sensor current, RTD.....................................
Effect of sensor cable resistance
(3- / 4-wire), RTD..........................................
Sensor error detection, RTD........................
Short circuit detection, RTD.........................
TC input:
50 Ω
Nom. 0.2 mA
< 0.002 Ω / Ω
Yes
< 15 Ω
Type
Min.
value
Max.
value
Standard
B
E
J
K
L
N
R
S
T
U
W3
W5
LR
0°C
-100°C
-100°C
-180°C
-200°C
-180°C
-50°C
-50°C
-200°C
-200°C
0°C
0°C
-200°C
+1820°C
+1000°C
+1200°C
+1372°C
+900°C
+1300°C
+1760°C
+1760°C
+400°C
+600°C
+2300°C
+2300°C
+800°C
IEC 60584-1
IEC 60584-1
IEC 60584-1
IEC 60584-1
DIN 43710
IEC 60584-1
IEC 60584-1
IEC 60584-1
IEC 60584-1
DIN 43710
ASTM E988-90
ASTM E988-90
GOST 3044-84
Cold junction compensation (CJC):
via external sensor in connector 5910..... 20...28°C ≤ ±1°C
-20...20°C / 28...70°C ≤±2°C
via internal CJC sensor............................ ±(2.0°C + 0.4°C * Δt)
Δt = internal temperature - ambient temperature
Sensor error detection, all TC types............ Yes
Sensor error current:
when detecting.......................................... Nom. 2 μA
else............................................................. 0 μA
Current input:
Measurement range..................................... 0...20 mA
Programmable measurement ranges........... 0...20 and 4...20 mA
Input resistance............................................ Nom. 20 Ω + PTC 50 Ω
Sensor error detection:
Loop break 4...20 mA............................... Yes
Voltage input:
Measurement range..................................... 0...12 VDC
Programmable measurement ranges........... 0...1 / 0.2...1 / 0...5 / 1...5 /
0...10 and 2...10 VDC
Input resistance............................................ Nom. 10 MΩ
12
4116V103
CONTENTS
Current output:
Signal range (span).......................................
Programmable signal ranges.......................
Load (max.)...................................................
Load stability................................................
Sensor error detection.................................
NAMUR NE 43 Upscale / Downscale..........
Output limitation:
on 4...20 and 20...4 mA signals................
on 0...20 and 20...0 mA signals................
Current limit..................................................
Voltage output:
Signal range.................................................
Programmable signal ranges.......................
0...20 mA
0...20 / 4...20 / 20...0 and 20...4 mA
20 mA / 800 Ω / 16 VDC
≤ 0.01% of span / 100 Ω
0 / 3.5 / 23 mA / none
23 mA / 3.5 mA
3.8...20.5 mA
0...20.5 mA
≤ 28 mA
0...10 VDC
0...1 / 0.2...1 / 0...10 / 0...5 /
1...5 / 2...10 / 1...0 / 1...0.2 / 5...0 /
5...1 / 10...0 og 10...2 V
Load (min.).................................................... 500 kΩ
Relay outputs:
Relay functions............................................. Setpoint, Window, Sensor error, Latch
Power and Off
Hysteresis, in % / display counts................ 0,1...25% / 1...2999
On and Off delay.......................................... 0...3600 s
Sensor error detection................................. Break / Make / Hold
Max. voltage................................................. 250 VRMS
Max. current................................................. 2 A / AC or 1 A / DC
Max. AC power............................................ 500 VA
Ex / I.S. approval:
FM, applicable in.......................................... Class I, Div. 2, Group A, B, C, D
Class I, Div. 2, Group IIC
Zone 2
Max. ambient temperature for T5................ 60°C
Marine approval:
Det Norske Veritas, Ships & Offshore.......... Standard for Certification No. 2.4
GOST R approval:
VNIIM, Cert. no............................................. See www.prelectronics.com
Observed authority requirements:
Standard:
EMC 2004/108/EC....................................... EN 61326-1
LVD 2006/95/EC........................................... EN 61010-1
FM................................................................ 3600, 3611, 3810 and ISA 82.02.01
UL, Standard for Safety............................... UL 508
of span = of the currently selected measurement range
CONTENTS
4116V103
13
Visualisation in the 4501 of sensor error detection and
input signal outside range
Sensor error check:
Device:
4116
Input
VOLT
CURR
LIN.R
POTM
TEMP
Configuration
R1, ERR.ACT=NONE - R2, ERR.ACT=NONE,
OUT.ERR=NONE.
Else:
Sensor error detection:
OFF
ON
Outside range readout (IN.LO, IN.HI):
If the valid range of the A/D converter or the polynomial is exceeded
Range
Readout
Limit
IN.LO
< -25 mV
0...1 V / 0.2...1 V
IN.HI
> 1.2 V
IN.LO
< -25 mV
0...10 V / 2...10 V
IN.HI
> 12 V
IN.LO
< -1.05 mA
0...20 mA / 4...20 mA
IN.HI
> 25.05 mA
IN.LO
<0Ω
0...800 Ω
IN.HI
> 1075 Ω
IN.LO
<0Ω
0...10 kΩ
IN.HI
< 110 kΩ
IN.LO
< -0.5 %
IN.HI
> 100.5 %
IN.LO
< temperature range -2°C
TC / RTD
IN.HI
> temperature range +2°C
Display readout below min.- / above max. (-1999, 9999):
Input
Range
All
All
Readout
-1999
9999
Limit
Display readout <-1999
Display readout >9999
Sensor error detection limits
Sensor error detection (SE.BR, SE.SH):
Input
CURR
POTM
LIN.R
TEMP
14
Range
Loop break (4..20 mA)
All, SE.BR on all 3-wire
0...800 Ω
0...10 kΩ
TC
RTD, 2-, 3-, and 4-wire
No SE.SH for Pt10, Pt20 and Pt50
4116V103
Readout
SE.BR
SE.BR
SE.BR
SE.BR
SE.BR
SE.BR
SE.SH
Limit
<= 3.6 mA; > = 21 mA
> ca. 126 kΩ
> ca. 875 Ω
> ca. 11 kΩ
> ca. 750 kΩ / (1.25 V)
> ca. 15 kΩ
< ca. 15 Ω
CONTENTS
Error indications
Readout at hardware error
Error search
Readout
Test of internal CJC sensor
CJ.ER
Checksum test of the configuration in FLASH
FL.ER
Check measurement of analogue output current
AO.ER
Communications test 4501 / 4116
Check that input signal matches input configuration
Check that saved configuration in 4501 matches device
NO.CO
IN.ER
TY.ER
Error cause
CJC sensor defect or temperature outside range
Error in FLASH
1) No load on the current output (only S4...20/S20...4 mA)
Connection error
1) Error levels on input
Configuration is not 4116
! Error indications in the display flash once per second. The help text explains the error.
1) The error is reset by switching off and then switching on the supply voltage to the device.
CONTENTS
4116V103
15
Connections
Supply:
31
32
33
Inputs:
RTD, 2-wire
RTD, 3- / 4-wire
TC, internal
CJC sensor
Resistance, 2-wire
41 42 43 44
41 42 43 44
41 42 43 44
41 42 43 44
+
-
Resistance,
3- / 4-wire
Potentiometer
2-wire transmitter
Current
41 42 43 44
41 42 43 44
41 42 43 44
41 42 43 44
-
Voltage
*TC, CJC
connector
41 42 43 44
41 42 CJC 44
+
+
+
-
+
* Order separately:
CJC connector 5910
-
-
Tx
Outputs:
Current
Voltage, 1 V
Voltage, 10 V
Relays
11 12 13 14
11 12 13 14
11 12 13 14
21 22 23 24
-
16
mA
+
-
V
+
-
4116V103
V
+
R1
R2
CONTENTS
Block diagram
+
2-wire transmitter
+
-
4
1
2
3
2
RTD og lin.R,
connection,
wires
50.0
Potentiome­ter
l / min
VALVE 5
TC
*
+
0.2 mA
MUX
Green
A/D
EEPROM
CPU
Order separately: CJC connector 5910
44
43
42
CJC
41
PTC
10 Ω
4116
Red
Yellow
Safety
Yellow
D/A
500Ω
50Ω
33
31
12
Supply
mA
V
21.6...253 VAC or
19.2...300 VDC
Supply
I+
10 V
mA
14
1V
V
Relay 1
Relay 1
Relay 2
Relay 2
I+V
I
V
Out. Out. Out.
Gnd.
13
11
24
23
22
21
17
4116V103
CONTENTS
Current
Voltage
Configuration /
operating the function keys
Documentation for routing diagram.
In general
When configuring the 4116, you will be guided through all parameters and you
can choose the settings which fit the application. For each menu there is a
scrolling help text which is automatically shown in line 3 on the display.
Configuration is carried out by use of the 3 function keys:
1 will increase the numerical value or choose the next parameter
2will decrease the numerical value or choose the previous parameter
3will accept the chosen value and proceed to the next menu
When configuration is completed, the display will return to the default state 1.0.
Pressing and holding 3 will return to the previous menu or return to the default
state (1.0) without saving the changed values or parameters.
If no key is activated for 1 minute, the display will return to the default state
(1.0) without saving the changed values or parameters.
Further explanations
Fast setpoint adjustment and relay test: These menus allow you to make a
quick setpoint change and relay test when the FastSet menu is activated.
This function can only be activated when the relays are set for setpoint
function and are controlled by a setpoint.
Pressing 1 and 2 simultaneously will activate a relay test and change the
state of the relay.
Pressing
3 will save the setpoint change.
Holding down 3 for more than 1 second will return the unit to the default state
without saving the setpoint change.
Password protection: Programming access can be blocked by assigning a
password. The password is saved in the transmitter in order to ensure a high
degree of protection against unauthorised modifications to the configuration.
Default password 2008 allows access to all configuration menus.
18
4116V103
CONTENTS
Signal and sensor error info via display front 4501
Sensor error (see limits in the table) is displayed as SE.BR (sensor break) or
SE.SH (sensor short). Signals outside the selected range (not sensor error,
see table for limits) are displayed as IN.LO indicating low input signal or
IN.HI indicating high input signal. The error indication is displayed in line 3
as text and at the same time the backlight flashes. Line 4 of the display is a
status line which displays status of relay 1 and relay 2, COM (flashing bullet)
indicating correct functioning of 4501 and arrow up/down which indicates
tendency readout of the input signal. If the figure 1 or figure 2 flashes, the
unit has detected that the setpoint has been exceeded and that the relay is in
“delay” mode. When the delay time has passed and the relay makes/breakes,
the relay sign either displays or disappears.
Signal and sensor error indication without display front
Status of the unit can also be read from the red/green LED in the front of the device.
Green flashing LED 13 Hz indicates normal operation.
Green flashing LED 1 Hz indicates sensor error.
Steady red LED indicates internal error.
Relay functions
6 different settings of relay function can be selected.
Setpoint:
The unit works as a single limit switch
Window:
The relay has a window that is defined by a low and a high
setpoint. On both sides of the window the relay has the
same status.
Error function: The relay is activated by sensor error.
Power:
The relay is activated as long as the power is on.
Off:
The relay is deactivated.
Latch:
The relay is latched. Only valid for setpoint and window
function.
Increasing/decreasing: The relays can be set to activate at increasing or
decreasing input signal.
Delay: An ON and an OFF delay can be set on both relays in the range
0...3600 s.
Hysteresis: A hysteresis can be set at 0.1...25% of the span or between 1 and
2999 counts.
CONTENTS
4116V103
19
Latch
When the setpoint is exceeded the relay outputs enters an alarm state. The
latch function of the 4116 will hold the relays in this state until the function
is deactivated manually. The latch function can be applied when the relay
function setpoint or window is selected.
The latch function can be selected separately for each relay output. If the
configuration is copied from one device to another by way of the 4501, the
latch function must be reconfigured.
The latch function activates and holds the relays when the input signal rises
above or falls below the selected setpoints and the relay action has been
selected as increasing or decreasing.
The window function is selected by choosing ”window” in the menu and
defining a high and a low setpoint.
It can be selected for each relay contact whether the contact is open or closed
inside the window. This selection is made in the menu R1.cont and R2.cont.
The setpoint function is selected by choosing ”setpoint” in the menu and
entering the desired limit. The device then works as a single limit switch.
An activated relay means that the contact is closed if the contact function
”normally open” is selected, and the contact is open if the contact function
”normally closed” is selected.
The delay time for activation and deactivation can be set independently of each
other in the menus ON.DEL and OFF DEL respectively.
If the relay function ”Error” is active, the relay will latch when a sensor error
occurs and will not be deactivated automatically when the sensor error is
rectified.
The relay can only be deactivated by an operator and only when the normal
conditions for deactivation are met. If the input signal still has a value that will
activate the relay, the relay will latch again.
See the graphic depiction of the setpoint and window functions on pages 32
and 33.
20
4116V103
CONTENTS
Manual deactivation of the latch function
If the relay outputs are activated and thereby latched, it will be indicated in
the display. The backlight flashes and the scrolling help text tells you how
to deactivate the output. Manual deactivation is carried out by way of the
front buttons on the 4501. Use 1 and 2 to navigate in the menu and 3 to
validate your selection. If the password protection has been activated, the
password must be entered in order to access the deactivation menu. See the
menu structure on page 29.
Advanced functions
The device gives access to a number of advanced functions which can be
reached by answering “Yes” to the point “adv.set”.
Display setup: Here you can adjust the brightness contrast and the backlight.
Setup of TAG numbers with 6 alphanumerics. Selection of functional readout
in line 3 of the display - choose between readout of analogue output or tag no.
Two-point process calibration: The device can be process-calibrated in 2
points to fit a given input signal . A low input signal (not necessarily 0%)
is applied and the actual value is entered via 4501. Then a high signal (not
necessarily 100%) is applied and the actual value is entered via 4501. If you
accept to use the calibration, the device will work according to this new
adjustment. If you later reject this menu point or choose another type of input
signal the device will return to factory calibration.
Process simulation function: If you agree to the point “EN.SIM” it is possible
to simulate an input signal by means of the arrow keys and thus control the
output signal up or down. When you finalise the point with 3, the device
returns to normal mode. The following point allows you to activate relay 1
and relay 2 by means of the arrow-keys up/down. You must exit the menu by
pressing 3 (no time-out).
Password: Here you can choose a password between 0000 and 9999 in order
to protect the device against unauthorised modifications to the configuration.
The device is delivered default without password. If you have locked the
device with a password by mistake, you can always open the menu by using
the master password 2008.
Language: In the menu ”lang.setup” you can choose between 7 different
language versions of help texts that will appear in the menu. You can choose
between UK, DE, FR, IT, ES, SE and DK.
CONTENTS
4116V103
21
Auto diagnosis
The device performs an advanced auto diagnosis of the internal circuits.
The following possible errors can by displayed in the front unit 4501.
CJ.ER - CJC sensor defect or CJC temperature outside range
FL.ER - Flash error
AO.ER - No load on the current output (only for S4...20 mA / S20...4 mA)
NO.CO -Connection error
IN.ER - Error levels on input
TY.ER - Configuration in 4501 does not match this product type
22
4116V103
CONTENTS
Selection of units
After choosing the input signal type you can choose which process units should
be displayed in text line 2 (see table). By selection of temperature input the
process value is always displayed in Celsius or Fahrenheit. This is selected in
the menu point after selection of temperature input.
Safety readback
When the device is delivered with default configuration, the SIL function is
disabled. The safety readback function (loop surveillance) can be selected in
the menu O.RANGE, thus enabling the device to run in SIL mode. In order
to enable the SIL functionality, the menu item S4...20 mA must be selected.
Please note, however, that when safety readback is enabled, a sensor error
will be indicated as an error on the analogue output signal.
CJC
In the CJC menu you can choose between CJC connector and internal cold
junction compensation. The CJC connecter (PR 5910) must be ordered
separately.
Memory
In the memory menu you can save the configuration of the device in the 4501,
and then move the 4501 onto another device of the same type and download
the configuration in the new device.
CONTENTS
4116V103
23
Power up
1.2
1 2
12
50.0 3
RELAY1
Txt 57
12
50.0 3
Fast setpoint adjustment
and relay test
Increase setpoint
Decrease setpoint
Save and exit the menu
and 2 simultaneously = change relay state
RELAY2
Txt 57
1
2
3
1
NO
YES
12
VOLT
CURR
LIN.R
POTM
TEMP
12
75.0 3
%
12.0
1.0
0000
9999
12
0000 3
PASSW.
Txt 1
= Default state Line 1
shows input signal.
Line 2 shows UNIT.
By pressing 1 and
2 simultaneously line 3
alternates between
A.Out and TAG.
Line 4 shows relay and
communication status.
= Only if passwordprotected.
= Only if FastSet is activated and the relay
function is setpoint.
= Not valid for these input
signals: 0...20 mA and
voltage.
= Only if input signal is
temperaure.
= The relay can only be
deactivated by an operator and only if the
normal conditions for
deactivation are met.
If the input signal still
has a value that will
activate the relay, the
relay will latch again.
IN TYPE
Txt 3
12
V.RANGE
Txt 4
1111
111.1
11.11
1.111
12
999.9
-199.9
12
%
Txt 11
DEC.P
Txt 12
0000
9999
12
0000
9999
12
DISP.LO
Txt 13
0-20
4-20
12
CURR 3 4-20 3
IN TYPE
Txt 3
I.RANGE
Txt 5
4W
3W
2W
12
LIN.R 3
IN TYPE
Txt 3
3W
3
CONNEC.
Txt 6
0
3 2500 3
R 0%
Txt 7
R 100%
Txt 8
Pt
NI
TC
12
1000
10
12
Pt
3 100 3
3W
SENSOR
Txt 10
Pt TYPE
Txt 16
CONNEC.
Txt 6
1000
50
12
4W
3W
2W
12
POTM 3
IN TYPE
Txt 3
TEMP 3
IN TYPE
Txt 3
YES 3
Ni
3 100 3
3W
Ni TYPE
Txt 17
CONNEC.
Txt 6
TC.B TC.E TC.J TC.K
TC.L TC.N TC.R TC.S
TC.T TC.U TC.W3 TC.W5
TC.Lr
12
TC
SENSOR
Txt 10
4116V103
4W
3W
2W
12
SENSOR
Txt 10
Continued on the page
Routing diagram ADV.SET
ADV.SET
Txt 2
24
@C
mA
rpm
(69 units)
3 VOLT 3 2-10 3 UNIT 3 111.1 3 0.0
NO
ADV.SET
Txt 2
1.1
1.0
1.1
1.2
1.3
1.4
1.5
2-10
0-10
1-5
0-5
0.2-1
0-1
12
3 TC.K 3 INT
TC.TYPE
Txt 18
CJC
Txt 63
CONTENTS
Routing diagram
If no key is activated for 1 minute, the display will return to the default
state 1.0 without saving configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Accept the chosen value and proceed to the next menu
Hold 3 Back to previous menu / return to menu 1.0 without saving
999.9
-199.9
12
SETP
WIND
ERR
POW
OFF
12
DISP
PERC
12
N.O.
N.C.
12
9999
-1999
12
INCR
DECR
12
250.0
0.1
12
3 100.0 3 DISP 3 SETP 3 N.O. 3 50.0 3 INCR 3 1.0 3
DISP.HI
Txt 14
REL.UN
Txt 15
R1.FUNC
Txt 19
R1.CONT
Txt 20
R1.SETP
Txt 21
ACT.DIR
Txt 22
R1.HYST
Txt 23
O.I.W
C.I.W
12
9999
-1999
12
9999
-1999
12
250.0
0.1
12
WIND 3 O.I.W 3 60.0 3 70.0 3
R1.FUNC
Txt 19
R1.CONT
Txt 27
SETP.LO
Txt 29
SETP.HI
Txt 28
3
1.0
R1.HYST
Txt 30
CLOS
OPEN
12
1.3
ERR 3 OPEN 3
R1.FUNC
Txt 19
ERR.ACT
Txt 34
POW 3
R1.FUNC
Txt 19
OFF 3
3
R1.FUNC
Txt 19
@C
@F
12
3
@C
UNIT
Txt 9
3
CONTENTS
Continued on the next page
Selectable UNITS:
3
@C
@F
%
A
bar
cm
ft
ft/h
ft/min
ft/s
g
gal/h
gal/min
GW
hp
hPa
Hz
in
in/h
in/min
in/s
ips
K
kA
kg
kJ
kPa
kV
4116V103
kW
kWh
l
l/h
l/min
l/s
m
m/h
m/min
m/s
m/s2
m3
m3/h
m3/min
mA
mbar
mils
min
mm
mm/s
mol
MPa
mV
MW
MWh
N
Ohm
Pa
pH
rpm
s
S
t
t/h
uA
um
uS
V
W
Wh
yd
[blank]
25
HOLD
CLOS
OPEN
NONE
12
NONE 3
ERR.ACT
Txt 24
3600
0000
12
0
3600
0000
12
3
0
ON.DEL
Txt 25
OFF.DEL
Txt 26
3600
0000
12
3600
0000
12
SETP
WIND
ERR
POW
OFF
12
N.O.
N.C.
12
9999
-1999
12
INCR
DECR
12
250.0
0.1
12
3 SETP 3 N.O. 3 50.0 3 INCR 3 1.0
R2.FUNC
Txt 19
R2.CONT
Txt 20
R2.SETP
Txt 21
ACT.DIR
Txt 22
R2.HYST
Txt 23
O.I.W
C.I.W
12
9999
-1999
12
9999
-1999
12
250.0
0.1
12
1.3
HOLD
CLOS
OPEN
NONE
12
NONE 3
ERR.ACT
Txt 31
0
ON.DEL
Txt 32
3
0
OFF.DEL
Txt 33
3 WIND 3 O.I.W 3 60.0 3 70.0 3 1.0
R2.FUNC
Txt 19
1.3
R2.CONT
Txt 27
SETP.LO
Txt 29
SETP.HI
Txt 28
R2.HYST
Txt 30
CLOS
OPEN
12
1.3
ERR 3 OPEN 3
R2.FUNC
Txt 19
ERR.ACT
Txt 34
POW 3
R2.FUNC
Txt 19
OFF 3
R2.FUNC
Txt 19
26
4116V103
CONTENTS
HOLD
CLOS
OPEN
NONE
12
3600
0000
12
3 NONE 3
0
ERR.ACT
Txt 24
ON.DEL
Txt 25
3600
0000
12
3
0
VOLT
CURR
12
S20-4
20-4
20-0
S4-20
4-20
0-20
12
3600
0000
12
3 NONE 3
0
ANA.OUT
Txt 36
O.RANGE
Txt 37
ERR.ACT
Txt 31
ON.DEL
Txt 32
10-2
10-0
5-1
5-0
1-0.2
1-0
2-10
0-10
1-5
0-5
0.2-1
0-1
12
3600
0000
12
3
0
4172
-328
12
4172
-328
12
3 CURR 3 4-20 3 23mA 3 0.0 3 150.0
OFF.DEL
Txt 26
1.3
HOLD
CLOS
OPEN
NONE
12
23mA
0/3.5mA
NONE
12
3
OFF.DEL
Txt 33
1.3
OUT.ERR
Txt 38
1.3
OUT.LO
Txt 41
1.4
OUT.HI
Txt 42
1.4
To default
state 1.0
Volt 3 0-10 3
ANA.OUT
Txt 36
CONTENTS
O.RANGE
Txt 39
4116V103
27
3
Routing diagram
Advanced settings (ADV.SET)
MEM
DISP
CAL
SIM
PASS
LANG
12
2.0 In the submenu simulation (SIM) you must
press 3 to return to the default state 1.0.
SAVE
LOAD
12
MEM 3 SAVE 3
SETUP
Txt 43
MEMORY
Txt 44
9
0
12
DISP 3
SETUP
Txt 43
3
9
0
12
3
9
3
3 A.OUT 3
LIGHT
Txt 46
VALVE 5
Txt 47
LINE 3
Txt 48
YES
NO
12
100.0
0.0
12
YES
NO
12
100.0
0.0
12
%
Txt 61
YES
NO
12
CAL.HI
Txt 50
%
Txt 62
To default state 1.0
100.0
0.0
12
EN.SIM
Txt 51
USE.CAL
Txt 60
NO
SIM 3 YES 3 25.0 3
2.0
YES
NO
12
2.0 3 YES 3 90.0 3 YES 3
CAL.LO
Txt 49
NO
SETUP
Txt 43
TAG
A.OUT
12
CONTRA
Txt 45
CAL 3 YES 3
SETUP
Txt 43
9
A
12
%
Txt 52
3
REL.SIM
Txt 53
NO
YES
NO
12
9999
0000
12
YES
NO
12
PASS 3 YES 3 0000 3 YES 3
SETUP
Txt 43
EN.PASS
Txt 54
DE, DK,
ES, FR,
IT, SE,
UK
12
LANG 3
SETUP
Txt 43
UK
NEW.PAS
Txt 55
3
LANGUA
Txt 59
YES
NO
12
YES
NO
12
LATC 3
SETUP
Txt 43
28
EN.FAST
Txt 56
NO
NO
R1.LATC
Txt 64
3
NO
3
R2.LATC
Txt 64
4116V103
CONTENTS
Routing diagram
Manual deactivation of the latch function
YES
NO
12
To setup menu
40.0 3 3
Rx.LATC
Txt 65
R1 reset
NO
0000
9999
12
0000
9999
12
40.0 3 40.0
R1.LATC
Txt 65
3
ENT.SET
Txt 67
1
0000 3
PASSW
Txt 1
R1.LATC
Txt 65
1.1
R2 reset
40.0 3 40.0
R2.LATC
Txt 65
R2.LATC
Txt 65
2
0000 3
PASSW
Txt 1
1.1
CONTENTS
NO
3
To default state 1.0
R1.RLSE
Txt 66
1.5
0000
9999
12
0000
9999
12
YES
NO
12
YES
NO
12
NO
3
R2.RLSE
Txt 66
1.5
4116V103
29
Scrolling help text in display line 3
[01] Set correct password
[02] Enter advanced setup menu?
[03] Select temperature input
Select potentiometer input
Select linear resistance input
Select current input
Select voltage input
[04] Select 0.0-1 V input range
Select 0.2-1 V input range
Select 0-5 V input range
Select 1-5 V input range
Select 0-10 V input range
Select 2-10 V input range
[05] Select 0-20 mA input range
Select 4-20 mA input range
[06] Select 2-wire sensor connection
Select 3-wire sensor connection
Select 4-wire sensor connection
[07] Set resistance value low
[08] Set resistance value high
[09] Select Celsius as temperature unit
Select Fahrenheit as temperature unit
[10] Select TC sensor type
Select Ni sensor type
Select Pt sensor type
[11] Select display unit
[12] Select decimal point position
[13] Set display range low
[14] Set display range high
[15] Set relays in % of input range
Set relays in display units
[16] Select Pt10 as sensor type
Select Pt20 as sensor type
Select Pt50 as sensor type
Select Pt100 as sensor type
Select Pt200 as sensor type
Select Pt250 as sensor type
Select Pt300 as sensor type
Select Pt400 as sensor type
Select Pt500 as sensor type
Select Pt1000 as sensor type
[17] Select Ni50 as sensor type
Select Ni100 as sensor type
Select Ni120 as sensor type
Select Ni1000 as sensor type
[18] Select TC-B as sensor type
Select TC-E as sensor type
Select TC-J as sensor type
Select TC-K as sensor type
Select TC-L as sensor type
Select TC-N as sensor type
Select TC-R as sensor type
Select TC-S as sensor type
Select TC-T as sensor type
Select TC-U as sensor type
Select TC-W3 as sensor type
Select TC-W5 as sensor type
Select TC-Lr as sensor type
[19] Select OFF function - relay is permanently off
Select POWER function - relay indicates power status OK
Select ERROR function - relay indicates sensor error only
Select WINDOW function - relay controlled by 2 setpoints
Select SETPOINT function - relay controlled by 1 setpoint
30
[20] Select Normally Closed contact
Select Normally Open contact
[21] Set relay setpoint
[22] Activate relay on decreasing signal
Activate relay on increasing signal
[23] Set relay hysteresis
[24] No error action - undefined status at error
Open relay contact at error
Close relay contact at error
Hold relay status at error
[25] Set relay ON delay in seconds
[26] Set relay OFF delay in seconds
[27] Relay contact is Closed Inside Window
Relay contact is Open Inside Window
[28] Set relay window setpoint high
[29] Set relay window setpoint low
[30] Set relay window hysteresis
[31] No error action - undefined status at error
Open relay contact at error
Close relay contact at error
Hold relay status at error
[32] Set relay ON delay in seconds
[33] Set relay OFF delay in seconds
[34] Open relay contact at error
Close relay contact at error
[36] Select current as analogue output type
Select voltage as analogue output type
[37] Select 0-20 mA output range
Select 4-20 mA output range
Select S4-20 mA with safety readback
Select 20-0 mA output range
Select 20-4 mA output range
Select S20-4 mA with safety readback
[38] Select no error action - output undefined at error
Select downscale at error
Select NAMUR NE43 downscale at error
Select NAMUR NE43 upscale at error
[39] Select 0.0-1 V output range
Select 0.2-1 V output range
Select 0-5 V output range
Select 1-5 V output range
Select 0-10 V output range
Select 2-10 V output range
Select 1-0.0 V output range
Select 1-0.2 V output range
Select 5-0 V output range
Select 5-1 V output range
Select 10-0 V output range
Select 10-2 V output range
[41] Set temperature for analogue output low
[42] Set temperature for analogue output high
[43] Enter password setup
Enter simulation mode
Perform process calibration
Enter display setup
Perform memory operations
Enter relay latch setup
[44] Load saved configuration into 4116
Save 4116 configuration in 4501
[45] Adjust LCD contrast
[46] Adjust LCD backlight
[47] Write a 6-character device TAG
4116V103
CONTENTS
[48] Analogue output value is shown in display line 3
Device TAG is shown in display line 3
[49] Calibrate input low to process value?
[50] Calibrate input high to process value?
[51] Enable simulation mode?
[52] Set the input simulation value
[53] Relay simulation - use 1 and 2 to toggle relay 1 and 2
[54] Enable password protection?
[55] Set new password
[56] Enable Fastset functionality?
[57] Relay setpoint - press 3 to save
[58] Relay setpoint - Read only
[59] Select language
[60] Use process calibration values?
[61] Set value for low calibration point
[62] Set value for high calibration point
[63] Select CJC connector (accessory)
Select internal temperature sensor
[64] Enable relay latch function?
[65] Relay is latched - press 3 to acknowledge
Relay 1 is latched - press 1 to release
Relay 2 is latched - press 2 to release
Relays are latched - press 1 or 2 tor release relay 1
or relay 2
[66] Release relay? (if conditions allow)
[67] Enter setup menu? (latched relays may release!)
CONTENTS
4116V103
31
Graphic depiction of latch function setpoint
Input
signal
ON delay
OFF delay
Setpoint
(increasing)
Hysteresis
Time
Relay latched
Closed
Relay contact
(N.O.)
Open
Release not possible (setpoint still exceeded)
Release not possible (setpoint-hysteresis still exceeded)
Release not possible (OFF delay still exceeded)
Release possible (manual deactivation)
32
4116V103
CONTENTS
CONTENTS
4116V103
Closed
Setpoint low
Setpoint high
Release possible
Release not possible (OFF delay still active)
Release not possible (inside hysteresis)
Release not possible (still inside window)
Relay contact (N.O.)
Open
Hysteresis
Hysteresis
ON delay
Relay latched
Window
OFF- delay
ON delay
Relay latched
OFF delay
Time
Graphic depiction of latch function window
33
Graphic depiction of relay action setpoint
Relay units
Relay units
100
100
90
90
80
80
70
70
60
Hysteresis = 10
60
Setpoint = 50
50
Hysteresis = 10
40
Setpoint = 50
50
40
30
30
20
Off N.O.
On N.O.
Off N.O.
20
Off N.O.
On N.O.
10
On N.C.
Off N.C.
On N.C.
10
On N.C.
Off N.C.
t
0
10
20
30
40
50
60
70
80
90
Off N.O.
On N.C.
t
100
0
Relay action: Increasing
10
20
30
40
50
60
70
80
90
100
Relay action: Decreasing
Graphic depiction of relay action window
100
100
Relay units
90
90
80
80
70
Relay units
70
Hysteresis = 5
60
Hysteresis = 5
60
Setpoint High = 60
50
Setpoint High = 60
50
40
40
Setpoint Low = 40
Hysteresis = 5
30
Setpoint Low = 40
Hysteresis = 5
30
20
Off
1
Off
1
Off
20
Off
1
Off
1
10
On
2
On
2
On
10
On
2
On
2
0
10
20
30
40
50
60
70
80
90
t
100
0
10
20
30
40
50
60
70
Off
On
80
90
t
100
Relay function: Window (shown for increasing signal)
Relay function: Window (shown for decreasing signal)
Contact: Closed inside window =
Contact: Open inside window =
Contact: Closed inside window =
Contact: Open inside window =
34
1
2
4116V103
1
2
CONTENTS
Displays
Programmable displays with a wide
selection of inputs and outputs for display of temperature,
volume and weight, etc. Feature linearisation, scaling,
and difference measurement functions for programming
via PReset software.
Ex interfaces Interfaces for analogue and digital signals
as well as HART® signals between
sensors / I/P converters / frequency signals and control
systems in Ex zone 0, 1 & 2 and for some modules in
zone 20, 21 & 22.
Galvanic isolators for analogue and
Isolation
digital signals as well as HART® signals. A wide product
range with both loop-powered and universal isolators
featuring linearisation, inversion, and scaling of output
signals.
Temperature
A wide selection of transmitters
for DIN form B mounting and
DIN rail modules with analogue and digital
bus communication ranging from applicationspecific to universal transmitters.
Universal
PC or front programmable modules with
universal options for input, output and
supply. This range offers a number of advanced features
such as process calibration, linearisation and autodiagnosis.
 www.prelectronics.fr
 [email protected]
 www.prelectronics.de
 [email protected]
 www.prelectronics.es
 [email protected]
 www.prelectronics.it
 [email protected]
 www.prelectronics.se
 [email protected]
 www.prelectronics.co.uk
 [email protected]
 www.prelectronics.com
 [email protected]
Head office
Denmark
PR electronics A/S
Lerbakken 10
DK-8410 Rønde
www.prelectronics.com
[email protected]
tel. +45 86 37 26 77
fax +45 86 37 30 85
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