2016_Master_NA_Marine Catalog_small

2016_Master_NA_Marine Catalog_small
Marine Catalog
2015/2016
1
2
What´s new?
6
We are here to support you
8
Heating products
Air Heaters
14
Coolant Heaters
24
Accessories for
35
Heating Accessories
4
FCF Platinum
56
FCF Classic
58
BlueCool
72
Accessories for
89
Cooling Accessories
Cooling products
Cooling Products
heating systems
Integrated solutions
119
Roof solutions and windows
125
Integrated Solutions
cooling systems
3
Roof Solutions
Welcome to Webasto marine
Heating Products
Table of contents
Welcome to Webasto Marine
Dear Valued Customers Consistently pursuing its long-term growth strategy based on innovation this year, Webasto is once again launching several very
interesting products, which enhance our complete on-board climate solutions with numerous additional benefits. The latest
illustration of this strategy comes with the very innovative character of our new variable speed BlueCool V-Series chiller which
has been awarded the 2014 IBEX Product Innovation Award.
In this new 2015/2016 Marine Catalog you will find not only all the information about this new revolutionary air-conditioning
system but also complete, practical insight in our large marine product portfolio. The purpose of this catalog is to enable you to
build complete climate solutions adapted to the demands of your customers for heating, cooling, light and fresh air on-board.
Should you require a custom-made solution for a special project, our engineering teams also have the capability to develop
customized products to support you.
4
International service and consistent quality of support are an essential part of our customer excellence programs. This Marine
Catalog is only one element of the complete set of tools and services with which we systematically provide to every Webasto
marine customer. Please don’t hesitate to register for our technical training sessions, request access to our dealer portals as well
as our Marine Navigator DVD, our diagnosis and calculation tools, our product information and marketing materials. We are
here to support your business so that you and your customers can enjoy high quality service with our products worldwide.
Our unique product portfolio, our large international dealer network and our understanding of your key marine comfort needs
have positioned us as your supplier of choice when it comes to complete marine comfort solutions.
Your Webasto Marine Team
5
What’s new?
The new Marine Catalog provides you with detailed information on our core products
as well as on our added-value accessories.
New FCF Platinum Self-Contained A/C Series
New BlueCool V50 M: the universal unit self-adapting
„
12,000 + 16,000 BTU/h units, 115 or 230V
to all climates and continents
„
Long and slim footprint to allow for easy replacement of
„
Extra large power modulation range: 8,500 – 50,000 BTU
existing units
„
Variable speed BLDC compressors controlled by inverter
„
Engineered for better performance with a higher BTU/h
technology
rating across a variety of ambient scenarios
„
Zero electrical starting peak
„
Digital display, controller and cable comes standard
„
Super quiet operation
„
2-year warranty with unmatched product reliability
„
High system availability via dynamic control of
„
Marine-grade stainless steel frame for durability and
„
„
HP/LP boundary conditions
longevity
„
Adjustable amperage draw
Proprietary compressor - well balanced and quieter than
„
Preventive maintenance monitoring system
ever before
„
Condensate free operation
Low cost replacement parts
„
Easy installation and maintenance
„
Low service and operation costs
„
Light and compact
„
Integrates Webasto’s BlueCool Expert diagnosis and
set up tool
FCF Platinum
6
BlueCool V50 M
BlueCool P-Series
NEW
New BlueCool P-Series: our professional chiller series
New BlueCool vibration dampers
„
Successor to our BlueCool Premium scroll compressor range
„
For BlueCool S- and C-Series
„
Range extension with 8 new models
„
Reduction of 50 % of vibrations transmitted to the hull
„
All models compatible with BlueCool Expert diagnosis and
„
High performance damping elements specially designed for
set up tool
the vibration frequency and the weight of each unit
„
Easier service and maintenance
„
New trays for optional silent blocks
BlueCool Expert Tool: your best companion
„
All absorbers can easily be retrofitted and mounted below
the condensate tray
New Air Top Evo 40/55 marine kits
„
Free configuration, diagnosis and monitoring tool
„
More efficient heaters
„
One single tool for S-, C-, P- and V-Series
„
New Intelligent Blower Control
„
Plug-and-play USB connection to the A/C unit
„
Lower power consumption
„
Remote troubleshooting
„
Higher heat output for applications with high
„
Easy parameter setting
„
Back-up and upload of application-specific presets
„
Real-time system monitoring
„
Access to data logs
Activation/test of A/C system components
BlueCool Expert Tool
back pressure
„
Very silent operation due to lower blower speed and silent
fuel pump (DP42)
„
Automatic cold-start function for quick warm-up
„
Newly designed temperature sensor
„
Compatible to new MultiControl digital user interface
BlueCool vibration
absorber
Air Top Evo 40/55
marine kits
7
We are here to support you
Marine Navigator:
Your Webasto encyclopedia
„
„
„
All available documentation concerning products,
technical information, sales and marketing support
Useful tools for proper calculation and quotation
The essential business development tool
Webasto Literature Website
„
WebastoLiterature.com
„
Easily access PDF to all Webasto Marine literature
„
User-friendly ordering to precisely and immediatly place a
literature order
TechWebasto
„
„
„
„
TechWebasto.com
Easy access to complete Webasto documentation
Powerful search and download tools
Login-protected access to technical data and applications
Marine website
„
„
„
„
8
www.webasto-marine.com
Quick and appealing product guide
International dealer locator
Marine configurator
Marine training program and technical
guidelines
„
Powerful product training – also web-training
„
Regular updates on new features
„
Various modules adapted to audience
„
Important guidelines for safe application engineering
„
CAD model downloads
Marketing documentation and materials
FCF Platinum
„
Self-Contained Air Conditioning Series
FCF Classic Self-Contained Air Conditioning
Marine marketing materials: product brochures,
flyers, advertising templates, banners
Feel Cool Fast with Webasto „ Marine Comfort Solutions
NEW!
Platinum is the new standard
The all-new FCF Platinum series is the latest development in
Webasto‘s line of marine comfort solutions. The FCF Platinum
features improved design, offering a higher BTU/h rating across
a variety of ambient scenarios, while still providing unmatched
product reliability and a two-year warranty.
„
Marine animations
„
Product data sheets
„
Dealer packages
Product Features:
Long and slim footprint to allow for easy replacement
of existing units
„
Engineered for better performance with a higher BTU/h
rating across a variety of ambient scenarios
„
Digital display, controller and cable comes standard
„
2-year warranty with unmatched product reliability
„
FCF Platinum units have been designed with a long and slim
footprint to allow for easy replacement of existing air-conditioning
units.
Marine-grade stainless steel frame for durability and
longevity
„
Proprietary compressor - well balanced and quieter
than ever before
„
Low cost replacement parts
„
Interior Cabin Cooling
This catalog has been designed to help you in defining
a complete comfort solution for boats and yachts.
type of information you reached within
Air heaters
Air Top 2000 ST
Air Top 2000 ST – quiet comfort
The advantages of the
The quiet heater – the smallest air heater on the market. It offers excellent heat
each product section:
■
Quiet comfort
■
Smallest heater on the market
■
Excellent heat output
■
Optimal economy
■
1
Scopes of delivery
Air Top 2000 ST:
output and optimal economy.
7
3
The Marine heater kits include high quality stainless steel
Available as a complete
2
24
16
simple retrofitting
15
temperature sensor and a noise suppression support for the
23
dosing pump.
10
11
accessories, etc.
12
2
13
18
For small boats with only one main cabin, one non-closable outlet is fully sufficient.
Product overview, scopes of delivery,
parts and accessories, long wiring harness, external
8
9
22
installation kit for quick and
21
6
distribution system individually.
3
Item
Qty
1
1
grille, clips open Ø 60
the fuel supply system has to be fire-resistant according to EN
heater control element
ISO 7840. Please order the adequate components additionally
1
panel with ventilation switch
(fuel lines, fuel supply kit, rubber hose, fuel pump protection).
5
1
metering pump
6
1
support for metering pump EPDM
7
EC approval mark
Fuel, Fuel consumption (l/h)
Fuel, Fuel consumption (gal/h)
Rated voltage (V)
Rated power consumption (W)
Rated current at 12 V (A)
Air Flow against 0.5 mbar (m3/h)
Air Flow against 0.5 mbar (cfm)
Dimensions L x W x H (mm)
Dimensions L x W x H (inch)
wiring harness with fuse holder
12 / 24 V
wiring harness (metering pump)
7,000 lg
gasket
1
exhaust gas reducing bush 22 / 24
1
exhaust silencer, leakproof Ø 24;
1,800 lg
12
1
exhaust through hull
13
1
fuel hose: 5,000 lg
14
5
access to the
an exhaust pipe insulation additionally.
5
Accessories (optional)
For extension of your heater system you find comfort control
rubber fuel hose
elements as well as other installation and system components
1
combustion air silencer Ø 22; 800 lg
in the accessories section.
protecting cap
product range
tank extracting device
1
1
fuel filter
1
heater bracket stainless steel
1
bag (with mech. mounting hardware)
consisting of:
temperature sensor, external, 2.5 m
20
10
hose clamp (stainless) Ø 14
21
22
1
pipe clip Ø 30
12
23
1
hose clamp Ø 26 – 28
14 – 29
exhaust pipe you may need a condensation water drain and
1
17
18
0.9 – 2.0
3,000 – 7,000
give you direct
Exhaust system
Depending on the installation position and length of the
15
Diesel, 0.12 – 0.24
Diesel, 0.03 – 0.06
1.2 – 2.4
4
16
19
e1*2001/56*0022*_
1
1
1
10
11
24
1
25
17
26
2
Colored labels
For the installation of the heater in the engine compartment
1
1
8
Heating power (kW)
Heating power (BTU/h)
Fuel supply
2
9
Air Top 2000 ST
Description
heater 12 V
3
4
Technical specifications
Air distribution
For the distribution of the hot air in your boat you need
5
hoses, distributors and outlets. Please compose your air
14
17
For this boat with two cabins and one head compartment one hot air outlet for each cabin is
recommended. The main air duct should go into the salon and be non-closable.
Order number
9009780G
Air Top 2000 ST Marine 12 V Diesel
26
25
19
1
4
20
Heating Products
Page header indicates which part and
hose clamp (stainless) Ø 16 – 27
cable tie
angle bracket
93
55
311 x 120 x 121
12.2 x 4.7 x 4.7
Weight (kg)
Weight (lbs)
2.6
5.73
Diameter air outlet (mm)
Diameter air outlet (inch)
60
2.36
Diameter exhaust (mm)
Diameter exhaust (inch)
22
0.87
18
19
Page indication for fast access to accessories, etc.
9
10
Which heater for your boat?
12
Air heaters
14
Product overview
15
Application concept
16
Selection tool
17
Air Top 2000 ST
18
Air Top Evo 40
20
Air Top Evo 55
22
Coolant heaters
24
Product overview
25
Application concept
28
Selection tool
29
Thermo Pro 90 / Thermo Pro 90 Chiller
32
DBW 2010
34
Thermo 230/300/350
36
Accessories
38
11
Heating Products
Heating products
Which heater for your boat?
Along with specific marine installation kits we deliver innovative high-quality air
and Coolant heaters, which contribute to the enhancement of comfort on board.
These two technologies offer economical, powerful and reliable solutions with heating
outputs ranging from 13,000 BTU/h up to 80,000 BTU/h.
12
Heating Products
Air heaters
Coolant heaters
or
„
Short heating-up times thanks to effective output
„
Heating comfort just like at home
„
Available as a complete installation kit for quick
„
Even distribution of warmth by means of radiators
and simple retrofitting
„
Hot water for the shower and galley
„
Dehumidification of the cabins
„
Silent operation
„
Silent operation
„
Space-saving installation in the engine room
„
Ideal for sailing and motor boats up to 45 feet
„
Excellent possibilities for combining with
„
Constant coziness thanks to an electronic thermostat
„
Low operating costs
„
Separate temperature control in every cabin
„
Practical ventilation function
„
Low fuel consumption
„
Meet current requirements and standards relating
„
Compact design
to boats
„
Preheating of the engine possible to avoid cold starts
„
Simple to install
„
Meet current requirements and standards relating to boats
„
Compact, space-saving design
„
Robust aluminum casing, resistant to high temperature or salt
Webasto BlueCool air-conditioning systems
13
Air heaters
Fresh-air or
recirculated
air-intake
Sealed control electronics
and connectors withstand
marine environment
Continuous heating
power output provides
exactly the heating
energy needed
Precise electronic temperature
control system maintains a
constant cabin temperature
through stepless modulation
Quiet
operation
Robust composite
casing, resistant to high
temperature or salt
14
Very low electrical
power and fuel
consumption
High air flow output
due to powerful
radial blower
Air heaters
Product overview
SEE PAGE 18
Heating Products
Air Top 2000 ST
Air Top Evo 40
SEE PAGE 20
Air Top Evo 55
SEE PAGE 22
NEW
Technical specifications
Air Top 2000 ST
ECE R122 (Heater)
ECE R10 (EMC)
Heat output
Fuel,
Fuel consumption
Rated voltage
Air Top Evo 40*
Air Top Evo 55*
e1*2001/ 56*0022*_
E1 000385
E1 035529
E1 000385
E1 035529
0.9 – 2.0 kW
3,000 – 7,000 BTU / h
1.5 – 3.5 (4.0*) kW
5,100 – 12,000 (13,600*) BTU / h
1.5 – 5.0 (5.5*) kW
5,100 – 17,000 (18,800*) BTU / h
Diesel, 0.12 – 0.24 l / h
Diesel, 0.03 – 0.06 gal / h
Diesel, 0.18 – 0.43 (0.49) l / h
Diesel, 0.04 – 0.11 (0.12) gal / h
Diesel, 0.18 – 0.61 (0.67) l / h
Diesel, 0.04 – 0.15 (0.17) gal / h
12 V
12 V, 24 V
12 V, 24 V
Rated power consumption
14 – 29 W
15 – 40 (55) W
15 – 95 (130) W
Rated current (for 12 V)
1.2 – 2.4 A
1.3 – 3.3 (4.6) A
1.3 – 7.9 (10.8) A
Rated current (for 24 V)
–
0.6 – 1.7 (2.3) A
0.6 – 4.0 (5.4) A
93 m3 / h
55 cfm
max. 132 (140) m3 / h
77.7 (82) cfm
max. 200 (220) m3/ h
117.7 (129.4) cfm
311 x 120 x 121 mm
12.2 x 4.7 x 4.7 in
423 x 148 x 162 mm
16.6 x 5.8 x 6.3 in
423 x 148 x 162 mm
16.6 x 5.8 x 6.3 in
Air Flow (against 0.5 mbar)
Dimensions (L x W x H)
Weight
2.6 kg, 5.73 lbs
5.9 kg, 13 lbs
5.9 kg, 13 lbs
Diameter air outlet
60 mm, 2.36 in
90 mm, 3.54 in
90 mm, 3.54 in
Diameter exhaust
22 mm, 0.87 in
24 mm, 0.94 in
24 mm, 0.94 in
* Boost power level for a maximum duration of 6 hrs (Air Top Evo 40) or 30 min (Air Top Evo 55)
15
Air heaters
Application concept
B
D
F
A
G
C
C
C
C
C
A Space-saving and inconspicuous installation
B Intake for fresh air from outside
C Outlets for even distribution of warm air
D Safe and clean: the fuel system
E Combustion-air intake
F Stainless steel exhaust
G Controls – simple and logical to use
16
E
Air heaters
Selection tool
Heating Products
ce
Air Top Evo 40
Air Top Evo 55
What’s the best air heating system for my boat?
1. Select the length corresponding to your boat.
2. From there, trace a line to the left until you come to the line corresponding to the waters in which you
plan to operate.
3. From there, trace a line vertically downwards until you come to the line corresponding to the season in
which you plan to operate.
4. From there, trace a line to the right: You find the line corresponding to your type of boat in the upper
section and then trace a line vertically downwards – that´s the recommended system.
17
Air heaters
Air Top 2000 ST
Air Top 2000 ST – quiet comfort
The advantages of the
The quiet heater – the smallest air heater on the market. It offers excellent heat
Air Top 2000 ST:
output and optimal economy.
„
Quiet comfort
„
Smallest heater on the market
„
Excellent heat output
„
Optimal economy
„
Available as a complete
installation kit for quick and
simple retrofitting
For small boats with only one main cabin, one non-closable outlet is fully sufficient.
For this boat with two cabins and one head compartment one hot air outlet for each cabin is
recommended. The main air duct should go into the salon and be non-closable.
Technical specifications
Air Top 2000 ST
EC approval mark
Heating power (kW)
Heating power (BTU/h)
Fuel, Fuel consumption (l/h)
Fuel, Fuel consumption (gal/h)
Rated voltage (V)
Rated power consumption (W)
Rated current at 12 V (A)
Air Flow against 0.5 mbar (m3/h)
Air Flow against 0.5 mbar (cfm)
Dimensions L x W x H (mm)
Dimensions L x W x H (inch)
e1*2001/56*0022*_
0.9 – 2.0
3,000 – 7,000
Diesel, 0.12 – 0.24
Diesel, 0.03 – 0.06
12
14 – 29
1.2 – 2.4
93
55
311 x 120 x 121
12.2 x 4.7 x 4.7
Weight (kg)
Weight (lbs)
2.6
5.73
Diameter air outlet (mm)
Diameter air outlet (inch)
60
2.36
Diameter exhaust (mm)
Diameter exhaust (inch)
22
0.87
18
Description
Air Top 2000 ST Kit, 12 V, Diesel, Standard Kit with Ducting, SmarTemp Control element
5001145C
Air Top 2000 ST Kit, 12 V, Diesel, w/out Ducting
9014839C
Air Top 2000 ST, 12 V, Diesel, Base Heater
5000699E Air Top 2000 ST Heater Kit Contents
Item Description
1
heater 12 V
2
heater control element
3
metering pump only
4
wiring harness with fuse holder 12 V
5
wiring harness (metering pump), 7m
6
gasket
7
exhaust hose clamp
8
exhaust tube
9
thru hull
10
fuel line coupler
11
fuel hose
12
intake hose
13
standpipe
14
fuel filter
15
mounting bracket
16
temperature sensor, external, 5 m (Optional)
17
hose clamp (fuel system)
18
pipe clamp (air intake)
19
pipe clamp (exhaust)
20
hose clamp (air intake)
21
cable tie
22
angle bracket
23
fuel pump enclosure box
various washers, nuts, screws
19
Heating Products
Part Number
5000699E
Air heaters
Air Top Evo 40
Air Top Evo 40 – the smart multi mode heater
The advantages of the
High-output, compact and quiet, the heater is ideally suited for the most rigorous
Air Top Evo 40:
requirements. It can be upgraded with the new multi mode control panel to offer
additional operation modes depending on individual heating requirements.
„
4.0 kW power for fast heating
„
Very low electrical power
consumption due to new
Intelligent Blower Control
„
New flame detection through
exhaust gas temperature sensor
„
Automatic cold start function
for quick warm-up
Each cabin and head compartment has its own air outlet. One outlet should be non-closable.
The temperature sensor as well as the main air outlet is in the salon. The fresh air is taken in via
the rear locker from outside.
„
Improved air intake silencer
„
Vibration dampers for fuel line
„
Compatible to new MultiControl digital user interface
„
Very silent operation due to
lower blower speed and silent
fuel pump (DP42)
In motor boats, the heater is usually placed in the engine compartment. The fresh air has to be
taken in from outside the engine room. Special attention needs to be paid to a fire-resistant fuel
supply system. One of the outlets should be non-closable.
What is the Intelligent Blower
Control?
Thanks to the control of more
parameters (more sensors), the
heating regulation can now disconnect, to a certain extent, the
Technical specifications
heating output from the blower
speed, resulting in:
Air Top Evo 40*
EC approval mark ECE R122 (Heating)
E1 000385
EC approval mark ECE R10 (EMC)
E1 035529
Heating power (kW)
Heating power (BTU/h)
Fuel, Fuel consumption (l/h)
Fuel, Fuel consumption (gal/h)
Rated voltage (V)
Rated power consumption (W)
Diesel 0.18 – 0.43 (0.49)
Diesel 0.04 – 0.11 (0.12)
12, 24
15 – 40 (55)
1.3 – 3.3 (4.6)
Rated current at 24 V (A)
0.6 – 1.7 (2.3)
Dimensions L x W x H (mm)
Dimensions L x W x H (inch)
Weight (kg)
Weight (lbs)
140
82.4
423 x 148 x 162
16.6 x 5.8 x 6.3
5.9
13
Diameter air outlet (mm)
Diameter air outlet (inch)
90
3.54
Diameter exhaust (mm)
Diameter exhaust (inch)
24
0.94
* Boost power level for a maximum duration of 6 hrs.
20
A lower electrical consumption
and lower noise on regular
operation (lower motor speed for
1.5 – 3.5 (4.0*)
5,100 – 12,000 (13,600*)
Rated current at 12 V (A)
Air Flow against 0.5 mbar (m3/h)
Air Flow against 0.5 mbar (cfm)
„
same heat output).
„
A higher heat output availability
for applications with higher back
pressure.
Description
Air Top Evo 40 Kit, 12 V, Diesel, Standard Kit w/Ducting
5011418A
Air Top Evo 40 Kit, 12 V, Diesel, without ducting
9027980B
Air Top Evo 40, 12 V, Diesel, Base Heater Only
5011419A
Air Top Evo 40 Kit, 24 V, Diesel, Standard Kit w/Ducting (Available by special order)
9027981B
Air Top Evo 40, 24 V, Diesel, Base Heater Only
5011417A Air Top Evo 40 Heater Kit Contents
Item Description
1
heater 12 V
2
heater control element
3
metering pump only
4
wiring harness with fuse holder 12 V
5
wiring harness (metering pump), 7m
6
gasket
7
exhaust hose clamp
8
exhaust tube
9
thru hull
10
fuel line coupler
11
fuel hose
12
intake hose
13
standpipe
14
fuel filter
15
mounting bracket
16
temperature sensor, external, 5 m (Optional)
17
hose clamp (fuel system)
18
pipe clamp (air intake)
19
pipe clamp (exhaust)
20
hose clamp (air intake)
21
cable tie
22
angle bracket
23
fuel pump enclosure box
various washers, nuts, screws
21
Heating Products
Part Number
5011417A
Air heaters
Air Top Evo 55
Air Top Evo 55 – for extreme conditions
Extremely powerful, compact and quiet, this heater ensures a comfortable climate for
larger yachts even under the harshest conditions, and satisfies the most demanding
requirements. It can be upgraded with the new multi mode user interface to offer
additional operation modes depending on individual heating requirements.
The advantages of the
Air Top Evo 55:
„
5.5 kW power for fast heating
„
Very low electrical power
consumption due to new
Intelligent Blower Control
Two Air Top heaters can be combined into one system for increased heating demand
„
(up to 11 kW). The whole system can be operated via one central user interface.
New flame detection through
exhaust gas temperature sensor
„
Automatic cold start function
for quick warm-up
Each of this five cabin yacht has an individual air outlet. The air duct to the salon as well as the
front should have at least 80 mm Ø to ensure a good air flow and one of the outlets should be
non-closable. The fresh air is taken in via the rear locker from outside.
„
Improved air intake silencer
„
Vibration dampers for fuel line
„
Compatible to new MultiControl digital user interface
„
Very silent operation due to
lower blower speed and silent
fuel pump (DP42)
What is the Intelligent Blower
Control?
Thanks to the control of more
With the heater in the engine compartment, the fuel supply system must be designed to be fireresistant. The air outlet to the salon has to be non-closable. Air outlets for the other cabins or
the head compartment may be closable to enable individual heat regulation.
parameters (more sensors), the
heating regulation can now
disconnect, to a certain extent, the
Technical specifications
heating output from the blower
speed, resulting in:
Air Top Evo 55*
EC approval mark ECE R122 (Heating)
EC approval mark ECE R10 (EMC)
Heating power (kW)
Heating power (BTU/h)
Fuel, Fuel consumption (l/h)
Fuel, Fuel consumption (gal/h)
Rated voltage (V)
Rated power consumption (W)
E1 000385
Diesel 0.18 – 0.61 (0.67)
Diesel 0.04 – 0.15 (0.17)
12, 24
15 – 95 (130)
1.3 – 7.9 (10.8)
Rated current at 24 V (A)
0.6 – 4.0 (5.4)
Dimensions L x W x H (mm)
Dimensions L x W x H (inch)
Weight (kg)
Weight (lbs)
220
129
423 x 148 x 162
16.6 x 5.8 x 6.3
5.9
13
Diameter air outlet (mm)
Diameter air outlet (inch)
90
3.54
Diameter exhaust (mm)
Diameter exhaust (inch)
24
0.94
22
* Boost power level for a maximum duration of 30 min.
A lower electrical consumption
and lower noise on regular
E1 035529
operation (lower motor speed for
1.5 – 5.0 (5.5*)
5,100 – 17,000 (18,800*)
Rated current at 12 V (A)
Air Flow against 0.5 mbar (m3/h)
Air Flow against 0.5 mbar (cfm)
„
same heat output).
„
A higher heat output availability
for applications with higher back
pressure.
Description
Air Top Evo 55 Kit, 12 V, Diesel, Standard Kit w/Ducting
5011421A
Air Top Evo 55 Kit, 12 V, Diesel, w/out Ducting
9027983B
Air Top Evo 55, 12 V, Diesel, Base Heater Only
5011422A
Air Top Evo 55 Kit, 24 V, Diesel, Standard Kit w/Ducting (Available by special order)
9027986B
Air Top Evo 55, 24 V, Diesel, Base Heater Only
5011420A Air Top Evo 55 Heater Kit Contents
Item Description
1
heater 12 V
2
heater control element
3
metering pump only
4
wiring harness with fuse holder 12 / 24 V
5
wiring harness (metering pump), 7m
6
gasket
7
exhaust hose clamp
8
exhaust tube
9
thru hull
10
fuel line coupler
11
fuel hose
12
intake hose
13
standpipe
14
fuel filter
15
mounting bracket
16
temperature sensor, external, 5 m (Optional)
17
hose clamp (fuel system)
18
pipe clamp (air intake)
19
pipe clamp (exhaust)
20
hose clamp (air intake)
21
cable tie
22
angle bracket
23
fuel pump enclosure box
various washers, nuts, screws
23
Heating Products
Part Number
5011420A
Coolant heaters
Thermo Pro 90:
Automatic
overheat
protection
Can be used to heat
your hot sanitary water
Space-saving installation
in the engine room
Even distribution of
warmth by means of
radiators or blowers
Heating comfort
just like at home
Compact design
Meets current
Marine requirements
and standards
24
Excellent possibilities for
combining with Webasto
BlueCool air-conditioning
systems
Low fuel
consumption
Coolant heaters
Product overview
SEE PAGE 28
DBW 2010
SEE PAGE 30
Thermo 230 / 300 / 350
SEE PAGE 32
Heating Products
Thermo Pro 90
25
Coolant heaters
Application concept
G
A
D
B
F
C
C
C
C
A Space-saving and inconspicuous
installation in the engine room
B Boiler for heating hot water –
for extra comfort
C One radiator for each cabin allows an
individual temperature control
D Controls – simple and logical to use
E Circulating pump
F Fresh water tank
G Stainless steel exhaust
26
E
Coolant heaters
Selection tool
Heating Products
ce
Thermo Pro 90
What’s the best water heating system for my boat?
1. Select the length corresponding to your boat.
2. From there, trace a line to the left until you come to the line corresponding to the waters in which you
plan to operate.
3. From there, trace a line vertically downwards until you come to the line corresponding to the season in
which you plan to operate.
4. From there, trace a line to the right: Select the line corresponding to your type of boat in the
lower section and then trace a line vertically downwards – that’s the recommended system.
27
Coolant heaters
Thermo Pro 90 / Thermo Pro 90 Chiller
Thermo Pro 90 Marine – state-of-the art controller and
easy service
The advantages of the
This device is ideal for daily use: infinitely variable power adjustment, high heat output,
compact dimensions, service-friendly technology and an extremely low noise level.
Thermo Pro 90:
„
Ideal for daily use
„
Infinitely variable power
adjustment
Thermo Pro 90 Chiller – the heater for integration into an A/C system
If you want to build a BlueComfort system with a Thermo 90 heater, use the Thermo
Pro 90 Chiller version. It comes with a special electronic control unit and without the
water pump which is not needed.
This 44’ sailing yacht uses convectors for all cabins to heat the boat. Convectors are noiseless
and do not consume any electrical power off the battery.
In this 40’ motor yacht electrical fan blowers are used to heat up the boat. They are very
compact and may be easily installed in small spaces, blowing hot air through air ducts into each
cabin. The windscreen has a separate blower to demist and defrost.
Technical specifications
Thermo Pro 90
Heating power (kW)
Heating power (BTU/h)
Fuel, Fuel consumption, partial/full load/boost (l/h)
Fuel, Fuel consumption, partial/full load/boost (gal/h)
Rated voltage (V)
Rated power consumption (W)
Flow rate of circulating pump (against 0.3 bar) (l/h)
Flow rate of circulating pump (against 0.3 bar) (gal/min)
Dimensions L x W x H (mm)
Dimensions L x W x H (inch)
Weight (kg)
Weight (lbs)
28
1.8 – 7.6 kW; boost mode 9.1
6,100 – 26,000 BTU/h; boost mode 31,000
Diesel 0.18 – 1.08/1.3
Diesel 0.05 – 0.24/0.34
12, 24
20 – 83 (90 Boost),
3.0 – 6.9 amps (7.5 Boost) at 12 V,
1.5 – 3.5 amps (3.8 Boost) at 24 V
700
3.1
352 x 131 x 232
13.9 x 5.2 x 9.1
5.3
11.7
„
High heat output
„
Compact dimensions
„
Service friendly technology
„
Extremely low noise level
Part Number
Description
5011094A
Thermo Pro 90 Kit, 12 V, Diesel, Standard Kit
5011095A
Thermo Pro 90 Kit, 24 V, Diesel, Standard Kit
Thermo Pro 90, 12 V, Diesel, Heater Kit for C5 Chiller System
9030031B
Thermo Pro 90 12 V, Diesel, Heater-only, for C5 Chiller System
9030033B
Thermo Pro 90, 24 V, Diesel, Heater-only, for C5 Chiller System
9029949A
Thermo Pro 90 12 V, Diesel, Base Heater
9029951A
Thermo Pro 90 24 V, Diesel, Base Heater
Heating Products
TBD
5011094A Thermo Pro 90 Heater Kit Contents
Item Description
8
7
1
heater
2
metering pump
3
wiring harness power/ switch
4
wiring harness metering pump
5
exhaust hose clamp
6
exhaust tube (5 meters)
7
thru hull
8
fuel line coupler
9
fuel hose (25 ft.copper)
10
intake hose (2 meters)
11
standpipe
12
mounting bracket
13
hose clamp (fuel system)
14
pipe clamp (exhaust)
15
hose clamps (coolant system)
16
fuel pump enclosure box
water trap
on/off switch
pipe clamp (air intake)
hose clamp (air intake)
fuel filter
29
Coolant heaters
DBW 2010
DBW 2010 water heater – the robust classic
The advantages of the DBW 2010
The most robust device on the market has proven itself over its lifetime. The water
„
heating system for demanding applications with high heat output of up to 11.6 kW.
Most robust device on the
market
„
Expert recommendation: DBW 2010 water station
heat output is required
Used as a central unit, the Webasto water station is premounted on a tray for easy
installation and comes with a soundproofed housing as well as a high performance
circulation pump. The domestic water is heated in the Webasto calorifier, as needed.
In this 64’ sailing yacht the heater is installed in the technical compartment. Mainly convectors
are used as heat exchangers. Fan blowers are only used in cabins with space restrictions or
where quick heating up or air circulation is required.
The heater in this 50’ motor yacht provides heating for both decks. A combination of convectors
and fan blowers is used. For heating sanitary water a Webasto water station could easily be used
to integrate a calorifier.
Technical specifications
DBW 2010
EC approval mark
Heating power (kW)
Heating power (BTU/h)
Fuel, Fuel consumption (l/h)
Fuel, Fuel consumption (gal/h)
Rated voltage (V)
Rated power consumption (W)
Flow rate of circulating pump (against 0.15 bar) (l/h)
Flow rate of circulating pump (against 0.15 bar) (gal/min)
Dimensions L x W x H (mm)
Dimensions L x W x H (inch)
Weight (kg)
Weight (lbs)
30
Especially suitable when high
e1*2001/56*2004/78*0006*_
11.6
45,000
Diesel, 1.5
Diesel, 0.4
12, 24
60
5 amps at 12 V
2.5 amps at 24 V
1,600
7
584 x 205 x 228
23 x 8.1 x 9
14.5
33
Part Number
Description
DBW 2010
5001291A
DBW 2010 12 V, Diesel, Heater Tray Kit
5001013A
DBW 2010 12 V, Diesel Heater Kit for C5 Chiller System
5000874A
DBW 2010 12 V Diesel, Heater Only, Yellow Heat Exchanger
5001163A
DBW 2010 24 V Diesel, Heater Only, Yellow Heat Exchanger
DBW 2020
DBW 2020 12 V, Diesel, Heater Only
Heating Products
33751C
DBW 300
63746B
DBW 300 12 V, Diesel, Heater Only
5001056A
Regulating Thermostat (needed when a DBW series heater is used with an A/C system)
5001291A DBW 2010 Heater Kit Contents
Item Description
1 heater
2 exhaust hose clamp
3 exhaust tube (5 meters)
1
4 standpipe
3
water trap
2
mounting tray
3
hose clamps (coolant system)
wiring harness
mounting bracket kit
on/off toggle switch
coolant pump
thru hull
4
exhaust wrap
fuel filter
31
Coolant heaters
Thermo 230/300/350
Thermo 230/300/350 – for high heating power demands
The advantages of the
The device is suitable for very large boats. The heater has the power to keep every
part of your boat warm and challenges even extreme weather conditions. In case one
heater is not sufficient (e.g. very large boats) two heaters can be combined.
Thermo 230/300/350:
„
Suitable for very large boats
„
Challenges even extreme
weather conditions
Expert recommendation: Thermo 230 water station
The powerful and proven Thermo 230 water station is particularly well suited for
heating up large boats and yachts. It is warm and cozy on board with sufficient hot
water for comfortable relaxation.
Five separate heating circuits branch off from the Thermo 230 heater in the engine room.
This allows a precise water flow regulation for each segment of the boat. A combination of
convectors and fan blowers is used. For the windscreen a separate fan blower ensures to quickly
demist and defrost.
Technical specifications
Thermo 230
EC approval mark
Heating power (kW)
Heating power (BTU/h)
Fuel, Fuel consumption (l/h)
Fuel, Fuel consumption (gal/h)
Thermo 300
Thermo 350
e1*2001/56*0007*_
e1*2001/56*0008*_
e1*2001/56*0009*_
23.0
80,000
30.0
104,000
35.0
119,400
Diesel, 2.5
Diesel, 0.8
Diesel, 3.3
Diesel, 0.87
Diesel, 3.7
Diesel, 0.98
24
24
24
65
2.7 amps at 24 V
110
4.6 amps at 24 V
140
5.8 amps at 24 V
Flow rate of circulating pump (against 0.15 bar) (l/h)
Flow rate of circulating pump (against 0.15 bar) (gal/min)
5,200
23
5,200
23
5,200
23
Flow rate of circulating pump (against 0.4 bar) (l/h)
Flow rate of circulating pump (against 0.4 bar) (gal/min)
6,000
26.4
6,000
26.4
6,000
26.4
610 x 246 x 220
24 x 9.7 x 8.7
610 x 246 x 220
24 x 9.7 x 8.7
610 x 246 x 220
24 x 9.7 x 8.7
19.0
42
19.0
42
19.0
42
Rated voltage (V)
Rated power consumption (W)
Dimensions L x W x H (mm)
Dimensions L x W x H (inch)
Weight (kg)
Weight (lbs)
32
Part Number
Description
Thermo 230
63647C
Thermo 230 24 V, Diesel, Heater Only
Thermo 300
Thermo 300 24 V, Diesel, Heater Only
Heating Products
63650C
Mounting Brackets
33
34
Circulating pumps
36
Control elements
37
Combustion air system
38
Exhaust system
39
Fuel extractor
41
Fuel Supply/Water System
42
Hot Air Ducting System
43
Mounting parts
48
Service and diagnosis
49
35
Heating Accessories
Accessories for heating systems
Circulating pumps
Technical features
These circulating pumps are suitable for hot water circulation. They are not designed for sea water use.
U4846
U4847 Econ
12 V
0,40
0,36
0,32
0,28
∆ p 0,24
(bar) 0,20
0,16
0,12
0,08
0,04
0,00
2
1,8
1,6
1,4
1,2
I
24 V
1 (A)
0,8
0,6
U4840
0,20
2
0,18
1,8
0,16
1,6
0,14
12 V
∆ p 0,12
(bar) 0,10
24 V
0,06
0,04
0,02
0,00
Aquavent 5000
1,4
1,2 I
1 (A)
0,08
0,4
0,2
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
l/h
0,44
0,40
0,36
0,32
0,28
0,24
∆p
(bar) 0,20
0,16
0,12
0,08
0,04
0,00
0,8
0,6
0,4
0,2
0
0 100 200 300 400 500 600 700 800 900 1000 1100
l/h
2,2
24 V
0
Aquavent 5000 S
0,80
0,90
0,70
0,70
0,80
0,60
0,60
∆p
(bar) 0,50
0,40
0,30
0,30
0,20
0,20
0,10
0,10
0,00
0,00
0
1000
2000
3000 4000
l/h
5000
6000
7000
8000
400
0,4
0,2
0
800 1000 1200 1400 1600 1800 2000 2200
l/h
600
Aquavent 6000 SC
0,80
∆p
(bar) 0,50
0,40
200
2
1,8
1,6
1,4
1,2
I
1
(A)
0,8
0,6
0,70
∆ p 0,60
(bar) 0,50
0,40
0,30
0,20
0,10
0
1000
2000
3000 4000
l/h
5000
Volume flow with water/glycol
Flow resistance
mixture (50:50) 20 °C
when the pump is stationary
6000
7000
0,00
8000
0
1000
2000
3000
4000
5000
l/h
6000
7000
8000
Rated power consumption
Technical specifications
Model overview
U4846
U4847 Econ
Nominal voltage (V)
U4840
12 / 24
Max rated power consumption (W)
28
5000 S
12 / 24
24
29
Volume flow (l / h)
700
(against 0.3 bar)
500
(against 0.14 bar)
700
(against 0.34 bar)
Dimensions L x W x H (mm)
180 x 74 x 112
95 x 65 x 85
(130° connection
piece)
134 x 53 x 90
Water connection, Ø (mm)
Aquavent
5000
24
104
5,000
(against 0.2 bar)
6000 S/6000 SC
210
5,000
(against 0.2 bar)
249 x 100 x 105
6,000
(against 0.4 bar)
229 x 110 x 115
20
38
Weight (kg)
0.8
0.3
0.4
2.1
2.2
2.4
Pump model
Kit U4846 incl.
fastening material
U4847 Econ
U4840
U4814 (AMP)
U4854 (AMP 6.2)
U4856.01 (AMP 6.3)
with stand
Part Number 12 V
1322465A
9002514B
1321930A
9810032A
n.a.
n.a.
Part Number 24 V
1322413A
98237A
1321932A
9810033A
9810179B
1311280B
36
Rheostat Control Switch, 12 V
1322720A
Evo MC04 Control Panel, 12V / 24V
5010628B - Retrofit
SmarTemp Control Aftermarket Kit, Adaptor Harness included, 12V / 24V
„
5010624B
SmarTemp 2.0 Replacement
„
905103
Toggle Switch 12V w/ On-Off Plate
„
„
905104
Toggle Switch 24V w/ On-Off Plate
„
Air Top 20000ST
Air Top Evo Controller
Part Number
Description
Thermo 230 / 300
DBW 2010 / 2020 / 300
5010068A
Air Top Evo 40 / 55
Thermo Pro 90
Control elements
Air Top Standard Controls
„
„
Heating Accessories
Rheostat Control Switch
„
Temperature Sensor External - for Air Heaters
1319842A
5M long
37
Thermo 230 / 300
„
DBW 2010 / 2020 / 300
„
Description
Thermo Pro 90
Air Top Evo 40 / 55
Part Number
Air Top 20000ST
SmarTemp 2.0 Control
Di
5000332A
22 mm Di; PAK (MW) 1M length
„
5000333A
22 mm Di; PAK (MW) 2M length
„
5000334A
22 mm Di; PAK (MW) 10M length
„
5000335A
25 mm Di; PAK (MW) 1M length
„
5000336A
25 mm Di; PAK (MW) 2M length
„
5000338A
30 mm Di; KPK (MW) 2M length
„
5000340A
30 mm Di; KPK (MW) 10M length
„
PAK = paper, aluminum, plastic: black w/out logo
KPK = plastic, paper, plastic
Hose Clamps
5000944A
22-32 mm Di; stainless steel
5000945A
29-44 mm Di; stainless steel
„
„
„
Di
P-Clips
Di
38
405256
25 mm Di; stainless steel
499021
33 mm Di; stainless steel
91384A
28 mm Di
„
„
„
Thermo 230 / 300
Thermo Pro 90
Description
Flexible Pipe
DBW 2010 / 2020 / 300
Part Number
Air Top Evo 40 / 55
Air Top 2000 ST
Combustion air system
„
Thermo 230 / 300
„
DBW 2020 / 300
DBW 2010
Description
Thermo Pro 90
Part Number
Air Top Evo 40 / 55
Air Top 2000 ST
Exhaust system
Flexible Exhaust Pipe (Inox) 2 layers
Da
5000707A
22 mm Di; 26 mm Da; stainless steel; 2 M length
5000728A
24 mm Di; 27.8 mm Da; stainless steel; 2M length
5000327A
38 mm Di; 42 mm Da; stainless steel; 5 M length
5000330A
70 mm Di; 75 mm Da; stainless steel; 5M length
„
„
„
Di
Exhaust Silencer
Elbow
97
Di
„
38 mm, stainless steel exhaust silencer, with bracket
Heating Accessories
1321397A
97
Di
1320383A
24 mm Elbow Exhaust, stainless steel, w/condensation drain
1320383A
24 mm Elbow Exhaust, stainless steele
„
„
„
Exhaust gas reducing bush
Da
Exhaust Adapter 22 mm to 24 mm
„
1319937A
24 mm Di; 50 mm length, stainless steel
„
„
1319935A
24 mm Di, 65 mm length, stainless steele, w/condensation drain
„
„
1320959A
38 mm Di, 65 mm length, stainless steele w/condensation drain
1310382A
Di
L
Connection Pipe
L
„
„
„
„
„
Da
Wrap / Heat Protection
1320357A
Exhaust wrap 60mm wide x 50m long
5000413A
Sleeving heat protection w/ RTV coating 1in ID
50001173A
Sleeving heat protection w/ RTV coating 3in ID
„
„
39
DBW 2020 / 300
Thermo 230 / 300
„
DBW 2010
„
Description
Thermo Pro 90
Air Top Evo 40 / 55
Part Number
Air Top 2000 ST
Exhaust system
„
„
Thru Hull, double walled, flush
1320363A
24 mm Da, stainless steel
1320983A
30 mm Da, stainless steel
3393270A
70 mm Da, stainless steel
„
Thru Hull, double walled, bended
„
1320365A
38 mm Da, stainless steel
1320364A
24 mm Da, stainless steel
„
447625
D1a = 22 mm; D2a = 75 mm;
102.5 mm length; stainless steel
„
447633
D1a = 38 mm; D2a = 95 mm;
125 mm length; stainless steel
„
„
Thru Hull
L
D2a
D1a
„
„
„
„
>30
Hose Clamp
1320165A
24-26 mm Di, stainless steel
367400
39-42 mm Di, galvonized
5010565A
2 3/4" stainless steel
„
„
„
„
Condensation Water Drain
92621A
to 1320378A + 1319935A + 1320959A
„
5000694A
22 m Water Trap
„
5000734A
24 m Water Trap
„
5000989A
38 m Water Trap
„
„
„
„
„
„
Insulating Lagging
40
1320357A
Exhaust Wrap E-Glass,
60 mm x 50 mm
„
„
„
„
„
„
1320830A
Exhaust Steel,
1850 x 721D x 1220D
„
„
„
„
„
„
Thermo 230/300/350
DBW 2020/300/350
Tank extracting device, riser pipe
60
Part Number
„
Di = 2.6, Da = 5
„
Da
„
„
Da = 8
1320399A
„
„
1319372A
L = 650, steel zinc coated, 90° extractor connection piece, only for
installation in metal tanks
650
Tank extracting device, riser pipe
Di = 2.5, Da = 5, L = 409, thread M6, stainless steel,
90° extractor connection piece for mounting in tank fitting, suitable
for plastic tank and metal tank
6,5
Part Number
„
„
„
„
„
1322632A
458
Da
Tank extracting device, riser pipe
Part Number
„
Da = 6, L = 630, steel zinc coated, with sealing
„
Fuel extractor, T-piece (copper)
L
H
„
„
„
„
„
L = 50, H = 28, 8 x 5 x 8
„
„
„
„
„
1319300A
1319301A
„
1320531A
Holder with housing for interchangeable filter
80
L = 135, H = 80, M14 x 1.5 connection thread,
light metal
1322830B
Part Number
L = 50, H = 26, 6 x 5 x 6
L = 50, H = 28, 8 x 6 x 8
M14 x 1,5
„
Part Number
„
„
„
1319291A
135
M14 x 1,5
41
Heating Accessories
25
DBW 2010/2016
Thermo Pro 90
Thermo Pro 50 Eco
Thermo Top C
Air Top Evo 40/55
Air Top 2000 ST
Fuel extractor
„
„
Thermo 230 / 300
Thermo Pro 90
„
Description
DBW 2010 / 2020 / 300
Air Top Evo 40 / 55
Part Number
Air Top 2000 ST
Fuel Supply / Water System
Tank Extracting Device (bag)
L
3/16 x 31in (3/16 Compression Fitting)
5001302A
1/4 x 31in Single Fuel Line
„
903210A
1/4 x 31in Supply & Return
„
„
T-piece
H
M14 x 1,5
5000688A
80
„
„
„
211532
6 x 5 x 6; 50 mm length; 26 mm height
137952
8 x 6 x 8; 50 mm length; 28 mm height
„
„
with replaceable strainer
„
„
for 140708
„
„
„
„
Fuel Filter
50900001A
135
M14 x 1,5
Fuel Filter Head
50900400A
In Line Fuel Filter
Da = 5
60
50487171A
4.5 mm Da; plastic, transparent
603359
7 mm Da; plastic, transparent
„
„
„
Metering Pump Mounting
26
9001441B
very quiet mounting, installation position is as shown
„
„
„
Rubber Fuel Line Connector
1320857A
EN ISO 7840; 50 mm length
„
„
„
9024803A
Fuel Pump DP-42
„
„
„
1312775A
14 mm Hose Clamp
„
„
„
Water System Check Valve
Part Number
109557
L
Da
42
Description
Da = 18 mm; L = 90 mm; plastic, without leak hole
HADS - Hot Air Ducting System - Air Outlet system D60
2
1a
3
1b
Heating Accessories
1c
Air Outlet System D60
Item
Part Number
Descripion
1a
1320762A
Air Outlet, D60 mm, 90º, brown, plastic
1a
1320934A
Air Outlet, D60 mm, 90º, black, plastic
1a
1320935A
Air Outlet, D60 mm, 90º, white, plastic
1a
1320936A
Air Outlet, D60 mm, 90º, grey, plastic
1b
1320204A
Air Outlet, D60 mm, 45º, black, plastic
1b
1320205A
Air Outlet, D60 mm, 45º, white, plastic
1b
1320933A
Air Outlet, D60 mm, 45º, grey, plastic
1b
1320761A
Air Outlet, D60 mm, 45º, brown, plastic
1c
1320206A
Air Outlet, D60 mm, closeable, black, plastic
1c
1320207A
Air Outlet, D60 mm, closeable, white, plastic
1c
1320937A
Air Outlet, D60 mm, closeable, grey, plastic
1c
1320208A
Air Outlet, D60 mm, closeable, brown, plastic
2
1320475A
T-part, 90 / 60 / 90 for the outlet w/internal screw thread, black, plastic
2
1320476A
T-part, 60 / 60 / 60 for the outlet w/internal screw thread, black, plastic
3
1320922A
Muffle for the outlet D60 mm w/internal screw thread, black, plastic
43
HADS - Hot Air Ducting System - Wall trough system D60
3
1a
4
1a
Wall Through System D60
Item
44
Part Number
Description
1a
1320934A
Air Outlet, D60 mm, 90º, black, plastic
1a
1320935A
Air Outlet, D60 mm, 90º, white, plastic
1a
1320936A
Air Outlet, D60 mm, 90º, grey, plastic
3
1320922A
Muffle for the outlet D60mm with internal screw thread, black, plastic
4
1320923A
Wall pipe, D60 mm adaptor, black, plastic
HADS - Hot Air Ducting System - Air Outlet System D90
6
5a
Heating Accessories
5b
5c
Air Outlet System D90
Item
Part Number
Description
5a
1320932A
Air Outlet, D90 mm, 90º, black, plastic
5a
1320711A
Air Outlet, D90 mm, 90º, white, plastic
5a
1320712A
Air Outlet, D90 mm, 90º, grey, plastic
5b
1320709A
Air Outlet, D90 mm, 45º, black, plastic
5b
1320710A
Air Outlet, D90 mm, 45º, white, plastic
5b
1320354A
Air Outlet, D90 mm, 45º, grey, plastic
5c
1320355A
Air Outlet, D90 mm, closeable, black, plastic
5c
1320713A
Air Outlet, D90 mm, closeable, white, plastic
5c
1320714A
Air Outlet, D90 mm, closeable, grey, plastic
6
1320468B
Muffle for the outlet D90 mm w/internal screw thread, black, plastic
45
HADS - Hot Air Ducting System - Wall Through System D90
6
5a
7
5a
Wall Through System D90
Item
46
Part Number
Description
5a
1320932A
Air Outlet, D90 mm, 90º, black, plastic
5a
1320711A
Air Outlet, D90 mm, 90º, white, plastic
5a
1320712A
Air Outlet, D90 mm, 90º, grey, plastic
6
1320468A
Muffle for the outlet D90 mm w/internal screw thread, black, plastic
7
1320924A
Wall pipe, D90 mm adaptor, black, plastic
HADS - Hot Air Ducting System
Connection Parts
8
9a
9b
10a
Item
Part Number
Description
8
1320706A
Duct elbow, 90º, D90 mm, black, plastic
9a
1319870A
Duct end cap, 90 mm, female, black, plastic
9b
1320477A
Duct end cap, 60 mm, female, black, plastic
10a
1320925A
Duct reducer, 90 mm female / 80 mm male, black, plastic
10b
1320760A
Duct reducer, 90 mm female / 60 mm male, black, plastic
11a
1319869A
Duct connector 90 / 90 x 50 mm, straight, black, plastic
11b
1320469A
Duct connector 60 / 60 x 50 mm, straight, black, plastic
12a
1320470A
Duct "Y" 90 / 90 / 90 mm, black, plastic
12a
1320814A
Duct "Y" 60 / 60 / 60 mm, black, plastic
12b
1320471A
Duct "Y" 80 / 60 / 60 mm, black, plastic
13a
1320707A
Duct "Branch" 90 / 60 / 90 mm, black, plastic
13b
1320472A
Duct "Branch" 60 / 60 / 60 mm, black, plastic
14a
1320473A
Duct "T" 90 / 90 / 90 mm, black, plastic
14b
1320474A
Duct "T" 60 / 60 / 60 mm, black, plastic
Heating Accessories
10b
11a
11b
12a
12b
13a
13b
14a
14b
47
Thermo 230/300/350
DBW 2010
Thermo Pro 90
Air Top Evo 40 / 55
Air Top 2000 ST
Mounting Parts
Heater bracket
120
156
Part Number
„
Stainless steel
5001385A
100
Heater bracket
Stainless steel
Part Number
„
„
„
„
5000668A
Angle bracket
Stainless steel
Part Number
„
„
„
Mounting strip
Stainless steel
Part Number
„
„
„
„
Anti-vibration Mount
Da = M6; For closing pump enclosure
48
1320264A
„
„
„
1319818A
Part Number
1320084A
Service and diagnosis
Spare part lists
All spare parts lists and other useful information about our heating systems are available on
our Dealer Portal at http://dealers.webasto.com and on our Marine Navigator DVD.
Heater diagnosis module
Webasto provides a complete set of diagnosis tools to service and repair its heaters.
For more details and the latest diagnosis visit our Dealer Portal at
Heating Accessories
http://dealers.webasto.com
Screenshots from Webasto
diagnosis software
49
50
Cooling products
How to choose the right air-conditioner
54
The right cooling capacity
55
FCF Platinum self-contained units
56
Product overview
57
FCF Classic self-contained units
58
Product overview
58
Application concept
59
Units
60
Complete kits
61
Fresh air kits
62
Sea water kits
68
Spare parts
70
BlueCool chiller systems
72
Product overview
73
Application concept
74
Application guidelines
75
BlueCool V-Series
76
BlueCool C-Series
78
BlueCool P-Series
80
51
Cooling Products
Which is the right air-conditioning system for your boat? 52
Which is the right air-conditioning system
for your boat?
Our large product portfolio from compact air-conditioning
systems up to large chiller systems leaves no wish
unfulfilled. With our wide power range we provide
cooling capacities from 5,000 BTU/h up to 572,000 BTU/h.
52
BlueCool chiller systems
Cooling Products
FCF self-contained units
or
Perfect solution for vessels
Large power range to fit any size of
with one to three cabins
boat or superyacht
Very compact
Best in marine A/C: Ability to provide
Easy to retrofit
adequate cooling wherever it is needed
Extremely efficient
Ideal basis for our integrated
BlueComfort solutions
Uses minimal space in cabins since
air handlers are smaller than selfcontained units
53
How to choose the right air-conditioner
Step 1: Define the category of the cabin
Determine the category of the cabin. We give an example for a cabin with an
average glass area, for example a deck saloon.
Category 2
Step 2: Define the net volume
Determine the net volume of the room (5 m x 5 m x 2 m = 50 m3; subtract 20 % for
furniture in the room; 50 m3 – 10 m3 = 40 m3; If you want to air condition the whole boat,
please calculate the sum of your rooms.
40 m3
Step 3: Define your climate region
Determine the climate region where you spend most of your time. For example the
Mediterrean Sea is a “normal region” in the climate category.
Normal region
Step 4: Identify your cooling requirements
Result: You need an air conditioning system with a 20,000 BTU / h cooling performance.
20,000 BTU/h
Step 5: Decide between a self-contained and chiller system
Depending on the demands you can decide on a self-contained or chiller system with
a cooling capacity of 20,000 BTU / h.
BlueCool S20
Step 1
Step 2
54
Category 1
Volume of the rooms
[m3]*
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
portlights only,
cabin(s) all below deck [400 BTU/m3]
region:
normal
cold
hot
4,000
3,000
5,000
8,000
6,000
10,000
12,000
9,000
15,000
16,000
12,000
20,000
20,000
15,000
25,000
24,000
18,000
30,000
28,000
21,000
35,000
32,000
24,000
40,000
36,000
27,000
45,000
40,000
30,000
50,000
44,000
33,000
55,000
48,000
36,000
60,000
52,000
39,000
65,000
56,000
42,000
70,000
60,000
45,000
75,000
64,000
48,000
80,000
68,000
51,000
85,000
72,000
54,000
90,000
76,000
57,000
95,000
80,000
60,000
100,000
Step 3
Step 4
The right cooling capacity
Category 1
Category 2
portlights only,
cabin(s) all below deck (400 BTU/m3)
average glass area,
cabins partly below deck (500 BTU/m3)
region:
normal
cold
region:
normal
hot
Volume of the rooms
cold
hot
Volume of the rooms
L x W x H (m3)
10
4,000
3,000
5,000
10
5,000
3,750
6,250
20
8,000
6,000
10,000
20
10,000
7,500
12,500
30
12,000
9,000
15,000
30
15,000
11,250
18,750
40
16,000
12,000
20,000
40
20,000
15,000
25,000
50
20,000
15,000
25,000
50
25,000
18,750
31,250
60
24,000
18,000
30,000
60
30,000
22,500
37,500
70
28,000
21,000
35,000
70
35,000
26,250
43,750
80
32,000
24,000
40,000
80
40,000
30,000
50,000
90
36,000
27,000
45,000
90
45,000
33,750
56,250
100
40,000
30,000
50,000
100
50,000
37,500
62,500
110
44,000
33,000
55,000
110
55,000
41,250
68,750
120
48,000
36,000
60,000
120
60,000
45,000
75,000
130
52,000
39,000
65,000
130
65,000
48,750
81,250
140
56,000
42,000
70,000
140
70,000
52,500
87,500
150
60,000
45,000
75,000
150
75,000
56,250
93,750
160
64,000
48,000
80,000
160
80,000
60,000
100,000
170
68,000
51,000
85,000
170
85,000
63,750
106,250
180
72,000
54,000
90,000
180
90,000
67,500
112,500
190
76,000
57,000
95,000
190
95,000
71,250
118,750
200
80,000
60,000
100,000
200
100,000
75,000
125,000
Category 3
Category 4
glass area above average,
saloon above deck (600 BTU/m3)
very large glass areas, saloon and wheel
house above deck (750 BTU/m3)
region:
normal
cold
region:
normal
hot
Volume of the rooms
cold
Cooling Products
L x W x H (m3)
hot
Volume of the rooms
L x W x H (m3)
L x W x H (m3)
10
6,000
4,500
7,500
10
7,500
5,625
9,375
20
12,000
9,000
15,000
20
15,000
11,250
18,750
30
18,000
13,500
22,500
30
22,500
16,875
28,125
40
24,000
18,000
30,000
40
30,000
22,500
37,500
50
30,000
22,500
37,500
50
37,500
28,125
46,875
60
36,000
27,000
45,000
60
45,000
33,750
56,250
70
42,000
31,500
52,500
70
52,500
39,375
65,625
80
48,000
36,000
60,000
80
60,000
45,000
75,000
90
54,000
40,500
67,500
90
67,500
50,625
84,375
100
60,000
45,000
75,000
100
75,000
56,250
93,750
110
66,000
49,500
82,500
110
82,500
61,875
103,125
120
72,000
54,000
90,000
120
90,000
67,500
112,500
130
78,000
58,500
97,500
130
97,500
73,125
121,875
140
84,000
63,000
105,000
140
105,000
78,750
131,250
150
90,000
67,500
112,500
150
112,500
84,375
140,625
160
96,000
72,000
120,000
160
120,000
90,000
150,000
170
102,000
76,500
127,500
170
127,500
95,625
159,375
180
108,000
81,000
135,000
180
135,000
101,250
168,750
190
114,000
85,500
142,500
190
142,500
106,875
178,125
200
120,000
90,000
150,000
200
150,000
112,500
187,500
For extreme climatic conditions such as the Persian Gulf with sea-water temperatures of 32 °C and air temperatures of 40 °C, you have to add 25 to 30 % onto the calculated figure.
On BlueCool P-Series units it is also recommended that the condenser is increased in size.
55
FCF Platinum self-contained units
NEW!
0m
5m
m)
(32
(54
12
5“
.6“
21.
m)
New Footprint Ideal for Retrofitting!
13
.5
“
m)
5m
61
(
4“
2
(3
43
m
m
)
FCF Platinum 12,000 BTU/h
56
FCF Platinum 16,000 BTU/h
FCF Platinum self-contained units
Product overview
Platinum is the new standard
Product Features:
The all-new FCF Platinum series is the latest development in
„
Long and slim footprint to allow for easy replacement
of existing units
Webasto‘s line of marine comfort solutions. The FCF Platinum
features improved design, offering a higher BTU/h rating across
a variety of ambient scenarios, while still providing unmatched
Engineered for better performance with a higher BTU/h
rating across a variety of ambient scenarios
„
Digital display, controller and cable comes standard
„
product reliability and a two-year warranty.
2-year warranty with unmatched product reliability
„
FCF Platinum units have been designed with a long and slim footprint to allow for easy replacement of existing air-conditioning
Marine-grade stainless steel frame for durability and
longevity
„
Proprietary compressor - well balanced and quieter
than ever before
„
units.
Low cost replacement parts
Cooling Products
„
Technical Specifications
FCF Platinum 12,000
Rated Voltage
Part Number
115V
5011398A
Cooling Capacity
Rated Current (C/H)
Min. Condenser Water Flow
Dimensions (L x W x H)
Weight
115V
5011399A
5011400A
230V
10 / 10A
5011401A
16,000 BTU/h
13,000 BTU/h
60Hz
Refrigerant Charge
Comp. LRA
230V
12,000 BTU/h
Heating Capacity
Rated Frequency
FCF Platinum 16,000
16,000 BTU/h
16,200 BTU/h
50/60Hz
60Hz
50/60Hz
4.6 / 5.0A
11.2 / 12.8A
R410A (0.5kg)
47A
5.6 / 5.6A
R410A (0.7kg)
27A
2.77 Gal/Min. (10.5 L/Min.)
60A
35A
3.43 Gal/Min. (13 L/Min.)
21.6 x 13.1 x 13 in
24.4 x 13.5 x 13 in
(549 x 333 x 330 mm)
(619 x 343 x 330 mm)
72 lbs (33kg)
88 lbs (40kg)
57
FCF Classic self-contained units
FCF Series
High veloccity 3 speed
360° rotatable blower
Baked on
enamel paint
Cupro nickel
condesor
Replaceable air
filter
Reverse cycle
heat standard
Multi inlet port
evaporator
No noise and
no vibration
compressor
Gold anodized
evaporator
Low level
condesate drain
ports
Sturdy one-piece
chassis tray combo
Anti-condensation foam
The FCF Series:
„
Efficiency increased up to 15 %
„
Continuous operation even under
tropical conditions
„
Overall size is reduced up to 20 %
„
New electronics with USB diagnosis
„
Quiet operation
„
Robust design
„
Soft start devices available as an option
„
58
Vibration absorber kits available as an option
Extra-deep
condensate tray
Self-contained air-conditioners:
„ Stand alone unit
„
Heating via reverse cycle integrated
„
Extremely compact
„
All components on one tray
„
Seven sizes available
„
Lowest power consumption
„
Including electronics, blower and controls
„
Evaporator temperature control in real time mode
FCF Classic self-contained units
Application Example
1
3
2
6
Cooling Products
4
5
1
Digital control panel
4
Seawater pump
2
Flexible air duct
5
Strainer
3
Transition box & supply air grille
6
Return air grille
59
FCF Classic self-contained units
5,000 - 24,000 BTU/h
FCF5000
FCF9000
5,000 BTU
9,000 BTU
FCF16000
16,000 BTU
FCF24000
24,000 BTU
FCF Air Conditioners - 115 volt
Part Number
Description
FCF0005000GS
Feel Cool Fast 5,000 BTU 115V
FCF0009000GS
Feel Cool Fast 9,000 BTU 115V
FCF0012000GS
Feel Cool Fast 12,000 BTU 115V
FCF0016000GS
Feel Cool Fast 16,000 BTU 115V
FCF0024000GS
Feel Cool Fast 24,000 BTU 115V
FCF Air Conditioners - 230 volt
Part Number
Description
FCF0005023G
Feel Cool Fast 5,000 BTU 230V 50/60 Hz
FCF0009023G
Feel Cool Fast 9,000 BTU 230V 50/60 Hz
FCF0012023G
Feel Cool Fast 12,000 BTU 230V 50/60 Hz
FCF0016023G
Feel Cool Fast 16,000 BTU 230V 50/60 Hz
FCF0024023G
Feel Cool Fast 24,000 BTU 230V 50/60 Hz
60
FCF12000
12,000 BTU
FCF Classic Complete Kits
5,000 - 16,000 BTU/h
What is a Complete FCF System Kit?
The purchase of an FCF air conditioning system can be done as a complete system which provides you with all of the appropriate Sea
Water and Ducting parts to get your unit installed immediately. The components of a Complete FCF System Kit are also available in
the following pages in the event you need additional components or you purchased an FCF system by itself and need the appropriate
additional Sea Water or Ducting components. The list below contains part numbers of the Complete FCF System Kits currently available.
FCF Kits
Part Number
Description
FCF 5,000 115V Kit w/AC, Sea Water, and Ducting
5011405A
FCF 5,000 230V Kit w/AC, Sea Water, and Ducting
5011406A
FCF 9,000 115V Kit w/AC, Sea Water, and Ducting
5011407A
FCF 9,000 230V Kit w/AC, Sea Water, and Ducting
5011408A
FCF 12,000 115V Kit w/AC, Sea Water, and Ducting
5011409A
FCF 12,000 230V Kit w/AC, Sea Water, and Ducting
5011410A
FCF 16,000 115V Kit w/AC, Sea Water, and Ducting
5011411A
FCF 16,000 230V Kit w/AC, Sea Water, and Ducting
Cooling Products
5011404A
New + Improved 3/4” Inlet/Outlet fittings on FCF condensors!
*Two 5/8” to 3/4” adapters included if needed for installation
61
FCF fresh air kits
Product overview
Part Number
1
FCF000112A
Description
5,000 / 9,000 Basic Kit
Kit Contents
2
Item
3
4
Description
1
Grille Return Air Fixed Blades 10” x 10” (Plastic, White)
2
Grille Round w/Damper 4” (Plastic, White)
3
Grille, Supply Air Adjustable Blades,
8” x 4” (Plastic, White)
4
Air Divider Hose “Y”; 4” Entry; 4” & 4” Outlets
5
Transition Box 8”x 4” Back Entry 4” Flat Oval
6
Duct, A/C Flexible Insulated 4”x 25’
5
6
Part Number
1
FCF000113A
Description
5,000 / 9,000 Teak Kit
Kit Contents
Item
2
3
4
5
62
Description
1
Grille, Return Air 11” x 8” (Teak)
2
Grille, 4-Way Supply Air 6” x 6”; (Teak)
3
Air Divider Hose “Y”; 4” Entry; 4” & 4” Outlets
4
Duct A/C Flexible Insulated 4”x 25’
5
Transition Box 6”x 6” Back Entry 4” Round
FCF fresh air kits
Product overview
Part Number
1
FCF000114A
Description
12,000 / 16,000 Teak Kit
Kit Contents
Item
2
3
Description
1
Grille, Return Air 14” x 10” (Teak)
2
Grille, 4-Way Supply Air 8” x 4” (Teak)
3
Duct A/C Flexible Insulated 5”x 25’
4
Air Divider Hose “Y”; 5” Entry; 5” & 5” Outlets
5
Transition Box 8”x 4” Side Entry 5” Oval
4
Part Number
1
FCF000115A
Cooling Products
5
Description
12,000 / 16,000 White ABS Kit
Kit Contents
Item
2
3
Description
1
Grille Return Air Fixed Blades; 14” x 10” (Plastic, White)
2
Grille Supply Air Adjustable Blades; 8” x 4” (Plastic, White)
3
Duct A/C Flexible Insulated 5”x 25’
4
Air Divider Hose “Y”; 5” Entry; 5” & 5” Outlets
5
Transition Box 8”x 4” Side Entry 5” Oval
4
5
63
FCF fresh air kits
Product overview
Part Number
1
FCF000128A
Description
24,000 Teak Kit
Kit Contents
Item
2
3
Description
1
Grille, Return Air; 14” x 10” (Teak)
2
Grille Supply Air; 12” x 5” (Teak)
3
Duct A/C Flexible Insulated 5”x 25’
4
Air Divider Hose “Y”; 5” Entry; 5” & 5” Outlets
5
Transition Box 12”x 5” No Entry 5”
6
Hose Ring 5” Flat Oval
4
5
6
Part Number
1
FCF000127A
Description
24,000 White ABS Kit
Kit Contents
Item
2
3
4
64
Description
1
Grille Return Air Fixed Blades; 14” x 10” (Plastic, White)
2
Grille Supply Air Adjustable Blades; 12” x 5” (Plastic, White)
3
Duct A/C Flexible Insulated 5”x 25’
4
Air Divider Hose “Y”; 5” Entry; 5” & 5” Outlets
FCF fresh air kits
Product overview
Part Number
1
FCF000117A
Description
Add-A-Vent Teak Kit for 5,000 / 9,000
Kit Contents
Item
2
Description
1
Grille, 4-Way Supply Air, 6” x 6”,(Teak)
2
Transition Box 6” x 6” Back Entry, 4” Round
3
Air Divider Hose “Y”; 4” Entry, 4” & 4” Outlets
3
FCF000116A
Description
Cooling Products
Part Number
1
Add-A-Vent Plastic Kit for 5,000 / 9,000
Kit Contents
Item
2
Description
1
Grille, Round, with Damper, 4” (Plastic, White)
2
Air Divider Hose “Y”; 4” Entry, 4” & 4” Outlets
65
FCF fresh air kits
Product overview
Part Number
FCF000119A
1
Description
Add-A-Vent Teak Kit for 12,000 / 16,000
Kit Contents
Item
2
Description
1
Grille, 4-Way Supply Air, 8” x 4” (Teak)
2
Air Divider Hose “Y”; 5” Entry, 5” & 5” Outlets
3
Transition Box 8” x 4” Side Entry, 5” Oval
3
Part Number
FCF000118A
1
Description
Add-A-Vent Plastic Kit for 12,000 / 16,000
Kit Contents
Item
2
3
66
Description
1
Air Divider Hose “Y”; 5” Entry, 5” & 5” Outlets
2
Transition Box 8” x 4” Side Entry, 5” Oval
3
Grille, Supply Air Adjustable Blades, 8” x 4” (Plastic, White)
FCF fresh air kits
Product overview
Special Order only
Part Number
1
FCF000130A
Description
Add-A-Vent Teak Kit for 24,000
Kit Contents
Item
2
Description
1
Grille, Supply Air, 10” x 5” (Teak)
2
Air Divider Hose “Y”; 5” Entry, 5” & 5” Outlets
3
Transition Box 12” x 5” No Entry
4
Hose Ring, 5” Flat Oval
3
Part Number
1
FCF000129A
Cooling Products
4
Description
Add-A-Vent Plastic Kit for 24,000
Kit Contents
Item
2
Description
1
Air Divider Hose “Y”; 5” Entry, 5” & 5” Outlets
2
Grille, Supply Air Adjustable Blades, 12” x 5” (Plastic, White)
67
FCF sea water kits
Product overview
Kit Contents
Item
68
Description
Part Number
1
5010431A
Bronze Sea Water Scoop 3/4” MNPS
2
Bronze Seacock 3/4” FNPS to 3/4” FNPT
5010218A
3
Bronze 90 deg. Elbow 3/4” MNPT to 3/4” Hose Barb
5010219A
4
Strainer Sea Water Bronze 3/4” FNPT
5010430A
5
Bronze Fitting 3/4” MNPT to 3/4” Hose Barb
5010222A
6
Seawater Pump (see page 101)
(see page 18)
7
Bronze Fitting 3/4” FNPT to 3/4” Hose Barb
5010432A
8
Bronze Fitting 3/4” FNPT to 5/8” Hose Barb
5010433A
10
Thru Hull Plastic Overboard 5/8” Hose Barb
5001530A
11
3/4” I.D. Heavy Duty Sea Water Hose
5010228A
12
5/8” I.D. Heavy Duty Sea Water Hose
5010227A
13
Hose Clamp for Sea Water System
NA
FCF sea water kits
Product overview
Part Number
Description
5011254A
Hardware for Sea Water Kits (does not include a pump) - 3/4”
5011255A
Hardware for Sea Water Kits (does not include a pump) - 1”
5011348A
Sea Water Kit for FCF 5,000 115V Kit
5011349A
Sea Water Kit for FCF 5,000 230V Kit
5011350A
Sea Water Kit for FCF 9,000 115V Kit
5011351A
Sea Water Kit for FCF 9,000 230V Kit
5011352A
Sea Water Kit for FCF 12,000 or 16,000 115V Kit
5011353A
Sea Water Kit for FCF 12,000 or 16,000 230V Kit
Sea Water System Components
Closing Valves - Turn Ball Valve
Description
Valve Ball, Manual, Bronze, 1/2” FNPT
5001519A
Valve Ball, Manual, Bronze, 3/4” FNPT
5001520A
Valve Ball, Manual, Bronze, 1” FNPT
Cooling Products
Part Number
5001518A
69
FCF Classic spare parts
Rubber Stopper for Base Pan (R22 and R410 models)
Part Number
FCFSP0061A
Description
Rubber Stopper Base Pan - All Units
Compressor Capacitor (R410 models only)
Part Number
Description
FCFSP0072A
Capacitor Compressor 40uF/450V 5,000 115V Unit
FCFSP0018A
Capacitor Compressor 50uF/450V 9,000 115V Unit
FCFSP0069A
Capacitor Compressor 25uF/450V 5,000& 9k 230V Units
FCFSP0005A
Capacitor Compressor 35uF/450V 12,000 230V Unit
FCFSP0075A
Capacitor Compressor 60uF/450V 16,000 115V Unit
FCFSP0077A
Capacitor Compressor 30uF/450V 16,000 230V Unit
Compressor Capacitor (R22 and R410 models)
Part Number
Description
FCFSP0005A
Capacitor Compressor 35uF/450V 5,000 115V Unit
FCFSP0018A
Capacitor Compressor 50uF/450V 9,000 & 12,000 115V Units
FCFSP0019A
Capacitor Compressor
FCFSP0062A
Capacitor Compressor 15uF/450V 5,000 & 9,000 230V Units
FCFSP0069A
Capacitor Compressor25uF/450V 12,000 230V Unit
FCFSP0077A
Capacitor Compressor 30uF/450V 16,000 230V Unit
Fan Capacitor (R22 and R410 models)
Part Number
Description
FCFSP0063A
Capacitor Fan 3.5uF/450V 5,000 & 12,000 230V Units
FCFSP0067A
Capacitor Fan 4uF/450V 9,000 & 16,000 230V Units
FCFSP0006A
Capacitor Fan 15uF/300V All 115V Units
Condenser Clip (R22 and R410 models)
Part Number
Description
FCFSP0026A
Condenser Clip Right Side 16,000 Units
FCFSP0030A
Condenser Clip Left Side 16,000 Units
FCFSP0054A
Condenser Clip Right Side 5,000 / 9,000 & 12,000 Units
FCFSP0055A
Condenser Clip Left Side 5,000 / 9,000 & 12,000 Units
Blower Assembly (R22 and R410 models)
Part Number
Description
FCFSP0012A
Blower Assembly 5,000 BTU 115V Unit
FCFSP0022A
Blower Assembly 9,000 BTU 115V Unit
FCFSP0024A
Blower Assembly 12,000 BTU 115V Unit
FCFSP0028A
Blower Assembly 16,000 BTU 115V Unit
FCFSP0074A
Blower Assembly 5,000 BTU 230V Unit
FCFSP0086A
Blower Assembly 9,000 BTU 230V Unit
FCFSP0094A
Blower Assembly 12,000 BTU 230V Unit
FCFSP0105A
Blower Assembly 16,000 BTU 230V Unit
70
FCF Classic spare parts
Handle for Base (R22 and R410 models)
Part Number
Description
FCFSP0015A
Handle For Base 5,000 BTU 115V & 230V Units
FCFSP0021A
Handle for base 9,000/12,000 & 16,000 BTU 115V & 230V Units
Solenoid Reversing Valve (R22 and R410 models)
Part Number
Description
FCFSP0001A
Solenoid Reversing Valve All 115V Units
FCFSP0060A
Solenoid Reversing Valve All 230V Units
Sensors (R22 and R410 models)
Part Number
Description
FCFSP0002A
Sensor Return Air Temp All Units
FCFSP0003A
Sensor Evaporator Temp All Units
Air Filters (R22 and R410 models)
Part Number
Description
FCFSP0016A
Air Filter 5,000 BTU 115V & 230V Units
FCFSP0023A
Air Filter 9,000 BTU 115V & 230V Units
FCFSP0027A
Air Filter 12,000 BTU 115V & 230V Units
FCFSP0031A
Air Filter 16,000 BTU 115V & 230V Units
Part Number
Cooling Products
Duct Ring (R22 and R410 models)
Description
FCFSP0011A
Duct Ring 4" 5,000 & 9,000 BTU Units
FCFSP0017A
Duct Ring 5" 12,000 & 16,000 BTU Units
Clamp (R22 and R410 models)
Part Number
FCFSP0058A
Description
Clamp Hold Down All Units
Electrical & Electronics (R22 and R410 models)
Part Number
Description
FCFSP0007A
Transformer SC23v3, All 115V Units
FCFSP0064A
Circuit Board, All 115V Units
FCFSP0010A
Digital Display, All Units
FCFSP0013A
Remote Control, All Units
FCFSP0059A
Terminal Board, All Units
FCFSP0065A
Transformer SC23v3, All 230V Units
FCFSP0071A
Circuit Board, All 230V Units
71
BlueCool chiller systems
New BlueCool V-Series
Super quiet
operation
Active cooled external
inverter heat sink
Wide power modulation
range from 8,500 to
50,000 BTU/h
Long-lasting epoxy
paint
Detachable electronic box
Fully 50/60 Hz
compatible
All water connections
on one side
Highly efficient variable
speed BLDC compressor
External mounting fixture,
allows mounting of
optional silent blocks
Condensate free chiller
system on a single tray
NEW
The BlueCool V-Series V50 M:
„
Large power modulation range: 8,500 - 50,000 BTU
„
Variable speed BLDC compressors controlled by inverter technology
„
Zero electrical starting peak
„
Super quiet operation
„
High system availability via dynamic control of HP/LP boundary
conditions
72
„
Adjustable amperage draw
„
Preventive maintenance monitoring system
„
Condensate free operation
„
Easy installation and maintenance
„
Low service and operation costs
„
Light and compact
„
Integrates Webasto’s BlueCool Expert diagnosis and set up tool
BlueCool chiller systems
Product overview
„
BlueCool V-Series
V50 M
NEW
„
BlueCool C-Series
„
BlueCool P-Series
P30 M to P572 Q
NEW
BlueCool V-Series
The V-Series is offering variable speed compressor technology to the marine market. This innovative technology with inverter
driven BLDC compressors allows to modulate the cooling output in a wide range but also eliminates the starting peak which
permits to downsize the generator. Additionally it has an advanced control system with new comfort features, it automatically
compensates 50/60 Hz and adapts to hot sea water conditions.
BlueCool C-Series
The C-Series stands for standardized chiller units for small to medium boats. The range goes from 16,000 BTU/h to
108,000 BTU/h. Those chillers are the ideal solution for those who demand a high quality product with a short delivery time.
The units come in 230 V 50/60 Hz voltage. Customization options are soft starts as well as vibration dampers.
BlueCool P-Series
The P-Series is Webasto’s Professional Chiller Series and is designed for mid-size up to super yachts and commercial boats.
They cover a large range of cooling performances from 30,000 up to 572,000 BTU/h. All are equipped with 50 to 60 Hz compatible scroll-compressors and up to four compressors are mounted on a single tray. The P-Series is highly customizable with
many options such as soft starts, anti-vibration mounts, CAN Bus control, enlarged condensers for operation under tropical conditions, single phase or three phase compressors. Ask Webasto to have your chiller system individually configured to your needs. 73
Cooling Products
C16 M to C108 Q
BlueCool chiller systems
Application concept
B
C
W
T
F
U
A
V
I
K
M
G
S
X
H
Y
N
F
E
For larger boats with several cabins a chiller system is the best choice. The chiller A / C
unit A is typically placed in the engine room providing chilled water / glycol to
all cabins via the chilled water circuit M to R . In each cabin one or several air
handlers S are fitted depending on cooling capacity and space requirements.
The Digital Control Panel B controls the A / C system itself. For each cabin one
Control Panel T is needed to individually control the air handler in this cabin.
As a result you get full temperature control in each cabin providing maximum comfort
on board.
Chiller air-conditioning systems
Whenever three or more independent volumes in a yacht need to be air-conditioned, it becomes worth considering a central
chiller system. To distribute cooling capacity over several independently operating air handlers from one single central cooling unit,
the most flexible and simple solution is to install a chilled water circulation system between the central unit and the air handlers.
This mixed water/glycol circuit is maintained at approx. +4 °C. All Webasto chiller units are equipped with high efficiency
multi-plate heat exchangers.
74
BlueCool chiller systems
Application guidelines
For a complete chiller system, please select the following:
Core unit
Please select the core unit according to the required cooling capacity, the available voltage and whether cool only or heating via
reverse cycle is needed.
„
A Air-conditioning unit
Position A as well as the following components are included in the scope of delivery:
Electric cable and control box
Installation manual
Operating manual
Control elements for core unit
Please select the control elements for the core unit separately
B
Digital Control Panel
C
(Master control unit)
D
Display cable
Remote air temperature
sensor
Accessories for V- and C-Series:
Please order separately the accessories for the V- and C-Series core unit
Soft Starts
G
Silent block kits
F
Vibration absorber kits
Cooling Products
E
Sea water circuit
Please order separately the components for the sea water circuit consisting of:
E
Sea water inlet
F
Sea water strainer
G
Sea water pump
H
Closing valve
I
Overboard discharge
K
Water hose
Chilled water circuit
Please add the required components for the chilled water circuit consisting of:
M
Circulation pump
O
3-way valve (optional)
P
Turn ball valve
R
T-pieces
N
Piping or hosing system
with insulation
Q
Expansion tank
Cabin accessories necessary for each single cabin
Please add for every single cabin the following components and accessories:
S
Air handler
U
Supply air grille
V
Air ducting
sensor and control box)
Transition box
Water hoses for
condensation drain
Return air grille
W
Y
T
Cabin control (Control
Panel, display cable, temperature
X
75
BlueCool V-Series
Product overview
Technical data
Type
Part Numbers
Cooling capacity* (BTU/h)
Cooling capacity* (kW)
Voltage (V)
Frequency ++ (Hz)
Current draw running** (A)
BlueCool V-Series
V50 M
V50M-R-230V-REV-R410a
WBCL1203001A
8,500 – 50,000
2.5 – 14.6
230
50/60
2.5 – 15* (max. 17)
Current draw Eco 1 Mode
2.5 – 8* (max. 12)
Current draw Eco 2 Mode
2.5 – 5* (max. 8)
Current draw Start (A)
2.5
Chilled water connection (mm)
Chilled water connection (inch)
25
1”
Minimal chilled water flow (l/min)
Seawater connection (inch)
Minimal seawater flow (l/min)
35
1” M BST
38
Dimensions Unit L x D x H (mm)
Dimensions Unit L x D x H (inch)
567 x 340 x 510
22.3 x 13.4 x 20.0
Dimensions Unit incl. Silent blocks L x D x H (mm)
Dimensions Unit incl. Silent blocks L x D x H (inch)
591 x 378 x 548
23.3 x 14.9 x 21.6
Dimensions Electronic box L x D x H (mm)
Dimensions Electronic box L x D x H (inch)
560 x 192 x 435
22.0 x 7.6 x 17.1
Dimensions Unit incl. Box L x D x H (mm)
Dimensions Unit incl. Box L x D x H (inch)
607 x 530 x 510
23.9 x 20.8 x 20.0
Dimensions Unit incl. Silent blocks and Box L x D x H (mm)
Dimensions Unit incl. Silent blocks and Box L x D x H (inch)
620 x 570 x 548
24.4 x 22.4 x 21.6
Ambient temperature limit (°C)
Sound level unit (dB/A)
Refrigerant charge R410A (g)
60
49
892
Weight core unit (kg)
47
Weight electronic box (kg)
15
Min. sea water temp. Heating (°C)
6
Max. sea water temp. Cooling (°C)
35
* BTU/h are based on 7 °C evaporating temperature and 38 °C condensing temperature
** Amperage values for core unit depend on compressor load. Max values at tropical conditions at 230 V/50 Hz
++ BlueCool V-Series systems are tested and approved by Webasto for 50/60 Hz operation.
76
BlueCool V-Series
Product overview
NEW
Cooling Products
V50 M
with electronic box (horizontal)
V50 M
without electronic box
The BlueCool V-Series V50 M:
„
Large power modulation range: 8,500 - 50,000 BTU
„
Variable speed BLDC compressors controlled by inverter technology
„
Zero electrical starting peak
„
Super quiet operation
„
High system availability via dynamic control of HP/LP boundary conditions
„
Adjustable amperage draw
„
Preventive maintenance monitoring system
„
Condensate free operation
„
Easy installation and maintenance
„
Low service and operation costs
„
Light and compact
„
Integrates Webasto’s BlueCool Expert diagnosis and set up tool
„
Silent blocks available as an option
77
BlueCool C-Series
Product overview
Technical data
Type
Part Numbers
Cooling capacity* (BTU/h)
Cooling capacity* (kW)
BlueCool C-Series
C16 M
C20 M
C27 M
C32 T
C40 T
C55 T
C81 R
C108 Q
WBCL1205001B WBCL1205002B WBCL1205003B WBCL1207001B WBCL1207002B WBCL1207003B WBCL1207004B WBCL1207005B
16,000
20,000
27,000
32,000
40,000
55,000
81,000
108,000
4.7
5.9
7.9
9.4
11.7
16.1
23.7
31.7
230
230
230
230
230
230
230
230
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
4.4 – 6.0
6.9 – 8.0
8.6 – 9.2
8.8 – 12.0
13.8 – 16.0
17.2 – 18.4
25.8 – 27.6
34.4 – 36.8
Current draw Start max. peak (A)
50 Hz
54
60
87
60
68
96
105
115
Current draw RMS40**** (A)
50 Hz
35
39
58
41
47
67
76
86
Current draw RMS300*** (A)
50 Hz
19
20
37
25
28
46
55
65
Current draw Start max. peak
with Soft Start (A) 50 Hz
22
22
36
28
30
48
54
67
Current draw RMS40**** with
Soft Start (A) 50 Hz
12
14
20
18
22
29
38
48
9
10
18
15
18
29
36
48
Locked Rotor Amperage LRA (A)
(comp. only)
37
43
62
37
43
62
62
62
Max. circuit breaker (A)
16
16
20
2 x 16
2 x 16
2 x 20
3 x 20
4 x 20
19
3/4”
19
3/4”
19
3/4”
19
3/4”
19
3/4”
25
1”
32
1 1/4”
32
1 1/4”
Voltage (V)
Frequency ++ (Hz)
Current draw running** (A)
Current draw RMS300 with
Soft Start (A) 50 Hz
Chilled water connection (mm)
Chilled water connection (inch)
Minimal chilled water flow (l/min)
Recommended chilled water pump
Seawater connection (mm)
Seawater connection (inch)
Minimal seawater flow (l/min)
Recommended seawater pump +
Dimensions L x D x H (mm)
Dimensions L x D x H (inch)
Weight (kg)
13
16
19
26
32
38
57
76
WB500
WB500
WB1000
WB1000
WB1500
WB1500
WB2000
WB3500
19
3/4”
19
3/4”
19
3/4”
19
3/4”
19
3/4”
32
1 1/4”
32
1 1/4”
32
1 1/4”
14
17
21
28
34
42
63
84
WB500/
WB500G
WB500/
WB500G
WB1000
WB1500/
WB1000G
WB1500/
WB2000
WB2000/
WB2500G
WB3000G
WB1000
390 x 290 x 355 440 x 330 x 360 440 x 330 x 395 590 x 410 x 500 590 x 410 x 500 590 x 410 x 550 850 x 430 x 550 860 x 640 x 600
15.4 x 11.4 x 14.0 17.3 x 13.0 x 14.0 17.3 x 13.0 x 15.6 23.2 x 16.1 x 19.7 23.2 x 16.1 x 19.7 23.2 x 16.1 x 21.7 33.5 x 16.9 x 21.7 33.9 x 22.4 x 23.6
34
37
45
65
70
86
119
173
General note: Values in this table given for 50 Hz only. 60 Hz data available on request.
* BTU/h are based on 7 °C evaporating temperature and 38 °C condensing temperature
** Amperage values for core unit depend on compressor load. Max values at tropical conditions at 230 V/50 Hz
*** Starting amperage RMS (Root Mean Square) for core unit for first 300 ms
**** Starting amperage RMS (Root Mean Square) for core unit for first 40 ms
+ Recommendation only. Pump size shall be adapted to application constraints in order to always ensure minimal sea water flow.
++ BlueCool C-Series systems are tested and approved by Webasto for 50/60 Hz operation
H
D
L
78
Mono
C16 M – C27 M
BlueCool C-Series
Long-lasting epoxy
paint
Condensers sized
for tropical conditions
Extremely compact
dimensions
Pre-mounted chiller
systems on a single tray
Staged
compressor
set up
All water connections
on one side
High-efficiency
Polished stainless
steel encasing
Cooling Products
heat exchanger
Lifting pointss
The BlueCool C-Series:
„
Improved performance and up to 15 % higher efficiency
„
Continuous cooling capacity even in tropical conditions
„
Even more compact design
„
New improved electronics for easy installationand diagnosis via USB cable
„
Optional CAN-Bus for optimized adaptation to boat systems
„
Compressor noise is reduced by up to 25 %
„
Easy sea water and chilled water connections at one side
„
Strong stainless steel tray and condensate drain
„
High quality Epoxy paint protection
„
Vibration absorber and Silent block available as an option
„
Soft start devices available as an option
79
BlueCool P-Series
Professional Chiller Series
Enlarged condensers
available for tropical
conditions
Sea water manifold can
be flexibly positioned
High-efficiency
heat exchangers
Polished stainless steel
encasing
All water connections
on one side
Long-lasting
epoxy paint
Scroll compressors
50/60 Hz compatible
Pre-mounted chiller
systems on a single tray
Optional silent blocks
effectively reduce vibrations
The new professional BlueCool P-Series:
„
Professional chiller system for medium to large boats and super yachts
„
Highly customizable chiller series with large range of 30,000 – 572,000 BTU/h
to adapt to cooling demand
NEW
„
Successor of our BlueCool Premium scroll compressor range for high reliability
„
Multiple compressor units with independent cooling circuits for high availability
„
Range extension with 8 new models
„
Improved electronics – new electronic box with easier access to
components – new PCB with increased circuit protection, now also fulfilling
highest EMC standards EN 60945 – the electronic box has been slightly enlarged
so that softstarts can be easily integrated into this box
„
BlueCool Expert tool for service, configuration, application tuning, diagnosis and
system setup comes as a standard free of charge
„
Optional CAN-Bus for integration into boats central monitoring systems
„
Unique Thermostatic Advance Function for power output continuously adapted
to cooling demand
80
„
Redesigned trays for easier mounting of silent blocks to reduce vibrations
„
Electrical systems can be upgraded to customer needs with PRO box or fulfilling
MCA requirements
BlueCool P-Series
Configuration options
Configure your chiller system in 6 main steps:
Product options for BlueCool P-Series
The new BlueCool P-Series is highly customizable to the demands of shipyards and national legislation. In addition to a wide
range of cooling capacities, many options can be selected to customize the chiller to your needs. For further options, please
contact the sales support team at Webasto.
Option 1: Voltage
All P-Series chillers are available as 400 V / 3-phase version. On most models 208 V / 3-phase or 230 V / single phase is
available as well.
Option 2: Cool only version
For regions where heating is not required some units are available as cool only version
Option 3: Tropical version
For high sea water temperatures > 32 °C, a tropical chiller version with enlarged condensers shall be selected to avoid high
pressure cut-outs. Option is highly recommended whenever the boat may travel in regions where sea water temperatures may
be above 32 °C.
Cooling Products
Option 4: Soft start
In order to reduce the amperage draw at compressor start a soft start may be chosen as an option.
„
„
„
„
„
„
„
Soft start devices are reducing the amperage peak at compressor start up to 40 %.
Soft start models are available for 400 V 3-phase as well as 230 V single phase
The peak reduction allows to better size the power generator and it frees capacities
for other electrical consumers
Light flickering is reduced
Circuit breakers and cables sizes do not have to be oversized
The soft starts fit into the standard electrical box if no further electrical accessories
are chosen
If the soft starts are selected during the chiller configuration process they come
already installed and tested as part of the electronic box
81
BlueCool P-Series
Configuration options
Option 5: Electrical upgrades
In the standard configuration, the chiller comes with a standard electrical box which allows to operate the chiller. Webasto
offers a wide variety of electrical options which enhance the operation and service comfort or ease the electrical installation.
Some options may be required to comply with national standards or requirements coming from the boat’s classification society.
Depending on the amounts of options chosen the larger PRO box or even a box compliant to MCA standards will be used.
Each box will be individually configured to your needs.
Standard Box
Pro Box
MCA Box
Housing
Galvanized steel, expoxy painted
IP21
Mild steel, powder coated
Mild steel, powder coated
IP class
IP66 / NEMA 4, 12, 13 / IK 10
IP66 / NEMA 4, 12, 13 / IK 10
Color
White
RAL 7035
RAL 7035
Opening/closing
Screws
Locking mechanism
Locks with removable handle
Material
Components included
Chiller electronic card
„
„
„
Relays for compressors, chilled water and sea water pump
„
„
„
Terminal block connectors
„
„
„
Motor protective relays and circuit breakers
for compressors and pumps
–
„
„
Circuit breaker for chiller electronic card
–
„
„
Only one power supply needed for entire unit
–
„
Halogen free cables
–
Cable harness length: 2 m
„
Compressor Soft starts
„
„
„
„
Increased cable harness length: 5 m / 10 m / 15 m
Chilled water pump: redundancy selector for two pumps
–
Sea water pump: redundancy selector for two pumps
–
Power ON lamp
–
„
Pilot lamps for pumps and/or compressors
–
„
Digital display integrated at the front door
–
Compressor running counter
–
Main switch
–
–
„
Emergency stop
–
–
„
Pushbutton to test pilot lamps
–
–
„
Door locking mechanism in open position
–
Ampere gauge
–
„ Standard
„
–
Optional – not available
Option 6: Silent blocks
Silent blocks may be mounted between the chiller unit and the hull of the boat to reduce structural born vibrations being
transferred from the chiller unit into the boat.
„
„
„
„
„
„
„
The silent blocks very effectively reduce vibrations into the hull of the boat by up to 50 %
Silent blocks are mounted below the base plate of the A/C unit
High performance damping elements specially designed for the vibration frequency
and the weight of each unit
Marine grade with corrosion resistant materials
Integrated rip-off protection
If silent blocks are selected during the chiller configuration process they come mounted on the A/C
C unit
it
Please ask for the specific height increase of your unit as the silent block type varies with the size of the units
82
BlueCool P-Series
Project assistance and support
A chiller system always needs to be customized to each boat in order to meet the demands of shipyards, owners, classification
societies and national legislation. We support you in this process with our expertise and the tools we have developed for this.
Specification and quotation tool
This tool should be used for all A/C projects to
Precisely calculate the cooling and heating demand for
each cabin depending on boat characteristics, performance
requirements and usage conditions
Determine the fresh air requirements of larger boats
Select your bill of material from the entire product portfolio
Summarize technical data of the chosen key components
As a result the chiller and air handlers are correctly sized to the
individual demand of each boat.
Chiller configurator tool
This tool is used by Webasto to
Cooling Products
Select the available options for a chiller unit, see Options 1, 2,
3, 6 on previous pages
Select the available electrical options, see Options 4 and 5 on
previous pages
As a result your chiller and electronic box will receive an
individual part number which is uniquely used for your project.
Engineering support
Our project engineers support you in various phases of a
project delivering to you
Model
D15
D22
D28
WEBASTO - EASYPIPES
OD
ID
15 mm
12 mm
22 mm
18 mm
28 mm
23 mm
Part number
WBCL002510
WBCL002511
WBCL002512
A/C system concepts
Piping diagrams
Electrical wiring schematics
On-site support to understand and determine the optimal
A/C configuration
Installation and commissioning support
Our project engineers can support you on demand during the
installation and commissioning phase of your project with
Technical support to answer your questions
On-site support and audit
Check of your installation
Support during system commissioning
83
BlueCool P-Series
Product overview
BlueCool P-Series Mono chiller
Type
Cooling capacity* (BTU/h)
Cooling capacity* (kW)
Frequency (Hz)
P30 M
P36 M
P42 M
P48 M
P60 M
P72 M
P84 M
P96 M
P112 M
P126 M
30,000
36,000
42,000
48,000
60,000
72,000
84,000
96,000
112,000
8.7
10.5
12.3
14
17.6
21.1
24.6
28.1
32.8
126,000
36.9
50/60
50/60
50/60
50/60
50
50/60
50/60
50/60
50/60
50/60
Current draw running** (A) for 230 V 1 Ph
6.8
8
9.4
12.3
–
–
–
–
–
–
Current draw running** (A) for 400 V 3 Ph
2.9
3.5
4.0
5.1
5.9
6.5
8.4
10
11
12
Current draw running** (A) for 208 V 3 Ph
5.0
6.0
6.9
8.5
–
13
–
–
–
–
Current draw running FLA**** (A)
for 230 V 1 Ph
Current draw running FLA**** (A)
for 400 V 3 Ph
Current draw running FLA**** (A)
for 208 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 230 V 1 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 400 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 208 V 3 Ph
15
17
23
24
–
–
–
–
–
–
5.1
5.6
7
10
11
12
15
16
17
20
10
11
14
19
–
27
25
–
–
–
61
76
100
114
–
–
–
–
–
–
32
40
46
50
59
74
101
95
111
118
70
83
95
98
–
172
179
–
–
–
Min. chilled water flow (l/min)
25
30
33
38
50
60
66
76
88
104
Min. seawater flow (l/min)
19
22
27
30
38
46
56
64
68
82
WB1000
WB1000
WB1000
WB1500
WB1000
WB1500
WB1500
WB2500G
WB3000G
WB2500G
WB3000G
WB2500G
WB3000G
WB3000G
WB3500
WB3000G
WB3500
55
66
68
70
75
80
85
90
100
110
–
–
–
Recommended seawater pump+
Weight (kg)
Available options
230 V / Single Phase
208 V / 3-Phase
–
–
–
–
–
–
„
Reverse Cycle
„
„
„
„
„
„
„
„
„
Cool Only version
–
–
–
–
–
–
–
–
–
„
Tropicalized version
Soft Start 400 V / 230 V / 208 V
/ /–
/ /–
„
/ /–
/ –/ –
„
/–/–
/–/–
–
„
/–/–
/–/–
/–/–
/–/–
Upgrade box / MCA Box
Silent Block
General note: Values in this table given for 50 Hz only. 60 Hz data available on request.
* BTU/h are based on 7 °C evaporating temperature and 38 °C condensing temperature
** Amperage values for core unit at nominal conditions at 50 Hz
**** FLA (Full Load Amperage) is the current draw at maximum conditions
84
+ Recommendation only. Pump size shall be adapted to application constraints in order
to always ensure minimal sea water flow.
++ BlueCool P-Series systems are tested and approved by Webasto for 50/60 Hz operation.
„ Standard
Optional – not available
BlueCool P-Series
Product overview
BlueCool P-Series Twin chiller
Type
Cooling capacity* (BTU/h)
P60 T
P72 T
P84 T
P96 T
P120 T
60,000
72,000
84,000
96,000
120,000
17.6
21.1
24.6
28.1
35.2
50/60
50/60
50/60
50/60
50
Current draw running** (A) for 230 V 1 Ph
14
16
19
25
–
Current draw running** (A) for 400 V 3 Ph
5.8
7.1
8.1
10
12
Current draw running** (A) for 208 V 3 Ph
10
12
14
17
–
Current draw running FLA**** (A)
for 230 V 1 Ph
Current draw running FLA**** (A)
for 400 V 3 Ph
Current draw running FLA**** (A)
for 208 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 230 V 1 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 400 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 208 V 3 Ph
30
35
46
47
–
10
11
14
20
22
20
22
27
37
–
61
76
100
114
–
32
40
46
50
59
70
83
95
98
–
Min. chilled water flow [l/min]
50
60
66
76
100
Min. seawater flow (l/min)
38
46
56
64
80
WB1500
WB2000
WB2500G
WB3000G
WB2500G
WB3000G
WB2500G
WB3000G
WB3000G
WB3500
90
95
100
130
160
Cooling capacity* (kW)
Frequency (Hz)
Recommended seawater pump+
Weight [kg]
Available options
–
230 V / Single Phase
Reverse Cycle
„
Cool Only version
–
„
–
–
„
Tropicalized version
Soft Start 400 V / 230 V / 208 V
„
/ /–
/ /–
„
„
–
–
„
/ /–
/ –/ –
/–/–
Upgrade box / MCA Box
Silent Block
General note: Values in this table given for 50 Hz only. 60 Hz data available on request.
* BTU/h are based on 7 °C evaporating temperature and 38 °C condensing temperature
** Amperage values for core unit at nominal conditions at 50 Hz
**** FLA (Full Load Amperage) is the current draw at maximum conditions
+ Recommendation only. Pump size shall be adapted to application constraints in order
to always ensure minimal sea water flow.
++ BlueCool P-Series systems are tested and approved by Webasto for 50/60 Hz operation.
„ Standard
Optional – not available
The new BlueCool P-Series:
„
Wide product range for medium and large size boats
„
Scroll compressors for heavy duty applications
„
Low starting surge through staged compressor starts
„
208 V, 230 V and 400 V systems available
„
Many customization options with different
electronics, tropical versions, vibration damping
and many other features
„
Fully independent refrigerant circuits in multiple
compressor units provide high system availability
„
Power output continuously adapted to cooling demand
„
Very robust stainless steel design for heavy duty use
85
Cooling Products
–
208 V / 3-Phase
BlueCool P-Series
Product overview
BlueCool P-Series Triple chiller
Type
Cooling capacity* (BTU/h)
Cooling capacity* (kW)
Frequency (Hz)
P72 R
P90 R
P108 R
P126 R
P144 R
P180 R
P216 R
P252 R
72,000
90,000
108,000
126,000
144,000
180,000
216,000
21.1
26.4
31.7
37
42.2
52.8
63.3
252,000
73.8
50/60
50/60
50/60
50/60
50/60
50
50/60
50/60
Current draw running** (A) for 230 V 1 Ph
17
20
24
28
37
–
–
–
Current draw running** (A) for 400 V 3 Ph
6.8
8.7
11
12
15
18
20
25
Current draw running** (A) for 208 V 3 Ph
12
15
18
21
26
–
38
72
Current draw running FLA **** (A)
for 230 V 1 Ph
Current draw running FLA **** (A)
for 400 V 3 Ph
Current draw running FLA **** (A)
for 208 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 230 V 1 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 400 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 208 V 3 Ph
34
44
52
69
71
–
–
–
13
15
17
21
30
33
36
45
25
31
33
40
56
–
81
76
47
61
76
100
114
–
–
–
24
32
40
46
50
59
74
101
48
70
83
95
98
–
172
179
Min. chilled water flow (l/min)
60
74
88
104
115
138
158
180
46
WB2500G
WB3000G
60
WB2500G
WB3000G
38
WB3000G
WB3500
82
WB3000G
WB3500
92
WB3000G
WB3500
106
WB5500
125
WB5500
145
WB5500
90
120
150
180
190
210
250
260
230 V / Single Phase
–
–
–
208 V / 3-Phase
–
„
„
Min. seawater flow (l/min)
Recommended seawater pump+
Weight (kg)
Available options
Reverse Cycle
„
„
„
„
„
„
Cool Only version
Tropicalized version
Soft Start 400 V / 230 V / 208 V
„
/ /–
„
/ /–
/ /–
„
/ /–
/ –/ –
„
/–/–
/–/–
/–/–
Upgrade box / MCA Box
Silent Block
General note: Values in this table given for 50 Hz only. 60 Hz data available on request.
* BTU/h are based on 7 °C evaporating temperature and 38 °C condensing temperature
** Amperage values for core unit at nominal conditions at 50 Hz
**** FLA (Full Load Amperage) is the current draw at maximum conditions
86
+ Recommendation only. Pump size shall be adapted to application constraints in order
to always ensure minimal sea water flow.
++ BlueCool P-Series systems are tested and approved by Webasto for 50/60 Hz operation.
„ Standard
Optional – not available
BlueCool P-Series
Product overview
BlueCool P-Series Quattro chiller
Type
P96 Q
Cooling capacity* (BTU/h)
Cooling capacity* (kW)
Frequency (Hz)
P120 Q
P144 Q
P168 Q
P240 Q
P288 Q
P336 Q
P384 Q
P448 Q
P504 Q
P572 Q
96,000
120,000
144,000
168,000
240,000
288,000
336,000
384,000
448,000
504,000
572,000
28.1
35
42.2
49.2
70
85
99
112
132
148
168
50/60
50/60
50/60
50/60
50
50/60
50/60
50/60
50/60
50/60
50/60
Current draw running** (A) for 230 V 1 Ph
22
27
32
38
–
–
–
–
–
–
–
Current draw running** (A) for 400 V 3 Ph
6.8
12
14
16
23
26
34
40
44
49
53
Current draw running** (A) for 208 V 3 Ph
18
20
24
28
–
51
96
–
–
–
–
Current draw running FLA**** (A)
for 230 V 1 Ph
Current draw running FLA **** (A)
for 400 V 3 Ph
Current draw running FLA **** (A)
for 208 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 230 V 1 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 400 V 3 Ph
Locked Rotor Amperage LRA (A)
for Single compressor 208 V 3 Ph
46
59
69
92
–
–
–
–
–
–
–
17
20
22
28
44
48
60
64
67
78
89
34
41
44
54
–
108
100
–
–
–
–
47
61
76
100
–
–
–
–
–
–
–
24
32
40
46
59
74
101
95
111
118
118
48
70
83
95
–
172
179
–
–
–
–
Min. chilled water flow (l/min)
76
100
115
132
175
220
245
275
310
360
420
Min. seawater flow (l/min)
64
80
92
100
WB5500 WB55500
140
WB5500
162
180
200
240
270
325
WB5500
WB7400
WB5500
WB7400
WB7400
WB7400
WB9800
WB7400
WB9800
WB7400
WB9800
270
350
350
450
670
670
725
–
–
–
–
–
–
–
–
–
–
–
–
„
„
„
„
„
„
„
Recommended seawater pump+
WB2500G WB3000G
WB3000G WB3500
Weight (kg)
150
190
210
230
Available options
230 V / Single Phase
208 V / 3-Phase
„
Reverse Cycle
„
„
„
„
Tropicalized version
/ /–
Soft Start 400 V / 230 V / 208 V
/ /–
/ /–
Upgrade box / MCA Box
„
/ /–
/–/–
/–/–
„
/–/–
/–/–
/–/–
/–/–
/–/–
„
„
„
„
Silent Block
General note: Values in this table given for 50 Hz only. 60 Hz data available on request.
* BTU/h are based on 7 °C evaporating temperature and 38 °C condensing temperature
** Amperage values for core unit at nominal conditions at 50 Hz
*** Starting amperage RMS (Root Mean Square) for core unit for first 300 ms
**** FLA (Full Load Amperage) is the current draw at maximum conditions
+ Recommendation only. Pump size shall be adapted to application constraints in order
to always ensure minimal sea water flow.
++ BlueCool P-Series systems are tested and approved by Webasto for 50/60 Hz operation.
„ Standard
Optional – not available
Webasto engineers can quote custom manufactured chiller
D
systems upon request. Please contact us for a tailored
solution to fit your individual needs.
H
L
87
Cooling Products
Cool Only version
88
Air handlers
90
Fresh air and air extraction units
94
Blower modules and air flow regulators
95
Accessories for S-, V- and C-Series
96
BlueCool Expert Tool
97
Air-conditioning control elements
98
Electronic controls
99
Pumps
100
Air system
104
Water system
108
Spare parts
112
Blowers and electronic controllers
112
C-Series
113
89
Cooling Accessories
Accessories for cooling systems
Air handlers
All air handlers have insulated condensation trays!
H
W
L
Compact air handlers
Model
Air flow
Amp draw *
(Running
Watts)
Ø
Hose ring
Net
weight
Ø Chilled
water
hose (mm)
Performance
Dimensions
HxLxW
Part Number
230 V
Part Number
115 V
AH-CO05
275 m³ / h
165 cfm
0.35 (80)
100 mm
3.9 inch
5 kg
11 lbs
16
4,500 BTU / h
1.3 kW
265 x 340 x 260 mm
10.4 x 13.4 x 10.2 inch
WBCL000744XX0B
WBCL006300000B
AH-CO06
275 m³ / h
165 cfm
0.35 (80)
100 mm
3.9 inch
7.5 kg
16.5 lbs
16
6,000 BTU / h
1.7 kW
291 x 444 x 259 mm
11.5 x 17.5 x 10.2 inch
WBCL000745XX0B
WBCL006301000B
AH-CO09
430 m³ / h
253 cfm
0.57 (130)
100 mm
3.9 inch
9 kg
20 lbs
16
9,000 BTU / h
2.6 kW
334 x 484 x 289 mm
13.1 x 19.1 x 11.4 inch
WBCL000746XX0B
WBCL006302000B
AH-CO12
500 m³ / h
300 cfm
0.65 (150)
125 mm
4.9 inch
9.5 kg
21 lbs
16
12,000 BTU / h
3.5 kW
353 x 484 x 289 mm
13.9 x 19.1 x 11.4 inch
WBCL000747XX0B
WBCL006303000B
AH-CO16
625 m³ / h
368 cfm
0.87 (200)
125 mm
4.9 inch
12.5 kg
27.5 lbs
16
16,000 BTU / h
4.6 kW
368 x 559 x 289 mm
14.5 x 22.0 x 11.4 inch
WBCL000748XX0B
WBCL006304000B
AH-CO20
625 m³ / h
368 cfm
0.87 (200)
125 mm
4.9 inch
14 kg
31 lbs
20
20,000 BTU / h
5.6 kW
403 x 559 x 289 mm
15.9 x 22.0 x 11.4 inch
WBCL000790XX0B
WBCL006305000B
AH-CO24
2 x 500 m³ / h
2 x 300 cfm
1.3 (300)
2 x 125 mm
2 x 4.9 inch
25 kg
55 lb
20
24,000 BTU / h
7 kW
403 x 621 x 289 mm
15.9 x 24.4 x 11.4 inch
WBCL000329XX0B
WBCL006306000B
AH-CO30
2 x 550 m³ / h
2 x 324 cfm
1.7 (400)
2 x 125 mm
2 x 4.9 inch
24 kg
53 lb
20
30,000 BTU / h
8.8 kW
403 x 707 x 289 mm
15.9 x 27.8 x 11.4 inch
WBCL000330XX0B
–
AH-CO48
2 x 900 m³ / h
2 x 530 cfm
2.7 (620)
2 x 125 mm
2 x 4.9 inch
40 kg
88 lbs
20
48,000 BTU / h
14 kW
489 x 974 x 389 mm
19.3 x 38.3 x 15.3 inch
WBCL000789XX0B
–
* has to be doubled for 115 V versions
Note: All Webasto air handlers are optionally available with electric heating elements for superior heating performance
independent from chiller unit.
Electric heating capacities are
Cooling capacity
4,000 – 6,000 BTU / h
BlueCool Air Handlers:
Electric heating capacity
„
9,000 – 12,000 BTU / h
1,000 W
16,000 – 20,000 BTU / h
1,500 W
24,000 – 30,000 BTU / h
2,250 W
48,000 BTU / h
4,000 W
Optional CAN-Bus for optimized adaptation to boat
systems
500 W
„
Electric heating elements optional for superior
heating performance independant from chiller unit
„
Further noise reduction can be obtained by using
our new extra-silent air ducting
„
The Electronic Silencer is available as an option and
further reduces the humming noise at low blower
speeds
90
Air handlers
H
L
W
Cross flow air handlers / H
Model
Air flow
Amp draw *
(Running
Watts)
height
length
AH-TH04
150 m³ / h
88 cfm
0.13 (30)
40 mm
1.6 inch
180 mm
7.1 inch
5 kg
11 lbs
16
4,000 BTU / h
1.1 kW
176 x 441 x 343 mm
6.9 x 17.4 x 13.5 inch
WBCL000750XXXB WBCL00631300XB
AH-TH06
190 m³ / h
112 cfm
0.17 (40)
40 mm
1.6 inch
240 mm
9.4 inch
7 kg
15.5 lbs
16
6,000 BTU / h
1.7 kW
176 x 441 x 393 mm
6.9 x 17.4 x 15.5 inch
WBCL000752XXXB WBCL00631200XB
AH-TH09
250 m³ / h
147 cfm
0.2 (46)
40 mm
1.6 inch
302 mm
11.9 inch
8 kg
18 lbs
16
9,000 BTU / h
2.6 kW
176 x 467 x 442 mm
6.9 x 18.4 x 17.4 inch
WBCL000753XXXB WBCL00631100XB
AH-TH12
250 m³ / h
147 cfm
0.2 (46)
40 mm
1.6 inch
302 mm
11.9 inch
9 kg
20 lbs
16
12,000 BTU / h
3.5 kW
176 x 518 x 442 mm
6.9 x 20.4 x 17.4 inch
WBCL000765XXXB WBCL00631000XB
Air output
Net
weight
Ø Chilled Performance
water
hose (mm)
Dimensions
HxLxW
Part Number
230 V
Part Number
115 V
* has to be doubled for 115 V versions
Cooling Accessories
W
W
L
Cross flow air handlers / V
Model
Air flow
Amp draw *
(Running
Watts)
height
length
AH-TV04
150 m³ / h
88 cfm
0.13 (30)
180 mm
7.1 inch
40 mm
1.6 inch
5 kg
11 lbs
16
4,000 BTU / h
1.1 kW
472 x 355 x 157 mm
18.6 x 14.0 x 6.2 inch
WBCL000760XXXB WBCL00635400XB
AH-TV06
190 m³ / h
112 cfm
0.17 (40)
240 mm
9.4 inch
40 mm
1.6 inch
7 kg
16.5 lbs
16
6,000 BTU / h
1.7 kW
492 x 405 x 162 mm
19.4 x 15.9 x 6.4 inch
WBCL000762XXXB WBCL00635500XB
AH-TV09
250 m³ / h
147 cfm
0.2 (46)
302 mm
11.9 inch
40 mm
1.6 inch
8.5 kg
19 lbs
16
9,000 BTU / h
2.6 kW
502 x 456 x 157 mm
19.8 x 18.0 x 6.2 inch
WBCL000763XXXB WBCL00635600XB
AH-TV12
250 m³ / h
147 cfm
0.2 (46)
302 mm
11.9 inch
40 mm
1.6 inch
9.5 kg
21 lbs
16
12,000 BTU / h
3.5 kW
553 x 456 x 163 mm
21.8 x 18.0 x 6.4 inch
WBCL000766XXXB WBCL00635700XB
Air output
Net
weight
Ø Chilled Performance
water
hose (mm)
Dimensions
HxLxW
Part Number
230 V
Part Number
115 V
* has to be doubled for 115 V versions
91
Air handlers
H
W
L
SlimLine / V air handlers
Air flow
Model
Amp draw *
(Running
Watts)
Ø
Hose ring
Net
weight
Ø Chilled
water
hose (mm)
Performance
Dimensions
HxLxW
Part Number
230 V
Part Number
115 V
AH-SV05
275 m³ / h
165 cfm
0.35 (80)
100 mm
3.9 inch
6.5 kg
14.5 lbs
16
4,500 BTU / h
1.3 kW
619 x 355 x 157 mm
24.4 x 14.0 x 6.2 inch
WBCL000740XX0B
WBCL006350000B
AH-SV06
275 m³ / h
165 cfm
0.35 (80)
100 mm
3.9 inch
8 kg
18 lbs
16
6,000 BTU / h
1.7 kW
639 x 405 x 162 mm
25.2 x 15.9 x 6.4 inch
WBCL000741XX0B
WBCL006351000B
AH-SV09
430 m³ / h
253 cfm
0.57 (130)
100 mm
3.9 inch
10 kg
22 lbs
16
9,000 BTU / h
2.6 kW
704 x 456 x 172 mm
27.7 x 18.0 x 6.8 inch
WBCL000742XX0B
WBCL006352000B
AH-SV12
500 m³ / h
300 cfm
0.65 (150)
125 mm
4.9 inch
11 kg
24.5 lbs
16
12,000 BTU / h
3.5 kW
755 x 456 x 172 mm
29.7 x 18.0 x 6.8 inch
WBCL000743XX0B
WBCL006353000B
AH-SV16
625 m³ / h
368 cfm
0.87 (200)
125 mm
4.9 inch
15 kg
33 lbs
16
16,000 BTU / h
4.6 kW
776 x 524 x 218 mm
30.6 x 20.6 x 8.6 inch
WBCL000791XX0B
WBCL006360000B
AH-SV20
625 m³ / h
368 cfm
0.87 (200)
125 mm
4.9 inch
16 kg
35.5 lbs
20
20,000 BTU / h
5.6 kW
823 x 534 x 218 mm
32.4 x 21.0 x 8.6 inch
WBCL000792XX0B
WBCL006361000B
AH-SV24
2 x 500 m³ / h
2 x 300 cfm
1.3 (300)
2 x 125 mm
2 x 4.9 inch
30 kg
66 lbs
20
24,000 BTU / h
7 kW
788 x 579 x 227 mm
31.0 x 22.8 x 8.9 inch
WBCL000793XX0B
WBCL006362000B
Net
weight
Ø Chilled
water
hose (mm)
Performance
Part Number
230 V
Part Number
115 V
W
H
L
SlimLine / H air handlers
Model
Air flow
Amp draw *
(Running
Watts)
Ø
Hose ring
Dimensions
HxLxW
AH-SH05
275 m³ / h
165 cfm
0.35 (80)
100 mm
3.9 inch
7 kg
15.5 lbs
16
4,500 BTU / h
1.3 kW
175 x 343 x 588 mm
6.9 x 13.5 x 23.1 inch
WBCL000950XX0B
WBCL006370000B
AH-SH06
275 m³ / h
165 cfm
0.35 (80)
100 mm
3.9 inch
8 kg
18 lbs
16
6,000 BTU / h
1.7 kW
175 x 393 x 588 mm
6.9 x 15.5 x 23.1 inch
WBCL000951XX0B
WBCL006371000B
AH-SH09
430 m³ / h
253 cfm
0.57 (130)
100 mm
3.9 inch
10 kg
22 lbs
16
9,000 BTU / h
2.6 kW
175 x 442 x 669 mm
6.9 x 17.4 x 26.3 inch
WBCL000952XX0B
WBCL006372000B
AH-SH12
500 m³ / h
300 cfm
0.65 (150)
125 mm
4.9 inch
11 kg
24.5 lbs
16
12,000 BTU / h
3.5 kW
175 x 442 x 720 mm
6.9 x 17.4 x 28.3 inch
WBCL000953XX0B
WBCL006373000B
AH-SH16
625 m³ / h
368 cfm
0.87 (200)
125 mm
4.9 inch
15 kg
33 lbs
16
16,000 BTU / h
4.6 kW
242 x 507 x 756 mm
9.5 x 20.0 x 29.8 inch
WBCL000954XX0B
WBCL006374000B
AH-SH20
625 m³ / h
368 cfm
0.87 (200)
125 mm
4.9 inch
16 kg
35.5 lbs
20
20,000 BTU / h
5.6 kW
242 x 520 x 811 mm
9.5 x 20.5 x 31.9 inch
WBCL000955XX0B
WBCL006375000B
AH-SH24
2 x 500 m³ / h
2 x 300 cfm
1.3 (300)
2 x 125 mm
2 x 4.9 inch
30 kg
66 lbs
20
24,000 BTU / h
7 kW
254 x 565 x 775 mm
10.0 x 22.2 x 30.5 inch
WBCL000956XX0B
WBCL006376000B
* has to be doubled for 115 V versions
92
Air handlers
The electronic silencer
„
Significant reduction of blower noise, making the air handler more silent than
(2)
a whisper
„
Works with all our air handler models due to a simple integration into the power
supply
„
Easy to install and retrofit as an upgrade
„
Allows fine-tuning of installed applications where necessary
„
Further noise reduction can be obtained by using our new extra-silent air ducting
(1)
SEE PAGE 121
Description
Part Number
(1) Remote bleeder kit
Adaptor kit for easy bleeding of the air handler
WBCL010125E
(2) Electronic silencer:
to be mounted afterwards for significant reduction of noise impact
suitable for 4.5 to 6,000 BTU / h
WBCL010160C
(2) Electronic silencer
to be mounted afterwards for significant reduction of noise impact
suitable for 9 to 12,000 BTU / h
WBCL010161C
(2) Electronic silencer
to be mounted afterwards for significant reduction of noise impact
suitable for 16 to 24,000 BTU / h
WBCL010162C
Antisplash option
Webasto offers the widest range of air handlers with plenty of options. For clear identification when ordering, please use the
WBCL000752 X X X B
Identifies 3-way
valve option*
Identifies electric heating
option*
Identifies Antisplash option and
blower position option for Cross Flow models
0 = without valve
1 = with valve
0 = without heating
1 = with heating
0 = without Antisplash and standard blower position
1 = without Antisplash and lateral blower position
2 = with Antisplash and standard blower position
3 = with Antisplash and lateral blower position
Example:
WBCL000752000 =
standard unit
Example:
WBCL000752010 = unit equipped with
electric heating element
Example:
WBCL000762001 = unit without Antisplash but with
lateral blower position
WBCL000752100 =
unit with 3-way
valve mounted
WBCL000752110 = unit equipped with
3-way valve and electric heating element
WBCL000762113 = unit equipped with 3-way valve,
electric heating element, antisplash and lateral blower
position
* Only available for 230 V air handler versions
Cooling Accessories
following codification:
93
Fresh air and air extraction units
Features and functioning principles
„
Regulate fresh-air entry into the vessel by temperature differential outside / inside
and combined air extraction control
„
Basic regulation by adjustable temperature differential outside / inside with
programmable extreme limits and short cycle limits
„
2-stage integrated reheat (AC electrical) provided
„
Electronic controller provides two separate blower outlets: one for fresh-air input
and one for extraction air out. Different speed settings possible for both outlets.
All speed settings including the maximum speed completely re-programmable.
A manual control for the speed is possible
„
Special flow regulators allow easy and precise balancing of outputs per volume
„
Integrated Solenoid 3-way valve control
„
Special start-up procedure to eliminate residual moisture in system
„
Three temperature read-outs:
– Outside air temperature
– Chilled water circuit temperature
– Treated air input temperature
„
Air flow regulators to be specified according to application
H2
H1
L
Fresh air unit
Model
Performance
Air flow
Electronic heating
capacity
Length L
Height H1
Height H2
Depth D
Weight
Part Number
Fresh Air 24
24,000 BTU / h
7 kW
900 m³ / h
530 cfm
2 x 1,000 W
700 mm
27.6 inch
430 mm
16.9 inch
540 mm
21.3 inch
585 mm
23 inch
35 kg
77 lbs
WBCL005241B
Fresh Air 24 SP
24,000 BTU / h
7 kW
1,800 m³ / h
1,060 cfm
2 x 1,000 W
700 mm
27.6 inch
430 mm
16.9 inch
540 mm
21.3 inch
585 mm
23 inch
35 kg
77 lbs
WBCL005242B
Fresh Air 48
48,000 BTU / h
14 kW
1,800 m³ / h
1,060 cfm
4 x 1,000 W
850 mm
33.5 inch
512 mm
20.2 inch
565 mm
22.2 inch
925 mm
36.41 inch
45 kg
100 lbs
WBCL005240B
Fresh Air 2 x 24
48,000 BTU / h
14 kW
1,800 m³ / h
1,060 cfm
2 x 1,000 W
940 mm
37 inch
490 mm
19.3 inch
570 mm
22.4 inch
620 mm
24.4 inch
48 kg
106 lbs
WBCL000218B
Height H1
Height H2
Depth D
Air extraction unit
Model
Performance
Air flow
Electronic heating
capacity
Length L
Weight
Part Number
Extract 900
–
900 m³ / h
530 cfm
–
515 mm
20.3 inch
435 mm
17.1 inch
–
–
585 mm
23 inch
18 kg
40 lbs
WBCL000216
Extract 1800
–
1,800 m³ / h
1,060 cfm
–
515 mm
20.3 inch
435 mm
17.1 inch
–
–
615 mm
24.2 inch
21 kg
46 lbs
WBCL000219
94
Blower modules and air flow regulators
Inline blower modules
„
Provide fresh air to or extract air from the cabins
„
Special fan design provides a high air flow at low noise
„
Low electrical power consumption
„
Removable engine body allows easy maintenance
„
Speed controllable motor, two speed, Class B, IP44
Model
Model 160
Model
X
A
ØB
C
ØD
E
F
G
H
250
188
303
176
115
97
100
90
80
60
350
188
258
176
115
123
100
90
80
60
Model 250 & 350
Speed
level
Speed
(r.p.m.)
Electrical power
consumption
(W)
Air flow
at free
discharge
Inline extractor
blower 160
II
2,500
20
I
2,200
12
Inline extractor
blower 250
II
2,200
I
1,850
Inline extractor
blower 350
II
I
Inline extractor
blower 500
Maximum
operating
temperature
Sound
pressure level*
(dB(A))
Power
supply
Ø Duct
Weight
Part Number
180 m3/ h, 106 cfm
40
24
40
21
~230 V
50 Hz
100 mm
4 inch
1.4 kg
3.1 lbs
WBCL010152A
140 m3/ h, 82 cfm
24
240 m3/ h, 141 cfm
40
31
180 m3/ h, 106 cfm
40
26
~230 V
50 Hz
100 mm
4 inch
2.0 kg
4.4 lbs
WBCL010157A
18
2,250
30
360 m3/ h, 212 cfm
40
33
22
280 m3/ h, 165 cfm
40
28
~230 V
50 Hz
125 mm
5 inch
2.0 kg
4.4 lbs
WBCL010158A
1,900
II
2,500
50
580 m3/ h, 341 cfm
60
33
1,900
44
430 m3/ h, 253 cfm
60
29
~230 V
50 Hz
150 mm
6 inch
2.7 kg
5.9 lbs
WBCL010229A
I
Cooling Accessories
* Sound pressure level radiated at 3 meters at free air conditions with rigid ducts at the inlet and at the outlet
Air flow regulators
„
Independent regulation of desired fresh- / extract air flow
„
Eliminates the influence of alternating back pressure, caused
by e.g. blocked air filters
„
Continous air flow ensures high comfort inside the cabin
„
No electrical or pneumatic wiring
„
Direct insertion into the air duct, which allows an easy
application
Model
Ø D of ducting
Air flow limit
Part Number
Air Flow Regulator 15
80 mm, 3.1 inch
15 m3 / h, 8.5 cfm
WBCL005243
Air Flow Regulator 30
80 mm, 3.1 inch
30 m3 / h, 17.5 cfm
WBCL005244
Air Flow Regulator 45
80 mm, 3.1 inch
45 m3 / h, 26.5 cfm
WBCL005245
Air Flow Regulator 60
80 mm, 3.1 inch
60 m3 / h, 35 cfm
WBCL005246
Air Flow Regulator 90
100 mm, 4 inch
90 m3 / h, 53 cfm
WBCL005247
Air Flow Regulator 120
125 mm, 5 inch
120 m3 / h, 70.5 cfm
WBCL005248
Air Flow Regulator 160
125 mm, 5 inch
3
160 m / h, 94 cfm
WBCL005249
95
Accessories for S-, V- and C- Series
NEW
„
Reduction of electrical starting peak up to 70 %
„
For all BlueCool single-phase compressors
„
Fully 50/60 Hz compatible for worldwide application
„
Self-adjusting software adapts to compressor type and
frequency input
„
Monitors supply voltage and protects against low voltage and
locked rotor
„
Easy to install and to retrofit in BlueCool electrical boxes
BlueCool Soft Start
Description
Part Number
BlueCool Soft Start 5,000 – 13,000 BTU/h, 230 V, single-phase, 50 – 60 Hz
WBCL050931A
BlueCool Soft Start 16,000 – 20,000 BTU/h, 230 V, single-phase, 50 – 60 Hz
WBCL050932A
BlueCool Soft Start 24,000 – 42,000 BTU/h, 230 V, single-phase, 50 – 60 Hz
WBCL050933A
„
Reduction of 50 % of vibrations transmitted to the hull
„
High performance damping elements specially designed for
the vibration frequency and the weight of each unit
„
All absorbers can easily be retrofitted and mounted below the
condensate tray. One complete kit with all necessary parts is
supplied
„
The height of the unit will be increased by only 14 mm
BlueCool Vibration absorber kits
Description
Part Number
Vibration Absorber Kit S-Series; S8, S10
WBCL120075A
Vibration Absorber Kit S-Series; S13 – S27
WBCL120076A
Vibration Absorber Kit C-Series; C16 M – C27 M
WBCL120078A
„
Solution for C-Series with Twin, Triple and Quattro
compressors as well as for the V50 M
„
One complete kit with all necessary parts is supplied
BlueCool Silent block kits
Description
Part Number
Silent Blocks for C32 T, C40 T, C55 T and V50 M
WBCL1207041A
Silent Blocks for C81 R and C108 Q
WBCL1207042A
96
BlueCool Expert Tool
Free Webasto service software suitable for all new air-conditioning units of the S-\C-\V-\P-Series.
Your best companion for easy parameterizing and servicing of the A/C system.
„
Plug-and-play USB connection to the A/C unit
- Standard USB connection
„
Remote troubleshooting
- Remote access via internet
„
Easy parameter setting
- All parameters at one sight
„
Back-up and upload of application-specific presets
- Save individual presets or load standard presets
„
Real-time system monitoring
- Check all data of system while operating
„
Access to data logs
- All relevant data are stored for easy review
Activation/test of A/C system components
Cooling Accessories
„
BlueCool Expert Tool
97
Air-conditioning control elements
The Webasto digital control panel is part of a complete electronic control system
including the A/C controller card and connecting cables/sensors. The digital display
adapts its functionality to the type of A/C system where it is connected to.
The following information and parameters can be read out or progammed:
Self-contained systems
„
Automatic / manual cycle switching
Air handlers
„
cool / heat
Chiller systems
Automatic / manual cycle switching
„
Cool cycle/heat cycle only operation
cool / heat
„
Automatic/manual cycle switching
„
Cool cycle / heat cycle only operation
„
Cool cycle / heat cycle only operation
„
Calibration of all temperature read-outs
„
Calibration of all temperature read-outs
„
Automatic blanking of display
„
Automatic blanking of display
„
Fine-tuning of all blower speed settings
„
Fine-tuning of all blower speed settings
„
Choice between thermostatic and
„
Choice between thermostatic and
„
Calibration of temperature read-outs
continuous blower control
„
Fine tuning of blower speed settings
Direct read-out of air handler
„
Choice between thermostatic and
continuous blower control
„
Automatic dehumidification cycle in
„
absence of user
„
Direct read-out of evaporator
temperature
„
cool / heat
„
source integrated in the chilled water
circuit
temperature
„
Access code possible for programming
continuous blower control
„
access
Choice between manual blower speed
„
Optional infra-red remote control
„
Access code possible for programming
Can control multiple compressors with
staged compressor start-up
„
control and automatic by temperature
differential
Direct control over external heat-
Directly controls chilled water circulation
pump
„
Modification of the high and low setpoints chilled water circuit temperature
„
access
Modification low-voltage cut-out
settings
„
Manual or automatic compressor
start-up rotation to equalize running
hours
„
Direct control over each compressor
running status directly from digital
display
„
All safety controls are micro-processor
controlled with direct display of all
error codes
Customize the Design: In order to provide best customizing possibilities,
Webasto control units for air-conditioning are compatible with bezels of
the Vimar series IDEA as well as the Bticino series LIVING INTERNATIONAL.
98
BlueCool self-contained units
BlueCool chiller systems
Air handlers
Electronic controls
„
„
„
Digital controls
Digital Control Panel including Bezel
Part Number
WBCL000833D
Cabin control kit V3 115 V, 4.5 m display cable*
„
WBCL000850C
Cabin control kit V3 230 V, 4.5 m display cable*
„
WBCL000373F
Cabin control kit V3 230V, 6 m display cable*
Cabin control kit V3 230 V, 4.5 m display cable, for electric heating option 500 – 1,500 W*
„
Cabin control kit V3 230 V, 4.5 m display cable, for electric heating option 1,750 – 4,500 W*
„
WBCL000374F
WBCL000396D
WBCL000397D
Fresh Air control kit V3 230 V, 4.5 m display cable, for 24,000 BTU / h
WBCL000217G
Fresh Air control kit V3 230 V, 4.5 m display cable, for 48,000 BTU / h
WBCL000221G
* includes: alu box with PCB, digital control panel with bezel, display cable, water temperature
and remote air temp. sensor 3 m
Remote control
(1)
(2)
Part Number
„
WBCL000854A
Electrical accessories for controls
Part Number
Display cable between A/C control unit and digital control panel – 4.5 m (1)
„
WBCL000815B
Display cable between A/C control unit and digital control panel – 6 m (1)
„
WBCL000808B
Display cable between A/C control unit and digital control panel – 12 m (1)
„
Remote air temperature sensor with 3 m cable (2)
„
„
WBCL000813B
Remote air temperature sensor with 6 m cable (2)
„
„
WBCL000810B
Remote air temperature sensor with 12 m cable (2)
„
„
WBCL000812B
Composite water temperature sensor with 3 m cable (2)*
„
„
WBCL000368C
Composite water temperature sensor with 6 m cable (2)*
„
„
WBCL000369C
WBCL000809B
* For former V2 cards please use metallic water sensors. Please refer to the spare part section.
Micro Air
Part Number
Relay Box 230V- 2 A/C units 1 Seawater Pump
„
WBCL001127C
Relay Box 230V- 3 A/C units 1 Seawater Pump
„
WBCL001128C
Relay Box 230V- 4 A/C units 1 Seawater Pump
„
WBCL001129C
Relay Box 115V -2 A/C units 1 Seawater Pump
„
WBCL001182B
Relay Box 115V- 3 A/C units 1 Seawater Pump
„
WBCL001183B
Relay Box 115V- 4 A/C units 1 Seawater Pump
„
WBCL001184B
* Please contact us if you want to combine more A/C units with one pump.
99
Cooling Accessories
IR Remote control
Pumps
Model
Dimensions
LxWxH
Max. output
***
Running power
consumption
Connection
in, out
Weight
Part Number
115 V
Part Number
230 V
Part Number
400 V
Magnetic Drive Pumps 50/60 Hz
WB250
180 x 95 x 109 mm
7.1 x 3.7 x 4.3 inch
16 (l / min)
4.2 (gpm)
26 W, 0.36 amps (115 V)
0.18 amps (230 V)
Ø 14 mm
Ø 14 mm
1.6 kg
3.3 lbs
WBCL001301
WBCL001104A
–
179 x 95 x 114 mm
7.1 x 3.7 x 4.3 inch
16 (l / min)
4.2 (gpm)
26 W
0.2 amps (230 V)
G 3 / 4” M
G 3 / 4” M
1.6 kg
3.3 lbs
–
WBCL010799B*
–
209 x 106 x 105 mm
8.2 x 4.2 x 4.2 inch
27 (l / min)
7.1 (gpm)
40 W, 0.48 amps (115 V)
0.24 amps (230 V)
Ø 18 mm
Ø 17 mm
2 kg WBCL001302A
4.4 lbs
WBCL001105A
–
203 x 106 x 107 mm
8.1 x 4.2 x 4.2 inch
27 (l / min)
7.1 (gpm)
45 W
0.24 amps (230 V)
G 3 / 4” M
G 3 / 4” M
2 kg
4.4 lbs
–
WBCL0010800A*
–
248 x 120 x 130 mm
9.8 x 4.8 x 5.2 inch
32 (l / min)
8.4 (gpm)
60 W
0.4 amps (230 V)
G 3 / 4” M
G 3 / 4” M
3.5 kg
7.8 lbs
–
WBCL001101A
–
248 x 120 x 130 mm
9.8 x 4.8 x 5.2 inch
32 (l / min)
8.4 (gpm)
60 W
0.4 amps (230 V)
G 3 / 4” M
G 3 / 4” M
3.5 kg
7.8 lbs
–
WBCL0010810A*
–
250 x 120 x 130 mm
9.9 x 4.8 x 5.2 inch
45 (l / min)
11.8 (gpm)
90 W, 1 amps (115 V)
0.52 amps (230 V)
G 3 / 4” M
G 3 / 4” M
3.9 kg WBCL001303A
8.6 lbs
WBCL001106A
–
250 x 120 x 130 mm
9.9 x 4.8 x 5.2 inch
45 (l / min)
11.8 (gpm)
90 W, 1 amps (115 V)
0.52 amps (230 V)
G 3 / 4” M
G 3 / 4” M
3.9 kg
8.6 lbs
–
WBCL0010820B*
–
258 x 130 x 155 mm
10.2 x 5.2 x 6.1 inch
86 (l / min)
22.7 (gpm)
235 W, 2.42 amps (115 V)
1.21 amps (230 V)
G1” M
G1” M
6 kg
13.2 lbs
WBCL001304
WBCL001107A
–
258 x 130 x 155 mm
10.2 x 5.2 x 6.1 inch
86 (l / min)
22.7 (gpm)
235 W, 2.42 amps (115 V)
1.21 amps (230 V)
G1” M
G1” M
6 kg
13.2 lbs
–
WBCL0010830A*
–
322 x 156 x 175 mm
12.7 x 6.2 x 6.9 inch
115 (l / min)
30.3 (gpm)
345 W
1.93 amps (230 V)
G 1” M
G 1” M
8,5 kg
18.8 lbs
–
WBCL001108A
–
322 x 156 x 175 mm
12.7 x 6.2 x 6.9 inch
115 (l / min)
30.3 (gpm)
345 W
1.93 amps (230 V)
G 1” M
G 1” M
8,5 kg
18.8 lbs
–
WBCL0010840A*
–
WB3500
423.5 x 149 x 210 mm
16.7 x 5.9 x 8.3 inch
280 (l / min)
74 (gpm)
370 W, 2.4 amps (230 V)
1.1 amps (400 V)
G 1 1/ 2” M
1 1/ 2” M
14 kg
30,9 lbs
–
WBCL001109A WBCL001111A
WB5500
473 x 160 x 249 mm
18.9 x 6.3 x 9.8 inch
320 (l / min)
84.6 (gpm)
750 W, 4 amps (230 V)
1.8 amps (400 V)
G 1 1/ 2” M
1 1/ 2” M
22 kg
48.5 lbs
–
WBCL001110A WBCL001112A
WB7400
478.5 x 260 x 274 mm
20.1 x 10.3 x 10.8 inch
450 (l / min)
118.8 (gpm)
1,500 W, 7.1 amps (230 V)
3.1 amps (400 V)
G 2” M
G 1 1/ 2” M
25 kg
55.2 lbs
–
WBCL010121A
WB9800
478.5 x 260 x 274 mm
22.1 x 10.3 x 10.8 inch
520 (l / min)
137.4 (gpm)
2,200 W
4.5 amps (400 V)
G 2” M
G 1 1/ 2” M
32 kg
70.5 lbs
–
WB350
WB500
WB1000
WB1500
WB2000
WBCL001138
– WBCL001139A
* white painted version with threaded hose connections ** can only be used for chilled water circulation, not for sea water cooling.
*** Effective water output varies with back pressure. Please respect the pump curves on the next pages in order to ensure the minimum water flows required for your applications.
Note: F = Female thread in inch M = Male thread in inch
WB250 to WB1000
100
WB1500 to WB2000
WB3500 to 9800
WB2500G to 5500G
Pumps
Part Number
Description
Pan World - Sea Water Pumps - 110/230 Volt
5010346A
Pump, Seawater 110V FCF 5,000 PW#NH-30PX-T-110, M4 Eyelet
5010347A
Pump, Seawater 230V FCF 5,000 PW#NH-30PX-T-230, M4 Eyelet
5010348A
Pump, Seawater 110V FCF 9,000 PW#NH-50PX-T-110, M4 Eyelet
5010349A
Pump, Seawater 230V FCF 9,000 PW#NH-50PX-T-230, M4 Eyelet
5010350A
Pump, Seawater 110V FCF 12,000 & 16,000 PW#NH-100PX-T-110, M4 Eyelet
5010351A
Pump, Seawater 230V FCF 12,000 & 16,000 PW#NH-100PX-T-230, M4 Eyelet
5010805A
Pump, Seawater 110V FCF 24,000 PW#NH-250-PS-T-110
5010806A
Pump, Seawater 230V FCF 24,000 PW#NH-250-PS-T-230
5010668A
Front Closing, Threaded, NH-30PX
5010669A
O-Ring, FKM NH-30PX
Part Number
Description
Spare Parts - Pan World Pumps
5010670A
Impeller/Mag Capsule; NH-30PX
5010671A
Rear Casing; NH-30PX
5010674A
Front Casing, Threaded; NH-50PX & 100PX
5010676A
O-Ring FKM; NH-50PX & 100PX
5010677A
Impeller/Mag Capsule; NH-50PX
5010678A
Impeller/Mag Capsule; NH-100PX
5010679A
Rear Casing; NH-50PX & 100PX
Part Number
Description
5011370A
Pump, Seawater KoolAir PM500 115V KoolAir #PM500-115
5011371A
Pump, Seawater KoolAir PM500 230V KoolAir #PM500-115
5011372A
Pump, Seawater KoolAir PM1000 115V KoolAir #PM1000-230
5011373A
Pump, Seawater KoolAir PM1000 230V KoolAir #PM1000-230
5011374A
Pump, Seawater KoolAir TPM1000 115/230V KoolAir #TPM1000
5011375A
Wet End Spare Part for PM500 Pump KoolAir #PM500-WE
5011376A
Wet End Spare Part for PM1000 Pump KoolAir #PM1000-WE
Part Number
Cooling Accessories
KoolAir- Sea Water Pumps - 110/230 Volt
Description
Soft Starts
5011379A
EasyStart 10,000 - 36,000 115/230V
MicroAir #ASY-364-X36
5011380A
EasyStart 40,000 - 72,000 115/230V
MicroAir #ASY-368-X72
FCF Sea Water Pumps
Pan World
FCF Sea Water Pumps
KoolAir
Wet End Spare Part
KoolAir
101
Pumps
50 Hz water pump curves
Graphic 1
Q (gpm)
WB250
180
2
WB350
16
160
3
WB500
14
140
4
WB500G
120
5
WB1000
6
WB1000G
5
10
15
20
25
18
12
10
100
4
8
8
80
6
60
4
40
2
0
0
10
1
2
20
30
40
5
7
50
7
WB1500
8
WB2500G
20
6
3
p (kPa)
0
Head (m)
50 Hz up to 100 l / min
1
60
70
80
90
0
100
Q (l/min)
–––– Centrifugal ----- Self-priming
Graphic 2
Q (gpm)
10
20
30
40
50
60
70
80
90
200
20
Head (m)
250
150
15
7
100
10
p (kPa)
25
0
50 Hz up to 300 l / min
1
WB2000
2
WB2800G
3
WB3000G
4
WB4000
5
WB3500
6
WB5600
7
WB5500G
3
6
5
50
4
5
2
0
0
50
100
1
150
200
250
300
0
350
Q (l/min)
–––– Centrifugal ----- Self-priming
50 Hz water pump curves (continued)
Graphic 3
Q (gpm)
20
40
60
80
100
120
140
160
180
50 Hz up to 700 l / min
1
WB5500
35
350
2
WB8000
30
300
3
WB7400
250
4
WB7500
5
WB9800
6
WB 10500
25
20
200
15
150
4
10
100
2
6
5
5
3
1
0
0
100
200
300
400
Q (l/min)
–––– Centrifugal ----- Self-priming
102
500
600
50
0
700
p (kPa)
Head (m)
0
Pumps
60 Hz water pump curves
5
Q (gpm)
15
10
20
25
Head (m)
20
Graphic 4
250
200
15
4
150
8
10
100
6
5
0
1
0
10
2
20
30
7
50
60
Q (l/min)
60 Hz up to 100 l / min
1
WB250
2
WB350
3
WB500
4
WB500G
5
WB1000
6
WB1000G
7
WB1500
8
WB2500G
50
5
3
40
p (kPa)
25
0
70
80
90
0
100
–––– Centrifugal ----- Self-priming
20
40
60
Graphic 5
Q (gpm)
80
100
120
140
160
35
350
30
300
20
200
7
15
150
8
4
10
100
5
6
2
0
0
3
1
100
200
9
5
300
Q (l/min)
p (kPa)
250
Head (m)
25
60 Hz up to 700 l / min
1
WB2000
2
WB2800G
3
WB3500
4
WB3000G
5
WB5500
6
WB7400
7
WB5500G
8
WB7500
9
WB9800
50
Cooling Accessories
0
0
400
500
600
–––– Centrifugal ----- Self-priming
„
The Head (m) stated in the pump curves (Graphic 1 - 5) represents the equivalent pressure drop between
inlet and outlet of the pump. This pressure drop equals the total back pressure of the sea water system from
sea water entry to overboard discharge. Please do not confuse it with the position of the pump position
below the water line.
„
Depending on pressure drop the effective water flow through the pump and thus the sea water system
„
Always ensure that the minimum sea water flow through the A/C unit is respected. It should be measured
varies significantly.
during each commissioning of the sytem.
„
Operating the pumps outside the limits of the pump curves may result in motor overload or cavitation.
These cases are excluded from Webasto warranty.
103
Air system
Functioning principals
Minimum air grille sections
To obtain acceptable noise levels at maximal blower speed levels the requirements for grille and ducts
sections should be observed. The size of the transition box behind the supply air-grille is also important.
Air handler or
BlueCool S-Series model
Supply air grille
Model (´´)
section (cm2)
Return air grille
section (cm2)
Model (´´)
Duct diam.
< 2 m duct length (mm)
Duct diam.
> 2 m duct length (mm)
1x8x4
150
1 x 12 x 5
325
80
100
6,000 BTU / h
1 x 10 x 4
190
1 x 11 x 8
490
100
125
9,000 BTU / h
1 x 12 x 4
235
1 x 11 x 8
490
100
125
12,000 BTU / h
1 x 10 x 5
250
1 x 14 x 7
550
125
150
16,000 BTU / h
1 x 12 x 6
390
1 x 14 x 10
800
125
150
16,000 BTU / h
2 x 10 x 4
380
–
–
125
150
20,000 BTU / h
1 x 12 x 6
390
1 x 14 x 10
800
125
150
24,000 BTU / h
2 x 10 x 5
500
1 x 14 x 12
1,000
2 x 125
2 x 150
30,000 BTU / h
2 x 12 x 5
650
2 x 14 x 10
1,600
2 x 125
2 x 150
48,000 BTU / h
4 x 10 x 5
1,000
2 x 14 x 12
2,000
2 x 125
2 x 150
4,000; 4,500 BTU / h
Blower outlets
Duct type
90° turns with flexible ducts directly from blower outlets should
To avoid accidental crushing, flexible air-ducts should be of
be avoided at all costs as they introduce severe restrictions in
high quality with sufficiently strong steel spiral reinforcement.
the air-flow. All WB blowers (except on 24,000 BTU / h mod-
Spiral type ducts should be extended to their maximum length
els) can be rotated through 45° steps to obtain a straight-line
for the best interior smoothness. For very long duct sections
outlet from the blower. This facility should be used whenever
smooth bore ducts (in PVC for example) should be preferred.
possible.
This offers better smoothness than flexible spiral type ducting and hence reduces internal friction. For very short lengths
Return grille offset
non-insulated ducts can be used. For greater lengths it is advis-
It should be avoided to place a return air grille directly oppo-
able to use insulated type ducts to avoid condensation on the
site the finned coil surface of an air-handler, because this will
outside of the air-ducts.
allow propagation of direct blower-motor noise through the
grille. The grille should be offsetted to chicane the return air
Big luxury yacht
to the coil inlet. Direct noise propagation will be reduced in a
In general requirements for megayachts and big luxury vessels
significant manner.
are even more stringent than the table here above. These spe-
104
Air system
Model
Wedge type supply air grille*
L1 (mm)
L2 (mm)
W1 (mm)
W2 (mm)
Part Number
8 x 4 TS (supply air)
202
230
100
128
WBCL004000X
10 x 4 TS
252
281
100
128
WBCL004001X
12 x 4 TS
304
332
100
128
WBCL004002X
10 x 5 TS
252
281
125
152
WBCL004018X
12 x 5 TS
304
332
125
152
WBCL004004X
12 x 6 TS
304
332
152
179
L1 (mm)
L2 (mm)
W1 (mm)
W2 (mm)
Part Number
150
WBCL004023X
Model
10 x 5 WGT (supply air)
Air grille, closeable*
–
Model
Air grille with filter*
L1 (mm)
L2 (mm)
W1 (mm)
W2 (mm)
Part Number
202
230
100
128
WBCL004005X
10 x 4 TSC
252
281
100
128
WBCL004019X
12 x 4 TSC
304
332
100
128
WBCL004006X
10 x 5 TSC
252
281
125
152
WBCL004022X
12 x 5 TSC
304
332
125
152
WBCL004025X
L1 (mm)
L2 (mm)
W1 (mm)
W2 (mm)
Part Number
12 x 5 TR (return air)
304
332
125
152
WBCL004020X
11 x 8 TR
280
306
204
230
WBCL004017X
14 x 7 TR
177
205
355
381
WBCL004007X
12 x 10 TR
304
332
254
281
WBCL004021X
14 x 10 TR
354
382
254
281
WBCL004008X
14 x 12 TR
354
382
304
332
WBCL004009X
L1 (mm)
L2 (mm)
W1 (mm)
W2 (mm)
Part Number
10 x 4 PS (ABS, supply air)
242
280
92
128
12 x 4 PS
292
332
92
128
WBCL004031
10 x 5 PS
242
280
115
152
WBCL004032
Model
10 x 6 PS
Air grille (ABS) with filter
WBCL004030
242
280
138
174
L1 (mm)
L2 (mm)
W1 (mm)
W2 (mm)
10 x 8 PR (ABS, return air)
242
281
190
232
WBCL004076
10 x 10 PR
242
281
242
281
WBCL004077
12 x 12 PR
292
332
292
332
WBCL004078
14 x 10 PR
342
382
242
281
WBCL004080
14 x 12 PR
342
382
292
332
Model
Round, adjustable plastic grille
–
8 x 4 TSC (supply air)
Model
Air grille (ABS)
280
WBCL004024
Model
WBCL004033
Part Number
WBCL004081
Part Number
Black, 100 mm
–
WBCL004090
Walnut brown, 100 mm
–
WBCL004091
White, 100 mm
–
WBCL004092
Off-white, 100 mm
–
WBCL004093
White, 75 mm
–
WBCL004094
White, 75 mm with hose ring
–
WBCL004095
Black, 75 mm with hose ring
–
WBCL004096
Black, 75 mm
–
WBCL004097
* Note: All teak grilles can be supplied in other wood qualities on demand. Please see table listing the special suffixes to the chosen grille item code in accordance with the wood type preference.
In order to customise the wooden air grilles, please choose from the following wood options:
Example: WBCL0040040 = Teak air grille 12 x 5
Suffix
Wood type
0
Teak
1
2
WBCL0040042 = Mahogany air grille 12 x 5
Decription
Suffix
Wood type
Decription
Asian Teak
7
Maple
American soft Maple
Cherry
American Cherry
8
Beech
American Beech
Mahogany
Honduran Mahogany
9
Cedar
Spanish Cedar
3
Ash
American white Ash
10
Makore
African Cherry
4
Oak
American white Oak
11
Hickory
American Hickory
5
Walnut
American black Walnut
12
Jatoba
Brazilian Jatoba
6
Poplar
American Poplar
–
–
–
Note: Teak versions on stock. Other wood options may have longer lead times or extra shipping costs.
105
Cooling Accessories
Air grille*
Air system
T-piece (inside, D2 direct to A/C unit)
T-piece (outside, D2 connected to hose)
D1 / D2 / D3 (mm)
L x H (mm)
100 / 100 F / 100
Model
100 / 100 F/ 100
220 x 185
–
WBCL001549A
100 / 125 F / 100
125 / 100 F / 100
220 x 185
–
WBCL001560A
125 / 125 F / 100
125 / 125 F / 100
220 x 185
–
WBCL001550A
125 / 125 F / 125
125 / 125 F / 125
220 x 185
–
WBCL001555A
Model
Standard transition box
D1 / D2 / D3 (mm)
L x H (mm)
100 / 100 M / 100
100 / 100 M / 100
220 x 185
–
WBCL001551A
100 / 125 M / 100
100 / 125 M / 100
220 x 185
–
WBCL001552A
Model
Standard hose rings
L x H (mm)
W (mm)
Part Number
–
252 x 130
150
WBCL001501A
10 x 4”
–
304 x 130
150
WBCL001502A
12 x 4”
–
352 x 130
150
WBCL001503A
12 x 5”
–
352 x 130
180
WBCL001505A
10 x 5”
–
304 x 130
180
WBCL001506A
12 x 6”
–
352 x 130
200
WBCL001507A
10 x 6“
–
304 x 130
200
WBCL001508A
Model
D (mm)
W (mm)
Part Number
HR4 – 100
100
–
134
HR5 – 125
125
–
150
WBCL002503
HR6 – 150
150
–
170
WBCL002504A
Transition box, lateral oval entry
D
W2
Transition box, back oval entry
W2
Insulated flexible air ducts
D
F = Female M = Male
* equivalent diameter of air ducting in mm.
106
175
–
200
WBCL002509A
L x H (mm)
W1 (mm)
Part Number
HO4 – 100*
120 x 55
170
100
WBCL002505A
HO5 – 125*
150 x 65
195
110
WBCL002506A
HO6 – 150*
180 x 72
228
120
WBCL002507A
HO7 – 175*
200 x 84
255
140
WBCL002508A
Model
D (mm)
L x H (mm)
W (mm)
Part Number
8 x 4LN / 100*
100
250 x 130
150
WBCL001520A
10 x 4LN / 100*
100
305 x 130
150
WBCL001521A
12 x 4LN / 100*
100
360 x 130
150
WBCL001522A
10 x 5LN / 125*
125
304 x 130
180
WBCL001523A
D x W2 (mm)
L x H (mm)
W (mm)
Part Number
8 x 4LT / OV100*
120 x 55
250 x 130
155
WBCL001510A
10 x 4LT / OV100*
120 x 55
305 x 130
155
WBCL001530A
10 x 4LT / OV125*
150 x 65
305 x 130
155
WBCL001529A
12 x 4LT / OV125*
150 x 65
305 x 130
180
WBCL001528A
D x W2 (mm)
L x H (mm)
W (mm)
Part Number
8 x 4AR / OV100*
120 x 55
250 x 180
155
WBCL001524A
10 x 4AR / OV100*
120 x 55
305 x 180
155
WBCL001525A
10 x 4AR / OV125*
150 x 65
305 x 180
155
WBCL001531A
10 x 5AR / OV125*
150 x 65
305 x 180
180
WBCL001526A
10 x 6AR / OV125*
150 x 65
305 x 180
205
Model
D (mm)
L (m)
Model
Model
D
WBCL002502
D x W2 (mm)
Model
Transition box, round entry
Part Number
8 x 4”
HR7 – 178
Oval hose rings
Part Number
WBCL001533A
Part Number
CflexIso 102
102
10
–
WBCL001807
CflexIso 127
127
10
–
WBCL001808
CflexIso 152
142
10
WBCL001809
Air system
Water System
Model (mm)
Packaging (mtr)
Part Number
d15 / D41 mm
Chilled water pipes Webasto EasyPipe
15
50/25/15/10
WBCL010122A
d22 / D48 mm
22
25/15/10
WBCL010123A
d28 / D54 mm
28
25/15/10
WBCL010124A
tear-resistant
outer liner
high-quality
flexible polybutylene pipe
heavy-duty
13 mm closed
cell insulation
Webasto EasyPipe
The solution to reduce installation time and save costs!
Benefits
Specifications
„
Easy assembly process, reliable application
„
Pipes have pre-mounted insulation providing significant
saving on installation time for boat builders
„
„
Pipe material is high-quality polybutylene with a temperature
range of -30 °C up to 90 °C at 6 bar
„
Huge range of compatible quick-fitting components
Pipe insulation is high-quality closed cell polyethylen (PE-LD)
with a temperature range of -30 °C to 95 °C and a lambda
Water System
Description
O-ring sealed push fittings with stainless steel lockring
„
Sold in rolls to be cut to length
Model (mm)
Packaging (mtr)
Part Number
Hep2O PB Barrier Pipe
15
L = 50
WBCL010300B
Hep2O PB Barrier Pipe
22
L = 50
WBCL010301B
Hep2O PB Barrier Pipe
28
L = 25
WBCL010302B
107
Cooling Accessories
value of 0.0334 W/(m · K)
„
Water system
Description
108
Packaging (pieces)
Part Number
Hep2O Straight Connector 15
Model (mm)
15
10
WBCL010307B
Hep2O Straight Connector 22
22
10
WBCL010308B
Hep2O Straight Connector 28
28
10
WBCL010309B
Hep2O PB Elbow 90° GY 15
15
10
WBCL010325B
Hep2O PB Elbow 90° GY 22
22
10
WBCL010326B
Hep2O PB Elbow 90° GY 28
28
10
WBCL010327B
Hep2O PB Tee 90° GY 15
15 x 15 x 15
10
WBCL010337B
Hep2O PB Tee 90° GY 22
22 x 22 x 22
10
WBCL010338B
Hep2O PB Tee 90° GY 28
28 x 28 x 28
10
WBCL010342B
Hep2O PB Tee 90° GY 22 x 22 x 15
22 x 22 x 15
5
WBCL010339B
Hep2O PB Tee 90° GY 22 x 15 x 22
22 x 15 x 22
5
WBCL010340B
Hep2O PB Tee 90° GY 22 x 15 x 15
22 x 15 x 15
5
WBCL010341B
Hep2O PB Tee 90° GY 28 x 15
28 x 15 x 28
5
WBCL010343B
Hep2O PB Tee 90° GY 28 x 28 x 22
28 x 28 x 22
5
WBCL010344B
Hep2O PB Tee 90° GY 28 x 22 x 28
28 x 22 x 28
5
WBCL010345B
Hep2O Pb Tee Reduced Both Ends
W 22 x 15
–
WBCL010700A
Hep2O Pb Tee Reduced Both Ends
W 28 x 15
–
WBCL010701A
Hep2O Hepkey Plus 15
–
–
WBCL010702A
Hep2O Hepkey Plus 22
–
–
WBCL010703A
Hep2O Hepkey Plus 28
–
–
WBCL010704A
Hep2O Silicone Lubricant Spray 400 ml
Aerosol Can Hep2O Fittings
–
–
WBCL010705A
Description
Packaging (pieces)
Part Number
Hep2O reducer 22 x 15 S/SP
Model (mm)
22 x 15
10
WBCL010379B
Hep2O reducer 28 x 22 S/SP
28 x 22
10
WBCL010380B
Hep2O Straight Tap Connector 15 x 1/2’’
15 x 1 / 2”
10
WBCL010316B
Hep2O Straight Tap Connector 15 x 3/4’’
15 x 3 / 4”
5
WBCL010317B
Hep2O Straight Tap Connector 22 x 3/4’’
22 x 3 / 4”
5
WBCL010318B
Hep2O Bent Tap Connector 15 x 1/2’’
15 x 1 / 2”
10
WBCL010328B
WBCL010310B
Hep2O Brass Female Adapt 15 x 1/2’’
15 x 1 / 2”
10
Hep2O Brass Female Adapt 22 x 3/4’’
22 x 3 / 4”
10
WBCL010312B
Hep2O Brass Female Adapt 28 x 1’’
28 x 1”
10
WBCL010314B
Hep2O Brass Male Adapt 15 x 1/2’’
15 x 1 / 2”
10
WBCL010311B
Hep2O Brass Male Adapt 22 x 3/4’’
22 x 3 / 4”
10
WBCL010313B
28 x 1”
10
WBCL010315B
Hep2O Brass Spgt Adapt 15 x 1/2’’ Female
15 x 1 / 2”
10
WBCL010319B
Hep2O Brass Spgt Adapt 22 x 3/4’’ Female
22 x 3 / 4”
10
WBCL010321B
Hep2O Brass Spgt Adapt 28 x 1’’ Female
28 x 1”
10
WBCL010323B
Hep2O Brass Spgt Adapt 15 x 1/2’’ Male
15 x 1 / 2”
10
WBCL010320B
Hep2O Brass Spgt Adapt 22 x 3/4’’ Male
22 x 3 / 4”
10
WBCL010322B
28 x 1”
10
WBCL010324B
Hep2O Brass Ball Valve 15
15
2
WBCL010353B
Hep2O Brass Ball Valve 22
22
2
WBCL010354B
Hep2O Shut off valve Hot/Cold 15
15
5
WBCL010375B
Hep2O Brass Male Adapt 28 x 1’’
Hep2O Brass Spgt Adapt 28 x 1’’ Male
109
Cooling Accessories
Water system
Water system
Description
Model (mm)
Packaging (pieces)
Part Number
Hep2O Cold Forming Bend Fixture 15
15
5
WBCL010335B
Hep2O Cold Forming Bend Fixture 22
22
5
WBCL010336B
Hep2O Pipe Support Sleeve 15
15
10
WBCL010362B
Hep2O Pipe Support Sleeve 22
22
10
WBCL010364B
Hep2O Pipe Support Sleeve 28
28
5
WBCL010366B
Demountable stop-end
15
10
WBCL010348A
Demountable stop-end
22
10
WBCL010349A
Hep2O Pipe cutter 10 - 28 Standard
–
1
WBCL010373B
Hep2O Pipe cutter 10 - 28 Professional
–
1
WBCL010374B
Important Note:
ALL Hep2O FITTINGS ARE PRE-LUBRICATED – NO ADDITIONAL LUBRICATION REQUIRED.
If the fitting is demounted and remade, the use of Hep2O Silicone Lubricant Spray (HX200) is recommended.
HX200 is the only lubricant recommended for use with Hep2O.
110
Water system
Expansion tank
(2)
(3)
WBCL002030
Model 8 liter (2)
WBCL002031
Automatic air bleeder (3) for chiller circuits, 5 / 8” = 15 mm
WBCL002035
TA Hydronics flow regulators
Model STAD-15 – diameter 15 mm (5 / 8”)
(2)
WBCL002100
Model STAD-20 – diameter 20 mm (3 / 4”)
WBCL002101
Model STAD-25 – diameter 25 mm (1”)
WBCL002102
Model STAD-32 – diameter 32 mm (1,25”)
WBCL002103
Model STAD-40 – diameter 40 mm (1,5”)
WBCL002104
Model STAD-50 – diameter 50 mm (2”)
WBCL002105
3-Way valve
(1)
Part Number
Part Number
3-Way valve 25 mm (1”) without fitting (1)
WBCL009433
3-Way valve 15 mm (5 / 8”) without fitting (1)
WBCL009434
3-Way valve 20 mm (3 / 4”) without fitting (1)
WBCL009432
3-Way valve 15 mm (5 / 8”) with fitting / piping (2)
see price list for details
3-Way valve 20 mm (3 / 4”) with fitting / piping (2)
see price list for details
Turn ball valve
Part Number
1 / 4 Turn ball valve – diameter 12 mm
WBCL002015
1 / 4 Turn ball valve – diameter 15 mm
WBCL002016
1 / 4 Turn ball valve – diameter 20 mm
WBCL002017
1 / 4 Turn ball valve – diameter 25 mm
WBCL002018
Cooling Accessories
(1)
Part Number
Model 2,5 liter (1)
111
Spare parts
Blowers and electronic controls
Spare blowers
Centrifugal blowers; suitable for Self-contained units and air handler; 115 V
Part Number
2GRE15; 275 m3 / h; 120 x 62R; suitable for 4,500 / 6,000 BTU / h air handler and
5,000 / 6,500 BTU / h self-contained systems
WBCL007030
2GRE20; 430 m3 / h; 140 x 59R; suitable for 9,000 BTU / h air handler and self-contained systems
WBCL007031
2GRE35; 500 m3 / h; 140 x 59R; suitable for 12,000 / 24,000 BTU / h air handler and
12,000 BTU / h self-contained systems
WBCL007032
2GRE45; 625 m3 / h; 180 x 75R; suitable for 16,000 / 20,000 BTU / h air handler and
16,000 BTU / h self-contained systems
WBCL007033
Centrifugal blowers; suitable for selfcontained units and air handler; 230 V
Part Number
2GRE15; 275 m3 / h; 120 x 62R; suitable for 4,500 / 6,000 BTU / h air handler and
5,000 / 7,000 BTU / h self-contained systems
WBCL007020
2GRE20; 430 m3 / h; 140 x 59R; suitable for 9,000 BTU / h air handler and self-contained systems
WBCL007021
2GRE35; 500 m3 / h; 140 x 59R; suitable for 12,000 / 24,000 BTU / h air handler and
self-contained systems
WBCL007022
2GRE45; 625 m3 / h; 180 x 75R; suitable for 16,000 / 20,000 BTU / h air handler and
self-contained systems
WBCL007023
2GRF65; 900 m3 / h; 180 x 70R; suitable for 48,000 BTU / h air handler,
fresh air 24 special unit, fresh air 48 unit and extract air 48 unit
WBCL007024
2GRE45; 550 m3 / h; 160 x 62R for fresh air 24 unit and extract air 24 unit
WBCL007025
Cross flow blowers; suitable for air handler; 115 V
Part Number
4,000 BTU / h; 150 m3 / h
WBCL007010
6,000 BTU / h; 190 m3 / h
WBCL007011
9,000 / 12,000 BTU / h; 250 m3 / h
WBCL007012
Cross flow blowers; suitable for air handler; 230 V
Part Number
4,000 BTU / h; 150 m3 / h
WBCL007016
6,000 BTU / h; 190 m3 / h
WBCL007017
9,000 / 12,000 BTU / h; 250 m3 / h
WBCL007018
Spare capacitors for blowers
Part Number
capacitor 2μF for 2GRE15; 120 x 62 R – 230 V
WBCL000017B
capacitor 2,5μF for 2GRE20;140 x 59 R – 230 V
WBCL000009
capacitor 4μF for 2GRE35; 140 x 59 R – 230 V
WBCL000018
capacitor 12μF for 2GRF65; 180 x 70 R – 230 V
WBCL007041
capacitor 6μF for 2GRE45; 180 x 75 R – 230 V
WBCL000070B
capacitor 8μF for 2GRE25; 140 – 115 V
WBCL000008
capacitor 24μF for 2GRE45; 180 x 75 R – 115 V
WBCL000016
Electronic controls
Digital controls
Digital Display 2011-Series with bezel
plastic bezel Webasto for digital display
Part Number
WBCL000833D
WBCL000877
* only to be used with V2 cards. Not to be used with V3 cards, please refer to composite water sensors.
112
Cabin control
Part Number
electronic card V3 for Cabin Control - 230 V
WBCL000860
electronic card V3 for Cabin Control - 115 V
WBCL000861
electronic card V2 for WBCL000392 & WBCL000394 – 230 V
WBCL000376
electronic card V2 for thermostat with 3 speed blower control - 115 V
WBCL000853
Spare parts
C series
1
2
3
8
6
4
9
5
10
11
7
C16M (WBCL1205001B)
Description
Quantity
1
Part Number
1
Compressor GJ176PA
WBCL002276A
2
CuNi Condensor BTOCN16-ES-RH
1
WBCL000673A
3
Plate Heat Exchanger GBH 220H -20
1
WBCL1205031A
4
4-Way Reversing Valve SHF(L) - 7H-34U
1
WBCL002223A
5
Expansion valve-TLEX 2.5
1
WBCL1205041A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 35uF
1
WBCL0000109
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
Cooling Accessories
Item
C20M (WBCL1205002B)
Item
Description
Quantity
1
Part Number
1
Compressor GJ222PAA
WBCL002277A
2
Condensor BTOCN20-ES-RH
1
WBCL000674A
3
Plate Heat Exchanger GBH 220H -30
1
WBCL1205032A
4
4-Way Reversing Valve SHF (L) - 7H-34U
1
WBCL002223A
5
Expansion valve-TLEX 3.0
1
WBCL1205042A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 35uF
1
WBCL0000109
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
113
Spare parts
C series
1
2
3
8
6
4
9
10
7
C32T (WBCL1207001B)
Item
Description
Quantity
1
Part Number
1
Compressor GJ176PA
2
Condensor BTOCN16-ES-RH
1
WBCL000673A
3
Plate Heat Exchanger GBH 220H -20
1
WBCL1205031A
4
4-Way Reversing Valve SHF (L) - 7H-34U
1
WBCL002223A
5
Expansion valve-TLEX 2.5
1
WBCL1205041A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 35uF
1
WBCL0000109
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
WBCL002276A
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
C40T (WBCL1207002B)
Item
114
Description
Quantity
1
5
Part Number
1
Compressor GJ222PAA
WBCL002277A
2
CuNi Condensor BTOCN20-ES-RH
1
WBCL000674A
3
Plate Heat Exchanger GBH 220H -30
1
WBCL1205032A
4
4-Way Reversing Valve SHF(L) - 7H-34U
1
WBCL002223A
5
Expansion valve-TLEX 3.0
1
WBCL1205042A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 35uF
1
WBCL0000109
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
11
Spare parts
C series
1
2
3
8
6
4
9
5
10
11
7
C27M (WBCL1205003B)
Description
Quantity
Part Number
1
Compressor GP270PAA
1
WBCL002278A
2
CuNi Condensor EBTOCN27-ES-LH
1
WBCL000676A
3
Plate Heat Exchanger GBH 220H -30
1
WBCL1205032A
4
4-Way valve SHF9B: 27 kBtu/h
1
WBCL002218A
5
Expansion valve-TLEX 3.0
1
WBCL1205042A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 50uF
1
WBCL0000107
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
Cooling Accessories
Item
C55T (WBCL1207002B)
Item
Description
Quantity
1
Part Number
1
Compressor GJ270PAA
WBCL002278A
2
Condensor BTOCN27-ES-RH
1
WBCL000676A
3
Plate Heat Exchanger GBH 220H -30
1
WBCL1205032A
4
4-Way Valve SHF98: 27k/Btu/h
1
WBCL002218A
5
Expansion valve-TLEX 3.0
1
WBCL1205042A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 50uF
1
WBCL0000107
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
115
Spare parts
C series
1
2
3
8
6
4
9
10
7
C81R (WBCL1207004B)
Item
Description
Quantity
1
Part Number
1
Compressor GP270PAA
2
CuNi Condensor EBTOCN27-ES-LH
1
WBCL000676A
3
Plate Heat Exchanger GBH 220H -30
1
WBCL1205032A
4
4-Way valve SHF9B: 27 kBtu/h
1
WBCL002218A
5
Expansion valve-TLEX 3.0
1
WBCL1205042A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 50uF
1
WBCL0000107
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
WBCL002278A
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
C108Q (WBCL1207005B)
Item
116
Description
Quantity
1
5
Part Number
1
Compressor GJ270PAA
WBCL002278A
2
Condensor BTOCN27-ES-RH
1
WBCL000676A
3
Plate Heat Exchanger GBH 220H -30
1
WBCL1205032A
4
4-Way Valve SHF98: 27k/Btu/h
1
WBCL002218A
5
Expansion valve-TLEX 3.0
1
WBCL1205042A
6
Low Pressure Safety Switch 60 PSI
1
WBCL002232A
7
High Pressure Safety Switch 575 PSI
1
WBCL002233A
8
C-Series Controller Card
1
WBCL000842A
9
Run Capacitor 50uF
1
WBCL0000107
10
Contactor 2-Pole 30 A 230 V coil
1
WBCL000165
11
Digital Display 2011 Series
1
WBCL000833D
Fuse Kit
1
TBD
Evaporator Temperature Sensor
1
WBCL000368C
Display Cable 4.5m
1
WBCL000815B
11
117
Cooling Accessories
118
Integrated solutions
119
BlueComfort Premium
120
Application concept
120
Application guidelines
121
Basic integration
122
DeLuxe integration
123
Integrated Solutions
Integrated solutions
119
BlueComfort Premium
Application concept
A
C
B
D
E
A Chiller A / C unit
B Cabin Control
C Heater
D Air Handler
E Sea Water Pump
120
BlueComfort Premium
Application guidelines
For a complete BlueComfort Premium system, please combine the following:
Core unit
Please select the core unit according to the required cooling capacity, the available voltage and whether cool only or heating via
reverse cycle is needed.
„ Air-conditioning unit
Position A as well as the following components are included in the scope of delivery:
„
Electric cable and control box
Operating manual
„
Installation manual
Display chiller control
„
Display cable
(Master control unit)
„
Remote air temperature sensor
„
Control elements for core unit
Please select the control elements for the core unit separately
„
Sea water circuit
Please order separately the components for the sea water circuit consisting of:
„
Sea water inlet
„
Sea water strainer
„
Sea water pump
„
Closing valve
„
Overboard discharge
„
Water hose
Chilled water circuit
Please add the required components for the chilled water circuit consisting of:
„
Circulation pump
„
3-way valve (optional)
„
Turn ball valve
„
Piping or hosing system
with insulation
„
Expansion tank
Cabin accessories necessary for each single cabin
Please add for every single cabin the following components and accessories:
„
Air handler
„
Supply air grille
display cable, temperature
„
Air ducting
sensor and control box)
„
Transition box
„
Water hoses for condensation drain
„
Return air grille
Integrated Solutions
„
Cabin control (Air control,
2. Water heater
Select the right heater according to the table below
Chiller air-conditioning cooling capacity
BTU / h
12,000
24,000
32,000
40,000
48,000
60,000
78,000
90,000
108,000
126,000
kW
Heater
3.5
7.0
9.3
11.7
14.0
17.6
23.0
26.5
31.7
37.0
Thermo Eco 50
DBW 2010
Thermo Pro 90
DBW 2020
DBW 2016
Thermo 3000
Thermo 230
121
BlueComfort Premium
Basic integration
In a BlueComfort Premium system an A/C unit and a diesel - operated water heater are
integrated into one system. The use of a water heater ensures full heating performance
even at cooler sea water temperatures where the reverse cycle operation comes to its
limits. In this integrated system the same water piping, air handlers, air ducting and
cabin temperature control modules are used for both heating and A/C operation.
For user friendliness, the main system is controlled via one control panel while each
cabin has an individual temperature and blower speed control. The BlueComfort
Premium system offers two integration options: the “Basic” and the “DeLuxe“
integration depending on comfort requirements.
Basic integration
The Basic integration is simply integrating a water heater with a 3-way valve into
the chilled water system. The valve ensures that no cold water is running through
the heater which would cause condensation. Both, the heater and the 3-way
motor valve are controlled by the A/C electronic control. A special heater with a
lower temperature setting or additional thermostats are needed in order to limit
the water temperature to 60 °C.
B
A
E
C
F
D
A
Water heater
Produces hot (60 °C) water when system switches to heating
B
3-way valve
Switches between cooling or heating loop
C
Air handler
Warms up or cools down returning air
D
Water pump
Circulates the water
E
A/C chiller unit Cools down the water when system switches to cooling
F
Chiller control
Controls the complete A/C system and the water heater
Starts the compressor when cooling is necessary
Starts the heater when heating is necessary
122
BlueComfort Premium
DeLuxe integration
DeLuxe integration
The DeLuxe integration has all the features of the Basic integration but additionally allows
the integration of a water boiler as well as further fan blowers or radiators into the system.
It therefore provides the highest comfort in heating and sanitary water supply. The mixing valve
limits the water temperature in the A/C loop to 60 °C. A summer / winter switch allows
heating of the boiler in summer while the A/C system is cooling the cabins at the same time.
C
I
B
For a perfect integration
D
G
double coil boilers. Visit
A
E
A
B
C
D
F
Webasto recommends Isotemp
H
www.indelwebastomarine.com
Water heater
Produces hot (approx. 80 °C) water when system switches to heating
Water pump
Circulates the water
A/C chiller unit
Cools down the water when system switches to cooling
Chiller control
Controls the complete A / C system and the water heater
Starts the compressor when cooling is necessary
Starts the heater when heating is necessary
E
F
G
H
Air handler
Warms up or cools down returning air
3-way valve
Switches between cooling or heating loop
Water boiler
Heats up the sanitary water
Blowers or radiators
can optionally be used in areas with extra high heating demand
(e. g. windscreen for demisting)
I
Summer /
Allows separate boiler operation in summer mode
Winter switch
Integrated Solutions
BlueComfort accessories
For the chilled water system, the following key components are needed as well:
3-way motor valve
Basic Integration
DeLuxe Integration
Thermo Pro 90 Chiller & DBW 2010 / 2016 / 2020
use 3 / 4” motor valve WBCL000776
Thermo Pro 90 chiller & DBW 2010 / 2016 / 2020
use 3 / 4” motor valve WBCL000776
Thermo 230 / 300 / 350 use 1 1 / 2“ or 2” motor valve,
e.g Belimo R340BL / R350BL + SR230A motor
Thermo 230 / 300 / 350 use 1 1 / 2”or 2” motor valve,
e.g. Belimo R340BL / R350BL + SR230A motor
3-way motorized valve 1”, 230V, special for
BlueComfort applications WBCL000777
Thermostatic mixing valve Basic Integration
DeLuxe Integration
Thermo Pro 90 use 3 / 4” mixing valve
DBW 2010 / 2016 / 2020 use 3 / 4” mixing valve
Thermo 230 / 300 / 350 use 1 1 / 2“ mixing valve
123
124
Webasto marine roofs
120
Marine engineering and technical services
127
A roof solution for every boat
128
20-Series specifications
130
40-Series specifications
131
60-Series customization possibilities
132
80-/120-Series customization possibilities
133
150-Series II customization possibilities
134
Soft Top specifications
135
The finishing touch – custom roof blinds
136
Hercules blind customization possibilities
137
125
Roof Solutions
Roof solutions and windows
Webasto marine roofs
Webasto offers a wide range of roof solutions, whether you are looking for a standard
roof size with easy installation or a more customizable platform for your individual needs.
As our customer you will additionally benefit from our technological leadership and
knowledge brought over from our experience in the automotive sunroof industry.
Our standard solutions
Webasto engineering services
Comfortable ready-to-go-platforms.
These are very economical solutions for more light and
fresh air on board with a robust and proven construction.
Our pre-mounted solution includes all necessary hardware
allowing super quick and easy installation.
Add value to your boats and your brand image
Compliment your roof with our elegant
shading solution.
Together with Oceanair, Webasto has developed an
elegant shading solution to compliment their range of
large roof systems. Uniquely, this combined blind and
flyscreen solution is UV resistant and fully marinized for
life on the water.
126
by developing your own roof system with us.
We create unique, exclusive roof systems that match
your exact specifications. Our phased project approach
guarantees you limited risks, a possible exit at any stage
and of course joint teams and know-how transfer.
Take comfort in knowing that you are involved in every
stage, and have the opportunity to use our engineering
and manufacturing capabilities for high quality results.
Marine engineering and technical services
Webasto has 30 years’ experience in advanced automotive roof systems which we apply to marine: kinematics, advanced
materials, water management and sealing systems. We turn your ideas into reality and guarantee high quality and outstanding
product know-how. Phased project approach and joint teams enable know-how transfer to your engineers.
Add value to your boat and brand image
„
Unique, exclusive roof systems to match your exact specifications
„
Phased project approach: limited risk, possible exit at any stage
„
Joint teams and know-how transfer
„
Customer involved at every stage
„
Opportunity to use Webasto engineering skills and manufacturing capabilities for high quality results
The success of our projects is based on three fundamental elements
„
Product visualization: Translate ideas into visual concepts. Phased project approach allows frequent evaluation and
limits the customers’ risk.
„
Product development: Translate visual into technical concept. Joint teams require strong customer involvement
„
Product validation: Prepare drawing package for suppliers and assembly. Highly valuable know-how transfer ensures
(marketing, R & D, manufacturing).
Service
„
We ensure a global network with over 50 locations throughout the world via our subsidiaries, representatives and
authorized service network
„
We guarantee an international warranty and customer support based on our commissionings
„
We offer global trainings and technical guidelines
„
We guarantee a fast availability of spare parts
Quality
„
We benefit from the high automotive standards and related advanced technologies
„
We deliver personalized solutions for individual customer needs
„
We provide fully tested, pre-assembled and ready-to-be-mounted solutions
„
We supply added-value accessories
„
Our solutions are highly engineered
Our teams are made up of marine specialists and technical experts
„
We can support our customers with any kind of commissioning
„
Our innovations are the result of open communications and close partnership with our customers
127
Roof Solutions
Competence
„
A roof solution for every boat
Roof references
The 20-Series
A very economical manual sliding roof for more light and
fresh air on board. The roof is fully tested and pre-assembled
including all necessary hardware allowing quick and easy
installation.
„
Standard roof with large opening
„
Watertight sealing
„
Robust and proven construction
„
Manual operation
„
Stepless locking system
Economical and robust roof for more light on board
The 40-Series
This roof platform offers a sleek, low profile design to be
able to fit in smaller boats. The roof is electrical operated,
extremely quiet, and is delivered fully assembled, tested
and ready to be installed.
„
Attractive design with safety glass
„
Watertight sealing
„
Fast and simple installation
„
Robust and quality-tested design
„
Optional fixed glass panel for panoramic views
Standard electric marine sliding sunroof
The 60-Series
This series offers multiple customization options for a
perfect fit. The roof is delivered fully tested, pre-assembled
and ready-to-be-mounted at the shipyard thus resulting in
significant cost saving for the boat builder.
The easy, ready-to-be mounted solution
128
„
Customizable roof system
„
Watertight sealing
„
Robust and proven construction
„
Electrical operation
„
Smooth automotive style mechanism
The 80- & 120-Series
A completely dedicated roof solution whereby application
engineering and a close cooperation with the shipyard is
required. The roof is delivered fully tested, pre-assembled
and ready-to-be-mounted.
„
Fully integrated roof design
„
Watertight sealing
„
Very large dimensions and opening
„
Selection of different panel materials
„
Double curved solution is possible
Roof design for extra large glass and composite panels
The 150-Series
A perfect solution for demanding roof projects. The fully
integrated roof consists of a moving and a fixed panel.
The panels are fully flush and the double curvature allows
extra ordinary design possibilities.
„
Fully integrated roof design
„
Watertight sealing
„
Selection of different panel materials
„
Extra large dimensions and opening
„
Sliding panel is tilting at rear and front side
Exclusive double-curvature roof models
The Soft Top
The Soft Top benefits from the automotive folding roof
technology resulting in an elegant and luxury design.
The system is available in 3 sizes and the fabric can be
„
Exclusive automotive style folding roof
„
3 standard sizes or dedicated dimensions
„
Various colors for the fabric
„
Fabric on the inside and outside
„
Smooth automotive style mechanism
Exclusive automotive style folding roof
129
Roof Solutions
offered in various colors.
20-Series specifications
One size fits all
„
Sunb
blind
d/flysscreeen
„
Also elecctrical versio
on availablee
Technical specifications
20-Series
Frame material
Panel material
Aluminum
8 mm tempered safety glass/grey tinted
Sliding rail material
Aluminum
Overall dimensions
1,995 x 1,010 mm
Cut-out length (L1)
1,010 mm
Cut-out width (W1)
955 mm
Corner radius (FRC, RCR)
Operation mode
Opening dimension
Weight
Technical specifications are subject to change without prior notice
130
80 mm
Manual, stepless locking
800 x 800 mm
approx. 45 kg
40-Series specifications
A perfect fit
Select options
„
Fixed panel
„
Sunblind/flyscreen
„
Motor cover
Technical specifications
40-Series
Panel material
Aluminum
8 mm tempered safety glass/grey tinted
Sliding rail material
Aluminum
Overall dimensions
1,665 x 1,379 mm (1,865 x 1,379 with fixed panel)
Cut-out length (L1)
915 mm
Cut-out width (W1)
1,320 mm
Corner radius (FRC, RCR)
Cross radius (R2)
80 mm
7,620 mm
Front radius (R3)
2,032 mm
Operation mode
Electrical 12 V DC
Opening dimension
Weight
624 x 1,172 mm
approx. 65 kg
Technical specifications are subject to change without prior notice
131
Roof Solutions
Frame material
60-Series customization possibilities
5 steps to customize your roof
1
2
3
4
5
Seleect rooff typ
pe:
„
Top mou
unt
„
Flush
h integraated
d
Defi
fine dim
menssions:
„
Leng
gth
„
Widtth
„
Curvvaturre
Seleect panel desig
gn:
„
Acryllic
„
Glasss
„
Sand
dwich
Seleect fram
me finish
h:
„
Anod
dizin
ng
„
Powd
der coatting
g
Seleect options:
„
Moto
or co
overr
„
Fixed
d panel
„
Sunb
blind
d/flysscreeen
Figure 2
Figure 1
Figure 3
Technical specifications
Maximum cut-out size dimensions
for our customized roofs
Max. lenght
L1 (mm)
Max. width
W1 (mm)
Corner curvature
R1 (mm)
Min. cross curvature
R2 (mm)
Figure 1
Roof without cross beam
1,100
1,100
80
7,500
Figure 2
Roof with cross beam in sliding direction
1,100
1,800
80
7,500
Figure 3
Roof with cross beam perpendicular to
sliding direction
1,500
1,100
80
7,500
132
80-/120-Series customization possibilities
5 steps to customize your roof
1
2
3
4
5
Select panel deesig
gn:
„
Glasss
„
GRP
„
Sand
dwich
Select rooff shaape::
„
Squaare
„
D-shape
Defi
fine dim
menssions:
„
Leng
gth
„
Widtth
„
Curvvaturres
Select design:
„
Glasss color
„
Fram
me co
olor
Select options:
„
Fixed
d panel
„
Sunb
blind
d/flysscreeen
„
24 V DC (12
2 V DC is staandaard))
Technical specifications
Description
Glass
GRP
Sandwich
W1
Maximum width
2,750
2,750
L1
Maximum length
1,900
2,400
1,900
R2
Minimum cross radius
7,500
7,500
7,500
R3
Minimum front radius
2,500
2,500
2,500
R4
Minimum length radius
N.A.
5,000
N.A.
FCR
Front corner radius
Mitred or R = 80
Mitred or R = 80
Mitred or R = 80
RCR
Rear corner radius
Mitred or R = 80
Mitred or R = 80
Mitred or R = 80
Remark:
2,750
All dimensions are in mm
Maximum dimension of glass and GRP panel is defined by maximum weight of 80/120 kg
Glass panel and Sandwich panel only have a cross radius (single bended)
Glass panel and Sandwich panel have fixed radius of: 7,500; 10,000; 15,000; 30,000 mm
133
Roof Solutions
Dimension code
150-Series II customization possibilities
Full flush & extra large solution
1
2
3
„
Glasss
„
GRP
„
Sand
dwich
Define dimensions:
„
Length (total system app. 4,000 mm)
„
Width (total system app. 2,500 mm)
„
Curvatures
Technical specifications:
„
Frame
Stainless steel construction. Laser cut & welded
„
Seal
Inside seal fixed to GRP Hard Top for 100 % water tightness
„
Mechanism
Tilting and sliding mechanism fixed to frame parts. Mechanism
„
Drive system
24 V DC motor fixed onto the frame part and connected to mechanism
„
Panel
Front and rear panel
„
Manual override
Special key to operate the roof manually (e.g. in case of power failure)
is including fixation brackets for the panel
134
Soft Top specifications
3 standard sizes
2
Staandaard sizess:
„
2 Folld
„
3 Folld
„
4 Folld
Customization possibilities:
„
Within the above 3 standard sizes it is possible to change width, front-,
cross- and length-curvature. The overall length is directly related to the
amount of folds and the front curvature and width.
„
Color of inside and outside fabric
Please refer to our separate marine roof brochure
for an overview of our roof references.
135
Roof Solutions
1
The finishing touch – custom roof blinds
Sky screen pleated for 20-Series
„
Perfect fit: Dedicated dimension for 20-Series and available
Hercules blind
„
in 2 colours.
„
Integrated flyscreen: Allows for cabin ventilation whilst
and safe open aperture.
„
keeping the insects out.
„
UV protection: Essential overhead shading from direct
„
Large dimensions: Designed to complement Webasto’s wide
range of roof systems.
„
sunlight, providing energy efficient light and temperature
control.
Robust: Use of intermediate bars leaves for a cordless
Integrated flyscreen: Allows for cabin ventilation whilst
keeping the insects out.
„
UV protection: Essential overhead shading from direct
Quick and easy to install: Pre-assembled, surface mount,
sunlight, providing energy efficient light and temperature
robust aluminium frame with concealed mounting holes.
control.
„
Fully customizable: System is offered in various configuration
possibilities and colours.
„
Quick and easy to install: Full frame system, pre-assembled
before installation.
136
Hercules blind customization possibilities
Three steps to customize your blind
1
2
3
„
Blind & flyscreen – Double ended
„
Blind & flyscreen – Single ended
„
Blind only – Single ended
„
Flyscreen only – Single ended
Stack
height
A
Stack
height
A
Select fabric colour:
„
White
„
Ivory
„
Straw
„
Beige
Define dimensions:
„
Drop (max. 2,800 mm)
„
Width (max. 2,400 mm)
„
Curvature (min. 7,500 mm)
35 mm
(1 3/8”)
Section A-A
D-shape solutions
„
In case a rectangular shape is not feasible in the interior design a dedicated D-shape solution can be offered.
„
The fabric types and colours of a D-shape solution are the same as for the rectangular version.
„
The exact shape and dimensions of a D-shape solution will be defined during the application development.
„
A D-shape solution requires a much earlier boat design consideration of the stowage area.
137
Roof Solutions
A joint development by Webasto and
Nomenclature
In order to define descriptive technical abbreviations for our air conditioner and our air handler units, Webasto introduced a
special nomenclature for the price list.
Air-conditioning units nomenclature
Air-conditioning model abbreviations:
S = Self-Contained (BlueCool S-Series) C = Chiller (BlueCool C-Series)
Example: C55T-R-230V-REV-R410A = Chiller 55,000 Twin Rotary compresssor 230 V reversible refrigerent R410A
C
55
T
-R
-230V
-REV
-R410A
C-Series
55,000 BTU / h
Twin
Rotary comp
Voltage
REV = reverse cycle
refrigerent
SC = Self-Contained (BlueCool Classic)
Example: SC5EU-REV = Self-Contained 5,000 230 V reversible
SC
5
EU
-REV
Selfcontained
5,000 BTU/h
EU = 230 V
US = 115 V
REV = reverse cycle
P = Professional Chiller (BlueCool P-Series)
Example: P60M-S-400V-REV-R407C = P-Series Chiller 60,000 Mono Scroll 400 V reversible refrigerent R407C
P
60
M
-S
-400 V
-REV
-R407C
P-Series
60,000 BTU/h
Mono
S = Scroll comp.
Voltage
REV = reverse cycle
COOL = Cool only
refrigerent
Air handler nomenclature
Air handler model abbreviations:
CO = Compact
TH = Tan Horizontal
TV = Tan Vertical
SV = Slim Line Vertical
SH = Slim Line Horizontal
There are 3 possible options that may be installed / mounted on a standard air handler unit at the factory before shipment:
Air handler option abbreviations:
FC = Danfoss – 3 WAY VALVE 15 mm KIT
EH = AC 230 V HEAT FOR AIR HANDLER (Codes: WBCL000794 to WBCL000798) – AC Heat is abbreviated by EH + value of
heating power, e. g. 1,000 for 1,000 W
LAT = Lateral Exit / orientation of blower on a Crossflow unit – only available on Tangential / Crossflow models!
Example: TH12EU-FC-EH1000-LAT
TH
12
EU
-FC
-EH1000
-LAT
AS
Air Handler Style
12,000 BTU / h
EU = 230 V
FC = 3-way
Electrical heat
Blower Orientation
Antisplash
US = 115 V
valve
1,000 W
More examples:
CO30EU-EH2250 / TH4US-FC-LAT / TV9EU-FC-EH1000 / SV16US / SH20EU-FC-EH1500
In General: codes are only added if option is included, e.g. FC for 3-way valve!
138
Gilching Headquarters
Webasto locations
For more than 75 years, the Webasto SE has continued to set new technological standards –
in both the original equipment sector and the aftermarket. As one of the 100 biggest suppliers in
the automotive industry worldwide, we develop and produce roof, convertible as well as heating,
cooling and ventilation systems. Our products help provide a better atmosphere on the road, more
comfort and security, as well as increased efficiency for cars, commercial and special vehicles, motor
homes and boats. An outstanding network of production facilities and dealers guarantees highquality products, installation standards and services worldwide.
Webasto Thermo & Comfort North America, Inc.
15083 North Road
Fenton Michigan 48430
USA
webasto-marine.com
Part Number 909559 • 12/15 • Errors and omissions excepted • © 2015 Webasto Thermo & Comfort North America, Inc.
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