IPX-PB45H and IPX-PB45V Mounting Bracket Kits

IPX-PB45H and IPX-PB45V Mounting Bracket Kits
Installation Instructions for the IPX-PB45H
and IPX-PB45V Mounting Bracket Kits
2562406B REV. B 611
Safety Message to Installers of Warning Light Equipment
People’s lives depend on your safe installation of our products. It is important to read, understand and
follow all instructions shipped with the products. In addition, listed below are some other important safety
instructions and precautions you should follow:
•
To properly install a light assembly, you must have a good understanding of automotive electrical
procedures and systems, along with proficiency in the installation and use of safety warning equipment.
•
Before drilling into a vehicle structure, be sure that both sides of the surface are clear of anything that
could be damaged.
•
If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be
recalibrated for proper airbag deployment.
•
This product contains high intensity LED devices. To prevent permanent eye damage, DO NOT stare
into the light beam at close range.
•
You should frequently inspect the light system to ensure that it is operating properly and that it is
securely attached to the vehicle.
•
Refer to the instructions packed with related products for additional precautions and information.
•
File these instructions in a safe place and refer to them when maintaining or reinstalling the product.
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
Mounting Bracket for IMPAXX® and Viper® EXT
This publication has instructions for using the IPX-PB45H (horizontal) and IPX-PB45V (vertical) brackets
for mounting Impaxx or Viper EXT lightheads on a push bumper or other flat surface. This installation
requires the hardware that came with the lightheads to attach them to the mounting bracket.
Unpacking the Kit
After unpacking the kit, inspect it for damage that may have occurred in transit. If it has been damaged, do
not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of damage.
Carefully check all envelopes, shipping labels, and tags before removing or destroying them. Ensure that the
parts listed in Table 1 are included in the package. If you are missing any parts, contact Customer Support at
1-800-264-3578, 7 a.m. to 5 p.m., Monday through Friday (CT).
Table 1 Kit contents
Qty. Description
2
Part Number
8613173
2
Bracket, 45 Horizontal
OR
Bracket, 45 Vertical
4
Screw, #10 Type B
7011A122-06
8613222
Mounting Instructions for Viper® EXT and IMPAXX® Lightheads
NOTE: For electrical installation instructions, refer to the Installation and Maintenance Instructions packed
with the IMPAXX or Viper EXT.
Mounting the Light
AIRBAG DEPLOYMENT—Do not install equipment or route wiring in the deployment
path of an air bag. Failure to observe this warning will reduce the effectiveness of
the air bag, or potentially dislodge the equipment, causing serious injury or death.
IMPORTANT: Plan all cable routing before the installation.
1. Select a mounting surface for the bracket and position a bracket on it. Mark the center of the two
mounting holes.
DRILLING PRECAUTIONS—Before drilling holes, check the area you are drilling
into to be sure you do not damage vehicle components. All drilled holes should be
de-burred and all sharp edges should be smoothed. All wire routings going through
drilled holes should be protected by a grommet or convolute/split loom tubing.
2. Use a #21 drill bit to drill two 0.159" holes.
3. Route the wire from the lighthead through the bracket.
DO NOT OVERTIGHTEN SCREWS/NUTS–To avoid damage to the lightheads do not
overtighten the screws and nuts.
4. Mount the lightheads to the end brackets using the hardware supplied with the lightheads. The IPX300 Series
mounts with the bezel; the IPX600 Series and the Viper EXT mount without the bezel (Figures 1 and 2).
Remove the two #10-32 Torx screws from the back of the IPX600 before mounting the lighthead.
Figure 1 IPX300 lighthead attached to horizontal bracket
IPX300
#10 TYPE B
SCREWS (4)
8613173
USE INNER 0.201" HOLES FOR IPX600.
USE MIDDLE 0.116" HOLES FOR IPX300.
USE OUTER 0.172" HOLES FOR VIPER EXT.
8613173
HARDWARE INCLUDED
WITH LIGHTHEAD
5. Mount the lighthead/bracket assembly to the surface with the #10 Type B screws.
6. Repeat steps 1 through 5 for the other side.
2
IPX-PB45H and IPX-PB45V Mounting Bracket Kits
290A6037B
Mounting Instructions for Viper® EXT and IMPAXX® Lightheads
7. Connect the IMPAXX or Viper EXT lightheads as described in the instructions provided with the
lightheads.
8. Test the lightheads for proper operation.
Figure 1 IPX600 lighthead attached to canter bracket with end bracket
TOOTHED LOCKWASHER AND
STUD INCLUDED WITH LIGHTHEAD
8613222
IPX300
8613222
SERIES: A VOLTS: 12
MODEL: IMPAXX IPX312
UNIVERSITY PARK, IL 60484 USA
FEDERAL SIGNAL
USE INNER 0.201" HOLES FOR IPX600.
#10 TYPE B
SCREWS (4)
KEPS NUT INCLUDED
WITH LIGHTHEAD
USE MIDDLE 0.116" HOLES FOR IPX300.
USE OUTER 0.172" HOLES FOR VIPER EXT.
290A6708
Ordering Replacement Parts
To order replacement parts, please contact your local dealer/distributor or:
Customer Support
Federal Signal Corporation
Phone: 1-800-264-3578
(7 a.m. to 5 p.m., Monday through Friday, Central Time)
Getting Technical Support and Service
For technical support and service, please contact:
Service Department
Federal Signal Corporation
Phone: 1-800-433-9132
Fax: 1-800-343-9706
Email: [email protected]
IPX-PB45H and IPX-PB45V Mounting Bracket Kits
3
Mounting Instructions for Viper® EXT and IMPAXX® Lightheads
Returning a Product to Federal Signal
Before returning a product to Federal Signal, call 800-264-3578, 800-433-9132, or 800-824-0254 to obtain
a Returned Merchandise Authorization number (RMA number) (7 a.m. to 5 p.m., Monday through Friday,
Central Time).
To expedite the process please be prepared with the following information:
•
Your Federal Signal customer or account number.
•
The purchase order number under which the items were purchased.
•
The shipping method.
•
The model or part number of the product being returned.
•
The quantity of products being returned.
•
Drop ship information as needed.
•
Any estimate required.
When you receive your RMA Number:
•
Write the RMA number on the outside of the box of returned items.
•
Reference the RMA number on your paperwork inside of the box.
•
Write the RMA number down, so that you can easily check on status of the returned equipment.
Send all material with the issued RMA Number to:
Federal Signal Corporation
2645 Federal Signal Drive
University Park, IL 60484-3167
Attn: Service Department
RMA: #__________
© 2011 Federal Signal Corporation
IMPAXX and Viper are trademarks of Federal Signal Corp.
4
IPX-PB45H and IPX-PB45V Mounting Bracket Kits
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