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25-210H
25-210
12” Planer / Jointer
25-210H Helical w/ Knife Inserts & 25-210 Straight Knife models
4001824
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: _________________________ Date of purchase: _________________________
For technical support or parts questions, email [email protected] or call toll free at (877)884-5167
25-210/HM1
www.rikontools.com
TABLE OF CONTENTS
Specifications.....................................................................................................................2
Safety Instructions ........................................................................................................3 - 6
Getting To Know Your Machine ..............................................................................................7
Contents of Package ..........................................................................................................7
Installation ......................................................................................................................8
Assembly .......................................................................................................................8 - 9
Adjustments...............................................................................................................10 - 19
Operation ..................................................................................................................19 - 22
Accessories ..................................................................................................22
Maintenance .....................................................................................................23
Warranty .......................................................................................................................... 23
Troubleshooting .........................................................................................................24 - 25
Electricals & Wiring Diagram .......................................................................................5 & 25
Parts Diagrams & Parts Lists ..................................................................................26 - 39
SPECIFICATIONS
25-210H has a Helical Cutterhead with Knife Inserts 25-210 has a Straight Knife Cutterhead
Model No.
Motor
25-210 25-210H
Horsepower
Amps
Volts
RPM
Cutterhead
Speed
Number of Knives/Inserts
Cuts Per Minute
Diameter
Fence
Size
TTilts
Positive Stops
Planer
Maximum Cutting Width
Maximum Cutting Height
Wood Feed Rate
Table Size
Jointer
Maximum Cutting Width
Maximum Cutting Depth
Depth
Table Size
Overall
Height
3 HP
12
220V, 60 Hz
3,400
4,700
HSS Knives - 3
14,100
2-3/4"
6" x 43"
0° - 45°
N/A
12"
23 SF/MIN
N/A
12"
1/8"
N/A
12-1/2" x 55-1/2"
3 HP
12
220V, 60 Hz
3,400
5,000
20,000
2-3/4"
6" x 43"
0° - 45°
N/A
12"
7-7/8"
23 SF/MIN
N/A
12"
1/8"
N/A
12-1/2" x 55-1/2"
Depth
Base Size
Net Weight
Shipping Weight
Shipping Carton
Warranty
22-1/2"
55-3/4"
21-1/4" x 19-1/4"
494 lbs.
594 lbs.
58-3/8" x 22-1/2" x 44-1/4"
55 Years
22-1/2"
55-3/4"
21-1/4" x 19-1/4"
494 lbs.
594 lbs.
58-3/8" x 22-1/2" x 44-1/4"
55 Years
NOTE: The specifications, photographs, drawings and information in this manual represent the current models when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of these machines.
2
SAFETY INSTRUCTIONS
IMPORTANT!
Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE:
Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work capabilities, and its specific potential hazards.
4. AVOID A DANGEROUS WORKING ENVIRONMENT.
DO NOT use electrical tools in a damp environment or expose them to rain.
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine.
5. DO NOT use electrical tools in the presence of flammable liquids or gases.
1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
• masonry products.
• Arsenic and chromium from
chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with floor surfaces that are slippery from debris, grease, and wax.
7. permit people to be in the immediate work area, especially when the electrical tool is operating.
8.
KEEP VISITORS AND CHILDREN AWAY. DO NOT
DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.
9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.
2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO
NOT remove the 3rd prong. See Grounding Instructions on the following pages.
3
10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM THE
ELECTRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN
WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine.
15.
USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED.
Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you accidentally contact the tool.
18. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep floor clear of debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR DAMAGED
PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED, OR
UNDER THE INFLUENCE OF DRUGS, MEDICATION
OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to secure the workpiece. This is safer than attempting to hold the workpiece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING A
POWER TOOL.
A moment of inattention while operating power tools may result in serious personal injury.
25. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE
PARTICLES, including wood dust, crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
26. USE A PROPER EXTENSION CORD IN GOOD
CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the correct size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge.
The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
A 3-PRONG GROUNDING PLUG AND A 3-POLE
RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from:
• Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
• National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
www.nsc.org
• American National Standards Institute
25 West 43rd Street, 4th Floor
New York, NY 10036
www.ansi.org
• ANSI 01.1 Safety Requirements for
Woodworking Machines and the
U.S. Department of Labor regulations
www.osha.gov
28. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others.
4
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY EXTENSION CORDS
THIS TOOL REQUIRES THE INSTALLATION OF A 220V
PLUG (NOT INCLUDED), AND MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR BREAK-
DOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock.
This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY ANY PLUG. If it will not fit the electrical receptacle, have the proper electrical receptacle installed by a qualified electrician.
IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation
(with or without yellow stripes) is the equipment grounding conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.
CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.
REPLACE A DAMAGED OR WORN CORD
IMMEDIATELY.
This tool is intended for use on a circuit that has a 220 volt electrical receptacle. FIGURE A shows the type of the 220v, 3-wire electrical plug and electrical receptacle that has a grounding conductor that is required.
USE OF AN EXTENSION CORD WITH THIS MACHINE
IS NOT RECOMMENDED. FOR BEST POWER AND
SAFETY, PLUG THE MACHINE DIRECTLY INTO A
DEDICATED GROUNDED ELECTRICAL OUTLET
THAT IS WITHIN THE SUPPLIED CORD LENGTH OF
THE MACHINE.
IF AN EXTENSION CORD NEEDS TO BE USED, IT
SHOULD ONLY BE FOR LIMITED OPERATION OF
THE MACHINE. THE EXTENSION CORD SHOULD BE
AS SHORT AS POSSIBLE IN LENGTH, AND HAVE A
MINIMUM GAUGE SIZE OF 14AWG.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
THE PROPER TYPE OF A 3-PRONG GROUNDING
PLUG THAT MATCHES THE MACHINE'S 3-PRONG
PLUG AND ALSO THE 3-POLE RECEPTACLE THAT
ACCEPTS THE TOOL’S PLUG. *
Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, resulting in serious injury.
Use a proper extension cord. Only use cords listed by
Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool outdoors, use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with your power tool.
* Canadian electrical codes require extension cords to be certified SJT type or better.
** The use of an adapter in Canada is not acceptable.
Sample of 220 volt plug required for this machine.
Consult a qualified electrician if the distance of the machine from the electrical panel is greater than 30 feet.
FIG. A
THIS SYMBOL DESIGNATES
THAT THIS TOOL IS LISTED BY
THE INTERTEK TESTING
SERVICES, TO UNITED STATES
AND CANADIAN STANDARDS.
5
SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR PLANER / JOINTERS
This machine is intended for the surfacing of natural, solid woods. The permissible workpiece dimensions must be observed (see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer, can cause unforeseen damage and invalidate the warranty.
ATTENTION: Use of this planer/jointer still presents risks that cannot be eliminated by the manufacturer. Therefore, the user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to.
1. Do not operate this machine until you have read all of the following instructions.
2. Do not attempt to operate this machine until it is completely assembled.
3. Do not turn ON this machine if any pieces are damaged or missing.
4. This machine must be properly grounded.
5. If you are not familiar with the operation of the machine, obtain assistance from a qualified person.
6. Always wear approved, safety protective eye wear and hearing protection when operating this machine.
7. Always wear a dust mask and use adequate dust collection and proper ventilation.
8. Do not wear loose clothing or jewelry when operating this machine. Keep long hair tied back.
9. Always make sure the power switch is in the OFF position prior to plugging in the machine.
10. Always make sure the power switch is in the OFF position and the machine is unplugged when doing any cleaning, assembly, setup operation, or when not in use.
11. Make sure all safety guards and hardware are securely tightened before operating the machine.
12. Regularly check that the blades are locked tight in the cutterhead.
13. Always keep hands and fingers away from the cutterhead, chip exhaust opening, feed rollers, belts and pulleys to prevent injury. Use push blocks when jointing wood shorter than 12" long, plus any narrow or thin stock.
14. Never joint wood less than 8" long, widths under 3/4", or material less than 1/4" thick.
15. Never make cuts deeper than 1/8”. Multiple cuts, 1/16" or less, produce better finish results.
16. Make sure there are no loose knots, nails, staples, dirt or foreign objects in the workpiece to be surfaced.
17. Use extra caution with large, warped, very small or awkward workpieces. Joint warped boards flat before planing.
18. Use extra supports (roller stands, saw horses, tables etc, for any workpieces large enough to tip when not held
down to the table top surfaces.
19. Surface wood in the same direction of the grain, not across the grain. Never plane end cuts or end grain.
20. Joint and plane only one workpiece at a time. Vary the feeding of the workpieces along the cutterhead, center/left/right, so that all of the knives get used and thus remain sharp, longer.
21. Never reach inside of a running machine, and avoid awkward operations and hand positions where a sudden slip
could cause fingers or a hand to move into the cutterhead.
22. Do not clear a jammed workpiece while the machine is running. Stop the machine, unplug it from the power source, and then remove the jammed workpiece. Lowering the table may be necessary to dislodge the workpiece.
23. Keep your face and body to one side of the machine during use, out of line with a possible 'kick back' (lumber caught in by the rotating cutterehead and thrown back towards the operator).
24. The use of any accessories or attachments not recommended may cause injury to you and damage your machine.
25. Sharpen or replace dull or chipped knives immediately, as injury to the user, or the machine, may result.
26. Replacement knives/inserts should be from, or through a source recommended by the manufacturer.
27. Remove material or debris from the work area. Keep work area neat and clean.
This owner’s manual is not a teaching aid and is intended to show assembly, adjustments, and general use.
CALIFORNIA PROPOSITION 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
For more detailed information about California Proposition 65 log onto rikontools.com.
6
D
C
B
GETTING TO KNOW YOUR MACHINE
E
E
G
F
I
H
M
L
K
J
N
O
A
JOINTER MODE JOINTER MODE
A. Cabinet
B. ON/OFF Switch
C. Jointer Table Lock Handle
D. Cutterhead Guard Assembly
E. Jointer Fence
F. Infeed Table
G. Planer Table
H. Roller Table
I. Motor Mounting Fasteners
J. Planer Table Height Adjustment Wheel
K. Dust Port (Jointing Position)
L. Guard Release Lever Handle
M. Outfeed Table
N. Jointer Table Lift Handle
O. Jointer Table Height Adjustment Lever
P. Planer Drive Belt Release Lever
Q. Planer Height Scale
R. Dust Port (Planing Position)
S. Dust Port Lock & Release Knob
M
P
J
Q
PLANER MODE
D O
F
R
S
CONTENTS OF PACKAGE
Carefully unpack your machine from its carton. Check for any shipping damage, and make sure the following parts are included. If any parts are missing or broken, please call RIKON Customer Service (877-884-5167) as soon as possible for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause injury to yourself or damage to the machine.
LIST OF LOOSE PARTS
D
C
A
B
A. Wrenches - 13mm & 10/8mm
B. Star T25 Screwdriver (25-210H)
C. Hex Wrenches - 4, 5 & 6mm
D. Cutterhead Guard Cap
E. Push Block
F. Knife Setting Gauge (25-210)
F
7
E
INSTALLATION
MOVING & INSTALLING THE PLANER
FIG. 1
When moving the planer/jointer,
DO NOT carry it with the infeed and outfeed rollers.
Use a forklift, or pallet jack under the machine to lift and move the planer, or with straps or battens placed under the planer bed. FIG. 1, A.
1. Position the machine on a solid, level foundation that is located in an area that ample space in front and in back of the planer/jointer for the moving of lumber to be milled. Align the machine so that during use, any kickback will not face aisles, doorways, or other work areas that bystanders may be in. Do not locate or use the machine in damp or wet conditions.
2. The machine is firmly bolted to a pallet with 4 bolts and nuts. Once the planer/jointer is in the area where it will reside, unbolt it from the pallet. The bolts are located through the two openings at the bottom ends.
3. Carefully move the machine off the pallet by pushing the lower body/frame of the machine. Do not push or lift the planer/jointer by the extension table, upper lid area, or by the jointer infeed & outfeed tables as this may damage the machine.
4. Once in place in your shop, secure the machine to the floor with lag screws (not supplied). Use the same four holes that secured the planer/ jointer to the pallet for transport. FIG. 2.
A
FIG. 2
ASSEMBLY
THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH
MUST BE IN THE 'OFF' POSITION UNTIL ASSEMBLY IS COMPLETE.
Unpacking and Clean-up
1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to make sure
that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface
for easy identification and assembly. If any parts are missing or broken, please call RIKON Customer Service (877-
884-5167) as soon as possible for replacements. DO NOT turn your machine ON if any of these items are missing.
You may cause injury to yourself or damage to the machine.
2. Report any shipping damage to your local distributor.
3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint
thinner, mineral spirits, etc. These may damage painted surfaces.
4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. Be careful
when reaching inside of the planer as the knives are sharp and may cause injury if touched.
5. Set the packing material and shipping carton aside. Do not discard these materials until the machine has been set up
and is running properly. If there is an issue, the packing materials can be re-used for shipping purposes.
8
ASSEMBLY
INSTALLING THE POWER PLUG
The Planer/Jointer is shipped without an electrical 220 volt plug, so that the correct plug type can be installed to match the 220 Volt outlet in your shop.
WARNING: Please see page 5 for information on electrical safety and proper plug connections and usage.
The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.
This tool is intended for use on a circuit that has a 220 volt electrical receptacle. FIGURE 3 shows the type of the
220v, 3-wire electrical plug and electrical receptacle that
A
Sample of 220 volt plug required for this machine.
Consult a qualified electrician if the distance of the machine from the electrical panel is greater than 30 feet.
FIG. 3
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
INSTALLING THE CUTTERHEAD GUARD
The cutterhead guard is shipped in two parts; the Arm and
Bracket Assembly pre-assembled on the outfeed table, and the Guard separately. When fully assembled, the cutterhead guard can be adjusted to provide maximum protection to the user from the cutterhead's sharp insert knives. Always operate the machine with the guard properly adjusted for the width and thickness of your stock being jointed. Keep the guard covering the full cutterhead when the machine is not in use to avoid any accidents.
WARNING: When working on, or near the machine's bed, avoid the risk of personal injury by cuts that may result from touching the knife inserts' sharp edges!
1. Insert the 16-7/8 long x 4" wide Cutterhead Guard
(#371) through the guard assembly Sleeve (#373). The guard will slide back and forth to cover the cutterhead, and can be secured in position with the sleeve's top Handle/
Knob (#375). FIG. 4.
The whole Cutterhead Guard Assembly can also be rotated off of the jointer table to give unrestricted access to the cutterhead for surfacing lumber at the maximum jointer width, or for working on the cutterhead.
1. Release the spring-loaded Handle (#385, FIG. 5, A), and the guard assembly will move forward and off of the
Locking Support (#387) that is bolted to the outfeed table.
2. With its release from the support, the whole guard assembly can now be rotated to the left where it will hang down out of the way below the jointer table. FIG. 6
3. Reverse the process to re-install the guard assembly onto the jointer table for normal surfacing protection.
NOTE: Extra care must be taken when the Cutterhead
Guard Assembly is rotated off the machine, as the sharp knives of the cutterhead are exposed!
9
A
FIG. 4
FIG. 5
FIG. 6
ADJUSTMENTS
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
C
A
JOINTER FENCE ADJUSTMENT
The jointer fence provides lateral support for the workpiece when surface planing.
1. After loosening the Locking Handles (#259, FIG.7, A), the jointer fence can be moved forward or backwards over the jointer bed and cutterhead, to match the workpiece width.
2. The jointer fence can be tilted to any angle between
90° (0°) to 45° (135°). To adjust the fence angle, loosen the large Locking Handle (#256, B) by pulling it up. The
Angle Scale (#258, C) will give the approximate angle of fence tilt. For setting precise angles, a calibrated gauge should also be used to set the fence.
3. Tilt the fence to the angle desired, then re-tighten the locking handle (B), by pushing it down, to ensure the fence is securely in position.
F
SETTING THE FENCE TO 90° & 45°
4. To set the fence at 90° to the table surface, set a try square (FIG. 8, D) against the fence extrusion (E).
5. Lightly loosen the two Hex Bolts (#263, F) on the rear of the curved Arm Supports (#252 & 264, G). Adjust the hex bolts until the fence is square with the jointer table.
6. When the fence extrusion is exactly 90°, tighten the bolt's hex Nuts (#253) to secure the fence in position.
In the future when the angle is changed, the fence will always set itself at 90° when it tilts up and engages the two set Hex Bolts.
7. To set the fence at exactly 45°, set a miter square
(FIG. 9, H) against the fence extrusion. NOTE: This angle is actually 135° from the jointer table.
8. There are two Hex Screws (#257, FIG 9, I) mounted through the vertical sides of the Support Plate (#265,J).
These screws touch the rear of the Support Arms (#252 &
264) when the fence is at the 45° setting. Adjust the hex screws until the fence extrusion is exactly set at 45°, then secure the bolts in position with their Cap Nuts.
INFEED TABLE HEIGHT ADJUSTMENT
The jointer's Infeed Table (#114, FIG. 10, K) is adjusted up and down by using the adjusting Lever (L). This regulates the cutting depth for edge jointing and surface planing.
1. Move the Lever (#103, L) to raise or lower the table.
2. The Scale (M), located next to the adjusting lever, corresponds to the depth of cut - how much material is being removed - from 0" to 1/8".
NOTE: Never make cuts deeper than 1/8”. Multiple cuts,
1/16" or less, produce better finish results.
10
J
J
I
FIG. 7
G
E
FIG. 8
FIG. 9
M
FIG. 10
B
K
D
A
L
H
ADJUSTMENTS
PLANER TABLE HEIGHT ADJUSTMENT
Height adjustment of the planer's table is made with the
Handwheel (#168, FIG. 11, A). One full turn of the crank changes the height of the Planer's Table (#175, B) by
5/32".
- Clockwise Turning = raises the planer bed
- Counter-Clockwise Turning = lowers the planer bed.
The planing thickness is indicated on the Scale (#19, C).
A maximum of 1/8" material can be removed in one pass through the planer. Do not exceed this depth of cut or damage to your machine may result.
The maximum thickness of stock to be planed is 7-7/8", and the maximum width of boards is 12" wide.
C
ADJUSTING THE EXTENSION TABLE
An Extension Table with rollers is supplied pre-installed on the planer to help support lumber as it exits the machine during use. FIG. 12.
1. The rollers on the extension table should be level with the planer's table. Use a straight edge to check and confirm that the extension table is properly aligned in height with the planer's table.
2. If the extension table is properly aligned, make sure that the bolts that secure the extension table to the planer's table are tightened. If the extension table is not level, loosen the bolts so that the extension table can be positioned correctly level with the planer's table.
3. Once the extension table is positioned level with the planer's table, secure it in place by tightening the fasteners.
ADJUSTMENTS
ON/OFF SWITCHES
The planer is equipped with a safety, push button ON/OFF
Switch located on the front of the machine. FIG. 13.
- Push the top green button to start the planer.
- Push the lower red button to stop the planer.
An additional automatic OFF, safety micro-switch (#27) is located under the machine's rear, Right Guard (#91).
Should the cover ever be opened while the machine is running, this switch will stop the machine from operating.
NOTE: When working on the planer, the machine should always have the red, OFF button engaged and the cord unplugged from the power source.
11
B
FIG. 11
A
FIG. 12
FIG. 13
MICRO
SWITCH
UNDER
COVER
ADJUSTMENTS
THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH
MUST BE IN THE OFF POSITION UNTIL ADJUSTMENTS ARE COMPLETE.
ROTATING OR REPLACING KNIFE INSERTS
- For the 25-210H Helical Planer/Jointer
This machine has a helical cutterhead with four rows of
HSS knife inserts. Each of the 56 inserts on the cutterhead are indexed and have four sharpened sides.
If the knives become dull, or one becomes nicked, simply loosen the retaining screws with the supplied star head screwdriver, lift up and rotate the inserts to a new sharpened edge. No setting is required, as the cutterhead has been machined to automatically index and set the inserts in proper position for use. When all four sides of an insert are dull, the insert can be easily removed and a new insert placed in the location.
To rotate or remove and install an insert knife:
1. Unplug power cable.
2. Remove the Screw (#96), that holds the Insert in the cutterhead, and the Insert Knife (#97). FIG. 14.
3. While the insert is removed, clean any resin build-up or trapped dust from the surfaces of the cutterhead with a suitable solvent. A tooth brush works well for safe cleaning around the sharp inserts. Any accumulated dust can affect the seating of the insert in the cutterhead.
4. Rotate the insert so that a new sharpened edge is in position. The inserts have a indication mark on their top surface corner, so that you can reference the positioning of the insert's dulled or sharpened edges. FIG. 14, 15, 16.
5. Tighten the insert's set screw to lock the insert back in position. DO NOT overtighten the screw or damage to the insert may result. Torque to 50-55 in/lbs.
6. Plug in the power cable when you are ready to resume jointing and planing.
INDEX MARK
STAR HEAD
SET SCREW
INSERT KNIFE
HAS 4
SHARP EDGES
FIG. 14
Wear gloves when changing knife inserts to avoid the risk of personal injury by cuts that may result from touching the sharp edges!
FIG. 15
JOINTER TABLE ALIGNMENT
For the best surfacing of workpieces, the jointer's infeed and outfeed tables must be set at the same level to form a large 'flat' surface. These tables must also be in alignment with the cutterhead for true surfacing, when you measure the flatness of a board from side-to-side and end-to-end.
The machine has been factory set before shipping - the infeed table being set to the cutterhead knives, and then the outfeed table set to the infeed table. But once the machine has been set in its final location in the shop, the table alignments should be checked to make sure that there has been no movement during its handling.
1. Position and lock the infeed table at its high '0" ' setting, so that it should be level with the outfeed table.
2. Slide the fence and cutterhead guard to the sides and off the tables to reveal the whole table surfaces. FIG. 17.
Continued on page 13 12
FIG. 16
SEE PAGE 18 FOR 25-210 STRAIGHT KNIFE INFORMA TION
FIG. 17
Table Alignment continued from page 12
ADJUSTMENTS
STRAIGHT
EDGE
NOTE: It may be easier to remove the fence assembly and guard for this exercise.
3. Rotate the cutterhead so that the knife inserts do not interfere with the measurements that will be taken.
4. With a long metal straight edge, place it length-wise along the outfeed table so that it extends onto the infeed table. The straight edge should lie level across BOTH tables. If it does, the tables are true to each other, and the machine guards can be re-set for use. FIG. 18.
If the straight edge does not lie flat across both tables, then the tables must be adjusted. Tune the outfeed table, as the infeed table was factory set to the cutterhead.
ADJUSTING THE OUTFEED TABLE
1. The jointer table needs to be lifted up and back into a vertical position. See page 21, steps 1 & 2, for full details on this process. The Dust Chute (#66) should be left in the down, jointer-use position so adjustments can be made.
2. With the table up, the Support Base (#120) for the outfeed table is exposed. The base has three Hex Bolts
(#132) and four Set Screws (#134) that fasten the table to the cabinet. The set screws can be adjusted to slightly tilt the table to align it with the infeed table. FIG. 19.
3. Slightly loosen the three hex bolts so that the set screws can be adjusted. With small 1/8 or 1/4 turns of the set screws, tilt the table as needed. A clockwise turn will advance the set screw, a counter-clockwise turn will retract them from the base casting.
A
B
FIG. 18
C
D
- The pair of 2 set screws to the far left will raise the left end of the table. FIG. 19, A & B.
- The pair of 2 set screws to the far right will raise the forward edge of the table, nearest the cutterhead. C & D.
- The pair of screws furthest back in the base will tilt the back of the table upward. B & C.
- The pair of 2 set screws at the front of the base will lift up the front edge of the table. A & D.
- The table can also be tilted down, or up, towards a specific corner should the situation arise. Three of the set screws would be adjusted for this. Example: To tilt the far left corner of the table up, set screws D, then A & C would be turned. Screw B would be the 'pivot point'
FIG. 19
G
4. The table can also be tilted forward or back with the two
Special Bolts (#18, FIG. 20, E & F). The combination of the six bolts and screws (A-F) provide a great range of table positioning to level it with the infeed table.
5. Once adjustments are made, the outfeed table should be lowered and the flatness measurement taken again with the straight edge. This may require a few attempts to get the tables in alignment. Once level, the three hex bolts
(#132) can be tightened to lock the settings. The two Special Bolts (#18) should also be checked to make sure that they are firmly in contact with the table's underside milled surface, and tightened.
13
E
F
FIG. 20
6. With the table lowered, make sure the two safety Table
Locks (#104, G) will engage. These special bolts can be adjusted up or down by their threaded ends, then secured with their attached Nuts (#106). FIG. 20.
7. Re-adjust, or install the fence and guard, then the machine is ready for use.
ADJUSTING THE INFEED TABLE
ADJUSTMENTS
The Infeed Table is pre-set by the factory to align with the cutterhead's knife inserts. Should an adjustment be required, the following steps are needed.
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
1. Raise the infeed table to its highest, 0", level and use a metal straight edge to check its level flatness with the outfeed table. FIG. 21.
2. The jointer table, with the fence and cutterhead guard, needs to be lifted up and back into a vertical position. See page 21, steps 1 & 2, for full details on this process. The
Dust Chute (#66) should be left in the down, jointer-use position so adjustments can be made.
3. With the table up, the Support Base (#120) for the infeed table is exposed. The base has three Hex Bolts
(#132) and four Set Screws (#134) that fasten the table to the cabinet. The set screws can be adjusted to slightly tilt the table to align it with the infeed table. FIG. 22.
3. Slightly loosen the three hex bolts so that the set screws can be adjusted. With small 1/8 or 1/4 turns of the set screws, tilt the table as needed. A clockwise turn will advance the set screw, a counter-clockwise turn will retract them from the base casting.
- The pair of 2 set screws to the far left will raise the left end of the table. FIG. 22, A & B.
- The pair of 2 set screws to the far right will raise the forward edge of the table, nearest the cutterhead. C & D.
- The pair of screws furthest back in the base will tilt the back of the table upward. B & C.
- The pair of 2 set screws at the front of the base will lift up the front edge of the table. A & D.
- The table can also be tilted down, or up, towards a specific corner should the situation arise. Three of the set screws would be adjusted for this. Example: To tilt the far left corner of the table up, set screws D, then A & C would be turned. Screw B would be the 'pivot point'
4. The table can also be tilted forward or back with the two
Special Bolts (#18, FIG. 23, E & F). The combination of the six bolts and screws (A-F) provide a great range of table positioning to level it with the infeed table.
5. Once adjustments are made, the infeed table should be checked for flatness with the outfeed table with a straight edge. FIG. 21. This may require a few attempts to get the tables in alignment. When the infeed table is flat to the outfeed table, the hex bolts can be tightened to lock the settings.
6. With the table lowered, make sure the two safety Table
Locks (#104, G) will engage. These special bolts can be adjusted up or down by their threaded ends, then secured with their attached Nuts (#106). FIG. 23.
7. Re-adjust, or install the fence and guard, then the machine is ready for use.
14
A
B
E
FIG. 21
FIG. 22
G
STRAIGHT
EDGE
F
C
D
FIG. 23
PLANER TABLE ALIGNMENT
The machine has been factory set before shipping - the planer's table being set parallel to the cutterhead knives.
But once the machine has been set in its final location in the shop, the table alignment should be checked to make sure that there has been no movement during its handling.
WARNING: When working on, or near the machine's bed, avoid the risk of personal injury by cuts that may result from touching the knife inserts' sharp edges!
Continued on page 15
Planer Table Alignment continued from page 14
ADJUSTMENTS
1. Make sure that the planer/jointer's switch is turned off, and the plug is disconnected from the power source.
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
2. The jointer table, with the fence and cutterhead guard, needs to be lifted up and back into a vertical position. See page 21, steps 1 & 2, for full details on this process. The
Dust Chute (#66) should be pivoted up onto the infeed table in the planing use position, so adjustments can be made. FIG. 24.
DUST
CHUTE
NOTE: The cutterhead is fixed in position and any adjustments must be made through the table's setting.
3. To confirm that the planer table is set parallel to the cutterhead, measurements from the table surface to the underside of the cutterhead are made. The distance from the far right side of the planer's table should be the same as the distance taken at the far left of the table.
4. Place a Gauge Block, or other measuring tool, onto the planer table, directly under the cutterhead. FIG. 25.
5. Raise the table until with the hand wheel until the gauge block makes contact with the cutterhead knife inserts, or the solid body of the cutterhead cylinder.
6. Move the gauge block to the other side of the table to check to see if the gauge block is at the same measurement. If the distance is not the same, then the planer table has to be adjusted to make up this difference.
NOTE: Since the cutterhead is of a helical design, care must be taken to make the measurements at the same spot on the either end of the head. This may require that the cutterhead be rotated so that the gauge block comes in contact with either the knife inserts or body, same as was used on the first measurement taken.
ADJUSTING THE PLANER TABLE
7. The planer table assembly is attached to the cabinet by four Hex Bolts (#184, FIG. 26, A). Next to these bolts are four Hex Socket Screws (#180, B) that can be adjusted to raise an end of the planer table so that it will be parallel with the cutterhead.
8. Slightly loosen the four hex bolts at the corners of the base plate.
9. Depending on which side of the planer's table needs to be raised, turn the hex screws at that side of the base to raise the base/table.
10. Repeat measuring with the gauge block and making adjustments until the table is parallel with the cutterhead.
11. Once the table and cutterhead are parallel, tighten the four hex bolts to secure the fasteners in place.
12. Remove the gauge block from the mouth of the planer and check all parts to confirm the machine is ready for use.
15
A
B
FIG. 24
FIG. 25
FIG. 26
B
A
ADJUSTMENTS
ADJUSTING THE CUTTERHEAD
The Cutterhead that holds the knife inserts is fastened to the machine's cabinet, and is not adjustable. Based on the position of this main component of the machine, all of the other parts - rollers and tables - are then pre-set by the factory to align with the cutterhead. Should any of the tables or rollers get out of parallel with the cutterhead, they can be adjusted separately following the instructions in this manual.
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
B
ADJUSTING THE FEED ROLLERS
The Infeed (#78) and Outfeed (#61) Rollers are pre-set by the factory to align parallel with the cutterhead and knife inserts. These spring loaded rollers are set just below the cutterhead, so that they engage the lumber and move it through the planer. Should an adjustment be required to increase or decrease the amount of downward pressure they exert on the lumber, the following steps are needed.
1. Make sure that the planer/jointer's switch is turned off, and the plug is disconnected from the power source.
2. The jointer table, with the fence and cutterhead guard, needs to be lifted up and back into a vertical position. See page 21, steps 1 & 2, for full details on this process.
3. With the jointer table up, the Front Guard (#53, A) and
Rear Guard (#91, B) must be removed to access the bolts that will adjust the feed rollers' pressure. FIG. 27.
NOTE: The Front Guard with the 2 screws (#52) removed, can be rotated out of the way, leaving the dust collector's spring-loaded Locating Pin (#51, P) in place. FIG. 28.
The Rear Guard can be removed once the 2 locating screws are removed, by lowering the jointer table then removing the fence assembly.
4. Under the Cutterblock Brackets (#57 & 69), the Tightening Screws (#73) hold the compression Springs (#72) in place on the brass Shaft Sleeves (#59). The bottom Hex
Bolts (#67, FIG. 28, N) can be tightened or loosened with a wrench to adjust the feed rollers. FIG. 28.
- By raising the hex bolts UP, the spring is compressed and the downward pressure of its roller is increased upon the lumber being fed through the planer.
- By lowering the hex bolts DOWN, the spring compression is reduced, and its rollers exert less pressure down onto the lumber.
5. Once the rollers are set, secure the Bolts (#67) in place with the Nuts (#64), re-install the guards, lower the jointer table with fence & guard, and the machine is ready for use.
N
A
FIG. 27
FIG. 28
B
A
P
N
ADJUSTING DRIVE BELTS
FIG. 29
The cutterhead drive belt and the feed gear drive belt need to be checked periodically and re-tightened if necessary.
Belts will stretch with use, especially when they are new
16 and are breaking in. Both drive belts are located behind the machine's rear cover and side panel. FIG. 29, A & B.
Continued on page 17
ADJUSTMENTS
Drive Belt Adjustment continued from page 16
To inspect, adjust or change the drive belts:
1. Make sure that the planer/jointer's switch is turned off, and the plug is disconnected from the power source.
2. Remove the fence assembly, the Rear Guard (#91) and the cabinet's rear Belt Cover Plate (#40) to expose the motor, pulleys and belts. FIG. 29.
TENSIONING THE DRIVE BELTS
3. Check the Cutterhead Drive V-Belt (#228, FIG. 30, A) tension with thumb pressure. The drive belt should not give more than 3/8" in the center. FIG. 31.
4. From outside, rear of the machine, loosen the four Cap
Nuts (#201, FIG. 32) that secure the motor in place. Lift the motor to slacken the tension on the drive belt, or move it down to increase the belt tension.
5. When the belt tension is correct, tighten the same motor mounting cap nuts that were loosened in step 4.
6. The Feed Roller V-Belt (#214), FIG. 30, B) is automatically tensioned with the Spring (#229, C) and requires no adjustments.
7. The Feed Roller Chain (#227, FIG. 30, D) is factory set and should not require any setting changes. However, to increase or decrease the chain overlap, the Pulley with
Sleeves (#32, E) can be adjusted in or out with its center
Bolt and Nut (#20 & 31).
NOTE: While the rear guard and belt cover plate are open, remove any chips and dust that may have accumulated with a dust collector or brush.
8. When all belts have been checked and any maintenance has been done, replace the rear guard and belt cover plate and secure them in position with their screws.
D
A
A
REPLACING THE DRIVE BELTS
1. To replace the Drive V-Belt (#228), follow the same steps, #3-5 above. Loosen the tension until the belt can be easily removed from the Motor Pulley (#208 / 208A) and
Cutterhead Pulley (#94). Once removed, reverse the steps to install and re-tension the new belt on the pulleys.
2. To replace the Feed Roller V-Belt (#214), the Drive Belt must first be removed. With the motor loose and lifted, there should be enough slack to install a new Feed Roller
Belt. If not, the tensioning Spring (#229) can also be unhooked to allow the Handle & Bracket Assembly (#217) to swing loose. Re-fastened the spring once the belt has been installed. Then reverse the steps to install the drive belt and re-tension it on the pulleys.
3. When all work on the belts has been done, replace the rear guard and belt cover plate and secure them in position with their screws. 17
MOTOR
MOUNTING
NUTS
B
FIG. 30
FIG. 31
FIG. 32
E
MICRO
SWITCH
C
ADJUSTMENTS
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE
COMPLETE.
CHECKING & SETTING STRAIGHT PLANER
KNIVES - For the 25-210 planer/jointer
Wear gloves when changing the knives to avoid the risk of personal injury by cuts that may result from touching the sharp edges!
KNIFE
SETTING
GAUGE FIG. 33
During transit or after long periods of use, the planer knives may have shifted out of alignment. It is important to check that the knives are properly aligned, adjusted and set before using the machine.
Once the tables are aligned (see pages 12-15), the knives can now be accurately set. This is a two stage procedure.
First the knives need to be set into the cutterhead block, then they need fine adjusting to the table.
FIG. 34
KNIFE
LOCKBAR
SETTING THE PLANER KNIVES - method 1
This method utilizes the knife setting gauge supplied.
1. Place the Knife Setting Gauge onto the cutterhead.
The knife must project so that it touches the notch interior of the gauge. FIG. 33. Check both ends of the knife in the cutterhead with the gauge, to make sure that the knife is set at the same height. To adjust the knives;
2. Loosen the Lockbar (#87) in the block with the 10mm square head Lockbar ‘Grub’ Set Screws (#86). FIG. 34.
3. Raise or lower the blade, as needed, with the Jacking
Screws (#85) that are accessed from the top of the
Lockbar. FIG. 35. Adjust the blade until it is accurately set for height at both sides of the block, and also in the middle .
4. Tighten the Lockbar Grub Screws to secure the set knives in the cutterhead. NOTE: To prevent distortion of the lock bar and knife, start with tightening the grub screws in the center, then move out to the outside screws.
FIG. 35
JACKING
SET
SCREWS
LOCKBAR
SCREWS
KNIFE
SETTING THE PLANER KNIVES - method 2
This method involves using a ruler, and a piece of wood or aluminium straight edge, preferably one with a wide body.
1. Place the straight edge at either side of the cutterhead, resting on both feed tables.
FIG. 36.
2. Slowly turn the cutterhead by hand, in the direction of the cutting knives. If the planer knives are set correctly, the end of the straight edge is moved forward 1/8” to
3/16”. FIG. 37. If the straight edge moves less than 1/8”, the knives are set too low. If it moves further than 3/16”, they are set too high.
3. See Method 1, steps 2-4, for information on how to loosen the retaining screws to make knife adjustments.
4. This procedure must be performed at both ends of the knife in the cutterhead. The straight edge movement measurements must be exactly the same at both ends.
5. Then, the same measurement must be set to the other two knives in the cutterhead to ensure that all 3 knives are set at the same height.
18
KNIFE
FIG. 37
FIG. 36
SEE PAGE 12 FOR 25-210H
HELICAL INSERT KNIFE INFORMA TION
ADJUSTMENTS
REPLACING PLANER KNIVES
FIG. 38
D
REMOVING PLANER KNIVES
1. Unplug the machine and put the power switch in the
OFF position until all adjustments are complete.
2. Remove the jointer fence assembly.
C
3. Raise the cutterhead assembly and remove the Guard
(#371) to get full access to the cutterhead and knives. Or, see page 9 for instructions on how to rotate the whole
Cutterhead Guard Assembly off of the jointer table for full access to the cutterhead.
A
B
4. Loosen the Lockbar (#87, FIG. 38, A) in the block with the 10mm square head Lockbar ‘Grub’ Screws (#86, B). FIG. 39
5. Remove the lockbar (A) and the planer knife (C) from the cutterhead (D). FIG. 39.
KNIFE
6. Carefully clean all surfaces of the cutterhead and planer knife lockbar.
CUTTERHEAD
LOCK
BAR
INSTALLING THE PLANER KNIVES
7. Install the new planer knife onto the back of the lockbar by reversing steps 4 & 5 above.
LOCKBAR
SCREWS
8. With the planer knife and the lockbar back into the cutterhead, make sure that the both are centered in the cutterhead block. Lightly tighten the lockbar grub screws to temporarily secure the knife in position.
9. Perform the same procedure, steps 4-8, on the two remaining planer knives in the cutterhead.
11. Plug in the power cable when you are ready to resume jointing and planing.
10. Once all three knives are replaced, they must be all set at the same height. See page 18 for instructions on Setting The Planer Knives, using either method 1 or method 2.
Wear gloves when changing the knives to avoid the risk of personal injury by cuts that may result from touching the sharp edges!
OPERATION
SQUARING A WORKPIECE EXAMPLE
1. FIG. 40, A - On the jointer, surface side 1 flat.
FENCE
1
FENCE
2. B - After surfacing side 1, turn the workpiece 90º so that side 1 now rests against the fence. Joint side 2 flat.
The workpiece will now have two sides at 90° to each other.
3. C - Using the planer, run the workpiece with side 1 positioned flat against the planer bed. The opposite side 3 can then be cut, and it will then be parallel to side 1.
1
JOINTER
A
CUTTERHEAD
3
90º
FIG. 40
2
JOINTER
B
CUTTERHEAD
4
2 4 3 1
4. D - Position side 2 flat against the planer bed, and side
4 will be planed flat, and be parallel to side 2.
The workpiece will now be square, having four flattened surfaces and four square edges.
19
1
PLANER
BED
C
2
PLANER
BED
D
OPERATION
Before turning on the machine, review the safety precautions listed on pages 3 to 6. Make sure that you fully understand the features, adjustments and capabilities of the machine that are outlined throughout this manual.
JOINTER OPERATION
The function of the jointer is to surface plane flat, one side or edge of a board/workpiece.
To use the jointer:
- Place the workpiece on top of the right, infeed table.
- The workpiece will be cut on its underside by the
rotating cutterhead knives. FIG. 42.
- When jointing, the feeding direction of the workpiece is
right-to-left over the cutterhead. FIG. 41.
NOTE: Workpiece dimensions:
- Length: use a push stick to feed boards shorter
than 12" ; for lumber over 60" use support rollers.
- Width: maximum 12".
- Thickness: minimum 1/4". The use of push blocks is
necessary when face planing thin material.
- Depth of Cut: maximum 1/8". Multiple cuts of 1/16"
or less, produce better finish results.
1. Set the jointer fence position and angle as required.
2. Set the depth of cut / thickness.
3. Adjust the cutterhead guard for user protection.
FIG. 42 and 44.
4. Release the Belt Lever for Planer Drive Rollers (#217),
at the jointer outfeed end of the cabinet. FIG. 43.
This will transfer more power directly to the cutterhead.
5. Place the workpiece against the jointer fence for
support through the cutting action.
6. Assume the proper operating position: stand to the
side of the infeed table with feet apart for stability
through the whole cutting process. FIG. 41.
NOTE: When cutting narrow board edges or workpieces more than 3" thick, set the cutterhead guard so that it is close to the side against the workpiece. FIG. 44.
max. 3 mm
1/8"
A
FIG. 41
B
FIG. 42 max. 2 mm
3/32"
FIG. 43
- For planing the face of a plank or workpieces up to
3" thick, lower the cutterhead guard to just above the workpiece. Adjust the guard to distances not exceeding the dimensions recommended below, and in FIG. 42:
- Rear edge (A) – workpiece maximum 1/8" (3mm).
- Front edge (B) – workpiece maximum 3/32" (2mm).
6. Turn the machine on and place the workpiece on the infeed table. Feed the workpiece toward the cutterhead, exerting downward pressure until the workpiece clears the cutterhead on the outfeed table side. Always keep your hands away from the cutterhead to avoid any accidents.
- Run boards at different positions along the width of the cutterhead to utilize the full length of the cutting knives.
Jointing in one area of the cutterhead, will quickly dull the knives in that area.
20
FIG. 44
FIG. 42
OPERATION
PLANER OPERATION
Thickness planing is used to reduce a workpiece with one already surface planed surface to a desired thickness.
To use the planer, the upper, jointer table & fence assemblies must be tilted up and out of the way. FIG. 46.
1. Secure the jointer fence and cutterhead guard in place with their locking handles (#256, 259 & 375, FIG. 45, A).
2. Twist the two clamping Handles (#12 & 39, FIG. 46,
B) up and then pull them outward to release the jointer tables. Swing the table (C) and fence assemblies up and to the back of the machine. Make sure the table's Locking
Block (#117, D) is engaged to keep the table in the upward position. NOTE: When closing/lowering the table, don't forget to release the locking block, or damage to the machine may occur.
3. Pivot the Dust Chute (#66, FIG. 46, E) up and over the cutterhead where it will automatically lock in place with the
Locking Pin (#51, F). Attach your dust collector's 4" hose to the dust port before any planing is done.
It is extremely important that a dust collection system is used with this planer to eliminate harmful airborne dust, prevent the build-up of chips that may jam the roller system in the cutterhead, and to keep the working area clean of debris.
C
To use the planer:
- The board surface that has been already jointed
flat rests down onto the planer's table.
- The board will be cut on its upper surface by the
cutterhead as it passes through the planer.
- When planing, the feeding direction of the workpiece is
left-to-right under the cutterhead. FIG. 47.
D
A
NOTE: Workpiece dimensions for planing;
- Length: minimum 12"; for lumber over 60" use roller
supports.
- Width: maximum 12".
- Thickness: minimum 1/4"; maximum 7-7/8".
- Depth of Cut: maximum 1/8". Multiple cuts of 1/16" or
less, produce better finish results.
NOTE: The Belt Lever for Planer Drive Rollers (#217, FIG.
46, G) must be set in the 'ENGAGE' position to activate the drive rollers.
1. To feed the workpiece into the machine, assume proper operating position, FIG. 47. Stand offset to one side of the feed opening to avoid any kick-back, should it occur.
Do not push the lumber once the infeed roller has been engaged. Let the infeed roller move the workpiece into the planer at its own pace.
2. To remove the workpiece from the machine, position yourself offset to one side of the outfeed opening. FIG. 48.
Do not pull the lumber as it exits the machine. Let the outfeed roller move the workpiece out of the planer at its own rate, but support the lumber as it extends past the extension rollers, if needed.
Continued on page 22 21
FIG. 45
FIG. 46
FIG. 47
FIG. 48
E
B
A
F
OPERATION
Planer Operation continued from page 21
3. Set planing thickness. Measure your board's thickness and set the planer to this measurement, or 1/16" under this figure. For the initial pass, you do not want to take off an excessive amount of stock (over 1/8"), or damage to the planer may result. Repeated passes through the planer will get you to your final desired board thickness.
4. Feed boards slowly and straight into the planer. Boards will be automatically fed through the planer by the infeed and outfeed rollers.
- Guide workpieces straight into and through the planer.
The cutting action of the cutterhead may try to turn a board being surfaced, so slight controlling of the board may be necessary. Do not push the board forward, let the planer's rollers automatically move the board through the machine.
5. Remove the board from the planer. Ref: Step 2, Do not pull the lumber as it exits the machine. Let the out-feed roller move the workpiece out of the planer at its own rate, but support the lumber as it extends past the extension rollers, if needed.
- Make sure that there are no loose knots, nails, staples, dirt or foreign objects in the wood to be planed.
- Surface wood in the same direction of the grain, not across the grain. Never plane end cuts or end grain.
- Do not plane boards that are less than 12" long. Short boards should be planed end to end with other boards to prevent kick-back and snipe.
- Boards longer than 60" should have additional support as they enter and exit the planer, so that they do not tip up or down, causing snipe on the ends.
- Run boards through the planer at different positions along the width of the bed to utilize the full length of the cutting knives. Planing only in the center, or through one side of the planer, will quickly dull the knives in that area.
- To thickness plane stock with surfaces are not parallel, use suitable feeding aids (make fitting templates).
SNIPE
The term 'snipe' refers to the depression that may occur at the front or rear of a board during planing. It is caused by uneven pressure on the cutterhead when a board is fed into the planer, or when exiting. FIG. 49.
Avoid snipe by keeping your lumber firmly down onto the planer bed at the beginning of the cut, and also at the end of the cutting action, as the lumber exits the planer.
PLANER BED
ACCESSORIES
FIG. 49
FEED
ROLLER
25-599 CARBIDE INSERT KNIVES - PK OF 10
25-594 MOUNTING SCREWS FOR INSERTS
-
PACK OF 10
Flat head, Star T25 machine screws.
25-905 MOBILITY KIT
22
Includes wheels, hardware and tow bar for easy moving of your machine around the shop.
MAINTENANCE
Turn the power switch “OFF” and disconnect the plug from the outlet prior to adjusting or maintaining the machine. DO NOT attempt to repair or maintain the electrical components of the motor. Contact a qualified service technician for this type of maintenance.
1. Before each use:
- Check the power cord and plug for any wear or damage.
- Check for any loose screws or hardware.
- Check the area to make sure it is clear of any misplaced tools, lumber, cleaning supplies, etc. that could hamper the safe operation of the planer.
2. To avoid a build-up of wood dust, regularly clean all parts of the machine using a soft cloth, brush or compressed air. A general cleaning should be done after every use to avoid future problems and ensure the machine is in ready condition for the next time it is used.
WARNING: If blowing sawdust, wear proper eye protection to prevent debris from blowing into eyes.
3. Check the knives to make sure that they are not loose from the cutterhead, dull or nicked. Making sure that they are in proper operating condition will ensure that the quality of your surfaced lumber will be the best possible.
4. Lubricate all bearing points and chains regularly with a few drops of light motor oil. Cutterhead ball bearings are lifetime lubricated, sealed, and do not need any further care. Keep the drive belts free of oil and grease.
5. Regularly clean the planer bed columns to prevent the build-up of wood chips and dust. Treat the posts with a dry lubricant spray. Do not use ordinary oil which will collect dust and hamper the operation of the machine.
6. Keep the jointer and planer tables free of resin and rust. Clean them regularly with a non-flammable solvent, then coat with a light film of dry lubricant spray, or wax, to enhance passage of workpiece on/over the tables.
WARNING: When cleaning or working on the tables, avoid the risk of personal injury by cuts that may result from touching the knife inserts' sharp edges! Lower the planer table to its maximum 'down' position, so that there is ample distance between the table and the cutterhead's sharp inserts for your safety.
7. Clean the feed rollers with a soft rag, and non-flammable solvent if there is resin build-up on the metal rollers.
Do not apply solvents on a 'rubber' coated roller, as it may affect the material. Be careful to keep hands away from the sharp cutterhead knife inserts. Do not apply any lubricant to the rollers as they must 'grab' the lumber to move it through the planer and so must not slip.
8. Check the anti-kickback fingers to make sure that they are clean of any dust or resin, so that they swing freely.
Lubricate only with a dry lubricant, never oil or grease.
9. Check the belt tension after the first 3-5 hrs. of operation to ensure that the belts have not become stretched and loose from their 'breaking in' use. See page
17 for instructions.
23
TROUBLESHOOTING
FOR YOUR OWN SAFETY, ALWAYS TURN OFF AND UNPLUG THE MACHINE
BEFORE CARRYING OUT ANY TROUBLESHOOTING.
cut
SYMPTOM
Machine will not start.
Circuit Breakers trip and /or
Fuses are blown
Machine bogs down in the
Cutting and planer feed rate is not consistent
POSSIBLE CAUSES
1. No power
2. Blown fuse
3. Main on/off switch or Micro switch is not functioning
4. Motor failure
SOLUTIONS
1. Check power source, plug and wiring.
2. Check fuse, replace if it is blown.
3. Check position of the switches. Contact local dealer for repair or replacement.
4. Inspect motor for failed components. Contact
Dealer for repair or replacement.
1. Wrong circuit size for the machine
2. Motor is overloaded under strain from taking too heavy of cut
3. Use of an extension cord
1. Excessive depth of cut
2. Feed rate is too fast
3. Knives are dull
1. Belts are loose
2. Chips and dust build-up on parts
1. Check circuit/fuse rating and amps of the motor.
Install CORRECT rated breaker/fuse.
2. Take lighter cuts in planing lumber.
3. No extension cord, or use heavier gauge cord.
1. Decrease depth of cut.
2. Reduce feed rate.
3. Replace or sharpen knives.
1. Check pulleys and belts for tension & wear.
2. Unplug machine and clean all parts.
TROUBLESHOOTING THE JOINTER
Jointer fence is not accurate at 90° or 45°
'Chatter' marks on lumber
1. Fence stops are not properly adjusted
2. Locking handles are loose
1. Feed rate is too fast
1. Re-adjust the fence stops.
2. Check all handles to make sure that they are properly tightened before starting the machine.
1. Slow the feed rate down.
Cutterhead slows down when jointing
1. Feed rate is too fast
2. Downward pressure on the cutterhead knives is too great
3. Planer drive rollers are operating
1. Knives are nicked or broken Small raised lines are running along the surface
Jointed stock is concave on the back end of the board
1. Knives are set higher than the outfeed table
Jointed stock is concave on the front end of the board
1. Outfeed table is set higher than the knives
1. Slow down feeding the wood over the cutterhead.
2. Apply less downward pressure
3. Release belt lever for the planer drive rollers
1. Rotate insert knives to new sharp edges.
1. Raise the outfeed table level with the cutterhead & knives.
1. Lower the outfeed table level with the cutterhead & knives.
Stock is concave in the middle of the board
Milled surface is torn - also called 'chip out' or 'tear out'
1. Table is out of level
1. Cutting against the grain
2. Cut is too deep
3. Knives are dull
1. Raise the table ends.
Milled surface grain is rough, raised or fuzzy
Milled surface is glossy
1. Lumber has a high moisture content
2. Knives are dull
1. Cutting depth is too shallow
2. Knives are dull
3. Feed rate is too slow
1. Cut with the grain. For figured woods, take shallow cuts to minimize tear out.
2. Reduce cutting depth to 1/16" or less.
3. Rotate insert knives to new sharp edges.
1. Reduce the moisture content by drying it, or switch to other properly seasoned lumber.
2. Rotate insert knives to new sharp edges.
1. Increase depth of cut slightly.
2. Rotate insert knives to new sharp edges.
3. Increase feed rate.
For parts or technical questions contact: [email protected] or 877-884-5167.
24
SYMPTOM
TROUBLESHOOTING THE PLANER
TROUBLESHOOTING
POSSIBLE CAUSES
Poor feeding of lumber through the planer
1. Drive belt is worn or broken
2. Drive belt tension spring is broken
3. Lumber sticking on planer's table
4. Feed rollers not applying enough pressure on lumber
SOLUTIONS
1. Check and replace as necessary.
2. Check tension and/or replace the spring.
3. Clean the table and apply silicone based lubricant to reduce friction.
4. Adjust the feed roller pressure.
1. Planer table is not level to cutterhead
1. Adjust table and/or cutterhead as needed.
Not planing lumber to a uniform thickness
Board thickness does not match scale markings
Small raised lines are running along the surface
Snipe on board ends
(NOTE: Snipe can be reduced, but not fully eliminated )
1. Depth of cut scale not set correct
1. Knives are nicked or broken
1. Feed rollers not set properly
2. Lumber not supported when fed into or exiting the planer
3. Short boards not butted
1. Adjust scale to match board thickness
1. Rotate insert knives to new sharp edges.
1. Adjust feed roller height for applying pressure onto lumber to keep flat on table.
2. Support long boards with roller stands.
3. Run boards butt end to end through planer
Planed surface is torn - also called 'chip out' or
'tear out'
1. Cutting against the grain
2. Cut is too deep
3. Knives are dull
1. Cut with the grain. For figured woods, take shallow cuts to minimize tear out.
2. Reduce cutting depth to 1/16" or less.
3. Rotate insert knives to new sharp edges.
Planed surface grain is rough, raised or fuzzy 1. Lumber has a high moisture content
2. Knives are dull
1. Reduce the moisture content by drying it, or switch to other properly seasoned lumber.
2. Rotate insert knives to new sharp edges.
Planed surface is glossy
1. Cutting depth is too shallow
2. Knives are dull
3. Feed rate is too slow
1. Increase depth of cut slightly.
2. Rotate insert knives to new sharp edges.
3. Increase feed rate.
WIRING DIAGRAM
This machine must be grounded. Replacement of the power supply cable should only be
done by a qualified electrician. See page 5 for additional electrical information.
25
PARTS DIAGRAM
26
PARTS LIST
M4GB889Z JL45090004 QKS7 M4X30GB818Z M6GB889Z WSH6GB97D1Z M12GB889B JL45052001 CLP28GB893D1B BRG6001-2ZGB276 JL45052002A JL40020004 JL45030032 CLP20GB894D1B JL45030014 JL45010004-076U JL48020006A M4X12GB818Z JL45090008 JL48091 M8X12GB70Z WSH8GB93Z WSH8GB96Z
Lock nut Switch plate Micro switch Pan screw Lock nut Flat washer Hex screw Idle pulley Ring Bearing Tube Adjust cushion Handle spring Circlip Handle Belt cover plate Sticker Pan screw Relay seat plate Relay assembly Screw Spring washer Big washer
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
JL45030030A M8X20GB70B JL45030031D JL45032000B-1 JL45010000C-076U M4X6GB818Z M6X12GB70D2B HY57B-02 WSH6GB96B HY57-5 JL29000001A JL45030026 JL45090006-076U JL91046100 M4X10GB818Z U13143500-608 M8GB6172Z JL45030016 JL45040019A M12X65GB801Z M6X25GB70D2B JL45090003 JL45090005 M6GB41Z
Handle Hex screw Label Left cover Frame Pan screw Screw Of Big washer On/of Switch box Handle Plug board Pull of Pan screw Power cable Nut Ball head bolt Scale Square neck bolt Hex screw Plate Rod Nut
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
27
PARTS DIAGRAM
HELICAL ASSEMBL
28
PARTS LIST
JL45020009 JL4502001 JL45020008 JL45020005 JL45050003 M10GB889Z PIN5X18GB879B M6X8GB77B WSH16GB97D1Z JL45090002 M6X20GB70D3B JL41010007 JL45021003 C20-912 JL45021001 BRG6205-DDUC3 JL45031000-076U WSH10GB96Z M8X6GB77B JL45050001 PLN6X16GB1096 25-594 25-599 JL45021001A
Rod Bush Rod Infeed roller Big chain wheel Hexagonal self-locking nut Pin Set screw Flat washer Small eccentric wheel Hex jacking screw Square head screw Lock bar HSS planer knives (Pack 3) Cutter shaft Bearing Right guard Big washer Set screw Belt pulley for cutter shaft Flat key Insert screws Carbide insert knives (Pk 10) Cutterhead shaft
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98
JL45023002 M6X12GB70D2B JL45030023-1 JL45020016 JL45020017 WSH6GB96B JL45020002-001G JL41025102 JL45020006 JL45023001 JL45020007 JL45020013-1 JL45020012 M8GB6172Z WSH10GB97D1B JL45022000-1 M8X16GB5781Z JL45020010 JL45020001-001G CLP52GB893D1B JL45051005 JL45020004 JL45020003 M10X25GB5783B
Locating pin cover Screw Inner guard W Big washer Left cutterhead bracket Spring Shaft sleeve Location pin Outfeed roller Dust board Shaft Nut W Dust collector Hexagon bolt Non-return block Right cutterhead bracket Retainer ring W Spring Screw Hexagon bolt
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
29
PARTS DIAGRAM
30
PARTS LIST
M6X25GB70D2B JL45040012 JL45040001B-001G JL45040020 WSH10GB93B M10X35GB5783B JL45040002A-001G M8X20GB77Z JL45040005 JL45040003A-001G WSH8GB93Z M8X35GB5782B JL45040010 M6X12GB70D2B WSH6GB96Z WSH8GB96Z WSH8GB97D1Z JL48041002A M8GB6170Z M8GB923Z M8X35GB5783Z JL48041001A-001Y
Screw Rod Planer table Indicator Spring washer Hexagonal head screw Tube Set screw Locking plate Locating sleeve Spring washer Hexagon bolt Gear Screw Big washer Big washer Flat washer Extension table roller Nut Cap nut Hexagon bolt Extension table support
173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194
M6X45GB70Z M6GB41Z JL45040006 JL45040007 JL45040004B P23X20X15GB12613 CLP20GB894D1B JL45040009A M8X12GB70Z WSH8GB97D1Z JL45040028 M6X8GB77B M6X16GB70Z BRG6202-2Z-P5GB276 M6GB6170Z CLP35GB893D1B JL45040008 SGSL-D160-d12A KTSB-1-B-M8X63X20 M8GB6172Z WSH6GB97D1Z JL45040014
Hexagon socket cap screw Nut Thread tube Thread rod Bracket Shaft sleeve Circlip Lifting shaft Hexagon socket cap screw Flat washer Flange plate Set screw Hexagon socket cap screw Bearing Nut Circlip ring Locking lever Handwheel Adjustable handle Thin nut Flat W
151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172
31
PARTS DIAGRAM
32
PARTS LIST
M8X35GB70Z JL43030009 JL45030005-001G M8GB6172Z M8X12GB70Z JL45030015 M8X60GB70B JL45030003-001G M8X10GB70B M8X40GB77B JL45060028 JL45030010 JL45030020 M8GB889Z M8X30GB5783Z WSH8GB93B M8X12GB80B
Hex screw Spring Support base Nut Hex screw Eccentric shaft Screw Front Rack Screw Hex screw Guide plate Support bar W Locknut Bolt Flat washer Hex screw
120 121 122 123 124 125 126 127 128 129 130 131 132 133 134
JL45030017 JL45030013 JL45030012A JL45030008 JL45030035A-001S M12GB6172Z WSH12GB97D1Z M8X10GB77B JL45030029 M6X20GB70Z JL4503001 M12GB889B JL45030006-001G JL45030001B-001L M8X16GB5781Z M8GB6170Z JL45030018
Shoulder bolt Rod Hand shank Table lock Handlebar grip Nut Flat W Hex screw W Hex screw Rod Locknut Rising rack Planer infeed table Screw Nut Table locking block
101 102 103 104 105 106 107 108 109 11 111 11
33
PARTS DIAGRAM
34
PARTS LIST
M8X40GB77B JL45060028 JL45030020 M8GB889Z M8X30GB5783Z WSH8GB93B M8X12GB80B JL45030013A JL45030007-001G JL45070001 JL4503001 M6X20GB70Z FDPT1202070000-099A JL45090001 M6X10GB77B JL45030004-001G JL45030027
Hex screw Guide plate W Locknut Bolt Spring washer Hex screw Rod Back rack Cutterhead guard Rod Hex cap screw Guard assembly Big deflection wheel Hex screw Back rack Back support bar
127 128 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
JL45030017 JL45030008 M12GB6172Z WSH12GB97D1Z M8X10GB77B JL45030029 M6X20GB70Z JL4503001 M12GB889B JL45030001B-001L M8X16GB5781Z JL43030009 JL45030005-001G M8GB6172Z JL45030015 M8X60GB70B M8X10GB70B
Shoulder bolt Tighten tube Nut Flat W Hex screw W Hex screw Rod Locknut Planer outfeed table Screw Spring Support base Nut Eccentric shaft Screw Screw
101 104 106 107 108 109 11 111 11 120 121 123 124 126
35
PARTS DIAGRAM
36
PARTS LIST
KTSB-1-B-M10X80X20 M10GB6172Z JL43060006A JL43060005 M8X20GB70Z JL45060021 JL45063000A WSH6GB96Z JL45060026 WSH4GB97D1Z M4X6GB70Z WSH4GB93Z M8GB923Z FDPT1202060016 M8GB39Z JL4506001
Adjust handle Nut Lock cylinder W Hex screw Left support arm Support plate Big washer Angle indicator W Hex screw Spring washer Cap nut Thick washer Square nut Long pin Rip fence
259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275
M6GB41Z JL45060002 M6X16GB70D3Z M8X16GB70Z WSH12GB97D1Z JL46062006 WSH8GB96Z M8GB6170Z M8X60GB80B M6GB923Z M6X12GB70D3Z JL45060020 M8GB6172Z JL45060024 JL45060023 JL45060027 M6X16GB70Z JL45060007B
Nut Support base Hex screw Hex screw Flat washer Disc spring washer Big washer Nut Lock nut Cap nut Hex screw Right support arm Nut Lock tube Lock rod Lock handle Hex screw Fence angle label
241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258
37
JOINTER
GUARD
ASSEMBLY
PARTS DIAGRAM & PARTS LIST
365
366
367
368
369
371
372
373
357
358
359
360
361
362
363
364
KEY NO.
DESCRIPTION PART NO.
Handle
Thread pull rod
Spring
Arm
Flat washer
Hex lock nut
Nut cover
Locking support body
Flat washer
Thick washer
Disc spring washer
Hex nut
Longer pull rod
Cutterhead guard
End socket
Sliding sleeve
JL46090002A
JL46090011
JL46090010
JL46090200
WSH8GB97D1Z
M8GB889Z
JL46090200
JL46090005
WSH10GB97D1Z
JL46090009
JL46090021
M8GB6170Z
JL46090300
JL45070001
JL45070002
JL46090016
KEY NO.
382
383
384
385
386
387
388
374
375
376
377
378
379
380
381
DESCRIPTION
Base plate
Handle
Nylon bolt
Hex lock nut
Sliding sleeve support
Hex head bolt
Nut cover
Hex lock nut
Nylon washer
Screw head shaft
Screw head shaft
Handle assembly
Pin roll
Locking support
Locking spring
NOTE: Please reference the Key Number when calling for Replacement Parts.
For Parts under Warranty, the Serial Number of your machine is required.
38
PART NO.
JL46090014
JL46090002
JL46090003
M6GB889Z
JL46090013
M5X10GB5783Z
JL46090015
M6GB889Z
JL46090020
JL46090012
JL46090006
JL46091000
PIN5X18GB119D1B
JL46090004
JL46090008
PARTS DIAGRAM & PARTS LIST
MOTOR &
DRIVE
ASSEMBLY
KEY NO.
DESCRIPTION PART NO.
208A
209
210
211
212
213
214
215
216
217
201
202
203
204
205
206
207
208
Hex socket cap screw
Washer
Motor
Big washer
Cap nut
Spring washer
Hex screw
Motor pulley (25-210)
Motor pulley (25-210H)
Self-locking nut
Small wheel
Belt wheel
Bearing
Circlip ring
Feed roller v-belt
Washer
Chain wheel spindle
Handle & Bracket
M8X25GB70B
WSH8GB97D1Z
YLKA901222D
WSH8GB96Z
M8GB923Z
WSH8GB93Z
M6X10GB80B
JL45050002C-001G
JL45050002D-001G
M10GB889Z
JL47050005
JL47051101
BRG6000-2ZGB276
CLP10GB894D1B
JL47050007
WSH10GB97D1Z
JL45051004
JL45051300
39
KEY NO.
DESCRIPTION PART NO.
226
227
228
229
230
231
232
233
234
218
219
220
221
222
223
224
225
Handle sleeve
Big gearwheel
Belt wheel spindle
Minor sprocket bush
Washer
Circlip ring
Set screw
Small gearwheel
Bush
Feed roller chain
Cutterhead v-belt
Spring tension
Hex screw
Nut
Clamp
Flat Washer
Hexagon bolt
JL45050013
JL45051001
JL45051301
JL45051003
JL45051005
CLP15GB894D1B
M5X10GB77B
JL45051102
JL45051103
JL45050008
JL45050009A
JL45050010
M6X25GB70D2B
M6GB41Z
JL45050011
WSH6GB97D1Z
M6X60GB5781Z
For more information:
16 Progress Road
Billerica, MA 01821
877-884-5167 / 978-528-5380 [email protected]
25-210/HM1
www.rikontools.com
25-210H
25-210
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