Bosch Rexroth MLC, MLD, MTX performance, MTX standard, MTX compact, 4000, V PP, V PB, V DP, L, 10, 20, 40, 65, C, Cs, Fc, Mi, S, A, L, T, TS 1, TS 2, TS Varioflow, TS Solar, GSP, RCM, RTC, MSC, LS04, LP04, HF04, ErgoSpin, CS351, Screw-Jacks Project Manual

Standardization with Rexroth
Automation Concepts
for the Solar Industry
Project Book
Document ID
Project name
Area of application
Type of document
Release version
Release date
Production and Assembly Lines
Project Manual
3.0
01/2010
Organization unit
Customer plant
Production area
Supplier plant
Bosch Rexroth Electric Drives and Controls GmbH
File format
Output format
DOC Microsoft Word 03, Photoshop CS, EPS Freehand MX
PDF Acrobat Reader 6.0
Document Approval and Responsibility
Created or edited by
A. Gryglewski Bosch Rexroth
G. Eichelsdörfer Bosch Rexroth
Revision History
Version
Date
2.0
3.0
3.0
11.11.2009
27.11.2009
19.08.2011
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Page/
Chapter
Revisions
Update DCL
Update DCP
Layout, Easy Handling, CSS/F
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Typographical conventions
Main chapter
Subchapter
Topic
Topic in subchapter
Remarks, Note
In development, technical clarification/ Initial modification or revision
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Document Approval and Responsibility
2
Revision History
2
Introduction and Objective
Project Management
1.0
Automation Concepts
9
10
11
1.1
Example „Process- and operation routing section“
11
1.2
Example: „Ingot – Saw“
12
1.3.
Handling for cell production
13
1.3.1
Example: „Conversion“: 2 axes Cartesian – controller-based
13
1.3.2
Example: „Conversion“: 2 axes Cartesian – drive-based
14
1.3.3
Example: „Sorting“: 3 axes Cartesian
15
1.3.4
Example: „Conversion“: SCARA Robot
16
1.3.5
Example: „Sorting“: Delta Robot
17
1.4
Example: „feeding screen-printing and turnaround device“
18
1.5
Example: “Laser - structuring“ and “Laser edge-cutting”
19
1.6
Example: „Screw technology“
20
1.7
Example: „Transport of components in clean-room and vacuum“
22
1.8
Example: „Technical control connection of the Bernoulli gripper“
24
2.0.
2.1
IndraMotion for Handling - Turn Key solution for automation
IndraMotion MLC – controller-based Motion Logic System
25
26
Motion - Logic
26
Motion - Robotic
27
2.2
IndraMotion MLD – drive-based Motion Logic System
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28
Project Book
2.3
IndraLogic - open PLC-system
32
IndraLogic – controller-based
32
IndraLogic – PC-based
32
2.4
CNC – automation solution IndraMotion MTX
33
2.5
NYCe 4000 - Motion control for precision-small-drives
35
3.0
Control Technology
37
3.1.
IndraControl V
37
PC-based handling and visualisation
37
Industry PC
38
Operation and Visualisation System VPP 40
39
HMI Control Element
41
Operation and Visualisation Device VDP
41
Operation Terminal VDP40.3 CG
43
Operation Terminal VEP 50 Embedded
44
Operation Terminal VEP 40 Embedded
45
Operation Terminal VEP 30 Embedded
46
Operation Terminal VCP
48
Manual Control Unit VEH 30
53
Manual Control Unit VCH 08
54
IndraControl L
55
Function Modules
55
CML 65
56
CML 40
57
CML 20
58
CML 10
59
I/O - Periphery
60
active IP-20 module Rexroth Inline
60
IP67 module Rexroth Fieldline
61
4.0
Drive Technology
63
4.1.
General Features
63
Extensive Functions
63
Comfortable and time-saving startup
63
3.2.
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4.2.
Servo drive with IndraDyn S
63
Synchronous Motor MSK
63
Synchronous Motor MSM
65
AC-Main Spindle Drives
66
IndraDyn A – Asynchronous motors MAD/MAF
66
4.4.
Linear Drive Technology IndraDyn L
67
4.4.
Rotary table drives with IndraDyn T
67
4.5.
Servo-gears GTE and GTM
67
GTE
67
GTM
68
Drive-Control Unit IndraDrive
68
The IndraDrive Family
68
IndraDrive C and M
69
IndraDrive Cs
74
IndraDrive Fc
76
IndraDrive Mi
77
4.3.
4.6.
5.
5.1
6.
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Rexroth Pneumatics
Gripping, Moving, Turning and Controlling
79
79
Grippers GSP
80
Rack & Pinion Rotary Drive RCM
81
Rodless Cylinder RTC
82
Mini Slide MSC
83
Valves Series LS04
84
Valve Terminal System LP04
85
Valve Terminal Series HF04
86
Air Preparation Units
87
Easy-2-Combine
88
Rexroth TS Transfer Systems
89
Transfer System TS1
89
Transfer System TS2
89
Transfer System Varioflow
90
Transfer System TS Solar
90
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Project Book
Product Variants
91
7.
Handling-Systems from Bosch Rexroth
93
8.
Rexroth Tightening Systems
96
9.
9.1.
9.
Rexroth ErgoSpin and compact system CS351 - powerfull hand-screw-system in compact form
96
Rexroth-Screw-Jacks – continuous modular concept for all-round applications
96
System software
97
IndraWorks
97
Oscilloscope-function
98
HMI screen design with WinStudio
99
System software IndraLogic
100
PLC programming system
101
Basic Functions
102
Logic Analyzer
105
Software AddOns
106
9.1.
WinStudio flexible and free HMI screen design
106
9.2.
VI-Composer 2.0
107
9.3.
WinLOC
108
9.4.
I-Remote remote control software
108
10.
Training
112
11.
Bosch Rexroth – info world
112
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Project Book
Introduction and Objective
This project manual describes all the elements of control architecture that have been adapted to the
requirements of the Solar Industry. As a systems supplier, Bosch Rexroth offers hardware and
software, engineering services, replacement parts, training and support.
Wafer-Produktion
Zellproduktion
Modulproduktion
Among the products and services offered are selected components that have been especially
designed for the needs of production such as:
•
•
•
•
•
•
•
•
PLC controls
CNC controls
operating and visualisation devices
Industrial PC
open interfaces
I/O components
drives
software packages
The components are used in all divisions of the photovoltaics industry
e.g.:
•
•
•
•
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handling
transport in vacuum
laminator
as well as related applications
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Project Book
Project Management
The project manager is responsible for project-specific coordination of the technical and commercial
projects between Bosch Rexroth, machine manufacturer and the end customer.
Bosch Rexroth
Electric Drives and Controls GmbH
Andreas Gryglewski
Dept. SIA
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr am Main, Germany
Phone: +49 (0) 9352/ 40-5421
All the necessary decisions concerning deadlines, special approvals, range of functions, etc. are
made between the project manager and the project planning department of the original equipment
manufacturer (OEM).
The automated series production tool has been designed to:
• reduce costs for storing replacements parts, startup, and maintenance by offering an
optimized selection of components.
• ensure high availability using standard software structures and a standardized operating
concept that includes diagnostics.
• allow you to connect third-party and additional components using standard interfaces.
The specified components for the control and drive equipment should always be used by the
machine engineers. This will provide the highest productivity and availability for the entire service
life of the production equipment.
Points not covered in detail in the project book are to be arranged with the OEM project manager in
charge.
This does not exempt the system supplier of his responsibility to supply systems that have been properly
constructed and meet the local regulations in effect. This also applies to the accompanying documentation.
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1.0
1.1
Automation Concepts
Example „Process- and operation routing section“
•
technical control connection to the process routing section
•
local diagnostic capability
•
local breakdown localisation
•
technical control connection to the operation routing section
•
functionality through MES-software
•
interface to the SAP system
•
visualisation on the process section (IPC-VPP)
Page 37
•
VPP with WinStudio for visualisation
Page 91
•
Industry PC technology IndraControl V from Bosch Rexroth
Page 35
Operation routing section
Process routing section
ƒ Connection to the operation routing
system
ETHERNET
ƒFunctionality through MES-Software
ƒ Industry- PC technology IndraControl V
ƒ Interface to the SAP system
ƒConnection to the process routing
section
ƒLocal diagnostic capability
ƒ Local failure localisation
ƒ Visualisation on the process
section (IPC-VPP)
ƒ VPP and WinStudio for
visualisation
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1.2
Example: „Ingot – Saw“
Handheld
VCH 08
VCP
VEP
30
Inline I/O
IndraMotion MLC
IndraDrive
IndraDrive
IndraDrive
IndraDrive
IndraDrive
Component Overview:
•
Motion Logic-System IndraMotion MLC
Page 24
•
HMI - IndraControl V
Page 35
•
I/O technology Rexroth – Inline
Page 58
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
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1.3.
1.3.1
Handling for cell production
Example: „Conversion“: 2 axes Cartesian – controller-based
data Interface
TCP IP Ethernet
IndraMotion for Handling
IndraControl L40
IndraControl Vxx
automation
Vision-System
I/O´s
Max 126[127]
Profibus axis
Max. 4 different
Gripper
Position switch
Temperatursensor
Contactor
kinematics
Vale/pressure
regulator
z-axis
NCT
Component Overview:
•
Turn Key solution for automation IndraMotion for handling
Page 23
•
HMI - IndraControl V
Page 35
•
I/O technology Rexroth – Inline
Page 58
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
•
construction kit for handling-systems - CamoLine
Page 85
•
gripper technology NCT
Page 80
•
Vale/pressure regulator
Page 80
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1.3.2
Example: „Conversion“: 2 axes Cartesian – drive-based
data Interface
TCP/IP Ethernet
IndraControl Vxx
Vision-System
IndraMotion for Handling
IndraMotion MLD
SERCOS III Block I/O
Vale/pressure regulator
NCT
z-axis(el.)
Component Overview:
•
IndraMotion MLD drive-based Motion-Logic.System
Page 26
•
HMI - IndraControl V
Page 35
•
I/O technology Rexroth – Inline
Page 58
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
•
construction kit system Camoline
Page 85
•
gripper technology NCT
Page 80
•
Vale/pressure regulator
Page 80
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1.3.3
Example: „Sorting“: 3 axes Cartesian
data Interface
TCP/IP Ethernet
IndraMotion for Handling
ƒIndraControl L40
IndraControl Vxx
automation Interface
Vision-System
I/O´s
gripper
position switch
temperature sensor
contactor
…
max. 29
Serco’s axis
max. 4 different
kinematics
z-axis(el.)
Component Overview:
•
Turn Key solution for automatisation IndraMotion for handling
Page 23
•
HMI/Handheld - IndraControl V
Page 35
•
I/O technology Rexroth – Inline
Page 58
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
•
construction kit system Camoline
Page 85
•
gripper technology NCT
Page 80
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1.3.4
Example: „Conversion“: SCARA Robot
IndraMotion MLC RoCo
ƒ IndraControl L40
ƒ SRAM Module
IndraControl Vxx
data Interface
TCP/IP Ethernet
automation Interface
Vision-System
max. 29 Sercos axes
max. 16 kinematics
I/O´s
gripper
position switch
temperature sensor
contactor
…
Component Overview:
•
robot control IndraMotion MLC -RobotControl
Page 25
•
HMI/Handheld - IndraControl V
Page 35
•
I/O technology Rexroth – Inline
Page 58
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
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1.3.5
Example: „Sorting“: Delta Robot
IndraMotion MLC RoCo
ƒ IndraControl L40
ƒ SRAM module
IndraControl Vxx
data Interface
TCP/IP Ethernet
automation Interface
Vision-System
Max 29 Sercos axis
Max. 16 kinematics
I/O´s
gripper
position switch
temperature sensor
contactor
…
Component Overview:
•
robot control IndraMotion MLC -RobotControl
Page 25
•
HMI/Handheld - IndraControl V
Page 35
•
I/O technology Rexroth – Inline
Page 58
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
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1.4
Example: „feeding screen-printing and turnaround device“
data Interface
TCP/IP Ethernet
IndraMotion for Handling
ƒ IndraControl L40
IndraControl Vxx
automation Interface
Vision-System
……………
feeding
ƒ 1 el. axis (MSK)
ƒ 1 pn. axis(MSC)
turnaround device
conveyor belts
ƒ 1-n axes depending on
transport roadway
Component Overview:
•
Turn Key solution for automation IndraMotion for Handling
Page 23
•
controller-based small operation terminal IndraControl VCP
Page 46
•
I/O technology Rexroth – Inline
Page 58
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
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1.5
Example: “Laser - structuring“ and “Laser edge-cutting”
Component Overview:
•
automatisation solution IndraMotion MTX
Page 31
•
automatisation solution NYCe 4000
Page 33
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives - IndraDyn
Page 61
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1.6
Example: „Screw technology“
data Interface
TCP/IP Ethernet
IndraMotion for Handling
ƒIndraControl L40
IndraControl Vxx
automation
…
1-n axes
…
……
Component Overview:
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•
Turn Key solution for automation IndraMotion for handling
Page 23
•
controller-based small operation terminal IndraControl Vxx
Page 44
•
electrical drive technology IndraDrive C + IndraDrive Cs
Page 67
•
drives – IndraDyn
Page 61
•
screw technology
Page 88
•
Rexroth Pneumatics:
Page 79
•
compact-cylinder CCI series
mini-cylinder OCT series
turnaround-module
valve-carrier-system HF03-LG series
construction kit for handling systems - CamoLine
Page 85
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1.7
Example: „Transport of components in clean-room and vacuum“
Transport of materials and components under process conditions, e.g.:
•
clean-room
•
vacuum
•
rare gas
•
at higher temperatures
•
in chemical sector
Benefits:
•
no lead-through for motor-shafts and wires necessary
•
less abrasion, with it low maintenance effort
•
easy access to the components – because outside of the processing room
Function Overview:
•
freely programmable in C and C++
•
up to 28 inductors in one configuration
•
detailed startup tools
•
high precise positioning (repeat accuracy <50 µm)
•
independent move of carrier allows complex automation operations
•
speed up to 5 m/s
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Topology „Transport of components into clean-room and vacuum“:
E01
E02
E03
LMS
Indradrive FC
machine control
IndraLogic
NYCe400
Fieldline I/O
Component Overview:
•
IndraLogic
Page 53
•
IndraDrive FC
Page 75
•
Fieldline
Page 59
•
Inline
Page 58
•
NYCe 4000
Page 33
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1.8
Example: „Technical control connection of the Bernoulli gripper“
Component Overview:
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•
I/O technology Rexroth – Inline
Page 58
•
gripper NCT
Page 81
•
pressure preparation
Page 81
•
valve / pressure regulator
Page 81
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2.0.
IndraMotion for Handling - Turn Key solution for automation
IndraMotion for Handling is the system solution for efficient coordination of axes movement in the
fully automated production. The intelligent concept is based on a unitary drive and control platform
as well as international software standards. Those coordinated components establish you all
freedoms for the realisation of your handling applications.
Function Overview:
•
free PLC - functionality (IEC 61131-3)
•
complete PLC-libary und PLCopen-logic arrays
•
easy teaching, defining and programming of motion sequences via HMI,PC or PLC
•
Cartesian kinematics
•
moving in machine coordinates without coordinate-transformation
•
up to 4 kinematics in one control
•
up to 6 axes per kinematic
•
sluring motions
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2.1
IndraMotion MLC – controller-based Motion Logic System
Motion - Logic
The compact Rexroth IndraMotion MLC motion-logic system gives you any freedom you wish for
your consistent and modern machine automation. Innovative software and firmware functions, easy
engineering and open system interfaces ensure maximum flexibility in all motion applications.
IndraMotion MLC is the integrated controller-based system solution from the Rexroth Automation
House. Ready-to-use technology functions accelerate engineering.
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Motion - Robotic
General:
•
overall maximum 32/64 axes
•
up to 16 kinematics
•
overall 16 axes per kinematic (position, orientation, band)
•
coordination transformation enabled for:
Kinematic types:
•
Cartesian robots
•
Scara-robot and
•
Delta-robot
•
about 90 further transformations are available
Multi-kinematic:
•
different kinematic-types are mixable (Scara, Delta, Cartesian, …)
•
up to 4 band axes per kinematic
•
several robots can work synchronously on one band (band-axes can multiply be assigned to
a kinematic)
•
operating mode per kinematic selectable (automatic, manual)
•
every kinematic has a data-interface between RCL-programm and PLC KinData Æ Array
comparable with AxisData
Programming:
•
programming with Robot Control Language
•
c.f. BAPS
•
PTP-, LINEAR- and CIRCULAR-motion with
- conditional interruption,
- setting of digital output position- or time-dependent
- time-controlled motion (v = s/t)
- programmable speed and acceleration (A, V, AFACTOR, DFACTOR,AFIX,V_PTP)
•
modularisation possible through RCL-subroutines
•
debugger for RCL available
Miscellaneous:
•
band-synchronisation (with up to 4 bands)
•
set-slope and program-slope
•
override
•
teach pendant as AWP available
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2.2
IndraMotion MLD – drive-based Motion Logic System
IndraMotion MLD combines motion and PLC functions to form a modern open automation platform
for modular machine designs. The distributed control architecture establishes a compact motionlogic system, based on the scalable IndraDrive platform, so that higher-order controls are no longer
necessary.
This drive-based solution is available as a single-axis control for simple applications as well as
multi-axis control for applications with a maximum of 8 axes. Ready-to-use function libaries simplify
the use of intelligent drive functions of our IndraDrives. In addition, PLCopen-conforming function
blocks provide access to standardized motion-control functions. The open technology and
communication interfaces facilitate integration of IndraMotion MLD in your automation design.
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2.3
IndraLogic - open PLC-system
The required in-/outputs as well as drives and visualisations can be connected to the PLC-controller
via Profibus. Applications in carcass and assembly can be realised with IndraLogic.
IndraLogic is offered in following stages of expansion:
IndraLogic – controller-based
Components of a controller-based IndraLogic
configuration:
•
control hardware CML xx
•
operation terminal: IndraControl V
•
powered fieldbus-subscriber (e.g.:
I/O modules)
•
drives (if existing, connected via
Profibus)
optional:
•
machine control panel VAM xx
IndraLogic – PC-based
Components of a PC-based IndraLogic
configuration:
•
control panel: IndraControl V
•
powered fieldbus-subscriber (e.g.:
I/O modules)
•
drives (if existing, connected via
Profibus)
optional:
•
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machine control panel VAM xx /
keyboard
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2.4
CNC – automation solution IndraMotion MTX
IndraMotion MTX is the innovative complete solution for CNC-, motion control and PLC-functionality
combined in one system. Through the software scaling, up to 64 digital drives (thereof up to max. 32
shafts) can be coordinated. Therefore 12 independent NC-channels are available and a Laser
power control for applications like laser- structuring or laser edge-cutting.
The control family "IndraMotion MTX" is offered in different characteristics.
MTX performance
•
control-hardware for CNC and PLC: CMP 60
•
operation and display system: IndraControl V
•
machine control panel VAM xx
•
powered fieldbus-subscribers (e.g.: I/O-modules)
•
drives via SERCOS 2
optional:
•
keyboard VAK xx
•
VxH xx handheld or Euchner handwheel
features:
•
max. number of channels:
12
•
min. block-cyclic time:
250 µs
•
min. Sercos 2 -cyclic time:
250 µs (bei 8 Achsen)
•
max. operable axes:
64
•
max. possible shafts:
32
•
interpolate axes per channel:
8
software package:
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MTX standard
The realisation MTX standard is based on the hardware components VSP xx and CMP 40
•
control-hardware for CNC and PLC: CMP 40
•
operation and display system: IndraControl V
•
machine control panel VAM xx
•
powered fieldbus-subscriber (e.g.: I/O-modules)
•
drives via SERCOS 2
optional:
•
keyboard VAK xx
•
VxH xx handheld or Euchner handwheel
features:
•
max. number of channels:
2
•
min. block-cyclic time:
6 ms
•
min. SERCOS 2 -cyclic time:
6 ms
•
max. operable axes:
8
•
max. possible shafts:
2
•
interpolate axes per channel:
4
software package:
universal deployable
MTX compact
The realisation MTX compact is based on the hardware component CML 40
•
control-hardware for CNC and PLC: CML 40
•
operation and display system: IndraControl V
•
machine control panel VAM xx
•
powered fieldbus-subscriber (e.g.: I/O-modules)
•
drives via SERCOS 2
•
optional:
•
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keyboard VAK xx
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features:
•
max. number of channels:
2
•
min. block cyclic time:
6 ms
•
min. SERCOS 2 -cyclic time:
6 ms
•
max. operable axes:
8
•
max. possible shafts:
2
•
interpolate axes per channel:
4
software package:
2.5
universal deployable
NYCe 4000 - Motion control for precision-small-drives
The NYCe4000 motion control is especially suitable if a variety of different small drives with different
transmitter types is required.
The compact controller is freely programmable and also meets the costumer requirements for
highest speed and maximum programming freedom.
Ethernet
Standard PC
Flexible control nodes
75 V
150 V
servo
stepper
linear
piezo
Sample configuration of a NYCe4000 with different motor types
Function Overview:
•
freely programmable in C und C++
•
up to 10 drives,
•
100 digital and 20 analog I/Os in one controller
•
up to 60 controls within one configuration possible
•
easy startup of different drive and encoder types
•
very suitable for high precision tasks
•
feed-back position control clock: 32 kHz.
•
variety of standard and costumer specific housings
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In- / Outputs: (max. per controller)
•
fast digital inputs (typ. 2 µs):
10
•
standard digital inputs (typ. 100 µs):
40
•
fast digital outputs (50 mA, typ. 2 µs):
10
•
standard digital outputs ( 1A, typ. 50 µs):
20
•
analog inputs (12 Bit):
10
•
analog outputs (16 Bit):
10
motors/encoder:
Maximum of 10 per control, 256 per configuration built on max. of 60 controls. Range of
performance reaches from 1 Watt up to 100 Watt (15 VDC – 150VDC), higher power with
IndraDrive via SERCOS III interface.
motor types:
DC Servo
AC Servo
EC Servo
stepper
linear motor
plunger coil (voice-coil)
piezo-motor
encoder types:
incremental up to 40 MHz
analog 10V
SinCos
EnDat 2.1
EnDat 2.2
Hiperface
Panasonic
Yaskawa
startup-tools:
configuration-tool for system parameterisation
tuning-tool for fine-tuning the position control
scopetool to visualize the system data in real-time
simulation:
complete simulation environment for Windows
simulation without control hardware possible
setting and reading of the I/Os
applications software:
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3.0
Control Technology
3.1.
IndraControl V
With a clearly higher performance and more compact dimensions, Rexroth improves and expands
his wide industry PC programm IndraControl V. The revised panel-PCs and box-PCs with the
control units base exclusively on long-term available components and meet the requirements even
in extreme difficult environment conditions.
PC-based handling and visualisation
The PC-based devices are offered in two versions: Once as reduced visualisation device VDP
combined with a control cabinet industry PC (VxB). Alternatively a panel PC is offered. In this
version, the PC is mounted on the display. The devices integrate in each case the complete CNC
and PLC for your machine.
VxB und
VDP
VxP
Via Ethernet network all devices can be linked in a horizontal and even vertical machine
combination. Therefore all data can be easily exchanged between the controls and even to the
superior control centre level.
The connection of local operation and display systems allow the design of complex production lines.
An extern alpha-numeric keyboard is connectable for programming.
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Industry PC
PC device VPB 40
The industry PCs VxB 40 is used together with the reduced operator system and is offered in 4
versions. In each case, the devices integrate the complete CNC and PLC for your machine. The
data between VDP and VxB 40 can be transmitted over a range up to 80m.
Frontal view VPB 40:
Technical Data VPB 40
General:
Operating System:
Windows XP
Processor:
CoreDuo L2400 1,66 GHz or
Core2Duo T7400 2,1 GHz
1 GB up to 4 GB possible
Working memory:
Hard Disk 80 GB
SSD solid state Disk 8 up to 32 GB optional
24 VDC
Hard disk:
Power supply:
Interfaces:
serial and parallel:
not available
Ethernet connection:
2x GBit LAN
DVI-connection:
available
Connection VDP-display unit:
CDI
USB 2.0:
6x
Floppy disc drive:
DVD-ROM or DVD-Burner
Slot:
1 up to 4 slot PCI
Additonal keyboard/mouse connection:
not available
Protection class:
IP20
Physical dimensions:
Dimension:
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1slot
2slot
4slot
205 x 84 x 181 mm (W x H x D)
205 x 110 x 181 mm (W x H x D)
321 x 92 x 181 mm (W x H x D)
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Operation and Visualisation System VPP 40
The PC-based operator terminals VPP 40 are matched for the use in automated series production,
in which the continuity of communication and cost-saving standardisation stand in the foreground. It
integrates the complete CNC and PLC for your machine.
Via Ethernet networks all devices can be linked in a horizontal and even vertical machine
combination. Therefore all data can be easily exchanged between the controls and even to the
superior control centre level.
Frontal view VPP 40:
Technical Data VPP 40
General:
Operating System:
Windows XP
Processor:
CoreDuo L2400 1,66 GHz oder
Core2Duo T7400 mit 2,1 GHz
1 GB bis 4 GB möglich
Working memory:
Hard drive:
Power Supply:
Hard Disk 80 GB
SSD solid state disk 8 bis 32 GB optional
24 VDC
Interfaces:
serial and parallel:
available
Ethernet connection:
2x GBit LAN
DVI-connection:
available
USB 2.0:
6x (on PC-Box)
Floppy disc drive:
DVD-Burner in PC-Box
Slots:
1 up to 4 slot PCI
Additonal keyboard/mouse connection:
available
Display unit:
large basic version
VPP 40.1DG (touch-screen device)
Resolution:
Colors:
15“
17“
1024 x 768 Pixel
65000
Type:
TFT color display
Automatic screen saver:
available
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Machine- and operating keyboard devided into available (optional touch-screen version)
right/left keys, navigation keys:
available (optional touch-screen version)
16 operating - and function keys:
Protection class:
front panel IP65; housing IP20
Physical dimensions:
Front panel (WxH):
Installation depth 1 slot
Installation depth 4 slot
Dimension PC-Box:
1 slot
4 slot
407 mm x 370 mm
109 mm
117 mm
205 x 84 x 181 mm (W x H x D)
321 x 92 x 181 mm (W x H x D)
Operation and Visualisation Device VPP 16
The PC-based operator terminals VPP 16 are matched for the use in automated series production,
in which the continuity of communication and cost-saving standardisation are in the foreground. It
integrates the complete CNC and PLC for your machine.
Via Ethernet networks all devices can be linked in a horizontal and even vertical machine
combination. Therefore all data can be easily exchanged between the controls and even to the
superior control centre level.
The connection of local operation and display systems allow the design of complex production lines.
An extern alpha-numeric keyboard is suitable for connection for programming.
Frontal view VPP 16:
Technical Data VPP 16
General:
Operating System:
Windows XP
Processor:
CoreDuo L2400 1,66 GHz or Core2Duo T7400 2,1 GHz
Working memory:
1 GB up to 4 GB
Hard drive:
Hard Disk 80 GB
SSD solid state disk 8 up to 32 GB optional
24 VDC
Power Supply:
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Interfaces:
serial and parallel:
available
Ethernet connection:
2x GBit LAN
DVI-connection:
available
USB 2.0:
6x (an PC-Box)
Floppy disc drive:
DVD-Burner in PC-Box
Slots:
1 up to 4 slot PCI
Additonal keyboard/mouse connection:
available
Display unit:
Size:
12“
Resolution:
Colors:
800 x 600 Pixel
65000
Type:
TFT color display
Automatic screen saver:
available
Machine- and operating keyboard devided into available (optional touch-screen version)
right/left keys, navigation keys:
available (optional touch-screen version)
16 operating - and function keys:
Front panel IP65; housing IP20
Protection class:
Physical dimensions:
Front panel (WxH):
Installation depth
Installation depth
Dimension PC-Box:
1 slot
4 slot
350 mm x 290 mm
109 mm
117 mm
1slot
4slot
205 x 84 x 181 mm (W x H x D)
321 x 92 x 181 mm (W x H x D)
HMI Control Element
Operation and Visualisation Device VDP
The reduced visualisation device VDP is used together with the control cabinet industry PC VxB40.
This combination is matched for the use in automated series production, in which the reduced front
of the VPDs allows a small installation depth. The data between VDP and VxB 40 can be
transmitted over a range up to 80m.
Furthermore the reduced version allows to connect four VDP operator panels on one VxB 40. So
the application of Thin-Client-solutions is possible.
Following manufactured sizes and versions of the VPD are available:
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Frontal view of VDP devices:
Technical Data VDP 40
General:
Colors:
15“ (1024 x 768 Pixel)
17“ (only touchversion with 1280x 1024 Pixel)
65000
Type:
TFT color display
Automatic screen saver:
available
Size:
Machine- and operating keyboard devided into available (optional as touch- and
touch-key version available)
right/left keys, navigation keys:
available (optional as touch- and
16 operating - and function keys:
touch-key version available)
1x face, 4x back
USB 2.0:
front panel IP65
Protection class:
24 V DC
Power supply:
Physical dimensions:
Front panel (WxHxD)
407 mm x 370 mm x 46 mm
Technical Data VDP 16
General:
Size:
12“ (800 x 600 Pixel)
Colors:
65000
Type:
TFT color display
Automatic screen saver:
available
Machine- and operating keyboard devided into
right/left keys, navigation keys:
16 operating - and function keys:
USB 2.0
Protection class:
Power supply:
Physical dimensions:
Front panel (WxHxD)
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available (optional as touch-screen version available)
available (optional as touch-screen version available)
1x face, 4x back
front panel IP65
24 V DC
350 mm x 290 mm x 46 mm
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Technical Data VDP 08
General:
Size:
8,4“ (800 x 600 Pixel)
Colors:
65000
Type:
TFT color display
Automatic screen saver:
available
Machine- and operating keyboard devided into
right/left keys, navigation keys:
16 operating - and function keys:
USB 2.0
Protection class:
Power supply:
Physical dimensions:
Front panel (WxHxD)
not available, only touch-screen version available
not available, only touch-screen version available
1x face, 4x back
front panel IP65
24 VDC
300 mm x 200 mm x 46 mm
Operation Terminal VDP40.3 CG
The operation terminal VDP40.3 CG from Rexroth is designed as complete device and is
provided as touch version with 5 keys. It is used in combination with the control cabinet
industry PC VxB 40 and has besides his VESA-mounting a closed housing. Therefore the
CG-devices can be installed on stations easily. The data between VDP and VxB 40 can be
transmitted over a range up to 80m.
Features:
•
VDP40.3 CG
•
15“ TFT-display (1024*768)
•
Touchscreen
•
3 keys + emergency-off
Connectors:
•
1 x USB on the face
•
4 x USB in box
•
24 VDC power supply
•
CDI-Interface for IndraControl VxB
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Operation Terminal VEP 50 Embedded
The embedded operation device VEP 50 is designed as economic HMI terminal. The operating
system WinXP Embedded allows a flexible application as platform of a Soft-PLC as well as pure
HMI terminal, e.g. in combination with the compact CML. The connectability of the terminals via
Ethernet and/or field bus module allows the construction of complex systems.
The project development of the terminals is realized with IndraWorks on a notebook and
respectively industry PC. A Runtime-version is generated there, which can be easily transmitted to
the VEP and started via Ethernet connection. Inputs can be done via touch, a virtual or extern
keyboard.
Frontal view VEP 50
Technical Data VEP 50
General:
Operating System:
Windows XP Embedded
Processor:
Ultra Low Volt Celeron 1 GHz
Working memory:
512 MB RAM, 1 GB Compact Flash Card
Power supply:
24 VDC
Interfaces:
Fieldbus:
available, optional
Ethernet connections:
2x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Sercos III:
available
Display unit:
Size:
15“ touch-screen
Resolution:
Colors:
1024 x 768 Pixel XVGA
65000
Type:
TFT color display
Protection class:
front panel IP65; housing IP20
Physical dimensions:
(WxHxD)
Autor
Datei
407 x 370 x 70 mm
DC-IA/SFS
Version 1.0 [Änderungen vorbehalten]
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Operation Terminal VEP 40 Embedded
The embedded operation device VEP 40 is designed as economic HMI terminal. The operating
system WinXP Embedded allows a flexible application as platform of a Soft-PLC as well as pure
HMI terminal, e.g. in combination with the compact CML. The connectability of the terminals via
Ethernet and/or field bus module allows the construction of complex systems.
The project development of the terminals is realised with IndraWorks on a notebook and
respectively industry PC. A Runtime-version is generated there, which can be easily transmitted to
the VEP and started via Ethernet connection. Inputs can be done via touch, a virtual or extern
keyboard.
Additionally the VEP 40 is now offered in the version 40.4 as key-touch version.
Frontal view VEP 40
Technical Data VEP 40
General:
Operating System:
Windows XP Embedded
Processor:
Ultra Low Volt Celeron 1 GHz
Working memory:
512 MB RAM, 1 GB Compact Flash Card
Power supply:
24 VDC
Interfaces:
Fieldbus:
available, optional
Ethernet connection:
2x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Sercos III:
available
Autor
Datei
DC-IA/SFS
Version 1.0 [Änderungen vorbehalten]
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Display unit:
Size:
12“
Resolution:
Colors:
800 x 600 Pixel; SVGA
65000
Type:
TFT color display
Machine- and operating keyboard devided into available (optional as touch- and touch-key version
available)
right/left keys, navigation keys:
available (optional as touch- and touch-key version
16 operating - and function keys:
available)
front panel IP65; housing IP20
Protection class:
Physical dimensions:
(WxHxD)
350 x 300 x 70 mm
Operation Terminal VEP 30 Embedded
The embedded operation device VEP 30 is designed as economic HMI terminal. The operating
system WinXP Embedded allows a flexible application as platform of a Soft-PLC as well as pure
HMI terminal, e.g. in combination with the compact CML. The connectability of the terminals via
Ethernet and/or field bus module allows the construction of complex systems.
The project development of the terminals is realized with IndraWorks on a notebook and
respectively industry PC. A Runtime-version is generated there, which can be easily transmitted to
the VEP and started via Ethernet connection. Inputs can be done via touch, a virtual or extern
keyboard.
Additionally the VEP 30 is now offered in the version 30.4 as key-touch version with a
350mm front panel (matched for combination with VAM 1x operation device).
Frontal view VEP 30
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Version 1.0 [Änderungen vorbehalten]
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Technical Data VEP 30
General:
Operating System:
Windows XP Embedded
Processor:
Ultra Low Volt Celeron 1 GHz
Working memory:
512 MB RAM, 1 GB Compact Flash Card
Power supply:
24 VDC
Interfaces:
Fieldbus:
available, optional
Ethernet connection:
2x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Sercos III:
available
Anzeigeeinheit:
Size:
8,4“
Resolution:
Colors:
800 x 600 Pixel; SVGA
65.000
Type:
TFT color display
Machine- and operating keyboard devided into available (optional as touch and touch-key version
available)
right/left keys, navigation keys:
available (optional as touch and touch-key version
16 operating - and function keys:
available)
front panel IP65; housing IP20 or IP40
Protection class:
Physical dimensions:
VEP 30.3 Touch
(WxHxD) 300 x 200 x 70 mm
VEP 30 CG
(WxHxD) 306 x 242 x 93 mm
verison as unit in IP40-housing;
mounting: via stud bolt for suspension over a gibbet or as
table device possible.
optional with VAS 2.1 module (2 keys and emergencystop-casing)
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Version 1.0 [Änderungen vorbehalten]
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Operation Terminal VCP
The touch-terminal VCP 11 can be optionally linked via Fieldbus or Ethernet and is used as display
for diagnoses and operating states.
The operation terminals can be used as adequate ANSI-terminals. Every touch produces a
pressure- and release-code which can be transmitted over the interface. The triggering of the
display is effected by ESC-sequences.
The easy projection of the terminals is implemented by the software VI-Composer via notebook or
industry PC and the serial interface.
Frontal view VCP 11
Technical Data VCP 11
General:
Operating System:
Windows CE.NET 5.0
Processor:
200 MHz, RISC ARM9
Working memory:
3 MB application-memory, 16 MB Flash, 32 MB SDRAM
Current input:
Max. 200 mA
Power supply:
24 VDC
Interfaces:
Fieldbus:
Profibus DP or DeviceNet
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Serial:
RS232, RS485
Display unit:
Size:
version 1
version 2
3,8“ FSTN-module, 5 levels of grey
3,5“ TFT grafics display with 256 colors
Resolution:
Protection class:
320 x 240 Pixel
front panel IP65; housing IP20
Physical dimensions:
(WxHxD)
Autor
Datei
96 x 130 x 45 mm
DC-IA/SFS
Version 1.0 [Änderungen vorbehalten]
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Frontal view VCP 35
Technical Data VCP 35
General:
Operating System:
Windows CE.NET 5.0
Processor:
200 MHz, RISC ARM9
Working memory:
3 MB application memory, 16 MB Flash, 32 MB SDRAM
Current input:
Max. 350 mA
Power supply:
24 VDC
Interfaces:
Fieldbus:
Profibus DP or DeviceNet
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Serial:
RS232, RS485
Display unit:
Size:
10,4“ Touch
Resolution:
Colors:
640 x 480 Pixel
65.000
Type:
TFT color display
Protection class:
front panel IP65; housing IP20
Physical dimensions:
(WxHxD)
328 x 249 x 60 mm
Frontal view VCP 25
Autor
Datei
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Version 1.0 [Änderungen vorbehalten]
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Technical Data VCP 25
General:
Operating System:
Windows CE.NET 5.0
Processor:
200 MHz, RISC ARM9
Working memory:
3 MB application memory, 16 MB Flash, 32 MB SDRAM
Current input:
Max. 350 mA
Power supply:
24 VDC
Interfaces:
Fieldbus:
Profibus DP or DeviceNet
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Serial:
RS232, RS485
Display unit:
Size:
5,7“ Touch
Resolution:
Colors:
320 x 240 Pixel
65.000
Type:
STN color display
display options: extended ASCII character set,
rows: (font normal): 20
signs/row (font normal): 40
visible area 86 x 115 mm
front panel IP65; housing IP20
Protection class:
Physical dimensions:
(WxHxD)
203 x 147 x 66 mm
Frontal view VCP 20
Technical Data VCP 20
General:
Operating System:
Windows CE.NET 5.0
Processor:
200 MHz, RISC ARM9
Working memory:
3 MB application memory, 16 MB Flash, 32 MB SDRAM
Current input:
max. 200 mA
Power supply:
24 VDC
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Datei
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Version 1.0 [Änderungen vorbehalten]
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Interfaces:
Fieldbus:
Profibus DP oder DeviceNet
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Serial:
RS232, RS485
Display Unit:
Size:
5,7“
Resolution:
Colors:
320 x 240 Pixel
5 levels of grey
Type:
Keyboard:
FSTN-module
temperature compensated
visible area 57 x 77 mm
16 function-, 24 system-keys
Protection class:
front panel IP65; housing IP20
Physical dimensions:
(WxHxD)
300 x 160 x 55 mm
Frontal view VCP 08
Technical Data VCP 08
General:
Operating System:
Windows CE.NET 5.0
Processor:
200 MHz, RISC ARM9
Working memory:
3 MB application memory, 16 MB Flash, 32 MB SDRAM
Current input:
Max. 200 mA
Power supply:
24 VDC
Interfaces:
Fieldbus:
Profibus DP or DeviceNet
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Serial:
RS232, RS485
Autor
Datei
DC-IA/SFS
Version 1.0 [Änderungen vorbehalten]
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Display unit:
Size:
3,8“
Resolution:
Colors:
320 x 240 Pixel
5 levels of grey
Type:
Keyboard:
FSTN-module
temperature compensated
visible area 57 x 77 mm
15 function-, 24 system-keys
Protection class:
front panel IP65; housing IP20
Physical dimensions:
(WxHxD)
205 x 155 x 55 mm
Frontal view VCP 05
Technical Data VCP 05
General:
Operating System:
Windows CE.NET 5.0
Processor:
200 MHz, RISC ARM9
Working memory:
3 MB application memory, 16 MB Flash, 32 MB SDRAM
Current input:
Max. 200 mA
Power supply:
24 VDC
Interfaces:
Fieldbus:
Profibus DP or DeviceNet
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Serial:
RS232, RS485
Display unit:
Size:
3“
Resolution:
Colors:
160 x 80 Pixel
5 levels of grey
Type:
Keyboard:
FSTN-module
temperature compensated
visible area33 x 67 mm
6 function-, 24 system-keys
Protection class:
front panel IP65; housing IP20
Physical dimensions:
(WxHxD)
Autor
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168 x 120 x 55 mm
DC-IA/SFS
Version 1.0 [Änderungen vorbehalten]
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Frontal view VCP 02
Technical Data VCP 02
General:
Operating System:
Windows CE.NET 5.0
Processor:
200 MHz, RISC ARM9
Working memory:
3 MB application memory, 16 MB Flash, 32 MB SDRAM
Current input:
Max. 200 mA
Power supply:
24 VDC
Interfaces:
Fieldbus:
Profibus DP or DeviceNet
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
USB 2.0:
2x
Serial:
RS232, RS485
Display unit:
Size:
3“
Resolution:
Colors:
160 x 80 Pixel
5 levels of grey
Type:
Keyboard:
FSTN-module
temperature compensated
visible area 33 x 67 mm
4 function-, 7 system-keys
Protection class:
front panel IP65; housing IP20
Physical dimensions:
(WxHxD)
96 x 144 x 59 mm
Manual Control Unit VEH 30
The manual control unit VEH 30 from Rexroth can be connected to the control with a VAM xx or a
VAC 30. It allows the operation of machines in unclear areas such as loading gates. It can also be
used as station handling in low-cost applications together with the L 40.
The web-enabled manual control unit sets new standards in the communication and visualisation.
Operating and observing via Ethernet as well as its ergonomic design with touch-screen
characterise this handheld. An electronic hand wheel and override-switch are optionally available.
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Frontal view VEH 30
Technical Data VEH 30
General:
Operating System:
Windows CE
Processor:
300 MHz, NS-Geode
Working memory:
128 MB RAM
Power supply:
24 VDC
Interfaces:
Ethernet connection:
10/100 Base-T Fast Ethernet
Display unit:
Size:
8,4“ TFT grafic display SVGA
Resolution:
Colors:
Stop-key:
Accept-keys:
Foil keys:
Protection class :
800 x 600 Pixel, MTBF-backlight
32.000
2-circled
2 x, 2-circled, 3-leveled
30 keys for navigation, teach-in, enter, confirm
IP65
Physical dimensions:
(WxHxD)
Mass:
240 x 250 x 80 mm
circa 1.6 kg
Manual Control Unit VCH 08
The manual control unit VEH 30 from Rexroth can be connected to the control with the VAC 30. It
allows the operation of machines in unclear areas such as loading gates. In assembling
applications, it is used in low-cost applications as station handling together with the CML xx.
The web-enabled manual control unit sets new standards in the communication and visualisation.
Operating and observing via Ethernet as well as its ergonomic design with touch-screen
characterise this handheld. An electronic hand wheel and override-switch are optionally available.
Frontal view VCH 08
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Technical Data VCH 08
General:
Operating System:
Windows CE
Processor:
400 MHz, PXA270
Working memory:
64 MB application memory (Flash)
Current input:
Max. 200 mA
Power supply:
24 VDC
Interfaces:
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
Display unit:
Size:
3,8“ FSTN-module, 5 levels of grey
Resolution:
Stop-key:
Accept-key:
Foil key:
Protection class:
320 x 240 Pixel
2-circled
2 x, 2-circled, 3-leveled
12 (+9) function-, 19 system-keys
IP65
Physical dimensions:
(WxHxD)
Mass:
3.2.
252 x 240 x 55 (+37) mm
circa 1,2 kg
IndraControl L
Automate easily and continuous with the controller-based control-platform from Rexroth for all
central and distributed architectures. This technical and economic optimised control concept offers a
multitude of benefits, both for machine manufacturers and end users.
The control hardware of the CML-series is, for example the basic model with Profibus as possible
base of the stand-alone PLC“ IndraLogic usable.
Function Modules
With the function modules (fieldbus interfaces and technology modules), the IndraControl L can be
optimally integrated in heterogeneous control landscapes and functionally to your requirements. The
modules communicate over the fast system bus with the control processor, thereby the high
requirements relating to speed and functionality are met.
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available modules:
•
PROFIBUS DP-Master
•
SERCOS III
•
DeviceNet-Master
•
cross communication
•
routing axis sensor
•
fast I/O
•
cam-controller
•
SRAM-module
With the additional SRAM-technology-module „CFL01.1-Y1”, the Sercos-version of the CML builds
the hardware base of the IndraMotion MTX compact and MLC RobotControl.
CML 65
The IndraControl L65 is an extremely compact, modular and scaleable control. The highperformance processor allows the use in Motion- and Logic- Control applications with very high
requirements. It combines the advantages of an embedded-PC-Architecture with a standardised
I/O-system on clip-technology. Additional modules expand the Rexroth IndraControl L65 with more
function modules like additional fieldbus-interfaces.
An expansion of the local I/Os is possible with the inline I/O-system through easy adding of the
components. The complete application programms including Runtime are stored on an easy
accessible standardised Compact-Flash-Medium.
Technical Data CML 65
General data:
CPU:
Working memory:
Remanent storage:
Removable storage:
Real-time clock:
Autor
Datei
x86 kompatibel / 1000 MHz
512 MB
256 KB (RDS)
CF-Card / min. 128 MB, max. 1 GB (depends on
firmware version)
integrated
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Display:
Protection class:
Physical dimension : (W x B x D)
Interfaces:
to function-modules:
to I/O-modules:
Communication interfaces:
1 row, 4 control keys
IP 20
120 x 175 x 97,5 mm
I/O-expansions:
ja
Inline-interface
1 x Ethernet TCP/IP (RJ45, 10/100 Base-T)
1 x single-pole Ready-Kontakt
1 x SERCOS III - Interface (2 x RJ45)
1 x PROFINET IO Master (2 x RJ45)
1 x PROFIBUS DP-Master/Slave-Interface
1 x EtherNet/IP Master (2 x RJ45)
1 x DeviceNet Master
8 galvanically isolated Inputs (interrupt-able), 8
galvanically isolated Outputs
up to 63 Inline I/O-modules with up to 512 I/O (64 Byte)
Function-modules:
up to 4
Optional:
In-/Outputs:
CML 40
The CML 40 is a compact controller-based platform for central and distributed PLC- and Motionapplications. It is available in different versions and vary in the types of technology-modules. The
handling and programming takes place via Ethernet connected operation and visualisation devices.
The CML 40 joins the Rexroth Inline Construction Kit and is therefore outstanding economic and
easy in installation and handling. Additionally 8 interrupt-able in/outputs are already available in the
basic version. The CML 40 can be expanded with up to 63 Inline-modules (512 I/Os).
Technical Data CML 40
General:
Processor:
Intel Low Voltage Celeron 500 MHz
Working memory:
min. 64 MByte DRAM and min. 128 KByte NvRAM
Current input:
max. 2,6 A
Protection class:
IP20
Power supply:
24 VDC
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Interfaces:
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
Fieldbus:
Profibus DP
Serial:
RS232
I/Os:
8 local I/Os for direct, fast access
Display unit:
LCD-display with 8 signs
Type:
Physical dimension:
(WxBxD)
175 mm x 120 mm x 76 mm
CML 20
The CML 20 is a compact and controller-based platform of the IndraLogic L20 PLC-control for
distributed machine concepts. It is a light-performance version of the L40 and is not configurable
with technology-modules. The handling takes place via Ethernet connected operation and
visualisation devices.
The CML 20 joins the Rexroth Inline Construction Kit and is therefore outstanding economic and
simple in installation and handling. Additionally 8 interrupt-able in/outputs are already available in
the basic version. The CML 20 can be expanded with up to 63 Inline-modules (256 I/Os).
Together with the IndraLogic-software the CML 20 is usable as stand-alone-PLC “IndraLogic L20”
Technical Data CML 20
General:
Processor:
ST Microelectronics ST40 with min.192 MHz
Working memory:
min. 16 MByte DRAM and min. 64 KByte NvRAM
Current input:
max. 1,5 A
Protection class:
IP20
Power supply:
24 VDC
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Interfaces:
Ethernet connection:
1x 10/100 Base-T Fast Ethernet
Fieldbus:
Profibus DP
Serial:
RS232
I/Os:
8 local I/Os for direct fast access
Display unit:
LCD-display with 8 signs
Type:
Physical dimension:
(WxBxD)
175 mm x 120 mm x 76 mm
CML 10
The CML 10 is a controller-based platform fort he PLC-control system IndraLogic. There it is used
as a component for distributed machine concepts. It rounds down the performance range of the
CML-series and is not configurable with technology-modules. The handling takes place via Ethernet
connected operation and visualisation devices.
The CML 10 joins the Rexroth Inline Construction Kit and is therefore outstanding economic and
easy in installation and handling. Additionally 8 interrupt-able in/outputs are already available in the
basic version. The CML 10 can be expanded with up to 63 Inline-modules (256 I/Os).
Together with the IndraLogic-software the CML 10 is usable as stand-alone-PLC “IndraLogic L10”
Technical Data CML 10
General:
Processor:
STMicroelectronics ST40 with min. 192 MHz
Working memory:
32 MB SRAM +Flash
Current input:
max. 1,25 A
Protection class:
IP20
Power supply:
24 VDC
Interfaces:
Ethernet connection:
1x 10/100 Base-T Fast Ethernet, RJ45 connector
I/Os:
8 local I/Os for direct fast access
Physical dimension:
(WxBxD):
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I/O - Periphery
active IP-20 module Rexroth Inline
The I/O-modules of the Rexroth Inline-series are completed in special compact housing-formats.
The modular system allows an optimal adaption to the particular control tasks. The communications
with the PLC takes place via Fieldbus.
The order of the in- and output-modules or rather the function-modules do not play a role. The
connection of the switching voltage takes place over feeding-terminals or segment-terminals with
integrated fuse. All power supplies and reference potentials are automatically looped through over
the sideways attached contacts to the next modules.
Components:
Picture:
Module-ID:
R-IL PB BK DP/V1
R-IB IL SCN-PWR IN-CP
Description:
R-IL PB BK DI8 DO4-PAC
Profibus-DP fieldbus coupler with local I/Os
R-IL S3 BK DI8 DO4-PAC
R-IB IL 24 PWR IN
R-IB IL 24 SEG/F-PAC
fieldbus coupler for SERCOS 2, Interbus-S and
DeviceNet also available,
Sercos III bus coupler in preparation
feeding terminal without fuse
segment-terminal with elec. fuse; incl. plug for
feeding- and segment-terminal
R-IB IL 24 DI 8-PAC
digital-input-terminal, 8 inputs
R-IB IL 24 DO 2-2A-PAC
digital-output-terminal, 2 outputs, 2A
R-IB IL 24 DO 8-PAC
digital-output-terminal, 8 outputs; 0,5A; incl. printed
plug for digital terminals
R-IB IL AI 2/SF-PAC
analog-input-terminal, 2 inputs
analog-input-terminal, 8 inputs
analog-output-terminal, 1 output
analog-output-terminal, 2 outputs
R-IB IL AI 8/SF-PAC
R-IB IL AO 1/SF-PAC
R-IB IL AO 2 AF-PAC
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Profibus-DP fieldbus coupler
plug for feeding- and segment-terminal
R-IB IL TEMP 2 RTD-PAC
R-IB IL TEMP 4/8 RTD-PAC
temperature-input-terminal, 2 inputs;
temperature-measure-terminal, 8 inputs incl. shield
terminal for analog terminals
R-ILB PB 24 DI16/DO16
digital in- /output-terminal, 16 in- 16 outputs, 500mA,
3-conductor-connector
Profibus incl. plug
R-IB IL 24 DO 32/HD-PAC
digital in- output-terminal, 32 outputs
R-IB IL RS485/422-PRO-PAC
RS-485/422 function-unit for serial data
R-IB IL RS232-PRO-PAC
transmitter, 1 seria in-/output-channel with RS-232,
for process-data communication
R-IB IL INC-IN-PAC
incremental-encoder-input-module
R-IB IL DDL
DDL Master for Rexroth Pneumatics
R-IB IL 24 FLM-PAC
branch terminal to fieldline M8-coupling
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IP67 module Rexroth Fieldline
The new Rexroth Fieldline I/O-modules are offered in the versions “stand-alone” and “modular”. All
connectors (bus and I/O) are realised in M12. This makes the handling at the startup easier,
compared to other I/O-modules, because assembled standard M12 wires can be used. Furthermore
T-pieces and Y-pieces are not necessary anymore. This reduces wiring costs for the field bus
connection.
The modular technology furthermore allows the setup of I/O-clusters with up to 16 modulesubscribers at one fieldbus-connector.
more benefits are the integrated monitoring functions like:
•
undervoltage sensor supply
•
overcurrent sensor supply
•
short-circuit/overload
•
monitoring of the module supply
Rexroth Fieldline I/Os are available for the field busses: Interbus, Profibus and DeviceNet.
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Stand-alone components:
Picture:
Module-ID:
Description:
Interbus
RF-FLS IB M12 DI 16 M12
RF-FLS IB M12 DI 8 M12
RF-FLS IB M12 DO 8 M12-2A
RF-FLS IB M12 DIO 4/4 M12-2A
16 distributed digital inputs
8 distributed digital inputs
8 distributed digital outputs
4 inputs and 4 outputs
assembled cable:
IKB0045/010,0 (here: cable length 10 m)
IKB0047/0xx,x (cable length 0,5; 2; 5 ;10m)
IKB0046/010,0 (here: cable length 10 m)
bus connection, start
bus connection, bridge
bus connection, end
RF-FLS PB M12 DI 8 M12
8 distributed digital inputs
RF-FLS PB M12 DI 16 M12
RF-FLS PB M12 DO 8 M12-2A
RF-FLS PB M12 DIO 4/4 M12-2A
RF-FLS PB M12 DIO 8/8 M12
16 distributed digital inputs
8 distributed digital outputs
4 inputs and 4 outputs
8 inputs and 8 outputs
assembled cable
IKB0048/010,0 (here: cable length 10 m)
IKB0050/0xx,x (cable length 0,5; 2; 5;10)
IKB0049/010,0 (here: cable length 10 m)
bus connection, start
bus connection, bridge
bus connection, end
RF-FLS DN M12 DI 8 M12
RF-FLS DN M12 DO 8 M12-2A
RF-FLS DN M12 DIO 4/4 M12-2A
8 distributed digital inputs
8 distributed digital outputs
4 inputs and 4 outputs
Profibus
DeviceNet
assembled cable
General:
IKB0042/010,0 (here: cable length 10 m)
IKB0044/0xx,x (cable lenght 0,5; 2; 5; 10m)
IKB0043/010,0 (here: cable length 10 m)
bus connection, start
bus connection, bridge
bus connection, end
power supply
IKL0267/0xx,0 (cable length 5; 10; 15m)
IKL0268/0xx,x (cable length 0,5; 2; 5; 10m)
terminal resistor
power rating of the modules:
supply, start
supply, bridge
directly available for order
UL max. 4A, US max. 4A
Components Modular:
Picture:
Module-ID:
Description:
RF-FLM PB M12 DI 8 M12
RF-FLM PB M12 DI 8 M8
RF-FLM PB M12 DIO 8/4 M8
RF-FLM ADAP M12/M8
8 distributed digital inputs M12
8 distributed digital inputs M8
8 inputs and 4 outputs M8
adaptor for M12/M8
assembled cable
NEW! Speed-con technology
IKB0045/010,0 (here: cable length 10 m)
IKB0047/0xx,x (cable length 0,5; 2; 5; 10m)
IKB0046/010,0 (here: cable length 10 m)
on request
bus connection, start
bus connection, bridge
bus connection, end
Profibus
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4.0
Drive Technology
With the drive systems from Bosch Rexroth, we open a new era in the assembly
automation. Outstanding performance data, sector-specific functions and appliance
optimised scalability are the outstanding characteristics of the innovative drive solutions.
4.1.
General Features
Extensive Functions
The drive technology offers a large number of functions like positioning set operation, angle- and
speed-synchronisation, cam disc-, cam-switch-function or a integrated routing axis generator.
Different motor-encoder systems allow absolute or relative position acquisiation. If necessary, all
conventional encoder-types can be used as separate position-encoder through a second encoder
input.
Comfortable and time-saving startup
The graphical startup-tool IW-Drives guides you at the control terminal or PC faster and unerring
through all set-up steps of the startup. Though, every current drive-intern state variable is displayed.
Further manuals support you in every action.
4.2.
Servo drive with IndraDyn S
Synchronous Motor MSK
MSK motors are suitable for all application areas in the assembly and production automation up to
448Nm, in which highest demands on position accuracy, machining quality and machining rate are
made. Standard implemented protection class IP65 and with a single-turn-encoder for relative
position acquisiation.
If desired all motors will be supplied with a multi-turn-absolute-value encoder, holding brake or
feather key groove.
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Synchronous Motor MSM
The maintenance-free motors MSM are available in 5 different overall sizes up to a mechanical
continuous power rating of 750 Watt. The motors of the protection class IP54 are equipped with an
absolute value encoder and optionally with or without holding brake shippable. Operating on a
control unit with 3 AC 230V supply. At higher supply voltages and continuous power ratings up to
3,5kW choose from the IndraDyn motor programm.
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Technical data MSM motors
Technical Data
Continous power
Continous torque
Maximum torque
Rated current
Maximum current
Rated speed
Maximum speed
Rotor inertia without brake
Rotor inertia with brake
Mass without brake
Mass with brake
Symbol
Unit
PN
Mrated
Mpk
Inated
Ipeak
nrated
nmax
W
Nm
Nm
A(eff)
A(peak)
JRotor
kgcm
m
m
kg
kg
Dimensions
Motor length without brake
Motor length with brake
Flange
Bolt circle
Center diameter
Shaft diameter
Shaft length
Symbol
Unit
lM
mm
□
mm
mm
mm
mm
mm
dB
dC
dS
lS
-1
min
-1
min
2
MSM019A
50
0,16
0,48
1,1
4,7
3000
5000
0,025
0,027
0,32
0,53
MSM019B
100
0,32
0,95
1,1
4,7
3000
5000
0,051
0,054
0,47
0,68
MSM031B
200
0,64
1,91
1,6
6,9
3000
5000
0,14
0,16
0,82
1,3
MSM031C
400
1,3
3,8
2,6
11,0
3000
5000
0,26
0,28
1,2
1,7
MSM041B
750
2,4
7,1
4,0
17,0
3000
4500
0,87
0,97
2,3
3,1
MSM019A
72
102
38
45
30
8
25
MSM019B
92
122
38
45
30
8
25
MSM031B
79
115,5
60
70
50
11
30
MSM031C
98,5
135
60
70
50
14
30
MSM041B
112
149
80
90
70
19
35
General features:
Protection category IP54 (shaft IP40)
Multiturn absolute encoder 17bit (serial transmission)
Absolute encoder function with battery buffer (battery-box in encoder cable)
Cable with BRC connector, cable length 220 / 250 mm (encoder / power)
Plain shaft, no oil seal
Holding brake (with clearance) optional
4.3.
New or changed compared to MSM020/030/040
2008-06-16
AC-Main Spindle Drives
IndraDyn A – Asynchronous motors MAD/MAF
MAD-motors (surface aerated) and MAF-motors (liquid-cooled) are particularly used as main
spindle and partially as servo drives. Therefore different overall sizes with power ratings up to 120
kW are available. Characteristics of these motors are the outstanding high dynamic, the high speed
control range and the excellent concentrity quality. The motors can be optionally provided with a
holding break.
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4.4.
Linear Drive Technology IndraDyn L
Linear drives do not need any mechanical transmission elements, therefore its use in high-speed
chipping, grinding and laser processing is especially benefitial. Furthermore this drive-series opens
up new machine concepts with different benefits. Clearly higher speed, at higher precision and peak
forces from 800 N up to 21,500 N are the outstanding characteristics of the drive technology. The
capsuled version of the primary part relieves the motor mounting and protects the motor from
environmental influences.
.
4.4.
Rotary table drives with IndraDyn T
Torque motors MBT from Rexroth are used in rotary tables or swivelling axis of machining centres
and results drastic competitive advantages. With these direct-drive motors, attrition afflicted
mechanical transmission elements are imapplicable. At the same time dynamic and precision are
clearly increased. With the MTB motors, torques of 15 Nm up to 13,800 Nm, are possible.
4.5.
Servo-gears GTE and GTM
GTE
Servo-planetary gears for standard applications
The single- or double-staged gears can be optained with plane shaft or feather key groove.
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GTM
Servo-planetary gears for highest requirements.
The single- or double-staged gears can be optained with plane shaft or feather key groove and
optionally with twisted torsional stiffness.
4.6.
Drive-Control Unit IndraDrive
More flexibility, productivity and precision is offered by the new modular drive-system IndraDrive
from Rexroth. IndraDrive covers a range of performance from 0.1 up to 132 kW. All popular control
communications like SERCOS 2 Interface, SERCOS III Interface, PROFIBUS, CANopen,
DeviceNet, INTERBUS, analog and parallel interface are supported.
The IndraDrive Family
IndraDrive C – Converter
Range of performance from 1 up to 630kW with peak currents
up to 1300 A
•
compact setup even for single-axis solutions
•
direct power supply up to 500V
•
high overload capability
IndraDrive Cs– Compact Converter (system compatible from MTXV10)
Range of performance from 0.1 up to 3 kW
•
compact setup in protection classes IP20 and IP54
•
integrated safety technology (optional)
•
Multi-Ethernet-connection
IndraDrive Fc – Frequency Converter
Range of performance from 0.25 up to 7.5 kW
•
compact setup for open-loop-applications
•
most simple installation and startup
•
Fieldbus-modules for Profibus, CANopen und DeviceNet
available
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IndraDrive M – Inverter
Range of performance from 1 up to 132 kW with peak currents
up to 350 A
•
double-axes-inverter with peak currents from 12 A bis 36 A
•
space-saving setup for multi-axis-solutions
•
feeding via converter or supply module possible
•
energy-efficent, feed-back-able supply modules
IndraDrive Mi – Combined module (motor + control)
Range of performance from 9.4 up to 35 Nm
•
minimal place requirement (e.g. for gate applications)
•
compatible to IndraDrive-drive-family
•
integrated Motion-Logic according to IEC 61131-3
IndraDrive C and M
The modular series IndraDrive C and M are specially intended specially for the use in machine tool
field and general automation. Besides the drive integrated PLC according to IEC 61131-3, the
IndraDrive comes with a large function package which is optimised for following main application
areas.
Firmware Function Package:
•
FWA-....-MPB-... single-axis basic, standard servo application, automatiion
•
FWA-....-MPH-... single-axis advanced, servo application, main-drive application, machine
tool high-end
•
FWA-....-MPD-... double-axes basic, servo application, WZM
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The software basic package e.g. for the servo-operation includes already all necessary basic
functions like position alternate operation, position control, speed control and torque control.
Rexroth furthermore offers with expansion packages an economic scaling of the functionality like:
•
axis error correction
•
main-spindle function
•
synchronisation of axes
•
electronic cam controller
•
technology packages based on the integrated PLC
•
safety technology
Modular setup:
The IndraDrive series can be combined among each other. The control units are scalable and
configurable and fit for IndraDrive C and M.
Overview of the safety functions:
The safe braking- and deceleration system as safety function in the IndraDrive was certified after
IEC61508. It protects the operator in the special operation from uncontrolled system crashes of
gravity loaded axes. The IndraDrive safety technology enables the compliance of the Europe-wide
safety regulations without any additional hardware or the detour over the control. Following
functions are available amongst others:
Safe-Stop
The safe-stop forms a backup against unintentional startup of a machine axis. With the
safe-stop the power supply to the drive is interrupted safely.
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Safe Operation-Stop
As well as the safe-stop the safe operation-stop forms a protection against unintentional startup of
machine axes. For it, the drive-system is stopped at a point in the production process. All regulation
functions between the control and the drive motor will not be lost. Through intelligent safety
technology all unintended and dangerous motions owing to errors will be safely prevented.
Safe Reduced Speed
The intelligent safety technology safely prevents that a drive will transcend the parameterised speed
threshold.
Safe Limited Absolute Position
Safety procedures in CNC-controls and drives prevent that a axis leaves the parameterised
traversing range.
Safe Brake-Management
Further safety-functions:
safe drive interlock, safe maximum speed, safe limited pace-dimension, safe rotation directionung,
safe monitored disengagement, safe safety-door-locking
Function overview control units (IndraDrive C/M)
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IndraDrive M Power Elements
HMS01.1N-W0020-A-07-*
20A maximum current
HMS01.1N-W0036-A-07-*
36A maximum current
HMS01.1N-W0054-A-07-*
54A maximum current
HMS01.1N-W0070-A-07-*
70A maximum current
HMS01.1N-W0110-A-07-*
110A maximum current
HMS01.1N-W0150-A-07-*
150A maximum current
HMS01.1N-W0210-A-07-*
210A maximum current
HMS01.1N-W0350-A-07-*
350A maximum current
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Volume-optimised IndraDrive M Power Elements
HMS02.1N-W0028-A-07-*
28A maximum current
HMS02.1N-W0054-A-07-*
54A maximum current
Power Elements Double-Axis-Devices
HMD01.1N-W0020-A-07-*
20A maximum current
HMD01.1N-W0036-A-07-*
36A maximum current
Supply-Devices:
HMV01.1E-W0030-A-07-*
30A continuous output with inductor (without feed back)
HMV01.1E-W0075-A-07-*
75A continuous output with inductor (without feed back)
HMV01.1E-W0120-A-07-*
120A cont. output with inductor (without feed back)
HMV01.1R-W0018-A-07-*
18A continuous output with inductor (with feed back)
HMV01.1R-W0045-A-07-*
45A continuous output with inductor (with feed back)
HMV01.1R-W0065-A-07-*
65A continuous output with inductor (with feed back)
HMV01.1R-W0120-A-07-*
120A continuous output with inductor (with feed back)
Volume-optimised Supply-Devices
HMV02.1R-W0015-A-07-NNNN
15A continuous output with inductor (with feed back)
IndraDrive C Power Elements (automatisation, single-axis-solution)
HCS02.1E-W0012-A-03-*
12A maximum current
HCS02.1E-W0028-A-03-*
28A maximum current
HCS02.1E-W0054-A-03-*
54A maximum current
HCS02.1E-W0070-A-03-+
70A maximum current
HCS03.1E-W0070-A-05-*
70A maximum current
HCS03.1E-W0100-A-05-*
100A maximum current
HCS03.1E-W0150-A-05-*
150A maximum current
HCS03.1E-W0210-A-05-*
210A maximum current
HCS04.1E-W0350-N 04-*
350A maximum current
HCS04.1E-W0420-N-04-*
420A maximum current
HCS04.1E-W0520-N-04-*
520A maximum current
HCS04.1E-W0640-N-04-*
640A maximum current
HCS04.1E-W0790-N 04-*
790A maximum current
HCS04.1E-W1010-N-04-*
1010A maximum current
HCS04.1E-W1240-N-04-*
1240A maximum current
HCS04.1E-W1540-N-04-*
1540A maximum current
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IndraDrive Cs
The IndraDrive Cs is characterised by the space-saving construction and outstanding performance
data exchange.
The new multi-protocol-able communication interface allows the universal operation of IndraDrive
Cs with different Ethernet-based communication protocols without changing the hardware.
In combination with the new multi-encoder interface for interpretation, all popular encoder-types as
well as an additional options-space, even total special drive requirements can be solved.
Technical Characteristics:
•
2 series for direct power supply on 110 -230 V AC or 200 -500 V AC
•
suitable for motors from 0.05 up to 3.5 kW continuous power output
•
complete, scaleable drive programm
•
compatible to IndraDrive-drive-family
•
digital in-/outputs and analog input on board
•
intelligent operation control with programming module function
•
multi-Ethernet
IndraDrive Cs supports following protocols:
•
SERCOS III
•
PROFINET IO
•
EtherNET/IP
•
EtherCat
•
Multi-Encoder
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IndraDrive Cs supports following encoder-types:
•
absolute encoder EnDat 2.1 and EndDat 2.2
•
absolute encoder Hiperface
•
absolute encoder from Rexroth MSM-motors
•
incremental signals 1Vss
•
incremental signals 5V TTL
•
resolver
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IndraDrive Fc
Rexroth IndraDrive Fc is a standard converter for open-loop-applications.
IndraDrive Fc converters cover completely the range of performance from 0.25 up to 7.5 kW.
Instead 4 overall sizes and two mains input voltages (1/3 x AC 230 V and 3 x AC 400 V) are
available. Through, the extensive functions as well as the easy installation, startup and operating
sets new standards in its class.
Baugröße D
Baugröße C
Baugröße B
Baugröße A
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IndraDrive Mi
The IndraDrive Mi combines control electronics and servo motor in one compact unit. Therewith the
IndraDrive Mi is the ideal solution for all applications which depend on a minimal of required space
at highest flexibility and maximum economy.
The compact control electronic of the IndraDrive Mi uses the lateral area of the servo motor as
cooling element. This reduces the total construction volume by over 50% compared to classic
servo-drive solutions and by up to 30% compared to other integrated solutions.
Another benefit of the IndraDrive Mi is the clearly reduced effort for installation – only one cable is
enough to realise the power supply and the communication via SERCOS III interface.
Features:
•
extensive reduction of control cabinet volume up to 70%
•
drastic reduction of the wiring effort up to 85%
•
extensive rising of the flexibility and modularity of machine and installation
•
up to 20 IndraDrive Mi can be connected in series to one drive train
Motor-integrated drive KSM
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Close-to-motor control electronic KMS
The close to motor converter KMS allows the integration of most different motors.
Especially with cramped space conditions, MSK/MKE servo motors as well as 3rd party motors in
open-loop-operation or with hyperface-encoder can be embedded with the KMS into an IndraDrive
Mi drive train.
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5.
Rexroth Pneumatics
Rexroth offers with the pneumatic electronic and electro-pneumatic components and systems for
automation of machines and production facilities a broad range of standard products for applicationspecific solutions.
5.1
Gripping, Moving, Turning and Controlling
Non Contact Transfer NTC
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Grippers GSP
A
P
R
Z
-Size
-10, 16, 25, 32 ,40
-8, 10, 16, 25, 32
,40
-10, 16, 25, 32 ,40
-16, 32 ,50
-Gripping force
-0,22 up to 8,6 Nm
-26 up to 840 N
-0,3 up to 12 Nm
-144 up to 1320 N
-Recommended
payload (frigtion)
-0,08 up to 0,85 kg
-0,13 up to 4,2 kp
-0,08 up to 1,15 kg
-0,6 up to 5,7 kg
-Stroke-Angle per
finger
-40 °
-2 up to 13 mm
-180 °
-3 up to 7 mm
-Max. finger length
-25 up to 80 mm
-20 up to 64 mm
-25 up to 80 mm
-30 up to 80 mm
Benefits:
-High gripping force in very small package
-Easy-2-Combine interface
-Centering sleeves at all grippers, jaws and body
-Repeatability 0,02 mm
-Sensor covered completely in the slot
-Even Schunk started to sell our GSP-P, called LGP at Schunk
Accessories: Centering sleeves, gripper switch
Options: Normally open and normally closed
Our strengths:
Parallel
9Centering sleeves at
jaws
9Strong mechanical
design
9Few mechanical parts
9Jaws made by steel
9Wedge hook design,
stronger
9Strong & precise T-slot
guiding
9Lot of sensor slots
9Manufactured by
Schunk
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Angular
9Centering sleeves at
jaws
9Few mechanical parts
9Jaws made by steel
9Very strong “nose-slot”
gear
9Lot of sensor slots
9Manufactured by
Schunk
Radial
9Centering sleeves at
jaws
95 different sizes
9Few mechanical parts
9Jaws made by steel
9Lot of sensor slots
9Manufactured by
Schunk
Centric
9Centering sleeves at
jaws
9Can be mounted from
the top or bottom
9High gripping force
9Few mechanical parts
9Jaws made by steel
9Wedge hook design,
stronger
9Strong & precise Tslot guiding
9Lot of sensor slots
9Manufactured by
Schunk
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Rack & Pinion Rotary Drive RCM
AP = Air duct
IP = Intermediate
SE = Elastic Cushioning
SH = Hydraulic Cushioning
-Size SE
-6, 8. 12, 16, 20, 25
-8, 12, 16, 20, 25
-12, 16, 20, 25
-Size SH
-12, 16, 20, 25
-12, 16, 20, 25
-12, 16, 20, 25
-Torque
-0,16 up to 6,5 Nm
-0,33 up to 6,5 Nm
-0,95 up to 6,5 Nm
-Max. moment of inertia SE
-0,08 up to 6,3 kgcm²
-10 up to 450 kgcm²
-10 up to 450 kgcm²
-Max. moment of inertia SH
-10 up to 450 kgcm²
-10 up to 450 kgcm²
-10 up to 450 kgcm²
General:
Repetitive precision :
Angel adjustment:
Accessories:
Options:
SE = 0,2 ° och SH = 0,05 °
[ 0° pos. -6°→45°] [ 90° pos. 45°→145°] [ 180° pos. 135°→186°]
Centering sleeves, standard sensor ST-4
Free to make combinations e.g. RCM-SH-AP-IP
Benefits:
•Higher capacity for moments of inertia than competitors
•No back step with intermediate stop necessary
•Easy-2-Combine interface
•No rod is outside for our intermediate position
•Change of shock absorbers without loosing position
Our strengths:
Standard SE and SH
AP-air duct + benefits IP-intermediate + benefits Kombo SE/SH-AP-IP +
as SH
as SH-AP
Benefits as SH-AP-IP
9Centering sleeves in flange
9“A real” air Swivel
9Simple installation to
9Very compact
and body
9Air duct in top of
valves
9Easy to order with
9Double ball bearing in top and
swivel, 2-4 channels
9Simple adjustment
standard modules
bottom
9Easy to combine grippers
of intermediate position
9Few details inside that
9Fast rotary time
9No rotating tubing
9Compact design
can broke down
9High payload at axial and
around grippers
9Fast rotary time
9Hard for competitors
radial forces
9Compact design
against competitors
to meet our technical
9Covered bearing, in house
9The best version
9Easy to adjust
specification
9Many sensor slots
compared with Festo
9The best module at the
9Manufactured by Schunk
and SMC
market of our main
competitors
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Rodless Cylinder RTC
BV
CG
EG
HD
-Size
-16, 25, 32 ,40, 50, 63,
-80
-16, 25, 32 ,40
-16, 25, 32
-16, 25, 32 , 40, 50,
-63
-Max. stroke
-4800 up to 9900 mm
-1800 mm
-1800 mm
-1800 up to 4300 mm
-Max. speed
-3 up to 5,5 m/s
-2 m/s
-1 m/s
-2 m/s
-Guide rail
-Internal oval piston
-9/3 up to 15
-15 up to 25
-15 up to 30
Benefits:
-Magnetic outer band removes bowing or warping
-Flat design due to oval piston
-Optimized for fast cycle times (pneumatic cushioning, optional shock absorbers and stroke adjusters)
-Online configurator available for custom configurations
-Comprehensive range of guide options
-Calculation software available for sizing applications with minimum risk
-Air connection from both ends
-competitive pricing
Accessories: standard sensor ST4, shock absorbers, end cover mounting, foot mounting, shuttle angle
bracket, adjustable articulated mounting, T-groove nut
Options: RTC-RR: Interchanges with RMC (Rexmover), RTC-RI: Interchanges with 170 series rodless
Our strengths:
RTC-BV
9Internally guided
9Compact dimensions
9Optimized internal air
channels
9Proven sealing
concept (from RMC)
9Both metric and inch
versions available
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RTC- CG
9Compact Mini Guide rail
9Adjustable stops
available
9Change of shock
absorbers without stroke
adjustment
9Easy-2-Combine
interface
RTC-EG
9Medium duty BRL Eline Guide for Less
demanding applications
9Change of shock
absorbers without stroke
adjustment
9Easy-2-Combine
interface
RTC-HD
9Heavy duty guide rail
915mm BRL rail even
on smallest (16mm)
bore size
9Change of shock
absorbers without stroke
adjustment
9Easy-2-Combine
interface
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Mini Slide MSC
-Size
8, 12, 16, 20, 25
-Stroke
10 up to 200 mm
-Static Moments
7 up to 236 Nm
-Dynamic moments
1,1 up to 57,8 Nm
-Velocity
0,8 m/s
-Force
60 N up to 589 N
Benefits:
-Easy-2-Combine interface
-Repeatability 0,02 mm
-Slides can be mounted in parallel without a gap in between
-Calculation and CAD tools available
-Combinable with electric axes without adapting plates
-Change of shock absorber without loosing position adjustments
Accessories: Centering sleeves, stroke limitation bolts (10, 20 and 30 mm)
Options: Elastic or hydraulic shock absorbers
Our strengths:
9Strong mechanical design, In House expertise for guide
9High drive forces with smallest dimensions
9Intelligent stroke setting
9Air connection possible from 3 sides
9Air connection and sensor mounting at same side possible
9Integrated sensor grooves (both sides)
9Stable guide
9Symmetrical design
9Integrated stroke adjustment
92 shock absorbers for out stroke mountable
9Combination of elastic and hydraulic stroke adjustment possible
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Valves Series LS04
XS
AF
VTS
XS extra small
AF all functions
VTS LS04
Version
Inline - single valve
Inline - single valve
Modular valve
terminal system
Nominal flow
200 l/min
330 l/min
320 l/min
Only 5/2 SR version
5/2 SR, 5/2 DS,
5/3CC, all 2 x 3/2
versions
5/2 SR, 5/2 DS,
5/3CC, all 2 x 3/2
versions
Pneumatic
function
Pneumatic
connection
Push-in connector for
Ø 4 mm hose
Push-in connector
for Ø 4 mm and
Ø 6 mm hoses
Push-in connector in
the VTS for Ø 4 mm
and Ø 6 mm hoses
can be freely
configured
Switching time
9 ms/24 ms
12 ms/30 ms
13 ms/22 ms
Working
pressure range
Internal: 3 to 8 bar
Internal: 2 to 8 bar
Internal: 3 to 8 bar
External: -0.9 to 8 bar
Electrical
connection
M8 3-pin or standard
plug
M8 3-pin or standard
plug
D-Sub 25-pin,
rotatable
Dimensions
57.7 x 10.8 x 45
76.2 x 10.8 x 60
149 x 10.8 x 45*
Weight
30 g
51 g
630 g*
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Valve Terminal System LP04
•
•
•
•
•
•
•
•
•
Modular valve terminal system
4-16 valves
Expandable one time by 2 valve positions
Temperature range: - 5°C to 50°C
Operating pressure (external): -1 to 10 bar
Operating pressure (internal): 3 to 8 bar
Valve functions: 2x3/2, 5/2, and 5/3
Valve width: 11.8 mm
IP65
•
Electrical connections:
o
o
o
o
•
•
•
•
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D-sub connection
Profibus DB
DeviceNet
DDL
Flow rate 300 l/min (all models)
Valve models:
o 2x3/2 NC, 2x3/2 NO, 2x3/2 NC-NO
o 5/2 mono-stable, spring return
o 5/2 mono-stable, air-actuated return
o 5/2 bi-stable
o 5/3 bi-stable, closed center
o 5/3 pressurized or exhausted center
(with 2x3/2 NC or 2x3/2 NO)
Power consumption 0.35 watts
(incl. LED and protective circuit)
Voltage: 24 V DC (-10%/+10%)
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Valve Terminal Series HF04
•
•
•
•
•
•
•
•
Modular valve terminal system
2-12 valves, expandable in 2 increments
Temperature range: 0°C to 50°C
Operating pressure (external): -1 to 10 bar
Operating pressure (internal): 3 to 8 bar
Valve functions: 2x3/2, 5/2, and 5/3
Valve width: 11.8 mm
IP65
•
Electrical connections:
o
o
o
•
•
•
•
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D-sub connection
Profibus DB
AS-i
Flow rate 400 l/min (all models)
Valve models:
o 2x3/2 NC, 2x3/2 NO, 2x3/2 NC-NO
o 5/2 mono-stable, spring return
o 5/2 mono-stable, air-actuated return
o 5/2 bi-stable
o 5/3 bi-stable, closed center
o 5/3 pressurized or exhausted center
(with 2x3/2 NC or 2x3/2 NO)
Power consumption 0.35 watts
(incl. LED and protective circuit)
Voltage: 24 V DC (-10%/+10%)
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Air Preparation Units
AS2
AS3
AS5
3/8
3/4
ƒ
Nominal size:
1/4
ƒ
Air connection:
G1/4, G3/8 G3/8, G1/2
1/4“ & 3/8“ NPT
3/8“ & 1/2“ NPT
3/4
ƒ
Pressure gauge connection:
G1/4
G1/4
G1/4
ƒ
Maximum pressure range:
16 bar (232 psi)
16 bar (232 psi)
16 bar
ƒ
Permissible temp. range:
-10°C - +50°C
(+14°C - +122°C)
(with dried air)
-10°C - +50°C
-10°C(+14°C - + 122°C) +50°C
(with dried air)
ƒ
ATEX approval:
Zone 1 (category 2G)
Zone 21 (category 2D)
ƒ
Flow rate specifications:
Measured according to ISO 6953
(6,3 bar - 5,3, bar) (91-77 psi)
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Easy-2-Combine
The Easy-2-Combine automation system consists of both tried-and-tested and newly developed
components including grippers, mini slides, rotary and linear modules with standardized mounting
interfaces and interlocking connections. In this way, typical applications – whether pick & place,
linear or area gantry – can be implemented with maximum versatility and minimum complexity.
Easy-2-Combine comprises pneumatic as well as electric drive modules, guaranteeing one-stop,
cross-technology know-how.
Linear modules
Easy-2-Combine
Mini slides
Rotary modules
Grippers
•
•
•
•
•
•
Standardized interfaces (uniform mounting dimensions, thread and centering sleeve
sizes)
Direct mounting (via connection plates, bolts and/or groove nuts)
Comprehensive connection kits as accessories
Interlocking, force-fit connection without extra work
High-load and low-wear guides
Universal mounting raster 20/40 mm with 0.01 mm accuracy
Application examples:
Pick and place
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Linear gantry
Area gantry
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6.
Rexroth TS Transfer Systems
For the component transport Bosch offers transfer systems. The different overall size enables the
transport of work-piece carrier from 3kg up to 250kg depending on the overall size.
Transfer System TS1
•
Weights of up to 3 kg, speeds of up to
15 m/min
•
Three workpiece pallet sizes
80 x 80, 120 x 120 and 160 x 160 mm
•
Small dimensions for small products
•
For all processes that have to be
carried out with a high level of precision
•
Fast change times for high quantities
•
ESD compatible
•
Weights of up to 100 kg,
speeds of up to 18 m/min
•
Workpiece pallet dimensions from 160 x
160 mm to 800 x 1040 mm
•
Also suitable for rough ambient
conditions and clean rooms
•
ESD compatible
Transfer System TS2
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Transfer System Varioflow
•
Weights of up to 20 kg, speeds of up to
60 m/min
•
Simple planning and assembly with
preassembled modules
•
High chain tensile force of 1,250 N
VarioFlow chain conveyor system
•
Two sizes 65 and 90 mm
•
Workpiece pallet system
VarioFlow S chain conveyor system
•
Five sizes from 80 – 320 mm
•
Stainless steel version with open system
construction
•
Fast and easy assembly
Transfer System TS Solar
• haulways for the transport of hot glass
modules up to 150°C
• absolute silicone-free, no open grease
and oils
• 100% usable in ESD-environments
• suitable for class 6 clean-rooms (EN
ISO 14644-1)
• on customer application balanced
transport media
• available as 2-, 3-, 4- and 5-tracked
solution
• optional continuous speed via frequency
converter
• pre-assembled conveyor roads
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Product Variants
CSS/B & CSS/BM
CSS/F
CSS/NT Temperature
Transport of glass substrate
panels, glass laminations and
complete framed modules
Transport of glass substrate
panels, glass laminations and
complete framed modules
Application: transport of glass
panels with a temperature up to
150°C
ƒ
transport medium gear belt
with high density woven fabric
plating
ƒ
ƒ
optimised, low-wear gear belt
track
ƒ
3mm polyurethane on
gear belt webbing
ƒ
small deflection radius, closed
direction change
ƒ
good friction for high
acceleration
ƒ
stepless speed via optional
frequency converter
ƒ
PU-layer seamless
applied
ƒ
opt. without lateral support
ƒ
different colors available
ƒ
reversible version
application specific gear belt
for different enviromental
conditions
ƒ
especially for the attachment
on laminator
ƒ
max. temperature up to
150°C cyclic operation
ƒ
integrated gear belt tightener
for high temperature
operations
ƒ
open, big deflection
ƒ
stepless speed via optional
frequency converter
ƒ
return-bending-free
ƒ
opt. without lateral support
ƒ
optimised, low-wear gear belt
track
ƒ
reversible version
ƒ
big deflection radius especially
for transport of modules with
tedlar-composite-foil suitable
ƒ
open design for easy and fast
gear belt swap
ƒ
stepless speed via optional
frequency converter
ƒ
opt. without lateral support
ƒ
reversible version
ƒ
max. L: 6 m, max. W: 3 m
ƒ
max. L: 6 m, max. W: 3 m
ƒ
max. L: 6 m, max. W: 3 m
ƒ
max. load: 120 kg
ƒ
max. load: 120 kg
ƒ
max. load: 120 kg
actuator: head-drive CSS/B, middleactuator: head-drive CSS/F
drive CSS /BM
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actuator: head-drive CSS/NT
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CSS/B-cell and CSS/BMcell
LTS cross-lift unit Solar
CSS/BM-32, CSS/BM-42,
CSS/BM-52
Transport of silicon solar cells as
delivery to the stringer
Direction change and transport of
glass modules
Adaption of 3 to 2-lane solution for the
extension to LTS
conveyor media gear belt
with high density woven
fabric plating
ƒ
routed deflection pulley
transport roadway optionally
with CSS/B or CSS/BM
ƒ
optionally without lateral
support
ƒ
stepless speed via optional
frequency converter
ƒ
stepless speed via optional
frequency converter
reversible version
ƒ
up to 5-lane solutions
ƒ
length and width adjustable to
the module size
ƒ
reversible version
base: BS1/M
ƒ
2-lane version
ƒ
small deflection radius
ƒ
closed direction change
ƒ
ƒ
stepless speed via optional
frequency converter
ƒ
ƒ
deflection within the solar
conveyor
ƒ
optimised low-wear gear belt
track
reversible version
ƒ
max. L: 6m, max. B: 3m
ƒ
max. load: 30 kg
actuator: head-drive CSS/B-cell,
centre-drive CSS /BM-cell
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ƒ
ƒ
ƒ
ƒ
max. load 120kg
ƒ
ƒ
max. L: 6m, max. W: 3 m
ƒ
max. load: 120 kg
actuator: center-drive CSS /B-cell
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7.
Handling-Systems from Bosch Rexroth
Pneumatics
Mechanics
EasyHandling
Drive systems
Control systems
Mechatronic systemsolution
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ƒ
EasyHandling basic
mechanical and pneumatic
components, grippers, rotary modules,
motors, sensors, single- and multi-axis
linear systems
ƒ
EasyHandling comfort
ƒ EasyHandling basic
+ pre-parameterized servo drives
and commissioning assistant
ƒ
EasyHandling advanced
ƒ EasyHandling comfort
+ pre-configured, scalable controls
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Easy Handling components
Motor and Drives
Electricial axes
Pneumatic axes, rotary
modules and grippers
Standard applications
pick-and-place
linear gantry
max. stroke (x):
600 mm
max. stroke (x):
1720 mm
max. stroke (z):
600 mm
max. stroke (z):
1720 mm
max. load capacity:
30 kg
cartesian system: arm
50 kg
cartesian system: gantry
max. stroke (x):
1720 mm
max. stroke (x):
1720 mm
max. stroke (y):
520 mm
max. stroke (y):
1520 mm
max. stroke (z):
600 mm
max. stroke (z):
600 mm
max. load capacity:
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max. load capacity:
30 kg
max. load capacity:
30 kg
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Calculation- and Dimensioning-Tools
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•
IndraWorks
for startup of electrical control- and drive units
•
IndraSize
for dimensioning of servo motors
•
LinSize
for dimensioning and calculation of linear-axis and
multi-axis systems
•
Linear Motion Designer
for dimensioning of profile rail guiding
•
Easy-2-Combine
for dimensioning of pneumatic components
•
CAD-Konfigurator
for easy
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8.
Rexroth Tightening Systems
Tightening Systems from Rexroth are designed for the flexible market and his permanently
changing requirements. The components are developed in the construction kit principle. The
modular design of the systems ensures an easy installation.
Rexroth ErgoSpin and compact system CS351 - powerfull hand-screw-system in compact
form
The ErgoSpin is formed after latest knowledge of ergonomics. Thanks to his optimal arranged
operating elements and a 15 degree-step turnable and lockable crosshead, the ErgoSpin adjusts to
every screw position.
Rexroth-Screw-Jacks – continuous modular concept for all-round applications
Rexroth-Screw-Jacks sets world-wide standards for system safety and process safety e.g. through
digital data transfer and highest productivity in the control-cabinet-less screw-system for up to 40
channels.
Features:
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•
The Rexroth operating system is used for parameterisation. The parameterisation is done by
experts (maintenance and repairs)
•
The programm is operated with SVGA resolution on a VxP in WinNT as task in VGA mode.
This means, as the case may be, scrolling of an active screen. A mouse is absolute
necessary for operation.
•
Alternatively the Rexroth operating system can be operated on every notebook with suited
screen resolution.
•
Ethernet-based fieldbus for network connection as well as 24V-interfaces are available.
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9.
System software
9.1.
IndraWorks
The IndraWorks Framework from Bosch Rexroth is a scalable frame for modular Engineering
solutions. The following components are integrated in IndraWorks.
The specific Engineering Tools (Packages) of different technologies integrates themselves step by
step as „plug-in“ into the collective framework. Framework and tools are independent and apart
developable. This is the basic of our long-ranging openness.
IndraWorks-Drives
IW-Drives is the Rexroth Drive Technology setup tool. All required parameter settings are made in
IW-Drives. The relevant function data such as mode selection (for example settings for positioning
the drive) and current speed values are entered on the standard screen in the guided startup
procedure. Predefined parameter sets, for example for linear axes or spindles, also simplify the
startup procedure.
The software tool which is integrated in the IndraWorks also allows you to re-optimise individual
parameters directly at the machine and provides diagnostic functions in the control. The extensive
oscilloscope function facilitates the documentation and the checking of the control loops.
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Advantages of IW-Drives
•
guided startup procedure
•
works with all types of firmware
•
automatically detects the components (controller, motor, feedback)
•
oscilloscope function
Oscilloscope-function
Using the Oscilloscope function you can do measurements and evaluate diagrams e.g. the transient
response of a motor. The function is demanded therefore by start-up drives or while optimizing of
machines axes in the project engineering phase.
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HMI screen design with WinStudio
Besides the standard design elements (configurable NC- basic screens, diagnosis screen, F-, OPkeys, M-keys, header,…) and configurable operating screens for additional functional staged screen
design, the HMI screen design is possible with WinStudio. Then they are for most different control
systems available.
Single container but even full-screens can be realised with WinStudio.
The functional stages in WinStudio refer to the number of available tags (process variables) which
can be mapped. These stages have the following partitions:
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Basic License package (Lite Version) on board and free in every control unit
•
Editor License package (scalable in the number of available tags, easy upgrade by
activation codes without additional installation)
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System software IndraLogic
The System Software IndraLogic comprised all necessary Software components to realize PLC
machines for High Production and PLC controlled assembly applications. All components are
integrated in the IndraWorks Framework into one Engineering tool.
Components of the basic installation:
Engineering Framework IndraWorks with:
•
Fieldbus and I/O configurator
•
IndraLogic (PLC programming system)
•
IW criteria analysis and IndraStep
•
IW linkage and network function
•
WinStudio (to create user interface elements for production machines individual)
•
common tools (logic analyzer, graphical NC programming, NC simulation...)
•
IW-Drives (startup tool for drives)
System add-ons available for:
•
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IndraLogic applications (demos, libraries, information for end units...)
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PLC programming system
The IndraLogic programming system is used to logically implement automation tasks.
IndraLogic is useable on different hardware platforms and forms the base programm system for the
realisation of all PLC applications. For CNC applications with IndraMotion MTX, IndraLogic is also
used for PLC programming and provides there the necessary interfaces to the communication.
The IndraLogic programming system is a universal and generic application programming system of
programmable logic controllers and is also available as a soft PLC concept.
IndraLogic runs on the operating system Windows XP and thus is fully compatible to the entire
system (clipboard functionality table import/export, complete, Excel mouse operation and/or
keyboard etc.).
IndraLogic is integrated into the IndraWorks desktop of the Rexroth controls from where it can be
invoked. Full functionality is then present within the Rexroth control, for example project planning in
the engineering desktop mode. Together with WinStudio visualization elements you can create HMI
pictures in IndraWorks for screening during the running machine.
The programming system can also be installed as an independent program on any PC without a
PLC connection. This makes it possible to plan offline.
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Basic Functions
The IndraLogic programming system has following basic functions:
Editors
Various editors form the interface between the programming system and the programmer. There is,
for example, an editor for (logical) configuration of the various fieldbus systems, an editor for the
(resources/program/...) declaration etc.
Compiler
The compiler translates the project (source code) into a code that can be read by the PLC
processor.
Printing
Entire projects or selected sections (for example a list of cross-references) can be easily printed out
on a printer that is connected to and installed on a Windows PC.
Help
The programming system has a context-sensitive help. Additional information (for example
"Introduction to WinPCL programming" is also provided.
Structured programming
Resource, program, function block diagram, function, structure, array etc. form the foundation for a
clear program structure. All structure elements can be used as modules after they have been
defined (created). The system forms the foundation for creating a module library.
Programming via EN 61131-3 standard
The EN 61131-3 standard forms the foundation for IndraLogic programming.
Structured text ST
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Standard keywords (VAR_INPUT, DECLARATION,...)
Keywords standardised in meaning and name. Is base for the system-independent publication. (see
"Uniform text format (ASCII import/export)").
Standardized data types (BOOL, WORD, REAL,...)
Data types defined in terms of their meaning and possible values.
Symbolic identifiers
External data (I/Os) can be accessed by assigning symbolic names to the respective data
segments. Thus it is only necessary to change the absolute address at one point in the program
(declaration). The declaration displays the symbolic identifiers used, their addresses, data types and
comments in an organized form.
Sequence language AS/SFC, function block language FUP/CFC
Predefined standard components (TON, TOFF, counter,...)
Components defined in terms of their meaning, possible values, and functionality.
Standard graphic representation
Standard representation of make contacts, break contacts, coils etc.
Text import/export function
Individual structure elements or entire projects can be published by exporting them as ASCII files.
The ASCII export generates a text file that can be read and further edited with the text editor: The
ASCII import option provides a way to read the data back into the programming system. As a
consequence, configuration (declaration and implementation) that completely conforms to the EN
61131-3 standard is open for any system that itself supports this standard.
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ProVi messages
Standard in IndraLogic for PLC diagnostic is the ProVi message. General malfunctions. messages
and warnings as well as system error messages are displayed in the WinHMI.
PLCopen Function library
PLCopen is the first library for standardised Motion Control functions.
Systems programmed under IEC 61131-3 can resort to this function
library. IndraLogic supports PLCopen.
Common Tools
IndraStep – Step chain programming with IndraLogic
The general IndraStep programming relieved the PLC Programming of complex responsibilities
while it makes possible the implementation of separate machine parts in module construction.
The Step chain programming with IndraLogic additional have the function:
•
automatic identification and management of operation methods
•
automatic diagnostics
That is, the IndraLogic step chain recognises and administers modes of operation like automatic,
manual operation, jogging or semi automatic just like diagnosis messages themselves. So the
programmer must not take care of the PLC implementation of the modes of operation and
diagnoses, he only must put on the appropriate I/O-signals at the IndraStep chains.
IndraStep automatically supports different diagnostics. Step chains errors, start conditions, missing
basic positions and status messages belong to it. These messages are mostly automatically
generated. Other messages can be released directly in the IndraStep program and be indicated on
the HMI.
The criteria analysis is an add-on to the diagnostic messages of IndraWorks. No additional
programme expenditure is necessary anymore.
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Logic Analyzer
The Logic Analyzer facilitates the implementation of the PLC programming. Here you can record
trace screens directly with the IndraLogic function in 8 channels.
Visualisation of the task load
This function shows the task efficiency and helps during the project analysis in finding of weak spots
in existing PLC projects.
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9.
9.1.
Software AddOns
WinStudio flexible and free HMI screen design
Using the add-on package WinStudio „Editor”, you can design the user interface without restrictions.
The package includes a project planning version and a runtime component. The project planning
version you must acquire for one-time but it is usable on multi-control units with Crypkey or USB /
LPT –Dongle. The runtime component must acquire for each control unit separately.
The limit of 500 tags is reversed in opposition to the free MTX light version. The Versions are
functional staged.
Normally screens created without high level language compose objects from the library database.
Additionally the languages like Visual Studio 6 (VB6, C, C++) or Java get assisted.
Furthermore there are additional functions integrated, like web-client-assistance (creating WebPages), client- functions via TCP/IP or an OPC server function to provide WinStudio-tags for thirdparty clients.
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9.2.
VI-Composer 2.0
The Software VI-Composer is for project planning the terminals VCP xx in a simple way.
Programming knowledge is not necessary. VI-Composer can be started seperately or via
IndraWorks and included the programming surface and the download interface to transfer the data
from PC to terminal. By using a VCP as a second operating terminal the VCP project data can be
also indicated in the IndraWorks project tree. The archive function can be done with the whole
IndraWorks project.
In the terminals you can call-up the projected masks and can be handled with menu functions
during operation.
For the machine connection standard applications (components and documentation) are available.
These can be made available if necessary.
more features:
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simple working with „drag & drop“
•
direct writing and reading access to PLC variables
•
integration of graphic and multilingual projects (asian marks)
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9.3.
WinLOC
WinLoc prohibits access of certain users to the Operating System. When activated it will limit
access to only the programs that a called from the automatic "Startup" group. The Windows
environment is inaccessible for unauthorised users. Special privileges are also required to end
Windows.
If there are no user programs started i.e when all programs are finished, the followings possibilities
are available to the user:
•
switch from the 'protected' mode to the Windows Standard 'Default' mode.
•
logon as a new Windows User i.e. 'Logoff'
•
End Windows i.e. 'Shutdown'
•
Re-start Windows "Restart"
To carry out any of the above functions the user must be authenticated. Thus with WinLOCK it is
possible to have assign defined Access Privilege for Users to respective machines.
9.4.
I-Remote remote control software
With the open architecture and the I-Remote add-on Software you get a comfortable concept with
fast reaction remote control during disturbance or machine start-up. Also simple problems as
software updates are facilitated one more time. At last this leads to reduction in costs and
productivity increase.
With the automation platform IndraWorks a system prepared for the far maintenance is delivered,
on with low expenditure the Rexroth remote software I-Remote can be installed. All system
components for data remote transmission as RAS or rather standard modem are already preinstalled on the system.
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Performance:
•
•
•
•
•
•
•
•
•
•
•
integrated WEB server on the control unit
remote control via WEB browser per ActiveX Control (no client installation required!)
high speed by means of data compression
automatic screen updating
Delta file transfer with split screen and drag-and-drop
file synchronisation
system snapshot
audio support
record/playback function for logging
powerful script language for automated processes
configurable security levels
Systems: MTX, IndraLogic
BTV
Service PC
Windows XP
Windows 2000
Windows NT
PC- visualisation or PC-based
control (Windows XP)
Systems: MTX, MLC, IndraLogic
VEP, VEH
visualisation or Embedded
control(Windows CE)
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Interfaces:
•
connection possible via modem, network or serial line
•
NetBEUI, TCP/IP and IPX support
•
remote connection only required on the head control unit
•
within the network the Ethernet connection can be used via TCP/IP
Hardware:
•
tele-service is possible via VxP on PC control units
•
choice of modem access (ISDN or analog) or direct Internet connection
•
only one modem is required per network
Software:
•
modem access via Windows XP
•
remote access via I-Remote Software
9.5.
Rexroth data safety concept with Acronis
Acronis True Image is an add-on with backup functions for hard disk and partitions. It creates an
accurate image of the hard disk or separate partitions for a complete Backup and allows the
recovery of all contents, including the operating systems, all programs as well as the individual data
and settings.
In case of software or hardware problems Acronis True image reconstructs hard disks and partitions
even if normal data saving software or even the operating system of the computer don´t run any
more.
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Protection of the user's data with net accessibility
Near the protection of complete hard disk partitions (images) you can also save only the user's data
which are necessary for the operation of the control and are secured on the hard disk of the
respective operating field. From there these can be secured with the Bosch Rexroth archiving tool
about a parallel interface on an external disk drive or via Ethernet on a central Backup server. No
additional interfaces or connections are necessary. This draft makes possible a uniform data saving
for all components as well as a central data attitude and archiving.
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10.
Training
The training centre is located in Erbach, Germany. Training can as well be done globally around
the world. Courses for maintenance personnel, machine operators, machine designers and
engineers are conducted by our training personnel in special classrooms using the latest training
equipment.
To better understand the Rexroth drive and control technology, the lessons are supplemented with
practical exercises on the machines.
Please read on our latest training offers:
Info and announcement:
Bosch Rexroth
Electric Drives and Controls GmbH
Training Center Erbach
Berliner Str. 25
64711 Erbach/Odenwald
Germany
Tel. +49 (0) 60 62 78-600
Fax +49 (0) 60 62 78-833
[email protected]
www.boschrexroth.com/training
11.
Bosch Rexroth – info world
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Project Book
Visit Bosch Rexroth at www.boschrexroth.com/solar and see new trends and our new
technologies.
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