INSTALLATION

THROTTLE SERVO MOTOR COVER

THANK YOU FOR CHOOSING K ϋ RYAKYN!

PROTECT YOURSELF AND OTHERS FROM POSSIBLE INJURY AND PROPERTY DAM-

AGE OR LOSS. PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS, CAU-

TIONS, AND NOTICES REGARDING THE INSTALLATION, USE, AND CARE OF THIS

PRODUCT.

THIS INDICATION ALERTS YOU TO THE FACT THAT

IGNORING THE CONTENTS DESCRIBED HEREIN CAN

RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.

This indication alerts you to the fact that ignoring

the contents described herein can result in minor or moderate potential injury.

This indication alerts you to the fact that ignoring the

contents described herein may negatively affect product

performance and functionality or damage the product itself or the product to which it is being attached.

MAKE SURE THE FOLLOWING PARTS HAVE BEEN INCLUDED IN THE KIT:

1 Throttle Servo Motor Cover — For use with Kuryakyn Air Cleaners

2 Adhesive instructions

TOOLS SUGGESTED:

Set of hex wrenches, deep-well socket set and ratchet

These installation instructions contain important information.

Ensure that the end user receives this copy and is aware of its importance for future reference.

STEP 1 Read and understand all steps in the instructions before starting the installation.

Park the motorcycle on a hard, level surface and turn off the ignition. Allow the engine and exhaust system to cool.

YOU WILL BE WORKING AROUND THE ENGINE AND

EXHAUST SYSTEM DURING INSTALLATION. ENSURE

THAT THE ENGINE AND EXHAUST SYSTEM HAVE

FULLY COOLED TO PREVENT INJURY.

Working around the sharp edges of the cylinder-head fins exposes your hands to injury. Wear protective gloves to prevent serious injury.

Avoid damage to the motorcycle. Protect painted surfaces with a soft cloth or blanket.

STEP 2

Remove the existing air cleaner assembly.

8659-23HD-0414 -cont.-

8659

CUSTOMER SERVICE

877.370.3604 (toll free)

INSTALLATION QUESTIONS [email protected] or call 715.247.2983

LIMITED WARRANTY

Küryakyn warrants that any Küryakyn products sold hereunder, shall be free of defects in materials and workmanship for a period of one

(1) year from the date of purchase by the consumer excepting the following provisions:

● Küryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s).

● The product must be properly installed, maintained and operated under normal conditions.

● Küryakyn makes no warranty, expressed or implied, with respect to any gold plated products.

● Küryakyn shall not be liable for any consequential and incidental damages, including labor and paint, resulting from failure of a

Küryakyn product, failure to deliver, delay in delivery, delivery in nonconforming condition, or for any breech of contract or duty between

Küryakyn and a customer.

● Küryakyn products are often intended for use in specific applications. Küryakyn makes no warranty if a Küryakyn product is used in applications other than intended.

● Küryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. L.E.D.’S contained in components of

Küryakyn products will be warranted for defects in materials and workmanship for 3 years from the date of purchase where as all other components shall be warranted for one(1) year.

This includes, but is not limited to; control modules, wiring, chrome & other components.

● Küryakyn makes no warranty of any kind in regard to other manufacturer¹s products distributed by Küryakyn. Küryakyn will pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for disposition of the warranty claim lies with the manufacturer.

ABOUT OUR CATALOG

For purchasing Küryakyn® products, you can receive a complete catalog free of charge.

Send the Proof-of-Purchase below with your address to: Küryakyn

454 County Road V V

Somerset, WI 54025-9031

Please indicate either Accessories Catalog for

Harley-Davidson® or GL & Metric Cruisers.

Be sure to ask your local dealer about other

Küryakyn® products, the motorcycle parts and accessories designed for riders by riders.

©2005 Küryakyn USA® All Rights reserved.

STEP 3

STEP 5

Ensure the mouth of the throttle body is clean and free of debris. Locate one of the included adhesive gaskets; remove and discard the adhesive backing, align the holes as shown in PIC 1 and apply it to the throttle body. PIC 1

Remove all fuel residue, grease, oil, bugs, dirt and other debris from the installation area. Küryakyn

WILL NOT issue a warranty for any improperly in-

stalled products.

STEP 4 Refer new Kuryakyn Air Cleaner. DO NOT install the o-ring into the groove.

Follow the Instructions included with the Air Cleaner to prepare the

Breather for installation.

Locate the remaining adhesive gasket; remove and discard the backing.

Refer to PICs 2 and 3. Align the holes and apply the gasket over the

groove on the backside of the Adapter to allow for later adjustment of the Throttle Servo Motor Cover.

PIC 2

ALIGN THE HOLES AND APPLY GASKET

GROOVE IN BACKSIDE OF BREATHER ADAPTER

STEP 6 Refer to the Air Cleaner instructions to determine which screws are used to secure the Breather Adapter. Locate the screws and set them within arms reach of the work area.

STEP 7 Position the Throttle Servo Motor Cover over the throttle body; align the holes.

STEP 8 Refer

Adapter and Cover to the throttle body with the screws from

Leave the three screws loose until they have all been started in their threaded holes. Tighten the screws.

STEP 6 .

Hypercharger installation tip: Before attaching the Hypercharger, hold it in place, align the mounting holes and check for clearance between the rear Pod screw and the Servo Motor Cover (refer to PIC 5). You may need to loosen the Adapter screws to readjust the Cover.

STEP 9 Follow the Instructions included with the Air Cleaner to complete the installation.

DO NOT INSTALL O-RING IN BREATHER!

PIC 3

APPLY THE GASKET

OVER THE GROOVE IN

THE BREATHER

ADAPTER TO ALLOW

FOR ADJUSTMENT

It is the end user’s responsibility to ensure that all of the fasteners (including pre-assembled) are tightened before operation of the motorcycle. Küryakyn will not provide warranty coverage on products or components lost or damaged due to improper installation or lack of maintenance. Periodic inspection and maintenance are

required on all fasteners.

PIC 4

PIC 5 BEFORE INSTALLING THE HYPERCHARGER,

ALIGN THE HYPERCHARGER HOLES WITH THE

ADAPTER. CHECK FOR CLEARANCE BETWEEN

THE REAR POD SCREW AND THE COVER. YOU

MAY NEED TO LOOSEN THE ADAPTER TO

READJUST THE COVER.

Ride On!

HYPERCHARGER POD SERVO MOTOR COVER

THROTTLE SERVO MOTOR COVER

PUSH THE COVER DOWN AND REARWARD

AS THE SCREWS ARE TIGHTENED

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INSTALLATION