OperatOr and parts Manual Grain Vac Conveyair 6640 072010

OperatOr and parts Manual Grain Vac Conveyair 6640 072010
Operator and Parts Manual
Grain Vac
Conveyair 6640
072010
FK376
Table of Contents - Grain Vac
Table of Contents
Introduction................................................................................................................................. 5
Safety........................................................................................................................................... 7
• Operating safety............................................................................................................ 8
• Safety Decal Locations.................................................................................................. 9
Transport.....................................................................................................................................11
Attaching to Tractor................................................................................................................... 12
• Equipment Matching................................................................................................... 12
• BPS & Receiver Tank Screens..................................................................................... 13
• Oil Level........................................................................................................................ 13
Operation................................................................................................................................... 14
• Boom Swivel................................................................................................................ 14
• Airlock Rotation............................................................................................................ 15
• Break In......................................................................................................................... 15
• Set Airlock Speed......................................................................................................... 16
• Short Distance Transfer............................................................................................... 17
• Long Distance Transfer................................................................................................ 18
• Clean up....................................................................................................................... 18
• Filing Bins & Temporary Storage................................................................................ 19
Accessories................................................................................................................................ 20
Lubrication................................................................................................................................. 21
• Service Record............................................................................................................. 24
Maintenance.............................................................................................................................. 25
• Airlock Tips................................................................................................................... 26
• Reservoir Breather....................................................................................................... 27
• Clamp # GV26042 Installation Instructions................................................................ 27
• Air Pump Reservoir...................................................................................................... 28
• BPS (Blower Protection System)................................................................................ 28
• Shear Pin...................................................................................................................... 29
• Hydraulic Safety ......................................................................................................... 30
• Bolt Torque.................................................................................................................... 31
• Hydraulic Fitting Torque.............................................................................................. 32
• Hydraulic Hose............................................................................................................. 33
Troubleshooting........................................................................................................................ 35
Storage....................................................................................................................................... 37
3
Table of Contents - Grain Vac
Parts List & Diagrams............................................................................................................... 38
• Frame & Wheel Assembly........................................................................................... 38
• Receiver Tank & Dust Collector................................................................................... 40
• Airlock & Blower Assemblies...................................................................................... 42
• Boom & Cyclone.......................................................................................................... 44
• Belt Drive...................................................................................................................... 46
• Cleanup & Full Bin Nozzles......................................................................................... 48
• Steel Flex Hose & Couplers........................................................................................ 50
• Cleanup Hose & Couplers........................................................................................... 52
• PTO (La Magdalena - 1000 RPM)................................................................................ 54
• Self Contained Hydraulic System............................................................................... 56
• Standard Hydraulic System........................................................................................ 58
Warranty Policy.......................................................................................................................... 60
4
Introduction - Grain Vac
Introduction
Congratulations, you have selected a Farm King Grain Vac which is designed and engineered to
help you make farming Easier, Healthier and Safer.
Our knowledgeable engineering and production staff have built both performance and durability
into each Farm King Grain Vac. Our grain vacs have been sold to farmers in Canada, Europe, the
USA, Australia and the Middle East.
To get the maximum benefit from your Farm King Grain Vac please read the owner’s manual
carefully.
We recommend that you study this manual from beginning to end BEFORE operating your new
Farm King Grain Vac. We have tried to keep it brief and to the point. It is important that you pay
special attention to the safety cautions in this book and on your equipment.
All implements with moving parts are potentially hazardous. There is no substitute for a cautious,
safe-minded operator who recognizes the potential hazards and follows reasonable safety
practices. The manufacturer has designed this implement to be used with all its safety equipment
properly attached to minimize the chance of accidents.
5
Safety - Grain Vac
Warning
Read and understand the operation manual before operating the Grain Vac. Always follow safety and operating
instructions as outlined in this manual. Familiarize yourself
with the terms shown on this page.
Boom Clamp
Discharge Cyclone
Upper Boom Hinge
Discharge Boom
Receiver
Tank
Blower Protection System
(BPS)
Receiver
Tank Intake
Suction
Line
Boom
Clamp
Vacuum
Relief
Valve
Control
Panel
Boom
Swivel
Lock
Blower
behind
panel
Belt
Cover
Dust
Canister
Belt
Cover
6
Hydraulic
Hose
PTO Driveline
Airlock
Silencer
Hitch Clean
Out Nozzle
Pressure
Relief Valve
Clean Out Nozzle
Safety - Grain Vac
Safety
All implements with moving parts are potentially hazardous. There is no substitute for a cautious,
safe-minded operator who recognizes the potential hazards and follows reasonable safety
practices. The manufacturer has designed this implement to be used with all its safety equipment
properly attached to minimize the chance of accidents.
Before You Start
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
The safety alert symbol means…
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
This safety alert symbol identifies important safety warning messages. Carefully
read each warning message that follows. Failure to understand and obey a safety warning, or ­recognize a safety hazard, could result in an injury or death to you or others
around you. The operator is ultimately responsible for the safety of himself, as well as others,
in the operating area of the tractor and attached equipment.
Understand Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages.
The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death
or serious injury. This signal word is to be limited to the most extreme situations typically for
machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be
used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have questions not answered in this manual or require additional copies or the manual is
damaged, please ­contact your dealer or the manufacturer directly.
Importanat Safety information
Working with unfamiliar equipment can lead to careless injuries. Read this manual, and the
manual for your tractor before assembly or operating, to acquaint yourself with the machines. It is
the owner’s ­responsibility, if this machine is used by any person other than yourself, is loaned or
rented, to make certain that the operator, prior to ­operating:
1. Reads and understands the operator’s manuals.
2. Is instructed in safe and proper use.
Do not modify the equipment in any way. Unauthorized modifications may impair the
function and/or safety and could affect the life of the equipment.
7
Safety - Grain Vac
Operating Safety
●●Wear appropriate ear protection.
●●Never wear ill-fitting, baggy or frayed clothing when working
around or on any of the drive system components.
●●Always know where all overhead electrical wires are located and stay away from them.
●●Do not allow riders.
●●Install and secure all guards and shields before starting or operating.
●●Keep hands, feet, hair and clothing away from moving parts.
●●Place all controls in neutral, stop tractor engine, set park brake, remove ignition key and
wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.
●●Place all tractor and machine controls in neutral before starting.
●●Never operate the Grain Vac and power unit inside a closed building.
●●Clear area of bystanders, especially small children, before starting.
●●Stay away from PTO shaft, intake nozzle and discharge when engaging PTO.
●●Keep all hydraulic lines, fittings and couplers tight and free of leaks.
●●Clean reflector, SMV and lights before transporting.
●●Use proper lighting when transporting.
●●Use a retainer or drawbar pin, secure PTO shaft and install
a safety chain when attaching to tractor.
●●Stay away from overhead electrical wires when operating boom or when moving.
●●Do not remove receiver inspection window while tractor is running.
●●Do not remove elbow from airlock outlet when tractor is running.
●●Stay clear of truck loading boom when folding it.
●●Review safety instructions with all operators annually.
8
Safety - Grain Vac
Safety Decal Locations
Decals with “CAUTION”, “DANGER”, “WARNING”, and other information appear on your machine
for your safety. Read the information carefully and replace the decals that are no longer legible.
E
B
A
C
D
F
DANGER
ROTATING DRIVELINE HAZARD
To prevent serious injury or death
from rotating driveline:
• Keep all guards in place when
operating.
• Operate only at 1000 RPM.
• Keep hands, feet, hair and clothing
away from moving parts.
SW105
Shield & Shaft ”A“
DANGER
ELECTROCUTION HAZARD
To prevent serious injury from electrocution:
Stay away from overhead electrical wires
when operating the discharge boom.
Electrocution can occur without direct contact.
68 056
Control Panel ”B“
9
Safety - Grain Vac
Safety Decal Locations, continued
Warning
ROTATING PART HAZARD
To prevent serious injury or
death from rotating parts:
1. Close and secure guard
before operating.
2. Shut-off engine and wait for
moving parts to stop before
opening to adjust, service,
lubricate or unplug.
3. Keep hands, feet, clothing and
hair away from moving parts.
Guard ”C“
Caution
EMPTY DUST CANISTER
FREQUENTLY
AS PER OPERATORS MANUAL
Dust Cannister ”D“
Warning
Rotating Airlock Hazard
To prevent serious injury or
death from airlock blades:
1. Do not place hands in tank
when airlock is turning.
2. Shut-off engine and wait for
moving parts to stop before
opening door to adjust, service
or unplug.
Dust Canister ”D“
Receiver Tank ”E“
Warning
Rotating Airlock Hazard
To prevent serious injury or
death from airlock blades:
1. Do not place hands in tank
when airlock is turning.
2. Shut-off engine and wait for
moving parts to stop before
opening door to adjust, service
or unplug.
“F” Airlock behind frame
Back Frame ”F“
Warning
Do not place intake tube near feet when standing
on top of grain. Sufficient material can be removed
to draw the operator and intake tube into the grain.
Submersion in grain can cause suffocation.
Bin Nozzle ”G“
10
Bin Nozzle ”G“
Transport - Grain Vac
Transport
The Farm King Grain Vac is designed to be easily moved from location to location. When
transporting, follow this procedure:
Warning
1. Make sure you are in compliance with all
local regulations regarding transporting
equipment on public roads and
highways.
2. Make sure the SMV(Slow Moving
Vehicle) emblem and all the lights and
reflectors that are required by the local
highway and transport authorities are in
place, are clean and can be seen clearly
by all overtaking and oncoming traffic.
3. Do not allow anyone to ride on the grain
vac or tractor during transport.
4. Do not exceed 32 km/h (20 mph). Reduce
speed on rough roads and surfaces.
5. Use a retainer on the drawbar pin and
install a safety chain before transporting.
Speed vs. weight ratio
Road Speed
Weight of fully equipped
or loaded implement(s)
relative to weight of
towing machine.
Up to 32 km/h
(20 mph)
1 to 1, or less
Up to 16 km/h
(10 mph)
2 to 1, or less
Do not tow
More than 2 to 1
Drawbar
To provide sufficient clearance for turning
and to allow telescoping of the shaft, leave
16" between the end of the shaft and drawbar
pinhole centre. Consult your tractor manual for
the drawbar adjustment procedure.
1. Clear area of bystanders.
6. Always use proper lighting on the tractor
when transporting.
2. Use the jack on the hitch to adjust the
height of the hitch to the drawbar.
7. Stay away from overhead electrical
wires. Electrocution can occur without
direct contact.
3. Slowly back up to the machine and align
the drawbar with the hitch.
8. When using a ball and socket, make sure
the locking jaws are pinned securely in
position.
9. Make sure all components and
accessories are retracted and securely
stowed before moving.
4. Place all controls in neutral, stop tractor
engine, set the park brake, remove ignition
key and wait for all moving parts to stop
before dismounting.
5. Insert a 1 inch (25 mm) hardened drawbar
pin and install a retainer such as a Klik pin.
6. Attach a safety chain between tractor and
Grain Vac.
11
Attaching to Tractor - Grain Vac
Equipment Matching
=
PM
R
0
100 mm
410
Drawbar
To provide sufficient clearance for turning and to allow
telescoping of the shaft, leave 410 mm between the end of the
shaft and drawbar pinhole centre. Consult your tractor manual
for the drawbar adjustment procedure.
Tractor Horsepower (PTO RPM -1000)
Minimum Horsepower: 110
PTO Shaft
1000 RPM - 21 Spline. 35 cm.
Attach PTO shield safety chain to hitch.
To prevent operating at the wrong RPM Do Not use a shaft adapter on the tractor
shaft. Use extra care when using a tractor with a shiftable PTO speed.
Hydraulic System
The power unit must have dual remote hydraulic outlets to operate the airlock motor and the boom
lift circuit. The system must deliver at least 6 gpm (23 lpm) @ 1800 PSI.
Attaching Tractor
Drawbar
1. Clear area of bystanders.
2. Use the jack on the hitch to adjust the height
of the hitch to the drawbar.
3. Slowly back up to the machine and align
the drawbar with the hitch.
4. Place all controls in neutral, stop tractor
engine, set the park brake, remove ignition
key and wait for all moving parts to stop
before dismounting.
5. Insert a 1 inch (25 mm) hardened drawbar
pin and install a retainer such as a Klik pin.
6. Attach a safety chain between tractor and
Grain Vac.
12
Jack
One inch pin and retainer
PTO Shield anchor chain
Attaching to Tractor - Grain Vac
Attaching Tractor, continued
7. Open the belt cover and rotate the large
pulley by hand to be sure the air pump
turns freely.
Warning
Machine is shown with guard open for illustrative purposes
only! Do not operate the machine with guard open.
Attach PTO Shaft
1. Clean splined yokes on the driveshaft.
2. Check that the driveshaft telescopes easily and that the shield turns freely on the shaft.
Lubricate or clean before attaching if it does not move freely.
3. Pull back locking collar on the yoke and slide the yoke over the splined shaft of the large pulley. Rotate the pulley by hand as needed to align the splines of the yoke and the shaft.
4. Be sure the locking pin clicks into its locking groove on the shaft.
5. Attach the shield anchor chain to the frame.
6. Close and secure the belt cover
Attach Hydraulic Lines
1. Clean hydraulic couplers and male tips. (Farm King factory supplied male tips are Standard 150
Tips).
2. Route the hydraulic hoses along the hitch and away from moving parts. Secure in position with
clips or ties. (Be sure hoses are not pinched or crimped).
BPS and Receiver Tank Screens
Before moving grain or other materials ensure both BPS screen and main receiver tank screen are
installed in machine properly at all times. (see: location on drawing, page 14)
Oil Level
Check the oil level in the blower reservoir. Add correct oil as required.
13
Operation - Grain Vac
Position Boom
Over Centre Clamp
Cyclone
Boom
Over
Centre
Clamp
BPS Screen
Inside
Main Receiver
Tank Screen
Suction
Inside
line
Hydraulic
Boom
Lever
Boom
Lever
Boom Swivel
1. Set the park brake and run the tractor at
low idle engine RPM. Place all controls in
neutral. Place chocks ahead and behind
rear tires to prevent machine movement
when operating.
2. Use the control lever in the cab to engage
the remote hydraulic circuit.
3. Unlatch boom transport clamp, flip up the
boom lock and swing boom back until it
clears the transport step.
4. Use hydraulic boom lever (Up to raise,
down to lower). Carefully raise boom high
enough to allow cyclone assembly (at end
of boom) to swivel into position.
5. Secure cyclone into position, using overcenter clamp.
6. Now lift boom all the way into working
position.
7. Secure boom with Over Centre Clamp.
8. Attach suction line to the receiver tank
intake coupler. Close camlock couplers.
9. Flip transport step up during operation of
the grain vac.
Warning
All bystanders should stay well clear of boom when raising
or lowering it!!
Danger
Stay at least 15 feet (5 m) away from overhead
power lines when moving the boom. Electrocution
can occur without direct contact.
14
Operation - Grain Vac
Airlock Rotation
Warning
Do not run the airlock in the reverse direction. Damage may
occur to the hydraulic motor.
For Best Performance
1. Working area should be reasonably level
and dry.
2. The tractor should be positioned to have the
driveline angles at a minimum.
3. The Farm King Grain Vac should be located
so the intake line is as straight and as short
as possible.
4. When using the Farm King Grain Vac to
load trucks, make sure there is adequate
room for the receiving vehicle to get under
the discharge cyclone.
Check the rotation of the airlock. Coupler should turn as indicated by arrow.
If airlock rotates in wrong direction, stop and reverse direction of control lever on the tractor,
or shut down the hydraulic system and reverse the order of the hoses plugged into the tractor
couplers.
Breaking In
Your machine has been operated for a short time at the factory to assure good performance. It
can however not be considered broken in. It normally takes 5 to 10 hours of operation for all parts
to be polished by the grain stream and for the machine to come up to full capacity.
We recommend the following checks during the break in period:
A. After operating for 1/2 hour 1. Check for overheated bearing. Lubricate or adjust as required*.
2. Check for oil leaks. Tighten or replace part and oil as required*
Warning
High pressure fluids can penetrate the skin and cause
infection and toxic reaction.
3. Retorque all hardware - Wheel bolts and fasteners.
4. Check belt tension and adjust as required*.
5. Check the oil levels in the blower reservoirs. If low, add oil as required. Check for leaks and
correct if problem persists*.
* Check maintenance section for proper procedures. (Also see page 30 for hydraulic safety)
15
Operation - Grain Vac
Breaking In, continued
B. After operating for 2 to 10 hours 1. Perform the same checks and inspections as done at 1/2 hour.
2. After the 10 hour inspection, go to normal service and maintenance procedures.
Set Airlock Speed
For maximum performance adjust speed most
suitable for material moved.
Material consistency varies widely in the
field. Airlock speed is also affected by suction
and discharge length. To obtain maximum
performance, try different airlock speed, using
above guide.
A rule of thumb is the larger and heavier the
kernel, the faster the airlock should turn.
Tip - with light oats, or other light grains, slow
PTO speed down to 900 or 950 RPM.
Adjusting Speed
Using a stop watch, the airlock can be set
by counting the number of turns the coupler
makes. Coupler is visible through the three
slots in the deck of the machine (photo right).
One turn per second equals 60 RPM.
Adjust airlock RPM by moving the airlock
speed lever on your control panel towards
# 10 to increase speed, toward # 1 to slow
down. Move lever slowly, a small movement
will make a significant change in airlock speed.
16
Material
Airlock Speed (RPM)
Barley
50 - 60
Canola
45 - 60
Corn
45 - 60
Flax
35 - 55
Wheat
45 - 60
Oats
45 - 60
Operation - Grain Vac
Short Distance Transfer
Insert bin nozzle.
Connect hose from receiver intake to bin
nozzle. Set the air slide on the full bin nozzle
all the way open and push the nozzle into the
material to be moved.
Warning
Airslide (Full bin nozzle)
Do not cover airslide with grain.
The line of the grain can be horizontal, angled
or vertical depending on conditions.
Adjust the airslide on the full bin nozzle so
that the material moves across the sight glass
window of the receiver tank to approximately
half way (no more than 2/3) up the window. If
the machine starts to surge, slowly open slide
till surging stops.
Sight
Glass
Note: Should the material stop moving and completely cover the sight glass
window in the receiver tank, the machine will quickly plug. Immediately open the
air slide fully, on the full bin nozzle, to allow the machine to clear itself. Remove
the nozzle from the grain and forward and reverse the airlock several times to
empty the tank. Then ensure the airlock is turning counter clockwise and resume
operation as normal. Otherwise follow the next 6 steps:
IMPORTANT: If the machine still does not clear
itself do the following:
a.Stop machine by slowly reducing tractor
RPM to an idle, then disengage PTO.
Remove dust pail which will allow any
material in the bottom of Blower Protection
Cyclone (BPS) to run out.
BPS
System
b.Remove nozzle from grain source
For PUSH
SYSTEM
only,
remove
receiver
tank
lid see
page 18
c.Start the machine and allow the Receiver
tank to empty itself. Then stop machine
again
d.Remove the top on the BPS and clean out
any material in the top of the cyclone and in
the pipe between the receiver tank and the
BPS.
e.Replace the Dust pail and the Top on the
BPS.
f. Start machine, (RECHECK AIRLOCK SPEED,
page 16) and reset the air slide as per start
up instructions.
Dust Canister
Note: Airlock should not turn faster than
65 RPM or slower than 30 RPM.
17
Operation - Grain Vac
Long Distance Transfer
Warning
Do not use P.V.C. or other plastic tubing for long distance
application. The build-up of static electricity could lead to an
explosion.
Auxiliary airslide. Located on the airline
between the receiver tank and the air pump.
If discharge length is more than 40 ft. (12 m)
or if blower gets too hot to the touch, open the
airslide approximately 1/4" - 1/2" (6 - 12 mm)
for every 100 ft. (30 m) discharge. Open further
if blower still gets hot.
Auxiliary
Airslide
Opening the airslide too far will affect capacity
as adversely as not opening it at all.
Feed grain below opening
to second cyclone
Top Loading (push only)
For top loading, remove top cover of large
cyclone. To avoid feedback be sure grain enters
below opening to BPS (smaller) cyclone.
Long Distance Suction
For sucking grain more than thirty feet, use
straight piping where possible!
Remember: The straighter the suction line the
greater the capacity of the grain vac.
Clean Up
When the machine needs not to be at full
capacity, e.g. when cleaning bins, the tractor
can be throttled down.
Steel Flex Hose
The rougher walls of the steel flex hose and the
poly intake hose provide more resistance than
smooth pipe. Capacity may be lowered by 20%
to 40% compared to straight piping.
Use Poly hose for clean up only.
For regular cleanup use a combination of steel
flex line, straight piping and poly hose. This
will give you the needed flexibility to easily get
into corners and around obstructions without
sacrificing too much capacity.
Poly
Intake Hose
Do not dent, stretch or overbend steel flex line
excessively.
Do not store poly hose in sunshine, avoid
sharp obstructions that could cut or puncture
the hose.
18
Operation - Grain Vac
Seed Drill Clean Out
When using the seed drill clean out kit, operate
the tractor at idle only to reduce suction air
flow. The receiver tank can be used as a
holding tank by stopping the airlock until the
seed can be discharged into a truck or storage.
Cleanup of Spills and Ground Stored Grain
Extreme caution should be exercised when
cleaning spills or grain stored on dirt. Sand
and dirt may cause excessive wear to blower,
and life expectancy of the unit can be reduced
significantly.
Multiple Bins (Parallel)
Filling Bins and Temporary
Storage
Rear discharge option required.
When discharging into bins, remove the airlock
discharge elbow and couple the machine to
stationary or movable piping.
For best performance, review recommended
installation schematics. Use OEM parts
to insure good sealing and maximum
performance.
Multiple Bins (Series)
Contact your dealer for more information.
Bin Cyclone
Silos over 100 feet tall can be filled with your
Farm King Grain Vac!
30º Elbow
Compression Clamp
Top Bin Bracket
60º Elbow
Bin Bracket
Tubing
Quick Coupler
approx. 4ft. (1.2m)
From Grain Vac
Bin Fill System
19
Accessories - Grain Vac
Accessories
1. Horizontal Pipe Section.
◊Steel or aluminum. Matched to Farm
King Grain Vac.
2. Vertical Pipe Section. Specs as above.
Sections may be welded or coupled
together with 3-bolt clamp.
3. Bin Top Cyclone. Cyclones come equipped
with a rain cap and can also double as
aeration vents.
Cam Lock Couplers
or temporary installations, use the lightF
weight poly cyclone and attach with quick
couplers.
4. 90 degree long radius elbow. Weld in place
or secure with 3-bolt clamp.
5. 6" Female quick couplers.
6. Delivery from the grain vac to bin. Use a
combination of short stainless lined steel
flex and long radius 90 degree elbow.
7. Side wall bin brackets.
8. Angle top mount bracket.
9. 3 Bolt clamp.
10. SEE PARTS LIST FOR STANDARD HOSE
AND OTHER PARTS.
Cyclone sock
for windy conditions
9 1 8 3
4
9
7
Seed Drill Clean out Kit
2
7
5
6
Bin Accessories
Fenders
20
Lubrication - Grain Vac
Lubrication
Fluids and lubricants
Grease
Use any SAE multi -purpose high temperature grease with extreme pressure (EP) performances
and containing at least 1.5% molybdenum disulfide or SAE Multi-Purpose Lithium Base Grease.
Use cold temperature grease during the winter.
Oil
Only use Blower Oil HD Synthetic Gear & Bearing Oil. Do not blend with other oil. Available
through your nearest Farm King Dealer.
●●Part # GV14220
◊Capacity drive end 850 ml/28.7 fl. oz US
◊Capacity gear end 1000 ml/33.8 fl oz US
●●Hydraulic Oil Reservoirs: Self Contained Hyd.
◊AW32 Hydraulic oil equal to or exceeding
◊SAE “SF” specifications.
◊Capacity - (31 qt. US)
Cleaning agent
◊WD40 or equivalent.
1. P
lace all controls in neutral, stop tractor engine, set
park brake, remove ignition key and wait for all moving
parts to stop before servicing.
CAUTION
2. B
efore applying pressure to a hydraulic system, make
sure all lines, fittings and couplers are tight and in
good condition.
3. R
elieve pressure from hydraulic circuit before servicing
or disconnecting from tractor.
21
Lubrication - Grain Vac
Greasing
1. Use only a manual grease gun for all greasing. Air powered grease guns may damage the seal
on bearings, leading to early bearing failure.
important
Do not over grease, it can damage bearing seals.
2. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit.
3. Replace and repair broken fittings immediately.
8 Hours or Daily
PTO Shaft (9 Locations)
Input Pulley Shaft, front and rear
caution
22
Machine is shown with guard open for illustrative purposes
only. Do not operate machine with guard open.
Lubrication - Grain Vac
8 Hours or Daily
Check air pump oil levels in reservoirs, front
and rear (2 locations). Add as required
NOTE
Check when the oil is cold and the
machine is level.
50 Hours
Clean oil reservoir breather caps (2 locations)
100 Hours or 6 Months
Change the oil in air pump reservoirs
(front and rear).
NOTE
Change every 30 hours if operating in
very dusty conditions
200 Hours or Annually
Repack wheel bearings (2 locations)
Grease as Required
Boom elbow clamps. Use winter friendly white
lithium grease
23
Lubrication and Maintenance Service Record - Grain Vac
Service Record
See Lubrication and Maintenance sections for details of service. Copy this page to continue
record.
ACTION: HOURS
SERVICED
BY
MAINTENANCE
8 Hours or Daily
L PTO Shaft (7)
L Input Pulley Shaft
Front & Rr. (2)
4 V Belt Tension
4 Air Pump Oil
Level in Reservoir
(2)
4 + CL System
Filter
LB
oom Grease
Nipples
50 Hours
CL O
il Reservoir.
Breather Caps (2)
100 Hours or
6 Months
CO
il in Air Pump
Reservoir
Front & Rear
Annually
R Wheel Bearings (2)
CL Machine
24
4 CHECK
L LUBRICATE
C CHANGE
R REPACK
CL CLEAN
Maintenance - Grain Vac
Maintenance
1. Place PTO and hydraulic controls in neutral and shut-off engine. Disconnect the
PTO shaft from the tractor.
2. Unlatch belt shield cover and open cover.
V-BELT TENSION
5005 - force = 8 to 11 pounds
5006 - force = 8 to 11 pounds
6006 - force = 11 to 15 pounds
3. Loosen jam nut on adjuster bolts and
loosen the bearing mounting bolts.
4. Use the adjusting bolts to move the pulley
assembly to apply the proper tension to
the belts and also to align the pulleys with
each other.
Force per belt.
1/2 inch
deflection
Check belt tension after initial one (1)
to two (2) hours of operation and daily
thereafter.
V Belt tension testers are available at
most belt service centres.
* DO NOT MIX OLD AND NEW BELTS!
To extend the life of your bearings and
shafts we recommend that you replace all
5 belts when one or more are frayed or
broken. Older belts which have stretched
over time require a different setting than
new belts. To get the right tension on the
old belts you will put too much tension
on the new belt(s) putting undue strain on
shafts and bearings!
5. Place a straight edge across the faces of the two pulleys. Maximum allowable misalignment
is 1/16" (2 mm) on any of the pulley edges. Adjust as required.
6. Be sure the belt tension is correct.*
7. Tighten bearing mount bolts and jam nuts.
8. Close and latch belt cover.
caution
Machine is shown with guard open for illustrative purposes
only. Do not operate machine with guard open.
25
Maintenance - Grain Vac
Maintenance (continued)
Airlock Tips
Check Airlock Tips clearance when there is a noticeable drop in capacity of the grain vac.
If clearance exceeds 0.015" (0.38mm) adjust as shown below.
A.Checking clearance:
1. Disengage PTO and hydraulic power and shut off engine. Wait for all moving parts to stop.
2. Relieve the pressure on the hydraulic lines and disconnect from tractor.
3. Remove hydraulic lines from the airlock drive motor to allow rotation of the airlock.
caution
High pressure fluids can penetrate the skin and cause
infection and toxic reaction.
4. Open the inspection door on the receiver tank. Use a feeler gauge to check the clearance
between the tips and the shell.
B. Airlock Tip Adjustment
1. Remove the connector on the air line between the BPS and the receiver tank.
2. Attach an overhead hoist to the receiver tank.
3. Remove the eight bolts securing the receiver tank to the airlock mount plate. Remove the
receiver tank from the frame.
4. Position tip next to top of shell.
5. Loosen slightly the 5 bolts attaching the tip to the blade of the airlock.
6. Move the tip until you have 0.006" (0.15 mm) clearance between tip end and clockwise side
of shell.
7. Tighten the bolts and torque to 20-25 ft. lbs. (34-40 Nm).
WARNING
26
ROTATING AIRLOCK HAZARD
To prevent serious injury or death
from airlock blades:
1. Do not place hands in tank
when airlock is turning.
2. Shut-off engine and wait for moving
parts to stop before opening door to
adjust, service or unplug.
Maintenance - Grain Vac
Maintenance (continued)
8. Rotate the rotor clockwise to ensure that there is no contact between the tips, end plates and the shell. Adjust if there is contact.
9. Mark the tip with a felt pen as done and proceed with remaining tips till all have been
adjusted.
10. Replace receiver tank and check that all connections are airtight.
........................................................................................
Blower Serial Number
Reservoir Breather
(Clean every 50 hours)
Clean breathers allow the pressure in the oil reservoir to equalize with the outside as the
temperature changes.
1. Remove breather from the top of the reservoirs.
2. Soak/Wash in a good grade of solvent.
3. Dry with an air hose and re-install.
Clamp # GV26042 Installation Instructions
Remove burrs, dirt, grease from pipe ends.
10 O’Clock
2 O’Clock
4"
1. Measure and mark both ends of the pipe at a distance that is half the length of the coupling.
2. Slide coupling over one pipe until it meets your mark, Insert next pipe section until pipes butt.
Avoid disturbing gasket or inner sleeve.
3. Partially tighten the center bolt first, then uniformly alternate tightening all the bolts
to 65 lbs torque.
4. Tighten until top of flange is touching and there is approx. 3/16" of space at bottom of flange.
5. Make sure gasket joint and inner sleeve joint are at proper locations. (10 o’clock - 2 o’clock)
27
Maintenance - Grain Vac
Maintenance (continued)
Air Pump Reservoir
(Change oil every 100 hours, more often if conditions are very dusty).
1. Place small pan under the drain plug and remove plug. Drain for 10 minutes.
2. Re-install and tighten the drain plug.
Breather hole
Sight glass
3. Remove breather and add oil through the breather hole. Fill to center of the sight glass and re-install breather.
4. Repeat on other reservoir.
caution
●●Overfilling causes heating from the oil churning
●●Underfilling causes heating from lack of lubrication
BPS
(Blower Protection System)
The air which is sucked from the receiver tank
and drawn toward the air-pump contains dust
which is harmful to the pump. This dust is
trapped by the BPS system and collected in
the dust canister. The amount of dust collected
depends on the amount of dust and fines in
the grain being moved.
Remove and empty dust canister regularly.
Do not allow to overfill. When canister is three
quarters full it should be considered full!
Dust Canister
NOTE:
If machine is allowed to overfill (plug) a. Remove screen on top of BPS and clean
if required and reinstall.
caution
28
DO NOT strike the screen with any hard object as damage
to the screen will diminish its effectiveness.
Maintenance - Grain Vac
BPS (continued)
b. Empty canister and also allow any grain
which may have accumulated in BPS to
run out.
Remove BPS lid and take out Screen
Refer to unplugging instructions under
OPERATION on page 17.
Shear Pin
A shear pin is provided in the PTO shaft to
protect the drive system during an overload.
Changing the Shear Pin
1. Place all controls in neutral, stop engine,
set park brake, remove ignition key and
wait for all moving parts to stop before
dismounting.
2. Disconnect the PTO shaft from the tractor
and lay to the side to provide maximum
clearance for the shear bolt.
3. Carefully remove remaining shear bolt
using a hammer and punch if necessary.
Do not enlarge the holes.
4. Install the new shear bolt and tighten.
IMPORTANT
These shear bolts are specially designed to provide
protection for the drive system. Do not install just any bolt,
use genuine OEM parts.
29
Maintenance - Grain Vac
Hydraulic Safety
1. Make sure that all components in the hydraulic system are kept in good condition.
2. Replace any worn, cut, abraded, flattened or crimped hoses and metal lines.
3. Before applying pressure to the system, make sure all components are tight and that lines,
hoses and couplings are not damaged.
4. Wear proper hand and eye protection when searching for a high pressure hydraulic leak. Use
a piece of wood or cardboard as a backstop instead of hands to isolate and identify leak.
5. If injured by a concentrated high pressure stream of hydraulic fluid, seek attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin
surface.
30
caution
Do not use tape, clamps or cement to repair hydraulic
lines. The hydraulic system operates under high pressure,
creating a hazardous unsafe condition when such repairs
fail suddenly.
warning
High pressure fluids can penetrate the skin and cause
infection and toxic reaction.
Maintenance - Grain Vac
Bolt Torque
Check tightness of bolts periodically, using bolt torque chart as a guide. Always replace hardware
with the same strength bolt.
English Torque Specifications
Bolt dia.
“A”
Bolt Torque*
SAE 2
SAE 5
SAE-2 SAE-5 SAE-8
SAE 8
N.m (lb-ft) N.m (lb-ft) N.m (lb-ft)
1/4"
8 (6)
12 (9)
17 (12)
5/16"
13 (10)
25 (19)
36 (27)
3/8"
27 (20)
45 (33)
63 (45)
7/16"
41 (30)
72 (53)
100 (75)
1/2"
61 (45)
110 (80)
155 (115)
9/16"
95 (70)
155 (115)
220 (165)
5/8"
128 (95)
215 (160)
305 (220)
3/4"
225 (165)
390 (290)
540 (400)
7/8"
230 (170)
570 (420)
880 (650)
1"
345 (225)
850 (630)
1320 (920)
A
Metric Torque Specifications
Bolt dia.
Bolt Torque*
8.8
10.9
N.m (lb-ft)
N.m (lb-ft)
M3
.5 (.4)
1.8 (1.3)
M4
3 (2.2)
4.5 (3.3)
M5
6 (4)
9 (7)
M6
10 (7)
15 (11)
M8
25 (18)
35 (26)
M10
50 (37)
70 (52)
“A”
M12
90 (66)
125 (92)
M14
140 (103)
200 (148)
M15
225 (166)
310 (228)
M20
435 (321)
610 (450)
M24
750 (553)
1050 (774)
A
8.8
10.9
* Torque value for bolts and capscrews are identified by their head markings.
Torque values indicated above are valid for non-greased or non oiled threads and heads unless
otherwise specified. Do not grease or oil bolts or capscrews unless otherwise specified in this
manual. When using locking elements, increase torque values by 5%.
31
Maintenance - Grain Vac
Hydraulic Fitting Torque
Tighten Flare Tube Fittings*
1. Check flare and flare seat for defects that might cause leakage.
2. Align tube with fitting before tightening.
3. Lubricate connection and hand tighten swivel nut.
4. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body
and with the second tighten the swivel nut to the torque shown.
Tube size
O.D.
Nut size
across
flats
Torque
value*
Recommended turns to
tighten (after
finger tightening)
in.
in.
N.m
(lb-ft)
Flats
Turns
3/16
7/16
8 (6)
1
1/6
1/4
9/16
12 (9)
1
1/6
5/16
5/8
16 (12)
1
1/6
3/8
11/16
24 (18)
1
1/6
1/2
7/8
46 (34)
1
1/6
5/8
1
62 (46)
1
1/6
3/4
1–1/4
102 (75)
3/4
1/8
7/8
1–3/8
122 (90)
3/4
1/8
* The torque values shown are based on lubricated connections as in reassembly.
32
Maintenance - Grain Vac
Hydraulic Hose
Boom
Cylinder
Boom
Hydraulic Valve
Control
Panel
Hydraulic
Motor
To Tractor
From Tractor
33
Maintenance - Grain Vac
Hydraulic Hose
Boom
Cylinder
Boom
Hydraulic Valve
Hydraulic
Oil Tank
Control
Panel
Filter
Hydraulic
Motor
34
Hydraulic
Pump
Troubleshooting - Grain Vac
Troubleshooting
Discharge
Boom
The heart and lungs of the Grain Vac are
the airlock and the blower (air pump). Both
components must be operating at their
recommended speed to obtain maximum
efficiency from the machine.
Vacuum (air)
The blower is driven by a belt and pulley
system from the PTO on a tractor. The airlock
is driven by a hydraulic motor powered by the
hydraulic system on the tractor or by a self
contained hydraulic system.
Intake
Suction
BPS
Airpump
Blower
If you encounter a problem that is difficult
to solve, even after having read through this
trouble shooting section, please call your
local dealer or the factory. Before you call,
please have this Operators Manual and the
serial numbers from your Grain Vac ready.
In North America call (204) 822-4467
Silencer
Dust
Canister
PROBLEM
Low capacity
Discharge
Pressure
CAUSE
Airlock
SOLUTION
Tractor PTO runs slow.
Speed up tractor PTO to rated RPM for the model.
540 Instead of
1000 RPM.
Change tractor or PTO speed shaft.
Belts are slipping.
Tighten belts.
Airlock runs too fast.
Slow down airlock speed until grain builds
up to the level of inspection door.
Improper air intake.
Adjust air intake.
Use full bin nozzle for larger piles and full
Improper use of nozzle. bins. Use cleanup nozzle with flair for cleanup
only. Do not submerge airslide in grain.
Air leaks - Intake.
Check for worn coupler levers or missing coupler gaskets.
Air leaks - Machine.
Check BPS, receiver section, and airlock gaskets.
Check pressure and vacuum relief valve.
Check clamps on airline between receiver tank
and BPS and between BPS and blower.
Improper piping.
Keep suction lines as short as possible.
Minimize bends.
Use straight length of pipe wherever possible.
Use the poly hose for clean up only!
35
Troubleshooting - Grain Vac
Low capacity
Excessive grain
damage.
Airlock tip clearance
high.
Adjust airlock tips. (See PAGE 26)
Airlock end plate
clearance
If rotor to end plate clearance is more than 0.015",
consult the dealer or factory.
Too much air intake.
Adjust air intake nozzle.
PTO running too fast.
Throttle down tractor.
Damaged tubing or
flexline.
Repair or replace.
Insufficient grain
supply.
Reposition nozzle.
Insufficient air at intake. Open slide until grain flow becomes even.
Pulsation
BPS plugs
Airlock not
turning at all.
Hydraulic oil
heating up
excessively.
Excessive wear
on air lines.
36
Airlock turning too fast.
Adjust airlock speed until grain is at
level of the inspection door.
Improper piping.
Replace steel flex or poly hose with
rigid tubing wherever possible.
Suction line too small.
Use proper line size.
PTO running too slow.
Increase PTO RPM.
Belts are slipping.
Tighten belts.
Excessive airlock
tip clearance.
Adjust airlock tips.
Airlock turning
too slow.
Adjust airlock speed until grain is at the proper
level on the inspection door.
Obstruction in suction.
Shut down machine and clear line obstruction.
Airlock turning
too slowly.
Increase airlock speed until grain is at the
proper level on the inspection window.
Airlock turning too fast.
Decrease airlock speed until the grain is at
the proper level on the inspection door.
Airlock not turning.
Check for proper hydraulic hook-up. Check
for and remove obstruction airlock.
Flow control valve
wrong.
Reset flow control.
Tractor hydraulic not
properly engaged.
Reset tractor hydraulics.
Obstruction in airlock.
Shift tractor hydraulic lever from FORWARD
to REVERSE and back TO FORWARD. Repeat if
obstruction does not clear up. If obstruction does
not clear up, shut off tractor and grain vac, open
inspection door and remove cause of obstruction.
Faulty tractor
hydraulics.
Use different tractor.
Low oil level.
Add oil.
Improper piping.
Minimize bends.
Too much air flow.
Adjust airslides and airlock speed.
Insufficient grain
supply.
Reposition intake nozzle. Open grain supply doors.
Excessive PTO speed.
Operate at proper recommended PTO speed.
Storage - Grain Vac
Storage
Prior to storage we recommend that you thoroughly inspect your Grain Vac.
1. Replace any worn or damaged components.
2. Wash and clean the machine. After cleaning, run machine at low idle for 2-3 minutes to dry the
internal components.
Inject
Cleaning
Agent
Here
3. W
hile machine is running at an idle, open the cleaning port and inject a cleaning agent such
as WD40 for 45 - 60 seconds. This will coat the inside of the air pump to help prevent rusting.
4. Lubricate all grease points. Make sure all grease cavities have been filled with grease to
remove any water residue.
5. Retract and stow all components and accessories and install cover over the boom pivot.
(Keeps out dirt and small animals).
6. Inspect all hydraulic hoses, couplers, fittings and lines. Tighten any loose fittings. Replace any
hose that is badly cut, nicked, abraded or is separating from the fitting.
7. Inspect, clean or empty the BPS.
8. Check the fluid level in the air pump oil reservoirs. Add oil as required.
9. Touch up all paint nicks and scratches to help prevent rusting.
10. For storage, select an area which is dry and level. Make sure unit is firmly blocked and will not
tip or sink into a soft area. Place a plank under jack for added support.
37
Parts list & Diagrams - Grain Vac
Description: Frame & Wheel Assembly
19
20
1
18
22
23
17
2
5
12
14
3
4
38
21
6
7
8
9
10
11
13
15
16
Parts list & Diagrams - Grain Vac
Item No.
Part No.
Description
Quantity
1
GV11600
Main frame
1
2
GV30500
Hitch assembly
1
3
GV30023
Snap ring
1
4
GV30001
Jack
1
5
GV60014
Amber reflector
2
6
GV20024
Wheel seal
2
7
GV20025
Bearing cone inner
2
8
GV20026
Bearing cup inner
2
9
GV30026
Wheel hub
2
10
GV20027
Bearing cone outer
2
11
GV20028
Bearing cup outer
2
12
GV56046
Flat washer 3/4"
2
13
GV60012
Cotter key
2
14
GV30027
Castle nut
2
15
GV30029
Dust cap
2
16
GV30512
Tire/rim assembly, ST205 x 15
2
17
GV11620
Boom support
1
18
GV60015
Red reflector
2
19
GV68503
Slow Moving Vehicle sign
1
20
GV11529
Slow Moving Vehicle spade 112409
1
21
GV30028
Wheel bolt
10
22
-
3/8" x 1-1/4" Gap screw, flat washer & lock nut
7
23
-
1/2" x 3" Gap screw, flat washer & lock nut
6
39
Parts list & Diagrams - Grain Vac
Description: Receiver Tank & Dust Collector
20a
20b
24
40
25
Parts list & Diagrams - Grain Vac
Item No.
Part No.
Description
Quantity
1
GV19504
Dust cyclone top plate
1
2
GV19514
Screen, Blower protection system
1
3
GV19500
Dust cyclone
1
4
GV15525
Ring, pail seal
1
5
GV19512
Dust cyclone pail
1
6
GV26011
5" Seal clamp
2
7
GV15640
Top Loading Receiver tank without coupler
1
7a
GV15632
Receiver tank top plate
1
8
GV64510
Pail gasket, 825 - 045 - 4' required
1
9
GV26052
Female coupler
1
10
GV64001
Foam gasket -1/4 in x 1 in - 3' required
1
11
GV15520
Window receiver
1
12
GV64504
Foam gasket - 6' required
1
13
GV10627
Airlock - see page 39
1
14
GV45505
Airline blower inlet
1
15
GV26119
Vacuum relief valve
1
16
GV14400
Blower complete with Oil filter - see page 39
1
17
GV45630
2 Piece airline blower output - see page 39
1
18
GV64030
Gasket Blower, 5.3 1/8
1
19
GV64501
Blower Gasket, 1/16 rubber
2
20a
GV64500
Rubber channel, 1/4 x 3/8 - 5' required
-
20b
GV64500
Rubber channel, 1/4 x 3/8 - 4' required
-
21
GV64503
Foam gasket, 5' required
-
22
-
1/4" Flat washer & lock nut
2
23
GV26013
Pressure Relief Valve
1
24
GV15651
Screen Main Receiver Tank (anti-plug)
1
24
GV15653
Screen handle, factory installed
1
When ordering parts specify: model, size, serial number and ordering number
41
Parts list & Diagrams - Grain Vac
Description: Airlock & Blower Assemblies
26
42
27
Parts list & Diagrams - Grain Vac
Item No.
Part No.
-
GV10627
Airlock assembly, complete with motor
1
1
GV10630
Wiper
1
2
GV10631
3
-
4
GV10632
5
-
6
GV20011
Description
Quantity
Retainer Wiper
1
Bolt, 1/4" x 1-1/2" complete with flat/L washer and nut
3
Flex tip wiper
1
Bolt, 1/4" x 1-1/2" complete with flat/L washer and nut
2
Chain coupler cover (to mid 1997)
1
7
GV20007
Chain coupler sprocket (to mid 1997)
1
8
GV20010
Chain - chain coupler (to mid 1997)
1
9
GV10021
Chain coupler sprocket - splined (to mid 1997)
1
9A
GV10513
Coupler weldment (mid 1997 models and up)
1
10
GV20006
Woodruff key
1
11
GV22228
Hydraulic motor - White
1
12
GV10017
Bracket for mounting airlock motor
1
13
GV10637
Airlock, less motor
1
-
GV14400
Blower complete with breather vents
1
14
GV45603
Flange airlock inlet
1
15
GV26044
reducer 6" to 5"
1
16
GV26011
Seal clamp. 5"
1
18
GV64030
Gasket, 5" x 3-1/8"
1
19
GV64501
Gasket, 1/16" rubber
2
20
GV14400A
Blower less breathers
1
21
GV22136
Galvanized steel nipple, 3/4" x 2-1/2"
2
22
GV22044
Galvanized coupler nipple, 3/4"
2
23
GV22149
Galvanized hexagon bushing, 3/4" x 2-1/2"
2
24
GV14431
Breather vent
2
25
GV20015
O-Ring
1
26
GV26013
Pressure relief valve
1
27
GV45650
Silencer
1
When ordering parts specify: model, size, serial number and ordering number
43
Parts list & Diagrams - Grain Vac
Description: Boom & Cyclone
See
Page 27
for
installation
instruction
44
Parts list & Diagrams - Grain Vac
Item No.
Part No.
Description
Quantity
1
GV29682
Boom Mount Assembly
1
2
GV29690
Bottom Boom Standard
1
GV29691
Bottom Boom for High Boom
1
3
GV43688
Discharge Swivel
1
4
GV29620
Upper Boom
1
5
GV29630
Boom Extension
1
6
GV31046
Poly Cyclone Shell
1
7
GV31039
Cyclone Thimble Assembly
1
8
GV45611
Elbow Airlock Outlet
1
9
GV45603
Airlock Outlet Flange
1
10
GV29507
Threaded Rod Boom Clamp
2
11
GV56051
1/2" Coupler Nut
2
12
GV56003
1/2" Jam Nut
4
13
GV64033
Boom Gasket
2
14
GV27032
Boom Handle 32"
1
15
GV29508
Boom Hingle Pin
1
16
GV29535
Boom Extension Hinge Pin
1
17
GV29643
Boom Bearing Washer
1
18
GV20015
O-Ring
1
19
GV29540
Boom Lock
1
20
GV26042
2 Bolt Compression Clamp
2
21
GV60032
Boom Handle Clamp
1
22
GV22502
HYD Cylinder (2508 ASE c/w Pins)
1
23
GV31007
Cyclone Steer Liner Long
1
24
GV31010
Cyclone Poly Liner Long
1
25
GV60033
Cyclone Extension Boot
1
26
GV60030
Boom Cover
1
27
GV20019
Grease Fitting - 1/4 x 28
3
GV31004
Poly Cyclone Assembly
1
GV31038
Cyclone Liner Kit
1
When ordering parts specify: model, size, serial number and ordering number
45
Parts list & Diagrams - Grain Vac
Description: Belt Drive
1
13
14
12
2
5
3
18
7
6
17
16
16A
4
46
9
8
10
11
15
Parts list & Diagrams - Grain Vac
Item No.
Part No.
Description
Quantity
1
GV11520
Belt Cover
1
2
GV18504
Bushing, 1-3/8 complete with bolts
1
3
GV18050
Sheave
1
4
GV18502
Spline shaft, 1-3/8, 6 spline
1
5
GV20502
Key, 5/16 x 2
1
6
-
Flat washer and nylon nut, 1/2 inch
2
7
GV18505
V-Belt
5
8
GV20501
Pillow block bearing, 1-3/8
2
9
GV11503
Bolt weldment - bearing
2
10
GV56026
Tap bolt, 1/2 x 3-3/4
2
11
GV56003
Jam Nut, 1/2"
2
12
GV18010
Bushing, 1 7/16 complete with bolts
1
13
GV20018
Key, 3/8 x 2
1
14
GV18052
Sheave
1
SELF CONTAINED HYDRAULICS - OPTIONAL
15
GV18510
Sheave, 6.4 QT
1
16
GV18511
Bushing, 9/16 QT complete with bolts
1
16a
GV18515
Bushing, 5/8 QT complete with bolts Serial
2659 & up (Key 3/16" x 3/4" long)
1
17
GV18513
Belt, B38
1
18
GV18512
Sheave 5V, 5.2, replaces 18052
1
47
Parts list & Diagrams - Grain Vac
Description: Cleanup & Full Bin Nozzles
48
Parts list & Diagrams - Grain Vac
Item No.
Part No.
-
GV43030
Cleanup assembly complete
1
1
GV60021
Shoulder strap
1
2
GV60008
Handle grip
1
3
-
Nylon nut 3/8"
2
4
GV26006
Male coupler
1
5
-
Carriage bolt, 1/4" x 3/4" complete with flat washer
4
8
GV43525
Rotary elbow weldment
1
9
GV26011
10
-
13
Description
Quantity
Seal clamp
1
Wing nut and flat washer, 3/8"
2
GV43004
Bottom slide assembly
2
14
GV43003
Top slide
2
16
GV60009
Rigid Caster
2
17
-
18
GV43060
Carriage bolt, 1/4" x 3/4". complete with washer and nut
1
Spacer pipe intake flare
1
19
-
Machine bolt, 1/4" x 3", flat lock washer and nut
1
20
GV43129
Bored intake flare
1
21
GV26063
Quick release T-bolt clamp
1
22
GV43031
Aluminum tube
1
-
GV43082
Intake Flare assembly, 16 to 20
(T-bolt clamp not included)
1
-
GV43610
Full bin nozzle assembly
1
10
-
Wing nut and flat washer, 3/8"
2
11
GV26051
Male coupler
11
12
GV43608
Handle
1
13
GV43004
Bottom slide assembly
2
14
GV43003
Top slide
2
15
GV43609
Tube
1
49
Parts list & Diagrams - Grain Vac
Description: Steel Flex Hose & Couplers
7
9
4c
4a
6
50
5
8
2
3
4b
4
2
3
1
Parts list & Diagrams - Grain Vac
Item No.
-
Part #
GV43047
Description
Steel Flex Hose Assembly - includes 1-9
Quantity
1
1
GV26051
Male Coupler
1
2
GV56030
Lock Nut, 1/4" NC x 3/4"
8
3
GV56027
Carriage Bolt, 1/4" NC x 3/4"
8
4
GV43048
Steel Flex Hose, 10 ft.
1
4a
GV43050
Tubing
1
4b
GV26073
Steel Flex Poly Lock, 10 ft.
1
4c
GV26047
Hose End Reducer
1
5
GV26086
Cam Lever
2
6
GV26085
Finger Ring
2
7
GV26082
Cam Lever Pin
2
8
GV26052
Fem Coupler Assembly - includes 5-7
1
9
GV64029
Coupler Gasket
1
When ordering parts specify: model, size, serial number and ordering number
51
Parts list & Diagrams - Grain Vac
Description: Cleanup Hose & Couplers
10
8
52
9
7
6
2
5
4
3
2
1
Parts list & Diagrams - Grain Vac
Item No.
-
Part No.
GV43034
Description
Complete Hose Assembly - 4" x 14', 4" female x 5" male
Quantity
1
1
GV26006
Male Coupler, 5"
1
2
GV56027
Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer
8
3
GV26028
Reducer, 5" - 4"
1
4
GV26112
Poly Hose, 4" x 14'
5
GV43035
Tube
14 feet
1
6
GV26005
Female Coupler, 4" - includes 7 - 9
1
-
GV43056
Complete Hose Assembly - 5" x 14', 5" female x 6" male
1
1
GV26051
Male Coupler, 6"
1
2
GV56027
Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer
8
3
GV26044
Reducer, 6" - 5"
1
4
GV26113
Poly Hose, 5" x 14'
5
GV43029
Tube
1
6
GV26007
Female Coupler, 5" - includes 7 - 9
1
-
GV43019
Complete Hose Assembly - 6" x 14', 6" female x 6" male
1
1
GV26051
Male Coupler, 6"
1
2
GV56027
Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer
8
4
GV26120
Poly Hose, 6" x 14'
5
GV43050
Tube
2
6
GV26052
Female Coupler, 6" - includes 7 -9
1
-
GV43079
Complete Hose Assembly - 5" x 14', 5" female x 5" male
1
1
GV26006
Male Coupler, 5"
1
2
GV56027
Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer
8
4
GV26113
Poly Hose, 5" x 14'
5
GV43029
Tube
2
6
GV26007
Female Coupler, 5" - includes 7 - 9
1
-
-
Coupler parts
-
7
GV26086
Cam Lever, for 4" & 5"
2
8
GV26085
Finger Ring
2
9
GV26081
Pin Cam Lever, for 4" & 5"
2
9
GV26082
Pin Cam Lever, for 6"
2
10
GV64027
Coupler Gasket, for 4"
2
10
GV64028
Coupler Gasket, for 5"
2
10
GV64029
Coupler Gasket, for 6"
2
14 feet
14 feet
14 feet
When ordering parts specify: model, size, serial number and ordering number
53
Parts list & Diagrams - Grain Vac
Description: PTO (La Magdalena - 1000 RPM)
3
1
14
6
9
13
8
2
2a
2b
17
15
16
11
54
12
9
7
5
6
4
3
Parts list & Diagrams - Grain Vac
Item No.
-
Part No.
GV16102
Description
Drive shaft complete for 5" and 6" units
Quantity
1
1
GV16201
End yoke, 1 3/8" - 21 spline
1
2a.
GV16202
Pin Kit
1
2b.
GV16217
Pin Kit 2008 Model Vacs and later
1
3
GV16203
Cross and bearing kit
2
4
GV16110
Grease nipple
2
5
GV16204
Yoke, Inner profile
1
6
GV16112
Spring pin
2
7
GV16205
Inner profile
1
8
GV16208
Outer shield tube
1
9
GV16209
Shield bearing
2
10
GV16207
Shield Complete - Inner & Outer
1
11
GV16210
Inner shield tube
1
12
GV16211
Safety Chain
1
13
GV16212
Outer profile
1
14
GV16213
Yoke, outer profile
1
15
GV16214
Shear bolt clutch yoke
1
16
GV16206
Shear bolt, 10 mm x 65 mm, 8.8 DIN
1
17
GV16215
Pin Kit Clutch Yoke
1
When ordering parts specify: model, size, serial number and ordering number
55
Parts list & Diagrams - Grain Vac
Description: Self Contained Hydraulic System
14 16
4
19
1
2
15
23
5
17
20
26 22
10
6
21
18
3
12
13
24
18
7
11
8
24
9
56
Parts list & Diagrams - Grain Vac
Item No.
1
Part No.
GV22066
Filter Breather
Description
Quantity
1
2
GV22550
Tank - for self-contained hydraulics
1
3
GV22068
Filter
1
4
GV22502
Hydraulic Cylinder
1
5
GV22700
Valve Bank
1
6
GV22510
Mount for Hydraulic Valve
1
7
GV22540
Hydraulic Pump
1
8
GV22228
Hydraulic Motor
1
9
GV22664
Mount for Hydraulic Pump
1
10
GV22702
Hose - Motor to Valve
1
11
GV22725
Hose - SCH Suction
1
12
GV22705
Hose - SCH Return
1
13
GV22706
Hose - SCH Pump to Valve
1
14
GV22707
Hose - Boom (138") (for Standard Boom)
1
15
GV22708
Hose - Boom (148") (for Standard Boom)
1
16
GV22709
Hose - Boom (154") (for High Reach Boom)
1
17
GV22710
Hose - Boom (164") (for High Reach Boom)
1
18
GV22714
Fitting 10MB-8MJ
6
19
GV22715
Fitting 10MB-6MJ
2
20
GV22716
Fitting 6MJ-6MP90
2
21
GV22718
Fitting 12MP-8MJ
2
22
GV22719
Fitting 8MB-8FJX
1
23
GV22720
Fitting 8MB-8FJX
1
24
GV22721
Fitting 12MB-8MJ90
1
25
GV22722
Fitting 10MB-8MJ90
1
26
GV22701
Filter Head
1
When ordering parts specify: model, size, serial number and ordering number
57
Parts list & Diagrams - Grain Vac
Description: Standard Hydraulic System
12
1
6
8
11
2
7
9
5
12
4
13
58
10
3
Parts list & Diagrams - Grain Vac
Item No.
1
Part No.
GV22502
Hydraulic Cylinder
Description
Quantity
1
2
GV22700
Valve Bank
1
3
GV22510
Mount for Hydraulic Valve
1
4
GV22228
Hydraulic Motor
1
5
GV22702
Hose - Motor to Valve
1
6
GV22707
Hose - Boom (138") (for Standard Boom)
1
7
GV22708
Hose - Boom (148") (for Standard Boom)
1
8
GV22709
Hose - Boom (154") (for High Reach Boom)
1
9
GV22710
Hose - Boom (164") (for High Reach Boom)
1
10
GV22714
Fitting - 10MB-8MJ
6
11
GV22715
Fitting - 10MB-6MJ
2
12
GV22716
Fitting - 10MJ-6MP90
2
13
GV22703
Hose - Tractor (Inlet/Return)
2
When ordering parts specify: model, size, serial number and ordering number
59
Warranty Policy - Grain Vac
Warranty Policy
Buhler Industries Ltd. (hereafter referred to as “Buhler”) products are warranted for a period of twenty-four (24)
months from the date of delivery to the original purchaser, to be free from defects in material and workmanship
when used under correct, normal agricultural use and proper applications.
Buhler’s obligation under the warranty shall be limited to the repair or exchange (at Buhler’s option) of any part
which proves to be defective as provided.
The buyer shall be responsible for all expenses incurred as a result of repairs, labour, parts, transportation or any
other work unless a Buhler dealer has authorized such expenses in advance. It is the responsibility of the dealer to
get approval from Buhler before authorizing warranty work being done. Buhler reserves the right to either inspect the
product at the buyer’s location or have the defective part returned to the factory for inspection.
The above warranty does not extend to goods damaged or subject to accidents, abuse or misuse after shipment
from Buhler’s factory, nor to goods altered or repaired without authorization from Buhler.
Buhler makes no Express Warranty other than those which are specifically described. Anydescription of goods,
including any reference to specifications in catalogues, circulaires, and other written material published, is for the
sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustration
purposes only, and does not create an Express Warranty that the goods conform to the sample or model.The dealer
is solely responsible for determining the suitability of goods sold.
BUHLER MAKES NO WARRANTY OF
MERCHANTABILITY OF FITNESS FOR A
PARTICULAR PURPOSE.
This warranty is expressly in lieu of all other warranties expressed or implied. Buhler will in no event, be liable for
any incidental or consequential damages, nor for any sum in excess of the price received for the goods for which
liability is claimed.
Claims for warranty must be made on Buhler Warranty Claim Forms within 10 days of the failure occurrence.
Warranty Authorization numbers are available from the factory and must be indicated on the Warranty Claim Form
for all claims over a total dollar value of $100.00.
The labour rate for warranty work where applicable will be credited at a rate determined by Buhler.
IMPORTANT: Components or accessories, including blower, airlock, flex, hose and hose accessories that come
in contact with material being moved, carry no warranty for wear. Warranty is void when unit is used for moving
material other than cereal grains, grass seeds or pulse crops.
60
www.farm-king.com
301 Mountain Street South
Morden, Manitoba Canada R6M 1X7
Ph.: 204.822.4467 | Fax: 204.822.6348
Toll Free: 888.524.1004
E-mail: [email protected]
www.farm-king.com
Equipment shown is subject to change without notice.
©2010 Buhler Trading Inc. Printed in Canada. TSX:BUI
a division of Buhler Industries Inc.
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