Installation Instructions

Installation Instructions
Installation Instructions
1.
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
stand or ideally a service lift.
2.
Remove OEM muffler assembly
3.
Use supplied four 6x20mm socket head cap screws
and washers. Loosely attach S-bend/X-Lite™ V.A.L.E™
assembly to tube to muffler canister.
4.
Attach TBR muffler assembly to OEM headpipe using
stock clamp and tighten securely.
V.A.L.E.
TM
2005-08 BMW
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
K1200GT/R/S
Slip-on Exhaust System
Part# 005-1280406V / 005-1280407V / 005-1280408V / 005-1280419V / 005-1280420V
7.
Securely tighten the canister clamp flange nut.
8.
Double check to make sure that all hardware is
tightened
9.
Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Also, remove any protective plastic from
the name badges on the muffler canister(s) or the
muffler clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from
inside the pipe burning off. After 50 to 100 miles,
recheck all fasteners for tightness.
Parts List
Qty. Description
5.
Place supplied rubber-lined canister clamp over TBR
muffler and attach to bike using OEM hardware and
supplied flange nut.
1
Muffler Canister
1
Slip Tube
1
Muffler Clamp
1
HARDWARE KIT
1
X-Ring Kit
1
8mm Flange Nut
1
TBR Sticker Kit
Part Number
Varies
005-12804S
Varies
005-128-3
005-7-2-3KIT
005-FN8
015-10212
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place.
For cleaning use a mild spray cleaner. Always apply cleaner or
polish with a soft, clean cloth.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as
is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a
particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising
from the use of these products or parts.
6.
Securely tighten the four 6x20mm socket head cap
screws to lock the V.A.L.E.™ assembly in place.
Stainless Header System: Polished stainless steel pipes will
turn a light golden hue after a few heat cycles, this is a normal
characteristic of high quality stainless steel.
Carbon Fiber Mufflers: Always make sure the fibe glass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the Carbon Fiber sleeve. TBR sells repack kits (TBR part # 005-10038)
that include new rivets and repack material as well as a drill
bit (#30), making it easy to do yourself. Also, NEVER dyno
test your bike with carbon fiber mufflers installed - the intense heat and lack of cooling air can quickly cause the CF
material to burn. Two Brothers Racing does not provide a warranty for burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish
such as Mother’s to restore the bright finish to factory spec.
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