Stellar Slider 40 Hooklift Owner's Manual
The Stellar Slider 40 is a hydraulic, body-loading device that can be mounted on a truck chassis to handle various bodies, including flatbeds, recycling containers, and dump bodies. It features a base, dump, secondary, and jib sections, allowing for versatile loading and unloading of different materials. The manual provides detailed instructions for installation, assembly, and operation of the hooklift.
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Slider40 Hooklift
Owner’s Manual
Installation • Assembly Drawings • Parts
Subject to Change without Notification.
© 2016 Stellar Industries, Inc.
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811 www.stellarindustries.com
Last Revision: 03/10/16
Slider Hooklift Manual Revisions
Date of Revsion Section Revised Description of Revision
Page ii | Stellar ® Slider40 Owner’s Manual
Table of Contents
Stellar ® Slider40 Owner’s Manual | Page iii
Introduction
A copy of this manual is provided with every hooklift and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the hooklift at all times.
Throughout the manual, three signal words will be used to bring attention to important items:
NOTICE
A NOTICE signal word indicates a practice not related to physical injury.
WARNING A WARNING signal word indicates a hazardous situation which, if not avoided, could result in death or serious injury.
DANGER
A DANGER signal word indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or troubleshooting. Please refer to the General Slider Hooklift Manual for details on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any time, any or all of the items, components, and parts deemed necessary for product improvement or commercial/production purposes. This right is kept with no requirement or obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Customer Service Department by phone at 800-321-3741 or email at [email protected].
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information
Order Parts
Warranty Information
Page iv | Stellar ® Slider40 Owner’s Manual [email protected]
Hooklift Nomenclature
The Stellar ® Slider is a hydraulic, body-loading device when mounted on a truck chassis. It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies.
The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please take the time to familiarize yourself with the various components. Knowing the proper terminology is necessary to get the full benefit of this manual.
HOOKLIFT
BASE
DUMP
SECONDARY
JIB
Stellar ® Slider40 Owner’s Manual | Page v
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Page vi | Stellar ® Slider40 Owner’s Manual
Chapter 1 - Specifications
Slider40 Specifications
L
K
C
C
A
J
E B
I G
H
Lifting Capacity
Dumping Capacity
A Dump Angle
B Lowest Hook Height
C Effective Length
D Truck Frame Height
E Hooklift Height
G Hooklift Length
H Hooklift Center of Gravity
I Chassis Cab to Trunion
J Max. Height When Loading
K Longest Body When Dumping
L Max. Height When Dumping
Maximum Operating Pressure
Hydraulic Flow
Shipping Weight
Shipping Dimensions (LxWxH)
54” (1,372mm) Fixed Hook Height 61.75” (1,569mm) Fixed Hook Height 54” (1,372mm) to 61.75” (1,569mm)
37,000 lbs (16,783 kg) 40,000 lbs (18,144 kg)
37,000 lbs - 40,000 lbs (16,783 kg -
18,144 kg)
40,000 lbs (18,144 kg)
51°
47.75” (1,213 mm)
40,000 lbs (18,144 kg)
51°
40.75” (1,035 mm)
40,000 lbs (18,144 kg)
51°
47.75” or 40.75” (1,213 mm or 1,035 mm)
132” to 168” (3,353 to 4,267 mm)
43” (1,092 mm)
55” (1,397 mm)
180” (4,572 mm)
76” (1,930 mm)
130” to 144” (3,302 mm to 3,658 mm)***
152” (3,861 mm)
228” (5,791 mm)
230” (5,842 mm)
4,500 psi (31 MPa)
20 gpm (76 lpm)
4,200 lbs (1,905 kg)
182” x 79” x 48”
Minimum Truck GVWR 43,000 lbs (19,504 kg)
Load Angle w/Shortest Body Length 38°
Recommended Container Lengths* 12’ to 16’ (3.6 m to 4.9 m)
Recommended Flatbed Lengths** to 18’ (5.5 m)
132” to 168” (3,353 mm to 4,267 mm) 132” to 168” (3,353 mm to 4,267 mm)
43” (1,092 mm) 43” (1,092 mm)
55” (1,397 mm)
180” (4,572 mm)
76” (1,930 mm)
130” to 144” (3,302 mm to 3,658 mm)***
55” (1,397 mm)
180” (4,572 mm)
69.50” (1,765 mm)
130” to 144” (3,302 mm to 3,658 mm)***
157” (3,988 mm)
228” (5,791 mm)
230” (5,842 mm)
157” (3,988 mm)
228” (5,791 mm)
230” (5,842 mm)
4,500 psi (31 MPa)
20 gpm (76 lpm)
4,250 lbs (1,928 kg)
182” x 79” x 48”
43,000 lbs (19,504 kg)
36°
12’ to 16’ (3.6 m to 4.9 m) to 18’ (5.5 m)
4,500 psi (31 MPa)
20 gpm (76 lpm)
4,550 lbs (2,064 kg)
182” x 86” x 48”
43,000 lbs (19,504 kg)
36° or 34°
12’ to 16’ (3.6 m to 4.9 m) to 18’ (5.5 m)
*Assumes 3 ft. overhang from center of rear roller pin (Bumper typically 12” from center of roller pin)
**Assumes 5 ft. overhang from center of rear roller pin (May require bumper and latch options)
***Weight Distribution Required
D
Stellar ® Slider40 Owner’s Manual | Page 1
Slider40 Latch Locations for Skid Compatibility
167.82
NOTE: EFFECTIVE LENGTH
145.94
NOTE: INSIDE LATCHES
120.32
NOTE: OUTSIDE LATCHES
39.75
Page 2 | Stellar ® Slider40 Owner’s Manual
Slider40 Grease Zerk Locations
Slider40
QTY. (2)
QTY. (2)
QTY. (2) BOTH ENDS OF CYLINDER
QTY. (2)
QTY. (2)
QTY. (2)
QTY. (2)
Note: Grease After Every 100 Cycles.
QTY. (2)
QTY. (2)
Stellar ® Slider40 Owner’s Manual | Page 3
Serial Tag Location
The serial tag should be located on the right side (passenger side) of the base assembly:
DANGER
Electrocution Hazard
Death or serious injury will result from inadequate clearance if hooklift, load, or vehicle becomes electrically charged.
• Maintain safe clearance from high
voltage power sources.
• Never approach vehicle or load if
equipment is near a high voltage
power source.
55832 - Rev A
WARNING
Crush Hazard
Moving parts can crush and cut.
Keep hands and arms equipment.
25627 - Rev B
®
DATE
PATENT INFORMATION http://www.stellarindustries.com/ip
MODEL NO.
SERIAL NO.
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942 and Manufactured in the USA by
35234
FOR SERVICE ON THIS EQUIPMENT
CONTACT:
STELLAR INDUSTRIES, INC.
190 STATE STREET, GARNER, IA 50438
641-923-3741
800-321-3741
4214
DATE
MODEL NO.
SERIAL NO.
THE FOLLOWING U.S. OR FOREIGN PATENTS MAY APPLY:
6,749,389 6,558,104 5,427,495
5,108,247 6,065,942 5,082,417
6,749,389
5,108,247
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942
Page 4 | Stellar ® Slider40 Owner’s Manual
Chapter 2 - Installation
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar ® Slider40
Hooklift. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.
PTO and Pump installation instructions are provided by the corresponding manufacturers.
For more information on which PTO and Pump fit your application, please contact your local Stellar Distributor or Stellar Customer Service.
WARNING imposed on it. Failure to do so may result in serious injury or death.
Hooklift Mounting and Assembly
Study names and locations of the parts and familiarize yourself with the hooklift before starting the assembly . Reading the step-by-step instructions that follow will be helpful.
Assembly
Select an area for assembly that will be large enough to accommodate the completed unit. The surface of the work area should be as level as possible. Use the proper hand tools to ensure proper bolt tightness. Refer to the torque data chart in this chapter for the recommended torque values for different sizes of bolts.
Model Number
Know the model number of the Stellar ® Hooklift being mounted. Use this model number whenever referring to the assembly or parts listing pages. The number is stamped on the name plate which is located on the front frame member.
Installer Notice
According to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle, the date of final completion, or a date between those two dates. This requirement shall, however, be superseded by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages.
Therefore, the installer of Stellar ® Hooklifts is considered one of the manufacturers of the vehicle.
As such a manufacturer, the installer is responsible for compliance with all applicable federal and state regulations. They are required to certify that the vehicle is in compliance with the Federal
Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor
Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of
Federal Regulations.
Stellar ® Slider40 Owner’s Manual | Page 5
When using the torque data in the chart, the following rules should be observed:
Torque Data Chart
GRADE 5 GRADE 8 GRADE 9
• Bolt manufacturer’s particular specifications should be consulted when provided.
• Flat washers of equal strength must be used.
• All torque measurements are given in foot-pounds. To convert to inch-pounds, multiply by 12.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125
17 13 25 18 22
3/8-16 0.3750
7/16-14 0.4375
31
49
23
37
44
70
33
52
39
63
1/2-13 0.5000
9/16-12 0.5625
5/8-11
3/4-10
7/8-9
0.6250
0.7500
0.8750
75
110
150
265
395
57
82
115
200
295
105
155
220
375
605
80
115
160
280
455
96
139
192
340
549
• Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as
Never-Seez compound graphite
1-8
1 1/2-6
1.000
1 1/8-7 1.1250
590
795
445
595
1 1/4-7 1.2500
1120 840
910
1290
680
965
1815 1360
1 3/8-6 1.3750
1470 1100 2380 1780
1.500
1950 1460 3160 2370
823
1167
1646
2158
2865 and oil, molybdenum disulphite, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.
• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.
• Do not use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.
• Sheer bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts.
Page 6 | Stellar ® Slider40 Owner’s Manual
Installation Note
Every hooklift installation is unique. However, certain guidelines exist that apply to every model. Listed below is a general set of chronlological steps that may be followed when installing a Stellar Hooklift. If any questions arise during the installation process, feel free to contact your local dealer or Stellar Customer Service at 800-321-3741.
Step 1: Set the hooklift onto the truck frame.
• Visually inspect the truck and look for any potential issues. For example: Clearance problems, cross members extending too high, insufficient room in front of the Slider for tarpers, exhaust manifolds, etc., or insufficient room in the rear to allow for bumper selection. Note: Stellar Industries recommends allowing 12” behind the start of clear truck frame for installation of a tarping system.
• Be sure to square the Slider on the truck frame to allow for proper measurement. The front of the hooklift needs to be at least 2.50” behind the cab or any equipment mounted behind the cab. Note: On some Slider models, the jib may extend beyond the front of the base.
Step 2: Drill mounting holes.
Note: Only the front angle mount requires four (4) bolts to install the angle mount to the truck frame and four (4) bolts to install the hooklift to the angle mount.
The rear three (3) angle mounts require two (2) bolts each to install the angle mount to the truck frame and two (2) bolts to install the hooklift to the angle mount.
• When positioning mounts to frame, tie-down castings are bolted to the underside of each tie down plate located on the outside of the main rails of the base. The tie-down plate closest to the front of the base requires one mount on each side of the pin. This is the only time two tie down castings are required per a single tie-down plate. The tiedown plates are designed with multiple slots to offer more flexibility in mounting locations.
Additional holes may not be added to the tie-down plates.
• Using the tie-down castings as a guide, drill 11/16” holes through the truck frame as shown.
Stellar ® Slider40 Owner’s Manual | Page 7
Step 3: Install bumper.
• See NHTSA (National Highway
Truck Saftey Administration) Regulations for acceptable placement.
• Modify the truck frame as necessary so that it ends 2” from the rear of the hooklift.
2.00
Step 4: Install tie-downs.
Note: See torque chart at beginning of chapter:
1
Page 8 | Stellar ® Slider40 Owner’s Manual
3
4
3
4
5
8
4
4
4
5
4
2
4
5
5
4
3
3
ITEM
1
2
3
4
5
8
PN 57080
PART DESCRIPTION
57081PC ANGLE 4.00X6.00X.50WX22.00 SLOTS
57079PC ANGLE FORMED 4.00X4.00X0.50X12.88 SLOTS
5199 CAP SCR 1.00X8X3.00 HHGR8 ZY
6538
6294
WASHER 1.00 SAE FLAT YELLOW GR8
NUT 1.00 HHGR8 NYLOC
57733PC ANGLE 4.00X6.00X.50WX11.00 SLOTS
QTY.
2
2
40
80
40
4
Step 5: Install tarper tower (If applicable).
See brand specific installation instructions.
Step 6: Install hydraulic reservoir and valve bank.
• Before drilling and bolting to the frame, confirm adequate room for cable routing between in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame.
29
18
16
23
16
17
19
15
25
2
26
25
8
7
5
3
4
24
21
22
23
24
16
17
18
19
20
25
26
27
28
29
12
13
14
15
9
10
7
8
11
ITEM
1
2
5
6
3
4
PN 42426
PART
26510
7353
DESCRIPTION
RSRVR ASM 25GAL K MODEL
FTG 32-32 MP-MP HEX NIPPLE STRAIGHT
C4694 ST EL 1.25 90 DEG BLK
D0024 NIPPLE 1.25X14.00 BLK
C6228 FILTER HEAD SF120-25 1.3
C6225 FILTER LARGE SE-10
C4750 VALVE BALL 2.00
C4730 FTG 32-32 MP-HB STRAIGHT
24611 VB 2-SECTION VDM8
0521 WASHER 0.25 LOCK
0339 CAP SCR 0.25-20X2.50 HHGR5
C5968 FTG 12-12 MFS-MAORB 90
C1855 FTG 6-10 MFS-MORB STRAIGHT
16152 FTG 10-10 MFS-MORB STRAIGHT
26737 HOSE 0.75(471TC-JC-J9-12-12-12-24)
0352 WASHER 0.50 USS FLAT ZINC
C6106 NUT 0.50-13 HHGR5 NYLOC
0507 CAP SCR 0.50-13X4.50 HHGR5
27119 HOSE 0.75(78C-12-JC-JC-12-12-12-120)
10094 GAUGE OIL LF 2.5" 0-500 BM
C2375 FTG 20-12 MP-FP REDUCER BUSHING
C4952 FTG 12-12 MFS-MP STRAIGHT
13325PC SPACER TANK MOUNTING 25 GAL
16145 GAUGE PRES FILTER SERVICE CI20
C4819 HOSE CLAMP 2.00
17766 HOSE SUCT 2.00 10FT
25630 FTG 10-4 MORB-FP STRAIGHT d1435 FTG 12-10 MFS-MORB STRAIGHT c4903 FTG 12-12 MFS-FFSS 90
22
2
1
1
1
12
6
6
1
1
1
1
2
1
1
2
1
1
2
1
3
1
1
3
QTY
1
1
1
1
2
1
21
6 3
Stellar ® Slider40 Owner’s Manual | Page 9
Step 6: Install hydraulic reservoir and valve bank continued...
20
28
14
13
9
27
NOTE: PLUG TOP #12 PORT
10
11
ITEM
9
10
11
12
13
14
20
27
28
PN 42426
PART DESCRIPTION
24611 VB 2-SECTION VDM8
0521
0339
WASHER 0.25 LOCK
CAP SCR 0.25-20X2.50 HHGR5
C5968 FTG 12-12 MFS-MAORB 90
C1855 FTG 6-10 MFS-MORB STRAIGHT
16152 FTG 10-10 MFS-MORB STRAIGHT
10094 GAUGE OIL LF 2.5" 0-500 BM
25630 FTG 10-4 MORB-FP STRAIGHT d1435 FTG 12-10 MFS-MORB STRAIGHT
QTY
1
1
2
3
3
2
1
1
1
12
Page 10 | Stellar ® Slider40 Owner’s Manual
Step 6: Install hydraulic reservoir and valve bank continued...
NOTE: INSTALL PORT RELIEF 26182 HERE WHEN PN'S
FROM THE FOLLOWING LIST ARE USED.
DUMP ASM'S
61350
42429
59439
LATCH KITS
54216
55758
MAIN JIB
Stellar ® Slider40 Owner’s Manual | Page 11
Step 7: Install PTO and pump.
• Before installing the pump to the PTO, always check the direction of the PTO output shaft to determine which direction the hydraulic pump needs to rotate to operate the equipment. If this is not determined prior to installing the hydraulic pump, the hydraulic pump may rotate in the incorrect direction and damage the front shaft seal.
PTO Direction of Rotation Tip:
Viewed by standing at the rear of the vehicle, looking forward at the PTO shaft, with the
PTO shaft pointing toward the rear of the vehicle:
P.T.O.
Rotates Opposite Engine
(looks "clockwise)
Rotates With Engine
(looks "counterclockwise")
Driven Equipment
Driven equipment must rotate counterclockwise (also called left-hand rotation, "A" for anti-clockwise or C.C.W. for counter clockwise).
Driven equipment must rotate clockwise
(also called right-hand rotation or "C" for clockwise).
TRANSMISSION
PTO
From rear of truck,
PTO shaft rotates opposite engine/ clockwise.
From front of truck, pump shaft rotates counterclockwise.
DRIVEN
EQUIPMENT
(PUMP)
TRANSMISSION
DRIVEN
EQUIPMENT
(PUMP)
From front of truck, pump shaft rotates clockwise.
PTO
From rear of truck,
PTO shaft rotates with engine/counterclockwise.
Remember that the PTO is specified by looking from the rear of the truck to the front of the truck. The driven equipment (pump) is specified by looking from the front of the truck to the rear of the truck.
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar ® Customer Service or consult with a hydraulic specialty house or company prior to installation.
Page 12 | Stellar ® Slider40 Owner’s Manual
Step 8: Route hydraulic hoses.
1. Route hose line from the reservoir to the pump (See hose kit drawing for details).
2. Route hose line from the pump to the valve bank (See hose kit drawing for details).
3. Route hose line from the valve bank to the reservoir (See hose kit drawing for details).
4. Route hose line from the valve bank and the hooklift (See hose kit drawing for details).
Note: If using the Power Beyond feature for additional function, see “Power Beyond VDM8
Valve” later in this chapter for further details.
Notes on hose line routing:
• Protect these lines with hose wrap when necessary.
• Keep these lines away from sharp edges.
• Keep these lines away from the exhaust or other temperature extreme items.
• Keep these lines away from the driveshaft or other moving items.
Hose Kit - PN 59880 (Fixed Hook Height Models)
PN 59880
Stellar ® Slider40 Owner’s Manual | Page 13
Hose Kit - PN 59881 (Adjustable Hook Height Models)
PN 59881
Page 14 | Stellar ® Slider40 Owner’s Manual
Power Beyond VDM8 Valve
These instructions are intended for correct installation of power beyond on a Salami VDM8 valve bank. If any hydraulic component is integrated after this valve the power beyond must be installed correctly, or serious damage may incur to the hydraulic system.
Plug
PN 5597
Power Beyond
Access Point 1. Remove cover/access plug to reveal the power beyond access point. Can also be used as the Return/Tank port.
2. Install 3/8” straight thread pipe plug
(PN 5597) into lower portion of cavity to activate the power beyond feature. Use thread sealer (tape sealers not recommended).
Diverted
Oil Port
3. The Power Beyond feature is now activated and will divert oil to alternate system via the port shown.
Notes:
• The return/tank line must be connected to the top or the side port, labeled “T”.
• Using the return line to run auxillary equipment will directly result in a failure and will not in any circumstance be covered under warranty.
• A standard Stellar ® Hooklift will have 6 hydraulic lines attached to the valve. With Power
Beyond activated, they will have 7 hydraulic lines attached to the valve.
Stellar ® Slider40 Owner’s Manual | Page 15
HOIST UP
LIGHT
TRUCK CAB
WHITE
Step 9: Route Electrical Components
DUMP
LIGHT
SWITCH GROUND
(WHITE)
EXISTING TRUCK
WIRING HARNESS
BACK-UP LIGHT
(BLACK)
LH, TURN, BRAKE, LIGHT
(YELLOW)
TAIL, CLEARANCE, LIGHT
(BROWN)
RH, TURN, BRAKE, LIGHT
(GREEN)
COLORED
Note: The Hoist Up Light will only be activated when the iginition is hot.
It is recommended to tap into the
PTO light power source when wiring.
FUSE
BLOCK
PTO
LIGHT
PTO
GROUND
GROUND
TO FRAME
GROUND
(WHITE)
NOTE: GROUND THE
WHITE WIRES TO THE
BUMPER.
BACK-UP ALARM
(WHITE/BLACK)
PN 40310
MID-BODY CLEARANCE
2” AMBER RND LED
MID-BODY CLEARANCE
2” AMBER RND LED
PN 38056
PN 12516
JUMPER TO MID-BODY
CLEARANCE LIGHTS
BACK-UP ALARM
(WHITE/BLACK)
Note:
Installed inside of the frame rail.
TAG LIGHT
(BROWN)
TAG LIGHT
(BROWN)
RED CLEARANCE
(WHITE/BROWN)
LH TURN/
STOP
RED LIGHT
(WHITE/
BROWN/
YELLOW)
LH TURN/
STOP
RED LIGHT
(WHITE/
BROWN/
YELLOW)
BACKUP
WHITE LIGHT
(WHITE/
BLACK)
TAG LIGHT
(BROWN)
TAG LIGHT
(BROWN)
Page 16 | Stellar ® Slider40 Owner’s Manual
REAR CLEARANCE
(BROWN/WHITE)
BACKUP
WHITE LIGHT
(WHITE/
BLACK)
RH TURN/
STOP
RED LIGHT
(WHITE/
BROWN/
YELLOW)
RH TURN/
STOP
RED LIGHT
(WHITE/
BROWN/
YELLOW)
RED CLEARANCE
(WHITE/BROWN)
Step 10: Install cab and PTO controls.
• Use PTO brand specific installation instructions.
• For cab controls, see controller assembly drawings for details:
In Cab Installation
3
4
5
Cable Controls
2 SECTION 3 SECTION
96 INCH PN 55534
144 INCH PN 55540
192 INCH PN 55541
PN 54746
PN 54747
PN 54748
At Valve Installation
Valve Bank Shown
For Reference
20
19
CONTROL CABLES
TO VALVE BANK
14
1
6
19
17
I T E M
1
1
3
4
5
6
13
14
14
14
17
17
19
20
13
P A R T D E S C R I P T I O N Q T
38351 VALVE CTRL CONSOLE 3LEVER RVC (3 Section Only) 1
Y .
37470 VALVE CTRL CONSOLE 2LEVER RVC (2 Section Only) 1
37475 CONTROLLER CTR LOCK LEFT BEND 1
37476
37474
25933
37469
37471
37472
37473
20057
CONTROLLER CTR LOCK NO BEND (3 Section Only)
CONTROLLER CTR LOCK RIGHT BEND
BRKT CONTROLLER DECAL
CABLE CONN. KIT FOR VD8A/VDM8
CONTROL CABLE 96 IN WESCON
CONTROL CABLE 144 IN WESCON
CONTROL CABLE 192 IN WESCON
CAP SCR 0.31-18X6.50 HHGR5 (3 Section Only)
1
1
1
2/3
2/3
2/3
2/3
2
0491
0343
0342
CAP SCR 0.31-18X4.00 HHGR5 (2 Section Only)
WASHER 0.31 USS FLAT ZINC
NUT 0.31-18 HHGR5 NYLOC
2
4
2
Stellar ® Slider40 Owner’s Manual | Page 17
Air Controls
7
8
5
6
ITEM
1
2
3
4
PART DESCRIPTION
75868 CONTROLLER ASM 3 SECT AIR PED
D1810 TBE AIR SAEJ844 TYPE A .25 (RM)
45333 FTG .125NPT MALE / .25 TUBE QR KPAC
45687
FTG ADAPT PTC-MNPT 90 1/4-1/8 NI-
PLATED BRASS
35211 PTO AIR REGULATOR 378414
C5934 NIPPLE 0.25XCLOSE BLK
C1065 BUSHING 0.50X0.25 BLK
25940 VB 2-SECTION VDM8 W/AIR ACTUATORS
HOSE
BLACK
SILVER
BLUE
GREEN
ORANGE
WHITE
RED
YELLOW*
YELLOW*
FUNCTION
EXHAUST
SUPPLY
SLIDE IN
SLIDE OUT
LIFT LOAD
LIFT UNLOAD
PTO
HOOK RAISE
HOOK LOWER
*When Used with 3rd Section 7
1
1
1
1
QTY.
1
4
2
7
4
EXHAST
6
TRUCK EQUIPMENT
4
5
R
2-Section Valve Bank Shown
8
4
PTO SWITCH
AIR - 62976 (Standard)
ELECTRIC* - PN 63142 (Optional)
* Note: When using PN 63142, an adapter plate
(PN 63143) is required.
3
PTO
Hot Shift
PTO Option
(PN 79862)
Note: Activated only when ignition is hot
2
PN 0494
PN 0519
PN 0519
PN 2272
RED
1
2
4
RE
D
BLUE
DUMP UP
LIGH
T
BOTH LIGHTS
PTO LIGHT
FUSE
BLOCK
RED
PTO
SENDER
YELLOW
PTO LIGHT
RED
BLUE
DUMP UP
LIGHT
NOTE: THE HOIST UP LIGHT WILL
ONLY BE ACTIVATED WHEN THE
IGNITION IS HOT. IT IS
RECOMMENDED TO TAP INTO
THE PTO LIGHT POWERSOURCE
WHEN WIRING.
DUMP UP
LIGHT
SWITCH
Page 18 | Stellar ® Slider40 Owner’s Manual
Optional - Controller Pedestal Reinforcement
5
4
7
4
6
8
If the chassis floor is too thin to provide sturdy support for the controller pedestal, use the optional support hardware:
ITEM
5
6
7
8
PART
0335
0347
DESCRIPTION
CAP SCR 0.38-16X1.25 HHGR5
NUT 0.38-16 HHGR5 NYLOC
CLAMP CLAMP 2.00 BLK VINYL
BRACKET BRKT 10GAX2.00X24.00
QTY.
2
2
1
1
Note: The bracket can be bent, cut, trimmed, etc to allow fastening to the structure under the passenger seat.
Stellar ® Slider40 Owner’s Manual | Page 19
Step 11: Install mud flaps and fenders.
See brand specific installation instructions.
Step 12: Install Hoist Up Light Sensor - PN 31806
Install the hoist up light sensor onto the base of the hooklift as shown:
Locate bracket on hoist base.
Tighten Dump Up Light Kit to the bracket.
NOTE: PART OF SECONDARY
Installed
PN 31806
DUMP UP LIGHT KIT BUYERS SK10
BRACKET SHOWN
AS REFERENCE
Note: See Electrical Schematic in the Hydraulic-Electrical Chapter for wiring diagram.
Page 20 | Stellar ® Slider40 Owner’s Manual
Step 13: Apply Decals
DECAL PLACEMENT FOR
STELLAR® SLIDER HOOKLIFTS
06
Last Revision
Rev Level: J
Date: 01/20/16
Changes: Added 0540, 0541
DANGER
Electrocution Hazard
Death or serious injury will result from inadequate clearance if hooklift, load, or vehicle becomes electrically charged.
• Maintain safe clearance from high
voltage power sources.
• Never approach vehicle or load if
power source.
55832 - Rev A
WARNING
Crush Hazard
Moving parts can crush and cut.
Keep hands and arms clear when operating equipment.
25627 - Rev B
10
02
DATE
MODEL NO.
SERIAL NO.
U.S. PATENTS THE FOLLOWING U.S. OR FOREIGN PATENTS MAY APPLY: CANADIAN PATENTS
6,749,389 6,558,104 5,427,495 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 5,108,247 6,065,942 5,082,417 5,108,247 6,749,389 and Manufactured in the USA by 35234
FOR SERVICE ON THIS EQUIPMENT
CONTACT:
190 STATE STREET, GARNER, IA 50438
4214
03 01 12
Located on front of jib
05
02
06
DANGER
Electrocution Hazard
Death or serious injury will result from inadequate clearance if hooklift, load, or vehicle becomes electrically charged.
• Maintain safe clearance from high
voltage power sources.
• Never approach vehicle or load if
equipment is near a high voltage
power source.
55832 - Rev A
WARNING
Untrained Operator Hazard
Read and understand all manuals and safety signs
Failure to follow operating, maintenance, or safety instructions can result in death or serious injury.
68024
WARNING
Crush Hazard
Moving parts can crush and cut.
Keep hands and arms clear when operating equipment.
25627 - Rev B
10
11
05
06*
07
08
09
10
11
ITEM PART NUM
01 4214
02
03
04
25627
35234
39211
12**
13***
13***
14***
45955
52681
55414
55754
55755
55832
68024
C5942
79983
0540
0541
PN 31827
DESCRIPTION
DECAL CONTACT STELLAR
DECAL WARNING CRUSH
DECAL STELLAR MADE IN THE USA
DECAL HOOKLIFT LEVER LIFT
DECAL WARNING HOOK HEIGHT MATCH
DECAL STELLAR LOGO 6.00X16.50
DECAL HOOKLIFT LEVER HOOK (IF APPLICABLE)
DECAL HOOKLIFT LEVER SLIDE
DECAL SLIDER CONTROLS
DECAL DANGER ELECTROCUTION HOOK
DECAL WARNING UNTRAINED OPERATOR
PLATE STELLAR SERIAL
DECAL DANGER ELECTROCUTION FRONT BUMPER
DECAL AMBER REFLECTOR 3.00 ROUND
DECAL RED REFLECTOR 3.00 ROUND
* Extra QTY 1 shipped loose.
** This item not included in decal kit.
*** This decal not shown.
1
2
1
2
2
1
3
2
4
1
1
QTY
1
2
1
2
CONTROL ASSEMBLY
04
07
08
09
Stellar ® Slider40 Owner’s Manual | Page 21
Step 14: Fill reservoir and activate hydraulic flow.
• Fill reservoir to site gauge, within 3” from the top (Roughly 25 Gallons). Note: ISO 32 hydraulic oil is recommended.
• When connections are secure, activate hydraulic flow by opening the ball valve on the bottom of the reservoir. This will allow oil to flow from the reservoir to the pump.
Step 15: Operate hooklift.
•
WARNING
Stellar ® Hooklift operators must conform to the qualifications specified in the Slider Hooklift Safety, Operation, Maintenance, Troubleshooting Manual. Read and understand all manuals and safety signs before operating or servicing this equipment.
• Bleed the air out of the hydraulic system.
• Check the hydraulic oil level and add oil if needed. When checking hydraulic oil level, make certain that all system cylinders are fully retracted.
• Calibrate dump light system.
• Be sure to check all clearances.
• Set/check relief pressure no higher than 4,500 PSI (See procedure on next page).
Page 22 | Stellar ® Slider40 Owner’s Manual
Set System Relief Pressure
1. Engage the PTO. Run the PTO at 1200 RPM.
2. Push the control lever labeled ‘lift’ until the boom bottoms out. Keep pushing the lever forward until the pressure is set.
3. Locate the main relief valve and release the jam nut using a 13 mm wrench:
4. Adjust the system relief pressure using 4 mm allen wrench. Clockwise increases pressure, counter clockwise decreases pressure:
-
+
5. Once system pressure is set, tighten the jam nut to lock system pressure. Permanent thread lock should not be used:
6. Release all functions and disengage the PTO. Snap tamper cap into position over the jam nut. The break away clip will be destroyed if the cap is removed.
Stellar ® Slider40 Owner’s Manual | Page 23
This page intentionally left blank.
Page 24 | Stellar ® Slider40 Owner’s Manual
Chapter 3 - Assembly Drawings
Base Assembly - PN 56080
27
11
12
13 12
9
27
31
12
10
A
14 15
16
24
5
2
14
17
14
8
24
2
21
20
3
22
4
23
1
7
6
19
18
25
18
19
6
29
A
28
30
21
22
23
24
25
17
18
19
20
13
14
15
16
9
10
11
12
6
7
8
4
5
ITEM
1
2
3
26
27
28
29
30
31
PN 56080
PART
56081
DESCRIPTION
BASE SLIDER40
23930PC COLLAR 2.51X3.50X1.00
54522CR PIN TEAR DROP 2.00X4.38 W/ZERK
45373 ROLLER 2.00X4.00X3.00 OUTSIDE SI60
26048ZP PIN 2.50X36.44
4380
4381
0635
BUSHING 32DXR24 2.00X1.50 GARLOCK
BUSHING 32DXR32 2.00X2.00 GARLOCK
BUSHING 40DXR32 GARLOCK
60348
0339
0333
0340
0481
0347
0346
8622
COLLAR 0.31X0.75X0.31 UHMW
CAP SCR 0.25-20X2.50 HHGR5
NUT 0.25-20 HHGR5 NYLOC
WASHER 0.25 USS FLAT ZINC
CAP SCR 0.25-20X2.00 HHGR5
NUT 0.38-16 HHGR5 NYLOC
WASHER 0.38 USS FLAT ZINC
CLAMP HOSE/TUBE AG-2
1593
0377
0108
0352
MACHY WASHER 2.50ID 10GA
MACHY WASHER 2.00ID 14GA
SNAP RING 2.00 7200-200
WASHER 0.50 USS FLAT ZINC
C0990 CAP SCR 0.50-13X0.75 HHGR5
0427 MACHY WASHER 2.00ID 10GA c1592 ZERK 1/8 NPT STRAIGHT
32086 CAP SCR 0.38-16X4.25 HHGR5
D0966ZP PIN 2.00X12.50 SR
53853
VALVE PLUNGER VILLA HYD NORMALLY
57735
54736
57488
CLOSED
FTG 8-8 MBSPP-MFS STRAIGHT
TUBE ASM 0.50 SLIDER40 JIB RETRACT
VALVE YZ
TUBE ASM 0.50 SLIDER40 JIB RETRACT YZ
57736 TUBE ASM 0.50 SLIDER40 JIB EXTEND YZ
60470PC BRKT PLUNGER VILLA HYD VALVE
2
4
2
2
2
6
4
4
2
4
8
2
8
1
4
1
1
4
2
2
2
1
QTY.
1
4
2
1
2
1
1
1
1
Stellar ® Slider40 Owner’s Manual | Page 25
9
Dump Assembly - PN 56164
17
2
15
16
7
8
19
5
14
6
2
3
16
4
12
13
10
1
20
6
7
4
5
ITEM
1
2
3
17
18
19
20
PART
56776
1548
41498
0347
0427 c1592
C0990
8
9
10
12
0352
22216
1547
0635
13
14
13343
45373
15 22432PC
16 26168PC
56845ZP
58052
54522ZP
25582ZP
PN 56164
DESCRIPTION
DUMP SLIDER40
THRUST WASHER 3.01DIA UHMW .12 THK
CAP SCR 0.38-16X4.75 HHGR5
NUT 0.38-16 HH NYLOC
MACHY WASHER 2.00ID 10GA
ZERK 1/8 NPT STRAIGHT
CAP SCR 0.50-13X0.75 HHGR5
WASHER 0.50 USS FLAT ZINC
SNAP RING INSIDE 2.50
THRUST WASHER
BUSHING 40DXR32 GARLOCK
BUSHING 40DXR16 GARLOCK
ROLLER 4.00 OUTSIDE KP60
ROLLER 52000# POWDERCOAT YEL
COLLAR RETAINING 3.01X4.00X1.00
PIN WLDMT 3.00X16.44
SET SCREW 0.50-13X0.50
PIN TEAR DROP 2.00X4.38 W/ZERK
PIN 2.50X25.25
2
4
2
2
2
6
2
2
2
1
2
6
6
2
2
2
QTY.
1
4
2
Page 26 | Stellar ® Slider40 Owner’s Manual
Outside Latch Assembly - PN 56842 (Optional)
1
4
4
3
3 4 3
2
4
3
ITEM
1
2
3
4
PN 56842
PART DESCRIPTION
56840 LATCH WLDMT OUTSIDE CS SLIDER40
56841 LATCH WLDMT OUTSIDE SS SLIDER40
D0790 WASHER 0.50 SAE FLAT YELLOW GR8
10666 CAP SCR 0.50-13X1.25 HHGR8
QTY.
1
1
16
16
NOTE: DUMP ASM SHOWN FOR REFERENCE ONLY
1
3
Inside Latch Assembly - PN 54216 (Optional)
1 3
2
2
ITEM
1
2
3
PN 54216
PART DESCRIPTION
D0790 WASHER 0.50 SAE FLAT YELLOW GR8
54740 LATCH INSIDE BOLT ON
10172 CAP SCR 0.50-13X1.00 HHGR8
QTY.
6
2
6
NOTE: DUMP SECTION SHOWN FOR REFERENCE ONLY
Stellar ® Slider40 Owner’s Manual | Page 27
Secondary Assembly - PN 56774
12
9
8
7 13
15
11
4
8
6
3
5
14
1
10
NOTE: ZERK LOCATION DOWN
2
NOTE: ZERK LOCATION UP
12
13
14
15
8
9
6
7
10
11
ITEM
1
2
3
4
5
PN 56774
PART DESCRIPTION
56777 SECONDARY SLIDER40
57019 CYLINDER ASM DUAL SLIDER40
D0966ZP PIN 2.00X12.50 SR
57018PC PLATE WEAR PAD SLIDER40
0377 MACHY WASHER 2.00ID 14GA
21586 COLLAR 2.01X3.00X1.00 UHMW
8597 PIN CAP 0.69x4.00x0.19 SS
C5902 WASHER 0.63 SAE FLAT YELLOW GR8
0356 CAP SCR 0.63-11X1.50 HHGR8 ZY
0108 SNAP RING 2.00 7200-200
40019 CAP SCR 0.63-11X1.25 HHGR8 ZY
0635 BUSHING 40DXR32 GARLOCK c1592 ZERK 1/8 NPT STRAIGHT
38739 WEAR PAD SLIDER65
8858 THRUST WASHER 3.01DIA UHMW .06 THK
Page 28 | Stellar ® Slider40 Owner’s Manual
2
2
8
4
2
2
66
2
2
64
QTY.
1
1
1
8
2
Main Cylinder Assembly - PN 57019
1
3
3
8
3 11
9
3
2
9
9
7
6
12
3
10
9
10
11
12
6
7
8
ITEM
1
2
3
4
5
PN 57019
PART DESCRIPTION
57020 CYLINDER 5.00X62.25
15995 MANIFOLD ASM DUAL T2A 5000PSI
31053 FTG ADAPT 10-8 F5OLO-S
18701 CLAMP PORT TUBE ZR518
19369 HOSE CLAMP 4.13-7.00 5416K38
57024 TUBE ASM 0.63 SLIDER40 RETRACT YZ
40215 FTG TEE 10-S5OLO-S
57076 TUBE ASM 0.63X56.88 SLIDER40 YZ
32566 FTG ADAPT 10-C6LO-S
57077 TUBE ASM 0.63 SLIDER40 EXTEND YZ
57078 TUBE ASM 0.63X11.75 SLIDER40 YZ
39142 FTG ST RUN TEE 10-R5OLO
1
1
4
1
1
1
1
QTY.
2
1
6
4
4
5
4
1
Stellar ® Slider40 Owner’s Manual | Page 29
Jib Assembly (54” Hook Height) - PN 59879
1
8
7
6
5
2
3
ITEM
1
2
3
4
5
6
7
8
PN 59879
PART DESCRIPTION
60114 JIB SLIDER40 54HH
0377 MACHY WASHER 2.00ID 14GA
0108 SNAP RING 2.00 7200-200
57160 CYLINDER ASM 4.00X36.00
38833CR PIN 2.00X11.38 SR
76720 WEARPAD JIB SLIDER 50
76182 CAP SCR 0.25-20X1.50 FHSH PLN
0333 NUT 0.25-20 HHGR5 NYLOC
QTY.
1
2
2
1
1
2
4
4
Page 30 | Stellar ® Slider40 Owner’s Manual
4
Jib Assembly (61.75” Hook Height) - PN 56775
4
1
8
7
6
5
2
3
PN 56775
6
7
4
5
8
ITEM
1
2
3
PART DESCRIPTION
56778 JIB SLIDER40 62HH SBH
0377
0108
MACHY WASHER 2.00ID 14GA
SNAP RING 2.00 7200-200
57160 CYLINDER ASM 4.00X36.00
38833CR PIN 2.00X11.38 SR
76720 WEARPAD JIB SLIDER 50
76182 CAP SCR 0.25-20X1.50 FHSH PLN
0333 NUT 0.25-20 HHGR5 NYLOC
2
4
1
1
4
QTY.
1
2
2
Stellar ® Slider40 Owner’s Manual | Page 31
Page 32 | Stellar ® Slider40 Owner’s Manual
Stellar ® Slider40 Owner’s Manual | Page 33
Hose Track - PN 58142
NOTE: WHEN PLACING HOSES (55355) FROM KIT (59881) INTO THE
HOSE TRACK (54193) LEAVE 16 INCHES OF HOSE OUT THE TOP
OF THE HOSE TRACK AND ABOUT 3 INCHES AT THE BOTTOM.
13
NOTE: FEMALE
HOSE ENDS
(16")
NOTE: MALE
HOSE ENDS
(3")
11
10
12
3
2
1
7
8
9
PN 58142
7
8
9
10
11
ITEM PART DESCRIPTION
1 58229 HOSE TRACK WLDMT SLIDER40
2
3
0340
0478
WASHER 0.25 USS FLAT ZINC
CAP SCR 0.25-20X0.50 HHGR5
4
5
6
8622 CLAMP HOSE/TUBE AG-2
0347 NUT 0.38-16 HHGR5 NYLOC
0346 WASHER 0.38 USS FLAT ZINC
0420 CAP SCR 0.31-18X0.75 HHGR5
0343 WASHER 0.31 USS FLAT ZINC
D0894 CAP SCR #10-24X0.75 BTNHD SS
C4956 NUT #10-24 HH NYLOC SS
D0178 WASHER #10 SAE FLAT ZINC
12 54214PC ANGLE FORMED 0.63X1.50X12GAX3.00 PC BLK
13 54193 HOSE TRACK SLIDER 26
Page 34 | Stellar ® Slider40 Owner’s Manual
QTY.
1
2
2
4
2
2
4
4
2
2
4
1
1
3
2
4
4
6
5
ITEM
1
2
Slider40 Cylinder Assemblies
2
Jib Cylinder
(36” or 54” Fixed Hook Height)
PN 57160
PART DESCRIPTION
56792 CYLINDER 4.00X36.00
D1290 FTG 8-6 MFS-MORB STRAIGHT
QTY
1
2
1
ITEM
1
2
Jib Cylinder
(36” to 54” Adjustable Hook Height)
PART DESCRIPTION
PN 59604
QTY.
59605 CYLINDER 4.00X36.00 NARROW
D1290 FTG 8-6 MFS-MORB STRAIGHT
1
2
2
1
Tilt Cylinder
(36” to 54” Adjustable Hook Height)
PN 59603
ITEM
1
2
PART DESCRIPTION
59602 CYLINDER 4.00X7.75 W/2.25 BASE OFFSET
C4922 FTG 4-6 MFS-MORB STRAIGHT
QTY
1
2
2
1
Stellar ® Slider40 Owner’s Manual | Page 35
Valve Bank Parts Drawing
HANDLE ASM - OUTSIDE
CTRLS WITH HANDLE PN 30381
AIR ACTUATOR
PN 26566
SPOOL SPRING KIT
WITH COVER PN 43776
MAIN RELIEF VALVE
PN 28510
HANDLE
PN 26130
Page 36 | Stellar ® Slider40 Owner’s Manual
SPOOL RETAINER
PN 61522
SPOOL SEAL KIT
PN 29683
Toolbox Assembly - PN 8480
1
5
6
6
4
2
ITEM
1
2
3
4
5
6
PN 8480
PART DESCRIPTION
66791 UBTB WLDMT OH 20X45X22 W/MOUNTS
7193 DOOR AL OH 17.13X40.00
10638
HARDWARE ASM OH DOOR NOT SHOWN
(NOT SHOWN)
5468 NUT 0.50-13 HHGR8 NYLOC
8833 CAP SCR 0.50-13X2.00 HHGR8
D0790 WASHER 0.50 SAE FLAT YELLOW GR8
NOTE: ITEMS NOT SHOWN:
C5976 (8 FT)WEATHERSTRIP
70174 OH DOOR STOP KIT
QTY.
1
1
1
4
4
8
Stellar ® Slider40 Owner’s Manual | Page 37
2
Toolbox Assembly - PN 10401
6
4
6
4
5
6
1
1
6
ITEM
1
2
3
4
5
6
PN 10401
PART DESCRIPTION
8833 CAP SCR 0.50-13X2.00 HHGR8
10380 DOOR AL OH 15.19X31.00
10638 HARDWARE ASM OH DOOR NOT SHOWN (NOT SHOWN)
5468 NUT 0.50-13 HHGR8 NYLOC
68399 UBTB WLDMT OH OH 18X36X18 W/MOUNTS TAB
D0790 WASHER 0.50 SAE FLAT YELLOW GR8
ITEMS NOT SHOWN:
C5976 (5 FT)WEATHERSTRIP
70174 OH DOOR STOP KIT
Page 38 | Stellar ® Slider40 Owner’s Manual
QTY.
4
1
1
4
1
8
Toolbox Assembly - PN 10402
1
7
8
8
6
2
PN 10402
ITEM
1
2
3
4
5
6
7
8
PART DESCRIPTION
68604
UBTB WLDMT OH 20X58X22 W/MOUNTS
TAB
10427 DOOR AL OH 17.19X53.00
10638
0479
HARDWARE ASM OH DOOR NOT SHOWN
(NOT SHOWN)
CAP SCR 0.25-20X0.75 HHGR5
0333
5468
NUT 0.25-20 HHGR5 NYLOC
NUT 0.50-13 HHGR8 NYLOC
8833 CAP SCR 0.50-13X2.00 HHGR8
D0790 WASHER 0.50 SAE FLAT YELLOW GR8
ITEMS NOT SHOWN:
C5976 (8 FT)WEATHERSTRIP
70174 OH DOOR STOP KIT
QTY.
1
1
1
2
2
4
4
8
Stellar ® Slider40 Owner’s Manual | Page 39
Subject to Change without Notification.
© 2016 Stellar Industries, Inc.
advertisement
Key Features
- Hydraulic Body-Loading Device
- Versatile Loading and Unloading
- Handles Flatbeds, Containers, Dump Bodies
- Base, Dump, Secondary, and Jib Sections
- Detailed Installation Instructions
