V570-57-T34

V570-57-T34
Vision™ OPLC™
Installation Guide
V570-57-T34
This guide provides basic information for Unitronics’ controller V570-57-T34. The V570-57-T34 offers
the following onboard I/Os via HE-10 connectors:
16 isolated Digital Inputs, configurable via wiring to include2 HSC/Shaft-encoder Inputs
2 Analog Inputs
16 isolated Transistor Outputs
Note that you cannot wire HE-10 I/Os directly into the PLC. HE-10 connector cables. DIN-rail
connector units are available by separate order. Check the Accessories section in the V570-57-T34
technical specifications for additional information.
Using your own cable, you can also connect the PLC I/Os directly to your machine.
General Description
V570 OPLCs are programmable logic controllers that comprise a built-in operating panel containing a
5.7” Color Touchscreen which displays a virtual keyboard when the application requires the operator
to enter data. Some models also offer an on-board I/O configuration.
Communications
2 isolated RS232/RS485 ports
Isolated CANbus port
The user may order and install an Ethernet port
Communication Function Blocks include: SMS, GPRS, MODBUS
serial/IP. Protocol FB enables PLC to communicate with almost
any external device, via serial or Ethernet communications
I/O Options
V570 supports digital, high-speed,
analog, weight and temperature
measurement I/Os via:
On-board I/O configuration
Model-dependent
Snap-in I/O Modules
Plug into the back of the
controller to provide an on-board
I/O configuration
I/O Expansion Modules
Local or remote I/Os may be added
via expansion port or CANbus.
Installation instructions and other data may be found in the module’s technical
specification sheet.
Information Mode
This mode enables you to:
View & Edit operand values, COM port settings, RTC and screen
contrast/brightness settings
Calibrate the touchscreen
Stop, initialize, and reset the PLC
To enter Information Mode, press the <i> button for several seconds.
Programming
Software,
& Utilities
Unitronics
The Unitronics Setup CD contains VisiLogic software and other utilities
VisiLogic
Easily configure hardware and write both HMI and Ladder control
applications; the Function Block library simplifies complex tasks
such as PID. Write your application, and then download it to the
controller via the programming cable included in the kit.
Utilities
Includes UniOPC server, Remote Access for remote programming
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V570-57-T34 Installation Guide
and diagnostics, and DataXport for run-time data logging.
To learn how to use and program the controller, as well as use utilities such as
Remote Access, refer to the VisiLogic Help system.
Removable
Memory Storage
SD card: store datalogs, Alarms, Trends, Data Tables; export to Excel; backup
Ladder, HMI & OS and use this data to ‘clone’ PLCs.
For more data, refer to the SD topics in the VisiLogic Help system.
Data Tables
Data tables enable you to set recipe parameters and create datalogs.
Additional product documentation is in the Technical Library, located at www.unitronics.com.
Technical support is available at the site, and from [email protected]
Standard Kit Contents
Vision controller
Programming cable + RS232 adapter
3 pin power supply connector
Mounting brackets (x4)
5 pin CANbus connector
Rubber seal
CANbus network termination resistor
Unitronics’ Setup CD
Battery (not installed)
Danger Symbols
When any of the following symbols appear, read the associated information carefully.
Symbol
Caution
Meaning
Description
Danger
The identified danger causes physical and property damage.
Warning
The identified danger could cause physical and property damage.
Caution
Use caution.
Before using this product, the user must read and understand this document.
All examples and diagrams are intended to aid understanding, and do not guarantee operation.
Unitronics accepts no responsibility for actual use of this product based on these examples.
Please dispose of this product according to local and national standards and regulations.
Only qualified service personnel should open this device or carry out repairs.
Failure to comply with appropriate safety guidelines can cause severe injury or property damage.
Do not attempt to use this device with parameters that exceed permissible levels.
To avoid damaging the system, do not connect/disconnect the device when power is on.
Environmental Considerations
Do not install in areas with: excessive or conductive dust, corrosive or flammable gas,
moisture or rain, excessive heat, regular impact shocks or excessive vibration, in accordance
with the standards given in the product’s technical specification sheet.
Ventilation: 10mm space required between controller’s top/bottom edges & enclosure walls.
Do not place in water or let water leak onto the unit.
Do not allow debris to fall inside the unit during installation.
Install at maximum distance from high-voltage cables and power equipment.
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Vision™ OPLC™
Inserting the Battery
In order to preserve data in case of power-off, you must insert the battery.
The battery is supplied taped to the battery cover on the rear of the controller.
1. Remove the battery cover shown on page 4. The polarity (+) is marked on the battery holder and
on the battery.
2. Insert the battery, ensuring that the polarity symbol on the battery is:
- facing up
- aligned with the symbol on the holder
3. Replace the battery cover.
Mounting
Dimensions
Note that the LCD screen may have a single pixel that is permanently either black or white.
Panel Mounting
Before you begin, note that the mounting panel cannot be more than 5 mm thick.
1. Make a panel cut-out according
to the dimensions in the figure
to the right.
2. Slide the controller into the cutout, ensuring that the rubber
seal is in place.
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V570-57-T34 Installation Guide
3. Push the 4 mounting brackets
into their slots on the sides of
the controller as shown in the
figure to the right.
4. Tighten the bracket screws
against the panel. Hold the
bracket securely against the unit
while tightening the screw.
5. When properly mounted, the
controller is squarely situated in
the panel cut-out as shown
below.
Wiring
Do not touch live wires.
Install an external circuit breaker. Guard against short-circuiting in external wiring.
Use appropriate circuit protection devices.
Unused pins should not be connected. Ignoring this directive may damage the device.
Double-check all wiring before turning on the power supply.
To avoid damaging the wire, do not exceed a maximum torque of 0.5 N·m (5 kgf·cm).
Caution
Do not use tin, solder, or any substance on stripped wire that might cause the wire strand
to break.
Install at maximum distance from high-voltage cables and power equipment.
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Vision™ OPLC™
Wiring Procedure
Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm 2–3.31 mm2).
1. Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).
2. Unscrew the terminal to its widest position before inserting a wire.
3. Insert the wire completely into the terminal to ensure a proper connection.
4. Tighten enough to keep the wire from pulling free.
Input or output cables should not be run through the same multi-core cable or share the same wire.
Allow for voltage drop and noise interference with input lines used over an extended distance. Use
wire that is properly sized for the load.
I/Os
This model comprises a total of 16 digital inputs, 2 analog inputs and 16 outputs.
1. Input functionality can be adapted as follows:
All 16 inputs may be used as digital inputs. All 16 may be wired in a group, via a pin on the
connector, as either npn or pnp. In addition, according to jumper settings and appropriate wiring:
- Inputs 160 & 162 can function as either a high-speed counter, as part of a shaft-encoder, or as
a normal digital input
- Inputs 161 & 163 can function as either a counter reset, as part of a shaft-encoder, or as a
normal digital input
- If inputs 160 & 162 is set as a high-speed counter (without reset), inputs 161 & 163 can function
as normal digital inputs
2. Output functionality is as follows:
- All 15 (161-175) outputs are pnp outputs
- Output 160 is an npn - High Speed Output
I/O Wiring (HE-10 connectors)
I/O Configuration
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V570-57-T34 Installation Guide
npn (sink) Input Wiring
Input wiring
HSC input wiring
pnp (source) Input Wiring
Input wiring
6
HSC input wiring
Unitronics
Vision™ OPLC™
Shaft-encoder
Analog Input Wiring
Analog input wiring, current (2-wire)
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V570-57-T34 Installation Guide
Analog input wiring, current/voltage (4-wire)
Shields should be connected at the signal’s source.
Analog inputs are not isolated. They relate to the controller’s main power supply.
Output Wiring
Transistor Outputs (pnp)
Transistor High Speed Output (npn)
Power Supply
The controller and the digital IO require an external 24VDC power supply.
A non-isolated power supply can be used if a 0V signal is connected to the chassis.
Install an external circuit breaker. Guard against short-circuiting in external wiring.
Double-check all wiring before turning on the power supply.
Do not connect either the ‘Neutral or ‘Line’ signal of the 110/220VAC to device’s 0V pin.
In the event of voltage fluctuations or non-conformity to voltage power supply specifications,
connect the device to a regulated power supply.
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Vision™ OPLC™
Controller Power Supply
Digital I/O Power Supply
Earthing the Power Supply
To maximize system performance, avoid electromagnetic interference by:
Mounting the controller on a metal panel.
Earthing the controller’s power supply: connect one end of a 14 AWG wire to the chassis
signal; connect the other end to the panel.
Note: If possible, the wire used to earth the power supply should not exceed 10 cm in length.
However, it is recommended to earth the controller in all cases.
Communication Port
This series comprises 2 RS232/RS485 serial ports and a CANbus port.
Turn off power before making communications connections.
Caution
Always use the appropriate port adapters.
The serial ports are type RJ-11 and may be set to either RS232 or RS485 via DIP switches, in
accordance with the table shown below.
By factory default, the port is set to RS232, termination ON.
Use RS232 to download programs from a PC, and to communicate with serial devices
and applications, such as SCADA.
Use RS485 to create a multi-drop network containing up to 32 devices.
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V570-57-T34 Installation Guide
Pinouts
The pinouts below show the PLC port signals.
To connect a PC to a port that is set to RS485, remove the RS485 connector, and connect the PC to
the PLC via the programming cable. Note that this is possible only if flow control signals are not used
(which is the standard case).
RS232
Pin #
RS485**
Description
Controller Port
Pin #
Description
1*
DTR signal
1
A signal (+)
2
0V reference
2
(RS232 signal)
3
TXD signal
3
(RS232 signal)
4
RXD signal
4
(RS232 signal)
5
0V reference
5
(RS232 signal)
6*
DSR signal
6
B signal (-)
Pin #1
*Standard programming cables do not provide connection points for pins 1 and 6.
**When a port is adapted to RS485, Pin 1 (DTR) is used for signal A, Pin 6 (DSR) signal for signal B.
RS232/RS485: DIP Switch Settings
The settings below are for each COM port.
Switch Settings
1
2
3
4
5
6
RS232*
ON
ON
ON
OFF
ON
OFF
RS485
OFF
OFF
OFF
ON
OFF
ON
RS485 with
termination**
ON
ON
OFF
ON
OFF
ON
*Default factory setting
**Causes the unit to function as an end unit in an RS485 network
Removing a Snap-in I/O Module
1. Locate the four buttons on the sides of the controller, two on either side.
2. Press the buttons and hold them down to open the locking mechanism.
3. Gently rock the module from side to side, easing the module from the controller.
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Vision™ OPLC™
Re-installing a Snap-in I/O Module
1. Line the circular guidelines on the controller up with the guidelines on the Snap-in I/O Module as
shown below.
2 Apply even pressure on all 4 corners until you hear a distinct ‘click’. The module is now installed.
Check that all sides and corners are correctly aligned.
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V570-57-T34 Installation Guide
CANbus
These controllers comprise a CANbus port. Use
this to create a decentralized control network using
one of the following CAN protocols:
CANopen: 127 controllers or external
devices
CANLayer 2
Unitronics’ proprietary UniCAN: 60
controllers, (512 data bytes per scan)
The CANbus port is galvanically isolated.
CANbus Wiring
24V Power Supply
-
+
Circuit
protection
device
121
terminating
resistor
+V
L
PE
H
+V
Use twisted-pair cable. DeviceNet® thick shielded
twisted pair cable is recommended.
Network terminators: These are supplied with the
controller. Place terminators at each end of the
CANbus network.
Resistance must be set to 1%, 121R, 1/4W.
+V
L
PE
H
+V
Connect ground signal to the earth at only one
point, near the power supply.
The network power supply need not be at the end
of the network
CANbus Connector
+V
L
PE
H
+V
121
terminating
resistor
The information in this document reflects products at the date of printing. Unitronics reserves the right, subject to all applicable laws, at any time, at its sole
discretion, and without notice, to discontinue or change the features, designs, materials and other specifications of its products, and to either permanently or
temporarily withdraw any of the forgoing from the market. All information in this document is provided "as is" without warranty of any kind, either expressed or
implied, including but not limited to any implied warranties of merchantability, fitness for a particular purpose, or non-infringement. Unitronics assumes no
responsibility for errors or omissions in the information presented in this document. In no event shall Unitronics be liable for any special, incidental, indirect or
consequential damages of any kind, or any damages whatsoever arising out of or in connection with the use or performance of this information. The tradenames,
trademarks, logos and service marks presented in this document, including their design, are the property of Unitronics (1989) (R"G) Ltd. or other third parties and
you are not permitted to use them without the prior written consent of Unitronics or such third party as may own them.
DIG-V570-T34 06/09
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