Series ABV Automated Ball Valve

Specifications - Installation and Operating Instructions

C

E

F

B

A D

DESCRIPTION

The Series ABV combines a durable full port, forged brass ball valve with a Nema 4 electric actuator to provide a compact, low cost, automated package. The brass ball valve utilizes PTFE seats and body seals for broad chemical compatibility and bubble-tight shutoff. Double o-ring stem seals provide leak free operation without the need for adjustment. Chrome plated brass ball reduces friction allowing for a lower torque actuator. Full port design offers high Cv’s with minimal pressure drop. ISO mounting pad allows direct mounting of electric actuator. Select from

115 VAC, two-position actuator for open/close control, or provide a 4-20 mA control signal for precise modulating.

Actuator features standard manual overide, in case of power loss.

INSTALLATION

1. Operate valve manually and place in the open position.

(NOTE: ALL ELECTRIC ACTUATORS ARE SHIPPED IN

THE OPEN POSITION.)

2. Remove any mechanical stops the valve might have.

(DO NOT REMOVE ANY PARTS NECESSARY FOR THE

PROPER OPERATION OF THE VALVE, SUCH AS THE

PACKING GLAND, PACKING NUT, ETC.)

3. Ensure that the actuator output shaft and valve stem are aligned properly. If they are not, operate the valve manually until they are correct.

4. Mount actuator to valve. Do not tighten nuts and bolts at this time.

5. Remove actuator cover.

6. Bring power to the actuator. CAUTION: Make sure power is OFF at the main box.

PHYSICAL DATA

Size: 2 ⬙ – 3⬙

Material: Valve – Body –

Brass;

Ball – Brass, Chrome

Plated;

Seats, Seals – Teflon ® ; Orings – Vitons.

®

Actuator – Housing –

Aluminum

Max. Press.: 600 psig (41 bar) (Water, Oil, Gas)

Max. Temp.: 320°F (160°C)

– Valve; 150°F (66°C) –

Actuator

Supply: 115VAC/60Hz/1ph

Switch Ratings: 15A 2 HP

125/250VAC, .5A 125VDC

Cycle Time: 5 sec/90°

Control Input: 4-20 mA

Enclosure: NEMA 4 (NEMA

7 optional – consult factory)

7. Wire the actuator per the diagram attached to the inside of the cover. Special actuators (those with positioner boards, etc.) will have diagrams enclosed inside the cover.

8. Securely tighten bolts used to mount the actuator to a mounting bracket or directly to the valve mounting pad if it isISO5211 compliant.

9. Cycle the unit several times and check the open and closed positions of the valve. Cams are pre-adjusted at the factory; due to the variety of valve designs and types, however, slight adjustments might be required. (SEE II and III.)

10. Replace cover and tighten screws.

TO SET THE OPEN POSITION

1. Cycle the valve to the open position by applying power to terminals #1 and #2. The top cam and switch control this position. In the open position, the set screw in the top cam will be accessible.

2. If the valve is not open completely:

A. Slightly loosen the 8-32 x 1/4” set screw on the top cam.

B. Rotate the cam clockwise (CW) by hand until the switch

DWYER INSTRUMENTS, INC.

Phone: 219/879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: [email protected]

Lit-By Fax: 888/891-4963

makes contact. Contact is made when a slight click can be heard.

By making incremental CW movements of the top cam, the valve can be positioned precisely in the desired position.

C. When the top cam is set, tighten the set screw securely.

3. If the valve opens too far:

A. Apply power to terminals #1 and #3. This will begin to rotate valve CW. When valve is full open and in the exact position desired, remove power from actuator.

B. Loosen the set screw in the top cam.

C. Rotate the top cam counterclockwise (CCW) until the switch arm drops off the round portion of the cam onto the flat section. A slight click can be heard as the switch changes state.

D. Continue applying power to terminals #1 and #3 until valve is in the desired position.

TO SET THE CLOSED POSITION

1. Apply power to terminals #1 and #3 to move the valve toward the closed position. The bottom cam and switch control the closed position. In the closed position, the set screw in the bottom cam will be accessible.

2. If the valve is not closed completely:

A. Slightly loosen the 8-32 x 1/4” set screw on the bottom cam.

B. Rotate the cam counter-clockwise (CCW) by hand until the switch makes contact. Contact is made when a slight click can be heard. By making incremental CCW movements of the bottom cam, the valve can be postioned precisely in the desired position.

C. When the top cam is set, tighten the set screw securely.

3. If the valve closes too far:

A. Apply power to terminals #1 and #2. This will begin to rotate valve CCW. When valve is fully closed and in the exact position desired, remove power from actuator.

B. Loosen the set screw in the top cam.

C. Rotate the top cam clockwise (CW) until the switch arm drops off the round portion of the cam onto the flat section. A slight click can be heard as the switch is no longer making contact with the round part of the cam.

D. Continue applying power to terminals #1 and #3 until valve is in the desired position.

MAINTENANCE

Once the actuator has been properly installed, it requires no maintenance. The gear train has been permanently lubricated and in most cases will never be disturbed. In the event it becomes necessary to open the gear box for any reason, however, Shell Darina #2 grease is recommended for re-lubricating.

DUTY CYCLE

Most standard electric actuators are rated for 25% duty cycle at 100% ambient temperature at the rated torque.

THERMAL OVERLOAD

All actuators are equipped with thermal overload protection to guard the motor against damage due to overheating.

MECHANICAL OVERLOAD

All actuators are deigned to withstand stall conditions. It is not recommended to subject the unit to repeated stall conditions.

SPARE PARTS

When ordering parts, please specify:

A. Model # B. Serial # C. Part Description

Recommended spare parts include:

A. Standard actuator: set of cams and switches

B. Actuators w/positioner: set of cams and switches; 1K potentiometer; valve positioner board

NEMA 7 ELECTRIC ACTUATORS

In general, operation and maintenance of a NEMA 7 electric actuator is no different that of a NEMA 4 actuator.

However, some precautions must be followed:

1. DO NOT under any circumstances remove the cover of the actuator while in a hazardous location. Removal of the cover while in a hazardous location could cause ignition of hazardous atmospheres.

2. DO NOT under any circumstances use a NEMA 7 electric actuator in a hazardous location that does not meet the specifications for which the actuator was designed.

3. Always mount and cycle test the actuator on the valve in a non-hazardous location.

4. When removing the cover, care must be taken not to scratch, scar of deform the flame path of the cover and base of the actuator, since this will negate the NEMA rating of the enclosure.

5. When replacing the cover on actuators rated for both

NEMA 4 & 7, take care that the gasket is in place to assure proper clearance after the cover is secured. After the cover screws are tightened, the clearance between the cover and the base should be checked. A .002” thick by 1/2” wide feeler gauge is used for this; it must not enter between the two mating faces more than .125"

6. All electrical connections must be in accordance with the specifications for which the unit is being used.

7. Should the unit ever require maintenance, remove from the hazardous location before attempting to work on the unit. If the actuator is in a critical application, it is advisable to have a standby unit in stock.

WARRANTY

W.E. Anderson warrants that for a period of twelve (12) months from the date of shipment of product it will either repair or replace, at the company’s discretion, any of its products that prove to be defective in material or workmanship. The customer agrees that this warranty shall be effective so long as the goods are used solely for the normal purposes for which they are intended. This warranty

DWYER INSTRUMENTS, INC.

Phone: 219/879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: [email protected]

Lit-By Fax: 888/891-4963

does not cover damage resulting from causes such as abuse, misuse, modification or non-conformance with installation, operating and maintenance specifications.

Violation of these specifications shall void this warranty and relieve the company of any obligation under this warranty. Any implied warranties, included any implied warranty by the company or any of its representatives, are hereby excluded except as defined by this written warranty. This warranty may not be extended, altered or otherwise modified except by a written agreement written agreement specified and signed by this company. In no event shall the company be liable for special, incidental, or consequential damages arising in connection with the use of its products, or for any delay in the performance of this warranty due to causes beyond its control, including delays caused by unavailability of materials, equipment, supplies, labor, governmental regulations or acts of God.

If the customer receives any goods that are deemed to be defective, the product or products may be returned to W.E. Anderson in Michigan City, IN only after receiving a return authorization from the company. Products must be returned to the factory PRE-PAID for inspection.

DWYER INSTRUMENTS, INC.

Phone: 219/879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: [email protected]

Lit-By Fax: 888/891-4963

F-83:BUL. F-83 1/29/10 10:21 AM Page 1

®

Bulletin F-83

Series SV3 Solenoid Valve

Specifications – Installation and Operating Instructions

5-1/4

[133.35]

2-3/4

[69.85]

1-9/16

[39.69]

W.E. Anderson direct mound solenoid valves come lubricated and are designed for long life. These solenoid valves are specially designed to be easy to install on pneumatic actuators. The solenoids come equipped with Buna-N O-Rings to seal the valve ports to the body of the actuator. These units can be used with either spring return or double acting actuators where on/off electric operation is required. Standard features include a manual override and safety position by mechanical spring.

OPERATION A B

Single Coil (Pneumatic Diagram)

Fig. 1

Port 1 is the supply port and ports 3 and 5 are the exhaust ports. The exhaust port may be equipped with silencers or speed controls to control the actuation time. Ports A and B are the actuator input ports. In the normal position air goes from the supply port (port 1) to port B. During solenoid activation the flow will be from the supply port to port A.

MOUNTING PATTERNS

The W.E. Anderson solenoid valve comes with standard NAMUR

Mounting.

.944

[24]

1.260

[32]

3 1 5

SPECIFICATIONS

Power Requirements: 120 VAC, 240 VAC, 24 VAC, 24 VDC, or 12

VDC.

Supply Pressure: 20 psi (1.4 bar) to 120 psi (8.3 bar).

Air Connections: 1/4˝ female NPT.

Temperature Limits: -40 to 140°F (-40 to 60°C).

Electrical Connections: Screw terminal.

Conduit Connection: 1/2˝ female NPT.

Enclosure Rating: NEMA 4X.

Mounting: NAMUR VDI/VDE 3845.

Standard Features: Manual override, mechanical spring safety position.

INSTALLATION

Note: Make sure that Port O-Rings are correctly placed inside O-Ring groove.

1. Affix solenoid valve to actuator and tighten screw to 70 in-lbs.

2. Disconnect solenoid wire hood.

Note: Terminal designation (1) Positive (2) Neutral (3) Ground.

3. Energize solenoid valve several times and test for leaks and proper operation. Note: Solenoid nut should be hand tight.

MANUAL OVERRIDE

The W.E. Anderson solenoid valve comes equipped with a manual override. A small screw head located between the valve body and the coil allows for the overriding of the solenoid if necessary. The normal position for the screw head is pointing toward the 0. Rotation of the screw head in the counter clockwise direction will manually override the solenoid and lock the solenoid in the disengaged position until the screw head is returned to its original position.

Solenoid Classification

The W.E. Anderson solenoid valve is designed to the NEMA 4 and 4X standard.

NEMA 4, 4X: Watertight and Dust tight - indoor and outdoor. Protects against windblown dust, rain, splashing water and hose directed water.

Also corrosion resistant.

MOUNTING HOLES Ø.310 (4 PLCS)

ACTUATOR PORTS

Ø.492 (2 PLCS)

NAMUR Mounting VDI/VDE 3845

Fig. 2

©Copyright 2010 Dwyer Instruments, Inc.

W.E. ANDERSON DIV., DWYER INSTRUMENTS, INC.

P.O. BOX 358 • MICHIGAN CITY, INDIANA 46361 U.S.A.

Printed in U.S.A. 2/10

Phone: 219/879-8000

Fax: 219/872-9057

POSITIVE

NEUTRAL

TO OUTPUT

DEVICE

Wiring Diagram

FR# R2-440959-00 Rev. 2 www.dwyer-inst.com

e-mail: [email protected]

Series QV Quick-View

®

Bulletin F-87

Rotary Position Indicator/Switch

Specifications - Installation and Operating Instructions

3 [76.20] CLEARANCE REQUIRED FOR COVER REMOVAL

4-15/32

[113.5]

1/2

[12.70]

Proximity Series QV Quick-View ® Rotary Position Indicators/Switches are produced with up to four individual mechanical or proximity switches. instructions below include installation, as well as adjustment procedures for direct drive and lever drive models.

INSTALLATION

1. mounting kits, when provided include couplers, lever arms and screws for mounting the position indicator to a valve or actuator. A position indicator is mounted using direct drive hardware for quarter turn applications (rotational) and lever drive hardware for converting linear motion to rotary. Tubular spacers are also provided for some installations.

2. For direct drive models, attach appropriate drive yoke or solid block onto the two pins, using a #6-32 X 1/4˝ screw provided. Do not attempt to fabricate your own yokes since this a special spring-tempered material. For direct drives, with the actuator shaft rotated to its counterclockwise position, spread the driving yoke and slip it down onto the square (or rectangular) shaft of the actuator. Attach bracket with two hex cap screws. Before tightening screws, operate control slowly with a wrench or power, and observe that drive shaft and drive yoke are concentric and perpendicular throughout the complete stroke. Adjust position as required and tighten all mounting screws. Check concentricity and perpendicularity.

3. For lever drive models, attach the appropriate driving lever onto the shaft. Do not tighten. Attach switch and bracket to actuator, making sure that the lever is free to rotate over the entire range of the actuator stroke. Attach the driving pin or bolt through the lever arm if slotted, or on the driving side of the lever. (it may be necessary to loosen or remove the bracket mounting to accomplish this connection on some actuators.) Operate the actuator very slowly and observe movement of all pins and levers to be sure there are no interferences. Slide lever up or down on switch shaft to the most desirable position. When all motions are made and clearances are adequate, tighten clamp screw on lever that was left loose above. now tighten all the mounting screws. re-check the travel of all levers and pins for proper clearance throughout the complete stroke of the actuator.

4. Push cover down, then turn it counterclockwise and lift straight up to remove.

remove inner cover window. remove the indicator drum.

5. Switches are set at the factory in the counterclockwise position listed below:

2 Switch unit #1 Open #2 Closed

4 Switch unit #1, 3 Open

90° rotational travel will reverse all of the above positions.

#2, 4 Closed

PROXIMITY CONTROLS

A DIVISION OF DWYER INSTRUMENTS, INC.

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A.

5/16

1/4 DIA. [6.350]

SHAFT LEVER

DRIVE ONLY

[7.938]

1/8 DIA. PINS (2)

CONDUIT

ENTRANCE

3/4 NPT

2 MTG HOLES

1/4-20 UNC

7/16 DP [11.11]

4-3/4

[120.7]

1-1/2

[38.10]

6-32 UNC

1/4 DP [6.350]

1/4

[6.350]

1/4

[6.350]

2-3/8

[60.33]

3-1/16

[77.79]

85-700436-00

SPECIFICATIONS

Minimum Rotation Travel – Switches only: 5°

Maximum Rotation Travel – Switches only: 360°

Temperature Limits: -40 to 180°F (-40 to 82°C).

Switch Type: SPDT.

Electrical SPDT Switch Ratings:

QV-X1XXXX: 10A @ 125/250 VAC; 0.5A 125 VDC; 10A @ 24 VDC mech. switch.

QV-X2XXXX: 0.1A @ 125 VAC; 0.1A @ 24 VDC mech. switch.

QV-X3XXXX: 2A @ 125 VAC; 2A @ 30 VDC prox. switch.

QV-X4XXXX: 5-25 VDC nAmur sensor.

QV-X5XXXX: 10-30 VDC inDuCTiVe sensor.

QV-X6XXXX: 10A 125/250 VAC mech. switch.

Lighting Supply Voltage: 24-28 VDC.

Enclosure Material: Polycarbonate housing and conduit.

Conduit Entrance: One 3/4˝ nPT.

Enclosure Rating: nemA 4, 4X. Optional explosion-proof, rated: Class i, Groups

A, B, C, D; Class ii, Groups F & G; Div. 2.

Maximum Altitude: 2000 m (6560 ft).

QUICk-VIEW ® COMPLETE MODEL CHART

QV Model Number Prefix

1st Code (1st X) Number of Switches

0 none+

1 One Switch+

2 Two Switches+

3 Three Switches+

4 Four Switches+

2nd Code (2nd X) Switch Type

0 no Switches+

1 10A mechanical Snap Switch

2 0.1A mechanical Gold Contacts

3 2A Proximity reed Switch+

4 5-25 VDC namur Sensor

5 10-30 VDC inductive Sensor

6 10A mechanical Snap Switch

3rd Code (3rd X)

0

4th Code (4th X) Driving Style

1 Direct Drive+

2 Lever Drive+

3 namur Drive+

5th Code (5th X) Lighting Option

0 none+

1 28 VDC Lights

6th Code (6th X) Visual Indication

0 none

1 Standard (Open Closed)+

2 upside Down (Open Closed)+

7th Code (7th X) Additional Options eX Class i, Div. ii, Groups A, B, C & D.

Class ii, Div. ii Groups F & G.

QV 2 1 0 1 0 1 - example Popular model number

+ eX, explosion-proof option available.

Note: The 1st, 2nd, 3rd and 6th codes can not all be zero.

Phone: 219/879-8000

Fax: 219/872-9057 www.dwyer-inst.com

e-mail: [email protected]

ADJUSTMENT PROCEDURE

1. using wrench or power, rotate the actuator shaft to extreme clockwise position for direct drive applications. For linear applications, operate actuator to full closed position. All switches should change to their appropriate functions.

2. The cam can be relocated and repositioned by loosening the set screw. To adjust manual cams grasp cam on knurled segment of cam surface. rotate cam clockwise or counterclockwise to obtain correct actuation point. Feeling or sound of clicks indicates incremental adjustments. Applying pressure on cam in direction of actuation segment of cam surface, and rotating, eliminates incremental adjustments. Stop rotating and release pressure on the cam when it is at proper actuation point; this allows engagement of cam to spline. Check circuit to verify contact at proper point. rotate the shaft counterclockwise. repeat all steps above as necessary. Lock cam on spine with set screw provided for additional security.

3. Operate actuator to extreme opposite position to verify correct operation of switch(es). readjust as required.

4. replace OPen/CLOSeD indicator drum making sure incoming wires are tucked in so as not to rub against the drum. replace cover window making sure it lines up correctly with indicator to display the proper indication of valve position. replace snap-on cover.

WIRING

Complete all electrical wiring in accordance with Local and national Codes. Tighten all screws. (Sealed leads are provided from the factory on request).

CAUTION Disconnect supply circuit before opening. Keep unit tightly closed while circuits are alive.

MAINTENANCE

The Series QV rotary Position indicator/Switch is not field serviceable and should be returned if repair is needed (field repair should not be attempted and may void warranty). Be sure to include a brief description of the problem plus any relevant application notes. Contact customer service to receive a return goods authorization number before shipping.

SW 1

BOTTOM

SWITCH

SW 2

ABPVE 1ST

SWITCH

SW 3

ABOVE 2ND

SWITCH

SW 4

TOP

SWITCH

24 VDC

POWER

SUPPLY

A-700

AVAILABLE

UPON

REQUEST

120 VAC

CONDUIT

ENTRY

NOTE: SWITCHES SHOWN ACTUATED BY THE CAMS

IN FULLY COUNTERCLOCKWISE POSITION.

LIGHTING OPTION SWITCHING OPTION

©Copyright 2011 Dwyer instruments, inc.

PROXIMITY CONTROLS

A DIVISION OF DWYER INSTRUMENTS, INC.

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A.

Printed in u.S.A. 10/11 Fr# 440980-00 rev. 3

Phone: 219/879-8000

Fax: 219/872-9057 www.dwyer-inst.com

e-mail: [email protected]