Slip-On (2006)
Installation Instructions
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand
or ideally a service lift.
6. Slip S-bend tube of V.A.L.E. muffler assembly into head pipe.
2. Remove right side rear plastic.
V.A.L.E.
TM
2006 Honda
V A R I A B L E
A X I S
L O C K I N G
E X H A U S T
CRF 450R
Stainless Steel Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-1400406V
7. Attach muffler mounting bracket to mounting tab on subframe
using supplied 8x25mm bolt. Leave loose for now.
3. Remove lower mounting bolt.
8. Using the supplied 8x16mm flange bolt, secure muffler
assembly mid-pipe bolt. Tighten securely.
4. Remove upper muffler mounting bolt and muffler assembly.
Parts List
Qty.
Description
Part Number
1
1
1
1
1
1
4
2
1
CRF450R 2006 Muffler Canister M-7 Aluminum
CRF450R (05-06) Stainless Steel Slip On Tube
8x25mm Flange Bolt
8x16mm Flange Bolt
5mm Long Handle Ball end hex key
Permatex Medium Strength Threadlock
6x14mm Socket Head Cap Screw
TBR Script Logo Yellow Decal 4”
Spark Arrestor (Installed)
005-140-206M
005-12201S
005-FB825
005-FB816
005-9-18610
031-P09178
005-SH614
015-10208
005-106S
9. Securely tighten the 4 (four) 6mm x 14mm hex head bolts
of the V.A.L.E. assembly.
5. Apply threadlock to the 4 (four) 6mm x 16mm bolts and
loosely attach the X-Lite™ ring to muffler inlet.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
(Continued on page 2)
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
Installation Instructions
V.A.L.E.
TM
2006 Honda
V A R I A B L E
A X I S
L O C K I N G
E X H A U S T
CRF 450R
Stainless Steel Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-1400406V
10. Securely tighten upper muffler mounting bolt.
11. Reinstall side panel with original hardware.
12. Double check to make sure that all hardware is tightened
13. Before you run the bike, clean off all fingerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system
gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks. If you find a leak, a little
high temperature silicon sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
Care & Cleaning / Warranty
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild
spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a
few heat cycles, this is a normal characteristic of high quality stainless steel.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in good condition
and not burned out, as exhaust heat inside an empty canister will deteriorate the Carbon
Fiber sleeve. TBR sells repack kits (TBR part # 005-10038) that include new rivets and repack
material as well as a drill bit (#30), making it easy to do yourself. Also, NEVER dyno test
your bike with carbon fiber mufflers installed - the intense heat and lack of cooling air can
quickly cause the CF material to burn. Two Brothers Racing does not provide a warranty for
burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to restore the
bright finish to factory spec.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only,
and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims
any warranties of merchantability or fitness for a particular purpose and disclaims all
responsibility for consequential and incidental damages or any other losses arising from the
use of these products or parts.
V.A.L.E.
TM
V A R I A B L E
A X I S
L O C K I N G
E X H A U S T
2006 Honda
CRF450R
Slip-On Exhaust System with M-7 Canister
Part # 005-1400406V
005-1400406V
Qty. Description
Part Number
1
1
1
1
1
1
4
2
1
005-140-206M
005-12201S
005-FB825
005-FB816
005-9-18610
031-P09178
005-SH614
015-10208
005-106S
CRF450R 2006 Muffler Canister M-7 Aluminum
CRF450R (05-06) Stainless Steel Slip On Tube
8x25mm Flange Bolt
8x16mm Flange Bolt
5mm Long Handle Ball end hex key
Permatex Medium Strength Threadlock
6x14mm Socket Head Cap Screw
TBR Script Logo Yellow Decal 4”
Spark Arrestor (Installed)
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