Catalog PM21 - SIMOTION, SINAMICS S120 and SIMOTICS for Production Machines
© Siemens AG 2013 SIMOTION, SINAMICS S120 & SIMOTICS Equipment for Production Machines Motion Control Catalog PM 21 Edition 2013 Answers for industry. © Siemens AG 2013 Related catalogs Motion Control Drives SINAMICS and Motors for Single-Axis Drives D 31 E86060-K5531-A101-A1-7600 E86060-E5531-A101-A1-7600 (News) D 11 SINAMICS S120 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units E86060-K5521-A131-A3-7600 D 21.3 SINUMERIK & SINAMICS Equipment for Machine Tools NC 61 CD-ROM for Catalog PM 21 · 2013 NC 62 E86060-K4462-A101-A1-7600 ST 70 SIMATIC HMI / ST 80/ST PC PC-based Automation Human Machine Interface Systems PC-based Automation E86060-K4680-A101-B9-7600 Industrial Communication SIMATIC NET IK PI Only available in German E86060-K6850-A101-C3 In the CD-ROM that accompanies Catalog PM 21 · 2013, you will find: • Information about planning/configuring based on the technical documentation; additional technical documentation can be found under: www.siemens.com/automation/support • Dimensional drawings of our motors in PDF/ DXF format or via CAD CREATOR www.siemens.com/cadcreator • Glossary for the explanation of terms and functions • Catalog PM 21 · 2013 in electronic form (PDF format) Hardware and software requirements: • Intel Pentium 1 GHz or higher • Minimum 512 MB of RAM • Screen resolution 1024 × 768 pixels • CD-ROM drive, at least 16 × • Windows XP/Vista/7 • Acrobat Reader 7.0 or higher • MS Internet Explorer V6.0 (SP2) or higher Start Insert the CD-ROM into the CD-ROM drive. The program starts automatically. If the AutoRun function is not activated in your system, start file start.hta from the CD-ROM using the Windows Explorer. Note Installation is not necessary to view the information on this CD-ROM. This does not apply, however, when using dimensional drawings in DXF format. Hotline Please send any questions or suggestions to: [email protected] E86060-K6710-A101-B7-7600 SITRAIN Training for Automation and Industrial Solutions Mall Information and ordering platform in the Internet www.siemens.com/industrymall E86060-K4461-A101-A3-7600 E86060-K4461-E101-A1-7600 (News) SIMATIC Products for Totally Integrated Automation and Micro Automation E86060-K4670-A101-B3-7600 E86060-K7010-A121-A1-7600 (News) CA 01 DVD: E86060-D4001-A510-D2-7600 SINAMICS Drives SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units E86060-K5511-A101-A5-7600 SINUMERIK 840D sl Type 1B Equipment for Machine Tools Products for Automation and Drives Interactive Catalog ITC © Siemens AG 2013 Motion Control SIMOTION, SINAMICS S120 & SIMOTICS System overview 1 Communication 2 SINAMICS S120 drive system 3 SIMOTICS servomotors 4 SIMOTICS main motors 5 SIMOTICS linear and torque motors 6 Measuring systems 7 MOTION-CONNECT connection systems 8 Refer to the Industry Mall for current updates of this catalog: www.siemens.com/industrymall SIMOTION Motion Control System 9 The products contained in this catalog can also be found in the Interactive Catalog CA 01. Order No.: E86060-D4001-A510-D2-7600 SIMOTION I/O components 10 SIMOTION HMI devices 11 Safety Integrated 12 System description – Dimensioning 13 Services and documentation 14 Sector-specific solutions 15 Appendix 16 Equipment for Production Machines Catalog PM 21 · 2013 The products and systems described in this catalog are distributed under application of a certified quality and environmental management system in accordance with DIN EN ISO 9001 (Certified Registration No. 001258 QM) and DIN EN ISO 14001 (Certified Registration No. 081342 UM). The certificate is recognized by all IQNet countries. Supersedes: Catalog PM 21 · 2011 Please contact your local Siemens branch © Siemens AG 2013 Printed on paper from sustainably managed forests and controlled sources. www.pefc.org © Siemens AG 2013 SIMOTION, SINAMICS S120 & SIMOTICS Overview 2 System overview Excellence in Motion Control Energy efficiency due to targeted energy management The SINAMICS drive family SINAMICS S120 built-in devices SIMOTICS motors MOTION-CONNECT connection system The SIMOTION system Communication PROFIBUS Industrial Ethernet PROFINET PROFINET for SIMOTION and SINAMICS S120 PROFIdrive SINAMICS S120 drive system Control Units Engineering software Power Modules Line Modules Motor Modules Line-side/DC link/load-side components Supplementary system components Encoder system connection SIMOTICS servomotors SIMOTICS S synchronous motors for SINAMICS S120 SIMOTICS S-1FT7 motors SIMOTICS S-1FK7 motors SIMOTICS S-1FT7 geared servomotors SIMOTICS S-1FK7 geared servomotors SIMOTICS main motors SIMOTICS M asynchronous and synchronous motors for SINAMICS S120 SIMOTICS M-1PH8 asynchronous and synchronous motors SIMOTICS linear and torque motors SIMOTICS L-1FN3 linear motors SIMOTICS L-1FN6 linear motors SIMOTICS T-1FW6 built-in torque motors SIMOTICS T-1FW3 complete torque motors Measuring systems Built-on optoelectronic rotary encoders Incremental encoders Absolute encoders Accessories MOTION-CONNECT connection systems Power cables for SINAMICS S120 Signal cables for SINAMICS S120/SIMOTION D Length code Accessories Siemens PM 21 · 2013 1 2 3 4 5 6 7 8 © Siemens AG 2013 SIMOTION, SINAMICS S120 & SIMOTICS Overview SIMOTION Motion Control System SIMOTION C – Controller-based SIMOTION P – PC-based SIMOTION D – Drive-based SIMOTION software SIMOTION runtime software SIMOTION engineering software Overview of SIMOTION functions SIMOTION I/O components Compact I/O modules Power supplies SIMATIC S7-300 I/O Distributed I/O SINAMICS drive I/O Other I/O modules SIMOTION HMI HMI devices Mobile Panels Touch Panels/Operator Panels Multi Panels Panel PCs Engineering software Visualization software Safety Integrated Safe Torque Off (STO) Safe Brake Control (SBC) Safe Stop 1 (SS1), Safe Stop 2 (SS2) Safe Operating Stop (SOS) Safely Limited Speed (SLS) Safe Speed Monitor (SSM) Safe Direction (SDI) Safely Limited Position (SLP), Safe Position (SP) System description – Dimensioning SIZER for Siemens Drives engineering tool Planning SINAMICS S120 Control Units Motors Power units System components Mechanical configuration of the drive system Heat dissipation Services and documentation Applications Training, Siemens Automation Cooperates with Education Mechatronic Support Control cabinets Repair service contract RSC Spare parts services, Industry Services, SPARESonWeb My Documentation Manager, Documentation CAD CREATOR Sector-specific solutions Packaging solutions Printing presses, Textile machines Converting Plastics Metal forming technology Handling Customer applications Renewable energy Appendix DT Configurator selection guide Approvals Notes on software Partners Information and ordering in the Internet and on DVD-ROM Information and download center, Social Media, Mobile Media Subject index, Order number index, Conversion tables Metal surcharges, Conditions of sale and delivery 9 10 11 12 13 14 15 16 Siemens PM 21 · 2013 3 © Siemens AG 2013 4 Siemens PM 21 · 2013 © Siemens AG 2013 Answers for industry. Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industry. In the manufacturing and the process industry. In industrial as well as in functional buildings. Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions. The industry software enables our industry customers to optimize the entire value chain – from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the entire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution. The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we implement these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazardous Substances). As a matter of course, our production sites are certified according to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy savings up to 60 %. Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us. Siemens PM 21 · 2013 5 © Siemens AG 2013 (53²(QWHUSULVH5HVRXUFH3ODQQLQJ 3/0²3URGXFW/LIHF\FOH0DQDJHPHQW 0DQDJHPHQW/HYHO 3URGXFW'HVLJQ 3URGXFWLRQ3ODQQLQJDQG6LPXODWLRQ 'DWD0DQDJHPHQW 0(6²0DQXIDFWXULQJ([HFXWLRQ6\VWHPV 6,0$7,&,7 2SHUDWLRQV/HYHO 0DLQWHQDQFH $VVHW0DQDJHPHQW 6,0$7,&3&6 2SHUDWRU6\VWHP (QHUJ\ 0DQDJHPHQW (QJLQHHULQJ 6WDWLRQ 7,$3RUWDO &RQWURO/HYHO 6,0$7,&3&6 $XWRPDWLRQ 6\VWHPV 6,180(5,. &RPSXWHU1XPHULF&RQWURO 6,027,21 0RWLRQ&RQWURO 6,0$7,&1(7 ,QGXVWULDO &RPPXQLFDWLRQ 6,0$7,&&RQWUROOHUV 0RGXODU3&EDVHG )LHOG/HYHO 352),%863$ 3URFHVV,QVWUXPHQWDWLRQ 7RWDOO\ ,QWHJUDWHG $XWRPDWLRQ 6,0$7,&'LVWULEXWHG,2 6,0$7,&,GHQW ,QGXVWULDO,GHQWLÀFDWLRQ +$57 ,2/LQN Setting standards in productivity and competitiveness. Totally Integrated Automation. 6 Siemens PM 21 · 2013 © Siemens AG 2013 TIA is characterized by its unique continuity. It provides maximum transparency at all levels with reduced interfacing requirements – covering the field level, production control level, up to the corporate management level. With TIA you also profit throughout the complete life cycle of your plant – starting with the initial planning steps through operation up to modernization, where we offer a high measure of investment security resulting from continuity in the further development of our products and from reducing the number of interfaces to a minimum. 3ODQW(QJLQHHULQJ &2026 (WKHUQHW The unique continuity is already a defined characteristic at the development stage of our products and systems. 6,0$7,&:LQ&& 6&$'$6\VWHP ,QGXVWULDO(WKHUQHW 6,0$7,&+0, +XPDQ0DFKLQH,QWHUIDFH The result: maximum interoperability – covering the controller, HMI, drives, up to the process control system. This reduces the complexity of the automation solution in your plant. You will experience this, for example, in the engineering phase of the automation solution in the form of reduced time requirements and cost, or during operation using the continuous diagnostics facilities of Totally Integrated Automation for increasing the availability of your plant. 6,5,86,QGXVWULDO&RQWUROV IA/DT TIA En 17.07.12 352),1(7 ,QGXVWULDO(WKHUQHW 352),%86 6,1$0,&6'ULYH6\VWHPV /RZ9ROWDJH'LVWULEXWLRQ $6,QWHUIDFH .1;*$00$LQVWDEXV 7RWDOO\ ,QWHJUDWHG 3RZHU 6,027,&60RWRUV Thanks to Totally Integrated Automation, Siemens provides an integrated basis for the implementation of customized automation solutions – in all industries from inbound to outbound. Siemens PM 21 · 2013 7 © Siemens AG 2013 Totally Integrated Power: Future-proof power supply from one source. 8 Siemens PM 21 · 2013 © Siemens AG 2013 Software tools, products, systems and support for integrated electrical power distribution Energy Management/ Energy Transparency Operation & Monitoring Load management Load curves Forecast Maintenance Substation Distribution Maintenance task Status reporting/ failure management Protocols Power Quality DATE: Cost center EMPLOYEE COST CENTER PAY PERIOD BEGINNING PAY PERIOD ENDING DATE SUN MON TUE WED THUR FRI SUN MON TUE WED THUR FRI SAT SUN TOTAL IN OUT IN OUT OVERTIME TOTAL HOURS DATE SAT SUN TOTAL IN OUT U I cos o P W IN Hall 1 Distribution 3 Process/ industrial automation Products & Systems Infeed II Renewables Medium voltage with protection technology Air conditioning system checkup Replacing circuit breaker contacts Replacing meters OUT OVERTIME TOTAL HOURS central ON OFF local ON OFF tripped Transformer DATE SUN MON TUE WED THUR FRI SAT SUN TOTAL IN OUT IN OUT Building automation OVERTIME TOTAL HOURS Low voltage with protection and measuring technology ≤ 110 kV Planning Software Tools The power supply system acts like a “vital artery”, forming the basis for the reliable and efficient functioning of all electrically operated building installations. Electrical power distribution therefore requires integrated solutions. Our answer: Totally Integrated Power (TIP). This includes software tools and support for planning and configuration and a complete, optimally aligned product and system portfolio for integrated power distribution from medium-voltage switchgear right to socket outlets. Network dimensioning with SIMARIS design Space requirements and budget calculation with SIMARIS project The power distribution products and systems can be interfaced to building or industrial automation systems (Total Building Solutions or Totally Integrated Automation) via communication-capable circuit breakers and components, allowing the full potential for optimization that an integrated solution offers to be exploited throughout the project cycle – from planning right through to installation and operation. Visualization of device characteristics with SIMARIS curves Get more information: www.siemens.com/tip www.siemens.com/simaris www.siemens.com/specifications IA/DT TIP En 13.11.12 Siemens PM 21 · 2013 9 © Siemens AG 2013 10 Siemens PM 21 · 2013 1 © Siemens AG 2013 System overview 1/2 Excellence in Motion Control 1/3 Energy efficiency due to targeted energy management 1/4 The SINAMICS drive family 1/8 SINAMICS S120 built-in devices 1/12 SIMOTICS motors 1/13 MOTION-CONNECT connection system 1/14 1/15 1/17 1/18 The SIMOTION system Hardware platforms Runtime system Engineering system Siemens PM 21 · 2013 © Siemens AG 2013 System overview 1 Excellence in Motion Control Motion Control Solutions "Made by Siemens" The Motion Control Systems division of the Automation and Drive Technologies offers complete future-oriented automation solutions for machine tools and production machines. Thanks to the strong innovation capacity, the sector know-how and the outstanding customer benefit of these solutions, Siemens is one of the leading suppliers of Motion Control Systems worldwide. For this reason, we can supply many references in different areas. Furthermore, Siemens supports its customers over the entire life cycle of a machine, e.g. with worldwide presales and aftersales service at more than 295 service points in 130 countries or with special services for Motion Control solutions such as application consulting and Mechatronics Support. Application support: The safe path to top solutions Innovative products, systems, solutions and services for each sector Siemens Motion Control Systems achieve very high requirements: All products stand out through the use of the latest technologies, high functionality and quality. In addition, the individual systems and products are optimally matched to one another so that they can be easily and consistently combined into an economic machine solution. Examples of this are the Motion Control System SIMOTION and the drive system SINAMICS. These products constitute an innovative system platform, with which you can optimally adapt the control system to machine requirements. As a result you can find optimized, economic and future-oriented Motion Control solutions for different sectors such as the packaging, plastics and glass, timber and metal, textile and printing industries which can be easily expanded for increased requirements and combined with our high performance servo, linear, torque and standard motors. 1/2 Siemens PM 21 · 2013 Several application centers in China, France, Germany, Italy, Turkey and the USA support the specialist and application consultants on site who accompany customer projects from planning through startup – from the idea to the operational machine. Application consulting includes: • Planning and implementing projects • Technical verification with test configuration and simulation • Development of requirements and functional specifications • Application workshops and customer-specific training courses Partnership for joint success During this cooperation Siemens not only supports its customers, but also includes them as technology partners in the development process of systems and components which results in practical and future-oriented automation solutions. In this way Siemens helps its customers to increase productivity, competitiveness and profitability over the long term. © Siemens AG 2013 System overview Energy efficiency due to targeted energy management Siemens sets the standard in energy efficiency and energy management Energy efficiency in drive technology In industrial applications, energy efficiency has a large impact on electrical drive systems in particular, as these account for more than 70% of industrial energy consumption (source: ZVEI EU-15/2002) The SIMOTION Motion Control system is combined with the SINAMICS S120 drive system and SIMOTICS motors from Siemens to create energy-efficient solutions with high degrees of efficiency which help to achieve considerable reductions in energy consumption. Siemens supports its customers during every phase of the energy-management process, at the product and system level as well as with planning. At the product level with: • Energy consumption measurement • High degrees of energy efficiency already in the design phase At the system level with: • Energy savings due to a common DC link • Energy buffering • Energy control due to a regulated incoming supply At the planning level with: • Calculation of energy consumption • Energy-optimized system solution Energy management is a process in three phases: Identification of energy flows g • Energy consumption displays Ev Evaluating g I d en a t in tif y alu in Identifying Continuous improvement Determining potentials for energy savings • Calculation of energy consumption • Energy-optimized system solution Optimizing machines and processes Implementing En erg y manag em en t I m p l e m e nt in g • Energy savings due to a common DC link • Energy buffering • Energy control due to a regulated incoming supply for energy feedback and reactive power compensation (cos φ = 1) G_NC01_EN_00417a Example: Increasing the energy efficiency at the system level with the SINAMICS S120 drive system Power consumption Energy balancing Energy buffering Regenerative energy G_NC01_EN_00418b Siemens PM 21 · 2013 1/3 1 © Siemens AG 2013 System overview Mixer/mills Plastics Converting Machine tools Pumps/fans/ compressors Textiles Packaging G_D211_EN_00137a 1 The SINAMICS drive family Conveyor systems Woodworking Renewable energies Printing machines Application areas of the SINAMICS drive family Application Product variants SINAMICS is the family of drives from Siemens designed for industrial machine and plant construction. SINAMICS offers solutions for all drive tasks: 7 Simple pump and fan applications in the process industry 7 Demanding single-motor drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems 7 Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants 7 High-precision servo drives for the manufacture of wind turbines 7 Highly dynamic servo drives for machine tools, as well as packaging and printing machines Depending on the application, the SINAMICS range offers the ideal variant for any drive task. 7 SINAMICS G is designed for standard applications with asynchronous motors. These applications have less stringent requirements regarding the dynamic performance of the motor speed. 7 SINAMICS S handles demanding drive tasks with synchronous and asynchronous (induction) motors and fulfills stringent requirements regarding - the dynamic performance and accuracy - integration of extensive technological functions in the drive control system. 7 SINAMICS DCM is the DC drive belonging to the SINAMICS family. As a result of its expandability across the board, it addresses both basic as well as demanding applications in drive technology and in complementary markets. 1/4 Siemens PM 21 · 2013 © Siemens AG 2013 System overview The SINAMICS drive family SIMOTION SINUMERIK SIMATIC SINAMICS DC motors Synchronous motors G_D211_EN_00202d Asynchronous motors SINAMICS as part of the Siemens modular automation system Platform concept and Totally Integrated Automation Quality management according to DIN EN ISO 9001 All SINAMICS versions are based on a platform concept. Common hardware and software components, as well as standardized tools for design, configuration and commissioning tasks, ensure high-level integration across all components. SINAMICS handles a wide variety of drive tasks without system gaps. The different SINAMICS versions can be easily combined with each other. SINAMICS conforms to the most exacting quality requirements. Comprehensive quality assurance measures in all development and production processes ensure a consistently high level of quality. Of course, our quality management system is certified by an independent authority in accordance with DIN EN ISO 9001. SINAMICS is part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering engineering, data management and communication at the automation level, result in extremely cost-effective solutions based on SIMOTION, SINUMERIK and SIMATIC control systems. Siemens PM 21 · 2013 1/5 1 © Siemens AG 2013 System overview 1 The SINAMICS drive family Low-Voltage AC Converters For basic applications SINAMICS G110 SINAMICS G110D V/f Control V/f Control/FCC 0.12 ... 3 kW 0.75 ... 7.5 kW Pumps, fans, conveyor belts Conveyor technology For high-quality applications SINAMICS G120P For basic servo drives SINAMICS G120 SINAMICS G120D SINAMICS G130/G150 V/f Control / Vector Control 0.37 ... 90 kW 0.37 ... 250 kW 0.75 ... 7.5 kW SINAMICS S110 Servo Control 75 ... 2700 kW Pumps, fans, conveyor belts, compressors, mixers, mills, extruders 0.12 ... 90 kW Single-axis positioning applications for machine and plant engineering Common Engineering Tools SIZER for Siemens Drives – for simple planning and configuration STARTER – for fast commissioning, optimization and diagnostics System properties Application areas The SINAMICS range is characterized by the following system properties: • Standard functionality based on a single platform concept • Standardized engineering • High degree of flexibility and combination capability • Broad power range • Designed for global use • SINAMICS Safety Integrated • Higher efficiency and effectiveness • High energy efficiency • Versatile interfacing facilities to higher-level controllers • Totally Integrated Automation Tailored to suit different application areas, the SINAMICS range encompasses the following products: 1/6 Siemens PM 21 · 2013 AC low-voltage converters (line supply < 1000 V) 7 SINAMICS G110 - The versatile drive for low power ratings 7 SINAMICS G120C - The compact drive with higher power density 7 SINAMICS G120P - The specialist for pumps, fans, and compressors 7 SINAMICS G120 - The modular single-motor drive for low up to medium power ratings 7 SINAMICS G110D - The distributed, compact single-motor drive in a high degree of protection for basic applications 7 SINAMICS G120D - The distributed, modular single-motor drive in a high degree of protection for sophisticated applications 7 SINAMICS G130 and SINAMICS G150 - The universal drive solution for single-motor drives with a high power rating 7 SINAMICS S110 - The basic positioning drive for single-axis applications © Siemens AG 2013 System overview The SINAMICS drive family For demanding applications SINAMICS S120 SINAMICS S150 V/f Control / Vector Control / Servo Control DC Converters Medium-Voltage AC Converters For basic and demanding applications For high-power applications SINAMICS DCM SINAMICS GM150/SM150/GL150/SL150 Closed-loop speed control / torque control V/f Control / Vector Control 0.12 ... 4500 kW 75 ... 1200 kW 6 kW ... 30 MW 1 ... 120 MW Motion Control applications in production machines (packaging, textile, printing, paper, plastic), machine tools, plants and process lines, metal forming technology, renewable energies Test stands, cross cutters, centrifuges Rolling mills, cross cutters and shears, wire-drawing machines, extruders and kneaders, presses, elevator and crane installations, cableways and lifts, mining hoists, test stand drives Pumps, fans, compressors, mixers, extruders, mills, rolling mills, mining hoist drives, excavators, test stands and marine drives Common Engineering Tools SIZER for Siemens Drives – for simple planning and configuration STARTER – for fast commissioning, optimization and diagnostics Application areas (continued) AC low-voltage converters (line supply < 1000 V) 7 SINAMICS S120 - The flexible, modular drive system for demanding drive tasks 7 SINAMICS S150 - The drive solution for demanding single-motor drives with a high power rating DC converter (line supply voltage < 1000 V) 7 SINAMICS DCM - The scalable drive system for basic and demanding applications AC medium-voltage converters (line supply voltage > 1000 V) 7 SINAMICS GM150 - The universal drive solution for single-motor drives 7 SINAMICS SM150 - The drive solution for demanding single-motor and multimotor drives 7 SINAMICS GL150 - The drive solution for synchronous motors up to 120 MW 7 SINAMICS SL150 - The drive solution for slow speed motors with the highest torques and overloads Siemens PM 21 · 2013 1/7 G_D023_EN_00068g Low-Voltage AC Converters 1 © Siemens AG 2013 System overview 1 SINAMICS S120 built-in devices Modularity for mechanical engineering SINAMICS S120 is designed to allow free combination of power and control performance. Multi-axis drives with higher-level motion control can be implemented with the SINAMICS S120 modular system as easily as single-drive solutions. Greater flexibility with central control intelligence On the SINAMICS S120, the drive intelligence is combined with closed-loop control functions into Control Units. These units are capable of controlling drives in Vector, Servo and V/f modes. They also perform the speed and torque control functions plus other intelligent drive functions for all axes on the drive. Free performance selection for Vector and Servo control modes The use of a SINAMICS S120 Vector control is recommended for drive solutions with continuous material webs, for example, wiredrawing machines, film and paper machines, as well as for hoisting gear, centrifuges and marine drives with harmonic, circular motion. Flexibility for successful machine concepts As part of the SINAMICS drive family, the SINAMICS S120 drive system is a modular system for high-performance applications in machine and plant engineering. SINAMICS S120 offers highperformance single-axis and multi-axis drives for a very broad range of industrial applications. By virtue of its scalability and flexibility, SINAMICS S120 is the ideal system for satisfying the ever increasing demand for more axes and better performance. SINAMICS S120 supports flexible machine designs and speedy implementation of customized drive solutions. The response to ever increasing demands Modern machines must be built at ever lower cost, but deliver ever greater productivity. The SINAMICS S120 drive concept meets both these challenges! It is easy to configure and thus helps to reduce project completion times. Its excellent dynamic response and accuracy permit higher cycle rates for maximum productivity. Applications in machine and plant engineering Regardless of whether the application involves continuous material webs or cyclic, highly dynamic processes – SINAMICS S120 means increased machine performance in many industries: • Packaging machines • Plastics processing machines • Textile machines • Printing machines • Paper machines • Hoisting equipment • Handling and assembly systems • Machine tools • Rolling mills • Test stands • Renewable energy 1/8 Siemens PM 21 · 2013 Servo control with SINAMICS S120 is employed for cyclic processes with precise, highly dynamic position control and servo motors, e.g. in textile, packaging, printing machines and machine tools. SINAMICS S120 – Functions for better efficiency • Basic functions: Speed control, torque control, positioning functions • Intelligent starting functions for independent restart after power supply interruption • BICO technology with interconnection of drive-related I/Os for easy adaptation of the drive system to its operating environment • Integrated safety functions for rational implementation of safety concepts • Regulated infeed/regenerative feedback functions for preventing undesirable reactions on the supply, allowing recovery of braking energy and ensuring greater stability against line fluctuations. DRIVE-CLiQ – The digital interface between all components All SINAMICS S120 components, including the motors and encoders, are interconnected by a shared serial interface called DRIVE-CLiQ. DRIVE-CLiQ forms the backplane for the complete drive system. The standardized cables and connectors reduce the variety of different parts and cut storage costs. Converter boards (Sensor Modules) for converting standard encoder signals to DRIVE-CLiQ are available for third-party motors or retrofit applications. Swift and automatic: The electronic rating plate An important digital linkage element of the SINAMICS S120 drive system are the electronic type plates integrated in every component. They allow all drive components to be detected automatically via a DRIVE-CLiQ link. As a result, data do not need to be entered manually during commissioning or component replacement – helping to ensure that drives are commissioned successfully! The electronic rating plates of the motors contain, for example, the parameters of the electrical equivalent circuit diagram and the characteristic data of the built-in motor encoder in addition to information such as order and identification numbers. © Siemens AG 2013 System overview SINAMICS S120 built-in devices Modular design ensures flexibility and scalability DC/AC units (= Motor Modules) – available in compact booksize, booksize and chassis formats – are characterized by their modular design. All the drive intelligence is organized into Control Units. The Control Units perform all the closed-loop control functions for the drive line-up. They also handle all other drive functions such as the interconnection of drive-related I/Os, positioning functions, and feature PROFIBUS DP or PROFINET as the central interface for linking to higher-level automation systems. Line Modules function as the central energy supply to the voltage-source DC link. Line Modules are optionally available with regulated infeed/regenerative feedback to provide a constant DC link voltage and high level of supply compatibility. Motor Modules supply the motors with energy from the DC link. On AC/AC units, the infeed and motor power supply functions are combined in one device, the Power Module – available in blocksize and chassis formats. For single-axis applications, drive control functions are performed by a special Control Unit (CU310-2) mounted on the Power Module and for multi-axis applications, by a Control Unit (e.g. CU320-2) connected by a DRIVE-CLiQ link. In this case, a Control Unit Adapter is mounted on the Power Module in place of the Control Unit. SINAMICS S120 blocksize, booksize compact, booksize and chassis formats All formats can be combined as required The different SINAMICS S120 formats can be combined freely thanks to their DRIVE-CLiQ interfaces, e.g. Line Modules in chassis format can be freely combined with Motor Modules in booksize format for multi-axis applications with high total output. PROFIBUS PROFINET DRIVE-CLiQ Digital and analog I/O (Terminal Modules) DRIVE-CLiQ Central Control Module (Control Unit) Inverters (Motor Modules) Infeed (Line Module) G_D211_EN_00097b 3 AC Control Unit 3 AC SINAMICS S120 chassis format SINAMICS S120 booksize format SINAMICS S120 Control Units in booksize and chassis formats Motors G_D211_EN_00073a Example configuration of SINAMICS S120 booksize format Siemens PM 21 · 2013 1/9 1 © Siemens AG 2013 System overview Control (e. g. SIMATIC or SIMOTION) + = SINAMICS S120 for positioning tasks and speed control wyvmpul{ CU320-2 wyvmpi|z SINAMICS S120 SINAMICS S120 Power Module with CU310-2 SINAMICS S120 Power Module with CU310-2 + SIMOTION D 230 V 1 AC 400 V 3 AC kyp}lTjsx Control (e. g. SIMATIC) PROFIBUS DRIVE-CLiQ SINAMICS S120 Power Modules SINAMICS S120 booksize format With Totally Integrated Automation (TIA), Siemens is the only single-source provider to offer an integrated spectrum of products and systems for all industries. Tailored to meet individual customer requirements, industry-specific automation solutions can be implemented efficiently on the basis of TIA. Lower lifecycle costs for plant operation and a significant reduction in the time to market result in a marked improvement in productivity and greater investment security. Easy – Totally Integrated Automation with SINAMICS S120 Apart from SIMATIC, SIMOTION and SINUMERIK, SINAMICS is also one of the core components of TIA. The STARTER commissioning tool is therefore an integral element of the TIA platform. It is thus possible to parameterize, program and commission all components in the automation system using a standardized engineering platform and without any gaps. The system-wide data management functions ensure consistent data and simplify archiving of the entire plant project. PROFIBUS G_D211_EN_00075b Motors Example configuration of SINAMICS S120 booksize and blocksize formats SINAMICS S120 and SIMOTION – The perfect team Modern machines must be capable of handling ever more complex Motion Control tasks and performing them with increasing accuracy and speed. In regard to this requirement, the SIMOTION Motion Control System and high-performance SINAMICS S120 drive system form a perfect team. The SIMOTION D variant, which is physically integrated in the SINAMICS S120 drive, is the ideal solution for machines with a large number of axes and stringent precision requirements. This distributed automation structure allows the machine to be segmented into various axis groupings, with each grouping controlled by a separate SIMOTION Motion Control System. The SIMOTION systems communicate either via PROFIBUS DP or PROFINET. Another important aspect: The compact machine design thanks to the distributed automation structure and a Control Unit directly in the drive. Siemens PM 21 · 2013 G_D211_EN_00076b Totally Integrated Automation – The unique automation platform Example configuration of SINAMICS S120 blocksize format 1/10 SINAMICS S120 Scalable MOTION CONTROL functionality Motors PROFINET = SINAMICS S120 with Motion Control system SIMOTION D for sophisticated Motion Control tasks directly in the drive 230 V 1 AC 400 V 3 AC G_D211_EN_00074c 1 SINAMICS S120 built-in devices PROFIBUS DP, the standard fieldbus of the TIA system, is supported by all SINAMICS S120 variants. It provides a highperformance, system-wide communication network which links all automation components: HMI, controls, drives and I/O devices. PROFINET – for enhanced performance and open IT communication SINAMICS S120 is also available with a PROFINET interface. This Ethernet-based bus enables control data to be exchanged at high speed via PROFINET IO with IRT or RT and makes SINAMICS S120 a suitable choice for integration in top-performance multi-axis applications. At the same time, PROFINET also uses standard IT mechanisms (TCP/IP) to transport information, e.g. operating and diagnostic data, to higher-level systems. A SINAMICS S120 with this interface can thus easily be integrated into factory IT networks. © Siemens AG 2013 System overview SINAMICS S120 built-in devices The components of the SINAMICS S120 drive system SINAMICS S120 drive system Line-side components Line Modules Line reactors Basic Line Modules Line filters Smart Line Modules Active Interface Modules Active Line Modules Power supply DC link components For applicable 24 V device, Braking Modules see Catalog KT 10.1 Braking resistors Capacitor Module Control Supply Module Control Units CU310-2 CU320-2 Control Units SIMOTION D410-2 D425-2 D435-2 D445-2 D455-2 Motor Modules Single Motor Modules Double Motor Modules CX32-2 Supplementary system components Power Modules Load-side components Motor reactors Sine-wave filters AC motors Asynchronous motors SIMOTICS M-1PH8 Connection system Synchronous motors SIMOTICS M-1PH8 SIMOTICS L-1FN3/1FN6 SIMOTICS S-1FT7 SIMOTICS T-1FW3/1FW6 SIMOTICS S-1FK7 MOTION-CONNECT Power cables Signal cables G_D211_EN_00077d Siemens PM 21 · 2013 1/11 1 © Siemens AG 2013 System overview 1 SIMOTICS motors SIMOTICS servomotors Synchronous motors SIMOTICS S-1FT7 Machines with the highest demands in dynamic response and precision. Very low torque ripple for exacting standards in machine tools. Synchronous motors SIMOTICS S-1FK7 Robots and handling systems, wood, glass, ceramics and stone processing, packaging, plastics and textile machines Compact geared motors SIMOTICS S-1FK7-DYA Handling systems, wood, glass and ceramics processing, packaging machines, injection molding and foil stretching machines, auxiliary axes Geared servomotors SIMOTICS S-1FK7 Packaging machines, high-bay racking units, wood, glass and ceramics processing, beverage filling plants, conveyor belts Asynchronous motors SIMOTICS M-1PH8 Main drives in presses and extruders, converting applications, paper and printing industries, crane applications Synchronous motors SIMOTICS M-1PH8 Main drives in presses and extruders, converting applications, paper and printing industries, crane applications SIMOTICS main motors SIMOTICS linear motors and SIMOTICS torque motors 1/12 Siemens PM 21 · 2013 Linear motors SIMOTICS L-1FN3 Extremely fast dynamic response and very quick traversing speeds, highly dynamic and flexible mechanical engineering, oscillating motions Linear motors SIMOTICS L-1FN6 Exacting requirements of precision combined with fast dynamic response, handling and linked axes, long traverse paths Built-in torque motors SIMOTICS T-1FW6 Rotary tables, rotary indexing machines, rollers and winders, swivel axes, spindle machines, machine tools Complete torque motors SIMOTICS T-1FW3 Injection molding machines, extruders, foil stretching machines, rollers and winders, rotary tables, paper machines, shredders © Siemens AG 2013 System overview SIMOTICS motors The ideal SIMOTICS motor for any application Users of Motion Control drives are demanding ever more compact and dynamic motors in a very wide range of power ratings and variants, as well as mechanically integrated solutions. Siemens offers a wide range of servomotors, main motors, linear motors and torque motors to satisfy these demands. A suitable SIMOTICS motor of asynchronous or synchronous design is available for every Motion Control task – with ratings ranging from 0.05 kW to 1340 kW. MOTION-CONNECT connection system MOTION-CONNECT includes connection systems and components which are optimally tailored to individual areas of application. MOTION-CONNECT cables feature state-of-the-art connection systems to ensure fast, reliable connection of different components. The use of pre-assembled MOTION-CONNECT cables ensures high quality and system-tested, problem-free operation. Uniform integrated system solutions All SIMOTICS motors for Motion Control applications are optimally designed to operate with the SINAMICS S120 drive system. SIMOTICS motors equipped with a DRIVE-CLiQ interface ensure quick commissioning, smooth operation and simple diagnostic procedures. The DRIVE-CLiQ interface transfers the electronic rating plate data of the motors, e.g. their unique identification number and rating data such as voltage, current and torque, to the Control Unit. Pre-assembled MOTION-CONNECT signal and power cables offer an easy, reliable method for connecting the components. Precisely tailored Motion Control solutions – state of the art in all rating classes – are made possible by a combination of globally available standard components and the control systems. Powerful tools and competent support Siemens offers expert advice and efficient tools to help users select the right motor solution. Experienced specialists are always ready to lend a hand in designing mechanically integrated motor solutions. • SIZER for Siemens Drives engineering tool - User-friendly support in dimensioning motor and gear unit www.siemens.com/sizer • CAD CREATOR - Dimension drawing and 2D/3D CAD generator www.siemens.com/cadcreator Power cables and signal cables MOTION-CONNECT cables are available in two versions to suit different applications: • MOTION-CONNECT 500 The solution for predominantly fixed installation. • MOTION-CONNECT 800PLUS Ideally satisfies all requirements for use in machine tools and production machines. The cables meet all exacting mechanical requirements for application in cable carriers on machine tools and production machines and are resistant to cutting oils. MOTION-CONNECT cables are available as power cables or signal cables, preassembled or by the meter depending on the application. The preassembled cables can be ordered in length units of 10 cm (4 in) and can be extended, if necessary. Siemens PM 21 · 2013 1/13 1 © Siemens AG 2013 System overview 1 The SIMOTION system The SIMOTION system is made up of three components: Engineering system It enables Motion Control, PLC and technology functions to be incorporated in one comprehensive, integrated system and provides all the necessary tools: From programming and parameterization through testing and commissioning, to diagnostics. PLC functionality (IEC 61131-3) Runtime system Motion Control (e. g. positioning, synchronous operation, etc.) SIMOTION Fusion of Motion Control, PLC, and technology functions Technology functions (e. g. hydraulic control, temperature control, etc.) G_PM10_EN_00125a SIMOTION is recommended for all machines with Motion Control tasks – from simple to high-performance. The focus is on a simple and flexible solution for the greatest possible range of Motion Control tasks. SIMOTION is based on the fusion of Motion Control with two other control functions which are found in most machines: PLC and technology functions. The runtime system offers a high-performance execution system for cyclic and sequential tasks. The runtime software modules make the different PLC, Motion Control and technology functions available. By selecting the appropriate modules, the overall functionality of the system can be flexibly adapted to the machine. Hardware platforms The hardware platforms are the basis of the SIMOTION Motion Control System. The application created with the engineering system and the associated runtime software modules can be implemented on different hardware platforms. Engineering system Runtime software For programming, parameterization, ... PLC Graphical or text-based programming Gear Test and diagnostics Positioning Cam Interpolation This approach means that Motion Control of axes and control of the complete machine can be implemented within the same system. The same applies to technology functions, such as pressure control of a hydraulic axis. A seamless switch can be made from position-controlled positioning mode to pressure control. Combining the three open-loop control functions of Motion Control, PLC and technology functions has the following benefits: • Reduced engineering overhead and increased machine performance • Fast system response – Time-critical interfaces between the individual components are no longer required • Simple, uniform and transparent programming as well as diagnostics of the entire machine Hardware platforms Controller-based PC-based Drive-based G_PM10_EN_00126b The fast path to the automation solution Thanks to the SIMOTION system components and the concept of ready-to-apply standard applications and complete machine solutions called SIMOTION Easy Set (Ready to Run), it is possible to reduce engineering costs, speed up project completion times and implement successful automation systems more quickly. 1/14 Siemens PM 21 · 2013 © Siemens AG 2013 System overview Hardware platforms One concept – 3 platforms SIMOTION D – Compact and integrated in the drive Automation systems are primarily identified by the following characteristics: • System-specific characteristics, e.g. functionality and engineering • Hardware-dependent characteristics, e.g. performance, design and expandability However, mechanical engineering demands vary greatly, depending on the version of the machine in question. Every hardware platform has its benefits when used in certain applications. The various platforms can also be combined very easily, which is a particular advantage in modular machines and plants. This is because the individual hardware platforms always have the same system characteristics, i.e. functionality and engineering are always identical, irrespective of the platform used. PROFIBUS or PROFINET can be used to create the link to the drives and the I/Os remotely. PROFIBUS/PROFINET can also be used for communication with HMI devices such as SIMATIC HMI or higher-level controllers such as SIMATIC S7. This means that SIMATIC HMI panels as well as PCs with WinCC flexible can be used as operator systems. Even 3rd party applications communicate with SIMOTION by means of the OPC interface. In SIMOTION D, the SIMOTION functionality is integrated directly in the closed-loop control module of the SINAMICS S120 drive system. Therefore, the complete system (consisting of the open-loop control and the drive) is extremely compact and powerful. Two SIMOTION D versions are available: • As a SIMOTION D410-2 single-axis system with multi-axis option (blocksize format) • As a SIMOTION D4x5-2 multi-axis system in four performance variants for up to 128 axes (booksize format) This finely graded performance ensures the highest degree of scalability and flexibility. The field of application ranges from single axes to high-performance multi-axis machines. For visualization and operation SIMATIC HMI devices can be connected via PROFIBUS, PROFINET or Ethernet depending on the SIMOTION D variant. Distributed I/O is connected via PROFIBUS or PROFINET. Siemens PM 21 · 2013 1/15 1 © Siemens AG 2013 System overview 1 Hardware platforms SIMOTION C – Modularity and flexibility SIMOTION P – Open for other tasks SIMOTION C is a motion controller based on the SIMATIC S7-300 design. SIMOTION P is a PC-based Motion Control System. The capabilities of the portfolio of PC-based controllers with SIMOTION P320-3, the embedded PC for Motion Control, and SIMOTION P350-3 with the operating system Windows XP Professional are well-demonstrated in practice – and not just for high-end tasks. It is available in two variants which differ in terms of their interfaces, but not with respect to Motion Control functionality or performance. In addition to the already integrated interfaces, both controllers can be expanded using I/O modules from the SIMATIC S7-300 range. Variant C240 with its four drive and encoder interfaces is ideal for machine automation applications and the operation of drives with analog setpoint interface or stepper drives. As a result, this variant is particularly suitable for machine retrofits. Variant C240 PN with its three PROFINET ports, which support PROFINET with IRT as well as TCP/IP and RT communication, is used to automate machines on the basis of PROFINET. It is capable of operating PROFINET drives with PROFIdrive, as well as PROFINET I/Os, such as SIMATIC ET 200S High Speed. Both variants are equipped additionally with two PROFIBUS interfaces via which drives with PROFIdrive profile as well as standard I/Os can be connected. In addition, both controllers feature an Industrial Ethernet interface, thus offering further communication options. SIMOTION P320-3 has been created for Embedded PC Motion Control applications. Thanks to the Embedded Windows operating system and elimination of rotating parts in the PC, the SIMOTION P320-3 is particularly compact and ideal for applications in harsh environments. Both PCs are equipped with the usual real-time expansion for SIMOTION. This means that in addition to SIMOTION machine applications, it is possible to run other PC applications at any time including, for example, the SIMOTION engineering system, an operator application, a process data evaluation routine or standard PC applications. With its excellent processor performance, SIMOTION P350-3 is predestined for applications with exacting performance requirements (such as hydraulic applications with highly dynamic position and pressure control loops). SIMOTION P320-3 is particularly suitable for harsh operating environments. Its small footprint makes it the preferred choice for many applications in which available space and highly rugged design play a key role. The SIMOTION P350-3 can be operated by a variety of different SIMOTION panel fronts. These are available in various screen sizes and can either be operated using a keyboard and mouse, or a touch screen. The SIMOTION P320-3 can be linked to the SIMOTION fronts by means of the Remote Panel PC Kit. For both PC variants, the SIMATIC flat panel series offers further scope for solutions in which the PC is not directly connected to the front panel. SIMOTION P350-3 is available in either a PROFIBUS or PROFINET variant for the connection of I/Os, while SIMOTION P320-3 is available only as a PROFINET variant. 1/16 Siemens PM 21 · 2013 © Siemens AG 2013 System overview Runtime system Multi-layer software architecture Technology packages With SIMOTION, motion tasks in many different machines are performed easily and uniformly. Each of these packages provides complete functionality for the technology in question. For example, the Motion Control technology package provides all functions for precise positioning movements, including camming. Scalable functionality It also handles the cyclic exchange of setpoints and actual values with the drive including position control, calculation of the movement profile, removal or overriding of motions, homing functions, encoder changeover, axis release, status information, and more. The technology packages, function libraries and multi-layer architecture of the runtime system combine to achieve the scalable functionality of SIMOTION. Control functionality Scalable • Thanks to various functionality levels • Thanks to software modules and technology packages with extensive functionality Technology packages Flexible • Thanks to the integrated, freely programmable PLC following IEC 61131-3 standards • Thanks to technology packages that can be used limitlessly • Thanks to a broad functional scope with a complex command set as well as function blocks according to the PLCopen standard • Thanks to the option to run servo, vector, stepper, and hydraulic drives • Thanks to the ability to combine the various technology packages and function libraries Function libraries User program G_PM10_EN_00127a To facilitate this, a very special, multi-layer architecture was chosen as the runtime system. All SIMOTION devices provide basic functionality such as PLC functionality with a command set according to IEC 61131-3. You can expand this basic functionality using the included technology packages and function libraries. Customized SIMOTION application Expandable • Thanks to standard functions of the function libraries In addition to the Motion Control technology package (including positioning, synchronous operation, coutput cam, and path interpolation), packages for other technologies, e.g. temperature control, are also available. Cam Gear Hydraulic control Other technologies G_PM10_EN_00128 Positioning Cam Temperature Path interpolation control Function libraries The function libraries offer standard functions • For integration of special I/O modules (e.g. counter modules, communication modules, AS-Interface) • For expanding the system functions (e.g. closed-loop controllers) Modular user functions can also be stored as libraries for standardized implementation in projects. Siemens PM 21 · 2013 1/17 1 © Siemens AG 2013 System overview 1 Engineering system Focus is on user friendliness Programming for everyone As the performance capability of a system grows, so do the requirements of its user friendliness. This is the only means of ensuring the usability of the system. With SCOUT, the engineering system for SIMOTION, particular emphasis has therefore been placed on user friendliness: • The engineering for Motion Control, PLC and technology as well as the drive configuration and commissioning are all performed in the same manner in the same engineering environment. • All tasks are largely resolved in a graphical manner: Configuring, programming, testing and commissioning. • Intuitive operation, context-sensitive help functions and automatic consistency checks make engineering easier, especially for those users who are new to Motion Control programming. • All the tools that are associated with the SCOUT engineering system are integrated, giving a uniform Look & Feel. One of the options listed below can be selected for programming SIMOTION with the SCOUT engineering system: • Graphic programming with Motion Control Chart (MCC) • Graphic programming with Drive Control Chart (DCC) • Ladder logic (LAD)/Function block diagram (FBD), as known from the PLC • High-level language Structured Text (ST) The SCOUT engineering system supports you step-by-step, making the engineering easy and efficient. SCOUT can be used in SIMATIC STEP 7, either with standardized data management and configuring procedures, or as a stand-alone engineering tool (SCOUT Stand-Alone). In addition to Motion Control commands (e.g. referencing of axis), commands for I/O access, logic and calculations, subroutine calls and control of the program flow are also available. Complex motion relationships are also easy to set up using the graphical cam editors. Central management with integrated tools All the data for your complete machine can be managed in a single project: Configuration data, programs, movement profiles, and drive data. The appropriate tools are then called from the central project management, e.g. for entering a cam or for commissioning a drive. Test and diagnostics SCOUT supports the testing, commissioning and error diagnostics of SIMOTION applications with a series of tools, such as those providing program status, control variables, trace, and the axis control panel. 1/18 Siemens PM 21 · 2013 2 © Siemens AG 2013 Communication 2/2 PROFIBUS 2/3 Industrial Ethernet 2/4 PROFINET 2/7 PROFINET for SIMOTION and SINAMICS S120 2/9 PROFIdrive Siemens PM 21 · 2013 © Siemens AG 2013 Communication PROFIBUS DP slave ■ Overview A DP slave is an IO device which receives output information or setpoints from the DP master and sends input information, measured values or actual values to the DP master in response. A DP slave never sends data automatically, it must always be prompted by the DP master. 2 The volume of input and output data depends on the device and can be up to 244 bytes per DP slave and transfer direction. ■ Function Functional scope in DP masters and DP slaves G_PM10_XX_00144 PROFIBUS – The most successful open fieldbus in automation The demands of users for an open, vendor-independent communication system resulted in the specification and standardization of the PROFIBUS protocol. PROFIBUS defines the technical and functional features of a serial fieldbus system with which distributed programmable field controllers of the low-end (sensor/actuator level) to mid performance range (cell level) can be networked. Standardization according to IEC 61158 / EN 50170 provides future protection for your investment. Through the conformity and interoperability test performed by the test laboratories authorized by PROFIBUS & PROFINET International (PI) and the certification of the devices by PI, the user can rest assured that quality and functionality are also ensured for multi-vendor installations. PROFIBUS variants Three different PROFIBUS variants have been defined to fulfill the wide range of different requirements at the field level: PROFIBUS FMS (Fieldbus Message Specification) – the universal solution for communication tasks on the field and cell level of the industrial communication hierarchy. PROFIBUS PA (Process Automation) – the variant for applications in process automation. PROFIBUS PA uses the intrinsically safe transmission technology specified in IEC 61158-2. PROFIBUS DP (Distributed Peripherals) – this variant, which is optimized for speed, is tailored especially for the communication of automation systems with distributed IO stations and drives. PROFIBUS DP is characterized by its very short response times and high degree of fault tolerance and replaces cost-intensive parallel signal transmission with 24 V and the measured value transmission with 0/4 … 20 mA technology. ■ Design Bus nodes for PROFIBUS DP PROFIBUS DP distinguishes between two different master classes and one slave class: DP master Class 1 The DP master Class 1 is the central component in PROFIBUS DP. The central master station exchanges information with distributed stations (DP slaves) in a fixed, repeated message cycle. DP master Class 2 Devices of this type are used (programming, configuration or control devices) during start-up, for configuring the DP system, for diagnostics or controlling the plant during normal operation. A DP master Class 2 can be used, for example, to read the input, output, diagnostics and configuration data of the slaves. 2/2 Siemens PM 21 · 2013 The functional scope can differ between DP masters and DP slaves. The functional scope is different for DP-V0, DP-V1 and DP-V2. DP-V0 communication functions The DP-V0 master functions comprise the functions "Configuration", "Parameter Assignment", "Read Diagnostics Data" as well as cyclic reading of input data/actual values and writing output data/setpoints. DP-V1 communication functions The DP-V1 function expansions make it possible to perform acyclic read and write functions as well as processing cyclic data communication. This type of slave must be supplied with extensive parameterization data during start-up and during normal operation. These acyclically transferred parameterization data are only rarely changed in comparison to the cyclic setpoints, actual values, and measured values, and are transferred at lower priority in parallel with the cyclic high-speed user data transfer. Detailed diagnostic information can be transferred in the same way. DP-V2 communication functions The extended DP-V2 master functions mainly comprise functions for isochronous operation and direct data exchange between DP slaves. • Isochronous mode: Isochronous mode is implemented by means of an equidistant signal in the bus system. This cyclic, equidistant cycle is sent by the DP master to all bus nodes in the form of a Global Control Telegram. Master and slaves can then synchronize their applications with this signal. The signal jitter between cycles is less than 1 μs. • Slave-to-slave communication: The "publisher/subscriber" model is used to implement slaveto-slave communication. Slaves declared as publishers make their input data/actual values and measured values available to other slaves, the subscribers, for reading. This is performed by sending the response frame to the master as a broadcast. Slave-to-slave communication is therefore a cyclic process. PROFIBUS for SINAMICS and SIMOTION SINAMICS and SIMOTION use the PROFIBUS protocol PROFIBUS DP. SINAMICS S120 drives can operate only as DP slaves and support all communication functions, i.e. DP-V0, DP-V1 and DP-V2. The SIMOTION systems can be used both as DP masters and DP slaves. The DP-V0, DP-V1 and DP-V2 communication functions are supported. © Siemens AG 2013 Communication Industrial Ethernet ■ Overview Ethernet is the basic Internet technology for worldwide networking. The many possibilities of intranet and Internet, which have been available for office applications for a long time, are now utilized for production automation with Industrial Ethernet. ■ Function Internet Explorer PG SCOUT engineering system IT technology as well as the use of distributed automation systems is continuously increasing. This entails breaking up complex control tasks into small, simple control systems close to the drive. This increases the demand for communication and consequently a comprehensive and powerful communication system. Ethernet enables a very fast data transfer (10/100 Mbit/s, 1/10 Gbit/s) and at the same time has full-duplex capability. It therefore provides an ideal base for communication tasks in the industrial sector. With a share of over 90%, Ethernet is the number one network worldwide and offers important features which have essential advantages: 7 Fast commissioning thanks to the simplest connection method 7 High availability since existing networks can be extended without any adverse effects 7 Almost unlimited communication performance because scalable performance is available through switching technology and high data rates when required 7 Networking of different application areas such as office and production areas 7 Company-wide communication based on WAN (Wide Area Network) technology or the Internet 7 Investment protection from continuous compatibility with further developments In order to make Ethernet suitable for industrial applications, considerable expansions with respect to functionality and design are required: 7 Network components for use in harsh industrial environments 7 Fast assembly of the RJ45 connectors 7 Failure protection through redundancy 7 Expanded diagnostics and message concept 7 Use of future-oriented network components (e.g. switches) SIMATIC NET offers corresponding network components and products. ■ Design Industrial Ethernet for SINAMICS and SIMOTION SINAMICS S offers Control Units and Communication Boards with PROFINET interface based on 100 Mbit Ethernet. Process communication in real time as well as engineering and HMI over standard TCP/IP are therefore possible simultaneously. The CU320-2 Control Unit has an Ethernet interface at the front which enables service and engineering tasks to be performed easily. SIMOTION can be integrated into any Industrial Ethernet communication architecture because each SIMOTION device offers at least one Ethernet interface as standard. Industrial Ethernet is used in SIMOTION for data communication. Cyclic process communication with SINAMICS drives and distributed I/O is implemented over PROFIBUS DP or PROFINET IO and PROFIdrive. PC 2 Industrial Ethernet Industrial Ethernet offers a powerful area and cell network according to IEEE 802.3 (ETHERNET) for industrial applications. ■ Benefits TP/OP/MP SIMOTION C SIMOTION D PG/OP/PC communication Standard communication IT communication SIMOTION P G_PM10_EN_00138c Communication with SIMOTION over Industrial Ethernet PG/OP/PC communication (1,2,5) • Engineering and diagnostics with SIMOTION SCOUT (1) • Connection of SIMATIC HMI Panels with Ethernet interface using WinCC flexible (2) • For example, open communication of vendor-specific HMI tools over OPC server from SIMATIC NET (5) Standard communication (3) This uses the basic protocols UDP and TCP/IP, which are also used for Ethernet. In this way, SIMOTION offers the corresponding system functions for UDP and TCP/IP communication. This permits data to be exchanged over TCP/IP and UDP communication between: • Different SIMOTION devices (3) • SIMOTION and SIMATIC S7 devices (3) • SIMOTION devices and any other device which uses standard TCP/IP or UDP communication. Such devices can be any kind of PC with any kind of operating system or other programmable controllers (3) IT communication (4) IT communication is performed using protocols which are based on the basic TCP/IP protocol. The most important IT protocols are: • HTTP: Hypertext Transfer Protocol • FTP: File Transfer Protocol • SMTP: Simple Mail Transfer Protocol • SNMP: Simple Network Management Protocol SIMOTION supports the HTTP/HTTPS and FTP protocol. In addition, the following communication options are available for SIMOTION: • Web pages in the SIMOTION device (4) A standard Internet browser can be used to access predefined web pages with diagnostics information on the SIMOTION device. Furthermore, user-defined web pages can be stored in the SIMOTION device which contain information defined by the user. • OPC XML-DA (4) SIMOTION offers an OPC XML-DA server integrated into the device. This server supplies SIMOTION process data. Communication from any external device is performed with the SOAP protocol (in accordance with the specification of the OPC Foundation), which is integrated into the HTTP protocol. Siemens PM 21 · 2013 2/3 © Siemens AG 2013 Communication PROFINET ■ Overview PROFINET – The Ethernet standard for automation PROFINET is the leading Industrial Ethernet standard for automation with more than 3 million nodes worldwide. 2 PROFINET increases companies' success by accelerating processes, boosting productivity, and increasing plant availability. G_D211_XX_00050 Your advantages at a glance Tailor-made plant concepts Efficiency Optimal use of resources Increased productivity Industrial Wireless LAN One cable for all purposes Speed Safety Device/network diagnostics High precision Flexible topologies Energy efficiency Large quantity structures Open standard Easy cabling High transmission rate Web tools Fast device replacement Media redundancy Expandability Ruggedness/stability Fast start-up Flexibility Short response times and optimized processes are prerequisites for competitiveness in global markets, because product lifecycles are becoming shorter and shorter. PROFINET ensures maximum flexibility in plant structures and production processes, and it enables you to implement innovative machine and plant concepts. Mobile devices, for example, can be integrated into relatively inaccessible locations. Flexible topologies PROFINET also enables the use of star, tree, and ring topologies in addition to the linear topology characterized by the established fieldbuses. This is made possible by switching technology via active network components, such as Industrial Ethernet switches and media converters, or by the integration of switch functionality into the field devices. This results in increased flexibility in machine and plant planning, as well as savings in cabling. The PROFINET network can be installed without any specialist knowledge and meets all requirements relevant to the industrial environment. The PROFINET Guideline "Cabling and Interconnection Technology" provides network installation support for manufacturers and users. Symmetrical copper cables or RFIresistant fiber-optic cables are used depending on the application. Devices from different manufacturers are easily connected via standardized and rugged plug-in connectors (up to IP65/IP67 degree of protection). 2/4 Performance Siemens PM 21 · 2013 G_IK10_XX_10304 Flexibility Thanks to the integration of switch functionality into the devices, linear topologies can be formed that are configured based on an existing machine or plant structure. This results in savings in cabling overhead and cuts down on components such as external switches. IWLAN PROFINET also supports wireless communication with Industrial Wireless LAN and thus opens up new application fields. For example, technologies subject to wear such as contact wires can be replaced and automated guided vehicle systems and mobile operator panels can be used. Safety The PROFIsafe safety profile, which has been tried and tested with PROFIBUS and which permits the transmission of standard and safety-related data on a single bus cable, can also be used with PROFINET. No special network components are required for fail-safe communication, standard switches and standard network transitions can be used without restrictions. In addition, failsafe communication is equally possible via Industrial Wireless LAN (IWLAN). © Siemens AG 2013 Communication PROFINET ■ Overview Open standard Device and network diagnostics PROFINET, the open vendor-independent standard (IEC 61158/IEC 61784), is supported by PROFIBUS and PROFINET International (PI). It stands for maximum transparency, open IT communication, network security and simultaneous real-time communication. By retaining the field-proven PROFIBUS device model, the same diagnostic information is available with PROFINET. In addition, device diagnostics also includes read-out of module-specific and channel-specific data from the devices. This enables simple and fast location of faults. In addition to the availability of device information, the top priority in network management is reliability of network operation. Due to its openness, PROFINET creates the basis for a uniform automation network in the plant to which all of the machines and devices can be connected. The integration of existing parts of the plant, using PROFIBUS for example, can also be achieved without any problems through the use of network transitions. Use of web tools PROFINET's unrestricted support for TCP/IP permits the use of standard web services such as web servers in the device. Independently of the tool used, information from the automation level can be accessed from almost anywhere at any time using a commercially available Internet browser. This considerably simplifies commissioning and diagnostics. Each user can decide for himself how much openness to the IT world he will permit for his machine or plant. Thus, PROFINET can be easily operated as an isolated plant network or it can be connected to the office network or the Internet via suitable security modules, such as the SCALANCE S modules. This allows new teleservice concepts or even the fast exchange of production data. Expandability On the one hand, PROFINET permits the easy integration of existing systems and networks without great effort. Thus, PROFINET protects the investments in existing plant units which communicate via PROFIBUS and other fieldbuses such as AS-Interface, for example. On the other hand, additional PROFINET stations can be added at any time. Network infrastructures can be expanded using additional network components, both wired and wireless versions – even during operation. Efficiency Global competition means that companies must deploy their resources economically and efficiently. This applies to production especially. PROFINET ensures more efficiency here. Simple engineering guarantees fast commissioning, and reliable devices enable high plant availability. Comprehensive diagnostics and maintenance concepts help to reduce plant downtimes and maintenance costs to a minimum. One cable for all purposes PROFINET permits simultaneous fieldbus communication in isochronous mode and standard IT communication (TCP/IP) via one cable. This real-time communication for the transmission of user/process data and diagnostic data is performed on a single cable. Specific profile communication (PROFIsafe, PROFIdrive and PROFIenergy) can be integrated without additional cabling overhead. This solution provides a wide range of functions with a low degree of complexity. The Simple Network Management Protocol (SNMP) has become established in existing networks as the de-facto standard for the maintenance and monitoring of network components and their functions. PROFINET uses this standard and provides users with the option of servicing networks using familiar tools such as the SINEMA Server network management software. In order to facilitate the maintenance of PROFINET devices, both locally and also remotely via a secure VPN connection, application-specific Web sites in the familiar HTML standard can be created on the integral Web server of the field devices. Energy efficiency Moving toward the green factory: PROFIenergy is a profile that provides functions and mechanisms for PROFINET field devices that support energy-efficient production. The vendor and device-independent profile defined by PNO allows energy consumption and costs to be significantly reduced: PROFIenergy enables specific loads that are not required to be switched off. This noticeably reduces energy costs during pauses in production. PROFIenergy facilitates automated activation and deactivation of technologically related plant sections. The coordination is performed centrally by means of a higher-level controller, and the networking via PROFINET. This means that during long pauses, as much energy as possible is saved. Plant sections that are switched off for short periods contribute to the even distribution and most efficient use of energy. The use of PROFIenergy is made easier for the machine builder by its integration into well-known series of products. In addition, PROFIenergy is defined in such a way that the necessary function blocks can be integrated into existing automation systems at a later date. Easy cabling Stringent demands are placed on the installation of cables in the industrial environment. There is also the requirement to set up error-free industry-standard networks in the shortest possible time without specialist knowledge. Siemens offers FastConnect, a system that meets all these requirements: FastConnect is the standards-compliant, industrystandard cabling system consisting of cables, connectors, and assembly tools for PROFINET networks. The time spent for connecting the terminal devices is minimized thanks to the easy installation using only a single tool, and installation errors can be avoided thanks to the practical color-coding. Both copper cables and glass fiber-optic cables can be assembled on-site in this way. Siemens PM 21 · 2013 2/5 2 © Siemens AG 2013 Communication PROFINET ■ Overview Media redundancy PROFINET devices are identified via a name that is assigned in the configuration. When replacing a defective device, a new device can be recognized by the IO Controller by means of topology information and have a name automatically assigned to it. An engineering tool is therefore not required when replacing devices. Higher plant availability can be achieved by means of a redundant installation (ring topology). The media redundancy can be implemented both with the help of external switches and direct via integral PROFINET interfaces. Reconfiguration times of 200 ms can be achieved. In the case of an interruption to the communication in only one part of the ring installation, this means that a plant standstill is prevented and the necessary servicing and repair work can be carried out without time pressure. This mechanism can also be used during the initial commissioning of a complete plant. Quick commissioning is thus especially possible for series machines. Ruggedness An automation network must be able to withstand most external sources of interference. The use of Switched Ethernet prevents faults in one section of the network from influencing the entire plant network. PROFINET enables the use of fiber-optic cables especially for areas that are critically sensitive to EMI. For Motion Control applications, PROFINET offers extended media redundancy in ring topologies that operates bumplessly without any reconfiguration delay. In the event of an interruption in communication (due, for example, to a cable break), the process can continue to operate without interruption. This functionality is only currently supported by SIMOTION, SINAMICS S120 and SCALANCE X200IRT. Performance Productivity and product quality determine market success. Precise motion control, dynamic drives, high-speed controllers, and the deterministic synchronization of devices are therefore key factors in achieving superior production. They allow high production speeds and simultaneously optimized product quality. SIMOTION D4x5-2 SIMOTION C240 PN Speed and precision Fast motion control applications need precise and deterministic data exchange. This is implemented thanks to isochronous drive controls using Isochronous Real-Time (IRT). SINAMICS S120 SIMOTION D4x5-2 PROFINET permits high-speed and deterministic communication due to IRT and isochronous mode. The different cycles of a system (input, network, CPU processing and output) are also synchronized in the case of parallel TCP/IP traffic. PROFINET's short cycle times make it possible to increase the productivity of machines and plants, and to ensure product quality through high precision. PROFINET The standardized PROFIdrive drive profile enables vendor-independent communication between CPUs and drives. Switch SCALANCE X200IRT Large quantity structures Previous limitations in the scope of the machines and systems to be implemented can be easily overcome through the use of PROFINET. In a network, several controllers can interact with their assigned field devices. The number of field devices per PROFINET network is virtually unlimited – the entire band of IP addresses is available. High transmission rate By using 100 Mbit/s in full duplex mode, PROFINET achieves a significantly higher transmission rate than previous fieldbuses. Thanks to this, both the process data and other plant data can be transferred via TCP/IP without any problems. In this way, PROFINET combines the industrial requirements of simultaneously transferring fast IO data and large data quantities for other parts of the application. Even the transfer of large quantities of data such as by cameras does not affect the speed and the precision of the IO data transfer thanks to PROFINET mechanisms. Bumpless media redundancy with SIMOTION, SINAMICS S120 and SCALANCE X200IRT ■ Benefits 7 7 7 7 7 7 PROFINET is the open Industrial Ethernet standard for automation PROFINET is based on Industrial Ethernet PROFINET uses TCP/IP and IT standards PROFINET is Real-Time Ethernet PROFINET permits seamless integration of fieldbus systems PROFINET supports fail-safe communication via PROFIsafe over IWLAN as well ■ More information Further information can be found at www.siemens.com/profinet 2/6 Siemens PM 21 · 2013 SINAMICS S120 G_D211_XX_00294 2 Fast device replacement © Siemens AG 2013 Communication PROFINET for SIMOTION and SINAMICS S120 ■ Overview PROFINET – Functions of SIMOTION motion controllers SIMOTION device C240 PN D410-2 DP/PN D425-2 DP/PN D435-2 DP/PN D445-2 DP/PN D455-2 DP/PN P350-3 P320-3 Number of PROFINET interfaces 1 1 1 ... 2 (second interface is an option) 1 ... 2 (second interface is an option) 1 ... 2 (second interface is an option) 1 ... 2 (second interface is an option) 1 1 PROFINET with IRT (isochronous mode) Number of ports 3 2 3 3 3 3 4 3 Max. number of devices 64 64 64 64 64 64 64 64 Min. send clock in ms 0.5 0.25 0.25 0.25 0.25 0.25 0.25 0.25 I-Device Bumpless media redundancy (MRPD) 1) – – Step-change media redundancy (MRP) – – PROFIsafe routing PROFIenergy (as controller) PROFINET with IRT (isochronous mode) – – – – Number of ports (CBE30-2 option board) – – 4 4 4 4 – – Max. number of devices – – 64 64 64 64 – – Min. send clock in ms – – 0.25 0.25 0.25 0.25 – – I-Device – – – – Bumpless media redundancy – (MRPD) – – – Step-change media redundancy (MRP) – – – – PROFIsafe routing – – – – PROFIenergy (as controller) – – – – Interface 1 Interface 2 (option) 2) 1) 2) To establish bumpless media redundancy (MRPD), a separate switch from the SCALANCE X200IRT series is required. Optional second PROFINET interface over CBE30-2 (4 ports). Siemens PM 21 · 2013 2/7 2 © Siemens AG 2013 Communication PROFINET for SIMOTION and SINAMICS S120 ■ Overview 2 PROFINET – Functions of the SINAMICS S120 Control Units PROFINET for SIMOTION and SINAMICS S120 SINAMICS S120 CU320-2 PN CU320-2 DP (CBE20) CU310-2 PN PROFINET with IRT (isochronous mode) Number of ports 2 4 2 Min. send clock in ms 0.25 0.5 0.25 Shared device Bumpless media redundancy (MRPD) Step-change media redundancy (MRP) SIMOTION and SINAMICS S120 are fully integrated in the PROFINET communication. Interaction with the following PROFINET components is possible: • Distributed I/O on SIMOTION • SIMOTION TMC as distributed compact I/O on a SIMOTION controller • SINAMICS S120 on SIMATIC S7-CPU or SIMOTION • SIMOTION as IO-Device on SIMATIC S7-CPU • Active network components (e.g. SCALANCE) with SIMOTION and SINAMICS 120 • Wireless with SIMOTION and SINAMICS S120 PROFIsafe PROFIenergy PROFIdrive PROFINET – Functions of SIMOTION TMC compact I/O SIMOTION TMC compact I/O TMC1x80 PN TMC2x40 PN PROFINET with IRT (isochronous mode) Number of ports 2 2 Min. send clock in ms 0.25 0.25 Shared device – – Bumpless media redundancy (MRPD) – – Step-change media redundancy (MRP) – – PROFIenergy – – 2/8 Siemens PM 21 · 2013 When an automation topology is configured, the real-time classes RT and IRT can be used alongside each other on the same network or cable. It must, however, be noted that not all devices support both real-time classes RT and IRT. For devices that should be synchronized with IRT, it is important that all the PROFINET components that lie in between support the IRT real-time class. © Siemens AG 2013 Communication PROFIdrive ■ Overview PROFIdrive – The standardized drive interface for PROFIBUS and PROFINET PROFIdrive defines the device behavior and the access procedure to internal drive data for electrical drives on PROFIBUS and PROFINET, from simple frequency converters up to highperformance servo controllers. It contains a detailed description of how the communication functions "slave-to-slave communication", "constant bus cycle time" and "isochronous operation" are used for drive applications. In addition, it clearly specifies all device characteristics which influence interfaces connected to a controller over PROFIBUS or PROFINET. This includes the sequence control, encoder interface, standardization of values, definition of standard messages, and access to drive parameters, etc. The PROFIdrive profile supports both central as well as distributed motion control concepts. What are profiles? Profiles specify specific properties and responses for devices and systems in automation. In this manner, manufacturers and users pursue the goal of defining common standards. Devices and systems that comply with a multi-vendor profile can interoperate on a fieldbus and can be operated interchangeably to a certain extent. Do different profile types exist? A distinction is made between application profiles (general or specific) and system profiles: • Application profiles (also known as device profiles) mainly refer to devices (e.g. drives) and contain an agreed selection of bus communication modes, as well as specific device applications. • System profiles describe system classes and include the master functionality, program interfaces and integration methods. Is PROFIdrive future-proof? PROFIdrive has been specified by PROFIBUS and PROFINET International (PI) and has been laid down in IEC 61800-7 as a future-proof standard. The basic philosophy: Keep it simple The PROFIdrive profile tries to keep the drive interface as simple as possible and free from technology functions. This philosophy ensures that reference models as well as the functionality and performance of the PROFIBUS/PROFINET master have no or very little influence on the drive interface. One drive profile – Different application categories The integration of drives into automation solutions depends strongly upon the drive task. To cover the extensive range of drive applications from the simple frequency converter up to highly dynamic, synchronized multi-axis systems with a single profile, PROFIdrive defines six application categories which define most drive applications: • Category 1 – Standard drives (such as pumps, fans, stirring units, etc.) • Category 2 – Standard drives with technology functions • Category 3 – Positioning drives • Category 4 – Motion control drives with central, higher-level motion control intelligence and the patented "Dynamic Servo Control" position control concept • Category 5 – Motion control drives with central, higher-level motion control intelligence and position setpoint interface • Category 6 – Motion control drives with distributed motion control intelligence integrated in the drives Siemens PM 21 · 2013 2/9 2 © Siemens AG 2013 Communication PROFIdrive ■ Design ■ More information The PROFIdrive device model 2 PROFIdrive defines a device model based on function modules which cooperate in the device and generate the intelligence of the drive system. These modules have objects assigned to them which are described in the profile and are defined with respect to their functions. The overall functionality of a drive is therefore described through the sum of its parameters. In contrast to other drive profiles, PROFIdrive defines only the access mechanisms to the parameters as well as a few profile parameters (about 30) such as the fault buffer, drive control and device identification. All other parameters are vendor-specific which gives drive manufacturers great flexibility with respect to implementing control functions. The elements of a parameter are accessed acyclically over data records. As a communication protocol, PROFIdrive uses DP-V0, DP-V1, and the DP-V2 expansions for PROFIBUS including the functions "Slave-to-Slave Communication" and "Isochronous Mode", or PROFINET IO with real-time classes RT and IRT. Application Class 4 Automation Technology Interpolation Pos. Control Clock G_PM10_EN_00133 Status Word + Actual Position ... Control Word + Speed Setpoint + ... Clock synchronism Drive Drive Drive Closed Loop Speed Ctrl. Closed Loop Speed Ctrl. Closed Loop Speed Ctrl. M M M Encoder Encoder Encoder PROFIdrive for motion control Category 4 is the most important category for highly dynamic and highly complex motion control tasks. This application category describes in detail the master/slave relationship between the controller and the drives which are connected to each other over PROFIBUS and PROFINET. The DSC (Dynamic Servo Control) function significantly improves the dynamic response and stiffness of the position control circuit by minimizing the dead times which usually occur for speed setpoint interfaces with an additional, relatively simple feedback network in the drive. The position control loop is closed in the drive which permits very fast position control cycles (e.g. 125 μs for SINAMICS S120) and thus limits dead times exclusively to the control behavior. PROFIdrive for SIMOTION and SINAMICS In SIMOTION and SINAMICS S120, the drive interface has been implemented according to the PROFIdrive profile V4 and application categories 1 to 4 (category 4 with and without DSC) and is referred to below as the PROFIdrive interface. When SINAMICS S120 is used on SIMOTION, application category 4 with DSC is used by default. 2/10 Siemens PM 21 · 2013 Further information can be found at www.profibus.com See Downloads / Technical descriptions & books / Drives/PROFIdrive / PROFIdrive Technology and Application – System Description 12 © Siemens AG 2013 Safety Integrated 12/2 Overview 12/3 12/3 Function Drive-integrated safety functions with SINAMICS S120 Safe Torque Off (STO) Safe Brake Control (SBC) Safe Stop 1 (SS1) Safe Stop 2 (SS2) Safe Operating Stop (SOS) Safely Limited Speed (SLS) Safe Speed Monitor (SSM) Safe Direction (SDI) Safely Limited Position (SLP) Safe Position (SP) Basic Functions and Extended Functions Activation of the integrated safety functions PROFIsafe PROFIsafe communication with SIMOTION D Safe speed/position sensing Single-encoder system Dual-encoder system Safe acquisition of actual values without encoders Licensing 12/4 12/4 12/5 12/5 12/6 12/6 12/7 12/7 12/8 12/8 12/9 12/9 12/9 12/10 12/11 12/11 12/11 12/11 12/11 Siemens PM 21 · 2013 © Siemens AG 2013 Safety Integrated Safety Integrated ■ Overview Safety-related standards Functional safety is specified in various standards. EN ISO 12100, for example, is concerned with the risk assessment and risk reduction of machines. IEC 61508 specifies the basic requirements for electronic and programmable safetyrelated systems. EN 62061 (only applicable for electrical and electronic control systems) and EN ISO 13849-1, which replaces the now withdrawn EN 954-1, define the functional and safetyrelated requirements of control systems with relevance to safety. The above-mentioned standards define different safety requirements that the machine has to satisfy in accordance with the risk, frequency of a dangerous situation, probability of occurrence and the opportunities for recognizing impending danger. • EN ISO 13849-1: Performance Level PL a … e • EN 62061: Safety Integrity Level SIL 1 … 3 Trend toward integrated safety systems Legal framework Machine manufacturers and plant constructors must ensure that their machines or plants cannot cause danger due to malfunctions apart from the general risks of electric shock, heat or radiation. In Europe, for example, compliance with the machinery directive is required by law by the EC occupational health and safety directive. In order to ensure the conformity with this directive, it is recommended that the corresponding harmonized European standards are applied. This initiates the assumption of conformity and gives manufacturers and operators the legal security in terms of compliance with both national regulations and the EU directive. With the CE marking, the manufacturer of a machine documents the compliance with all applicable directives and regulations in the free movement of goods. 12 12/2 Siemens PM 21 · 2013 The trend toward greater complexity and increasing modularity of machines have caused the safety functions to move away from the classical central safety functions (for example, deactivation of the complete machine using a main switch) and into the machine control system and the drives. This is often accompanied by a significant increase in productivity because the changeover times are shortened and during this changeover, depending on the type of machine, some subcomponents can even continue to manufacture. Integrated safety functions act much faster than those of a conventional design. The safety of a machine is increased further with Safety Integrated. Furthermore, safety measures controlled by integrated safety systems are perceived as less interfering by the operator of the machine due to the custom actions, so the motivation to consciously bypass safety functions is significantly reduced. © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Drive-integrated safety functions with SINAMICS S120 SINAMICS S120 is characterized by a number of integrated safety functions. In combination with the sensor technology and safety control required for the safety function, they ensure that highly-effective protection for persons and machines is implemented in a practice-oriented manner. They comply with the following requirements: • Performance Level (PL) d and Category 3 according to EN ISO 13849-1 • Safety Integrity Level (SIL) 2 according to IEC 61508 In addition, the Safety Integrated functions of the SINAMICS S120 are generally certified by independent institutes. A list of certified components is available on request from your local Siemens sales office. The Safety Integrated functions are completely integrated into the drive system. They are implemented electronically and therefore offer short response times in comparison to solutions with externally implemented monitoring functions. The safety functions integrated into the SINAMICS S120 drive system can be grouped into three classes: • Functions for stopping a drive safely: - Safe Torque Off (STO) - Safe Brake Control (SBC) - Safe Stop 1 (SS1) - Safe Stop 2 (SS2) - Safe Operating Stop (SOS) • Functions for safely monitoring the motion of a drive: - Safely Limited Speed (SLS) - Safe Speed Monitor (SSM) - Safe Direction (SDI) • Functions for safely monitoring the position of a drive: - Safely Limited Position (SLP) - Safe Position (SP) – this function is not defined in IEC 61800-5-2 The motion control system SIMOTION provides support for SINAMICS drives that can execute safety-related monitoring functions (SOS, SLS, SDI) or stop reactions (STO, SS1, SS2). This support ensures that limit violations are prevented at the drive end in that SIMOTION controls (with SLS) the drive through the application, for example, within the permissible velocity range (with SLS) or brings it to a standstill (with SOS). The functions SS1, SS2, SOS, SLS and SDI are activated and deactivated and their status is displayed with specific technological alarms and system variables on the axis. The drive software from SINAMICS S120 is integrated into the SIMOTION D motion control system. The safety functions integrated into the drive can therefore also be used in combination with SIMOTION D. The integrated safety functions that are currently available for the SINAMICS S120 drive system are described in the following. Their functional safety satisfies the requirements defined in the international standard IEC 61800-5-2 for variable-speed drive systems. 12 Siemens PM 21 · 2013 12/3 © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Safe Torque Off (STO) The STO function is the most common and basic drive-integrated safety function. It ensures that no torque-generating energy can continue to affect a motor and prevents unintentional start-ups. Effect This function is a mechanism that prevents the drive from restarting unexpectedly, in accordance with EN 60204-1, Section 5.4. The STO function disables the drive pulses (corresponds to Stop Category 0 according to EN 60204-1). The drive is reliably torque-free. This state is monitored internally in the drive. Application Customer benefits The advantage of the integrated STO safety function compared to standard safety technology using electromechanical switchgear is the elimination of separate components and the effort that would be required to wire and service them. Because of the rapid electronic switching times, the function offers a shorter reaction time than a conventional solution comprising electromechanical components. STO v G_D211_XX_00210 STO has the immediate effect that the drive cannot supply any more torque-generating energy. STO can be used wherever the drive will reach a standstill in a sufficiently short time based on the load or when coasting down of the drive will not have any relevance for safety. t Safe Brake Control (SBC) The SBC function permits the safe control of a holding brake. SBC is always activated in parallel with STO. Effect A holding brake which is active in a de-energized state is controlled and monitored using safe two-channel technology. Due to the two-channel control, the brake may still be operated in the event of an insulation fault in the control cable. Errors of this kind are detected early by means of test pulses. Customer benefits Again, the function saves the use of external hardware and the associated wiring. v STO Safe Brake Control does not detect mechanical faults in the brake itself, such as worn brake linings. For Motor Modules in booksize format, the terminals for the motor brake are integrated. In the case of blocksize format an additional Safe Brake Relay is required, and in the case of chassis format an additional Safe Brake Adapter is necessary. Application The SBC function is used in conjunction with the functions STO or SS1 to prevent the movement of an axis in the torque-free state, e.g. because of gravity. 12 12/4 Siemens PM 21 · 2013 G_D211_XX_00276 Notes: SBC t © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Safe Stop 1 (SS1) The SS1 function causes a motor to stop rapidly and safely and switches the motor to torque-free mode after the standstill by activating STO. Effect The SS1 function can safely stop the drive in accordance with EN 60204-1, Stop Category 1. When the SS1 function is selected, the drive brakes autonomously along a quick-stop ramp and automatically activates the Safe Torque Off and Safe Brake Control functions (if configured) when the parameterized safety delay time expires. Customer benefits The targeted stopping of a drive by means of SS1 reduces the risk of danger, increases the productivity of a machine, and allows safety clearances in a machine to be reduced. This results from active stopping of the drive as opposed to sole use of the STO function. STO v G_D211_XX_00205 In firmware version V4.5 and higher, an additional variant of SS1 is available (SS1E). In this case, when SS1 is selected, automatic braking of the drive does not start, but the safe delay time starts to elapse instead. The higher-level controller remains in control of the setpoint which must bring the drive to a standstill within this time. Application ∆t t The SS1 function is used when in the event of a safety-relevant incident the drive must stop as quickly as possible with a subsequent transition into the STO state. It is thus used to bring large centrifugal masses to a stop as quickly as possible for the safety of the operating personnel, or to brake motors at high speeds as quickly as possible. Typical application examples are saws, grinding machine spindles, centrifuges and stacker cranes. Safe Stop 2 (SS2) The SS2 function shuts down a motor quickly and safely and then monitors the standstill position. Effect The SS2 function can safely stop the drive in accordance with EN 60204-1, Stop Category 2. When the SS2 function is selected, the drive brakes autonomously along a quick-stop ramp. In contrast to SS1, the automatic speed control remains operational afterwards, i.e. the motor can supply the full torque required to maintain zero speed. Standstill is safely monitored (SOS – Safe Operating Stop function). Customer benefits The SS2 function ensures a rapid axis stop. Because the control remains active, after the safety function is deselected, productive operation can continue without referencing. This ensures short setup and standstill times and high productivity. SOS v As with SS1, the SS2 function ensures the quickest possible deceleration of the motor. However, the motor power is not switched off, but prevented by a control system from leaving the standstill position even if affected by external forces. G_D211_XX_00206 Application ∆t t Siemens PM 21 · 2013 12/5 12 © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Safe Operating Stop (SOS) With the SOS function, the stopped drive is kept in position and monitored by drive control. Effect The SOS function represents safe standstill monitoring. The drive control remains in operation. The motor can therefore deliver the full torque to hold the current position. The actual position is reliably monitored. In contrast to safety functions SS1 and SS2, the speed setpoint is not influenced automatically by the drive. Customer benefits No mechanical components are necessary to keep the axis in position despite any counterforce that might appear. Due to the short switching times and the fact that the drive control always remains active, setup and downtimes are reduced. Recalibration of the axis after exiting the SOS function is not necessary. The axis can immediately be moved again after deactivation of the SOS function. Application SOS s G_D211_XX_00207 SOS is an ideal solution for applications for which the machine or parts of the machine must be at a safe standstill in certain steps, but the drive must also supply a holding torque. The speed control continues to operate and ensures that the drive remains in its current position despite opposing torques. SOS monitors the current standstill position. When SOS is selected, in contrast to SS1 and SS2, the drive does not influence the speed setpoint autonomously. Conversely, before SOS is activated the higher-level control has the option of ramping down the affected axes in a coordinated manner in the network within a delay time that can be set. This can be used to prevent any damage to the machine or product. ∆t t Safely Limited Speed (SLS) The SLS function ensures that the drive does not exceed a preset speed limit. Effect The SLS function monitors the drive against a parameterized speed limit. Four different limit values can be selected. As in the case of SOS, the speed setpoint is not automatically influenced. After SLS has been selected, the higher-level control must bring the drive down below the selected speed limit within a parameterizable time. If the speed limit is exceeded, a configurable drive-integrated fault reaction is instigated. Customer benefits The SLS function can contribute to a significant reduction in downtime, or greatly simplify or even accelerate setup. The overall effect achieved is a higher availability of the machine. Moreover, external components such as speed monitors can be omitted. SLS v G_D211_XX_00208 In firmware version V4.5 and higher, a factor can be applied to SLS limit 1 that is transferred over PROFIsafe in 16-bit resolution. This allows an almost unlimited number of limits to be specified. Application 12 The SLS function is used if people are in the danger zone of a machine and their safety can only be guaranteed by reduced speed. Typical application cases include those in which an operator must enter the danger zone of the machine for the purposes of maintenance or setting up, such as a winder for which the material has to be fed in manually by the operator. To prevent injury to the operator, the roller may only spin at a safe reduced speed. SLS is often also used as part of a two-stage safety concept. While a person is in a less critical zone, the SLS function is activated, and the drives are only stopped in a smaller area with higher potential risk. SLS can be used not only for operator protection, but also for machinery protection, e.g. if a maximum speed must not be exceeded. 12/6 Siemens PM 21 · 2013 ∆t t © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Safe Speed Monitor (SSM) The SSM function warns when a drive is working below an adjustable speed limit. As long as it remains below the threshold, the function outputs a safety-related signal. Effect If a speed value drops below a parameterized limit, a safetyrelated signal is generated. This can be processed, for example, in a safety controller to respond to the event by programming, depending on the situation. Customer benefits Unlike SLS, there is no drive-independent fault reaction when the speed limit is exceeded. The safe feedback can be evaluated in a safety control unit, allowing the user to respond appropriately to the situation. v Application G_D211_XX_00209 With the SSM function, in the simplest case, a safety door can be released if the speed drops below a non-critical level. 1 0 t Safe Direction (SDI) The SDI function ensures that the drive can only move in the selected direction. Effect A deviation from the currently monitored direction of motion is reliably detected and the configured autonomous fault response of the drive is initiated. It is possible to monitor one or two directions of motion optionally. Customer benefits The function does away with the use of external components such as speed monitors and the associated wiring expense. The release of a danger zone while the machine is moving away from the operator also raises productivity. Without the SDI function, the machine would have to be stopped safely while material was fed in or removed. Application v t SDI G_PM21_XX_00116 The SDI function is used if the drive is allowed to move in only one direction. A typical application is to make a danger area accessible to the operator, provided the machine is moving in the safe direction, i.e. away from the operator. In this status, the operator can safely feed material into or remove it from the working area. 12 Siemens PM 21 · 2013 12/7 © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Safely Limited Position (SLP) Effect When SLP is activated, the traversing range limited by the configured software limit switch is safely monitored. It is possible to switch between two limit switch pairs. If the permitted traversing range is exited, a configurable fault reaction is instigated. SLP can only be used when the axis has been safely referenced. Customer benefits SLP can be used for highly-effective protection area monitoring. The function does away with the use of external components such as hardware limit switches and the associated wiring expense. Due to the short reaction time following a limit overshoot, safety clearances can be reduced. Application s SLP is used for applications in which machine operators have to enter a protection area, e.g. for feeding in and removing material. Safe monitoring of the axis position ensures that the axis cannot move into the protection area released for operators, placing them in danger. s2 G_D211_XX_00289 The SLP function monitors the axis to ensure that it remains within the permissible traversing range. s1 t Safe Position (SP) The SP function transfers the actual position values determined safely in the drive over safe PROFIsafe communication to a safety control. Effect In contrast to the SLP function that monitors the current actual position value against a limit and, in the case of an overshoot, activates a drive-integrated fault reaction, SP transfers the current actual position values to the safety control. Position monitoring is implemented in the safety program of the control. Extended PROFIsafe telegrams are available for transferring the position values. The position values can be transferred in 16-bit or 32-bit resolution, as required. A time stamp is also transferred with the position values. Application The monitoring function has to be implemented in the safety control, so this offers extensive possibilities. For example, a safe cam controller can be implemented in this manner. Depending on the performance capability of the control, multi-dimensional position or speed monitoring functions can be implemented. 12 SP will only output valid, absolute actual position values if the axis has been safely referenced. A time stamp is transferred with the actual position values to enable safe speed values to be calculated in the safety control. The axis does not have to be safely referenced for safe speed values to be calculated. 12/8 Siemens PM 21 · 2013 Customer benefits Position monitoring or speed monitoring is implemented in the safety program of the control, so the user has the flexibility for implementing tailor-made safety functions. The reaction to a limit overshoot must also be specified in the safety program. This means a higher initial programming outlay, but it does offer the opportunity for initiating different fault reactions. © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Basic Functions and Extended Functions Activation of the integrated safety functions The Safety Integrated functions of the SINAMICS S120 drive system are grouped into Basic Functions and Extended Functions. The safety functions integrated into SINAMICS S120 can be activated as follows: • Basic Functions: - Over terminals on the CU320-2 or SIMOTION D4x5-2 Control Unit and on the power unit (STO, SBC, SS1 only) - Over the safety-related digital inputs of CU310-2 or SIMOTION D410-2 - Over PROFIBUS or PROFINET with PROFIsafe profile • Extended Functions: - Over the safety-related digital inputs of the TM54F Terminal Module - Over the safety-related digital inputs of CU310-2 or SIMOTION D410-2 - Over PROFIBUS or PROFINET with PROFIsafe profile - The SLS and SDI functions can also be parameterized to be permanently activated The Basic Functions are included in the standard scope of supply. The Extended Functions can only be enabled via a license. • Basic Functions - Safe Torque Off (STO) - Safe Brake Control (SBC) - Safe Stop 1 (SS1) • Extended Functions - Safe Stop 1 (SS1) with SBR or SAM - Safe Stop 2 (SS2) with SAM - Safe Operating Stop (SOS) - Safely Limited Speed (SLS) - Safe Speed Monitor (SSM) - Safe Direction (SDI) - Safely Limited Position (SLP) - Safe Position (SP) With Extended Functions Safe Stop 1 (SS1) and Safe Stop 2 (SS2) with SAM, safe acceleration monitoring (SAM) is performed during braking to ensure that any faults during braking will be detected. If Safe Stop 1 is used as an encoderless function, safe brake ramp (SBR) can be configured as an alternative. The Basic Functions – activated via on-board terminals on the device or via PROFIsafe – do not require an encoder. PROFIsafe PROFIsafe is an open communications standard that supports standard and safety-related communication over the same communications cable (wired or wireless). A second, separate bus system is therefore not necessary. To ensure safe communication, the transmitted message frames are continuously monitored. Possible errors, such as lost or repeated messages or those received in the wrong order are avoided in that safetyrelated messages are numbered consecutively, their arrival is monitored within a defined period, and an identifier for the sender and receiver of a message is transferred. A CRC (cyclic redundancy check) data security mechanism is also used. SINAMICS S120 supports the PROFIsafe profile based on PROFIBUS as well as on PROFINET. 12 Siemens PM 21 · 2013 12/9 © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function PROFIsafe communication with SIMOTION D A typical communication topology between a safety control and the drives integrated in SIMOTION D is shown in the diagram below based on the example of PROFINET. This topology is also possible with PROFIBUS as the basis. In this case, the safety control must be configured as a PROFINET controller or PROFIBUS master respectively. SIMOTION D is an I-Device or I-Slave here. SIMOTION D transfers the PROFIsafe telegrams to the drives using the F-Proxy mechanism. Safety program SIMATIC S7-300 F-CPU (Controller) PROFINET / PROFIsafe DRIVE-CLiQ Emergency stop SIMOTION D4x5-2 (I-Device) PROFINET I-Devices Light curtain Laser scanner SIMOTION CX32-2 Position switch Safety Integrated solution based on the example of SIMOTION D4x5-2: Control of the safety functions via PROFINET with PROFIsafe 12 12/10 Siemens PM 21 · 2013 G_PM10_EN_00217 SIMATIC ET 200S (I-Device) with F-I/O © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function Safe speed/position sensing Dual-encoder system Incremental encoders or absolute encoders can be used for safe sensing of the position values on a drive. Safe actual value sensing relies on redundant evaluation of the incremental channels A/B that supply sin/cos signals of 1 Vpp. Only encoders of the type whose A/B track signals are created and processed using purely analog techniques can be used. DRIVE-CLiQ The encoder signals can be read via SMC20, SME20/25 or SME120/125 Sensor Modules (for further information, see the chapter SINAMICS S120 drive system). E = encoder M = motor The encoder must be mechanically attached in such a manner that the encoder shaft is unable to unplug or slide off. For notes on this, see IEC 61800-5-2: 2007, Table D.16. A list of Siemens motors that fulfill the electrical and mechanical requirements is available at: http://support.automation.siemens.com/WW/view/en/33512621 The following can be used for safe speed/position sensing: • Single-encoder systems or • Dual-encoder systems E = encoder M = motor Backlash Example: Single-encoder system In a single-encoder system, the motor encoder is used exclusively for safe actual value sensing. E Example: Dual-encoder system on a spindle The safe actual values for a drive are provided by two separate encoders. The actual values are transferred to the Control Unit over DRIVE-CLiQ. When motors without a DRIVE-CLiQ connection are used, a Sensor Module (SMC20/SME20/25/120/125) must be implemented. Each measuring system requires a separate DRIVE-CLiQ connection. The Safety Integrated Function Manual contains additional information about the encoderless safety functions. G_D211_EN_00216a M M The Extended Functions Safe Stop 1 (SS1) with SAM/SBR, Safely Limited Speed (SLS), Safe Speed Monitor (SSM) and Safe Direction (SDI) are also available for use without encoders (initially only in the Booksize or Blocksize performance range and in combination with induction motors and SIEMOSYN motors). An encoder that is used for the purposes of motor control has no significance for the safety function here. DRIVE-CLiQ Sensor Module E (not applicable for motor with DRIVE-CLiQ interface) E Safe acquisition of actual values without encoders Single-encoder system Machine table Sensor Module (not applicable for motor with DRIVE-CLiQ interface) G_D211_EN_00217a As an alternative, motors with an integrated DRIVE-CLiQ interface can be used. The speed or position actual values are generated directly in the motor as safe values and are transferred to the Control Unit over safe communication via DRIVE-CLiQ. The Extended Functions Safe Stop 2 (SS2), Safe Operating Stop (SOS), Safely Limited Position (SLP) and Safe Position (SP) always require a safe encoder system. Licensing The Safety Integrated Basic Functions do not require a license. In the case of Safety Integrated Extended Functions, however, a license is required for every axis using these functions. It is of no consequence here which safety functions are used and how many. The required licenses can be optionally ordered with the CompactFlash card: For the order numbers of the CompactFlash cards, see chapter SINAMICS S120 drive system and SIMOTION D. Notes: Up to 6 safety axes with Extended Functions are possible in vector or servo control on one CU320-2, D4x5-2 or CX32-2. Up to 11 axes with Safety Integrated Extended Functions are possible in V/f control mode. The CU310-2 and CU410-2 Control Units have been designed to control only single axes. Only one license is therefore required for the Safety Integrated Extended Functions (short code F01). Siemens PM 21 · 2013 12/11 12 © Siemens AG 2013 Safety Integrated Safety Integrated ■ Function An overview of the Safety Integrated functions of SINAMICS S120 and their boundary conditions is given in the following table: Function Activation Underlying function Reaction to limit overshoot External Encoder setpoint input required effective STO • EP terminals on the power unit or CUA31/CUA32 and on the Control Unit • F-DI on TM54F • F-DI on CU310-2 or D410-2 • PROFIsafe SBC (if activated) – No No 1) No 2) SBC • With STO (directly or following expiry of the delay with SS1) – – – No No SS1 • EP terminals on the power unit or CUA31/CUA32 and on the Control Unit • PROFIsafe STO following expiry of the parameterized delay, SBC (if activated) – Parameterizable No No SS1 with SAM/SBR • F-DI on TM54F • F-DI on CU310-2 or D410-2 • PROFIsafe Safe acceleration monitoring STO (SAM) or safe brake ramp (SBR) during braking. STO and SBC (if activated) following expiry of the parameterized delay or undershooting of the minimum speed limit Parameterizable No Yes (per safety axis) SS2 • F-DI on TM54F • F-DI on CU310-2 or D410-2 • PROFIsafe Safe acceleration monitoring (SAM) during braking. Following expiry of the parameterized delay SOS SS1 → STO No Yes Yes (per safety axis) – SS1, STO (parameterizable) Yes No Yes (per safety axis) SLS • F-DI on TM54F sensorless • F-DI on CU310-2 or D410-2 • PROFIsafe • Continuously activated 12 License required SLS • F-DI on TM54F • F-DI on CU310-2 or D410-2 • PROFIsafe – STO, SS1, SS2 or SOS (parameterizable) Yes Yes Yes (per safety axis) SOS • F-DI on TM54F • F-DI on CU310-2 or D410-2 • PROFIsafe – SS1 → STO Yes Yes Yes (per safety axis) SSM • Always active, if configured – Message only Yes No Yes (per safety axis) SDI • F-DI on TM54F • F-DI on CU310-2 or D410-2 • PROFIsafe • Continuously activated – STO, SS1, SS2, SOS (parameterizable) Yes No Yes (per safety axis) SLP • F-DI on TM54F • F-DI on CU310-2 • PROFIsafe – STO, SS1, SS2, SOS (parameterizable) Yes Yes Yes (per safety axis) SP Always active, if configured – – Yes Yes Yes (per safety axis) 1) The activation option using terminals on TM54F currently requires an encoder. 12/12 Siemens PM 21 · 2013 2) The activation option using terminals on TM54F currently requires a license. 13 © Siemens AG 2013 System description – Dimensioning 13/2 SIZER for Siemens Drives engineering tool 13/3 13/3 Planning EMC notes 13/4 13/4 13/4 SINAMICS S120 Control Units Overview Guide to selecting a closed-loop control variant 13/16 13/16 Motors Motor selection 13/17 13/17 13/17 13/19 Power units Overload capability Derating characteristics Selection of the Power Module or Motor Module Long motor cables Line Modules Parallel connection of power units Line harmonic distortion Line-side power options SCCR (Short Circuit Current Rating) 13/20 13/21 13/22 13/24 13/27 13/28 13/29 13/29 13/32 13/33 13/33 13/33 13/34 13/34 13/36 13/36 13/38 See Part 3 System components Motor reactors, sine-wave filters, Sensor Modules, expansion modules, Braking Modules and braking resistors External 24 V DC supply Mechanical configuration of the drive system Specification of components for connection system Configuration of a drive line-up in booksize format Configuration of a drive line-up in chassis format Configuration of a mixed drive line-up Heat dissipation Mandatory minimum installation clearances Calculation of internal control cabinet temperature Engineering software STARTER commissioning tool Drive Control Chart (DCC) Drive ES engineering software See CAD CREATOR Part 14 Dimension drawing and 2D/3D CAD generator www.siemens.com/cadcreator Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning SIZER for Siemens Drives engineering tool The drive configuration is saved in a project. In the project, the components and functions used are displayed in a hierarchical tree structure. ■ Overview The project view permits the configuration of drive systems and the copying/inserting/modifying of drives already configured. The configuration process produces the following results: • A parts list of the required components (export to Excel, use of the Excel data sheet for import to SAP) • Technical specifications of the system • Characteristic curves • Statements on line harmonic distortion • Mounting arrangement of drive and control components and dimension drawings of motors • Energy requirements of the configured application These results are displayed in a results tree and can be reused for documentation purposes. The following drives and controls can be engineered in a userfriendly way using the SIZER for Siemens Drives engineering tool: • SINAMICS Low Voltage and MICROMASTER 4 drive systems • SINUMERIK CNC system • SIMOTION Motion Control system • SIMATIC Technology It provides support when setting up the technologies involved in the hardware and firmware components required for a drive task. SIZER for Siemens Drives covers the full range of operations required to configure a complete drive system, from basic single drives to demanding multi-axis applications. SIZER for Siemens Drives supports all of the configuring steps in a workflow: • Configuring the power supply • Designing the motor and gearbox, including calculation of mechanical transmission elements • Configuring the drive components • Compiling the required accessories • Selecting the line-side and motor-side power options, e.g. cables, filters, and reactors When SIZER for Siemens Drives was being designed, particular importance was placed on a high degree of usability and a universal, function-based approach to the drive application. The extensive user guidance makes using the tool easy. Status information keeps you continually informed about the progress of the configuration process. 13 The SIZER for Siemens Drives user interface is available in English, French, German and Italian. Technological online help is available: • Detailed technical specifications • Information about the drive systems and their components • Decision-making criteria for the selection of components • Online help in German, English, French, Italian, Chinese and Japanese Minimum system requirements • PG or PC with Pentium III min. 800 MHz (>1 GHz recommended) • 512 MB RAM (1 GB RAM recommended) • At least 4.1 GB of free hard disk space • An additional 100 MB of free hard disk space on the Windows system drive • Screen resolution 1024 × 768 pixels (1280 × 1024 pixels recommended) • Operating system: - Windows XP Home Edition SP2 - Windows XP Professional 32 bit SP2 - Windows XP Professional 64 bit SP2 - Windows Vista Business - Windows 7 Ultimate 32 bit - Windows 7 Professional 32 bit • Microsoft Internet Explorer V5.5 SP2 ■ Selection and ordering data Description Order No. SIZER for Siemens Drives engineering tool DVD-ROM English, French, German, Italian 6SL3070-0AA00-0AG0 ■ More information The SIZER for Siemens Drives engineering tool is available free on the Internet at: www.siemens.com/sizer 13/2 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning Planning ■ Overview General configuration sequence The function description of the machine provides the basis for the configuration. The definition of the components is based on physical dependencies and is usually carried out as follows: The EMC requirements for variable-speed drive systems are described in the product standard EN 61800-3. A variablespeed drive system (or Power Drive System PDS) consists of the Control Unit and Power Module or Control Unit, Line Module and Motor Module plus the relevant electric motors and encoders including connecting cables. The driven machine is not part of the drive system. EN 61800-3 defines different limit values depending on the location of the drive system, referred to as the first and second environments. Step Description of configuration activity 1 Clarification of type of drive 2 Specify the supplementary conditions and integration in the automation system 3 Definition of loading case, calculation of max. load torque, definition of motor 4 Definition of the Motor Module 5 Repetition of steps 3 and 4 for additional axes 6 Calculation of the required DC link power and definition of the Line Module The term second environment refers to all locations outside residential areas. These are basically industrial areas which are supplied from the medium-voltage network via their own transformers. 7 Specification of the required control performance and selection of the Control Unit, definition of component cabling 8 Specification of the line-side power options (main switch, fuses, line filters, etc.) and cable cross-sections for system connection and motor connection Four different categories are defined in EN 61800-3 depending on the location and the power of the drive: 9 Definition of additional system components 10 Calculation of the current requirement for the 24 V DC supply for the components and specification of power supplies (SITOP devices, Control Supply Modules) 11 Specification of components for connection system 12 Configuration of drive line-up components 13 Thermal design of the control cabinet Configuration begins with the mechanical interface to the machine. A suitable motor is selected according to the specified torques and speeds. A matching power unit is then also chosen. Depending on the requirements of the machine, the motor is supplied as a single drive via a Power Module or within a multimotor drive group via a Motor Module. Once the basic components have been defined, the system components for matching to the electrical and mechanical interfaces are selected. The SIZER for Siemens Drives engineering tool allows the correct components to be selected quickly and easily. Based on the torque and speed characteristics entered, SIZER for Siemens Drives guides the user through the configuring process, identifying suitable motors and matching SINAMICS power units and other system components. The following sections describe those SINAMICS S120 components which are needed to create a drive system subject to certain supplementary conditions. For information about individual components, please also refer to the online help of the SIZER for Siemens Drives engineering tool. EMC notes The electromagnetic compatibility describes – according to the definition of the EMC directive – the "capability of a device to work satisfactorily in the electromagnetic environment without itself causing electromagnetic interference which is unacceptable for other devices present in this environment". To guarantee that the appropriate EMC Directives are observed, the devices must demonstrate a sufficiently high noise immunity, and also the emitted interference must be limited to acceptable values. Residential buildings or locations at which the drive system is directly connected to a public low-voltage supply without intermediate transformer are defined as the first environment. Category C1: Drive systems for rated voltages < 1000 V for unrestricted use in the first environment. Category C2: Stationary drive systems for rated voltages < 1000 V for use in the second environment. Use in the first environment is possible if the drive system is marketed and installed by qualified personnel. The warning information and installation instructions supplied by the manufacturer must be observed. Category C3: Drive systems for rated voltages < 1000 V for exclusive use in the second environment. Category C4: Drive systems for rated voltages ≥ 1000 V or for rated currents ≥ 400 A for use in complex systems in the second environment. The following diagram shows how the four categories are assigned to the first and second environments: C1 First environment C2 Second environment C3 C4 G_D213_EN_00009a SINAMICS S120 built-in units are designed for use in the second environment. In order to limit emitted interference, RFI filters (some of which are integrated in the unit) are provided which are capable of meeting the requirements of Category C3 or C2 (see chapter "SINAMICS S120 drive system"). SINAMICS S120 built-in units fulfill the requirements for noise immunity defined in EN 61800-3 for the second environment and consequently also the lower noise immunity values in the first environment. It is essential to follow the installation instructions in order to ensure compliance with interference emission and immunity values. Siemens PM 21 · 2013 13/3 13 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Overview Simple technological tasks can be carried out by the SINAMICS S120 Control Unit itself. The CU320-2 Control Unit is available for multi-axis applications and the CU310-2 Control Unit for single drives. Sophisticated Motion Control tasks are best supported by the powerful SIMOTION D Control Units (D410-2, D425-2, D435-2, D445-2, D455-2) with graded performance. Each of these Control Units is based on an object-oriented SINAMICS S120 standard firmware which contains all the most popular V/f control modes and closed-loop control variants, that can be scaled to meet even the most advanced performance requirements. The following are ready-to-configure drive objects (drive controls): • The control for a line infeed: Infeed Control • The control for the broad scope of rugged asynchronous (induction) motors and torque motors, including sensorless: Vector Control • The control for permanent magnet synchronous and servo asynchronous motors with demanding dynamic requirements: Servo Control All these control variants are based on the principle of fieldoriented, closed-loop vector control. Guide to selecting a closed-loop control variant The two tables below titled "Closed-loop control characteristics" and "Performance characteristics" are provided to help users select the "right" type of closed-loop control. The drive control functions integrated in the SIMOTION D410-2, D4x5-2 and CX32-2 Control Units are based on the drive control of the SINAMICS S120 Control Units (firmware version V4.x), although there is a slight difference in functionality. For example, the basic positioner (EPos) and the Basic Operator Panel BOP20 are not supported. • SIMOTION D410-2 is based on the output control of a SINAMICS S120 Control Unit CU310-2 (62.5 µs current controller clock cycle is not supported by SIMOTION D410-2) • SIMOTION D4x5-2/CX32-2 is based on the output control of a SINAMICS S120 Control Unit CU320-2 For further information, see the SIMOTION and SINAMICS documentation. Closed-loop control characteristics SINAMICS S Criteria for assessing control quality Explanations, definitions Rise time The rise time is the period which elapses between an abrupt change in a setpoint and the moment the actual value first reaches the tolerance band (2 %) around the setpoint. The dead time is the period which elapses between the abrupt change in the setpoint and the moment the actual value begins to increase. The dead time is partially determined by the read-in, processing and output cycles of the digital closed-loop control. Where the dead time constitutes a significant proportion of the rise time, it must be separately identified. Characteristic angular frequency -3 dB The limit frequency is a measure of the dynamic response of a closed-loop control. A pure sinusoidal setpoint is input to calculate the limit frequency; no part of the control loop must reach the limit. The actual value is measured under steady-state conditions and the ratio between the amplitudes of actual value and setpoint is recorded. -3 dB limit frequency: Frequency at which the absolute value of the actual value drops by 3 dB (to 71 %) for the first time. The closed-loop control can manage frequencies up to this value and remain stable. Ripple The ripple is the undesirable characteristic of the actual value which is superimposed on the mean value (useful signal). Oscillating torque is another term used in relation to torque. Typical oscillating torques are caused by motor slot grids, by limited encoder resolution or by the limited resolution of the voltage control of the IGBT power unit. The torque ripple is also reflected in the speed ripple as being indirectly proportional to the mass inertia of the drive. Accuracy Accuracy is a measure of the magnitude of the average, repeatable deviation between the actual value and setpoint under nominal conditions. Deviations between the actual value and setpoint are caused by internal inaccuracies in the measuring and control systems. External disturbances, such as temperature or speed, are not included in the accuracy assessment. The closed-loop and open-loop controls should be optimized with respect to the relevant variable. The most commonly used V/f control modes are stored in the Vector Control drive object and are ideal for implementing even simple applications such as, for example, group drives with SIEMOSYN motors. 13 13/4 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration Performance characteristics SINAMICS S V/f Control Features Servo Control Vector Control Typical application • Drives with highly dynamic motion control • Angular-locked synchronism with isochronous PROFIBUS/ PROFINET in conjunction with SIMOTION • For use in machine tools and clocked production machines • Speed-controlled • Drives with low drives with high speed requirements on and torque stability in dynamic response general mechanical and accuracy engineering systems • Highly synchronized • Particularly suitable for group drives, e.g. on asynchronous motors textile machines with SIEMOSYN motors Notes Mixed operation of Servo Control and Vector Control is not possible on CU320-2. Mixed operation for the V/f Control modes is possible. Dynamic response Very high High Low Highest dynamic response with 1FK7 High Dynamic synchronous motors and Servo Control. Control modes with encoder Position control/ Speed control/ Torque control Position control/ Speed control/ Torque control None SIMOTION D with Servo Control is standard for motion control. Control modes without encoder Speed control Speed control/ Torque control All V/f control modes With Servo for asynchronous motors only. With V/f Control the speed can be kept constant by means of selectable slip compensation. Asynchronous motor Synchronous motor Torque motor Linear motor Yes Yes Yes Yes Yes No Yes No Yes No No No V/f Control (textiles) is recommended for SIEMOSYN motors. Permissible ratio of motor rated current to rated current of Motor Module 1:1 to 1:4 1.3:1 to 1:4 1:1 to 1:12 Maximum control quality in the case of Servo Control and Vector Control up to 1:4. Between 1:4 and 1:8 increasing restrictions as regards torque and rotational accuracy. V/f Control is recommended for <1:8. Maximum number of parallelconnected motors per Motor Module 4 8 Unlimited in theory Motors connected in parallel must be asynchronous (induction) motors with identical power ratings. With V/f Control, the motors can have different power ratings. Setpoint resolution position controller 31 bit + sign 31 bit + sign – Setpoint resolution Speed/frequency 31 bit + sign 31 bit + sign 0.001 Hz Setpoint resolution Torque 31 bit + sign 31 bit + sign – 660 Hz at 125 µs/4 kHz 330 Hz at 250 µs/4 kHz 400 Hz at 250 µs/4 kHz • With current controller clock 330 Hz cycle/pulse frequency (chassis at 250 µs/2 kHz frame sizes FX and GX) 160 Hz at 250 µs/2 kHz 200 Hz at 250 µs/2 kHz • With current controller clock Not permitted cycle/pulse frequency (chassis frame sizes HX and JX) 100 Hz at 400 µs/1.25 kHz 100 Hz at 400 µs/1.25 kHz Maximum output frequency • For current controller clock cycle/pulse frequency Note limit voltage (2 kV) and use of VPM Module with synchronous motors. For asynchronous motors only: When using edge modulation, 600 Hz are possible at 4 kHz, or 300 Hz at 2 kHz and 200 Hz at 1.25 kHz. Maximum field weakening • For asynchronous motors 5× 5× 4× With Servo Control combined with encoder and appropriate special motors, field weakening up to 16 times the field-weakening threshold speed is possible. • For synchronous motors 2× 2× – These values refer to 1FT7/1FK7 synchronous motors. Note limit voltage (kE factor) with non-Siemens motors. Siemens PM 21 · 2013 13/5 13 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration Fundamental closed-loop control characteristics of SINAMICS S • Booksize format, pulse frequency 4 kHz, closed-loop torque control Servo Control Vector Control Notes Vector Control is not designed as an operating mode for 1FK7/1FT7 synchronous motors. Synchronous motor 1FK7 with R14DQ 1) 1FT7 Controller cycle 125 µs 125 µs Rise time (without delay) 0.7 ms 0.5 ms At a speed operating range from 50 rpm for resolver. Characteristic angular frequency -3 dB 650 Hz 900 Hz In this case, the dynamic response is determined primarily by the encoder system. Torque ripple 3 % of M0 0.6 % of M0 With speed operating range of 20 rpm up to rated speed. A ripple of < 1 % is possible with an absolute encoder ≤ 1 rpm. Not possible with resolver. Torque accuracy ±1.5 % of M0 ±1.5 % of M0 Measured value averaged over 3 s. With motor identification and friction compensation. In torque operating range up to ± M0. Speed operating range 1:10 up to rated speed. Caution: External influences such as motor temperature can cause an additional long-time inaccuracy (constancy) of about ± 2.5 %. Approx. ±1 % less accuracy in fieldweakening range. Asynchronous motor 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R Controller cycle 125 µs 125 µs 250 µs 250 µs Total rise time (without delay) – 0.8 ms 2 ms 1.2 ms With encoderless operation in speed operating range 1:10, with encoder 50 rpm and above up to rated speed. Characteristic angular frequency -3 dB – 600 Hz 250 Hz 400 Hz With encoderless operation in speed operating range 1:10. The dynamic response is enhanced by an encoder feedback. Torque ripple – 1.5 % of Mrated 2 % of Mrated 2 % of Mrated With encoderless operation in speed operating range 1:20, with encoder 20 rpm and above up to rated speed. Torque accuracy – ±3.5 % of Mrated ±2 % of Mrated ±1.5 % of Mrated Measured value averaged over 3 s. With motor identification and friction compensation, temperature effects compensated by KTY84 and mass model. In torque operating range up to ±Mrated. Approx. additional inaccuracy of ±2.5 % in field-weakening range. Servo: Speed operating range 1:10 referred to rated speed. Vector: Speed operating range 1:50 referred to rated speed. 13 1) R14DQ: Resolver 14 bit (resolution 16384, internal 2-pole). 13/6 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration • Booksize format, pulse frequency 4 kHz, closed-loop speed control Servo Control Vector Control Notes Vector Control is not designed as an operating mode for 1FK7/1FT7 synchronous motors. Synchronous motor 1FK7 with R14DQ 1) 1FT7 Controller cycle 125 µs 125 µs Total rise time (without delay) 3.5 ms 2.3 ms With encoderless operation in speed operating range 1:10, with encoder 50 rpm and above up to rated speed. Characteristic angular frequency -3 dB 140 Hz 250 Hz In this case, the dynamic response is determined primarily by the encoder system. Speed ripple See note See note Determined primarily by the total mass moment of inertia, the torque ripple and especially the mechanical configuration. It is therefore not possible to specify a generally applicable value. Speed accuracy ≤ 0.001 % of nrated ≤ 0.001 % of nrated Determined primarily by the resolution of the control deviation and encoder evaluation in the converter. This is implemented on a 32 bit basis for SINAMICS. Asynchronous motor 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R Controller cycle 125 µs 125 µs 250 µs 250 µs Total rise time (without delay) 12 ms 5 ms 20 ms 10 ms With encoderless operation in speed operating range 1:10, with encoder 50 rpm and above up to rated speed. Characteristic angular frequency -3 dB 40 Hz 120 Hz 50 Hz 80 Hz With encoderless operation in speed operating range 1:10. The dynamic response is enhanced by an encoder feedback. Servo with encoder is slightly more favorable than Vector with encoder, as the speed controller cycle with Servo is quicker. Speed ripple See note See note See note See note Determined primarily by the total mass moment of inertia, the torque ripple and especially the mechanical configuration. It is therefore not possible to specify a generally applicable value. Speed accuracy 0.1 × fslip ≤ 0.001 % of nrated 0.05 × fslip ≤ 0.001 % of nrated Without encoder: Determined primarily by the accuracy of the calculation model for the torque-producing current and rated slip of the asynchronous motor (see table "Typical slip values"). With speed operating range 1:50 (Vector) or 1:10 (Servo) and with activated temperature evaluation. 13 1) R14DQ: Resolver 14 bit (resolution 16384, internal 2-pole). Siemens PM 21 · 2013 13/7 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration • Blocksize, booksize compact, booksize and chassis, pulse frequency 4 kHz, position control Servo Control Vector Control Notes Vector Control is not designed as an operating mode for 1FT7/1FK7 synchronous motors. Synchronous motor 1FT7 1FK7 Position controller cycle 1 ms 1 ms Resolution 4.19 × 106 incr./rev. 16384 incr./rev. Correspondingly better with multi-pole resolver. Attainable positioning accuracy 105 ... 106 incr./rev. 4096 incr./rev. In practice, the resolution must be higher than the required positioning accuracy by a factor of 4 to 10. These values are approximate nominal values only. • In relation to the motor shaft, approx. 0.00072 ° 0.1 ° Asynchronous motor 1PH8 with AM22DQ 1) 1PH8 with incremental encoder 1024 S/R 1PH8 with AM22DQ 1) 1PH8 with incremental encoder 1024 S/R Position controller cycle 1 ms 1 ms 2 ms 2 ms Resolution 4.19 × 106 incr./rev. 4096 incr./rev. 4.19 × 106 incr./rev. 4096 incr./rev. Attainable positioning accuracy 105 ... 106 incr./rev. 1024 incr./rev. 105 ... 106 incr./rev. 512 incr./rev. • In relation to the motor shaft, approx. 0.00072 ° 0.35 ° 0.00072 ° 0.7 ° In practice, the resolution must be higher than the required positioning accuracy by a factor of 4 to 10. These values are approximate nominal values only. Vector is less accurate than Servo by a factor of approximately 2. 13 1) AM22DQ: Absolute encoder 22 bit single-turn (resolution 4194304, encoder-internal 2048 S/R) + 12 bit multi-turn (traversing range 4096 revolutions). 13/8 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration • Chassis format, pulse frequency 2 kHz, closed-loop torque control Servo Control Vector Control Notes Vector Control is not designed as an operating mode for 1FT7 synchronous motors. Synchronous motor 1FT7 without encoder 1FT7 with AM22DQ 1) Controller cycle 250 µs 250 µs Total rise time (without delay) – 1.2 ms Characteristic angular frequency -3 dB – 400 Hz In this case, the dynamic response is determined primarily by the encoder system. Torque ripple – 1.3 % of M0 A ripple of < 1 % is possible with an absolute encoder ≤ 1 rpm. Not possible with resolver. Torque accuracy – ±1.5 % of M0 Measured value averaged over 3 s. With motor identification and friction compensation. In torque operating range up to ±M0. Speed operating range 1:10 up to rated speed. Caution: External influences such as motor temperature can cause an additional long-time inaccuracy (constancy) of about ±2.5 %. Approx. ±1 % less accuracy in field-weakening range. Asynchronous motor 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R Controller cycle 250 µs 250 µs 250 µs 250 µs Total rise time (without delay) – 1.6 ms 2.5 ms 1.6 ms With encoderless operation in speed operating range 1:10, with encoder 50 rpm and above up to rated speed. Characteristic angular frequency -3 dB – 350 Hz 200 Hz 300 Hz With encoderless operation in speed operating range 1:10. The dynamic response is enhanced by an encoder feedback. Torque ripple – 2 % of Mrated 2.5 % of Mrated 2 % of Mrated With encoderless operation in speed operating range 1:20, with encoder 20 rpm and above up to rated speed. Torque accuracy – ±3.5 % of Mrated ±2 % of Mrated ±1.5 % of Mrated Measured value averaged over 3 s. With motor identification and friction compensation, temperature effects compensated by KTY84 and mass model. In torque operating range up to ±Mrated. Approx. additional inaccuracy of ±2.5 % in field-weakening range. Servo: Speed operating range 1:10 referred to rated speed. Vector: Speed operating range 1:50 referred to rated speed. 13 1) AM22DQ: Absolute encoder 22 bit single-turn (resolution 4194304, encoder-internal 2048 S/R) + 12 bit multi-turn (traversing range 4096 revolutions). Siemens PM 21 · 2013 13/9 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration • Chassis format, pulse frequency 2 kHz, closed-loop speed control Servo Control Vector Control Notes Vector Control is not designed as an operating mode for 1FT7 synchronous motors. Synchronous motor 1FT7 without encoder 1FT7 with AM22DQ 1) Controller cycle 250 µs 250 µs Total rise time (without delay) – 5 ms With encoderless operation in speed operating range 1:10, with encoder 50 rpm and above up to rated speed. Characteristic angular frequency -3 dB – 100 Hz In this case, the dynamic response is determined primarily by the encoder system. Speed ripple – See note Determined primarily by the total mass moment of inertia, the torque ripple and especially the mechanical configuration. It is therefore not possible to specify a generally applicable value. Speed accuracy – ≤ 0.001 % of nrated Determined primarily by the resolution of the control deviation and encoder evaluation in the converter. This is implemented on a 32 bit basis for SINAMICS. Asynchronous motor 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R 1PH8 without encoder 1PH8 with incremental encoder 1024 S/R Controller cycle 250 µs 250 µs 250 µs 250 µs Total rise time (without delay) 21 ms 8 ms 20 ms 12 ms With encoderless operation in speed operating range 1:10, with encoder 50 rpm and above up to rated speed. Characteristic angular frequency -3 dB 25 Hz 80 Hz 35 Hz 60 Hz With encoderless operation in speed operating range 1:10. The dynamic response is enhanced by an encoder feedback. Servo with encoder is slightly more favorable than Vector with encoder, as the speed controller cycle with Servo is quicker. Speed ripple See note See note See note See note Determined primarily by the total mass moment of inertia, the torque ripple and especially the mechanical configuration. It is therefore not possible to specify a generally applicable value. Speed accuracy 0.1 × fslip ≤ 0.001 % of nrated 0.05 × fslip ≤ 0.001 % of nrated Without encoder: Determined primarily by the accuracy of the calculation model for the torque-producing current and rated slip of the asynchronous motor (see table "Typical slip values"). With speed operating range 1: 50 (Vector) or 1:10 (Servo) and with active temperature evaluation. 13 1) AM22DQ: Absolute encoder 22 bit single-turn (resolution 4194304, encoder-internal 2048 S/R) + 12 bit multi-turn (traversing range 4096 revolutions). 13/10 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration Typical slip values for standard asynchronous motors (induction motors) Motor power Slip values Notes < 1 kW 6 % of nrated e.g. motor with 1500 rpm: 90 rpm < 10 kW 3 % of nrated e.g. motor with 1500 rpm: 45 rpm The slip values of 1PH asynchronous motors are very similar to those of standard motors < 30 kW 2 % of nrated e.g. motor with 1500 rpm: 30 rpm < 100 kW 1 % of nrated e.g. motor with 1500 rpm: 15 rpm > 500 kW 0.5 % of nrated e.g. motor with 1500 rpm: 7.5 rpm 13 Siemens PM 21 · 2013 13/11 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration CU320-2: Axis licensing according to performance expansion (firmware version 4.3 and higher) The CU320-2 is licensed purely according to axis number. The performance expansion is essentially required with four or more servo axes, four or more vector axes and seven or more V/f axes, irrespective of computing capacity. Servo Control Vector Control V/f Control Dynamic response (current controller clock cycle) Number of axes without performance expansion Number of axes with performance expansion Note 62.5 µs 3 3 125 µs 3 6 250 µs 3 6 3 servo axes are possible with a cycle time of 62.5 µs. The performance expansion is therefore ineffective. The performance expansion is required with 4 or more servo axes irrespective of computing capacity. 250 µs 3 3 500 µs 3 6 250 µs 6 6 500 µs 6 12 3 servo axes are possible with a cycle time of 250 µs. The performance expansion is therefore ineffective. The performance expansion is required with 4 or more vector axes irrespective of computing capacity. 6 V/f axes are possible with a cycle time of 250 µs. The performance expansion is therefore ineffective. The performance expansion is required with 7 or more V/f axes irrespective of computing capacity. Mixed operation 13 Servo Control plus V/f Control 125 µs/500 µs 3+0; 2+2; 1+4; 0+6 6+0; 5+2; 4+4; 3+6 2+8; 1+10; 0+12 Vector Control plus V/f Control 500 µs/500 µs 3+0, 2+2; 1+4; 0+6 6+0; 5+2; 4+4; 3+6 2+8; 1+10; 0+12 Two V/f axes can be computed instead of a servo or vector axis. CU320-2: Possible quantity structures, maximum configurations Some examples of possible quantity structures In addition to the number of axes, the following functions and hardware components also have an influence on the possible quantity structure (maximum configuration) of the CU320-2: • Extended Safety (SS2, SOS, SSM, SLS) • EPos • DCC • CAN bus • High-speed Terminal Modules (task = 250 µs) Examples with servo • 6 servo axes (125 µs) + 2 EPos + 2 extended safety • 5 servo axes (125 µs) + 5 EPos + 5 extended safety • 6 servo axes (250 µs) + 6 EPos + 6 extended safety + 100 DCC blocks (task: 2 ms) SIMOTION D4x5-2/CX32-2: Possible quantity structures, maximum configurations When CX32-2 Controller Extensions are connected to SIMOTION D4x5-2, the possible quantity structure (maximum configuration) of the integrated drive control of the SIMOTION D4x5-2 is affected. A performance extension is not necessary for the integrated drive control of the SIMOTION D4x5-2 Control Units and CX32-2 Controller Extension. 13/12 Siemens PM 21 · 2013 Examples with vector • 6 vector axes (500 µs) + 50 DCC blocks (task: 2 ms) • 4 vector axes (500 µs) + 50 DCC blocks (task: 2 ms) + 2 winders (task: 4 ms, DCC-based) Examples with V/f • 12 V/f axes (500 µs) + 50 DCC blocks (task: 2 ms) • 10 V/f axes (500 µs) + 100 DCC blocks (task: 2 ms) + 2 extended safety The SIZER for Siemens Drives engineering tool can be used to perform very quick reliability checks on more complex quantity structures. © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration Influencing variables on minimum required pulse frequency of power unit Basic requirements such as maximum speed or necessary dynamic response of the control have a direct effect in determining the minimum pulse frequency of the power unit. If the minimum pulse frequency exceeds the rated pulse frequency, derating must be implemented accordingly (see chapter SINAMICS S120 drive system). The following table provides a general overview. Influencing variables Servo Control, Vector Control (required max. output frequency/speed) Minimum pulse frequency Notes 100 Hz correspond to: 3000 rpm for Zp = 2 1500 rpm for Zp = 4 428 rpm for Zp = 14 352 rpm for Zp = 17 1.25 kHz Zp is the number of pole pairs of the motor. This equals 2 on 1PH asynchronous motors. 1FT7/1FK7 synchronous motors have between 3 and 5 pairs of poles. For torque motors, the numbers of pole pairs are typically 14 and 17. When edge modulation is used (only possible for asynchronous motors), the output frequency is increased by a factor of 2. 200 Hz correspond to: 6000 rpm for Zp = 2 3000 rpm for Zp = 4 856 rpm for Zp = 14 704 rpm for Zp = 17 2.5 kHz 400 Hz correspond to: 12000 rpm for Zp = 2 6000 rpm for Zp = 4 160 Hz correspond to: 9600 rpm for Zp = 1 4800 rpm for Zp = 2 2 kHz 300 Hz correspond to: 18000 rpm for Zp = 1 9000 rpm for Zp = 2 4 kHz 160 Hz correspond to: 4800 rpm for Zp = 2 2400 rpm for Zp = 4 685 rpm for Zp = 14 565 rpm for Zp = 17 2 kHz 300 Hz correspond to: 9000 rpm for Zp = 2 4500 rpm for Zp = 4 1284 rpm for Zp = 14 1056 rpm for Zp = 17 4 kHz 4 kHz Caution: For Servo Control with 1FT7/1FK7 motors only. Note field weakening requirements and suitable encoder system for higher speeds. 100 Hz correspond to: 6000 rpm for Zp = 1 3000 rpm for Zp = 2 1.25 kHz 200 Hz correspond to: 12000 rpm for Zp = 1 6000 rpm for Zp = 2 2.5 kHz V/f Control is designed only for asynchronous motors and SIEMOSYN motors. Zp is the number of pole pairs of the motor. This is mainly between 1 and 4 on 1LA/1LG standard asynchronous motors. SIEMOSYN motors have 1 or 2 pole pairs or, with larger shaft heights, 3 pairs. 400 Hz correspond to: 24000 rpm for Zp = 1 12000 rpm for Zp = 2 4 kHz 125 µs 250 µs 400 µs 500 µs 4 kHz 2 kHz 2.5 kHz 1 kHz Servo Control requires a minimum pulse frequency of 2 kHz. Sine-wave filter – 4 kHz Caution: If sine-wave filters are operated at low pulse frequencies, resonance problems can occur and cause the filters to severely overheat. Output reactor to motor Max. frequency: 150 Hz correspond to 4500 rpm for Zp = 2 V/f Control (required max. output frequency/speed) Dynamic response requirement (current controller clock cycle) The output reactor can be operated at minimum 2 kHz only. Siemens PM 21 · 2013 13/13 13 © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration Core topologies: Component cabling with DRIVE-CLiQ DRIVE-CLiQ configuration examples The components communicate with one another via the standard DRIVE-CLiQ interface. There is a basic clock cycle within a DRIVE-CLiQ connection. For this reason, only combinations of modules with the same sampling cycle or integer-divisible sampling times can be operated on a DRIVE-CLiQ connection. To simplify the configuring process, it is advisable to supply the Line Module and Motor Modules via separate DRIVE-CLiQ connections. This interface connects a Control Unit with the power components, encoders and other system components, e.g. Terminal Modules. Setpoints and actual values, control commands, status messages and rating plate data of the components is transferred via DRIVE CLiQ. Note: The following basic rules governing the wiring of components with DRIVE-CLiQ are also applicable to SIMOTION D4x5-2 and CX32-2. Basic rules for wiring with DRIVE-CLiQ The following rules apply to the wiring of components with DRIVE-CLiQ: • A maximum of 14 nodes can be connected to a DRIVE-CLiQ socket on the CU320-2 Control Unit. • Up to 8 nodes can be connected in a row. A row is always seen from the perspective of the Control Unit. • A maximum of 6 Motor Modules can be operated in a line • Ring wiring is not permitted • Components must not be double-wired • The motor encoder should be connected to the associated Motor Module • Up to 9 encoders can be operated on one Control Unit • A maximum of 8 Terminal Modules can be connected • The Terminal Module TM54F must not be operated on the same DRIVE-CLiQ line as Motor Modules • The Terminal Modules TM15, TM17 High Feature and TM41 have faster sampling cycles than the TM31 and TM54F. For this reason, the two groups of Terminal Modules must be connected in separate DRIVE-CLiQ lines. • A DRIVE-CLiQ Hub DMC20/DME20 counts as two nodes The power components are supplied with the required DRIVE-CLiQ connecting cable for connection to the adjacent DRIVE-CLiQ node in the axis grouping (line topology). Pre-assembled DRIVE-CLiQ cables in various lengths up to 100 m (328 ft) are available for connecting motor encoders, direct measuring encoders, Terminal Modules, etc. The DRIVE-CLiQ cable connections inside the control cabinet must not exceed 70 m (230 ft) in length, e.g. connection between the CU320-2 Control Unit and the first Motor Module or between Motor Modules. The maximum permissible length of DRIVE-CLiQ MOTION-CONNECT cables to external components is 100 m (328 ft). Motor with DRIVE-CLiQ interface CU 320-2 TM31 TM31 SMC Line Motor Motor Module Module Module G_D212_EN_00014b External measuring system Example of a line topology for standard solutions TM31 G_D212_EN_00013b 1 2 3 4 5 6 7 8 CU 320-2 SMC SMC Line Motor Motor Module Module Module G_D212_EN_00015b 9 10 11 12 13 14 No ring wiring No double wiring 13 13/14 TM31 Motor with DRIVE-CLiQ interface CU320-2 X 103 X 102 X 101 X 100 SMC Siemens PM 21 · 2013 External measuring system Example of a tree topology for high-performance solutions, e.g. high-dynamic axes in direct motion control group, selective access to individual axes/axis groupings for maintenance operation, etc. © Siemens AG 2013 System description — Dimensioning SINAMICS S120 Control Units ■ Configuration Drive 1 Drive 2 Drive 3 Drive 4 X200 X100 X200 X200 X200 X201 X101 X201 X201 X201 Single Motor Module Single Motor Module X202 X202 X102 X103 Active Line Module CU320-2 X202 Sensor Module X500 Sensor Module X500 M 3~ M 3~ Double Motor Module X203 X202 Sensor Module X500 Sensor Module M 3~ Infeed Control Unit M 3~ Drive 1 Drive 2 X400 X100 X400 X400 X401 X101 X401 X401 Single Motor Module Single Motor Module X402 X402 Drive 2 Drive 3 CUA31 Active Line Module CU 320-2 CUA31 Power Module Double Motor Module Drive 4 Power Module TM31 X500 M 3~ Preferred wiring of DRIVE-CLiQ connections illustrated by example of booksize format Active Line Module: Current controller clock cycle 250 µs. Motor Modules: 4 × Vector Control = 500 µs current controller clock cycle Infeed Control Drive 1 Unit M 3~ M 3~ M 3~ SMC30 G_D211_EN_00099a Control Unit G_D211_EN_00019a Infeed Example of wiring: Power Modules can also be operated on a CU320-2 when connected via a CUA31 X102 Active Line Module CU320-2 X402 Voltage Sensing Module Sensor Module Type Chassis F, G Current controller clock cycle = 250 µs X500 M 3~ Sensor Module Type Chassis H, J Current controller clock cycle = 400 µs G_D21 1_EN_00020a X103 X500 M 3~ Wiring illustrated by example of chassis format with different current controller clock cycles 13 Siemens PM 21 · 2013 13/15 © Siemens AG 2013 System description — Dimensioning Motors ■ Configuration As well as the load torque, which is determined by the application, the following mechanical data are among those required to calculate the torque to be provided by the motor: • Masses to be moved • Diameter of the drive wheel/diameter • Leadscrew pitch, gear ratios • Frictional resistance data • Mechanical efficiency • Traversing paths • Maximum velocity • Maximum acceleration and maximum deceleration • Cycle time The motor-specific limiting characteristics provide the basis for defining the motors. These define the torque or power characteristic over speed and take into account the motor limits based on the DC-link voltage of the Power Module or Motor Module. The DC-link voltage in turn is dependent on the line voltage and, with multi-motor drives, on the type of Line Module. P Pmax Asynchronous motors can be used to increase maximum speeds in the field-weakening range. Asynchronous motors (induction motors) for higher power ratings are also available. The following factors are of prime importance during configuration: • The line supply configuration, when using specific types of motor and/or line filters on IT systems (non-grounded systems) • The ambient temperatures and the installation altitude of the motors and drive components Voltage limiting characteristic S1 Prated Constant power range (field weakening range) You must decide whether synchronous or asynchronous motors (induction motors) are to be used. Synchronous motors should be selected for compact construction volume, low rotor moment of inertia and therefore maximum dynamic response. Constant torque range G_PM21_EN_00074a The motor is selected on the basis of the required torque, which is defined by the application, e.g. traveling drives, hoisting drives, test stands, centrifuges, paper and rolling mill drives, feed drives or main spindle drives. Gear units for movement conversion or for adapting the motor speed and motor torque to the load conditions must also be considered. nrated nmax n n2 Typical speed/power graph for asynchronous motors M Voltage limiting characteristic without field weakening Voltage limiting characteristic with field weakening Mmax Mmax Inv without field S3-25 % weakening S3-40 % S3-100 % S1 (100 K) Field weakening operation S1 (60 K) G_D211_EN_00271 Motor selection nmax Inv nmax mech n Torque characteristics of synchronous motors For detail engineering information, please refer to the motor configuration manuals. An updated overview of configuration manuals is available in a number of languages on the Internet at: www.siemens.com/motioncontrol 13 Follow menu items Support > Technical Documentation > Ordering Documentation > Printed Documentation or download at: Support > Technical Documentation > Download Documentation > DOConWEB. The SIZER for Siemens Drives engineering tool is available to support engineering. 13/16 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Overload capability Derating characteristics The power units of the Line Modules, Motor Modules and Power Modules are designed for brief overloads, i.e. the Modules are capable of supplying more than the rated current Irated for short periods. In this instance, the thermal capacity of the heat sink is utilized, allowing for the relevant thermal time constants. The power semiconductors and actual current sensing circuit are rated for a maximum current Imax, which must not be exceeded. The overload capability is determined by Imax, Irated and the thermal time constants. A number of characteristic duty cycles are defined in the technical specifications for the power units. The SIZER for Siemens Drives engineering tool calculates the load on the basis of a specified duty cycle with optional time characteristic and then identifies the power unit which is required. The power units can be loaded with rated current or power and the specified pulse frequency up to an ambient temperature of 40 °C (104 °F). The heat sink reaches the maximum permissible temperature at this operating point. If the ambient temperature increases above 40 °C (104 °F), the resulting heat loss must be reduced to prevent the heat sink from overheating. At a given current, the heat loss increases in proportion to the pulse frequency. The rated output current Irated must be reduced to ensure that the maximum heat loss or heat sink temperature for higher pulses frequencies is not exceeded. When the correction factor kf for the pulse frequency is applied, the rated output current Iratedf which is valid for the selected pulse frequency is adjusted. When configuring a drive, please note that power units may not be capable of supplying the full current or power in the temperature range between 40 °C (104 °F) and 55 °C (131 °F). The power units measure the heat sink temperature and protect themselves against thermal overloading at temperatures of > 40 °C (104 °F). I I rated The air pressure, and therefore air density, drops at altitudes above sea level. At these altitudes, the same quantity of air does not have the same cooling effect and the air gap between two electrical conductors can only insulate a lower voltage. Typical air pressure values are: t TJ av 0 m (0 ft) above sea level: 100 kPa 2000 m (6562 ft) above sea level: 80 kPa t G_D211_EN_00120 3000 m (9843 ft) above sea level: 70 kPa TJ TJ av average junction temperature of the power semiconductor TJ junction temperature of the power semiconductor The thermal time constant of a power semiconductor chip is typically within the range of 100 ms. With frequencies below 10 Hz, the overload capability is therefore limited. The software takes account of these limitations by means of a thermal model and protects the devices against overload in all operating states. It must be noted, especially at frequencies around 0 Hz, that the specified rated current Irated is the root-mean-square value of a sinusoidal current. If the frequency of the three-phase system is reduced to 0 Hz, a pure direct current flows in all phases at standstill. The root-mean-square value of this direct current can reach the peak value of the sinusoidal current depending on the phase relation. The output current in this state is greater than the rated current Irated by a factor of √2. The individual motor terminals and cables are designed thermally for the rated current in normal operation, so the devices are protected against this overload while taking account of the thermal time constant. 4000 m (13123 ft) above sea level: 62 kPa 5000 m (16404 ft) above sea level: 54 kPa At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain limits to ensure that surge voltages can be insulated in accordance with EN 60664-1 for surge voltage category III. If the line voltage is higher than this limit at installation altitudes > 2000 m (6562 ft), measures must be taken to reduce transient category III surge voltages to category II values, e.g. equipment must be supplied via an isolating transformer. In order to calculate the permissible output current or power, the derating factors must be multiplied for the effects described above. The derating factor kI for current as a function of installation altitude can be offset against the derating factor kT for ambient temperature. If the result of multiplying derating factor kT by derating factor kI is >1, then the calculation must be based on a rated current of Irated or Iratedf. If the result is < 1, then it must be multiplied by the rated current Irated or Iratedf to calculate the maximum permissible continuous current. The derating factor k = kf × kT × kI calculated by this method to obtain the total derating value must be applied to all current values in the specified duty cycles (Irated, IH, IL). The derating characteristic curves of Power Modules, Line Modules and Motor Modules can be found in the technical data of the relevant Modules (see chapter SINAMICS S120 drive system). √2 x I n In G_D211_XX_00219 0 t Siemens PM 21 · 2013 13/17 13 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Examples of derating characteristic curves and calculation of the permissible output current: G_D211_EN_00004c Derating factor k T 1.3 A drive system is to be operated at an altitude of 2500 m (8202 ft) at a maximum ambient temperature of 30 °C (86 °F) and rated pulse frequency. Since the ambient temperature is below 40 °C (104 °F), a compensation calculation (installation altitude/ambient temperature) can be applied. 1.2 1.1 Installation altitude 2500 m (8202 ft): Derating factor kI = 0.965, kU = 0.94 1.0 Max. ambient temperature 30 °C (86 °F): Derating factor kT = 1.133 0.9 0.8 20 (68) 25 (77) 30 (86) 35 (95) 40 (104) 45 (113) 50 °C 55 (122) (°F) (131) 1.00 95 0.95 90 0.90 85 0.85 1000 2000 3000 m 4000 (3281) (6562) (9843) (ft) (13124) Installation altitude above sea level 0 Derating factor kI G_D211_EN_00005b k = kf × (kI × kT) = 1.0 × (1.0) = 1.0 However, IEC 60664-1 stipulates that voltage derating is required. Current derating as a function of the ambient temperature 100 kI × kT = 0.965 × 1.133 = 1.093 1.0 due to installation altitude/ambient temperature compensation Result: Current derating is not required. Ambient temperature Permissible continuous current in % of rated current Example 1 The units in voltage range 380 V to 480 V can be operated up to a voltage of 480 V × 0.94 = 451 V, and the units in voltage range 660 V to 690 V up to 690 V × 0.94 = 648 V. Example 2 When a drive line-up is configured, a Motor Module with the order number 6SL3320-1TE32-1AA0 is selected (rated output current 210 A, base load current for high overload 178 A). The drive line-up is to be operated at an altitude of 3000 m (9843 ft) where ambient temperatures could reach 35 °C (95 °F) as a result of the installation conditions. The pulse frequency must be set to 4 kHz to provide the required dynamic response. Installation altitude 3000 m (9843 ft): Derating factor kI = 0.925, kU = 0.88 Max. ambient temperature 35 °C (95 °F): Derating factor kT = 1.066 kI × kT = 0.925 × 1.066 = 0.987 insufficient installation altitude/ambient temperature compensation Current derating as a function of the installation altitude k = kf × (kI × kT) = 0.82 × (0.925 × 1.066) = 0.809 13 G_D211_EN_00006b 90 0.9 80 0.8 70 0 0.7 1000 2000 3000 m 4000 (3281) (6562) (9843) (ft) (13124) Installation altitude above sea level Voltage derating as a function of the installation altitude 13/18 Siemens PM 21 · 2013 Result: Current derating is required. 1.0 Derating factor kU Permissible input voltage in % of rated voltage 100 Where these boundary conditions apply, • the max. permissible continuous current of the Motor Module is: 210 A × 0.809 = 170 A • the base-load current for high overloading is: 178 A × 0.809 = 144 A IEC 60664-1 stipulates that voltage derating is required. The selected unit can be operated up to a voltage of 480 V 3 AC × 0.88 or 720 V DC × 0.88 = 422 V 3 AC or 634 V DC, i.e. under these conditions, a 400 V asynchronous motor can be operated without restriction. Due to the installation altitude, however, derating might be required for the asynchronous motor (induction motors). © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Selection of the Power Module or Motor Module The Motor Module is selected initially on the basis of standstill current I0 100 K (rated current for winding temperature rise 100 K) for synchronous motors and the rated current Irated for asynchronous motors (induction motors), and is specified in the motor description. Dynamic overloads, e.g. during acceleration, must be taken into account by duty cycles and may demand a more powerful Power Module or Motor Module. In this context, it is also important to remember that the output current of the Power Module or Motor Module decreases as a function of installation altitude, ambient temperature and pulse frequency setting (see explanations of derating characteristics). For an optimum configuration, the effective motor current Iload calculated from the duty cycle is replicated on the Power Module or Motor Module. The following must apply: Irated, Module ≥ Iload Irated, Module = permissible continuous current of Power Module or Motor Module taking derating characteristics into account The Power Modules or Motor Modules can be required to supply a higher output current for specific time periods. The characteristics or overload capability must be noted (see chapter SINAMICS S120 drive system) when modules are engineered for overload. The SIZER for Siemens Drives engineering tool is capable of performing precise overload calculations. Rated current – permissible and non-permissible motor/ converter combinations • Motor rated current higher than rated output current of the Power Module or Motor Module: In cases where a motor with a higher rated current than the rated output current of the Power Module or Motor Module is to be connected, the motor will only be able to operate under partial load. The following limit applies: The short-time current (= 1.5 × base-load current IH) should be higher or equal to the rated current of the connected motor. If this dimensioning rule is not adhered to, the low leakage inductance of large motors causes current peaks which may result in a drive system shutdown or in a continuous output limiting by the internal protective electronic circuitry. • Motor rated current significantly lower than rated output current of the Power Module or Motor Module: With the vector control system used, the rated motor current must equal at least 1/8 of the rated output current of the Power Module or Motor Module. With smaller motor currents, the drive can be operated in V/f control mode. Using pulse width modulation, the Power Modules or Motor Modules generate an AC voltage to feed the connected motor from the DC voltage of the DC link. The magnitude of the DC link voltage is determined by the line voltage and, in the case of a Motor Module, by the Line Module used and thus the maximum possible output voltage (see chapter SINAMICS S120 drive system). The speed and loading of the connected motor define the required motor voltage. The maximum possible output voltage must be greater than or equal to the required motor voltage; it may be necessary to select a motor with a different winding. It is not possible to utilize all modes of pulse width modulation when a sine-wave filter is connected. The maximum possible output voltage (see sine-wave filter) is lower as a result. 13 Siemens PM 21 · 2013 13/19 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Long motor cables Using pulse width modulation, the Power Modules or Motor Modules generate an AC voltage to feed the connected motor from the DC voltage of the DC link. Capacitive leakage currents are generated in clocked operation and these limit the permissible length of the motor cable. The maximum permissible motor cable length is specified for each Power Module or Motor Module in the component description. Motor reactors limit the rate of rise and magnitude of the capacitive leakage currents, thereby allowing longer motor cables to be used. The motor reactor and motor cable capacitance form an oscillating circuit which must not be stimulated by the pulse pattern of the output voltage. The resonant frequency of this oscillating Rated output current Irated circuit must therefore be significantly higher than the pulse frequency. The longer the motor cable, the higher the cable capacitance and the lower the resonant frequency. To provide a sufficient safety margin between this resonant frequency and the pulse frequency, the maximum possible motor cable length is limited, even when several motor reactors are connected in series. The maximum cable lengths in combination with motor reactors are specified in the technical specifications for the motor reactors. Where a long motor cable is required, a higher rating of power unit must be selected or the permissible continuous output current Icontinuous must be reduced in relation to the rated output current Irated. Length of the MOTION-CONNECT motor cable (shielded) > 50 … 100 m (164 … 328 ft) > 100 … 150 m (328 … 492 ft) > 150 … 200 m (492 … 656 ft) > 200 m (656 ft) Motor Module in booksize format 3 A/5 A Use Motor Module 9 A Use Motor Module 9 A Not permissible Not permissible 9A Use Motor Module 18 A Use Motor Module 18 A Not permissible Not permissible 18 A Use Motor Module 30 A or Imax ≤ 1.5 × Irated Icontinuous ≤ 0.95 × Irated Use Motor Module 30 A Not permissible Not permissible Always permissible 85 A/132 A Always permissible I max ≤ 1.75 × Irated Icontinuous ≤ 0.9 × Irated I max ≤ 1.1 × Irated Icontinuous ≤ 0.85 × Irated Not permissible 45 A/60 A I max ≤ 1.35 × Irated Icontinuous ≤ 0.9 × Irated Always permissible I max ≤ 1.1 × Irated Icontinuous ≤ 0.9 × Irated Not permissible 200 A I max ≤ 1.35 × Irated Icontinuous ≤ 0.95 × Irated 30 A Always permissible I max ≤ 1.25 × Irated Icontinuous ≤ 0.95 × Irated I max ≤ 1.5 × Irated Icontinuous ≤ 0.85 × Irated Not permissible I max ≤ 1.1 × Irated Icontinuous ≤ 0.9 × Irated Not permissible PM340 Power Module 1.3 A 1.7 A 2.2 A 3.1 A 4.1 A Not permissible Not permissible Not permissible Not permissible 5.9 A 7.7 A Imax ≤ 1.1 × Irated Icontinuous ≤ 0.6 × Irated Not permissible Not permissible Not permissible Imax ≤ 1.2 × Irated Icontinuous ≤ 0.7 × Irated Not permissible Not permissible Not permissible Imax ≤ 1.2 × Irated Icontinuous ≤ 0.7 × Irated Not permissible Not permissible Imax ≤ 1.5 × Irated Icontinuous ≤ 0.9 × Irated Imax ≤ 0.7 × Irated Icontinuous ≤ 0.45 × Irated Not permissible Not permissible Imax ≤ 1.6 × Irated Icontinuous ≤ 0.95 × Irated Imax ≤ 1.3 × Irated Icontinuous ≤ 0.8 × Irated Imax ≤ 1.5 × Irated Icontinuous ≤ 0.9 × Irated Imax ≤ 1.4 × Irated Icontinuous ≤ 0.85 × Irated Not permissible Imax ≤ 1.6 × Irated Icontinuous ≤ 0.95 × Irated Imax ≤ 1.5 × Irated Icontinuous ≤ 0.9 × Irated Not permissible 10.2 A 18 A 25 A 32 A 38 A 45 A 60 A 13 1) 75 A 90 A Always permissible 110 A 145 A 178 A Always permissible Always permissible The permissible cable length for an unshielded motor cable is 150 % of the length for a shielded motor cable. Motor reactors can also be installed in order to permit the use of longer motor cables. 1) Up to 70 m (230 ft) always permissible. 13/20 Siemens PM 21 · 2013 Imax ≤ 1.5 × Irated Icontinuous ≤ 0.95 × Irated Not permissible © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Line Modules Active Line Modules In multi-axis drive applications, a number of Motor Modules are operated on a common DC link, which is supplied with power by a Line Module. The DC link voltage Vd is regulated to an adjustable value (Active Mode). An Active Line Module can also be switched to Smart Mode and then operates like a Smart Line Module. In Active Mode, the Active Line Module draws a virtually sinusoidal current from the supply system. The first task is to decide whether a Basic Line Module, Smart Line Module or an Active Line Module will be used. On the one hand, this depends on whether the drive must be capable of regenerative feedback to the supply and, on the other hand, whether the power supply infeed is to be unregulated and therefore dependent on the power supply voltage, or regulated to a constant DC link voltage. The chassis format units are available in the 380 V to 480 V voltage range, but also include units in the 500 V to 690 V range. Basic Line Modules are designed for infeed operation only. Active Line Modules have regulated infeeds which feature a step-up function. In order to calculate the required DC link power and select the correct Line Module, it is important to analyze the entire operating sequence of the drive line-up connected to the DC link. Factors such as partial load, redundancies, duty cycles, coincidence factors and the operating mode (motor / generator mode) must be taken into account. The DC link power Pd of a single Motor Module is calculated from the shaft output Pmech of the motor and the efficiency of the motor ηm and Motor Module ηwr. The following applies in motor mode: Pd = Pmech / (ηm × hwr) The rated infeed power of the Line Module refers to a line voltage of 380 V, 400 V or 690 V (690 V applies only to chassis format Line Modules). The output power of the Line Modules may be affected if they are operated on line voltages other than those stated above. Depending on the ambient conditions (installation altitude, ambient temperature), the rated infeed power of the Line Modules may need to be reduced (see chapter SINAMICS S120 drive system). The coincidence factor takes into account the time characteristic of the torque for each individual axis. On the basis of these principles, the following procedure can be used to dimension the Line Module: Axes categorized according to output class The following applies in generator mode: Pd = Pmech × hm × hwr The motor and generator outputs must be added with the corresponding sign in order to calculate the total DC link power. For the power calculation, the DC link voltage Vd can be assumed to be constant. The required DC link current is therefore calculated as Id = Pd/Vd Required DC link power determined for each axis (taking into account the speed ratio, if required) The DC link voltage Vd of the Basic Line Modules is load-dependent. Under no-load conditions, the DC link is charged to the line voltage crest value VL, i.e. Vd = √2 × VL, e.g. Vd = 566 V when a 400 V supply system is connected. Simultaneity factor used for each output class and the required DC link power determined for each output class Basic Line Modules 1.41 × VL > Vd > 1.32 × VL (no load → rated output) Smart Line Modules Total required DC link power determined Selection of Line Module taking into account the supply voltage and ambient conditions G_D212_EN_00012 Under load conditions, the DC link voltage reaches the average value of the rectified line voltage applied to the terminals. This average value is determined by the line voltage x factor 1.35. Owing to the voltage drop across the line reactor and in the line feeder cable, the DC link voltage under full load conditions is slightly lower than the theoretical value. In practice, the range of the DC link voltage Vd is as follows: The DC link voltage Vd of Smart Line Modules is regulated to the average value of the rectified line voltage VL, i.e. Vd ≈ 1.35 × VL 13 Due to the voltage drop across the line reactor and in the line feeder cable, the DC link voltage decreases in motor operation and increases in generator operation. The DC link voltage Vd thus varies within the same range as on drives with a Basic Line Module: 1.41 × VL > Vd > 1.32 × VL (rated output generator → rated output motor) Siemens PM 21 · 2013 13/21 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration The following factors must also be taken into account when dimensioning the DC link: Braking operation As device losses are important in motor mode, the dimensioning for motor mode is also applicable to generator mode. With respect to motor braking operation, check that the energy fed back into the DC link does not exceed the permissible peak load capability of the Line Module. In the case of higher regenerative outputs and to control the "line failure" operating scenario, a Braking Module must be provided, the Smart or Active Line Module must be overdimensioned or the regenerative output reduced by longer braking times. For the configuration of the "EMERGENCY STOP" operating scenario, the Line Module must either be overdimensioned or an additional Braking Module must be used, in order that the DC link energy can be dissipated as quickly as possible. Checking the DC link capacitance During power-up, the Line Modules limit the charging current for the DC link capacitors. Due to the limits imposed by the precharging circuit, it is essential to observe the maximum permissible DC link capacitance values for the drive line-up specified in the technical specifications. DC link pre-charging frequency The pre-charging frequency of the DC link via a booksize format Line Module is calculated using the following formula: Number of precharges = within 8 min Max. permissible DC link capacitance infeed module in μF DC-link capacitance of configured drive line-up in μF For chassis format Line Modules, the maximum permissible DC link precharging interval is 3 minutes. Special considerations for operation on Basic or Smart Line Module Basic Line Modules and Smart Line Modules provide a lower DC link voltage than Active Line Modules. As a result, the following boundary conditions apply: • When operating asynchronous motors (induction motors), a lower maximum motor power is available at high speeds at the same line voltage. • On synchronous motors, a reduction in the dynamic drive characteristics must be expected at high speeds. • On synchronous motors, the rated motor speed cannot be fully utilized when an overload capability is required. 13 13/22 Siemens PM 21 · 2013 Parallel connection of power units Up to 4 Motor Modules or Line Modules in chassis format can be connected in parallel. Parallel connections can operate only in Vector Control mode. Parallel connections may only include Motor Modules or Line Modules of the same type and with the same voltage and output ratings. Mixtures of different modules, e.g. Basic Line Modules and Active Line Modules, cannot be connected in parallel. The CU320-2, SIMOTION D4x5-2 or CX32-2 Control Unit can control only one drive object of type "Parallel connection Line Modules" and one of type "Parallel connection Motor Modules". It is assumed that all Line Modules or Motor Modules linked to the Control Unit are connected in parallel. A Control Unit can control, for example, the following components: • 1 Line Module + 2 parallel-connected Motor Modules • 2 parallel-connected Line Modules + 3 parallel-connected Motor Modules Combinations such as the following are not permissible: 2 Line Modules + 2 Motor Modules connected in parallel + 1 Motor Module In order to ensure symmetrical current distribution among all parallel-connected modules, inductances must be provided for subsystem decoupling. However, the current compensatory control cannot completely prevent asymmetrical current distribution, which means that the following derating factors apply to parallel connections: Designation Derating factor for parallel connection of 2 to 4 Modules Max. permissible number of parallelconnected Modules Active Line Modules 0.95 4 Basic Line Modules 0.925 4 Motor Modules 0.95 4 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Chassis format Line Modules Line reactors are needed to decouple individual Basic Line Modules, while the appropriate Active Interface Modules are required to decouple Active Line Modules. = = PM Irated rms Minimum length of motor feeder cable Frame size kW A m Output voltage 380 … 480 V FX 110 210 30 FX 132 260 27 GX 160 310 20 GX 200 380 17 GX 250 490 15 HX 315 605 13 HX 400 745 10 HX 450 840 9 JX 560 985 8 JX 710 1260 6 JX 800 1405 5 Output voltage 500 … 600 V ~ ~ Motor Module G_D211_XX_00121 Parallel connection of Basic Line Modules using line reactors FX 75 85 80 FX 90 100 72 FX 110 120 65 FX 132 150 55 GX 160 175 50 GX 200 215 40 GX 250 260 32 GX 315 330 25 HX 400 410 20 HX 450 465 18 HX 560 575 15 JX 710 735 13 JX 800 810 11 JX 900 910 10 JX 1000 1025 8.5 JX 1200 1270 7 Output voltage 660 … 690 V FX 75 85 100 FX 90 100 90 FX 110 120 80 FX 132 150 70 GX 160 175 60 GX 200 215 50 GX 250 260 40 GX 315 330 30 HX 400 410 25 HX 450 465 25 Chassis format Motor Modules HX 560 575 20 Three-wire or four-wire cables should be used where possible to connect Motor Modules in parallel. JX 710 735 18 JX 800 810 15 In this case, a minimum clearance of 50 mm (2 in) must be left between the cables of the individual subsystems. A three-phase system must be connected to each of the cables of equal length (U2, V2, W2). In order to ensure adequate decoupling between subsystems, the motor cables must be of a minimum length so as to provide the necessary inductance. JX 900 910 12 JX 1000 1025 10 JX 1200 1270 8 ~ ~ = = G_D211_XX_00102 Parallel connection of Active Line Modules using Active Interface Modules Siemens PM 21 · 2013 13 13/23 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration If the drive configuration cannot accommodate the minimum required cable length, the appropriate motor reactor for the Motor Module must be installed. Alternatively, motors with two separate winding systems can be used. The latter option is preferable for drives with higher outputs, as the motor terminal boxes are subject to current limits in this case. Line harmonic distortion The voltage drops across the impedance between the supply system and a load as soon as the load draws current. In a symmetrical three-phase supply system, this is the network impedance Zn which is calculated from the impedance Zs of the supply system and the line-side impedance Ze of the load. ZN Zs = V0 = ~ Rs Ze Xs e Re Xe U1 V rated ~ V1 Load M 3~ PCC other loads G_D211_XX_00123 Parallel connection with identical motor cables of the required minimum length G_D211_EN_00126 W1 Effective impedances when a load is connected to a three-phase supply system Zn = Zs + Ze = Rs + j Xs + Re + j Xe = Rn + j Xn = On a variable-speed drive, the line-side impedance Ze is normally the total impedance provided by the line reactor and the feeder cable up to the PCC (Point of Common Coupling) for further loads. The ohmic component Rn is generally negligible as compared to the inductive component Xn. The inductance of an RI suppression filter is irrelevant for the purpose of this calculation, as this inductance is effective only for asymmetrical interference voltages, but not for a symmetrical line current. = ~ ~ If a load causes voltage drops across the impedance Zs, this system perturbation has an impact at the PCC and thus also in the supply voltage to all other loads. M 3~ G_D211_XX_00124 Use of motor reactors uk = Z × Ie / Vo = 13 = ~ ~ M 3~ G_D211_XX_00125 Asynchronous motor (induction motor) with two separate winding systems 13/24 The voltage drop is proportional to current Ie and the impedance. To facilitate comparison of voltage drops under different supply and load conditions, the voltage drop is specified – normally at rated current – with reference to the phase voltage Vo. The calculation formula, e.g. for the per unit voltage drop uk across an impedance Z is as follows: Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Example 1: e A Power Module with rated line current Ie is directly connected to a low-voltage transformer and the PCC is the transformer connection terminal. The equation for the ratio between rated line current Ie of the Power Module and rated current Irated of the transformer is Ie = 0.25 × Irated. The per unit voltage drop uk of the 400 V transformer is 4 %. If the transformer is loaded with its rated current Irated, the voltage drop across impedance Zs is 9.2 V (corresponding to 4 % of the phase voltage Vo = 230 V). R sc = approx. 10 V0 e uk = (Zs × Irated) / 230 V = 0.04 R sc = approx. 100 The following formula applies to the rated line current Ie of the Power Module: Ie = k × Irated G_D211_EN_00127a V0 The per unit voltage drop across the transformer when loaded with Ie is thus: uk = Zs × Ie / Vo = Zs × k × Irated / Vo With the specified ratio between Ie and Irated, the per unit voltage drop is calculated as uk = 1 % or 2.3 V. In relation to the Power Module, this transformer therefore functions like a line impedance in accordance with uk = 1 %. The magnitude of system perturbation in converter systems is assessed on the basis of short-circuit power ratio Rsc: Rsc = Scν / P According to this definition in accordance with EN 60146-1, P is the fundamental-wave apparent power drawn by the converter. Scν is the short-circuit power drawn from the mains in the event of a short-circuit on the terminals U1, V1, W1. Since the ohmic components of impedances are negligible in practice, the following applies Zn ≈ j Xn Scν ≈ 3 × Vo2 / Xn Line current of a Basic Line Module or Power Module as a function of the short-circuit power ratio Rsc The rms of the line current Ie for which the line-side components must be rated comprises fundamental wave Ie1 and the current harmonics, which increase in relation to the rise in short-circuit power ratio Rsc. If the DC link power Pd has been calculated (see Line Modules), the required line-side active power is a known quantity with Line Module efficiency, or the rectifier efficiency in the case of a Power Module. However, this active power is connected only with the current fundamental wave Ie1. The rms of the line current Ie is always greater than Ie1 as a result of the current harmonics. The following applies to a short-circuit power ratio Rsc = 100: and thus Rsc ≈ 3 × Vo2 / (Xn × P) Ie ≈ 1.3 × Ie1 If we assume the power to be P ≈ 3 × Vo × Ie = √3 × Vrated × Ie The harmonic currents produce only alternating power, but no active power. The following applies to the apparent power S on the line side: The short-circuit power ratio Rsc is therefore dependent on the current output power P of the converter and is determined by network impedance Xn. the short-circuit power ratio Rsc is in inverse proportion to the per unit voltage drop uk across the effective line impedance. Rsc ≈ 3 × Vo2 / (Xn × P) = 3 × Vo2 / (Xn × 3 × Vo × Ie) =Vo / (Xn × Ie) = 1 / uk The short-circuit power ratio for example 1 is Rsc ≈ 100 if no line reactor is installed (Ze = 0). Note: The term "short-circuit power ratio" as used in technical standards is not a harmonized definition. The short-circuit power ratio Rsce defined according to IEC 61000-3-12 is calculated from the short-circuit power SSC at the PCC referred to the power Sequ = 3 × Vo × Ie consumed by the load. Basic Line Modules and Power Modules are designed with a rectifier bridge on the line side. An inherent feature of the principle of rectification with load-side capacitance for DC link voltage smoothing are harmonics in the line current which result in a nonsinusoidal power input. The diagram shows the basic current waveform of a Power Module or Basic Line Module as a function of short-circuit power ratio Rsc. The apparent power of a transformer selected to supply the drive must be greater than the drive power by a factor of about 1.3. S2 = P2 + Q12 + D2 • with active component P = 3 × Vo × I1 × cos ϕ1 produced solely by the current fundamental wave • and reactive component Q1 = 3 × Vo × I1 × sin ϕ1 • and the distortion component D = 3 V0 2 =2 The ratio between active power and apparent power is referred to as total power factor λ : = P = S P P 2 +Q 12 + D 2 Active Line Modules generate virtually no current harmonics (Active Mode) at all and are employed when system perturbation needs to be minimized, e.g. stipulation of IEEE 519 that THD (Total Harmonic Distortion) must be < 10 %. The SIZER for Siemens Drives engineering tool calculates the line harmonic distortion on the basis of the supply data entered and lists them against the limit values of relevant standards. Siemens PM 21 · 2013 13/25 13 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Motor operation Power Modules 1 AC Generator operation e Energy recovery in the supply system not possible V0 e 3 AC Energy recovery in the supply system not possible V0 Basic Line Modules Energy recovery in the supply system not possible e V0 e Smart Line Modules e Active Line Modules (cos = 1) V0 V0 e Typical waveform of the line current with Power Modules and Line Modules 13 13/26 Siemens PM 21 · 2013 e G_D211_EN_00130 V0 V0 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration Line-side power options (main switch, fuses, line filters, etc.) The following line-side power options are recommended for the drive configuration: The main switch may take various formats: • Main and EMERGENCY STOP switch + fuse switch disconnector (with leading signal via auxiliary contact for trip mode) • Load interruptor with fuses • Circuit breaker To protect the units against line-side surge voltages, it is advisable to install overvoltage protection directly at the infeed point (upcircuit of main switch). Overvoltage protection is essential in order to satisfy the requirements of Canadian standard CSA C22.2 No. 14-05. For examples of suitable surge voltage arresters, go to www.raycap.com or www.dehn.de PE U1 / L1 U1 / L2 U1 / L3 Depending on the performance required, a fuse switch disconnector combined with a contactor or a circuit breaker can be provided as the main switch. Line fuses A line contactor can be used, for example, if the drive has to be disconnected from the line supply in the event of a fault or for remote tripping. Follow the instructions in the SINAMICS S120 Manuals to interlock the line contactor in the context of safety functions. Main switch A line filter should be used on TN (grounded) systems to reduce line harmonic distortion. Line contactor Line reactor Line Module G_D212_EN_00017b Line filter General overview of line infeed 13 Siemens PM 21 · 2013 13/27 © Siemens AG 2013 System description — Dimensioning Power units ■ Configuration SCCR (Short Circuit Current Rating) Example: In the USA, a rating plate must be attached to switchgear (referred to as Industrial Control Panels (ICP) in the USA) which indicates the short-circuit current rating (or overall panel SCCR) of the installation. Specification of the SCCR became essential when the National Electrical Code (NEC) 2005 came into force. The SCCR is calculated on the basis of UL508A Supplement SB4. A transformer for 460 V 3 AC with a rated power of 1 MVA has a rated current of approximately 1255 A. The relative short-circuit voltage uk of the transformer is 6 %. The maximum possible short-circuit current Ik directly at the output terminals of this transformer (low-voltage busbar) is 1255 A/0.06 ≈ 21 kA. T1 High voltage/ medium voltage T2 Medium voltage/ low voltage Busbar Line supply i Industrial Control Panel (ICP) i ip t 2 2 Ik G_D211_EN_00263 ip = Peak short-circuit current I k = (Steady) short-circuit current In order to ensure that the switchgear can withstand a short circuit in the main circuit, e.g. defects caused by current effects or fire, without sustaining serious consequential damage, the maximum possible short-circuit current may not exceed the SCCR value of the switchgear. The data of the transformer T2 which supplies the switchgear provide an adequate basis for making a rough calculation of the maximum possible shortcircuit current at the installation site. Based on the rated current Irated of the transformer and the relative short-circuit voltage uk, the short-circuit current Ik is calculated according to the following equation: Ik = Irated/uk 13 13/28 Siemens PM 21 · 2013 In order to calculate the short-circuit current, it is necessary to know the effective impedance of the supply cable and the transformers T1 and T2, as well as the short-circuit power of the line supply system. The maximum peak short-circuit current ip is reached when the short circuit occurs at the voltage zero crossing. For method of calculating short-circuit currents, refer to IEC 60909-0. The influence of the high-voltage and medium-voltage levels is slight and in most cases negligible for the selected example. When the effective impedance is taken into account, the maximum possible short-circuit current is lower than the previous value estimated from the data of the supply transformer, especially in the case of units which are not connected directly to busbars but over long cables to the transformer. Calculating the short-circuit current (peak short-circuit current) is complicated for systems which are supplied in parallel by multiple transformers and especially in the case of meshed systems. The short-circuit current strength of the entire switchgear installation (overall panel SCCR) as specified on its rating plate is determined by the component in the main circuit with the lowest SCCR value. Standard SCCR values for electrical equipment are specified in UL 508A Supplement SB4.2 (September 2005) and these can be used to calculate the overall panel SCCR. The following values are assumed for electric drives (motor controllers), for example: Motor controller SCCR 0 ... 50 hp 0 ... 37.3 kW 5 kA 51 ... 200 hp 38 ... 149 kW 10 kA 201 ... 400 hp 150 ... 298 kW 18 kA 401 ... 600 hp 299 ... 447 kW 30 kA 601 ... 900 hp 448 ... 671 kW 42 kA 901 ... 1500 hp 672 ... 1193 kW 85 kA The SCCR values of the Power Modules and Line Modules are higher than the standard SCCR values listed in the table. The higher SCCR values apply only in combination with the fuses and circuit breakers specified in the manual! Fuses or circuit breakers can be exchanged for comparable types provided that the peak let-through current and breaking I2t value of the replacement type is not higher than those of the recommended type. © Siemens AG 2013 System description — Dimensioning System components ■ Configuration Motor reactors Sensor Modules High-speed switching of the power transistors causes capacitive charge/discharge currents in the motor cable and motor, as well as steep voltage rises and peak voltages in the motor windings. These currents can be reduced through the installation of a motor reactor. Signal conditioning for the various encoders (incremental encoder sin/cos 1 Vpp, absolute encoder, resolver) takes place remotely, i.e. in the vicinity of the encoder with customized Sensor Modules. Depending on the measuring system, SMC10, SMC20 or SMC30 Sensor Modules will be used. The Sensor Modules are designed to be mounted on DIN rails. They are also used for the signal conditioning of external (machine) encoders. The voltage drop across the motor reactor is normally negligible at output frequencies of 60 Hz and below. The per unit voltage drop uk across the reactor is between 1 % and 4 % at rated current and 50 Hz. With a cos ϕ of 0.86 and an output frequency of 50 Hz, the motor voltage across the motor reactor is about 2 % lower than in systems without a motor reactor. VMotor reactor 90° + Va Expansion modules The CU320-2 Control Unit features interfaces and terminals for communication as standard. SINAMICS S120 offers the following expansion modules: • TB30 Terminal Board (terminal expansion for plugging into the option slot on the CU320-2 Control Unit) • TM31 Terminal Module (additional terminals for connection via DRIVE-CLiQ) The following criteria regarding the use of expansion modules must be taken into account: • Only one option board can be plugged into the option slot on the CU320-2 Control Unit. • A maximum of 8 Terminal Modules may be operated in a drive line-up. VMotor Braking Modules and braking resistors Ia Braking units comprise a Braking Module and a braking resistor, which must be attached externally. G_D211_EN_00131 Phasor diagram of motor with motor reactor Motor reactors are compatible with all modulation types (space vector modulation, edge modulation). Sine-wave filters Sine-wave filters are low-pass LC filters which allow easy passage to only the fundamental component of the squarewave, pulse-width-modulation output voltage of a Power Module or Motor Module. The resonant frequency of the sine-wave filter must be significantly lower than the pulse frequency of the Power Module or Motor Module and be dimensioned with a sufficient margin to the maximum permissible output frequency. Sine-wave filters therefore define the choice of pulse frequency and place a limit on the maximum possible output frequency. This type of filter is compatible only with space vector modulation. The output voltage of a Power Module or Motor Module is thus limited to an output voltage (rms value) of approximately 0.67 × DC link voltage. With the voltage drop across the sinusoidal filter, the maximum possible output voltage (rms value) is approximately 0.63 × DC link voltage. Parameters are used to register a sine-wave filter with the Control Unit. This ensures that all those values that are dependent on it, such as permissible modulation modes and maximum output frequency, are correctly predefined. Braking units are used when • regenerative energy occurs occasionally and briefly, for example when the brake is applied to the drive (EMERGENCY STOP) and the drive has no regenerative feedback capability • the drive features regenerative feedback units, but cannot return the energy fast enough to the supply on an "EMERGENCY STOP" • the drive needs to be shut down after a power failure The braking units for Power Modules in blocksize format consist of braking resistors only, as they feature a Braking Module as standard. A number of Braking Modules can be connected in parallel to the DC link in order to increase the braking power. Each Braking Module requires its own braking resistor. It is not permissible to operate a mix of braking units in booksize and chassis format on the same DC link. The braking power required is calculated from the DC link power Pd of the drive line-up or Power Module in generator operation. 13 Sine-wave filters can be used only in conjunction with Vector Control and V/f Control modes. Siemens PM 21 · 2013 13/29 © Siemens AG 2013 System description — Dimensioning System components ■ Configuration Braking Modules and braking resistors for booksize format Braking Modules and braking resistors for chassis format To operate booksize format Braking Modules, a minimum capacitance is required in the DC link. This capacitance is determined by the braking resistor used. Braking Modules with a braking power of 25 kW (for type FX) and 50 kW (for types GX, HX and JX) are available with matching braking resistors for chassis format units. Braking units can be connected in parallel to obtain higher braking powers. In this case, the units can be installed at the Line Module end or Motor Module end. Braking resistor 0.3 kW/25 kW → DC link capacitance 220 µF Braking resistor 1.5 kW/100 kW → DC link capacitance 330 µF The capacitance of the booksize format Braking Module of 110 µF is included in the total capacitance value. If the DC link capacitance is not sufficient for the use of one or more Braking Modules, a Capacitor Module can be added to increase the effective DC link capacitance of the drive line-up. When booksize format Braking Modules are connected in parallel, the minimum capacitance specified above must be available for each Braking Module. Note: Only booksize format modules that are directly connected to each other via the DC link busbar can be included in the total capacitance. If the DC link capacitance is not sufficient for the operation of a number of Braking Modules, Capacitor Modules can be used to increase the DC link capacitance. The max. permissible DC link capacitance of a drive line-up on a Line Module must be taken into account. The max. DC link capacitances to be taken into account for precharging current limiting on the Line Modules are listed in the technical data for the Line Modules. The braking resistor discharges the excess energy from the DC link: G_D212_EN_00018a P Pmax PDB 0 kW ta t ta PDB Pmax t ta Period of braking duty cycle in s Load duration in s Continuous power of braking resistor in kW Peak power of braking resistor in kW Duty cycle for braking resistors 13 13/30 0 kW Siemens PM 21 · 2013 t When a Braking Module is installed in a Basic Line Module of size GB, the cables supplied for the DC link connection are too short. In this case, the cable harness set 6SL3366-2NG00-0AA0 must be ordered to make the Braking Module connection. Frame Rated power size PDB power Peak power P15 Max. possible mounting locations for Braking Module FB 25 kW 125 kW 1 GB 50 kW 250 kW 1 FX 25 kW 125 kW 1 GX 50 kW 250 kW 1 HX 50 kW 250 kW 2 JX 50 kW 250 kW 3 The Braking Module features an electronics interface (X21) with monitoring function. The braking resistor housing contains a monitoring thermal contact. Both these monitors can be integrated into the warning or shutdown circuits of the drive system. © Siemens AG 2013 System description — Dimensioning System components ■ Configuration Calculation of Braking Module and braking resistor requirements • For periodic duty cycles with a cycle duration of ≤ 90 s, the average value of the braking power within this duty cycle must be defined. The relevant cycle duration must be applied as the time base. • For periodic duty cycles with a cycle duration of ≥ 90 s or for sporadic braking operations, a time interval of 90 s in which the highest average value occurs must be selected. The 90 s period must be applied as the time base. Apart from the average braking power, the required peak braking power must also be taken into account when braking units are selected (Braking Module and braking resistor). Basic data Line voltage Power range Braking Braking Motor Modules Module Module Contin- Power uous P40 power PDB Braking Module Power P20 Braking Module Peak power P15 380 … 480 V 110 … 132 kW 25 kW 50 kW 100 kW 125 kW 160 … 800 kW 50 kW 100 kW 200 kW 250 kW 25 kW 50 kW 100 kW 125 kW 100 kW 200 kW 250 kW 660 … 690 V 75 … 132 kW 160 … 1200 kW 50 kW P/PDB G_D211_EN_00013b P15 The DC link power Pd of the Power Module in generator mode is calculated from the shaft power Pmech of the motor and the power loss in the motor Pv motor and in the Power Module Pv Power Module as: Pd = Pmech – Pv motor – Pv Power Module = Pbraking resistor The power losses can be estimated from the efficiency values of the motor ηm and Power Module ηwr: Pbraking resistor = Pd = Pmech × ηm × ηwr Capacitor Module in booksize format Vd2 = DC link voltage when buffering ends PDB 0.25 Example: 0 40 50 60 70 80 90 s 100 t PDB = Rated power P15 = 5 x PDB = Power which is permissible every 90 s for 15 s P20 = 4 x PDB = Power which is permissible every 90 s for 20 s P40 = 2 x PDB = Power which is permissible every 90 s for 40 s Load diagram The braking power Pmech on the motor shaft is higher than the power loss of the braking resistor as this need only convert the DC link energy into heat. Vd1 = DC link voltage when buffering starts P40 10 15 20 30 Braking resistors feature a temperature switch with NC contacts that open when the permissible temperature is exceeded. The temperature switch must be evaluated to prevent consequential damage if the braking resistor overheats. C = effective capacity of Capacitor Module 4 mF 0.75 0.50 The Control Unit monitors the pulse/pause ratio (ON time/ OFF time) of the braking resistor and shuts it down on faults if it calculates that the resistor is at risk of overheating. W = ½ × C × (Vd12 – Vd22) P20 1.00 The braking resistors for the FSA and FSB frame sizes are designed as substructure components. Braking resistors for frame sizes FSC to FSF should be mounted outside the control cabinet owing to their high heat losses. The Capacitor Module functions as a short-term energy buffer, e.g. for bridging brief power failures or for storing braking energy. The buffered energy W can be calculated with the following formula: 1.50 1.25 Braking resistors for Power Modules in blocksize format Vd1 = 600 V; Vd2 = 430 V The resultant energy calculation is W = 350 Ws With this energy, for example, it is possible to buffer a Motor Module with 3 kW load for about 100 ms. Control Supply Module in booksize format The Control Supply Module provides a 24 V DC power supply via the line or DC link, in order to maintain the electronics power supply for the components in the event of a line failure. This makes it possible, for example, to make emergency retraction movements in the event of the failure of the line supply. Siemens PM 21 · 2013 13/31 13 © Siemens AG 2013 System description — Dimensioning System components ■ Configuration External 24 V DC supply of components Power units (Power Modules, Line Modules and Motor Modules) and other system components must be provided with a 24 V DC voltage via an electronic power supply made available externally. SITOP devices, which are available as a modular solution, are provided as the external 24 V DC electronic power supply. Main Line contactor filter Line reactor Line Module = Line 3 AC Power supply (3-phase) 24 V DC Power supply (single-phase) 24 V DC G_D211_EN_00132 ~ Connecting the external electronic power supply The current requirement IDC ext is calculated with the following formula: Limit values for the configuration: • The current-carrying capacity of the integrated 24 V DC busbar (featured only in booksize format) is max. 20 A. • In the event of higher current requirements, a number of 24 V DC power supplies must be provided in one drive line-up. The other infeeds are implemented by means of 24 V terminal adapters (booksize format only). • Cable cross sections of up to 2.5 mm² may be connected to the Control Units, Terminal Boards, Terminal Modules and Sensor Modules. • Cable cross sections of up to 6 mm² may be connected to the 24 V terminal adapters (booksize format only) for the Line Modules and Motor Modules. • The external 24 V DC power supply should only be used for the SINAMICS components and the direct loads. Capacitors in the electronics supply of most components must be charged when the 24 V DC supply is first switched on. To charge these capacitors, the power supply must first supply a current peak which can be a multiple of the current requirement IDC ext calculated above. Allowance must be made for this current peak when selecting protective elements, e.g. miniature circuit breakers, for incorporation in the 24 V DC supply system (types with let-through I2t values according to characteristic D are recommended). The current peak flows for an interval te of a few 100 ms. The peak value is determined by the impedance of the 24 V DC supply and its electronically limited maximum current. I The other system components (e.g. line contactor) must also be taken into account. The current requirement of individual components can be found in the relevant technical data. I DC ext te t G_D211_EN_00133 Σ [Control Unit + built-in options (e.g. TB30 + CBC10) + system components + Line Module + Σ (Motor Modules + SMCxx + motor brake control)] Typical waveform of the switch-on current of the external 24 V DC supply 13 13/32 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning Mechanical configuration of the drive system ■ Configuration Configuration of a drive line-up in booksize format To complete the drive system, components such as motors and encoders must be connected to it via cables. The following criteria must be taken into account when a drive line-up of booksize format units is configured: • The Smart Line Modules 5 kW and 10 kW must always be arranged on the left as the first module, and all other Line Modules should be arranged on the left as the first module. The CU320-2 Control Unit in this case can be "snapped onto" the left-hand side of the Line Module. • The DC link busbars can be connected on the right and left with Basic Line Modules, Active Line Modules and Smart Line Modules rated from 16 kW. In this case, the drive can be configured in the reverse order (from right to left) or on both sides (see arrangement for chassis format units). • Only one Line Module is permitted in each drive line-up. • A number of drive line-ups must be configured for power supplies which cannot be provided by the highest rating. • The Motor Modules must be arranged beside the Line Module in descending order of the rated currents, that is, the Motor Module with the highest rated current is to be mounted immediately adjacent to the Line Module, and the Motor Module with the lowest rated current is positioned furthest away from the Line Module. • DC link busbars are integrated into the Line Modules, Motor Modules, Braking Modules, Capacitor Modules, Control Supply Modules and Voltage Clamping Modules for connecting the drive line-up. The current carrying capacity of the integral DC link busbars depends on the power rating of the module and is 100 A or 200 A (see technical specifications). Within the drive line-up, it must be ensured that the DC link busbars meet the current-carrying capacity requirements at every point in the drive line-up. When high-power Motor Modules (200 A DC link busbars) and low-power Motor Modules (100 A DC link busbars) are used together, the Braking Module for example (100 A DC link busbars) must be installed after the high-power Motor Modules. • DC link adapters can be used to implement multi-tier configurations. • The drive line-ups should be configured such that the total length of all power cables for the motor cables and the line cable, which should preferably be shielded, in each individual line-up does not exceed the permissible total cable length. For motors with DRIVE-CLiQ interface, the 24 V DC power supply is provided via the DRIVE-CLiQ cables. On all other Sensor Modules, a separate 24 V DC power supply must be provided. TM31 G_D212_EN_00016c (1) (1) Motor with DRIVE-CLiQ interface CU 320-2 Line Module SMC (2) Motor Motor Module Module (3) (4) Drive connection system Legend Cable Description (1) DRIVE-CLiQ cables Standard cables for cabinetinternal configuration without 24 V cores (2) DRIVE-CLiQ MOTION-CONNECT 500/800 cables MOTION-CONNECT 500 shielded cables with 24 V cores for fixed installation (e.g. in the cable duct), and MOTION-CONNECT 800 for flexible installation (e.g. in cable carriers) (3) MOTION-CONNECT 500/800 signal cables Suitable for the measuring system in question; in versions MOTION-CONNECT 500 shielded cables for fixed installation (e.g. in the cable duct), and MOTION-CONNECT 800 for flexible installation (e.g. in cable carriers) (4) MOTION-CONNECT 500/800 power cables MOTION-CONNECT 500 shielded motor cables for fixed installation (e.g. in the cable duct), and MOTION-CONNECT 800 for flexible installation (e.g. in cable carriers) DRIVE-CLiQ cables are available in various designs and lengths (see MOTION-CONNECT connection systems). The required bending radii apply particularly to short cables. In addition to the distance between the two DRIVE-CLiQ sockets to be connected by the cable, a cable length of at least 60 mm (2.36 in) must be allowed for the bending radii. For definition of lengths of pre-assembled cables, refer to chapter MOTION-CONNECT connection systems. Unused DRIVE-CLiQ sockets can be protected with a blanking plug. Suitable blanking plugs are supplied in the accessories pack for the units. Mechanical configuration of the drive A SINAMICS S drive line-up comprises of a Line Module, Motor Modules, DC link components, a Control Unit, and the optional expansion modules. G_D211_EN_00136 Specification of components for connection system Line Module Motor Module high power Braking Module Capacitor Module Control Supply Module 13 low power Power-oriented arrangement of booksize format Motor Modules • The Control Unit configuration is flexible. The following configuration options are possible: - "Docking" on the left-hand side of the Line Module - Direct mounting next to the drive line-up on a mounting plate - Mounting in other cabinet areas, taking the permissible DRIVE-CLiQ cable lengths into account Siemens PM 21 · 2013 13/33 © Siemens AG 2013 System description — Dimensioning Mechanical configuration of the drive system ■ Configuration Configuration of a drive line-up in chassis format • The Motor Modules must be positioned to the left or right of the Line Module with decreasing rated currents (i.e. the Motor Module with the highest rated current is positioned next to the Line Module on the left or right, while the Motor Module with the lowest rated current is at the end). You must ensure that the cables/busbars for the DC link meet the current-carrying capacity requirements for all connected Motor Modules. • The inductance of the DC link busbars must be low, achieved, for example, by arranging the bars as close as possible in parallel, but observing the required creepage distances and air gaps. • The Control Unit configuration is flexible. The following configuration options are possible: - "Docking" on the left-hand side of the Line Module - Direct mounting next to the drive line-up on a mounting plate - Mounting in other cabinet areas, taking the permissible DRIVE-CLiQ cable lengths into account Configuration of a mixed drive line-up in chassis and booksize formats A mixed drive line-up must be configured according to the rules for chassis format units. The Motor Modules in booksize format can be connected to the higher-level DC link busbars by means of DC link rectifier adapters. With (A), each Motor Module in booksize format is connected using the appropriate DC link rectifier adapter. With (B), Motor Modules in booksize format are connected to one another with the internal DC link busbars and a DC link rectifier adapter is used on the last Motor Module to make the connection to the higher-level DC link busbars. In the latter case, the DC link rectifier adapter must be attached to the last Motor Module on the right-hand side of the line. As regards the arrangement of modules with different current ratings, the guidelines specified under "Configuration of a drive line-up in booksize format" also apply to mixed drive line-ups. B Motor Module Motor Module Active Active Interface Line Module Module Motor Module Motor Module Motor Active Active Motor Motor Module Interface Line Module Module Module Module low power high power high power Motor Motor Module Module high power Motor Module high power low power Motor Modules A G_D211_EN_00134 G_D211_EN_00022a DC interface low power low power Ideally, the entire length of the higher-level DC link busbars can be dimensioned for the rated DC link current of the Line Module. The busbars are then protected by the line fuses at the infeed end. If the cross section of the DC link busbars or cabling is reduced, this branch must be designed to be short-circuit-proof. The current limiting mechanism of the Motor Modules connected to the branch with reduced cross section then protects it against overloading. It is not advisable to reduce busbars or cables down to the mandatory minimum cross section. No additional overload protection (fuse) is required on the assumption that overloading cannot occur as a result of cable damage on the cable route to the Motor Module and that the circuit branch is protected against overloading by the Motor Module. Where the cross section has been significantly reduced, or the circuit design is not inherently short-circuit-proof, a branch fuse must be installed at the beginning of the section with reduced cross section in order to protect the DC link connections involved. In the event of a fault, the fuse must be capable of interrupting DC fault currents; other types of miniature circuitbreakers are not suitable. 13 13/34 Siemens PM 21 · 2013 © Siemens AG 2013 System description — Dimensioning Mechanical configuration of the drive system ■ Configuration Allocation of branch fuses for option (A) in a supply system with grounded neutral (TN system). The calculations are based on the assumption that τ = L/R < 10 ms applies to the time constant τ in the DC fault circuit and that the fault current is interrupted by the fuse after a maximum of 1 s. Motor Module booksize format Irated Recommended cable cross DC link rectifier section for Cu conductors and adapter PVC insulation with a permissible operating temperature of 70 °C (158 °F) on the conductor Branch fuse A mm2 Order No. A Order No. 3 2.5 6SL3162-2BD00-0AA0 16 3NE1813-0 5 2.5 16 3NE1813-0 9 4 35 3NE1803-0 18 10 63 3NE1818-0 30 10 80 3NE1820-0 45 35 125 3NE1022-0 60 70 160 3NE1224-0 85 95 200 3NE1225-0 132 95 315 3NE1230-0 400 3NE1332-0 20 3NE1814-0 6SL3162-2BM00-0AA0 200 95 2×3 2.5 2×5 4 35 3NE1803-0 2×9 10 63 3NE1818-0 2 × 18 10 125 3NE1022-0 6SL3162-2BD00-0AA0 13 Siemens PM 21 · 2013 13/35 © Siemens AG 2013 System description — Dimensioning Heat dissipation ■ Configuration Mandatory minimum installation clearances Ventilation clearances for Sensor Modules and Terminal Modules Ventilation clearances for blocksize format components G_D211_EN_00135a s Mounting surface G_D212_EN_00025 Mounting surface Sensor Modules and Terminal Modules can be mounted directly adjacent to one another. When mounted on the wall, line reactors and line filters require a ventilation space of 100 mm (4 in) above and below respectively. a Discharged air Size a s d FSA FSB FSC FSD FSE FSF 100 100 125 300 300 350 30 40 50 - 30 30 30 30 30 Cooling air a 50 (1.97 in) 50 Cooling air (1.97 in) d Discharged air The PM340 Power Modules can be mounted side by side without sub-chassis components up to an ambient temperature of 40 °C (55 °F). In combination with sub-chassis components and at ambient temperatures of > 40 °C (max. 55 °C) (> 55 °F (max. 131 °F)), the specified lateral minimum clearances must be observed. Where combinations of different frame sizes are concerned, the longer of the two clearances shall apply. A clearance of 30 mm (1.18 in) must be provided at the front and to the left of the mounted Control Unit or Control Unit Adapter on frame sizes FSB to FSF. Ventilation clearances for booksize format components with internal air cooling G_D211_EN_00211 Discharged air 80 mm (3.15 in) Mounting surface Mounting surface Discharged air Cooling air 80 mm (3.15 in) 13 Cooling air 50 mm (1.97 in) Line Modules 5 kW to 55 kW Active Interface Modules Motor Modules up to 85 A 13/36 Siemens PM 21 · 2013 Active Line Modules 80 kW and 120 kW Motor Modules 132 A and 200 A 80 mm (3.15 in) G_D212_EN_00023 © Siemens AG 2013 System description — Dimensioning Heat dissipation ■ Configuration Ventilation clearances for booksize format components with external air cooling Ventilation clearances for chassis format components Basic Line Modules G_D211_EN_00023 G_D211_EN_00212 250 (9.84 in) Mounting surface 80 mm (3.15 in) Cooling air Cooling air 150 (5.9 in) 80 mm (3.15 in) Cooling air Cool. air Discharged air Disch. air Discharged air Ventilation clearances for chassis format components G_D211_EN_00024 Discharged air 250 (9.84 in) Discharged air 250 (9.84 in) G_D211_EN_00025 Cooling air Cooling air 150 (5.9 in) Cooling air 13 Active Interface Modules in frame sizes FI and GI Active Interface Modules in frame sizes HI and JI Siemens PM 21 · 2013 13/37 © Siemens AG 2013 System description — Dimensioning Heat dissipation ■ Configuration Ventilation clearances for chassis format components 250 (9.84 in) Discharged air G_D211_EN_00027 250 (9.84 in) G_D211_EN_00026 Discharged air Discharged air 150 (5.9 in) Cooling air Power Modules, Motor Modules and Active Line Modules in frame sizes FX and GX 150 (5.9 in) Cooling air Cooling air Cooling air Active Line Modules in frame sizes HX and JX Motor Modules in frame sizes HX and JX Calculation of internal control cabinet temperature Control cabinet with forced ventilation In a control cabinet with forced ventilation, the heat loss Pv passes to the through-flowing air that then rises in temperature by Δϑ. In the time interval Δt, the air absorbs the heat Q = c × m × Δϑ = Pv × Δt, and at the same time the air volume V flows through the control cabinet (c is the specific heat capacity of the air). Mass m and volume V are linked via density ρ. m = ρ × V applies. Used in the above formula, the following equation results: Pv = c × r × (V/Δt) × Δϑ The heat loss Pv, that can be dissipated by forced ventilation, is thus proportional to the volume flow Tc Pv V = V/Δt that the fan drives through the control cabinet and the permissible rise in temperature Δϑ = Tc-Ta 13 The heat capacity and density of the air depend on the humidity level and atmospheric pressure. For this reason, the equation is dependent on other parameters. To estimate the level of control cabinet heating in a typical industrial environment, c = 1 kJ/kg × K and ρ = 1.2 kg/m3 can be assumed. This results in the following quantity equation: Pv [W] = 1200 × V [m3/s] × ϑ [K] where Δϑ = Tc-Ta 13/38 Siemens PM 21 · 2013 V Ta G_D211_XX_00228 The temperature Tc as the ambient temperature of the components in the interior of the control cabinet can be estimated with the formula given and must be checked by means of measurements for each application because local hot spots can form, e.g. in close proximity to a heat source or heat accumulation through unfavorable air circulation. © Siemens AG 2013 System description — Dimensioning Heat dissipation ■ Configuration Control cabinet without forced ventilation A control cabinet without forced ventilation conducts the heat loss Pv generated in the interior to the surrounding air (external temperature Ta) via the surface. For the heat flow Q in the steady state, the following applies: Q = k × A × ϑ= Pv k is the heat transfer coefficient, A is the effective cooling surface of the control cabinet, and Δϑ is the temperature difference between the internal cabinet temperature and the external temperature Δϑ = Tc-Ta The transfer of heat through the walls of the control cabinet is determined by the heat transfer of the interior air to the cabinet wall, heat conduction within the cabinet wall and heat transfer from the cabinet wall to the external air. The heat transfer must be calculated by the heat transfer coefficient α, and heat conduction by the heat conductivity λ and the thickness d of the cabinet wall. The resulting equation for the possible heat loss Pv is: Pv = [1/(1/αi + d/λ + 1/αa)] × A × Δϑ = k × A × Δϑ Pv = k × A × Δϑ Typical values for the heat transfer coefficient k in the case of control cabinets with walls of painted stainless steel which are up to 2 mm (0.08 in) thick: k value approx. 3 W/(m2 × K) Non-circulating air in the control cabinet and non-circulating external air αi = αa = 6 W/(m2 × K) approx. 5.2 W/(m2 × K) Circulating air in the control cabinet and non-circulating external air αi = 40 W/(m2 × K); αa = 6 W/(m2 × K) The calculating procedures of IEC 60890 (VDE 0660 Part 507) can be used for determining the ambient temperature Tc in the interior of the control cabinet. All heat sources in the control cabinet must be taken into account in the calculation, e.g. Line Modules, Motor Modules, power supplies, filters, reactors. It is important to determine the effective cooling surface dependent on the method of setting up the control cabinet. The standard can also be used for control cabinets with ventilation openings (natural convection). The estimated temperature Tc and the temperature distribution in the control cabinet must be checked with measurements for every application since local hot spots can form, e.g. in close proximity to a heat source or heat accumulation. Temperature distribution Height Heat conduction Transfer of heat Tc Tc Heat transfer Pv i Ta Heat transfer a Ta G_D211_EN_00229 13 Siemens PM 21 · 2013 13/39 © Siemens AG 2013 System description — Dimensioning Heat dissipation ■ Configuration Control cabinet with air conditioner The control cabinet emits heat via its surface and the air conditioner. All calculated maximum temperatures must be ensured by means of measurements under realistic load conditions after setup of the system. Manufacturers provide information on the design of the air conditioner, e.g. Rittal: www.rittal.de/produkte/system-klimatisierung/index.asp Control cabinet Heat conduction foil Control cabinet with cold plate cooling Devices with cold plate cooling dissipate part of the generated heat losses to the surrounding air in the control cabinet (Pv int). However, the greatest part is dissipated as Pv ext via the backplane designed as a cooling surface – the cold plate – to the external heat sink. The heat losses Pv ext heat the cold plate to the temperature Th that is linked via the thermal resistance Rth with the temperature Text of the external heat sink: Th = Rth × Pv ext + Text To ensure the specified value for the thermal resistance Rth, the supplied heat conduction foil must be used between the cold plate and the external heat sink, the device must be screwed together with the specified tightening torque, and the surface finish of the external heat sink must be maintained. The temperature difference between the cold plate and the external heat sink (Th - Text) must not exceed 40 K, since otherwise mechanical warping can result. The devices with a width of 300 mm (11.81 in) are preferred in cold plate cooling for clocked applications that only briefly require the full rated current, but run on average with a smaller load, corresponding to the derating or less. For the heat losses Pv int given off in the control cabinet, one of the previously named calculation methods can be used for calculating the internal control cabinet temperature Tc. External heat sink Cold plate P v int R th Th Text Pv ext Pv ext Ta Tc SINAMICS S120 Cold plate cooling G_D211_EN_00230 You must ensure that the temperature Text of the external heat sink does not exceed the defined limit value on the surface contacting the heat conduction foil. Recommended external heat sink, e.g. Rittal DCP – Direct Cooling Package www.rittal.de Condensation protection with cold plate cooling On devices with cold plate cooling, warm surrounding air can condense on the cold surface of the external heat sink. The resulting condensate can cause electrical damage such as leakage current bridges and flashovers. The volume of condensate must be minimized by means of an appropriate temperature of the external heat sink by always maintaining the temperature of the heat sink above the dew point of the surrounding air. This can be achieved either by a permanently set and correspondingly high temperature, or by controlling the temperature of the heat sink in accordance with the surrounding air. 13 13/40 Siemens PM 21 · 2013 14 © Siemens AG 2013 Services and documentation 14/2 Applications 14/3 14/3 14/4 14/5 Training Siemens Industry Training SINAMICS training courses SIMOTION training courses 14/6 14/6 Siemens Automation Cooperates with Education Applicable practical know-how 14/8 Mechatronic Support 14/9 14/11 Control cabinets Control cabinet certification 14/12 14/14 Repair service contract RSC Types of contract for production machines 14/15 14/15 14/16 14/16 14/17 14/17 14/18 14/18 14/19 14/19 Spare parts services Delivery of spare parts Delivery as exchange product Repair Product upgrade service General overhaul Function check Return of diagnostic parts Stock reduction in spare parts store Extended spare part availability 14/20 14/21 14/24 Industry Services Industry Services for the entire life cycle Industry Online Support 14/25 SPARESonWeb 14/26 My Documentation Manager 14/27 14/27 14/29 14/30 14/30 Documentation General documentation SINAMICS S120 Motors for SINAMICS Measuring systems 14/31 CAD CREATOR Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Applications ■ Overview Advice on applications and implementation We offer a variety of consultation services to help you find the optimum solution for the SIMOTION/SINAMICS application you want to implement: The quotation phase includes • clarification of technical questions • discussion of machine concepts and customer-specific solutions • selection of suitable technology and • suggestions for implementation. A technical feasibility study is also performed at the outset. In this way, difficult points of the application can be identified and solved early on. If desired, we also configure and implement your application as a complete solution including control cabinet from a single source. During the implementation phase a number of proven standards can be applied. This saves engineering costs. The system can be commissioned by experienced, competent personnel, if required. This saves time and trouble. Our understanding of an application is the customer-specific solution of an automation task based on standard hardware and software components. In this respect, industry knowledge and technological expertise are just as important as expert knowledge about how our products and systems work. We are setting ourselves this challenge with more than 160 application engineers at 20 locations in 13 countries. Application centers We currently have application centers in: • Germany: Head Office Erlangen and 6 German regions, e.g. in Munich, Nuremberg, Stuttgart, Mannheim, Frankfurt, Chemnitz, Cologne, Bielefeld, Bremen, Hanover, Hamburg • Italy: Bologna, Milan • USA: Atlanta • China: Beijing, Shanghai • France: Paris • Turkey: Istanbul • India: Mumbai • Switzerland: Zurich • United Kingdom: Manchester • Brazil: Sao Paulo • Japan: Tokyo, Osaka • The Netherlands: The Hague • Denmark: Ballerup 14 These application centers specialize in the use of SIMOTION/SINAMICS. You therefore can rely on automation and drive specialists for implementing successful applications. By involving your personnel at an early stage in the process, we can provide a solid basis for rapid knowledge transfer, maintenance and further development of your automation solution. 14/2 Siemens PM 21 · 2013 If servicing is required, we can support you on site or via teleservice. For further information about servicing, please see "Industry Services". On-site application training Training for the implemented applications can also be organized and carried out on site. This training for machine manufacturers and their customers does not deal with individual products, but the entire hardware and software system (for example, automation, drives and visualization). From an initial concept to successful installation and commissioning: We provide complete support for SIMOTION/SINAMICS! Contact your Siemens representative. ■ More information For more information, go to: www.siemens.com/motioncontrol/apc © Siemens AG 2013 Services and documentation Training Siemens Industry Training ■ Overview Faster and more applicable know-how: Hands on training from the manufacturer Siemens Industry Training provides you with comprehensive support in solving your tasks. Training by the market leader in the industry enables you to make independent decisions with confidence. Especially where the optimum and efficient use of products and plants are concerned. You can eliminate deficiencies in existing plants, and exclude expensive faulty planning right from the beginning. ■ Overview (continued) Highlights Siemens Industry Training Top trainers Our trainers are skilled teachers with direct practical experience. Course developers have close contact with product development, and directly pass on their knowledge to the trainers. Practical experience The practical experience of our trainers enables them to teach theory effectively. But since theory can be pretty drab, we attach great importance to practical exercises which can comprise up to half of of the course time. You can therefore immediately implement your new knowledge in practice. We train you on stateof-the-art methodically/didactically designed training equipment. This training approach will give you all the confidence you need. Wide variety With a total of about 300 local attendance courses, we train the complete range of Siemens Industry products as well as interaction of the products in systems. Tailor-made training We are only a short distance away. You can find us at more than 50 locations in Germany, and in 62 countries worldwide. You wish to have individual training instead of one of our 300 courses? Our solution: We will provide a program tailored exactly to your personal requirements. Training can be carried out in our Training Centers or at your company. First-class know-how directly pays for itself: In shorter startup times, high-quality end products, faster troubleshooting and reduced downtimes. In other words, increased profits and lower costs. Achieve more with Siemens Industry Training • Shorter times for startup, maintenance and servicing • Optimized production operations • Reliable configuration and startup • Minimization of plant downtimes • Flexible plant adaptation to market requirements • Compliance with quality standards in production • Increased employee satisfaction and motivation • Shorter familiarization times following changes in technology and staff The right mixture: Blended learning "Blended learning" is a combination of various training media and sequences. For example, a local attendance course in a Training Center can be optimally supplemented by a teach-yourself program as preparation or follow-up. Additional effect: Reduced traveling costs and periods of absence. ■ Contact Visit our site on the Internet at: www.siemens.com/sitrain or let us advise you personally. You can request our latest training catalog from: Siemens Industry Training Customer Support Germany: Phone: +49 (911) 895-7575 Fax: 14 +49 (911) 895-7576 E-Mail: [email protected] Training office, US Phone: 1-800-241-44 53 E-mail: [email protected] IA/DT Training En 14.12.2012 Siemens PM 21 · 2013 14/3 © Siemens AG 2013 Services and documentation Training SINAMICS training courses ■ Overview This provides an overview of the training courses available for the SINAMICS S120 drive system. Training courses for SINAMICS S120 drive system The courses are modular in design and are intended for a variety of target groups as well as individual customer requirements. The system overview will acquaint decision-makers and sales personnel with the system very quickly. The configuration course provides all the information you need to configure the drive system. The basic and follow-up courses are sure to provide all the technical knowledge service engineers will need for servicing/ commissioning motion control applications, communication and extended functions such as DCC and Safety Integrated. All courses contain as many practical exercises as possible in order to enable intensive and direct training on the drive system and with the tools in small groups. You will find further information about course contents and dates in Catalog ITC and on the Internet. Title Target group (all courses are available in English and German) Decision makers, sales personnel Project managers, project team members Programmers Commissioning engineers, configuring engineers Service personnel Duration Short title 5 days SD-GAT 2 days DR-SN-UEB 5 days DR-SNS-PRJ Maintenance personnel Basic courses Basics of Drive Systems ✓ SINAMICS System Overview ✓ ✓ SINAMICS S120 Engineering ✓ ✓ SINAMICS S120 Service and Commissioning ✓ ✓ ✓ ✓ ✓ ✓ ✓ SINAMICS S120 Maintenance ✓ ✓ 5 days DR-SNS-SI ✓ ✓ 5 days DR-SNS-IH Advanced courses SINAMICS S120 Drive Control Chart and Basic Positioner ✓ SINAMICS S120 Servicing Chassis Units ✓ ✓ 3 days DR-SNS-DCC ✓ ✓ 2 days DR-SNS-CHA 2 days DR-SNS-SAF 5 days DR-SN-COM SINAMICS S120 Safety Integrated ✓ ✓ ✓ SINAMICS Communication ✓ ✓ ✓ 14 14/4 Siemens PM 21 · 2013 ✓ © Siemens AG 2013 Services and documentation Training SIMOTION training courses ■ Overview The SITRAIN training courses for SIMOTION offer a broad spectrum of courses that makes users fit for their tasks in project engineering, commissioning and maintenance. The standard courses are offered in Nuremberg-Moorenbrunn or also somewhere close to you. We also offer customer-specific courses in our training centers or at the customer site. Training courses for SIMOTION Motion Control System The practical exercises are based on the course content and are performed on specially developed and well-equipped training devices. You will find further information about course contents and dates in Catalog ITC and on the Internet. Title Target group (all courses are available in English and German) Decision makers, sales personnel SIMOTION Overview Course ✓ Project Programmanagers, mers project team members CommisService sioning personnel engineers, configuring engineers ✓ SIMOTION System and Programming Course ✓ ✓ SIMOTION Programming Course ✓ ✓ SIMOTION and SINAMICS S120 Maintenance ✓ ✓ Duration Short title 3 days MC-SMO-UEB 5 days MC-SMO-SYS 5 days MC-SMO-PRG 5 days MC-SMO-IH Operating Maintepersonnel, nance users personnel ✓ ✓ 14 Siemens PM 21 · 2013 14/5 © Siemens AG 2013 Services and documentation Siemens Automation Cooperates with Education Applicable practical know-how ■ Comprehensive teaching support for educational institutions Particular highlight: the new SIMATIC PCS 7 curriculums and trainer packages. Using plant simulation, you can pass on basic, practice-oriented PCS 7 knowledge at universities within about 60 hours (= 1 semester). www.siemens.com/sce/documents Trainer packages for hands-on learning Siemens Automation Cooperates with Education (SCE) offers a global system for sustained support of technical skills. SCE supports educational institutions in their teaching assignment in the industrial automation sector and offers added value in the form of partnerships, technical expertise, and know-how. As the technological leader, our comprehensive range of services can support you in the transfer of industrial knowledge. Our services at a glance • Training curriculums for your lessons • Trainer packages for hands-on learning • Courses convey up-to-date, specialist knowledge • Support for your projects/textbooks • Complete didactic solutions from our partners for your lessons • Personal contact for individual support Training curriculums for your lessons 14 Use our profound industrial know-how for practice-oriented and individual design of your course. We offer you more than 90 didactically prepared training documents on the topics of automation and drives technology free of charge. These materials are perfectly matched to your curricula and syllabuses, and optimally suited for use with our trainer packages. This takes into account all aspects of a modern industrial solution: installation, configuration, programming, and commissioning. All documents, including projects, can be individually matched to your specific requirements. 14/6 Siemens PM 21 · 2013 Our SCE trainer packages offer a specific combination of original industrial components which are perfectly matched to your requirements and can be conveniently used in your course. These price reduced bundles available exclusively to schools include innovative and flexible hardware and software packages. SCE can currently offers more than 80 SCE trainer packages including related equipment. These cover both the factory and process automation sectors. You can use them to impart the complete course contents on industrial automation at a very low cost. Trainer packages are available for: • Introduction to automation technology with LOGO! compact controller and SIMATIC S7-1200 • PLC engineering with SIMATIC S7 hardware and STEP 7 software • Operator control and monitoring with SIMATIC HMI • Industrial networking over bus systems with SIMATIC NET • Sensor systems with VISION, RFID, and SIWAREX • Process automation with SIMATIC PCS 7 • Networked drive and motion technologies with SINAMICS and SIMOTION • CNC programming with SinuTrain Important ordering notes: Only the following institutions are authorized to obtain trainer packages: vocational schools, Colleges and Universities, in-house vocational training departments, non commercial research institutions and non commercial training departments. To purchase a trainer package, you require a specific end-use certificate, which you can obtain from your regional sales office. www.siemens.com/sce/tp © Siemens AG 2013 Services and documentation Siemens Automation Cooperates with Education Applicable practical know-how ■ Comprehensive teaching support for educational institutions (continued) Courses convey up-to-date specialist knowledge We can provide you with consulting for selected projects and support from your personal SCE contact as well as our web based and regional Customer Support. As a particular service, SCE supports technical authors with our know-how as well as with intensive technical consulting. Siemens library of special textbooks covering the industrial automation sector provides an additional resource for you and your students. These can be found at the SCE web site. www.siemens.com/sce/contact www.siemens.com/sce/books Complete didactic solutions for your lessons Profit from our excellent know-how as the leader in industrial technologies. We offer you specific courses for automation and drive technology worldwide. These support you in the practiceoriented transferring of product and system know-how, are in conformance with curriculums, and derived from the training fields. Compact technical courses especially for use at universities are also available. Our range of courses comprises a wide variety of training modules based on the principle of Totally Integrated Automation (TIA). The focus is on the same subject areas as with the SCE trainer packages. Every PLC and drive course is oriented on state-of-the-art technology. Your graduates can thus be prepared optimally for their future professional life. Our partners for learning systems offer a wide range of training systems and solutions for use in your courses or laboratory. www.siemens.com/sce/contact These models have been designed based on our trainer packages and thus save you the time and cost of self-construction of individual components. The Partner systems provide you with simple and effective help in the fulfillment of your teaching assignment. Support for your projects/textbooks www.siemens.com/sce/partner In some countries we are offering classes based on our training documents. Please inquire with your SCE contact partner. Contact for individual support You can find your personal SCE contact on our Internet site. Your local SCE Promoter will answer all your questions concerning the complete SCE offering, and provide you with timely and competent information about innovations. When you encounter challenges, you can profit from our global team of excellence. If a direct SCE contact is not listed for your country, please contact your local Siemens office. www.siemens.com/sce/contact SCE Support Finder for your Internet request You are an educator and need support on the topic of industry automation? Send us your request now: www.siemens.com/sce/supportfinder Automation and drive technology is characterized by continuous and rapid developments. Service and Support therefore play an important role. 14 6FDQWKH45 FRGHIRUIXUWKHU LQIRUPDWLRQ 6&(KRPHSDJH IA/DT SCE En 23.05.2012 Siemens PM 21 · 2013 14/7 © Siemens AG 2013 Services and documentation Mechatronic Support ■ Overview ■ Selection and ordering data Achieve the optimum machine quicker and more efficiently with Mechatronic Support The Mechatronic Support service ensures that already at the design stage of new machines, all the systems involved in mechanics, electronics, and IT are tested and optimized in a simulation environment in terms of their functionality and interaction, before they are actually built. Mechatronic Support is thus the intelligent alternative to "trial and error". Innovative machine concepts are mutually compared, modified and optimized at the outset – a process which of course also takes account of your ideas for new mechatronic components. Virtual simulation, real construction With the help of the Mechatronic Support service, machinery ideas and new developments can be mechatronically tested and modified in a short time at low expense. The first real prototype can be built immediately afterwards as a functioning machine. As the machine manufacturer, you have the benefit of shorter development phases and faster time-to-market; or as the end customer, you benefit from an optimized high-performance machine solution. ■ Benefits Shorter development times – shorter time to market Reliable achievement of development objectives 7 Risk-free testing of innovative machine concepts 7 Higher quality and productivity from the outset 7 Get to the finished machine more quickly with specialist support 7 7 14 14/8 Siemens PM 21 · 2013 Description Order No. Consulting Technical consultation with customer 6FC5088-1.... Machine optimization Optimum setting of control and drives on the customer's machine 6FC5088-2.... Machine analysis and optimization Analysis of the machine and its limits. Recommendations for manufacturer 6FC5088-3.... Machine simulation Simulation of individual axes and the dynamic response on the machine 6FC5088-4.... Machine simulation with interpolating axes Simulation of interpolating axes 6FC5088-5.... Machine simulation with FE model Modeling of machine using the Finite Element method 6FC5088-6.... ■ More information Please contact your local Siemens sales office or Regional Company for more information. © Siemens AG 2013 Services and documentation Control cabinets ■ Overview Complete equipment for machine tools and production systems Our supplied range of products and services also includes complete equipment for machine tools and production systems with all services in the process chain from consulting through to after-sales service. We support you in the areas of engineering, production and logistics: Engineering support Siemens supports you with advice on design in accordance with standards and concepts for drive systems, control, operation and safety. Our engineers configure for you in EPLAN P8 and other commonly used CAD systems, execute projects designed to cost and adapt your documents where necessary to UL or new systems. Our Technical Competence Center Cabinets in Chemnitz supports you with selecting and optimizing the suitable control cabinet air-conditioning system. Apart from calculation and simulation, we also use instrumentation testing in our heat laboratory with load simulation. We also offer the following services: • Vibration measurements and control cabinet certification in the field • Measurement of conducted interference voltages in our laboratory Cabinet engineering Production at a high level of quality Complete equipment is manufactured at a high industrial level. This means: • Examining consistency of the job documentation • Checking for adherence to current regulations • Collision check in 3D layout, taking into account the free space required thermally and electrically • Automatic preparation of enclosures, cables and cable bundles • Automated inspection and shipment free of faults • Documentation and traceability • Declaration of conformity regarding the Low-Voltage Directive and manufacturer's declaration on machinery directive • UL label on request Testing in the heat laboratory 14 Siemens PM 21 · 2013 14/9 © Siemens AG 2013 Services and documentation Control cabinets ■ Overview (continued) Superior logistics Everything from a single source offers you the following advantages: • Cost savings for procurement, stockkeeping, financing • Reduction in throughput times • Just-in-time delivery Individual support and maximum flexibility Our technical consultants for complete equipment support customers and sales departments in the various regions. Our control cabinet customers are supported in the Systems Engineering Plant Chemnitz (WKC) by ordering centers and production teams that are permanently assigned to customers. Distance does not present a problem; we also use web cams for consulting our customers. Customer-specific logistics models, flexible production capacity and production areas as well as change management in all process phases ensure maximum flexibility. Customized supplementary products As part of its complete equipment program, Siemens also offers the development and construction of customized supplementary products, e.g. special operator panels and power supply systems. Liability for defects Worldwide repair service Of course we accept the same liability for defects for our complete equipment as for our SINUMERIK, SIMODRIVE and SINAMICS products. Furthermore, you can use our worldwide repair service anywhere and at any time. Your benefits One partner, one quotation, one order, one delivery, one invoice, and one contact partner for liability of defects. For series production or individual items, Siemens is your competent partner for complete equipment. 14 Control cabinet with SINAMICS S120 in booksize format 14/10 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Control cabinets Control cabinet certification ■ Overview Increase plant availability through certification of control cabinets With our control cabinet certification service, we offer to inspect the control cabinet documentation to ascertain compliance with the planning guidelines defined for the components. You receive the result of the inspection in the form of a report which contains specific recommendations as to how the control cabinet design needs to be improved. With this information as a guide, the control cabinet design can be improved and the cabinet subsequently constructed to the highest quality standards. When the machine manufacturer has completed assembling the control cabinet, the control cabinet design is inspected and subsequently certified at the manufacturer's site. This certification process is primarily intended for series control cabinets, but could also be applied to single cabinets. Certification sequence • Inspection of the control cabinet documentation and presentation of results in a report • Inspection of a fully assembled control cabinet with inspection report and certification at the manufacturer's site (single cabinet or sample of a series control cabinet) • In the case of a series control cabinet, another inspection is performed on a cabinet from the type series after approximately 12 months. ■ Benefits The control cabinet certification service helps to ensure a high quality of cabinet design, to prevent early failure of components as a result, for example, of inadequate cooling and to detect potential EMC problems. 7 Certified control cabinet quality 7 ■ Selection and ordering data Description Order No. Visual inspection of control cabinet schematic diagrams 6FC8500-0BX01-0AA0 Inspection result report to the control cabinet designer Individual certification On-site inspection of control cabinet 6FC8500-0EE01-0AA0 Each additional control cabinet 6FC8500-0EE02-0AA0 Series certification On-site inspection of control cabinet • Up to 10 control cabinets 6FC8500-0SE01-0AA0 • Up to 20 control cabinets 6FC8500-0SE02-0AA0 • Up to 30 control cabinets 6FC8500-0SE03-0AA0 • Up to 50 control cabinets 6FC8500-0SE05-0AA0 • Up to 100 control cabinets 6FC8500-0SE10-0AA0 • More than 100 control cabinets 6FC8500-0SE11-0AA0 Follow-up for series certification Repeat certification after 12 months 6FC8500-0FE01-0AA0 ■ More information Please contact your local Siemens sales office or Regional Company for more information. Contact information is available on the Internet at: www.siemens.com/automation/partner 14 Siemens PM 21 · 2013 14/11 © Siemens AG 2013 Services and documentation Repair service contract RSC ■ Overview Faulty components4) are replaced free-of-charge within the agreed contract period. See under Service exclusions. Contract prerequisites • Final destination certificate • Data backup at the user • Parts lists for the individual components with order numbers and serial numbers. • Access to machine/components6) RSC description of performance In the context of the repair service contract (RSC), Siemens eliminates faults on components from Siemens Industry Sector, I IA&DT specified in the contract (with the exception of complete motor spindles) at the machine location on behalf of the machine tool/production machinery manufacturer and dealer. RSC services • Provision of servicing personnel • On-site diagnostics • On-site troubleshooting • Proof of troubleshooting Diagnostics refers to the components specified in the parts list of the final destination certificate. Diagnostics is carried out on the basis of a technical fault message clarified in advance by the manufacturer or dealer with specification of the contract number. Troubleshooting is carried out by repairing and/or replacing faulty components. In the event of a machine standstill, troubleshooting is carried out with the response time specified for the country group. Within the agreed contract period, faulty components which were not older than 12 months at the beginning of the repair service contract will be replaced free-of-charge. Siemens provides qualified personnel for diagnostics and troubleshooting of our products. If mechanical work is also necessary, this must be provided or arranged by the manufacturer/dealer. Example: dismounting/mounting of motors or other mechanical components. The services are provided during the usual working hours in the country of installation. Waiting times not caused by Siemens – longer than an hour – will be invoiced separately. The service request must be made via the organization that signed the RSC. 14 Spare parts are provided from our central or regional spare parts warehouses using our worldwide spare parts logistics infrastructure. All essential spare parts are stocked in our central spare parts stores. Regional spare parts warehouses are adapted to include the components specified in the final destination certificate1). The following components are not defined as spare parts: • Motors2) • Cables3) • Special or customer-specific modules and components not available from Siemens as spare parts. The manufacturer/dealer provides the final destination information in good time prior to commencement of the contract, and ensures that all machine data is backed up and available at the user. Particular data for the final destination certificate are: Machine No., machine type, machining technology, control system, drive system, number of measuring circuits, data for OEM application, date of commissioning at end user's site, country of end user, if possible full address of end user and parts list of components used with order number and serial number. RSC certificate As the RSC contract partner, the manufacturer or dealer is provided with a certificate with contract number (the contract number must be specified when requesting service) once the final destination certificate has been handed over (prerequisite for provision of services at the end customer site). This certificate contains the contract number and essential contract data such as machine number, machine type, contract start date, contract end date, and address for the provision of services. Period of validity The RSC commences on the date registered with Siemens for completion of the second commissioning procedure at the end customer site, and ends on expiry of the selected RSC period5). Contract periods The RSC is offered for the period of liability (warranty period) that our customers (manufacturers/dealers) provide to their end customers. Different RSC periods permit various market requirements to be addressed. In the case of RSC periods exceeding the limitation period originally granted for Siemens I IA&DT components, the limitation period is extended with respect to claims for subsequent fulfillment of performance, with the exception of further rights and claims, in line with the extended RSC period. Service exclusions The contract shall not be deemed to have been performed in all cases of subclause VIII./7 Quality defects of the "General conditions of supply and delivery for the electrical industry"4). In the case of parts subject to wear (e.g., motor bearings and fans or cables), replacements will be provided free-of-charge within 12 months of commencement of the RSC in the case of proper use, irrespective of the actual duration of the RSC. Export license Fulfillment of the service call may be subject to authorization due to the application or the type of replacement parts, equipment and documentation required. The service call is, therefore, subject to the granting of the necessary export licenses and the absence of any other obstacles relating to German or other applicable export regulations. For footnotes, see Page 14/13 14/12 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Repair service contract RSC ■ Overview (continued) ■ Benefits Country list 7 The repair service is offered for the following countries: 7 Continent Country/region Country group 1 7 7 7 Americas Brazil, Mexico, USA Asia China, India, Japan, South Korea, Taiwan, Thailand 7 Australia Australia 7 Europe Andorra, Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Great Britain, Hungary, Italy, Liechtenstein, Luxembourg, Monaco, the Netherlands, Poland, Portugal, Romania, Slovakia, Spain, Sweden, Switzerland, Turkey 7 Protection against unknown costs with a fixed price RSC can be synchronized with the machine warranty period Planning certainty and calculable costs Easier processing of servicing jobs High machine availability thanks to a fast response to machine faults (contract priority) Reduced downtime thanks to stored product, final destination and contract information RSC can be ordered for machine deliveries to numerous countries Worldwide service infrastruture with experienced service personnel Country group 2 Africa South Africa Americas Argentina, Canada Asia Indonesia, Malaysia, Singapore Australia New Zealand Europe Bulgaria, Estonia, Ireland, Latvia, Lithuania, Norway, Slovenia Country group 3 Africa Egypt Americas Bolivia, Chile, Columbia, Costa Rica, Ecuador, El Salvador, Panama, Peru, Venezuela Asia Israel, Pakistan, Philippines, United Arab Emirates (Dubai), Bahrain, Qatar, Kuwait, Oman, Saudi Arabia, Vietnam Europe Belarus, Bosnia-Herzegovina, Croatia, Greece, Malta, Macedonia, Russia, Serbia and Montenegro, Ukraine Countries not listed Remaining countries For customers with framework contracts only. Response time As a rule, the following response times apply when the RSC is implemented in the case of a machine standstill: 1) Country group CG 1 Next working day CG 2 Within two working days CG 3 Depending on country-specific conditions Countries not listed Depending on country-specific conditions, only for customers with framework contracts for the price of the individual contract We define the response time as the time from when your clarified order is placed until our service engineer starts to travel to the site stated in the order, or until troubleshooting commences using teleservice. The specified response times apply to "technically clarified fault notifications" within the usual working hours of the region (e.g. Monday to Friday 8:00 to 17:00) excluding public holidays. 2) 3) 4) 5) 6) Since the export of standard versions (components/system) is subject to a time-consuming official approval procedure, which applies in equal measure to the supply of such components for the purpose of servicing and spare parts supply, we recommend supply of the export version wherever possible. This applies in particular in cases where the control can be exported without official approval after the machine manufacturer has installed it in a machine tool. Please note in this regard the Export control information. For selected motors, we centrally stock components for fast delivery in Germany and the USA. These motors can be manufactured and delivered within a few working days. You can obtain the current list from your Siemens sales partner. The delivery times known to you usually apply. Examples for service exclusions: - Non-compliance with the Siemens project engineering and user guidelines, e.g. incorrect installation, incorrect grounding, or incorrect operating characteristics - Function-critical fouling, e.g. oil, conductive substances, rust - Mechanical damage - External electrical influence, e.g. effects of overvoltage, compensation system without reactor or line harmonics - Machine commissioning or optimization - Intentional destruction For example, in the case of an RSC with 12 months contract period, maximum of 24 months from the transfer of risk (delivery of the components). The manufacturer/dealer must ensure - that the work can be performed without delay - problem-free access to the components including any software security mechanisms, e.g. Lock-it! required for performing diagnosis/ troubleshooting - that a contact is provided who can be reached at any time for software-protected machines. Siemens PM 21 · 2013 14/13 14 © Siemens AG 2013 Services and documentation Repair service contract RSC Types of contract for production machines ■ Overview ■ Selection and ordering data Description Order No. Repair service contract RSC For Siemens I IA&DT components on production machines for countries in country groups 1 to 3 • 12 month contract period1) 6FC8507-0RX12- ■ ■ ■ 0 • 24 month contract period2) 6FC8507-0RX24- ■ ■ ■ 0 Equipment value in € Data handling To improve the service availability, Siemens Drive Technologies offers users the opportunity to register machines online and to save what is known as an identSNAPSHOT file. In addition to the component list and the software requirements of machines, this also includes information for machine manufacturers/and where relevant, dealers and end customers. To simplify data handling, information about the final destination certificate can be saved using the XML function of identSNAPSHOT and transferred to Siemens using an online registration. This data can also be kept with the machine as data backup. www.siemens.com/identsnapshot/register 0.– 100000.– 200000.– 300000.– 400000.– 500000.– 600000.– 700000.– 800000.– 900000.– 0.– 10000.– 20000.– 30000.– 40000.– 50000.– 60000.– 70000.– 80000.– 90000.– 0.– 1000.– 2000.– 3000.– 4000.– 5000.– 6000.– 7000.– 8000.– 9000.– 0 1 2 3 4 5 6 7 8 9 A B C D E F G H J K A B C D E F G H J K Ordering example: Contract period of 12 months and equipment value of 96000.– € 6FC8507-0RX12- 0KG 0 14 1) 2) Max. 24 months from the transfer of risk (delivery of components). Max. 36 months from the transfer of risk (delivery of components). 14/14 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Spare parts services Spare parts services ■ Overview Delivery of spare parts ■ Overview Operation and Maintenance In every industry worldwide, plants and systems are required to operate with constantly increasing reliability. Lack of a specific spare part can result in considerable costs. We will provide you with the support you need to prevent a standstill from occurring in the first place: with a worldwide network and optimum logistics chains. Modernization Spare Part Delivery Exchange Delivery Repair General Overhaul Functionality Check Extended spare parts availability G_NC01_EN_00460 Product Upgrade Service Ordering mode Logistics service Note Standard Cost-optimized: Contracted shipping company Delivery within the normal national delivery times through the contracted shipping company Plant stoppage Time-optimized: Express, courier, collection You choose the shortest possible delivery time for your own benefit: • Delivery by means of collection or courier service • Delivery by express service Emergency service Special logistics: Courier You can also order the spare parts from us outside normal working hours, as well as on weekends or national holidays round-the-clock. Your delivery will arrive by courier Product upgrade service, general overhaul and extended spare parts availability additionally prolong your machine runtimes Spare parts services during the lifecycle Siemens also provides constant support to customers after delivery of the machines or plant. This includes spare parts, repairs, as well as other supplementary services, and has a positive effect on machine operating times, inventories and costs. When customers purchase a high-quality machine or plant, they intend to use it as intensively as possible, preferably for three shifts a day over many years. Under such circumstances, it is normal for parts to fail eventually. It is essential to replace the part as quickly as possible, because every hour of a plant stoppage costs money. To satisfy the multi-faceted requirements in the different areas, we have created comprehensive spare parts services. ■ Benefits New liability for defects for the spare part Long-term spare parts availability 7 Optimum system compatibility 7 7 You can sign up for the spare parts service that suits your requirements perfectly: • Delivery of spare parts • Delivery as exchange product • Repair • Product upgrade service • General overhaul • Function check • Return of diagnostic parts • Extended spare part availability and • Stock reduction of your spare parts store ■ Benefits Optimum price/performance ratio and top quality Lifecycle management over the complete lifecycle 7 Outstanding quality and availability of your machine and plant using Siemens original spare parts 7 Global network and optimized logistics chains – 24 hours a day, 365 days a year 7 Additional services from Siemens 7 7 14 ■ More information More information is available on the Internet at: www.siemens.com/motioncontrol/spareparts For further information, please approach your contact at your local Siemens office. Contact information is available on the Internet at: www.siemens.com/automation/partner Siemens PM 21 · 2013 14/15 © Siemens AG 2013 Services and documentation Spare parts services Delivery as exchange product ■ Overview ■ Overview In addition to the simple delivery of spare parts, with many products, we also offer you the option of an exchange. This has the advantage that you not only receive the spare part quickly, but are able to return the defective device to us for a credit. You therefore receive our spare part at the lower exchange price. A credit will be awarded on condition that the repair code indicates that repurchasing is admissible, a replacement is obtained from the spare parts store, and that the returned product is repairable. The ordering mode and logistics service determine the delivery of spare parts: Ordering mode Logistics service Note Standard Cost-optimized: Contracted shipping company Delivery within the normal national delivery times through the contracted shipping company Plant stoppage Time-optimized: Express, courier, collection You choose the shortest possible delivery time for your own benefit: • Delivery by means of collection or courier service • Delivery by express service Emergency service Repair Special logistics: Courier You can also order the spare parts from us outside normal working hours, as well as on weekends or national holidays round-the-clock. Your delivery will arrive by courier Return For returns, we require the following information: • Reason for return • If defective: detailed description of the fault • Machine number • Machine/system manufacturer • End customer We will then be able to provide you with additional information in the repair report/inspection report regarding the diagnosis/ inspection as well as information about the completed repair. Downtimes cause problems in the plant as well as unnecessary costs. We can help you to reduce both to a minimum – with our worldwide repair facilities. The advantage for you: Defects can be rectified before they cause further harm. Repair is a favorable option when you have specific reasons for not replacing the defective device or part with a new one (delivery as exchange product). We maintain a global network of Siemens repair shops and certified partners to ensure that we will always be able to process your repairs quickly. We can offer you different types of repair depending on your requirements: Normal repair Normal repair at standard conditions normally takes 10 working days following receipt of the defective item at our repair shop. Fast repair In particularly urgent cases, we offer you the option of a fast repair within 1 or 2 working days for many products at additional cost. Turnaround repair With a turnaround repair, we organize on your behalf collection of the device/component to be repaired. Mobile repair service We come to you and perform the required repairs on site, for example, when the device/component cannot be removed due to its weight. Function repair A function repair is the same as a normal repair but excludes the repair of cosmetic defects, e.g. scratches, labels, discoloration. The conditions applicable to function repairs should be observed in this case. For repairs, we require the following information: • Reason for return • If defective: detailed fault report • Machine number • Machine/system manufacturer • End customer ■ Benefits ■ Benefits Savings thanks to the option of returning defective parts A spare part is available immediately in the event of failure 7 New liability for defects for the spare part 7 Long-term spare parts availability 7 Optimum system compatibility Short downtimes for machines and plants Only certified original parts are used 7 Additional services from Siemens: - Longer availability of your machine/plant through the preventive replacement of wear parts and aging parts - Highest standards of quality - Use of the comprehensive test concept of series production, including software, firmware, ASICs, complex function blocks, etc. - Implementation of all the hardware and software/firmware enhancements known by development, production, service and quality management departments, as well as suppliers 7 Information supplied by repair report/inspection report 7 7 7 7 14 14/16 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Spare parts services Product upgrade service ■ Overview General overhaul ■ Overview Extension of the constant failure rate period Extension of constant failure rate period Ware out failures General overhaul Warranty G_NC01_EN_00459 Failure rate Operating time of the plant Early failures Constant failure rate period Constant failure rate period with general overhaul Product upgrade service: From OLD to NEW Extension of the period with a constant failure rate A long service life is expected from machines and plants. The service life of the electronic components is, however, limited and normally shorter than the planned machine/plant operating times. To ensure that the required extended availability of the machine/plant is achieved, we offer you the product upgrade service at an attractive price. A long service life is expected from machines and plants. The service life of electronic components and mechanical parts is, however, limited and normally shorter than the planned machine/ plant operating times. For higher availability of the machines or plant, we offer a general overhaul (preventive maintenance) for electronic components and motors at favorable conditions. In the course of their lifecycle, electronic components are normally redesigned/upgraded several times. With the product upgrade service, you will always receive the latest technology. During the planned general overhaul, wear parts and aging parts are replaced in accordance with their stated service life so as to reduce unplanned downtimes. In the case of motors, in addition to a general overhaul, replacement of bearings and encoders is also offered. A planned product upgrade from OLD to NEW helps to prevent unplanned machine stoppages and supports a safer and longer machine/plant availability. The upgrade service is mainly offered for older components that will soon be discontinued. For information about potential upgrades from the latest upgrade list, please ask your regional Siemens contact. ■ Benefits 7 7 7 7 7 7 7 7 7 Price benefit through upgrade service New liability for defects for the new component Extended availability of your machine/plant Prevention of component failures due to wear and aging Prevention of machine stoppages due to unavailability of spare parts Reduced spare parts inventories Latest technology Easier servicing due to fewer variants Industry Services through Siemens are assured for the future If a fault is detected during a general overhaul, troubleshooting and repair will be performed at the repair price without requesting confirmation or interrupting the process. In the case of extensive wear or damage, a general overhaul/repair will not be performed. A fixed lump sum for expenses will be charged in this case. ■ Benefits 7 7 7 7 7 7 Preventive replacement of wear parts and aging parts in accordance with their stated service life Reduction in unplanned plant stoppages Enhanced production reliability Extended availability of your machine/plant New liability for defects for 12 months for the components subjected to a general overhaul Low price 14 Siemens PM 21 · 2013 14/17 © Siemens AG 2013 Services and documentation Spare parts services Function check ■ Overview Return of diagnostic parts ■ Overview It is checked that the components function reliably. The first step involves cleaning the component. Then all the hardware and software/firmware enhancements are implemented that are known by development, production, service and quality management departments, as well as suppliers. Using the comprehensive test concept of series production, all the functions of the software, firmware, ASICs, complex and less complex function blocks are checked. If a fault is detected during the function check, troubleshooting and repair will be performed at the repair price without requesting confirmation or interrupting the process. In the case of extensive wear or damage, no repairs will be performed. A fixed lump sum for expenses will be charged. ■ Benefits The component is checked and can be deployed again The component contains all the known improvements 7 The customer's own spare parts stock is up-to-date 7 Low price 7 7 Spare parts used for diagnostic purposes from the spare parts store can be returned within 3 months and a credit note for up to 85 % is issued. For unused spare parts in their original packaging, you will receive a credit of 100 % in which case you will be charged a fixed price for handling. ■ Benefits Can be used for diagnostics Reduced spare parts inventories 7 Low costs 7 7 14 14/18 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Spare parts services Stock reduction in spare parts store ■ Overview Extended spare part availability ■ Overview We normally retain spare parts for all products and systems for a period of 10 years after discontinuation of product marketing. In individual cases, when we do not carry spare parts, we will offer a repair. For a wide range of products and systems, we extend the availability of spare parts. We can provide you with the current spare parts availability for your machine/plant as a service once you have registered online with identSNAPSHOT. www.siemens.com/identsnapshot/register If you require longer availability of spare parts, please contact your regional sales representative. ■ Benefits Higher plant availability Investment protection 7 Reduction of lifecycle costs 7 7 Thanks to fast delivery of spare parts from Siemens, manufacturers and plant operators are able to reduce their spare parts inventories. Siemens offers an analysis for this purpose to indicate exactly which parts must be available in the customer's stores for a specific combination of machines and which should be obtained directly from Siemens ■ Benefits Reduced costs Stock optimization 7 Minimization of fault downtimes 7 7 14 Siemens PM 21 · 2013 14/19 © Siemens AG 2013 Services and documentation Industry Services Your machines and plants can do more – with Industry Services from Siemens. ■ Overview In view of rising cost pressure, growing energy costs, and increasingly stringent environmental regulations, industrial services are a crucial competitive factor in manufacturing as well as in process industries. All over the world, Siemens supports its customers with product, system, and application-related services throughout the entire lifecycle of a plant. Right from the earliest stages of planning, engineering, and building all the way to operation and modernization, these services enable customers to benefit from the Siemens experts' unique technological and product knowledge and industry expertise. Siemens Industry Services help reduce downtime and optimize the utilization of resources. The bottom line: increased plant productivity, flexibility, and efficiency, plus reduced overall costs. Discover all advantages of our service portfolio: www.siemens.com/industry-services 14 Siemens supports its clients with technology based Services across a plants entire life cycle. 14/20 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Industry Services Industry Services for the entire life cycle ■ Overview (continued) Online Support: Fast technical information on all products of Siemens Industry in the form of manuals, FAQs or application examples can sometimes supersede contact with an expert. The Siemens Industry Online Support provides everything you need – even the opportunity to share know-how, experiences, and ideas with other users. Technical Support: Technical inquiries about products and systems can occur any time - from optimal use to fault clearance. The Technical Support specialists provide 24/7 support and answer questions about the functionality and utilization of products and systems. Spare Parts: A missing spare part can compromise plant availability and cause production losses. It is good to know that the specialists from Siemens ensure a fast and smooth exchange process. Repair Services: Motors and converters that operate reliably are vital in any plant. All over the world, the specialists from Siemens provide comprehensive service and take care of all repairs in order to ensure their utmost efficiency. Siemens PM 21 · 2013 14/21 14 © Siemens AG 2013 Services and documentation Industry Services Industry Services for the entire life cycle ■ Overview (continued) Field Services: The availability of machines and plants is of highest importance in all industries. Field Services from Siemens facilitate smooth commissioning and maintenance and ensure the fast clearance of faults in industrial plants. Training: In view of today's rapid technological progress, up-to-date knowledge increasingly becomes a key success factor. Siemens delivers know-how and practical knowledge directly from the manufacturer in the SITRAIN – Training for Industry technical training programs. No one is closer to the business. Technical Consulting & Engineering Support: The basis for efficient industrial services is established as early as during plant planning and design. Systematic solutions throughout the entire lifecycle are in high demand. Siemens' Technical Consulting & Engineering Support provides ideally suited tools to the industry – from the first stages of project planning all the way to operation. Energy & Environmental Services: Sustainability, as well as energy and environmental responsibility in business processes, pays off in any business. Energy efficiency, energy management, and the sparing of resources are important topics in all industries today. Integrated solutions from Siemens unleash all technical and organizational efficiency potential and ensure successful environmental management. 14 14/22 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Industry Services Industry Services for the entire life cycle ■ Overview (continued) Plant Maintenance & Condition Monitoring: Plant efficiency and smooth processes are vital success factors in all industries. Proactive maintenance concepts and customized service contracts are based on the Siemens specialists' long-standing experience and ensure maximum productivity. Service Contracts: A service contract ensures the high degree of security that is indispensable in all industries today. Customized service packages for maintenance ensure minimum downtime and reduce maintenance costs. The opportunities of remote maintenance provide additional reliability. Water Related Services: Highest water quality is a crucial factor in many industrial processes. This is why the production of ultra-pure water is of great importance for many businesses. In addition to that, all industries have to recycle the waste water they produce. Siemens services for water and waste water ensure the profitability and environment-compatibility of water systems and secure sustainable business success. Modernization & Optimization Services: Expansions, modernizations, and optimizations are pretty common in all industries. They are the most cost-efficient key to optimal productivity in industrial production and to the sustainable investment protection. Good to know that Siemens provides professional service in this area, too. Siemens PM 21 · 2013 14/23 14 © Siemens AG 2013 Services and documentation Industry Services Industry Online Support ■ Overview Via our Online Support you have direct, central access to substantial information about products, systems, and applications for the industry as well as to a wide range of programming, configuration, and application examples. All content is available in six languages and accessible from all over the world with the mobile app. The Online Support's technical forum makes it possible to share ideas and experiences with other users, while Siemens' Technical Support experts can be contacted through Support Request. The Siemens Industry Online Support, featuring up-to-date content and software updates as well as newsletters and tweets, keeps industry users continually up to speed. www.siemens.com/industry/OnlineSupport Industry Online Support App Access to more than 300.000 documents on all Siemens Industry products – anywhere and anytime Available for iOS and Android Scan the QR code for information on our Online Support app. www.siemens.com/industry/OnlineSupportApp Using the Online Support app, you can access over 300,000 documents covering all Siemens industrial products – anywhere, any time. Regardless of whether you need help implementing your project, fault-finding, expanding your system or are planning a new machine. You have access to FAQs, manuals, certificates, characteristics curves, application examples, product notices (e.g. announcements of new products) and information on successor products in the event that a product is discontinued. Just scan the product code printed on the product directly using the camera of your mobile device to immediately see all technical information available on this product at a glance. The graphical CAx information (3D model, circuit diagrams or EPLAN macros) is also displayed. You can forward this information to your workplace using the e-mail function. The search function retrieves product information and articles and supports you with a personalized suggestion list. You can find your favorite pages – articles you need frequently – under "mySupport". You also receive selected news on new functions, important articles or events in the News section. The app is available free of charge from the Apple App Store (iOS) or from Google Play (Android). 14 14/24 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation SPARESonWeb ■ Overview SPARESonWeb – Online spare parts catalog SPARESonWeb is a web-based tool for customers who are looking for spare parts for specific automation products and systems. After you have registered and entered the serial number and order number, the spare parts available for the relevant unit are displayed. For example, the delivery state for specific orders can be displayed for all shipped SINAMICS products. http://workplace.automation.siemens.com/sparesonweb 14 Siemens PM 21 · 2013 14/25 © Siemens AG 2013 Services and documentation My Documentation Manager ■ Overview ■ Design My Documentation Manager is the web-based system to generate personalized documentation based on standard documents. It is part of the Industry Services Portal. Compile customized documentation Search in the Industry Services Portal My Documentation Manager – Customizing information My Documentation Manager offers all Motion Control customers an innovation with extended usability: Machine manufacturers and end customers are not only able to assemble their own customized technical documents for a specific product or system, they can also generate complete libraries with individually configured contents. The content that matches your topic can be found from the full range of I IA&DT documentation stored under Service & Support using the operator interface and assembled using Drag & Drop into application-based libraries, generated and even combined with your own documentation. The selfgenerated collections can be saved in the commonly used RTF and PDF formats or even in XML format. You must register for Configure and Generate/Manage (the existing login can be used, e.g. Industry Mall www.siemens.com/industrymall) ■ Benefits Document in My Documentation Manager Display View, print or download standard documents or personalized documents 7 Configure Transfer standard documents or parts of them to personalized documents 7 Generate/Manage Produce and manage personalized documents in the formats PDF, RTF or XML 7 14 ■ Function Opening My Documentation Manager There are two ways to open My Documentation Manager: • Search in the Industry Services portal www.siemens.com/industry-services • Appropriate manuals are designated as "configurable". My Documentation Manager opens by clicking on "Display and configure". The selected document is displayed as the current document. • Using the direct link from the Industry Services portal www.automation.siemens.com/docconf/ • After logon/registration, the online help is displayed as the current document. ■ More information Further information can be found on the Internet at: www.siemens.com/mdm 14/26 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Documentation General documentation ■ Overview A high-quality programmable control or drive system can be used to maximum effect only if the user is aware of the performance of the products used as a result of intensive training and good technical documentation. This is becoming more important due to the shorter innovation cycles of modern automation products and the convergence of electronics and mechanical engineering. Comprehensive documentation is available for SIMOTION and the SINAMICS S120 drive system, including the Operating Manual, Programming Manual or Configuration Manual, as well as the Commissioning Manual. Information is available in the following formats: • Paper version, printed copy • PDF file available for download on the Internet at: www.siemens.com/automation/support More information is available on the Internet at: www.siemens.com/motioncontrol/docu Information and documentation relating to SIMOTION are available in the form of: • Windows Help in conjunction with the SCOUT engineering system • Documentation (PDF) on the product CD-ROM • Documents/documentation at: http://support.automation.siemens.com/WW/view/en/10805436/133300 ■ Application Notes on the manuals: • Equipment Manual/Configuration Manual containing all necessary information about the intended use of the components of a system, e.g. technical data, interfaces, dimension drawings, characteristics and possible applications. Phases of use: Cabinet configuration/setup, circuit diagram configuration/drawing. • Commissioning Manual containing all information relevant to commissioning after installation and wiring. It also contains all safety and warning notices relevant to commissioning in addition to overview drawings. Phases of use: Commissioning of components that have already been connected, configuration of system functions. • List Manual containing all parameters, function charts, and faults/alarms for the product/system as well as their meanings and setting options. It contains parameter data and fault/alarm descriptions with functional correlations. Phases of use: Commissioning of components that have already been connected, configuration of system functions, fault cause/diagnosis. • Getting Started providing information about getting started for the first-time user as well as references to additional information. It contains information about the basic steps to be taken during commissioning. The information in the other documentation should be carefully observed for all of the other work required. Phases of use: Commissioning of components that have already been connected. • Function Manual Drive Functions containing all the relevant information about individual drive functions: Description, commissioning and integration in the drive system. Phases of use: Commissioning of components that have already been connected, configuration of system functions. 14 Siemens PM 21 · 2013 14/27 © Siemens AG 2013 Services and documentation Documentation General documentation ■ Selection and ordering data Description Order No. Catalog PM 21 ⋅ 2013 • German E86060-K4921-A101-A3 • English E86060-K4921-A101-A3-7600 • Italian E86060-K4921-A101-A3-7200 Catalog ST 70 ⋅ 2011 • German E86060-K4670-A101-B3 • English E86060-K4670-A101-B3-7600 • French E86060-K4670-A101-B3-7700 • Italian E86060-K4670-A101-B3-7200 • Spanish E86060-K4670-A101-B3-7800 Catalog ST 80/ST PC ⋅ 2012 • German E86060-K4680-A101-B9 • English E86060-K4680-A101-B9-7600 • French E86060-K4680-A101-B9-7700 • Italian E86060-K4680-A101-B9-7200 • Spanish E86060-K4680-A101-B9-7800 Decentralization with PROFIBUS-DP/DPV1 ISBN 978-3-89578-218-3 Description Order No. User/Manufacturer documentation SINAMICS Manual Collection SINAMICS (SW version 4.5) Manual Collection on DVD-ROM Edition: 08/2012 Languages: English, French, German, Italian, Spanish 6SL3097-4CA00-0YG1 ■ More information Please send any queries or suggestions to: [email protected] 14 14/28 Siemens PM 21 · 2013 © Siemens AG 2013 Services and documentation Documentation SINAMICS S120 ■ Selection and ordering data Description Order No. Description Order No. Manufacturer and Service documentation Manufacturer and Service documentation Manual SINAMICS S120 Control Units and Additional System Components Commissioning Manual SINAMICS S120 • German 6SL3097-4AH00-0AP2 • English 6SL3097-4AH00-0BP2 • Italian 6SL3097-4AH00-0CP2 • French 6SL3097-4AH00-0DP2 • Spanish 6SL3097-4AH00-0EP2 • Russian 6SL3097-4AH00-0PP2 • Chinese Simplified 6SL3097-4AH00-0RP2 • Japanese 6SL3097-4AH00-0TP2 Manual SINAMICS S120 Booksize Power Units • German 6SL3097-4AF00-0AP2 • English 6SL3097-4AF00-0BP2 • Italian 6SL3097-4AF00-0CP2 • French 6SL3097-4AF00-0DP2 • Spanish 6SL3097-4AF00-0EP2 • Russian 6SL3097-4AF00-0PP2 • Chinese Simplified 6SL3097-4AF00-0RP2 Function Manual SINAMICS S120 Safety Integrated • German 6SL3097-4AR00-0AP3 • English 6SL3097-4AR00-0BP3 • Italian 6SL3097-4AR00-0CP3 • French 6SL3097-4AR00-0DP3 • Spanish 6SL3097-4AR00-0EP3 • Russian 6SL3097-4AR00-0PP3 • Chinese Simplified 6SL3097-4AR00-0RP3 • German 6SL3097-4AC00-0AP4 • English 6SL3097-4AC00-0BP4 • Italian 6SL3097-4AC00-0CP4 • French 6SL3097-4AC00-0DP4 • Spanish 6SL3097-4AC00-0EP4 • Russian 6SL3097-4AC00-0PP4 • Chinese Simplified 6SL3097-4AC00-0RP4 Manual SINAMICS S120 AC Drive • Japanese 6SL3097-4AC00-0TP4 • German 6SL3097-4AL00-0AP2 • English 6SL3097-4AL00-0BP2 • Italian 6SL3097-4AL00-0CP2 • French 6SL3097-4AL00-0DP2 • Spanish 6SL3097-4AL00-0EP2 • Chinese Simplified 6SL3097-4AL00-0RP2 • Japanese 6SL3097-4AL00-0TP2 Manual SINAMICS S120 Chassis Power Units • German 6SL3097-4AE00-0AP2 • English 6SL3097-4AE00-0BP2 • Italian 6SL3097-4AE00-0CP2 • French 6SL3097-4AE00-0DP2 • Spanish 6SL3097-4AE00-0EP2 • Russian List Manual SINAMICS S120/150 6SL3097-4AE00-0PP2 • Chinese Simplified • German 6SL3097-4AP00-0AP3 6SL3097-4AE00-0RP2 • English 6SL3097-4AP00-0BP3 • Italian 6SL3097-4AP00-0CP3 • French 6SL3097-4AP00-0DP3 Manual Liquid Cooled Chassis Power Units • German 6SL3097-4AM00-0AP2 • Spanish 6SL3097-4AP00-0EP3 • English 6SL3097-4AM00-0BP2 • Russian 6SL3097-4AP00-0PP3 • Italian 6SL3097-4AM00-0CP2 • Chinese Simplified 6SL3097-4AP00-0RP3 • French 6SL3097-4AM00-0DP2 • Japanese 6SL3097-4AP00-0TP3 • Spanish 6SL3097-4AM00-0EP2 • Chinese Simplified 6SL3097-4AM00-0RP2 Getting Started SINAMICS S120 Function Manual SINAMICS S120 Drive Functions • German 6SL3097-4AG00-0AP1 • English 6SL3097-4AG00-0BP1 • Italian 6SL3097-4AG00-0CP1 • German 6SL3097-4AB00-0AP2 • English • French 6SL3097-4AG00-0DP1 6SL3097-4AB00-0BP2 • Italian • Spanish 6SL3097-4AG00-0EP1 6SL3097-4AB00-0CP2 • French • Portuguese 6SL3097-4AG00-0KP0 6SL3097-4AB00-0DP2 • Spanish • Russian 6SL3097-4AG00-0PP1 6SL3097-4AB00-0EP2 • Russian • Chinese Simplified 6SL3097-4AG00-0RP1 6SL3097-4AB00-0PP2 • Chinese Simplified EMC Design Guidelines 6SL3097-4AB00-0RP2 • Japanese • German 6FC5297-0AD30-0AP3 6SL3097-4AB00-0TP2 • English 6FC5297-0AD30-0BP3 • Italian 6FC5297-0AD30-0CP3 • French 6FC5297-0AD30-0DP3 • Spanish 6FC5297-0AD30-0EP3 • Chinese Simplified 6FC5297-0AD30-0RP3 Siemens PM 21 · 2013 14/29 14 © Siemens AG 2013 Services and documentation Documentation Motors for SINAMICS ■ Selection and ordering data 14 Description Order No. Manufacturer and Service documentation Configuration Manual 1FT7 Synchronous Motors • German 6SN1197-0AD13-0AP4 • English 6SN1197-0AD13-0BP4 • Italian 6SN1197-0AD13-0CP4 • French 6SN1197-0AD13-0DP4 • Spanish 6SN1197-0AD13-0EP4 6SN1197-0AD13-0RP4 • Chinese Simplified Configuration Manual 1FK7 Synchronous Motors • German 6SN1197-0AD16-0AP4 • English 6SN1197-0AD16-0BP4 • Italian 6SN1197-0AD16-0CP4 6SN1197-0AD16-0DP4 • French • Spanish 6SN1197-0AD16-0EP4 • Russian 6SN1197-0AD16-0PP0 • Chinese Simplified 6SN1197-0AD16-0RP4 Configuration Manual 1PH7 Asynchronous Motors • German 6SN1197-0AC71-0AP0 • English 6SN1197-0AC71-0BP0 • Italian 6SN1197-0AC71-0CP0 • French 6SN1197-0AC71-0DP0 6SN1197-0AC71-0EP0 • Spanish • Chinese Simplified 6SN1197-0AC71-0RP0 Configuration Manual 1PH8 Synchronous/ Asynchronous Motors • German 6SN1197-0AD74-0AP1 • English 6SN1197-0AD74-0BP1 • Italian 6SN1197-0AD74-0CP1 • French 6SN1197-0AD74-0DP0 • Spanish 6SN1197-0AD74-0EP0 • Chinese Simplified 6SN1197-0AD74-0RP1 Configuration Manual 1FN3 Linear Motors Peak Load and Continuous Load • German 6SN1197-0AB86-0AP0 • English 6SN1197-0AB86-0BP0 Configuration Manual 1FN6 Linear Motors • German 6SN1197-0AB78-0AP3 • English 6SN1197-0AB78-0BP3 • Italian 6SN1197-0AD78-0CP3 • French 6SN1197-0AD78-0DP3 • Chinese Simplified 6SN1197-0AD78-0RP3 Configuration Manual 1FW3 Complete Torque Motors • German 6SN1197-0AD70-0AP6 • English 6SN1197-0AD70-0BP6 • Italian 6SN1197-0AD70-0CP6 • French 6SN1197-0AD70-0DP6 • Spanish 6SN1197-0AD70-0EP6 • Chinese Simplified 6SN1197-0AD70-0RP4 Configuration Manual 1FW6 Built-In Torque Motors • German 6SN1197-0AE00-0AP5 • English 6SN1197-0AE00-0BP3 • Italian 6SN1197-0AE00-0CP3 • French 6SN1197-0AE00-0DP3 • Spanish 6SN1197-0AE00-0EP3 • Chinese Simplified 6SN1197-0AE00-0RP3 14/30 Siemens PM 21 · 2013 Measuring systems ■ Selection and ordering data Description Order No. Manufacturer and Service documentation User Manual SIMODRIVE sensor Absolute Value Encoder with PROFIBUS DP • English/German 6SN1197-0AB10-0YP4 © Siemens AG 2013 Services and documentation CAD CREATOR ■ Overview CAD CREATOR – Dimension drawing and 2D/3D CAD generator ■ Benefits (continued) • SINUMERIK - CNC systems - Operator components for CNC systems • SIMOTION - SIMOTION D - SIMOTION C The CAD CREATOR offers a variety of options for configuring, but also different methods for searching for a product: • According to order number • According to technical description After successful configuration of the product, the dimension drawings and models are displayed with the integrated viewer and made available for export. ■ Selection and ordering data Thanks to the user-friendly operator interface of the CAD CREATOR, it is easy to configure controls, drives and motors. With the support of the CAD CREATOR, product-specific dimension drawings and 2D/3D CAD models can be created quickly. The CAD CREATOR assists the machine manufacturer's designers, offer drafting engineers and project engineers. ■ Benefits 7 7 7 7 7 • • Provision of dimension drawings as 2D/3D-CAD models in mm and inches With the online version, 3D models and dimension drawings can also be displayed in the form of a direct downloadable PDF Support for all general geometry interfaces STEP, IGES, Parasolid, SAT, VDA, and for special interfaces such as Ideas, NX, Solid Edge, Pro/Engineer, Autocad, Inventor, Mechanical Desktop, Catia and Solidworks Multi-language operator interface in English, French, German, Italian and Spanish, and direct Help (English and German) Dimension drawings and 2D/3D CAD models for Motors - 1FT6/1FT7/1FK7 synchronous motors - 1FE1 built-in synchronous motors - 1FW3 torque motors - 1FW6 built-in torque motors - 1FT6/1FT7/1FK7 geared motors - 1PH8 synchronous/asynchronous motors - 1PH7/1PH4/1PL6/1PM4/1PM6 asynchronous motors - 2SP1 motor spindles - 1FN3, 1FN6 linear motors SINAMICS S110, SINAMICS S120 - Control Units - Power Modules (Blocksize/Chassis, Combi) - Line Modules (Booksize/Chassis) - Line-side components - Motor Modules (Booksize/Chassis) - DC link components - Additional system components - Load-side power components - Encoder system connection - MOTION-CONNECT connection system Description Order No. CAD CREATOR Dimension drawing and 2D/3D CAD generator on DVD-ROM Languages: English, French, German, Italian, Spanish 6SL3075-0AA00-0AG0 ■ More information The CAD CREATOR is available on DVD-ROM and as an Internet application. More information is available on the Internet at: www.siemens.com/cadcreator 14 Siemens PM 21 · 2013 14/31 © Siemens AG 2013 Services and documentation Notes 14 14/32 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions 15 15/2 Introduction 15/4 15/4 15/6 15/8 15/10 Packaging solutions OPL Software Toolbox Molding, filling and sealing machine SIMOTION carton packer SIMOTION Intelligent Belt 15/12 15/12 15/14 15/16 15/18 15/20 15/21 Printing presses Commercial printing Flexo printing Rotogravure package printing Newspaper printing Digital printing Integrated register control 15/22 15/22 15/24 Textile machines Fleece folding machine Weaving machine 15/26 15/26 Converting Printing, stamping and embossing machines Continuous web coating and laminating technology Machines for the manufacture of hygiene and tissue products 15/28 15/30 15/32 15/32 15/34 Plastics Automation for extruders Servo pump 15/36 15/36 15/38 15/40 15/42 15/44 15/46 15/48 15/49 Metal forming technology Roll feeds Electronic transfer Mechanical universal press Pipe bending Hydraulic presses Wire wrapping Wire-drawing and cable machines Servo press 15/52 15/52 Handling SIMOTION Handling Toolbox 15/54 15/54 Customer applications Optimized Packaging Line 15/56 Renewable energy Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Introduction ■ Overview G_PM21_XX_00221 Examples of function blocks for SIMOTION Siemens offers a completely unique spectrum of products for machine construction: Integrated, energy-efficient and flexible automation and drive systems for any task – in any industry. With our innovative products, systems and integrated solutions, we help you to build a better machine – faster and cheaper. The ability to innovate and to directly address the interests of customers is more important today than ever. Products alone, as innovative as they may be, do not suffice any longer. To recognize trends and respond to them, that is the key – whether in the form of innovative systems, intelligent solutions or the provision of unique services. Innovative systems One of the most important trends is toward modular machines and plants. One-off solutions are being gradually replaced by modular systems and distributed automation concepts. This offers advantages especially with regard to project runtimes and enhanced quality through the use of tried and tested modules in the hardware and software. Siemens is offering an integrated solution here with distributed automation concepts in combination with a drive system. Our extremely wide range of powerful and innovative standard components for automation technology and drive systems has a uniform system basis and supports integrated programming, data management and communication. This prevents problems with interfaces. Holistic, integrated solutions are created with uniform handling and uniform engineering and yet considerable scope remains for implementing your individual solutions. Intelligent solutions 15 Our specialists have used our SIMOTION and SINAMICS system platforms in order to develop standardized function blocks and sample applications for you. Because we use open standards, our solutions and components allow you to integrate your own developments and therefore your own specialist knowledge. You can access an application database, which is supplied with information from around the world, containing ready-to-apply, provenly successful solutions created by Siemens application engineers. 15/2 Siemens PM 21 · 2013 These are not finished applications, but modules for typical subtasks on machines. A project can be implemented faster by using them. These modules can be adapted very rationally to the requirements of individual applications. Your special expertise is neither changed nor revealed. Using the ProjectGenerator easyProject, you can very rapidly create a structured, executable basic framework which supports basic functions such as boot check, error and message handling, communication and basic axis functionality. However, our specialists will also be happy to help you to create individual complete solutions, either for new projects or for the modernization of existing plants. Our application centers can offer reliable system selection, a system concept optimized according to customer specifications, short development time, budget security, certainty that the required performance and scope of functions will be delivered by deadline and on budget, and the flexibility afforded by Motion Control solutions which are modular and mechatronic in design. In a Siemens technology and application center, it is possible (machine size and material flow permitting) to precisely measure and optimize the machine performance that can be achieved with the Motion Control solution under real conditions with the help of high-speed cameras, digital storage oscilloscopes, FFT analyzers, balance and vibration detectors, accelerometers, load cells and laser measuring instruments. Our technology is as long-lived as your machines. Expansions are still possible after many years, you can therefore rely on a system expansion capability that is assured for the long term. © Siemens AG 2013 Sector-specific solutions Introduction ■ Overview (continued) Provision of unique services Innovative services such as mechatronic support and application advice round off Siemens' range of products, systems and services. With "Mechatronic support", for example, the generally costly construction of a prototype can become considerably less risky and faster by using virtual prototypes – the first real prototype is then final. The time to market and construction costs are therefore drastically reduced. The range of complete solutions offers potential for rationalization, e.g. a completely assembled, tested and customized control cabinet that can practically be delivered to the production line of the end customer with plug and play functionality. ■ More information You will find further information about reference projects and industry-specific solutions with SIMOTION on the Internet at www.siemens.com/simotion and www.siemens.com/machinebuilding or get in touch with your contact at your local Siemens sales office. Another emerging trend is the transformation into a "full supplier". In this case, the end customer requests everything from a single source for the new production line with vertical and horizontal integration throughout the complete process. To satisfy these and further future requirements and to open up new markets at the same time, machine manufacturers need strong partners at their side. With Siemens, you have an experienced partner that focuses on a wide range of different industries and that will support you with individual solutions, powerful systems and innovative services and which, as a global player, maintains an all-encompassing, worldwide service network. Wherever your machine may be one day: our technology complies with the applicable standards – and is supported locally. If you wish, round the clock, every day of the year. Always exactly what you want. All types of references Our extensive experience in various industries helps us to concentrate on the important aspects. This is one of the reasons for the considerable amount of positive feedback concerning our complete range of products and services. Investment in the future We are a competent and reliable partner for Motion Control solutions in machine construction. We will be happy to work out future-oriented solutions with you for many different industries. Partnership with Siemens secures your future. Below you will find a selection of various industry-specific solutions implemented with SIMOTION. We make a distinction here between system-tested packages that can be ordered and applications in the form of ordering examples that we will be happy to adapt to your specific machine. 15 Siemens PM 21 · 2013 15/3 © Siemens AG 2013 Sector-specific solutions Packaging solutions OPL Software Toolbox ■ Overview Efficient engineering is the key to short development and commissioning times in the packaging industry and thus for machines which can compete on international markets. Tried and tested basic functions as well as technology, application and communication modules based on the ProjectGenerator are available for the packaging industry. In addition, comprehensive Web diagnostic pages, which are generated automatically, help significantly in the existing commissioning and maintenance scenarios. Hierarchical model according to ISA-S88 (Make2Pack) Enterprise Line Includes one or several Tubular bag machine Cartoner Multi-bag packer Site Includes one or several Machine Area Includes one or several ... Process Cell Film feed Includes one or several Unit Includes one or several Slip compensation Equipment Module (EM) Includes one or several Control Module (CM) G_PM21_EN_00187 The diagram shows an example of a packaging line based on the hierarchical model ISA S88 (Make2Pack) The ProjectGenerator enables you to create a hierarchical machine model and is suitable for the use of equipment modules developed specially for the packaging industry. You can reap many of the benefits of using the ProjectGenerator. This applies both to series machines where you might want a simple method of implementing flexible machine variants with modularized components, and to single machines which are often based on standardized function units. 15 The integrated basic functions alone such as the boot check, message handling and operating mode management functionality provided by the ProjectGenerator often account for a large portion of the programming and configuring work which must usually be done manually and can be time-consuming and errorprone. 15/4 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Packaging solutions OPL Software Toolbox ■ Overview (continued) Hierarchical structures for modular machine construction Customized expansions are possible The ProjectGenerator also supports the modularization and standardization of machine functions via so-called equipment modules that are widely used particularly in the packaging industry. The equipment modules include film take-off, cross sealer or winder for the fast, modular configuration, for example, of form/fill/seal machines, cartoning machines or indeed any other type of production machine. In turn, each equipment module can also contain one or more control modules, such as a print-mark correction, a temperature controller or just a single technology axis. The ProjectGenerator therefore complies with the specifications of the international ISA-S88 Make2Pack standard. With the basic, technology and application modules provided by the ProjectGenerator, it inherently covers a broad spectrum of packaging machine applications. However, it can be adapted and expanded to meet specific customer requirements. For example, you can incorporate additional functions and userspecific modules into the automated engineering process with the ProjectGenerator. There are two distinct advantages of this standardized, hierarchical structure: All components integral to the project utilize standardized interfaces and a uniform communication protocol. This level of standardization is so far-reaching that a standardized machine interface containing command, status, administration and alarm information can be used to integrate fundamentally different machines in a single line and supply all the data required for higher-level visualization and diagnostics. Examples: • Packaging solutions for molding, filling and sealing machines • Packing solution for carton packers • Packaging solution Intelligent Belt The software for the different modules need only be created once and can be selected and configured in the ProjectGenerator with just a few clicks of the mouse. In this case, the modules might be simply a frame object with standardized interfaces or take the form of fully programmed entities. Equipment modules for packaging machines The OPL Software Toolbox for packaging machines supplies you with a kit of equipment modules with which you can automate any number of different types of packaging machine. For details about the packaging solutions listed above see the following pages. For further information about the ProjectGenerator see Chapter 9 on page 9/93. Thanks to this standardization, individual modules of the ProjectGenerator, whether they are configured within a single machine or between multiple machines, can be integrated in a single line. 15 Siemens PM 21 · 2013 15/5 © Siemens AG 2013 Sector-specific solutions Packaging solutions Molding, filling and sealing machine ■ Overview Film extractor Deep drawing Product proportioning Product Sealing and evacuating Isolating Transverse cutting Film for upper part Film under surface Thermocouples for deep drawing Thermocouples for welding G_PM10_EN_00097 Longitudinal cutting Operating principle of the molding, filling and sealing machine Machine requirements With the molding, filling and sealing machine, the film for the underparts is transferred from station to station by a main drive. The film is molded to suitable containers in accordance with the product that is to be packed. The mold that is submerged in the film is guided at different velocity levels that depend on the path of the tool and with the appropriate heating temperature. The product must be filled into the container accurately in terms of clock cycle and quantity. To prevent deterioration of the product and to seal it, the covering film must be drawn off a second coil. The heated surface is then placed on the container from the top and the container is sealed due to the effect of the heat. The sealed packages are then cut into smaller units and removed for further packaging. The cross-cutter is moved pneumatically or electrically. The objective is to control the procedure such that as many parts as possible pass through the machine per unit of time. Foil-specific parameters have to be taken into account on accelerating and braking. High clock rates and changes in format at the press of a button are the main requirements. 15 The following Motion Control and technology functions are used to implement the machine: • Position • Cam • Output cam • Longitudinal cutter • Temperature control 15/6 Siemens PM 21 · 2013 ■ Benefits The SIMOTION automation solution described below offers the following advantages: 7 ONE system for the logic, Motion Control and technology functions. The engineering is considerably simplified and the hardware outlay is minimized. 7 Libraries for the FFV machine are included in the OPL Software Toolbox. Machine projects are easy to generate with these libraries. 7 Comprehensive diagnostic functions with SIMOTION, such as trace functions, Alarm S concept and teleservice reduce commissioning times, increase the availability of the machine and its productivity. 7 Smooth running of the machine thanks to the cam and servo drives 7 High productivity 7 Machine parameters can be easily and flexibly adjusted on the operator panel, e.g. print pattern shift, sealing time 7 OPL line integration on the basis of communication libraries and operating data management, e.g. in accordance with OMAC, are available in the OPL Toolbox and can be integrated easily. © Siemens AG 2013 Sector-specific solutions Packaging solutions Molding, filling and sealing machine ■ Design Automation solution The drive-based version of SIMOTION for multi-axis applications, SIMOTION D4x5-2, is selected. With this choice, control logic, Motion Control, drive functionality and HMI functions are combined in a single hardware and software system. User interfaces are available as templates for the HMIs. The SINAMICS S120 drive system in combination with SIMOTICS S-1FK7 servomotors offers optimized interfacing to SIMOTION D. It resolves demanding drive tasks and provides an accurate, highly dynamic response. Line HMI Ethernet switch SCALANCE SENTRON PAC 4200 PROFINET Industrial Ethernet kyp}lTjsx Print mark detection TM17 SIMATIC ET 200S SINAMICS G120 SIMOTION D with SINAMICS G_PM21_EN_00219 IO-Link Dosing unit Molding machine Film take-off Cross sealer unit Transportation I/O & sensors Example of automation solution with SIMOTION D4x5-2 ■ More information More information can be found on the Internet at www.siemens.com/packaging 15 Siemens PM 21 · 2013 15/7 © Siemens AG 2013 Sector-specific solutions Packaging solutions SIMOTION carton packer ■ Overview ■ Benefits In order to pack products like bottles, bags or other very small products like lipsticks into folding boxes, it is necessary to precisely coordinate a variety of steps and motional sequences, sometimes in a seconds cycle. Crucial to success with applications of this type are the drivebased SIMOTION Motion Control System and SINAMICS, compact systems into which the necessary performance and functionality are integrated. Machine requirements A cartoner packs products or individual packaged units into cartons. This process is divided into the following phases: • Forming the packaging • Filling • Sealing In the case of the cartoner, a distinction is made between two types depending on the packaging material used: • Blank box erecting machine • Folding box erecting machine Basic process structure: • The product is pushed onto the flat carton and both parts are pressed through the folding duct by a ram. • The blank box is erected by folding baffles and guides. • The glued connecting pieces are then pressed against the side walls. • After folding, the carton is transported to another station where the lid is glued. • Preassembled folding cartons are erected from a flat blank box. • Independent synchronism of products and erected folding cartons • Product and carton are brought together by so-called product infeed • At this point, the product is pushed from the product conveyor belt into the box on the second conveyor belt. 15 15/8 Siemens PM 21 · 2013 Libraries for the cartoner are included in the OPL Software Toolbox. Machine projects are easy to generate with these libraries. 7 Easy, reliable generation of the machine project using preconfigured, tested equipment modules to simplify commissioning 7 Compatibility with all drives and encoder types reduces engineering costs 7 All functions can be configured – programming has been reduced to a minimum – resulting in fast integration into the user program. 7 Remote diagnostics, commissioning and configuring tools that are integrated into the uniform and scalable SCOUT engineering system reduce servicing and configuring times. 7 The following are examples of equipment modules for the cartoner: - Suction - Ram - Conveyor belt - Product infeed 7 These function blocks contain basic functions, automatic mode which can be configured in detail, and supplementary functions for manual operation (return to initial state, jogging, homing) 7 OPL line integration on the basis of communication libraries and operating data management, e.g. in accordance with OMAC, are available in the OPL Toolbox and can be integrated easily. © Siemens AG 2013 Sector-specific solutions Packaging solutions SIMOTION carton packer ■ Design Line Ethernet switch SCALANCE SENTRON PAC 4200 HMI PROFINET Industrial Ethernet kyp}lTjsx SIMATIC ET 200S with motor starters G_PM21_EN_00220 Cam signal output SIMOTION D with SINAMICS IO-Link Product feed Assembling station 1 Box feed Top loader Y Assembling station 2 Top loader X Top loader Z Transport axis Box erecting machine I/O & sensors Transportation Example application of a cartoner Automation solution With the newest machine types, the flexible automation architecture is implemented in accordance with the technological requirements for the machine. Operator control and monitoring (HMI) The performance characteristics are harmonized in accordance with process engineering requirements: • Operator control/visualization/diagnostics • Process control • Motion control • Drive-related control Operator control and monitoring of the machine is performed, for example, using a Multi Panel with the WinCC flexible runtime and configuring software. The Panel Template contains the following screens: • Operating mode management in accordance with OMAC • Navigation bars • Icon collection • Diagnostics/remote diagnostics Machine control Drives The machine control is implemented with SIMOTION D4x5-2. It performs the following PLC and Motion Control functions: • Logic • Operating mode manager • Setpoint input • Closed-loop controls (tension, gluing) • Machine monitoring • Synchronous operation • Cams • Communication with upstream and downstream installations • Interfacing of higher-level systems The integrated automation and drives structure is rounded off by the bus-coupled dynamic converter system SINAMICS S120 and SIMOTICS S-1FT7/-1FK7 motors. ■ More information More information can be found on the Internet at 15 www.siemens.com/packaging Siemens PM 21 · 2013 15/9 © Siemens AG 2013 Sector-specific solutions Packaging solutions SIMOTION Intelligent Belt ■ Overview ■ Benefits Intelligent Belt is designed to decouple production and packaging in automated conveyor belt systems. The technological basis of the packages is the SIMOTION Motion Control System. 7 Easy, reliable generation of projects using preconfigured, tested software modules supported by the ProjectGenerator. 7 Easier commissioning. 7 Compatibility with all drives and encoder types reduces engineering costs. 7 All functions can be configured – programming has been reduced to a minimum – resulting in fast integration into the user program. 7 Remote diagnostics, commissioning and configuring tools that are integrated into the uniform and scalable SCOUT engineering system reduce servicing and configuring times. Train 2 Belt 2 Motor 2 Train 1 Belt 1 Motor 1 G_PM21_EN_00240 Machine requirements An "Intelligent Belt" is used to pick up multiple products arriving irregularly one after another and making them available together at an unloading location. The most important feature is how the loading and unloading phases are decoupled in terms of time. Scalable hardware platforms based on SIMOTION, SINAMICS and PROFINET are available to meet the requirements of different machines. The SIMOTION Handling libraries are also often used for Intelligent Belt applications. In addition to automatic operation of an Intelligent Belt (twotrain), the Intelligent Belt equipment module in the OPL Software Toolbox also offers additional functions such as homing, positioning or jogging. 15 15/10 Siemens PM 21 · 2013 The equipment module: 7 The module contains basic functions (controller enables, monitors), manual operating modes (jogging, positioning, homing and return to initial state) as well as automatic mode which can be configured in detail. 7 An Intelligent Belt comprises at least two trains which can be moved independently of one another on a shared track. Each train in turn comprises several pockets. The trains cannot pass one another. 7 The belts or chains are run only in a positive direction. Once unloaded, the empty train is moved by the belt or chain on the underside of the mechanism back to the loading position. 7 Intelligent Belt can be instantiated, which means that further belts can easily be added. © Siemens AG 2013 Sector-specific solutions Packaging solutions SIMOTION Intelligent Belt ■ Design Line Ethernet switch SCALANCE HMI SENTRON PAC 4200 PROFINET Industrial Ethernet G_PM21_EN_00218 SIMATIC ET 200S SIMOTION D with SINAMICS IO-Link DRIVE-CLiQ Belt 1 Belt 2 X axis Y axis Further machine functions e.g. handling I/O& sensors Example application with separate controls. (Can also be integrated into a single control.) Automation solution With the newest machine types, the flexible automation architecture is implemented in accordance with the technological requirements for the machine. Operator control and monitoring (HMI) The performance characteristics are harmonized in accordance with process engineering requirements. • Operator control/visualization/diagnostics • Process control • Motion control • Drive-related control Operator control and monitoring of the machine is performed, for example, using a Multi Panel with the WinCC flexible runtime and configuring software. The Panel Template contains the following screens: • Operating mode management in accordance with OMAC • Navigation bars • Icon collection • Diagnostics/remote diagnostics Machine control Drives The machine control is implemented with SIMOTION D4x5-2. It performs the following PLC and Motion Control functions: • Logic • Operating mode manager • Setpoint input • Closed-loop controls (tension) • Machine monitoring • Synchronous operation • Cams • Homing • Communication with upstream and downstream plant sections • Interfacing of higher-level systems The integrated automation and drives structure is rounded off by the bus-coupled dynamic converter system SINAMICS S120 and SIMOTICS S-1FT7/-1FK7 motors. ■ More information More information can be found on the Internet at www.siemens.com/packaging 15 Siemens PM 21 · 2013 15/11 © Siemens AG 2013 Sector-specific solutions Printing presses Commercial printing ■ Overview Easier and more efficient communication with PROFINET The open industry standard PROFINET enables parallel use of automation data via standard Ethernet and isochronous drive axis data for distributed synchronous operation on one bus system. In this configuration a separate drive bus is not necessary. Your machine features a uniform network structure and cabling. The Mechatronic Team – your partner for innovations The development of high-speed and large-format printing presses places maximum technological demands on mechanical and electronic design. Our Mechatronic Team provides support in developing an optimum solution with their outstanding expertise. Through the simulation of the electromechanical system, it is possible, for example, to estimate the dynamic performance of a printing unit as early as the design phase. ■ Benefits The market for commercial printing presses demands wider and faster presses. At the same time, machine manufacturers and users require a higher automation level and greater number of axes. Our broad product range forms a perfect basis for implementing integrated solutions. An extremely wide range of drive concepts is supported: from line shaft drives to electronic line shafts with multiple drives on each printing unit and electronic cam profiles in the folder. All stations can be designed as one integrated system. System-based implementation of tailor-made solutions In combination with our AC motors, SINAMICS drives cover the entire performance range of commercial printing presses. Motion control and axes coordination is handled by SIMOTION. The drive system is ideally suited for the high, specialized requirements – particularly the electronic line shaft. The hardware supports a distributed, modular configuration with AC/AC devices as well as a centralized configuration with regulated or non-regulated power supply infeeds, DC bus and DC/AC devices. Integrated register control When used in combination with the camera-based register control TRC5000, SIMOTION can also be used as a color and cut-off register control. Integration into the drive system reduces dead times to a minimum and thus ensures the best dynamic response. Print Standard for commercial printing • Virtual and real master with machine ramp generator • Plate cylinder positioning • Color register and cut-off register adjustment • Unwinder with flying splice 15 15/12 Siemens PM 21 · 2013 7 7 7 7 7 7 7 7 7 Modular, scalable hardware and software Open software package Print Standard High-precision and reliable synchronization of individual drives Integrated system platform for all units of the printing press One bus system for synchronization and communication Safety functions available as Safety Integrated modules Standard components from tried and tested system families Wide product and performance range of synchronous and asynchronous motors as well as converters Integrated color and cut-off register control © Siemens AG 2013 Sector-specific solutions Printing presses Commercial printing ■ Design Master computer HMI PROFINET DRIVE-CLiQ SIMOTION D4x5-2 + SINAMICS S120 SIMATIC ET 200S distributed I/O SIMOTION D4x5-2 + SINAMICS S120 Servomotors TRC5000 register control Servomotors G_PM21_EN_00231 Automation solution for commercial printing ■ More information More information can be found on the Internet at www.siemens.com/printing 15 Siemens PM 21 · 2013 15/13 © Siemens AG 2013 Sector-specific solutions Printing presses Flexo printing ■ Overview Integrated register control The register control optimally integrated in the drive system improves the register accuracy according to a patented algorithm. It is based on innovative camera technology which is directly connected to the SIMOTION CPU via Ethernet. The list of advantages offered by this technology is long: Operator control, sequence control as well as process and production data management are standardized and the control signals are superimposed continuously without any delay on the angular synchronism of the electrical shaft. Sharing of software and hardware also reduces the overheads for materials, engineering and commissioning. Whether simple stack-type presses, sophisticated multi-cylinder presses in unit design or high-quality central impression cylinder presses: Our range is the first choice for implementing tailormade flexo printing solutions – modular automation structures arranged in a distributed topology at the machine as well as components centrally accommodated in a control cabinet or in a container. No matter what the topology, you always profit from well-proven components and tested applications: From the integrated register and temperature control to the certified safety functions. Ultimate flexibility and adaptability Drives from the SINAMICS S120 series are used for all of the machine axes. Their high dynamics and precise encoder evaluation enable easy adaptation of the closed-loop control to variablesize cylinder circumferences and masses. An extremely compact drive line-up can be realized by utilizing double-axis motor modules. The safety functions integrated in the drives can be flexibly activated using fail-safe SIMATIC controllers or low-cost terminal modules. The scope of our portfolio ranges from lowcost, non-regulated line infeeds to regulated infeeds without any phase effect, so you can choose the appropriate technology for the respective machine models and line conditions – for both distributed, modular configurations and centralized infeeds. A comprehensive range of motors From standard, servo and torque motors to linear motors for innovative direct drives in synchronous and asynchronous design: Our range features the right motor for any type of machine. Slow turning motors demand less current, thus smaller drives and lower costs. Adapted asynchronous servomotors are especially useful for form cylinders and winder applications which are operated at a constant power range. In contrast, synchronous servomotors are used for small positioning drives – due to the high overload capability in positioning mode. 15 15/14 Siemens PM 21 · 2013 Print Standard for flexo printing • Virtual master function • Encoder for real master • Continuous format adjustment and electronic circumferential register • Operating standstill at the cylinder sleeve change position • Electronic clutch for continuous operation of the anilox cylinder • Positioning of the form cylinder and anilox cylinder with format-dependent position calculation • Web winding with positioning functionality and integrated autopaster • Web storage for mechanical zero-speed web splicer ■ Benefits 7 7 7 7 7 7 7 7 7 Integrated, drive-based SIMOTION Motion Control System Highly dynamic SINAMICS drives in various designs Large selection of synchronous and asynchronous motors Expansion capability based on SIMATIC operator and control components Open and tested software applications for printing, winding and positioning axes Integrated register control with innovative camera technology Software for temperature control of the dryer and cylinder Standardized communication via PROFIBUS and PROFINET Integrated safety technology for manual sleeve/cylinder change on the fly © Siemens AG 2013 Sector-specific solutions Printing presses Flexo printing ■ Design HMI SIMATIC S7-300 PROFINET SIMOTION D4x5-2 + SINAMICS S120 SIMOTION D4x5-2 + SINAMICS S120 Servomotors Servomotors TRC5000 register control G_PM21_EN_00232 Automation solution for flexo printing ■ More information More information can be found on the Internet at www.siemens.com/printing 15 Siemens PM 21 · 2013 15/15 © Siemens AG 2013 Sector-specific solutions Printing presses Rotogravure package printing ■ Overview Integrated register control High register precision is made possible by our control technique that has been specifically optimized for rotogravure printing. The closed-loop control has the advantage that it can quickly access internal process variables and that control signals are also transferred instantaneously to the drive control. Integrating the register control and sensors into the drive system significantly reduces the waste when starting up rotogravure machines. This is achieved by incorporating the measured register values into the machine starting sequence. As a consequence, the register stability can be guaranteed within a machine length, and the printing machine can go into automatic operation. Rotogravure printing presses feature a variable format length, different form cylinder diameters, different printing materials and finishing stations. Based on our well-proven drive technology and sound automation expertise, you can optimally meet this wide variety of demands. Flexible system configuration A flexible hardware and software configuration enables easy implementation of various plant concepts: Our system supports a central control cabinet concept as well as the direct integration of the automation components into the various press stations. And PROFINET can be used to network all of the components. The printing press can be efficiently controlled from central and distributed operator stations. We are the only manufacturer who can equip the integrated register control with various sensor systems. For the tried and tested wedge-shaped marks, we can offer an inexpensive basic contrast probe which is suitable for most colors. A high-performance contrast probe with RGB evaluation offers complete data acquisition reliability for the inks, lacquers and materials generally used today. By contrast, dot marks – which reduce the amount of material used – can be reliably identified using a camera system. All of the sensors can handle the automatic mark search function, are directly connected to the Motion Controller and are certified according to ATEX for use in hazardous areas. Preconfigured, ready-tested software modules Print Standard includes tested software modules to address typical applications in rotogravure printing presses. These include function blocks for winding and unwinding, autopaster, tension control and cross-cutters. ■ Benefits Integrated safety functions Integrated register control 7 High register precision 7 Open and tested application Print Standard for printing, winding and positioning tasks High register precision 7 Individually driven rotogravure machines constitute a complex structure involving factors that mutually influence one another: Web length, transport and web stretch must be taken into account in order to guarantee a high quality print. The virtual master axis forms the electronic shaft, and ensures the precise synchronization of the printing cylinders, which are also responsible for transporting the material web. Thus, every drive axis has a direct influence on the web tension and adjusts the register. In turn, this changes the web tension, which has a negative impact on the register stability of the following printing units. The dynamic register decoupling function (DRD) eliminates this effect in the form of a software solution by networking all of the drive axes. This is the key to achieving precise, high-speed control of the register. 7 15 15/16 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Printing presses Rotogravure package printing ■ Design SIMATIC S7-300 HMI PROFINET DRIVE-CLiQ SIMOTION D4x5-2 + SINAMICS S120 SIMOTION D4x5-2 + SINAMICS S120 SIMATIC ET 200S distributed I/O TM17 TM41 SIMOTION D4x5-2 + SINAMICS S120 Servomotors Servomotors Servomotors TRC5000 register control G_PM21_EN_00234 Automation solution for rotogravure package printing ■ More information More information can be found on the Internet at www.siemens.com/printing 15 Siemens PM 21 · 2013 15/17 © Siemens AG 2013 Sector-specific solutions Printing presses Newspaper printing ■ Overview Improved cost-effectiveness and greater energy efficiency Converters with regenerative feedback capability feed braking energy back into the supply system – and therefore make this energy available to other users in the system. Through the use of inverters with coupled drives, energy can be directly exchanged via the shared DC link. This minimizes power losses in the system and thus means that an infeed module of significantly smaller power rating or frame size can be used. Supplementary capacitors can be installed in the DC link in order to cover or prevent transient power peaks. Drive diagnostics with Print Diag Print Diag permanently acquires all the important motor and converter data and displays it – to secure full transparency of the drive system. The system permits optional read and write access to all parameters and also allows data to be recorded in real time and with a long-time trace. A comprehensive signaling and analysis system with help texts, fault clearance procedures and statistical functions speeds up and simplifies troubleshooting, and also makes it easier to identify weak points in the press. In this way this system provides you with a reliable overview, even if your installation is complex. With SIMOTION and SINAMICS, we are addressing the demand for increased flexibility in newspaper printing in that we supply integrated system modules, perfectly tailored for implementing a very broad range of drive concepts. SIMOTION controllers, available in different versions and scalable performance levels, handle the synchronization, open-loop and closed-loop control of the axes. The modular SINAMICS drive system – with servo and vector control for complex demanding drive applications – includes variants for single-axis and multi-axis applications ranging from 0.12 to 4500 kW. Flexible and redundant communication: PROFINET PROFINET allows a diverse range of network infrastructures to be created with different topologies such as ring, tree, line or star-type structures. In order to secure the highest level of system availability, a redundant communication structure can be created using a ring-type topology and the "bumpless" Media Redundancy Protocol (MRPD). 15 15/18 Siemens PM 21 · 2013 Print Standard • Virtual and real master axes with ramp generator • Motion superimposition, e.g. for ribbon and color register adjustment • Positioning and homing functions • Winding and unwinding functions ■ More information More information can be found on the Internet at www.siemens.com/printing © Siemens AG 2013 Sector-specific solutions Printing presses Newspaper printing ■ Design Master computer SIMOTION D4x5-2 + SINAMICS S120 with drive-based integrated safety Scalance PN Switch SIMATIC ET 200S distributed I/O G_PM21_EN_00233 Automation solution for newspaper printing 15 Siemens PM 21 · 2013 15/19 © Siemens AG 2013 Sector-specific solutions Printing presses Digital printing ■ Overview First choice for outstanding performance The angular synchronism of the drives and servo drives involved in transporting the material web ensures low speed ripple and constant tension to produce the best print results. Frequently used applications, such as winders, tension control, multi-axis drives, positioners, winders etc., can be taken from the Print Standard and integrated in machine programs. Moreover, networking of all the various press stations via PROFINET ensures that the entire machine can perform to the highest level and also simplifies diagnostics and maintenance. ■ Benefits 7 7 7 7 The SIMOTION D drive-based control system makes it easy to implement applications involving ink-jet and electrophotographic digital printing presses. The free configurability in various programming languages can be combined with tested and proven technological functions: Both drive-related Motion Control functions as well as open-loop control and communication tasks including HMI interfacing can be implemented using just one system. 7 7 7 Flexible configuring of open-loop control, Motion Control and communication tasks Tried and tested Motion Control functions One drive system for linear and rotary drives High speed stability Parameterizable incremental pulse output Scalable hardware Simple to network via PROFINET ■ More information More information can be found on the Internet at www.siemens.com/printing ■ Design PROFINET HMI SIMATIC ET 200S distributed I/O SIMOTION D4x5-2 + SINAMICS S120 Servomotors G_PM21_EN_00235 Automation solution for digital printing press 15 15/20 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Printing presses Integrated register control ■ Overview SIMOTION TRC1000 register control This high-performance entry-level solution is ideal for especially price-sensitive segments in the printing press market. It operates with a high-quality monochrome sensor which automatically detects all of the usual wedgeshaped and block marks, measures up to two marks with respect to one another and communicates with the actual register control via PROFINET IO with IRT. SIMOTION TRC3000 register control With this solution a high-performance RGB sensor detects the standard colors, but can also sense challenging special colors and lacquers that are printed on materials that either have a weak contrast or are reflective. This intelligent sensor automatically measures up to 20 print marks, and is directly connected to the SIMOTION controller of the printing unit via PROFINET IO with IRT. A powerful register control enhances the value of any printing machine: With multi-color printing, the simpler, faster and more precise the registration, the less waste is incurred – which translates into more time for productive printing and higher print quality. SIMOTION TRC5000 register control The SIMOTION TRC5000 register control senses dot marks using an intelligent CCD camera, which – by contrast with a sensorbased system – detects all of the marks in a printed area simultaneously at a defined sampling instant. The result: An especially high measuring and repeat accuracy. Live camera images facilitate setup and monitoring of materials and print marks. Integration – the key to register quality Our register controls are fully integrated into the SIMOTION controller and Print Standard software package as function modules. This means that you won't need any additional control system or an extra control cabinet. As a result, the register control becomes an elementary component of the automated machine sequence control. To sense print marks, we can offer you various solutions based on sensors and fiber-optic cables for wedge-shaped marks as well as a camera-based solution for dot marks. Thanks to the open, customer-specific, adaptable SIMATIC WinCC flexible user interface, the register control can also be integrated into the machine operating control and the automated sequence control. ■ More information More information can be found on the Internet at www.siemens.com/printing ■ Design PROFINET G_PM10_XX_00212 kyp}lTjsx Configuration of a TRC5000 register control 15 Siemens PM 21 · 2013 15/21 © Siemens AG 2013 Sector-specific solutions Textile machines Fleece folding machine ■ Overview The task to be resolved is to intermittently layer the web that is fed in at constant speed while achieving a constant weight per unit area. The material is transported to the actual laying position between the feeding conveyor and covering conveyor. Two traversing carriages layer the web in zigzag form on a conveyor belt that is arranged at a 90° angle to the machine axis. The motion of the lower carriage determines the width of the product and the upper carriage acts as a material buffer that compensates for the difference in velocity between the feeding conveyor and layering carriage. The motion relationship between the two carriages is also influenced by process parameters, such as the required web drafts at the edges, also referred to as profiling. The highly dynamic reversing movements of the carriages are implemented with servomotors without additional gearing. The required number of layers in the material cross-section and therefore the fleece strength (measured in g/m²) is determined by the velocity ratio between the infeed and output. Machine requirements The fleece folding or cross folding machine is arranged in a nonwoven textile machine between the carding machine and the needle loom. The web arriving from the carding machine rarely has the weight per unit area required for the application. The cross folding machine therefore lays the number of web layers on top of each other that are required for the application. Carding machine The machine has the following automation requirements: • High dynamic response in the reversing motion for exact web edges • Flexible traversing profiles for different material requirements • Draft-free layering of the fibrous web at high velocity Web laying device Bale breaker G_PM10_EN_00103 Needling machine Longitudinal cutter Cross-cutter Take-up roller 15 Operating principle of the fleece folding machine 15/22 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Textile machines Fleece folding machine ■ Benefits The SIMOTION automation solution described below offers you the following advantages: 7 Memory space is saved due to cam calculation in real time 7 Faster and more convenient set-up due to flexible adjustment of parameters 7 Scalable and open software menus for integrating software parameters 7 High flexibility and short resetting times when changing products 7 Reproducibility of lots due to recipe memory 7 Higher degree of user-friendliness due to graphics-based programming 7 Transparency due to comprehensive diagnostic tools and dialog control via SIMOTION SCOUT 7 All machines that are involved in the process, e.g. carding machines and needle looms, can be easily automated using SIMOTION and SIMATIC S7 programmable logic controllers and networked to form a line. 7 The machine data that are relevant to the process are available on a SIMATIC Panel MP 277 with WinCC and can be supplied to an operating data management system through an OPC interface (Industrial Ethernet). SIMATIC MP 277 PROFINET DRIVE-CLiQ SIMOTION C SIMATIC ET 200S 32 DI, 32 DO SIMOTION D425 SINAMICS S120 Infeed Upper carriage ■ Design The SINAMICS S120 is used in combination with the SIMOTICS S-1FK7 High Dynamic servomotors as a drive system. SIMOTION as an open-loop and closed-loop control system allows motion control, PLC and technology tasks to be executed fully in a single system. Even with a high volume of process data, this means that short cycle times can be achieved. The complex motional sequences within individual cycles are programmed with the SCOUT engineering system using cams, for example. SCOUT supports graphical programming (Motion Control Chart) as well as more familiar PLC features such as ladder logic, function block diagram or high-level language (Structured Text). Conveyor carriage Lower carriage G_PM10_EN_00111c Automation solution SIMOTICS S-1FK7 servomotors Output Example of automation solution with SIMOTION D and SINAMICS S120 ■ More information More information can be found on the Internet at www.siemens.com/textile Features of the automation solution: • Calculation of the traversing curve profiles of the layering carriages and adaptation of the curve profiles in real time • Transfer of data to the drives over PROFINET • Following error offsets are scaled or the whole profile is extrapolated and applied in the relevant layering carriage tour • Panels are available for visualization and operation, operated either by touch or keyboard, which can be linked via PROFINET to the automation system • SIMOTION and the data acquisition system communicate via OPC server, guaranteeing data exchange for Windows-based systems with browser quality. 15 Siemens PM 21 · 2013 15/23 © Siemens AG 2013 Sector-specific solutions Textile machines Weaving machine ■ Overview ■ Benefits The SIMOTION automation solution described below offers the following advantages: 7 To attain even faster resetting times, the mechanical cam can be replaced by a high resolution SIMOTION cam function for harness motions. 7 The technology functions integrated in SIMOTION, particularly the electronic cam, make it easy to implement the required motion control easily and safely for the process. Furthermore, where necessary, they allow motion profiles to be modified flexibly and with minimum effort. 7 Variable user interfaces enable process parameters to be quickly adapted to the execution system. These data can be reproduced at any time and assigned according to process technology. A lot change no longer requires you to make manual adjustments. 7 Tools for commissioning, configuration and diagnostics integrated in the uniform, scalable SCOUT engineering system reduce service and configuring times. Machine requirements Weaving is the most widely used method of fabric production for the decoration, clothing and home furnishing textile sectors. However, technical textiles, including wire cloth, are also produced on modern weaving machines. Irrespective of the weft insertion method used, very high cycle and acceleration rates are essential for weaving machines. Furthermore, weaving machines are characterized by a large number of nonlinear motion sequences and time-critical starting times. Mechatronic solutions consisting of a combination of mechanical cams and servo drives for warp let-off and fabric take-up are the modern state of the art. More recently, harness motion and weft insertion have also been implemented with individual electric drives in some instances. The demands on the automation are: • Constant velocity relation between warp let-off and fabric take-up as a function of the main drive • Constant thread tension during the process (uniform fabric quality) • Weft insertion synchronized precisely with cycle times • Fast position-oriented supply of weft threads corresponding to the color selection • Increase in machine cycle times • Different weft insertion processes using a projectile, airjet, or picker • Short resetting times for lot changes • Reproducibility of process data • Pattern data management and preparation ■ More information More information can be found on the Internet at www.siemens.com/textile Main drive Shafts Weft insertion Reed Tension check mechanism Back rail Cloth beam drive Warp beam Weft insertion Shaft drive Dobby Operating principle of the weaving machine 15 15/24 Siemens PM 21 · 2013 G_PM10_EN_00104a Cloth take-up Warp let-off drive © Siemens AG 2013 Sector-specific solutions Textile machines Weaving machine ■ Design Automation solution Operator control and monitoring (HMI) With the newest machine types, the flexible automation architecture is implemented in accordance with the technological requirements for the weaving machine. Using a touch panel (e.g. SIMATIC TP 177B) or a multi panel (e.g. SIMATIC MP 277B) based on the runtime and configuring software SIMATIC WinCC flexible: • Process data management, e.g.: - Speed specification - Presetting of weft density - Presetting of technology values • Pattern management • Diagnostics/remote diagnostics The performance features for • Operator control/visualization/diagnostics/pattern • Process control • Motion control and • Drive-related control are coordinated in accordance with process engineering requirements. The solution model is determined by preprocessing the process data and their implementation as a motion control process. Machine control, implemented by SIMOTION D: • Setpoint input • Control of warp let-off and cloth take-off • Weft insertion control • Machine monitoring • Harness control Drives The integrated automation and drives structure is rounded off by the bus-coupled dynamic SINAMICS S120 drive system and SIMOTICS S-1FT7/-1FK7 motors. Features of the automation solution: • Constant thread tension control during the winding and unwinding process, correct provision of thread and accurate positioning when entering the weft are closely coupled to the process control and are processed synchronously with the machine cycle. These control functions are performed by a SIMOTION D4x5-2. • A master that obtains its actual values from an encoder mounted on the main shaft, outputs appropriate setpoint signals to the slaves of the drive and control system. • Coupling through an OPC interface (Ethernet) ensures operating data management and exchange of data with the pattern system. SIMATIC MP 277B PROFINET DRIVE-CLiQ SIMATIC ET 200S distributed I/O SIMOTION D SINAMICS S120 Let-off drive Material take-off Optional shaft drive SIMOTICS S-1FT7/-1FK7 servomotors G_PM10_EN_00105a Main drive Weft insertion Weft insertion Example of automation solution with SIMOTION D4x5-2 Siemens PM 21 · 2013 15/25 15 © Siemens AG 2013 Sector-specific solutions Converting Printing, stamping and embossing machines ■ Overview Printing, stamping and embossing machines are constructed in modular form which demands a flexible automation concept with regard to hardware and functionality. The function modules can, for example, be: • Winder and unwinder • Punching module • Print module • Coating module • Laminating module • Cross cutter module Apart from the velocity of the machine, the accuracy and repeatability of product processing are also important. The required accuracy is < ± 0.1 mm (0.0004 in). Machine requirements Printing, stamping and embossing machines are used, for example, in the manufacture of labels and tickets. The material to be processed ranges from paper through plastic to metal film, depending on the product. The demands on the automation are: • Constant velocity ratio between the machine modules through geared synchronous motion or velocity ratio • Constant tension during the process (tension and dancer roll control) • Cams for motion control (punch and cross cutter) • Winder control • Print mark correction • Modular software and hardware structure for the implementation of customized machine configurations • Parameterizable software for adaptation to different materials and products The original material is usually on a roll. The end product comprises either rolls (endless material) or sheets which are cut to a specified format by cross cutters. Clamping Positioning roller point Punch Positioning Clamping roller point Unwinder Print mark sensor Tension capsule Tension capsule Dancer position sensing Dancer position sensing G_PM10_EN_00191 Rewinder Basic structure of a punching machine ■ Benefits 15 The SIMOTION automation solution described below offers you the following advantages: 7 Adaptation of the configuration to the machine design thanks to the modular software and hardware concept 7 The SIMOTION controller combines functions such as logic, synchronous operation and cams as well as technology functions such as winder controls, print mark synchronization and cross cutters, so that the complete machine functionality can be implemented on the same controller hardware. 7 Variable user interfaces enable process parameters to be quickly adapted to the execution system. 7 Scalable hardware platform for different machine requirements 15/26 Siemens PM 21 · 2013 Prepared software elements for simplifying commissioning from the Converting Toolbox and SIMOTION Easy Basics, e.g. operating mode manager, winder, axis control, cross cutter, etc. 7 Remote diagnostics, commissioning and configuring tools that are integrated into the uniform and scalable SCOUT engineering system reduce servicing and configuring times. 7 © Siemens AG 2013 Sector-specific solutions Converting Printing, stamping and embossing machines ■ Design IHM PROFINET DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ SIMATIC ET 200S distributed I/O SIMOTICS S-1FK7/ S-1FT7/ M-1PH7 motors SINAMICS S120 SIMOTICS S-1FK7/ S-1FT7/ M-1PH7 motors Winder and unwinder, punch SIMOTICS S-1FK7/ S-1FT7/ M-1PH7 motors Print module Coating and laminating module G_PM10_EN_00192b SINAMICS S120 SIMOTION D4x5-2 Example of automation solution with SIMOTION D4x5-2 Automation solution With the newest machine types, the flexible automation architecture is implemented in accordance with the technological requirements for the machine. The performance features for • Operator control/visualization/diagnostics • Process control • Motion control and • Drive-related control are coordinated in accordance with process engineering requirements. Machine control The machine control is implemented with SIMOTION D4x5-2. It performs the following PLC and Motion Control functions: • Logic • Operating mode manager • Setpoint input • Closed-loop controls (winder, tensioner, dancer roll) • Cross cutters • Machine monitoring • Synchronous operation • Cams • Print mark correction Operator control and monitoring (HMI) Operator control and monitoring of the machine is performed, for example, using a Multi Panel with the WinCC flexible runtime and configuring software. The following functions are implemented using the Multi Panel: • Machine module selection • Process data management • Speed specification • Presetting of technology values • Diagnostics/remote diagnostics Drives The integrated automation and drives structure is rounded off by the bus-coupled dynamic converter system SINAMICS S120 and SIMOTICS S-1FT7/-1FK7 motors. ■ More information More information can be found on the Internet at www.siemens.com/converting or www.usa.siemens.com/converting 15 Siemens PM 21 · 2013 15/27 © Siemens AG 2013 Sector-specific solutions Converting Continuous web coating and laminating technology ■ Overview ■ Application Typical areas of application for coating technology are, for example, the manufacture of self-adhesive labels, electrical film barriers, electrode material, packaging material, building materials or technical textiles. Coating machines/plants Webs of material are coated and laminated in a coating machine. This is done by uncoiling the substrate from the unwinder, then guiding it, for example, via a surface treatment unit to the applicator unit, and finally onto the dryer. The substrate can be coated on both sides in the applicator unit. Before further processing, the coated material is cooled and subsequently laminated, e.g. with an additional material. In many cases, several coats are applied in succession, or the laminating material is also coated before the substrate is laminated. The coated and laminated end product is then wound onto a rewinder for further processing. Continuous web coating is a technology applied to many different types of basic materials and end products. As a result of this broad range of applications, coating technology involves a vast array of different machine types, ranging from standard series machines to customized coating plants, while the requirements of the automation and drive systems themselves vary greatly. In all cases, the ultimate objective is to confer additional functional properties on a substrate by coating or lamination. ■ Benefits Requirements of the machine automation and drive systems 7 Improved productivity through increased machine speeds 7 Time saving on machine setup times for product changes, e.g. different material width or application method 7 Shorter ramp times (ramp-up, emergency stop) to avoid waste material 7 Higher machine speed on automatic roll change to improve productivity 7 Reduction in process energy by implementation of energysaving concept for all machines and energy regeneration 7 Enhanced machine availability achieved by reliable automation and drive system components, faster spare parts supplies, quick detection, localization and elimination of faults, preventive maintenance 7 Constancy of tension through efficient, robust and adaptive tension control during the production process (tension or dancer control) 7 Modular software and hardware structure for the implementation of customized machine configurations 7 Software which can be parameterized and adapted for different materials and processes 7 Less maintenance and more dynamic control through the use of direct drive technology 15 15/28 Siemens PM 21 · 2013 A variety of different coating methods are employed in a coating machine depending on the type of substrate and coating mass, e.g. curtain coating, scraper technique, multi-roller application method or extrusion coating. © Siemens AG 2013 Sector-specific solutions Converting Continuous web coating and laminating technology ■ Design Depending on requirements, a coating machine comprises a variety of machine modules, including, for example: • Unwinder and rewinder, or reversing winder if desired • Applicator units • Laminating units • Surface treatment, e.g. UV, corona • • • • • Tension and/or dancer control Cooling systems, e.g. by means of cooling rollers Dryers, e.g. guide roller dryer, floatation dryer Perforation, stamping, punching Intermittent coating Automation solution Main panel Engineering S7 F-CPU Remote access MES I/O G_PM21_EN_00080 PROFINET SINAMICS S120 SINAMICS Drive Control Chart Material web drives, tension control SINAMICS S120 SINAMICS Drive Control Chart SINAMICS S120 SINAMICS Drive Control Chart SINAMICS S120 SINAMICS Drive Control Chart Unwinder, flying roll change Unwinder, flying roll change Winder, flying roll change Distributed I/O Safety Auxiliary drives Example of automation solution for a coating machine The topology illustrated above shows an example of a distributed automation system for a medium-sized coating machine based on a machine control solution, e.g. a SIMATIC S7. In this case, the control performs general machine logic functions such as operating mode management, interfacing of I/O systems, (optional) safety technology (SIMATIC S7 F-CPU) and auxiliary drives. The web-guiding drives receive a master velocity setpoint from the machine control and operate by this method at synchronized velocity. The internal machine network, i.e. the networking between central control, drives, I/O modules and peripheral systems is created with PROFINET. The network can thus also be provided with an interface to machine management level. The process-oriented closed-loop control in the SINAMICS S120 drive system is implemented by means of SINAMICS Drive Control Chart, thereby minimizing processing times in the process-oriented control and reducing the load on the machine control. Process-oriented applications can be solved with modules from the Converting Toolbox, e.g. for the winder control, flying roll change and higher-level tension and/or dancer control. A SIMATIC Panel with WinCC or WinCC flexible are provided as machine visualization equipment, i.e. as the HMI. ■ More information More information can be found on the Internet at 15 www.siemens.com/converting or www.usa.siemens.com/converting Siemens PM 21 · 2013 15/29 © Siemens AG 2013 Sector-specific solutions Converting Machines for the manufacture of hygiene and tissue products ■ Overview The SIMOTION Motion Control System when combined with SINAMICS S120 is the ideal product for automating a diverse range of machines used to produce hygiene and tissue products. Machines used in the manufacture of diapers of all kinds, incontinence products, sanitary towels, pantyliners and underpads, as well as toilet rolls (including the coremaker), plus the associated packaging and palletizing equipment can be rendered highly productive by the incorporation of this integrated system. Machine requirements The manufacturing process requires a variety of different technological functions, for example: • Synchronous operation • Cam • Winders • Punching • Stamping • Automatic roll change These can be implemented by using a high-performance Motion Control System in combination with dynamic drives. A combination of the SIMOTION Motion Control System, SINAMICS S120 and the highly dynamic SIMOTICS S-1FK7 motors are the ideal answer to applications of this type. The solution is rounded off by the comprehensive range of HMI products and distributed I/O components. The entire process can be implemented by a single system, from uncoiling the substrate, to punching different diaper formats, filling diapers with cellulose material and transferring them to a packaging machine. 15 Examples of function modules are: • Winder control with material store for automatic roll change without braking the machine • Adhesion devices • Cross cutter module • Longitudinal cutter • Tension or dancer control for constant web tension • Stamping module • Printing module, print-mark correction • Quality inspection for detecting, tracking and rejecting faulty products 15/30 Siemens PM 21 · 2013 The requirements on the automation are: • Improved productivity through increased cycle times • Time saving on machine setup times for product changes • Inclusive diagnostic concept for all machines to prevent downtimes • Modular software and hardware structure for the implementation of customized machine configurations and machine adaptation • Integrated networking and synchronization of all drives to improve product quality • Software which can be parameterized and adapted for different materials and processes • Parameterizable and modular software and hardware plus automated engineering in order to cut the time and cost of engineering and commissioning • User-friendly operation and visualization • Scalable hardware to reduce component variety ■ Benefits An optimized automation and drive concept makes it possible to create highly flexible machines which can improve productivity by cutting machine setup times for product changes as well as fulfill the growing market requirements of the end product. By selecting to use a uniform Motion Control System, it is also possible to reduce material rejects and thus increase the cost effectiveness of the machine overall. By using PROFINET, it is possible 7 to exchange data efficiently between the automation and drive components, and 7 to integrate the network into the higher-level Manufacturing Execution System (MES) © Siemens AG 2013 Sector-specific solutions Converting Machines for the manufacture of hygiene and tissue products ■ Design Machine control MES PROFINET Ethernet Distributed I/O Scalance Switch HMI PROFINET PROFINET PROFINET SIMOTION D, SINAMICS S120 and SIMOTICS S-1FK7 motors G_PM21_EN_00097a Example of topology of a diaper processing machine Topology of a diaper processing machine An optimized automation and drive concept makes it possible to implement highly flexible machines. By selecting to use the highperformance SIMOTION Motion Control System in combination with dynamic drives from the SINAMICS S120 range with highly dynamic SIMOTICS S-1FK7 motors for all function modules, e.g. winder control, adhesion device, cross cutter module, stamping or printing module, it is possible to increase the cost effectiveness of the machine overall. Using PROFINET offers the advantage of efficient data exchange between the automation and drive components and the option of integrating the network into the higher-level Manufacturing Execution System (MES). ■ More information More information can be found on the Internet at www.siemens.com/converting or www.usa.siemens.com/converting 15 Siemens PM 21 · 2013 15/31 © Siemens AG 2013 Sector-specific solutions Plastics Automation for extruders ■ Overview ■ Benefits The SIMATIC automation solution described below offers the following advantages: 7 Significant cost savings on engineering through provision of preconfigured, typical basic functions 7 Simple operation of the extruder based on simple, clear operating screens 7 Easy expansion of system thanks to open software structure 7 Optimum scaling of the control unit 7 Easy to expand by Siemens drive systems Machine requirements Continuous material made of plastic is made into pipes, profiles, sheets and film on extrusion lines. During this process, the plastic in granule form is continuously fed to a screw conveyor which is rotating in a heated metal cylinder. The frictional heat works together with the heat applied over the heating zones to melt the granules. The plasticized mass is distributed and formed in the extrusion die so as to produce the correct product contour at the die outlet. The product is then shaped into its exact, final form by calibration and cooling units. Requirements • Scalable system for adaptation to the machine configuration • Simple, intuitive operator interface • Multilingual operator interface • Various password levels which can be freely configured • High-quality temperature control (heating and cooling) • Recipe management • Monitoring and documentation of process and quality data • Integration of external ancillary equipment such as proportioning unit and melt pump 15 15/32 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Plastics Automation for extruders ■ Design Automation solution The SIMATIC automation system provides a high-quality solution for extruders and extruder lines. It is designed as an open standard. The user can employ the basic functions of the standard, but also add or adapt functions to suit an individual machine configuration. The SINAMICS drive system and SIMOTICS motors round off the solution perfectly. SIMATIC EXT 3370 application • Supports the complete machine control • Comprises all the technology functions for controlling a pipe/profile extruder • Scope of implementation: - Drive-based control for up to 6 drives - Temperature control for up to 16 temperature zones • Executes on: - Conventional SIMATIC controller with CPU, or - Soft PLC SIMATIC controller WinAC, PC-based • Extended by SIMATIC Comfort Panels in the desired display size • Prerequisite for using the application SIMATIC EXT 3370 is a software license Software functions • Operating screens created with WinCC Comfort • Temperature control - Self-adjustment of control parameters, even at the operating point - Separate controllers for heating and cooling zones - Integrated multi-zone autotuning - Heating current monitoring with individual unit/group monitoring functionality - Seven-day timer • Drive control - Starting function - Cold start function • Mass pressure control • Diagnostics, messages and trend graphs • Recipe management HMI SIMATIC S7 CPU Temperature control Extruder Extractor SIMATIC I/O I/O modules G_PM21_EN_00100a PROFINET SIMATIC EXT 3370 automation solution ■ More information More information can be found on the Internet at www.siemens.com/plastics 15 Siemens PM 21 · 2013 15/33 © Siemens AG 2013 Sector-specific solutions Plastics Servo pump ■ Overview ■ Application Process-optimized use of energy Energy-efficient, modernized systems generally consume only as much energy as the hydraulic machines need in the relevant phases. The energy saving effect is greatest during "idle times": The servo-driven pump is then virtually at a standstill and consumes only a minimal amount of energy, by contrast with the pump in conventional solutions which needed to continue running at a reduced output (15 to 20 %). Our solutions are as individual as the requirements of your hydraulic application. At the same time, our product portfolio also includes turnkey systems in the 10, 20, 30 and 60 kW ratings range. Install, connect up and switch on – that is our motto! Minimum effort for a fair price. An appealing side effect of the servo pump is that it contributes enormously to reducing noise. Servo pump – the energy-saving solution for hydraulic machines Outstanding efficiency across the entire line Efficiency is becoming an increasingly important factor in the optimization of hydraulic machines and plants. This basically applies to all types of hydraulically driven axis, but particularly to the axes of presses, injection molding machines and blow molding machines, for example. In addition to the trend in favor of hydraulic machines which are partially or fully electrical in design, it is also beneficial to optimize the hydraulic units themselves. Energy saving made easy With its new, highly dynamic servo pump, Siemens has the perfect answer. With energy savings of up to 70 %, your investment in the future will pay off within a very short time. Suitable combinations comprising at least one hydraulic pump and a SIMOTICS synchronous motor – a development which is state of the art with respect to energy efficiency – will guarantee that you achieve maximum energy savings. 15 15/34 Siemens PM 21 · 2013 ■ Benefits Advantages at a glance 7 High energy efficiency: savings of up to 70 % 7 "DCC" for active closed-loop control of the servo pump 7 Enormous reduction in noise emissions 7 High efficiency 7 Simple drive system with broad scope of functions 7 Reduced complexity 7 Easy system integration 7 Simple preventive maintenance 7 Reduction in quantity of valves 7 Optimum adaptation of force and velocity to the pressing process 7 Precise reproducibility of velocity, force and cycle times 7 Small oil tank 7 Highly developed diagnostics capability 7 Modular design © Siemens AG 2013 Sector-specific solutions Plastics Servo pump ■ Design Flexibility based on standard components The servo pump solution comprises the following standard components: • SINAMICS S120 • SIMOTICS servomotors • SD card with "DCC" control software Vset These components enable you to implement your individual requirements of the hydraulic application down to the very last detail. Our portfolio is rounded off by preconfigured "turnkey" solutions which are delivered ready to connect for ratings 10, 20, 30 and 60 kW. Setpoints via bus control or analog Pset Pact 0...10V U P P T SINAMICS S120 G_PM21_EN_00229 Schematic representation of servo pump ■ More information More information can be found on the Internet at www.siemens.com/servo-pump 15 Siemens PM 21 · 2013 15/35 © Siemens AG 2013 Sector-specific solutions Metal forming technology Roll feeds ■ Overview ■ Benefits The SIMOTION automation solution offers the following advantages: 7 Maximum flexibility due to scalable products, systems and solutions 7 Transparency in the process due to comprehensive diagnostic tools 7 Preconfigured sample screens in WinCC flexible 7 Highly dynamic and fast motion control 7 Open, application-based solution which can be individually adapted by the OEM 7 Industry-specific functions are provided, such as operating mode management, slip monitoring, encoder switchover, feed control, roller diameter compensation 7 Feed lengths changed on the fly Machine requirements The electronic roll feed is an integral part of almost every modern coil-fed press and punch and is frequently implemented as a stand-alone, electrically driven machine unit. The flexible feed automation replaces expensive mechanical designs. This increases the flexibility of production and in most cases the productivity of the plant. In sheet-metal processing too, the trend continues in cost-effective manufacturing both of large batches at maximum cycle rates as well as a broad range of components in small batches. Accordingly, the roll feed has to respond flexibly to changing production data and at the same time avoid unnecessary production downtimes. The production stroke rate of the press or punch directly depends upon the positioning time of the roll feed. This can only be achieved when highly dynamic motional sequences are used. The sheet metal is transported between two rollers. In order to reduce the risk of impairing the surface of the sheet metal, the sheet metal strip between these rollers must be reliably prevented from slipping. For this reason, the motion control system must be highly dynamic and particular attention must be paid to jerk and G-Force characteristics. The automation system must provide the following functions: • Relative positioning to permit cycle-exact feeding of the material • Special positioning algorithms to prevent slipping coupled with time-optimization 15 15/36 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Metal forming technology Roll feeds ■ Design Automation solution The modular SIMOTION Motion Control System in combination with the SINAMICS S120 drive system as well as highly dynamic servomotors provide a precise and highly dynamic response and therefore create a high-quality roll feed solution for optimum adaptation to the specific field of application. Due to the independence of the SIMOTION platform from the drives to be controlled, the SIMOTION application SimoRoll is also ideally suited for retrofitting of an existing plant. The following variants are covered by the SIMOTION application SimoRoll: • Single-axis roll feed • Two-axis roll feed in the versions: - Double-axis roll feed comprising one roller pair in front and another roller pair behind the press or punch - Zig-zag roll feed comprising a roll feed in the direction of travel and a cross motion matched to the feed motion (optional) For the purpose of achieving a highly dynamic traversing response and the resulting maximization of productivity, numerous process-oriented functions are provided: • Specification of the feeding profile via position and velocity • Specification of the velocity profile - Acceleration and deceleration limit ramp can be adjusted separately - Separately adjustable initial and final rounding - Presetting of maximum velocity - Override parameter can be adjusted during operation • Operating modes: - Jog - Set-up - Reference point approach - Single traversing block MDI - Automatic single block and program processing • Discharge rollers • Actual value switchover from measuring wheel encoder to motor encoder • Calculation of the maximum number of strokes for the specified dynamics and feed data • Messages and monitoring functions: - Slip monitoring - Approach position reached (VPE) - Position reached and stop (PEH) - Difference between direct and indirect measuring system - Load ratio • Documented sample project SIMATIC HMI PROFINET Absolute encoder Mobile Panel SIMATIC ET 200S F-CPU DRIVE-CLiQ SIMOTION D4x5-2 SINAMICS S120 Roll feed Optional incremental encoder SMC TM15/ TM17 . Protective doors . Emergency stop button . Valves . … M Sheet metal G_PM21_EN_00223a High-speed output cam SIMOTICS S-1FK7/-1FT7 servomotors Feed Vent Adjust Example of automation solution with SIMOTION D4x5-2 and SINAMICS S120 15 ■ More information More information can be found on the Internet at www.siemens.com/metalforming Siemens PM 21 · 2013 15/37 © Siemens AG 2013 Sector-specific solutions Metal forming technology Electronic transfer ■ Overview ■ Benefits The SIMOTION automation solution offers the following advantages: 7 Configuration with the standard SIMOTION, SINAMICS, SIMATIC HMI components and I/O 7 Graded performance of drive and operating components can be optimized to suit requirements 7 Scalable number of axes 7 Reduction in idle times, e.g. during maintenance and (re)commissioning after tool changes 7 Flexible setting of motion sequence parameters by the press operator 7 Movement according to variable polynomials ensures quick dynamic response and protection of mechanical components Machine requirements Transfer systems are used to transport workpieces within a press with transfer press tools or large-component transfer presses. They are designed as a stand-alone machine or integrated as a universal transfer into the press. Transfer systems are employed in the sheet metal processing industry, in punching and metal forming, and in forging plants for cold, semi-cold and warm forming processes. The ongoing trend to increase the degree of automation in industrial production processes is encouraging an ever growing number of machine manufacturers to replace conventional, mechanically coupled transfer systems (cams in a positive mechanical coupling with the ram) with fully parameterizable, electronic transfer controls. The modern electronic transfer has far fewer mechanical drive elements than the mechanical transfer system. These are almost entirely replaced by electrical positioning drives that operate synchronously with the main motion of the press. Transfer systems generally are comprised of gripper rails which are controlled in three directions of motion and which transport workpieces in the press cycle time. These rails are equipped with either pneumatically operated active pincers or scoops (depending on the geometry of the sheet metal part) which hold the part during transport. At the same time, the axes are traversed continuously by means of electrical positioning drives in such a way that they follow a predefined traversing profile in accordance with the master setpoint of the ram encoder. Transfers thus offer a high degree of flexibility with regard to the motion sequence to be implemented and therefore offer considerable advantages when changing tools. 15 15/38 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Metal forming technology Electronic transfer ■ Design A variable number of drives is supported for transfer presses depending on the machine construction. For fast and flexible adaptation to current as well as future production requirements, the electronic transfer application SIMOTION SimoTrans is based on the universal SIMOTION Motion Control System and the SINAMICS drive platform. In accordance with the general SIMOTION concept, the SIMOTION application SimoTrans has access to highly dynamic motion control and PLC functionality in the same environment; time-critical communications interfaces are not used. The master value coupling to the presses allows all drives of a motion axis to be traversed synchronously with the press master value. Press master setpoint SIMATIC HMI PROFINET SIMATIC ET 200S F-CPU DRIVE-CLiQ SIMOTION D4x5-2 SINAMICS S120 Mobile Panel TM15/ TM17 . Protective doors . Emergency stop button . Valves . … High-speed output cam X1 Y1 X2 Y3 Y2 Z1 Y4 Z2 G_PM21_EN_00222 SIMOTICS S-1FK7/-1FT7 servomotors Example of automation solution with SIMOTION D4x5-2 Apart from a highly dynamic traversing response and the resulting maximization of productivity, further process-oriented functions are provided by the SIMOTION application SIMOTION SimoTrans: • Coupling of the motion system to a higher-level master value • Traversing in accordance with standardized motion principles (High-order polynomials) resulting in favorable jerk and bump conditions • Tool data management • Master value encoder changeover on the fly for adaptation to the mechanical conditions • Modular, parameterizable program structure supports press variations • Sequence parameterization using tables • Operating modes: service mode, setup, single stroke and automatic • Open Code for customization by the OEM • Calculation of the maximum possible stroke number • Encoder functionality can be monitored through redundant master value coupling • Verification check of entered traversing data • Additional functions, such as actual value filter, setpoint filter, collision monitoring and simulation can be optionally implemented The transfer application SIMOTION SimoTrans can be used either separately or in addition to the press control SIMOTION SimoPress, in which case synergies can be effectively utilized along the complete press line. ■ More information More information can be found on the Internet at www.siemens.com/metalforming 15 Siemens PM 21 · 2013 15/39 © Siemens AG 2013 Sector-specific solutions Metal forming technology Mechanical universal press ■ Overview ■ Benefits The automation task demands almost complete integration of sequencing (logic) functions, motion functions and technology functions. With SIMOTION, it has been possible to resolve the different tasks with one system concept. Sequence programming can be implemented in the familiar LAD or FBD languages. Technology-specific programs are programmed wherever possible in Structured Text (similar to a high-level language) and the motion tasks are programmed with the graphical tool Motion Control Chart (MCC). Different tasks are, for example: 7 Operating mode control 7 Main drive control with stroke number preset and ramp up 7 Positioning of the main drive for stroke depth adjustment or tool changing 7 Cam control with dynamic deceleration angle calculation for OT Stop 7 Process monitoring functions such as tool position lock and press force monitoring Mechanical universal press All these tasks can be programmed using the same engineering system and finally implemented with a machine-specific hardware platform. Angular position of plunger for actual position/stroke rate Consequently, 7 the number of interfaces is reduced, 7 engineering and commissioning costs are optimized, 7 and standardization is made easier. Eccentric shaft Combined brake/coupling SSIencoder Rotation movement Flywheel Belt drive Main drive Linear movement Plunger Speed setting Main drive control G_PM10_EN_00155 Operating principle of the mechanical universal press Machine requirements Mechanical universal presses are characterized by high flexibility since they are suitable both for cutting and forming. In combination with single, follow-on and progressive tools, small to medium-sized parts can be manufactured. With these machines, the drive concept of the main press drive is identical. The press ram complete with tool is driven via a mechanical transmission device (eccentric, toggle lever) using an electric drive and flywheel. The ram movement is initiated by the clutch-brake combination. Material can be fed manually or continuously from a coil on automated presses (punching and forming machines). For automated presses with progressive dies, the workpiece will be moved along by roll or gripper feed to the press. The press control performs a variety of tasks such as operator control and monitoring, general machine control, operating mode and main drive control, tool management, cam controller, process control and positioning. 15 Automatic forming and punching machines place exacting demands on the sampling time for time-critical functions (cam controller, process control, etc.). Universal presses with stroke numbers up to 100, max. 200 strokes/min are mostly simple presses with a low degree of automation. Stroke numbers ranging from 200 to 500 strokes/min, even increasing to 2000 strokes/min in the case of punching presses, require more complex solutions and place higher demands on reaction times and degree of automation. 15/40 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Metal forming technology Mechanical universal press ■ Design ■ More information More information can be found on the Internet at Automation solution In the automation concept of mechanical universal presses presented here, the tested industry-specific application solutions have all been incorporated into the SIMOTION SimoPress application. With this technology software, we offer preconfigured press functions for the main drive control, cam controller, tool position lock and pressing force monitoring. SIMOTION D4x5-2 with the SINAMICS S120 drive system has been selected as the hardware platform. www.siemens.com/metalforming Both the machine control and the SIMOTION SimoPress technology functions are programmed on SIMOTION D4x5-2 and they control and monitor the machine through the distributed SIMATIC ET 200 I/O. The cam signals are output or sensor signals are acquired for process control over the drive-related, high-speed I/O modules TM15 or TM17 High Feature. The motors are controlled by SINAMICS S120 Motor Modules. The SIMOTION SimoPress technology software covers all main properties for a mechanical universal press. The software together with the SIMOTION SimoRoll and SIMOTION SimoTrans solutions provides a complete press package. PROFINET DRIVE-CLiQ SIMATIC ET 200S distributed I/O TM15/TM17 Output cams Sensors SMC30 SIMOTION D4x5-2 SINAMICS S120 Roll feed SIMOTICS S-1FK7/-1FT7 servomotors Slide adjustment G_PM10_EN_00160b SIMOTICS GP-1LA/M-1PH main drive Example of automation solution with SIMOTION D4x5-2 15 Siemens PM 21 · 2013 15/41 © Siemens AG 2013 Sector-specific solutions Metal forming technology Pipe bending ■ Overview ■ Benefits The automation concept with SIMOTION/SINAMICS combines the following advantages: 7 Reduced engineering overhead due to configuration, programming and commissioning with one system, the SCOUT engineering system 7 Fewer interfaces, since different tasks are performed on the same hardware 7 Simplified commissioning of drives by means of an electronic motor rating plate 7 Optimized machine operation due to user-friendly, flexibly adjustable and reproducible process parameters on the operator panel, e.g. pressure, positions 7 Higher availability of the machine through wide-ranging diagnostic functions in SIMOTION in the case of a plant failure 7 TIA integration simplifies integration of HMI, I/O and drives Machine requirements In pipe bending, round stock (pipe, rod, wire, conduit, etc) is actively reformed using a bending head. In this case, the bending head guides the material around a bending roller or die. The bending angle is determined by the end position of the bending head. The bending radius depends on the die and, therefore, cannot be changed during machining. The bending programs are frequently created on the PC using special programs. The respective bending program comprising positions, angles, speed and pressure is selected via the operator panel and loaded into the controller. A bending machine typically has 3 to 5 positioning axes that are often implemented electrically, while the bending axes for large pipe diameters are frequently implemented hydraulically. The pipe is inserted manually up to the end stop in the clamping chuck on the rotary axis. When the "start" command is given, the pipe is clamped hydraulically and the transport unit moves the pipe to the first bending point. The sliding rails or jaws are then hydraulically positioned. Clamping force and contact pressure values are set according to the material. The bending head is then rotated by a defined angle and the first bend is formed. The bending axis automatically tracks the pipe in the Y direction (follow-up mode) or is positioned by means of a cam. The bending radius is defined by the bending roller (tool) and cannot be changed. The sliding rail is then opened, the pipe is positioned at the next bending point and also rotated if necessary. Multidimensional structures can be created in this manner. Different radii are achieved by means of different dies of various heights, also referred to as "multi-groove dies". For this purpose, the pipe is moved using a mandrel and transport unit in the X direction away from the contour of the roller, then in the Z direction to the next roller and then positioned in the X direction on the roller again before it is moved to the next bending position. The sliding rails are then repositioned and the pipe is bent. This procedure is repeated until the bending program has been executed and the pipe can be removed manually. In order to ensure the shortest possible bending procedures and reproducible quality, it is important to be able to adapt the various parameters, such as acceleration, speed and pressure, to suit the respective product. 15 The SIMOTION Motion Control System provides the following functions to perform these tasks: • Positioning of electric and hydraulic axes • Follow-up mode • Cam • Axis-dependent starting • Output cam 15/42 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Metal forming technology Pipe bending ■ Design ■ More information Automation solution As the system platform, SIMOTION P, the PC-based version with touch panel is a good choice. Without additional interfaces, the PC bending program, the Touch and HMI functions, the control logic and the Motion Control can all execute on a single hardware platform. More information can be found on the Internet at www.siemens.com/metalforming SINAMICS S120 and SIMOTICS S-1FK7 motors are used for the electric drives and provide highly dynamic and reproducible positioning. In the case of a hydraulic bending axis, the hydraulic servo valve can be activated via SIMATIC ET 200S HS (High Speed) with analog inputs and outputs. SSI encoders with interface to SIMATIC ET 200S HS or PROFINET encoders are available for sensing the bending axis position. SIMOTION P350 PROFINET DRIVE-CLiQ SIMATIC ET 200S HS Distributed I/O SINAMICS S120 Z1 P/Q Z2 P P Feed Y Bending C X1 X2 Turning B Transverse G_PM21_EN_00092 Lifting Example of automation solution with SIMOTION P and SINAMICS S120 15 Siemens PM 21 · 2013 15/43 © Siemens AG 2013 Sector-specific solutions Metal forming technology Hydraulic presses ■ Overview ■ Benefits The SIMOTION Motion Control System is the best possible choice for providing automation and drive technology for a complex hydraulic press. The SIMOTION platform is ideally suited for use with modular machines. Due to its open and modular structure, this Motion Control System combines all the necessary subareas of the overall machine control system: motion control, PLC functionality and technology functions. Machine requirements A hydraulic universal press is characterized by its piston mechanism in the form of one or more hydraulic cylinders. It is used for tasks such as punching, deep-drawing or pressing to internal high-pressure forming. A machine comprises not just the hydraulic press itself, the tool can also include hydraulic actuators and control loops, especially in the case of internal high-pressure forming. A distinction is made between single or multiple-action drawing presses, depending on the number of axes acting on the metal sheet (pistons, die cushions, sheet metal holders, ejectors). In the case of hydraulic universal presses, a distinction is made between closed-loop and open-loop controlled axis motion. With complex workpieces and molding processes such as internal high-pressure forming, intervention of the tool at the workpiece must be precisely controlled. The seamless transition of the die cushion from position to pressure control and back to position control is essential. Also the exact press forces in the individual axes must be accurately controlled. 15 15/44 Siemens PM 21 · 2013 An automation solution based on SIMOTION and PROFINET therefore offers the following advantages: 7 Implementation of Motion Control, PLC and technology functions in one integrated system 7 Optimized machine cycles due to deterministic real time and short cycle times result in high product quality and productivity 7 Combination of any number of electric and hydraulic axes 7 Preconfigured function modules (hydraulic control, synchronization, cams, cam control, etc.) 7 Synchronized axes can be distributed between several control systems 7 On-the-fly switchover between position and pressure control 7 Automatic acquisition of the valve characteristic/ controlled system 7 Valve curves can be graphically edited and adapted using the CAM tool 7 Press force measurement and tool position lock with scanning rates significantly lower than 1 ms due to fast signal acquisition/signal output via the SIMATIC ET 200S High-Speed I/O 7 Open, application-based solution, can be individually adapted by the OEM Flexible selection of the hardware platform An application created using the SIMOTION SCOUT engineering system can be implemented on different hardware platforms. You can, therefore, always select the platform that suits your machine best: 7 SIMOTION C, the compact controller in SIMATIC S7-300 design with interfaces for four position-controlled hydraulic drives (4 analog outputs and 4 encoder interfaces for SSI absolute encoders or RS422 incremental encoders) 7 SIMOTION D, the solution integrated into the drive based on SINAMICS S120, for applications that require electric drives in addition to hydraulic drives 7 SIMOTION P, the open PC-based solution for applications with demanding performance requirements or when, for example, visualization functions are required © Siemens AG 2013 Sector-specific solutions Metal forming technology Hydraulic presses ■ Design Automation solution With SIMOTION P and the new SIMATIC ET 200S High Speed I/O, cycle times down to 250 µs can be achieved over PROFINET with IRT (Isochronous Real Time). Highly dynamic control loops can therefore be achieved for hydraulic applications with position and pressure control. The necessary sensors and actuators, such as • position encoders connected through the SSI interface, • pressure sensors connected through analog inputs (AI), • servo valves controlled via analog outputs (AO) and • digital I/O for tool position lock and cam signal output On the basis of PROFINET, it is therefore possible to synchronize hydraulic drives as well as electric drives. In conveyor systems and press lines in the automotive industry or domestic appliance industry, uniform automation solutions can be implemented in this manner in which both electric drives (roll feeders, electronic transfer, feeders) and hydraulic drives (e.g. deep-drawing presses) are used. are connected over the SIMATIC ET 200S distributed I/O system, which was equipped with the necessary high-speed I/O modules beforehand to suit the application. Factory network SCALANCE S SIMOTION P PROFINET DRIVE-CLiQ SIMATIC ET 200S High Speed SSI AI AO Hydraulic press SIMATIC ET 200S High Speed Control variable (servo-valve) Pressure Position SIMOTICS S-1FK7/-1FT7 servomotors Plunger Die cushion Handlingaxes G_PM10_EN_00193 SINAMICS S120 Example of automation solution with SIMOTION P350 and SIMATIC ET 200S High-Speed ■ More information More information is available on the Internet at www.siemens.com/metalforming 15 Siemens PM 21 · 2013 15/45 © Siemens AG 2013 Sector-specific solutions Metal forming technology Wire wrapping ■ Overview ■ Application You are looking for an automation solution with which you can operate your wire wrapping machine at the highest possible performance and with the best possible winding quality? Irrespective of whether your machine technology is a flyer, template, needle or field coil winder, we provide the correct answer with SIMOTION. With innovative control algorithms for actively controlled wire braking, this Motion Control System combines a smooth winding process without wire stretching with an increased winding speed. Wire wrapping machines are used to manufacture coils, transformers and motor windings. The wire is wrapped from a coil directly on to the coil form or a template under an adjustable tensile force. Depending on the winding speed, the acentric geometry of the body to be wrapped produces fluctuating tensile forces that influence the process. The better the resulting tensile force peaks on the wire are limited by a high-performance control, the better the quality of the wrapped part. On the other hand, a higher speed limit during winding can also be achieved. ■ Benefits Advantages at a glance 7 Constant high quality of winding thanks to effective motion control and adaptive tensile force limiting algorithm 7 Shorter production downtimes through time-optimized motion sequences 7 High degree of flexibility thanks to an automation system which is fully integrated from the controller to the drive axes 7 Standardized servicing and diagnostic options make servicing easier 15 15/46 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Metal forming technology Wire wrapping ■ Design The wire is unwrapped from a coil under adjustable tension by a "mechanical wire brake" and wound either directly onto the coil form or onto a template. During the winding process itself, the feed axes of the winding devices are in operation as well as the winding and braking axes. A further 5 to 6 drives are typically employed as feed, setup and part handling axes. In an automotive production line, the wire wrapping machine is linked up to armoring and winding overhang forming machines, automatic pull-in machines (which draw the windings into the stator) and other handling machinery. SIMATIC HMI SIMATIC S7-300F PROFINET PROFINET with PROFIsafe DRIVE-CLiQ SIMATIC ET 200S High Speed SIMATIC ET200S SF G_PM21_EN_00225 SIMOTION D4x5-2 + SINAMICS S120 X axis Y axis Z axis Wire brake Indexer Winder Servomotors Automation solution for wire wrapping machine ■ More information More information can be found on the Internet at www.siemens.com/metalforming 15 Siemens PM 21 · 2013 15/47 © Siemens AG 2013 Sector-specific solutions Metal forming technology Wire-drawing and cable machines ■ Overview Cable machines From the wire of a wire-drawing machine, extrusion produces a sheathed conductor. In a cable machine (stranding machine), this conductor is stranded with other conductors to form a bundle or a cable. Depending on the traveled path of the capstan, the stranding curve α = f(s) is followed. This can affect the electrical properties of the cable. High production speeds necessitate highlydynamic stranding drives. Reversing times of 30 ms must be mastered here. In this case, the stranding curve is specified by the SIMATIC or SIMOTION and transferred via PROFIBUS (or PROFINET) to the drives. Cams can be used to tailor the stranding curve to meet individual requirements. The motors are inertia-optimized, permanently excited SIMOTICS S-1FK7/-1FT7 or SIMOTICS M-1PH synchronous motors. Ready-to-use applications for SINAMICS S120 are available in DCC (Drive Control Chart) for winding and laying tasks and the appropriate programs in ST (Structured Text) for SIMOTION for cable and stranding machines. Wire-drawing machines In a wire-drawing machine, the surface and the structure of rolled or drawn wires is improved by reducing the cross-section (using a drawing die). Wire-drawing is a common and costeffective procedure for this purpose. Straight drawing machine The wire to be drawn is taken from a wire roll or a drum, and fed to the first drawing block of several successively ordered drawing blocks. It is cold-formed and brought successively to the required final diameter. The finished wire is coiled using a spooler (the reel turns) or with a coiler (a rotating bell lays the wire in coil form, e.g. in a drum). A controller, e.g. SIMATIC S7, calculates the setpoints for the drives, and performs the process data monitoring and the fault evaluation. PROFIBUS DP or PROFINET handles the data exchange of the systems with each other. Until 2008, MASTERDRIVES VC units have been used primarily for the drawing blocks. In recent years, however, these units have been replaced by SINAMICS G120 or, in the case of higherquality applications, by SINAMICS S120. Although the SIMOTICS M-1PH7 or M-1PL6 and the successor model M-1PH8 have been chosen as preferred motors, SIMOTICS low-voltage motors 1LE1, 1LA, 1LG4 and 1LG6 with high energy efficiency are also used. 15 15/48 Siemens PM 21 · 2013 ■ More information More information can be found on the Internet at www.siemens.com/converting © Siemens AG 2013 Sector-specific solutions Metal forming technology Servo press ■ Overview On servo presses, the main drive (servo torque motor) is directly connected to the eccentric of the press without a flywheel or coupling. The variation of the motor speed allows the plunger movement to be accelerated or decelerated as required. An automatically calculated motion profile allows the stroke numbers to be programmed individually and exactly. The press cycle can thus be individually controlled and thereby flexibly adapted to a wide range of tool and/or workpiece requirements. ■ Benefits ■ Design The consistent hardware basis for Siemens' universally applicable system solution for servo presses is formed by the SIMOTION Motion Control System, the SINAMICS S120 modular drive family and complete torque motors from the heavy duty series SIMOTICS T-1FW3/-1FW4. The PC-based SIMOTION variant or rugged operator panels and industrial PCs from the SIMATIC family provide visualization and order management. SIMATIC HMI SIMOTION SimoPress Servo covers all significant properties for your servo press. ■ Application Decreasing lot sizes, an increasing number of different products, and the need to manufacture these products costeffectively are the great challenge in metal forming technology. An ideal solution is provided by servomotor-driven mechanical presses, which combine the productivity of conventional presses with the flexibility of hydraulic presses. What is required is that all the components of the drive train be carefully tailored to the mechanics and kinematics of the respective press design. PROFINET DRIVE-CLiQ SIMOTION D445-2 SINAMICS S120 DC-Bus G_PM21_EN_00224 Advantages at a glance 7 Better productivity than can be achieved with conventional drive concepts 7 High degree of flexibility because the machine can be set up quickly and easily for new production parts 7 Mechanical design is simplified thanks to the use of direct drives 7 Preconfigured function modules help to save time and costs 7 Greater machine efficiency thanks to an energy-optimized motion profile for the press ram 7 Optimization of the entire mechatronic system (mechanical components, drive, control system) means that the optimum machine can be designed faster on the basis of processoptimized drive design SIMOTICS T-1FW3 torque motors Possible topology of a servo press with 2 main drive motors and electrical energy storage 15 Siemens PM 21 · 2013 15/49 © Siemens AG 2013 Sector-specific solutions Metal forming technology Servo press ■ Function The flexible motion profile allows cycles to be programmed individually and exactly. The result: a significant improvement in productivity. In order to shorten the cycle times, however, the ram must be accelerated rapidly to beyond the upper dead point during the no-press interval and then braked down again or operated with a pendulum stroke. The end user benefits considerably from the result: A new pressing tool can be set up quickly and easily with just a few parameters. SimoPress Servo also includes an input screen with which the motion control of the servo press can be visualized in WinCC flexible. Optimized motion control The functions in the SIMOTION SimoPress Servo application use the parameters of the press, the forming process and the drive train (SINAMICS and SIMOTICS torque motor) to calculate ram kinematics which are optimized to save energy, in other words, an optimized traversing profile with smooth, flowing transitions which protect tools and materials and prevent excessive power and torque peaks. G_PM21_EN_00226 70 60 50 40 Eccentric speed Eccentric speed (stroke/min) Eccenter movement profile Machine speed: 47.2 (stroke/min) 30 20 10 0 0 90 122 180 Crank angle (°) 270 360 Input screen of SIMOTION SimoPress Servo and the optimized energy-saving motion profile calculated on the basis of the input parameters 15 15/50 Siemens PM 21 · 2013 © Siemens AG 2013 Sector-specific solutions Metal forming technology Servo press ■ Function (continued) Efficient energy management As on servo presses the energy for the motion and the forming process is provided exclusively by servo drives, there is an oscillation of energy resulting from sudden acceleration and subsequent sudden braking. This effect is cleverly used with intelligent energy storage methods so that the sudden acceleration and braking energy peaks are held in the machine and no longer have to be supplied by the factory power system. The Kinetic energy store Electrical energy store ALM = ~ connected power for a servo press is therefore at the same level as a comparable conventional press. The following can be used as energy storage linked directly to the SINAMICS S120 DC link: • Capacitor modules, several modules can be linked to increase the storage capacity • Kinetic energy storage ALM MM = ~ Capacitor module(s) = MM MM = ~ = ~ ~ Infeed Main drives Electrical energy store M 3~ Infeed G_PM21_EN_00228 M 3~ MM: Motor Module G_PM21_EN_00227 ALM: Active Line Module M 3~ Main drives Kinetic energy store Solutions for servo presses with SINAMICS Energy Management ■ More information More information can be found on the Internet at www.siemens.com/metalforming 15 Siemens PM 21 · 2013 15/51 © Siemens AG 2013 Sector-specific solutions Handling SIMOTION Handling Toolbox ■ Overview Controlled motional sequences with functional solutions Driven by the demand for ever faster product changes and ever higher productivity, the degree of automation of production lines is continually increasing. Flexible solutions and modular systems are the perfect answer. Whether it is a matter of basic feed axes or complex mechanical systems, such as Delta Pickers in the packaging industry, or the automatic loading and unloading of presses: With its SIMOTION Motion Control System, Siemens is offering the ideal platform for first-class handling solutions – precisely tailored to specific handling tasks. And with its SIMOTION Handling Toolbox, Siemens can also provide a solution toolkit which contains the right answers for virtually every application. Any requirement can be fulfilled simply and efficiently by the standardized, preconfigured application solutions. Functions such as path planning, protection zones, traversing program editor, teach-in or safety concepts, or even product management using a camera system are already implemented in the toolkit – and can simply be adapted or extended as required. ■ Benefits Machine requirements SIMOTION Handling Toolbox TopLoading Kinematic transformation Product Register Handling Basic Handling HMI OMAC 3.0 Basic libraries Expansion libraries Kinematics Simulation Center 3-D visualization G_PM21_EN_00230 SIMOTION Handling Toolbox 15 15/52 Siemens PM 21 · 2013 SIMOTION Handling Toolbox: Advantages at a glance 7 Efficient engineering thanks to standardized software 7 All commonly used kinematics are already stored in the system 7 Customized kinematics can be integrated 7 Integrated data management for vision systems for product management (position and orientation) 7 Product register – management of products detected by means of sensors/camera systems 7 Extremely easy programming for pick&place tasks on moving conveyor belts 7 Ideal for any application due to free selection of the SIMOTION platform 7 Zone management, e.g. for work area monitoring 7 Visualization tools as support for programming © Siemens AG 2013 Sector-specific solutions Handling SIMOTION Handling Toolbox ■ Design Automation solution The automation concept shown is an example of a gantry robot with 3 servo drives as well as one additional drive for the infeed conveyor. It is easy to see the advantage that direct coupling of the gantry robot with the infeed axis is possible thanks to integration of the handling functionality in the SIMOTION Motion Control System. Costly interfaces and separate control units for the robots can be omitted. It can be controlled by a machine HMI, in this case a SIMATIC TP177B Touch Panel. SIMATIC ET 200S HMI PROFINET DRIVE-CLiQ G_PM10_EN_00176b SIMOTION D435-2 + SINAMICS S120 Servomotors Standard kinematics integrated in the system The figure shows the kinematics already integrated into SIMOTION. Other kinematics can be linked to the control over a free transformation interface using the appropriate mathematical transformation equations. Cartesian 2D Cartesian 3D SCARA Roller picker Swivel arm Robotic arm Delta 2D picker Delta 3D picker G_PM10_EN_00190b ■ More information More information can be found on the Internet at 15 www.siemens.com/handling Siemens PM 21 · 2013 15/53 © Siemens AG 2013 Sector-specific solutions Customer applications Optimized Packaging Line ■ Overview This opens up many opportunities and presents industries such as food & beverages or pharmaceuticals with considerable challenges. In these industries, only those who act flexibly on the one hand and cost-consciously, efficiently and productively on the other hand, will be successful in the long term. With a holistic concept, we as your automation partner will support you in this. With the Optimized Packaging Line, we offer machine users and machine manufacturers integrated automation solutions for packaging lines and machines. With components that can be freely selected to solve the specific task. These include SIMOTION, SIMATIC, SINAMICS and PROFINET – reliable standards which will support the implementation of any system solution. Automation of packaging lines from a single source. With components that can be freely selected to solve the specific task – and which do not limit the modularity of the packaging machine. Automating packaging machines and lines uniformly and system-wide – this is the concept of the Optimized Packaging Line. As an automation partner, we have developed a concept that is based on Totally Integrated Automation (TIA), which offers maximum benefits for machine users and machine manufacturers through standardization of interfaces, software modules and hardware components. The automation architecture is horizontally and vertically standardized. Based on international standards – such as OMAC – solutions with a high potential for innovation can be implemented in this manner. Machine requirements The packaging industry requires greater flexibility than almost any other industrial sector: new types and sizes of packaging, new markets and new drive technologies – requirements change quickly. The technology comes from a company that masters everything – from initial consultation through engineering as far as the finished solution and servicing. An all-in-one solution. G_PM10_EN_00170a Optimized Packaging Line Internet Process SCADA PROFINET Vertical integration Horizontal integration Standard machine interface 15 Machine 1 Overview of a packaging line 15/54 Siemens PM 21 · 2013 Machine 2 Machine 3 Machine 4 © Siemens AG 2013 Sector-specific solutions Customer applications Optimized Packaging Line ■ Benefits The uniform and system-wide integration of components on the basis of standards reduces their number. This reduces the integration overhead, engineering and fixed costs and increases productivity. The standardization of components and interfaces reduces the number of different types and increases the line efficiency through: 7 Reduced complexity 7 Reduced spare parts inventories Software blocks such as SIMOTION Technology Objects for technology functions lead to: 7 Less engineering outlay for the application 7 More reliable functioning due to pretested software The OPL architecture optimizes energy consumption, taking all electrical loads into account. With this concept, the machine architectures and energy distribution network right up to the medium-voltage transformer are viewed as an integral system. The advantages of this approach are: 7 Reduction in energy losses in the installation 7 Reduction in carbon footprint of the installation Interface data blocks simplify the acquisition and presentation of production data, resulting in: 7 Less engineering outlay during line integration 7 Greater cost-effectiveness due to the easy addition of machines 7 Less risk on plant start-up The concept Uniformity, integration, simplicity – due to identical design of the hardware, identical software modules and user interfaces, and due to using the same tools for simulation, configuration, programming, commissioning and diagnostics. Machine manufacturers and operators benefit consistently from the synergy effects – starting with configuration, simulation and commissioning and continuing through staff training, maintenance and service. Flexibility Our customers are able, at any time, to introduce further modifications on the basis of these standards. The design of our technology is determined by the task, not vice-versa. Our project service Our solutions are building blocks integrated into a seamless system. This includes the planning phase with advice about system architecture, energy optimization and interfaces, as well as active support through the entire adjustment and commissioning process which continues into the operating phase – with training and application/commissioning support as key features of the service. This is why automation solutions from Siemens stand for maximum availability and productivity in packaging lines throughout the world. Increase in efficiency and reduction in downtimes due to: Uniform overview of the complete line or plant 7 Integrated diagnostics and alarm concept 7 Identical user interfaces for all machines 7 Higher productivity results in: Better availability of the filling line 7 Less training 7 ■ Design Automation solution The packaging world has become more transparent and simpler with the Optimized Packaging Line: The components are optimally tuned to each other and the software structures are standardized. A uniform operating concept with totally integrated diagnostics ensures high availability. Due to consistent implementation of the specified components, high productivity and availability is ensured over the entire service life of the packaging plant. Line overview with status indicator ■ More information More information can be found on the Internet at www.siemens.com/packaging The components SIMOTION, SIMATIC, SINAMICS, PROFINET … reliable standards which will support the implementation of any system solution. From the control of simple auxiliary units through to complex, high-velocity packaging machines. 15 Siemens PM 21 · 2013 15/55 © Siemens AG 2013 Sector-specific solutions Renewable energy ■ Overview Example: Wire saw application Wire saws are used to cut silicon ingots into razor-thin, round or square wafers for the photovoltaics and semiconductor industries. In this process, rollers guide a long spool of wire over a wire web. The wire is moved back and forth between the unwinder and rewinder at a speed of up to 20 m/sec (65 ft/s), a dancer control ensuring that the wire tension remains constant. The silicon ingots are then lowered from above at a slow, constant speed onto the wire web and cut into razor-thin wafers in a process lasting several hours. In one of the more common techniques applied today, it is not the wire itself which cuts the silicon, but a continuous supply of an abrasive liquid known as "slurry". There is a growing trend to use ever thinner wires in order to minimize the width of cut and thus produce more wafers from a single ingot. Siemens is offering drive and automation solutions for the rapidly growing segment of the solar industry. Solar cells can be manufactured by a variety of methods. The crystalline cell manufacturing process is the most common, but there is a growing trend in favor of thin-film solar modules. Siemens can provide optimized machine solutions for the entire production chain of both manufacturing processes. These include, for example, concepts and solutions for: • Silicon ingot cutting, squarers, wire saws • Wafer processing lines • Antireflection coating machines • Wafers, cells: Transport and sorting • Machines for manufacturing solar cells and modules (e.g. tabbers, stringers, lay-up stations) • Thin-film coating plants (TCO, CVD, PVD) • Laser structuring • Laminators, framing and test systems The wafer, cell and module manufacturing process demands short cycle times in order to ensure a high throughput. Moreover, it employs complex kinematics. In this area as well, Siemens can provide suitable solutions based on the SIMOTION control system with preconfigured software elements. Handling kinematics, e.g. Cartesian gantry systems, roll pickers, Scara robots, Delta2 and Delta3 pickers with interpolation functionality, are included in the handling toolbox. Additional functions such as conveyor synchronization and camera integration are available. 15 15/56 Siemens PM 21 · 2013 At the same time, machine builders are attempting to achieve faster cutting speeds and thus improved productivity. Their main focus is on avoiding wire breaks which would in most cases damage the expensive ingot. ■ Benefits The highlights of the Siemens wire saw solution are: 7 High-precision Motion Control functionality guarantees high-quality manufacture of razor-thin wafers 7 Smart Energy Management ensures reliable operation even during brief power supply failures 7 Cost savings thanks to efficient engineering and technology functions integrated in the drive 7 Safety functions in the drive, thus avoiding complex, conventional protective circuitry 7 Less installation space required thanks to compact, flexible drive solutions with SINAMICS S120 ■ Application Smart Energy Management prevents wire breaks The automation and drive solution which has been specially optimized for wire saws includes a Smart Energy Management function which monitors and bridges supply fluctuations or brief supply failures. The combination of capacitor power modules and the SINAMICS Active Line Module ensures that the risk of wire breaks is effectively eliminated. The capacitor back-up is dimensioned to allow controlled shutdown of the machine, so that wire breaks are also avoided in the event of a Safe Operating Stop. The integrated safety functions are yet another advantage of the SINAMICS S120 converter system. © Siemens AG 2013 Sector-specific solutions Renewable energy ■ Design Automation solution The compact converters in the SINAMICS S120 product range are used as a drive system for wire saws. Their modular design makes these converters scalable and flexible in terms of performance and functionality. As a result, they offer a technically and economically optimum solution to the requirements of wiresawing processes. An Active Line Module is employed as the infeed for the multiaxis system. The entire drive intelligence (including interfaces to higher-level controls) is housed in the Control Unit. The CU320-2 Control Unit provides high-speed control for a multi-axis system and contains a memory card on which the firmware and all parameters for the drive line-up are stored. The central diagnostics capability for closed-loop control, infeed, inverters, motors and encoders is also supplied by the Control Unit (CU). The CU is linked to other components of the drive system via the digital system bus DRIVE-CLiQ. The SIMOTICS M-1PH8 water-cooled motors are ideally suited to the role of winder motors, while the compact SIMOTICS S-1FK7 servomotors are employed for laying devices and dancers. The high-precision ingot feed function is provided by a highperformance SIMOTICS S-1FT7 motor. A fail-safe SIMATIC S7 CPU is employed as the higher-level control system. This communicates with the drives or distributed SIMATIC ET200 I/O modules by means of PROFINET/ PROFIsafe. Industry PC SIMATIC S7-300F wyvmpul{G wyvmpul{ DC-link Buffer Unit Smart Energy Infeed SINAMICS S120 + ++ + ++ + ++ + ++ + ++ + ++ Winder module 1 Winder module 2 Main drive SINAMICS S120 SINAMICS S120 SINAMICS S120 DC-link Capacity to bridge power outages Winder Dancer Traversing Drive Active Interface Module Winder Dancer Traversing Drive Workpiece infeed Main Drive Main Drive Active Line Module G_PM21_XX_00087 Automation configuration for saws 15 Siemens PM 21 · 2013 15/57 © Siemens AG 2013 Sector-specific solutions Renewable energy ■ Function ■ More information Efficient engineering (with Drive Control Chart DCC) Using DCC technology reduces engineering time and therefore cuts costs. DCC offers modern, scalable drive technology with simple, graphics-based programming procedures. A comprehensive library with preconfigured, multi-instance-capable Drive Control Blocks (DCB) is available, including closed-loop control/ arithmetic and logic blocks. These are quick and easy to combine into individual drive solutions using a drag and drop process. The scope of functions needed for the wire saw application, for example, unwinder and rewinder functions, closed-loop dancer controls and laying devices, can be solved completely with DCC technology. Configurations can be expanded and modified easily with the graphical DCC editor. DCC technology offers a drive-oriented, high-speed closed-loop control, thereby relieving the load on the higher-level control system. 15 15/58 Siemens PM 21 · 2013 More information can be found on the Internet at www.siemens.com/machinebuilding 16 © Siemens AG 2013 Appendix 16/2 DT Configurator selection guide 16/4 Approvals 16/5 16/5 16/7 Notes on software Software licenses Setup texts and software update services 16/8 16/8 Partners Partners at Industry Automation and Drive Technologies Siemens Solution Partner Automation 16/9 16/10 16/10 16/11 Online services Information and ordering in the Internet and on DVD-ROM Information and download center Social Media, Mobile Media 16/12 16/12 16/20 Indexes Subject index Order number index 16/32 16/32 Catalog improvement suggestions Fax form 16/33 Conversion tables 16/35 Metal surcharges 16/38 Conditions of sale and delivery/ Export regulations Siemens PM 21 · 2013 © Siemens AG 2013 Appendix DT Configurator selection guide ■ Overview Product description The DT Configurator has been developed to support selection of drive train products from the product range. It is available as a selection guide offline within the interactive Catalog CA 01 (DVD-ROM), and online in the Industry Mall. The DT Configurator makes it easier to find the appropriate drive solution. The preselection helps you narrow down the product spectrum and determine the right product group. Motors and drives can be selected according to the specific application. The DT Configurator supplies the correct order number as well as the associated documentation. 16 16/2 Siemens PM 21 · 2013 It can display operating instructions, factory test certificates, terminal box documentation, etc. and generates data sheets, dimension drawings and a start-up calculation for the relevant products. It can also be used to identify a suitable drive for the selected motor. © Siemens AG 2013 Appendix DT Configurator selection guide ■ Overview (continued) 3D models in a wide variety of 3D formats are also available. Offline access in the interactive catalog CA 01 The interactive catalog CA 01 – the offline mall of Siemens Industry Automation & Drive Technologies – contains over 100000 products with approximately 5 million possible drive system product variants. The CA 01 catalog can be installed as a light or full version from the DVD-ROM directly onto your hard disk or network. The DT Configurator can then be found in the main menu of the CA 01 under the "Selection guide" tab. Online access in the Siemens Mall In addition, the DT Configurator can be used in the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address: www.siemens.com/dt-configurator ■ More information The comprehensive help system not only explains the program functions, but also provides access to detailed technical background knowledge. Product range The DT Configurator encompasses the following: • Product range for low-voltage motors • MICROMASTER 4 inverters • SINAMICS S120 drive system • SINAMICS G110 standard inverters • SINAMICS G120 standard inverters • SINAMICS G110D distributed inverters • SINAMICS G120D distributed inverters • SINAMICS S110 servo drives The electronic CA 01 catalog can be ordered from the relevant Siemens sales office or via the Internet: www.siemens.com/automation/CA01 Links to tips, tricks and downloads for functional or content updates can also be found at this address. For technical advice, you can also contact our hotline for catalog CA 01: E-Mail: [email protected] including: • 2D/3D model generator for motors and drives • Data sheet generator • Start-up calculation • Comprehensive product-specific documentation System requirements • PC with 1.5 GHz CPU or faster • Operating system: - Windows XP - Windows NT V4.0 (SP6 and higher) - Windows Vista - Windows 7 • At least 1 GB RAM (2 GB recommended) • Screen resolution 1024 × 768, graphics with more than 256 colors, small fonts • DVD drive for offline version (CA 01) • Windows-compatible sound card • Windows-compatible mouse 16 Siemens PM 21 · 2013 16/3 © Siemens AG 2013 Appendix Approvals ■ Overview TUV: TUV Rheinland of North America Inc. Independent public testing institution in North America National recognized testing laboratory (NRTL) Approval mark: • cTUVus tested by TUV in accordance with UL and CSA standards CSA: Canadian Standards Association Independent public testing institution in Canada G_NC01_XX_00423 Approval mark: • CSA tested by CSA in accordance with CSA standard Many products in this catalog are in compliance with UL/CSA requirements and are labeled with the appropriate certification markings. All certifications, certificates, declarations of conformance, test certificates, e.g. CE, UL, Safety Integrated have been performed with the associated system components as they are described in the Catalogs and Configuration Manuals. The certificates are only valid if the products are used with the described system components, are installed according to the Installation Guidelines and are used for their intended purpose. For cases that deviate from these conditions, the company or person marketing these products is responsible in having the certificates appropriately re-issued. UL: Underwriters Laboratories Independent public testing institution in North America Approval marks: • UL for end products, tested by UL in accordance with UL standard • cUL for end products, tested by UL in accordance with CSA standard • cULus for end products, tested by UL in accordance with UL and CSA standards • UR for mounting parts in end products, tested by UL in accordance with UL standard • cUR for mounting parts in end products, tested by UL in accordance with CSA standard • cURus for mounting parts in end-products, tested by UL in accordance with UL and CSA standards Test standards: • SINAMICS: Standard UL 508C • Motors: Standard UL 547 Product category/File No.: • SINAMICS: E192450 • Motors: E93429 16 16/4 Siemens PM 21 · 2013 Test standard: • Standard CAN/CSA-C22.2/No. 0-M91/No. 14-05/ No. 142-M1987 © Siemens AG 2013 Appendix Notes on software Software licenses ■ Overview Software types Software requiring a license is categorized into types. The following software types have been defined: • Engineering software • Runtime software Engineering software This includes all software products for creating (engineering) user software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing. Data generated with engineering software and executable programs can be duplicated for your own use or for use by thirdparties free-of-charge. Runtime software This includes all software products required for plant/machine operation, e.g. operating system, basic system, system expansions, drivers, etc. The duplication of the runtime software and executable programs created with the runtime software for your own use or for use by third-parties is subject to a charge. You can find information about license fees according to use in the ordering data (e.g. in the catalog). Examples of categories of use include per CPU, per installation, per channel, per instance, per axis, per control loop, per variable, etc. Information about extended rights of use for parameterization/ configuration tools supplied as integral components of the scope of delivery can be found in the readme file supplied with the relevant product(s). License types Siemens Industry Automation & Drive Technologies offers various types of software license: • Floating license • Single license • Rental license • Rental floating license • Trial license • Demo license • Demo floating license Floating license The software may be installed for internal use on any number of devices by the licensee. Only the concurrent user is licensed. The concurrent user is the person using the program. Use begins when the software is started. A license is required for each concurrent user. Single license Unlike the floating license, a single license permits only one installation of the software per license. The type of use licensed is specified in the ordering data and in the Certificate of License (CoL). Types of use include for example per instance, per axis, per channel, etc. One single license is required for each type of use defined. Rental floating license The rental floating license corresponds to the rental license, except that a license is not required for each installation of the software. Rather, one license is required per object (for example, user or device). Trial license A trial license supports "short-term use" of the software in a nonproductive context, e.g. for testing and evaluation purposes. It can be transferred to another license. Demo license The demo license support the "sporadic use" of engineering software in a non-productive context, for example, use for testing and evaluation purposes. It can be transferred to another license. After the installation of the license key, the software can be operated for a specific period of time, whereby usage can be interrupted as often as required. One license is required per installation of the software. Demo floating license The demo floating license corresponds to the demo license, except that a license is not required for each installation of the software. Rather, one license is required per object (for example, user or device). Certificate of license (CoL) The CoL is the licensee's proof that the use of the software has been licensed by Siemens. A CoL is required for every type of use and must be kept in a safe place. Downgrading The licensee is permitted to use the software or an earlier version/release of the software, provided that the licensee owns such a version/release and its use is technically feasible. Delivery versions Software is constantly being updated. The following delivery versions • PowerPack • Upgrade can be used to access updates. Existing bug fixes are supplied with the ServicePack version. PowerPack PowerPacks can be used to upgrade to more powerful software. The licensee receives a new license agreement and CoL (Certificate of License) with the PowerPack. This CoL, together with the CoL for the original product, proves that the new software is licensed. A separate PowerPack must be purchased for each original license of the software to be replaced. Rental license A rental license supports the "sporadic use" of engineering software. Once the license key has been installed, the software can be used for a specific period of time (the operating hours do not have to be consecutive). One license is required for each installation of the software. 16 Siemens PM 21 · 2013 16/5 © Siemens AG 2013 Appendix Notes on software Software licenses ■ Overview Upgrade An upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product is already held. The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the new version is licensed. A separate upgrade must be purchased for each original license of the software to be upgraded. ServicePack ServicePacks are used to debug existing products. ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses. License key Siemens Industry Automation & Drive Technologies supplies software products with and without license keys. The license key serves as an electronic license stamp and is also the "switch" for activating the software (floating license, rental license, etc.). The complete installation of software products requiring license keys includes the program to be licensed (the software) and the license key (which represents the license). Software Update Service (SUS) As part of the SUS contract, all software updates for the respective product are made available to you free of charge for a period of one year from the invoice date. The contract will automatically be extended for one year if it is not canceled three months before it expires. The possession of the current version of the respective software is a basic condition for entering into an SUS contract. You can download explanations concerning license conditions from www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf IA/DT/BT Software licenses En 05.04.12 16 16/6 Siemens PM 21 · 2013 © Siemens AG 2013 Appendix Notes on software Setup texts and software update services ■ Overview The "General License Conditions for Software Products for Automation and Drives" are applicable for supplies and deliveries of I DT software products. Legal notes during setup for new software products All software products feature a uniform reference to the license conditions. The license conditions are enclosed either with the documentation or in the software pack. When software is downloaded from the Internet, the license contract is displayed before the ordering procedure and must be accepted by the user before downloading can continue. Notice: This software is protected by German and/or US copyright laws and the regulations of international agreements. Unauthorized reproduction or sale of this software or parts of it is a criminal offense. This will lead to criminal and civil prosecution, and may result in significant fines and/or claims for damages. Prior to installing and using the software, please read the applicable license conditions for this software. You will find these in the documentation or packaging. If you have received this software on a CD-ROM that is marked "Trial version", or accompanying software that is licensed for your use, the software is only permitted to be used for test and validation purposes in accordance with the accompanying conditions for the trial license. To this end, it is necessary for programs, software libraries, etc. are installed on your computer. We therefore urgently recommend that installation is performed on a single-user computer or on a computer that is not used in the production process or for storing important data, since it cannot be completely excluded that existing files will be modified or overwritten. We accept no liability whatsoever for damage and/or data losses that result from this installation or the non-observance of this warning. Every other type of use of this software is only permitted if you are in possession of a valid license from Siemens is obtained. If you are not in possession of a valid license that can be proven by presenting an appropriate Certificate of License/software product certificate, please abort installation immediately and contact a Siemens office without delay to avoid claims for damages. ■ Overview (continued) Software update services Order To order the software update service, an order number must be specified. The software update service can be ordered when the software products are ordered or at a later date. Subsequent orders require that the ordering party is in posession at least of a single license. Note: It is recommended that the software update service is ordered as early as possible. If a new software version of a software product is released for delivery by Siemens, only those customers will receive it automatically who are entered in the appropriate delivery list at Siemens at this time. Previous software versions, or the current software version are not supplied when the software update service is ordered. The software update service requires that the software product is up-to-date at the time of completion of the contract for the software update service. Delivery When a software update service is ordered, you will be sent the contractual conditions of this service and the price is due for payment. At the same time, you will be included in a delivery list for the software product to be updated. If Siemens releases a new software version for the corresponding software product for general sale (function version or product version), it will be delivered automatically to the goods recipient specified in the delivery address within the contract period. ■ More information Security note In the case of software for remote maintenance or connection to higher-level networks, suitable protection measures must be taken (including IT security, e.g. network segmentation) to guarantee safe operation of the system. Additonal information about Industrial Security can be found in the Internet under www.siemens.com/industrialsecurity 16 Siemens PM 21 · 2013 16/7 © Siemens AG 2013 Appendix Partners Partners at Industry Automation and Drive Technologies At Siemens Industry Automation and Drive Technologies, more than 85 000 people are resolutely pursuing the same goal: longterm improvement of your competitive ability. We are committed to this goal. Thanks to our commitment, we continue to set new standards in automation and drive technology. In all industries – worldwide. At your service locally, around the globe for consulting, sales, training, service, support, spare parts ... on the entire Industry Automation and Drive Technologies range. Your personal contact can be found in our Contacts Database at: www.siemens.com/automation/partner You start by selecting a • Product group • Country • City • Service 16 I IA/DT/BT Partners En 17.02.2012 16/8 Siemens PM 21 · 2013 © Siemens AG 2013 Appendix Partners Siemens Solution Partner Automation ■ Overview Siemens Solution Partner Automation Solution Partner Finder Solution Partner: Highest quality - guaranteed The products and systems from Siemens Industry Automation and Drive Technologies offer the ideal platform for all automation applications. Under the name of Siemens Solution Partner Automation, selected system integrators around the world act as uniformly qualified solution providers for the Siemens range of products and services in the fields of automation and drives. Day after day, they utilize their qualified product and system know-how as well as their excellent industry expertise to your advantage – for all requirements. The partner emblem is the guarantee and indicator of proven quality. The basis for this are defined quality features that identify Solution Partners as reliable and competent solution providers: • Solution quality Always a good result with tried and tested solutions expertise. • Expert quality Certified technical competence ensures maximum efficiency. • Project quality With proven project experience straight to the target. • Portfolio quality Comprehensive portfolio for state-of-the-art solutions from a single source. The Siemens Solution Partner Program helps you to find the optimum partner for your specific requirements. Support is provided by the Solution Partner Finder, a comprehensive online platform that showcases the profiles of all our solution partners. You can convince yourself of the competence of the respective Solution Partner by means of the references provided. Various search criteria are available for this purpose. Once you have located a partner, you are only one small step away from contacting them. Find the right partner here for your specific task and convince yourself of the solution competence provided: www.siemens.com/automation/partnerfinder Additional information on the Siemens Solution Partner Program is available online at: www.siemens.com/automation/solutionpartner IA/DT/BT Solution Partner En 13.02.13 16 Siemens PM 21 · 2013 16/9 © Siemens AG 2013 Appendix Online services Information and ordering in the Internet and on DVD-ROM ■ Siemens Industry Automation and Drive Technologies in the WWW A detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. It goes without saying that this information must always be fully up-to-date. Siemens Industry Automation and Drive Technologies has therefore built up a comprehensive range of information in the World Wide Web, which offers quick and easy access to all data required. Under the address www.siemens.com/industry you will find everything you need to know about products, systems and services. ■ Product Selection Using the Interactive Catalog CA 01 of Industry Detailed information together with convenient interactive functions: The interactive catalog CA 01 covers more than 80 000 products and thus provides a full summary of the Siemens Industry Automation and Drive Technologies product base. Here you will find everything that you need to solve tasks in the fields of automation, switchgear, installation and drives. All information is linked into a user interface which is easy to work with and intuitive. After selecting the product of your choice you can order at the press of a button, by fax or by online link. Information on the interactive catalog CA 01 can be found in the Internet under www.siemens.com/automation/ca01 or on DVD. ■ Easy Shopping with the Industry Mall The Industry Mall is the virtual department store of Siemens AG on the Internet. Here you have access to a huge range of products presented in electronic catalogs in an informative and attractive way. Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking of the order to be carried out online via the Internet. Numerous functions are available to support you. For example, powerful search functions make it easy to find the required products, which can be immediately checked for availability. Customer-specific discounts and preparation of quotes can be carried out online as well as order tracking and tracing. Please visit the Industry Mall on the Internet under: www.siemens.com/industrymall 16 16/10 Siemens PM 21 · 2013 © Siemens AG 2013 Appendix Online services Information and download center Social Media, Mobile Media ■ Downloading catalogs In addition to numerous other useful documents, you can also find the catalogs listed on the back inside cover of this catalog in the Information and download center. Without having to register, you can download these catalogs in PDF format or increasingly as digital page-turning e-books. The filter dialog box above the first catalog displayed makes it possible to carry out targeted searches. If you enter “MD 3” for example, you will find both the MD 30.1 and MD 31.3 catalogs. If you enter “ST 70” both the ST 70 catalog and the associated news or add-ons are displayed. Visit us on the web at: www.siemens.com/automation/infocenter ■ Social Media Connect with Siemens through social media: visit our social networking sites for a wealth of useful information, demos on products and services, the opportunity to provide feedback, to exchange information and ideas with customers and other Siemens employees, and much, much more. Stay in the know and follow us on the ever-expanding global network of social media. Connect with Siemens Industry at our central access point: www.siemens.com/industry/socialmedia Or via our product pages at: www.siemens.com/automation or www.siemens.com/drives To find out more about Siemens' current social media activities visit us at: www.siemens.com/socialmedia ■ Mobile Media Discover the world of Siemens. We are also constantly expanding our offering of cross-platform apps for smartphones and tablets. You will find the current Siemens apps at the app store (iOS) or at Google Play (Android). The Siemens app, for example, tells you all about the history, latest developments and future plans of the company – with informative pictures, fascinating reports and the most recent press releases. I IA/DT Online Services En 07.02.2013 16 Siemens PM 21 · 2013 16/11 © Siemens AG 2013 Appendix Indexes Subject index Numerics 1FK7-DYA (compact) geared motors .......................................................4/64 1PH8 asynchronous motors.........................................................................5/4 20 mA (TTY) signal cable .......................................................................10/18 2D/3D CAD and dimension drawing generator CAD CREATOR ...........14/31 A Absolute encoders.......................................................................................7/7 • Multi-turn ...............................................................................................4/11 • with DRIVE-CLiQ ....................................................................................7/7 • with EnDat ..............................................................................................7/7 • with PROFIBUS DP .................................................................................7/9 • with PROFINET IO ..................................................................................7/9 • with SSI ...................................................................................................7/7 • Single-turn ............................................................................................4/11 Accessories • for encoders ..........................................................................................7/12 • for power and signal cables .................................................................8/43 • for SIMATIC S7-300 I/O .......................................................................10/20 Active Interface Modules ........................................................................3/116 • for Active Line Modules in booksize format .......................................3/118 • for Active Line Modules in chassis format .........................................3/131 Active Line Modules • Booksize format .................................................................................3/109 • Chassis format ...................................................................................3/122 ADI 4 .......................................................................................................10/38 Air-cooled Power Modules • Blocksize format ..................................................................................3/28 • Chassis format .....................................................................................3/47 Analog Drive Interface for 4 Axes ADI 4 (SINUMERIK) ..........................10/38 Analog Electronic Modules (SIMATIC ET 200S) .....................................10/29 Analog Modules (SIMATIC S7-300 I/O) ..................................................10/15 Application & Utilities SIMOTION .............................................................9/95 Application areas for SINAMICS (system overview)....................................1/4 Application centers....................................................................................14/2 Application notes • Further I/O modules.............................................................................10/52 Application support: The safe path to top solutions (system overview) .......................................................................................1/2 Applications ..............................................................................................14/2 • customer-specific ...................................................................................3/7 • for sector-specific solutions...................................................................9/95 Approvals...................................................................................................16/4 Areas of application for SINAMICS (system overview)................................1/6 AS-Interface .............................................................................................10/40 Automation for extruders .........................................................................15/32 Axial eccentricity tolerance..........................................................................4/6 B Baggers + Wrappers ................................................................................9/96 Balancing.....................................................................................................4/7 Basic Functions and Extended Functions ................................................12/9 Basic Line Modules • Booksize format ...................................................................................3/62 • Chassis format .....................................................................................3/73 Basic Operator Panel BOP20 .................................................................3/209 Battery module, SITOP ..........................................................................10/11 Bevel gearbox (SIMOTICS S-1FK7 servomotors).............................4/82, 4/99 BICO Technology.......................................................................................3/13 Block library containing certified function blocks • in accordance with PLCopen ................................................................9/74 Blocksize format ........................................................................................3/8 • Air-cooled Power Modules ....................................................................3/28 Booksize compact format ............................................................................3/8 • Braking Module ..................................................................................3/178 • Double Motor Modules .......................................................................3/165 • Single Motor Modules .........................................................................3/136 • Smart Line Modules ..............................................................................3/84 16 16/12 Siemens PM 21 · 2013 B Booksize format ......................................................................................... 3/8 • Active Line Modules ........................................................................... 3/109 • Basic Line Modules .............................................................................. 3/62 • Braking Module .................................................................................. 3/180 • Capacitor Module .............................................................................. 3/193 • Control Supply Module ....................................................................... 3/194 • Double Motor Modules ....................................................................... 3/171 • Single Motor Modules ........................................................................ 3/143 • Smart Line Modules ............................................................................. 3/89 • Voltage Clamping Module .................................................................. 3/197 BOP20 .................................................................................................... 3/209 Braking Module • Booksize compact format ................................................................... 3/178 • Booksize format ................................................................................ 3/180 Braking Modules (configuration) ............................................................. 13/29 Braking Modules in chassis format ......................................................... 3/182 Braking resistors • for blocksize format ........................................................................... 3/186 • for booksize format ........................................................................... 3/188 • for chassis format .............................................................................. 3/190 Braking resistors (configuration) ............................................................. 13/29 Built-in holding brakes (selection guides) ................................................ 4/50 Built-on rotary encoders (opto-electronic).................................................. 7/3 Bus systems .............................................................................................. 9/75 C C240/C240 PN .......................................................................................... 9/10 CA 01 Catalog .......................................................................................... 16/3 Cabinet bushing DRIVE-CLiQ ................................................................... 8/45 Cabinet Module format ............................................................................... 3/8 Cable machines ...................................................................................... 15/48 CAD CREATOR ....................................................................................... 14/31 Calculation of internal control cabinet temperature ................................ 13/38 Cam controller FM 352 (SIMATIC S7-300 I/O)......................................... 10/17 CamTool (optional package) ........................................................... 9/83, 9/91 Capacitor Module Booksize format ........................................................ 3/193 Carton packer............................................................................................ 15/8 Catalog improvement suggestions.......................................................... 16/32 CBC10 .................................................................................................... 3/210 CBE20 .................................................................................................... 3/211 CBE30-2 ................................................................................................... 9/56 Central management with integrated tools (system overview).................. 1/18 Chassis format ........................................................................................... 3/8 • Active Line Modules ........................................................................... 3/122 • Air-cooled Power Modules .................................................................... 3/47 • Basic Line Modules .............................................................................. 3/73 • Braking Modules ................................................................................ 3/182 • Liquid-cooled Power Modules .............................................................. 3/53 • Single Motor Modules ........................................................................ 3/153 • Smart Line Modules ........................................................................... 3/100 Clamp strap for encoders ......................................................................... 7/12 Clearances (installation).......................................................................... 13/36 Coating and laminating technology ........................................................ 15/28 Commercial printing ................................................................................ 15/12 Commissioning (diagnostics) ................................................................... 9/90 Commissioning Manual ........................................................................... 14/29 Commissioning tool STARTER ................................................................... 3/23 Communication ............................................................................................. 2 Communication Board • CBC10 ................................................................................................ 3/210 • CBE20 ................................................................................................ 3/211 • CBE30-2 ............................................................................................... 9/56 • MCI-PN ........................................................................................ 9/22, 9/26 Communication Module • CP 340 (SIMATIC S7-300 I/O) ............................................................ 10/18 • CP 341 (SIMATIC S7-300 I/O) ............................................................ 10/18 © Siemens AG 2013 Appendix Indexes Subject index C Communication processor • CP 343-2 P .........................................................................................10/43 • CP 5512 .......................................................................................3/24, 9/76 • CP 5621 ................................................................................................9/76 Communication software • SOFTNET S7 for Industrial Ethernet .....................................................9/76 • SOFTNET S7 for PROFIBUS DP ...........................................................9/76 • SOFTNET S7 LEAN for Industrial Ethernet ...........................................9/76 Compact geared motors 1FK7-DYA ..........................................................4/64 Compact I/O • for Motion Control TMC ........................................................................10/3 CompactFlash card .........................................................................3/13, 9/17 • for CU310-2 ..........................................................................................3/18 • for CU320-2 ..........................................................................................3/22 CompactFlash card (CF) SIMOTION ................................................9/38, 9/50 Complete equipment for machine tools and production systems................................................14/7 Components of the SINAMICS S120 drive system....................................1/11 Concentricity tolerance................................................................................4/6 Conditions of sale and delivery ...............................................................16/38 Configuration Manual...............................................................................14/30 Configuration of a drive line-up in booksize format .................................13/33 Configuration of a drive line-up in chassis format ...................................13/34 Configuration of a mixed drive line-up.....................................................13/34 Configuration sequence (in general) ........................................................13/3 Configuration sequence ............................................................................13/3 Configuration .............................................................................................13/5 • Braking Modules ................................................................................13/29 • Braking resistors..................................................................................13/29 • Motor Modules ....................................................................................13/19 • Motor reactors .....................................................................................13/29 • Motors .................................................................................................13/16 • Power Modules ...................................................................................13/19 • Power units ..........................................................................................13/17 • Sensor Modules ..................................................................................13/29 • SINAMICS S120 Control Units ..............................................................13/4 • Sine-wave filter ....................................................................................13/29 • System components............................................................................13/29 Connection overviews (Connection system) ......................................8/5, 8/31 Connection system • MOTION-CONNECT ..................................................................................8 • MOTION-CONNECT (system overview) ...............................................1/13 Contact partner ................................................................................14/7, 16/8 Control cabinet • with air conditioner (configuration)......................................................13/40 • with cold plate cooling (configuration) ................................................13/40 Control cabinet (certification) ..................................................................14/11 Control cabinet, internal temperature (calculation) .................................13/38 Control cabinets.........................................................................................14/9 Control function..........................................................................................3/12 Control Supply Module Booksize format ................................................3/194 Control Unit • CU310-2 ......................................................................................3/15, 8/36 • CU320-2 ......................................................................................3/19, 8/31 Control Unit Adapter .................................................................................3/11 • CUA31 .......................................................................................3/212, 8/37 • CUA32 .......................................................................................3/214, 8/37 Control Units • SIMOTION D410-2 ...............................................................................9/31 • SIMOTION D4x5-2 ................................................................................9/41 Control variant (selection guide)................................................................13/4 Conversion tables ....................................................................................16/33 Converting (sector-specific solutions) .....................................................15/26 Coolant temperature ....................................................................................4/7 Cooling connection adapter for 1FW6 torque motors ...............................6/37 Cooling data/Sound pressure levels/Water specifications ........................5/88 Cooling types...............................................................................................3/6 Counter Module • FM 350-1 (SIMATIC S7-300 I/O) .........................................................10/16 • FM 350-2 (SIMATIC S7-300 I/O) .........................................................10/16 C Counter module 1 COUNT (SIMATIC ET 200S) ...................................... 10/30 Coupler DRIVE-CLiQ ................................................................................ 8/46 Couplings for encoders ............................................................................. 7/12 Courses • SIMOTION ............................................................................................ 14/5 • SINAMICS ............................................................................................ 14/4 CP 340 Communication Module (SIMATIC S7-300 I/O) ......................... 10/18 CP 341 Communication Module (SIMATIC S7-300 I/O) ......................... 10/18 CP 343-2 P ............................................................................................. 10/43 CP 5512 ........................................................................................... 3/24, 9/76 CP 5621 .................................................................................................... 9/76 C-PLUG (AS Interface) ........................................................................... 10/43 Creating cam discs (basic) ....................................................................... 9/86 Creating technological objects.................................................................. 9/85 CUA31 ........................................................................................... 3/212, 8/37 CUA32 ........................................................................................... 3/214, 8/37 Current carrying capacity for power and signal cables .............................. 8/6 Customer applications (sector-specific solutions) .................................. 15/54 CX32-2 ...................................................................................................... 9/53 D D410-2 ............................................................................................. 8/36, 9/31 D4x5-2 ............................................................................................. 8/33, 9/41 Data communication ................................................................. 9/6, 9/14, 9/29 DC link adapter for booksize format........................................................ 3/196 DC link adapter ....................................................................................... 3/196 DC link components ................................................................................ 3/178 Degrees of protection for AC motors........................................................... 4/4 Delivery conditions .................................................................................. 16/38 Derating characteristics ....................................... 3/39, 3/68, 3/78, 3/88, 3/96, ............................................................................... 3/105, 3/115, 3/128, 3/142, ............................................................................... 3/152, 3/170, 3/177, 13/17 Derating factors .............................................................. 3/52, 3/58, 3/163, 8/6 Device manual......................................................................................... 14/29 Diagnostics for testing and commissioning ............................................. 9/90 Diaper processing machines .................................................................. 15/31 Digital Electronic Modules (SIMATIC ET 200S) ...................................... 10/28 Digital modules (SIMATIC S7-300 I/O) ................................................... 10/14 Dimensional drawing and 2D/3D CAD generator (CAD CREATOR)....... 14/31 Dimensional drawings • for 1FK7-DYA motors with planetary gearbox ................................... 4/115 • for 1FK7 motors, forced ventilation ..................................................... 4/106 • for 1FK7 motors, natural cooling ........................................................ 4/102 • for 1FK7 motors, natural cooling ........................................................ 4/107 • for 1FK7 motors, water cooling .......................................................... 4/104 • for 1FK7 motors with LP+ planetary gearbox ................................... 4/114 • for 1FK7 motors with SP+ planetary gearbox .................................... 4/112 • for DRIVE-CLiQ cabinet bushing .......................................................... 8/45 • for mounting flange .............................................................................. 8/44 • for SIMOTICS L-1FN3 linear motors ..................................................... 6/84 • for SIMOTICS L-1FN6 linear motors ..................................................... 6/86 • for SIMOTICS M-1PH8 asynchronous motors - shaft height 80 ................................................................................... 5/94 - shaft height 100 ................................................................................. 5/98 - shaft height 160 ............................................................................... 5/110 - shaft height 280 ............................................................................... 5/134 - shaft height 355 ............................................................................... 5/138 • for SIMOTICS M-1PH8 asynchronous/synchronous motors - shaft height 132 ............................................................................... 5/104 - shaft height 180 ............................................................................... 5/118 - shaft height 225 ............................................................................... 5/126 • for SIMOTICS T-1FW6 built-in torque motors ........................................ 6/88 • for SIMOTICS T-1FW3 complete torque motors .................................... 6/91 • for SIMOTICS M-1PH8 synchronous motors shaft height 132 and 160 ................................................................... 5/116 Dimensioning (system description) ............................................................. 13 Direct drives, SIMOTICS .......................................................................... 8/40 Direct starters (SIMATIC ET 200S) ......................................................... 10/32 Distributed I/O ......................................................................................... 10/21 DM 370 Dummy Module.......................................................................... 10/19 DMC20 ........................................................................................ 3/216, 10/45 Siemens PM 21 · 2013 16/13 16 © Siemens AG 2013 Appendix Indexes Subject index D DME20 .........................................................................................3/218, 10/45 Documentation ...............................................................................9/95, 14/27 • Measuring systems .............................................................................14/30 • Motors for SINAMICS ..........................................................................14/30 • SINAMICS S120 .................................................................................14/29 Double Motor Modules • Booksize compact format....................................................................3/165 • Booksize format .................................................................................3/171 Double-track incremental encoder with RS422 (TTL)..................................7/4 DP/AS-Interface Link 20E .......................................................................10/43 DP/AS-Interface Link Advanced .............................................................10/43 Drive Control Chart (DCC) .............................................3/13, 3/25, 9/59, 9/73 Drive Control Chart (DCC, optional package) .................................9/83, 9/92 Drive ES (Engineering software) ...............................................................3/26 Drive I/O, SINAMICS ...............................................................................10/44 Drive system SINAMICS S120 .......................................................1/3, 3, 14/4 Drive Technologies in the WWW .............................................................16/10 DRIVE-CLiQ – the digital interface • between all components (system overview) ...........................................1/8 DRIVE-CLiQ cabinet bushing ....................................................................8/45 DRIVE-CLiQ coupler .................................................................................8/46 DRIVE-CLiQ Hub Module • DMC20 ....................................................................................3/216, 10/45 • DME20 .....................................................................................3/218, 10/45 DRIVE-CLiQ signal cables without 24 V DC cores ...................................8/24 DRIVE-CLiQ signal cables.........................................................................8/24 DRIVE-CLiQ signal cables, MOTION-CONNECT • with 24 V DC cores ...............................................................................8/25 DT Configurator (selection guide) ............................................................16/2 Dual-encoder system ..............................................................................12/11 Dummy Module DM 370 (SIMATIC S7-300 I/O).......................................10/19 DURIGNIT IR 2000 ......................................................................................4/8 E easyProject, SIMOTION project generator .......................................9/93, 9/94 Easy Shopping with the Industry Mall .....................................................16/10 Electronic Modules • analog (SIMATIC ET 200S) .................................................................10/29 • digital (SIMATIC ET 200S) ..................................................................10/28 Electronic transfer ....................................................................................15/38 Embossing machines ..............................................................................15/26 EMC notes .................................................................................................13/3 Encoder system connection ....................................................................3/241 Encoder systems ...................................................4/10, 4/15, 4/31, 4/65, 4/69 Energy efficiency through targeted energy management ..........................1/3 Energy management ...................................................................................1/3 Engineering software • Drive ES ................................................................................................3/26 • SIMATIC WinCC flexible ES ................................................................11/16 • SIMOTION ............................................................................................9/80 Engineering support ...............................................................................14/22 Engineering system (system overview) ....................................................1/18 Engineering tool SIZER for Siemens Drives ..............................................13/2 EPos Basic Positioner ................................................................................3/14 EPROM programming device ..................................................................10/27 ET 200eco ...............................................................................................10/35 ET 200eco PN .........................................................................................10/36 ET 200M ..................................................................................................10/23 ET 200pro ...............................................................................................10/37 ET 200S ...................................................................................................10/24 Excellence in Motion Control ......................................................................1/2 Export regulations....................................................................................16/38 Extended functions ...................................................................................12/9 Extensions for power cables • with SPEED-CONNECT or full-thread connector ..................................8/14 External 24 V DC supply..........................................................................13/32 External EPROM programming device....................................................10/27 Extruders..................................................................................................15/32 16 16/14 Siemens PM 21 · 2013 F Fieldbus ....................................................................................................... 2/2 Field service ........................................................................................... 14/22 Filling and sealing machine....................................................................... 15/6 Fleece folding machine ........................................................................... 15/22 Flexo printing ........................................................................................... 15/14 FM 350-1 Counter Module ...................................................................... 10/16 FM 350-2 Counter Module ...................................................................... 10/16 FM 352 Electronic cam controller (SIMATIC S7-300 I/O) ............................................................................. 10/17 FM 352 Electronic cam controller............................................................ 10/17 FM 352-5 High-speed Boolean processor ............................................. 10/17 FM 352-5 high-speed Boolean processor • (SIMATIC S7-300 I/O) ......................................................................... 10/17 Focus on user-friendliness (system overview) .......................................... 1/18 Function Block Diagram (FBD).................................................................. 9/89 Function blocks for I/O modules ............................................................. 10/52 Function libraries (system overview) ........................................................ 1/17 Function Manual Drive Functions ............................................................ 14/29 Function overview, SIMOTION ................................................................. 9/97 G Geared servomotors.................................................................................. 4/51 General configuration sequence............................................................... 13/3 General documentation .......................................................................... 14/27 General technical specifications of SINAMICS S120 components .......... 3/10 Getting Started ....................................................................................... 14/29 Guide to selecting a control variant........................................................... 13/4 H Hall-effect sensor box for SIMOTICS L-1FN3 linear motors ..................... 6/14 Handling (sector-specific solutions) ....................................................... 15/52 Hardware and network configuration ....................................................... 9/84 Hardware platforms (system overview) .................................................... 1/15 Heat dissipation....................................................................................... 13/36 Helical gearbox (SIMOTICS S-1FK7 servomotors) .......................... 4/70, 4/97 HF (high-frequency) clamp ....................................................................... 8/44 High-frequency clamp............................................................................... 8/44 HMI devices, SIMOTION .............................................................................. 11 HMI Bundle ............................................................................................... 9/22 HMI IPC277C ............................................................................................ 11/9 HMI IPC477C .......................................................................................... 11/10 HMI IPC577C .......................................................................................... 11/12 HMI IPC677C .......................................................................................... 11/14 Holding brakes ................................................................................ 4/50, 5/93 Hydraulic presses.................................................................................... 15/44 I I/O (additional)......................................................................................... 10/50 I/O (distributed) ....................................................................................... 10/21 I/O components, SIMOTION ........................................................................ 10 I/O modules (function blocks) ................................................................ 10/52 I/O SIMATIC S7-300 ................................................................................ 10/13 IE connecting cable ................................................................................. 7/12 IE FC M12 Plug PRO ................................................................................ 7/12 IE FC RJ45 Plug 145 ................................................................................ 7/12 IE FC RJ45 Plug 90 ................................................................................ 10/43 IE FC TP Trailing Cable 2 × 2 (PROFINET Type C) .................................. 7/12 IE/AS-Interface LINK PN IO .................................................................... 10/43 IM 151-1 Basic for PROFIBUS DP .......................................................... 10/27 IM 151-1 Compact for PROFIBUS DP .................................................... 10/27 IM 151-1 FO for PROFIBUS DP .............................................................. 10/27 IM 151-1 High Feature for PROFIBUS DP .............................................. 10/27 IM 151-1 Standard for PROFIBUS DP .................................................... 10/27 IM 151-3 PN FO for PROFINET .............................................................. 10/27 IM 151-3 PN High Feature for PROFINET ............................................... 10/27 IM 151-3 PN High Speed for PROFINET ................................................ 10/27 IM 151-3 PN Standard for PROFINET ..................................................... 10/27 IM 151-7 CPU FO for PROFIBUS DP ...................................................... 10/27 © Siemens AG 2013 Appendix Indexes Subject index I IM 151-7 CPU for PROFIBUS DP ............................................................10/27 IM 151-7 F-CPU for PROFIBUS DP .........................................................10/27 IM 151-8 PN/DP CPU for PROFINET ......................................................10/27 IM 151-8F PN/DP F-CPU for PROFINET .................................................10/27 IM 153-1 ..................................................................................................10/23 IM 153-2 High Feature ............................................................................10/23 IM 153-4 PN ............................................................................................10/23 IM 153-4 PN High Feature ......................................................................10/23 IM 174 .....................................................................................................10/39 IM 365 .......................................................................................................9/11 Immitted vibration values.............................................................................4/7 Incremental encoders .........................................................................4/12, 7/4 Industrial Ethernet .......................................................................................2/3 Information and ordering (Internet) .........................................................16/10 Innovative products, systems, solutions and services for each sector (system overview)...............................................................1/2 Installation altitude .......................................................................................4/7 Insulation DURIGNIT IR 2000 .....................................................................4/8 Intelligent Belt .........................................................................................15/10 Interface Module 1 SI (SIMATIC ET 200S) ..............................................10/30 Interface Module 1 STEP (SIMATIC ET 200S) ........................................10/30 Interface Module IM 174 (SIMATIC) .......................................................10/39 Interface Modules • IM 151-1 Basic for PROFIBUS DP ......................................................10/27 • IM 151-1 Compact for PROFIBUS DP ................................................10/27 • IM 151-1 FO for PROFIBUS DP ..........................................................10/27 • IM 151-1 High Feature for PROFIBUS DP ..........................................10/27 • IM 151-1 Standard for PROFIBUS DP ................................................10/27 • IM 151-3 PN FO for PROFINET ..........................................................10/27 • IM 151-3 PN High Feature for PROFINET ..........................................10/27 • IM 151-3 PN High Speed for PROFINET ............................................10/27 • IM 151-3 PN Standard for PROFINET ................................................10/27 • IM 151-7 CPU FO for PROFIBUS DP ..................................................10/27 • IM 151-7 CPU for PROFIBUS DP .......................................................10/27 • IM 151-7 F-CPU for PROFIBUS DP ....................................................10/27 • IM 151-8 PN/DP CPU for PROFINET ..................................................10/27 • IM 151-8F PN/DP F-CPU for PROFINET .............................................10/27 • IM 153-1 .............................................................................................10/23 • IM 153-2 High Feature ........................................................................10/23 • IM 153-4 PN ........................................................................................10/23 • IM 153-4 PN High Feature ..................................................................10/23 • IM 365 ...................................................................................................9/11 Internal temperature (control cabinet) .....................................................13/38 Internet (information and ordering ).........................................................16/10 IO-Link module (SIMATIC ET 200S) ........................................................10/30 IPC277C ....................................................................................................11/9 IPC477C ..................................................................................................11/10 IPC577C ..................................................................................................11/12 IPC677C ..................................................................................................11/14 K KBPC CG US, PC standard keyboard ....................................................9/25 L Ladder Diagram/Function Block Diagram (LAD/FBD) ..............................9/89 Laminating technology ............................................................................15/28 Length code...............................................................................................8/30 • for SIMOTICS T-1FW6 built-in torque motors.........................................8/43 Licenses for runtime software (ordering) ...................................................9/63 Licensing runtime software ........................................................................9/61 Licensing .................................................................................................12/11 Line disturbances ....................................................................................13/24 Line filters • for Active Line Modules in booksize format .......................................3/119 • for Basic Line Modules in booksize format ..........................................3/71 • for Basic Line Modules in chassis format ............................................3/81 • for Power Modules in blocksize format ................................................3/44 • for Power Modules in chassis format ...................................................3/60 • for Smart Line Modules in booksize format ..........................................3/98 Line Modules .....................................................................................3/5, 3/62 L Line reactors • for Basic Line Modules in booksize format .......................................... 3/70 • for Basic Line Modules in chassis format ........................................... 3/79 • for Power Modules in blocksize format ................................................ 3/40 • for Power Modules in chassis format ................................................... 3/59 • for Smart Line Modules in booksize format .......................................... 3/97 • for Smart Line Modules in chassis format ......................................... 3/106 Line-side components • for Active Line Modules in booksize format ....................................... 3/121 • for Active Line Modules in chassis format ........................................ 3/134 • for Basic Line Modules in booksize format .......................................... 3/72 • for Basic Line Modules in chassis format ........................................... 3/83 • for Power Modules in blocksize format ................................................ 3/45 • for Power Modules in chassis format ................................................... 3/61 • for Smart Line Modules in booksize format .......................................... 3/99 • for Smart Line Modules in chassis format ......................................... 3/108 Line-side power options ......................................................................... 13/27 Liquid-cooled Power Modules chassis format .......................................... 3/53 List Manual .............................................................................................. 14/29 Load-side power components ................................................................ 3/198 Long motor cables .................................................................................. 13/20 M Manuals ................................................................................................... 14/29 Manufacturer and service documentation .............................................. 14/29 Master interface module.......................................................................... 10/27 MCI Communication Board ...................................................................... 9/22 MCI-PN Communication Board ................................................................ 9/26 Measuring systems ........................................................................................ 7 Mechanical configuration of the drive system......................................... 13/33 Mechanical universal press..................................................................... 15/40 Mechatronic Support ................................................................................. 14/8 Metal forming technology (sector-specific solutions) ............................. 15/36 Metal surcharges..................................................................................... 16/35 Micro Memory Card ............................................................ 9/10, 10/17, 10/27 MMC (Micro Memory Card) ........................................................... 9/10, 10/27 Mobile Media .......................................................................................... 16/11 Mobile Panel (SIMATIC) ............................................................................ 11/4 Mobile Panel 177 ...................................................................................... 11/4 Mobile Panel 277 ...................................................................................... 11/4 Mobile Panels ............................................................................................ 11/4 Modernization & Optimization Services ................................................. 14/23 Molding, filling and sealing machine......................................................... 15/6 Motion Control Chart (MCC) ..................................................................... 9/88 Motion Control solutions "Made by Siemens" (system overview) ............... 1/2 Motion Control System SIMOTION ................................................................ 9 Motion Controller • SIMOTION C240/C240 PN ..................................................................... 9/7 • SIMOTION P320-3 ............................................................................... 9/17 • SIMOTION P350-3 ............................................................................... 9/20 MOTION-CONNECT 500 • Power cables .......................................................................................... 8/8 • Signal cables ....................................................................................... 8/22 MOTION-CONNECT 800 • Power cables .......................................................................................... 8/8 • Signal cables ....................................................................................... 8/22 MOTION-CONNECT connection system............................................... 1/13, 8 Motor encoder systems (overview) ........................................................... 4/10 Motor Modules ................................................................................. 3/5, 3/135 Motor Modules (configuration) ............................................................... 13/19 Motor protection .......................................................................................... 4/9 Motor reactors • for blocksize format ........................................................................... 3/198 • for booksize format ........................................................................... 3/201 • for chassis format .............................................................................. 3/203 Motor reactors (configuration) ................................................................ 13/29 Motor selection ........................................................................................ 13/16 Motor starters • High Feature (SIMATIC ET 200S) ....................................................... 10/32 • Standard (SIMATIC ET 200S) ............................................................. 10/32 Siemens PM 21 · 2013 16/15 16 © Siemens AG 2013 Appendix Indexes Subject index M Motors (configuration) .............................................................................13/16 Mounted holding brakes ...........................................................................5/93 Mounting flange ........................................................................................8/44 Mounting positions/types of construction (AC motors) ...............................4/5 MP 177 ......................................................................................................11/7 MP 277 ......................................................................................................11/7 MP 377 ......................................................................................................11/8 Multi Panels ...............................................................................................11/7 MultiAxes Bundle • SIMOTION C 240/C240 PN ....................................................................9/7 MultiAxes Package • SIMOTION D410-2 ...............................................................................9/38 • SIMOTION D4x5-2 ................................................................................9/50 Multi-turn absolute encoder.......................................................................4/11 Multi-turn encoder .......................................................................................7/7 My Documentation Manager ..................................................................14/26 N Network configuration................................................................................9/84 O Online services ........................................................................................16/10 Online spare parts catalog (SPARESonWeb) ..........................................14/25 Online support .............................................................................14/21, 14/24 OP 177B ....................................................................................................11/5 OP 277 ......................................................................................................11/6 OPC server ...............................................................................................9/75 Operating modes.......................................................................................3/12 Operating modes.........................................................................................4/8 Operator Panels ........................................................................................11/5 Operator Panels (Mobile) ..........................................................................11/4 Optimization services .............................................................................14/23 Optimization......................................................................................9/90, 14/8 Optimized Packaging Line .....................................................................15/54 Optional package CamTool .............................................................9/83, 9/91 Optional package Drive Control Chart (DCC) .................................9/83, 9/92 Opto-electronic rotary encoders, built-on ...................................................7/3 Order number index ................................................................................16/20 Ordering and information (Internet) ........................................................16/10 Ordering licenses for runtime software......................................................9/63 Overload capability......................................3/38, 3/51, 3/57, 3/68, 3/78, 3/88, ......................................................................3/96, 3/105, 3/115, 3/128, 3/141, .................................................................... 3/163, 3/169, 3/176, 4/151, 13/17 Overview of the licensing concept ...........................................................9/61 P P320-3 .......................................................................................................9/17 P350-3 .......................................................................................................9/20 Packaging Line .......................................................................................15/54 Packaging solutions...................................................................................15/4 Paint finish (motors) .....................................................................................4/9 Panel fronts for SIMOTION P ....................................................................9/23 Panel PC Remote Kit SIMATIC ..................................................................9/24 Panel PCs .................................................................................................11/9 Parallel connection of power units...........................................................13/22 Parallel shaft gearbox (SIMOTICS S-1FK7 servomotors) ................4/78, 4/98 PC standard keyboard KBPC CG US ........................................................9/25 Pipe bending ...........................................................................................15/42 Plastics (sector-specific solutions) .........................................................15/32 Platform concept and Totally Integrated Automation (system overview).....1/5 PLCopen blocks, SIMOTION ....................................................................9/74 PM-D .......................................................................................................10/32 PM-E DC 24 ... 48 V ................................................................................10/28 PM-E DC 24 ... 48 V, AC 24 ... 230 V ......................................................10/28 PM-E DC 24 V High Feature ...................................................................10/28 PM-E DC 24 V Standard ..........................................................................10/28 Positioning module 1 POS U (SIMATIC ET 200S) ....................................10/30 Potential Distributor Module for SIMATIC ET 200S ..................................10/28 16 16/16 Siemens PM 21 · 2013 P Power and signal connectors ................................................................... 8/43 Power cables • Extensions ............................................................................................. 8/14 • for SIMOTICS L-1FN3 motors ............................................................... 8/16 • for SIMOTICS L-1FN6 motors ............................................................... 8/17 • for SIMOTICS M-1PH8 motors with terminal box ................................. 8/15 • for SIMOTICS S-1FT7/-1FK7/SIMOTICS M-1PH8 with SPEED-CONNECT connector ......................................................... 8/9 • for SIMOTICS S-1FT7/-1FK7/SIMOTICS M-1PH8 motors with full-thread connector...................................................................... 8/11 • for SIMOTICS T-1FW3 motors ............................................................... 8/19 • for SIMOTICS T-1FW6 motors ............................................................... 8/20 • for SINAMICS S120 ................................................................................ 8/7 • MOTION-CONNECT 500 ........................................................................ 8/8 • MOTION-CONNECT 800PLUS ............................................................... 8/8 • with full-thread connector...................................................................... 8/11 • with SPEED-CONNECT connector ......................................................... 8/9 Power components, load-side................................................................. 3/198 Power connecting cable ........................................................................... 7/12 Power connector for SINAMICS Motor Modules ....................................... 8/43 Power Module for motor starters (SIMATIC ET 200S) • PM-D .................................................................................................. 10/32 • Terminal Module for PM-D Power Module for motor starters ............. 10/32 Power Modules .................................................................................. 3/4, 3/28 • Blocksize format (air-cooled) ................................................................ 3/28 • Chassis format (air-cooled) ................................................................. 3/47 • Chassis format (liquid-cooled) ............................................................ 3/53 Power Modules (configuration) .............................................................. 13/19 Power Modules • PM-E DC 24 ... 48 V ........................................................................... 10/28 • PM-E DC 24 ... 48 V, AC 24 ... 230 V .................................................. 10/28 • PM-E DC 24 V High Feature ............................................................... 10/28 • PM-E DC 24 V Standard ..................................................................... 10/28 Power options (line-side) ......................................................................... 13/27 Power supply • for SIMATIC ET 200M ........................................................................... 10/9 • for SIMOTION C ................................................................................... 10/9 Power supply SITOP • modular .............................................................................................. 10/10 • power ................................................................................................. 10/10 • smart ................................................................................................... 10/10 • (universal) .......................................................................................... 10/10 • with battery module (uninterruptible) ................................................. 10/11 • with capacitor module (uninterruptible) ............................................. 10/12 Power supply ............................................................................................. 10/9 Power units (configuration) ..................................................................... 13/17 Pre-assembled DRIVE-CLiQ signal cables ............................................... 8/24 Printing presses (sector-specific solutions)............................................. 15/12 Printing, stamping and embossing machines ........................................ 15/26 Product selection using the interactive CA 01 catalog of Industry ......... 16/10 PROFIBUS .................................................................................................. 2/2 PROFIBUS DP / PROFINET IO Devices ................................................. 10/52 PROFIdrive ................................................................................................. 2/9 PROFINET .................................................................................................. 2/4 PROFINET for SIMOTION and SINAMICS S120 ........................................ 2/7 PROFIsafe ................................................................................................ 12/9 Project generator, SIMOTION easyProject ....................................... 9/93, 9/94 Programming device (external) ............................................................... 10/27 Programming for everyone (system overview) .......................................... 1/18 Pulse generator 2 PULSE (SIMATIC ET 200S) ....................................... 10/30 Q Quality management according to DIN EN ISO 9001 (system overview) ... 1/5 R Radial eccentricity tolerance ....................................................................... 4/6 Radial force diagrams ............................................................................... 5/89 Rated torque................................................................................................ 4/8 © Siemens AG 2013 Appendix Indexes Subject index R Recommended line-side components • for Active Line Modules in booksize format .......................................3/121 • for Active Line Modules in chassis format .........................................3/134 • for Basic Line Modules in booksize format ..........................................3/72 • for Basic Line Modules in chassis format ............................................3/83 • for Power Modules in blocksize format ................................................3/45 • for Power Modules in chassis format ...................................................3/61 • for Smart Line Modules in booksize format ..........................................3/99 • for Smart Line Modules in chassis format .........................................3/108 Renewable energy (sector-specific solutions).........................................15/56 Repair service contract RSC ...................................................................14/12 Repair Services .......................................................................................14/21 Repairs.....................................................................................................14/16 Resolver ....................................................................................................4/13 Reversing Module (SIMATIC ET 200S) ...................................................10/31 Reversing starters (SIMATIC ET 200S) ...................................................10/32 Roll feed...................................................................................................15/36 Rotogravure package printing .................................................................15/16 RS 232 C signal cable .............................................................................10/18 RS 422/485 signal cable..........................................................................10/18 RSC (repair service contract) ..................................................................14/12 Runtime software licensing ........................................................................9/61 Runtime software SIMOTION ....................................................................9/58 Runtime system (system overview) ...........................................................1/17 S Safe Brake Adapter SBA ........................................................................3/239 Safe Brake Control (SBC) .........................................................................12/4 Safe Brake Relay ....................................................................................3/238 Safe Direction (SDI) ..................................................................................12/7 Safe Operating Stop (SOS) .......................................................................12/6 Safe Position (SP) .....................................................................................12/8 Safe position sensing...............................................................................12/11 Safe Speed Monitor (SSM) .......................................................................12/7 Safe speed/position sensing ...................................................................12/11 Safe Stop 1 (SS1) ......................................................................................12/5 Safe Stop 2 (SS2) ......................................................................................12/5 Safe Torque Off (STO) ...............................................................................12/4 Safely Limited Position (SLP) ....................................................................12/8 Safely Limited Speed (SLS) ......................................................................12/6 Safety functions integrated into the drive ................................................12/3 Safety Integrated .........................................................................................12 Safety Module, local (SIMATIC ET 200S) ................................................10/34 Safety-related standards............................................................................12/2 Sale and delivery conditions....................................................................16/38 SBC (Safe Brake Control) .........................................................................12/4 SCCR (Short Circuit Current Rating) .......................................................13/28 SCOUT Workbench ..................................................................................9/84 Sealing machine ........................................................................................15/6 Sector-specific solutions......................................................................9/95, 15 Selecting a closed-loop control variant .....................................................13/4 Selection guides for SIMOTICS M-1PH8 motors ......................................5/86 Selection of the Power Module or Motor Module.....................................13/19 Sensor Module 4 IQ-Sense (SIMATIC ET 200S) .....................................10/30 Sensor Module Cabinet-Mounted • SMC10 ............................................................................3/242, 8/39, 10/45 • SMC20 ............................................................................3/243, 8/39, 10/45 • SMC30 ............................................................................3/244, 8/39, 10/45 Sensor Modules (configuration) ..............................................................13/29 Sensor Modules External • SME120/SME125 ............................................................3/247, 8/40, 10/45 • SME20/SME25 .........................................................................3/245, 10/45 Services and documentation ........................................................................14 Short Circuit Current Rating (SCCR) .......................................................13/28 Short designations for the encoder systems .............................................4/10 Siemens contact partners .........................................................................16/8 Siemens Industry Automation in the WWW .............................................16/10 Siemens Mall .............................................................................................16/3 Siemens Solution Partner ..........................................................................16/9 S Signal cable • 20 mA (TTY) ....................................................................................... 10/18 • RS 232 C ............................................................................................ 10/18 • RS 422/485 ......................................................................................... 10/18 Signal cables ............................................................................................ 8/21 • DRIVE-CLiQ without 24 V DC cores ..................................................... 8/24 • for motors with SPEED-CONNECT connector ...................................... 8/26 • for motors with full-thread connector ................................................... 8/26 • for SINAMICS S120/SIMOTION D ........................................................ 8/21 • MOTION-CONNECT 500 ...................................................................... 8/22 • MOTION-CONNECT 800 ...................................................................... 8/22 • Pre-assembled DRIVE-CLiQ ................................................................. 8/24 • with 24 V DC cores ............................................................................... 8/25 Signal connector • for SIMOTICS T-1FW6 built-in torque motors ........................................ 8/43 • with cap nut for encoders ..................................................................... 7/12 • with external thread for encoders with cable ........................................ 7/12 SIMATIC ET 200eco ................................................................................ 10/35 SIMATIC ET 200eco PN .......................................................................... 10/36 SIMATIC ET 200M ................................................................................... 10/23 SIMATIC ET 200M power supply .............................................................. 10/9 SIMATIC ET 200pro ................................................................................ 10/37 SIMATIC ET 200S ................................................................................... 10/24 • Analog Electronic Modules ................................................................. 10/29 • Digital Electronic Modules .................................................................. 10/28 • Dummy Module ................................................................................... 10/31 • External EPROM programming device ............................................... 10/27 • Interface Modules .............................................................................. 10/27 • Master interface module ..................................................................... 10/27 • Micro Memory Card ........................................................................... 10/27 • Motor starters High Feature ............................................................... 10/32 • Motor starters Standard ..................................................................... 10/32 • PM-D Power Module for motor starters .............................................. 10/32 • Potential Distributor Module ................................................................ 10/28 • Power Modules .................................................................................. 10/28 • Safety Module, local ........................................................................... 10/34 • Technology Modules .......................................................................... 10/30 • Terminal Modules ......................................................... 10/27, 10/32, 10/34 SIMATIC HMI IPC277D ............................................................................. 11/9 SIMATIC HMI IPC477C ........................................................................... 11/10 SIMATIC HMI IPC577C ........................................................................... 11/12 SIMATIC HMI IPC677C ........................................................................... 11/14 SIMATIC Interface Module IM 174 .......................................................... 10/38 SIMATIC Machine Vision ........................................................................ 10/51 SIMATIC Mobile Panel 177 ....................................................................... 11/4 SIMATIC Mobile Panel 277 ....................................................................... 11/4 SIMATIC MP 177 ....................................................................................... 11/7 SIMATIC MP 277 ....................................................................................... 11/7 SIMATIC MP 377 ....................................................................................... 11/8 SIMATIC NET OPC Server on SIMOTION P ............................................. 9/76 SIMATIC Panel PC Remote Kit ................................................................. 9/24 SIMATIC Panel PC Remote Kit .................................................................. 9/24 SIMATIC TP 177B ..................................................................................... 11/5 SIMATIC TP 177B Widescreen ................................................................. 11/5 SIMATIC TP 277 ........................................................................................ 11/6 SIMATIC WinCC flexible ES (Engineering Software) .............................. 11/16 SIMATIC WinCC flexible RT (visualization software) .............................. 11/17 SIMOTICS • Linear and torque motors........................................................................... 6 • Main motors ............................................................................................... 5 • Servomotors ..................................................................................... 1/12, 4 SIMOTICS L-1FN3 linear motors ..................................... 6/4, 6/84, 8/17, 8/40 SIMOTICS L-1FN6 linear motors ................................... 6/16, 6/86, 8/18, 8/40 SIMOTICS linear- and torque motors.............................................................. 6 SIMOTICS M asynchronous and synchronous motors for SINAMICS S1205/4 SIMOTICS main motors ................................................................................. 5 SIMOTICS main motors (system overview) .............................................. 1/12 SIMOTICS motors .................................................................................. 1/12, 4 16 Siemens PM 21 · 2013 16/17 © Siemens AG 2013 Appendix Indexes Subject index S SIMOTICS S-1FK7 motors ................................................................4/30, 8/10 • Compact ......................................................................................4/34, 4/44 • High Dynamic ..............................................................................4/40, 4/48 • High Inertia ...........................................................................................4/42 • with LP+ planetary gearbox .................................................................4/62 • with SP+ planetary gearbox .................................................................4/56 SIMOTICS S-1FK7 servomotors.................................................................4/56 • with bevel gearbox .......................................................................4/82, 4/99 • with helical gearbox .....................................................................4/70, 4/97 • with parallel shaft gearbox ...........................................................4/78, 4/98 • with worm gearbox ....................................................................4/88, 4/100 SIMOTICS S-1FT7 motors ..................................................................4/14, 8/9 • Compact ...............................................................................................4/18 • Compact core type ...............................................................................4/16 • High Dynamic .......................................................................................4/28 • with SP+ planetary gearbox ................................................................4/51 SIMOTICS S-1FT7 servomotors .......................................................4/14, 4/68 SIMOTICS servomotors .................................................................................4 SIMOTICS servomotors (system overview) ..............................................1/12 SIMOTICS T-1FW3 complete torque motors ...........................6/38, 6/91, 8/19 SIMOTICS T-1FW6 built-in torque motors ...............................6/24, 8/20, 8/43 SIMOTION C – Controller-based ................................................................9/4 SIMOTION C – Modularity and flexibility (system overview) ....................1/16 SIMOTION C power supply ......................................................................10/9 SIMOTION C240/C240 PN ..........................................................................9/7 SIMOTION carton packer ..........................................................................15/8 SIMOTION CompactFlash card (CF) ...............................................9/38, 9/50 SIMOTION Control Units D410-2 ..............................................................9/31 SIMOTION Control Units D4x5-2 ..............................................................9/41 SIMOTION Controller Extension CX32-2 ..................................................9/53 SIMOTION CX32-2 ....................................................................................9/53 SIMOTION CX32-2 Controller Extension ..................................................9/53 SIMOTION D – Compact and integrated in the drive (system overview) .....................................................................................1/15 SIMOTION D410-2 ....................................................................................9/31 SIMOTION D4x5-2 ....................................................................................9/41 SIMOTION easyProject project generator .......................................9/93, 9/94 SIMOTION engineering software ..............................................................9/80 SIMOTION HMI devices ..............................................................................11 SIMOTION I/O components .........................................................................10 SIMOTION Intelligent Belt .......................................................................15/10 SIMOTION IT .............................................................................................9/77 SIMOTION Kernel .....................................................................................9/66 SIMOTION Motion Control System ................................................................9 SIMOTION overview of functions ..............................................................9/97 SIMOTION P – Open for other tasks (system overview)............................1/16 SIMOTION P – PC-based .........................................................................9/12 SIMOTION P320-3 ....................................................................................9/17 SIMOTION P350-3 ....................................................................................9/20 SIMOTION PLCopen blocks .....................................................................9/74 SIMOTION Runtime Software ...................................................................9/58 SIMOTION SCOUT optional packages .....................................................9/83 SIMOTION SCOUT software package ......................................................9/81 SIMOTION software ..................................................................................9/57 SIMOTION system (system overview) ......................................................1/14 SIMOTION technology package • Cam disc (CAM) ...................................................................................9/70 • for Drive Control Chart (DCC) ...............................................................9/73 • Motion Control Basic ............................................................................9/68 • Multipurpose Information Interface (MIIF) ............................................9/73 • Path interpolation (PATH) ......................................................................9/71 • Positioning (POS) .................................................................................9/69 • Synchronous operation/electronic gear (GEAR) ..................................9/70 • Temperature controller (TControl) .........................................................9/72 16 16/18 Siemens PM 21 · 2013 S SIMOTION technology package ............................................................... 9/68 SIMOTION TMC ........................................................................................ 10/3 SIMOTION Utilities & Application ............................................................. 9/95 Simulator Module SM 374 (SIMATIC S7-300 I/O) .................................... 10/19 SINAMICS drive I/O ................................................................................ 10/44 SINAMICS S120 and SIMOTION – the perfect team (system overview) ..................................................................................... 1/10 SINAMICS S120 built-in devices (system overview) .................................. 1/8 SINAMICS S120 Control Units (configuration) ......................................... 13/4 SINAMICS S120 drive system ........................................................ 1/3, 3, 14/4 SINAMICS variants (system overview) ........................................................ 1/4 Sine-wave filter (configuration) ............................................................... 13/29 Sine-wave filter for chassis format ......................................................... 3/207 Single Motor Modules • Booksize compact format ................................................................... 3/136 • Booksize format ................................................................................ 3/143 • Chassis format .................................................................................. 3/153 Single-encoder system ........................................................................... 12/11 Single-turn absolute encoder .................................................................... 4/11 Single-turn encoder..................................................................................... 7/7 SINUMERIK Analog Drive Interface for 4 Axes ADI 4 ............................ 10/38 SIPLUS extreme ...................................................................................... 10/50 SITOP • Battery module .................................................................................. 10/11 • DC UPS module ................................................................................. 10/11 • UPS501S expansion module .............................................................. 10/12 • UPS500P with capacitor .................................................................... 10/12 • UPS500S with capacitor ..................................................................... 10/12 SITOP DC UPS module .......................................................................... 10/11 SITOP modular ....................................................................................... 10/10 SITOP power .......................................................................................... 10/10 SITOP power supply • with battery module (uninterruptible) ................................................. 10/11 • with capacitor module (uninterruptible) ............................................. 10/12 SITOP power supply (universal) ............................................................. 10/10 SITOP select diagnostics module ........................................................... 10/10 SITOP smart ............................................................................................ 10/10 SITOP UPS501S expansion module ...................................................... 10/12 SIWAREX CF (SIMATIC ET 200S) ........................................................... 10/30 SIWAREX CS (SIMATIC ET 200S) ........................................................... 10/30 SIWAREX weighing systems ................................................................... 10/51 SIZER for Siemens Drives ........................................................................ 13/2 SLS (Safely-Limited Speed) ..................................................................... 12/6 SM 374 Simulator Module (SIMATIC S7-300 I/O) ................................... 10/19 Smart Line Modules • Booksize compact format ..................................................................... 3/84 • Booksize format .................................................................................. 3/89 • Chassis format .................................................................................. 3/100 SMC10 ................................................................................ 3/242, 8/39, 10/45 SMC20 ................................................................................ 3/243, 8/39, 10/45 SMC30 ................................................................................ 3/244, 8/39, 10/45 SME120/SME125 ................................................................ 3/247, 8/40, 10/45 SME20/SME25 ............................................................................. 3/245, 10/45 Social Media ........................................................................................... 16/11 Soft starters (SIMATIC ET 200S).............................................................. 10/32 SOFTNET S7 for Industrial Ethernet ......................................................... 9/76 SOFTNET S7 for PROFIBUS DP ............................................................... 9/76 SOFTNET S7 LEAN for Industrial Ethernet ............................................... 9/76 Software licenses ...................................................................................... 16/5 Software package SIMOTION SCOUT ..................................................... 9/81 Software SIMATIC WinCC flexible ES ..................................................... 11/16 Software SIMATIC WinCC flexible RT ..................................................... 11/17 Software SIMOTION ................................................................................. 9/57 © Siemens AG 2013 Appendix Indexes Subject index S Solution Partner .........................................................................................16/9 SOS (Safe Operating Stop) .......................................................................12/6 Sound pressure level ........................................................................5/87, 5/88 Spare parts ..............................................................................................14/15 • SIMATIC S7-300 I/O ............................................................................10/20 SPARESonWeb .......................................................................................14/25 Specification of components for the connection system.........................13/33 SPEED-CONNECT ......................................................................................8/4 Spring-disk coupling for encoders ............................................................7/12 SS1 (Safe Stop 1) ......................................................................................12/5 SS2 (Safe Stop 2) ......................................................................................12/5 SSI module (SIMATIC ET 200S) ..............................................................10/30 SSM (Safe Speed Monitor) .......................................................................12/7 Stamping and embossing machines ......................................................15/26 Standard keyboard KBPC CG US ............................................................9/25 Standards (safety-related) ........................................................................12/2 STARTER (commissioning tool) .......................................................3/23, 9/82 STO (Safe Torque Off) ...............................................................................12/4 Structured Text (ST) ..................................................................................9/87 Subject index ...........................................................................................16/12 Supplementary system components .......................................................3/209 Support ......................................................................1/13, 14/7, 14/21, 14/24 Support (Engineering) ............................................................................14/22 Support (Online) ..........................................................................14/21, 14/24 Support (Technical) .................................................................................14/21 Synchronous and asynchronous motors for SIMOTICS M and SINAMICS S120..............................................................5/4 Synchronous motors SIMOTICS M-1PH8 ......................................5/60, 5/104 System components (configuration)........................................................13/29 System description - Dimensioning ..............................................................13 System overview for SINAMICS S120 .........................................................3/4 System overview .............................................................................................1 System properties (system overview) .........................................................1/6 System SIMOTION .........................................................................................9 System SINAMICS S120 ................................................................................3 T TB30 ........................................................................................................3/219 Technical Consulting ...............................................................................14/22 Technical definitions for AC motors .............................................................4/4 Technical Support ...................................................................................14/21 Technology functions • Cam disc (CAM) ...................................................................................9/70 • Drive Control Chart (DCC) ....................................................................9/73 • Motion Control Basic ............................................................................9/68 • Multipurpose Information Interface (MIIF) ............................................9/73 • Path interpolation – PATH .....................................................................9/71 • Positioning – POS .................................................................................9/69 • Synchronous operation/electronic gear (GEAR) ..................................9/70 • Temperature controller – TControl ........................................................9/72 Technology Modules ...............................................................................10/30 Technology package • for Drive Control Chart (DCC) .....................................................9/59, 9/73 • Motion Control .............................................................................9/59, 9/68 Technology package SIMOTION ..............................................................9/68 Technology packages (system overview) .................................................1/17 Terminal Board • TB30 ...................................................................................................3/219 Terminal box ............................................................................5/86, 6/83, 8/15 Terminal Module (SIMATIC ET 200S) ......................................................10/27 Terminal Modules • for motor starters (SIMATIC ET 200S) ................................................10/32 • for Safety Modules (SIMATIC ET 200S) ..............................................10/34 • TM-C120C Compact for SIMATIC ET 200S Compact ........................10/27 • TM-C120S Compact for SIMATIC ET 200S Compact .........................10/27 • TM-E for Electronic Modules (SIMATIC ET 200S) ...............................10/31 • TM-P for Power Modules ....................................................................10/28 T Terminal Modules • TM120 ............................................................................ 3/232, 8/40, 10/45 • TM15 ....................................................................................... 3/221, 10/49 • TM150 ..................................................................................... 2/234, 10/45 • TM17 High Feature ............................................................................. 10/49 • TM31 ....................................................................................... 3/223, 10/44 • TM41 ............................................................................ 3/226, 10/44, 10/46 • TM54F ..................................................................................... 3/229, 10/44 Testing and commissioning (diagnostics) ................................................ 9/90 Textile machines (sector-specific solutions) ............................................ 15/22 The SINAMICS drive family (system overview) ........................................... 1/4 TM120 ................................................................................. 3/232, 8/40, 10/45 TM15 ............................................................................................ 3/221, 10/49 TM150 .......................................................................................... 2/234, 10/45 TM17 High Feature ................................................................................. 10/49 TM31 ............................................................................................ 3/223, 10/44 TM41 ................................................................................. 3/226, 10/44, 10/46 TM54F .......................................................................................... 3/229, 10/44 TMC .......................................................................................................... 10/8 TM-C120C Compact for SIMATIC ET 200S Compact ............................ 10/27 TM-C120S Compact for SIMATIC ET 200S Compact ............................. 10/27 TM-P for Power Modules (SIMATIC ET 200S) ......................................... 10/28 Torque motors SIMOTICS T-1FW3 .......................................... 6/38, 6/91, 8/19 Torque motors SIMOTICS T-1FW6 .................................................. 6/24, 6/88, ................................................................................................. 8/20, 8/41, 8/43 Totally Integrated Automation (system overview) .............................. 1/5, 1/10 Touch Panels ............................................................................................ 11/5 TP 177B .................................................................................................... 11/5 TP 177B Widescreen ................................................................................ 11/5 TP 277 ...................................................................................................... 11/6 Trace function ........................................................................................... 3/13 Training .......................................................................................... 14/3, 14/22 Training courses for • SIMOTION ............................................................................................ 14/5 • SINAMICS ............................................................................................ 14/4 Transfer, electronic .................................................................................. 15/38 Types of construction/mounting positions (AC motors) .............................. 4/5 U Uninterruptible SITOP power supply • with battery module............................................................................. 10/11 • with capacitor module......................................................................... 10/12 Universal press........................................................................................ 15/40 Universal SITOP power supply................................................................ 10/10 UPS500P with capacitor SITOP............................................................... 10/12 UPS500S with capacitor SITOP............................................................... 10/12 UPS501S expansion module SITOP........................................................ 10/12 User/Manufacturer documentation.......................................................... 14/28 Utilities & Application SIMOTION ............................................................. 9/95 V Ventilation data/Sound pressure levels ..................................................... 5/87 Vibration severity grade A ........................................................................... 4/6 Vibration severity ......................................................................................... 4/6 Vibration stress ............................................................................................ 4/7 Visualization software SIMATIC WinCC flexible RT ................................. 11/17 Voltage Clamping Module in booksize format......................................... 3/197 Voltage Sensing Module VSM10 ............................................................. 3/236 VSM10 .................................................................................................... 3/236 W Water specifications .................................................................................. 5/88 Weaving machine .................................................................................... 15/24 Weighing systems SIWAREX .................................................................. 10/51 WinCC flexible ES ................................................................................... 11/16 WinCC flexible RT ................................................................................... 11/17 Wire-drawing and cable machines.......................................................... 15/48 Worm gearbox (SIMOTICS S-1FK7 servomotors) .......................... 4/88, 4/100 16 Siemens PM 21 · 2013 16/19 © Siemens AG 2013 Appendix Indexes Order number index 1FK7011-... 1FK7061-... 1FK7011-5AK21-1... ...................................... 4/46 1FK7011-5AK71-1... ...................................... 4/38 1FK7061-4CF71-1... .......................................4/40 1FK7061-4CH71-1... ......................................4/40 1FK7100-5AF71-1..5-Z C.. ............................. 4/81 1FK7100-5AF71-1..5-Z D.. ............................. 4/75 1FK7100-5AF71-1..5-Z E.. ............................. 4/91 1FK7015-... 1FK7062-... 1FK7101-... 1FK7015-5AK21-1... ...................................... 4/46 1FK7015-5AK71-1... ...................................... 4/38 1FK7062-2AC71-1... 1FK7062-2AF71-1... 1FK7062-2AH71-1... 1FK7062-3BF71-1... 1FK7022-... 1FK7022-5AK21-1... ...................................... 4/46 1FK7022-5AK71-1... ...................................... 4/38 1FK7032-... 1FK7032-2AF21-1... ....................................... 4/44 1FK7032-2AK71-1... ...................................... 4/36 1FK7032-5AK71-1..3-Z A03 ........................... 4/66 1FK7032-5AK71-1..5-Z B.. ............................. 4/83 1FK7032-5AK71-1..5-Z C.. ............................ 4/79 1FK7032-5AK71-1..5-Z D.. ............................ 4/71 1FK7032-5AK71-1..5-Z E.. ............................. 4/89 1FK7033-... 1FK7063-... 1FK7063-2AC71-1... .......................................4/34 1FK7063-2AF71-1... .......................................4/34 1FK7063-2AH71-1... .......................................4/36 1FK7063-5AF71-1..5-Z B.. .............................4/85 1FK7063-5AF71-1..5-Z C.. .............................4/79 1FK7063-5AF71-1..5-Z D.. .............................4/73 1FK7063-5AF71-1..5-Z E.. ..............................4/91 1FK7063-5AH71-1..3-Z A70 ...........................4/66 1FK7064-... 1FK7033-4CF21-1... ....................................... 4/48 1FK7033-4CK71-1... ...................................... 4/40 1FK7064-4CC71-1... ......................................4/40 1FK7064-4CF71-1... .......................................4/40 1FK7064-4CH71-1... ......................................4/40 1FK7034-... 1FK7080-... 1FK7034-2AF21-1... ....................................... 4/44 1FK7034-2AK71-1... ...................................... 4/36 1FK7034-5AK71-1..3-Z A00 ........................... 4/66 1FK7040-... 1FK7040-2AK71-1... ...................................... 4/36 1FK7040-5AF71-1..5-Z E.. ............................. 4/89 1FK7040-5AK71-1..3-Z A13 ........................... 4/66 1FK7040-5AK71-1..5-Z B.. ............................. 4/83 1FK7040-5AK71-1..5-Z C.. ............................ 4/79 1FK7040-5AK71-1..5-Z D.. ............................ 4/71 1FK7040-5AK71-1..5-Z E.. ............................. 4/89 1FK7042-... 1FK7080-2AF71-1... .......................................4/34 1FK7080-2AH71-1... .......................................4/36 1FK7080-5AF71-1..5-Z B.. .............................4/85 1FK7080-5AF71-1..5-Z C.. .............................4/81 1FK7080-5AF71-1..5-Z D.. .............................4/73 1FK7080-5AF71-1..5-Z E.. ..............................4/91 1FK7080-5AH71-1..3-Z A83 ...........................4/66 1FK7081-... 1FK7081-2AC71-1... 1FK7081-2AF71-1... 1FK7081-2AH71-1... 1FK7081-3BF71-1... 1FK7042-2AC71-1... ...................................... 4/34 1FK7042-2AF21-1... ....................................... 4/44 1FK7042-2AF71-1... ....................................... 4/34 1FK7042-2AK71-1... ...................................... 4/36 1FK7042-3BK71-1... ...................................... 4/42 1FK7042-5AF71-1..5-Z B.. ............................. 4/83 1FK7042-5AF71-1..5-Z C.. ............................. 4/79 1FK7042-5AF71-1..5-Z D.. ............................. 4/71 1FK7042-5AK71-1..3-Z A10 ........................... 4/66 1FK7083-... 1FK7043-... 1FK7084-... 1FK7043-4CF21-1... ....................................... 4/48 1FK7043-4CH71-1... ...................................... 4/40 1FK7043-4CK71-1... ...................................... 4/40 1FK7044-... 1FK7044-4CF71-1... ....................................... 4/40 1FK7044-4CH71-1... ...................................... 4/40 1FK7060-... 16 .......................................4/34 .......................................4/34 .......................................4/36 .......................................4/42 1FK7060-2AC71-1... ...................................... 4/34 1FK7060-2AF71-1... ....................................... 4/34 1FK7060-2AH71-1... ...................................... 4/36 1FK7060-3BF71-1... ....................................... 4/42 1FK7060-5AF71-1..5-Z B.. ............................. 4/83 1FK7060-5AF71-1..5-Z C.. ............................. 4/79 1FK7060-5AF71-1..5-Z D.. .................... 4/71, 4/73 1FK7060-5AF71-1..5-Z E.. ............................. 4/89 1FK7060-5AH71-1..3-Z A73 .......................... 4/66 16/20 Siemens PM 21 · 2013 .......................................4/34 .......................................4/34 .......................................4/36 .......................................4/42 1FK7083-2AC71-1... .......................................4/34 1FK7083-2AF71-1... .......................................4/34 1FK7083-2AH71-1... .......................................4/36 1FK7083-5AF71-1..5-Z B.. .............................4/85 1FK7083-5AF71-1..5-Z C.. .............................4/81 1FK7083-5AF71-1..5-Z D.. .............................4/73 1FK7083-5AF71-1..5-Z E.. ..............................4/91 1FK7083-5AH71-1..3-Z A80 ...........................4/66 1FK7101-2AC71-1... ...................................... 4/34 1FK7101-2AF71-1... ....................................... 4/34 1FK7101-5AF71-1..5-Z B.. ............................. 4/87 1FK7101-5AF71-1..5-Z C.. ............................. 4/81 1FK7101-5AF71-1..5-Z D.. ............................. 4/75 1FK7101-5AF71-1..5-Z E.. ............................. 4/91 1FK7103-... 1FK7103-2AC71-1... ...................................... 4/34 1FK7103-2AF71-1... ....................................... 4/34 1FK7103-5AF71-1..5-Z B.. ............................. 4/87 1FK7103-5AF71-1..5-Z C.. ............................. 4/81 1FK7103-5AF71-1..5-Z D.. ............................. 4/77 1FK7105-... 1FK7105-2AC71-1... ...................................... 4/34 1FK7105-2AF71-1... ....................................... 4/34 1FK7105-5AF71-1..5-Z B.. ............................. 4/87 1FK7105-5AF71-1..5-Z C.. ............................. 4/81 1FK7105-5AF71-1..5-Z D.. ............................. 4/77 1FN30... 1FN3002-0PH0.-0AA0 ................................... 6/14 1FN3002-0TK0.-1..0 ...................................... 6/13 1FN3003-0PH0.-0AA0 ................................... 6/14 1FN3003-0TK0.-1..0 ...................................... 6/13 1FN3004-0TK0.-1..0 ...................................... 6/13 1FN3005-0PH0.-0AA0 ................................... 6/14 1FN3005-0TK0.-1..0 ...................................... 6/13 1FN3006-0PH0.-0AA0 ................................... 6/14 1FN3050-.PK.0-0AA0 .................................... 6/12 1FN3050-0T.00-.... ......................................... 6/12 1FN3050-0T.01-0AA0 .................................... 6/13 1FN3050-1ND00-0.A1 ................................... 6/10 1FN3050-2NB80-0.A1 ................................... 6/10 1FN3050-2WC00-0.A1 ..................................... 6/6 1FN3050-4SA00-0AA0 ........................... 6/6, 6/10 1FN3050-4TP00-1A.. ..................................... 6/12 1FN31... 1FK7086-4CC71-1... ......................................4/40 1FK7086-4CF71-1... .......................................4/40 1FN3100-.NC.0-0BA1 .................................... 6/10 1FN3100-.NC00-0BA1 ................................... 6/10 1FN3100-.PK.0-0AA0 .................................... 6/12 1FN3100-0T.00-.... ......................................... 6/12 1FN3100-0T.01-0AA0 .................................... 6/13 1FN3100-4SA00-0AA0 .................................. 6/10 1FN3100-4TP00-1A.. ..................................... 6/12 1FN3150-.PK.0-0AA0 .................................... 6/12 1FN3150-.WC00-0BA1 .................................... 6/6 1FN3150-0T.00-.... ......................................... 6/12 1FN3150-0T.01-0AA0 .................................... 6/13 1FN3150-1NC20-0BA1 .................................. 6/10 1FN3150-2NB80-0BA1 .................................. 6/10 1FN3150-3NC70-0BA1 .................................. 6/10 1FN3150-4NB80-0BA1 .................................. 6/10 1FN3150-4SA00-0AA0 ........................... 6/6, 6/10 1FN3150-4TP00-1A.. ..................................... 6/12 1FK7100-... 1FN33... 1FK7100-2AC71-1... .......................................4/34 1FK7100-2AF71-1... .......................................4/34 1FK7100-5AF71-1..5-Z B.. .............................4/85 1FN3300-.NC10-0BA1 ................................... 6/10 1FN3300-.PK.0-0AA0 .................................... 6/12 1FN3300-.W.00-0BA1 ...................................... 6/6 1FN3300-0T.00-.... ......................................... 6/12 1FN3300-0T.01-0AA0 .................................... 6/13 1FN3300-3NC40-0BA1 .................................. 6/10 1FK7084-2AC71-1... 1FK7084-2AF71-1... 1FK7084-3BC71-1... 1FK7084-3BF71-1... .......................................4/34 .......................................4/34 .......................................4/42 .......................................4/42 1FK7085-... 1FK7085-4CC71-1... ......................................4/40 1FK7085-4CF71-1... .......................................4/40 1FK7086-... © Siemens AG 2013 Appendix Indexes Order number index 1FN3300-4NB80-0BA1 .................................. 6/10 1FN3300-4SA00-0AA0 ............................ 6/6, 6/10 1FN3300-4TP00-1A.. ..................................... 6/12 1FN34... 1FN3450-.NC50-0BA1 ................................... 6/10 1FN3450-.PK.0-0AA0 ..................................... 6/12 1FN3450-.W.00-0BA1 ...................................... 6/8 1FN3450-.W.50-0BA1 ...................................... 6/8 1FN3450-0T.00-.... ......................................... 6/12 1FN3450-0T.01-0AA0 ..................................... 6/13 1FN3450-4NB80-0BA1 .................................. 6/10 1FN3450-4SA00-0AA0 ............................ 6/8, 6/10 1FN3450-4TP00-1A.. ..................................... 6/12 1FN36... 1FN3600-.NB80-0BA1 ................................... 6/10 1FN3600-.PK.0-0AA0 ..................................... 6/12 1FN3600-.W.50-0BA1 ...................................... 6/8 1FN3600-0TB00-1..0 ...................................... 6/12 1FN3600-0TJ01-0AA0 ................................... 6/13 1FN3600-4SA00-0AA0 ............................ 6/8, 6/10 1FN3600-4TP00-1A.. ..................................... 6/12 1FN39... 1FN3900-.NB20-0BA1 ................................... 6/10 1FN3900-.PK.0-0AA0 ..................................... 6/12 1FN3900-.W.00-0BA1 ...................................... 6/8 1FN3900-.W.50-0BA1 ...................................... 6/8 1FN3900-0TB00-1..0 ...................................... 6/12 1FN3900-0TJ01-0AA0 ................................... 6/13 1FN3900-4SA00-0AA0 ............................ 6/8, 6/10 1FN3900-4TP00-1A.. ..................................... 6/12 1FN60... 1FN60..-1L...-0KA1 ........................................ 6/20 1FN60..-1SC00-0AA0 .................................... 6/20 1FN600.-1L...-0FA1 ........................................ 6/18 1FN600.-1L...-0KA1 ....................................... 6/18 1FN600.-1S.00-0AA0 ............................ 6/18, 6/22 1FN600.-1W...-0.A1 ........................................ 6/22 1FT703... 1FT7034-1AK7.-1..1 ....................................... 4/16 1FT7034-5AK7.-1... ........................................ 4/20 1FT7036-5AK7.-1... ........................................ 4/20 1FT704... 1FT7042-5AF7.-1... ........................................ 4/18 1FT7042-5AK7.-1... ........................................ 4/20 1FT7044-1AF7.-1..1 ....................................... 4/16 1FT7044-5AF7.-1... ........................................ 4/18 1FT7044-5AK7.-1... ........................................ 4/20 1FT7046-5AF7.-1... ........................................ 4/18 1FT7046-5AH7.-1... ........................................ 4/20 1FT706... 1FT7062-1AF7.-1..1 ....................................... 4/16 1FT7062-1AK7.-1..1 ....................................... 4/16 1FT7062-5AF7.-1... ........................................ 4/18 1FT7062-5AK7.-1... ........................................ 4/20 1FT7062-5WF7.-1... ....................................... 4/26 1FT7062-5WK7.-1... ....................................... 4/26 1FT7064-1AF7.-1..1 ....................................... 4/16 1FT7064-1AK7.-1..1 ....................................... 4/16 1FT7064-5AF7.-1... ........................................ 4/18 1FT7064-5AK7.-1... ........................................ 4/20 1FT7064-5WF7.-1... ....................................... 4/26 1FT7064-5WK7.-1... ....................................... 4/26 1FT7065-7SF7.-1... ........................................ 4/28 1FT7065-7WF7.-1... ........................................4/28 1FT7065-7WH7.-1... .......................................4/28 1FT7066-5AF7.-1... .........................................4/18 1FT7066-5AH7.-1... ........................................4/20 1FT7066-5WF7.-1... ........................................4/26 1FT7066-5WH7.-1... .......................................4/26 1FT7067-7SF7.-1... .........................................4/28 1FT7067-7SH7.-1... ........................................4/28 1FT7067-7WF7.-1... ........................................4/28 1FT7067-7WH7.-1... .......................................4/28 1FT7068-5AF7.-1... .........................................4/18 1FT7068-5WF7.-1... ........................................4/26 1FT708.. 1FT7082-1AF7.-1..1 ........................................4/16 1FT7082-5AC7.-1... ........................................4/18 1FT7082-5AF7.-1... .........................................4/18 1FT7082-5AH7.-1... ........................................4/20 1FT7082-5WC7.-1... .......................................4/24 1FT7082-5WF7.-1... ........................................4/26 1FT7082-5WH7.-1... .......................................4/26 1FT7084-1AF7.-1..1 ........................................4/16 1FT7084-1AH7.-1..1 .......................................4/16 1FT7084-5AC7.-1... ........................................4/18 1FT7084-5AF7.-1... .........................................4/18 1FT7084-5AH7.-1... ........................................4/20 1FT7084-5SC7.- 1... .......................................4/22 1FT7084-5SF7.- 1... ........................................4/22 1FT7084-5SH7.- 1... .......................................4/22 1FT7084-5WC7.-1... .......................................4/24 1FT7084-5WF7.-1... ........................................4/26 1FT7084-5WH7.-1... .......................................4/26 1FT7085-7SF7.-1... .........................................4/28 1FT7085-7SH7.-1... ........................................4/28 1FT7085-7WF7.-1... ........................................4/28 1FT7085-7WH7.-.... ........................................4/28 1FT7086-1AF7.-1..1 ........................................4/16 1FT7086-1AH7.-1..1 .......................................4/16 1FT7086-5AC7.-1... ........................................4/18 1FT7086-5AF7.-1... .........................................4/18 1FT7086-5AH7.-1... ........................................4/20 1FT7086-5SC7.- 1... .......................................4/22 1FT7086-5SF7.- 1... ........................................4/22 1FT7086-5SH7.- 1... .......................................4/22 1FT7086-5WC7.-1... .......................................4/24 1FT7086-5WF7.-1... ........................................4/26 1FT7086-5WH7.-1... .......................................4/26 1FT7087-7SF7.-1... .........................................4/28 1FT7087-7SH7.-1... ........................................4/28 1FT7087-7WF7.-.... .........................................4/28 1FT7087-7WH7.-.... ........................................4/28 1FT710... 1FT7102-1AC7.-1..1 .......................................4/16 1FT7102-5AB7.-1... ........................................4/18 1FT7102-5AC7.-1... ........................................4/18 1FT7102-5AF7.-1... .........................................4/18 1FT7102-5WB7.-1... .......................................4/24 1FT7102-5WC7.-1... .......................................4/24 1FT7102-5WF7.-1... ........................................4/26 1FT7105-1AC7.-1..1 .......................................4/16 1FT7105-5AB7.-1... ........................................4/18 1FT7105-5AC7.-1... ........................................4/18 1FT7105-5AF7.-1... .........................................4/18 1FT7105-5SC7.- 1... .......................................4/22 1FT7105-5SF7.- 1... ........................................4/22 1FT7105-5WB7.-1... .......................................4/24 1FT7105-5WC7.-1... .......................................4/24 1FT7105-5WF7.-1... ....................................... 4/26 1FT7108-5AB7.-1... ........................................ 4/18 1FT7108-5AC7.-1... ....................................... 4/18 1FT7108-5AF7.-1... ........................................ 4/18 1FT7108-5SC7.- 1... ....................................... 4/22 1FT7108-5SF7.- 1... ....................................... 4/22 1FT7108-5WB7.-1... ....................................... 4/24 1FT7108-5WC7.-.... ........................................ 4/24 1FT7108-5WF7.-1... ....................................... 4/26 1FW3.. 1FW315.-1.H.2-.A.0 ............ 6/42, 6/52, 6/62, 6/72 1FW315.-1.L.2-.A.0 ............. 6/44, 6/54, 6/64, 6/74 1FW315.-1.P.2-.A.0 ............. 6/46, 6/56, 6/66, 6/76 1FW32..-.....- .A.0 ........................................... 6/70 1FW32..-.....-.A.0 ......................... 6/42, 6/44, 6/50, .................................... 6/52, 6/54, 6/60, 6/64, 6/74 1FW32..-....-.A.0 ............................................. 6/40 1FW320.-1.H.2-.A.0 .............................. 6/62, 6/72 1FW320.-3...2-.A.0 ......................................... 6/48 1FW320.-3...3-.A.0 ....................... 6/58, 6/68, 6/78 1FW328.-3.M.3-.AA0 ............................ 6/66, 6/76 1FW6... 1FW60.0-0.B..-...1 .......................................... 6/26 1FW6090-0.B..-...2 ......................................... 6/28 1FW6130-0.B..-...2 ......................................... 6/28 1FW6150-0.B..- ...2 ........................................ 6/28 1FW6160-0.B..-...2 ......................................... 6/30 1FW6160-1BA00-0AA0 .................................. 6/37 1FW6190-0.B..-...2 ......................................... 6/32 1FW6230-0.B..-...2 ......................................... 6/34 1FW6290-0.B..-...2 ......................................... 6/36 1FW6290-1BA00-0AA0 .................................. 6/37 1PH80... 1PH8083-..F..-...1 ......................... 5/10, 5/16, 5/22 1PH8083-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8083-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8083-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8083-..M..-...1 ........................ 5/10, 5/16, 5/22 1PH8087-..F..-...1 ......................... 5/10, 5/16, 5/22 1PH8087-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8087-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8087-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8087-..M..-...1 ........................ 5/10, 5/16, 5/22 1PH81... 1PH8101 ........................................................ 5/46 1PH8101-..F..-...1 ......................... 5/10, 5/16, 5/22 1PH8101-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8101-..G2.-...1 ................................ 5/48, 5/50 1PH8103-..D..-...1 .......................... 5/8, 5/14, 5/20 1PH8103-..F..-...1 ......................... 5/10, 5/16, 5/22 1PH8103-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8103-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8103-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8103-..M..-...1 ........................ 5/10, 5/16, 5/22 1PH8103-..M2.-...1 ....................... 5/46, 5/48, 5/50 1PH8105-..F..-...1 ......................... 5/10, 5/16, 5/22 1PH8105-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8105-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8105-..M2.-...1 ....................... 5/46, 5/48, 5/50 1PH8107-..D..-...1 .......................... 5/8, 5/14, 5/20 1PH8107-..F..-...1 ......................... 5/10, 5/16, 5/22 1PH8107-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8107-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8107-..M..-...1 ........................ 5/10, 5/16, 5/22 1PH8107-..M2.-...1 ....................... 5/46, 5/48, 5/50 Siemens PM 21 · 2013 16/21 16 © Siemens AG 2013 Appendix Indexes Order number index 16 1PH8131-..F..-...1 ........................ 5/10, 5/16, 5/22, ...................................................... 5/60, 5/62, 5/64 1PH8131-..F2.-...1 ................................ 5/46, 5/48, ...................................................... 5/50, 5/66, 5/68 1PH8131-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8131-..L..-...1 ......................... 5/60, 5/62, 5/64 1PH8131-..L2.-...1 ................................. 5/66, 5/68 1PH8133-..D..-...1 .......................... 5/8, 5/14, 5/20 1PH8133-..F..-...1 ........................ 5/10, 5/16, 5/22, ...................................................... 5/60, 5/62, 5/64 1PH8133-..F2.-...1 ................................ 5/46, 5/48, ...................................................... 5/50, 5/66, 5/68 1PH8133-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8133-..G2.-...1 ............................... 5/46, 5/48, ...................................................... 5/50, 5/66, 5/68 1PH8133-..L..-...1 ......................... 5/60, 5/62, 5/64 1PH8135-..F..-...1 ........................ 5/10, 5/16, 5/22, ...................................................... 5/60, 5/62, 5/64 1PH8135-..F2.-...1 ................................ 5/46, 5/48, ...................................................... 5/50, 5/66, 5/68 1PH8135-..G..-...1 ........................ 5/60, 5/62, 5/64 1PH8135-..G2.-...1 ................................ 5/46, 5/48 , .................................................... 5/50, 5/66, 5/68 1PH8137-..D..-...1 .......................... 5/8, 5/14, 5/20 1PH8137-..F..-...1 ........................ 5/10, 5/16, 5/22, ...................................................... 5/60, 5/62, 5/64 1PH8137-..F2.-...1 ................................ 5/46, 5/48, ...................................................... 5/50, 5/66, 5/68 1PH8137-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8137-..G2.-...1 ................................ 5/66, 5/68 1PH8137-..L..-...1 ......................... 5/60, 5/62, 5/64 1PH8137-..M..-...1 ........................ 5/60, 5/62, 5/64 1PH8138-..F2.-...1 ................................ 5/46, 5/48, ...................................................... 5/50, 5/66, 5/68 1PH8138-..G2.-...1 ................................ 5/66, 5/68 1PH8163-..B..-...1 .......................... 5/8, 5/12, 5/18 1PH8163-..D..-...1 .......................... 5/8, 5/14, 5/20 1PH8163-..F..-...1 ......................... 5/10, 5/16, 5/22 1PH8163-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8163-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8163-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8164-..F2.-...1 ................................. 5/66, 5/68 1PH8164-..L2.-...1 ................................. 5/66, 5/68 1PH8165-..B..-...1 .......................... 5/8, 5/12, 5/18 1PH8165-..D..-...1 .......................... 5/8, 5/14, 5/20 1PH8165-..F..-...1 ........................ 5/10, 5/16, 5/22, ...................................................... 5/60, 5/62, 5/64 1PH8165-..F2.-...1 ........................ 5/46, 5/48, 5/50 1PH8165-..G..-...1 ........................ 5/10, 5/16, 5/22 1PH8165-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8165-..L..-...1 ......................... 5/60, 5/62, 5/64 1PH8166-..F2.-...1 ................................ 5/46, 5/48, ...................................................... 5/50, 5/66, 5/68 1PH8166-..G2.-...1 ....................... 5/46, 5/48, 5/50 1PH8166-..L2.-...1 ................................. 5/66, 5/68 1PH8167-..F..-...1 ......................... 5/60, 5/62, 5/64 1PH8167-..L..-...1 ......................... 5/60, 5/62, 5/64 1PH8168-..F2.-...1 ................................. 5/66, 5/68 1PH8168-..L2.-...1 ................................. 5/66, 5/68 1PH8184-..B..-...1 ......................... 5/8, 5/12, 5/18, ...................................................... 5/30, 5/32, 5/36 1PH8184-..B2.-...1 ....................... 5/52, 5/54, 5/56 1PH8184-..C..-...1 ......................... 5/8, 5/12, 5/20, ..................................................... 5/30, 5/32, 5/36, ...................................................... 5/60, 5/62, 5/64 1PH8184-..C2.-...1 ............................... 5/52, 5/54, ...................................................... 5/56, 5/70, 5/72 1PH8184-..D..-...1 ......................... 5/8, 5/14, 5/20, ..................................................... 5/30, 5/34, 5/38, ...................................................... 5/60, 5/62, 5/64 1PH8184-..D2.-...1 ............................... 5/52, 5/54, ...................................................... 5/56, 5/70, 5/72 16/22 Siemens PM 21 · 2013 1PH8184-..F..-...1 .........................5/10, 5/16, 5/22, .....................................................5/30, 5/34, 5/38, ......................................................5/60, 5/62, 5/64 1PH8184-..F2.-...1 ......5/52, 5/54, 5/56, 5/70, 5/72 1PH8184-..L..-...1 ........................5/10, 5/16, 5/22, ......................................................5/30, 5/34, 5/38 1PH8184-..L2.-...1 ......5/52, 5/54, 5/56, 5/70, 5/72 1PH8186-..B..-...1 ..........................5/8, 5/12, 5/18, ......................................................5/30, 5/32, 5/36 1PH8186-..B2.-...1 ........................5/52, 5/54, 5/56 1PH8186-..C..-...1 ..........................5/8, 5/12, 5/20, .....................................................5/30, 5/32, 5/36, ......................................................5/60, 5/62, 5/64 1PH8186-..C2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8186-..D..-...1 ..........................5/8, 5/14, 5/20, .....................................................5/30, 5/34, 5/38, ......................................................5/60, 5/62, 5/64 1PH8186-..D2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8186-..F..-...1 .........................5/10, 5/16, 5/22, .....................................................5/30, 5/34, 5/38, ......................................................5/60, 5/62, 5/64 1PH8186-..F2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8186-..L..-...1 ........................5/10, 5/16, 5/22, ......................................................5/30, 5/34, 5/38 1PH8186-..L2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH82... 1PH8224-..B..-...1 ..........................5/8, 5/12, 5/18, ......................................................5/30, 5/32, 5/36 1PH8224-..B2.-...1 ........................5/52, 5/54, 5/56 1PH8224-..C..-...1 ..........................5/8, 5/12, 5/20, .....................................................5/30, 5/32, 5/36, ......................................................5/60, 5/62, 5/64 1PH8224-..C2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8224-..D..-...1 ..........................5/8, 5/14, 5/20, .....................................................5/30, 5/34, 5/38, ......................................................5/60, 5/62, 5/64 1PH8224-..D2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8224-..F..-...1 .........................5/10, 5/16, 5/22, .....................................................5/30, 5/34, 5/38, ......................................................5/60, 5/62, 5/64 1PH8224-..F2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8224-..L..-...1 ........................5/10, 5/16, 5/22, ......................................................5/30, 5/34, 5/38 1PH8224-..L2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8226-..B..-...1 ..........................5/8, 5/12, 5/18, ......................................................5/30, 5/32, 5/36 1PH8226-..B2.-...1 ........................5/52, 5/54, 5/56 1PH8226-..C..-...1 ..........................5/8, 5/12, 5/20, .....................................................5/30, 5/32, 5/36, ......................................................5/60, 5/62, 5/64 1PH8226-..C2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8226-..D..-...1 ..........................5/8, 5/14, 5/20, .....................................................5/30, 5/34, 5/38, ......................................................5/60, 5/62, 5/64 1PH8226-..D2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8226-..F..-...1 .........................5/10, 5/16, 5/22, .....................................................5/30, 5/34, 5/38, ......................................................5/60, 5/62, 5/64 1PH8226-..F2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8226-..L..-...1 ........................5/10, 5/16, 5/22, ......................................................5/30, 5/34, 5/38 1PH8226-..L2.-...1 ................................5/52, 5/54, ......................................................5/56, 5/70, 5/72 1PH8228-..B..-...1 ..........................5/8, 5/12, 5/18, ......................................................5/30, 5/32, 5/36 1PH8228-..B2.-...1 ........................5/52, 5/54, 5/56 1PH8228-..C..-...1 ..........................5/8, 5/12, 5/20, .....................................................5/30, 5/32, 5/36, ......................................................5/60, 5/62, 5/64 1PH8228-..C2.-...1 ............................... 5/52, 5/54, ...................................................... 5/56, 5/70, 5/72 1PH8228-..D..-...1 ......................... 5/8, 5/14, 5/20, ..................................................... 5/30, 5/34, 5/38, ...................................................... 5/60, 5/62, 5/64 1PH8228-..D2.-...1 ............................... 5/52, 5/54, ...................................................... 5/56, 5/70, 5/72 1PH8228-..F..-...1 ........................ 5/10, 5/16, 5/22, ..................................................... 5/30, 5/34, 5/38, ...................................................... 5/60, 5/62, 5/64 1PH8228-..F2.-...1 ................................ 5/52, 5/54, ...................................................... 5/56, 5/70, 5/72 1PH8228-..L..-...1 ........................ 5/10, 5/16, 5/22, ...................................................... 5/30, 5/34, 5/38 1PH8228-..L2.-...1 ....................... 5/52, 5/54, 5/56, ............................................................... 5/70, 5/72 1PH8284-..D1.-...1 ........................................... 5/8 1PH8284-1.B1.-...1 ........................ 5/8, 5/12, 5/18 1PH8284-1.B2.-...1 ...................... 5/52, 5/54, 5/56 1PH8284-1.C1.-...1 ........................ 5/8, 5/12, 5/20 1PH8284-1.C2.-...1 ...................... 5/52, 5/54, 5/56 1PH8284-1.C4.-...1 ...................... 5/30, 5/32, 5/36 1PH8284-1.D1.-...1 ............................... 5/14, 5/20 1PH8284-1.D2.-...1 ...................... 5/52, 5/54, 5/56 1PH8284-1.D4.-...1 ...................... 5/30, 5/34, 5/38 1PH8284-1.F1.-...1 ....................... 5/10, 5/16, 5/22 1PH8284-1.F2.-...1 ....................... 5/52, 5/54, 5/56 1PH8284-1.F4.-...1 ....................... 5/30, 5/34, 5/38 1PH8284-1.H1.-...1 ............................... 5/26, 5/28 1PH8284-1.H2.-...1 ........................................ 5/58 1PH8284-1.K1.-...1 ............................... 5/26, 5/28 1PH8284-1.K2.-...1 ........................................ 5/58 1PH8284-1.K4.-...1 ............................... 5/42, 5/44 1PH8284-1.U1.-...1 ............................... 5/26, 5/28 1PH8284-1.U2.-...1 ........................................ 5/58 1PH8284-1.U4.-...1 ............................... 5/42, 5/44 1PH8284-1.W1.-...1 .............................. 5/26, 5/28 1PH8284-1.W2.-...1 ....................................... 5/58 1PH8284-1.W4.-...1 .............................. 5/42, 5/44 1PH8286-..D1.-...1 ........................................... 5/8 1PH8286-1.B1.-...1 ........................ 5/8, 5/12, 5/18 1PH8286-1.B2.-...1 ...................... 5/52, 5/54, 5/56 1PH8286-1.C1.-...1 ........................ 5/8, 5/12, 5/20 1PH8286-1.C2.-...1 ...................... 5/52, 5/54, 5/56 1PH8286-1.C4.-...1 ...................... 5/30, 5/32, 5/36 1PH8286-1.D1.-...1 ............................... 5/14, 5/20 1PH8286-1.D2.-...1 ...................... 5/52, 5/54, 5/56 1PH8286-1.D4.-...1 ...................... 5/30, 5/34, 5/38 1PH8286-1.F1.-...1 ....................... 5/10, 5/16, 5/22 1PH8286-1.F2.-...1 ....................... 5/52, 5/54, 5/56 1PH8286-1.F4.-...1 ....................... 5/30, 5/34, 5/38 1PH8286-1.H1.-...1 ............................... 5/26, 5/28 1PH8286-1.H2.-...1 ........................................ 5/58 1PH8286-1.K1.-...1 ............................... 5/26, 5/28 1PH8286-1.K2.-...1 ........................................ 5/58 1PH8286-1.K4.-...1 ............................... 5/42, 5/44 1PH8286-1.U1.-...1 ............................... 5/26, 5/28 1PH8286-1.U2.-...1 ........................................ 5/58 1PH8286-1.U4.-...1 ............................... 5/42, 5/44 1PH8286-1.W1.-...1 .............................. 5/26, 5/28 1PH8286-1.W2.-...1 ....................................... 5/58 1PH8286-1.W4.-...1 .............................. 5/42, 5/44 1PH8288-..D1.-...1 ........................................... 5/8 1PH8288-1.B1.-...1 ........................ 5/8, 5/12, 5/18 1PH8288-1.B2.-...1 ...................... 5/52, 5/54, 5/56 1PH8288-1.C1.-...1 ........................ 5/8, 5/12, 5/20 1PH8288-1.C2.-...1 ...................... 5/52, 5/54, 5/56 1PH8288-1.C4.-...1 ...................... 5/30, 5/32, 5/36 1PH8288-1.D1.-...1 ............................... 5/14, 5/20 1PH8288-1.D2.-...1 ...................... 5/52, 5/54, 5/56 1PH8288-1.D4.-...1 ...................... 5/30, 5/34, 5/38 © Siemens AG 2013 Appendix Indexes Order number index 1PH8288-1.F1.-...1 ....................... 5/10, 5/16, 5/22 1PH8288-1.F2.-...1 ....................... 5/52, 5/54, 5/56 1PH8288-1.F4.-...1 ....................... 5/30, 5/34, 5/38 1PH8288-1.H1.-...1 ............................... 5/26, 5/28 1PH8288-1.H2.-...1 ........................................ 5/58 1PH8288-1.K1.-...1 ............................... 5/26, 5/28 1PH8288-1.K2.-...1 ........................................ 5/58 1PH8288-1.K4.-...1 ............................... 5/42, 5/44 1PH8288-1.U1.-...1 ............................... 5/26, 5/28 1PH8288-1.U2.-...1 ........................................ 5/58 1PH8288-1.U4.-...1 ............................... 5/42, 5/44 1PH8288-1.W1.-...1 ............................... 5/26, 5/28 1PH8288-1.W2.-...1 ........................................ 5/58 1PH8288-1.W4.-...1 ............................... 5/42, 5/44 1PH83... 1PH8350-1.B1.-...0 ...................... 5/12, 5/18, 5/24 1PH8350-1.B4.-...0 ...................... 5/32, 5/36, 5/40 1PH8350-1.C1.-...0 ...................... 5/12, 5/18, 5/24 1PH8350-1.C4.-...0 ...................... 5/32, 5/36, 5/40 1PH8350-1.D1.-...0 ...................... 5/14, 5/20, 5/24 1PH8350-1.D4.-...0 ...................... 5/34, 5/38, 5/40 1PH8350-1.H1.-...0 ............................... 5/26, 5/28 1PH8350-1.H4.-...0 ............................... 5/42, 5/44 1PH8350-1.K1.-...0 ............................... 5/26, 5/28 1PH8350-1.K4.-...0 ............................... 5/42, 5/44 1PH8350-1.Q1.-...0 ...................... 5/12, 5/18, 5/24 1PH8350-1.Q4.-...0 ...................... 5/32, 5/36, 5/40 1PH8350-1.U1.-...0 ............................... 5/26, 5/28 1PH8350-1.U4.-...0 ............................... 5/42, 5/44 1PH8350-1.V1.-...0 ................................ 5/26, 5/28 1PH8350-1.V4.-...0 ................................ 5/42, 5/44 1PH8351-1.B4.-...0 ...................... 5/32, 5/36, 5/40 1PH8351-1.C4.-...0 ...................... 5/32, 5/36, 5/40 1PH8351-1.D4.-...0 ...................... 5/34, 5/38, 5/40 1PH8351-1.H4.-...0 ............................... 5/42, 5/44 1PH8351-1.K4.-...0 ............................... 5/42, 5/44 1PH8351-1.Q4.-...0 ...................... 5/32, 5/36, 5/40 1PH8351-1.U4.-...0 ............................... 5/42, 5/44 1PH8351-1.V4.-...0 ................................ 5/42, 5/44 1PH8352-1.B1.-...0 ...................... 5/12, 5/18, 5/24 1PH8352-1.B4.-...0 ...................... 5/32, 5/36, 5/40 1PH8352-1.C1.-...0 ...................... 5/12, 5/18, 5/24 1PH8352-1.C4.-...0 ...................... 5/32, 5/36, 5/40 1PH8352-1.D1.-...0 ...................... 5/14, 5/20, 5/24 1PH8352-1.D4.-...0 ...................... 5/34, 5/38, 5/40 1PH8352-1.H1.-...0 ............................... 5/26, 5/28 1PH8352-1.H4.-...0 ............................... 5/42, 5/44 1PH8352-1.K1.-...0 ............................... 5/26, 5/28 1PH8352-1.K4.-...0 ............................... 5/42, 5/44 1PH8352-1.Q1.-...0 ...................... 5/12, 5/18, 5/24 1PH8352-1.Q4.-...0 ...................... 5/32, 5/36, 5/40 1PH8352-1.U1.-...0 ............................... 5/26, 5/28 1PH8352-1.U4.-...0 ............................... 5/42, 5/44 1PH8352-1.V1.-...0 ................................ 5/26, 5/28 1PH8352-1.V4.-...0 ................................ 5/42, 5/44 1PH8354-1.B1.-...0 ...................... 5/12, 5/18, 5/24 1PH8354-1.B4.-...0 ...................... 5/32, 5/36, 5/40 1PH8354-1.C1.-...0 ...................... 5/12, 5/18, 5/24 1PH8354-1.C4.-...0 ...................... 5/32, 5/36, 5/40 1PH8354-1.D1.-...0 ...................... 5/14, 5/20, 5/24 1PH8354-1.D4.-...0 ...................... 5/34, 5/38, 5/40 1PH8354-1.H1.-...0 ............................... 5/26, 5/28 1PH8354-1.H4.-...0 ............................... 5/42, 5/44 1PH8354-1.K1.-...0 ............................... 5/26, 5/28 1PH8354-1.K4.-...0 ............................... 5/42, 5/44 1PH8354-1.Q1.-...0 ...................... 5/12, 5/18, 5/24 1PH8354-1.Q4.-...0 ...................... 5/32, 5/36, 5/40 1PH8354-1.U1.-...0 ................................5/26, 5/28 1PH8354-1.U4.-...0 ................................5/42, 5/44 1PH8354-1.V1.-...0 ................................5/26, 5/28 1PH8354-1.V4.-...0 ................................5/42, 5/44 1PH8356-1.B1.-...0 .......................5/12, 5/18, 5/24 1PH8356-1.B4.-...0 .......................5/32, 5/36, 5/40 1PH8356-1.C1.-...0 .......................5/12, 5/18, 5/24 1PH8356-1.C4.-...0 .......................5/32, 5/36, 5/40 1PH8356-1.D1.-...0 .......................5/14, 5/20, 5/24 1PH8356-1.D4.-...0 .......................5/34, 5/38, 5/40 1PH8356-1.H1.-...0 ................................5/26, 5/28 1PH8356-1.H4.-...0 ................................5/42, 5/44 1PH8356-1.K1.-...0 ................................5/26, 5/28 1PH8356-1.K4.-...0 ................................5/42, 5/44 1PH8356-1.Q1.-...0 ......................5/12, 5/18, 5/24 1PH8356-1.Q4.-...0 ......................5/32, 5/36, 5/40 1PH8356-1.U1.-...0 ................................5/26, 5/28 1PH8356-1.U4.-...0 ................................5/42, 5/44 1PH8356-1.V1.-...0 ................................5/26, 5/28 1PH8356-1.V4.-...0 ................................5/42, 5/44 1PH8358-1.B1.-...0 .......................5/12, 5/18, 5/24 1PH8358-1.B4.-...0 .......................5/32, 5/36, 5/40 1PH8358-1.C1.-...0 .......................5/12, 5/18, 5/24 1PH8358-1.C4.-...0 .......................5/32, 5/36, 5/40 1PH8358-1.D1.-...0 .......................5/14, 5/20, 5/24 1PH8358-1.D4.-...0 .......................5/34, 5/38, 5/40 1PH8358-1.H1.-...0 ................................5/26, 5/28 1PH8358-1.H4.-...0 ................................5/42, 5/44 1PH8358-1.K1.-...0 ................................5/26, 5/28 1PH8358-1.K4.-...0 ................................5/42, 5/44 1PH8358-1.Q1.-...0 ...............................5/12, 5/24 1PH8358-1.Q4.-...0 ......................5/32, 5/36, 5/40 1PH8358-1.U1.-...0 ................................5/26, 5/28 1PH8358-1.U4.-...0 ................................5/42, 5/44 1PH8358-1.V1.-...0 ................................5/26, 5/28 1PH8358-1.V4.-...0 ................................5/42, 5/44 3KA... 3KA5330-1GE01 3KA5530-1GE01 3KA5730-1GE01 3KA5830-1GE01 ........................3/45, 3/99, 3/121 ..........................3/45, 3/61, 3/72 .................................3/61, 3/121 ............................................3/61 3KL... 3KL5030-1GB01 .........................3/46, 3/99, 3/121 3KL5230-1GB01 ................ 3/46, 3/72, 3/99, 3/121 3KL5330-1GB01 ............................................. 3/46 3KL5530-1AB01 ...........................................3/134 3KL5530-1GB01 .......................... 3/46, 3/61, 3/99, ...........................................................3/121, 3/134 3KL5730-1AB01 .................................. 3/83, 3/134 3KL5730-1GB01 .......................... 3/61, 3/72, 3/83, ...........................................................3/121, 3/134 3KL6130-1AB02 ....................... 3/83, 3/108, 3/134 3KL6130-1GB00 ............................................. 3/61 3KL6130-1GB02 ....................... 3/83, 3/108, 3/134 3KL6230-1AB02 ....................... 3/83, 3/108, 3/134 3KL6230-1GB02 ....................... 3/83, 3/108, 3/134 3KX... 3KX3552-3EA01 ...........................................3/121 3NA... 3NA3132 ............................................. 3/99, 3/121 3NA3136 ...................................................... 3/121 3NA3140 ........................................................ 3/46 3NA3144 ................ 3/46, 3/61, 3/72, 3/121, 3/134 3NA3250 ........................................................ 3/61 3NA3252 ...................................................... 3/134 3NA3252-6 ..................................................... 3/83 3NA3254 ........................................................ 3/61 3NA3260 ............................................... 3/61, 3/83 3NA3352-6 ................................................... 3/134 3NA3354-6 ........................................ 3/108, 3/134 3NA3360-6 ........................................ 3/108, 3/134 3NA3362 ...................................................... 3/134 3NA3365 .................................. 3/83, 3/108, 3/134 3NA3365-6 ............................... 3/83, 3/108, 3/134 3NA3372 .................................. 3/61, 3/108, 3/134 3NA3475 ............................................. 3/83, 3/108 3NA3480 ...................................................... 3/108 3NA3482 ............................................. 3/83, 3/108 3NA3801 ........................................................ 3/46 3NA3803 ........................................................ 3/46 3NA3804 ........................................................ 3/46 3NA3805 ............................................... 3/46, 3/99 3NA3810 ........................................................ 3/46 3NA3814 .................................... 3/46, 3/99, 3/121 3NA3817 ........................................................ 3/46 3NA3820 ........................................................ 3/46 3NA3822 ............................................... 3/46, 3/72 3NA3824 .................................... 3/46, 3/99, 3/121 3NA3830 ............................................... 3/46, 3/72 3NA3832 ........................................................ 3/46 3NA3836 ........................................................ 3/46 3NE... 3NE1230-2 3NE1331-2 3NE1333-2 3NE1334-2 3NE1435-2 3NE1436-2 3NE1437-2 3NE1438-2 3NE1447-2 3NE1448-2 .......................................... 3/83, 3/134 ................................................... 3/134 ..................................................... 3/83 ............................... 3/83, 3/108, 3/134 .......................................... 3/83, 3/108 ............................... 3/83, 3/108, 3/134 .......................................... 3/83, 3/108 ................................................... 3/134 ................................................... 3/134 ............................... 3/83, 3/108, 3/134 3NP... 3NP1123-1CA20 3NP1143-1DA10 3NP1143-1DA20 3NP1153-1DA10 3NP1153-1DA20 3NP1163-1DA10 3NP4010-0CH01 3NP4070-0CH01 3NP4270-0CA01 ........................ 3/72, 3/99, 3/121 ............................................ 3/61 ........................ 3/72, 3/99, 3/121 ............................................ 3/61 .......................................... 3/121 ............................................ 3/61 ............................................ 3/46 ............................................ 3/46 ............................................ 3/46 3RK.. 3LD... 3LD2003-0TK51 3LD2003-1TP51 3LD2103-1TP51 3LD2203-0TK51 3LD2504-0TK51 3LD2704-0TK51 ................ 3/45, 3/72, 3/99, 3/121 3LD2804-0TK51 ............................................. 3/45 3LD9200-5B ................................................. 3/121 ............................................. 3/99 ............................................. 3/45 ............................................. 3/45 .................................... 3/45, 3/99 ................ 3/45, 3/72, 3/99, 3/121 3RK1903-1BC00 .......................................... 10/34 3RK1903-1BE00 .......................................... 10/34 3RK1301- 7 7 B10-1AA4 ............................. 10/32 3RK1301- 7 7 B00-0AA2 ............................. 10/32 3RK1301- 7 7 B00-1AA2 ............................. 10/32 3RK1301- 7 7 B10-0AA4 ............................. 10/32 3RK1301- 7 7 B20-0AA4 ............................. 10/32 Siemens PM 21 · 2013 16/23 16 © Siemens AG 2013 Appendix Indexes Order number index 3RK1903-0AA00 .......................................... 10/32 3RK1903-0AB00 .......................................... 10/32 3RK1903-0AB10 .......................................... 10/32 3RK1903-0AC00 .......................................... 10/32 3RK1903-0AC10 .......................................... 10/32 3RK1903-0AE00 .......................................... 10/33 3RK1903-0AF00 ........................................... 10/33 3RK1903-0AG00 .......................................... 10/33 3RK1903-0AG01 .......................................... 10/33 3RK1903-0AH00 .......................................... 10/33 3RK1903-0AJ00 ........................................... 10/33 3RK1903-0AK00 .......................................... 10/33 3RK1903-0AK10 .......................................... 10/33 3RK1903-0AL00 ........................................... 10/33 3RK1903-0AL10 ........................................... 10/33 3RK1903-0BA00 .......................................... 10/32 3RK1903-0CA00 .......................................... 10/32 3RK1903-0CB00 .......................................... 10/33 3RK1903-0CC00 .......................................... 10/33 3RK1903-0CD00 .......................................... 10/32 3RK1903-0CE00 .......................................... 10/33 3RK1903-0CF00 .......................................... 10/33 3RK1903-0CG00 .......................................... 10/32 3RK1903-0CH10 .......................................... 10/33 3RK1903-0CH20 .......................................... 10/33 3RK1903-1AA00 .......................................... 10/34 3RK1903-1AA10 .......................................... 10/34 3RK1903-1AB00 .......................................... 10/34 3RK1903-1AC00 .......................................... 10/34 3RK1903-1AC10 .......................................... 10/34 3RK1903-1AD10 .......................................... 10/34 3RK1903-1BA00 .......................................... 10/34 3RK1903-1BB00 .......................................... 10/34 3RK1903-1BD00 .......................................... 10/34 3RK1903-1CA00 .......................................... 10/34 3RK1903-1CA01 .......................................... 10/34 3RK1903-1CB00 .......................................... 10/34 3RK1903-2AA00 .......................................... 10/32 3RK1903-2AA10 .......................................... 10/32 3RK1903-2AC00 .......................................... 10/33 3RK1903-2AC10 .......................................... 10/33 3RT1... 16 3RT1015-... .................................................... 3/45 3RT1016-... .................................................... 3/45 3RT1023-... .................................................... 3/99 3RT1025-... .................................................... 3/45 3RT1026-... ........................................... 3/45, 3/99 3RT1034-... .................................................... 3/45 3RT1035-... ........................................... 3/45, 3/99 3RT1035-… ......................................... 3/72, 3/121 3RT1036-... .................................................... 3/45 3RT1044-... .................................................... 3/45 3RT1045-... ........................................... 3/45, 3/99 3RT1045-… ......................................... 3/72, 3/121 3RT1046-... .................................................... 3/45 3RT1054-... ........................................... 3/45, 3/99 3RT1054-… .................................................. 3/121 3RT1056-... .................................................... 3/45 3RT1056-… ......................................... 3/72, 3/121 3RT1064-... ........................................... 3/45, 3/61 3RT1065-... .................................................... 3/61 3RT1065-… .................................................. 3/121 3RT1066-... ........................................... 3/61, 3/83 3RT1075-... ........................................... 3/61, 3/83 3RT1076-... ........................................... 3/61, 3/83 3RT1466-6AP36 ........................................... 3/108 3RT1476-6AP36 ....................... 3/83, 3/108, 3/134 16/24 Siemens PM 21 · 2013 3RV... 3RV1031-4BA10 ............................................. 3/99 3RV1031-4EA10 ............................................. 3/45 3RV1031-4FA10 .........................3/45, 3/99, 3/121 3RV1031-4HA10 ............................................. 3/45 3RV1041-4JA10 ............................................. 3/72 3RV1041-4LA10 .................................. 3/99, 3/121 3RV1042-4JA10 ............................................. 3/45 3RV1042-4KA10 ............................................. 3/45 3RV1042-4MA10 ............................................3/45 3RV2011-1DA10 ............................................. 3/45 3RV2011-1FA10 ............................................. 3/45 3RV2011-1GA10 ............................................3/45 3RV2011-1HA10 ............................................. 3/45 3RV2011-1KA10 ............................................. 3/45 3RV2011-4AA10 ............................................. 3/45 3RV2021-4BA10 ............................................. 3/45 3WL1210-4BB34-4AN2-Z C22 ....................... 3/83 3WL1210-4CB34-4AN2-Z C22 .................... 3/108 3WL1212-4BB34-4AN2 ............................... 3/134 3WL1212-4BB34-4AN2-Z C22 ..................... 3/134 3WL1212-4BB34-4AN2-Z C22 ....................... 3/83 3WL1212-4CB34-4AN2-Z C22 .................... 3/108 3WL1216-4BB34-4AN2 ............................... 3/134 3WL1216-4BB34-4AN2-Z C22 ..................... 3/134 3WL1216-4CB34-4AN2-Z C22 .................... 3/108 5SB... 5SB411 ........................................................ 3/121 5SC... 5SC211 ........................................................ 3/121 5SE... 5SE2335 ...................................................... 3/121 3TX... 5SJ... 3TX7004-1LB00 ...................................3/72, 3/121 5SJ4206-7HG41 ............................................ 3/45 5SJ4210-7HG41 ............................................ 3/45 5SJ4216-7HG41 ............................................ 3/45 3VL... 3VL1102-2KM30-.... .......................................3/99 3VL1135-2KM30-.... .......................................3/99 3VL1712-1DD33-.... ........................................3/45 3VL1716-1DD33-.... ........................................3/45 3VL2105-2KN30-.... .............................3/99, 3/121 3VL2106-2KN30-.... ........................................3/72 3VL2108-2KN30-.... .............................3/99, 3/121 3VL2110-2KN30-.... ........................................3/72 3VL2110-3KN30-.... ........................................3/45 3VL2112-2KN30-.... .............................3/99, 3/121 3VL2112-3KN30-.... ........................................3/45 3VL2115-3KN30-.... ........................................3/45 3VL2191-3KN30-.... ........................................3/45 3VL2710-1DC33-.... ........................................3/72 3VL2712-1DC33-.... .............................3/99, 3/121 3VL3117-2KN30-.... ......................................3/121 3VL3120-3KN30-.... ........................................3/45 3VL3125-2KN30-.... .............................3/72, 3/121 3VL3125-3KN30-.... ........................................3/45 3VL3125-3KN30-0AA0 ...................................3/61 3VL3720-1DC33-.... ......................................3/121 3VL3720-1DC36-.... ........................................3/45 3VL3725-1DC36-.... .............................3/72, 3/121 3VL4130-3KN30-0AA0 ..........................3/61, 3/83 3VL4135-3KN30-0AA0 ...................................3/61 3VL4140-3KN30-0AA0 ..........................3/61, 3/83 3VL4550-3KN30-0AA0 ...................................3/83 3VL4560-3KN30-0AA0 ...................................3/61 3VL4725-1DC36-.... ........................................3/45 3VL4725-1DC36-0AA0 ...................................3/61 3VL4731-1DC36-0AA0 ..........................3/61, 3/83 3VL4740-1DC36-0AA0 ..........................3/61, 3/83 3VL5750-1DC36-0AA0 ..........................3/61, 3/83 3VL5763-1DC36-0AA0 ...................................3/61 3WL... 3WL1110-2BB34-4AN2 ................................3/134 3WL1110-2BB34-4AN2-Z C22 .....................3/134 3WL1112-2BB34-4AN2 ................................3/134 3WL1112-2BB34-4AN2-Z C22 .....................3/134 3WL1112-2BB34-4AN2-Z C22 .......................3/83 3WL1116-2BB34-4AN2 ................................3/134 3WL1116-2BB34-4AN2-Z C22 .....................3/134 3WL1116-2BB34-4AN2-Z C22 .......................3/83 3WL1210-4BB34-4AN2 ................................3/134 3WL1210-4BB34-4AN2-Z C22 .....................3/134 5TT... 5TT57… ......................................................... 3/45 6AU... 6AU1100-0AA00-0AA0 .................................. 10/8 6AU1100-0AB00-0AA0 .................................. 10/8 6AU1100-0AC00-0AA0 .................................. 10/8 6AU1100-1AB00-0AA0 .................................. 10/8 6AU1101-0AB00-0AA0 .................................. 10/8 6AU1101-1AB00-0AA0 .................................. 10/8 6AU1102-0AB00-0AA0 2) .............................. 10/8 6AU1102-1AB00-0AA0 2) .............................. 10/8 6AU1240-1AA00-0AA0 .................................. 9/10 6AU1240-1AA00-0CA0 .................................. 9/10 6AU1240-1AB00-0AA0 .................................. 9/10 6AU1240-1AB00-0CA0 .................................. 9/10 6AU1300-0CB00-0AA0 .................................. 9/23 6AU1300-0DB00-0AA0 .................................. 9/23 6AU1300-0EB00-0AA0 .................................. 9/23 6AU1320-7AB55-3AF0 .................................. 9/19 6AU1350-3AK41-1BE2 -Z .............................. 9/22 6AU1350-3AK41-2BE2 -Z .............................. 9/22 6AU1350-3AK43-1BE2 -Z .............................. 9/22 6AU1350-3AK43-2BE2 -Z .............................. 9/22 6AU1380-0AA20-0YB0 ......................... 9/65, 9/76 6AU1390-0BA00-0AA0 ......................... 9/22, 9/26 6AU1400-1PA22-0AA0 .................................. 9/38 6AU1400-2PA22-0AA0 .................................. 9/50 6AU1400-7AA05-0AA0 .................................. 9/39 6AU1410-2AA00-0AA0 .................................. 9/38 6AU1410-2AD00-0AA0 .................................. 9/38 6AU1425-2AA00-0AA0 .................................. 9/50 6AU1425-2AD00-0AA0 .................................. 9/50 6AU1432-2AA00-0AA0 .................................. 9/55 6AU1435-2AA00-0AA0 .................................. 9/50 6AU1435-2AD00-0AA0 .................................. 9/50 6AU1445-2AD00-0AA0 .................................. 9/50 6AU1455-2AD00-0AA0 .................................. 9/50 6AU1720-1KA00-0AA0 .................................. 9/10 6AU1720-1KA00-0AA0 -Z M24 ...................... 9/10 6AU1810-0BA00-0XL0 .................................. 9/83 6AU1810-0CA00-0XL0 .................................. 9/83 6AU1810-0FA30-2XA0 ................................... 9/83 6AU1810-0FA30-2XE0 ................................... 9/83 6AU1810-1BA43-1XA0 .................................. 9/83 6AU1810-1BA43-1XE0 .................................. 9/83 © Siemens AG 2013 Appendix Indexes Order number index 6AU1810-1CA43-1XA0 .................................. 9/83 6AU1810-1CA43-1XE0 .................................. 9/83 6AU1810-1HA22-1XA0 ......................... 3/25, 9/83 6AU1810-1HA22-1XE0 ......................... 3/25, 9/83 6AU1810-1JA22-1XA0 .......................... 3/25, 9/83 6AU1810-1JA22-1XE0 .......................... 3/25, 9/83 6AU1820-0AA20-0AB0 .................................. 9/64 6AU1820-0AA24-0AB0 .................................. 9/64 6AU1820-0AA32-0AB0 .................................. 9/64 6AU1820-0AA35-0AB0 .................................. 9/64 6AU1820-0AA41-0AB0 ......................... 9/38, 9/64 6AU1820-0AA42-0AB0 ......................... 9/50, 9/64 6AU1820-0AA43-0AB0 ......................... 9/50, 9/64 6AU1820-0AA44-0AB0 ......................... 9/50, 9/64 6AU1820-0AS42-0AB0 ......................... 9/50, 9/64 6AU1820-0AS43-0AB0 ......................... 9/50, 9/64 6AU1820-0AS44-0AB0 ......................... 9/50, 9/64 6AU1820-1AA20-0AB0 .................................. 9/64 6AU1820-1AB20-0AB0 .................................. 9/64 6AU1820-1AC20-0AB0 .................................. 9/64 6AU1820-2AA20-0AB0 .................................. 9/64 6AU1820-2AF20-0AB0 .................................. 9/64 6AU1820-3DA20-0AB0 .................................. 9/64 6AU1820-8BA20-0AB0 ......................... 9/65, 9/79 6AU1820-8BB20-0AB0 ......................... 9/65, 9/79 6AU1820-8BD20-0AB0 ......................... 9/65, 9/79 6AV... 6AV7671-1EA00-5AA1 ................................... 9/24 6AV7671-1EA01-0AA1 ................................... 9/24 6AV7671-1EA01-5AA1 ................................... 9/24 6AV7671-1EA02-0AA1 ................................... 9/24 6AV7671-1EA03-0AA1 ................................... 9/24 6AV7671-1EA10-5AA1 ................................... 9/24 6AV7671-1EA11-0AA1 ................................... 9/24 6AV7671-1EA11-5AA1 ................................... 9/24 6AV7671-1EA12-0AA1 ................................... 9/24 6AV7671-1EA13-0AA1 ................................... 9/24 6AV7671-1EX01-0AD0 ................................... 9/24 6AV7671-1EX01-0BD0 ................................... 9/24 6AV7671-1EX02-0AA0 ................................... 9/24 6AV7671-1EX10-5AA0 ................................... 9/24 6AV7671-1EX11-0AA0 ................................... 9/24 6AV7671-1EX11-5AA0 ................................... 9/24 6AV7671-1EX12-0AA0 ................................... 9/24 6AV7671-1EX13-0AA0 ................................... 9/24 6AV7671-3CA00-0AA0 .................................. 9/23 6AV7672-1JB00-0AA0 ................................... 9/19 6AV7672-8JD01-0AA0 ................................... 9/19 6ED... 6ED1057-1AA00-0BA0 ................................ 10/33 6EP... 6EP1332-2BA10 ........................................... 10/10 6EP1333-1AL12 ........................................... 10/10 6EP1333-2AA01 ........................................... 10/10 6EP1333-2BA01 ........................................... 10/10 6EP1333-3BA00 ........................................... 10/10 6EP1334-1AL12 ........................................... 10/10 6EP1334-2AA01 ........................................... 10/10 6EP1334-2BA01 ........................................... 10/10 6EP1334-3BA00 ........................................... 10/10 6EP1336-3BA00 ........................................... 10/10 6EP1337-3BA00 ........................................... 10/10 6EP1436-3BA10 ........................................... 10/10 6EP1437-3BA00 ........................................... 10/10 6EP1931-2DC21 .......................................... 10/11 6EP1931-2DC31 .......................................... 10/11 6EP1931-2DC42 ...........................................10/11 6EP1931-2EC21 ...........................................10/11 6EP1931-2EC31 ...........................................10/11 6EP1931-2EC42 ...........................................10/11 6EP1931-2FC21 ...........................................10/11 6EP1931-2FC42 ...........................................10/11 6EP1933-2EC41 ...........................................10/12 6EP1933-2EC51 ...........................................10/12 6EP1933-2NC01 ...........................................10/12 6EP1933-2NC11 ...........................................10/12 6EP1935-5PG01 ...........................................10/12 6EP1935-6MC01 ..........................................10/11 6EP1935-6MD11 ..........................................10/11 6EP1935-6MD31 ..........................................10/11 6EP1935-6ME21 ...........................................10/11 6EP1935-6MF01 ...........................................10/11 6EP1961-2BA00 ...........................................10/10 6EP1961-3BA01 ...........................................10/10 6EP1961-3BA10 ...........................................10/10 6EP1961-3BA21 ...........................................10/10 6EP1975-2ES00 ...........................................10/12 6ES57... 6ES5710-8MA11 ..........................................10/34 6ES5710-8MA21 ..........................................10/34 6ES5710-8MA31 ..........................................10/34 6ES5710-8MA41 ..........................................10/34 6ES5750-2AA11 ...........................................10/20 6ES5750-2AA21 ................................ 10/17, 10/20 6ES5750-2AB11 ...........................................10/20 6ES7131-... 6ES7131-4BB01-0AA0 6ES7131-4BB01-0AB0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AB0 6ES7131-4BD51-0AA0 6ES7131-4BF00-0AA0 6ES7131-4BF50-0AA0 6ES7131-4CD02-0AB0 6ES7131-4EB00-0AB0 6ES7131-4FB00-0AB0 6ES7131-4RD02-0AB0 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 6ES7132-... 6ES7132-4BB01-0AA0 6ES7132-4BB01-0AB0 6ES7132-4BB31-0AA0 6ES7132-4BB31-0AB0 6ES7132-4BD00-0AB0 6ES7132-4BD02-0AA0 6ES7132-4BD30-0AB0 6ES7132-4BD32-0AA0 6ES7132-4BD50-0AA0 6ES7132-4BF00-0AA0 6ES7132-4BF00-0AB0 6ES7132-4BF50-0AA0 6ES7132-4FB01-0AB0 6ES7132-4HB01-0AB0 6ES7132-4HB12-0AB0 6ES7132-4HB50-0AB0 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 .................................10/28 6ES7134-... 6ES7134-4FB01-0AB0 6ES7134-4FB52-0AB0 6ES7134-4GB01-0AB0 6ES7134-4GB11-0AB0 6ES7134-4GB52-0AB0 6ES7134-4GB62-0AB0 .................................10/29 .................................10/29 .................................10/29 .................................10/29 .................................10/29 .................................10/29 6ES7134-4GD00-0AB0 ................................ 10/29 6ES7134-4JB01-0AB0 ................................. 10/29 6ES7134-4JB51-0AB0 ................................. 10/29 6ES7134-4LB02-0AB0 ................................. 10/29 6ES7134-4MB02-0AB0 ................................ 10/29 6ES7134-4NB01-0AB0 ................................ 10/29 6ES7134-4NB51-0AB0 ................................ 10/29 6ES7135-... 6ES7135-4FB01-0AB0 ................................. 10/29 6ES7135-4FB52-0AB0 ................................. 10/29 6ES7135-4GB01-0AB0 ................................ 10/29 6ES7135-4GB52-0AB0 ................................ 10/29 6ES7135-4LB02-0AB0 ................................. 10/29 6ES7135-4MB02-0AB0 ................................ 10/29 6ES7138-... 6ES7138-4AA01-0AA0 ................................ 10/31 6ES7138-4AA11-0AA0 ................................ 10/31 6ES7138-4CA01-0AA0 ................................ 10/28 6ES7138-4CA50-0AB0 ................................ 10/28 6ES7138-4CA60-0AB0 ................................ 10/28 6ES7138-4CB11-0AB0 ................................ 10/28 6ES7138-4DA04-0AB0 ................................ 10/30 6ES7138-4DB03-0AB0 ................................ 10/30 6ES7138-4DC01-0AB0 ................................ 10/30 6ES7138-4DD01-0AB0 ................................ 10/30 6ES7138-4DE02-0AB0 ................................ 10/30 6ES7138-4DF01-0AB0 ................................. 10/30 6ES7138-4DL00-0AB0 ................................. 10/30 6ES7138-4FD00-0AA0 ................................. 10/28 6ES7138-4GA00-0AB0 ................................ 10/30 6ES7138-4GA50-0AB0 ................................ 10/30 6ES7138-4HA00-0AB0 ................................ 10/27 6ES7151-... 6ES7151-1AA05-0AB0 ................................ 10/27 6ES7151-1AB05-0AB0 ................................ 10/27 6ES7151-1BA02-0AB0 ................................ 10/27 6ES7151-1CA00-0AB0 ................................ 10/27 6ES7151-1CA00-1BL0 ................................. 10/27 6ES7151-1CA00-3BL0 ................................. 10/27 6ES7151-3AA23-0AB0 ................................ 10/27 6ES7151-3BA23-0AB0 ................................ 10/27 6ES7151-3BA60-0AB0 ................................ 10/27 6ES7151-3BB23-0AB0 ................................ 10/27 6ES7151-7AA21-0AB0 ................................ 10/27 6ES7151-7AB00-0AB0 ................................ 10/27 6ES7151-7FA21-0AB0 ................................. 10/27 6ES7151-8AB01-0AB0 ................................ 10/27 6ES7151-8FB01-0AB0 ................................. 10/27 6ES7153-... 6ES7153-1AA03-0XB0 6ES7153-2BA02-0XB0 6ES7153-4AA01-0XB0 6ES7153-4BA00-0XB0 ................................. 10/23 ................................. 10/23 ................................. 10/23 ................................. 10/23 6ES7174-... 6ES7174-0AA10-0AA0 ................................ 10/39 6ES7193-... 6ES7193-4BA00-0AA0 6ES7193-4BB00-0AA0 6ES7193-4BD00-0AA0 6ES7193-4BH00-0AA0 6ES7193-4CA20-0AA0 6ES7193-4CA30-0AA0 6ES7193-4CA40-0AA0 6ES7193-4CA50-0AA0 ................................ 10/34 ................................ 10/34 ................................ 10/34 ................................ 10/34 ................................ 10/31 ................................ 10/31 ................................ 10/31 ................................ 10/31 Siemens PM 21 · 2013 16/25 16 © Siemens AG 2013 Appendix Indexes Order number index 6ES7193-4CA70-0AA0 ................................ 10/31 6ES7193-4CA80-0AA0 ................................ 10/31 6ES7193-4CB00-0AA0 ................................ 10/31 6ES7193-4CB10-0AA0 ................................ 10/31 6ES7193-4CB20-0AA0 ................................ 10/31 6ES7193-4CB30-0AA0 ................................ 10/31 6ES7193-4CB60-0AA0 ................................ 10/31 6ES7193-4CB70-0AA0 ................................ 10/31 6ES7193-4CC20-0AA0 ................................ 10/28 6ES7193-4CC30-0AA0 ................................ 10/28 6ES7193-4CC70-0AA0 ................................ 10/28 6ES7193-4CD20-0AA0 ................................ 10/28 6ES7193-4CD30-0AA0 ................................ 10/28 6ES7193-4CD70-0AA0 ................................ 10/28 6ES7193-4CE00-0AA0 ................................. 10/28 6ES7193-4CE10-0AA0 ................................. 10/28 6ES7193-4CE60-0AA0 ................................. 10/28 6ES7193-4CF40-0AA0 ................................. 10/31 6ES7193-4CF50-0AA0 ................................. 10/31 6ES7193-4CG20-0AA0 ................................ 10/31 6ES7193-4CG30-0AA0 ................................ 10/31 6ES7193-4CL20-0AA0 ................................. 10/31 6ES7193-4CL30-0AA0 ................................. 10/31 6ES7193-4DL00-0AA0 ................................. 10/27 6ES7193-4DL10-0AA0 ................................. 10/27 6ES7193-4FL00-0AA0 ................................. 10/27 6ES7193-4FL10-0AA0 ................................. 10/27 6ES7193-4GA00-0AA0 ................................ 10/34 6ES7193-4GB00-0AA0 ................................ 10/34 6ES7193-4LA20-0AA0 ................................. 10/34 6ES7193-4LB20-0AA0 ................................. 10/34 6ES7193-4LC20-0AA0 ................................. 10/34 6ES7193-4LD20-0AA0 ................................. 10/34 6ES7193-4LF20-0AA0 ................................. 10/34 6ES7193-4LG20-0AA0 ................................. 10/34 6ES7193-4LH20-0AA0 ................................. 10/34 6ES73... 16 6ES7305-1BA80-0AA0 ................................... 10/9 6ES7307-1BA01-0AA0 ................................... 10/9 6ES7307-1EA01-0AA0 ................................... 10/9 6ES7307-1EA80-0AA0 ................................... 10/9 6ES7307-1KA02-0AA0 ................................... 10/9 6ES7321-1BH02-0AA0 ................................ 10/14 6ES7321-1BH10-0AA0 ................................ 10/14 6ES7321-1BH50-0AA0 ................................ 10/14 6ES7321-1BL00-0AA0 ................................. 10/14 6ES7321-1BP00-0AA0 ................................. 10/14 6ES7321-1CH00-0AA0 ................................ 10/14 6ES7321-1CH20-0AA0 ................................ 10/14 6ES7321-1EL00-0AA0 ................................. 10/14 6ES7321-1FF01-0AA0 ................................. 10/14 6ES7321-1FF10-0AA0 ................................. 10/14 6ES7321-1FH00-0AA0 ................................. 10/14 6ES7321-7BH01-0AB0 ................................ 10/14 6ES7322-1BF01-0AA0 ................................. 10/14 6ES7322-1BH01-0AA0 ................................ 10/14 6ES7322-1BH10-0AA0 ................................ 10/14 6ES7322-1BL00-0AA0 ................................. 10/14 6ES7322-1BP00-0AA0 ................................. 10/14 6ES7322-1BP50-0AA0 ................................. 10/14 6ES7322-1CF00-0AA0 ................................. 10/14 6ES7322-1FF01-0AA0 ................................. 10/14 6ES7322-1FH00-0AA0 ................................. 10/14 6ES7322-1FL00-0AA0 ................................. 10/14 6ES7322-1HF01-0AA0 ................................. 10/14 6ES7322-1HF10-0AA0 ................................. 10/14 6ES7322-1HH01-0AA0 ................................ 10/14 16/26 Siemens PM 21 · 2013 6ES7322-5FF00-0AB0 ..................................10/14 6ES7322-5GH00-0AB0 ................................10/14 6ES7322-5HF00-0AB0 .................................10/14 6ES7322-8BF00-0AB0 .................................10/14 6ES7323-1BH01-0AA0 .................................10/14 6ES7323-1BL00-0AA0 .................................10/14 6ES7327-1BH00-0AB0 .................................10/14 6ES7328-0AA00-7AA0 .................................10/20 6ES7331-1KF02-0AB0 .................................10/15 6ES7331-7HF01-0AB0 .................................10/15 6ES7331-7KB02-0AB0 .................................10/15 6ES7331-7KF02-0AB0 .................................10/15 6ES7331-7NF00-0AB0 .................................10/15 6ES7331-7NF10-0AB0 .................................10/15 6ES7331-7PF01-0AB0 ..................................10/15 6ES7331-7PF11-0AB0 ..................................10/15 6ES7332-5HB01-0AB0 .................................10/15 6ES7332-5HD01-0AB0 .................................10/15 6ES7332-5HF00-0AB0 .................................10/15 6ES7332-7ND02-0AB0 .................................10/15 6ES7334-0CE01-0AA0 .................................10/15 6ES7334-0KE00-0AB0 .................................10/15 6ES7335-7HG02-0AB0 ................................10/15 6ES7340-1AH02-0AE0 .................................10/18 6ES7340-1BH02-0AE0 .................................10/18 6ES7340-1CH02-0AE0 .................................10/18 6ES7341-1AH02-0AE0 .................................10/18 6ES7341-1BH02-0AE0 .................................10/18 6ES7341-1CH02-0AE0 .................................10/18 6ES7350-1AH03-0AE0 .................................10/16 6ES7350-2AH01-0AE0 .................................10/16 6ES7352-1AH02-0AE0 .................................10/17 6ES7352-5AH01-0AE0 .................................10/17 6ES7352-5AH11-0AE0 .................................10/17 6ES7365-0BA01-0AA0 ...................................9/11 6ES7370-0AA01-0AA0 .................................10/19 6ES7374-2XH01-0AA0 .................................10/19 6ES7390-0AA00-0AA0 .................................10/20 6ES7390-1AB60-0AA0 ........................9/11, 10/20 6ES7390-1AE80-0AA0 ........................9/11, 10/20 6ES7390-1AF30-0AA0 ........................9/11, 10/20 6ES7390-1AJ30-0AA0 .........................9/11, 10/20 6ES7390-1BC00-0AA0 ........................9/11, 10/20 6ES7390-5AA00-0AA0 .................................10/20 6ES7390-5AB00-0AA0 .................................10/20 6ES7390-5BA00-0AA0 .................................10/20 6ES7390-5CA00-0AA0 .................................10/20 6ES7390-6BA00-0AA0 ...................................10/9 6ES7390-7BA00-0AA0 ...................................9/11 6ES7392-1AJ00-0AA0 .......................10/20, 10/43 6ES7392-1AJ00-1AB0 .......................10/20, 10/43 6ES7392-1AM00-0AA0 .......................9/11, 10/20 6ES7392-1AM00-1AB0 .....................10/20, 10/39 6ES7392-1AN00-0AA0 .................................10/20 6ES7392-1BJ00-0AA0 .......................10/20, 10/43 6ES7392-1BJ00-1AB0 .......................10/20, 10/43 6ES7392-1BM01-0AA0 .......................9/11, 10/20 6ES7392-1BM01-1AB0 .....................10/20, 10/39 6ES7392-1BN00-0AA0 .................................10/20 6ES7392-1CJ00-0AA0 ......................10/20, 10/43 6ES7392-1CM00-0AA0 ............9/11, 10/20, 10/39 6ES7392-2AX00-0AA0 .................................10/20 6ES7392-2AX10-0AA0 .................................10/20 6ES7392-2BX00-0AA0 .................................10/20 6ES7392-2BX10-0AA0 .................................10/20 6ES7392-2CX00-0AA0 .................................10/20 6ES7392-2CX10-0AA0 .................................10/20 6ES7392-2DX00-0AA0 .................................10/20 6ES7392-2DX10-0AA0 ................................ 10/20 6ES7392-2XX00-0AA0 ................................. 10/20 6ES7392-2XX10-0AA0 ................................. 10/20 6ES7392-2XY00-0AA0 ................................. 10/20 6ES7392-2XY10-0AA0 ................................. 10/20 6ES7392-4BB00-0AA0 ................................ 10/20 6ES7392-4BC50-0AA0 ................................ 10/20 6ES7392-4BF00-0AA0 ................................. 10/20 6ES76... 6ES7648-1AA20-0YB0 ................................... 9/19 6ES7648-2AG30-0GA0 .................................. 9/22 6ES7648-2AG40-0GA0 .................................. 9/22 6ES7648-6AA03-2YA0 ................................... 9/19 6ES77... 6ES7792-0AA00-0XA0 ................................. 10/27 6ES79... 6ES7900-1AA00-0XA0 ................................... 9/24 6ES7900-1BA00-0XA0 ................................... 9/24 6ES7900-1CA00-0XA0 .................................. 9/24 6ES7900-1DA00-0XA0 .................................. 9/24 6ES7900-1EA00-0XA0 ................................... 9/24 6ES7900-1FA00-0XA0 ................................... 9/24 6ES7901-1BF00-0XA0 ................................... 3/24 6ES7901-4BD00-0XA0 .................................. 3/24 6ES7902-1AB00-0AA0 ................................ 10/18 6ES7902-1AC00-0AA0 ................................ 10/18 6ES7902-1AD00-0AA0 ................................ 10/18 6ES7902-2AB00-0AA0 ................................ 10/18 6ES7902-2AC00-0AA0 ................................ 10/18 6ES7902-2AG00-0AA0 ................................ 10/18 6ES7902-3AB00-0AA0 ................................ 10/18 6ES7902-3AC00-0AA0 ................................ 10/18 6ES7902-3AG00-0AA0 ................................ 10/18 6ES7912-0AA00-0AA0 ................................ 10/20 6ES7953-8LF20-0AA0 ................................. 10/27 6ES7953-8LG20-0AA0 ..................... 10/17, 10/27 6ES7953-8LJ30-0AA0 ...................... 10/17, 10/27 6ES7953-8LM20-0AA0 ................................ 10/27 6ES7953-8LP20-0AA0 ................................. 10/27 6ES7972-0BA12-0XA0 ................................... 9/39 6ES7972-0BA42-0XA0 ............... 9/39, 9/51, 10/43 6ES7972-0BA52-0XA0 ................................... 9/39 6ES7972-0BA60-0XA0 .......................... 9/39, 9/51 6ES7972-0BB12-0XA0 ................................... 9/39 6ES7972-0BB42-0XA0 .......................... 9/39, 9/51 6ES7972-0BB52-0XA0 ................................... 9/39 6ES7972-0BB60-0XA0 .......................... 9/39, 9/51 6ES7973-1HD00-0AA0 ................................ 10/20 6ES7974-0AA00-0AA0 ................................ 10/20 6ES7998-8XC01-8YE0 ................................. 10/20 6ES7998-8XC01-8YE2 ................................. 10/20 6FC... 6FC5088-1.... ................................................. 14/8 6FC5088-2.... ................................................. 14/8 6FC5088-3.... ................................................. 14/8 6FC5088-4.... ................................................. 14/8 6FC5088-5.... ................................................. 14/8 6FC5088-6.... ................................................. 14/8 6FC5203-0AC01-3AA0 .................................. 9/25 6FC5211-0BA01-0AA4 ................................ 10/39 6FC5247-0AA18-0AA0 ................ 9/19, 9/22, 9/51 6FC5297-0AD30-0... .................................... 14/29 6FC5312-0FA00-2AA0 ................................... 9/56 6FC5348-0AA02-0AA0 .................................. 9/51 6FC5348-0AA07-0AA0 .................................. 9/51 © Siemens AG 2013 Appendix Indexes Order number index 6FC8500-0BX01-0AA0 ................................. 14/11 6FC8500-0EE01-0AA0 ................................. 14/11 6FC8500-0EE02-0AA0 ................................. 14/11 6FC8500-0FE01-0AA0 ................................. 14/11 6FC8500-0SE01-0AA0 ................................. 14/11 6FC8500-0SE02-0AA0 ................................. 14/11 6FC8500-0SE03-0AA0 ................................. 14/11 6FC8500-0SE05-0AA0 ................................. 14/11 6FC8500-0SE10-0AA0 ................................. 14/11 6FC8500-0SE11-0AA0 ................................. 14/11 6FC8507-0RX12-...0 .................................... 14/14 6FC8507-0RX24-...0 .................................... 14/14 6FC9341-2AE ............................................... 3/210 6FC9341-2AF ............................................... 3/210 6FX2001-... 6FX2001-2C... .................................................. 7/6 6FX2001-2D... .................................................. 7/6 6FX2001-2E... .................................................. 7/6 6FX2001-2F... ................................................... 7/6 6FX2001-2G... .................................................. 7/6 6FX2001-2H... .................................................. 7/6 6FX2001-2M... .................................................. 7/6 6FX2001-2N... .................................................. 7/6 6FX2001-2P... ................................................... 7/6 6FX2001-2Q... .................................................. 7/6 6FX2001-2R... .................................................. 7/6 6FX2001-2S... .................................................. 7/6 6FX2001-2UK00 ............................................... 7/6 6FX2001-3C... .................................................. 7/6 6FX2001-3E... .................................................. 7/6 6FX2001-3G... .................................................. 7/6 6FX2001-4D..0 ................................................. 7/6 6FX2001-4F..0 .................................................. 7/6 6FX2001-4H..0 ................................................. 7/6 6FX2001-4N..0 ................................................. 7/6 6FX2001-4Q..0 ................................................. 7/6 6FX2001-4S..0 ................................................. 7/6 6FX2001-5FD..-0AA1 ..................................... 7/11 6FX2001-5FE.. ............................................... 7/11 6FX2001-5FN.. ............................................... 7/11 6FX2001-5FP.. ................................................ 7/11 6FX2001-5FS.. ............................................... 7/11 6FX2001-5HE.. ............................................... 7/11 6FX2001-5HS.. ............................................... 7/11 6FX2001-5QD..-0AA1 .................................... 7/11 6FX2001-5QE.. ............................................... 7/11 6FX2001-5QN.. .............................................. 7/11 6FX2001-5QP.. ............................................... 7/11 6FX2001-5QS.. ............................................... 7/11 6FX2001-5SE.. ............................................... 7/11 6FX2001-5SS.. ............................................... 7/11 6FX2001-5VD..-0AA1 ..................................... 7/11 6FX2001-5WD..-0AA1 .................................... 7/11 6FX2001-5WN.. .............................................. 7/11 6FX2001-5WP.. ............................................... 7/11 6FX2001-7KF06 ............................................. 7/12 6FX2001-7KF10 ............................................. 7/12 6FX2001-7KP01 ............................................. 7/12 6FX2001-7KS06 ............................................. 7/12 6FX2001-7KS10 ............................................. 7/12 6FX2002-... 6FX2002-1DC00-.... ....................................... 8/24 6FX2002-1DC20-.... ....................................... 8/24 6FX2003-... 6FX2003-0BB00 ............................................. 9/51 6FX2003-0DT67 ............................................. 8/45 6FX2003-0LA.0 ...............................................6/37 6FX2003-0LA00 ..............................................8/43 6FX2003-0LA10 ..............................................8/43 6FX2003-0SA12 .................................. 3/247, 7/12 6FX2003-0SA17 ...........................................3/247 6FX2003-0SU01 ...........................................3/247 6FX2003-0SU07 .........................3/247, 6/37, 8/43 6FX2003-0SU12 ............................................. 7/12 6FX2003-0SU17 ............................................. 7/12 6FX2003-7AX00 ............................................. 8/44 6FX2003-7BX00 ............................................. 8/44 6FX2003-7CX00 ............................................. 8/44 6FX2003-7DX00 ............................................. 8/44 6FX2003-7FA00 ..............................................8/44 6FX2003-7FX00 ..............................................8/44 6FX2003-7GX00 ............................................. 8/44 6FX2003-7HX00 ............................................. 8/44 6FX5002-... 6FX5002-2CA12-.... 6FX5002-2DC00-.... 6FX5002-2DC10-.... 6FX5002-2DC20-.... 6FX5002-5CR72-.... 6FX5002-5CR73-.... 6FX5002-5CR83-.... 6FX5002-5CS02-.... 6FX5002-5CS12-.... 6FX5002-5CS42-.... 6FX5002-5CS52-.... 6FX5002-5CS62-.... 6FX5002-5DA20-.... 6FX5002-5DA30-.... ........................................8/27 ........................................8/25 ........................................8/25 ........................................8/25 ........................................8/16 ...............................8/15, 8/16 ...............................8/15, 8/16 ........................................8/11 ........................................8/11 ........................................8/11 ........................................8/11 ........................................8/11 ........................................8/12 ........................................8/13 6FX5008-... 6FX5008-1BA11-.... 6FX5008-1BB21-.... 6FX5008-1BB31-.... 6FX5008-1BB35-.... 6FX5008-1BB50-.... 6FX5008-1BB51-.... 6FX5008-1BB61-.... 6FX5008-1BB70-.... 6FX5008-1BB05-.... 6FX5008-1BB12-.... 6FX5008-1BB25-.... 6FX5008-1BB35-.... 6FX5008-1BB50-.... ...............................8/12, 8/13 ........................................8/16 ........................................8/16 ........................................8/15 ........................................8/15 ........................................8/16 ...............................8/15, 8/16 ......................8/15, 8/16, 8/19 ......................8/15, 8/16, 8/19 ......................8/15, 8/16, 8/19 ......................8/15, 8/16, 8/19 ......................8/15, 8/16, 8/19 ......................8/15, 8/16, 8/19 6FX7002-... 6FX7002-2SL01-.... .........................................8/27 6FX7002-2SL02-.... .........................................8/27 6FX7002-2SL10-.... .........................................8/27 6FX7002-2SL20-.... .........................................8/27 6FX7002-5LM02-.... ........................................8/17 6FX7002-5LM32-.... ........................................8/17 6FX7002-5LM42-.... ........................................8/17 6FX7002-5LM62-.... ........................................8/17 6FX7002-5LM72-.... ........................................8/17 6FX7002-5LM82-.... ........................................8/17 6FX7002-2SL0.-.... ............................6/6, 6/8, 6/10 6FX7002-2SL10-.... ..............6/18, 6/20, 6/22, 6/37 6FX8002-... 6FX8002-2AD04-.... ........................................8/26 6FX8002-2CA80-.... ........................................8/27 6FX8002-2CB54-.... .......................................8/27 6FX8002-2CN24-.... ........................................8/26 6FX8002-2DC00-.... ........................................8/25 6FX8002-2DC10-.... ....................................... 8/25 6FX8002-2DC20-.... ....................................... 8/25 6FX8002-2EN24-.... ....................................... 8/26 6FX8002-2FN24-.... ........................................ 8/26 6FX8002-5CA15-.... .............................. 8/17, 8/20 6FX8002-5CA48-.... .............................. 8/17, 8/20 6FX8002-5CA58-.... .............................. 8/17, 8/20 6FX8002-5CA68-.... .............................. 8/17, 8/20 6FX8002-5CN01-.... ....................................... 8/18 6FX8002-5CN05-.... ....................................... 8/18 6FX8002-5CN11-.... ....................................... 8/18 6FX8002-5CN41-.... ....................................... 8/18 6FX8002-5CN64-.... ....................................... 8/18 6FX8002-5CP10-.... ....................................... 8/15 6FX8002-5CP11-.... ....................................... 8/15 6FX8002-5CP20-.... ....................................... 8/15 6FX8002-5CP21-.... ....................................... 8/15 6FX8002-5CP41-.... ....................................... 8/15 6FX8002-5CP42-.... ....................................... 8/15 6FX8002-5CP43-.... ....................................... 8/15 6FX8002-5CQ15-.... ....................................... 8/18 6FX8002-5CR10-.... ....................................... 8/16 6FX8002-5CR11-.... ....................................... 8/16 6FX8002-5CR20-.... ....................................... 8/16 6FX8002-5CR21-.... ....................................... 8/16 6FX8002-5CR41-.... .............................. 8/15, 8/16 6FX8002-5CR42-.... .............................. 8/15, 8/16 6FX8002-5CR43-.... .............................. 8/15, 8/16 6FX8002-5CR52-.... .............................. 8/15, 8/16 6FX8002-5CR53-.... .............................. 8/15, 8/16 6FX8002-5CS11-.... .............................. 8/17, 8/20 6FX8002-5CS24-.... ..................... 8/11, 8/17, 8/20 6FX8002-5CS41-.... ....................................... 8/20 6FX8002-5CS41-.... ....................................... 8/17 6FX8002-5CS54-.... .............................. 8/17, 8/20 6FX8002-5CS64-.... .............................. 8/17, 8/20 6FX8002-5DQ48-.... ....................................... 8/18 6FX8002-5DQ68-.... ....................................... 8/18 6FX8002-5YW12-.... .............................. 8/17, 8/20 6FX8002-2CA88-.... ..................................... 3/245 6FX8008-... 6FX8008-1BB11-.... ....................................... 8/18 6FX8008-1BB21-.... .................... 8/15, 8/16, 8/17, ............................................................... 8/18, 8/20 6FX8008-1BB31-.... .................... 8/15, 8/16, 8/17, ............................................................... 8/18, 8/20 6FX8008-1BB41-.... .............................. 8/17, 8/20 6FX8008-1BB51-.... .................... 8/15, 8/16, 8/17, ............................................................... 8/18, 8/20 6FX8008-1BB61-.... ............ 8/15, 8/16, 8/17, 8/20 6FX8008-1BA25-.... ....................................... 8/16 6FX8008-1BA25-.... ....................................... 8/15 6FX8008-1BA35-.... .............................. 8/15, 8/16 6FX8008-1BA35-.... ....................................... 8/15 6FX8008-1BA50-.... .............................. 8/15, 8/16 6FX8008-1BA50-.... ....................................... 8/15 6FX.002-... 6FX.002-2AD04-.... ........................................ 8/26 6FX.002-2AH00-.... ........................................ 8/27 6FX.002-2AH04-.... ........................................ 8/27 6FX.002-2AH11-.... ........................................ 8/27 6FX.002-2CA31-.... ........................................ 8/27 6FX.002-2CA34-.... ........................................ 8/27 6FX.002-2CB54-.... ............................... 8/26, 8/27 6FX.002-2CC11-.... ........................................ 8/26 6FX.002-2CD24-.... ........................................ 8/27 6FX.002-2CF02-.... ......................................... 8/26 Siemens PM 21 · 2013 16/27 16 © Siemens AG 2013 Appendix Indexes Order number index 16 6FX.002-2CF04-.... ......................................... 8/26 6FX.002-2CG00-.... ........................................ 8/27 6FX.002-2CH00-.... ........................................ 8/26 6FX.002-2CN20-.... ........................................ 8/26 6FX.002-2CQ31-.... ........................................ 8/26 6FX.002-2CQ34-.... ........................................ 8/26 6FX.002-2CQ80-.... ........................................ 8/26 6FX.002-2CR00-.... ........................................ 8/27 6FX.002-2EN20-.... ......................................... 8/26 6FX.002-2EQ10-.... ........................................ 8/26 6FX.002-2EQ14-.... ........................................ 8/26 6FX.002-2EQ31-.... ........................................ 8/26 6FX.002-2EQ34-.... ........................................ 8/26 6FX.002-2FN20-.... ........................................ 8/26 6FX.002-5CG01-.... ........................................ 8/13 6FX.002-5CG10-.... ........................................ 8/10 6FX.002-5CG11-.... ........................................ 8/13 6FX.002-5CG12-.... ........................................ 8/10 6FX.002-5CG13-.... ........................................ 8/13 6FX.002-5CG21-.... ........................................ 8/13 6FX.002-5CG22-.... ........................................ 8/10 6FX.002-5CG23-.... ........................................ 8/13 6FX.002-5CG31-.... ........................................ 8/13 6FX.002-5CG32-.... ........................................ 8/10 6FX.002-5CG41-.... ........................................ 8/13 6FX.002-5CG42-.... ........................................ 8/10 6FX.002-5CG51-.... ........................................ 8/13 6FX.002-5CG52-.... ........................................ 8/10 6FX.002-5CG61-.... ........................................ 8/13 6FX.002-5CG62-.... ........................................ 8/10 6FX.002-5CN01-.... .......................................... 8/9 6FX.002-5CN11-.... .......................................... 8/9 6FX.002-5CN21-.... .......................................... 8/9 6FX.002-5CN31-.... .......................................... 8/9 6FX.002-5CN41-.... .......................................... 8/9 6FX.002-5CN51-.... .......................................... 8/9 6FX.002-5CN54-.... .......................................... 8/9 6FX.002-5CN61-.... .......................................... 8/9 6FX.002-5CN64-.... .......................................... 8/9 6FX.002-5CS01-.... ......................................... 8/11 6FX.002-5CS11-.... ......................................... 8/11 6FX.002-5CS13-.... ......................................... 8/11 6FX.002-5CS14-.... ......................................... 8/11 6FX.002-5CS21-.... ......................................... 8/11 6FX.002-5CS23-.... ......................................... 8/11 6FX.002-5CS31-.... ......................................... 8/11 6FX.002-5CS41-.... ......................................... 8/11 6FX.002-5CS51-.... ......................................... 8/11 6FX.002-5CS54-.... ......................................... 8/11 6FX.002-5CS61-.... ......................................... 8/11 6FX.002-5CS64-.... ......................................... 8/11 6FX.002-5DG01-.... ........................................ 8/13 6FX.002-5DG10-.... ........................................ 8/10 6FX.002-5DG11-.... ........................................ 8/13 6FX.002-5DG12-.... ........................................ 8/10 6FX.002-5DG13-.... ........................................ 8/13 6FX.002-5DG21-.... ........................................ 8/13 6FX.002-5DG22-.... ........................................ 8/10 6FX.002-5DG23-.... ............................... 8/12, 8/13 6FX.002-5DG31-.... ........................................ 8/13 6FX.002-5DG32-.... ........................................ 8/10 6FX.002-5DG33-.... ............................... 8/12, 8/13 6FX.002-5DG41-.... ........................................ 8/13 6FX.002-5DG42-.... ........................................ 8/10 6FX.002-5DG43-.... ............................... 8/12, 8/13 6FX.002-5DG51-.... ........................................ 8/13 6FX.002-5DG52-.... ........................................ 8/10 6FX.002-5DG53-.... ............................... 8/12, 8/13 16/28 Siemens PM 21 · 2013 6FX.002-5DG61-.... ........................................8/13 6FX.002-5DG62-.... ........................................8/10 6FX.002-5DN61-.... ..........................................8/9 6FX.002-5DN01-.... ...........................................8/9 6FX.002-5DN11-.... ...........................................8/9 6FX.002-5DN21-.... ...........................................8/9 6FX.002-5DN30-.... .........................................8/10 6FX.002-5DN31-.... ...........................................8/9 6FX.002-5DN41-.... ...........................................8/9 6FX.002-5DN51-.... ...........................................8/9 6FX.002-5DN54-.... ...........................................8/9 6FX.002-5DN64-.... ...........................................8/9 6FX.002-5DS01-.... .........................................8/12 6FX.002-5DS11-.... .........................................8/12 6FX.002-5DS13-.... .........................................8/12 6FX.002-5DS14-.... .........................................8/12 6FX.002-5DS21-.... .........................................8/12 6FX.002-5DS23-.... .........................................8/12 6FX.002-5DS31-.... .........................................8/12 6FX.002-5DS41-.... .........................................8/12 6FX.002-5DS51-.... .........................................8/12 6FX.002-5DS54-.... .........................................8/12 6FX.002-5DS61-.... .........................................8/12 6FX.002-5DS64-.... .........................................8/12 6FX.002-5DX38-.... .........................................8/14 6FX.002-5DX48-.... .........................................8/14 6FX.002-5DX58-.... .........................................8/14 6FX.002-5ME05-.... .........................................8/14 6FX.002-5MN05-.... ........................................8/14 6FX.002-5.A05-.... ..........................................8/14 6FX.002-5.A15-.... ..........................................8/14 6FX.002-5.A28-.... ..........................................8/14 6FX.002-5.A38-.... ..........................................8/14 6FX.002-5.A48-.... ..........................................8/14 6FX.002-5.A58-.... ..........................................8/14 6FX.002-5.A68-.... ..........................................8/14 6FX.002-5.N05-.... ..........................................8/14 6FX.002-5.Q15-.... ..........................................8/14 6FX.002-5.Q28-.... ..........................................8/14 6FX.002-5.Q38-.... ..........................................8/14 6FX.002-5.Q48-.... ..........................................8/14 6FX.002-5.Q58-.... ..........................................8/14 6FX.002-5.Q68-.... ..........................................8/14 6FX.002-5.X18-.... ...........................................8/14 6FX.002-5.X28-.... ...........................................8/14 6FX.002-2DC30-1AD0 ....................................8/25 6FX.002-2DC30-1AG0 ...................................8/25 6FX.002-2DC30-1BF0 ....................................8/25 6FX.002-2DC30-1DA0 ....................................8/25 6FX.002-2DC34-1AD0 ....................................8/25 6FX.002-2DC34-1AG0 ...................................8/25 6FX.002-5DN20-.... ...........................................8/9 6FX.008-... 6FX.008-1BA11-.... 6FX.008-1BA21-.... 6FX.008-1BA25-.... 6FX.008-1BA31-.... 6FX.008-1BA35-.... 6FX.008-1BA41-.... 6FX.008-1BA50-.... 6FX.008-1BA51-.... 6FX.008-1BA61-.... 6FX.008-1BB11-.... 6FX.008-1BB11-.... 6FX.008-1BB21-.... 6FX.008-1BB31-.... 6FX.008-1BB41-.... .......................8/10, 8/12, 8/13 ................8/9, 8/10, 8/12, 8/13 ................................8/12, 8/13 ................8/9, 8/10, 8/12, 8/13 ................................8/12, 8/13 ................8/9, 8/10, 8/12, 8/13 ................................8/12, 8/13 ................8/9, 8/10, 8/12, 8/13 ................................8/12, 8/13 .......................8/10, 8/13, 8/19 ..................................8/9, 8/11 .......8/9, 8/10, 8/11, 8/13, 8/19 .......8/9, 8/10, 8/11, 8/13, 8/19 .......8/9, 8/10, 8/11, 8/13, 8/19 6FX.008-1BB51-.... ...... 8/9, 8/10, 8/11, 8/13, 8/19 6FX.008-1BB61-.... ...................... 8/11, 8/13, 8/19 6FX.008-1BA11-.... .......................................... 8/9 6GK.. 6GK1411-2AB10 .......................................... 10/43 6GK1411-2AB20 .......................................... 10/43 6GK1415-2AA10 .......................................... 10/43 6GK1415-2BA10 .......................................... 10/43 6GK1415-2BA20 .......................................... 10/43 6GK1500-0EA02 ............................................ 9/39 6GK1500-0FC10 ............................................ 9/39 6GK1551-2AA00 ................................... 3/24, 9/76 6GK1562-1AA00 ............................................ 9/76 6GK1704-1LW08-1AA0 ................................. 9/76 6GK1704-1PW08-1AA0 ................................. 9/76 6GK1704-5CW80-3AA0 ................................. 9/76 6GK1900-0AB00 .......................................... 10/43 6GK1901-0DB20-6AA0 ................................. 7/12 6GK1901-1BB10-2AA0 ................ 9/26, 9/39, 10/8 6GK1901-1BB10-2AB0 ................ 9/26, 9/39, 10/8 6GK1901-1BB10-2AE0 ......................... 9/39, 10/8 6GK1901-1BB11-2AA0 .................................. 9/51 6GK1901-1BB11-2AB0 .................................. 9/51 6GK1901-1BB11-2AE0 .................................. 9/51 6GK1901-1BB20-2AA0 ................................ 10/43 6GK1901-1BB20-2AB0 ................................ 10/43 6GK1901-1BB20-2AE0 ................................ 10/43 6GK1901-1BB30-0AA0 ...................... 3/211, 7/12, ..................................................... 9/11, 9/26, 9/39, ............................................................... 9/51, 9/56 6GK1901-1BB30-0AB0 ...................... 3/211, 9/11, ............................................. 9/26, 9/39, 9/51, 9/56 6GK1901-1BB30-0AE0 ................ 9/39, 9/51, 9/56 6GK1901-1GA00 ............................... 3/211, 9/11, ..................................................... 9/26, 9/39, 9/51, ............................................................... 9/56, 10/8 6GK7343-2AH11-0XA0 ................................ 10/43 6SE... 6SE6400-2FA00-6AD0 ................................... 3/44 6SE6400-3CC00-2AD3 .................................. 3/43 6SE6400-3CC00-4AB3 .................................. 3/43 6SE6400-3CC00-4AD3 .................................. 3/43 6SE6400-3CC00-6AD3 .................................. 3/43 6SE6400-3CC01-0AB3 .................................. 3/43 6SE6400-3CC11-2FD0 .................................. 3/43 6SE6400-3CC11-7FD0 .................................. 3/43 6SE6400-3TC00-4AD2 ................................ 3/200 6SE6400-3TC03-8DD0 ................................ 3/200 6SE6400-3TC05-4DD0 ................................ 3/200 6SE6400-3TC07-5ED0 ................................. 3/200 6SE6400-3TC08-0ED0 ................................. 3/200 6SE6400-3TC14-5FD0 ................................. 3/200 6SE6400-3TC15-4FD0 ................................. 3/200 6SE6400-4BC05-0AA0 ................................ 3/186 6SE6400-4BD11-0AA0 ................................ 3/186 6SE6400-4BD16-5CA0 ................................ 3/186 6SE6400-4BD21-2DA0 ................................ 3/186 6SE6400-4BD22-2EA1 ................................ 3/186 6SE6400-4BD24-0FA0 ................................. 3/186 6SE7021-0ES87-1FE0 ................................. 3/201 6SE7022-6ES87-1FE0 ................................. 3/201 6SE7023-2ES87-2DC0 ................................. 3/188 6SE7024-7ES87-1FE0 ................................. 3/201 6SE7027-2ES87-1FE0 ................................. 3/201 6SE7028-0ES87-2DC0 ................................. 3/188 6SE7031-5ES87-1FE0 ................................. 3/201 6SE7031-8ES87-1FE0 ................................. 3/201 6SE7032-6ES87-1FE0 ................................. 3/201 © Siemens AG 2013 Appendix Indexes Order number index 6SL3000-... 6SL3000-0BE21-6DA0 ............... 3/71, 3/98, 3/120 6SL3000-0BE23-6DA1 ............... 3/71, 3/98, 3/120 6SL3000-0BE25-5DA0 ........................ 3/98, 3/120 6SL3000-0BE28-0DA0 ................................. 3/120 6SL3000-0BE31-2DA0 ........................ 3/71, 3/120 6SL3000-0BE32-5AA0 ................................... 3/60 6SL3000-0BE34-4AA0 .......................... 3/60, 3/81 6SL3000-0BE36-0AA0 .......................... 3/60, 3/81 6SL3000-0BE41-2AA0 ................................... 3/81 6SL3000-0BE41-6AA0 ................................... 3/81 6SL3000-0BG34-4AA0 .................................. 3/81 6SL3000-0BG36-0AA0 .................................. 3/81 6SL3000-0BG41-2AA0 .................................. 3/81 6SL3000-0CE15-0AA0 ................................... 3/97 6SL3000-0CE21-0AA0 ................................... 3/97 6SL3000-0CE21-6AA0 ................................... 3/97 6SL3000-0CE22-0AA0 ................................... 3/70 6SL3000-0CE23-6AA0 ................................... 3/97 6SL3000-0CE24-0AA0 ................................... 3/70 6SL3000-0CE25-5AA0 ................................... 3/97 6SL3000-0CE31-0AA0 ................................... 3/70 6SL3000-0CE32-3AA0 ................................... 3/59 6SL3000-0CE32-8AA0 ................................... 3/59 6SL3000-0CE33-3AA0 ................................... 3/59 6SL3000-0CE35-1AA0 .......................... 3/59, 3/79 6SL3000-0CE37-7AA0 ................................... 3/79 6SL3000-0CE41-0AA0 ................................... 3/79 6SL3000-0CE41-5AA0 ................................... 3/79 6SL3000-0CH32-7AA0 .................................. 3/79 6SL3000-0CH34-8AA0 .................................. 3/79 6SL3000-0CH36-0AA0 .................................. 3/79 6SL3000-0CH41-2AA0 .................................. 3/79 6SL3000-0EE36-2AA0 ................................. 3/106 6SL3000-0EE38-8AA0 ................................. 3/106 6SL3000-0EE41-4AA0 ................................. 3/106 6SL3000-0EH34-7AA0 ................................. 3/106 6SL3000-0EH37-6AA0 ................................. 3/106 6SL3000-0EH41-4AA0 ................................. 3/106 6SL3000-0HE15-0AA0 ................................... 3/98 6SL3000-0HE21-0AA0 ................................... 3/98 6SL3000-1BE31-3AA0 ................................. 3/190 6SL3000-1BE32-5AA0 ................................. 3/190 6SL3000-1BF31-3AA0 ................................. 3/190 6SL3000-1BF32-5AA0 ................................. 3/190 6SL3000-1BH31-3AA0 ................................. 3/190 6SL3000-1BH32-5AA0 ................................. 3/190 6SL3000-2AE36-1AA0 ................................. 3/206 6SL3000-2AE38-4AA0 ................................. 3/206 6SL3000-2AE41-0AA0 ................................. 3/206 6SL3000-2AE41-4AA0 ................................. 3/206 6SL3000-2AH31-0AA0 ................................. 3/206 6SL3000-2AH31-5AA0 ................................. 3/206 6SL3000-2AH31-8AA0 ................................. 3/206 6SL3000-2AH32-4AA0 ................................. 3/206 6SL3000-2AH32-6AA0 ................................. 3/206 6SL3000-2AH33-6AA0 ................................. 3/206 6SL3000-2AH34-5AA0 ................................. 3/206 6SL3000-2AH34-7AA0 ................................. 3/206 6SL3000-2AH35-8AA0 ................................. 3/206 6SL3000-2AH38-1AA0 ................................. 3/206 6SL3000-2AH41-0AA0 ................................. 3/206 6SL3000-2AH41-1AA0 ................................. 3/206 6SL3000-2AH41-3AA0 ................................. 3/206 6SL3000-2BE21-0AA0 ................................. 3/201 6SL3000-2BE26-0AA0 ................................. 3/201 6SL3000-2BE32-1AA0 ................................. 3/206 6SL3000-2BE32-6AA0 ................................. 3/206 6SL3040-0PA00-0AA1 ..................................3/212 6SL3040-0PA01-0AA0 ..................................3/214 6SL3040-1LA00-0AA0 ....................................3/17 6SL3040-1LA01-0AA0 ....................................3/17 6SL3040-1MA00-0AA0 ...................................3/21 6SL3040-1MA01-0AA0 ...................................3/21 6SL3060-4AD00-0AA0 .................................. 8/24 6SL3060-4AF00-0AA0 ................................... 8/24 6SL3060-4AF10-0AA0 ................................... 8/24 6SL3060-4AH00-0AA0 .................................. 8/24 6SL3060-4AJ20-0AA0 ................................... 8/24 6SL3060-4AK00-0AA0 ................................... 8/24 6SL3060-4AM00-0AA0 .................................. 8/24 6SL3060-4AP00-0AA0 ................................... 8/24 6SL3060-4AU00-0AA0 .................................. 8/24 6SL3060-4AW00-0AA0 .................................. 8/24 6SL3060-4AA10-0AA0 ................................. 3/116 6SL3060-4AK00-0AA0 ................................. 3/116 6SL3060-4AP00-0AA0 ................................. 3/116 6SL3060-4AU00-0AA0 ................................ 3/116 6SL3060-4DX04-0AA0 ................................. 3/239 6SL3053-... 6SL3064-... 6SL3000-2BE33-2AA0 6SL3000-2BE33-8AA0 6SL3000-2BE35-0AA0 6SL3000-2CE32-3AA0 6SL3000-2CE32-8AA0 6SL3000-2CE33-3AA0 6SL3000-2CE34-1AA0 .................................3/206 .................................3/206 .................................3/206 .................................3/208 .................................3/208 .................................3/208 .................................3/208 6SL3040-... 6SL3053-0AA00-3AA1 .................................3/236 6SL3054-... 6SL3054-0EF00-1BA0 ...........................3/18, 3/22 6SL3054-0EF00-1BA0-ZF01 .................3/18, 3/22 6SL3054-0EF00-1BA0-ZF02 ..........................3/22 6SL3054-0EF00-1BA0-ZF03 ..........................3/22 6SL3054-0EF01-1BA0 ....................................3/22 6SL3054-0EF01-1BA0-ZF01 ..........................3/22 6SL3054-0EF01-1BA0-ZF02 ..........................3/22 6SL3054-0EF01-1BA0-ZF03 ..........................3/22 6SL3054-0EF01-1BA0-ZF04 ..........................3/22 6SL3054-0EF01-1BA0-ZF05 ..........................3/22 6SL3054-0EF01-1BA0-ZF06 ..........................3/22 6SL3054-0EG00-1BA0 ..........................3/18, 3/22 6SL3054-0EG00-1BA0-ZF01 .................3/18, 3/22 6SL3054-0EG00-1BA0-ZF02 ..........................3/22 6SL3054-0EG00-1BA0-ZF03 ..........................3/22 6SL3054-0EG01-1BA0 ...................................3/22 6SL3054-0EG01-1BA0-ZF01 ..........................3/22 6SL3054-0EG01-1BA0-ZF02 ..........................3/22 6SL3054-0EG01-1BA0-ZF03 ..........................3/22 6SL3054-0EG01-1BA0-ZF04 ..........................3/22 6SL3054-0EG01-1BA0-ZF05 ..........................3/22 6SL3054-0EG01-1BA0-ZF06 ..........................3/22 6SL3064-1BB00-0AA0 ................................... 3/21 6SL3066-... 6SL3066-2DA00-0AA0 .................................. 8/45 6SL3066-2DA00-0AB0 .................................. 8/46 6SL3066-4CA00-0AA0 ............... 3/17, 3/21, 3/47, ..................................................... 3/53, 3/67, 3/78, ................................................... 3/87, 3/95, 3/105, ............................................... 3/114, 3/128, 3/140, ............................................... 3/150, 3/153, 3/165, ............................................... 3/175, 3/212, 3/214, ............................................... 3/216, 3/221, 3/223, ............................................... 3/226, 3/229, 3/232, .................................................... 3/234, 9/39, 9/51 6SL3066-4CA01-0AA0 ................................ 3/218 6SL3070-... 6SL3070-0AA00-0AG0 .................................. 13/2 6SL3072-... 6SL3072-0AA00-0AG0 ................ 3/17, 3/21, 3/23 6SL3074-... 6SL3074-0AA01-0AA0 ................................... 3/22 6SL3074-0AA10-0AA0 .......................... 3/18, 3/22 6SL3075-... 6SL3075-0AA00-0AG0 ................................ 14/31 6SL3055-... 6SL3097-... 6SL3055-0AA00-2CA0 .................................3/210 6SL3055-0AA00-2EB0 .................................3/211 6SL3055-0AA00-2TA0 ..................................3/219 6SL3055-0AA00-3AA1 .................................3/223 6SL3055-0AA00-3BA0 .................................3/229 6SL3055-0AA00-3FA0 .......................3/221, 10/49 6SL3055-0AA00-3HA0 .................................10/49 6SL3055-0AA00-3KA0 .................................3/232 6SL3055-0AA00-3LA0 ..................................3/234 6SL3055-0AA00-3PA1 ..................................3/226 6SL3055-0AA00-4BA0 .................................3/209 6SL3055-0AA00-5AA3 .................................3/242 6SL3055-0AA00-5BA3 .................................3/243 6SL3055-0AA00-5CA2 .................................3/244 6SL3055-0AA00-5EA3 .................................3/245 6SL3055-0AA00-5HA3 .................................3/245 6SL3055-0AA00-5JA3 ..................................3/247 6SL3055-0AA00-5KA3 .................................3/247 6SL3055-0AA00-6AA0 .................................3/216 6SL3055-0AA00-6AB0 .................................3/218 6SL3097-4A... .............................................. 14/29 6SL3097-4CA00-0YG1 ................................ 14/28 6SL3060-... 6SL3060-4AA10-0AA0 ...................................8/24 6SL3060-4AA50-0AA0 ...................................8/24 6SL3060-4AB00-0AA0 ...................................8/24 6SL31... 6SL3100-0BE21-6AB0 6SL3100-0BE23-6AB0 6SL3100-0BE25-5AB0 6SL3100-0BE28-0AB0 6SL3100-0BE31-2AB0 6SL3100-1AE31-0AB0 6SL3100-1BE31-0AA0 6SL3100-1CE14-0AA0 6SL3100-1DE22-0AA1 6SL3100-1VE00-0AA0 6SL3120-1TE13-0AA3 6SL3120-1TE15-0AA3 6SL3120-1TE21-0AA3 6SL3120-1TE21-8AA3 6SL3120-1TE23-0AA3 6SL3120-1TE24-5AA3 6SL3120-1TE26-0AA3 6SL3120-1TE28-5AA3 6SL3120-1TE31-3AA3 6SL3120-1TE32-0AA4 6SL3120-2TE13-0AA3 ................................. 3/116 ................................. 3/116 ................................. 3/116 ................................. 3/116 ................................. 3/116 ................................. 3/181 ................................. 3/188 ................................. 3/193 ................................. 3/195 ................................. 3/197 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/150 ................................. 3/175 Siemens PM 21 · 2013 16/29 16 © Siemens AG 2013 Appendix Indexes Order number index 16 6SL3120-2TE15-0AA3 ................................. 3/175 6SL3120-2TE21-0AA3 ................................. 3/175 6SL3120-2TE21-8AA3 ................................. 3/175 6SL3121-1TE13-0AA3 ................................. 3/150 6SL3121-1TE15-0AA3 ................................. 3/150 6SL3121-1TE21-0AA3 ................................. 3/150 6SL3121-1TE21-8AA3 ................................. 3/150 6SL3121-1TE23-0AA3 ................................. 3/150 6SL3121-1TE24-5AA3 ................................. 3/150 6SL3121-1TE26-0AA3 ................................. 3/150 6SL3121-1TE28-5AA3 ................................. 3/150 6SL3121-1TE31-3AA3 ................................. 3/150 6SL3121-1TE32-0AA4 ................................. 3/150 6SL3121-2TE13-0AA3 ................................. 3/175 6SL3121-2TE15-0AA3 ................................. 3/175 6SL3121-2TE21-0AA3 ................................. 3/175 6SL3121-2TE21-8AA3 ................................. 3/175 6SL3125-1TE32-0AA4 ................................. 3/150 6SL3126-1TE13-0AA3 ................................. 3/150 6SL3126-1TE15-0AA3 ................................. 3/150 6SL3126-1TE21-0AA3 ................................. 3/150 6SL3126-1TE21-8AA3 ................................. 3/150 6SL3126-1TE23-0AA3 ................................. 3/150 6SL3126-1TE24-5AA3 ................................. 3/150 6SL3126-1TE26-0AA3 ................................. 3/150 6SL3126-1TE28-5AA3 ................................. 3/150 6SL3126-1TE31-3AA3 ................................. 3/150 6SL3126-1TE32-0AA4 ................................. 3/150 6SL3126-2TE13-0AA3 ................................. 3/175 6SL3126-2TE15-0AA3 ................................. 3/175 6SL3126-2TE21-0AA3 ................................. 3/175 6SL3126-2TE21-8AA3 ................................. 3/175 6SL3130-1TE22-0AA0 ................................... 3/67 6SL3130-1TE24-0AA0 ................................... 3/67 6SL3130-1TE31-0AA0 ................................... 3/67 6SL3130-6AE15-0AB1 ................................... 3/95 6SL3130-6AE21-0AB1 ................................... 3/95 6SL3130-6TE21-6AA3 ................................... 3/95 6SL3130-6TE23-6AA3 ................................... 3/95 6SL3130-6TE25-5AA3 ................................... 3/95 6SL3130-7TE21-6AA3 ................................. 3/114 6SL3130-7TE23-6AA3 ................................. 3/114 6SL3130-7TE25-5AA3 ................................. 3/114 6SL3130-7TE28-0AA3 ................................. 3/114 6SL3130-7TE31-2AA3 ................................. 3/114 6SL3131-6AE15-0AA1 ................................... 3/95 6SL3131-6AE21-0AA1 ................................... 3/95 6SL3131-6TE21-6AA3 ................................... 3/95 6SL3131-6TE23-6AA3 ................................... 3/95 6SL3131-6TE25-5AA3 ................................... 3/95 6SL3131-7TE21-6AA3 ................................. 3/114 6SL3131-7TE23-6AA3 ................................. 3/114 6SL3131-7TE25-5AA3 ................................. 3/114 6SL3131-7TE28-0AA3 ................................. 3/114 6SL3131-7TE31-2AA3 ................................. 3/114 6SL3135-7TE31-2AA3 ................................. 3/114 6SL3136-1TE22-0AA0 ................................... 3/67 6SL3136-1TE24-0AA0 ................................... 3/67 6SL3136-1TE31-0AA0 ................................... 3/67 6SL3136-6AE15-0AA1 ................................... 3/95 6SL3136-6AE21-0AA1 ................................... 3/95 6SL3136-7TE21-6AA3 ................................. 3/114 6SL3136-7TE23-6AA3 ................................. 3/114 6SL3136-7TE25-5AA3 ................................. 3/114 6SL3136-7TE28-0AA3 ................................. 3/114 6SL3136-7TE31-2AA3 ................................. 3/114 6SL3160-8CD10-0AA0 ................................ 3/116 6SL3160-8DF10-0AA0 ................................. 3/116 16/30 Siemens PM 21 · 2013 6SL3160-8EH10-0AA0 .................................3/116 6SL3160-8FM10-0AA0 .................................3/116 6SL3162-2MA00-0AA0 ...................................8/43 6SL3162-1AF00-0AA1 ..........................3/67, 3/95, ...........................................................3/114, 3/150 6SL3162-1AF00-0BA1 ..............3/67, 3/114, 3/150 6SL3162-1AH00-0AA0 ......................3/114, 3/150 6SL3162-1AH01-0AA0 .............3/67, 3/114, 3/150 6SL3162-1AH01-0BA0 .............3/67, 3/114, 3/150 6SL3162-2AA00-0AA0 ................3/67, 3/87, 3/95, ...............................................3/114, 3/140, 3/150, ...........................................................3/165, 3/175 6SL3162-2AA01-0AA0 ................3/67, 3/87, 3/95, ...............................................3/114, 3/140, 3/150, ...........................................................3/165, 3/175 6SL3162-2BD00-0AA0 ................3/67, 3/87, 3/95, ...............................................3/114, 3/140, 3/150, ................................................3/165, 3/175, 3/196 6SL3162-2BM00-0AA0 .........................3/67, 3/95, ................................................3/114, 3/150, 3/196 6SL3162-2BM01-0AA0 .........................3/67, 3/87, ............................................................3/95, 3/114, ..........................................................3/140, 3/150, ................................................3/165, 3/175, 3/196 6SL3162-2DB00-0AA0 ......................3/150, 3/175 6SL3162-2DD00-0AA0 ......................3/150, 3/175 6SL3162-2MA00-0AA0 ......................3/150, 3/175 6SL3162-8AB00-0AA0 ......................3/150, 3/175 6SL3162-8BD00-0AA0 ......................3/150, 3/175 6SL3162-8CF00-0AA0 .................................3/150 6SL3162-8DH00-0AA0 .................................3/150 6SL3162-8EM00-0AA0 .................................3/150 6SL3163-1AF00-0AA0 ..................................3/116 6SL3163-1AH00-0AA0 .................................3/116 6SL3163-1AM00-0AA0 .................................3/116 6SL3163-8FD00-0AA0 ........................3/95, 3/114 6SL3163-8GF00-0AA0 ........................3/95, 3/114 6SL3163-8HH00-0AA0 .................................3/114 6SL3163-8JM00-0AA0 .................................3/114 6SL3163-8KB00-0AA0 ...................................3/95 6SL3163-8LD00-0AA0 ...................................3/67 6SL3166-3AB00-0AA0 ................3/47, 3/53, 3/67, .....................................................3/78, 3/87, 3/95, ...............................................3/105, 3/114, 3/116, ...............................................3/128, 3/140, 3/150, ...............................................3/153, 3/165, 3/175, ...............................................3/179, 3/181, 3/185, ................................................3/193, 3/195, 3/197 6SL32... 6SL3201-0BE12-0AA0 .................................3/186 6SL3202-0AE21-0CA0 .................................3/200 6SL3202-0AJ23-2CA0 ..................................3/200 6SL3203-0CD21-0AA0 ...................................3/43 6SL3203-0CD21-4AA0 ...................................3/43 6SL3203-0CD22-2AA0 ...................................3/43 6SL3203-0CD23-5AA0 ...................................3/43 6SL3203-0CD25-3AA0 ...................................3/43 6SL3203-0CJ24-5AA0 ....................................3/43 6SL3203-0CJ28-6AA0 ....................................3/43 6SL3210-1SB11-0AA0 ...................................3/37 6SL3210-1SB11-0UA0 ...................................3/37 6SL3210-1SB12-3AA0 ...................................3/37 6SL3210-1SB12-3UA0 ...................................3/37 6SL3210-1SB14-0AA0 ...................................3/37 6SL3210-1SB14-0UA0 ...................................3/37 6SL3210-1SE11-3UA0 ...................................3/37 6SL3210-1SE11-7UA0 ...................................3/37 6SL3210-1SE12-2UA0 ...................................3/37 6SL3210-1SE13-1UA0 ...................................3/37 6SL3210-1SE14-1UA0 ...................................3/37 6SL3210-1SE16-0AA0 ....................................3/37 6SL3210-1SE16-0UA0 ...................................3/37 6SL3210-1SE17-7AA0 ................................... 3/37 6SL3210-1SE17-7UA0 ................................... 3/37 6SL3210-1SE21-0AA0 ................................... 3/37 6SL3210-1SE21-0UA0 ................................... 3/37 6SL3210-1SE21-8AA0 ................................... 3/37 6SL3210-1SE21-8UA0 ................................... 3/37 6SL3210-1SE22-5AA0 ................................... 3/37 6SL3210-1SE22-5UA0 ................................... 3/37 6SL3210-1SE23-2AA0 ................................... 3/37 6SL3210-1SE23-2UA0 ................................... 3/37 6SL3210-1SE23-8AA0 ................................... 3/37 6SL3210-1SE23-8UA0 ................................... 3/37 6SL3210-1SE24-5AA0 ................................... 3/37 6SL3210-1SE24-5UA0 ................................... 3/37 6SL3210-1SE26-0AA0 ................................... 3/37 6SL3210-1SE26-0UA0 ................................... 3/37 6SL3210-1SE27-5AA0 ................................... 3/37 6SL3210-1SE27-5UA0 ................................... 3/37 6SL3210-1SE31-0AA0 ................................... 3/37 6SL3210-1SE31-0UA0 ................................... 3/37 6SL3210-1SE31-1AA0 ................................... 3/37 6SL3210-1SE31-1UA0 ................................... 3/37 6SL3210-1SE31-5AA0 ................................... 3/37 6SL3210-1SE31-5UA0 ................................... 3/37 6SL3210-1SE31-8AA0 ................................... 3/37 6SL3210-1SE31-8UA0 ................................... 3/37 6SL3252-0BB01-0AA0 ................................. 3/238 6SL3262-1AA00-0BA0 ................................... 3/37 6SL3262-1AB00-0DA0 .................................. 3/37 6SL3262-1AC00-0DA0 .................................. 3/37 6SL3262-1AD00-0DA0 .................................. 3/37 6SL3262-1AF00-0DA0 ................................... 3/37 6SL33... 6SL3300-1AE31-3AA0 ................................. 3/185 6SL3300-1AE32-5AA0 ................................. 3/185 6SL3300-1AE32-5BA0 ................................. 3/185 6SL3300-1AF31-3AA0 ................................. 3/185 6SL3300-1AF32-5AA0 ................................. 3/185 6SL3300-1AF32-5BA0 ................................. 3/185 6SL3300-1AH31-3AA0 ................................ 3/185 6SL3300-1AH32-5AA0 ................................ 3/185 6SL3300-1AH32-5BA0 ................................ 3/185 6SL3300-7TE32-6AA0 ................................. 3/133 6SL3300-7TE33-8AA0 ................................. 3/133 6SL3300-7TE35-0AA0 ................................. 3/133 6SL3300-7TE38-4AA0 ................................. 3/133 6SL3300-7TE41-4AA0 ................................. 3/133 6SL3300-7TG35-8AA0 ................................. 3/133 6SL3300-7TG37-4AA0 ................................. 3/133 6SL3300-7TG41-3AA0 ................................. 3/133 6SL3310-1TE32-1AA3 ................................... 3/47 6SL3310-1TE32-6AA3 ................................... 3/47 6SL3310-1TE33-1AA3 ................................... 3/47 6SL3310-1TE33-8AA3 ................................... 3/47 6SL3310-1TE35-0AA3 ................................... 3/47 6SL3315-1TE32-1AA3 ................................... 3/53 6SL3315-1TE32-6AA3 ................................... 3/53 6SL3315-1TE33-1AA3 ................................... 3/53 6SL3315-1TE35-0AA3 ................................... 3/53 6SL3320-1TE32-1AA3 ................................. 3/153 6SL3320-1TE32-6AA3 ................................. 3/153 6SL3320-1TE33-1AA3 ................................. 3/153 6SL3320-1TE33-8AA3 ................................. 3/153 6SL3320-1TE35-0AA3 ................................. 3/153 6SL3320-1TE36-1AA3 ................................. 3/153 6SL3320-1TE37-5AA3 ................................. 3/153 6SL3320-1TE38-4AA3 ................................. 3/153 © Siemens AG 2013 Appendix Indexes Order number index 6SL3320-1TE41-0AA3 ................................. 3/153 6SL3320-1TE41-2AA3 ................................. 3/153 6SL3320-1TE41-4AA3 ................................. 3/153 6SL3320-1TG28-5AA3 ................................. 3/153 6SL3320-1TG31-0AA3 ................................. 3/153 6SL3320-1TG31-2AA3 ................................. 3/153 6SL3320-1TG31-5AA3 ................................. 3/153 6SL3320-1TG31-8AA3 ................................. 3/153 6SL3320-1TG32-2AA3 ................................. 3/153 6SL3320-1TG32-6AA3 ................................. 3/153 6SL3320-1TG33-3AA3 ................................. 3/153 6SL3320-1TG34-1AA3 ................................. 3/153 6SL3320-1TG34-7AA3 ................................. 3/153 6SL3320-1TG35-8AA3 ................................. 3/153 6SL3320-1TG37-4AA3 ................................. 3/153 6SL3320-1TG38-1AA3 ................................. 3/153 6SL3320-1TG38-8AA3 ................................. 3/153 6SL3320-1TG41-0AA3 ................................. 3/153 6SL3320-1TG41-3AA3 ................................. 3/153 6SL3330-1TE34-2AA3 ................................... 3/78 6SL3330-1TE35-3AA3 ................................... 3/78 6SL3330-1TE38-2AA3 ................................... 3/78 6SL3330-1TE41-2AA3 ................................... 3/78 6SL3330-1TE41-5AA3 ................................... 3/78 6SL3330-1TG33-0AA3 ................................... 3/78 6SL3330-1TG34-3AA3 ................................... 3/78 6SL3330-1TG36-8AA3 ................................... 3/78 6SL3330-1TG41-1AA3 ................................... 3/78 6SL3330-1TG41-4AA3 ................................... 3/78 6SL3330-6TE35-5AA3 ................................. 3/105 6SL3330-6TE37-3AA3 ................................. 3/105 6SL3330-6TE41-1AA3 ................................. 3/105 6SL3330-6TE41-3AA3 ................................. 3/105 6SL3330-6TE41-7AA3 ................................. 3/105 6SL3330-6TG35-5AA3 ................................. 3/105 6SL3330-6TG38-8AA3 ................................. 3/105 6SL3330-6TG41-2AA3 ................................. 3/105 6SL3330-6TG41-7AA3 ................................. 3/105 6SL3330-7TE32-1AA3 ................................. 3/128 6SL3330-7TE32-6AA3 ................................. 3/128 6SL3330-7TE33-8AA3 ................................. 3/128 6SL3330-7TE35-0AA3 ................................. 3/128 6SL3330-7TE36-1AA3 ................................. 3/128 6SL3330-7TE37-5AA3 ................................. 3/128 6SL3330-7TE38-4AA3 ................................. 3/128 6SL3330-7TE41-0AA3 ................................. 3/128 6SL3330-7TE41-2AA3 ................................. 3/128 6SL3330-7TE41-4AA3 ................................. 3/128 6SL3330-7TG35-8AA3 ................................. 3/128 6SL3330-7TG37-4AA3 ................................. 3/128 6SL3330-7TG41-0AA3 ................................. 3/128 6SL3330-7TG41-3AA3 ................................. 3/128 6SL3355-2DX00-1AA0 ................................. 3/239 6SL3366-2NG00-0AA0 ................................ 3/185 6SL34... 7MH... 6SL3400-1AE31-0AA0 .................................3/179 6SL3420-1TE13-0AA1 ..................................3/140 6SL3420-1TE15-0AA1 ..................................3/140 6SL3420-1TE21-0AA1 ..................................3/140 6SL3420-1TE21-8AA1 ..................................3/140 6SL3420-2TE11-7AA1 ..................................3/165 6SL3420-2TE13-0AA1 ..................................3/165 6SL3420-2TE15-0AA1 ..................................3/165 6SL3430-6TE21-6AA1 ....................................3/87 6SL3462-1CC00-0AA0 ...........3/140, 3/165, 3/179 7MH4910-0AA01 ......................................... 10/30 7MH4920-0AA01 ......................................... 10/30 6SN... E86060-... 6SN1113-1AA00-0DA0 ................................3/188 6SN1197-0A... ..............................................14/30 6SW... 6SW1700-0JA00-0AB2 ...................................3/27 6SW1700-0JA00-1AB2 ...................................3/27 6SW1700-0JD00-0AB2 ..................................3/27 6SW1700-5JA00-5AA0 ...................................3/27 6SW1700-5JA00-5AA1 ...................................3/27 6SW1700-5JA00-5AA4 ...................................3/27 6SW1700-5JC00-1AC0 ..................................3/27 6SW1700-5JC00-5AA0 ..................................3/27 6SW1700-5JC00-5AA4 ..................................3/27 6SW1700-5JD00-1AC0 ..................................3/27 6SW1700-6JD00-1AA0 ..................................3/27 6SW1700-7JD00-0AA0 ..................................3/27 6SW1700-7JD00-0AA4 ..................................3/27 6SW1700-7JD00-1AA0 ..................................3/27 6SW1700-7JD00-1AA4 ..................................3/27 6SW1700-8JD00-0AA0 ..................................3/27 6SW1700-8JD00-0AA4 ..................................3/27 6SW1700-8JD01-0AA0 ..................................3/27 8WA... 8WA2842 ..................................................... 10/34 8WA2868 ..................................................... 10/34 8WA8848-2AY .............................................. 10/34 8WA8861-0AB ............................................. 10/34 8WA8861-0AC ............................................. 10/34 8WA8861-0DA ............................................. 10/34 E86060-K4670-... ......................................... 14/28 E86060-K4680-... ......................................... 14/28 E86060-K4921-... ......................................... 14/28 ISBN... ISBN 978-3-89578-189-6 ............................... 7/11 ISBN 3-89578-189-4 .................................... 14/28 SSC... SSC31 ............................................................ 3/53 SSC81 ............................................................ 3/53 VXP... VXP45.15-2.5 ................................................. 3/53 6XV... 6XV1801-5DH20 ............................................. 7/12 6XV1801-5DH30 ............................................. 7/12 6XV1801-5DH50 ............................................. 7/12 6XV1801-5DN10 ............................................. 7/12 6XV1801-5DN15 ............................................. 7/12 6XV1840-2AH10 ........................ 3/211, 9/11, 9/26, .............................................9/39, 9/51, 9/56, 10/8 6XV1840-3AH10 ............... 3/211, 7/12, 9/11, 9/26, .............................................9/39, 9/51, 9/56, 10/8 6XV1840-4AH10 ........................ 3/211, 9/11, 9/26, .............................................9/39, 9/51, 9/56, 10/8 6XV1870-2B .....................3/211, 9/11, 9/26, 9/39, ......................................................9/51, 9/56, 10/8 6XV1870-2D .....................3/211, 9/11, 9/26, 9/39, ......................................................9/51, 9/56, 10/8 6XV1871-5TH20 ............................................. 7/12 6XV1871-5TH30 ............................................. 7/12 6XV1871-5TH50 ............................................. 7/12 6XV1871-5TN10 ............................................. 7/12 6XV1871-5TN15 ............................................. 7/12 6XV1878-2A ...................................................9/51 6XV1878-2B ...................................................9/51 16 Siemens PM 21 · 2013 16/31 © Siemens AG 2013 Appendix Catalog improvement suggestions Fax form ■ To Your address Siemens AG I DT MC RMC MK 1 PM 21 - 2013 Postfach 31 80 91050 ERLANGEN Name Job Fax: +49 9131 98-1145 E-mail: [email protected] Company/Department Street/No. Postal code/City Tel. No./Fax E-mail address ■ Your opinion is important to us! Our catalog should be an important and frequently used document. For this reason we are continuously endeavoring to improve it. A small request on our part to you: Please take time to fill in the following form and fax it to us. Thank You! ■ We invite you to grade our catalog on a point system from 1 (= good) to 6 (= poor): Do the contents of the catalog live up to your expectations? Do the technical details meet your expectations? Is the information easy to find? How would you assess the graphics and tables? Can the texts be readily understood? ■ Did you find any printing errors? – Improvement suggestion? 16 IA/DT/BT Fax En 03.09.10 16/32 Siemens PM 21 · 2013 © Siemens AG 2013 Appendix Conversion tables ■ Rotary inertia (to convert from A to B, multiply by entry in table) A lb-in2 B lb-in2 1 lb-ft2 lb-in-s2 lb-ft-s2 slug-ft2 kg-cm2 kg-cm-s2 gm-cm2 gm-cm-s2 oz-in2 oz-in-s2 6.94 × 10–3 2.59 × 10–3 2.15 × 10–4 2.926 2.98 × 10–3 2.92 × 103 2.984 16 4.14 × 10–2 421.40 0.4297 4.21 × 105 429.71 2304 5.967 1.129 × 103 1.152 lb-ft2 144 1 0.3729 3.10 × 10–2 lb-in-s2 386.08 2.681 1 8.33 × 10–2 32.17 12 1 1.35 × 104 13.825 2.37 × 10–3 8.85 × 10–4 7.37 × 10–5 1 1.019 × 10–3 1000 0.8679 7.23 × 10–2 lb-ft-s2 slug-ft2 kg-cm2 kg-cm-s2 gm-cm2 gm-cm-s2 oz-in2 oz-in-s2 4.63 × 103 0.3417 335.1 2.327 3.417 × 10–4 2.37 × 10–6 8.85 × 10–7 7.37 × 10–8 0.335 2.32 × 10–3 8.67 × 10–4 7.23 × 10–5 0.0625 4.34 × 10–4 1.61 × 10–4 1.34 × 10–5 0.1675 6.25 × 10–2 5.20 × 10–3 24.13 1.129 × 106 1.152 × 103 6.177 × 103 16 1.355 × 107 1.38 × 104 192 1.019 5.46 1.41 × 10–2 13.887 1000 1 1.01 × 10–3 5.36 × 103 0.9806 1 × 10–3 980.6 1 5.36 1.38 × 10–2 0.182 1.86 × 10–4 182.9 0.186 1 2.59 × 10–3 70.615 7.20 × 10–2 7.09 × 104 72.0 386.08 1 980.66 1 × 10–3 1 1.01 × 10–6 9.8 × 105 7.41 × 104 5.46 × 10–3 1.41 × 10–5 ■ Torque (to convert from A to B, multiply by entry in table) A lb-in B lb-in 1 lb-ft oz-in N-m kg-cm kg-m gm-cm dyne-cm 8.333 × 10–2 16 0.113 1.152 1.152 × 10–2 1.152 × 103 1.129 × 106 1.355 × 107 lb-ft 12 1 oz-in 6.25 × 10–2 5.208 × 10–3 N-m 8.850 kg-cm 0.8679 0.737 7.233 × 10–2 192 1.355 13.825 0.138 1.382 × 104 1 7.061 × 10–3 7.200 × 10–2 7.200 × 10–4 72.007 7.061 × 104 0.102 1.019 × 104 1 × 107 141.612 1 9.806 × 10–2 13.877 10.197 1 10–2 1000 9.806 × 105 9.806 × 107 kg-m 86.796 7.233 1.388 × 103 9.806 100 1 1 × 105 gm-cm 8.679 × 10–4 7.233 × 10–5 1.388 × 10–2 9.806 × 10–5 1 × 10–3 1 × 10–5 1 980.665 dyne-cm 8.850 × 10–7 7.375 × 10–8 1.416 × 10–5 10–7 1.0197 × 10–6 1.019 × 10–8 1.019 × 10–3 1 ■ Length (to convert from A to B, multiply by entry in table) A inches B inches 1 feet cm yd mm m 0.0833 2.54 0.028 25.4 0.0254 feet 12 1 cm 0.3937 0.03281 1 yd 36 3 mm 0.03937 0.00328 0.1 1.09 × 10–3 1 0.001 m 39.37 1.09 1 3.281 30.48 0.333 91.44 1 100 304.8 0.3048 1.09 × 10–2 10 914.4 0.914 1000 ■ Power (to convert from A to B, multiply by entry in table) A B HP 0.01 Watts ■ Force (to convert from A to B, multiply by entry in table) A B lb oz gm dyne 1 16 453.6 4.448 × 105 × 104 lb 4.4482 0.27801 oz 0.0625 1 28.35 2.780 gm 2.205 × 10–3 0.03527 1 1.02 × 10–3 N.A. dyne 2.248 × 10–6 3.59 × 10–5 980.7 1 0.00001 N 0.22481 3.5967 N.A. 100000 1 ■ Mass (to convert from A to B, multiply by entry in table) A B lb oz 16 gm lb 1 hp (English) 1 745.7 oz 6.25 × 10–2 1 (lb-in) (deg./s) 2.645 × 10–6 1.972 × 10–3 gm 2.205 × 10–3 3.527 × 10–2 1 (lb-in) (rpm) 1.587 × 10–5 (lb-ft) (deg./s) 3.173 × 10–5 1.183 × 10–2 (lb-ft) (rpm) 1.904 × 10–4 0.1420 Watts 1.341 × 10–3 1 2.366 × 10–2 N kg 2.205 35.27 slug 32.17 514.8 kg slug 453.6 0.4536 0.0311 28.35 0.02835 1.93 × 10–3 103 1.459 × 104 10–3 6.852 × 10–5 1 6.852 × 10–2 14.59 1 ■ Rotation (to convert from A to B, multiply by entry in table) A B rpm rad/s degrees/s rpm 1 0.105 6.0 rad/s 9.55 1 57.30 degrees/s 0.167 1.745 × 10–2 1 16 Siemens PM 21 · 2013 16/33 © Siemens AG 2013 Appendix Conversion tables ■ Temperature Conversion °F 0 ■ Material Densities °C °C –17.8 –10 Material lb-in3 gm-cm3 14 Aluminum 0.096 2.66 8.30 °F 32 0 0 32 Brass 0.299 50 10 10 50 Bronze 0.295 8.17 70 21.1 20 68 Copper 0.322 8.91 90 32.2 30 86 Hard wood 0.029 0.80 98.4 37 37 98.4 Soft wood 0.018 0.48 212 Plastic 0.040 1.11 and add 32 Glass 0.079–0.090 2.2–2.5 Titanium 0.163 4.51 Paper 0.025–0.043 0.7–1.2 Polyvinyl chloride 0.047–0.050 1.3–1.4 Rubber 0.033–0.036 0.92–0.99 212 100 subtract 32 and multiply by 100 5/ 9 multiply by 9/ 5 ■ Mechanism Efficiencies Acme-screw with brass nut ~0.35–0.65 Acme-screw with plastic nut ~0.50–0.85 Ball-screw ~0.85–0.95 Chain and sprocket ~0.95–0.98 Preloaded ball-screw ~0.75–0.85 Spur or bevel-gears ~0.90 Timing belts ~0.96–0.98 Worm gears ~0.45–0.85 Helical gear (1 reduction) ~0.92 ■ Friction Coefficients Materials μ Steel on steel (greased) ~0.15 Plastic on steel ~0.15–0.25 Copper on steel ~0.30 Brass on steel ~0.35 Aluminum on steel ~0.45 Steel on steel ~0.58 Mechanism 16 μ Ball bushings <0.001 Linear bearings <0.001 Dove-tail slides ~0.2++ Gibb ways ~0.5++ 1) The table shows approximate SWG/AWG sizes nearest to standard metric sizes; the cross-sections do not match exactly. 16/34 Siemens PM 21 · 2013 Silicone rubber, without filler 0.043 1.2 Cast iron, gray 0.274 7.6 Steel 0.280 7.75 Standard Wire Gauge (SWG) American Wire Gauge (AWG) 0.2 25 24 0.3 23 22 0.5 21 20 0.75 20 19 1.0 19 18 1.5 17 16 2.5 15 13 4 13 11 6 12 9 10 9 7 16 7 6 25 5 3 35 3 2 50 0 1/0 ■ Wire Gauges1) Cross-section mm2 70 000 2/0 95 00000 3/0 120 0000000 4/0 150 – 6/0 185 – 7/0 © Siemens AG 2013 Appendix Metal surcharges ■ Explanation of the raw material/metal surcharges1) Surcharge calculation To compensate for variations in the price of the raw materials silver, copper, aluminum, lead, gold, dysprosium2) and/or neodym2), surcharges are calculated on a daily basis using the so-called metal factor for products containing these raw materials. A surcharge for the respective raw material is calculated as a supplement to the price of a product if the basic official price of the raw material in question is exceeded. The surcharges are calculated in accordance with the following criteria: • Basic official price of the raw material Basic official price from the day prior to receipt of the order or prior to release order (daily price) for3) - Silver (sales price, processed) - Gold (sales price, processed) Percentage method Use of the percentage method is indicated by the letters A-Z at the respective digit of the metal factor. The surcharge is increased - dependent on the deviation of the daily price compared with the basic official price - using the percentage method in "steps" and consequently offers surcharges that remain constant within the framework of this "step range". A higher percentage rate is charged for each new step. The respective percentage level can be found in the table below. Metal factor examples LEA––––– Basis for % surcharge: List price Silver Basis 150 €, Step 50 €, 0.5 % 4) and for - Copper (lower DEL notation + 1 %) - Aluminum (aluminum in cables) - Lead (lead in cables) • Metal factor of the products Certain products are displayed with a metal factor. The metal factor determines the official price (for those raw materials concerned) as of which the metal surcharges are applied and the calculation method used (weight or percentage method). An exact explanation is given below. Structure of the metal factor Copper Basis 150 €, Step 50 €, 0.1 % No surcharge for aluminum No surcharge for lead No surcharge for gold No surcharge for dysprosium No surcharge for neodym N –A6 –––– Basis for % surcharge: Customer net price The metal factor consists of several digits; the first digit indicates whether the percentage method of calculation refers to the list price or a possible discounted price (customer net price) (L = list price / N = customer net price). No surcharge for silver Copper Basis 150 €, Step 50 €, 0.1 % Aluminum acc. to weight, basic offic. price 225 € The remaining digits indicate the method of calculation used for the respective raw material. If no surcharge is added for a raw material, a "-" is used. 1st digit List or customer net price using the percentage method 2nd digit for silver (AG) 3rd digit for copper (CU) 4th digit for aluminum (AL) 5th digit for lead (PB) 6th digit for gold (AU) 7th digit for dysprosium (Dy)2) 8th digit for neodym (Nd)2) No surcharge for lead No surcharge for gold No surcharge for dysprosium No surcharge for neodym – –3 – – – – – Weight method The weight method uses the basic official price, the daily price and the raw material weight. In order to calculate the surcharge, the basic official price must be subtracted from the daily price. The difference is then multiplied by the raw material weight. No basis necessary No surcharge for silver Copper acc. to weight, basic official price 150 € No surcharge for aluminum No surcharge for lead No surcharge for gold No surcharge for dysprosium No surcharge for neodym The basic official price can be found in the table below using the number (1 to 9) of the respective digit of the metal factor. The raw material weight can be found in the respective product descriptions. 1) 2) 3) 4) Refer to the separate explanation on the next page regarding the raw materials dysprosium and neodym (= rare earths). 16 For a different method of calculation, refer to the separate explanation for these raw materials on the next page. Source: Umicore, Hanau (www.metalsmanagement.umicore.com). Source: German Trade Association for Cables and Conductors (www.kabelverband.org). Siemens PM 21 · 2013 16/35 © Siemens AG 2013 Appendix Metal surcharges ■ Explanation of the raw material/metal surcharges for dysprosium and neodym (rare earths) Surcharge calculation To compensate for variations in the price of the raw materials silver1), copper1), aluminum1), lead1), gold1), dysprosium and/or neodym, surcharges are calculated on a daily basis using the so-called metal factor for products containing these raw materials. The surcharge for dysprosium and neodym is calculated as a supplement to the price of a product if the basic official price of the raw material in question is exceeded. The surcharge is calculated in accordance with the following criteria: • Basic official price of the raw material2) Three-month basic average price (see below) in the period before the quarter in which the order was received or the release order took place (= average official price) for - dysprosium (Dy metal, 99 % min. FOB China; USD/kg) - neodym (Nd metal, 99 % min. FOB China; USD/kg) • Metal factor of the products Certain products are displayed with a metal factor. The metal factor indicates (for those raw materials concerned) the basic official price as of which the surcharges for dysprosium and neodym are calculated using the weight method. An exact explanation of the metal factor is given below. Three-month average price The prices of rare earths vary according to the foreign currency, and there is no freely accessible stock exchange listing. This makes it more difficult for all parties involved to monitor changes in price. In order to avoid continuous adjustment of the surcharges, but to still ensure fair, transparent pricing, an average price is calculated over a three-month period using the average monthly foreign exchange rate from USD to EUR (source: European Central Bank). Since not all facts are immediately available at the start of each month, a one-month buffer is allowed before the new average price applies. 16 Structure of the metal factor The metal factor consists of several digits; the first digit is not relevant to the calculation of dysprosium and neodym. The remaining digits indicate the method of calculation used for the respective raw material. If no surcharge is added for a raw material, a "-" is used. 1st digit List or customer net price using the percentage method 2nd digit for silver (AG)1) 3rd digit for copper (CU)1) 4th digit for aluminum (AL)1) 5th digit for lead (PB)1) 6th digit for gold (AU)1) 7th digit for dysprosium (Dy) 8th digit for neodym (Nd) Weight method The weight method uses the basic official price, the average price and the raw material weight. In order to calculate the surcharge, the basic official price must be subtracted from the average price. The difference is then multiplied by the raw material weight. The basic official price can be found in the table below using the number (1 to 9) of the respective digit of the metal factor. Your Sales contact can inform you of the raw material weight. Metal factor examples ––––––71 No basis necessary Examples of calculation of the average official price: No surcharge for silver Period for calculation of the average price: Period during which the order/release order is effected and the average price applies: No surcharge for copper Sep 2012 - Nov 2012 Q1 in 2013 (Jan - Mar) No surcharge for aluminum Dec 2012 - Feb 2013 Q2 in 2013 (Apr - Jun) No surcharge for lead Mar 2013 - May 2013 Q3 in 2013 (Jul - Sep) Jun 2013 - Aug 2013 Q4 in 2013 (Oct - Dec) 1) 2) No surcharge for gold Dysprosium acc. to weight, basic official price 300 € Neodym acc. to weight, basic official price 50 € For a different method of calculation, refer to the separate explanation for these raw materials on the previous page. Source: Asian Metal Ltd (www.asianmetal.com) 16/36 Siemens PM 21 · 2013 © Siemens AG 2013 Appendix Metal surcharges ■ Values of the metal factor Percentage method Basic official Step range price in € in € % surcharge 1st step % surcharge 2nd step % surcharge 3rd step % surcharge 4th step Price in € Price in € Price in € Price in € % surcharge per additional step 150.01 - 200.00 200.01 - 250.00 250.01 - 300.00 300.01 - 350.00 A 150 50 0.1 0.2 0.3 0.4 0.1 B 150 50 0.2 0.4 0.6 0.8 0.2 C 150 50 0.3 0.6 0.9 1.2 0.3 D 150 50 0.4 0.8 1.2 1.6 0.4 E 150 50 0.5 1.0 1.5 2.0 0.5 F 150 50 0.6 1.2 1.8 2.4 0.6 G 150 50 1.0 2.0 3.0 4.0 1.0 H 150 50 1.2 2.4 3.6 4.8 1.2 I 150 50 1.6 3.2 4.8 6.4 1.6 J 150 50 1.8 3.6 5.4 7.2 1.8 175.01 - 225.00 225.01 - 275.00 275.01 - 325.00 325.01 - 375.00 O 175 50 0.1 0.2 0.3 0.4 0.1 P 175 50 0.2 0.4 0.6 0.8 0.2 R 175 50 0.5 1.0 1.5 2.0 0.5 225.01 - 275.00 275.01 - 325.00 325.01 - 375.00 375.01 - 425.00 S 225 50 0.2 0.4 0.6 0.8 0.2 U 225 50 1.0 2.0 3.0 4.0 1.0 V 225 50 1.0 1.5 2.0 3.0 1.0 W 225 50 1.0 Y Z 150 400 25 25 1.2 2.5 3.5 4.5 150.01 - 175.00 175.01 - 200.00 200.01 - 225.00 225.01 - 250.00 0.3 0.6 0.9 1.2 400.01 - 425.00 425.01 - 450.00 450.01 - 475.00 475.01 - 500.00 0.1 0.2 0.3 0.4 0.3 0.1 Price basis (1st digit) L Calculation based on the list price N Calculation based on the customer net price (discounted list price) Weight method Basic official price in € 1 50 2 100 3 150 4 175 5 200 6 225 7 300 8 400 9 555 Calculation based on raw material weight Miscellaneous - No metal surcharge IA/DT/BT MZ En 05.07.12 16 Siemens PM 21 · 2013 16/37 © Siemens AG 2013 Appendix Conditions of sale and delivery/Export regulations ■ 1. General Provisions By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the following Terms and Conditions of Sale and Delivery (hereinafter referred to as "T&C"). Please note that the scope, the quality and the conditions for supplies and services, including software products, by any Siemens entity having a registered office outside Germany, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following T&C apply exclusively for orders placed with Siemens Aktiengesellschaft, Germany. 1.1 For customers with a seat or registered office in Germany For customers with a seat or registered office in Germany, the following applies subordinate to the T&C: • the "General Terms of Payment"1) and, • for software products, the "General License Conditions for Software Products for Automation and Drives for Customers with a Seat or Registered Office in Germany"1) and, • for other supplies and services, the "General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry"1). 1.2 For customers with a seat or registered office outside Germany For customers with a seat or registered office outside Germany, the following applies subordinate to the T&C: • the "General Terms of Payment"1) and, • for software products, the "General License Conditions for Software Products for Automation and Drives for Customers with a Seat or Registered Office outside of Germany"1) and • for other supplies and/or services, the "General Conditions for Supplies of Siemens Industry for Customers with a Seat or Registered Office outside of Germany"1). ■ 2. Prices 16 The prices are in € (Euro) ex point of delivery, exclusive of packaging. The sales tax (value added tax) is not included in the prices. It shall be charged separately at the respective rate according to the applicable statutory legal regulations. Prices are subject to change without prior notice. We will charge the prices valid at the time of delivery. To compensate for variations in the price of raw materials (e.g. silver, copper, aluminum, lead, gold, dysprosium and neodym), surcharges are calculated on a daily basis using the so-called metal factor for products containing these raw materials. A surcharge for the respective raw material is calculated as a supplement to the price of a product if the basic official price of the raw material in question is exceeded. The metal factor of a product indicates the basic official price (for those raw materials concerned) as of which the surcharges on the price of the product are applied, and with what method of calculation. You will find a detailed explanation of the metal factor on the page headed "Metal surcharges". To calculate the surcharge (except in the cases of dysprosium and neodym), the official price from the day prior to that on which the order was received or the release order was effected is used. To calculate the surcharge applicable to dysprosium and neodym ("rare earths"), the corresponding three-month basic average price in the quarter prior to that in which the order was received or the release order was effected is used with a onemonth buffer (details on the calculation can be found in the explanation of the metal factor). 16/38 Siemens PM 21 · 2013 ■ 3. Additional Terms and Conditions The dimensions are in mm. In Germany, according to the German law on units in measuring technology, data in inches apply only to devices for export. Illustrations are not binding. Insofar as there are no remarks on the individual pages of this catalog - especially with regard to data, dimensions and weights given - these are subject to change without prior notice. ■ 4. Export regulations We shall not be obligated to fulfill any agreement if such fulfillment is prevented by any impediments arising out of national or international foreign trade or customs requirements or any embargoes and/or other sanctions. Export of goods listed in this catalog may be subject to licensing requirements. We will indicate in the delivery details whether licenses are required under German, European and US export lists. Goods labeled with "AL" not equal to "N" are subject to European or German export authorization when being exported out of the EU. Goods labeled with "ECCN" not equal to "N" are subject to US re-export authorization. The export indications can be viewed in advance in the description of the respective goods on the Industry Mall, our online catalog system. Only the export labels "AL" and "ECCN" indicated on order confirmations, delivery notes and invoices are authoritative. Even without a label, or with label "AL:N" or "ECCN:N", authorization may be required i.a. due to the final disposition and intended use of goods. If you transfer goods (hardware and/or software and/or technology as well as corresponding documentation, regardless of the mode of provision) delivered by us or works and services (including all kinds of technical support) performed by us to a third party worldwide, you must comply with all applicable national and international (re-)export control regulations. If required for the purpose of conducting export control checks, you (upon request by us) shall promptly provide us with all information pertaining to the particular end customer, final disposition and intended use of goods delivered by us respectively works and services provided by us, as well as to any export control restrictions existing in this relation. The products listed in this catalog may be subject to European/German and/or US export regulations. Any export requiring approval is therefore subject to authorization by the relevant authorities. Errors excepted and subject to change without prior notice. 1) The text of the Terms and Conditions of Siemens AGcan be downloaded at www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf IA/DT/BT VuL_mit MZ En 05.07.2012 © Siemens AG 2013 Catalogs Industry Automation, Drive Technologies and Low-Voltage Power Distribution Further information can be obtained from our branch offices listed at www.siemens.com/automation/partner System Solutions Interactive Catalog on DVD Products for Automation and Drives Drive Systems Variable-Speed Drives SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units SINAMICS GM150, SINAMICS SM150 Medium-Voltage Converters ROBICON Perfect Harmony Medium-Voltage Air-Cooled Drives Germany Edition SINAMICS S120 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units SINAMICS DCM Converter Units SINAMICS and Motors for Single-Axis Drives Three-Phase Induction Motors SIMOTICS HV, SIMOTICS TN • Series H-compact • Series H-compact PLUS Asynchronous Motors Standardline Synchronous Motors with Permanent-Magnet Technology, HT-direct DC Motors SIMOREG DC MASTER 6RA70 Digital Chassis Converters SIMOREG K 6RA22 Analog Chassis Converters Digital: SIMOREG DC MASTER 6RM70 Digital Converter Cabinet Units SIMOVERT PM Modular Converter Systems SIEMOSYN Motors MICROMASTER 420/430/440 Inverters MICROMASTER 411/COMBIMASTER 411 SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Motion Control Synchronous and asynchronous servomotors for SIMOVERT MASTERDRIVES SIMODRIVE 611 universal and POSMO Note: Additional catalogs on SIMODRIVE or SINAMICS drive systems and SIMOTICS motors with SINUMERIK and SIMOTION can be found under Motion Control Low-Voltage Three-Phase-Motors SIMOTICS Low-Voltage Motors MOTOX Geared Motors SIMOGEAR Geared Motors Mechanical Driving Machines FLENDER Standard Couplings FLENDER SIG Standard industrial gear unit FLENDER SIP Standard industrial planetary gear units Catalog CA 01 D 11 D 12 D 15.1 D 21.3 D 23.1 D 31 D 84.1 D 86.1 D 86.2 DA 12 DA 21.1 DA 21.2 DA 22 DA 45 DA 48 DA 51.2 DA 51.3 DA 65.10 DA 65.11 DA 65.3 DA 65.4 D 81.1 D 87.1 MD 50.1 MD 10.1 MD 30.1 MD 31.1 Digital: These catalogs are only available as a PDF and/or as an e-book. Motion Control SINUMERIK & SIMODRIVE Automation Systems for Machine Tools SINUMERIK & SINAMICS Equipment for Machine Tools SINUMERIK 840D sl Type 1B Equipment for Machine Tools SINUMERIK 808D, SINAMICS V60 and G120, SIMOTICS 1FL5 and 1LE1 SINUMERIK 828D BASIC T/BASIC M, SINAMICS S120 Combi, 1FK7 and 1PH8 motors SIMOTION, SINAMICS S120 & SIMOTICS Equipment for Production Machines Drive and Control Components for Cranes LV 10.1 LV 10.2 LV 11 LV 35 LV 36 LV 50 LV 51 LV 52 LV 56 LV 70 NC 60 NC 61 NC 62 NC 81.1 NC 82 PM 21 CR 1 Power Supply and System Cabling Power supply SITOP KT 10.1 Process Instrumentation and Analytics Field Instruments for Process Automation Digital: SIPART Controllers and Software Products for Weighing Technology Digital: Process Analytical Instruments Digital: Process Analytics, Components for the System Integration FI 01 MP 31 WT 10 PA 01 PA 11 Safety Integrated Safety Technology for Factory Automation SI 10 SIMATIC HMI/PC-based Automation Human Machine Interface Systems/ PC-based Automation ST 80/ ST PC SIMATIC Ident Industrial Identification Systems ID 10 SIMATIC Industrial Automation Systems Products for Totally Integrated Automation SIMATIC PCS 7 Process Control System Add-ons for the SIMATIC PCS 7 Process Control System Digital: Migration solutions with the SIMATIC PCS 7 Process Control System SIMATIC NET Industrial Communication Low-Voltage Power Distribution and Electrical Installation Technology SENTRON Protection, Switching, Measuring and Monitoring Devices SIVACON · ALPHA Switchboards and Distribution Systems Standards-Compliant Components for Photovoltaic Plants 3WT Air Circuit Breakers up to 4000 A 3VT Molded Case Circuit Breakers up to 1600 A Digital: SIVACON System Cubicles, System Lighting and System Air-Conditioning Digital: ALPHA Distribution Systems ALPHA FIX Terminal Blocks SIVACON S4 Power Distribution Boards SIVACON 8PS Busbar Trunking Systems Catalog ET G1 Building Control GAMMA Building Control ST 70 ST PCS 7 ST PCS 7.1 ST PCS 7.2 IK PI SINVERT Photovoltaics Inverters and Components for Photovoltaic Installations RE 10 SIRIUS Industrial Controls SIRIUS Industrial Controls IC 10 Information and Download Center PDF versions of the catalogs are available on the Internet at: www.siemens.com/drives/infocenter Please note the section “Downloading catalogs” on page “Online services” in the appendix of this catalog. IA/DT/LP/3U/En 12.03.13 © Siemens AG 2013 Get more information Motion Control System SIMOTION: www.siemens.com/simotion The drives family SINAMICS: www.siemens.com/sinamics Motion Control Systems and Motion Control Solutions for production machine and machine tool equipment: www.siemens.com/motioncontrol Local partners worldwide: www.siemens.com/automation/partner Siemens AG Industry Sector Drive Technologies Division Postfach 3180 91050 ERLANGEN GERMANY www.siemens.com/automation Subject to change without prior notice Order No. E86060-K4921-A101-A3-7600 MQ.R2.PM.PM21.00.3.02 / Dispo 09405 KG 0413 14. HO/KRD 1064 En Printed in Germany © Siemens AG 2013 The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. Token fee: 10.00 €
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