Simplicity 7000-6 Speed Series Specifications

Simplicity 7000-6 Speed Series Specifications
5/13/2010
1:02 PM
Page 6-1
Power
Power
6-Table of
Contents
Table of Contents
Safety Distributed Starters
Safety Drives
Safety Drives and Motion Introduction
6-35
PowerFlex 40P ..............................................................................................6-38
PowerFlex 70 ................................................................................................6-41
PowerFlex 700H ............................................................................................6-47
PowerFlex 700S ............................................................................................6-51
PowerFlex 700L ............................................................................................6-55
PowerFlex 753 ..............................................................................................6-57
PowerFlex 755 ..............................................................................................6-61
Principles
Bulletin 280D/281D..........................................................................................6-2
Bulletin 284D ................................................................................................6-18
Safety Motion
9-
Kinetix 300 ....................................................................................................6-76
Kinetix 6200/6500..........................................................................................6-78
Kinetix 6000/7000..........................................................................................6-83
Motor Control Centers
ArcShield for Medium Voltage Products ......................................................6-87
ArcShield for Low Voltage Products..............................................................6-89
Bulletin
Bulletin
Bulletin
Bulletin
Bulletin
100S-C/104S-C Safety Contactors..................................................6-91
100S-D IEC Safety Contactors ........................................................6-98
700S-CF Safety Control Relay ......................................................6-108
700S-P and 700S-PK Heavy-Duty Safety Control Relay ..............6-113
109S ..............................................................................................6-116
Safety Starter
Bulletin 2041 ................................................................................................6-119
Safety Isolation System
10-Safety
Applications
Contactors and Control Relays
ElectroGuard® ............................................................................................6-123
Logic
Bulletin 194E Load Switches ....................................................................6-134
11-Cat. No.
Index
IEC Load Switches
6-Table of
Contents
00_Power TOC
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R
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Page 6-2
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
280D/281D ArmorStart Distributed Motor Controller —
Safety Version
Standards Compliance
UL 508
CSA C22.2, No. 14
EN/IEC 60947-1
CCC
CE Marked per Low Voltage Directive 73/23/EEC and EMC Directive
89/336/EEC
Mode of Operation
Full-Voltage Start
This method is used in applications requiring across-the-line
starting. Full in-rush current and locked-rotor torque are realized.
The ArmorStart Bulletin 280 offers full-voltage starting, and the
Bulletin 281 offers full-voltage starting for reversing applications.
Principles
Description
9-
10-Safety
Applications
The Bulletin 280/281 ArmorStart Distributed Motor Controller is an
integrated, pre-engineered, starter for full-voltage and reversing
applications. The ArmorStart offers a robust IP67/NEMA Type 4
enclosure design, which is suitable for water wash-down
environments. The modular plug-and-play design offers simplicity in
wiring the installation. The quick disconnects for the I/O,
communications, and motor connection reduce the wiring time and
eliminate wiring errors. The ArmorStart offers as standard, four DC
inputs and two relay outputs to be used with sensors and actuators
respectively, for monitoring and controlling the application process.
The ArmorStart’s LED status indication and built-in diagnostics
capabilities allows ease of maintenance and troubleshooting. The
optional Hand/Off/Auto (HOA) keypad allows for local start/stop
control at the ArmorStart Distributed Motor Controller.
The Bulletin 280/281 ArmorStart Distributed Motor Controller offers
short-circuit protection per UL 508 and IEC 60947. The ArmorStart
is rated for local-disconnect service by incorporating the Bulletin
140 Motor Protector as the local-disconnect, eliminating the need
for additional components. The ArmorStart Distributed Motor
Controllers are suitable for group motor installations.
Safety ArmorStart
11-Cat. No.
Index
The safety version of the ArmorStart provides a safety solution
integrated into DeviceNet Safety installations. The Bulletin 280/281
Safety ArmorStart achieves Category 4 functionality by using
redundant contactors. The Safety ArmorStart offers a quick
connects via the gland plate to the 1732DS-IB8XOBV4 safety I/O
module. The Bulletin 1732DS Safety I/O inputs will monitor the
status of the safety rated contactors inside the ArmorStart. The
Bulletin 1732DS Safety I/O outputs to provide 24V DC power for
control power to the ArmorStart.
Note: The Bulletin 280/281 Safety ArmorStart is suitable for safety
applications up to Safety Category 4 PLe (TÜV assessment per
ISO 13849-1:2008). TÜV compliance letter is available upon request.
Note: For additional information regarding the 1732DS-IB8XOBV4
safety I/O module, see publication 1791DS-UM001*-EN-P.
Features
Logic
6-Distributed
Motor Controllers
On-Machine™ starting solution
Full-voltage and reversing
Horsepower range 0.5…10 Hp (0.37…7.5 kW)
Robust IP67/NEMA Type 4 enclosure rating
Modular plug and play design
Quick disconnect connections for I/O, communications, motor,
and three-phase power
Gland plate entry: conduit entrance or ArmorConnect® power
media
Four inputs and two outputs (expandable with ArmorPoint)
LED status indication
DeviceNet™ communications
DeviceLogix™ component technology
Peer-to-peer communication (ZIP)
Factory installed option:
− Hand/Off/Auto (HOA) keypad configuration
Certifications
Description of Features
Inputs
The inputs are single keyed (two inputs per connector), which are
sourced from DeviceNet power (24V DC), with LED status indication.
Outputs
Two dual-key relay output connectors are supplied as standard. The
outputs are sourced from the control voltage power, which is 24V
DC with LED status indication.
Overload Protection
The Bulletin 280/281 ArmorStart Distributed Motor Controller
incorporates, as standard, electronic motor overload protection. This
overload protection is accomplished electronically with an I2t
algorithm. The ArmorStart’s overload protection is programmable via
the communication network providing the user with flexibility. The
overload trip class can be selected for class 10, 15, or 20
protection. Ambient insensitivity is inherent in the electronic design
of the overload.
Gland Plate Entrance
The ArmorStart product offers two different methods for connecting
incoming three-phase power to the device. One method offered is
the traditional conduit entrance which provides a 1 in. conduit hole
opening for wiring three-phase power. The second method offers
connectivity to the ArmorConnect power media. A factory-installed
receptacle is provided for connectivity to both three-phase power
media.
Motor Cable
With every Bulletin 280/281 ArmorStart Distributed Motor Controller,
a 3-meter unshielded 4-conductor cordset is provided with each
unit as standard.
LED Status Indication
The LED Status Indication provides four status LEDs and a Reset
button. The LEDs provide status indication for the following:
POWER LED
The LED is illuminated solid green when control power is present
and with the proper polarity
RUN LED
This LED is illuminated solid green when a start command and
control power are present
NETWORK LED
This bicolor (red/green) LEDs indicates the status of the
communication link
FAULT LED
Indicates Controller Fault (trip) condition
The “Reset Button” as a local trip reset.
Fault Diagnostics
Fault diagnostics capabilities built in the ArmorStart Distributed
Motor Controller help you pinpoint a problem for easy
troubleshooting and quick re-starting.
Output Power Fuse Detection
Short Circuit
Overtemperature
Overload
Phase Imbalance
Phase Loss
DeviceNet Power Loss
Control Power Loss
EEPROM Fault
Control Power Fuse Detection
Hardware Fault
I/O Fault
cULus (File No. E3125, Guides NLDX, NLDX7)
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6-2
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Cat. No. Explanation
Examples given in this section are for reference purposes. This basic explanation should not be used for product selection; not all
combinations will produce a valid catalog number.
a
D – F
b
12S – 10
c
d
C – CR – Option 1
e
f
g
h
a
e
f
Bulletin Number
Short Circuit Protection
(Motor Circuit Protector)
Overload Selection Current Range
Code
Description
Code
Description
280
Full Voltage Starter
Code
Description
B
0.5…2.5 A
281
Reversing Starter
10
10 A Rated Device
C
1.1…5.5 A
25
25 A Rated Device
D
3.2…16 A
b
g
Communications
Code
Description
D
DeviceNet™
Control and 3-Phase Power Connections/Motor Cable Connection
(CR: Conduit/Round Media) or (RR: Round/Round Media)
Code
Enclosure Type
Code
Description
F
Type 4 (IP67)
CR
d
Contactor Size/Control Voltage
Description
12S
Control Power
blank
Conduit Entrance
Motor Cable
Conduit Entrance
3 m, unshielded cordset
male 90°
CR
W1
Conduit Entrance
Conduit Entrance
No cable
RR
blank
Round Media (Male
Receptacle)
Round Media (Male
Receptacle)
3 m, unshielded cordset
male 90°
RR
W1
Round Media (Male
Receptacle)
Round Media (Male
Receptacle)
No cable
h
24V DC
23S
3-Phase Power
9-
Description
c
Code
Principles
280
Description
3
Hand/Off/Auto Selector Keypad
3FR
Hand/Off/Auto Selector Keypad with
Forward/Reverse
Product Selection
Full-voltage starters ⎯ IP67/NEMA Type 4 with conduit entrance and DeviceNet communications, Up to 460V AC
kW
24V DC Control Voltage
Hp
Current Rating [A]
230V AC, 50 Hz
400V AC, 50 Hz
200V AC, 60 Hz
230V AC, 60 Hz
460V AC, 60 Hz
Cat. No.
0.5…2.5
0.37
0.75
0.5
0.5
1
280D-F12S-10B-CR
1.1…5.5
1.1
2.2
1
1
3
280D-F12S-10C-CR
3.2…16
4
7.5
3
5
10
280D-F23S-25D-CR
Full-voltage starters ⎯ IP67/NEMA Type 4 with quick disconnects for ArmorConnect power media and DeviceNet
communications, Up to 460V AC
kW
24V DC Control Voltage
Hp
Current Rating [A]
230V AC, 50 Hz
400V AC, 50 Hz
200V AC, 60 Hz
230V AC, 60 Hz
460V AC, 60 Hz
Cat. No.
0.5…2.5
0.37
0.75
0.5
0.5
1
280D-F12S-10B-RR
1.1…5.5
1.1
2.2
1
1
3
280D-F12S-10C-RR
3.2…16
4
7.5
3
5
10
280D-F23S-25D-RR
Reversing starters ⎯ IP67/NEMA Type 4 with conduit entrance and DeviceNet communications, Up to 460V AC
kW
24V DC Control Voltage
Hp
Current Rating [A]
230V AC, 50 Hz
400V AC, 50 Hz
200V AC, 60 Hz
230V AC, 60 Hz
460V AC, 60 Hz
Cat. No.
0.5…2.5
0.37
0.75
0.5
0.5
1
281D-F12S-10B-CR
1.1…5.5
1.1
2.2
1
1
3
281D-F12S-10C-CR
3.2…16
4
7.5
3
5
10
281D-F23S-25D-CR
Reversing starters ⎯ IP67/NEMA Type 4 with quick disconnects for ArmorConnect power media and DeviceNet
communications, Up to 460V AC
kW
24V DC Control Voltage
Hp
Current Rating [A]
230V AC, 50 Hz
400V AC, 50 Hz
200V AC, 60 Hz
230V AC, 60 Hz
460V AC, 60 Hz
Cat. No.
0.5…2.5
0.37
0.75
0.5
0.5
1
281D-F12S-10B-RR
1.1…5.5
1.1
2.2
1
1
3
281D-F12S-10C-RR
3.2…16
4
7.5
3
5
10
281D-F23S-25D-RR
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Publication S117-CA001A-EN-P
6-3
11-Cat. No.
Index
Code
Logic
motor cable lengths.
6-Distributed
Motor Controllers
1 See Accessories on page 6-4 for extended
10-Safety
Applications
Option 1
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Page 6-4
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Options – Factory Installed
Description
Cat. No. Modification
Principles
Hand/Off/Auto Selector Keypad
-3
Hand/Off/Auto Selector Keypad
with Forward/Reverse Function
-3FR
Enclosure Rating
Supplied without motor cable
IP67
Connectivity to ArmorConnect
Power Media supplied without
motor cable
Short Circuit Protection Rating
-CRW
Enclosure Rating
10 A
IP67
25 A
-RRW
9-
Accessories
Sealing Caps
Description
For Use With
Plastic Sealing Cap (M12)1
Input I/O Connection
AC Micro Aluminum Sealing Cap - External1
Output I/O Connection
Cat. No.
1485A-M12
889A-RMCAP
10-Safety
Applications
1 To achieve IP67 rating, sealing caps must be installed on all unused I/O connections.
Cables
Description
Cable Rating
Length [m (ft)]
Cat. No.
Extended Motor Cable Cordsets
90° M22 Motor Cordset
IP67/NEMA Type 4
90° M35 Motor Cordset
IP67/NEMA Type 4
11-Cat. No.
Index
Logic
6-Distributed
Motor Controllers
Visit our website: www.ab.com/catalogs
6-4
Publication S117-CA001A-EN-P
6 (19.6)
280-MTR22-M6
14 (45.9)
280-MTR22-M14
6 (19.6)
280-MTR35-M6
14 (45.9)
280-MTR35-M14
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Page 6-5
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
Length [m (ft)]
Cat. No.
1 (3.3)
1485P-P1E4-B1-N5
2 (6.5)
1485P-P1E4-B2-N5
3 (9.8)
1485P-P1E4-B3-N5
6 (19.8)
1485P-P1E4-B6-N5
Left Keyway
1485P-P1N5-MN5KM
Right Keyway
1485P-P1N5-MN5NF
Description
Grey PVC Thin Cable
Thick Cable
Connector
Cat. No.
Mini Straight Female
Mini Straight Male
1485G-PN5-M5
Mini Straight Female
Mini Right Angle Male
1485G-PW5-N5
Mini Right Angle Female
Mini Straight Male
1485G-PM5-Z5
Mini Right Angle Female
Mini Straight Male
1485G-PW5-Z5
Mini Straight Female
Mini Straight Male
1485C-P‡N5-M5
Mini Straight Female
Mini Right Angle Male
1485C-P‡W5-N5
Mini Right Angle Female
Mini Straight Male
1485C-P‡M5-Z5
Mini Right Angle Female
Mini Straight Male
1485C-P‡W5-Z5
Description
Length [m (ft)]
Cat. No.
DeviceNet Configuration Terminal
Used to interface with objects on a DeviceNet
network, includes 1 m communications cable
1 (3.3)
193-DNCT
Communication cable, color-coded bare leads
1 (3.3)
193-CB1
Communication cable, microconnector (male)
1 (3.3)
193-CM1
⎯
193-DNCT-BZ1
Panel Mount Adapter/Door Mount Bezel Kit
9-
DeviceNet Mini- T-Port Tap
10-Safety
Applications
KwikLink pigtail drops are Insulation Displacement
Connector (IDC) with integral Class 1 round cables
for interfacing devices or power supplies to flat
cable.
Principles
Sealed
6-Distributed
Motor Controllers
Logic
♣ See publication M116-CA001_-EN-P for complete cable selection information.
Replace symbol with desired length in meters (Example: 1485G-P1N5-M5 for a 1 m cable). Standard cable lengths: 1, 2, 3, 4, 5, and 6 m.
‡ Replace symbol with desired length in meters (Example: 1485C-P1N5-M5 for a 1 m cable). Standard cable lengths: 1, 2, 3, 4, 5, 6, 8, 10, 12, 18, 24, and 30 m.
11-Cat. No.
Index
Description
6-Distributed
Motor Controllers
DeviceNet Media ♣
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Publication S117-CA001A-EN-P
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Page 6-6
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Sensor Media ArmorStart
I/O
Connection
Description
DC Micro
Patchcord
Principles
DC Micro VCable
AC Micro
Patchcord
Input
Input
Output
Pin Count
5-pin
5-pin
3-pin
Connector
Cat. No.
Straight Female
Straight Male
889D-F4ACDM-®
Straight Female
Right Angle Male
889D-F4ACDE-®
Straight Female
879D-F4ACDM-®
Right Angle Male
879D-R4ACM-®
Straight Female
Straight Male
889R-F3AERM-®
Straight Female
Right Angle Male
889R-F3AERE-®
9-
See the On-Machine Connectivity catalog for complete cable selection information.
® Replace symbol with desired length in meters (Example: 889D-F4ACDM-1 for a 1 m cable). Standard cable lengths: 1, 2, 5, and 10 m.
NOTE: Stainless steel versions may be ordered by adding an S to the cat. no. (Example: 889DS-F4ACDM-1)
Peer-to-Peer Communications
Zone 4
Zone 3
Zone 2
Zone 1
10-Safety
Applications
The Zone Control capabilities of ArmorStart
Distributed Motor Controller is ideal for large
horsepower (0.5…10 Hp) motored conveyors.
The ArmorStart Distributed Motor Controllers
have built-in DeviceNet Communications,
DeviceLogix technology, and the added Zone
Interlocking Parameters (ZIP) which allows one
ArmorStart to consume data directly from up
to four other DeviceNet nodes without going
through the network scanner. These direct
communications between conveyor zones are
beneficial in a merge, diverter, and
accumulation conveyor applications.
11-Cat. No.
Index
Sensor
DeviceNet
Standard
Photoelectric
Logic
6-Distributed
Motor Controllers
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Power
Safety ArmorStart® Distributed Motor Controllers
Each ArmorStart Safety Distributed motor controller is intended to be combined with the 1732DS-IB8XOBV4 safety I/O module to form a
subsystem that is part of the overall machine stop function. The motor controllers are connected to the safety I/O module through specified
cable assemblies. The combination of one of these controllers, the safety module, and the specified interconnecting cables are referred to as
the ArmorStart Safety-Related Parts. The part numbers for each of these components is specified below. The combination of these
components is shown in Figure E.1. The safety I/O module and PLC program must be configured as outlined. See configuration of Safety I/O
Module and PLC program.
Catalog Number
Description
280…S*
* - denotes safety version of Bulletin 280
Bulletin 280 Distributed Motor Controller – controller is full-voltage, non-reversing
281…S*
* - denotes safety version of Bulletin 281
Bulletin 281 Distributed Motor Controller – controller is full-voltage, reversing
284…S*
* - denotes safety version of Bulletin 284
Bulletin 284 Distributed Motor Controller – controller is variable-frequency AC drive
1732DS-IB8XOBV4
Guard I/O DeviceNet Safety Module
889D-F4HJDM-*, 889D-F4AEDM-*
or equivalent
* - denotes length
• SM cable assembly - Interconnecting cable assembly between safety module input and ArmorStart controller
connector labeled “SM”. Assembly provides contactor position feedback.
• A1/A2 cable assembly - Interconnecting cable assembly between safety module output and ArmorStart controller
connector labeled “A1/A2”. Assembly provides output contactor coil power and controller power supply.
Principles
Safety I/O Module and TÜV Requirements
ArmorStart Safety-Related Parts
6-Distributed
Motor Controllers
Bulletin 280D/281D
OFF
Three-Phase Power Media
11-Cat. No.
Index
DeviceNet Media
10-Safety
Applications
9-
RESET
I/O Output
The Bulletin 1732DS Safety I/O module outputs
to provided 24V DC power for control power to
the ArmorStar6t - A1/A2 control input
Logic
I/O Input
Aux. Power
6-Distributed
Motor Controllers
The Bulletin 1732DS Safety I/O module inputs will monitor the status of the safety-related contactors inside the ArmorStart - SM safety monitor input
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Publication S117-CA001A-EN-P
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Page 6-8
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
ArmorBlock® Guard I/O™ Modules
Description
Cat. No.
Principles
ArmorBlock Guard I/O provides all the advantages of traditional distributed I/O for safety systems,
but has an IP67 package that can be mounted directly on your machine. On-machine safety I/O
reduces wiring time and startup costs for safety controller applications by eliminating electrical
boxes and simplifying cable installation. The ArmorBlock family provides industrially hardened I/O
blocks that you can mount directly on equipment near sensors or actuators. Wiring the I/O to the
sensors and actuators is easy using pre-wired quick disconnect cables.
You can use Guard I/O with any safety controller that communicates on DeviceNet using CIP
Safety for the control and monitoring of safety circuits. Guard I/O detects circuit failures at each I/O
point while providing detailed diagnostics directly to the controller. With CIP Safety, you can easily
integrate safety and standard control systems by using safety and standard messages on the same
wire.
The 1732DS ArmorBlock Guard I/O family consists of 24V DC digital I/O modules that
communicate on DeviceNet networks. The I/O connectors are sealed M12 micro style while the
network and auxiliary power connectors are sealed mini style. Plus, the ArmorBlock Guard I/O uses
the same input and output M12 pin configuration as standard ArmorBlock and Maxum®.
1732DS-IB8XOBV4
Specifications
Description
24V DC Input/Output Module on DeviceNet Networks
Current Consumption
85 mA @ 24V DC
I/O Operating Voltage Range
19.2V…28.8 V DC (24V DC, -20…+20%)
Digital Inputs
Number of Inputs
8 safety single-channel or 4 safety dual-channel
9-
Input Type
current sinking
Voltage, On-State Input, Min.
11V DC
Voltage, Off-State Input, Max.
5V DC
Current, On-State Input, Min.
3.3 mA
Digital Outputs
Number of Outputs
4 safety solid-state
10-Safety
Applications
Output Type
dual channel, current sourcing/current sinking pair
Output Current Rating
2.0 A max per point
Short Circuit Protection
Yes
Standard Pulse Test Outputs
Number of Pulse Test Sources
8
Pulse Test Output Current
0.7 A per point
Short Circuit Protection
Yes
General
11-Cat. No.
Index
Temperature, operating
-20…+60 °C (-4…+140 °F)
Relative Humidity
10…95% non-condensing
Vibration
0.76 mm @ 10…500 Hz
Shock, operating
30 g
Enclosure Protection
IP67
Dimensions (HxWxD), Metric
179 x 70 x 68.7 mm1
Dimensions (HxWxD), Imperial
7.05 x 2.76 x 2.71 in.1
Weight, Metric
600 g
Weight, Imperial
1.2 lb
Certifications
UL, CE, C-Tick, CSA, UL NRGF, ODVA Conformance, TÜV certified for
functional safety up to SIL 3 and Cat. 4, PLe
Logic
1 Includes terminal block.
When product is marked. See the Product Certification link at http://www.ab.com/certification for Declarations of Conformity, Certificates, and other
certification details.
All specifications are subject to change. Refer to product installations instructions.
6-Distributed
Motor Controllers
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Page 6-9
Power
Safety ArmorStart® Distributed Motor Controllers
1732DS ArmorBlock Guard I/O Micro Connector Pin Assignments
Input Configuration
Output Configuration
Pin
Signal
Female
1
Test Output n+1
2
Safe Input n+1
3
Input Common
4
Safe Input n
5
Test Output n
2
5
1
3
4
Pin
Signal
1
Output +24V DC Power
2
Output n+1 (Sinking)
3
Output Power Common
4
Output n (Sourcing)
5
Output Power Common
Principles
1732DS ArmorBlock Guard I/O Mini Connector Pin Assignments
ArmorBlock Guard I/O DeviceNet Configuration
Pin
Signal
1
Drain
Male
2
V+ (Red)
3
V- (Black)
4
CAN_H (White)
5
CAN_L (Blue)
Female
Output +24V DC Power (Red)
2
Input +24V DC Power (Green)
3
Input Power Common (White)
4
Output Power Common (Black)
Male
10-Safety
Applications
Signal
1
9-
ArmorBlock Guard I/O Power Configuration
Pin
ArmorBlock Guard I/O Recommended Compatible Cables and Connectors1
Cat. No.
DC Micro (M12) Male Cordset
889D-F4HJ-
DC Micro Style Patchcord
889D-F4HJDM-‡
M12 Terminal Chamber—Straight Male
871A-TS4-DM
M12 Terminal Chamber—Right Angle Male
871A-TR4-DM
11-Cat. No.
Index
Description
6-Distributed
Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Logic
1 All cables must use 5-pin connections for ArmorBlock Guard I/O M12 input compatibility.
Replace symbol with 0M3 (0.3 m), 2 (2 m), or 5 (5 m) for standard cable length.
‡ Replace symbol with 1 (1 m), 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable length.
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Publication S117-CA001A-EN-P
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Page 6-10
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Specifications
Electrical Ratings
Rated Operation Voltage
UL/NEMA
IEC
380Y/220…480Y/277V AC
380Y/220…480Y/277V AC
Rate Insulation Voltage
600V
Rated Impulsed Voltage
4 kV
Dielectric Withstand
2200V AC
2500V AC
Operating Frequency
Power Circuit
50/60 Hz
Utilization Category
—
Protection Against Shock
—
AC-3
IP2X
2.5 A
Principles
Rated Operating Current Max.
5.5 A
Rated Operation Voltage
24V DC (+10%, -15%) A2 (should be grounded at voltage source)
16 A
Rate Insulation Voltage
Control Circuit
250V
Rated Impulsed Voltage
—
4 kV
Dielectric Withstand
1500V AC
2000V AC
Overvoltage Category
—
III
Operating Frequency
Short Circuit Protection
50/60 Hz
Current Rating
9-
SCPD Performance
Type 1
Sym. Amps RMS @
480Y/277V
0.5…2.5 A
65 kA
1.1…5.5 A
3.2…16 A
30 kA
SCPD List
Size per NEC Group Motor
—
Power Requirements
Units
Control Voltage
Without HOA
With HOA
Volts
24V DC
10-Safety
Applications
Contactor (Pick Up)
Amps
1.09
Contactor (Hold In)
Amps
0.30
Total Control Power (Pick Up)
VA (W)
(26 W)
Total Control Power (Hold In)
VA (W)
(7.2 W)
External Devices powered by Control Voltage
Outputs (2) (1 A max. each)
Amps
2
2
Total Control (Pick Up) with max outputs
VA (W)
(65 W)
(73 W)
Total Control (Hold In) with max outputs
VA (W)
(50 W)
(58 W)
Input Ratings
11-Cat. No.
Index
Rated Operation Voltage
24V DC
Input On-State Voltage Range
10…26V DC
3.0 mA @ 10V DC
Input On-State Current
7.2 mA @ 24V DC
Input Off-State Voltage Range
0…5V DC
Input Off-State Current
<1.5 mA
Input Filter — Software Selectable
Off to On
Settable from 0…64 ms in 1 ms increments
On to Off
Settable from 0…64 ms in 1 ms increments
Input Compatibility
N/A
IEC 1+
Number of Inputs
4
Logic
Sensor Source
Output Ratings (Sourced from Control
Circuit)
Voltage Status Only
11…25V DC from DeviceNet
Current Available
50 mA max. per input, 200 mA total
Rated Operation Voltage
240V AC/30V DC
6-Distributed
Motor Controllers
Rate Insulation Voltage
250V
250V
Dielectric Withstand
1500V AC
2000V AC
Operating Frequency
50/60 Hz
Type of Control Circuit
ArmorPoint Ratings
50/60 Hz
Electromechanical relay
Type of Current
AC/DC
Conventional Thermal Current Ith
Total of both outputs ≤ 2 A
Type of Contacts
Normally open (N.O.)
Number of Contacts
2
Backplane Current Load
400 mA
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6-10
240V AC/30V DC
Publication S117-CA001A-EN-P
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Page 6-11
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
Environmental
IEC
-20…+40 °C (-4…+104 °F)
Storage and Transportation
Temperature Range
–25….+85 °C (–13…+185 °F)
Altitude
2000 m
Humidity
5…95% (non-condensing)
Pollution Degree
Enclosure Ratings
6-Distributed
Motor Controllers
UL/NEMA
Operating Temperature Range
3
NEMA 4/12/13
IP67
Approximate Shipping Weight
6.8 kg (15 lb)
15 G
Non-Operational
30 G
Principles
Resistance to Shock
Operational
Resistance to Vibration
Operational
1 G, 0.15 mm (0.006 in.) displacement
Non-Operational
2.5 G, 0.38 mm (0.015 in.) displacement
Mechanical
Power and Ground Terminals
Wire Size
Primary terminal:
(#16 …#10 AWG)
Secondary terminal:
(#18 …#10 AWG)
Primary terminal:
1.5…5.3 mm2
Secondary terminal:
0.8…5.3 mm2
Tightening Torque
Primary terminal: 10.8 lb•in
Secondary terminal: 4.5 lb•in
Primary Terminal: 1.2 N•m
Secondary terminal: 0.5 N•m
9 mm (0.35 in.)
9-
Wire Strip Length
EMC Emission Levels
Conducted Radio Frequency
Emissions
Class A
Radiated Emissions
Class A
Electrostatic Discharge
4 kV contact and 8 kV Air
Radio Frequency Electromagnetic Field
10V/m
Fast Transient
10-Safety
Applications
EMC Immunity Levels
2 kV
1 kV
Surge Transient
L-L,
2 kV
L-N
(earth)
Overload Characteristics
0.5…2.5 A
Overload Current Range
1.1…5.5 A
Trip Classes
10, 15, 20
Trip Rating
120% of FLC setting
3.2…16 A
Other Rating
3
11-Cat. No.
Index
Number of poles
DeviceNet Specifications
DeviceNet Supply Voltage Rating
Range 11…25V DC, 24V DC nominal
167 mA @ 24V DC - 4.0 W
DeviceNet Input Current
364 mA @ 11V DC - 4.0 W
External Devices powered by
DeviceNet
Sensors inputs 4 x 50 mA - total 200 mA
Total w/max Sensor Inputs (4)
367 mA @ 24V DC - 8.8 W
15 A for 250 μs
DeviceNet Input Current Surge
DeviceNet Communications
125, 250, 500 kbps
Logic
Baud Rates
500 m (1630 ft) @ 125 kbps
Distance Maximum
200 m (656 ft) @ 250 kbps
Certifications
cULus (File No. E3125)
UL 508
EN/IEC 60947-4-1
CE Marked per Low Voltage Directive 73/23/EEC and EMC Directive
89/336/EEC
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Publication S117-CA001A-EN-P
6-11
6-Distributed
Motor Controllers
100 m (328 ft) @ 500 kbps
01_280_DistMotorCntl
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Page 6-12
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
External Connections for Input Connector
Safety Monitor Input (SM1/SM2)
Pin 1: +V Out
Pin 2: Input
Pin 3: Comm
Pin 4: Input
Pin 5: NC (No Connection)
Pin 1: SM2 - White
Pin 2: SM1 - Brown
Pin 3: NC (No Connection)
Pin 4: NC (No Connection)
External Connections for Output Connector
Principles
External Connections for Safety Input Power (A1/A2)
Pin 1: PE
Pin 2: Return
Pin 3: Relay Out
Pin 1: M - White
Pin 2: A1 - Brown
Pin 3: P - Black
Pin 4: A2 - Blue
External Connections for Motor Connector
(≤ 3 Hp @ 460V AC)
9-
Pin 1: T1
Pin 2: T2
Pin 3: T3
Pin 4: Ground
- Black
- White
- Red
- Green/Yellow
10-Safety
Applications
External Connections for Motor Connector
(> 3 Hp @ 460V AC)
Pin 1: T1
Pin 2: Ground
Pin 3: T3
Pin 4: T2
- Black
- Green/Yellow
- Red
- White
11-Cat. No.
Index
External Connections for ArmorPoint Interface (IN)
Logic
Pin 1: CAN High
Pin 2: Common
Pin 3: +5V
Pin 4: CAN Low
Pin 5: Enable In
Pin 7: Common
Pin 8: PE
External Connections for ArmorPoint Interface (OUT)
6-Distributed
Motor Controllers
Pin 1: CAN High
Pin 2: Common
Pin 3: +5V
Pin 4: CAN Low
Pin 5: Enable Out
Pin 7: Common
Pin 8: NC (No Connection)
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6-12
Publication S117-CA001A-EN-P
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Page 6-13
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Overload Curves
Approximate Trip Time [s]
Class 10
Principles
Cold
Hot
% Full Load Current
Approximate Trip Time [s]
9-
Class 15
10-Safety
Applications
Cold
Hot
% Full Load Current
11-Cat. No.
Index
Approximate Trip Time [s]
Class 20
Logic
Cold
Hot
6-Distributed
Motor Controllers
% Full Load Current
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Publication S117-CA001A-EN-P
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Page 6-14
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Approximate Dimensions
Dimensions for IP67/NEMA Type 4 with Conduit Entrance
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
Principles
9-
10-Safety
Applications
11-Cat. No.
Index
Logic
6-Distributed
Motor Controllers
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6-14
Publication S117-CA001A-EN-P
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Page 6-15
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Dimensions for IP67/NEMA Type 4 with ArmorConnect Connectivity
6-Distributed
Motor Controllers
Logic
11-Cat. No.
Index
10-Safety
Applications
9-
Principles
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
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Publication S117-CA001A-EN-P
6-15
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Page 6-16
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Dimensions for Reversing, IP67/NEMA Type 4 with Conduit Entrance
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
Principles
9-
10-Safety
Applications
11-Cat. No.
Index
Logic
6-Distributed
Motor Controllers
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6-16
Publication S117-CA001A-EN-P
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Page 6-17
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 280D/281D
6-Distributed
Motor Controllers
Dimensions for Reversing, IP67/NEMA Type 4 with ArmorConnect Connectivity
6-Distributed
Motor Controllers
Logic
11-Cat. No.
Index
10-Safety
Applications
9-
Principles
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
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Publication S117-CA001A-EN-P
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Page 6-18
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Bulletin 284D ArmorStart Distributed Motor Controller Safety Version
Description
Principles
9-
The Bulletin 284 ArmorStart Distributed Motor Controller is an
integrated, pre-engineered starter for variable frequency AC drive
applications. The ArmorStart offers a robust IP67/NEMA Type 4
enclosure design, which is suitable for water wash-down
environments. The modular plug-and-play design offers simplicity in
wiring the installation. The quick disconnects for the I/O,
communication, and motor connection reduce the wiring time and
eliminate wiring errors. The ArmorStart offers, as standard, four DC
inputs and two relay outputs to be used with sensors and actuators
respectively, for monitoring and controlling the application process.
The ArmorStart’s LED status indication and built-in diagnostics
capabilities allows ease of maintenance and troubleshooting. The
optional Hand/Off/Auto (HOA) keypad allows for local start/stop
control at the ArmorStart Distributed Motor Controller.
The Bulletin 284 ArmorStart Distributed Motor Controller offers short
circuit protection per UL 508C and IEC 60947-1. The ArmorStart is
rated for local-disconnect service by incorporating the Bulletin 140
Motor Protector as the local-disconnect, eliminating the need for
additional components. The ArmorStart Distributed Motor
Controllers are suitable for group motor installations.
10-Safety
Applications
Safety ArmorStart
The safety version of the ArmorStart provides a safety solution
integrated into DeviceNet Safety installations. The Bulletin 284
Safety ArmorStart achieves Category 4 functionality by using
redundant contactors. The Safety ArmorStart offers a quick
connects via the gland plate to the 1732DS-IB8XOBV4 safety I/O
module. The Bulletin 1732DS Safety I/O inputs will monitor the
status of the safety rated contactors inside the ArmorStart. The
Bulletin 1732DS Safety I/O outputs to provide 24V DC power for
control power to the ArmorStart.
Features
On-Machine starting solution
Variable frequency AC drive using PowerFlex® technology
Horsepower range 0.5…5 Hp (0.4…3.3 kW)
Robust IP67/NEMA Type 4 enclosure rating
Modular plug and play design
Quick disconnect connections for I/O, communications, motor,
and three-phase power
Four inputs and two outputs (expandable with ArmorPoint)
LED status indication
DeviceNet communications
DeviceLogix component technology
Peer-to-peer communications (ZIP)
Factory installed options:
− EMI filter
− Source brake contactor
− Dynamic brake connector
− Shielded motor cable
− Hand/Off/Auto (HOA) keypad
− Output contactor
configuration
− Hand/Off/Auto (HOA) Keypad Configuration
− EMI Filter
− Dynamic Brake Connector
− Output Contactor
− Control Brake Contactor
− Source Brake Contactor
− Shielded Motor Cable
− Safety Monitor
− 0…10V Analog Input
Standards Compliance
UL 508C
CSA C22.2, No. 14
EN/IEC 60947-1, EN 50178, EN 61800-3
CE Marked per Low Voltage Directive 73/23/EEC and EMC Directive
89/336/EEC
Certifications
cULus (File No. E207834, Guide NMMS, NMMS7)
11-Cat. No.
Index
Note: The Bulletin 284 Safety ArmorStart is suitable for safety
applications up to Safety Category 4 PLe (TÜV assessment per
ISO 13849-1:2008). TÜV compliance letter is available upon request.
Note: For additional information regarding the 1732DS-IB8XOBV4
safety I/O module, see publication 1791DS-UM001*-EN-P.
Mode of Operation
Sensorless Vector Control (SVC)
Logic
Torque (Per-Unit)
Sensorless vector control provides exceptional speed regulation and
very high levels of torque across the entire speed range of the drive.
3.0
2.5
2.0
1.5
1.0
0.5
0.0
6-Distributed
Motor Controllers
0
10
20
30
40 50 60
Frequency (Hz)
70
80
90
100
ArmorStart with Sensorless Vector Control — 3 Hp, High Speed
Additional Features
Eight Preset Speeds
Skip Frequency
Flying Start
Auto Restart
Process Control Loop (PID)
Step Logic Functionality
Timer/Counter Functions
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6-18
Publication S117-CA001A-EN-P
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Page 6-19
Power
Safety ArmorStart® Distributed Motor Controllers
Description of Features
Overload Protection
Factory Installed Options
HOA Selector Keypad with Jog Function
The Bulletin 284 ArmorStart Distributed Motor Controller
incorporates, as standard, electronic motor overload protection. This
overload protection is accomplished electronically with an I2t
algorithm. The ArmorStart’s overload protection is programmable via
the communication network providing the user with flexibility. The
overload trip class allows for class 10 overload protection. Ambient
insensitivity is inherent in the electronic design of the overload.
The HOA Selector Keypad with Jog Function allows for local
start/stop control with capabilities to JOG and to Forward/Reverse
motor direction.
Dynamic Brake Connector
A 3 m, 3-pin cable for connection to a dynamic brake module is
provided as standard when this option is selected. See Accessories
on page 6-22 for available dynamic brake modules.
Motor Cable
Source Brake Contactor
With every Bulletin 284 ArmorStart Distributed Motor Controller, a
3 m unshielded 4-conductor cordset is provided with each unit as
standard. If the optional EMI filter is selected, a 3 m shielded 4conductor cordset is provided with each unit as standard.
An internal contactor is used to switch the electromechanical motor
brake on/off. The motor brake is powered from the main power
circuit. A customer accessible 3.0 A fuse is provided to protect the
brake cable. A 3-meter, 3-pin cable for connection to the motor, is
provided as standard when this option is selected.
The LED Status Indication provides four status LEDs and a Reset
button. The LEDs provide status indication for the following:
POWER LED
The LED is illuminated solid green when control power is present
and with the proper polarity
RUN LED
This LED is illuminated solid green when a start command and
control power are present
NETWORK LED
This bicolor (red/green) LEDs indicates the status of the
communication link
FAULT LED
Indicates Controller Fault (trip) condition
The “Reset Button” as a local trip reset.
Shielded Motor Cable
A 3-meter shielded 4-conductor cordset is provided instead of the
3-meter unshielded 4-conductor cordset. If the EMI Filter is
selected, a 3-meter shielded 4-conductor cordset is provided as
standard.
10-Safety
Applications
LED Status Indication
Principles
The ArmorStart product offers two different methods for connecting
incoming three-phase power to the device. One method offered is
the traditional conduit entrance which provides a 1 in. conduit hole
opening for wiring three-phase power. The second method offers
connectivity to the ArmorConnect power media. A factory installed
receptacle is provided for connectivity to three-phase power media.
The EMI Filter option is required if the Bulletin 284 ArmorStart
Distributed Motor requires to be CE compliant. If the EMI Filter is
selected, a 3–meter shielded 4–conductor cordset is provided as
standard. This option is only available with sensorless vector
control.
9-
Gland Plate Entrance
EMI Filter
6-Distributed
Motor Controllers
Bulletin 284D
Inputs
The inputs are single keyed (two inputs per connector), which are
sourced from DeviceNet power (24V DC), with LED status indication.
Outputs
11-Cat. No.
Index
Two dual-key relay output connectors are supplied as standard. The
outputs are sourced from the control voltage power, which is 24V
DC with LED status indication.
Fault Diagnostics
6-Distributed
Motor Controllers
Logic
Fault diagnostics capabilities built into the Bulletin 284 ArmorStart
Distributed Motor Controller help you pinpoint a problem for easy
troubleshooting and quick re-starting.
Short Circuit
Overtemperature
Overload
Output Fuse Protection
Phase Short
DeviceNet Power Loss
Ground Fault
Internal Communication Fault
Stall
DC Bus Fault
Control Power Loss
EEPROM Fault
Control Power Fuse Protection Hardware Fault
I/O Fault
Restart Retries
Overcurrent
Miscellaneous Fault
Brake Fuse Protection
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Publication S117-CA001A-EN-P
6-19
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Page 6-20
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Cat. No. Explanation
Examples given in this section are for reference purposes. This basic explanation should not be used for product selection; not all
combinations will produce a valid catalog number.
284 D – F
a
b
V D2P3 S – 10 – CR – Option 1 – Option 2 – Option 3
c
d
e
f
g
h
i
j
a
d
f
Bulletin Number
Torque Performance Mode
Control Voltage
Code
Description
284
VFD Starter
Principles
Code
Description
Code
Description
V
Sensorless Vector Control and Volts per
Hertz
S
24V DC
b
Code
Description
D
DeviceNet™
g
e
Communications
Short Circuit Protection (Motor Circuit
Protector)
Output Current
c
Enclosure Type
Code
Description
Code
Description
D1P4
1.4 A, 0.4 kW, 0.5 Hp
10
10 A Rated Device
D2P3
2.3 A, 0.75 kW, 1.0 Hp
25
25 A Rated Device
D4P0
4.0 A, 1.5 kW, 2.0 Hp
Code
Description
D6P0
6.0 A, 2.2 kW, 3.0 Hp
F
Type 4 (IP67)
D7P6
7.6 A, 3.3 kW, 5.0 Hp
9-
h
i
Control and 3-Phase Power Connections / Motor Cable Connection
(CR: Conduit/Round Media) or (RR: Round/Round Media)
Option 1
Code
Description
3
Hand/Off/Auto Selector Keypad with Jog
Function
Description
Code
CR
k
blank
Control Power
3-Phase Power
Motor Cable
Conduit Entrance
Conduit Entrance
3 m, unshielded cordset
male 90°
j
Option 2
10-Safety
Applications
CR
N
Conduit Entrance
Conduit Entrance
3 m, shielded cordset male
90°
CR
W1
Conduit Entrance
Conduit Entrance
No cable
DB1
blank
Connectivity to IP67 DB Resistor
RR
blank
Round Media (Male
Receptacle)
Round Media (Male
Receptacle)
3 m, unshielded cordset
male 90°
SB
blank
Source Brake Contactor
SB
W1
No cable
N
Round Media (Male
Receptacle)
Round Media (Male
Receptacle)
3 m, shielded cordset male
90°
k
W1
Round Media (Male
Receptacle)
Round Media (Male
Receptacle)
No cable
Option 3
RR
RR
1 See Accessories on page 6-21 for extended motor and brake cable lengths.
Code
Description
Code
Description
EMI
EMI Filter
11-Cat. No.
Index
Product Selection
IP67/NEMA Type 4 with conduit entrance, DeviceNet communications, Sensorless Vector Control, and Volts per Hertz
torque performance, Up to 480V AC
24V DC Control Voltage
Input Voltage
Logic
380…480V, 50/60 Hz
3-Phase
3-Phase kW Rating
3-Phase Hp Rating
Output Current
Cat. No.
0.4
0.5
1.4
284D-FVD1P4S-10-CR
0.75
1
2.3
284D-FVD2P3S-10-CR
1.5
2
4
284D-FVD4P0S-10-CR
2.2
3
6
284D-FVD6P0S-25-CR
3
5
7.6
284D-FVD7P6S-25-CR
IP67/NEMA Type 4 with quick disconnects for ArmorConnect power media, DeviceNet communications, Sensorless
Vector Control, and Volts per Hertz torque performance, Up to 480V AC
24V DC Control Voltage
6-Distributed
Motor Controllers
Input Voltage
380…480V, 50/60 Hz
3-Phase
3-Phase kW Rating
3-Phase Hp Rating
Output Current
Cat. No.
0.4
0.5
1.4
284D-FVD1P4S-10-RR
0.75
1
2.3
284D-FVD2P3S-10-RR
1.5
2
4
284D-FVD4P0S-10-RR
2.2
3
6
284D-FVD6P0S-25-RR
3
5
7.6
284D-FVD7P6S-25-RR
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6-20
Publication S117-CA001A-EN-P
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Page 6-21
Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
Description
Cat. No. Modification
Hand/Off/Auto Selector Keypad
-3
-EMI
EMI Filter
Shielded motor cable
Enclosure Rating
6-Distributed
Motor Controllers
Options – Factory Installed
-CRN
Supplied without motor cable
-CRW
-SB
IP67
Supplied without source brake cable
Principles
Supplied with source brake cable
-SBW
Dynamic Brake Connector
-DB1
Short Circuit Protection Rating
Connectivity to ArmorConnect Power
Media supplied with shielded motor cable
Enclosure Rating
10 A
25 A
10 A
Connectivity to ArmorConnect Power
Media supplied without motor cable
-RRN
IP67
-RRW
25 A
Accessories
Sealing Caps
For Use With
Input I/O Connection
AC Micro Aluminum Sealing Cap - External1
Output I/O Connection
Cat. No.
9-
Description
Plastic Sealing Cap (M12)1
1485A-M12
889A-RMCAP
1 To achieve IP67 rating, sealing caps must be installed on all unused I/O connections.
Cables
Cable Rating
Length [m (ft)]
Cat. No.
10-Safety
Applications
Description
Extended Motor Cable Cordsets
90° M22 Motor Cordset
IP67/NEMA Type 4
6 (19.6)
280-MTR22-M6
14 (45.9)
280-MTR22-M14
Shielded Motor Cable Cordsets
90° M22 Motor Cordset
IP67/NEMA Type 4
6 (19.6)
284-MTRS22-M6
90° M22 Motor Cordset
IP67/NEMA Type 4
14 (45.9)
284-MTRS22-M14
IP67/NEMA Type 4
6 (19.6)
285-BRC25-M6
90° M25 Source Brake Cable
IP67/NEMA Type 4
14 (45.9)
285-BRC25-M14
11-Cat. No.
Index
Extended Brake Cable Cordsets
90° M25 Source Brake Cable
DC Micro
Patchcord
DC Micro
V-Cable
AC Micro
Patchcord
Input
Input
Output
Pin Count
5-pin
5-pin
3-pin
Connector
Cat. No.
Straight Female
Straight Male
889D-F4ACDM-®
Straight Female
Right Angle Male
889D-F4ACDE-®
Straight Female
879D-F4ACDM-®
Right Angle Male
879D-R4ACM-®
Straight Female
Straight Male
889R-F3AERM-®
Straight Female
Right Angle Male
889R-F3AERE-®
6-Distributed
Motor Controllers
ArmorStart I/O
Connection
Description
Logic
Sensor Media See the On-Machine Connectivity catalog for complete cable selection information.
® Replace symbol with desired length in meters (Example: 889D-F4ACDM-1 for a 1 m cable). Standard cable lengths: 1, 2, 5, and 10 m.
Note: Stainless steel versions may be ordered by adding an “S” to the cat. no. (Example: 889DS-F4ACDM-1).
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
DeviceNet Media ♣
Description
Length [m (ft)]
Cat. No.
1 (3.3)
1485P-P1E4-B1-N5
2 (6.5)
1485P-P1E4-B2-N5
3 (9.8)
1485P-P1E4-B3-N5
6 (19.8)
1485P-P1E4-B6-N5
Left Keyway
1485P-P1N5-MN5KM
Right Keyway
1485P-P1N5-MN5NF
Sealed
KwikLink pigtail drops are Insulation Displacement
Connector (IDC) with integral Class 1 round cables
for interfacing devices or power supplies to flat
cable
Principles
DeviceNet Mini- T-Port Tap
Description
Gray PVC Thin Cable
9Thick Cable
10-Safety
Applications
Connector
Cat. No.
Mini Straight Female
Mini Straight Male
1485G-PN5-M5
Mini Straight Female
Mini Right Angle Male
1485G-PW5-N5
Mini Right Angle Female
Mini Straight Male
1485G-PM5-Z5
Mini Right Angle Female
Mini Straight Male
1485G-PW5-Z5
Mini Straight Female
Mini Straight Male
1485C-P‡N5-M5
Mini Straight Female
Mini Right Angle Male
1485C-P‡W5-N5
Mini Right Angle Female
Mini Straight Male
1485C-P‡M5-Z5
Mini Right Angle Female
Mini Straight Male
1485C-P‡W5-Z5
Description
11-Cat. No.
Index
Length [m (ft)]
Cat. No.
DeviceNet Configuration Terminal
Used to interface with objects on a DeviceNet
network. Includes 1 m communications cable.
1 (3.3)
193-DNCT
Communication cable, color-coded bare leads
1 (3.3)
193-CB1
Communication cable, microconnector (male)
1 (3.3)
193-CM1
⎯
193-DNCT-BZ1
Panel Mount Adapter/Door Mount Bezel Kit
♣ See publication M116-CA001_-EN-P for complete cable selection information.
Replace symbol with desired length in meters (Example: 1485G-P1N5-M5 for a 1 m cable). Standard cable lengths: 1, 2, 3, 4, 5, and 6 m.
‡ Replace symbol with desired length in meters (Example: 1485C-P1N5-M5 for a 1 m cable). Standard cable lengths: 1, 2, 3, 4, 5, 6, 8, 10, 12, 18, 24, and 30 m.
IP67 Dynamic Brake Resistors – 400…480V AC Input Drives
Application Type 1
Logic
6-Distributed
Motor Controllers
Max. Energy
kJ
Max. Braking
Torque % of
Motor
Braking
Torque % of
Motor
0.086
17
305%
0.086
17
220%
360
0.086
17
284R-120P1K2-M1
120
0.26
284R-120P1K2-M1
120
0.26
Drive and
Motor Size
kW (Hp)
Cat. No.
Resistance
[Ω ± 5%]
Continuous
Power kW
0.37 (0.5)
284R-360P500-M1
360
0.75 (1)
284R-360P500-M1
360
1.5 (2)
284R-360P500-M1
2.2 (3)
4 (5)
Application Type 2
Duty Cycle§
%
Braking
Torque % of
Motor
Duty Cycle§
%
100%
47%
150%
31%
100%
23%
150%
15%
110%
100%
12%
110%
11%
52
197%
100%
24%
150%
16%
52
124%
100%
13%
124%
10%
1 Indicates cable length (0.5 m or 1.0 m).
Always check the resistor ohms against the minimum resistance for the drive being used.
§ The duty cycle listed is based on full speed to zero speed deceleration. For constance regen at full speed, the duty cycle capability is half of the listed value.
Application Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque
where possible, up to a mximum of 150%.
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
Zone 3
Zone 2
Zone 1
The Zone Control capabilities of ArmorStart
Distributed Motor Controller is ideal for large
horsepower (0.5…10 Hp) motored conveyors.
The ArmorStart Distributed Motor Controllers
have built-in DeviceNet Communications,
DeviceLogix technology, and the added Zone
Interlocking Parameters (ZIP) which allows one
ArmorStart to consume data directly from up
to four other DeviceNet nodes without going
through the network scanner. These direct
communications between conveyor zones are
beneficial in a merge, diverter, and
accumulation conveyor applications.
Sensor
DeviceNet
Logic
11-Cat. No.
Index
10-Safety
Applications
9-
Standard
Photoelectric
6-Distributed
Motor Controllers
Zone 4
Principles
Peer-to-Peer Communications
6-Distributed
Motor Controllers
Bulletin 284D
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Safety I/O Module and TÜV Requirements
ArmorStart Safety-Related Parts
Each ArmorStart Safety Distributed motor controller is intended to be combined with the 1732DS-IB8XOBV4 safety I/O module to form a
subsystem that is part of the overall machine stop function. The motor controllers are connected to the safety I/O module through specified
cable assemblies. The combination of one of these controllers, the safety module, and the specified interconnecting cables are referred to as
the ArmorStart Safety-Related Parts. The part numbers for each of these components is specified below. The combination of these
components is shown in Figure E.1. The safety I/O module and PLC program must be configured as outlined. See configuration of Safety I/O
Module and PLC program.
Catalog Number
Description
Principles
280…S*
* - denotes safety version of Bulletin 280
Bulletin 280 Distributed Motor Controller – controller is full-voltage, non-reversing
281…S*
* - denotes safety version of Bulletin 281
Bulletin 281 Distributed Motor Controller – controller is full-voltage, reversing
284…S*
* - denotes safety version of Bulletin 284
Bulletin 284 Distributed Motor Controller – controller is variable-frequency AC drive
1732DS-IB8XOBV4
Guard I/O DeviceNet Safety Module
889D-F4HJDM-*, 889D-F4AEDM-*
or equivalent
* - denotes length
• SM cable assembly - Interconnecting cable assembly between safety module input and ArmorStart controller
connector labeled “SM”. Assembly provides contactor position feedback.
• A1/A2 cable assembly - Interconnecting cable assembly between safety module output and ArmorStart controller
connector labeled “A1/A2”. Assembly provides output contactor coil power and controller power supply.
RESET
9-
OFF
10-Safety
Applications
Three-Phase Power Media
DeviceNet Media
11-Cat. No.
Index
I/O Output
The Bulletin 1732DS Safety I/O module outputs
to provided 24V DC power for control power to
the ArmorStar6t - A1/A2 control input
I/O Input
Logic
Aux. Power
6-Distributed
Motor Controllers
The Bulletin 1732DS Safety I/O module inputs will monitor the status of the safety-related contactors inside the ArmorStart - SM safety monitor input
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
ArmorBlock® Guard I/O™ Modules
Cat. No.
1732DS-IB8XOBV4
Principles
Description
ArmorBlock Guard I/O provides all the advantages of traditional distributed I/O for safety systems,
but has an IP67 package that can be mounted directly on your machine. On-machine safety I/O
reduces wiring time and startup costs for safety controller applications by eliminating electrical
boxes and simplifying cable installation. The ArmorBlock family provides industrially hardened I/O
blocks that you can mount directly on equipment near sensors or actuators. Wiring the I/O to the
sensors and actuators is easy using pre-wired quick disconnect cables.
You can use Guard I/O with any safety controller that communicates on DeviceNet using CIP
Safety for the control and monitoring of safety circuits. Guard I/O detects circuit failures at each I/O
point while providing detailed diagnostics directly to the controller. With CIP Safety, you can easily
integrate safety and standard control systems by using safety and standard messages on the same
wire.
The 1732DS ArmorBlock Guard I/O family consists of 24V DC digital I/O modules that
communicate on DeviceNet networks. The I/O connectors are sealed M12 micro style while the
network and auxiliary power connectors are sealed mini style. Plus, the ArmorBlock Guard I/O uses
the same input and output M12 pin configuration as standard ArmorBlock and Maxum.
Specifications
Description
24V DC Input/Output Module on DeviceNet Networks
Current Consumption
85 mA @ 24V DC
I/O Operating Voltage Range
19.2V…28.8 V DC (24V DC, -20…+20%)
6-Distributed
Motor Controllers
Bulletin 284D
Digital Inputs
8 safety single-channel or 4 safety dual-channel
Input Type
current sinking
Voltage, On-State Input, Min.
11V DC
Voltage, Off-State Input, Max.
5V DC
Current, On-State Input, Min.
3.3 mA
9-
Number of Inputs
Digital Outputs
4 safety solid-state
Output Type
dual channel, current sourcing/current sinking pair
Output Current Rating
2.0 A max per point
Short Circuit Protection
Yes
10-Safety
Applications
Number of Outputs
Standard Pulse Test Outputs
Number of Pulse Test Sources
8
Pulse Test Output Current
0.7 A per point
Short Circuit Protection
Yes
Temperature, operating
-20…+60 °C (-4…+140 °F)
Relative Humidity
10…95% non-condensing
Vibration
0.76 mm @ 10…500 Hz
Shock, operating
30 g
Enclosure Protection
IP67
Dimensions (HxWxD), Metric
179 x 70 x 68.7 mm1
Dimensions (HxWxD), Imperial
7.05 x 2.76 x 2.71 in.1
Weight, Metric
600 g
Weight, Imperial
1.2 lb
Certifications
UL, CE, C-Tick, CSA, UL NRGF, ODVA Conformance, TÜV certified for
functional safety up to SIL 3 and Cat. 4, PLe
11-Cat. No.
Index
General
6-Distributed
Motor Controllers
Logic
1 Includes terminal block.
When product is marked. See the Product Certification link at http://www.ab.com/certification for Declarations of Conformity, Certificates, and other
certification details.
All specifications are subject to change. Refer to product installations instructions.
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
1732DS ArmorBlock Guard I/O Micro Connector Pin Assignments
Input Configuration
Output Configuration
Pin
Signal
Female
1
Test Output n+1
2
Safe Input n+1
3
Input Common
4
Safe Input n
5
Test Output n
2
5
1
3
4
Pin
Signal
1
Output +24V DC Power
2
Output n+1 (Sinking)
3
Output Power Common
4
Output n (Sourcing)
5
Output Power Common
1732DS ArmorBlock Guard I/O Mini Connector Pin Assignments
Principles
ArmorBlock Guard I/O DeviceNet Configuration
Pin
Signal
1
Drain
Male
2
V+ (Red)
3
V- (Black)
4
CAN_H (White)
5
CAN_L (Blue)
Female
ArmorBlock Guard I/O Power Configuration
9-
Pin
Signal
1
Output +24V DC Power (Red)
2
Input +24V DC Power (Green)
3
Input Power Common (White)
4
Output Power Common (Black)
Male
10-Safety
Applications
ArmorBlock Guard I/O Recommended Compatible Cables and Connectors1
Description
Cat. No.
11-Cat. No.
Index
DC Micro (M12) Male Cordset
889D-F4HJ-
DC Micro Style Patchcord
889D-F4HJDM-‡
M12 Terminal Chamber—Straight Male
871A-TS4-DM
M12 Terminal Chamber—Right Angle Male
871A-TR4-DM
Logic
1 All cables must use 5-pin connections for ArmorBlock Guard I/O M12 input compatibility.
Replace symbol with 0M3 (0.3 m), 2 (2 m), or 5 (5 m) for standard cable length.
‡ Replace symbol with 1 (1 m), 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable length.
6-Distributed
Motor Controllers
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
Electrical Ratings
Power Circuit
UL/NEMA
IEC
Rated Operation Voltage
200…575V
200…500V
600V
Rate Insulation Voltage
600V
Rated Impulsed Voltage
6 kV
6 kV
Dielectric Withstand
2200V AC
2500V AC
Operating Frequency
50/60 Hz
50/60 Hz
Utilization Category
N/A
AC-3
Protection Against Shock
N/A
IP2X
6-Distributed
Motor Controllers
Specifications
24V DC (+10%, -15%) A2 (should be grounded at voltage source)
120V AC (+10%, -15%) A2 (should be grounded at voltage source)
Principles
Rated Operation Voltage
240V AC (+10%, -15%) A2 (should be grounded at voltage source)
Short Circuit
Protection
250V
Rated Impulsed Voltage
—
4 kV
Dielectric Withstand
1500V AC
2000V AC
Overvoltage Category
—
III
Operating Frequency
50/60 Hz
SCPD performance Type 1
Current Rating
Voltage
480Y/277V
480/480V
600Y/347V
600V
10 A
Sym. Amps
RMS
65 kA
65 kA
30 kA
30 kA
30 kA
30 kA
30 kA
30 kA
25 A
SCPD List
250V
Size per NEC Group Motor
—
9-
Control Circuit
Rate Insulation Voltage
Power Requirements
Units
No Options
w/ Brake Contactor
Volts
24V DC
Total Control VA
(Pick Up)
VA (W)
(11 W)
(16 W)
Total Control VA
(Hold In)
VA (W)
(11 W)
(16 W)
10-Safety
Applications
Control Voltage
External Devices powered by Control Voltage
Outputs (2)
(1 A max. each)
Amps
Total Control VA
(Pick Up) with
max outputs
VA (W)
(59 W)
(64 W)
Total Control VA
(Hold In) with
max outputs
VA (W)
(59 W)
(64 W)
Rated Operation Voltage
24V DC
Input On-State Voltage Range
10…26V DC
3.0 mA @ 10V DC
Input On-State Current
7.2 mA @ 24V DC
Input Off-State Voltage Range
0…5V DC
Input Off-State Current
<1.5 mA
Input Filter — Software Selectable
Off to On
Settable from 0…64 ms in 1 ms increments
On to Off
Settable from 0…64 ms in 1 ms increments
Input Compatibility
N/A
IEC 1+
Number of Inputs
4
Logic
Input Ratings
11-Cat. No.
Index
2
Sensor Source
ArmorPoint Ratings
11…25V DC from DeviceNet
Current Available
50 mA max. per input, 200 mA total
Rated Operation Voltage
240V AC/30V DC
Rate Insulation Voltage
250V
250V
Dielectric Withstand
1500V AC
2000V AC
Operating Frequency
50/60 Hz
50/60 Hz
Type of Control Circuit
240V AC/30V DC
6-Distributed
Motor Controllers
Output Ratings (Sourced from
Control Circuit)
Voltage Status Only
Electromechanical relay
Type of Current
AC/DC
Conventional Thermal Current Ith
Total of both outputs ≤ 2 A
Type of Contacts
Normally open (N.O.)
Number of Contacts
2
Backplane Current Load
400 mA
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Publication S117-CA001A-EN-P
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
UL/NEMA
Environmental
IEC
Operating Temperature Range
-20…+40 °C (-4…+104 °F)
Storage and Transportation
Temperature Range
–25….+85 °C (–13…+185 °F)
Altitude
1000 m
Humidity
5…95% (non-condensing)
Pollution Degree
Enclosure Ratings
3
NEMA 4/12/13
IP67
NEMA 4X
IP69K
Approximate Shipping Weight
13.6 kg (30 lb)
Resistance to Shock
Principles
Operational
15 G
Non-Operational
30 G
Resistance to Vibration
Operational
1 G, 0.15 mm (0.006 in.) displacement
Non-Operational
2.5 G, 0.38 mm (0.015 in.) displacement
Wire Size
Primary terminal:
(16 …10 AWG)
Secondary terminal:
(18 …10 AWG)
Primary terminal:
1.3…5.3 mm2
Secondary terminal:
0.8…5.3 mm2
Tightening Torque
Primary terminal:
10.8 lb•in
Secondary terminal:
4.5 lb•in
Primary terminal:
(1.2 N•m)
Secondary terminal:
(0.5 N•m)
Mechanical
9Wire Strip Length
0.35 in. (9 mm)
Control and Safety Monitor Inputs
Wire Size
(18…10 AWG)
Tightening Torque
6.2 lb•in
1.0…4.0 mm2
0.7 N•m
Wire Strip Length
0.35 in. (9 mm)
10-Safety
Applications
EMC Emission Levels
Conducted Radio Frequency
Emissions
Class A
Radiated Emissions
Class A
EMC Immunity Levels
Electrostatic Discharge
4 kV contact and 8 kV Air
Radio Frequency Electromagnetic Field
10V/m
Fast Transient
2 kV
1 kV (12)
Surge Transient
L-L,
2 kV (2)
L-N
(earth)
Overload Characteristics
11-Cat. No.
Index
Trip Class
10
Overload Protection
I2t overload protection - 150% for 60 s, 200% for 30 s
Number of Poles
3
DeviceNet Specifications
Other Rating
DeviceNet Supply Voltage Rating
Range 11…25V DC, 24V DC nominal
167 mA @ 24V DC - 4.0 W
DeviceNet Input Current
364 mA @ 11V DC - 4.0 W
External Devices powered by
DeviceNet
Sensors inputs 4 x 50 mA - total 200 mA
Total w/max Sensor Inputs (4)
367 mA @ 24V DC - 8.8 W
Logic
15 A for 250 μs
DeviceNet Input Current Surge
DeviceNet Communications
Baud Rates
125, 250, 500 kbps
500 m (1630 ft) @ 125 kbps
Distance Maximum
200 m (656 ft) @ 250 kbps
100 m (328 ft) @ 500 kbps
6-Distributed
Motor Controllers
Certifications
cULus (File No. E207834)
UL 508C
EN/IEC 60947-1, EN 50178, EN 61800-3
CE Marked per Low Voltage Directive 73/23/EEC and EMC Directive
89/336/EEC
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
External Connections for Dynamic Brake Connection
Pin 1: +V Out
Pin 2: Input
Pin 3: Comm
Pin 4: Input
Pin 5: NC (No Connection)
6-Distributed
Motor Controllers
External Connections for Input Connector
Pin 1: GND - Green/Yellow
Pin 2: BR+ - Black
Pin 3: BR- - White
External Connections for Output Connector
External Connections for 0…10V Analog Input
External Connections for DeviceNet Connector
Safety Monitor Input (SM1/SM2)
Pin 1: Drain (Not Connected)
Pin 2: +VDNET
Pin 3: -VDNET
Pin 4: CAN_H
Pin 5: CAN_L
9-
Pin 1: SM2 - White
Pin 2: SM1 - Brown
Pin 3: NC (No Connection)
Pin 4: NC (No Connection)
External Connections for Motor Connector
External Connections for Safety Input Power (A1/A2)
- Black
- White
- Red
- Green/Yellow
10-Safety
Applications
Pin 1: T1
Pin 2: T2
Pin 3: T3
Pin 4: Ground
Principles
Pin 1: 10VDC
Pin 2: 0. . .10V Input
Pin 3: Analog Common
Pin 4: Analog Output
Pin 5: NC (No Connection)
Pin 1: PE
Pin 2: Return
Pin 3: Relay Out
Pin 1: M - White
Pin 2: A1 - Brown
Pin 3: P - Black
Pin 4: A2 - Blue
11-Cat. No.
Index
External Connections for Brake Contactor Connector
Logic
- Black
Pin 1: L1
Pin 2: GND - Green/Yellow
- White
Pin 3: L2
60
40
20
0
0
25 50 75 100 125 150 175 200
% of P132 [Motor NP Hertz]
80
60
40
20
0
0
25 50 75 100 125 150 175 200
% of P132 [Motor NP Hertz]
Max Derate
100
80
60
6-Distributed
Motor Controllers
80
Min Derate
100
% of P133 [Motor OL Curent]
No Derate
100
% of P133 [Motor OL Curent]
% of P133 [Motor OL Curent]
Overload Curves
40
20
0
0
25 50 75 100 125 150 175 200
% of P132 [Motor NP Hertz]
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Publication S117-CA001A-EN-P
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Dimensions for Safety Product, 2 Hp and below @ 460V AC, IP67/NEMA Type 4 with Conduit Entrance
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
Principles
9-
10-Safety
Applications
11-Cat. No.
Index
Logic
6-Distributed
Motor Controllers
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Dimensions for Safety Product, 2 Hp and below @ 460V AC, NEMA Type 4 with ArmorConnect™ Connectivity
6-Distributed
Motor Controllers
Logic
11-Cat. No.
Index
10-Safety
Applications
9-
Principles
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
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Publication S117-CA001A-EN-P
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Dimensions for Safety Product, 3 Hp and above @ 460V AC, IP67/NEMA Type 4 with Conduit Entrance
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
Principles
9-
10-Safety
Applications
11-Cat. No.
Index
Logic
6-Distributed
Motor Controllers
Visit our website: www.ab.com/catalogs
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Dimensions for Safety Product, 3 Hp and above @ 460V AC, IP67/NEMA Type 4 with ArmorConnect Connectivity
6-Distributed
Motor Controllers
Logic
11-Cat. No.
Index
10-Safety
Applications
9-
Principles
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to
change.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
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Power
Safety ArmorStart® Distributed Motor Controllers
Bulletin 284D
6-Distributed
Motor Controllers
Dynamic Brake Resistors
Dimensions are in millimeters. Dimensions are not intended to be used for manufacturing purposes.
A
H
Principles
B
C
D
J
E
F
G
9Cat. No.
A
284R-091P500
284R-360P500
284R-120P1K2
B
C
D
215±5
75±3
215±5
E
F
G
H
J
60±2
127
12.54
60±2
50±1.5
235±5
1
235±5
420±5
440±5
10-Safety
Applications
1 Length is user-selectable based on a suffix added to the catalog number. For a length of 500±10 mm, add -M05 to the end of the catalog number. For a length
of 1000±10 mm, add -M1 to the end of the catalog number.
11-Cat. No.
Index
Logic
6-Distributed
Motor Controllers
Visit our website: www.ab.com/catalogs
6-34
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Page 6-35
Power
Safety Solutions for PowerFlex Drives
®
Introduction
Help improve machine uptime and reduce wear and
tear with safety-rated PowerFlex and Kinetix drives
In addition to the safe monitoring of speed dependent functions, the
Safe Speed Monitor integrates the functionality of a safety
monitoring relay, providing direct inputs for interfacing door locks,
light curtains, E-Stop pushbuttons, enabling switches, and key
switches. While this can be accomplished with a standard drive and
a separate speed monitoring relay (Allen-Bradley MSR57), select
PowerFlex and Kinetix drives are capable of integrating this
functionality internally, again simplifying the safety system, and
reducing panel space and cost.
Basic Solutions
Enhanced Solutions
Integrated
Safe Torque-Off
11-Cat. No.
Index
Non-Integrated
Safe Torque-Off
Safety
Relay
Principles
For many drive applications, simple removal of torque is all that is
necessary to perform the desired task (e.g. maintenance). This
function is referred to as Safe Torque-Off (also known as DriveGuard
or GuardMotion), and can be accomplished with the use of a
standard drive, along with external safety components (e.g. safety
contactors) to place the system in a safe state. Some of the
PowerFlex and Kinetix drive products reduce the amount of external
safety components by integrating safe torque-off functionality inside
the drive. Using the integrated solution simplifies the safety circuit
design, and reduces panel space and cost. In either case, whether
the function is implemented inside or outside the drive, it can be
designed to meet the requirements of relevant safety standards.
Safe Torque-Off
Stop Categories 0, 1 and 2
Safe Stop
Safe Limited Speed
Safe Maximum Speed
Safe Maximum Acceleration
Safe Direction
Zero Speed Monitoring
Door Control and Monitoring
Enabling Switch Input
9-
Safe Torque-Off
For applications able to benefit from more advanced safety features,
Allen-Bradley offers a Safe Speed Monitor option that uses machine
or motor velocity feedback for even greater flexibility in how safety
can be deployed. This new offering helps provide safety zone
access while there is limited motion. By reducing and monitoring the
speed of an application, an operator may safely inspect and perform
a process operation or maintenance work without stopping the
machine, resulting in reduced downtime and reduced production
waste. The Safe Speed Monitor is configurable for following
functions:
10-Safety
Applications
The requirement for a machine to be placed in a safe state often
needs to be done with a high level of confidence. Many times this is
necessary to perform routine maintenance, correct a mechanical
problem, or in some cases it may happen very frequently as part of
the normal machine process cycle (e.g. punch press). Finding a way
to do this without removing power from the system and performing
a lockout / tagout procedure can improve process up-time, and
reduce wear and stress on mechanical and electrical components.
Also, providing an efficient way to exercise functional safety can
reduce the chances of safety system tampering.
6-Safety Drives
Safe Speed Monitor
Safety
Relay
Safety
Contactor
Drive
Safety
Relay
Drive
Safe
Torque-Off
Safe
Torque-Off
Safe
Speed
Control
Logic
Drive
6-Safety Drives
Safety
Contactor
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-35
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1:16 PM
Page 6-36
Power
Safety Solutions for PowerFlex® Drives
Overview
6-Safety Drives
The Allen-Bradley PowerFlex 40P, 70, 700H, 700L, 700S, 753 and
755 offer certified safety options to help provide integral, costeffective, and certified protection for AC drive control.
All safety options are available as a kit for user installation.
Principles
PowerFlex 40P
PowerFlex 70
PowerFlex 700H
200…240V Ratings
0.37…7.5 kW (0.5…10 Hp)
0.37…18.5 kW (0.5…25 Hp)
–
380…480V Ratings
0.37…11 kW (0.5…15 Hp)
0.37…37 kW (0.5…50 Hp)
132…1200 kW (200…1900 Hp)
500…600V Ratings
0.75…11 kW (1…15 Hp)
0.37…37 kW (0.5…50 Hp)
160…2000 kW (250…900 Hp)
–
–
160…2000 kW (150…2400 Hp)
20A-DG01
20A-DG02
NA
Safe Torque-Off
Safe Speed Functions (speed,
accel, direction, etc.)
Safety Category 3
Safety Category 4
Performance Level d
Performance Level e
SIL Claim Level 3
Stop Categories 0 and/or 1
Stop Category 2
9-
690V Ratings
Safe Torque-Off Board
(User Installed)
10-Safety
Applications
Safety Category
ISO/EN13849-1 (EN954-1), Category 3
ISO/EN13849-1 (EN954-1), Category 3
NA
Safe Speed Monitor
(User Installed)
NA
NA
NA
Safety Category
NA
NA
NA
NA
NA
20C-DG1
NA
EN954-1, Category 5
ATEX Safe-Off
(User Installed)
Safety Category
Motor Control
NA
Volts per Hertz
Sensorless Vector Control
Vector Control w/FORCE™ Technology Volts per Hertz
Volts per Hertz
Sensorless Vector Control
Sensorless Vector Control
11-Cat. No.
Index
Also available with embedded logix controller - DriveLogix 5730.
‡ Frames 9…13 are functionally approved by TUV, but not certified.
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-36
Publication S117-CA001A-EN-P
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Page 6-37
Power
Safety Solutions for PowerFlex Drives
®
Principles
PowerFlex 755
9-
PowerFlex 753
0.75…66 kW (1…100 Hp)
–
–
–
0.75…800 kW (1…1250 Hp) ‡
200…860 kW (300…1150 Hp)
0.75…250 kW (1…350 Hp)
0.75…250 kW (1…350 Hp)
0.75…1500 kW (1…1600 Hp) ‡
345…650 kW (465…870 Hp)
NA
NA
45…1500 kW (50…1600 Hp) ‡
355…657 kW (475…881 Hp)
NA
NA
20D-P2-DG01
20D-P2-DG01
20-750-S
20-750-S
ISO/EN13849-1 (EN954-1), Category 3
ISO/EN13849-1 (EN954-1), Cat. 3
NA
NA
20-750-S1
20-750-S1
NA
NA
ISO/EN 13849-1 PLe/SIL3 Cat. 4
ISO/EN 13849-1 PLe/SIL3 Cat. 4
NA
NA
NA
NA
NA
NA
NA
Vector Control w/FORCE™
Technology
Volts per Hertz
Sensorless Vector Control
Permanent Magnet Motor Control
Logic
Available with PowerFlex 700 Vector Vector Control w/FORCE™
Technology
Control or PowerFlex 700S Phase II
Volts per Hertz
Control Boards
Sensorless Vector Control
Adjustable Voltage Control
6-Safety Drives
NA
Vector Control w/FORCE™
Technology
Volts per Hertz
Permanent Magnet Motor Control
ISO/EN13849-1 (EN954-1), Category 3 ISO/EN13849-1 (EN954-1), Category 3
10-Safety
Applications
PowerFlex 700L w/700S Control
11-Cat. No.
Index
PowerFlex 700S 6-Safety Drives
Overview
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-37
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Page 6-38
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 40P AC Drive
6-Safety Drives
200…240V: 0.37…7.5 kW / 0.5…10 Hp / 2.3…33 A
Ratings
380…480V: 0.37…11 kW / 0.5…15 Hp / 1.4…24 A
500…600V: 0.75…11 kW / 1…15 Hp / 1.7…19 A
Principles
9-
The PowerFlex 40P AC drive addresses user needs for closed loop
control with an option for Category 3 Safe Torque-off in a compact
and cost effective design. Based on the popular PowerFlex 40 this
drive is designed to meet global OEM and end-user demands for
flexibility, space savings and ease of use. This drive is a costeffective alternative for speed or basic position control of
applications such as diverters, smart conveyors, packaging
machines, palletizers, drafting machines, ring spinning machines
and synthetic fiber spinning machines and shares common options
and accessories with the PowerFlex 40.
Motor Control
V/Hz control
Sensorless Vector Control
Communications
Integral RS 485, Common Industrial Protocol
User Interface
4 digit display, 3 additional LED indicators and
scroll/reset button, optional Remote Human Interface
Modules (HIM) or PC interface for programming
Enclosures
IP20, IP30, Flange Mount
Safety
DriveGuard Safe Torque-Off / EN 954-1 Cat. 3
Additional
Features
Speed control with and without encoder feedback
Fiber application specific features
StepLogic allows operation as an independent
position controller
Certifications
Options
UL
CE (240 and 480V Ratings)
cUL
C-Tick
TÜV FS ISO/EN13849-1 (EN954-1) with Safe TorqueOff option
See page 6-39
200…240V AC, Three-Phase Drives (50/60 Hz, No Filter)
10-Safety
Applications
Drive Ratings
IP20/NEMA
Type Open
IP20 Plate
Drive
IP20 Flange
Mount 1
Cat. No.
Cat. No.
Cat. No.
Output Current
11-Cat. No.
Index
kW
Hp
A
Frame Size
0.4
0.5
2.3
B
22D-B2P3N104 22D-B2P3H204 22D-B2P3F104
0.75
1
5
B
22D-B5P0N104 22D-B5P0H204 22D-B5P0F104
1.5
2
8
B
22D-B8P0N104 22D-B8P0H204 22D-B8P0F104
2.2
3
12
B
22D-B012N104 22D-B012H204 22D-B012F104
3.7
5
17.5
B
22D-B017N104 22D-B017H204 22D-B017F104
5.5
7.5
24
C
22D-B024N104 22D-B024H204 22D-B024F104
7.5
10
33
C
22D-B033N104 22D-B033H204 22D-B033F104
1 Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
380…480V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings
Logic
IP20/NEMA
Type Open
IP20 Plate
Drive
IP20 Flange
Mount 1
Cat. No.
Cat. No.
Cat. No.
Output Current
6-Safety Drives
kW
Hp
A
Frame Size
0.4
0.5
1.4
B
22D-D1P4N104 22D-D1P4H204 22D-D1P4F104
0.75
1
2.3
B
22D-D2P3N104 22D-D2P3H204 22D-D2P3F104
1.5
2
4
B
22D-D4P0N104 22D-D4P0H204 22D-D4P0F104
2.2
3
6
B
22D-D6P0N104 22D-D6P0H204 22D-D6P0F104
4
5
10.5
B
22D-D010N104 22D-D010H204 22D-D010F104
5.5
7.5
12
C
22D-D012N104 22D-D012H204 22D-D012F104
7.5
10
17
C
22D-D017N104 22D-D017H204 22D-D017F104
11
15
24
C
22D-D024N104 22D-D024H204 22D-D024F104
1 Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
Visit our website: www.ab.com/catalogs
6-38
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Page 6-39
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 40P AC Drive
IP20/NEMA
Type Open
IP20 Plate
Drive
IP20 Flange
Mount 1
Cat. No.
Cat. No.
Cat. No.
Output Current
kW
Hp
A
Frame Size
0.75
1
1.7
B
22D-E1P7N104 22D-E1P7H204 22D-E1P7F104
1.5
2
3
B
22D-E3P0N104 22D-E3P0H204 22D-E3P0F104
2.2
3
4.2
B
22D-E4P2N104 22D-E4P2H204 22D-E4P2F104
4
5
6.6
B
22D-E6P6N004 22D-E6P6H204 22D-E6P6F104
5.5
7.5
9.9
C
22D-E9P9N104 22D-E9P9H204 22D-E9P9F104
7.5
10
12
C
22D-E012N104 22D-E012H204 22D-E012F104
11
15
19
C
22D-E019N104 22D-E019H204 22D-E019F104
1 Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
Principles
Drive Ratings
6-Safety Drives
500…600V AC, Three-Phase Drives (50/60 Hz, No Filter)
Options
Description
Cat. No.
Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. Includes 2.0 meter cable. IP66, NEMA Type 4X/12 - Indoor
Use Only.
22-HIM-C2S §
Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. Includes 1.0 meter cable. IP30, NEMA
Type 1. Panel mount with optional Bezel Kit.
22-HIM-A3
Remote Handheld, Wireless Interface Module with Bluetooth® Technology. IP30, NEMA Type 1. Panel Mount with optional Bezel Kit.
22-WIM-N1
Remote (Panel Mount), Wireless Interface Module with Bluetooth Technology. IP66, NEMA Type 4X/12 - Indoor Use Only.
22-WIM-N4S
Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30, NEMA Type 1. Includes a 22-RJ45CBL-C20 cable.
22-HIM-B1
9-
Human Interface Modules and Accessories
1.0 Meter (3.3 Feet) DSI HIM Cable (DSI HIM to RJ45 cable)
22-HIM-H10
2.9 Meter (9.51 Feet) DSI HIM Cable (DSI HIM to RJ45 cable)
22-HIM-H30
§ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
Communication Option Kits
22-COMM-C ♣
DeviceNet™ Communication Adapter
22-COMM-D ♣
EtherNet/IP™ Communication Adapter
22-COMM-E ♣
LonWorks® Communication Adapter
22-COMM-L ♣
PROFIBUS™ DP Communication Adapter
22-COMM-P ♣
Serial Converter Module (RS485 to RS232). Provides serial communication via DF1 protocol for use with DriveExplorer and
DriveExecutive™ software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer
Lite CD.
22-SCM-232
Serial Cable. 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer
connector.
1203-SFC
Serial Null Modem Adapter. Use when connecting the serial converter to DriveExplorer on a handheld PC.
1203-SNM
DSI Cable. 2.0 meter RJ45 to RJ45 cable, male to male connectors.
1203-USB
22-RJ45CBL-C20
Splitter Cable. RJ45 one to two port splitter cable.
AK-U0-RJ45-SC1
Terminal Block. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose).
AK-U0-RJ45-TB2P
Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces).
AK-U0-RJ45-TR1
DSI External Communications Kit. External mounting kit for 22-COMM Communication Adapters.
22-XCOMM-DCBASE
External Communications Kit Power Supply
Optional 100…240V AC Power Supply for External DSI Communications Kit.
20-XCOMM-AC-PS1
1769-SM2
Compact I/O Module (3 Channel)
Communication Adapter Cover
Houses the Communication Adapter for B & C Frame drives. Note: Cover adds 25 mm (0.98 in.) to the overall depth of the drive.
Frame B Drive
22D-CCB ®
Frame C Drive
22D-CCC ®
♣ Requires a Communication Adapter Cover when used with Frame B & C PowerFlex 40/40P drives or Frame C PowerFlex 400 drives.
® If IP30, NEMA/UL Type 1 is required, a 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives) must also be ordered.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-39
Logic
Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables
11-Cat. No.
Index
Cat. No.
ControlNet™ Communication Adapter
6-Safety Drives
Description
10-Safety
Applications
DSI HIM Cable (DSI HIM to RJ45 cable)
s117_drives_04162010
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Page 6-40
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 40P AC Drive
Safety Options
IP30, NEMA/UL Type 1 Conversion Kit
6-Safety Drives
Description
DriveGuard Safe Torque-Off
Cat. No.
Description
Frame
Cat. No.
20A-DG01
Converts IP20 drive to IP30, NEMA/UL Type 1
enclosure. Includes conduit box, mounting
screws and plastic top panel.
B
22-JBAB
C
22-JBAC
B
22-JBCB
C
22-JBCC
Terminators
Description 1
Cat. No.
for use with 3.7 kW (5 Hp) & below drives
1204-TFA1
for use with 1.5 kW (2 Hp) & up drives
1204-TFB2
1 Refer to Appendix A of publication DRIVES-IN001 for selection information.
Converts IP20 drive to IP30, NEMA/UL Type 1
enclosure. Includes communication option
conduit box, mounting screws and plastic top
panel.
Principles
Spare Parts
Description
Reflected Wave Reduction Modules w/Common Mode
Choke
Description 1
Cat. No.
1204-RWC-17-A
17A with Common Mode Choke
1 Refer to Appendix A of publication DRIVES-IN001 for selection information.
Fan Replacement Kit - Frame B, 2
Fan
Fans
Replacement
Fan Replacement Kit - Frame C, 1 Fan
Kits
Fan Replacement Kit - Frame C, 1 Fan,
15 Hp
Reflected Wave Reduction Modules
Voltage
ND Hp
2.2…4
3…5
1321-RWR8-DP
4
5
1321-RWR12-DP
5.5
7.5
1321-RWR18-DP
7.5
10
1321-RWR25-DP
11
15
1321-RWR25-DP
4
5
1321-RWR8-EP
5.5
7.5
1321-RWR12-EP
7.5
10
1321-RWR18-EP
11
15
1321-RWR25-EP
9-
ND kW
380… 480V AC
10-Safety
Applications
500… 600V AC
Cat. No.
Minimum
Resistance
Drive Rating
Voltage
11-Cat. No.
Index
200…240V,
50/60 Hz,
ThreePhase
Logic
380…480V,
50/60 Hz,
ThreePhase
6-Safety Drives
500…600V,
50/60 Hz,
ThreePhase
kW
Hp
Covers
0.5
48
91
AK-R2-091P500
0.75
1
48
91
AK-R2-091P500
1.5
2
48
91
AK-R2-091P500
2.2
3
32
47
AK-R2-047P500
3.7
5
19
47
AK-R2-047P500
5.5
7.5
13
30
AK-R2-030P1K2
7.5
10
10
30
AK-R2-030P1K2
0.4
0.5
97
360
AK-R2-360P500
0.75
1
97
360
AK-R2-360P500
1.5
2
97
360
AK-R2-360P500
2.2
3
97
120
AK-R2-120P1K2
4.0
5
77
120
AK-R2-120P1K2
5.5
7.5
55
120
AK-R2-120P1K2
7.5
10
39
120
AK-R2-120P1K2
11
15
24
120
AK-R2-120P1K2
0.75
1
120
360
AK-R2-360P500
1.5
2
120
360
AK-R2-360P500
2.2
3
82
120
AK-R2-120P1K2
4.0
5
82
120
AK-R2-120P1K2
5.5
7.5
51
120
AK-R2-120P1K2
7.5
10
51
120
AK-R2-120P1K2
11
15
51
120
AK-R2-120P1K2
Verify resistor Ohms against minimum resistance for drive being used.
Resistors listed are rated 5% duty cycle.
Requires two resistors wired in parallel.
SK-U1-DCVR3-B1
Frame C Cover with Power Terminal
Guard
SK-U1-DCVR3-C1
EMC Filters (Required to Meet CE Certification)
Drive Ratings
Input Voltage
200…240V,
50/60 Hz,
Three-Phase
380…480V,
50/60 Hz,
Three-Phase
500…600V,
50/60 Hz,
Three-Phase
S Type Filter
L Type Filter
kW
Hp
Cat. No. 1
Cat. No. ‡
0.4
0.5
–
0.75
1
–
1.5
2
–
2.2
3
–
0.4
0.5
®22-RF021-BS 22-RF021-BL
0.75
1
®22-RF021-BS 22-RF021-BL
1.5
2
®22-RF021-BS 22-RF021-BL
2.2
3
®22-RF021-BS 22-RF021-BL
3.7
5
®22-RF021-BS 22-RF021-BL
5.5
7.5
22-RF034-CS
22-RF034-CL
7.5
10
22-RF034-CS
22-RF034-CL
0.4
0.5
22-RF012-BS
22-RF012-BL
0.75
1
22-RF012-BS
22-RF012-BL
1.5
2
22-RF012-BS
22-RF012-BL
2.2
3
22-RF012-BS
22-RF012-BL
3.7
5
22-RF012-BS
22-RF012-BL
5.5
7.5
22-RF018-CS
22-RF018-CL
7.5
10
22-RF018-CS
22-RF018-CL
11
15
22-RF026-CS
22-RF026-CL
0.75
1
–
22-RF8P0-BL
1.5
2
–
22-RF8P0-BL
2.2
3
–
22-RF8P0-BL
4.0
5
–
22-RF8P0-BL
5.5
7.5
–
22-RF015-CL
7.5
10
–
22-RF015-CL
11
15
–
22-RF024-CL
1 This filter is suitable for use with a cable length of up to 10 meters for Class
A and 1 meter for Class B environments.
Drives are available in these ratings with internal “S Type” filters.
‡ This filter is suitable for use with a cable length of up to 100 meters for
Class A and 5 meters for Class B environments.
® Filter must be Series B or later.
Visit our website: www.ab.com/catalogs
6-40
SK-U1-FAN1-C2
SK-U1-DCVR4-EN
Cat. No. 0.4
SK-U1-FAN2-B1
SK-U1-FAN1-C1
Frame B Cover with Power Terminal
Guard
Resistance
Ohms ±10% Ohms ±5%
SK-U1-FAN1-B1
Encoder Terminal Cover (All Frames)
200…240V,
50/60 Hz,
Single-Phase
Dynamic Brake Resistors
Cat. No.
Fan Replacement Kit - Frame B, 1 Fan
Publication S117-CA001A-EN-P
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Page 6-41
Power
Safety Solutions for PowerFlex Drives
®
500…600V: 0.37…37 kW / 0.5…50 Hp / 0.9…52 A
Motor Control
V/Hz control
Sensorless Vector Control
Flux Vector Control
Communications
Common Industrial Protocol
User Interface
HIM (option)
Enclosures
IP20, Flange Mount, IP66 / NEMA 4X
Safety
DriveGuard Safe Torque-Off / EN 954-1 Cat. 3
Additional
Features
Speed and torque control with and without encoder
feedback
Pjump and Traverse for Fibers application
Certifications
10-Safety
Applications
See pages 6-65…6-74
Panel Mount - IP 20, NEMA/UL Type 1, No HIM
200...240V AC, Three-Phase Drives
208V AC Input 240V AC Input
Output Amps
Output Amps
Heavy
Duty
Hp
Cat. No.
Normal
Duty
kW
Heavy
Duty
kW
Cat. No.
with
Filter
Cont.
1 Min.
3 Sec.
Normal
Duty
Hp
2.2
2.4
3.3
0.5
0.33
20AB2P2A0AYNNNC0
2.5
2.7
3.7
0.37
0.25
20AB2P2A0AYNNNC0
N
A
2.2
2.4
3.3
0.5
0.33
20AB2P2A0AYNANC0
2.5
2.7
3.7
0.37
0.25
20AB2P2A0AYNANC0
Y
B
4.2
4.8
6.4
1
0.75
20AB4P2A0AYNNNC0
4.8
5.5
7.4
0.75
0.55
20AB4P2A0AYNNNC0
N
A
4.2
4.8
6.4
1
0.75
20AB4P2A0AYNANC0
4.8
5.5
7.4
0.75
0.55
20AB4P2A0AYNANC0
Y
B
6.8
9
12
2
1.5
20AB6P8A0AYNNNC0
7.8
10.3
13.8
1.5
1.1
20AB6P8A0AYNNNC0
N
B
6.8
9
12
2
1.5
20AB6P8A0AYNANC0
7.8
10.3
13.8
1.5
1.1
20AB6P8A0AYNANC0
Y
B
9.6
10.6
14.4
3
2
20AB9P6A0AYNNNC0
11
12.1
16.5
2.2
1.5
20AB9P6A0AYNNNC0
N
B
9.6
10.6
14.4
3
2
20AB9P6A0AYNANC0
11
12.1
16.5
2.2
1.5
20AB9P6A0AYNANC0
Y
B
15.3
17.4
23.2
5
3
20AB015A0AYNANC0
17.5
19.2
26.2
4
3
20AB015A0AYNANC0
Y
C
22
24.2
33
7.5
5
20AB022A0AYNANC0
25.3
27.8
37.9
5.5
4
20AB022A0AYNANC0
Y
D
28
33
44
10
7.5
20AB028A0AYNANC0
32.2
37.9
50.6
7.5
5.5
20AB028A0AYNANC0
Y
D
42
46.2
63
15
10
20AB042A0AYNANC0
43
55.5
74
11
7.5
20AB042A0AYNANC0
Y
D
54
63
84
20
15
20AB054A0AYNANC0
62.1
72.4
96.6
15
11
20AB054A0AYNANC0
Y
E
70
81
108
25
20
20AB070A0AYNANC0
78.2
93.1
124
18.5
15
20AB070A0AYNANC0
Y
E
Cont.
1 Min.
3 Sec.
Frame
Size
11-Cat. No.
Index
Options
Logic
The PowerFlex 70 offers a compact package of power, control and
operator interface, designed to meet the demands for space,
simplicity and reliability. This drive provides a broad spectrum of
features, allowing you to easily integrate it into your architecture and
configure it for most application needs.
UL
cUL
IEC (Designed to Meet)
CE (excluding 600V)
C-Tick (excluding 600V)
NSF Certified (IP66, NEMA/UL Type 4X/12 only)
TÜV FS ISO/EN13849-1 (EN954-1) with Safe TorqueOff option
RINA Certified
ABS
Lloyd's Register
SEMI F47
Principles
380…480V: 0.37…37 kW / 0.5…50 Hp / 1.1…72 A
9-
200…240V: 0.37…18.5 kW / 0.5…25 Hp / 2.2…70 A
Ratings
6-Safety Drives
PowerFlex 70 AC Drive
6-Safety Drives
Drive must be programmed to lower voltage to obtain the currents shown.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-41
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-42
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 70 AC Drive
Panel Mount - IP 20, NEMA/UL Type 1, No HIM (continued)
6-Safety Drives
380...480V AC, Three-Phase Drives
480V AC Input
Output Amps
Cont.
1 Min.
3 Sec.
Normal
Duty
Hp
400V AC Input
Heavy
Duty
Hp
Cat. No.
Output Amps
Cont.
1 Min.
3 Sec.
Normal
Duty
kW
Heavy
Duty
kW
Cat. No.
with
Filter
Frame
Size
Principles
9-
1.1
1.2
1.6
0.5
0.33
20AD1P1A0AYNNNC0
1.3
1.4
1.9
0.37
0.25
20AC1P3A0AYNNNC0
N
A
1.1
1.2
1.6
0.5
0.33
20AD1P1A0AYNANC0
1.3
1.4
1.9
0.37
0.25
20AC1P3A0AYNANC0
Y
B
2.1
2.4
3.2
1
0.75
20AD2P1A0AYNNNC0
2.1
2.4
3.2
0.75
0.55
20AC2P1A0AYNNNC0
N
A
2.1
2.4
3.2
1
0.75
20AD2P1A0AYNANC0
2.1
2.4
3.2
0.75
0.55
20AC2P1A0AYNANC0
Y
B
3.4
4.5
6
2
1.5
20AD3P4A0AYNNNC0
3.5
4.5
6
1.5
1.1
20AC3P5A0AYNNNC0
N
A
3.4
4.5
6
2
1.5
20AD3P4A0AYNANC0
3.5
4.5
6
1.5
1.1
20AC3P5A0AYNANC0
Y
B
5
5.5
7.5
3
2
20AD5P0A0AYNNNC0
5
5.5
7.5
2.2
1.5
20AC5P0A0AYNNNC0
N
B
5
5.5
7.5
3
2
20AD5P0A0AYNANC0
5
5.5
7.5
2.2
1.5
20AC5P0A0AYNANC0
Y
B
8
8.8
12
5
3
20AD8P0A0AYNNNC0
8.7
9.9
13.2
4
3
20AC8P7A0AYNNNC0
N
B
8
8.8
12
5
3
20AD8P0A0AYNANC0
8.7
9.9
13.2
4
3
20AC8P7A0AYNANC0
Y
B
11
12.1
16.5
7.5
5
20AD011A0AYNANC0
11.5
13
17.4
5.5
4
20AC011A0AYNANC0
Y
C
14
16.5
22
10
7.5
20AD014A0AYNANC0
15.4
17.2
23.1
7.5
5.5
20AC015A0AYNANC0
Y
C
22
24.2
33
15
10
20AD022A0AYNANC0
22
24.2
33
11
7.5
20AC022A0AYNANC0
Y
D
27
33
44
20
15
20AD027A0AYNANC0
30
33
45
15
11
20AC030A0AYNANC0
Y
D
34
40.5
54
25
20
20AD034A0AYNANC0
37
45
60
18.5
15
20AC037A0AYNANC0
Y
D
40
51
68
30
25
20AD040A0AYNANC0
43
56
74
22
18.5
20AC043A0AYNANC0
Y
D
52
60
80
40
30
20AD052A0AYNANC0
60
66
90
30
22
20AC060A0AYNANC0
Y
E
65
78
104
50
40
20AD065A0AYNANC0
72
90
120
37
30
20AC072A0AYNANC0
Y
E
10-Safety
Applications
500...600V AC, Three-Phase Drives
600V AC Input
Output Amps
1 Min.
3 Sec.
Normal Duty Hp
Heavy Duty Hp
Cat. No.
with Filter
Frame Size
0.9
1
1.4
0.5
0.33
20AE0P9A0AYNNNC0
N
A
1.7
1.9
2.6
1
0.75
20AE1P7A0AYNNNC0
N
A
2.7
3.6
4.8
2
1
20AE2P7A0AYNNNC0
N
A
3.9
4.3
5.8
3
1.5
20AE3P9A0AYNNNC0
N
B
6.1
6.7
9.1
5
3
20AE6P1A0AYNNNC0
N
B
9
9.9
13.5
7.5
5
20AE9P0A0AYNNNC0
N
C
11
13.5
18
10
7.5
20AE011A0AYNNNC0
N
C
17
18.7
25.5
15
10
20AE017A0AYNNNC0
N
D
22
25.5
34
20
15
20AE022A0AYNNNC0
N
D
27
33
44
25
20
20AE027A0AYNNNC0
N
D
32
40.5
54
30
25
20AE032A0AYNNNC0
N
D
41
48
64
40
30
20AE041A0AYNANC0
N
E
52
61.5
82
50
40
20AE052A0AYNANC0
N
E
11-Cat. No.
Index
Cont.
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-42
Publication S117-CA001A-EN-P
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5/13/2010
1:16 PM
Page 6-43
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 70 AC Drive
208V AC Input 240V AC Input
Output Amps
Output Amps
Heavy
Duty
Hp
Cat. No.
Normal
Duty
kW
Heavy
Duty
kW
Cat. No.
with
Filter
Cont.
1 Min.
3 Sec.
Normal
Duty
Hp
2.2
2.4
3.3
0.5
0.33
20AB2P2C3AYNNNC0
2.5
2.7
3.7
0.37
0.25
20AB2P2C3AYNNNC0
N
B
2.2
2.4
3.3
0.5
0.33
20AB2P2C3AYNANC0
2.5
2.7
3.7
0.37
0.25
20AB2P2C3AYNANC0
Y
B
4.2
4.8
6.4
1
0.75
20AB4P2C3AYNNNC0
4.8
5.5
7.4
0.75
0.55
20AB4P2C3AYNNNC0
N
B
4.2
4.8
6.4
1
0.75
20AB4P2C3AYNANC0
4.8
5.5
7.4
0.75
0.55
20AB4P2C3AYNANC0
Y
B
6.8
9
12
2
1.5
20AB6P8C3AYNNNC0
7.8
10.3
13.8
1.5
1.1
20AB6P8C3AYNNNC0
N
B
6.8
9
12
2
1.5
20AB6P8C3AYNANC0
7.8
10.3
13.8
1.5
1.1
20AB6P8C3AYNANC0
Y
B
9.6
10.6
14.4
3
2
20AB9P6C3AYNNNC0
11
12.1
16.5
2.2
1.5
20AB9P6C3AYNNNC0
N
B
9.6
10.6
14.4
3
2
20AB9P6C3AYNANC0
11
12.1
16.5
2.2
1.5
20AB9P6C3AYNANC0
Y
B
15.3
17.4
23.2
5
3
20AB015C3AYNANC0
17.5
19.2
26.2
4
3
20AB015C3AYNANC0
Y
D
22
24.2
33
7.5
5
20AB022C3AYNANC0
25.3
27.8
37.9
5.5
4
20AB022C3AYNANC0
Y
D
28
33
44
10
7.5
20AB028C3AYNANC0
32.2
37.9
50.6
7.5
5.5
20AB028C3AYNANC0
Y
D
42
46.2
63
15
10
20AB042C3AYNANC0
43
55.5
74
11
7.5
20AB042C3AYNANC0
Y
D
54
63
84
20
15
20AB054C3AYNANC0
62.1
72.4
96.6
15
11
20AB054C3AYNANC0
Y
E
70
81
108
25
20
20AB070C3AYNANC0
78.2
93.1
124
18.5
15
20AB070C3AYNANC0
Y
E
Heavy
Duty
kW
Cat. No.
with
Filter
Frame
Size
Cont.
1 Min.
3 Sec.
Frame
Size
9-
Drive must be programmed to lower voltage to obtain the currents shown.
Principles
200...240V AC, Three-Phase Drives
6-Safety Drives
Wall / Machine Mount - IP66, NEMA/UL Type 4X/12, with HIM, For Indoor Use
1 Min.
3 Sec.
400V AC Input
Heavy
Duty
Hp
Cat. No.
Output Amps
Cont.
1 Min.
3 Sec.
Normal
Duty
kW
1.2
1.6
0.5
0.33
20AD1P1C3AYNNNC0
1.3
1.4
1.9
0.37
0.25
20AC1P3C3AYNNNC0
N
B
1.2
1.6
0.5
0.33
20AD1P1C3AYNANC0
1.3
1.4
1.9
0.37
0.25
20AC1P3C3AYNANC0
Y
B
2.1
2.4
3.2
1
0.75
20AD2P1C3AYNNNC0
2.1
2.4
3.2
0.75
0.55
20AC2P1C3AYNNNC0
N
B
2.1
2.4
3.2
1
0.75
20AD2P1C3AYNANC0
2.1
2.4
3.2
0.75
0.55
20AC2P1C3AYNANC0
Y
B
3.4
4.5
6
2
1.5
20AD3P4C3AYNNNC0
3.5
4.5
6
1.5
1.1
20AC3P5C3AYNNNC0
N
B
3.4
4.5
6
2
1.5
20AD3P4C3AYNANC0
3.5
4.5
6
1.5
1.1
20AC3P5C3AYNANC0
Y
B
5
5.5
7.5
3
2
20AD5P0C3AYNNNC0
5
5.5
7.5
2.2
1.5
20AC5P0C3AYNNNC0
N
B
5
5.5
7.5
3
2
20AD5P0C3AYNANC0
5
5.5
7.5
2.2
1.5
20AC5P0C3AYNANC0
Y
B
8
8.8
12
5
3
20AD8P0C3AYNNNC0
8.7
9.9
13.2
4
3
20AC8P7C3AYNNNC0
N
B
8
8.8
12
5
3
20AD8P0C3AYNANC0
8.7
9.9
13.2
4
3
20AC8P7C3AYNANC0
Y
B
11
12.1
16.5
7.5
5
20AD011C3AYNANC0
11.5
13
17.4
5.5
4
20AC011C3AYNANC0
Y
D
14
16.5
22
10
7.5
20AD014C3AYNANC0
15.4
17.2
23.1
7.5
5.5
20AC015C3AYNANC0
Y
D
22
24.2
33
15
10
20AD022C3AYNANC0
22
24.2
33
11
7.5
20AC022C3AYNANC0
Y
D
27
33
44
20
15
20AD027C3AYNANC0
30
33
45
15
11
20AC030C3AYNANC0
Y
D
34
40.5
54
25
20
20AD034C3AYNANC0
37
45
60
18.5
15
20AC037C3AYNANC0
Y
D
40
51
68
30
25
20AD040C3AYNANC0
43
56
74
22
18.5
20AC043C3AYNANC0
Y
D
52
60
80
40
30
20AD052C3AYNANC0
60
66
90
30
22
20AC060C3AYNANC0
Y
E
65
78
104
50
40
20AD065C3AYNANC0
72
90
120
37
30
20AC072C3AYNANC0
Y
E
6-Safety Drives
1.1
1.1
11-Cat. No.
Index
Cont.
Normal
Duty
Hp
Logic
480V AC Input
Output Amps
10-Safety
Applications
380...480V AC, Three-Phase Drives
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-43
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-44
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 70 AC Drive
Wall / Machine Mount - IP66, NEMA/UL Type 4X/12, with HIM, For Indoor Use (continued)
6-Safety Drives
500...600V AC, Three-Phase Drives
600V AC Input
Output Amps
1 Min.
3 Sec.
Normal Duty Hp
Heavy Duty Hp
Cat. No.
with Filter
Frame Size
0.9
1
1.4
0.5
0.33
20AE0P9C3AYNNNC0
N
B
1.7
1.9
2.6
1
0.75
20AE1P7C3AYNNNC0
N
B
2.7
3.6
4.8
2
1
20AE2P7C3AYNNNC0
N
B
3.9
4.3
5.8
3
1.5
20AE3P9C3AYNNNC0
N
B
6.1
6.7
9.1
5
3
20AE6P1C3AYNNNC0
N
B
9
9.9
13.5
7.5
5
20AE9P0C3AYNNNC0
N
D
11
13.5
18
10
7.5
20AE011C3AYNNNC0
N
D
17
18.7
25.5
15
10
20AE017C3AYNNNC0
N
D
22
25.5
34
20
15
20AE022C3AYNNNC0
N
D
27
33
44
25
20
20AE027C3AYNNNC0
N
D
32
40.5
54
30
25
20AE032C3AYNNNC0
N
D
41
48
64
40
30
20AE041C3AYNANC0
N
E
52
61.5
82
50
40
20AE052C3AYNANC0
N
E
Principles
Cont.
9Wall / Machine Mount - IP54, NEMA/UL Type 12, with HIM
200...240V AC, Three-Phase Drives
10-Safety
Applications
208V AC Input 240V AC Input
Output Amps
Cont.
1 Min.
3 Sec.
Normal
Duty Hp
Heavy
Duty Hp
Output Amps
Cont.
1 Min.
3 Sec.
Normal
Duty kW
Heavy
Duty kW
Cat. No.
with Filter
Frame
Size
54
63
84
20
15
62.1
72.4
96.6
15
11
20AB054G3AYNANC0
Y
E
70
81
108
25
20
78.2
93.1
124
18.5
15
20AB070G3AYNANC0
Y
E
Drive must be programmed to lower voltage to obtain the currents shown.
380...480V AC, Three-Phase Drives
11-Cat. No.
Index
480V AC Input
Output Amps
Cont.
1 Min.
3 Sec.
Normal
Duty
Hp
400V AC Input
Heavy
Duty
Hp
Cat. No.
Cont.
1 Min.
Output Amps
3 Sec.
Normal
Duty
kW
Heavy
Duty
kW
Cat. No.
with
Filter
Frame
Size
52
60
80
40
30
20AD052G3AYNANC0
60
66
90
30
22
20AC060G3AYNANC0
Y
E
65
78
104
50
40
20AD065G3AYNANC0
72
90
120
37
30
20AC072G3AYNANC0
Y
E
500...600V AC, Three-Phase Drives
Logic
600V AC Input
Output Amps
Cont.
1 Min.
3 Sec.
Normal Duty Hp
Heavy Duty Hp
Cat. No.
with Filter
Frame Size
41
48
64
40
30
20AE041G3AYNANC0
Y
E
52
61.5
82
50
40
20AE052G3AYNANC0
Y
E
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-44
Publication S117-CA001A-EN-P
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-45
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 70 AC Drive
208V AC Input 240V AC Input
Output Amps
Cat. No.
with
Filter
Cont.
1 Min.
3 Sec.
2.2
2.4
3.3
0.5
0.33
20AB2P2F0AYNNNC0
2.5
2.7
3.7
0.37
0.25
20AB2P2F0AYNNNC0
N
A
2.2
2.4
3.3
0.5
0.33
20AB2P2F0AYNANC0
2.5
2.7
3.7
0.37
0.25
20AB2P2F0AYNANC0
Y
B
4.2
4.8
6.4
1
0.75
20AB4P2F0AYNNNC0
4.8
5.5
7.4
0.75
0.55
20AB4P2F0AYNNNC0
N
A
4.2
4.8
6.4
1
0.75
20AB4P2F0AYNANC0
4.8
5.5
7.4
0.75
0.55
20AB4P2F0AYNANC0
Y
B
6.8
9
12
2
1.5
20AB6P8F0AYNNNC0
7.8
10.3
13.8
1.5
1.1
20AB6P8F0AYNNNC0
N
B
6.8
9
12
2
1.5
20AB6P8F0AYNANC0
7.8
10.3
13.8
1.5
1.1
20AB6P8F0AYNANC0
Y
B
9.6
10.6
14.4
3
2
20AB9P6F0AYNNNC0
11
12.1
16.5
2.2
1.5
20AB9P6F0AYNNNC0
N
B
9.6
10.6
14.4
3
2
20AB9P6F0AYNANC0
11
12.1
16.5
2.2
1.5
20AB9P6F0AYNANC0
Y
B
15.3
17.4
23.2
5
3
20AB015F0AYNANC0
17.5
19.2
26.2
4
3
20AB015F0AYNANC0
Y
C
22
24.2
33
7.5
5
20AB022F0AYNANC0
25.3
27.8
37.9
5.5
4
20AB022F0AYNANC0
Y
D
28
33
44
10
7.5
20AB028F0AYNANC0
32.2
37.9
50.6
7.5
5.5
20AB028F0AYNANC0
Y
D
42
46.2
63
15
10
20AB042F0AYNANC0
43
55.5
74
11
7.5
20AB042F0AYNANC0
Y
D
54
63
84
20
15
20AB054F0AYNANC0
62.1
72.4
96.6
15
11
20AB054F0AYNANC0
Y
E
70
81
108
25
20
20AB070F0AYNANC0
78.2
93.1
124
18.5
15
20AB070F0AYNANC0
Y
E
Frame
Size
Cont.
1 Min.
3 Sec.
Frame
Size
9-
Drive must be programmed to lower voltage to obtain the currents shown.
380...480V AC, Three-Phase Drives
480V AC Input
Output Amps
Cont.
1 Min.
3 Sec.
Normal
Duty
Hp
400V AC Input
Heavy
Duty
Hp
Cat. No.
Cont.
1 Min.
Output Amps
3 Sec.
Normal
Duty
kW
Heavy
Duty
kW
Cat. No.
with
Filter
1.1
1.2
1.6
0.5
0.33
20AD1P1F0AYNNNC0
1.3
1.4
1.9
0.37
0.25
20AC1P3F0AYNNNC0
N
A
1.1
1.2
1.6
0.5
0.33
20AD1P1F0AYNANC0
1.3
1.4
1.9
0.37
0.25
20AC1P3F0AYNANC0
Y
B
2.1
2.4
3.2
1
0.75
20AD2P1F0AYNNNC0
2.1
2.4
3.2
0.75
0.55
20AC2P1F0AYNNNC0
N
A
2.1
2.4
3.2
1
0.75
20AD2P1F0AYNANC0
2.1
2.4
3.2
0.75
0.55
20AC2P1F0AYNANC0
Y
B
3.4
4.5
6
2
1.5
20AD3P4F0AYNNNC0
3.5
4.5
6
1.5
1.1
20AC3P5F0AYNNNC0
N
A
3.4
4.5
6
2
1.5
20AD3P4F0AYNANC0
3.5
4.5
6
1.5
1.1
20AC3P5F0AYNANC0
Y
B
5
5.5
7.5
3
2
20AD5P0F0AYNNNC0
5
5.5
7.5
2.2
1.5
20AC5P0F0AYNNNC0
N
B
5
5.5
7.5
3
2
20AD5P0F0AYNANC0
5
5.5
7.5
2.2
1.5
20AC5P0F0AYNANC0
Y
B
8
8.8
12
5
3
20AD8P0F0AYNNNC0
8.7
9.9
13.2
4
3
20AC8P7F0AYNNNC0
N
B
8
8.8
12
5
3
20AD8P0F0AYNANC0
8.7
9.9
13.2
4
3
20AC8P7F0AYNANC0
Y
B
11
12.1
16.5
7.5
5
20AD011F0AYNANC0
11.5
13
17.4
5.5
4
20AC011F0AYNANC0
Y
C
14
16.5
22
10
7.5
20AD014F0AYNANC0
15.4
17.2
23.1
7.5
5.5
20AC015F0AYNANC0
Y
C
22
24.2
33
15
10
20AD022F0AYNANC0
22
24.2
33
11
7.5
20AC022F0AYNANC0
Y
D
27
33
44
20
15
20AD027F0AYNANC0
30
33
45
15
11
20AC030F0AYNANC0
Y
D
34
40.5
54
25
20
20AD034F0AYNANC0
37
45
60
18.5
15
20AC037F0AYNANC0
Y
D
40
51
68
30
25
20AD040F0AYNANC0
43
56
74
22
18.5
20AC043F0AYNANC0
Y
D
52
60
80
40
30
20AD052F0AYNANC0
60
66
90
30
22
20AC060F0AYNANC0
Y
E
65
78
104
50
40
20AD065F0AYNANC0
72
90
120
37
30
20AC072F0AYNANC0
Y
E
10-Safety
Applications
Cat. No.
Heavy
Duty
kW
11-Cat. No.
Index
Heavy
Duty
Hp
Normal
Duty
kW
Normal
Duty
Hp
Logic
Output Amps
Principles
200...240V AC, Three-Phase Drives
6-Safety Drives
Flange Mount - Front Chassis = IP20, NEMA/UL Type 1, Heatsink = IP66, NEMA/UL Type 4X/12, No HIM
6-Safety Drives
Drive must be programmed to lower voltage to obtain the currents shown.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-45
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-46
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 70 AC Drive
Flange Mount - Front Chassis = IP20, NEMA/UL Type 1, Heatsink = IP66, NEMA/UL Type 4X/12, No HIM (continued)
6-Safety Drives
500...600V AC, Three-Phase Drives
600V AC Input
Output Amps
1 Min.
3 Sec.
Normal Duty Hp
Heavy Duty Hp
Cat. No.
with Filter
Frame Size
0.9
1
1.4
0.5
0.33
20AE0P9F0AYNNNC0
N
A
1.7
1.9
2.6
1
0.75
20AE1P7F0AYNNNC0
N
A
2.7
3.6
4.8
2
1
20AE2P7F0AYNNNC0
N
A
3.9
4.3
5.8
3
1.5
20AE3P9F0AYNNNC0
N
B
6.1
6.7
9.1
5
3
20AE6P1F0AYNNNC0
N
B
9
9.9
13.5
7.5
5
20AE9P0F0AYNNNC0
N
C
11
13.5
18
10
7.5
20AE011F0AYNNNC0
N
C
17
18.7
25.5
15
10
20AE017F0AYNNNC0
N
D
22
25.5
34
20
15
20AE022F0AYNNNC0
N
D
27
33
44
25
20
20AE027F0AYNNNC0
N
D
32
40.5
54
30
25
20AE032F0AYNNNC0
N
D
41
48
64
40
30
20AE041F0AYNANC0
N
E
52
61.5
82
50
40
20AE052F0AYNANC0
N
E
Principles
Cont.
9-
10-Safety
Applications
11-Cat. No.
Index
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-46
Publication S117-CA001A-EN-P
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5/13/2010
1:16 PM
Page 6-47
Power
Safety Solutions for PowerFlex Drives
®
500…600V: 160…2000 kW / 250…900 Hp / 261…820 A
690V:
160…2300 kW / 150…2400 Hp / 170…2250 A
Motor Control
V/Hz control
Sensorless Vector Control
Communications
Common Industrial Protocol
User Interface
HIM (option)
Enclosures
IP21
Safety
DriveGuard Safe Torque-Off / EN954-1 Cat. 3
Certifications
Options
UL
cUL
ATEX Certified with Safe Torque-Off
IEC (Designed to Meet) - with Rittal Enclosure
CE - with Rittal Enclosure
C-Tick
TÜV FS ISO/EN13849-1 (EN954-1) with Safe Torque-Off
option
See pages 6-65…6-74
400V AC Input
Cont.
1 Min.
Output Amps 1
Cat. No. §®
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. kW
kW
Cat. No. §®
Frame
Size
9
261 (205)
287 (308)
410 (410)
200
150
20CD261A0ANNBNA0
261 (205)
287 (308)
410 (410)
132
110
20CC261A0ANNBNA0
300 (245)
330 (368)
450 (490)
250
200
20CD300A0ANNBNA0
300 (245)
330 (368)
450 (490)
160
132
20CC300A0ANNBNA0
9
385 (300)
424 (450)
600 (600)
300
250
20CD385A0ANNBNA0
385 (300)
424 (450)
600 (600)
200
160
20CC385A0ANNBNA0
10
460 (385)
506 (578)
770 (770)
350
300
20CD460A0ANNBNA0
460 (385)
506 (578)
770 (770)
250
200
20CC460A0ANNBNA0
10
500 (420)
550 (630)
750 (840)
450
350
20CD500A0ANNBNA0
500 (420)
550 (630)
750 (840)
250
250
20CC500A0ANNBNA0
10
590 (520)
649 (780)
956 (956)
500
450
20CD590A0ANNBNA0
590 (520)
649 (780)
956 (956)
315
250
20CC590A0ANNBNA0
11
650 (590)
715 (885)
1062
(1062)
500
500
20CD650A0ANNBNA0
650 (590)
715 (885)
1062
(1062)
355
315
20CC650A0ANNBNA0
11
730 (650)
803 (975)
1095
(1170)
600
500
20CD730A0ANNBNA0
730 (650)
803 (975)
1095
(1170)
400
355
20CC730A0ANNBNA0
11
820 (730)
902
(1095)
1230
(1314)
700
600
20CD820A0ANNBNA0
820 (730)
902
(1095)
1230
(1314)
450
400
20CC820A0ANNBNA0
12
920 (820)
1012
(1230)
1380
(1476)
800
700
20CD920A0ANNBNA0
920 (820)
1012
(1230)
1380
(1476)
500
450
20CC920A0ANNBNA0
12
1030
(920)
1133
(1370)
1555
(1600)
900
800
20CD1K0A0ANNBNA0
1030
(920)
1133
(1370)
1555
(1600)
560
500
20CC1K0A0ANNBNA0
12
1150
(1030)
1265
(1545)
1620
(1620)
1000
900
20CD1K1A0ANNBNA0
1150
(1030)
1265
(1545)
1620
(1620)
630
560
20CC1K1A0ANNBNA0
13
1300
(1150)
1430
(1725)
2079
(2079)
1200
1000
20CD1K3A0ANNBNA0
1300
(1150)
1430
(1725)
2079
(2079)
710
630
20CC1K3A0ANNBNA0
13
1450
(1200)
1595
(1800)
2175
(2400)
1250
1000
20CD1K4A0ANNBNA0
1450
(1200)
1595
(1800)
2175
(2400)
800
710
20CC1K4A0ANNBNA0
13
1770
(1600)
1947
(2400)
2655
(2880)
1500
1400
20CD1K7A0ANNENA0
1770
(1600)
1947
(2400)
2655
(2880)
1000
900
20CC1K7A0ANNENA0
14
2150
(1940)
2365
(2910)
3225
(3492)
1900
1700
20CD2K1A0ANNENA0
2150
(1940)
2365
(2910)
3225
(3492)
1200
1100
20CC2K1A0ANNENA0
14
1 These drives have dual current ratings; normal duty applications and heavy duty applications (in parenthesis). The drive may be operated at either rating.
The 2 sec. output current is only available at initial start or drive operating at light load.
§ Frames 10 & up include a Rittal enclosure.
® Drives listed do not include a Control and I/O option.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-47
11-Cat. No.
Index
480V AC Input
Output Amps 1
Logic
380…480V AC, Three-Phase Drives with 24V DC I/O
6-Safety Drives
IP21, NEMA Type 1
10-Safety
Applications
9-
The PowerFlex 700H drive is ideal for high power applications
requiring speed control performance. This drive provides excellent
torque at low speeds for demanding speed control applications and
has configurable control modes for a wide variety of applications.
The PowerFlex 700H also has an ATEX certified option for drives
that operate in potentially explosive environments.
Normal Heavy
Duty
Duty
2 Sec. Hp
Hp
Principles
380…480V: 132…1200 kW / 200…1900 Hp / 261…2150 A
Ratings
6-Safety Drives
PowerFlex 700H AC Drive
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-48
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 700H AC Drive
IP21, NEMA Type 1 (continued)
6-Safety Drives
600…690V AC, Three-Phase Drives with 24V DC I/O
600V AC Input
690V AC Input
Output Amps 1
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. Hp
Hp
Output Amps 1
Cat. No. §®
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. kW
kW
Cat. No. §®
Frame
Size
9
Principles
170 (144) 187 (216) 245 (245)
150
150
20CE170A0ANNBNA0
170 (144) 187 (216) 245 (245)
160
132
20CF170A0ANNBNA0
208 (170) 230 (250) 289 (289)
200
150
20CE208A0ANNBNA0
208 (170) 230 (250) 289 (289)
200
160
20CF208A0ANNBNA0
9
261 (208) 287 (312) 375 (375)
250
200
20CE261A0ANNBNA0
261 (208) 287 (312) 375 (375)
250
200
20CF261A0ANNBNA0
10
325 (261) 358 (392) 470 (470)
350
250
20CE325A0ANNBNA0
325 (261) 358 (392) 470 (470)
315
250
20CF325A0ANNBNA0
10
385 (325) 424 (488) 585 (585)
400
350
20CE385A0ANNBNA0
385 (325) 424 (488) 585 (585)
355
315
20CF385A0ANNBNA0
10
416 (325) 458 (488) 585 (585)
450
350
20CE416A0ANNBNA0
416 (325) 458 (488) 585 (585)
400
315
20CF416A0ANNBNA0
10
460 (385) 506 (578) 693 (693)
500
400
20CE460A0ANNBNA0
460 (385) 506 (578) 693 (693)
450
355
20CF460A0ANNBNA0
11
502 (460) 552 (690) 828 (828)
500
500
20CE502A0ANNBNA0
502 (460) 552 (690) 828 (828)
500
450
20CF502A0ANNBNA0
11
590 (502) 649 (753) 885 (904)
600
500
20CE590A0ANNBNA0
590 (502) 649 (753) 885 (904)
560
500
20CF590A0ANNBNA0
11
650 (590) 715 (885)
1062
(1062)
630
560
20CF650A0ANNBNA0
12
710
630
20CF750A0ANNBNA0
12
650 (590) 715 (885)
1062
(1062)
750 (650) 825 (975)
1170
(1170)
800
700
20CE750A0ANNBNA0
750 (650) 825 (975)
1170
(1170)
820 (750) 902 (975)
1170
(1170)
900
700
20CE820A0ANNBNA0
820 (750) 902 (975)
1170
(1170)
800
630
20CF820A0ANNBNA0
12
700
650
20CE650A0ANNBNA0
9-
10-Safety
Applications
920 (820)
1012
(1230)
1380
(1410)
1000
900
20CE920A0ANNBNA0
920 (820)
1012
(1230)
1380
(1410)
900
800
20CF920A0ANNBNA0
13
1030
(920)
1133
(1380)
1545
(1755)
1100
1000
20CE1K0A0ANNBNA0
1030
(920)
1133
(1380)
1545
(1755)
1000
900
20CF1K0A0ANNBNA0
13
1180
(1030)
1298
(1463)
1755
(1755)
1300
1100
20CE1K1A0ANNBNA0
1180
(1030)
1298
(1463)
1755
(1755)
1100
1000
20CF1K1A0ANNBNA0
13
1500
(1300)
1650
(1950)
2250
(2340)
1600
1400
20CE1K5A0ANNENA0
1500
(1300)
1650
(1950)
2250
(2340)
1500
1300
20CF1K5A0ANNENA0
14
1900
(1500)
2090
(2250)
2700
(2700)
2000
1600
20CE1K9A0ANNENA0
1900
(1500)
2090
(2250)
2700
(2700)
1900
1500
20CF1K9A0ANNENA0
14
2250
(1900)
2475
(2782)
3335
(3335)
2400
2000
20CE2K2A0ANNENA0
2250
(1900)
2475
(2782)
3335
(3335)
2300
1900
20CF2K2A0ANNENA0
14
1 These drives have dual current ratings; normal duty applications and heavy duty applications (in parenthesis). The drive may be operated at either rating.
The 2 sec. output current is only available at initial start or drive operating at light load.
§ Frames 10 & up include a Rittal enclosure.
® Drives listed do not include a Control and I/O option.
11-Cat. No.
Index
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-48
Publication S117-CA001A-EN-P
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-49
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 700H AC Drive
480V AC Input
400V AC Input
Output Amps 1
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. Hp
Hp
Output Amps 1
Cat. No. ®
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. kW
kW
Cat. No. ®
Frame
Size
385 (300) 424 (450) 600 (600)
300
250
20CD385B0ANNBNA0
385 (300) 424 (450) 600 (600)
200
160
20CD385B0ANNBNA0
10
460 (385) 506 (578) 770 (770)
350
300
20CD460B0ANNBNA0
460 (385) 506 (578) 770 (770)
250
200
20CD460B0ANNBNA0
10
500 (420) 550 (630) 750 (840)
450
350
20CD500B0ANNBNA0
500 (420) 550 (630) 750 (840)
250
250
20CD500B0ANNBNA0
10
590 (520) 649 (780) 956 (956)
500
450
20CD590B0ANNBNA0
590 (520) 649 (780) 956 (956)
315
250
20CD590B0ANNBNA0
11
650 (590) 715 (885)
1062
(1062)
355
315
20CD650B0ANNBNA0
11
1095
(1170)
400
355
20CD730B0ANNBNA0
11
650 (590) 715 (885)
1062
(1062)
730 (650) 803 (975)
1095
(1170)
600
500
20CD730B0ANNBNA0
730 (650) 803 (975)
500
500
20CD650B0ANNBNA0
820 (730)
902
(1095)
1230
(1314)
700
600
20CD820B0ANNBNA0
820 (730)
902
(1095)
1230
(1314)
450
400
20CD820B0ANNBNA0
12
920 (820)
1012
(1230)
1380
(1476)
800
700
20CD920B0ANNBNA0
920 (820)
1012
(1230)
1380
(1476)
500
450
20CD920B0ANNBNA0
12
1030
(920)
1133
(1370)
1555
(1600)
900
800
20CD1K0B0ANNBNA0
1030
(920)
1133
(1370)
1555
(1600)
560
500
20CD1K0B0ANNBNA0
12
Principles
380…480V AC, Three-Phase Drives with 24V DC I/O
6-Safety Drives
IP20, NEMA Type 1, MCC
1 These drives have dual current ratings; normal duty applications and heavy duty applications (in parenthesis). The drive may be operated at either rating.
9-
The 2 sec. output current is only available at initial start or drive operating at light load.
® Drives listed do not include a Control and I/O option.
600V AC, Three-Phase Drives with 24V DC I/O
1 Min.
2 Sec. Normal Duty Hp
Heavy Duty Hp
Cat. No. ®
Frame Size
287 (312)
375 (375)
250
200
20CE261B0ANNBNA0
10
325 (261)
358 (392)
470 (470)
350
250
20CE325B0ANNBNA0
10
385 (325)
424 (488)
585 (585)
400
350
20CE385B0ANNBNA0
10
416 (325)
458 (488)
585 (585)
450
350
20CE416B0ANNBNA0
10
460 (385)
506 (578)
693 (693)
500
400
20CE460B0ANNBNA0
11
502 (460)
552 (690)
828 (828)
500
500
20CE502B0ANNBNA0
11
590 (502)
649 (753)
885 (904)
600
500
20CE590B0ANNBNA0
11
650 (590)
715 (885)
1062 (1062)
700
650
20CE650B0ANNBNA0
12
750 (650)
825 (975)
1170 (1170)
800
700
20CE750B0ANNBNA0
12
820 (750)
902 (975)
1170 (1170)
900
700
20CE820B0ANNBNA0
12
1 These drives have dual current ratings; normal duty applications and heavy duty applications (in parenthesis). The drive may be operated at either rating.
6-Safety Drives
Logic
The 2 sec. output current is only available at initial start or drive operating at light load.
® Drives listed do not include a Control and I/O option.
11-Cat. No.
Index
Cont.
261 (208)
10-Safety
Applications
600V AC Input
Output Amps 1
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-49
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-50
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 700H AC Drive
IP54, NEMA Type 12, Rittal
6-Safety Drives
380…480V AC, Three-Phase Drives with 24V DC I/O
480V AC Input
400V AC Input
Output Amps 1
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. Hp
Hp
Output Amps 1
Cat. No. ®
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. kW
kW
Cat. No. ®
Frame
Size
Principles
385 (300) 424 (450) 600 (600)
300
250
20CD385H0ANNBNA0
385 (300) 424 (450) 600 (600)
200
160
20CC385H0ANNBNA0
10
460 (385) 506 (578) 770 (770)
350
300
20CD460H0ANNBNA0
460 (385) 506 (578) 770 (770)
250
200
20CC460H0ANNBNA0
10
500 (420) 550 (630) 750 (840)
450
350
20CD500H0ANNBNA0
500 (420) 550 (630) 750 (840)
250
250
20CC500H0ANNBNA0
10
590 (520) 649 (780) 956 (956)
500
450
20CD590H0ANNBNA0
590 (520) 649 (780) 956 (956)
315
250
20CC590H0ANNBNA0
11
355
315
20CC650H0ANNBNA0
11
650 (590) 715 (885)
1062
(1062)
500
500
20CD650H0ANNBNA0
650 (590) 715 (885)
1062
(1062)
730 (650) 803 (975)
1095
(1170)
600
500
20CD730H0ANNBNA0
730 (650) 803 (975)
1095
(1170)
400
355
20CC730H0ANNBNA0
11
700
600
20CD820H0ANNBNA0
820 (730)
902
(1095)
1230
(1314)
450
400
20CC820H0ANNBNA0
12
1380
(1476)
500
450
20CC920H0ANNBNA0
12
9-
820 (730)
902
(1095)
1230
(1314)
920 (820)
1012
(1230)
1380
(1476)
800
700
20CD920H0ANNBNA0
920 (820)
1012
(1230)
1030
(920)
1133
(1370)
1555
(1600)
900
800
20CD1K0H0ANNBNA0
1030
(920)
1133
(1370)
1555
(1600)
560
500
20CC1K0H0ANNBNA0
12
1150
(1030)
1265
(1545)
1620
(1620)
1000
900
20CD1K1H0ANNBNA0
1150
(1030)
1265
(1545)
1620
(1620)
630
560
20CC1K1H0ANNBNA0
13
1300
(1150)
1430
(1725)
2079
(2079)
1200
1000
20CD1K3H0ANNBNA0
1300
(1150)
1430
(1725)
2079
(2079)
710
630
20CC1K3H0ANNBNA0
13
1450
(1200)
1595
(1800)
2175
(2400)
1250
1000
20CD1K4H0ANNBNA0
1450
(1200)
1595
(1800)
2175
(2400)
800
710
20CC1K4H0ANNBNA0
13
1770
(1600)
1947
(2400)
2655
(2880)
1500
1400
20CD1K7H0ANNENA0
1770
(1600)
1947
(2400)
2655
(2880)
1000
900
20CC1K7H0ANNENA0
14
2150
(1940)
2365
(2910)
3225
(3492)
1900
1700
20CD2K1H0ANNENA0
2150
(1940)
2365
(2910)
3225
(3492)
1200
1100
20CC2K1H0ANNENA0
14
10-Safety
Applications
1 These drives have dual current ratings; normal duty applications and heavy duty applications (in parenthesis). The drive may be operated at either rating.
The 2 sec. output current is only available at initial start or drive operating at light load.
® Drives listed do not include a Control and I/O option.
600…690V AC, Three-Phase Drives with 24V DC I/O
600V AC Input
690V AC Input
Output Amps 1
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. Hp
Hp
Output Amps 1
Cat. No. ®
Cont.
1 Min.
Normal Heavy
Duty
Duty
2 Sec. kW
kW
Cat. No. ®
Frame
Size
11-Cat. No.
Index
261 (208) 287 (312) 375 (375)
250
200
20CE261H0ANNBNA0
261 (208) 287 (312) 375 (375)
250
200
20CF261H0ANNBNA0
10
325 (261) 358 (392) 470 (470)
350
250
20CE325H0ANNBNA0
325 (261) 358 (392) 470 (470)
315
250
20CF325H0ANNBNA0
10
385 (325) 424 (488) 585 (585)
400
350
20CE385H0ANNBNA0
385 (325) 424 (488) 585 (585)
355
315
20CF385H0ANNBNA0
10
416 (325) 458 (488) 585 (585)
450
350
20CE416H0ANNBNA0
416 (325) 458 (488) 585 (585)
400
315
20CF416H0ANNBNA0
10
460 (385) 506 (578) 693 (693)
500
400
20CE460H0ANNBNA0
460 (385) 506 (578) 693 (693)
450
355
20CF460H0ANNBNA0
11
502 (460) 552 (690) 828 (828)
500
500
20CE502H0ANNBNA0
502 (460) 552 (690) 828 (828)
500
450
20CF502H0ANNBNA0
11
590 (502) 649 (753) 885 (904)
600
500
20CE590H0ANNBNA0
590 (502) 649 (753) 885 (904)
560
500
20CF590H0ANNBNA0
11
630
560
20CF650H0ANNBNA0
12
Logic
650 (590) 715 (885)
1062
(1062)
700
650
20CE650H0ANNBNA0
650 (590) 715 (885)
1062
(1062)
750 (650) 825 (975)
1170
(1170)
800
700
20CE750H0ANNBNA0
750 (650) 825 (975)
1170
(1170)
710
630
20CF750H0ANNBNA0
12
820 (750) 902 (975)
1170
(1170)
900
700
20CE820H0ANNBNA0
820 (750) 902 (975)
1170
(1170)
800
630
20CF820H0ANNBNA0
12
6-Safety Drives
920 (820)
1012
(1230)
1380
(1410)
1000
900
20CE920H0ANNBNA0
920 (820)
1012
(1230)
1380
(1410)
900
800
20CF920H0ANNBNA0
13
1030
(920)
1133
(1380)
1545
(1755)
1100
1000
20CE1K0H0ANNBNA0
1030
(920)
1133
(1380)
1545
(1755)
1000
900
20CF1K0H0ANNBNA0
13
1180
(1030)
1298
(1463)
1755
(1755)
1300
1100
20CE1K1H0ANNBNA0
1180
(1030)
1298
(1463)
1755
(1755)
1100
1000
20CF1K1H0ANNBNA0
13
1500
(1300)
1650
(1950)
2250
(2340)
1600
1400
20CE1K5H0ANNENA0
1500
(1300)
1650
(1950)
2250
(2340)
1500
1300
20CF1K5H0ANNENA0
14
1900
(1500)
2090
(2250)
2700
(2700)
2000
1600
20CE1K9H0ANNENA0
1900
(1500)
2090
(2250)
2700
(2700)
1900
1500
20CF1K9H0ANNENA0
14
2250
(1900)
2475
(2782)
3335
(3335)
2400
2000
20CE2K2H0ANNENA0
2250
(1900)
2475
(2782)
3335
(3335)
2300
1900
20CF2K2H0ANNENA0
14
1 These drives have dual current ratings; normal duty applications and heavy duty applications (in parenthesis). The drive may be operated at either rating.
The 2 sec. output current is only available at initial start or drive operating at light load.
® Drives listed do not include a Control and I/O option.
Visit our website: www.ab.com/catalogs
6-50
Publication S117-CA001A-EN-P
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Page 6-51
Power
Safety Solutions for PowerFlex Drives
®
200…240V: 0.75…66 kW / 1…100 Hp / 4.2…260 A
380…480V: 0.75…800 kW / 1…1250 Hp / 2.1…1450 A
Ratings
500…600V: 0.75…1500 kW / 1…1600 Hp / 1.7…1500 A
690V:
Communications
Common Industrial Protocol
User Interface
HIM (option)
Enclosures
IP20, IP21
Safety
DriveGuard Safe Torque-Off / EN 954-1 Cat. 3
Additional
Features
Integrated position loop for simple indexing to
electronic line shaft applications
SynchLink for high speed data transfer and
synchronization
Multiple motor feedback options
DriveLogix
Principles
Motor Control
UL
cUL
CE
C-Tick
IEC (Designed to Meet)
TÜV FS ISO/EN13849-1 (EN954-1) with Safe TorqueOff option
RINA, Frames 1…10
Certifications
200…240V AC, Three-Phase Drives
208V AC Input 1
240V AC Input
Output Amps
Normal Heavy
Duty
Duty
Hp
Hp
Cont.
1 Min.
3 Sec.
4.2
4.8
6.4
1
6.8
9
12
2
9.6
10.6
14.4
15.3
16.8
22
Output Amps
Normal Heavy
Duty
Duty
kW
kW
Cat. No.
Frame
Size
0.37
20DB4P2A0EYNANANE
1
0.75
20DB6P8A0EYNANANE
1
2.2
1.5
20DB9P6A0EYNANANE
1
26.3
4
2.2
20DB015A0EYNANANE
1
27.8
38
5.5
4
20DB022A0EYNANANE
1
32.2
38
50.6
7.5
5.5
20DB028A0EYNANANE
2
20DB042A0EYNANANE
48.3
53.1
72.5
11
7.5
20DB042A0EYNANANE
3
15
20DB052A0EYNANANE
56
64
86
15
11
20DB052A0EYNANANE
3
20
20DB070A0ENNANANE
78.2
86
117.3
18.5
15
20DB070A0ENNANANE
4§
92
117.3
156.4
Cat. No.
Cont.
1 Min.
3 Sec.
0.75
20DB4P2A0EYNANANE
4.8
5.6
7
0.75
1.5
20DB6P8A0EYNANANE
7.8
10.4
13.8
1.5
3
2
20DB9P6A0EYNANANE
11
12.1
17
23
5
3
20DB015A0EYNANANE
17.5
19.3
24.2
33
7.5
5
20DB022A0EYNANANE
25.3
28
33
44
10
7.5
20DB028A0EYNANANE
42
46.2
63
15
10
52
63
80
20
70
78
105
25
80
105
136
30
25
20DB080A0ENNANANE
22
18.5
20DB080A0ENNANANE
4§
104 (80) 115 (120) 175 (160)
40
30
20DB104A0ENNANANE
120 (92) 132 (138) 175 (175)
30
22
20DB104A0ENNANANE
5§
130 (104)
143 (156) 175 (175)
50
40
20DB130A0ENNANANE 130 (104) 143 (156) 175 (175)
30
30
20DB130A0ENNANANE
5§
154 (130)
169 (195) 231 (260)
60
50
20DB154A0ENNANANE 177 (150) 195 (225) 266 (300)
45
37
20DB154A0ENNANANE
6§
192 (154)
211 (231) 288 (308)
75
60
20DB192A0ENNANANE 221 (177) 243 (266) 308 (308)
55
45
20DB192A0ENNANANE
6§
260 (205)
286 (305) 390 (410)
100
75
20DB260A0ENNANANE 260 (205) 286 (305) 390 (410)
66
55
20DB260A0ENNANANE
6§
1 Drive must be programmed to lower voltage to obtain higher currents shown.
These drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
§ Also available with internal Brake IGBT (20DxxxxA0E Y NANANE).
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-51
11-Cat. No.
Index
IP20, NEMA/UL Type 1
10-Safety
Applications
See pages 6-65…6-74
Logic
Options
9-
6-Safety Drives
The PowerFlex 700S offers optimized integration for the most
demanding stand-alone and coordinated drive control and drive
system applications. The PowerFlex 700S offers a DriveLogix option
which combines the powerful performance and flexible control of
PowerFlex AC drives with a high-performance Logix engine to
produce a highly functional, cost-effective drive and control solution.
45…1500 kW / 50…1600 Hp / 77…1500 A
V/Hz control
Vector Control with FORCE Technology (with and
without encoder)
Permanent Magnet Motor Control
6-Safety Drives
PowerFlex 700S AC Drive
s117_drives_04162010
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1:16 PM
Page 6-52
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 700S AC Drive
380…480V AC, Three-Phase Drives
6-Safety Drives
480V AC Input
Output Amps
Normal Heavy
Duty
Duty
Hp
Hp
400V AC Input
Output Amps
Normal Heavy
Duty
Duty
kW
kW
Principles
Cat. No.
Frame
Size
0.55
20DC2P1A0EYNANANE
1
0.75
20DC3P5A0EYNANANE
1
2.2
1.5
20DC5P0A0EYNANANE
1
13.2
4
2.2
20DC8P7A0EYNANANE
1
13
17.4
5.5
4
20DC011A0EYNANANE
1
15.4
17.2
23.1
7.5
5.5
20DC015A0EYNANANE
1
20DD022A0EYNANANE
22
24.2
33
11
7.5
20DC022A0EYNANANE
1
15
20DD027A0EYNANANE
30
33
45
15
11
20DC030A0EYNANANE
2
25
20
20DD034A0EYNANANE
37
45
60
18.5
15
20DC037A0EYNANANE
2
68
30
25
20DD040A0EYNANANE
43
56
74
22
18.5
20DC043A0EYNANANE
3
60
80
40
30
20DD052A0EYNANANE
56
64
86
30
22
20DC056A0EYNANANE
3
65
78
104
50
40
20DD065A0EYNANANE
72
84
112
37
30
20DC072A0EYNANANE
3
77 (65) 85 (98)
116 (130)
60
50
20DD077A0ENNANANE
85 (72)
94 (108) 128 (144)
45
37
20DC085A0ENNANANE
4§
Cont.
1 Min.
3 Sec.
Cat. No.
Cont.
1 Min.
3 Sec.
2.1
2.4
3.2
1
3.4
4.5
6
2
0.75
20DD2P1A0EYNANANE
2.1
2.4
3.2
0.75
1.5
20DD3P4A0EYNANANE
3.5
4.5
6
1.5
5
5.5
7.5
3
2
20DD5P0A0EYNANANE
5
5.5
7.5
8
8.8
12
5
3
20DD8P0A0EYNANANE
8.7
9.9
11
12.1
16.5
7.5
5
20DD011A0EYNANANE
11.5
14
16.5
22
10
7.5
20DD014A0EYNANANE
22
24.2
33
15
10
27
33
44
20
34
40.5
54
40
51
52
96 (77) 106 (116) 144 (154)
75
60
20DD096A0ENNANANE
105 (85) 116 (128) 158 (170)
55
45
20DC105A0ENNANANE
5§
125 (96) 138 (144) 163 (168)
100
75
20DD125A0ENNANANE
125 (96) 138 (144) 163 (168)
55
45
20DC125A0ENNANANE
5§
–
–
–
140 (105) 154 (158) 210 (210)
75
55
20DC140A0ENNANANE
5§
156 (125)
172 (188) 233 (250)
125
100
20DD156A0ENNANANE 170 (140) 187 (210) 255 (280)
90
75
20DC170A0ENNANANE
6§
180 (156)
198 (234) 270 (312)
150
125
20DD180A0ENNANANE 205 (170) 220 (255) 289 (313)
110
90
20DC205A0ENNANANE
6§
248 (180)
273 (270) 372 (360)
200
150
20DD248A0ENNANANE 260 (205) 286 (308) 390 (410)
132
110
20DC260A0ENNANANE
6§
261 (205)
287 (308) 410 (410)
200
150
20DD261A0ENNBNANE 261 (205) 287 (308) 410 (410)
132
110
20DC261A0ENNBNANE
9
300 (245)
330 (368) 450 (490)
250
200
20DD300A0ENNBNANE 300 (245) 330 (368) 450 (490)
160
130
20DC300A0ENNBNANE
9
385 (300)
424 (450) 600 (600)
300
250
20DD385A0ENNBNANE 385 (300) 424 (450) 600 (600)
200
160
20DC385A0ENNBNANE
10
460 (385)
506 (578) 770 (770)
350
300
20DD460A0ENNBNANE 460 (385) 506 (578) 770 (770)
250
200
20DC460A0ENNBNANE
10
500 (420)
550 (630) 750 (840)
450
350
20DD500A0ENNBNANE 500 (420) 550 (630) 750 (840)
250
250
20DC500A0ENNBNANE
10
590 (520)
649 (780) 956 (956)
500
450
20DD590A0ENNBNANE 590 (520) 649 (780) 956 (956)
315
250
20DC590A0ENNBNANE
11
650 (590)
715 (885)
1062
(1062)
500
500
20DD650A0ENNBNANE 650 (590) 715 (885)
1062
(1062)
355
315
20DC650A0ENNBNANE
11
730 (650)
803 (975)
1095
(1170)
600
500
20DD730A0ENNBNANE 730 (650) 803 (975)
1095
(1170)
400
355
20DC730A0ENNBNANE
11
820 (730)
902
(1095)
1230
(1314)
700
600
20DD820A0ENNBNANE 820 (730)
902
(1095)
1230
(1314)
450
400
20DC820A0ENNBNANE
12
920 (820)
1012
(1230)
1380
(1476)
800
700
20DD920A0ENNBNANE 920 (820)
1012
(1230)
1380
(1476)
500
450
20DC920A0ENNBNANE
12
1030 (920)
1133
(1370)
1555
(1600)
900
800
20DD1K0A0ENNBNANE
1030
(920)
1133
(1370)
1555
(1600)
560
500
20DC1K0A0ENNBNANE
12
1150
(1030) 1265
(1545)
1620
(1620)
1000
900
20DD1K1A0ENNBNANE
1150
(1030)
1265
(1545)
1620
(1620)
630
560
20DC1K1A0ENNBNANE
13
1300
(1150) 1430
(1725)
2079
(2079)
1200
1000
20DD1K3A0ENNBNANE
1300
(1150)
1430
(1725)
2079
(2079)
710
630
20DC1K3A0ENNBNANE
13
1450
(1200) 1595
(1800)
2175
(2400)
1250
1000
20DD1K4A0ENNBNANE
1450
(1200)
1595
(1800)
2175
(2400)
800
710
20DC1K4A0ENNBNANE
13
–
–
–
9-
10-Safety
Applications
11-Cat. No.
Index
Logic
These drives have dual current ratings; one for normal duty applications, and one for heavy duty (in parenthesis). The drive may be operated at either rating.
§ Also available with internal Brake IGBT (20DxxxxA0E Y NANANE).
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-52
Publication S117-CA001A-EN-P
s117_drives_04162010
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1:16 PM
Page 6-53
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 700S AC Drive
1 Min.
3 Sec.
Cat. No.
Frame
Size
1.7
2
2.6
1
0.5
20DE1P7A0EYNANANE
–
–
–
–
–
–
1
2.7
3.6
4.8
2
1
20DE2P7A0EYNANANE
–
–
–
–
–
–
1
3.9
4.3
5.9
3
2
20DE3P9A0EYNANANE
–
–
–
–
–
–
1
6.1
6.7
9.2
5
3
20DE6P1A0EYNANANE
–
–
–
–
–
–
1
9
9.9
13.5
7.5
5
20DE9P0A0EYNANANE
–
–
–
–
–
–
1
11
13.5
18
10
7.5
20DE011A0EYNANANE
–
–
–
–
–
–
1
17
18.7
25.5
15
10
20DE017A0EYNANANE
–
–
–
–
–
–
1
22
25.5
34
20
15
20DE022A0EYNANANE
–
–
–
–
–
–
2
27
33
44
25
20
20DE027A0EYNANANE
–
–
–
–
–
–
2
32
40.5
54
30
25
20DE032A0EYNANANE
–
–
–
–
–
–
3
41
48
64
40
30
20DE041A0EYNANANE
–
–
–
–
–
–
3
52
61.5
82
50
40
20DE052A0EYNANANE
52
57
78
50
40
20DF052A0ENNANANE
3®
62
78
104
60
50
20DE062A0EYNANANE
60
66
90
55
45
20DF062A0ENNANANE
4 ®§
77 (63) 85 (94)
116
(126)
75
60
20DE077A0ENNANANE
82 (60)
90 (90)
120
(123)
75
55
20DF082A0ENNANANE
5§
99 (77) 109
(116)
126
(138)
100
75
20DE099A0ENNANANE
98 (82)
108
(123)
127
(140)
90
75
20DF098A0ENNANANE
5§
125 (99) 138
(149)
188
(198)
125
100
20DE125A0ENNANANE
119 (98)
131
(147)
179
(196)
110
90
20DF119A0ENNANANE
6§
144 (125)
158
(188)
216
(250)
150
125
20DE144A0ENNANANE
142
(119)
156
(179)
213
(238)
132
110
20DF142A0ENNANANE
6§
170 (144)
187
(216)
245
(245)
150
150
20DE170A0ENNBNANE
170
(144)
187
(216)
245
(245)
160
132
20DF170A0ENNBNANE
9
208 (170)
230
(250)
289
(289)
200
150
20DE208A0ENNBNANE
208
(170)
230
(250)
289
(289)
200
160
20DF208A0ENNBNANE
9
261 (208)
287
(312)
375
(375)
250
200
20DE261A0ENNBNANE
261
(208)
287
(312)
375
(375)
250
200
20DF261A0ENNBNANE
10
325 (261)
358
(392)
470
(470)
350
250
20DE325A0ENNBNANE
325
(261)
358
(392)
470
(470)
315
250
20DF325A0ENNBNANE
10
385 (325)
424
(488)
585
(585)
400
350
20DE385A0ENNBNANE
385
(325)
424
(488)
585
(585)
355
315
20DF385A0ENNBNANE
10
416 (325)
458
(488)
585
(585)
450
350
20DE416A0ENNBNANE
416
(325)
458
(488)
585
(585)
400
315
20DF416A0ENNBNANE
10
460 (385)
506
(578)
693
(693)
450
400
20DE460A0ENNBNANE
460
(385)
506
(578)
693
(693)
450
355
20DF460A0ENNBNANE
11
502 (460)
552
(690)
828
(828)
500
450
20DE502A0ENNBNANE
502
(460)
552
(690)
828
(828)
500
450
20DF502A0ENNBNANE
11
590 (502)
649
(753)
904
(904)
600
500
20DE590A0ENNBNANE
590
(502)
649
(753)
904
(904)
560
500
20DF590A0ENNBNANE
11
650 (590)
715
(885)
1062
(1062)
700
650
20DE650A0ENNBNANE
650
(590)
715
(885)
1062
(1062)
630
560
20DF650A0ENNBNANE
12
750 (650)
825
(975)
1170
(1170)
800
700
20DE750A0ENNBNANE
750
(650)
825
(975)
1170
(1170)
710
630
20DF750A0ENNBNANE
12
820 (750)
‡
902
(975)
1170
(1170)
900
700
20DE820A0ENNBNANE
820
(750)
902
(975)
1170
(1170)
800
630
20DF820A0ENNBNANE
12
920 (820)
1012
(1230)
1380
(1410)
1000
900
20DE920A0ENNBNANE
920
(820)
1012
(1230)
1380
(1410)
900
800
20DF920A0ENNBNANE
13
1030 (920)
1133
(1380)
1545
(1755)
1100
1000
20DE1K0A0ENNBNANE
1030
(920)
1133
(1380)
1545
(1755)
1000
900
20DF1K0A0ENNBNANE
13
1180
(1030) 1298
(1463)
1755
(1755)
1300
1100
20DE1K1A0ENNBNANE
1180
(1030)
1298
(1463)
1755
(1755)
1100
1000
20DF1K1A0ENNBNANE
13
1500
(1300) 1650
(1950)
2250
(2340)
1600
1400
20DE1K5A0ENNBNANE
1500
(1300)
1650
(1950)
2250
(2340)
1500
1300
20DF1K5A0ENNBNANE
14
These drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
‡ 600V class drives at 820 amps (ND) such as 20DF820 & 20DE820 are only capable of producing 95% of starting torque under 10 Hz.
§ Also available with internal Brake IGBT (20DxxxxA0E Y NANANE).
♣ CE Certification testing has not been performed on 600V class drives Frames 1…4.
® 690V drives are Frame 5.
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Publication S117-CA001A-EN-P
6-53
Principles
Cont.
9-
Cat. No.
10-Safety
Applications
3 Sec.
Normal Heavy
Duty
Duty
kW
kW
11-Cat. No.
Index
1 Min.
690V AC Input ♣
Output Amps
Logic
Cont.
Normal Heavy
Duty
Duty
Hp
Hp
6-Safety Drives
500…600V AC Input ♣
Output Amps
6-Safety Drives
500…690V AC, Three-Phase Drives
s117_drives_04162010
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1:16 PM
Page 6-54
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 700S AC Drive
IP21, NEMA/UL Type 1, MCC
6-Safety Drives
380…480V AC, Three-Phase Drives
480V AC Input
Output Amps Cont.
1 Min.
Normal Heavy
Duty
Duty
Hp
Hp
3 Sec.
400V AC Input
Output Amps Cat. No.
Cont.
1 Min.
3 Sec.
Normal Heavy
Duty
Duty
kW
kW
Cat. No.
Frame
Size
Principles
385 (300) 424 (450) 600 (600)
300
250
20DD385B0ENNBNANE
385 (300) 424 (450) 600 (600)
200
160
20DC385B0ENNBNANE
10
460 (385) 506 (578) 770 (770)
350
300
20DD460B0ENNBNANE
460 (385) 506 (578) 770 (770)
250
200
20DC460B0ENNBNANE
10
500 (420) 550 (630) 750 (840)
450
350
20DD500B0ENNBNANE
500 (420) 550 (630) 750 (840)
250
250
20DC500B0ENNBNANE
10
590 (520) 649 (780) 956 (956)
500
450
20DD590B0ENNBNANE
590 (520) 649 (780) 956 (956)
315
250
20DC590B0ENNBNANE
11
650 (590) 715 (885)
1062
(1062)
355
315
20DC650B0ENNBNANE
11
1095
(1170)
400
355
20DC730B0ENNBNANE
11
650 (590) 715 (885)
1062
(1062)
730 (650) 803 (975)
1095
(1170)
600
500
20DD730B0ENNBNANE
730 (650) 803 (975)
500
500
20DD650B0ENNBNANE
820 (730)
902
(1095)
1230
(1314)
700
600
20DD820B0ENNBNANE
820 (730)
902
(1095)
1230
(1314)
450
400
20DC820B0ENNBNANE
12
920 (820)
1012
(1230)
1380
(1476)
800
700
20DD920B0ENNBNANE
920 (820)
1012
(1230)
1380
(1476)
500
450
20DC920B0ENNBNANE
12
1030
(920)
1133
(1370)
1555
(1600)
900
800
20DD1K0B0ENNBNANE
1030
(920)
1133
(1370)
1555
(1600)
560
500
20DC1K0B0ENNBNANE
12
These drives have dual current ratings; one for normal duty applications, and one for heavy duty (in parenthesis). The drive may be operated at either rating.
9500…690V AC, Three-Phase Drives
600V AC Input
Output Amps 10-Safety
Applications
11-Cat. No.
Index
Cont.
1 Min.
3 Sec.
Normal Duty Hp
Heavy Duty Hp
Cat. No.
Frame Size
261 (208)
287 (312)
375 (375)
250
200
20DE261B0ENNBNANE
10
325 (261)
358 (392)
470 (470)
350
250
20DE325B0ENNBNANE
10
385 (325)
424 (488)
585 (585)
400
350
20DE385B0ENNBNANE
10
416 (325)
458 (488)
585 (585)
450
350
20DE416B0ENNBNANE
10
460 (385)
506 (578)
693 (693)
450
400
20DE460B0ENNBNANE
11
502 (460)
552 (690)
828 (828)
500
450
20DE502B0ENNBNANE
11
590 (502)
649 (753)
904 (904)
600
500
20DE590B0ENNBNANE
11
650 (590)
715 (885)
1062 (1062)
700
650
20DE650B0ENNBNANE
12
750 (650)
825 (975)
1170 (1170)
800
700
20DE750B0ENNBNANE
12
820 (750) ‡
902 (975)
1170 (1170)
900
700
20DE820B0ENNBNANE
12
These drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
‡ 600V class drives at 820 amps (ND) such as 20DF820 & 20DE820 are only capable of producing 95% of starting torque under 10 Hz.
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-54
Publication S117-CA001A-EN-P
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Page 6-55
Power
Safety Solutions for PowerFlex Drives
®
500…600V: 345…650 kW / 465…870 Hp / 425…800 A
Motor Control
Select PowerFlex 700 or PowerFlex 700S Control
Communications
Common Industrial Protocol
690V:
355…657 kW / 475…881 Hp / 380…705 A
User Interface
HIM (option)
Enclosures
IP00, IP20
Safety
DriveGuard Safe Torque-Off / EN 954-1 Cat. 3 with
PowerFlex 700S control
Additional
Features
SynchLink and DriveLogix functionality with PowerFlex
700S control
Certifications
See pages 6-65…6-74
9-
Options
UL
cUL
IEC (Designed to Meet)
CE
TÜV FS ISO/EN13849-1 (EN954-1) with PowerFlex 700S
control
Principles
380…480V: 200…860 kW / 300…1150 Hp / 360...1250 A
Ratings
6-Safety Drives
PowerFlex 700L AC Drive
The PowerFlex 700L is available with the PowerFlex 700 or
PowerFlex 700S control in a fully regenerative, liquid-cooled power
structure. This powerful combination offers great performance and
high power capabilities in a small package along with low
harmonics.
10-Safety
Applications
Available as a panel mount unit or in a cabinet, this liquid cooled
drive features regenerative braking which is ideal for precise, highresponse speed and position control, continuous holdback, rapid
deceleration and stopping of high inertia loads. Instead of wasting
energy with resistor braking technology, regenerative braking
actually puts the energy back into the system to be used by other
equipment.
Output Amps
IP20, NEMA/UL Type 1 1
Nominal Power Ratings
400V AC Input
Normal Duty
Heavy Duty
Cont.
1 Min.
3 Sec.
kW
Hp
kW
Hp
Cat. No.
Frame
Size
360
396
540
200
268
150
200
20LC360N0ENNAN10WA
2
650
715
975
370
500
270
365
20LC650A0ENNAN10WA
3A
1250
1375
1875
715
960
525
700
20LC1K2A0ENNAN10WA
3B
11-Cat. No.
Index
400V AC, Three-Phase Drives
Logic
1 Frames 3A and 3B Only. Frame 2 drives are IP00, NEMA/UL Type Open.
480V AC, Three-Phase Drives
Cont.
1 Min.
IP20, NEMA/UL Type 1 1
Nominal Power Ratings
Normal Duty
3 Sec.
kW
Heavy Duty
Hp
kW
Hp
Cat. No.
Frame
Size
360
396
540
224
300
175
235
20LD360N0ENNAN10WA
2
650
715
975
445
600
325
440
20LD650A0ENNAN10WA
3A
1250
1375
1875
860
1150
630
845
20LD1K2A0ENNAN10WA
3B
1 Frames 3A and 3B Only. Frame 2 drives are IP00, NEMA/UL Type Open.
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Publication S117-CA001A-EN-P
6-55
6-Safety Drives
Output Amps
480V AC Input
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1:16 PM
Page 6-56
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 700L AC Drive
600V AC, Three-Phase Drives
6-Safety Drives
Output Amps
Nominal Power Ratings
600V AC Input
Cont.
1 Min.
Normal Duty
IP20, NEMA/UL Type 1
Heavy Duty
3 Sec.
kW
Hp
kW
Hp
Cat. No.
Frame
Size
425
470
640
345
465
255
345
20LE425A0ENNAN10WA
3A
800
885
1200
650
870
480
640
20LE800A0ENNAN10WA
3B
Principles
690V AC, Three-Phase Drives
Output Amps
Nominal Power Ratings
690V AC Input
Cont.
1 Min.
380
705
Normal Duty
IP20, NEMA/UL Type 1
Heavy Duty
Frame
Size
3 Sec.
kW
Hp
kW
Hp
Cat. No.
420
570
355
475
260
350
20LF380A0ENNAN10WA
3A
780
1060
657
881
485
650
20LF705A0ENNAN10WA
3B
Cooling Loops
9Drive Requirements
Liquid to Liquid
Heat Exchanger Supply Loop Requirements
10-Safety
Applications
Frame
Size
Heat Dissipation
into Liquid
Minimum Flow @ Pressure 1
Maximum Pressure
Temperature Range
Cat. No.
2
7,900 W
15.1 LPM @ 0.83 bar (4 GPM @ 12 PSI)
8.62 bar (125 PSI)
0…40 °C (32…104 °F)
20L-LL13K-P75A
3A
12,000 W
22.7 LPM @ 0.83 bar (6 GPM @ 12 PSI)
8.62 bar (125 PSI)
0…35 °C (32…95 °F)
20L-LL13K-P75A
3B
24,000 W
56.8 LPM @ 0.83 bar (15 GPM @ 12 PSI)
8.62 bar (125 PSI)
0…35 °C (32…95 °F)
20L-LL24K-1P0A
1 The minimum pressure applies to the pressure drop across the drive and does not take into account additional pressure drop in the system such as piping or
hosing.
Recommended cooling loops shown are based on a single drive per cooling loop. Consult your local Rockwell Automation sales office or Allen-Bradley
distributor for use of multiple drives on one cooling loop.
Hose Kits
11-Cat. No.
Index
Hose Length
[m (ft.)]
Hoses per
Kit
Drive Side
Coupling Size
Heat Exchanger Side Coupling Size
Used with …
Hose Kit Cat. No. ‡
3 (10)
2
0.75 in.
0.75 in.
Frame 2 and 13 kW HEX
20L-GH10-B1
9.1 (30)
2
0.75 in.
0.75 in.
Frame 2 and 13 kW HEX
20L-GH30-B1
3 (10)
2
1 in.
1 in. with 90° Elbow
Frame 3A and 13 kW HEX
20L-GH10-A2
9.1 (30)
2
1 in.
1 in. with 90° Elbow
Frame 3A and 13 kW HEX
20L-GH30-A2
3 (10)
2
1 in.
1 in.
Frame 3B and 24 kW HEX
20L-GH10-A1
9.1 (30)
2
1 in.
1 in.
Frame 3B and 24 kW HEX
20L-GH30-A1
‡ Each hose kit contains (2) hoses and the appropriate connectors.
Logic
6-Safety Drives
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6-56
Publication S117-CA001A-EN-P
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Page 6-57
Power
Safety Solutions for PowerFlex Drives
®
Motor Control
Communications
Common Industrial Protocol
User Interface
HIM (option)
Enclosures
IP00/IP20, Flange Mount, IP54/NEMA/UL Type 12
Safety
Safe Torque-Off / EN 954-1 Cat. 3
Safe Speed Monitor PLe/SIL3 Cat. 4
Additional
Features
DeviceLogix
Preventative Diagnostics
Standard I/O with 3 Digital In, 1 Analog In, 1 Analog
Out, 1 Relay & 1 Transistor Out
Three option slots for I/O, feedback, safety, auxiliary
control power, communications
Indexing
Pump Jack and Pump Off for oil well applications
Pjump and Traverse for Fibers application
Conformal Coating
Certifications
Options
UL
cUL
CE
C-Tick
SEMI F47
GOST-R
TÜV FS ISO/EN13849-1 (EN954-1) with Safe TorqueOff option
Meets material restrictions specified in the RoHS
directive
See pages 6-65…6-74
6-Safety Drives
Logic
11-Cat. No.
Index
10-Safety
Applications
Designed for general purpose applications, the PowerFlex 753 AC
drive offers multiple options and features along with the added
benefit of simple integration. The PowerFlex 753 comes standard
with built-in I/O making it a cost effective solution ideal for OEMs
and system integrators looking to reduce engineering costs, deliver
machines to market faster and meet end-user demand for more
productive and safer machines.
V/Hz Control
Adjustable Voltage Control
Vector Control with FORCE Technology
Sensorless Vector Control
Principles
380…480V: 0.75…250 kW / 1…350 Hp / 2.1…456 A
9-
Ratings
6-Safety Drives
PowerFlex 753 AC Drive
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Publication S117-CA001A-EN-P
6-57
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1:16 PM
Page 6-58
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 753 AC Drive
6-Safety Drives
IP00/IP20, NEMA/UL Type Open 380…480V AC, Three-Phase Drives
480V AC Input
Output Amps ‡
Normal Heavy
Duty
Duty
Hp
Hp
400V AC Input
Output Amps ‡
Normal Heavy
Duty
Duty
kW
kW
Principles
9-
10-Safety
Applications
11-Cat. No.
Index
Cat. No. 1
Frame
Size
0.75
20F11NC2P1JA0NNNNN
2
1.5
20F11NC3P5JA0NNNNN
2
2.2
2.2
20F11NC5P0JA0NNNNN
2
15.6
4
4
20F11NC8P7JA0NNNNN
2
17.2
20.7
5.5
5.5
20F11NC011JA0NNNNN
2
16.9
(17.3)
23.1
(23.1)
7.5
5.5
20F11NC015JA0NNNNN
2
20F11ND022AA0NNNNN 22 (15.4)
24.2
(23.1)
33 (33)
11
7.5
20F11NC022JA0NNNNN
2
15
20F11ND027AA0NNNNN
30 (22)
33 (33)
45 (45)
15
11
20F11NC030JA0NNNNN
3
25
20
20F11ND034AA0NNNNN
37 (30)
40.7 (45)
55.5
(55.5)
18.5
15
20F11NC037JA0NNNNN
3
60 (61.2)
30
25
20F11ND040AA0NNNNN
43 (37)
47.3
(55.5)
64.5
(66.6)
22
18.5
20F11NC043JA0NNNNN
3
57.2 (60)
78 (78)
40
30
20F11ND052AA0NNNNN
60 (43)
66 (66)
90 (90)
30
22
20F11NC060JA0NNNNN
4
65 (52)
71.5 (78)
97.5
(97.5)
50
40
20F11ND065AA0NNNNN
72 (60)
37
30
20F11NC072JA0NNNNN
4
77 (65)
84.7
(97.5)
115.5
(117)
60
50
20F11ND077AA0NNNNN
85 (72)
93.5
(108)
127.5
(129.6)
45
37
20F11NC085JA0NNNNN
5
96 (77)
105.6
(115.5)
144 (144)
75
60
20F11ND096AA0NNNNN
104 (85)
114.4
(127.5)
156 (156)
55
45
20F11NC104JA0NNNNN
5
125 (96)
137.5
(144)
187.5
(187.5)
100
75
20F1AND125AN0NNNNN 140 (104) 154 (156) 210 (210)
75
55
20F1ANC140JN0NNNNN
6
156 (125)
171.6
(187.5)
234 (234)
125
100
20F1AND156AN0NNNNN 170 (140) 187 (210) 255 (255)
90
75
20F1ANC170JN0NNNNN
6
186 (156)
204.6
(234)
279
(280.8)
150
125
20F1AND186AN0NNNNN 205 (170)
225.5
(255)
307.5
(307.5)
110
90
20F1ANC205JN0NNNNN
6
248 (186)
272.8
(279)
372 (372)
200
150
20F1AND248AN0NNNNN 260 (205)
286
(307.5)
390 (390)
132
110
20F1ANC260JN0NNNNN
6
302 (248)
332.2
(372)
453 (453)
250
200
20F1AND302AN0NNNNN 302 (260)
332.2
(390)
453 (468)
160
132
20F1ANC302JN0NNNNN
7
361 (302)
397.1
(453)
541.5
(543.6)
300
250
20F1AND361AN0NNNNN 367 (302)
403.7
(453)
550.5
(550.5)
200
160
20F1ANC367JN0NNNNN
7
415 (361)
456.5
(541.5)
622.5
(649.8)
350
300
20F1AND415AN0NNNNN 456 (367)
501.6
(550.5)
684 (684)
250
200
20F1ANC456JN0NNNNN
7
Cont.
1 Min.
3 Sec.
Cat. No.
Cont.
1 Min.
3 Sec.
2.1
3.1
3.7
1
3.4
5.1
6.1
2
1
20F11ND2P1AA0NNNNN
2.1
3.1
3.7
0.75
2
20F11ND3P4AA0NNNNN
3.5
5.2
6.3
1.5
5
7.5
9
3
3
20F11ND5P0AA0NNNNN
5
7.5
9.0
8
12
14.4
5
5
20F11ND8P0AA0NNNNN
8.7
13
11
16.5
19.8
7.5
7.5
20F11ND011AA0NNNNN
11.5
14 (11)
15.4
(16.5)
21 (21)
10
7.5
20F11ND014AA0NNNNN
15.4
(11.5)
22 (14)
24.2 (21)
33 (33)
15
10
27 (22)
29.7 (33)
40.5
(40.5)
20
34 (27)
37.4
(40.5)
51 (51)
40 (34)
44 (51)
52 (40)
79.2 (90) 108 (108)
1 The 11th character determines default Filtering and Common Mode Cap jumper configuration. "J" = Installed, "A" = Removed.
Frames 2…5 are IP20, Frames 6…7 are IP00.
‡ Some drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
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s117_drives_04162010
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Page 6-59
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 753 AC Drive
3 Sec.
Cat. No.
Cont.
1 Min.
3 Sec.
Normal Heavy
Duty
Duty
kW
kW
Cat. No.
Frame
Size
2.1
3.1
3.7
1
1
20F11GD2P1AA0NNNNN
2.1
3.1
3.7
0.75
0.75
20F11GC2P11A0NNNNN
2
3.4
5.1
6.1
2
2
20F11GD3P4AA0NNNNN
3.5
5.2
6.3
1.5
1.5
20F11GC3P51A0NNNNN
2
5
7.5
9
3
3
20F11GD5P0AA0NNNNN
5
7.5
9.0
2.2
2.2
20F11GC5P01A0NNNNN
2
8
12
14.4
5
5
20F11GD8P0AA0NNNNN
8.7
13
15.6
4
4
20F11GC8P71A0NNNNN
2
11
16.5
19.8
7.5
7.5
20F11GD011AA0NNNNN
11.5
17.2
20.7
5.5
5.5
20F11GC0111A0NNNNN
2
14 (11)
15.4
(16.5)
21 (21)
10
7.5
20F11GD014AA0NNNNN
15.4
(11.5)
16.9
(17.3)
23.1
(23.1)
7.5
5.5
20F11GC0151A0NNNNN
2
22 (14)
24.2 (21)
33 (33)
15
10
20F11GD022AA0NNNNN
22 (15.4)
24.2
(23.1)
33 (33)
11
7.5
20F11GC0221A0NNNNN
2
27 (22)
29.7 (33)
40.5
(40.5)
20
15
20F11GD027AA0NNNNN
30 (22)
33 (33)
45 (45)
15
11
20F11GC0301A0NNNNN
3
34 (27)
37.4
(40.5)
51 (51)
25
20
20F11GD034AA0NNNNN
37 (30)
40.7 (45)
55.5
(55.5)
18.5
15
20F11GC0371A0NNNNN
3
40 (34)
44 (51)
60 (61.2)
30
25
20F11GD040AA0NNNNN
43 (37)
47.3
(55.5)
64.5
(66.6)
22
18.5
20F11GC0431A0NNNNN
3
52 (40)
57.2 (60)
78 (78)
40
30
20F11GD052AA0NNNNN
60 (43)
66 (66)
90 (90)
30
22
20F11GC0601A0NNNNN
4
65 (52)
71.5 (78)
97.5
(97.5)
50
40
20F11GD065AA0NNNNN
72 (60)
37
30
20F11GC0721A0NNNNN
5
77 (65)
84.7
(97.5)
115.5
(117)
60
50
20F11GD077AA0NNNNN
85 (72)
93.5
(108)
127.5
(129.6)
45
37
20F11GC0851A0NNNNN
5
96 (77)
105.6
(115.5)
144 (144)
75
60
20F1AGD096AN0NNNNN
104 (85)
114.4
(127.5)
156 (156)
55
45
20F1AGC1041N0NNNNN
6
125 (96)
137.5
(144)
187.5
(187.5)
100
75
20F1AGD125AN0NNNNN 140 (104) 154 (156) 210 (210)
75
55
20F1AGC1401N0NNNNN
6
156 (125)
171.6
(187.5)
234 (234)
125
100
20F1AGD156AN0NNNNN 170 (140) 187 (210) 255 (255)
90
75
20F1AGC1701N0NNNNN
6
186 (156)
204.6
(234)
279
(280.8)
150
125
20F1AGD186AN0NNNNN 205 (170)
225.5
(255)
307.5
(307.5)
110
90
20F1AGC2051N0NNNNN
6
248 (186)
272.8
(279)
372 (372)
200
150
20F1AGD248AN0NNNNN 260 (205)
286
(307.5)
390 (390)
132
110
20F1AGC2601N0NNNNN
7
302 (248)
332.2
(372)
453 (453)
250
200
20F1AGD302AN0NNNNN 302 (260)
332.2
(390)
453 (468)
160
132
20F1AGC3021N0NNNNN
7
361 (302)
397.1
(453)
541.5
(543.6)
300
250
20F1AGD361AN0NNNNN 367 (302)
403.7
(453)
550.5
(550.5)
200
160
20F1AGC3671N0NNNNN
7
415 (361)
456.5
(541.5)
622.5
(649.8)
350
300
20F1AGD415AN0NNNNN 456 (367)
501.6
(550.5)
684 (684)
250
200
20F1AGC4561N0NNNNN
7
79.2 (90) 108 (108)
1 The 11th character determines default Filtering and Common Mode Cap jumper configuration. "J" = Installed, "A" = Removed.
6-Safety Drives
Logic
‡ Some drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
Principles
1 Min.
400V AC Input
Output Amps ‡
9-
Cont.
Normal Heavy
Duty
Duty
Hp
Hp
10-Safety
Applications
480V AC Input
Output Amps ‡
11-Cat. No.
Index
380…480V AC, Three-Phase Drives
6-Safety Drives
IP54, NEMA/UL Type 12
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-59
s117_drives_04162010
5/13/2010
1:16 PM
Page 6-60
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 753 AC Drive
6-Safety Drives
Flange Mount
Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP66, NEMA/UL Type 4X
380…480V AC, Three-Phase Drives
480V AC Input
Output Amps ‡
Cont.
1 Min.
3 Sec.
Normal Heavy
Duty
Duty
Hp
Hp
400V AC Input
Output Amps ‡
Cat. No.
Cont.
1 Min.
3 Sec.
Normal Heavy
Duty
Duty
kW
kW
Cat. No.
Frame
Size
Principles
9-
2.1
3.1
3.7
1
1
20F11FD2P1AA0NNNNN
2.1
3.1
3.7
0.75
0.75
20F11FC2P11A0NNNNN
2
3.4
5.1
6.1
2
2
20F11FD3P4AA0NNNNN
3.5
5.2
6.3
1.5
1.5
20F11FC3P51A0NNNNN
2
5
7.5
9
3
3
20F11FD5P0AA0NNNNN
5
7.5
9.0
2.2
2.2
20F11FC5P01A0NNNNN
2
8
12
14.4
5
5
20F11FD8P0AA0NNNNN
8.7
13
15.6
4
4
20F11FC8P71A0NNNNN
2
11
16.5
19.8
7.5
7.5
20F11FD011AA0NNNNN
11.5
17.2
20.7
5.5
5.5
20F11FC0111A0NNNNN
2
14 (11)
15.4
(16.5)
21 (21)
10
7.5
20F11FD014AA0NNNNN
15.4
(11.5)
16.9
(17.3)
23.1
(23.1)
7.5
5.5
20F11FC0151A0NNNNN
2
22 (14)
24.2 (21)
33 (33)
15
10
20F11FD022AA0NNNNN 22 (15.4)
24.2
(23.1)
33 (33)
11
7.5
20F11FC0221A0NNNNN
2
27 (22)
29.7 (33)
40.5
(40.5)
20
15
20F11FD027AA0NNNNN
30 (22)
33 (33)
45 (45)
15
11
20F11FC0301A0NNNNN
3
34 (27)
37.4
(40.5)
51 (51)
25
20
20F11FD034AA0NNNNN
37 (30)
40.7 (45)
55.5
(55.5)
18.5
15
20F11FC0371A0NNNNN
3
64.5
(66.6)
22
18.5
20F11FC0431A0NNNNN
3
90 (90)
30
22
20F11FC0601A0NNNNN
4
37
30
20F11FC0721A0NNNNN
4
40 (34)
44 (51)
60 (61.2)
30
25
20F11FD040AA0NNNNN
43 (37)
47.3
(55.5)
52 (40)
57.2 (60)
78 (78)
40
30
20F11FD052AA0NNNNN
60 (43)
66 (66)
65 (52)
71.5 (78)
97.5
(97.5)
50
40
20F11FD065AA0NNNNN
72 (60)
77 (65)
84.7
(97.5)
115.5
(117)
60
50
20F11FD077AA0NNNNN
85 (72)
93.5
(108)
127.5
(129.6)
45
37
20F11FC0851A0NNNNN
5
96 (77)
105.6
(115.5)
144 (144)
75
60
20F11FD096AA0NNNNN
104 (85)
114.4
(127.5)
156 (156)
55
45
20F11FC1041A0NNNNN
5
79.2 (90) 108 (108)
10-Safety
Applications
1 The 11th character determines default Filtering and Common Mode Cap jumper configuration. "J" = Installed, "A" = Removed.
‡ Some drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
Note: Frames 6…7 require a user installed flange kit with an IP00, NEMA/UL Type Open drive.
11-Cat. No.
Index
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-60
Publication S117-CA001A-EN-P
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1:16 PM
Page 6-61
Power
Safety Solutions for PowerFlex Drives
®
Motor Control
Communications
Embedded EtherNet/IP port standard, Common
Industrial Protocol
User Interface
HIM (option)
Enclosures
IP00/IP20, Flange Mount, IP54/NEMA/UL Type 12
Safety
Safe Torque-Off PLe/SIL3 Cat. 3
Safe Speed Monitor PLe/SIL3 Cat. 4
Additional
Features
DeviceLogix
Preventative Diagnostics
Five option slots for I/O, feedback, safety, auxiliary
control power, communications
Accurate positioning with PCAM, Indexer, Electronic
Gearing, and speed/position profiling
Incremental and Absolute feedback supported
TorqProve for lifting applications
Conformal Coating
UL
cUL
CE
C-Tick
SEMI F47
GOST-R
TÜV FS ISO/EN13849-1 (EN954-1) with Safe TorqueOff option
Meets material restrictions specified in the RoHS
directive
See pages 6-65…6-74
6-Safety Drives
Logic
11-Cat. No.
Index
Options
10-Safety
Applications
Certifications
Designed for ease of integration, application flexibility and
performance the PowerFlex 755 AC drive provides improved
functionality across many manufacturing systems. The PowerFlex
755 AC drive is designed to maximize user’s investment and help
improve productivity. Ideal for applications that require safety, high
motor control performance, and application flexibility, the PowerFlex
755 is highly functional and cost effective solution.
V/Hz Control
Vector Control with FORCE Technology
Sensorless Vector Control
Permanent Magnet Motor Control
Principles
380…480V: 0.75…250 kW / 1…350 Hp / 2.1…456 A
9-
Ratings
6-Safety Drives
PowerFlex 755 AC Drive
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
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Page 6-62
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 755 AC Drive
6-Safety Drives
IP00/IP20, NEMA/UL Type Open 380…480V AC, Three-Phase Drives
480V AC Input
Output Amps ‡
Normal Heavy
Duty
Duty
Hp
Hp
400V AC Input
Output Amps ‡
Normal Heavy
Duty
Duty
kW
kW
Principles
9-
10-Safety
Applications
11-Cat. No.
Index
Cat. No. 1
Frame
Size
0.75
20G11NC2P11A0NNNNN
2§
1.5
20G11NC3P51A0NNNNN
2§
2.2
2.2
20G11NC5P01A0NNNNN
2§
15.6
4
4
20G11NC8P71A0NNNNN
2§
17.2
20.7
5.5
5.5
20G11NC0111A0NNNNN
2§
16.9
(17.3)
23.1
(23.1)
7.5
5.5
20G11NC0151A0NNNNN
2
20G11ND022AA0NNNNN 22 (15.4)
24.2
(23.1)
33 (33)
11
7.5
20G11NC0221A0NNNNN
2
15
20G11ND027AA0NNNNN
30 (22)
33 (33)
45 (45)
15
11
20G11NC0301A0NNNNN
3
25
20
20G11ND034AA0NNNNN
37 (30)
40.7 (45)
55.5
(55.5)
18.5
15
20G11NC0371A0NNNNN
3
60 (61.2)
30
25
20G11ND040AA0NNNNN
43 (37)
47.3
(55.5)
64.5
(66.6)
22
18.5
20G11NC0431A0NNNNN
3
57.2 (60)
78 (78)
40
30
20G11ND052AA0NNNNN
60 (43)
66 (66)
90 (90)
30
22
20G11NC0601A0NNNNN
4
65 (52)
71.5 (78)
97.5
(97.5)
50
40
20G11ND065AA0NNNNN
72 (60)
37
30
20G11NC0721A0NNNNN
4
77 (65)
84.7
(97.5)
115.5
(117)
60
50
20G11ND077AA0NNNNN
85 (72)
93.5
(108)
127.5
(129.6)
45
37
20G11NC0851A0NNNNN
5
96 (77)
105.6
(115.5)
144 (144)
75
60
20G11ND096AA0NNNNN
104 (85)
114.4
(127.5)
156 (156)
55
45
20G11NC1041A0NNNNN
5
125 (96)
137.5
(144)
187.5
(187.5)
100
75
20G1AND125AN0NNNNN 140 (104) 154 (156) 210 (210)
75
55
20G1ANC1401N0NNNNN
6
156 (125)
171.6
(187.5)
234 (234)
125
100
20G1AND156AN0NNNNN 170 (140) 187 (210) 255 (255)
90
75
20G1ANC1701N0NNNNN
6
186 (156)
204.6
(234)
279
(280.8)
150
125
20G1AND186AN0NNNNN 205 (170)
225.5
(255)
307.5
(307.5)
110
90
20G1ANC2051N0NNNNN
6
248 (186)
272.8
(279)
372 (372)
200
150
20G1AND248AN0NNNNN 260 (205)
286
(307.5)
390 (390)
132
110
20G1ANC2601N0NNNNN
6
302 (248)
332.2
(372)
453 (453)
250
200
20G1AND302AN0NNNNN 302 (260)
332.2
(390)
453 (468)
160
132
20G1ANC3021N0NNNNN
7
361 (302)
397.1
(453)
541.5
(543.6)
300
250
20G1AND361AN0NNNNN 367 (302)
403.7
(453)
550.5
(550.5)
200
160
20G1ANC3671N0NNNNN
7
415 (361)
456.5
(541.5)
622.5
(649.8)
350
300
20G1AND415AN0NNNNN 456 (367)
501.6
(550.5)
684 (684)
250
200
20G1ANC4561N0NNNNN
7
Cont.
1 Min.
3 Sec.
Cat. No.
Cont.
1 Min.
3 Sec.
2.1
3.1
3.7
1
3.4
5.1
6.1
2
1
20G11ND2P1AA0NNNNN
2.1
3.1
3.7
0.75
2
20G11ND3P4AA0NNNNN
3.5
5.2
6.3
1.5
5
7.5
9
3
3
20G11ND5P0AA0NNNNN
5
7.5
9.0
8
12
14.4
5
5
20G11ND8P0AA0NNNNN
8.7
13
11
16.5
19.8
7.5
7.5
20G11ND011AA0NNNNN
11.5
14 (11)
15.4
(16.5)
21 (21)
10
7.5
20G11ND014AA0NNNNN
15.4
(11.5)
22 (14)
24.2 (21)
33 (33)
15
10
27 (22)
29.7 (33)
40.5
(40.5)
20
34 (27)
37.4
(40.5)
51 (51)
40 (34)
44 (51)
52 (40)
79.2 (90) 108 (108)
1 The 11th character determines default Filtering and Common Mode Cap jumper configuration. "J" = Installed, "A" = Removed.
Frames 2…5 are IP20, Frames 6…7 are IP00.
‡ These drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
§ Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability.
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-62
Publication S117-CA001A-EN-P
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1:16 PM
Page 6-63
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 755 AC Drive
3 Sec.
Cat. No.
Cont.
1 Min.
3 Sec.
Normal Heavy
Duty
Duty
kW
kW
Cat. No. 1
Frame
Size
2.1
3.1
3.7
1
1
20G11GD2P1AA0NNNNN
2.1
3.1
3.7
0.75
0.75
20G11GC2P11A0NNNNN
2§
3.4
5.1
6.1
2
2
20G11GD3P4AA0NNNNN
3.5
5.2
6.3
1.5
1.5
20G11GC3P51A0NNNNN
2§
5
7.5
9
3
3
20G11GD5P0AA0NNNNN
5
7.5
9.0
2.2
2.2
20G11GC5P01A0NNNNN
2§
8
12
14.4
5
5
20G11GD8P0AA0NNNNN
8.7
13
15.6
4
4
20G11GC8P71A0NNNNN
2§
11
16.5
19.8
7.5
7.5
20G11GD011AA0NNNNN
11.5
17.2
20.7
5.5
5.5
20G11GC0111A0NNNNN
2§
14 (11)
15.4
(16.5)
21 (21)
10
7.5
20G11GD014AA0NNNNN
15.4
(11.5)
16.9
(17.3)
23.1
(23.1)
7.5
5.5
20G11GC0151A0NNNNN
2
22 (14)
24.2 (21)
33 (33)
15
10
20G11GD022AA0NNNNN 22 (15.4)
24.2
(23.1)
33 (33)
11
7.5
20G11GC0221A0NNNNN
2
27 (22)
29.7 (33)
40.5
(40.5)
20
15
20G11GD027AA0NNNNN
30 (22)
33 (33)
45 (45)
15
11
20G11GC0301A0NNNNN
3
34 (27)
37.4
(40.5)
51 (51)
25
20
20G11GD034AA0NNNNN
37 (30)
40.7 (45)
55.5
(55.5)
18.5
15
20G11GC0371A0NNNNN
3
40 (34)
44 (51)
60 (61.2)
30
25
20G11GD040AA0NNNNN
43 (37)
47.3
(55.5)
64.5
(66.6)
22
18.5
20G11GC0431A0NNNNN
3
52 (40)
57.2 (60)
78 (78)
40
30
20G11GD052AA0NNNNN
60 (43)
66 (66)
90 (90)
30
22
20G11GC0601A0NNNNN
4
65 (52)
71.5 (78)
97.5
(97.5)
50
40
20G11GD065AA0NNNNN
72 (60)
37
30
20G11GC0721A0NNNNN
5
77 (65)
84.7
(97.5)
115.5
(117)
60
50
20G11GD077AA0NNNNN
85 (72)
93.5
(108)
127.5
(129.6)
45
37
20G11GC0851A0NNNNN
5
96 (77)
105.6
(115.5)
144 (144)
75
60
20G1AGD096AN0NNNNN
104 (85)
114.4
(127.5)
156 (156)
55
45
20G1AGC1041N0NNNNN
6
125 (96)
137.5
(144)
187.5
(187.5)
100
75
20G1AGD125AN0NNNNN 140 (104) 154 (156) 210 (210)
75
55
20G1AGC1401N0NNNNN
6
156 (125)
171.6
(187.5)
234 (234)
125
100
20G1AGD156AN0NNNNN 170 (140) 187 (210) 255 (255)
90
75
20G1AGC1701N0NNNNN
6
186 (156)
204.6
(234)
279
(280.8)
150
125
20G1AGD186AN0NNNNN 205 (170)
225.5
(255)
307.5
(307.5)
110
90
20G1AGC2051N0NNNNN
6
248 (186)
272.8
(279)
372 (372)
200
150
20G1AGD248AN0NNNNN 260 (205)
286
(307.5)
390 (390)
132
110
20G1AGC2601N0NNNNN
7
302 (248)
332.2
(372)
453 (453)
250
200
20G1AGD302AN0NNNNN 302 (260)
332.2
(390)
453 (468)
160
132
20G1AGC3021N0NNNNN
7
361 (302)
397.1
(453)
541.5
(543.6)
300
250
20G1AGD361AN0NNNNN 367 (302)
403.7
(453)
550.5
(550.5)
200
160
20G1AGC3671N0NNNNN
7
415 (361)
456.5
(541.5)
622.5
(649.8)
350
300
20G1AGD415AN0NNNNN 456 (367)
501.6
(550.5)
684 (684)
250
200
20G1AGC4561N0NNNNN
7
79.2 (90) 108 (108)
6-Safety Drives
Logic
1 The 11th character determines default Filtering and Common Mode Cap jumper configuration. "J" = Installed, "A" = Removed.
‡ Some drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
§ Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability.
Principles
1 Min.
400V AC Input
Output Amps ‡
9-
Cont.
Normal Heavy
Duty
Duty
Hp
Hp
10-Safety
Applications
480V AC Input
Output Amps ‡
11-Cat. No.
Index
380…480V AC, Three-Phase Drives
6-Safety Drives
IP54, NEMA/UL Type 12
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
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Page 6-64
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 755 AC Drive
6-Safety Drives
Flange Mount
Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP66, NEMA/UL Type 4X
380…480V AC, Three-Phase Drives
480V AC Input
Output Amps ‡
Normal Heavy
Duty
Duty
Hp
Hp
Principles
Cont.
1 Min.
3 Sec.
2.1
3.1
3.7
1
3.4
5.1
6.1
2
5
7.5
9
8
12
11
400V AC Input
Output Amps ‡
Normal Heavy
Duty
Duty
kW
kW
9-
Cat. No. 1
Frame
Size
0.75
20G11FC2P11A0NNNNN
2§
1.5
20G11FC3P51A0NNNNN
2§
2.2
2.2
20G11FC5P01A0NNNNN
2§
15.6
4
4
20G11FC8P01A0NNNNN
2§
17.2
20.7
5.5
5.5
20G11FC0111A0NNNNN
2§
16.9
(17.3)
23.1
(23.1)
7.5
5.5
20G11FC0151A0NNNNN
2
20G11FD022AA0NNNNN 22 (15.4)
24.2
(23.1)
33 (33)
11
7.5
20G11FC0221A0NNNNN
2
15
20G11FD027AA0NNNNN
30 (22)
33 (33)
45 (45)
15
11
20G11FC0301A0NNNNN
3
20
20G11FD034AA0NNNNN
37 (30)
40.7 (45)
55.5
(55.5)
18.5
15
20G11FC0371A0NNNNN
3
64.5
(66.6)
22
18.5
20G11FC0431A0NNNNN
3
90 (90)
30
22
20G11FC0601A0NNNNN
4
37
30
20G11FC0721A0NNNNN
4
Cat. No.
Cont.
1 Min.
3 Sec.
1
20G11FD2P1AA0NNNNN
2.1
3.1
3.7
0.75
2
20G11FD3P4AA0NNNNN
3.5
5.2
6.3
1.5
3
3
20G11FD5P0AA0NNNNN
5
7.5
9.0
14.4
5
5
20G11FD8P0AA0NNNNN
8.7
13
16.5
19.8
7.5
7.5
20G11FD011AA0NNNNN
11.5
14 (11)
15.4
(16.5)
21 (21)
10
7.5
20G11FD014AA0NNNNN
15.4
(11.5)
22 (14)
24.2 (21)
33 (33)
15
10
27 (22)
29.7 (33)
40.5
(40.5)
20
34 (27)
37.4
(40.5)
51 (51)
25
40 (34)
44 (51)
60 (61.2)
30
25
20G11FD040AA0NNNNN
43 (37)
47.3
(55.5)
52 (40)
57.2 (60)
78 (78)
40
30
20G11FD052AA0NNNNN
60 (43)
66 (66)
65 (52)
71.5 (78)
97.5
(97.5)
50
40
20G11FD065AA0NNNNN
72 (60)
77 (65)
84.7
(97.5)
115.5
(117)
60
50
20G11FD077AA0NNNNN
85 (72)
93.5
(108)
127.5
(129.6)
45
37
20G11FC0851A0NNNNN
5
96 (77)
105.6
(115.5)
144 (144)
75
60
20G11FD096AA0NNNNN
104 (85)
114.4
(127.5)
156 (156)
55
45
20G11FC1041A0NNNNN
5
79.2 (90) 108 (108)
10-Safety
Applications
1 The 11th character determines default Filtering and Common Mode Cap jumper configuration. "J" = Installed, "A" = Removed.
‡ Some drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at
either rating.
Note: Frames 6…7 require a user installed flange kit with an IP00, NEMA/UL Type Open drive.
§ Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability.
11-Cat. No.
Index
Logic
6-Safety Drives
Visit our website: www.ab.com/catalogs
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Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 7-Class Options
6-Safety Drives
Human Interface and Wireless Interface Modules
20-HIM-A5
20-HIM-A6
20-HIM-C3S
20-HIM-C5S
20-HIM-C6S
20-WIM-N1
20-WIM-N4S
Human Interface and Wireless Interface Modules
Used with PowerFlex Drive
Description
Cat. No.
70
No HIM (Blank Plate), Handheld/Local (Drive Mount)
20-HIM-A0
LCD Display, Full Numeric Keypad, Handheld/Local (Drive Mount)
20-HIM-A3
LCD Display, Programmer Only, Handheld/Local (Drive Mount)
20-HIM-A5
Enhanced, LCD, Full Numeric, Handheld/Local (Drive Mount)
20-HIM-A6
Remote (Panel Mount) LCD Display, Full Numeric Keypad 1
20-HIM-C3S
Remote (Panel Mount) LCD Display, Programmer Only 1
20-HIM-C5S
Enhanced, LCD, Full Numeric 1
20-HIM-C6S
Wireless Interface Module, Handheld/Local (Drive Mount)
20-WIM-N1
20-WIM-N4S
Cat. No.
70
Bezel Kit for LCD HIMs, NEMA Type 1 20-HIM-B1
PowerFlex HIM Interface Cable, 1 m (39 in) §
20-HIM-H10
0.33 m (1.1 ft)
1202-C03
1 m (3.3 ft)
1202-C10
3 m (9.8 ft)
1202-C30
9 m (29.5 ft)
1202-C90
0.33 m (1.1 ft)
1202-H03
1 m (3.3 ft)
1202-H10
3 m (9.8 ft)
1202-H30
9 m (29.5 ft)
1202-H90
1202-CBL-KIT-100M
1202-TB-KIT-SET
1203-S03
Cat. No.
70
Serial Null Modem Adapter
1203-SNM
Smart Self-powered Serial Converter (RS232) includes 1203-SFC and 1202-C10 Cables
1203-SSS
Universal Serial Bus™ (USB) Converter includes 2 m USB, 20-HIM-H10 & 22-HIM-H10 Cables
1203-USB
ControlNet Ex Right-Angle T-Tap
1786-TPR
Wireless Interface Module, Remote (Panel Mount) 1
700H 700S 700L 753/755
Principles
20-HIM-A3
9-
Blank Plate
1 IP66, NEMA Type 4X/12 - For indoor use only.
Used with PowerFlex Drive
Description
700H 700S 700L 753/755
Comm Option Cable Kit (Male-Male)
DPI™ Cable Kit with Connectors, Tools and 100 m (328 ft) Cable
DPI Cable Connector Kit
DPI/SCANport™ One to Two Port Splitter Cable
Logic
Cable Kit (Male-Female) ♣
11-Cat. No.
Index
Human Interface Module Accessories
10-Safety
Applications
Includes a 1202-C30 interface cable (3 meters) for connection to drive.
Includes a 1202-C30 interface cable (3 meters) for connection to drive.
§ Required only when HIM is used as handheld or remote.
♣ Required in addition to 20-HIM-H10 for distances up to a total maximum of 10 m (32.8 ft).
Communication Accessories
Communication Carrier Card
20-750-20COMM
700H 700S 700L 753/755
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-65
6-Safety Drives
Used with PowerFlex Drive
Description
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Page 6-66
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 7-Class Options
Communication Option Kits
6-Safety Drives
Used with PowerFlex Drive
Description
Cat. No.
70
BACnet® MS/TP RS485 Communication Adapter
20-COMM-B
ControlNet™ Communication Adapter (Coax)
20-COMM-C
‡
20-COMM-C-MX3
‡
‡
ControlNet™ Communication Adapter (Coax) Conformal Coat
DeviceNet Option Module
20-750-DNET
DeviceNet™ Communication Adapter
20-COMM-D
DeviceNet™ Communication Adapter Conformal Coat
20-COMM-D-MX3
‡
20-COMM-E
‡
EtherNet/IP™ Communication Adapter
Principles
EtherNet/IP™ Communication Adapter Conformal Coat
700H 700S 700L 753/755
20-COMM-E-MX3
20-COMM-H
HVAC Communication Adapter
‡
‡
Interbus™ Communication Adapter
20-COMM-I
‡
CANopen® Communication Adapter
20-COMM-K
‡
LonWorks® Communication Adapter
20-COMM-L
Modbus/TCP Communication Adapter
20-COMM-M
‡
PROFIBUS™ DP Communication Adapter
20-COMM-P
‡
ControlNet™ Communication Adapter (Fiber)
20-COMM-Q
‡
Remote I/O Communication Adapter
20-COMM-R
‡
20-COMM-R-MX3
‡
Remote I/O Communication Adapter Conformal Coat
9-
20-COMM-S
‡
20-COMM-S-MX3
‡
20-XCOMM-AC-PS1
RS485 DF1 Communication Adapter
RS485 DF1 Communication Adapter Conformal Coat
External Communications Kit Power Supply
10-Safety
Applications
DPI External Communications Kit
20-XCOMM-DCBASE
External DPI I/O Option Board ®
20-XCOMM-IO-OPT1
Compact I/O Module (3 Channel)
1769-SM1
DriveLogix ControlNet Communication Adapter (Coax) 1788-CNC
1788-CNCR
1788-CNF
DriveLogix Comm Option, ControlNet Redundant (Fiber) 1788-CNFR
DriveLogix Comm Option, DeviceNet (Open Conn.) 1788-DNBO
DriveLogix Comm Option, EtherNet/IP (Twisted Pair) 1788-ENBT
DriveLogix5730 Comm Option, Embedded EtherNet/IP
20D-DL2-ENET0
DriveLogix Comm Option, ControlNet Redundant (Coax) DriveLogix Comm Option, ControlNet (Fiber) ® For use only with DPI External Communications Kits 20-XCOMM-DC-BASE.
11-Cat. No.
Index
Only Modbus RTU can be used (PowerFlex 700 - Vector Control only).
For use with DriveLogix option only. Requires Logix Expansion Board (20D-DL2-LEB0).
‡ Requires a Communication Carrier Card (20-750-20COMM). Refer to page 6-67 for compatibility details.
When using a PowerFlex 700S control.
Feedback Options
Used with PowerFlex Drive
Description
5V/12V Encoder 12V/5V Encoder
Cat. No.
70
20A-ENC-1
700H 700S 700L 753/755
♠
20B-ENC-1
Logic
20B-ENC-1-MX3
12V/5V Encoder with Conformal Coat
Multi-Device Interface ®
20D-MDI-C2
2nd Encoder, 5V/12V ®
20D-P2-ENC0
20D-RES-A1
Resolver ®
Stegmann High Resolution Hyperface Encoder ®
20D-STEG-B1
Heidenhain High Resolution EnDat Encoder
20D-HEID-D0
6-Safety Drives
Incremental Encoder
20-750-ENC-1
Dual Incremental Encoder
Universal Feedback (includes Stegmann, Heidenhain, SSI, Biss, Incremental)
Works only with PowerFlex 70 Enhanced Control.
® Requires Expanded Cassette
♠ When using a PowerFlex 700 with Vector Control.
1 PowerFlex 755 only.
When using a PowerFlex 700S control.
Visit our website: www.ab.com/catalogs
6-66
Publication S117-CA001A-EN-P
20-750-DENC-1
20-750-UFB-1
1
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Page 6-67
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 7-Class Options
Most legacy communication adapters (20-COMM) can be used with the PowerFlex 755. However, the restrictions stated below do apply.
Accesses Ports 1…6 for I/O
Accesses Port 7…14 Devices
20-COMM-B
Supports Drive Add On
Profiles
Supports Asian-Languages ®
Not Compatible
v3.001 §
20-COMM-C
20-COMM-D
♣
v2.005 §
v4.001 §
20-COMM-E
v3.001 §
Not Compatible
♣
v4.001 §
20-COMM-I
Not Compatible
20-COMM-K
Principles
‡
20-COMM-H
20-COMM-L
Not Compatible
v2.001 §
20-COMM-M
20-COMM-P
v2.001 §
Not Compatible
Not Compatible
v3.001 §
20-COMM-Q
20-COMM-R
♣
v3.001 §
Not Compatible
20-COMM-S
9-
Controller must be capable of reading/writing 32-bit floating point (REAL) values.
‡ Only works in the Modbus RTU mode.
§ Requires this adapter firmware version or higher.
♣ Requires firmware version v1.05 or higher of the drive Add On Profiles for RSLogix 5000 version v16 or higher.
® Chinese, Japanese, and Korean languages are supported at the time of publication.
I/O Option Kits
Used with PowerFlex Drive
Description
Cat. No.
70
700H 700S 700L 753/755
24V DC Digital Inputs (6) w/Analog I/O (4), Slot A 20C-DA1-A
115V AC Digital Inputs (6) w/Analog I/O (4), Slot A 20C-DA1-B
20C-DO1
115V AC Digital Outputs (3), Slot B 24V DC I/O with 2 Analog In, 2 Analog Out, 6 Digital In and 2 Relay Outputs
20-750-2262C-2R
115V AC I/O with 2 Analog In, 2 Analog Out, 6 Digital In and 2 Relay Outputs
20-750-2262D-2R
20-750-2263C-1R2T
11-Cat. No.
Index
24V DC I/O with 2 Analog In, 2 Analog Out, 6 Digital In, 3 Digital Out, 1 Relay & 2 Transistor Outputs
10-Safety
Applications
Adapter
6-Safety Drives
PowerFlex 750-Series Legacy Communication Options
Only one card allowed per slot.
Safety Options
Used with PowerFlex Drive
DriveGuard Safe Torque-Off
DriveGuard Safe Torque-Off w/2nd Encoder
Cat. No.
70
20A-DG01
700H 700S 700L 753/755
20D-P2-DG01
DriveGuard Safe Torque-Off (ATEX capable) 20C-DG1
Safe Torque-Off
20-750-S
Safe Speed Monitor
20-750-S1
Logic
Description
6-Safety Drives
Only one card allowed per slot.
When using PowerFlex 700S control.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
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Page 6-68
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 7-Class Options
PowerFlex 750-Series Option Kits
6-Safety Drives
Used with PowerFlex Drive
Description
Frame
Cat. No.
2
20-750-FLNG1-F2
3
20-750-FLNG1-F3
4
20-750-FLNG1-F4
5
20-750-FLNG1-F5
Converts Open Type drive to external heatsink (flange)
with NEMA/UL Type 4X/12 integrity backside
6
20-750-FLNG4-F6
7
20-750-FLNG4-F7
EMC Plate with Core
2
20-750-EMC1-F2
Converts Open Type drive to external heatsink (flange)
with NEMA/UL Type 1 integrity backside 1
Flange Adapter Kits
Principles
EMC Option Kits
NEMA/UL Type 1
Option Kits
9DC Bus Bar Option Kits
70
700H 700S 700L 753/755
EMC Plate with Core
3
20-750-EMC1-F3
EMC Plate with Cores
4
20-750-EMC1-F4
EMC Plate with Cores
5
20-750-EMC1-F5
EMC Core
2
20-750-EMC2-F2
EMC Core
3
20-750-EMC2-F3
EMC Cores
4…5
20-750-EMC2-F45
NEMA/UL Type 1 Kit
2
20-750-NEMA1-F2
NEMA/UL Type 1 Kit
3
20-750-NEMA1-F3
NEMA/UL Type 1 Kit
4
20-750-NEMA1-F4
NEMA/UL Type 1 Kit
5
20-750-NEMA1-F5
NEMA/UL Type 1 Kit
6
20-750-NEMA1-F6
NEMA/UL Type 1 Kit
7
20-750-NEMA1-F7
6
20-750-DCBB1-F6
7
20-750-DCBB1-F7
DC Bus Bars
1 This kit is for use with IP20, NEMA/UL Type 0 drives and will not provide an air-tight or water-tight seal. Where sealing is required (e.g. contaminated, dirty or
wet environments), a drive with an “F” enclosure option must be used.
10-Safety
Applications
Other Options
Used with PowerFlex Drive
Description
115V AC Interface
Frame E Flange Gasket
11-Cat. No.
Index
Service Connection Board Cat. No.
70
AK-M9-115VAC-1
AK-M9-GASKET1-E4
SK-M9-SCB1
700H 700S 700L 753/755
SK-G9-TB1-S1
Removable I/O Terminal Block
Removable Encoder Terminal Block
SK-G9-TB1-ENC1
Touch Cover - Converts IP00/Open Type drive to IP20/NEMA/UL Type 1. No wiring space provided.
20-OPT-TC
Top Hat- Converts IP00/Open Type drive to IP20/NEMA/UL Type 1. Allows for wiring space.
20-OPT-TH
Auxiliary Control Power Supply
20-24V-AUX1
24V Aux Power Supply
20-750-APS
PowerFlex 700S Phase II Control with Expanded Cassette
20D-P2-CKE1
Logic
PowerFlex 700S Phase II Control with Slim Cassette
20D-P2-CKS1
PowerFlex 700S DriveLogix5730 Phase II Control with Expanded Cassette
20D-DL2-CKE1
PowerFlex 700S DriveLogix5730 Phase II Control with Slim Cassette
20D-DL2-CKS1
Provides temporary DPI/HIM connection for NEMA/UL Type 1 and Flange drives with cover removed.
When using PowerFlex 700S control and Expanded Cassette.
6-Safety Drives
Visit our website: www.ab.com/catalogs
6-68
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Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 7-Class Options
Used with PowerFlex Drive
Cat. No.
70
700H 700S 700L 753/755
20D-P2-SLB0
SynchLink Fiber Base Block
1751-SLBA
SynchLink 4-port Fiber Splitter Block
1751-SL4SP
SynchLink Fiber Bypass Switch Block
1751-SLBP
2x1 Meter Fiber Link for Power Monitor/SynchLink
1403-CF001
2x3 Meter Fiber Link for Power Monitor/SynchLink
1403-CF003
2x5 Meter Fiber Link for Power Monitor/SynchLink
1403-CF005
10 Meter Fiber Link for Power Monitor/SynchLink
1403-CF010
20 Meter Fiber Link for Power Monitor/SynchLink
1403-CF020
50 Meter Fiber Link for Power Monitor/SynchLink
1403-CF050
100 Meter Fiber Link for Power Monitor/SynchLink
1403-CF100
250 Meter Fiber Link for Power Monitor/SynchLink
1403-CF250
SynchLink Board
Principles
Description 1
6-Safety Drives
SynchLink™ Accessories
1 Refer to publication number 1769-SG001 for details on SynchLink.
When using PowerFlex 700S control.
9-
DriveLogix Option Kits
Used with PowerFlex Drive
Description
Cat. No.
Logix Expansion board for DriveLogix5730 ®
Industrial Compact Flash 64 MB Memory Card for DriveLogix5730
70
700H 700S 700L 753/755
20D-DL2-LEB0
1784-CF64
When using PowerFlex 700S control.
DriveLogix I/O Cables
Used with PowerFlex Drive
Cat. No.
70
700H 700S 700L 753/755
DriveLogix5730 - Compact I/O cable, 3.28 ft. (1 meter), Left Bus Cap®§
20D-DL2-CL3
DriveLogix5730 - Compact I/O cable, 3.28 ft. (1 meter), Right Bus Cap ®§
20D-DL2-CR3
1756-CP3
Logix5000 RS-232 Programming Cable
11-Cat. No.
Index
Description
10-Safety
Applications
® Requires Expanded Cassette.
® Requires Expanded Cassette.
6-Safety Drives
Logic
§ Refer to Publication 1769-SG001 for details and selection of Compact I/O.
When using PowerFlex 700S control.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
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Page 6-70
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 7-Class Options
PowerFlex 70 Small Duty Internal Dynamic Brake Resistors
6-Safety Drives
Limited duty resistors mount directly to the back surface of the drive and require no extra panel space. Internal resistors are non-destructive
and do not require a resistor overheat external safety circuit.
PowerFlex 70 AC Drive
Principles
Normal
Duty1
[kW (Hp)]
Heavy
Duty1
[kW (Hp)]
Small Duty Internal DB Resistor
Min DB
Res
[Ohms
±10%]
Cat. No.
Resistance
Continuous
[Ohms
Power
±5%]
[kW]
Max
Energy
[kJ]
Application Type 1
Max
Braking
Torque
[% of ND
Motor]
Braking
Torque
[% of ND
Motor]
Application Type 2
Duty Cycle
Braking
Torque
[% of ND
Motor]
Duty Cycle
17.3%
200…240 Volt AC Input Drives
0.37 (0.5)
0.25 (0.33)
33
20AB-DB1-A
62
0.048
8.3
307%
100%
25.9%
150%
0.75 (1.0)
0.55 (0.75)
33
20AB-DB1-A
62
0.048
7.3
300%
100%
12.8%
150%
8.5%
1.5 (2.0)
1.1 (1.5)
33
20AB-DB1-B
62
0.028
0.8
160%
100%
3.7%
150%
2.5%
2.2 (3.0)
1.5 (2.0)
33
20AB-DB1-B
62
0.028
0.8
109%
100%
2.5%
109%
2.3%
4.0 (5.0)
3.0 (3.0)
30
20AB-DB1-C
62
0.040
0.8
60%
60%
3.3%
N/A
N/A
5.5 (7.5)
4.0 (5.0)
21
20AB-DB1-D
22
0.036
0.9
117%
100%
1.3%
117%
1.1%
7.5 (10)
5.5 (7.5)
21
20AB-DB1-D
22
0.036
0.9
86%
86%
1.1%
N/A
N/A
400…480 Volt AC Input Drives
9-
10-Safety
Applications
0.37 (0.5)
0.25 (0.33)
68
20AD-DB1-A
115
0.048
8.3
320%
100%
25.9%
150%
17.3%
0.75 (1.0)
0.55 (0.75)
68
20AD-DB1-A
115
0.048
9.0
259%
100%
12.8%
150%
8.5%
1.5 (2.0)
1.1 (1.5)
68
20AD-DB1-A
115
0.048
2.4
243%
100%
6.4%
150%
4.3%
2.2 (3.0)
1.5 (2.0)
68
20AD-DB1-B
115
0.028
0.9
206%
100%
2.5%
150%
1.7%
4.0 (5.0)
3.0 (3.0)
68
20AD-DB1-B
115
0.028
0.9
129%
100%
1.4%
129%
1.1%
5.5 (7.5)
4.0 (5.0)
74
20AD-DB1-C
115
0.04
0.9
94%
94%
1.5%
N/A
N/A
7.5 (10)
5.5 (7.5)
74
20AD-DB1-C
115
0.04
0.9
69%
69%
1.5%
N/A
N/A
11 (15)
7.5 (10)
44
20AD-DB1-D
62
0.036
0.8
87%
87%
0.8%
N/A
N/A
15 (20)
11 (15)
31
20AD-DB1-D
62
0.036
0.8
64%
64%
0.8%
N/A
N/A
500…600 Volt AC Input Drives
11-Cat. No.
Index
0.37 (0.5)
0.25 (0.33)
117
20AD-DB1-A
115
0.048
8.3
287%
100%
25.9%
150%
17.3%
0.75 (1.0)
0.55 (0.75)
117
20AD-DB1-A
115
0.048
9.0
263%
100%
12.8%
150%
8.5%
1.5 (2.0)
1.1 (1.5)
117
20AD-DB1-A
115
0.048
2.4
243%
100%
6.4%
150%
4.3%
2.2 (3.0)
1.5 (2.0)
117
20AD-DB1-B
115
0.028
0.9
202%
100%
2.5%
150%
1.7%
4.0 (5.0)
3.0 (3.0)
80
20AD-DB1-B
115
0.028
0.9
193%
100%
1.4%
150%
0.9%
5.5 (7.5)
4.0 (5.0)
80
20AD-DB1-C
115
0.04
0.9
147%
100%
1.5%
147%
1.0%
7.5 (10)
5.5 (7.5)
80
20AD-DB1-C
115
0.04
0.9
108%
100%
1.1%
108%
1.0%
11 (15)
7.5 (10)
48
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15 (20)
11 (15)
48
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1 Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application
Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where
possible, up to a maximum of 150%.
Always check resistor Ohms against minimum resistance for drive being used.
Logic
6-Safety Drives
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Publication S117-CA001A-EN-P
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Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 7-Class Options
PowerFlex 70 AC Drive
Medium Duty External DB Resistor
Normal
Duty1
[kW (Hp)]
Heavy
Duty1
[kW (Hp)]
Min DB
Res
[Ohms
±10%]
Resistance
Continuous Max
[Ohms
Power
Energy
±5%]
[kW]
[kJ]
Cat. No.
0.37 (0.5)
0.25 (0.33)
33
AK-R2-091P500
91
0.086
17
0.75 (1.0)
0.55 (0.75)
33
AK-R2-091P500
91
0.086
17
1.5 (2.0)
1.1 (1.5)
33
AK-R2-091P500
91
0.086
2.2 (3.0)
1.5 (2.0)
33
AK-R2-047P500
47
4.0 (5.0)
3.0 (3.0)
30
AK-R2-047P500
5.5 (7.5)
4.0 (5.0)
23
7.5 (10)
5.5 (7.5)
23
Max Braking
Torque
[% of ND
Motor]
Application Type 1
Braking Torque
[% of ND
Motor]
293%
218%
17
0.166
47
AK-R2-030P1K2
30
AK-R2-030P1K2
30
Application Type 2
Duty
Cycle
Braking Torque
[% of ND
Motor]
Duty
Cycle
100%
46%
150%
31%
100%
23%
150%
15%
109%
100%
11%
109%
11%
33
144%
100%
15%
144%
11%
0.166
33
79%
79%
11%
N/A
N/A
0.26
52
90%
90%
10%
N/A
N/A
0.26
52
66%
66%
10%
N/A
N/A
200…240 Volt AC Input Drives
Principles
These resistors provide a larger duty cycle capability than the internal type. Includes an internal thermal switch for use in external safety
circuit.
6-Safety Drives
PowerFlex 70 Medium Duty External Dynamic Brake Resistors
68
AK-R2-360P500
360
0.086
17
305%
100%
47%
150%
31%
0.55 (0.75)
68
AK-R2-360P500
360
0.086
17
220%
100%
23%
150%
15%
1.5 (2.0)
1.1 (1.5)
68
AK-R2-360P500
360
0.086
17
110%
100%
12%
110%
11%
2.2 (3.0)
1.5 (2.0)
68
AK-R2-120P1K2
120
0.26
52
197%
100%
24%
150%
16%
4.0 (5.0)
3.0 (3.0)
68
AK-R2-120P1K2
120
0.26
52
124%
100%
13%
124%
10%
5.5 (7.5)
4.0 (5.0)
74
AK-R2-120P1K2
120
0.26
52
90%
90%
10%
N/A
N/A
7.5 (10)
5.5 (7.5)
74
AK-R2-120P1K2
120
0.26
52
66%
66%
10%
N/A
N/A
11 (15) ‡
7.5 (10) ‡
44
‡
60
0.52
104
90%
90%
10%
N/A
N/A
15 (20) ‡
11 (15) ‡
31
‡
60
0.52
104
66%
66%
10%
N/A
N/A
500…600 Volt AC Input Drives
0.37 (0.5)
0.25 (0.33)
117
AK-R2-360P500
360
0.086
17
274%
100%
46%
150%
31%
0.75 (1.0)
0.55 (0.75)
117
AK-R2-360P500
360
0.086
17
251%
100%
23%
150%
15%
1.5 (2.0)
1.1 (1.5)
117
AK-R2-360P500
360
0.086
17
172%
100%
11%
150%
8%
2.2 (3.0)
1.5 (2.0)
117
AK-R2-120P1K2
120
0.26
52
193%
100%
24%
150%
16%
4.0 (5.0)
3.0 (3.0)
80
AK-R2-120P1K2
120
0.26
52
185%
100%
13%
150%
9%
5.5 (7.5)
4.0 (5.0)
80
AK-R2-120P1K2
120
0.26
52
141%
100%
9%
141%
7%
7.5 (10)
5.5 (7.5)
80
AK-R2-120P1K2
120
0.26
52
103%
100%
7%
103%
7%
11 (15) ‡
7.5 (10) ‡
48
‡
60
0.52
104
141%
100%
9%
141%
7%
15 (20) ‡
11 (15) ‡
48
‡
60
0.52
104
103%
100%
7%
103%
7%
1 Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application
6-Safety Drives
Logic
Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where
possible, up to a maximum of 150%.
Always check resistor Ohms against minimum resistance for drive being used.
‡ For 11 and 15 kW (15 and 20 Hp) applications, use two 7.5 kW (10 Hp) size resistors wired in parallel.
10-Safety
Applications
0.25 (0.33)
0.75 (1.0)
11-Cat. No.
Index
0.37 (0.5)
9-
400…480 Volt AC Input Drives
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Publication S117-CA001A-EN-P
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1:16 PM
Page 6-72
Power
Safety Solutions for PowerFlex® Drives
PowerFlex 7-Class Options
Internal Dynamic Brake Resistor Kits
6-Safety Drives
These resistors have a limited duty cycle. Refer to the PowerFlex Dynamic Braking Selection Guide to determine if an internal resistor will be
sufficient for your application. An external resistor may be required.
Used with PowerFlex Drive
Drive Input Voltage
Brake Resistance [Ω]
Frame
Cat. No.
62
0
20BB-DB1-0
62
1 (except 7.5 Hp)
20BB-DB1-1
22
1 (7.5 Hp)
20BB-DB2-1
22
2
20BB-DB1-2
115
0
20BD-DB1-0
115
1
20BD-DB1-1
68
2
20BD-DB1-2
68
2
20-750-DB1-D2
208…240V AC
Principles
380…600V AC
70
700H 700S 700L 753/755
Dynamic Brake, Chopper Only Kits
9-
Voltage
200…240V AC
380…480V AC
10-Safety
Applications
500…600V AC
Used with PowerFlex Drive
Rating
Peak Transistor
Current Rating [A]
Minimum DB
Resistance [Ohms]
Cat. No.
18A
50
9
1336-WA018
70A
200
2.3
1336-WA070
115A
400
1.25
1336-WA115
9A
25
37
1336-WB009
35A
100
9
1336-WB035
110A
400
2.5
1336-WB110
9A
25
46
1336-WC009
35A
75
15.5
1336-WC035
85A
400
3
1336-WC085
70
700H 700S 700L 753/755
Terminators
11-Cat. No.
Index
Used with PowerFlex Drive
Description Cat. No.
70
for use with 3.7 kW (5 Hp) & below drives
1204-TFA1
for use with 1.5 kW (2 Hp) & up drives
1204-TFB2
Description Cat. No.
70
17A with Common Mode Choke
1204-RWC-17-A
700H 700S 700L 753/755
Refer to Appendix A of publication Drives-IN001 for selection information.
Reflected Wave Reduction Modules w/Common Mode Choke
Logic
Used with PowerFlex Drive
Refer to Appendix A of publication Drives-IN001 for selection information.
6-Safety Drives
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6-72
Publication S117-CA001A-EN-P
700H 700S 700L 753/755
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Page 6-73
Power
Safety Solutions for PowerFlex Drives
®
PowerFlex 7-Class Options
Cat. No.
70
4
5
1321-RWR8-DP
700H 700S 700L 753/755
5.5
7.5
1321-RWR12-DP
7.5
10
1321-RWR18-DP
11
15
1321-RWR25-DP
15
20
1321-RWR35-DP
18.5
25
1321-RWR35-DP
22
30
1321-RWR45-DP
30
40
1321-RWR55-DP
37
50
1321-RWR80-DP
45
60
1321-RWR80-DP
55
75
1321-RWR100-DP
75
100
1321-RWR130-DP
75
100
1321-RWR160-DP
90
125
1321-RWR160-DP
110
150
1321-RWR200-DP
149
200
1321-RWR250-DP
149
200
1321-RWR320-DP
187
250
1321-RWR320-DP
4
5
1321-RWR8-EP
5.5
7.5
1321-RWR8-EP
5.5
7.5
1321-RWR12-EP
7.5
10
1321-RWR12-EP
11
15
1321-RWR18-EP
15
20
1321-RWR25-EP
18.5
25
1321-RWR25-EP
18.5
25
1321-RWR35-EP
22
30
1321-RWR35-EP
30
40
1321-RWR45-EP
37
50
1321-RWR55-EP
45
60
1321-RWR80-EP
9-
10-Safety
Applications
55
75
1321-RWR80-EP
75
100
1321-RWR100-EP
90
125
1321-RWR130-EP
110
150
1321-RWR160-EP
110
150
1321-RWR200-EP
149
200
1321-RWR200-EP
11-Cat. No.
Index
Logic
500…600V AC
ND Hp
6-Safety Drives
380…480V AC
ND kW
Principles
Used with PowerFlex Drive
Voltage
6-Safety Drives
Reflected Wave Reduction Modules
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Publication S117-CA001A-EN-P
6-73
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1:16 PM
Page 6-74
Power
Safety Solutions for PowerFlex® Drives
1492 Wiring System Modules and Cables
6-Safety Drives
Wiring System Modules and Cables provide an easy means to extend drive control wiring. A pre-wired cable (available in various lengths)
plugs into the appropriate drive I/O terminal block. The remaining cable end plugs into the Wiring Module which provides a terminal block for
direct I/O connection. See publication 1492-TD008 for detailed information.
1492 Wiring Module and Cable Selection
Wiring Module Cat. No.
Fixed Terminal
Block
Removable
Terminal Block
Used with PowerFlex Drive
PowerFlex 700H
Cable (see below)
Principles
Drive I/O
Wiring Module Description
Analog I/O
(TB1)
6 Channel Isolated - 3
Terminals/Ch.
1492-AIFM6S-3
Standard,
264V AC/DC
1492-IFM20F
1492-RIFM20F
1492-CABxxxA7H
Narrow Standard,
132V AC/DC
1492-IFM20FN
1492-RIFM20FN
Extra Terminals
(2 per I/O), 264V AC/DC
1492-IFM20F-2
Standard,
264V AC/DC
70 700H 700S 700L 753/755
1492-CABxxxA7S
1492-CABxxxA7H
1492-CABxxxA7S
1492-RIFM20F-2
1492-CABxxxA7H
1492-CABxxxA7S
1492-IFM20F
1492-RIFM20F
1492-CABxxxB7H
1492-CABxxxB7H
Narrow Standard,
132V AC/DC
1492-IFM20FN
1492-RIFM20FN
1492-CABxxxB7H
1492-CABxxxB7H
Extra Terminals
(2 per I/O), 264V AC/DC
1492-IFM20F-2
1492-RIFM20F-2
1492-CABxxxB7H
1492-CABxxxB7H
2 Channel Encoder Input - 4
Outputs
1492-AIFMCE4
–
1492-ACABxxxX7S
1492-ACABxxxX7S
2 Channel Fused Encoder
Input - 4 Fused Outputs
1492-AIFMCE4-F
–
1492-ACABxxxX7S
1492-ACABxxxX7S
DC Discrete
Digital I/O
(TB2)
AC Discrete
Digital I/O
(20C-DA1B & 20CDO1)
9Encoder
PowerFlex 700S
Cable (see below)
1492-RAIFM6S-3 1492-ACABxxxZ7H 1492-ACABxxxZ7S
10-Safety
Applications
1492 Pre-Wired Cable Assemblies
Used with PowerFlex Drive
Description
PowerFlex 700H Cat. No.
PowerFlex 700S Cat. No.
70 700H 700S 700L 753/755
0.5 m (1.6 ft)
1492-ACAB005Z7H
1492-ACAB005Z7S
1.0 m (3.3 ft)
1492-ACAB010Z7H
1492-ACAB010Z7S
2.5 m (8.2 ft)
1492-ACAB025Z7H
1492-ACAB025Z7S
5.0 m (16.4 ft)
1492-ACAB050Z7H
1492-ACAB050Z7S
Pre-Wired Cable for Analog I/O
11-Cat. No.
Index
Pre-Wired Cable for Discrete DC I/O
0.5 m (1.6 ft)
1492-CAB005A7H
1492-CAB005A7S
1.0 m (3.3 ft)
1492-CAB010A7H
1492-CAB005A7S
2.5 m (8.2 ft)
1492-CAB025A7H
1492-CAB025A7S
5.0 m (16.4 ft)
1492-CAB050A7H
1492-CAB050A7S
0.5 m (1.6 ft)
1492-CAB005B7H
–
1.0 m (3.3 ft)
1492-CAB010B7H
–
2.5 m (8.2 ft)
1492-CAB025B7H
–
5.0 m (16.4 ft)
1492-CAB050B7H
–
0.5 m (1.6 ft)
–
1492-ACAB005X7S
1.0 m (3.3 ft)
–
1492-ACAB010X7S
2.5 m (8.2 ft)
–
1492-ACAB025X7S
5.0 m (16.4 ft)
–
1492-ACAB050X7S
Pre-Wired Cable for Discrete AC I/O
Logic
Pre-Wired Cable for Encoder
6-Safety Drives
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6-74
Publication S117-CA001A-EN-P
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1:19 PM
Page 6-75
Power
Safety Solutions for Kinetix Servo Drives
®
Servo Drive Comparison
Kinetix® Integrated Motion systems help increase machine productivity with GuardMotion™ technology. GuardMotion is the basis for safety
innovations integrated into Kinetix motion products. Safe-off, also known as Safe Torque-off, helps machine builders and manufacturers
implement machine solutions that provide safety and maximum availability. Tasks such as machine setup, cleaning, removal of jams and other
typical maintenance work that previously required power-down conditions can now be accomplished without removing power from the entire
machine. With the Safe-off capability, the drive output is safely disabled to eliminate motor torque. As a result, users enjoy faster machine
restart and shorter machine downtime. In addition, components such as output contactors can be eliminated, simplifying machine design and
reducing both panel space requirements and overall system cost.
Kinetix 6200 and Kinetix 6500 drives offer Safe Speed Monitoring, as well as Safe-off capability.
6-Safety Motion
Introduction
Single-axis
EtherNet/IP
Safe Torque-off Control
Drive
Configuration
Single-axis
Kinetix 6000
Kinetix 7000
Multi-axis
Common Bus
Safe-Off Control
Multi-axis
Common Bus
Safe-Off Control
1…8 axes on Bulletin 2094 power rail
1…8 axes on Bulletin 2094
power rail
Single-axis
324…528V AC, Three-phase
120V/240V/480V
324…528V AC, Three-phase (460V
systems)
Common Bus
Follower Input
Voltage
Not Applicable
458…747V DC (460V systems)
275…375V DC (230V systems)
458…747V DC (460V systems)
450…750V DC
Continuous
Output Power
(inverter)
0.4…3 kW
1.8…6.6 kW (460V systems)
1.2…11 kW (230V systems)
1.8…22 kW (460V systems)
22…149 kW
Continuous
Output Current
(inverter)
2…12 A rms
2.8…10.3 A rms (460V systems)
3.7…34.6 A rms (230V systems)
40…248 A rms
2.8…34.6 A rms (460V systems)
Drive Digital
Inputs
Enable, Overtravel ±
Enable, Home, Overtravel ±
High Speed Registration (1)
High Speed Registration (2/axis)
Configurable (8)
Drive Digital
Outputs
Ready
Configurable (4)
Motor Brake Relay Output (with suppression)
DPI Connector
Not applicable
Not applicable
Programming
Built-in Web Server
RSLogix 5000 Software
RSLogix 5000 Software (Ladder Diagram, Structured Text, and Sequential Function Charts)
(Ladder Diagram,
Structured Text, and
Sequential Function Charts)
Logix Module
Compatibility
ControlLogix® and
CompactLogix™
EtherNet/IP Adapter
Modules
1756-EN2F, 1756 1756-M03SE, 1756-M08SE, 1756-M16SE
EN2T, 1756 1768-M04SE
EN2TR, 1756EN3TR
I/O Control
EtherNet/IP
EtherNet/IP
Feedback
High-resolution absolute
multi-turn and single-turn
encoder
Incremental Encoder
Auxiliary axis for master
gearing mode
High-resolution absolute multi-turn and
single-turn encoder
Incremental Encoder
Heidenhain EnDat Encoder
Feedback-only auxiliary axis
High-resolution absolute
multi-turn and single-turn
encoder
Incremental encoder
Resolver
Feedback-only auxiliary axis
High-resolution absolute
multi-turn and single-turn
encoder
Incremental encoder
Feedback-only auxiliary axis
Rotary Motor
Compatibility
MP-Series (Bulletin
MPL/MPF/MPS/MPM)
TL-Series (Bulletin TLY)
MP-Series (Bulletin
MPL/MPF/MPS/MPM)
RDD-Series Direct Drive Motors
MP-Series (Bulletin
MPL/MPF/MPS/MPM)
RDD-Series Direct Drive
Motors
TL-Series
HPK-Series
MP-Series (Bulletin MPL and
MPM)
RDD-Series Direct Drive
Motors
Linear Motor
Compatibility
Not applicable
LDC-Series
LDC-Series
Not applicable
Linear Actuator
Compatibility
MP-Series Linear Stages
MP-Series Linear Stages
MP-Series Electric
MP-Series Multi-axis Linear Stages
Cylinders
MP-Series Electric Cylinders
TL-Series Electric Cylinders
MP-Series Linear Stages
MP-Series Multi-axis Linear
Stages
MP-Series Electric Cylinders
Not applicable
Accessory
Compatibility
2097 Shunt Resistors
2097 AC Line Filter
Modules
2097 I/O Terminal Block
2097 Memory Module
Programmer
9-
Input Voltage
195…265V AC, Three-phase
(230V systems)
324…528V AC, Three-phase
(460V systems)
Enable, Home, Overtravel ±
High Speed Registration (2)
DriveExplorer
HIM
Fiber-optic SERCOS Fiber-optic SERCOS
2094 Line Interface Modules
2090 Resistive Brake Modules
1394 External Shunt Modules
1336 External Active Shunt Modules
(dynamic brake)
2094 Line Interface Modules
2090 Resistive Brake
Modules
1394 External Shunt Modules
1336 External Active Shunt
Modules (dynamic brake)
8720MC Regenerative PS
8720MC Line Reactor
1336 External Active Shunt
1336 Brake Chopper Module
2094 Line Interface Modules
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Publication S117-CA001A-EN-P
6-75
10-Safety
Applications
Main
Characteristics
Kinetix 6200
Multi-axis
Common Bus
Modular Design
Safe Speed Monitoring
11-Cat. No.
Index
Kinetix 6500
Logic
Kinetix 300
6-Safety Motion
Drive Features
Principles
GuardMotion drives can be identified by the GuardMotion logo on the front label of the drive.
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Power
Safety Solutions for Kinetix® Servo Drives
Kinetix 300 Drives
6-Safety Motion
Features
PLd, Category 3 per ISO 13849-1
Stop Category 0 per EN 60204-1
Removable terminals
Common solution for any power range
Kinetix 300 Specifications
Principles
9Description
Kinetix®
10-Safety
Applications
300 EtherNet/IP Indexing servo drives help protect
personnel and increase machine productivity with Safe Torque-off
functionality. The Kinetix 300 drive implements solid-state safety
circuits for excellent reliability.
Cat. No. 2097AC Input Voltage
V31-PR0
V31-PR2
120/240V rms
(1-Phase)
Standards
IEC/EN 60204-1, ISO 13849-1
Category
PLd, Category 3 per ISO 13849-1
Certifications
CE, cUL, and TÜV functional safety
Safety Inputs
Insulated, compatible with single-ended output
(+24V DC)
Enable Voltage Range
20…24V DC
Disable Voltage Range
0…1.0V DC
Input Impedance
6.8 k Ω
Safety Status
Isolated Open Collector (Emitter is grounded.)
Output Load Capability
100 mA
Response Time
Less than 1 ms
Recommended
Conductor Size Terminal
Screw
Stranded Wire with Ferrule: 0.75 mm2 (18 AWG)
Solid Wire: 1.5 mm2 (16 AWG)
Recommended Torque
Terminal Screw
0.2 N•m (1.8 lb•in)
Safety Status
Isolated Open Collector (Emitter is grounded.)
User Manual
Kinetix® 300 User Manual, publication 2097UM001
V32-PR0 V32-PR2 V32-PR4 V33-PR1 V33-PR3 V33-PR5 V33-PR6 V34-PR3 V34-PR5 V34-PR6
240V rms (1-Phase)
AC Input Frequency
240V rms (1-Phase or 3-Phase)
480V rms (3-Phase)
48…62 Hz
11-Cat. No.
Index
9.7 A
Main AC Input
(120V input)
Current Nominal (rms)
5.0 A
(240V input)
16.8 A
(120V input)
8.6 A
(240V input)
5.0 A
8.6 A
15 A
Back-up Control
Power Input
3.0 A
5.0 A
8.7 A
13.9 A
2.7 A
5.5 A
7.9 A
20…26V DC
Continuous Power
Output
400 W
800 W
400 W
800 W
1.7 kW
500 W
1.0 kW
2.0 kW
3.0 kW
1.0 kW
2.0 kW
3.0 kW
Continuous Output
Current (rms)
2.0 A
4.0 A
2.0 A
4.0 A
8.0 A
2.0 A
4.0 A
8.0 A
12.0 A
2.0 A
4.0 A
6.0 A
Peak Current (rms)
3s
6.0 A
12.0 A
6.0 A
12.0 A
24.0 A
6.0 A
12.0 A
24.0 A
36.0 A
6.0 A
12.0 A
18.0 A
Height (mm)
190.5
190.5
190.5
190.5
190.5
190.5
190.5
190.5
190.5
190.5
190.5
190.5
Width (mm)
68
68.5
68
68.5
86.8
68
68.5
94.4
68
68.5
94.4
68
Depth (mm)
185.1
185.1
229.6
229.6
229.6
185.1
185.1
185.1
229.6
185.1
185.1
229.6
Module Size Specifications
Logic
6-Safety Motion
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Power
Safety Solutions for Kinetix Servo Drives
®
Kinetix 300 Drives
6-Safety Motion
Kinetix 300 Stop Category 0 Configuration
The Kinetix 300 drive is shown with a single-axis relay in a Stop Category 0 configuration.
Kinetix 300 Relay Configuration Stop Category 0
External +24V DC
Kinetix 300 Drive
Reset
Safe-off Demand
S52
S12
13
23
33
41
Allen-Bradley
Monitoring Safety
Relay
MSR127RP
(440R-N23135)
S21
S22
S34
Principles
S11
Safe-off Connector
with Wiring Header
A2
14
24
34
42
NC
NC
NC
External 24V COM
1
2
3
4
5
6
+24V DC
COM
Status
Safety Input 1
Safety Common
Safety Input 2
9-
A1
10-Safety
Applications
Accessories
Safe-off Headers for Kinetix 300 Drives
Cat. No.
Logic
11-Cat. No.
Index
2097-CONN1
6-Safety Motion
Description
Spare Connector Header Set
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Publication S117-CA001A-EN-P
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Power
Safety Solutions for Kinetix® Servo Drives
Kinetix 6200 and Kinetix 6500 Drives
6-Safety Motion
Principles
Kinetix 6200
Kinetix 6500
Safe Speed Servo Drives
9-
10-Safety
Applications
Description
Features
Kinetix® 6200 and Kinetix® 6500 servo drives have safety features
that help improve machine operating efficiencies by providing safer
access to guarded areas while a machine or process continues
operation under limited conditions. Leveraging the proven
performance of the Kinetix 6000 family, these drives include features
such as safe stop, zero speed monitoring, safe direction monitoring,
and safe maximum acceleration monitoring. Control modules couple
with IAM and AM power modules to provide drive status indicators
and an interface to I/O, communication, safety functionality, and
feedback.
TÜV-certified up to and including SIL3 per IEC 61508 and PLe per
ISO 13849-1
Reduce panel space and eliminate wiring between external safety
monitor and the drive because of the drive's embedded safety
Interchangeable control modules let you easily transform from
Safe-off to Safe Speed functionality or from SERCOS interface™
to EtherNet/IP networking
Embedded, dual-channel monitoring capability
Includes automatic, manual, or manual monitored reset
Supports cascaded system via solid state safety outputs
Uses the same Allen-Bradley motors and actuators as the
Kinetix 6000, including the MP-series low inertia, medium inertia,
stainless steel and food grade motors, RDD-series direct drive
motors, LDC-series linear motors, MP-series linear stages, MPseries electric cylinders
The Kinetix 6200 features a SERCOS interface, while the Kinetix
6500 provides EtherNet/IP network connectivity. Both drives offer
Safe Torque-off or Safe Speed Monitoring options.
11-Cat. No.
Index
Kinetix 6200 and Kinetix 6500 Specifications
Logic
6-Safety Motion
Standards
IEC/EN 60204-1, ISO12100, IEC 61508, IEC 61800-5-2
Category
PLe and Cat. 4 per EN ISO 13849-1
Safety Integrity Level
SIL3 per IEC 61508 and EN62061
Certifications
C-Tick, CE, cUL, and TÜV functional safety
Safety Inputs
5
PFd(t) for 20-year interval
Single-encoder configuration: 10.3E-04
Dual-encoder configuration: 4.15E-04
PFh(t) for 20-year interval
Single-encoder configuration: 5.88E-09
Dual-encoder configuration: 2.37E-09
Overspeed Response Time
user-configurable
Recommended Conductor Size
Terminal Screw
0.25…0.75 mm2 (24…18 AWG)
Recommended Torque
Terminal Screw
0.22…0.25 N•m (1.9…2.0 lb•in)
Safety Reference Manual
Kinetix 6200 and Kinetix 6500 Safe Speed Monitoring Safety Reference Manual, Publication 2094-RM001
Kinetix 6200 and Kinetix 6500 Safe Torque-off Safety Reference Manual, Publication 2094-RM002
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Power
Safety Solutions for Kinetix Servo Drives
®
Kinetix 6200 and Kinetix 6500 Drives
IAM Power Module
2094-BC01-MP5-M
2094-BC01-M01-M
AC Input Voltage
6-Safety Motion
Kinetix 6200 and Kinetix 6500 IAM Power Module (460V) Specifications
2094-BC02-M02-M
324…528V rms 3-Phase (360…480 nom)
AC Input Frequency
47…63 Hz
10 A
10 A
DC Input Voltage (Common Bus follower)
DC Input Current (Common Bus follower)
24 A
458…747V DC
9A
9A
Control Power AC Input Voltage
22.6 A
95…264V rms single-phase (230V nominal)
Continuous Output Current to Bus (Adc)
9A
9A
Intermittent Output Current to Bus (Adc)
20 A
20 A
22.6 A
38 A
Continuous Power Output to Bus (nominal)
6 kW
6 kW
15 kW
290
Principles
Main AC Input Current Nominal (rms)
Module Size Specifications
Height (mm)
290
290
Width (mm)
125
125
125
Depth (mm)
290
290
290
2094-BMP5-M
(2094-BC01-MP5-M)
2094-BM01-M
(2094-BC01-M01-M)
2094-BM02-M
(2094-BC02-M02-M)
Continuous Output Current (rms)
2.8 A
6.1 A
10.3 A
Continuous Output Current (0-peak)
4.0 A
8.6 A
14.6 A
Peak Output Current (rms)
7.0 A
15.3 A
25.8 A
Peak Output Current (0-peak)
9.9 A
21.6 A
36.4 A
1.8 kW
3.9 kW
6.6 kW
290
AM Power Modules
9-
Kinetix 6200 and Kinetix 6500 AM Power Module (460V) Specifications
Module Size Specifications
Height (mm)
290
290
Width AM (mm)
70
70
70
Depth (mm)
290
290
290
Kinetix 6200 and Kinetix 6500 Control Module Specifications
Connectors
2094-SE02F-M00-S0
Kinetix 6200
2094-EN02D-M01-S0
Kinetix 6500
SERCOS interface
Safe Speed Monitoring
2094-EN02D-M01-S1
Safe Torque-off
EtherNet/IP networking
Safe Speed Monitoring
Safe Torque-off
IOD connector for I/O, safety, and auxiliary feedback
MF connector for motor feedback
Logic
Control/Communication
Safety Features
2094-SE02F-M00-S1
6-Safety Motion
Cat. No.
Drive Family
11-Cat. No.
Index
Continuous Power Output (nominal)
10-Safety
Applications
Maximum Seconds at Peak
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Publication S117-CA001A-EN-P
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Power
Safety Solutions for Kinetix® Servo Drives
Kinetix 6200 and Kinetix 6500 Drives
The Kinetix 6200 drive is shown wired for Safe Limited Speed with Door Monitoring and Enabling Switch Monitoring, one of 11 userselectable operating modes, based on combinations of available safety functions. The proper configuration of this speed monitoring mode in
RSLogix™ 5000 software is required.
Kinetix 6200 or Kinetix 6500
Control Module Safety Connections
IOD (44-pin) Connector
27
TEST_OUT_1
28
27
TEST_OUT_0
27
28
TEST_OUT_1
28
27
TEST_OUT_0
27
28
TEST_OUT_1
28
27
TEST_OUT_0
27
28
TEST_OUT_1
28
IOD Connector
TEST_OUT_1
28
27
TEST_OUT_0
27
29 SLS_OUT_CH0 29
26
RESET_IN
26
30 SLS_OUT_CH1 30
25
RESET_REF
25
24
SLS_IN_CH1
24
23
SLS_IN_CH0
23
22
SS_OUT_CH1
22
34
21
SS_OUT_CH0
21
35
DC_OUT_CH0 35
20
SS_IN_CH1
20
36
DC_OUT_CH1 36
19
SS_IN_CH0
19
37 ESM_IN_CH0
37
18
SCOM
18
38 ESM_IN_CH1
38
17
SPWR
17
31
DM_IN_CH0
31
32
DM_IN_CH1
32
33
LM_IN_CH0 (1) 33
34
LM_IN_CH1
SS
Request
10-Safety
Applications
(1) Lock monitoring connections are not required for Safe Limited
Speed with Door Monitoring and Enabling Switch Monitoring mode operation.
4
9-
28
3
A2
11 21 33 TLS3 GD2
440G-T27260
Safety Switch
41 51
12 22 34
Remove (2)
Internal
42 52
Jumpers
TEST_OUT_0
28
2
Principles
A1
IOD Connector
27
1
6-Safety Motion
Kinetix 6200 Safe Limited Speed with Door Monitoring and Enabling Switch Monitoring Configuration
Reset
SLS
Request
Safe Stop
to Next Axis
(optional)
GND
+24V DC
440J-N21TNPM
Enabling Switch
Kinetix 6200 Communication Configuration (SERCOS)
This Kinetix 6200 drive configuration uses the SERCOS interface for configuring the Logix module and Ethernet for diagnostics and
configuring safety functions.
11-Cat. No.
Index
Logix Controller Programming Network
Logix SERCOS Interface Module
SERCOS interface
CP
Logix Platform
(ControlLogix is shown)
OK
RSLogix 5000
Software
Tx (rear)
SERCOS Fiber-optic Cable
(2090-SCxxx -x )
Rx (front)
Ethernet cable connections are
required only for programming
the 2094-SE02F-M00-S1
control module safety
configuration
0.2 m (7.0 in.)
Kinetix 6200 Drive-to-Drive SERCOS Cables
Logic
6-Safety Motion
IAM Power Module
2094-BCxx -Mxx -M
with
Control Module
2094-SE02F-M00-Sx
Kinetix 6200
Kinetix 6200
Kinetix 6200
Kinetix 6200
Kinetix 6200
Kinetix 6200
SAFE SPEED
SAFE SPEED
SAFE SPEED
SAFE SPEED
SAFE SPEED
SAFE SPEED
Kinetix 6000
Kinetix 6000
Ethernet Cable
(1585J-M8CBJM-x )
AM Power Modules (5)
2094-BMxx -M with
Control Modules (5)
2094-SE02F-M00-Sx
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Power
Safety Solutions for Kinetix Servo Drives
®
Kinetix 6500 Star Communication Configuration (EtherNet/IP)
In this Kinetix 6500 drive configuration, the devices are connected using star topology. Each device is connected directly to the switch,
making this topology fault tolerant. The 2094 power rail modules and other devices operate independently. The loss of one device does not
impact the operation of the other devices.
ControlLogix Controller Programming Network
1756-ENxT EtherNet/IP Module
Principles
RSLogix 5000
Software
ControlLogix Chassis
Kinetix 6500 Modular Multi-axis Servo Drive System
Kinetix 6500
Kinetix 6500
Kinetix 6500
Kinetix 6500
Kinetix 6500
Kinetix 6500
SAFE SPEED
SAFE SPEED
SAFE SPEED
SAFE SPEED
SAFE SPEED
SAFE SPEED
Kinetix 6000
Kinetix 6000
9-
Integrated
Axis Module
2094-x Cxx -Mxx -M
with
Control Module
2094-EN02D0M01-Sx
6-Safety Motion
Kinetix 6200 and Kinetix 6500 Drives
1585J-M8CBJM-x
Ethernet (shielded)
Cable
1585J-M8CBJM-0M3
0.3 m (1.0 ft) Ethernet Cable
for drive-to-drive connections
PowerFlex 755
Drive Module
PanelView Plus
Display Terminal
1734-AENT POINT I/O
EtherNet/IP Adapter
PowerFlex 755
Drive Module
755
11-Cat. No.
Index
1783-EMS
Stratix Switch
10-Safety
Applications
2090-BMxx-M Axis Modules (5) with
2094-EN02D0M01-Sx Control Modules (5)
755
Accessories
From this drive
Cat. No.
2094-BMxx-M
2090-SCEPO-2
2094-BCxx-Mxx-M or 2094-BMxx-M
2094-BMxx-S
2090-SCEPO-1
2094-BCxx-Mxx-S or 2094-BMxx-S
2094-BMxx-S
2090-SCEPO-1
2094-BCxx-Mxx-S or 2094-BMxx-S
2094-BMxx-M
2090-SCEPO-2
For I/O, Safety, Motor Feedback, and Auxiliary Feedback connections on Kinetix 6200 and Kinetix 6500 Safe Speed drives, use the 44-pin
Low-profile Connector Kit, catalog number 2090-K6CK-D44M.
A 1585J-M8CBJM-x (shielded) Ethernet cable is required for programming and safety configuration of the Kinetix 6200 and Kinetix 6500 drive
via RSLogix 5000 software.
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Publication S117-CA001A-EN-P
6-81
6-Safety Motion
To this drive
2094-BCxx-Mxx-M or 2094-BMxx-M
Logic
Drive-to-drive SERCOS Cables for Kinetix 6200 Drives
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Power
Safety Solutions for Kinetix® Servo Drives
Kinetix 6000 and Kinetix 7000 Drives
6-Safety Motion
Kinetix 6000
Kinetix 7000
Principles
9-
Description
Features
The Kinetix® 6000 multi-axis servo drive provides power simplicity
to handle even the most demanding applications quickly, easily, and
cost-effectively. The compact size, simplified wiring, easy-to-use
components, and integrated Safe-off capability make Kinetix 6000
drives an ideal choice for both OEMs and end-users.
Category 3 per EN 954-1
SIL3 per IEC 61508
Stop Category 0 per EN 60204-1
Stop Category 1 per EN 60204-1 (requires safety relay with time
delay outputs)
Two positive-guided, mechanically linked safety auxiliary contacts
for monitoring
Removable terminals
Common solution for any power range
The Kinetix® 7000 high power servo drive is designed to
accommodate the most demanding requirements and extends the
benefits of Kinetix Integrated Motion, and Safe-off capability to
applications up to 149 kW. The Kinetix 7000 high power drive
supports three-phase AC input power (380…480V AC) and DC input
for common bus applications.
10-Safety
Applications
Kinetix 6000 and Kinetix 7000 Specifications
11-Cat. No.
Index
Standards
EN 954-1, EN ISO 13849-2, EN 60204-1, EN 50178, EN 61800-3, IEC 61508
Category
PLe and Cat. 3 per EN ISO 13849-1
Safety Integrity Level
SIL3 per IEC 61508
Certifications
C-Tick, CE, cUL, and TÜV functional safety
Safety Inputs
Two N.C.
PFd(t) for 20-year interval
4.75E-07
PFh(t) for 20-year interval
5.43E-12
Coil Pull-in Voltage
24V DC (Nom.), 18V DC (Min.), 26.4V DC (Max.)
Coil Drop-out Voltage
0V DC (Min.), 2.4V DC (Max.)
Logic
Coil Resistance
720 Ω (Nom.), 648 Ω (Min.), 792 Ω (Max.)
Coil Current
33.3 mA (Nom.), 55.0 mA (Max.)
Coil Pull-in Time:
25 ms
Coil Drop-out Time:
20 ms
Response Time
25 ms
Recommended Conductor Size
Terminal Screw
Stranded Wire with Ferrule: 0.75 mm2 (18 AWG)
Solid Wire 1.5 mm2 (16 AWG)
Recommended Torque
Terminal Screw
0.235 N•m (2.0 lb•in)
Mechanical Life
10,000,000 operations
Safety Reference Manual
Publication GMC-RM002
6-Safety Motion
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Power
Safety Solutions for Kinetix Servo Drives
®
Kinetix 6000 (230V Models) with GuardMotion Specifications
AC05-MP5-S
AC05-M01-S
AC09-M02-S
AC Input Frequency
Main AC Input Current Nominal (rms)
AC32-M05-S
36 A
71 A
36 A
71 A
47…63 Hz
10 A
10 A
19 A
DC Input Voltage (Common Bus follower)
DC Input Current (Common Bus follower)
AC16-M03-S
195…264V rms 3-Phase
275…375V DC
10 A
10 A
Control Power AC Input Voltage
19 A
95…264V rms Single-Phase (115/230V nominal)
Continuous Output Current to Bus (Adc)
10 A
10 A
19 A
36 A
71 A
Intermittent Output Current to Bus (Adc)
20 A
20 A
38 A
72 A
142 A
Continuous Power Output to Bus (nominal)
3 kW
3 kW
6 kW
11.3 kW
22.5 kW
IAM and AM Inverters (2094-)
AC05-MP5-S
and AMP5-S
AC05-M01-S
and AM01-S
AC09-M02-S
and AM02-S
AC16-M03-S
and AM03-S
AC32-M05-S
and AM05-S
Continuous Output Current (rms)
3.7 A
6.0 A
10.6 A
17.3 A
34.6 A
Continuous Output Current (0-peak)
5.2 A
8.5 A
15 A
24.5 A
48.9 A
Peak Output Current (rms)
7.4 A
12.0 A
21.2 A
34.6 A
51.9 A
Peak Output Current (0-peak)
10.5 A
17.0 A
30.0 A
48.9 A
73.4 A
2.5
2.5
2.5
2.5
2.5
1.2 kW
1.9 kW
3.4 kW
5.5 kW
11 kW
300
Maximum Seconds at Peak
Continuous Power Output (nominal)
Principles
IAM Converters (2094-)
AC Input Voltage
6-Safety Motion
Kinetix 6000 and Kinetix 7000 Drives
Module Size Specifications
200
200
200
300
Width AM (mm)
70
70
70
70
70
Width IAM (mm)
125
125
125
125
195
Depth (mm)
195
195
195
195
195
BC02-M02-S
BC04-M03-S
BC07-M05-S
44 A
71 A
43 A
71 A
Kinetix 6000 (460V Models) with GuardMotion Specifications
BC01-MP5-S
BC01-M01-S
324-528V rms 3-Phase
AC Input Frequency
Main AC Input Current Nominal (rms)
47…63 Hz
10 A
10 A
DC Input Voltage (Common Bus follower)
DC Input Current (Common Bus follower)
24 A
458…747V DC
10 A
10 A
Control Power AC Input Voltage
24 A
95…264V rms Single-Phase (115/230V nominal)
Continuous Output Current to Bus (Adc)
10 A
10 A
24 A
43 A
71 A
Intermittent Output Current to Bus (Adc)
20 A
20 A
48 A
86 A
142 A
Continuous Power Output to Bus (nominal)
6 kW
6 kW
15 kW
27.6 kW
45 kW
IAM and AM Inverters (2094-)
BC01-MP5-S
and BMP5-S
BC01-M01-S
and BM01-S
BC02-M02-S
and BM02-S
BC04-M03-S
and BM03-S
BC07-M05-S
and BM05-S
Continuous Output Current (rms)
2.8 A
6.1 A
10.3 A
21.2 A
34.6 A
Continuous Output Current (0-peak)
4.0 A
8.6 A
14.6 A
30.0 A
48.9 A
11-Cat. No.
Index
IAM Converters (2094-)
AC Input Voltage
10-Safety
Applications
9-
Height (mm)
Series A
4.2 A
9.2 A
15.5 A
31.8 A
51.9 A
Series B
7.0 A
15.3 A
25.8 A
31.8 A
51.9 A
Series A
5.9 A
12.9 A
21.8 A
45.0 A
73.4 A
Series B
9.9 A
21.6 A
36.4 A
45.0 A
73.4 A
2.5
2.5
2.5
2.5
2.5
1.8 kW
3.9 kW
6.6 kW
13.5 kW
22 kW
Logic
Peak Output Current (rms)
Peak Output Current (0-peak)
Maximum Seconds at Peak
Continuous Power Output (nominal)
250
250
250
250
310
Width AM (mm)
70
70
70
140
140
Width IAM (mm)
125
125
125
195
195
Depth (mm)
260
260
260
260
260
6-Safety Motion
Module Size Specifications
Height (mm)
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Publication S117-CA001A-EN-P
6-83
s117_kinetix_04162010
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Page 6-84
Power
Safety Solutions for Kinetix® Servo Drives
Kinetix 6000 and Kinetix 7000 Drives
6-Safety Motion
Kinetix 7000 Specifications
2099-
BM06-S
BM07-S
BM08-S
AC Input Voltage @ 47…63 Hz
BM09-S
BM10-S
BM11-S
BM12-S
380…480V AC +/- 10%
AC Input Frequency
47…63 Hz
DC Input Voltage
450…750V DC
Principles
Main AC Input Current (rms)
36.7 A
47.7 A
59.6 A
90.1 A
117 A
169 A
233 A
DC Input Current
42.9 A
55.7 A
69.7 A
105 A
137 A
204 A
281 A
Continuous Power Output
22 kW
30 kW
37 kW
56 kW
75 kW
112 kW
149 kW
Continuous Power Output
30 Hp
40 Hp
50 Hp
75 Hp
100 Hp
150 Hp
200 Hp
Continuous Output Current (rms)
40 A
52 A
65 A
96 A
125 A
180 A
248 A
Continuous Output Current (0-peak)
56 A
73 A
92 A
135 A
176 A
254 A
351 A
Control Power Input
18…30V DC
Peak Current (rms) 60 s
51 A
60 A
78 A
115 A
138 A
234 A
273 A
Peak Current (0-peak) 60 s
72 A
84.8 A
110 A
162.6 A
195 A
331 A
386 A
Peak Current (rms) 3 s
68 A
80 A
104 A
154 A
163 A
312 A
372 A
Peak Current (0-peak) 3 s
96 A
113 A
147 A
217.7 A
230.5 A
441 A
526 A
977.1
Drive Height (mm)
517.5
517.5
517.5
644.5
690.3
977.1
Drive Depth (mm)
224
224
224
287
287
283
283
Drive Width (mm)
254
254
254
332
332
429
429
9-
Safe-off Multi-Axis Configuration
Kinetix 6000 to Kinetix 7000 Safe-off Multi-Axis Configuration
Safe-off Control Circuit
Connections
10-Safety
Applications
Middle-Drive Headers
(2090-XNSM-M)
First-drive Wiring Header
(2090-XNSM-W)
Last-drive Header
(2090-XNSM-T)
11-Cat. No.
Index
1202-C02 1202-C02
Kinetix 6000
Drive
Drive-to-Drive Safe-off Cables
Kinetix 7000
Drive
Logic
6-Safety Motion
Visit our website: www.ab.com/catalogs
6-84
Publication S117-CA001A-EN-P
1202-C10
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5/13/2010
1:20 PM
Page 6-85
Power
Safety Solutions for Kinetix Servo Drives
®
Kinetix 6000 and Kinetix 7000 Drives
6-Safety Motion
Stop Category 1 Configuration (Kinetix 6000 or Kinetix 7000)
Single-Axis Relay Configuration
The Kinetix 6000 or Kinetix 7000 drive Safe-off connector is wired to an Allen-Bradley safety relay. The proper configuration in
RSLogix™ 5000 software is required.
External +24V DC
Safe-off Demand
2
A1
S52
S11
S12
S21
S22
S33
S34
13
23
37
47
55
3
4
5
Allen-Bradley Monitoring Safety Relay
MSR138.1DP (440R-M23088)
6
7
N.C. 8
A2
X1
X2
X3
X4
Y39
Y40
Y2
Y1
14
24
38
48
56
N.C. 9
FDBK2+
FDBK2FDBK1+
FDBK1SAFETY ENABLE2+
SAFETY ENABLE -
Safe-off
(SO) Connector
with
Wiring Header
SAFETY ENABLE1+
24V +
9-
1
Principles
Kinetix 6000 IAM/AM or
Kinetix 7000 Drive
Reset
24V_COM
I/O (IOD) Connector
External 24V COM
10-Safety
Applications
1
Hardware Enable 24V +
2
Hardware Enable Input
Stop Category 0 Configuration (Kinetix 6000 or Kinetix 7000)
11-Cat. No.
Index
Single-Axis Relay Configuration
The Kinetix 6000 or Kinetix 7000 drive Safe-off connector is wired to an Allen-Bradley safety relay.
Reset
Kinetix 6000 IAM/AM or
Kinetix 7000 Drive
A1
S11
S52
S12
13
23
33
41
1
2
3
Allen-Bradley
Monitoring Safety Relay
MSR127RP (440R-N23135)
S21
S22
S34
A2
4
14
24
34
42
FDBK2+
FDBK2FDBK1+
Logic
Safe-off Demand
Safe-off
(SO) Connector
5
SAFETY ENABLE2+ with
Wiring Header
6
SAFETY ENABLE 7
SAFETY ENABLE1+
N.C. 8
24V +
N.C. 9
24V_COM
FDBK1-
External 24V COM
You can use an Allen-Bradley GuardPLC™ or GuardLogix® controller instead of the safety relay to provide the safety logic for more complex
safety systems.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-85
6-Safety Motion
External +24V DC
s117_kinetix_04162010
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Page 6-86
Power
Safety Solutions for Kinetix® Servo Drives
Kinetix 6000 and Kinetix 7000 Drives
6-Safety Motion
Accessories
Safe-off Headers for Kinetix 6000 or Kinetix 7000 Drives
Description
Cat. No.
Safe-off wiring header for the first drive in multiple safety drive configurations (optional)
2090-XNSM-W
Safe-off middle header for the first drive-to-drive connections in multiple safety drive configurations with three or more drives (optional)
2090-XNSM-M
Safe-off terminating header for the last in multiple safety drive configurations (optional)
2090-XNSM-T
Principles
Safe-off Interface Cables for Kinetix 6000 or Kinetix 7000 Drives
Safe-off interface cables are required for making connections with 2090-XNSM-W, -M, and -T headers.
Description
Cat. No.
Drive-to-drive safety cable, 200 mm (7.9 in.), for connecting single-wide Kinetix 6000 modules.
1202-C02
Drive-to-drive safety cable, 350 mm (13.8 in.), for connecting double-wide Kinetix 6000 modules.
1202-C03
Drive-to-drive safety cable, 1050 mm (41.3 in.), for connections.
between Kinetix 6000 power rail and Kinetix 7000 drive.
between two Kinetix 6000 power rails.
between two Kinetix 7000 drives.
1202-C10
9-
Because of the current capacity limitation of the Safe-off cable connectors, multiple Safe-off drive configurations must not exceed eight
Kinetix 6000 or Kinetix 7000 drive modules.
10-Safety
Applications
11-Cat. No.
Index
Logic
6-Safety Motion
Visit our website: www.ab.com/catalogs
6-86
Publication S117-CA001A-EN-P
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5/13/2010
1:22 PM
Page 6-87
Power
Arc Resistant
CENTERLINE Medium Voltage Motor Control Centers with ArcShield™
As standard, a plenum exhaust section is provided with each new
ArcShield order. The plenum exhaust section can be mounted on
either the left or right end of the line-up, and it extends 1016 mm
(40 in.) past the end of the line-up.
As the ArcShield may have an impact on horsepower ratings, please
contact your local Rockwell Automation sales office or Allen-Bradley
distributor to confirm.
Features
200/400/450
1
1512A
200/400/450
1512B
1512BT
1562E
1591A
Approx.
Weight
[kg (lb)]
Width
Depth ♣
Height
660 (26)/
914 (36)
914 (36)
3264 (128.5)
627 (1380)/
860 (1900)
1118 (44) 914 (36)
3264 (128.5)
1107 (2435)
600 1
914 (36)
914 (36)
3264 (128.5)
773 (1700)
600 1372 (54) 914 (36)
3264 (128.5)
1250 (2750)
800
1575 (62) 914 (36)
3264 (128.5)
907 (2000)
660 (26)/
914 (36)
3264 (128.5)
627 (1380)/
773 (1700)
600 1
914 (36)
914 (36)
3264 (128.5)
773 (1700)
800 1
1575 (62) 914 (36)
3264 (128.5)
907 (2000)
200/400 1
914 (36)
3264 (128.5)
1050 (2310)
200/400 1372 (54) 914 (36)
3264 (128.5)
1530 (3365)
200/400 1
914 (36)
914 (36)
3264 (128.5)
1050 (2310)
200/400/450
1512AT
Approximate Mounting
Dimensions [mm (in.)]
1
914 (36)
200/400 1
914 (36)
914 (36)
3264 (128.5)
886 (1950)
200/400 1372 (54) 914 (36)
3264 (128.5)
1364 (3000)
457 (18) ‡
457 (18)
914 (36)
2311 (91)
432 (950)
457 (18) §
457 (18)
914 (36)
3264 (128.5)
464 (1020)
914 (36) 1
914 (36)
914 (36)
3264 (128.5)
732 (1610)
914 (36) §
914 (36)
914 (36)
3264 (128.5)
732 (1610)
Principles
The ArcShield products have a robust enclosure design which
contain the arc flash energy and exhaust materials until vents on top
of the enclosure open. Once opened, the vents provide a path for
materials to exit the enclosure. An overhead plenum is used to
direct the materials to a safe location, away from personnel near the
equipment. The low voltage panel is reinforced and sealed, to
prevent arc flash exhaust materials from entering this compartment.
Controller
Size
1 Arc resistant with plenum.
Arc resistant with plenum, plus PFCC option.
‡ Arc resistant without plenum.
§ Arc resistant with plenum c/w low voltage panel.
♣ Overhead arc plenums are 1168 mm (460 in.), mounted on top and flush to
the rear of the structures.
6-Motor Control
Centers
Logic
11-Cat. No.
Index
Reinforced cabinet and power cell door closure mechanism
Multi-point latching mechanism, reinforced cross bracing and
gasket sealing
Reinforced back plates — added support plates secured with
multiple bolts increase rigidity and security
Reinforced low voltage panel to withstand arc flash energy and
shield maintenance personnel while working in the isolated low
voltage compartment
Arc “Pressure Relief” vent to direct gases and material away from
personnel during an arc flash
Available with removable arc exhaust plenum
10-Safety
Applications
The ArcShield controller safely
redirects the arc flash energy out
the top of the unit and away from
personnel. This level of protection
is also maintained when the low
voltage door is open for
maintenance purposes.
Bulletin
Number
9-
ArcShield Controller Specifications
The Allen-Bradley CENTERLINE
ArcShield arc-resistant controller
provides rugged process control for
applications requiring a higher level
of personnel protection. ArcShield
products are compliant to the IEEE
C37.20.7 standard, and provide
Type 2 protection during an arc
flash.
6-Motor Control
Centers
®
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-87
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Page 6-88
Power
Arc Resistant
CENTERLINE® Medium Voltage Motor Control Centers with ArcShield™
6-Motor Control
Centers
Medium Voltage Arc Resistant Motor Control Center Specifications
Principles
General
9-
MCC Units Available
10-Safety
Applications
Intelligent Motor Control
Features
CENTERLINE 1500 Motor Control Center
with ArcShield
CENTERLINE 1500 Motor Control Center with
IntelliCENTER Technology and ArcShield
Enclosure Types Available
Arc Resistant NEMA/UL Type 12
Arc Resistant NEMA/UL Type 12
Section Height
2300 mm (91 in.) plus Plenum
2300 mm (91 in.) plus Plenum
Section Width
660, 914, 1372, 1575, 2032, 2540 mm
(26, 36, 54, 62, 80, 100 in.)
660, 914, 1372, 1575, 2032, 2540 mm
(26, 36, 54, 62, 80, 100 in.)
11-Cat. No.
Index
Section Depth
914 mm (36 in.)
914 mm (36 in.)
Horizontal Bus Current Rating
1200, 2000, or 3000 A
1200, 2000, or 3000 A
Vertical Bus Current Rating
400, 600, or 800 A
400, 600, or 800 A
Bus Short Circuit Rating
60 kA RMS SYM
60 kA RMS SYM
ArcShield Controllers
Yes
Yes
Full Voltage Non-reversing Starters
Yes
Yes
Full Voltage Reversing Starters
Yes
Yes
Starters for 2-Speed Motors
Yes
Yes
Electronic Soft Starters
Yes
Yes
Variable Speed Drives
N/A
N/A
Power Monitoring Equipment
Yes
Yes
PLC and Controller Units
Yes
Yes
Transformer Units
Yes
Yes
Built-in Network Media
No
Yes
IntelliCENTER Software
No
Yes, preconfigured software with:
• Elevation View
• Monitor View
• Event Logger
• Electronic System Documentation
• ActiveX Objects for HMI use
Pre-Tested Network Connections
No
Yes
Rich Data
No
Yes
Advanced Diagnostics
No
Yes
Network Interfaces
No
DeviceNet™
Ethernet
ControlNet™
PROFIBUS
Modbus Plus™
Remote Access Motor Control Data
No
Yes
Preconfigured Network
Logic
6-Motor Control
Centers
Visit our website: www.ab.com/catalogs
6-88
Publication S117-CA001A-EN-P
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Page 6-89
Power
Arc Resistant
CENTERLINE Low Voltage Motor Control Centers with ArcShield™
ArcShield enhances the CENTERLINE 2100
Motor Control Center (MCC) and is the first low
voltage MCC to offer arc-containing features.
ArcShield helps provide you with Type 2
accessibility and improves protection for your
personnel against internal arcing faults. With
Type 2 accessibility, personnel are shielded at
the front, rear and sides of the enclosure in the
unlikely event of an arcing fault.
Arc resistant baffles for the CENTERLINE 2100 MCCs with
ArcShield allow you to have an arc resistant MCC with a wider
range of MCC units, even units that require venting, such as variable
frequency drives (VFDs). Arc resistant baffles allow air flow to help
dissipate the heat and still provide Type 2 accessibility.
CENTERLINE 2500 MCCs with ArcShield offers you better
protection against harmful arc flash hazards. Using a CENTERLINE
2500 MCC with ArcShield helps protect your personnel if an arc
flash were to occur within an MCC.
CENTERLINE 2100 MCCs with ArcShield are available on the quick
delivery program; allowing your order to go directly to the factory
and ship in as little as four weeks.
CENTERLINE 2500 MCC with ArcShield provides personnel and
assembly protection per IEC/TR 61641:2008 for arcing durations up
to 300 ms (available for systems at 415V (max), with 65 kA (max)
available current).
Arc-containment door latches help deliver an extra level of
protection by allowing pressure relief and keeping the doors from
detaching from the structure. Manual or automatic shutters and
insulated bus covers help reduce fault propagation within your
MCC. The lower horizontal bus ratings and incoming protection
sized for your MCC, help reduce the amount of arc flash energy in
your application. By containing an arc flash, your potential exposure
to hazardous conditions can be reduced.
Reduce Electrical Shock Hazards
CENTERLINE 2100 MCCs are designed to enhance safe operation
by helping isolate you from potentially hazardous voltages by
providing a solid grounding system and helping minimize potential
electrical shock hazards. Additional options such as IntelliCENTER®
software, DeviceNet™ ports, blown fuse indicators, exterior
windows on unit doors, infrared inspection ports and finger-safe
component barriers can help you create a safer working
environment by reducing your potential to make contact with
energized components.
In combination with the standard safety features built into every
CENTERLINE 2500 MCC, choosing ArcShield provides additional
benefits, including:
Enclosures with no front ventilation
Pressure relief system designed to exhaust gases through the top
of the enclosure, away from personnel
Arc containment latches on all doors capable of withstanding the
high internal pressure generated by an arc blast
Insulated power bus closing plates included at the ends of each
MCC lineup
For even more protection, optical and current sensing technology
for use with crowbar or shunt trip devices is available as an
option.
11-Cat. No.
Index
Contain Arc Flashes
Principles
The CENTERLINE 2500
MCC is designed to meet
the needs of your global
facilities operating in Latin
America, Asia, Europe and
other areas of the world
where motor control centers
must meet IEC standards.
With more intelligent
components and more
options than other MCC
manufacturers, you get a
total power, control and
information solution
packaged for your local
specifications, built on a
common platform.
Reduce your risk of arc flash injury through the
use of the industry leading arc containment
design, which has been tested to meet the arc
resistant standards for medium voltage
equipment, IEEE C37.20.7: IEEE Guide for
Testing Medium-Voltage Metal- Enclosed
Switchgear for Internal Arcing Faults.
9-
CENTERLINE 2500 Motor Control Centers with ArcShield
10-Safety
Applications
CENTERLINE 2100 Motor Control Centers with ArcShield
6-Motor Control
Centers
®
IntelliCENTER Technology
IntelliCENTER technology helps enhance personnel safety
Advanced diagnostics of IntelliCENTER software provide remote access to your MCC data for
troubleshooting, minimizing your need for entry in the arc flash boundary zone
With the ability to remotely monitor MCC, you can perform many routine maintenance tasks without
"suiting up," reducing personnel exposure to hazardous energy levels
IntelliCENTER Software can warn of failures before they occur – increasing your ability to respond
proactively before a hazardous situation occurs
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-89
6-Motor Control
Centers
Logic
Minimize Entry into Arc Flash Boundary
s117_mcc_04162010
5/13/2010
1:22 PM
Page 6-90
Power
Arc Resistant
CENTERLINE® Low Voltage Motor Control Centers with ArcShield™
6-Motor Control
Centers
Low Voltage Arc Resistant Motor Control Center Specifications
CENTERLINE 2100 Motor Control Center with
ArcShield
Principles
Enclosure Types
NEMA 1, 1G, 3R, 4, 12
IP 20, 40, 42, 54
Section Height
2286 mm (90 in.)
2300 mm (91 in.)
Section Width (for plug-in units)
508 mm (20 in.) - 635 mm (25 in.) available
with 229 mm (9 in.) wireway
700, 800, 900 or 1000 mm
(28, 32, 36, or 40 in.)
600 or 1200 A
600 or 1200 A
Section Load Capacity
General
Arc Resistant Rating
9-
10-Safety
Applications
11-Cat. No.
Index
IntelliCENTER
Technology
Arc Duration 100 ms
or less
Device Limited
Rated Voltage
600V
480V
up to 690V
600…1200 A
600…3000 A
800…3200 A
Section Depth (for plug-in units)
381 or 508 mm
(15 or 20 in.)
508 mm (20 in.)
600 or 800 mm (24 or 32 in.)
42000 or 65000 A rms symmetrical
Up to 65000 A rms symmetrical
Full Voltage Non-reversing Starters
Yes
Yes
Full Voltage Reversing Starters
Yes
Yes
Starters for 2-speed motors
Yes
Yes
Soft Starters
Yes
Yes
Variable Frequency Drives
Yes
Yes
Mains and Feeders
Yes
Yes
PLC & Controller Units
Yes
Yes
Yes
Lighting Panels
Yes
Transformer Units
Yes
Yes
Built-in Network
Yes, DeviceNet™ Class 1, 600V, 8 A
Yes, DeviceNet Class 1, 600V, 8 A
Network Interfaces
EtherNet/IP
ControlNet™
PROFIBUS
Modbus Plus™
EtherNet/IP
ControlNet
PROFIBUS
Modbus Plus
Preconfigured Network
Yes
Yes
Pre-tested Network Connections
Yes
Yes
Advanced Diagnostics
Yes
Yes
IntelliCENTER Software
Preconfigured Software with
Elevation View
Monitor View
Event Log
Electronic System Documentation
ActiveX Objects for HMI Use
Preconfigured Software with
Elevation View
Monitor View
Event Log
Electronic System Documentation
ActiveX Objects for HMI Use
Remote Access to Motor Control
Data
Yes
Yes
Detailed Device Information
Yes
Yes
Logic
6-Motor Control
Centers
Visit our website: www.ab.com/catalogs
6-90
N/A
Horizontal Bus Current Rating
Short Circuit Withstand Rating
Available Equipment
for MCC Units
CENTERLINE 2500 Motor Control Center with
ArcShield
Publication S117-CA001A-EN-P
03_100-S_Contactors
5/13/2010
1:25 PM
Page 6-91
Power
Safety Contactors
Bulletin 100S-C
Standards Compliance
EN50205
CSA C22.2 No. 14
UL 508
EN/IEC 60947-4
IEC 60947-4-1 Annex H — Mirror Contacts
IEC 60947-5-1 Annex L — Mechanically Linked Contacts
Certifications
Bulletin 100S-C/104S-C safety contactors provide mechanically
linked positively guided contacts, required in feedback circuits of
modern safety applications. The mechanically linked N.C. auxiliary
contacts will not change state when a power pole welds. In
addition, the gold-plated bifurcated auxiliary contacts are ideally
suited for low-energy applications or feedback control circuits with
multiple series-connected N.C. auxiliary contacts.
SUVA Third-Party Certified
CE Marked
cULus Listed (File No. E3125;
Guide NLDX, NLDX7)
Your order must include: cat. no. of the contactor specified with coil
voltage code and, if required, cat. no. of any accessories and/or
replacement coils.
9-
Mechanically linked N.C. auxiliary contacts
Front-mounted auxiliary contacts:
Gold bifurcated
Permanently fixed
Protective cover to prevent manual operation
Red contact housing foreasy identification
Incorporates IEC 60947-5-1 “Mechanically Linked” or IEC 609474-1 "Mirror Contact" symbol
AC and DC operating coils
SUVA Third-Party certification
Principles
6-Contactors &
Control Relays
Bulletin 100S/104S Safety Contactors
3-Pole AC- and DC-Operated Contactors
9
12
16
23
30
37
43
60
72
85
97
32
32
32
32
65
65
85
100
100
100
130
230V
3
4
5.5
7.5
10
11
13
18.5
22
25
30
400V/
415V
4
5.5
7.5
11
15
18.5/20
22
32
40
45
55
500V
4
5.5
7.5
13
15
20
25
37
45
55
55
690V
4
5.5
7.5
10
15
18.5
22
32
40
45
55
115V
1/2
1/2
1
2
2
3
3
5
5
7-1/2
10
3-Phase
230V
1-1/2
2
3
3
5
5
7-1/2
10
15
15
15
200V
2
3
5
5
7-1/2
10
10
15
20
25
30
230V
460V
2
3
5
7-1/2
5
7-1/2
10
10
15
20
25
30
30
10
15
20
25
30
40
50
60
75
575V
7-1/2
10
15
15
25
30
30
50
60
60
75
N.O.
N.C.
Cat. No.
0
5
100S-C09⊗05BC
1
4
100S-C09⊗14BC
0
5
100S-C12⊗05BC
1
4
100S-C12⊗14BC
0
5
100S-C16⊗05BC
1
4
100S-C16⊗14BC
0
5
100S-C23⊗05BC
1
4
100S-C23⊗14BC
0
4
100S-C30⊗04BC
1
4
100S-C30⊗14BC
0
4
100S-C37⊗04BC
1
4
100S-C37⊗14BC
0
4
100S-C43⊗04BC
1
4
100S-C43⊗14BC
0
4
‡ 100S-C60⊗04BC
1
4
‡ 100S-C60⊗14BC
0
4
‡ 100S-C72⊗04BC
1
4
‡ 100S-C72⊗14BC
0
4
‡ 100S-C85⊗04BC
1
4
‡ 100S-C85⊗14BC
0
4
‡ 100S-C97⊗04BC
1
4
‡ 100S-C97⊗14BC
For other contact configurations and full product details, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 100SC09⊗05BC becomes Cat. No. 100S-C09⊗05C.
‡ Bifurcated front-mount auxiliary contacts on Cat. Nos. 100S-C60…C97 conform to mirror contact performance only.
⊗ Coil Voltage Code, see page 6-94
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-91
10-Safety
Applications
AC-1
Hp (60 Hz)
1-Phase
11-Cat. No.
Index
AC-3
3-Phase kW (50 Hz)
Logic
Ie [A]
Aux. Contacts
6-Contactors &
Control Relays
Ratings for Switching AC Motors — AC-2, AC-3, AC-4
03_100-S_Contactors
5/13/2010
1:25 PM
Page 6-92
Power
Safety Contactors
Bulletin 100S-C
4-Pole AC- and DC-Operated Contactors
6-Contactors &
Control Relays
Ratings for Switching AC Motors
Contact Configuration
AC-2, AC-3, AC-4
Ie [A]
AC-3
9
Principles
12
16
23
3-Phase kW (50 Hz)
AC-1
32
32
32
32
230V
3
4
5.5
7.5
400V/
415V
4
5.5
7.5
11
Hp (60 Hz)
4
5.5
7.5
13
690V
4
5.5
7.5
10
115V
1/2
1/2
1
2
230V
1-1/2
2
3
3
Auxillary Contacts
3-Phase 1-Phase
500V
Main Pole
200V
2
3
5
5
230V
2
3
5
7-1/2
460V
5
7-1/2
10
15
575V
7-1/2
10
15
15
N.O.
N.C.
N.O.
N.C.
Cat. No.‡
4
0
0
4
100S-C09⊗404BC
3
1
0
4
100S-C09⊗304BC
4
0
0
4
100S-C12⊗404BC
3
1
0
4
100S-C12⊗304BC
4
0
0
4
100S-C16⊗404BC
3
1
0
4
100S-C16⊗304BC
4
0
0
4
100S-C23⊗404BC
3
1
0
4
100S-C23⊗304BC
For other contact configurations, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
9-
Three-phase ratings only apply to contactors with at least three N.O. power poles.
⊗ Coil Voltage Code, see page 6-94
‡ If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 100SC09⊗404BC becomes Cat. No. 100S-C09⊗404C.
10-Safety
Applications
11-Cat. No.
Index
Logic
6-Contactors &
Control Relays
Visit our website: www.ab.com/catalogs
6-92
Publication S117-CA001A-EN-P
03_100-S_Contactors
5/13/2010
1:25 PM
Page 6-93
Power
Safety Contactors
Bulletin 100S-C
6-Contactors &
Control Relays
Reversing AC- and DC-Operated Contactors
3 Main Contacts
Includes Mechanical/Electrical Interlock
Includes Reversing Power Wiring
Ratings for Switching AC Motors
Principles
Aux. Contacts
Installed per
Contactor
AC-2, AC-3, AC-4
12
16
23
30
37
43
60
72
85
97
32
32
32
32
65
65
85
100
100
100
130
230V
3
4
5.5
7.5
10
11
13
18.5
22
25
30
400V/
415V
4
5.5
7.5
11
15
18.5/20
22
32
40
45
55
1-Phase
500V
4
5.5
7.5
13
15
20
25
37
45
55
55
690V
4
5.5
7.5
10
15
18.5
22
32
40
45
55
115V
1/2
1/2
1
2
2
3
3
5
5
7-1/2
10
3-Phase
230V
1-1/2
2
3
3
5
5
7-1/2
10
15
15
15
200V
2
3
5
5
7-1/2
10
10
15
20
25
30
230V
460V
2
3
5
7-1/2
5
7-1/2
10
10
15
20
25
30
30
10
15
20
25
30
40
50
60
75
575V
7-1/2
10
15
15
25
30
30
50
60
60
75
N.O.
N.C. ‡
Cat. No.
0
6
104S-C09⊗012BC
1
5
104S-C09⊗210BC
0
6
104S-C12⊗012BC
1
5
104S-C12⊗210BC
0
6
104S-C16⊗012BC
1
5
104S-C16⊗210BC
0
6
104S-C23⊗012BC
1
5
104S-C23⊗210BC
0
5
104S-C30⊗010BC
1
5
104S-C30⊗210BC
0
5
104S-C37⊗010BC
1
5
104S-C37⊗210BC
0
5
104S-C43⊗010BC
1
5
104S-C43⊗210BC
0
5
§ 104S-C60⊗010BC
1
5
§ 104S-C60⊗210BC
0
5
§ 104S-C72⊗010BC
1
5
§ 104S-C72⊗210BC
0
5
§ 104S-C85⊗010BC
1
5
§ 104S-C85⊗210BC
0
5
§ 104S-C97⊗010BC
1
5
§ 104S-C97⊗210BC
For other contact configurations, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
6-Contactors &
Control Relays
Logic
If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 104SC09⊗05BC becomes Cat. No. 104S-C09⊗05C.
‡ One of the N.C. auxiliary contacts is supplied as part of the mechanical/electrical interlock.
§ Bifurcated front-mount auxiliary contacts on Cat. Nos. 104S-C60…C97 conform to mirror contact performance only.
⊗ Coil Voltage Code, see page 6-94
9-
9
AC-1
Hp (60 Hz)
10-Safety
Applications
AC-3
3-Phase kW (50 Hz)
11-Cat. No.
Index
Ie [A]
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
6-93
03_100-S_Contactors
5/13/2010
1:25 PM
Page 6-94
Power
Safety Contactors
Bulletin 100S-C
⊗ Coil Voltage Code and Terminal Position
6-Contactors &
Control Relays
The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 60Hz: Cat. No.
100S-C09⊗05BC becomes Cat. No.100S-C09D05BC.
[V]
12
24
32
36
42
48
100
100110
110
120
127
200
200220
208
208240
220230
Principles
AC, 50 Hz
R
K
V
W
X
Y
KP
—
D
P
S
KG
L
—
—
F
AC, 60 Hz
Q
J
—
V
—
X
—
KP
—
D
—
—
KG
H
L
—
AC, 50/60 Hz
–
KJ
—
—
—
KY
KP
—
KD
—
—
KG
KL‡
—
—
KL‡
[V]
230
230240
240
277
347
380
380400
400
400415
440
480
500
550
600
AC, 50 Hz
—
VA
T
—
—
—
N
—
G
B
—
M
C
—
AC, 60 Hz
—
—
A
T
I
E
—
—
—
N
B
—
—
C
AC, 50/60 Hz
KF
—
KA
—
—
—
—
KN
—
KB
—
—
—
—
‡ Not available in 100S/104S-C97 contactors
9-
[V]
9
12
24
36
48
60
64
72
80
110
115
125
220
230
250
Standard
ZR
ZQ
ZJ
ZW
ZY
ZZ
ZB
ZG
ZE
ZD
ZP
ZS
ZA
ZF
ZT
with
Integrated
Diode
—
—
DJ
—
—
—
—
—
—
—
—
—
—
—
—
—
—
EJ
—
—
—
—
—
—
—
—
—
—
—
—
DR
DQ
DJ
DW
DY
DZ
DB
DG
DE
DD
DP
DS
DA
DF
DT
100S/
104SC09…C43 Electronic
with
Integrated
Diode
DC
100S/
with
104SIntegrated
C60…C97
Diode
Coil Terminal Position
10-Safety
Applications
All contactors are delivered with the coil terminals located on the line side.
For load side coil terminations, insert a U prior to the coil voltage code.
Example: Cat. No. 100S-C09UD05BC.
11-Cat. No.
Index
Cat. No.
100S-C09⊗05C
Line Side
Cat. No.
100S-C09U⊗05C
Load Side
Logic
6-Contactors &
Control Relays
Visit our website: www.ab.com/catalogs
6-94
Publication S117-CA001A-EN-P
03_100-S_Contactors
5/13/2010
1:25 PM
Page 6-95
Power
Safety Contactors
Bulletin 100S-C
Connection
Diagrams
On-Delay
0.3…30 s Range
1.8…180 s Range
Cat. No.
100-C or 700-CF
with AC or 24V DC
electronic coils
100-FPTA180
Off-Delay
0.3…30 s Range
100-C all, 700-CF
all
1.8…180 s Range
100-FPTA30
100-FPTB30
100-FPTB180
On-Delay
1…30 s Range
100-ETA3
1…30 s Range
100-C with
24…48V DC coils,
700-CF with DC
coils
10…180 s Range
100-ETA180
110…240V, 50/60 Hz
110…250V DC
On-Delay
0.1…3 s Range
100-ETAZJ3
1…30 s Range
100-C with
24…48V DC coils,
700-CF with DC
coils
10…180 s Range
100-ETAZJ30
100-ETAZJ180
9-
24…48V DC
Off-Delay
0.3…3 s Range
100-ETBKJ3
100-C09…C37,
700-CF with 24V
50/60 Hz coils
1…30 s Range
10…180 s Range
100-ETBKJ180
24V, 50/60 Hz
Off-Delay
0.3…3 s Range
100-ETB3
100-C, 700-CF
with 110…240V
50/60 Hz coils
1…30 s Range
10…180 s Range
100-ETB30
100-ETB180
110…240V, 50/60 Hz
Electronic Timing Modules
Transition Time Y
Delay of the contactor solenoid. Contactor K 3 (Y) is deContactor
energized (off) and K 2 (D) is energized (on) after the end of
1…30 s Range
the set Y end time. (Switching delay at 50 ms.)
Continuous adjustment range
110…240V, 50/60 Hz
High repeat accuracy
100-ETY30
Mechanical only
without auxiliary
contacts
100-C (except
100-C40, -C90)
100-MCA00
Mechanical/
electrical
with 2 N.C. auxiliary
contacts
100-C (except
100-C40, -C90)
100-MCA02
100-C with AC
coils (except 100C90)
100-FL11⊗
Mechanical Latch
Following contactor latching, the contactor coil is
immediately de-energized (off) by the N.C. auxiliary contact
Maximum command
(65-66).
duration 0.03…10 s
Electrical or manual release
1 N.O. + 1 N.C. auxiliary contacts
Suitable for all Bul. 100-C contactor sizes, 9…97 A
Logic
Mechanical Interlocks
For interlocking of two contactors.
Common interlock for all Bul. 100-C contactor sizes
Interlocking of different sizes possible
Mechanical and electrical interlocking possible in one
module by means of integrated auxiliary contacts
9 mm dovetail connector included
100-C with
110…240V AC,
50/60 Hz coils
Package Quantity = 1
⊗ Coil Voltage Code
The cat. no. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: 120V, 60 Hz:
Cat. No. 100-FL11⊗ becomes Cat. No. 100-FL11D.
[V]
24V
48V
100V
110V
120V
230-240V
240V
277V
440V
480V
AC, 50 Hz
K
Y
KP
D
—
VA
T
—
N
G
B
—
AC, 60 Hz
J
—
—
—
D
—
A
T
—
—
N
B
380-400V 400-415V
For special voltages, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
10-Safety
Applications
Electronic Timing Modules — Off-Delay
Delay of the contactor or control relay solenoid.
After interruption of the control signal, the contactor or
control relay is deenergized at the end of the delay time.
100-ETBKJ30
11-Cat. No.
Index
Electronic Timing Modules — On-Delay
Delay of the contactor or control relay solenoid.
The contactor or control relay is energized at the end of the
delay time.
100-ETA30
6-95
6-Contactors &
Control Relays
Pneumatic Timing Modules
Pneumatic timing element contacts switch after the delay
time. The contacts on the main control relay continue to
operate without delay.
For Use With
Principles
Description
6-Contactors &
Control Relays
Control Modules (For 100S-C09…C97 contactors)
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-96
Power
Safety Contactors
Bulletin 100S-C
6-Contactors &
Control Relays
Control Modules (For 100S-C09…C97 contactors), Continued
Description
Voltage Range
DC Interface (Electronic)
Interface between the DC control signal (PLC)
and the AC operating mechanism of the
contactor.
Requires no additional surge suppression on the
relay coils
Principles
RC Module
AC operating
mechanism
Surge Suppressors
For limitation of coil
switching transients.
Plug-in, coil mounted.
Suitable for all 100-C
contactor sizes, 9…85 A.
RC, varistor, and diode
versions.
Varistor Module
AC/DC operating
mechanism
9-
Diode Module
DC operating
mechanism
Connection Diagrams
For Use With
Input: 12V DC
Output: 110…240V
AC
Cat. No.
100-JE12
Input: 18…30V DC
Output: 110…240V
AC
100-C with AC coils
110…240V AC
100-JE
Input: 48V DC
Output: 110…240V
AC
100-JE48
24…48V AC, 50/60 Hz
100-FSC48
110…280V AC, 50/60
Hz
100-C with AC coils
380…480V AC, 50/60
Hz
100-FSC280
100-FSC480
12…55V AC/ 12…77V
DC
100-C with AC or DC
coils
100-FSV55
56…136V AC/
78…180V DC
100-C with AC or DC
coils
100-FSV136
137…277V AC/
181…350V DC
100-C with AC or DC
coils
100-FSV277
278…575V AC
100-C with AC or DC
coils
100-FSV575
12…250V DC
100-C with DC coils
100-FSD250
Assembly Components (For 100S-C09…C97 contactors)
10-Safety
Applications
Description
For Use With
Pkg. Quantity
100-C
10
Dovetail Connectors
For use in contactor and starter assemblies.
Single Connector — 0 mm Spacing
Cat. No. 100-S0
11-Cat. No.
Index
Cat. No. 100-SCCA
Cat. No.
100-S0
Dovetail Connectors
For use in contactor and starter assemblies.
Dual Connector — 9 mm Spacing
100-S9
100-C all
1
100-SCCA
100-FA, -FB, -FC, -FP, -FL;
10
100-SCFA
Protective Covers
Provides protection against unintended manual operation
For contactors and front mounted auxiliary contacts,
pneumatic timers and latches
Cat. No. 100-SCFA
105-PW23
100-C09…C23
Reversing Power Wiring Kits
For reversing connection with a solid-state or thermal
overload relay
Cat. No. 105-PW23
100-C30…C37
100-C43
Logic
100-C
Must be ordered in multiples of package quantities.
6-Contactors &
Control Relays
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Publication S117-CA001A-EN-P
105-PW43
105-PW85
100-C60…C97
DIN (#3) symmetrical rail
35 x 7.5 x 1 m
6-96
105-PW37
1
10
199-DR1
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-97
Power
Safety Contactors
Pkg. Qty.
Cat. No.
Label Sheet
105 self-adhesive paper labels each, 6 x 17 mm
10
100-FMS
Marking Tag Sheet
160 perforated paper labels each, 6 x 17 mm, to be used with a transparent cover
10
100-FMP
Transparent Cover
To be used with marking tag sheets
100
100-FMC
Marking Tag Adapters
To be used with marking tag: System V4/V5
100
100-FMA1
Marking Tag Adapters
To be used with marking tag: System 1492 W
100
100-FMA2
Description
Must be ordered in multiples of package quantities.
Terminal Kits (For 100S-C09…C97 contactors)
Pkg. Qty.
Cat. No.
Stab Connector Kit
Dual stab (0.250 in.) for 100-C coil terminals
For 100-C09…C97 contactors
20
199-SC2
Stab Connector Kit
Dual stab (0.250 in.) for 100-C power terminals
For 100-C09…C23 contactors
100
199-SC10
3-Pole Terminal Lug Kit
For Cat. No. 100-C09…C23 (Line
side)
IEC @ 40 °C
IEC @ 40 °C
UL/CSA (Encl.)
45 A (4…16 mm2, fine stranded w/ferrule)
45 A (4…25 mm2, coarse stranded/solid)
40 A (#10…4 AWG, stranded/solid)
1
100-CTN23
3-Pole Terminal Lug Kit
For Cat. No. 100-C09…C23 (Load
side)
IEC @ 40 °C
IEC @ 40 °C
UL/CSA (Encl.)
45 A (4…16 mm2, fine stranded w/ferrule)
45 A (4…25 mm2, coarse stranded/solid)
40 A (#10…4 AWG, stranded/solid)
1
100-CTL23
3-Pole Terminal Lug Kit
For Cat. No. 100-C30…C37 (Line
side)
IEC @ 40 °C
IEC @ 40 °C
UL/CSA (Encl.)
60 A (4…16 mm2, fine stranded w/ferrule)
60 A (4…25 mm2, coarse stranded/solid)
55 A (#10…4 AWG, stranded/solid)
1
100-CT37
1-Pole Terminal Lug Kit
For Cat. No. 100-C43
IEC @ 40 °C
IEC @ 40 °C
UL/CSA (Encl.)
90 A (6…35 mm2, fine stranded w/ferrule)
90 A (6…50 mm2, coarse stranded/solid)
75 A (#8…2 AWG, stranded/solid)
3
100-CT43
1-Pole Terminal Lug Kit
For Cat. No. 100-C60…C97
IEC @ 40 °C
IEC @ 40 °C
UL/CSA (Encl.)
130 A (10…70 mm2, fine stranded w/ferrule)
130 A (10…95 mm2, coarse stranded/solid)
130 A (#8…2/0 AWG, stranded/solid)
3
100-CT85
3-Pole Paralleling Kit
For Cat. No. 100-C09…C23
IEC @ 40 °C
IEC @ 40 °C
UL/CSA (Encl.)
100 A (35…70 mm2, fine stranded w/ferrule)
100 A (35…95 mm2, coarse stranded/solid)
100 A (#0…2/0 AWG, stranded/solid)
2
100-CP23
3-Pole Paralleling Kit
For Cat. No. 100-C30…C37
IEC @ 40 °C
IEC @ 40 °C
UL/CSA (Encl.)
150 A (35…70 mm2, fine stranded w/ferrule)
150 A (35…95 mm2, coarse stranded/solid)
150 A (#0…2/0 AWG, stranded/solid)
2
100-CP37
10-Safety
Applications
9-
Max. Current Ratings and Wire Sizes
11-Cat. No.
Index
Description
Principles
Marking Systems (For 100S-C09…C97 contactors)
6-Contactors &
Control Relays
Bulletin 100S-C
Must be ordered in package quantities.
6-Contactors &
Control Relays
Logic
16 mm2 max. according to IEC 60947; actual max. 25 mm2.
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Publication S117-CA001A-EN-P
6-97
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-98
Power
Safety Contactors
Bulletin 100S-C
Bulletin 100S-D Safety Contactors
6-Contactors &
Control Relays
Standards Compliance
IEC 60947-4-1
IEC 60947-4 Annex F
IEC 60947 Type “2” Coordination
CSA C22.2 No. 14
UL 508
Certifications
CE Marked
cULus Listed (File No. E 41850, Guide NLDX, NLDX7)
SUVA Certified
Principles
Bulletin 100S-D safety contactors were designed to address the
needs of modern safety applications requiring feedback and
monitoring of the energy isolating switchgear used in hazardous
motion loads. The 100S-D meets these needs through its "mirror
contact" design. If a power contact welds, the N.C. auxiliary
contacts will not change state. This feature provides reliable
indication about the open/closed status of the main power poles. In
addition, the gold-plated bifurcated auxiliary contacts are ideally
suited for low-energy applications or feedback control circuits with
multiple series-connected N.C. auxiliary contacts.
Your order must include: cat. no. of the contactor specified with coil
voltage code and, if required, cat. no. of any accessories and/or
replacement coils.
9-
63…500 kW @400V
75…600 Hp @460V
100…700 Hp @575V
Electronic and conventional coils
AC & DC
Integrated PLC interface
Low power pick-up & hold-in
Wide voltage ranges
Complete range of accessories
Environmentally friendly
Compact dimensions
10-Safety
Applications
Product Selection
3-Pole AC-Operated Contactors
Ie [A]
Auxiliary
contacts
Switching of 3-phase motors AC-2, AC-3
kW (50 Hz)
11-Cat. No.
Index
N.O.
N.C.
Conventional
2
2
100S-D115⊗22BC
100
Electronic
2
2
100S-D115⊗22BC
100
125
Conventional
2
2
100S-D140⊗22BC
60 °C
40 °C
Hp (60 Hz)
AC-3
AC-1
230V
400V
415V
500V
690V
1000V
200V
230V
460V
575V
Coil Type
115
250
37
63
66/75§
80
110
55
40
40
75
100
115
250
37
63
66/75§
80
110
55
40
40
75
75
40
50
Cat. No.
140
250
45
78
80/100 110/132
82/90§
‡
‡
140
250
45
78
82/90§
80/100 110/132
‡
‡
75
40
50
100
125
Electronic
2
2
100S-D140⊗22BC
90
50
60
150
150
Conventional
2
2
100S-D180⊗22BC
90
50
60
150
150
Electronic
2
2
100S-D180⊗22BC
Logic
180
250
55
101
100§
90/125 132/160
‡
‡
180
250
55
101
100§
90/125 132/160
‡
‡
210
350
63
118
110§
205
200
110
60
75
150
200
Electronic
2
2
100S-D210⊗22BC
250
350
80
140
150§
250
250
133
75
100
200
250
Electronic
2
2
100S-D250⊗22BC
300
450
90
170
160§
290
300
160
100
125
250
300
Electronic
2
2
100S-D300⊗22BC
420
540
132
238
250
420
425
220
150
175
350
400
Electronic
2
2
100S-D420⊗22BC
630
800
200
355
355
500
500
—
200
250
500
600
Electronic
2
2
100S-D630⊗22BC
860
1000
250
500
500
500
600
—
250
300
600
700
Electronic
2
2
100S-D860⊗22BC
Preferred values according to IEC 60072-1.
6-Contactors &
Control Relays
The N.C. contacts meet IEC 60947-4 Annex F requirements for mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must be
used as monitoring contacts with feedback to the safety circuit.
‡ Higher kW rating only applies to contactors with electronic coil.
If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 100SD95⊗22BC becomes Cat. No. 100S-D95⊗22C.
§ 415V: Values for AC-3 and AC-4 lifespan -25%
⊗ Coil Voltage Codes: see page 6-99
Visit our website: www.ab.com/catalogs
6-98
Publication S117-CA001A-EN-P
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-99
Power
Safety Contactors
Bulletin 100S-C
kW (50 Hz) 60 °C 40 °C
AC-3 AC-1 230V
115
140
180
Auxiliary
contacts
Switching of 3-phase motors AC-2, AC-3
250
400V
415V
63
75
37
250
45
250
55
N.C.
N.O.
500V
690V
1000
V
200V
230V
460V
575V
80
110
Conventional Coil
Cat. No.
Coil Type
Electronic Coil
Cat. No.
63
40
40
75
100
3
2/1L Conventional 100S-D115⊗33LC‡ 100S-D115⊗22BC
75
80/10 110/1
0§
32§
75
40
50
100
125
3
2/1L Conventional 100S-D140⊗33LC‡ 100S-D140⊗22BC
100
90/12 132/1
5§
60§
90
50
60
150
150
3
2/1L Conventional 100S-D180⊗33LC‡ 100S-D180⊗22BC
78
101
Hp (60 Hz)
210
350
63
118
110
205
200
110
60
75
150
200
2
2
Electronic
—
100S-D210⊗22BC
250
350
80
140
150
250
250
133
75
100
200
250
2
2
Electronic
—
100S-D250⊗22BC
300
450
90
170
160
290
300
160
100
125
250
300
2
2
Electronic
—
100S-D300⊗22BC
420
540
132
238
250
420
425
220
150
175
350
400
2
2
Electronic
—
100S-D420⊗22BC
630
800
200
355
355
500
500
—
200
250
500
600
2
2
Electronic
—
100S-D630⊗22BC
860
1000
250
500
500
500
600
—
250
300
600
700
2
2
Electronic
—
100S-D860⊗22BC
Principles
Ie [A]
6-Contactors &
Control Relays
3-Pole DC-Operated Contactors
24
48
100
110
120
200
208
220
…230
230
240
277
380
…400
415
440
480
500
550
600
AC,
50 Hz
K
Y
—
D
—
—
—
A
—
T
—
N
B
G
—
M
C
—
AC,
60 Hz
J
X
—
—
D
—
H
—
—
A
T
—
—
N
B
—
—
C
AC,
50/60
Hz
—
—
KP
KN
—
KG
—
KL
KF
KA
KT
—
—
—
—
—
—
—
[V]
24
42…64
100
110…
130
200
208…
277
200…
220
230…
250
277
380…
415
380…
440
440…
480
380…
500
500
100S-D115…100SD300
AC,
50/60
Hz
EJ♣
EY
EP
ED
EG
EA
—
—
—
⎯
VN
⎯
EN
⎯
100S-D420
AC,
50/60
Hz
—
—
EP
ED
EG
EA
—
—
—
⎯
—
⎯
EN
⎯
100S-D630…100SD860
AC,
50/60
Hz
—
—
EP
ED
EG
—
EG
EA
ET
EN
⎯
EB
—
EM
100S-D115…100SD180
100S-D115
Electronic Coil
w/ PLC Interface§
Conventional Coil
100S-D115…100S-D180 ‡
[V]
DC
24
ZJ
48
ZY
110
ZD
125
ZS
220
ZA
250
ZT
[V]
24
48…72
110…130
200…255
100S-D115…100S-D300
DC
EZJ
EZY
EZD
EZA
100S-D420
DC
—
—
EZD
EZA
100S-D630…860
DC
—
—
ED
EA
6-Contactors &
Control Relays
Electronic Coil
w/ EI Interface ♣
e
§ Signal voltage of the Cat. No. 100S-D… electronic interface Ue: 24V DC/I : 15 mA
Pick-up voltage: 13.0V DC…30.2V DC
Drop-out voltage: -3.0V DC…+5.0V DC
♣ Not available with 100S-D300.
Visit our website: www.ab.com/catalogs
Publication S117-CA001A-EN-P
10-Safety
Applications
[V]
Conventional Coil
11-Cat. No.
Index
⊗ Coil Voltage Codes
Logic
The N.C. contacts meet IEC 60947-4 Annex F requirements for mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must be
used as monitoring contacts with feedback to the safety circuit.
‡ For conventional DC coil only. The pickup winding must be interconnected with the N.C. late-breaking auxiliary contacts.
§ Higher kW rating only applies to contactors with electronic coil.
If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the Cat. No. Example: Cat. No. 100SD95⊗22BC becomes Cat. No. 100S-D95⊗22C.
9-
Preferred values according to IEC 60072-1.
6-99
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-100
Power
Safety Contactors
Bulletin 100S-C
6-Contactors &
Control Relays
Marking Systems (For 100S-D95…D860 contactors)
Description
Principles
Pkg. Qty.§
Cat. No.
Label Sheet
105 self-adhesive paper labels each, 6 x 17 mm
10
100-FMS
Marking Tag Sheet
160 perforated paper labels each, 6 x 17 mm, to be used with a transparent cover
10
100-FMP
Transparent Cover
To be used with marking tag sheets
100
100-FMC
100
100-FMA1
100
100-FMA2
Marking Tag Adapters
To be used with marking tag: System V4/V5 System V4 / V5
System 1492 W
Suppressor Modules
Connection
Diagram
Description
Suppressor Rating
For Use With
Cat. No.
100-D115...100-D180
100-DFSC110
9-
RC Module (AC control)
for contactors with conventional coil
21...48V, 50 Hz; 24...55V, 60 Hz
10-Safety
Applications
Suppressor Module for Bul. 100-D
Contactors
• For limiting surge voltage when coil circuits
are interrupted
• Supplied as standard on all conventional
DC coil contactors and all electronic coil
contactors (as part of the supply module or
delivered with separate suppressor module)
95...110V, 50 Hz; 110...127V, 60 Hz
100-DFSC48
180...277V, 50 Hz; 208...277V, 60 Hz
100-DFSC240
380...550V, 50 Hz; 440...600V, 60 Hz
100-DFSC550
Varistor Module
for contactors with conventional coil
55V AC
56...136V AC
100-DFSV55
100-D115...100-D180
137...277V AC
100-DFSV277
278...600V AC
208...277V AC
For overvoltage category IV (IEC 947 for 100-D...-EI) e.g., lightning protection requirements.
Package Quantity = 1
11-Cat. No.
Index
Logic
6-Contactors &
Control Relays
Visit our website: www.ab.com/catalogs
6-100
Publication S117-CA001A-EN-P
100-DFSV136
100-DFSV575
100-D115...100-D180
100-DFSV550
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-101
Power
Safety Contactors
Description
For Use With
100-DTB110
100-D140, 100-D180, 100-D115E…D180E, 193-EC_F, 193EE_F
100-DTB180
100-D210...100-D420, 193-EC_G, 193-EF2C, 193-EE_G
100-DTB420
100-D115
100-DL110
100-D115E, 193-EC_F, 193-EE_F
100-DL630
100-D630, 100-D860, 193-EC_H, 193-EE_H
100-DL860
Connects to Cat. Nos. 100-D115...D180
100-DAT1
Connects to Cat. Nos. 100-D210...D420
100-DAT2
100-D115
100-DTS110
100-D140, 100-D180, 100-D115-E…100-D180-E
100-DTS180
100-D210...100-D420
100-DTS420
100-D115…100-D180, 193-EC_F, 193-EE_F
100-DTC180
100-D210...100-D420, 193-EC_G, 193-EE_G
100-DTC420
100-D630…100-D860, 193-EC_H, 193-EE_H
100-DTC860
9-
Terminal Covers
Protection class IP20 per IEC 60529 and DIN 40 050
For direct-on-line, reversing, two-speed, and wyedelta/star-delta assemblies
100-DL420
100-D630, 100-D860, 193-EC_H, 193-EE_H
Direct-on-line
100-DMS180
100-D115...100-D180 Reversing, two-speed or changeover
100-DMU180
Y-Δ or Dahlander
Mounting Plate
Galvanized steel plate for starter combinations
For direct-on-line, reversing, two-speed, wye-delta/
star-delta, and Dahlander assemblies
100-DMS420
100-D210...100-D420 Reversing, two-speed or changeover
100-DMU420
Y-Δ or Dahlander
100-DMY420
Direct-on-line
100-DMS860
100-D630...100-D860 Reversing, two-speed or changeover
100-DMU860
Y-Δ or Dahlander
Mounting Plate
For two-speed or changeover switches
100-DMY180
Direct-on-line
For interlocking between 100-C60…C97 and 100D115…D180 contactors
100-DMY860
100-DMU85
Interlocks
Description
Circuit Diagram
For Use With
Cat. No.
100-D115…100-D420
100-DMA00
100-D115…100-D860
100-DMD02
100-D115…100-D860
100-DMD00
100-C60…100-C97 between 100-D115…100D180
100-DMC00
100-C60…100-C97 between 100-D115…100D180
100-DMC02
Interlock — Mechanical Only
No additional space required
22
NC
21
Interlock — Dual Electrical/Mechanical
No additional space required
Two N.C. auxiliary contacts
21
NC
22
Interlock — Mechanical Only
No additional space required
Interlock — Mechanical Only
Provides interlocking between Bul. 100-C and
Bul. 100-D contactors
Interlock — Dual Electrical/Mechanical
Provides interlocking between Bul. 100-C and
Bul. 100-D contactors
Two N.C. auxiliary contacts
22
21
NC
NC
10-Safety
Applications
Terminal Shields
Set of two
Protection class IP10 per IEC 60529 and DIN 40 050
For direct-on-line, reversing, two-speed, and wyedelta/star-delta assemblies
100-DL180
100-D210…100-D420, 193-EC_G, 193-EE_G
11-Cat. No.
Index
Control Circuit Terminal
2 x 2.5 mm2
100-D140, 100-D180, 193-EC_F, 193-EE_F
Logic
Terminal Lugs (UL/CSA), Copper Frame
Set of three
100-DLE110
21
22
Package Quantity = 1
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Publication S117-CA001A-EN-P
6-101
6-Contactors &
Control Relays
Terminal Lugs
Set of two
Protection class IP2X per IEC 60529 and DIN 40 050
Cat. No.
100-D115
Principles
Connecting Components
6-Contactors &
Control Relays
Bulletin 100S-C
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-102
Power
Safety Contactors
Bulletin 100S-C
6-Contactors &
Control Relays
Specifications
100S/104S-C
Coil Type :
09
12
16
23
30
37
43
60
72
85
Conventional
X
X
X
X
X
X
X
X
X
X
X
Electronic — EI
—
—
—
—
—
—
—
—
—
—
—
Conductor Cross Sections - Main Contacts
Terminal type
‡
Principles
(1) conductor
(2) conductors
[mm2]
[mm2]
1…4
1…4
2.5…10
2.5…10
2.5…16
2.5…10
2.5…35
2.5…25
2.5…35
2.5…35
(1) conductor
(2) conductors
[mm2]
[mm2]
1.5…6
1.5…6
2.5…16
2.5…16
2.5…25
2.5…16
2.5…50
2.5…35
2.5…50
2.5…50
b max.
[mm]
—
—
—
—
c max.
[mm]
—
—
—
—
s max.
[mm]
—
—
—
—
Ø min.
[mm]
—
—
—
—
Recommended torque
[N•m]
1.5…2.5
2.5…3.5
2.5…3.5
4…6
Cross section per UL/CSA
[AWG]
16…10
14…4
14…4
14…1
Recommended torque
[lb•in]
13.3…22
22…31
22…31
40…53
—
—
—
—
With terminal lug kit
9-
10-Safety
Applications
Cross section per UL/CSA
[AWG]
—
—
—
—
Recommended torque
[lb•in]
—
—
—
—
—
—
—
—
top opening
[mm2]
bottom opening [mm2]
—
—
—
—
top opening
bott. opening
[mm2]
[mm2]
—
—
—
—
b max.
s top
s bottom
[mm]
[mm]
[mm]
—
—
—
—
With Frame Terminal
Block
Recommended torque
[N•m]
—
—
—
—
Cross section per UL/CSA
top
[AWG]
—
—
—
—
bottom
[AWG]
—
—
—
—
Recommended torque
[lb•in]
—
—
—
—
Pozidriv No. 2 / Blade No. 3 screw
Pozidriv No. 2 / Blade No. 4 screw
‡ Hexagonal socket screw
11-Cat. No.
Index
Logic
6-Contactors &
Control Relays
Visit our website: www.ab.com/catalogs
6-102
97
Publication S117-CA001A-EN-P
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-103
Power
Safety Contactors
180
210
250
300
420
630
860
X
—
X
X
—
—
—
—
—
—
—
X
X
X
X
X
X
X
X
X
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
20
25
30
52
52
10
12.5
15
22
22
5
5
6
2x8
2x8
6.1
8.3
10.5
13
13
8…10
10…12
16
68
68
—
—
—
—
—
70…90
90…110
130…150
600
600
100-DL420‡
100-DL630
100-DL860
(2x) 4…350 MCM
(2X) 2/0…
500MCM
(4X) 2/0…
500MCM
100-DL110‡
100-DLE110‡
8…2/0
8…2/0
90
90
100-DL180‡
6…300 MCM
250
400
400
100-DTB110‡
100-DTB180‡
250
100-DTB420
—
—
16…35
16…70
16…35
16…95
25…240♣
25…240
—
—
16…50
16…95
16…50
16…120
25…300
25…300
—
—
16
3…9
3…12
20
3…9
3…14
25
4…20
4…20
—
—
8…10
10…12
20…25
—
—
6…1 / 0 AWG
6…1 / 0 AWG
4 AWG…600 MCM
—
—
6…3 / 0 AWG
6 AWG…250 MCM
4 AWG…600 MCM
—
—
70…90
90…110
180…220
—
—
Principles
140
9-
115
10-Safety
Applications
100S-D
115
6-Contactors &
Control Relays
Bulletin 100S-C
Pozidriv No. 2 / Blade No. 3 screw
6-Contactors &
Control Relays
Logic
11-Cat. No.
Index
‡ Hexagonal socket screw
§ Hexagonal screw
♣ 25…95 mm2 with sleeve per DIN 46228
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Publication S117-CA001A-EN-P
6-103
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-104
Power
Safety Contactors
Bulletin 100S-C
Coil Data
6-Contactors &
Control Relays
100S/104S-C
Coil Type
09
12
16
23
30
37
43
60
72
85
Conventional
X
X
X
X
X
X
X
X
X
X
X
Electronic — EI
—
—
—
—
—
—
—
—
—
—
—
Operating Limits
50 Hz, 60 Hz,
50/60 Hz
DC
(conventional)
Principles
DC (electronic)
pick-up
[x Us]
0.85…1.1
0.85….1.1
dropout
[x Us]
0.3…0.6
0.3…0.6
pick-up
[x Us]
0.8…1.1
0.8…1.1
dropout
[x Us]
0.1…0.6
0.1…0.6
pick-up
[x Us]
0.7…1.25
—
dropout
[x Us]
0.1…0.5
—
Coil Consumption
50 Hz, 60 Hz,
50/60 Hz
pick-up
[VA/W]
70/50
70/50
80/60
130/90
200/110
hold-in
[VA/W]
8/2.6
9/3
9/3
10/3.2
16/4.5
DC
(conventional)
pick-up
[W]
6.5
9.2
9.2
10.1
200
hold-in
[W]
6.5
9.2
9.2
10.1
4.5
pick-up
(avg/peak)
[W]
10/22
10.1
—
hold-in
[W]
10.1
—
closing delay
DC (electronic)
10/22
1.5
Operating Times
9-
[ms]
15…30
15…30
15…30
15…30
20…40
opening delay [ms]
10…60
10…60
10…60
10…60
10…60
With RC module opening delay [ms]
AC
10…60
10…60
10…60
10…60
10…60
[ms]
40…70
40…70
50…80
50…80
20…40
opening delay [ms]
7…15
7…15
7…15
7…15
—
With integ.
diode
opening delay [ms]
14…20
17…23
17…23
17…23
≤ 220V 20…35
With external
diode
opening delay [ms]
70…95
80…125
80…125
80…125
≤ 220V 80…125
DC
(conventional)
10-Safety
Applications
DC (electronic)
Max. Ripple
closing delay
closing delay
[ms]
20…40
opening delay [ms]
20…40
—
± 15%
—
11-Cat. No.
Index
Logic
6-Contactors &
Control Relays
Visit our website: www.ab.com/catalogs
6-104
Publication S117-CA001A-EN-P
—
97
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-105
Power
Safety Contactors
Bulletin 100S-C
Coil Type
140/180
95
110
140
180
210
250
300
420
630
860
Conventional
X
X
—
—
—
—
—
—
—
—
—
—
Electronic — EI
—
—
X
X
X
X
X
X
X
X
X
X
Operating Limits
50 Hz,
pick-up
60 Hz,
50/60 Hz dropout
[x Us]
[x Us]
0.3…0.6
0.3…0.5
0.3…0.8
pick-up
[x Us]
0.85…1.1
0.85…1.1
0.85…1.1
dropout
[x Us]
0.3…0.6
0.3…0.5
0.3…0.8
[VA/W]
650/310
[VA/W]
DC
control
0.85…1.1
0.85…1.1
0.8…1.1
6-Contactors &
Control Relays
100S-D
115
490/270
1915/1720
50/10
13/6
18/7
33/30
pick-up
[W]
540
265
340
1980
hold-in
[W]
8
6
7
30
closing
delay
[ms]
20…47
20…45
60…100
opening
delay
[ms]
6…12
25…110
70…145
opening
delay
[ms]
9…18
—
—
closing
delay
[ms]
27…47
25…50
60…100
opening
delay
[ms]
12…20
35…110
70…145
With
opening
integrate
delay
d diode
[ms]
12…20
—
—
With
external
diode
[ms]
—
DC
control
Operating Times
AC
With RC
module
DC
opening
delay
—
—
—
Electronic coil drives are designed to minimize power requirements, but this control may exhibit a higher inrush (540 W, < 10 ms) when energizing. This must
6-Contactors &
Control Relays
Logic
11-Cat. No.
Index
be taken into account for the proper sizing of supply devices, all-or-nothing relays and cross-sections of coil supply lines. Please contact your local
Rockwell Automation sales office or Allen-Bradley distributor for detailed information.
9-
380/240
10-Safety
Applications
50 Hz,
pick-up
60 Hz,
50/60 Hz hold-in
Principles
Coil Consumption
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Publication S117-CA001A-EN-P
6-105
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-106
Power
Safety Contactors
Bulletin 100S-C
Bulletin 100S-C/104S-C Approximate Dimensions
6-Contactors &
Control Relays
Approximate dimensions are shown in millimeters (inches) and not intended for manufacturing purposes.
Mounting Position
Principles
DC contactors
AC contactors and DC contactors with electronic coils
c2
9c1
c
10-Safety
Applications
AC Contactors and DC Contactors with Electronic Coils
11-Cat. No.
Index
Cat. No.
a
b
c
c1
c2
Ød
d1
d2
100S-C09…100S-C23
45
(1-25/32)
81
(3-3/16)
119.5
(4-3/4)
114.5
(4-43/64)
6
(15/64)
2-4.5
(2-3/16)
60
(2-23/64)
35
(1-3/8)
100S-C30, 100S-C37
45
(1-25/32)
81
(3-3/16)
136.5
(5-37/64)
131.6
(5-11/32)
6.5
(1/4)
2-4.5
(2-3/16)
60
(2-23/64)
35
(1-3/8)
100S-C43
54
(2-1/8)
81
(3-3/16)
139.5
(5-11/16)
134.6
(5-29/64)
6.5
(1/4)
2-4.5
(2-3/16)
60
(2-23/64)
45
(1-25/32)
100S-C60…100S-C97
72
(2-53/64)
122
(4-51/64)
156
(6-11/32)
150.5
(6-1/8)
8.5
(21/64)
4-5.4
(4-7/32)
100
(3-15/16)
55
(2-11/64)
DC Contactors
Logic
Cat. No.
a
b
c
c1
c2
Ød
d1
d2
100S-C09Z...100S-C16Z
45
(1-25/32)
81
(3-3/16)
145.5
(5-49/64)
140.5
(5-37/64)
6
(15/64)
2-4.5
(2-3/16)
60
(2-23/64)
35
(1-3/8)
100S-C23Z
45
(1-25/32)
81
(3-3/16)
162.5
(6-7/16)
158
(6-1/4)
6
(15/64)
2-4.5
(2 -3/16)
60
(2-23/64)
35
(1-3/8)
100S-C30Z...100S-C37Z
45
(1-25/32)
81
(3-3/16)
180.5
(7-5/32)
175.5
(6-61/64)
6.5
(1/4)
2-4.5
(2-3/16)
60
(2-23/64)
35
(1-3/8)
100S-C43Z
54
(2-1/8)
81
(3-3/16)
183.5
(7-17/64)
179
(7-3/32)
6.5
(1/4)
2-4.5
(2-3/16)
60
(2-23/64)
45
(1-25/32)
100S-C60D...100S-C97D
72
(2-53/64)
122
(4-51/64)
156
(6-11/32)
150.5
(6-1/8)
8.5
(21/64)
4-5.4
(4-7/32)
100
(3-15/16)
55
(2-11/64)
6-Contactors &
Control Relays
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6-106
Publication S117-CA001A-EN-P
03_100-S_Contactors
5/13/2010
1:26 PM
Page 6-107
Power
Safety Contactors
Bulletin 100S-C
6-Contactors &
Control Relays
Bulletin 100S-D Contactors and Accessories
Approximate dimensions are shown in millimeters (inches) and not intended for manufacturing purposes.
e2
c1
e4
e1
Principles
e3
b
d1
øe
ød
d2
c
a
Mounting Position
9-
5˚
a
b
c
c1
Ød
d1
d2
Øe
e1
e2
e3
120
170
156
110.5
5.2
145
100
M6
16
38.5
147
8
100S-D115E…100S-D180E, 100S-D140, 100S-D180
120
170
156
110.5
5.2
145
100
M8
20
39
160
10
100S-D210E…100S-D420E
155
205
180
110.5
100S-D630E…100S-D860E
255
310
265
110.5
6.5
10
180
130
M10
25
48
193
12.5
230
225
M12
40
70
291
22
Contactor with
100-DS1…
100-DS2…
Mechanical Interlock
100-DM…
Frame terminal block
100-DTB110
100-DTB180
100-DTB420
Label holder
mm
a
a + 13.5 each
a+a
b + 7 each
b + 7 each
b + 8.5 each
c…+ 5
Logic
Auxiliary contact block e4
11-Cat. No.
Index
Cat. No.
100S-D115
10-Safety
Applications
11
˚
90
90
˚
25˚
6-Contactors &
Control Relays
Conventional DC coil contactors will have an additional auxiliary contact block that will add 13.5 mm to the “a” dimension on the right-hand side.
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Publication S117-CA001A-EN-P
6-107
04_700-S-CF_Relays
5/13/2010
1:28 PM
Page 6-108
Power
Safety Control Relays
Bulletin 700S-CF
Description
6-Contactors &
Control Relays
Bulletin 700S-CF Safety Control Relays provide mechanically or
mirror contact performance, which are required in feedback circuits
for safety applications. Bifurcated contacts are ideal for low energy
feedback safety dircuits where high contact reliability is required.
Features
Principles
IEC industrial safety relay
Mechanically linked contacts as per IEC 60947-5-1
Third party certification SUVA
Red cover and mechanically linked contact symbol on front face
Gold plated, bifurcated version for low level switching applications
Permanently fixed front mounted auxiliary contact block
Standards Compliance
EN/IEC 60947-1, -5-1
UL 508
CSA C22.2 No. 14
Certifications
cULus Listed (File No. E14840, Guide NKCR/NKCR7)
CE Marked
9-
Product Selection
Type CF and CFB Safety Control Relays — 8-Pole AC Coil Voltage (Ratings for 700S-CF Only)
AC-12
AC-15
Contacts
Connection Diagrams
10-Safety
Applications
Ith [A]
40 °C
Main
Contacts
11-Cat. No.
Index
Adder
Deck
Contacts
20
10
Ie [A]
60 °C
24/48V
20
10
6
120V
240V
10
6
400V
10
6
500V
6
5
2.5
3
1.6
600V
1
1
690V
1
Main
Contacts
Auxiliary
Contacts
13
21
33
43
53
61
71
81
14
22
34
44
54
62
72
82
13
21
33
43
53
61
71
83
14
22
34
44
54
62
72
84
13
21
33
43
53
61
73
83
14
22
34
44
54
62
74
84
1
Standard
Contacts (Main)
Gold-Plated
Bifuricated
(Front)
Cat. No.
Gold-Plated
Bifurcated, All
Contacts
Cat. No.
N.O.
N.C.
4
4
700S-CF440⊗BC 700S-CFB440⊗C
5
3
700S-CF530⊗BC 700S-CFB530⊗C
6
2
700S-CF620⊗BC 700S-CFB620⊗C
Ratings for Bulletin 700CFB and CFM are on page 6-104
⊗ AC Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 700SCF440⊗BC becomes Cat. No. 700S-CF440DBC for 120V, 60 Hz.
[V]
Logic
12
24
32
36
50 Hz
R
60 Hz
Q
K
V
J
—
50/60
Hz
—
KJ
—
100110
110
⎯
KP
D
—
—
KP
—
KD
—
42
48
100
W
X
Y
KP
V
—
X
—
—
KY
6-Contactors &
Control Relays
[V]
230
230240
240
277
347
380
50 Hz
⎯
VA
T
60 Hz
⎯
KF
⎯
A
⎯
T
⎯
I
⎯
E
⎯
KA
⎯
⎯
⎯
⎯
50/60 Hz
120
208
208240
KG
L
—
—
F
—
KG
H
L
—
KG
KL
—
—
KL
200
P
S
D
—
—
220230
380400
400
400415
440
480
500
550
600
N
⎯
G
B
M
C
⎯
⎯
KN
⎯
N
⎯
B
⎯
⎯
⎯
C
⎯
KB
⎯
⎯
⎯
⎯
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6-108
200220
127
Publication S117-CA001A-EN-P
04_700-S-CF_Relays
5/13/2010
1:28 PM
Page 6-109
Power
Safety Control Relays
Bulletin 700S-CF
AC-15
Ith [A]
Ie [A]
40
°C
60
°C
Contacts
Connection Diagrams
24/4
8V 120V 240V 400V 500V 600V 690V
Main
Contacts
A1
Standard
Contacts (Main)
Gold-Plated
No. of
No. of
Bifuricated
N.O.
N.C.
(Front)
Contacts Contacts
Cat. No.1
Auxiliary
Contacts
13
21
33
43
53
61
71
81
14
22
34
44
54
62
72
82
53
61
71
83
54
62
72
84
53
61
73
83
54
62
74
84
K1
A2
Main
Contacts
Adder
Deck
Contacts
20
20
10
10
6
10
6
10
6
5
6
2.5
3
1.6
1
1
1
1
Gold Plated
Bifurcated, All
Contacts
Cat. No.1
4
4
700S-CF440⊗BC 700S-CFB440⊗C
5
3
700S-CF530⊗BC 700S-CFB530⊗C
6
2
700S-CF620⊗BC 700S-CFB620⊗C
Principles
AC-12
6-Contactors &
Control Relays
Type CF and CFB Safety Control Relays — 8-Pole DC Coil Voltage (Ratings for 700S-CF Only)
1 Ratings for Bulletin 700-CFB and 700-CFM are on page 6-104
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: 700S-CF440⊗C
becomes Cat. No. 700S-CF440ZJC for 24V DC.
[V]
9
12
24
36
48
60
64
72
80
110
115
125
220
230
250
Standard
ZR
ZQ
ZJ
ZW
ZY
ZZ
ZB
ZG
ZE
ZD
ZP
ZS
ZA
ZF
ZT
Standard
with diode
⎯
⎯
DJ
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
Electronic
with diode
⎯
⎯
EJ
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
Specifications
Electrical Life
[Mil]
15
15
AC-15
(240V, 3 A)
[Mil]
1.5
1.5
AC Coil
[g]
390
⎯
2 x A4
2 x A4
[mm2]
1.5…6
0.5…2.5
0.75…2.5
Weight
11-Cat. No.
Index
Mechanical Life
Aux. Contact (Frontmounted)
Terminal Cross-Sections
Terminal Type
Terminal Size per IEC 60947-1
1 Conductor
Solid/
Stranded‡
[mm2]
1.5…6
Max. Wire Size per UL/CSA
2 Conductor
[AWG]
16…10
18…14
Tightening Torque
[lb·in]
13.3…22
8.9…13.3
Tightening Torque
[N·m]
1.5…2.5
1…1.5
‡ For 16 or more strands, end ferrule is required
Logic
Cat. No. 700S-CF
10-Safety
Applications
9-
⊗ DC Coil Voltage Code
1 pole
2 poles
3 poles
24/48V
25/20 A
25 A
25 A
125V
6A
25 A
25 A
220V
1.5 A
8A
25 A
440V
0.4 A
1A
3A
6-Contactors &
Control Relays
DC Switching Ratings for 700S-CF Main Poles in Series
(Resistive Load at 60 °C)
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Publication S117-CA001A-EN-P
6-109
04_700-S-CF_Relays
5/13/2010
1:28 PM
Page 6-110
Power
Safety Control Relays
Bulletin 700S-CF
Specifications, Continued
6-Contactors &
Control Relays
Main Relay
Cat. Nos.
700-CF, 700SCF
Front Mounted
Main Relay
Standard
Cat. No.
Auxiliary
700-CFB, 700SContacts
CFB
Master Relay
Cat. No.
700-CFM
Front Mounted
Bifurcated
Auxiliary
Contacts
Side-mounted
Auxiliary
Contacts
Principles
Contact Ratings — NEMA
A600, P600
A600, Q600
A600, Q600
2 x A600, P600
A600, Q600
A600, Q600
Min. Contact Rating
17V, 10 mA
17V, 5 mA
8V, 5 mA
—
5V, 3 mA
17V, 10 mA
24V
10 A
6A
3A
15 A
3A
6A
48V
10 A
6A
3A
15 A
3A
6A
120V
10 A
6A
3A
15 A
3A
6A
240V
10 A
5A
3A
15 A
3A
5A
400V
6A
3A
2A
7.5 A
2A
3A
480V/500V
2.5 A
1.6 A
1.2 A
5A
1.2 A
1.6 A
600V
1A
1A
0.7 A
2A
0.7 A
1A
690V
1A
1A
0.7 A
2A
0.7 A
1A
Ith
20 A
10 A
10 A
20 A
10 A
10 A
6A
6A
20 A
6A
6A
Contact Ratings — IEC AC-15
(solenoids, contactors) at rated
voltage
IEC 60947-5-1
40 °C
AC-12 (Control
of resistive
loads)
IEC 60947-5-1
60 °C
9DC-12 Switching DC Loads
L/R < 1ms, Resistive Loads
IEC 60947-5-1
10-Safety
Applications
DC-13 IEC 60947-5-1, Solenoids
and contactors
230 V
8 kW
400 V
14 kW
690 V
24 kW
Ith
20 A
230V
8 kW
400V
14 kW
690V
24 kW
24V
15 A
10 A
6A
20 A
6A
6A
48V
10 A
9A
3.2 A
20 A
3.2 A
3.2 A
110V
6A
3.5 A
1A
8A
1A
1A
220V
1A
0.7 A
0.5 A
1.5 A
0.5 A
0.5 A
440V
0.4 A
0.2 A
0.2 A
0.4 A
0.2 A
0.2 A
24V
5A
5A
2.5 A
5A
2.5 A
5A
48V
3A
3A
1.5 A
3A
1.5 A
3A
110V
1.2 A
1.2 A
0.6 A
1.2 A
0.6 A
1.2 A
220V
0.6 A
0.6 A
0.3 A
0.6 A
0.3 A
0.6 A
440V
0.3 A
0.15 A
0.15 A
0.3 A
0.15 A
0.15 A
1 Side mounted auxiliary contacts provide “mirror contact” performance with main poles only.
11-Cat. No.
Index
Mechanically Linked
Contacts
State of N.C. Contacts if N.O. contact welds
Location of welded N.O.
contacts
Main
Front aux.
Side aux.
Main
Open
Open
Open1
Front aux.
Open
Open
—
Defined in IEC 60947-5-1 annex L. Mechanically linked is a relationship between contacts of opposite types (i.e., N.O. and N.C.).
Logic
6-Contactors &
Control Relays
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6-110
Publication S117-CA001A-EN-P
04_700-S-CF_Relays
5/13/2010
1:28 PM
Page 6-111
Power
Safety Control Relays
Bulletin 700S-CF
6-Contactors &
Control Relays
Approximate Dimensions
Approximate Dimensions are shown in millimeters (inches). Approximate Dimensions are not intended for manufacturing purposes.
Principles
c2
c1
9-
c
AC and DC EJ Safety Control Relays
b
c
c1
c2
Ød
d1
81
119.5
114.5
6
2 - 4.5
60
d2
35
(1-25/32)
(3-3/16)
(4-3/4)
(4-43/64)
(1/4)
(2 - 3/16)
(2-23/64)
(1-25/64)
d2
DC Safety Control Relays
Cat. No.
700S-CF
a
b
c
c1
c2
Ød
d1
45
81
145.5
140.5
6
2 - 4.5
60
35
(1-25/32)
(3-3/16)
(5-49/64)
(5-37/64)
(1/4)
(2 - 3/16)
(2-23/64)
(1-25/64)
Safety Control Relays with
mm
[in.]
Auxiliary contact block for side mounting 1- or 2-pole
a+9
(a + 23/64)
Electronic Timing Module on coil terminal side
b + 24
(b + 15/16)
Interface Module on coil terminal side
b+9
(b + 23/64)
Surge Suppressor on coil terminal side
b+3
(b + 1/8)
Labeling with label sheet
+0
(+ 0)
Marking tag sheet with clear cover
+0
(+ 0)
Marking tag adapter for System Bul. 1492W
+ 5.5
(+ 7/32)
10-Safety
Applications
700S-CF
a
45
11-Cat. No.
Index
Cat. No.
AC and DC E Safety Control Relays
6-Contactors &
Control Relays
Logic
Mounting Position
DC Safety Control Relays
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Publication S117-CA001A-EN-P
6-111
04_700-S-CF_Relays
5/13/2010
1:28 PM
Page 6-112
Power
Safety Control Relays
Bulletin 700S-CF
Safety Relay Circuit With 5 Safety Outputs
6-Contactors &
Control Relays
Use for E-stop control. E-stop will work properly if any one fault occurs (a fault could be one welded contact or one undesired open
connection such as a loose wire).
High output switching capability and long contact life.
Circuit complies with EN 954 categories 1, 2, 3, 4.
Helps prevent restart of the 5 safety outputs if there is a single fault anywhere in the system.
Use (3) 700S-CF relays and this diagram to construct the circuit
Basic Circuit
(1) Output Circuit (3 Relays, 9 Terminal Blocks)
Principles
Basic Circuit
(1) Output Circuit (3 Relays, 9 Terminal Blocks)
Start
9-
Push To Stop
Pull To Reset
10-Safety
Applications
Included in factory
wired units
11-Cat. No.
Index
LOAD 1
(5) Output Circuit (3 Relays, 17 Terminal Blocks)
LOAD 2
Logic
LOAD 3
LOAD 4
LOAD 5
6-Contactors &
Control Relays
1 Numbers shown are the line numbers where the contacts for this relay appear.
Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability.
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6-112
Publication S117-CA001A-EN-P
05_700SP_PK_Relays
5/13/2010
1:31 PM
Page 6-113
Power
Safety Control Relays
Bulletin 700S-P/-PK
Certifications
cULus Listed (File No. E14840,
Guide NKCR/NKCR7)
CE Certified
ABS Certified
Mechanically linked contacts meet IEC 947-5-1-L
2…12 poles – all mechanically linked
Red cover for easy identification of safety circuits
Tamper resistant cover helps prevent changes
which could jeopardize safety
IEC mechanically linked contacts symbol
displayed on front
Visual indication of contact state
Ideal for use in safety circuits
Standards Compliance
Principles
UL 508
CSA C22.2 No. 14
Product Selection
Bulletin 700S-P (10 A) Safety Control Relays — AC and DC Coil Voltages
N.C.
Cat. No.1
Cat. No.1
Cat. No.1
3
1
700S-P310⊗
700S-DCP310Z24
700S-DCP310DZ24
2
2
700S-P220⊗
700S-DCP220Z24
700S-DCP220DZ24
7
1
700S-P710⊗
700S-DCP710Z24
700S-DCP710DZ24
6
2
700S-P620⊗
700S-DCP620Z24
700S-DCP620DZ24
5
3
700S-P530⊗
700S-DCP530Z24
700S-DCP530DZ24
4
4
700S-P440⊗
700S-DCP440Z24
700S-DCP440DZ24
3
5
700S-P350⊗
700S-DCP350Z24
700S-DCP350DZ24
10
2
700S-P1020⊗
700S-DCP1020Z24
700S-DCP1020DZ24
Bulletin 700S-PK (20 A) Safety Control Relays
Contacts
N.O.
N.C.
Coil Voltage
Cat. No.
7
1
110V AC
700S-PK710A1
6
2
110V AC
700S-PK620A1
5
3
110V AC
700S-PK530A1
4
4
110V AC
700S-PK440A1
3
5
110V AC
700S-PK350A1
10
2
110V AC
700S-PK1020A1
3
1
110V AC
700S-PK310A1
7
1
24V DC
700S-DCPK710Z24
6
2
24V DC
700S-DCPK620Z24
5
3
24V DC
700S-DCPK530Z24
4
4
24V DC
700S-DCPK440Z24
3
5
24V DC
700S-DCPK350Z24
10
2
24V DC
700S-DCPK1020Z24
3
1
24V DC
700S-DCPK310Z24
⊗AC Coil Voltage Code
10-Safety
Applications
N.O.
9-
Open Type DIN Rail
Mount
11-Cat. No.
Index
Contacts
24V DC Coils
Open Type Panel Mount Relay
Rail Mount
Logic
AC Coils
Open Type Panel Mount Relay
Rail Mount
6-Contactors &
Control Relays
Features
[V]
60 Hz
24
A24
115...120
A1
230...240
A2
460...480
A4
1 For other coil voltages, consult your local Rockwell Automation sales office or Allen-Bradley distributor.
IEC 947-5-1 Annex L has 2 requirements for a relay to meet for mechanically linked contacts:
1.) If a N.O. contact welds, all the N.C. contacts will remain open and meet a 2500V impulse test.
2.) If a N.C. contact welds, all the N.O. contacts will remain open and meet a 2500V impulse test.
Bul. Nos. 700S-P and 700S-DCP relays meet these requirements including the 2500V impulse test.
The relays shown on this page are shipped from the factory with the Bul. 700-CPS safety cartridge installed and cannot be converted to N.O.
or N.C. in the Field.
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Publication S117-CA001A-EN-P
6-113
6-Contactors &
Control Relays
The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No.
Example: Cat. No. 700S-P310 becomes Cat. No. 700S-P310A1 for a 120V AC coil.
05_700SP_PK_Relays
5/13/2010
1:31 PM
Page 6-114
Power
Safety Control Relays
Bulletin 700S-P/-PK
Specifications
6-Contactors &
Control Relays
Type
700S-P
700S-PK
Electrical
10 A @ 600V AC
5 A @ 600V DC
Contact Rating Continuous
Ratings
Make/Break
AC
NEMA A600
NEMA A600
DC
NEMA P600
NEMA P600
10V, 50 mA
3 Hp @ 240V AC - N.O.
2 Hp @ 240V AC - N.O./N.C.
1 HP @ 120V AC - N.O./N.C.
20 A resistive heating to 600V AC
20 A Tungsten lighting load to 480V AC
Minimum Contact Switching
Ratings
Principles
9-
Coil
Consum
ption
AC
Volts DC
Volts DC
Contacts
in Series
24V
64V
125V
250V
500V
600V
24V
64V
125V
250V
500V
600V
1
5A
2.2 A
1.1 A
0.55 A
0.24 A
0.2 A
10 A
5A
2.2 A
0.55 A
0.24 A
0.2 A
2
10 A
10 A
5A
2A
0.7 A
0.5 A
20 A
10 A
5A
2A
0.7 A
0.5 A
3
—
—
7A
3A
1.5 A
1.0 A
—
15 A
7A
3A
1.5 A
1.0 A
4
—
—
10 A
5A
2.5 A
1.5 A
—
20 A
10 A
5A
2.5 A
1.5 A
DC Switching
Coil Voltage
Range1
20 A @ 600V AC
10 A @ 600V DC
AC
85…110%
85…110%
DC
80…110%
80…110%
Battery
Charging
85…115%
85…115%
50 Hz
60 Hz
50 Hz
60 Hz
Inrush
132 VA
138 VA
132 VA
138 VA
Sealed
19.3 VA
19 VA
19.3 VA
19 VA
Inrush
12.7 W
Sealed
12.7 W
12.7 W
Additional Contact Rating for
AC Single-Phase Loads
—
3 HP @ 240V AC - N.O.
2 HP @ 240V AC - N.O./N.C.
1 HP @ 130V AC - N.O./N.C.
20 A Resistive Heating to 600V AC
20 A Tungsten Lighting Load to 480V AC
Cartridge Cat. No. Bulletin 700S-CMS
Mechanically Linked Contacts
All contacts are mechanically linked per IEC 947-5-1 annex L
for 2 to 12 poles
All contacts are mechanically linked per IEC 947-5-1 annex L
for 2 to 12 poles
Pickup
AC – 10…20 ms
DC – 30…50 ms
AC – 10…20 ms
DC – 30…50 ms
Dropout
AC – 10…20 ms
DC – 20…33 ms
AC – 10…20 ms
DC – 20…33 ms
DC
12.7 W
10-Safety
Applications
Mechanical
Operating Time
11-Cat. No.
Index
Mechanical Life
10 million operations
Construction
Contact Arrangement
2 to 12 Poles, Double Break Contacts
N.O. or N.C. (8 N.C. Maximum)
2 to 12 Poles, Convertible to N.O. or N.C. (8 N.C. Maximum)
Contact Material/Design
Silver Nickel/Bifurcated
Silver Cadmium Oxide
Mounting
Panel mount or mount on 700-MP Relay or DIN Rail
Horizontal Mounting Recommended
Panel mount or mount on 700-MP Relay or DIN Rail
Horizontal Mounting Recommended
Environmental
Temperature
Operatin
g‡
–20…+65 °C (–4…+149 °F)
–20…+65 °C (–4…+149 °F)
Storage
–40…+65 °C (–40…+149 °F)
–40…+65 °C (–40…+149 °F)
Logic
Wire Terminations
Wire size per UL/CSA
#18 AWG…(2) #12 AWG
#18 AWG…(2) #12 AWG
Tightening Torque
8…12 lb•in (0.9…1.4 N•m)
8…12 lb•in (0.9…1.4 N•m)
1 Coil voltage required for proper operation (percent of rated coil voltage).
‡ Temperature inside the panel.
6-Contactors &
Control Relays
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6-114
Publication S117-CA001A-EN-P
05_700SP_PK_Relays
5/13/2010
1:31 PM
Page 6-115
Power
Safety Control Relays
Bulletin 700S-P/-PK
6-Contactors &
Control Relays
Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
103.43 (4-5/64)
Principles
AC 136.75 (5-25/64)
1/2
2.77
(7/64)
2.77
(7/64)
2- and 4-pole Bulletin 700S-P Relay —
Approximate Shipping Weight AC – 0.68 kg (1.5 lb),
DC – 1.34 kg (2.95 lb)
9-
6- and 8-pole Bulletin 700S-P Relay
Approximate Shipping Weight AC – 0.79 kg (1.75 lb),
DC – 1.45 kg (3.20 lb)
10-Safety
Applications
170.10 (6-45/64)
Cat. No. 700
#8 Screws
(Captive)
Relay Rail
6-Contactors &
Control Relays
Logic
10- and 12-pole Bulletin 700S-P,
Approximate Shipping Weight AC – 1.02 kg (2.25 lb), DC – 1.68 kg (3.7 lb)
11-Cat. No.
Index
2.77
(7/64)
DIN Rail
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Publication S117-CA001A-EN-P
6-115
2041 Safety Starter 080709
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11:13 AM
Page 6-116
Power
Safety Starter
Bulletin 109S
Specifications
General
Input Line Voltage Range
600V AC maximum
Control Voltage Range
24V DC or
110/120V AC (50/60 Hz)
Enclosure Rating
Type 12 (IP54)
Open frame
System Operational Limits
+10%, -15% of the line voltage
Estimated Component Life
1,000,000 operations
Principles
Storage Temperature [C (F)]
-40…+80° (-40…176°)
Operating Temperature,
Ambient—C (F)
-25…+40° (-13…104°)
Relative Humidity
90% noncondensing
Approvals
CE Marked for all applicable
directives
cULus
Standards/Certifications
Redundant contactors suitable for
use in Category 3 or 4 systems
UL 508A
Description
The Bulletin 109S Safety Starter combines many features of the
standard Bulletin 109 Enclosed Starter with a redundant contactor.
The redundant safety contactor makes the Bulletin 109S suitable for
use in Category 3 and 4 safety circuits. The safety circuit interface is
designed to work with Safety Monitoring Relays, Safety PLC and
GuardLogix, allowing the typical safety circuit to control higher
switching currents and motor loads (9…860 A). This makes the
safety system integration quicker and easier to apply by using a
modular approach to the safety solution.
9-
Features
10-Safety
Applications
Positive-guided auxiliary contacts (9…85 A)
and mirrored auxiliary contacts (95…860 A)
24V DC or 120V AC (50/60 Hz) control
voltage
Cover-mounted green pilot light (illuminated
when output is on)
Up to 600V line voltage
Options similar to the standard Bulletin 109
enclosed starters
Optional overload relay (E1 Plus and E3)
11-Cat. No.
Index
Logic
6-Safety Starter
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Page 6-117
Power
Safety Starter
Bulletin 109S
Product Selection
a
J
1
b
c
1CD ⎯ 1E
d
e
a
b
d
e
Contactor Size
Enclosure Type1
E3 Plus Overload Relay
(193-ECxxx)
Operator Devices
Code
Description
9
J
Type 12/IP54
C12
12
C16
16
N
C23
23
Open (no enclosure)
Components are
mounted
on a sub-panel
C30
30
1 Other enclosure types are
C37
37
available upon request.
C43
43
C60
60
C72
72
c
C85
85
Control Voltage
140
D180
180
D210
210
D250
250
D300
300
D420
420
D630
630
D860
860
Description
1
24V DC
DJ = 9…85 A
EZJ = 95…300 A
420…860 = Not
available
2
120V AC
D = 9…85 A
ED = 95…860 A
0.4…2.0
1AB
1…5
1BB
3…15
1CB
5…25
1AD
1…5
1BD
3…15
1CD
5…25
1DD
9…45
1DE
9…45
1EE
18…90
1FF
28…140
1GF
42…210
1GG
42…210
1HG
60…302
1JG
84…420
1KH
125…630
1LH
172…860
C09…C23
Code
Description
1
Stop/Start PB
1E
On/Off PB
3
Hand/Off/Auto SS
3E
On/Off SS
4R
Red Pilot Light
Blank
No options
C30…C43
C60…C85
D95…D180
D210…D420
D630…D860
E1 Plus Overload Relay
(193-Exxx)
Code
Load Rating
Amps [A]
EAB
0.1…0.5
EBB
0.2…1.0
ECB
1…5
EDB
3.2…16
EEB
5.4…27
EED
5.4…27
EFD
9…45
EGE
18…90
EHF
30…150
EJF
40…200
EJG
40…200
EKG
60…100
ELG
100…500
EMH
120…600
ENH
160…800
Starter
C09…C23
11-Cat. No.
Index
D140
Code
1PB
Starter
C30…C43
C60…C85
D95…D180
D210…D420
D630…D860
If the overload relay configuration
code field is left blank, an overload
relay will not be provided.
Logic
95
110
Load Rating
Amps [A]
6-Safety Starter
D95
D110
Code
9-
Amps [A]
C09
10-Safety
Applications
Code
Principles
109S ⎯ C30
General
Bulletin 109S cat. nos. can be configured by selecting the appropriate codes from the tables below.
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Publication S117-CA001A-EN-P
6-117
2041 Safety Starter 080709
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Page 6-118
Power
Safety Starter
Bulletin 109S
Typical Wiring Diagrams
OL
K1
General
L1
(2)
(T1)
(4)
(T2)
(6)
(T3)
INCOMING L2
LINES
L3
GND
K2
1L1
(1)
(1) (2)
(L1) (T1)
(L1) 1L2
(3)
(3) (4)
(L2) 1L3
(L2) (T2)
(5)
(5) (6)
(L3) GND LUG (L3) (T3)
T1
(2)
OL (T1)
(4)
OL (T2)
(6)
(T3)
Principles
1
TB1
2
TB1
K1
(53) (54)
K2
(53) (54)
T2
MOTOR
T3
GND
3
TB1
5
TB1
4
TB1
6
TB1
K1
7
TB1
(71) (72)
K2
8
TB1
(71) (72)
120V AC SAFETY CONTROL
A1
TB1
9
TB1
9-
SAFETY
CONTROL
10
TB1
(A1)
OFF
HAND AUTO
(1-3)
(1-4)
STOP/
27
26
(2-1)
(2-2) (1-3)
OL
28
(1-4)
(95) (96)
30 K1
(83) (84)
K2
(2-3)
K1
(A2)
SAFETY
CONTROL
START/
(83) (84)
13
TB1
A2
TB1
11
TB1
FAN
31
K2
(A1)
(A2)
ON
12
TB1
(X2)
(X1)
(2-4)
10-Safety
Applications
120V AC SAFETY CONTROL
A1
A2
TB1
11
TB1
FAN
TB1
9
TB1
(A1)
K1
(A2)
"J"
"J"
11-Cat. No.
Index
10
TB1
START/
STOP/
(2-1)
27
(2-2)
OL
28
(1-3)
(95) (96)
(1-4)
30 K1
(83) (84)
K2
(83) (84)
31
(A1) K2 (A2)
ON
(X1)
12
TB1
(X2)
120V AC SAFETY CONTROL
A1
Logic
"J"
TB1
9
TB1
10
TB1
FAN
28
OL
30 K1
(95) (96) (83) (84)
(A1) K1 (A2)
31
(A1) K2 (A2)
ON
(X1)
6-Safety Starter
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6-118
Publication S117-CA001A-EN-P
(X2)
"J"
A2
TB1
11
TB1
12
TB1
2041 Safety Starter 080709
5/6/2010
11:13 AM
Page 6-119
Power
Safety Power Controller
Bulletin 2041
600V AC maximum
Control Voltage Range
24V DC or
110/120V AC (50/60 Hz)
Enclosure Rating
Type 12 (IP54)
Open Frame
System Operational Limits
+10%, -15% of the line voltage
Estimated Component Life
1,000,000 operations
-40…+80° (-40…176°)
Operating Temperature, Ambient [C
(F)]
-25…+40° (-13…104°)
Relative humidity
90% noncondensing
Approvals
CE Marked for all applicable
directives
TÜV Category 4
cULus
Standards/Certifications
Category 4 systems
UL 508A
Description
The Bulletin 2041 Safety Power Control combines safety circuits
and power control of the redundant contactors and a safety relay.
The Bulletin 2041 is TÜV certified for category 4 safety circuits. The
safety circuit interface is designed to work with either light curtain
outputs or safety interlock switches. The Bulletin 2041 also
interfaces with Safety Monitoring Relays, Safety PLC, and
GuardLogix solutions to allow for control of power circuits from
9…860 A at 600V maximum. This makes system integration quicker
and easier by using a modular approach to the safety solution.
9-
Storage Temperature [C (F)]
Principles
Input Line Voltage Range
General
Specifications
Features
6-Safety Starter
Logic
11-Cat. No.
Index
10-Safety
Applications
Positive-guided auxiliary contacts (9…85 A)
and mirrored auxiliary contacts (95…860 A)
24V DC or 120V AC (50/60 Hz) control
voltage
Cover-mounted green pilot light (illuminated
when output is on)
Up to 600V line voltage
Optional overload relay (E1 Plus and E3)
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Publication S117-CA001A-EN-P
6-119
2041 Safety Starter 080709
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Page 6-120
Power
Safety Starter
Bulletin 2041
Product Selection
Bulletin 2041 cat. nos. can be configured by selecting the appropriate codes from the tables below.
General
2041 ⎯ C30
a
J
1
b
c
1CD ⎯ 7B
d
e
a
b
d
e
Contactor Size
Enclosure Type
E3 Plus Overload Relay
(193-ECxxx)1
Operator Devices
Principles
9-
10-Safety
Applications
Code
Amps [A]
Code
Description
C09
9
J
Type 12/IP54
C12
12
C16
16
N
C23
23
Open (no enclosure)
components are
mounted
on a sub-panel
C30
30
C37
37
C43
43
C60
60
C72
72
C85
85
D95
95
D110
110
D140
140
D180
180
D210
210
D250
250
D300
300
D420
420
D630
630
D860
860
Code
Load Rating
Amps [A]
1PB
0.4…2.0
1AB
1…5
1BB
3…15
1CB
5…25
1AD
1…5
c
1BD
3…15 A
Control Voltage
1CD
5…25
9…45
Code
Description
1DD
1DE
9…45
1
24V DC
DJ = 9…85 A
EZJ = 95…300 A
420…860 = Not
available
1EE
18…90
2
120V AC
D = 9…85 A
ED = 95…860 A
1FF
28…140
1GF
42…210
1GG
42…210
1HG
60…302
1JG
84…420
1KH
125…630
1LH
172…860
Starter
C09…C23
C30…C43
C60…C85
D95…D180
D210…D420
D630…D860
E1 Plus Overload Relay
(193-Exxx)1
Code
Load Rating
Amps [A]
EAB
0.1…0.5
EBB
0.2…1.0
ECB
1…5
EDB
3.2…16
11-Cat. No.
Index
EEB
5.4…27
EED
5.4…27
EFD
9…45
EGE
18…90
EHF
30…150
EJF
40…200
EJG
40…200
EKG
60…100
ELG
100…500
EMH
120…600
ENH
160…800
Starter
C09…C23
C30…C43
C60…C85
D95…D180
D210…D420
D630…D860
1 If the overload relay configuration
Logic
code field is left blank, an overload
relay will not be provided.
6-Safety Starter
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6-120
Publication S117-CA001A-EN-P
Code
Description
Blank
No options
7B
Front mount safety
reset
4R
Red pilot light
(replaces standard
green)
2041 Safety Starter 080709
5/6/2010
11:13 AM
Page 6-121
Power
Safety Power Controller
Bulletin 2041
Typical Wiring Diagram
K1
K2
1L1
(2) (1)
(1) (2)
(T1) (L1) 1L2
(L1) (T1)
(4) (3)
(3) (4)
(T2) (L2) 1L3
(L2) (T2)
(6) (5)
(5) (6)
(T3) (L3)
GND (L3) (T3)
INCOMING
LINES
L2
L3
GND
T1
T2
MOTOR
T3
General
L1
GND
Principles
120V AC CONTROL POWER
FAN
A1
TB1
(A1)
S22
SAFETY
RELAY
MSR127TP
A2
TB1
(A2)
(S22)
1
TB1
(13)
(S52)
2
TB1
(13)
(S11)
5
TB1
(31)
(S12)
6
TB1
(31)
TB1
S12
S11
TB1
TB1
TB1
K1
TB1
(21)
73
(22)
K2
(21)
9
74
(22)
K1
CH1
CH2
(13)
(14)
75
(23)
(24)
76
(A1)
(32)
8
TB1
(33)
78
(44)
(A1)
34
(34)
11
TB1
(A2)
K2
12
(A2)
TB1
ON
TB1
(41)
K1
"J"
K1
(43)
TB1
41
7
TB1
(S34)
TB1
33
(32)
K2
TB1
10
4
TB1
(X1)
(X2)
42
(42)
TB1
TB1
SR1
TB1-60
CUSTOMER PROVIDE
SAFETY CIRCUIT
K1
TB1-61
TB1-62
K2
TB1-63
STOP
NOTE:
REMOVE JUMPER S34-S12B
FOR EXTERNAL RESET
Logic
(1-4)
GND
A1
A1
13
23
A2
A2
K1A2
K2A2
33
34
41
42
60
61
62
63
S52
S11
S12A
S12B
S34
S21
S22
S34
(1-3)
(14)
6-Safety Starter
RESET
3
TB1
K2
"J"
S12
(14)
10-Safety
Applications
S52
K1
(S21)
TB1
11-Cat. No.
Index
S21
9-
TB1
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Publication S117-CA001A-EN-P
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Page 6-122
Power
Safety Starter/Safety Power Controller
Bulletin 109S/2041
Approximate Dimensions [mm (in.)]
Dimensions are not intended to be used for manufacturing purposes.
General
Type 12 Enclosure
Principles
Panel
Dimensions
(H x W x D)
(M2) Height
[mm (in.)]
C09…C16
12 x 10 x 8
324 (12.75)
C23…C30
16 x 12 x 10
368 (14.5)
C37…C43
16 x 12 x 10
368 (14.5)
C60…C85
16 x 12 x 10
C95…D180
24 x 24 x 10
Contactor
Size
Open Panel
Mounting Holes
[mm (in.)]
Contactor
Size
Panel
Dimensions
(H x W x D)
203 (8.0)
8 (0.31)
C09…C16
14.5 x 6.5 x 6.1
349 (13.75)
140 (5.5)
7 (0.281)
267 (10.5)
13 (0.5)
C23…C30
14.5 x 6.5 x 7.5
349 (13.75)
140 (5.5)
7 (0.281)
267 (10.5)
13 (0.5)
C37…C43
14.5 x 6.5 x 7.6
349 (13.75)
140 (5.5)
7 (0.281)
368 (14.5)
267 (10.5)
13 (0.5)
C60…C85
14.5 x 6.5 x 6.5
349 (13.75)
140 (5.5)
7 (0.281)
572 (22.5)
572 (22.5)
13 (0.5)
C95…D180
18 x 10.5 x 6.5
429 (16.875)
242 (9.525)
9.5 (0.375)
(M1) Width
[mm (in.)]
(MH) Height
[mm (in.)]
(MW) Width
[mm (in.)]
Mounting
Holes
[mm (in.)]
D210
24 x 24 x 10
572 (22.5)
572 (22.5)
13 (0.5)
D210
23 x 12 x 7.5
538 (21.175)
283 (11.125)
9.5 (0.375)
D250…D300
24 x 24 x 10
572 (22.5)
572 (22.5)
13 (0.5)
D250…D300
23 x 12 x 7.5
538 (21.175)
283 (11.125)
9.5 (0.375)
D420
24 x 24 x 10
572 (22.5)
572 (22.5)
13 (0.5)
D420
23 x12 x 7.5
538 (21.175)
283 (11.125)
9.5 (0.375)
D630…D860
36 x 30 x 12
572 (22.5)
724 (28.5)
13 (0.5)
D630…D860
35 x 17 x 11.3
432 (17.0)
410 (16.125)
9.5 (0.375)
W
M1
D
9H
M2
10-Safety
Applications
11-Cat. No.
Index
Mounting Holes
Rear of Enclosure
W
(6) Ø0.0147
(0.375)
MW
W
(4) Ø 0.0147
(0.375)
MW
W
MW
MH
(4) Ø 0.281
Logic
MH H
H
MH H
MH
C09…C85
D95…D420
6-Safety Starter
0.0147 Typ.
(0.375)
D630…D860
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Power
General
ElectroGuard®
330KVA 600/480
Principles
2031-A0110JB-1CNET
Power Panel
9-
2030-PJ1204
Pneumatic
Isolation
Module
2030-RLSJG
Remote Lockout
Stations
M
Typical System
Description
Standard Features
The ElectroGuard system is designed to simplify the Lock Out/Tag
Out (LOTO) task performed by a machine operator or maintenance
personnel. The ElectroGuard system can control single or multiple
energy sources simultaneously. Simplifying the procedure helps
increase the likelihood that personnel will perform the LOTO on
large processors or drive systems.
System is designed to prevent accumulation of faults.
Standard system provides for four RLS on the 23…85 A systems
and up to six RLS on the 110…1200 A systems.
Verification light on the RLS (no light means no entry).
Meets International Standard EN 954-1/ISO 13849-1, TÜV certified
Category 4 system.
Pneumatic and hydraulic ready.
The ElectroGuard allows the system engineer to design LOTO into
the system. Locating the Remote Lockout Stations (RLS) at hazard
entry points can result in the shortest down time during set-up or
maintenance.
Expansion modules allow for additional RLS connections.
Pneumatic and hydraulic energy isolation.
System multiplexer/permissive module allows for control of
multiple energy sources simultaneously.
Network communication option provides the control system with
status.
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Publication S117-CA001A-EN-P
Logic
Optional Features
6-ElectroGuard
The ElectroGuard system can be configured with modules to
provide:
Electrical energy isolation (ElectroGuard Power Panel).
Pneumatic energy isolation (Pneumatic Isolation Module).
Hydraulic energy isolation (Hydraulic Isolation Module).
Multiple lockout points (Remote Lockout Stations).
Control of multiple systems (System Multiplexer/Permissive or
Dual RLS).
Interface to safety-gate interlocks (Verification Module).
11-Cat. No.
Index
10-Safety
Applications
Motor/Control
3
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Power
ElectroGuard®
Specifications
Sequence of Operation
General
After using the normal stopping method of the machine or process,
the machine operator turns a Remote Lockout Station (RLS) handle
from the ON to the OFF position.
Principles
Certifications
cULus
TÜV Rheinland Certified
CE marked for all applicable
directives
Standards
IEC/EN 60204-1
IEC/EN 60439-1
Category 4 to EN 954-1/ISO 13849-1
98/37/EC Machinery Directive
89/336/EC EMC Directive
73/23/EC Low Voltage Directive
UL508A
Estimated Component Life Remote
Lockout Station Power Contactors
(Isolation & Grounding)
23… 85 A: 2,000,000 operations
110…1200 A: 1,000,000 operations
Storage Temperature [C (F)]
-10…+60° (14…140°)
Operating Temperature [C (F)]
0…+40° (32…104°)
The RLS signals the:
1. Isolation contactors (1IC and 2IC) to drop out, isolating the supply
voltage from the loads (see Power Circuit below).
2. The grounding contactor (GC) is then energized, connecting the
load to ground (see Power Circuit). The grounding contactor and the
isolation contactors are both electrically and mechanically
interlocked.
3. The System Isolated light will then illuminate on the RLS to
indicate the system is isolated.
4. The person performing the LOTO then applies a lock to the RLS,
locking it in the OFF position. The equipment is now locked out.
90% (Ambient)
Power Panel Construction
NEMA Type 12/IP54
UL Type 4/IP66
UL Type 4x
MCC (Bulletin 2100) with and without
Bus
Expansion Module Construction
4-port: Supports up to 4 remote
lockout stations
10 port: Supports up to 10 remote
lockout stations
9-
Relative Humidity (noncondensing)
Safety Isolation System Inputs
Remote Lockout Stations
Input Options
Safety Mats, Light Curtains, and
E-Stop Stations
System Operational Limits
+10%, -15% of the line voltage
10-Safety
Applications
1IC
2IC
Incoming
3-Phase
Power
To Loads
GC
11-Cat. No.
Index
Isolated Grd
Power Circuit
Logic
6-ElectroGuard
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Power
ElectroGuard®
Communication
Door Mounted Metering
The optional Communication Module allows the ElectroGuard
system to communicate status to the process or machine control
system. Although the communication module can be field installed,
it is recommended that this option be ordered as part of the
ElectroGuard system. The customer is responsible for configuring
and programming their control system to receive the status signals
from the ElectroGuard.
Optional door mounted ampere meter, volt meter, or both, are
available as factory installed options. They provide visual indication
of line side system current and voltage. See the ElectroGuard or
accessories for ordering instructions.
Multiplexer and Multiplexer Permissive
Current networks available1:
DeviceNet™
Remote I/O
ControlNet™
Ethernet IP
PROFIBUS
The Multiplexer Module allows the Remote Lockout Station to
control two or more ElectroGuard systems. The permissive function
allows the equipment control system to determine if the
ElectroGuard can be locked out. See Multiplexer and Multiplexer
Permissive section for sequence of operation and details.
See the ElectroGuard or accessories for ordering instructions.
IMPORTANT
Principles
Expansion Modules are used to add more Remote Lockout Stations
in addition to the base inputs (four remote lockout stations for
23…85 A units and six for the 110…1200 A systems). See
expansion module section for details.
Status signals available:
Overall system status
Remote lockout station (status of each station)
Pneumatic or hydraulic isolation modules (if used)
Other optional safety input devices
Only one of these options can be installed in the
power panel, and are not available on the 23…85 A
units, or 2031-A0630JX or 2031-A860JX units.
Logic
11-Cat. No.
Index
10-Safety
Applications
9-
The communication option allows a remote PLC to
receive status signals from the ElectroGuard safety
isolation system.
6-ElectroGuard
IMPORTANT
Expansion Module
General
Factory Installed Options
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Publication S117-CA001A-EN-P
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Power
ElectroGuard®
Product Selection
ElectroGuard cat. nos. can be configured by selecting the appropriate codes from the tables below.
General
⎯ A
2302
a
b
0420
J
B ⎯ 29J ⎯ 1TD
c
d
e
f
a
b
Safety Type
Construction Code
g
Principles
Code
Description
Code
Description
2031
Noncombination
A
Free-standing enclosure
B§
Motor control center enclosure for North
America with line side incoming power cables
and 1200 A load side outgoing bus1.
F§
Motor control center enclosure for North
America with line side incoming power cables
and 600 A load side outgoing bus1.
M§
Motor control center enclosure for North
America with 600 A line side incoming bus1
and outgoing power cables.
S§
Motor control center enclosure for North
America with 1200 A line side incoming bus1
and outgoing power cables.
2032
Fusible Disconnect
2033
Thermal-Magnetic Circuit
Breaker
9-
1 Bus Type: copper with tin plating.
§ Only available in NEMA Type 12/IP54.
c
Ratings1
10-Safety
Applications
11-Cat. No.
Index
Ampere
Rating
(AC-3)
3-Phase Max. Hp rating (60Hz)
3-Phase Max. kW rating (50 Hz)
200V
230V
460V
575V
230V
400V
500V
600V
0023
5
7.5
15
15
7.5
11
11
11
2032 Fuse Clip Options
24B, 24J, 25B, 25J
2033 Circuit Breaker Options‡
39, 39k, 40, 40k, 41, 41k, 42, 42k
0043
10
15
30
30
13
22
22
22
25B, 25J, 26B, 26J
40, 40k, 41, 41k, 42, 42k, 43, 43k, 44,
44k, 45
0085
25
30
60
60
25
45
45
45
26B, 26J, 27B, 27D, 27J
42, 42k, 43, 43k, 44, 44k, 45, 46, 46k, 47,
47k, 48, 48k
0110
40
40
74
100
32
55
63
100
27B, 27D, 27J, 28B, 28D, 28J
45, 46, 46k, 49, 49k, 50k
0180
50
60
150
150
55
90
110
160
27B, 27D, 27J, 28B, 28D, 28J
47, 47k, 48, 48k, 50k, 51, 51k, 52, 52k,
55k
0210
60
75
⎯
200
63
110
150
200
28B, 28D, 28J
48, 48k, 49, 49k, 53, 53k, 54, 54k, 59k
0300
100
125
250
300
90
160
200
300
28B, 28D, 28J, 29B, 29D, 29J
49, 49k, 50k, 51, 51k, 53, 53k, 54, 54k,
55k, 56, 56k, 57, 57k, 58, 58k, 59, 59k
0420
150
175
350
400
132
220
300
425
29B, 29D, 29J, 30B, 30D, 30L
51, 51k, 52, 52k, 53, 53k, 55k, 57, 57k,
58, 58k, 59, 59k, 60, 60k, 61, 61k, 62,
62k, 63, 63k, 64k
0630
200
250
500
600
200
355
450
500
30B, 30D, 30L, 31B, 31D, 32B,
34L
53, 53k, 54, 54k, 55k, 56, 56k, 59, 59k,
60, 60k, 61, 61k, 62, 62k, 63, 63k, 64k,
65k, 66k
0860
250
300
600
700
250
500
560
600
31D, 32B, 34L
56, 56k, 57, 57k, 58k, 59k, 60k, 61k, 62k,
63, 63k, 64k, 65k, 66k
1200
450
450
900
900
391
710
888
1043
31D, 34L
57, 57k, 58, 58k, 59, 59k, 60, 60k, 61k,
62k, 63, 63k, 64k, 65k, 66k
Logic
1 Consult your local Rockwell Automation sales office or Allen-Bradley distributor for additional options.
Available for 2032 fusible discconect only.
‡ Available for 2033 Thermal-Magnetic circuit breaker. Consult your local Rockwell Automation sales office or Allen-Bradley distributor for additional options.
6-ElectroGuard
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Power
Code
Description
Type 4X watertight
stainless steel
A
240V 60 Hz/220V 50 Hz
F§
Type 4 watertight painted
steel/IP65
J
Type 12 dusttight/IP54
§ Cooling to be supplied by
customer.
B
480V 60 Hz/440V 50 Hz
C
600V 60 Hz/550V 50 Hz
G
400…415V 50 Hz
H
208V/60 Hz
M
500V 50 Hz
N
380…400V 50 Hz
f
f
g
2032
Fuse Clip Rating/Type♣
2033
Circuit Breaker Hp/kW Rating®
Factory-Installed Options
Hp
Code
39
5 Hp
39k
4 kW
40
7.5 Hp
40k
5.5 kW
Class J
41
10 Hp
41k
7.5 kW
Code
Rated Amps
[A]
Fuse Type
24B
32 A
BS88
24J
30 A
Code
Code
Description
1AM
Single-phase ampere meter
3AM
3-phase ampere meter
Power
25B
60 A
BS88
42
15 Hp
42k
11 kW
1VM
Single-phase voltmeter
25J
60 A
Class J
43
20 Hp
43k
13 kW
3VM
3-phase voltmeter
26B
100 A
BS88
44
25 Hp
44k
15 kW
26J
100 A
Class J
1COM
Remote I/O module (16 points of I/O)
45
30 Hp
—
—
27B
200 A
BS88
46
40 Hp
46k
22 kW
1CNET
ControlNet™ module (16 points of
I/O)
27D
160 A
DIN
47
50 Hp
47k
25 kW
27J
200 A
Class J
48
60 Hp
48k
32 kW
28D
250 A
DIN
49
75 Hp
49k
37 kW
28J
400 A
Class J
—
—
50k
45 kW
29B
400 A
BS88
51
125 Hp
51k
55 kW
29D
400 A
DIN
52
150 Hp
52k
63 kW
29J
600 A
Class J
53
175 Hp
53k
75 kW
30B
600 A
BS88
54
200 Hp
54k
90 kW
30D
630 A
DIN
—
—
55k
100 kW
30L
800 A
Class L
56
250 Hp
56k
110 kW
31B
800 A
BS88
57
300 Hp
57k
132 kW
1D
1600 A
DIN
58
350 Hp
58k
150 kW
32B
1250 A
BS88
59
400 Hp
59k
160 kW
34L
2000 A
Class L
60
450 Hp
60k
185 kW
61
500 Hp
61k
200 kW
62
600 Hp
62k
220 kW
63
700 Hp
63k
250 kW
—
—
64k
300 kW
—
—
65k
355 kW
66
900 Hp
66k
390 kW
♣ Fuse to be supplied by customer
per local electrical code.
Principles
Description
C§
® Consult your local Rockwell Automation
1DNET DeviceNet™ module (16 points of I/O)
1ENET
EtherNet module (16 points of I/O)
1PNET
PROFIBUS module (16 points of I/O)
1TD
Control module with factory-set 30second time delay
1EUF♠
Four port expansion module
1EUT♠
Ten port expansion module
1SYS♠
System multiplexer module
1SYSP♠
System multiplexer permissive
module
1HPM♠
Hydraulic/pneumatic multiplexer
module
Only one can be selected for current
monitoring.
Only one can be selected for voltage
monitoring.
Only one of these can be installed in
ElectroGuard.
♠ No module can be installed in the 23 A, 43 A
and 85 A units and the 2031-x0630xx and
2931-x860xx units.
Logic
sales office or Allen-Bradley distributor for
additional circuit breaker options.
9-
Code
10-Safety
Applications
e
Input Line Voltage
11-Cat. No.
Index
d
Enclosure Type
General
ElectroGuard®
Replacement Control Module
2030-CH0085x
2030-CH0085x-ITD
2030-CH1200x
6-ElectroGuard
2030-CH1200x-ITD
x = See table "e" for input line voltages
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Power
ElectroGuard®
Bulletin 2030 Pneumatic and Hydraulic Isolation Modules
General
2030 ⎯ P
J
a
b
120
4
c
a
Product Descriptor
Code
Description
P
Pneumatic isolation module
H
Hydraulic isolation module
Principles
b
Enclosure Type
1-1/2 in. Pneumatic Isolation Module
9-
Code
Description
Pneumatic Isolation Module
C
Type 4X watertight stainless steel
The ElectroGuard Safety Isolation System is available with an
optional means of isolating the pneumatic energy source for the
machine or process. The Pneumatic Isolation Module is designed to
work in conjunction with the power panel. This option blocks the
pneumatic line leading to the pneumatic hazard. The valve then
bleeds or dumps the residual pneumatic energy leading to the
machine. After the valve is in the blocked position and the pressure
drops to less than five psi (pounds per square inch), a signal is sent
to the power panel indicating the pneumatic energy is isolated. The
system isolated light, located on the Remote Lockout Station (RLS)
that was switched to the OFF position, is then illuminated.
F
Type 4 watertight painted steel/IP65
J
Type 12 dusttight/IP54
c
Port Size
10-Safety
Applications
Code
Description
Pneumatic CFM at 90
PSI
2
1/2 in. NPT
160
3
3/4 in. NPT
380
25
4
1 in. NPT
650
5
1-1/4 SAE #20 straight
thread
1
120
6
1-1/2 in. NPT
1750
1 Not available in Pneumatic Isolation Module
Not available in Hydraulic Isolation Module
CFM = Cubic feet per minute
GPM = Gallons per minute
NPT = National pipe thread
SAE = Society of Automotive Engineers
11-Cat. No.
Index
Hydraulic Isolation Module
Hydraulic Isolation Module
Logic
The ElectroGuard Safety Isolation System is available with an
optional means of isolating the hydraulic energy source for the
machine or process. The Hydraulic Isolation Module is designed to
work in conjunction with the power panel. The valve blocks the
hydraulic line leading to the hydraulic hazard. Then the residual
hydraulic energy is returned to the tank. After the valve is in the
blocked position and the pressure drops to less than 100 psi
(pounds per square inch), a signal is sent to the power panel
indicating the hydraulic energy is isolated. The system isolated light,
located on the RLS that was switched to the OFF position, is then
illuminated.
6-ElectroGuard
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Hydraulic GPM
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Power
ElectroGuard®
2030 ⎯ EU
a
N
F
b
c
1CNET 1TD
d
d
General
Bulletin 2030 Expansion Module
a
Code
Description
EU
Expansion module
Principles
Product Descriptor
b
4-Port Expansion Module
Enclosure Type
Expansion Modules may be ordered with an adjustable time-delay
feature (1…30 seconds) in order to allow time for the machine
operator to shut down drives or other equipment that requires a
controlled stop after a RLS handle has been turned to the OFF
position. Consult your Rockwell Automation sales office or AllenBradley distributor for other time settings. Enclosed Expansion
Modules are available with optional Flex modules to provide status
communication to a remote PLC. Communication can be via
ethernet, ControlNet, DeviceNet, Profibus or Remote I/O.
F
Type 4 watertight painted steel/IP65
J
Type 12 dusttight/IP54
N
Open type
9-
Type 4X watertight stainless steel
c
Number of Expansion Ports
Code
Description
F
4-port
T
10-port
d
Options
Code
Description
1COM
Flex I/O module
(16 points of I/O)
1CNE
T
ControlNet™ module
1DNE
T
DeviceNet™ module
1ENE
T
EtherNet module
1PNE
T
PROFIBUS module
1TD
Expansion module with factory-set 30second time delay
6-ElectroGuard
Logic
NOTE: The status communication option allows a remote PLC to
receive status signals from the Expansion Module.
Description
C
10-Safety
Applications
Optional Expansion Modules are available for applications requiring
more than the maximum allowable Remote Lockout Stations (RLS)
(e.g. more than four for 23…85 A systems or more than six for
110…1200 A systems). The Expansion Modules are available in 4or 10-port configurations. This allows up to four RLSs for a 4-port
and ten RLSs for a 10-port module. An example would be adding a
4-port expansion module to a 23A ElectroGuard. This then allows
up to seven RLSs to connect to the system.
Code
11-Cat. No.
Index
Optional Expansion Module
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Power
ElectroGuard®
Bulletin 2030 Remote Lockout Station
General
2030 ⎯ RLS
J
G
D
a
b
c
a
Enclosure Type
Code
Description
C
Type 4X watertight stainless steel
F
Type 4 watertight painted steel/IP65
Principles
J
Type 12 dusttight/IP54
E
Type 7 and 9 hazardous location bolted
Remote Lockout Station
Remote Lockout Station
b
The Remote Lockout Station (RLS) is a key component of the
ElectroGuard system. The RLS is typically located at the hazard
location and provides the signal to the power panel to initiate the
LOTO process. The RLS is available in several configuration and
enclosure types.
System Isolated Light Color
Code
Color
G
Green
9-
c
Dual Remote Lockout Station
Dual RLS
10-Safety
Applications
The Dual Remote Lockout Station functions the same as a single or
standard Remote Lockout Station. The difference between a single
and a dual RLS is that the dual RLS can be used to control two
ElectroGuard systems from the same RLS. A good example of this
is a machine that has two separate incoming power sources. Using
a dual RLS and two ElectroGuard both ElectroGuard can be
controlled from the same station.
Code
Dual
Blank
Single
Replacement Switch Module: 2030-RSA1
11-Cat. No.
Index
Logic
6-ElectroGuard
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6-130
Description
D
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Power
ElectroGuard®
Bulletin 2030 Verification Module
2030 ⎯ VM
a
General
C
b
a
Code
Description
VM
Verification module
Principles
Product Description
b
Enclosure Type
Code
Description
C
Type 4X watertight stainless steel
J
Type 12 dusttight/IP54
Verification Module
9-
Verification Module
The optional Verification Module (VM) is connected between the
solenoid locking safety switch, similar to a Guardmaster Atlas™ 5
and the Remote Lockout Station (RLS) input on an ElectroGuard
system. When the VM receives the system isolated signal from the
ElectroGuard, the VM provides the signal to the solenoid on the
Atlas 5, unlocking the Atlas 5 and allowing access to the machine.
10-Safety
Applications
Once the Atlas 5 is unlocked, the VM provides a redundant signal to
the ElectroGuard emulating a RLS that has been switched to the
OFF position. The emulated signal is then switched to the on state,
to indicate the gate has been closed. If all of the RLSs connected to
the ElectroGuard are switched to the ON position and the safety
gate is closed, the ElectroGuard will attempt to lock the gate and
restore energy the machine. If the verification module has not
verified the gate is locked, the energy is removed from the machine
and the locking process is repeated.
11-Cat. No.
Index
Specifications
6-ElectroGuard
Logic
Dry Contact (B300 6A/125V AC or P300 3A/24V DC) provided to
control solenoid voltage.
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Power
ElectroGuard®
Multiplexer/Permissive Module
Sequence of Events for System Multiplexer Module:
General
When multiple energy sources must be controlled simultaneously or
the system must be stopped at a pre-determined stopping point,
the LOTO process becomes more complicated with multi-step
procedures and locks. The Hydraulic/Pneumatic Multiplexer and the
system Multiplexer/Permissive Module were developed to help
provide simultaneous control of multiple hazards from a single
lockout point.
Principles
Coordination between the process or drive system control and the
LOTO process, is a concern. In a typical system, a signal from the
LOTO device is sent to the control system. This provides indication
that the device has been switched to the OFF position. This requires
the person switching the device to ensure the process or machine
has stopped. Ideally this would be coordinated so the power is not
disconnected until the process or drive system is at an acceptable
stopping point. The addition of the Permissive function to the
System Multiplexer allows the control system to signal the
ElectroGuard system when it is at the desired stopping point. This
function would only allow the stopping function (i.e., the control
system can not restore power). That function can only be
accomplished via the RLSs attached to the System
Multiplexer/Permissive Module.
1. When a RLS is turned OFF, the outputs of the System
Multiplexer Module are switched to the off or open state, see
diagram below.
2. This signal is connected to the input of the ElectroGuard
systems initiating the isolation process.
3. When all of the ElectroGuard systems are in the isolated state
the System Multiplexer Module sends the Isolated signal to the
RLS and the RLS System Isolated pilot light will be illuminated.
9-
The diagram below depicts a system with multiple motors or drives
that require a synchronized lockout. This system also requires that
the power to the drives must be maintained during certain phases of
the process. The control system is interfaced with the ElectroGuard
systems via the Permissive option in the System
Multiplexer/Permissive Module. This allows the control system to
delay disconnecting power until the drives are at an allowable point
in the process.
Functional Description
10-Safety
Applications
The System Multiplexer Module allows a Remote Lockout Station
(RLS) to control up to four ElectroGuard systems simultaneously.
The System Multiplexer Module will accept up to six RLS inputs. If
there is a need to control more than four ElectroGuard systems, the
System Multiplexer Modules can be daisy-chained as shown in the
drawing below. For applications where more than four RLSs are
required, an expansion module may be used.
Sequence of Events for System Multiplexer Module with
Permissive Option:
1. A PLC output is connected to the System
Multiplexer/Permissive Module. This signal is used by the
System Multiplexer/Permissive Module as a heart beat. This
holds the output of the System Multiplexer/Permissive Module in
the on or closed state, holding the ElectroGuard system in the
on or non-isolated state.
2. When a RLS is turned OFF, a signal is transmitted to the control
system via a PLC connection on the RLS auxiliary contacts, see
diagram below. Note that the outputs of the System
Multiplexer/Permissive Module remain in the on or closed state.
3. When the customer’s control system is at a predetermined
stopping point, the control system, via the PLC output, is turned
to an off state (no heart beat) and the outputs of the System
Multiplexer/Permissive Module are then switched to the off or
open state.
4. The system isolation function is then initiated on all of the
ElectroGuard systems simultaneously.
5. When all of the ElectroGuard systems are in the isolated state,
the System Multiplexer/Permissive Module sends the Isolated
signal to the RLS and the RLS System Isolated pilot light on the
RLS will be illuminated. The RLS now has control of the
ElectroGuard and the energy can only be restored to the
machine or process by switching all of the RLSs connected to
the multiplexers to the on state.
NOTE: Modification to the logic in the customer’s control
system is required if the Permissive option is used. See user
manual for details.
11-Cat. No.
Index
The System Multiplexer Module is also available with a Permissive
option. The Permissive option allows the machine controlling the
process or drive system to bring the machine or process to a predetermined stopping point prior to removal of power by the
ElectroGuard system. Once the ElectroGuard system isolates the
energy, the machine control can not re-energize the ElectroGuard.
330KVA 600/480
2031-A0860JB-1CNET
2031
Power
Powe Panel
Bulletin 2030 Multiplexer/Permissive Module
2030-MLX ⎯
J
F
SYS
a
b
c
b
a
Logic
Enclosure Type
480/185
Number of Systems to Control
Code
Description
Code
Description
C
Type 4X watertight
stainless steel
F
4 systems
F
Type 4 watertight painted
steel/IP65
J
Type 12 dusttight/IP54
6-ElectroGuard
N
Open
M
Open Type installed in
ElectroGuard1
1 Can be installed in most
110…1200 A systems
Motor/Control
1
Motor/Control
2
Motor/Control
3
Motor/Control
4
M
M
M
M
203
2031-A0085JB-1CNET
Power Panel
Pow
SP
2030-MLXNF-SYSP
ule
Permissive Module
2030
2030-MLXNF-SYS
Syst
System
Multiplexer
c
Communication Network
System Type
Code
Description
SYS
EG system
SYSP
EG system with
permissive option
HPM
Hydraulic/pneumatic
module
PLC Control
2030-RLSJG
2030-RL
LSJG
Lockout
Remote L
ockout
Stations
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6-132
Existing
Existin Drives
for DC Motors
Publication S117-CA001A-EN-P
Multiple Energy Sources
Motor/Control
5
M
2030 ElectroGuard 080509
5/6/2010
11:25 AM
Page 6-133
Power
3.
4.
5.
Principles
2.
6-ElectroGuard
Logic
11-Cat. No.
Index
10-Safety
Applications
1. Determine the catalog number of the Safety Isolation System
based on the rating of the load(s) to which it will be connected as
follows:
⎯ If the Safety Isolation System is connected to a single motor
load, the horsepower or kilowatt rating of the system should be
determined as follows:
a. Select the Safety Isolation System that meets or exceeds the
horsepower or kilowatt rating of the load at the required voltage
and frequency.
⎯ If the Safety Isolation System is connected to two or more
motors or one or more motors in combination with other loads;
the horsepower or kilowatt rating of the system should be
determined as follows:
b. Identify the types of loads (i.e. motor, resistive) and the
values of the currents of each of the loads (i.e. steady-state
current for resistive loads, full-load and locked-rotor currents for
motor loads) to be connected to the Safety Isolation System.
c. Sum the full-load currents of all the motor loads to be
connected to the Safety Isolation System. To this value add the
current values of all resistive loads to be connected to the
Safety Isolation System. This value is the combined load fullload current.
d. Find the horsepower or kilowatt rating of a single motor with
a full-load current value greater than or equal to the combined
load full-load current value determined in step b.
e. Select the Safety Isolation System that meets or exceeds this
horsepower or kilowatt rating at the required voltage and
frequency.
f. Sum the locked-rotor currents of all the motor loads to be
connected to the Safety Isolation System. To this value add the
current values of all resistive loads to be connected to the
Safety Isolation System. This value is the combined load
locked-rotor current.
g. Find the horsepower or kilowatt rating of a single motor with
a locked-rotor current value greater than or equal to the
combined load locked-rotor current value determined in step e.
h. Select the Safety Isolation System that meets or exceeds this
horsepower or kilowatt rating at the required voltage and
frequency.
i. Compare the ratings of the Safety Isolation Systems selected
in steps d and g. Select the larger of the two systems for your
application.
Determine how many Remote Lockout Stations are required for
the application.
Determine how many Expansion Modules (if any) are required for
the application.
Pick suitable enclosure type(s) for the Safety Isolation System
Power Panel, Remote Lockout Stations and enclosed modules
(e.g., Expansion Modules, Pneumatic and Hydraulic Isolation
Module).
Determine what, if any, factory-installed options are required for
the application (e.g. Pneumatic Isolation, Hydraulic Isolation,
Status Communication to remote PLC, metering).
9-
System Selection Process
General
ElectroGuard®
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Publication S117-CA001A-EN-P
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08_194_Switches
5/13/2010
1:32 PM
Page 6-134
Power
IEC Load Switches
Bulletin 194E
Bulletin 194E IEC Load Switches
Standards Compliance
6-IEC Load
Switches
IEC 60947-1
IEC 60947-3 Low-voltage
switchgear and control gear
part 3
UL 508
CSA: C22.2 No. 14
Certifications
Principles
Description
9-
Bulletin 194E load switches are designed for use as local motor
isolation and disconnect switch applications. Available with 3- and
6-pole versions with add-on additional poles, grounding and neutral
terminals and auxiliary contacts, Bulletin 194Es share the same
operating handles as the Bulletin 194L Control and Load Switches.
Bulletin 194E switches are offered in two mounting styles,
Front/Door and Base/DIN configurations for a variety of installations.
Switch body styles for Bulletin 194E base-mounted switches include
standard interlock shaft; Bulletin 194E front-mounted switches
include standard shaft. Two-position OFF-ON switch is used to
connect or disconnect a variety of inductive loads, including
solenoids, valves, magnetic starters, relays, and motors. Handles
featuring marked legend plates are available in Selector-Knob, DiskStyle, Rectangular-Style and Key-Operated versions. Selector-Knob
versions are available in three sizes. Most handles are available in
colors of Grey/Black or Red/Yellow and have padlockable versions.
UL Listed (File No. E14841, Guide NLRV)
CSA Certified (LR 13908)
IEC, VDE and BS
CE
RINA — Italian Naval Registry
10-Safety
Applications
Suitable as At-Motor Disconnect Switch (UL508)
16, 25, 32, 40, 63, 80, 100 A Inductive Load-Rated Switches
IP66/ UL Type 1/3/3R/12 Operating Handles
IP2LX Finger-Safe Terminals
3- and 6-Pole Versions; Add-on Accessory Poles to Make 4-, 5-,
7- and 8-Pole Units
Front/Door or DIN/Base Mounting Configurations
Available in OFF-ON and Changeover Configurations
3- and 6-Pole Enclosed Switches
Optional Thermoplastic Enclosures
Positive-Guided Actuation
Padlockable Handles Available (up to 3 padlocks)
11-Cat. No.
Index
Logic
6-IEC Load
Switches
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6-134
Publication S117-CA001A-EN-P
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1:32 PM
Page 6-135
Power
IEC Load Switches
Bulletin 194E
194E – A
Principles
6-Pole Base Mount
6-Pole Front Mount
32 – 1753
a
b
c
a
b
c
Installation Type
Load Size
Function/Circuit Diagram Ref. #
Code
Description
Code
Description
A
Base/DIN Mounting
16
16 A
E
Front/Door Mounting
25
25 A
32
32 A
40
40 A
63
63 A
80 A
100 A
Function
Description
OFF/ON
3-Pole, 2-Position
(90°)
1756
OFF/ON
6-Pole, 2-Position
(90°)
1783
OFF/ON
3-Pole, 2-Position
(90° - inverted)
3753
Changeover
3-Pole, 3-Position
(90°)
6-IEC Load
Switches
Logic
11-Cat. No.
Index
80
100
Code
1753
9-
3-Pole Front Mount
10-Safety
Applications
3-Pole Base Mount
6-IEC Load
Switches
Cat. No. Explanation
194E 16…100 A Small-Frame Switches (Handles listed on page 6-137)
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Publication S117-CA001A-EN-P
6-135
08_194_Switches
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1:32 PM
Page 6-136
Power
IEC Load Switches
Bulletin 194E
6-IEC Load
Switches
Product Selection
Frequently Ordered1 OFF-ON 3-Pole Switch (includes operating shaft) (Handles listed on page 6-137)
Contact Target
Configuration
X = Contact Closed
O = Contact Open
OFF-ON 3-Pole Switch
(includes operating shaft)
Handle Position
Function
Switching
Angle
OFF/0
No. of
Circuits
Principles
O
O
O
Front-Mounted
Rated
Current [A]
Hp @ 480V
AC
60 Hz 3 Ø
Cat. No.
Cat. No.
16
7.5
7.5
194E-A16-1753
194E-E16-1753
25
11
10
194E-A25-1753
194E-E25-1753
32
15
15
194E-A32-1753
194E-E32-1753
40
18.5
20
194E-A40-1753
194E-E40-1753
63
22
25
194E-A63-1753
194E-E63-1753
80
37
40
194E-A80-1753
194E-E80-1753
100
45
50
194E-A100-1753
194E-E100-1753
ON
1
2
3
Base-Mounted
AC23A
Rated Power
[kW] at 690V
AC
50 Hz
ON/1
X
X
X
OFF
Frequently Ordered1 OFF-ON 6-Pole Switch (includes operating shaft) (Handles listed on page 6-137)
9-
Contact Target
Configuration
X = Contact Closed
O = Contact Open
OFF-ON 6-Pole Switch
(includes operating shaft)
Handle Position
Function
Switching
Angle
10-Safety
Applications
ON
OFF
OFF/0
Base-Mounted
No. of
Circuits
1
2
3
4
5
6
O
O
O
O
O
O
X
X
X
X
X
X
Rated Current
[A]
Hp @ 480V AC
60 Hz 3 Ø
Cat. No.
Cat. No.
16
7.5
7.5
194E-A16-1756
194E-E16-1756
25
11
10
194E-A25-1756
194E-E25-1756
32
15
15
194E-A32-1756
194E-E32-1756
40
18.5
20
194E-A40-1756
194E-E40-1756
63
22
25
194E-A63-1756
194E-E63-1756
80
37
40
194E-A80-1756
194E-E80-1756
100
45
50
194E-A100-1756 194E-E100-1756
1 See Catalog No. Explanation for more load size and change-over switch options.
11-Cat. No.
Index
Logic
6-IEC Load
Switches
Visit our website: www.ab.com/catalogs
6-136
Front-Mounted
AC23A
Rated Power
[kW] at 690V AC
50 Hz
ON/1
Publication S117-CA001A-EN-P
08_194_Switches
5/13/2010
1:32 PM
Page 6-137
Power
IEC Load Switches
Bulletin 194E
Color
Handles (Includes Legend Plate and Control Knob)
Bulletin 194L handles are
available in both screw fixing
and 22.5 mm mounting hole
style.
Red/Yellow
(Emergency Stop colors)
Type N (IP66, UL Type
3/3R/12)
Type E (IP66, UL Type 3/3R/12)
With Locking For One Padlock
(Padlock Not Included)
Type G (IP66, UL Type
3/3R/12)
Principles
Type L (IP66, UL Type 3/3R/12)
Type I (IP66, UL Type 3/3R/12) With Locking For One Padlock
(Padlock Not Included)
Black/Grey
(Standard Operation colors)
Type A (IP66, UL Type
3/3R/12)
6-IEC Load
Switches
Bulletin 194E/194L Handles (for use with Bulletin 194E Switches)
Type S (IP66, UL Type
3/3R/12)
Installation Type
HC
22.5 mm Mounting Hole Style Handle1
(for use with front-mounted switches)
A
Screw-Mounting Handle (for use with
front- and base-mounted switches)
6
Use With 194E
Switch Size
A, E, I, L
48 x 48 mm
(1-57/64 x 157/64 in.)
194E-16…63 A
S
48 x 62 mm
(1-57/64 x 27/16 in.)
194E-25…63 A
A, E, I, L
64 x 64 mm
(2-33/64 x 233/64 in.)
194E-25…100 A
G, N‡
67 x 67 mm
(2-41/64 x 241/64 in.)
194E-25…100 A
S
64 x 78 mm
(2-33/64 x 35/64 in.)
194E-25…100 A
A, I
88 x 88 mm
(3-15/32 x 315/32 in.)
194E-40…100 A
G, N
90 x 90 mm
(3-35/64 x 335/64 in.)
194E-40…100 A
8
d
Code
Description
Square
Grey/Black
175
O-I
I
Square
Red/Yellow
E
Square/Lockable
Grey/Black
175I
OFF-ON
L
Square/Lockable
Red/Yellow
G
Disc/Lockable
(up to 3 locks)
Grey/Black
N
Disc/Lockable
(up to 3 locks)
Red/Yellow
S
Large Square with
extra
legend area
Grey/Black
Legend Marking
ON
OFF
350
1-0-2
(Reversing)
375
0-1-2
(90 degrees)
(Changeover)
178
O-I
178I
OFF-ON
OFF
ON
1 For 22.5 mm mounting hole style handle (code
HC), select either handle type A, E, I, or L with
48 x 48 mm legend plate size (code 4) only or
handle type G or N with 64 x 64 mm legend
plate size (code 6) only.
Order 194E- 16A Type G and N handles as Cat.
No. 194E-HE4N-175 or 194E-HE4G-175
‡ Use Type G and N with ON-OFF function only
(table "d", code -175)
6-IEC Load
Switches
Use with
Handle Legend
Handle Type
Plate Size
4
d
Color
Code Legend Plate Type
b
Code
c
c
Code
HE
N – 175
b
10-Safety
Applications
a
6
11-Cat. No.
Index
a
Logic
194L – HE
9-
Cat. No. Explanation
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Publication S117-CA001A-EN-P
6-137
08_194_Switches
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Page 6-138
Power
IEC Load Switches
Bulletin 194E
6-IEC Load
Switches
Frequently Ordered 194L Handles — OFF-ON Base/Front-Mounted 3- and 6-Pole Switch Handles
(Switch Body listed on page 6-136)
Handle Type
Degree of Protection
E
Handle Color
Bezel Plate Size
For Use With
Legend Plate Marking
Cat. No.
0-1
194L-HE4E-175
Black/Grey
48 x 48 mm
(1-57/64 x 1-57/64 in.)
194E-16…63 A
194L-E12…40 A, 1753
194L-A12…40 A, 1753
OFF-ON
194L-HE4E-175I
194L-HE4L-175
Red/Yellow
194E-16…63 A
194L-E12…40 A, 1753
194L-A12…40 A, 1753
0-1
48 x 48 mm
(1-57/64 x 1-57/64 in.)
OFF-ON
194L-HE4L-175I
54 x 54 mm
(2-1/8 x 2-1/8 in.)
194E-16 A
0-1
OFF-ON
194E-HE4G-175
67 x 67 mm
(2-41/64 x 2-41/64 in.)
194E-25…100 A
194L-E12…40 A, 1753
194L-A12…40 A, 1753
0-1
OFF-ON
194L-HE6G-175
88 x 88 mm
(3-15/32 x 3-15/32 in.)
194E-40…100 A
0-1
OFF-ON
194L-HE8G-175
54 x 54 mm
(2-1/8 x 2-1/8 in.)
194E-16 A
0-1
OFF-ON
194E-HE4N-175
67 x 67 mm
(2-41/64 x 2-41/64 in.)
194E-25…100 A
194L-E12…40 A, 1753
194L-A12…40 A, 1753
0-1
OFF-ON
194L-HE6N-175
88 x 88 mm
(3-15/32 x 3-15/32 in.)
194E-40…100 A
0-1
OFF-ON
194L-HE8N-175
48 x 48 mm
(1-57/64 x 1-57/64 in.)
194L-E12…40 A, 1753
IP66 (UL Type 1) (UL
Type 3/3R/12)
L
Principles
G
Black/Grey
IP66 (UL Type
3/3R/12)
9-
N
L
Red/Yellow
IP66 (UL Type
3/3R/12)
Red/Yellow
0-1
194L-HC4L-175
OFF-ON
194L-HC4L-175I
10-Safety
Applications
Bulletin 194E Open and Enclosed Switch Kits
Cat. No. Explanation
194E – Y
a
32 – 1753 – 6N
b
c
11-Cat. No.
Index
a
Code
d
c
Installation Type
Code
Configuration
A
Base/DIN Mounting, open type switch
1753
3-Pole OFF/ON (90°)
E
Front/Door Mounting, open type switch
1756
6-Pole OFF/ON (90°)
Y
Enclosed Base Mounting Switch With Handle (Uses
IP66 ABS thermoplastic enclosure)
Code
Load Size
Code
Handle Style
16
16 A1
4N
194E-HE4N-175 (use with 16 A Switch)
25
25 A
4G
194E-HE4G-175 (use with 16 A Switch)
32
32 A
4A
194L-HE4A-175 (use with 16…100 A Switch)
40
40 A
6N
194L-HE6N-175 (use with 25…100 A Switch)
63
63 A
6G
194L-HE6G-175 (use with 25…100 A Switch)
80
80 A
6A
194L-HE6A-175 (use with 25…100 A Switch)
100
100 A
b
d
Logic
6-IEC Load
Switches
1 For 16 A Enclosed Switch: use "16M" (3-pole enclosure has M16/20
knockouts, 6-pole 16 A enclosure has M25/32 knockouts). For 25/32 A
Enclosed Switch with M20/25 metric knockouts: use “25M” or “32M”.
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6-138
Publication S117-CA001A-EN-P
08_194_Switches
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1:32 PM
Page 6-139
Power
IEC Load Switches
Frequently Ordered Switch Kits — OFF-ON Front- and Base-Mounted 3-Pole Switch With Cat. No. 194L-HE6N-175
Red/Yellow Handle
Function
Switching Angle
Rated
Current [A]
AC23A Rated Power
[kW] at 690V AC
HP @ 480V AC
60 Hz, 3-Phase
Base-Mounted
Cat. No.
Front-Mounted
Cat. No.
25
7.5
10
194E-A25-1753-6N
194E-E25-1753-6N
32
11
15
194E-A32-1753-6N
194E-E32-1753-6N
63
18.5
25
194E-A63-1753-6N 194E-E63-1753-6N
6-IEC Load
Switches
Bulletin 194E
OFF
Principles
ON
No. of
Circuits
OFF/0
ON/1
ON
1
2
3
O
O
O
X
X
X
OFF
Handle
Color
Legend
Plate
Marking
Lockable
(One
Padlock)
Red/Yellow
0-1
Yes
Black/Grey
0-1
No
Red/Yellow
0-1
Yes
Black/Grey
0-1
No
Rated
Current
[A]
25
32
Hp @
480V
AC
60 Hz,
3-Phase
Cat. No.
—
194E-A25-1753-R
11
15
—
194E-A25-1753-Q
—
194E-A32-1753-R
—
194E-A32-1753-Q
Frequently Ordered Enclosures — 3- and 6-Pole Enclosed Switches
With Cat. No. 194L-HE6N-175 Red/Yellow Operating Handles
No. of Poles
Function
Switching Angle
ON
Rated
Current [A]
Handle Color
Cat. No.
16
194E-Y16-1753-4N
25
194E-Y25-1753-6N
32
194E-Y32-1753-6N
Red/Yellow
3
40
194E-Y40-1753-6N
OFF
25
Red/Yellow
194E-Y25-1756-6N
Logic
6
6-IEC Load
Switches
Uses Base-Mounted
Switches
11-Cat. No.
Index
Function
Switching
Angle
AC23A
Rated
Power
[kW] at
690V AC
10-Safety
Applications
Contact Target
9-
Base-Mounting Distribution Switches (handles are pre-assembled to switch)
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Publication S117-CA001A-EN-P
6-139
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Page 6-140
Power
IEC Load Switches
Bulletin 194E
Bulletin 194E Enclosed Disconnect Load Switches with 194R Handles (with Defeater, suitable for 3 padlocks)
6-IEC Load
Switches
194E-FA
Painted Steel Enclosure
UL Type 3/4/12, IP66
194E-CA
Stainless Steel
Enclosure
UL Type 4/4X, IP66
194E-KA
Non-Metallic Enclosure
UL Type 3/4/4X, IP66
194E-AA
Metallic Enclosure
UL Type 1, IP54
194E-DA
Stainless Steel
Enclosure
UL Type 4/4X, IP66
194E-GA
Painted Steel Enclosure
UL Type 3/4/12, IP66
Principles
Cat. No. Explanation 1
194E – FA
a
32
b
9-
a
E – P11 – P11 – 6
c
d
d
e
b
d
Code
Enclosure Type
Code
Load Size
Code
FA
UL Type 3/4/12, IP66 Painted Steel,
Hinged, for 16…100 A switches
16
16 A
Blank
No Option
20
25 A
-P11
1 N.O. + 1 N.C. Auxiliary Contacts
32
32 A
-PL11
1 N.O. + 1 N.C.L.B. Auxiliary Contacts
40
40 A
-P22
2 N.O. + 2 N.C. Auxiliary Contacts
UL Type 4/4X, IP66 Stainless Steel,
Hinged, for 16…100 A switches
63
63 A
-PD10
1 N.O. E.B.
80
80 A
-NP
Additional Pole
UL Type 4/4X, IP66 Stainless Steel,
Hinged, in 6 x 6 x 4 in. size, for 16…32 A
3-pole switches ‡
00
100 A
DA
KA
UL Type 3/4/4X, IP66 Non-Metallic, for
16…100 A switches
GA
UL Type 3/4/12, IP66 Painted Steel,
Hinged, in 6 x 6 x 4 in. size, for 16…32 A
3-pole switches ‡
10-Safety
Applications
CA
AA
UL Type 1, IP54 Painted Steel, Hinged,
for 16…100 A switches
(Same enclosure as FA without gasketing)
Left Side + Right Side Modifications1
-PE
Grounding Pole
-TN
Neutral Pole
Handle Color
(194R-HS _ _)
Code
Switch Type
Blank
Grey/Black
Blank
3-pole switch
E
Red/Yellow
-6
6-pole switch§
c
Code
e
11-Cat. No.
Index
1 Modifications: Up to two suffix codes may be added to an enclosed disconnect load switch. See Guidelines, page 6-141. If only one accessory is
chosen, it is mounted on the left side of the switch.
To order the cat. no. 194E-FA40/FA63 or 194E-CA40/CA63 in the larger 80/100A sized enclosure, add an "X" after the handle color. For example,
Cat. No. 194E-FA40E becomes Cat. No. 194E-FA40EX.
‡ GA and DA type enclosures: use with 3-pole 16…32 A switches only.
§ Special order; allow for longer delivery time.
Frequently Ordered Bulletin 194E Enclosed Switches with Bulletin 194R Handle
Description
Rated Current [A]
25
Logic
Stainless steel
enclosure,
IP66/Type 4/4X
Dimension Reference
A1
6-IEC Load
Switches
32
A1
63
A1
25
A1
32
A1
40
A1
25
C1
Handle Color
Cat. No.1
Black
194E-CA20
Red/Yellow
194E-CA20E
Black
194E-CA32
Red/Yellow
194E-CA32E
Black
194E-CA63
Red/Yellow
194E-CA63E
Black
194E-FA20
Red/Yellow
194E-FA20E
Black
194E-FA32
Red/Yellow
194E-FA32E
Black
194E-FA40
Red/Yellow
194E-FA40E
Black
194E-KA20
Red/Yellow
194E-KA20E
1 Modifications: Up to two suffix codes may be added to an enclosed disconnect load switch. See Guidelines, page 6-141. If only one accessory is chosen, it is
mounted on the left side of the switch.
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Page 6-141
Power
IEC Load Switches
Bulletin 194E
Accessories
6-IEC Load
Switches
IEC Load Switch Accessories
194E-E16…100 A, Front/Door Mounting
(1) 4-Pole Auliliary Contact
(1) 2-Pole Auliliary Contact
or
Grounding Terminal
or
Additional Pole
Principles
or
9-
Neutral Terminal
or
(1) 2-Pole Auliliary Contact
or
(1) 4-Pole Auliliary Contact
194E-A16…100 A, Base/DIN Rail Mounting
(1) 4-Pole Auliliary Contact
or
10-Safety
Applications
(1) 2-Pole Auliliary Contact
or Grounding Terminal
Additional Pole
Neutral Terminal
or
(1) 2-Pole Auliliary Contact
or
11-Cat. No.
Index
(1) 4-Pole Auliliary Contact
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Publication S117-CA001A-EN-P
6-141
6-IEC Load
Switches
Accessory drawings represent modular, snap-on features of Bulletin 194E accessories. They are not suggesting possible accessory
configurations. Use the following guidelines for choosing 194E accessory configurations.
Up to two accessories may be added to the Bulletin 194E switch body.
For the 194E 25, 32, 40, or 63 A switches, the early break auxiliary contact (-PD10) may only be used in the following configurations:
As a single unit on either side of the switch
As a single unit on a side when used with a switch + 4th pole (-NP)
As a single unit on a side when used with a switch + ground terminal (-PE)
As a single unit on a side when used with a switch + neutral terminal (-TN)
No other auxiliary contact may be used in combinations with an early break auxiliary contact (-PD10)
Other combinations of auxiliary contacts are permissable.
For the 194E 80 and 100 A switches, any combination of auxiliary contacts, 4th pole, ground terminal, neutral terminal, and -PD10 is
permissable.
Logic
Accessory Configuration Guidelines
08_194_Switches
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Page 6-142
Power
IEC Load Switches
Bulletin 194E
Auxiliary Contacts
No. of Auxiliary Contacts
6-IEC Load
Switches
1 N.O. + 1 N.C.
1 N.O. + 1 N.C.L.B.
2 N.O. + 2 N.C.
1 N.O.E.B.
Principles
Additional Pole, 1 N.O.
10-Safety
Applications
11-Cat. No.
Index
Neutral Terminal
Cat. No.1
194E-A-P11
194E-E16…100
194E-E-P11
194E-A16…100
194E-A-PL11
194E-E16…100
194E-E-PL11
194E-A16…100
194E-A-P22
194E-E16…100
194E-E-P22
194E-A16
194E-A16-PD10
194E-A25...100
194E-A-PD10
194E-E16
194E-E16-PD10
194E-E25...100
194E-E-PD10
For Use With
Cat. No.1
194E-A16
194E-A16-NP
194E-A25
194E-A25-NP
194E-A32
194E-A32-NP
194E-A40
194E-A40-NP
194E-A63
194E-A63-NP
9Earthing/Grounding Terminal
For Use With
194E-A16…100
194E-A80
194E-A80-NP
194E-A100
194E-A100-NP
194E-E16
194E-E16-NP
194E-E25
194E-E25-NP
194E-E32
194E-E32-NP
194E-E40
194E-E40-NP
194E-E63
194E-E63-NP
194E-E80
194E-E80-NP
194E-E100
194E-E100-NP
For Use With
Cat. No.1
194E-A16
194E-A16-PE
194E-A25/32
194E-A32-PE
194E-A40/63
194E-A63-PE
194E-A80/100
194E-A100-PE
194E-E16
194E-E16-PE
194E-E25/32
194E-E32-PE
194E-E40/63
194E-E63-PE
194E-E80/100
194E-E100-PE
For Use With
Cat. No.1
194E-A16
194E-A16-TN
194E-A25/32
194E-A32-TN
194E-A40/63
194E-A63-TN
194E-A80/100
194E-A100-TN
194E-E16
194E-E16-TN
194E-E25/32
194E-E32-TN
194E-E40/63
194E-E63-TN
194E-E80/100
194E-E100-TN
Logic
1 A maximum of two side-mount accessories may be added to a Bulletin 194E switch (one on each side).
6-Pole Mechanical Coupling1
6-IEC Load
Switches
For Use With
Cat. No.
194E-16
194E-G3821
194E-25/32
194E-G3660
194E-40/63
194E-G3661
194E-80/100
194E-G3662
1 User must order (2) Bulletin 194E 3-Pole Switches separately.
Coupling for changeover switch not available. Changeover switch must be ordered as a factory-assembled device (e.g., 194E-A25-3753).
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Page 6-143
Power
IEC Load Switches
For Use With
Cat. No.
3…4
194E-A25/32
194L-G3572
3…4
194EA-40/63
6
194EA-25/32
6
194EA-40/63
3…4
194EA-80/100
No. of Poles
For Use With
Cat. No.
3…4
194E-A25/32
194L-G3576
6
194EA-25/32
3…4
194EA-40/63
6
194EA-40/63
3…4
194EA-80/100
194E-G3663
194E-G3665
194E-G3664
194E-G3666
Pkg. Qty.
Cat. No.
5
194E-G3673
194L-G3572 and G3676
5
194E-G3653
No. of Poles
For Use With
Cat. No.
1
194E-16
194E-16-C1
Terminal Covers
3
4
194E-16
194E-16-C3
194E-25/32
194E-25-C3
194E-40/63
194E-40-C3
194E-80/100
194E-80-C3
194E-25/32
194E-25-C4
194E-40/63
194E-40-C4
194E-80/100
194E-80-C4
Operating Shafts
Standard Shaft (for front-mount
switches)
Length
Construction
Pkg. Qty.
Cat. No.
34 mm (1-11/32 in.)
Plastic
5
194L-G3380
36.5 mm (1-7/16 in.)
Metal
5
44 mm (1-47/64 in.) (Standard
Length)
Plastic
52 mm (2-3/64 in.)
57 mm (2-15/64 in.)
194E-G3688
194L-G2830
Metal
194E-G3687
Plastic
194L-G3194
5
Metal
194E-G3707
Plastic
194L-G3195
6-IEC Load
Switches
Interlock Shaft (for base-mount
switches)
11-Cat. No.
Index
For Use With
194L-G3663, G3664, G3665, G3666
Logic
Description
Additional Earth/Ground and Neutral
Terminals — For Thermoplastic
Enclosure
10-Safety
Applications
9-
Noryl Thermoplastic Enclosures — IP66, For
Corrosion-Prone Applications (grounding
screw included)
No. of Poles
Principles
ABS Thermoplastic Enclosure — IP66, For
High-Impact Applications (grounding screw
included)
6-IEC Load
Switches
Bulletin 194E
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Publication S117-CA001A-EN-P
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Page 6-144
Power
IEC Load Switches
Bulletin 194E
Bulletin 194E Load Switch Cat. No. Shaft Selection for use with 194E and 194L Thermoplastic Enclosures
6-IEC Load
Switches
3-Pole Switches (-1753 suffix)
194E-E…
6-Pole Switches (-1756 suffix)
194E-A…
Changeover Switches (-3753 suffix)
Principles
194E-E…
194E-A…
194E-E…
194E-A…
16
plastic shaft (Cat. No. plastic shaft (Cat. No.
194L-G3380)
194L-G2830)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
25
plastic shaft (Cat. No. plastic shaft (Cat. No.
194L-G3380)
194L-G2830)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
32
plastic shaft (Cat. No. plastic shaft (Cat. No.
194L-G3380)
194L-G2830)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
40
plastic shaft (Cat. No. plastic shaft (Cat. No.
194L-G3380)
194L-G2830)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
63
plastic shaft (Cat. No. plastic shaft (Cat. No.
194L-G3380)
194L-G2830)
metallic shaft (Cat.
No. 194L-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
Rated Current [A]
80
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
100
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
metallic shaft (Cat.
No. 194E-G3688)
metallic shaft (Cat.
No. 194E-G3687)
Shaft Extension Kits
9-
Length
For Use With
Pkg. Qty.
Cat. No.
24 mm (15/16 in.) Per Extension
194E-A…
10
194L-G2853
Length
For Use With
Pkg. Qty.
Shaft Extension
110…235 mm
(4-21/64…9-1/4 in.)
10-Safety
Applications
230…350 mm
(9-3/64…13-51/64 in.)
Cat. No.
194L-G3393
194E-A…
1
194L-G3394
Metal Shaft Adaptor Kits — For use with 194R Type 4/4X Handles
11-Cat. No.
Index
For Use With
Pkg. Qty.
Cat. No.
Metal shaft adaptor kits — for use with
194R Type 4/4X handles
kit includes bezel adapter and 194R-R1
operating shaft.
Operating handle (Cat. No. 194R-HS4)
must be ordered separately.
194E-A…
1
194E-G3675
Metal Shaft Extension
For modification of Cat. No. 194L-G3393/
G3394 when used with any switches
other than 2-position, 90° rotation.
194E-A…
10
194L-G3399
Logic
6-IEC Load
Switches
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Power
IEC Load Switches
Other Accessories
194L/194E 22.5 mm Mounting Hole Style Handles (Type B, D) (For Front-Mounted Switches)
Cat. No.
194L-HCB-001
Type B
194L-HCDC-001
22.5 mm Mounting Hole Style Handles
Key Removal Position (Includes Latch)
For Use With 194L-E 12…40 A, 194E-E16…63 A,
-1753
194L-HCDD-001
22.5 mm Mounting Hole Style Handles
Key Removal Position (Includes Latch)
For Use With 194L-E 12…40 A, 194E-E16…63 A,
-1753
194L-HCDG-001
Pkg. Qty.
Cat. No.
194L-G2864N
10
Control Knob, Red, with Locking Facility
(Use 1/4 in. max. hasp lock)
Accessory Description
194L-G2864R
Pkg. Qty.
Control Knob, Type P
Control Knob, Black, 31 mm (17/32 in.) Diameter
Control Knobs, Type P
Control Knob, Red, 31 mm (1-7/32
in.) Diameter
194L-G2888N
5
194L-G2888R
Control Knob, Black, L = 37.5 mm
(1-31/64 in.)
Control Knob, Black, L = 48 mm
(1-57/64 in.)
Control Knob, Red, L = 37.5 mm
(1-31/64 in.)
Rectangular
Front Frame
194L-G3154N
194L-G3155N
5
194L-G3154R
Control Knob, Red, L = 48 mm (157/64 in.)
194L-G3155R
Rectangular front frame with blank
nameplate
L = 48 x 62 mm (1-57/64 x 2-7/16
in.)
194L-G3196
Rectangular front frame with blank
nameplate
L = 64 mm x 78 mm (2-33/64 in. x
3-5/64 in.)
10
194L-G3197
6-IEC Load
Switches
Standard Black
Control Knob
Cat. No.
10-Safety
Applications
Control Knob, Black, with Locking Facility
(Use 1/4 in. max. hasp lock.) (Locks in 0°, 90°,
180°, and 270° positions)
11-Cat. No.
Index
Accessory Description
Logic
Type D
22.5 mm Mounting Hole Style Handles
Key Removal Position (Includes Latch)
For Use With 194L-E 12…40 A, 194E-E16…63 A,
-1753
Principles
22.5 mm Mounting Hole Style Handles (IP65)
Handle Style: Knob Lever with Latch (For Use With 194E-E25…100 A, -1753) or 194L-E12…40 A
9-
Description
6-IEC Load
Switches
Bulletin 194E
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Publication S117-CA001A-EN-P
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Page 6-146
Power
IEC Load Switches
Bulletin 194E
Additional Legend Plates/Frames
6-IEC Load
Switches
Color
Legend Size
For Use With
Pkg. Quantity Legend Plate Marking
Black/Grey
Principles
Black/Grey
19.2 mm x 49 mm
3/4 in. x 1-59/64 in.
18 mm x 84 mm
11/16 in. x 3-5/16 in.
Size 6
Type G and N style
handles, Cat. Nos.
194L-HE6G/N
Size 8
Type G and N style
handles, Cat. Nos.
194L-HE8G/N
Cat. No.
194L-G3667
(Blank)
MAIN SWITCH
194L-G3667A
HAUPSCHALTER
194L-G3667B
INTERR. PRINCIPALE 194L-G3667C
5
INTERR. PRINCIPAUX 194L-G3667D
INTERR. PRINCIPAL
194L-G3667E
HUVUDBRYTARE
194L-G3667F
WAHLSCHALTER
194L-G3667G
EMERGENCY OFF
194L-G3667H
(Blank)
194L-G3515
MAIN SWITCH
194L-G3515A
HAUPTSCHALTER
194L-G3515B
INTERR. PRINCIPALE 194L-G3515C
5
INTERR. PRINCIPAUX 194L-G3515D
INTERR. PRINCIPAL
194L-G3515E
HUVUDBRYTARE
194L-G3515F
WAHLSCHALTER
194L-G3515G
EMERGENCY OFF
194L-G3515H
9-
Legend Plate Marking 1
Legend Plates with Bezel
Legend Plate Color
Pkg. Quantity
Silver
10
10-Safety
Applications
Yellow
0-1
OFF-ON
Cat. No.
Cat. No.
Cat. No.
194L-A4-175
194L-A4-175I
194L-A4-000
194L-A6-175
194L-A6-175I
194L-A6-000
194L-A8-175
194L-A8-175I
194L-A8-000
194L-I4-175
194L-I4-175I
194L-I4-000
194L-I6-175
194L-I6-175I
194L-I6-000
194L-I8-175
194L-I8-175I
194L-I8-000
1 Custom-Engraved legend plates available. To order, use publication 194L-PP002*.
11-Cat. No.
Index
Logic
6-IEC Load
Switches
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6-146
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Power
IEC Load Switches
Bulletin 194E
Suitable For
No. of Contacts
Shaft
Use with 194E
Switch
No. of Poles
Shaft Required
194L-G3572
194L-A12(16)
1/2
194L-G3195
194E-A25(32)
3 and 4
194L-G3194
194L-G3576
194L-A12(16)
3/4
Standard
194L-A20(25)
1/2
194L-G3194
(95 x 150 x 86 mm)
194L-A20(25)
3/4
Standard
194L-G3573
194L-A12(16)
5/6
194L-G3195
194L-G3577
194L-A12(16)
7/8
194L-G3194
194L-A12(16)
9/10
Standard
—
—
—
194L-A20(25)
5/6
194L-G3194
194L-A20(25)
7/8
Standard
—
—
—
—
—
—
Enclosure Type
(95 x 150 x 111 mm)
194E-G3663
194E-G3664
194E-A40(63)
3 and 4
194L-G3194
194E-A25(32)
6
Standard
194E-A80(100)
3 and 4
194E-G3707
194E-A40(63)
6
Standard
Principles
Suitable For
194L
(Base-Mounted
Switches)
6-IEC Load
Switches
Shaft for Enclosures
(125 x 180 x 105 mm)
194E-G3665
194E-G3666
(175 x 230 x 120 mm)
X
X
X
194L-G3572
(ABS)
194L-G3576
(Noryl)
X
X
3
194L-G3194
X
X
X
X
X
X
X
(95 x 150 x 86
mm)
X
X
194E-G3663
(ABS)
194E-G3664
(Noryl)
X
X
194E-A40(63)
3
194L-G3194
X
X
X
194E-A25(32)
6
194E-G3665
(ABS)
194E-G3666
(Noryl)
3
194E-G3707
X
X
X
6
X
X
X
X
X
X
X
X
X
X
X
X
X
194E-G3707
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1L+1R
X
X
6-IEC Load
Switches
194E-A40(63)
X
X
X
(175 x 230 x
120 mm)
X
X
X
194E-A80(100)
X
X
194E-G3707
X
X
X
X
X
(125 x 180 x
105 mm)
Ground
Terminal
Block
X
X
194E-A25(32)
Neutral
Terminal
Block
10-Safety
Applications
Shaft
Additional
Pole Block
On Enclosure
Ground
Terminal
Block
11-Cat. No.
Index
Switch
No. of
Poles
Neutral
Terminal
Block
Logic
Enclosure
Type
On Switch
Aux.
Contacts
(single or
double)
9-
Accessory Combinations in Enclosure
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Power
IEC Load Switches
Bulletin 194E
Electrical Ratings
6-IEC Load
Switches
Performance Data
16 A
25 A
32 A
40 A
63 A
80 A
100 A
IEC Applications
Aux.
Contacts
Rated operational voltage (Ue): IEC1
[V]
690
690
690
690
690
690
690
690
Rated operational voltage ( Ue): UL, CSA
[V]
600
600
600
600
600
600
600
600
Rated isolation voltage ( Ui): IEC/UL, CSA
[V]
690/600
690/600
690/600
690/600
690/600
690/600
690/600
690/600
Rated impulse voltage ( Uimp): UL, CSA
[kV]
8
8
8
8
8
8
8
8
Test voltage, ( Ui) 1 minute
[kV]
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
Principles
Lost power per pole
[W]
0.58
1.0
1.5
1.6
2.4
3.6
5.5
0.4
Rated frequency
[Hz]
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
[A]
25
40
50
63
75
100
120
12
[A]
20
32
40
50
63
80
100
10
[A]
16
25
32
40
63
80
100
10
th
Conventional free air thermal current I 1
e
Conventional enclosed thermal current I 1
e
Rated current I 1
AC-1/
AC-21A
Non-inductive or only slightly
inductive
loads
Switching of resistive loads with
slight
overload
Rated power Pe
9-
AC-23A
AC-3
10-Safety
Applications
Occasional switching
of 3Ø motors
and other highly
inductive loads
(criterion for selecting
main switches)
230V
[kW]
5.5
7.5
7.5
15
18.5
22
30
—
400V
[kW]
7.5
11
15
22
30
37
55
—
690V
[kW]
7.5
11
15
18.5
22
37
45
—
Squirrel-cage motors;
starting and
stopping of running
motors
230V
[kW]
4
5.5
7.5
11
15
18.5
22
—
400V
[kW]
5.5
7.5
11
15
18.5
30
37
—
690V
[kW]
5.5
7.5
11
15
18.5
30
22
—
[kA]
20
20
15
20
15
30
25
—
[A]
20
25
35
50
63
80
100
—
[A]
800
900
900
1300
1300
2500
2500
—
230V
[A]
156
296
296
484
484
780
780
—
400V
[A]
120
256
256
504
504
800
800
—
690V
[A]
70
136
136
196
196
376
376
—
48V
[A]
20
25
32
40
63
80
100
110V
[A]
5
5
6
8
10
16
20
220V
[A]
1
1
1
1.5
15
3
3
440V
[A]
0.5
0.5
0.5
0.6
0.6
0.7
0.7
96V
[A]
20
25
32
40
63
80
100
110V
[A]
20
23
25
32
50
70
80
220V
[A]
5
5
6
8
10
16
20
440V
[A]
1
1
1
1.5
1.5
3
3
Short circuit current (coordination type 2)
Rated conditional short-circuit
current
400/415V
Maximum fuse rating of circuit (type
g,G)
Rated short-time current Icw (1 s)
Rated breaking capacity AC23A
(cosφ 0.45)
DC switching capacity
11-Cat. No.
Index
e
Rated current I
DC-21A
Logic
For
resistive
loads,
T ≤ 1 ms
Ue max =
660V
1 pole
2 poles
in
series
3 poles
in
series
600V
[A]
0.6
0.6
0.6
0.8
0.8
1
1
110V
[A]
20
25
32
40
63
80
100
220V
[A]
13
13
15
20
28
50
63
440V
[A]
2.2
2.2
2.2
3.6
3.6
6.5
6.5
600V
[A]
1.3
1.5
1.5
2
2
3
3
90V
[kW]
1
1.3
1.5
2.9
4.1
5.1
7.2
110V
[kW]
1
1.1
1.3
2.2
3.3
5.5
7
220V
[kW]
0.8
0.9
1.1
1.7
2
3.5
4.4
440V
[kW]
0.6
0.6
0.6
0.9
0.9
1.1
1.1
600V
[kW]
0.4
0.4
0.4
0.5
0.5
0.9
0.9
—
—
—
Rated power Pe
DC-23A, DC-3, DC-5
6-IEC Load
Switches
For
inductive
loads,
T ≤ 15 ms
3 poles
in series
1 See standards compliance listed on page 6-134.
Suitable also for SEV 500.
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Power
IEC Load Switches
Bulletin 194E
Performance Data
16 A
25 A
32 A
40 A
63 A
80 A
100 A
UL/CSA Applications
Aux.
Contacts
Continuous current
[A]
16
25
32
40
63
80
100
—
Heavy Pilot Duty
[AC]
A600
A600
A600
—
—
—
—
A600
Standard Duty
[DC]
—
—
—
—
—
—
—
Q600
FLA
16
16
16
24
34
56
80
7.5
240V, 1P
Single-phase
(2 poles)
480V, 1P
600V, 1P
120V, 3P
240V, 3P
Three-phase
480V, 3P
600V, 3P
Hp
1
1
1
2
3
5
FLA
12
12
17
17
28
50
68
Hp
2
2
3
3
5
10
15
FLA
8.5
8.5
14
21
26
34
68
Hp
3
3
5
7.5
10
15
30
FLA
11.2
11.2
11.2
16
20
27
44
Hp
5
5
5
7.5
10
15
25
FLA
13.6
13.6
19.2
30.4
40
56
84
Hp
2
2
3
5
7.5
10
15
FLA
9.6
15.2
22
28
42
68
80
Hp
3
5
7.5
10
15
25
30
FLA
11
14
21
27
34
52
65
Hp
7.5
10
15
20
25
40
50
FLA
11
11
17
22
27
52
52
Hp
10
10
15
20
25
50
50
—
Principles
120V, 1P
—
9-
Motor rating
60 Hz
6-IEC Load
Switches
Electrical Ratings, Continued
Mechanical Data
Performance Data
16 A
25…32 A
40…63 A
80…100 A
Aux.
Contacts
handles
IP66
IP66
IP66
IP66
IP66
switch bodies
IP20
IP20
IP20
IP20
IP20
0.2
0.2
0.2
0.2
0.2
A4
A6
A7
Mechanical life
[million operations]
Max wire gauges
Terminal size per IEC 947-1
rigid wire
1/2 conductor
AWG
mm2
(1)16…10/(2)16…1 (1)14…8/(2)14…10 (1)12…4/(2)12…8
2
(1)1.5…16/(2)1.5… (1)2.5…25/(2)2.5…
(1)1…10/(2)1…4
6
16
fine strands
1/2 conductor
AWG
mm2
(1)12…4/(2)12…8
(1)16…8/(2)16…12 (1)14…8/(2)14…10
(1)2.5…16/(2)2.5…
(1)1.5…6/(2)1.5…4 (1)1.5…10/(2)1…6
10
A9
2xA2
(1)10…1/(2)10…4
(1)4…50/(2)4…25
18…14
0.75…2.5
(1)10…1/(2)10…6
(1)4…35/(2)4…16
18…14
0.5…2.5
Environmental Data
–40…+80 °C (–40…+176 °F)
–25…+60 °C (–13…+140 °F)
6-IEC Load
Switches
Logic
Storage
Operation
11-Cat. No.
Index
Motor rating 60 Hz
10-Safety
Applications
Protection class according to IEC 529
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Publication S117-CA001A-EN-P
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Page 6-150
Power
IEC Load Switches
Bulletin 194E
Approximate Dimensions
6-IEC Load
Switches
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Front Installation Cat. No. 194E-E…
1 (3/64)…5 (13/64)
Dia. 3.3 (1/8)
Principles
9.5
(3/8)
6-Pole
3-Pole
Handles
Switch Body
9-
10-Safety
Applications
11-Cat. No.
Index
Cat. No.
P
Q
194L-HE4A
28
(1-7/64)
48 x 48
(1-57/64 x 1-57/64)
194L-HE4I
28
(1-7/64)
48 x 48
(1-57/64 x 1-57/64)
194L-HE4S
28
(1-7/64)
48 x 62
(1-57/64 x 2-7/16)
194E-HE4N
34
(1-11/32)
54 x 54
(2-1/8 x 2-1/8)
194E-HE4G
34
(1-11/32)
54 x 54
(2-1/8 x 2-1/8)
194L-HE6A
28
(1-7/64)
64 x 64
(2-33/64 x 3-5/64)
194L-HE6I
28
(1-7/64)
64 x 64
(2-33/64 x 3-5/64)
194L-HE6S
28
(1-7/64)
64 x 78
(2-33/64 x 3-5/64)
194L-HE6N
34
(1-11/32)
67 x 67
(2-41/64 x 2-41/64)
194L-HE6G
34
(1-11/32)
67 x 67
(2-41/64 x 2-41/64)
Use with
Cat. No.
B11
B2
F
H
L
G
194E-E16
28
(1-7/64)
N/A
36
(1-37/64)
63
(2-31/64)
51
(2)
90
(3-35/64)
194E-E25/32
36
(1-27/64)
N/A
45
(1-25/32)
64
(2-33/64)
60
(2-3/8)
90
(3-1/2)
194E-E40/63
48
(1-57/64)
36
(1-27/64)
54
(2-1/8)
72
(2-27/32)
74
(2-29/32)
108
(4-1/4)
194E-E80/100
48
(1-57/64)
36
(1-27/64)
72
(2-27/32)
90
(3-35/64)
90
(3-35/64)
144
(5-11/16)
1 Does not apply to 194E-40/63A, 6-Pole Switches. Use B2 dimensions for 6-pole devices.
For 6-pole switches, add 1 in. to the "L" dimension.
Cat. No. 194E-E Switch Body with Cat. No. 194L-HC4A Handle for 22.5 mm Hole Mounting Style
Logic
6-IEC Load
Switches
Type
L
194E-E16
76 (3)
194E-E25/32
84.5 (3-21/64)
194E-E40/63
98.5 (3-7/8)
194E-E80/100
114.5 (4-33/64)
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Page 6-151
Power
IEC Load Switches
Bulletin 194E
Handles
Cat. No.
6-Pole
3-Pole
P
Q
194L-HE4A
28 (1-7/64)
48 x 48
(1-57/64 x 1-57/64)
194L-HE4I
28 (1-7/64)
48 x 48
(1-57/64 x 1-57/64)
194L-HE4S
28 (1-7/64)
48 x 62
(1-57/64 x 2-7/16)
194E-HE4N
34 (1-11/32)
54 x 54
(2-1/8 x 2-1/8)
194E-HE4G
34 (1-11/32)
54 x 54
(2-1/8 x 2-1/8)
194L-HE6A
28 (1-7/64)
64 x 64
(2-33/64 x 3-5/64)
194L-HE6I
28 (1-7/64)
64 x 64
(2-33/64 x 3-5/64)
194L-HE6S
28 (1-7/64)
64 x 78
(2-33/64 x 3-5/64)
194L-HE6N
34 (1-11/32)
67 x 67
(2-41/64 x 2-41/64)
194L-HE6G
34 (1-11/32)
67 x 67
(2-41/64 x 2-41/64)
Cover Requirements
For Use With
Y min.
X≥
Y max.
X≥
194E-A16
5 (13/64)
142 (5-19/32)
9.5 (3/8)
90 (3-35/64)
5 (13/64)
142 (5-19/32)
9.5 (3/8)
90 (3-35/64)
194E-A40/63
2.5 (7/64)
150 (5-29/32)
9.5 (3/8)
90 (3-35/64)
194E-A80/100
2.5 (7/64)
150 (5-29/32)
9.5 (3/8)
90 (3-35/64)
9-
194E-A25/32
Principles
Base Mounting Cat. No. 194E-A…
6-IEC Load
Switches
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
D3
E
F1
F2
G
H
L
J
194E-A16
4.5 (3/16)
70 (2-49/64)
45 (1-25/32)
12.5 (31/64)
90 (3-35/64)
63 (2-31/64)
80 (3-5/32)
36 (1-27/64)
194E-A25/32
4.5 (3/16)
70 (2-49/64)
30 (1-3/16)
15 (19/32)
90 (3-1/2)
64 (2-33/64)
59 (2-5/16)
45 (1-25/32)
194E-A40/63
4.5 (3/16)
80 (3-5/32)
37 (1-15/32)
17 (43/64)
108 (4-1/4)
72 (2-27/32)
73 (2-55/64)
54 (2-1/8)
194E-A80/100
5.6 (7/32)
95 (3-3/4)
48.5 (1-29/32)
23.5 (59/64)
144 (5-11/16)
90 (3-35/64)
89 (3-1/2)
72 (2-27/32)
For 6-pole switches, add 1 in. to the "L" dimension.
Base Mounting Cat. No. 194E-A…
Cat. No. 194E-A… Switch Body with Cat. No. 194L-G2853 Shaft Extension
194L-G2830
194L-G3194
9…18
(23/64…23/32)
194L-G3195
14…23
(9/16)…(29/32)
Switch body
Handles
Type
Switch Body
B
Q
P
194L-HE4A
36
(1-27/64)
48 x 48
(1-57/64 x 157/64)
28
(1-7/64)
194L-HE4I
36
(1-27/64)
48 x 48
(1-57/64 x 157/64)
28
(1-7/64)
Cat. No.
194E-A
80/100
L1
194E-A 16
With 1 shaft
extension
79
(3-7/64)
88
(3-15/32)
102
(4-1/32)
118
(4-21/32)
194E-HE4G
28
(1-7/64)
54 x 54
(2-1/8 x 2-1/8)
34
(1-11/32)
With 2 shaft
extensions
103
(4-37/64)
112
(4-27/64)
126
(4-31/32)
142
(5-19/32)
194E-HE4N
28
(1-7/64)
54 x 54
(2-1/8 x 2-1/8)
34
(1-11/32)
With 3 shaft
extensions
127
(5)
136
(5-23/64)
150
(5-29/32)
166
(6-35/64)
194L-HE6A
With 4 shaft
extensions
151
(6-61/64)
160
(6-5/16)
174
(6-55/64)
190
(7-31/64)
48
(1-57/64)
64 x 64
(2-33/64 x 233/64)
28
(1-7/64)
With 5 shaft
extensions
175
(7-57/64)
184
(7-1/4)
198
(7-51/64)
214
(8-7/16)
194L-HE6I
48
(1-57/64)
64 x 64
(2-33/64 x 233/64)
28
(1-7/64)
With 6 shaft
extensions
199
(8-27/32)
208
(8-13/64)
222
(8-3/4)
238
(9-3/8)
194L-HE6N
48
(1-57/64)
67 x 67
(2-41/64 x 241/64)
34
(1-11/32)
194L-HE6G
48
(1-57/64)
67 x 67
(2-41/64 x 241/64)
34
(1-11/32)
194E-A 25/32 194E-A 40/63
1 For 6-pole switches, add 1 in. to the "L" dimension.
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Publication S117-CA001A-EN-P
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Logic
Y
2.5…9.5
(7/64…3/8)
6-IEC Load
Switches
Shaft
11-Cat. No.
Index
Shaft extensions
10-Safety
Applications
Switch Body
Use With
Cat. No.
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Power
IEC Load Switches
Bulletin 194E
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
6-IEC Load
Switches
Base Installation Cat. No. 194E-A…
Cat. No. 194E-A Switch Body with Metal Shaft Extension
Cat. No.
A
194L-G3393
110…235
(4-11/32…9-1/4)
194L-G3394
230…350
(9-1/16…13-25/32)
Principles
Cat. No.
L1
194E-A16
51
(2)
194E-A25/32
60
(2-3/8)
194E-A40/63
74
(2-59/64)
194E-A80/100
90
(3-35/64)
1 For 6-pole switches, add 1 in. to the "L"
dimension.
9-
Base and Front Installation
Cat. No. 194E… with Auxiliary Contact Block Installed
Contacts
M
1 N.O. + 1 N.C.
9
(23/64)
2 N.O. + 2 N.C.
18
(23/32)
10-Safety
Applications
Cat. No. 194E… with 4-Pole, Ground and Neutral Terminals
11-Cat. No.
Index
Cat. No.
M
194E-16
12.5
(31/64)
194E-25/32
14
(9/16)
194E-40/63
17.5
(11/16)
194E-80/100
22
(7/8)
Logic
6-IEC Load
Switches
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Power
IEC Load Switches
Bulletin 194E
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Principles
6-IEC Load
Switches
Base Mounting Cat. No. 194E-A…
Thermoplastic Enclosures
Poles
3 and 4
Cat. No.
1
1
Height
A
Width
B
Knockouts
ØD1
118
(4-21/32)
66
(2-19/32)
M16/M20
16/20 mm
M25/M30
25/30 mm
194E-Y16
F
Depth
H
PG11/PG16
18.5/22.5
mm
50
(1-31/32)
105
(4-9/65)
70
(2-49/65)
PG21/PG29
28.5/37.5
mm
On Center
145
(5-23/32)
105
(4-1/8)
6
194E-G3663 194E-G3664
180
(7-3/32)
125
(4-59/64)
3 and 4
194L-G3572 194L-G3576
150
(5-29/32)
95
(3-3/4)
PG16/PG21
22.5/28.5 mm
60
(2-3/8)
115
(4-17/32)
86
(3-3/8)
6
194E-G3663 194E-G3664
180
(7-3/32)
125
(4-59/64)
PG21/PG29
28.5/37.5 mm
On Center
145
(5-23/32)
105
(4-1/8)
3 and 4
194E-G3663 194E-G3664
180
(7-3/32)
125
(4-59/64)
PG21/PG29
28.5/37.5 mm
On Center
145
(5-23/32)
105
(4-1/8)
6
194E-G3665 194E-G3666
230
(9-1/16)
175
(6-57/64)
PG29/PG36
37.5/47.5 mm
155
(6-3/32)
195
(4-11/16)
120
(4-47/64)
3 and 4
194E-G3665 194E-G3666
230
(9-1/16)
175
(6-57/64)
PG29/PG36
37.5/47.5 mm
155
(6-3/32)
195
(4-11/16)
120
(4-47/64)
194E-Y25/32
194E-Y40/63
194E-Y80/100
E
1 Empty enclosures not available for purchase.
Cat. No. 194E-A16 units have 1 knockout on each end. all others have 2 knockouts on each end. A letter "M" in the catalog number indicates metric
knockouts; the unit is otherwise supplied with PG knockouts.
‡ All mounting holes have a 4.2 mm (5/32 in. ) diameter.
Cat. No. 194E-A 20/32…
Cat. No. 194E-A 40/63…
Cat. No. 194E-A 80/00…
With 1 extension
96 (3-25/32)
107 (4-7/32)
114 (4-31/64)
With 2 extensions
120 (4-23/32)
131 (5-5/32)
138 (5-7/16)
With 3 extensions
144 (5-43/64)
155 (6-7/64)
162 (6-3/8)
With 4 1 extensions
168 (6-39/64)
179 (7-3/64)
186 (7-21/64)
With 5 1 extensions
192 (7-9/16)
203 (8)
210 (8-17/64)
With 6 1 extensions
216 (8-1/2)
227 (8-15/16)
234 (9-7/32)
Logic
No. of Extensions
9-
Cat. No.
Mounting Holes‡
Noryl
10-Safety
Applications
Enclosures
ABS
11-Cat. No.
Index
Complete Switches
6-IEC Load
Switches
1 When more than 4 modules are used, attach the first one to the switch body using the screws supplied with the extension (Cat. No. 194L-G2853).
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Power
IEC Load Switches
Bulletin 194E
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
6-IEC Load
Switches
194E Enclosed Switches with 194R Handles
Principles
(4) 5/16 (7.9) dia.
mtg. holes
(4) 5/16 (7.9) dia.
mtg. holes
Cat. Nos. 194E-CA16…63, 194E-FA16…63, 194E-AA16…63
Cat. Nos. 194E-CA80…00, 194E-FA80…00, 194E-AA80…00
Cat. Nos. 194E-CA40X…63X, 194E-FA40X…63X, 194E-AA40X…63X
1/2
(11.9)
7-3/8
(188.0)
910-15/16 10
(277.9) (254.0)
10-Safety
Applications
(4) 3/16 (4.6) dia.
mtg. holes
Cat. No. 194E-KA16…63
(4) 15/64 (5.9) Dia.
Mtg. Holes
1/2
(11.9)
6-1/2
(164.1)
Cat. No. 194E-KA80…00
(4) 5-16 (7.9) Dia. Mtg. Holes
6
(152)
11-Cat. No.
Index
6-3/4
(171)
7-1/2 (191)
Logic
4 (102)
7-1/4 (184)
6-IEC Load
Switches
Cat. No. 194E-DA16…32, 194E-GA16…32
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Publication S117-CA001A-EN-P
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Power
IEC Load Switches
Bulletin 194E
Bulletin 194E IEC Load Switches
Bulletin 194E load switches are designed for use as local motor
isolation and for disconnect switch applications. They are available
in 3- and 4-pole versions with add-on grounding and neutral
terminals and auxiliary contacts.
Certifications
cULus Listed (Box Lug Version) (UL File No. E14841, Guide NLRV,
NLRV7)
UR Recognized (Bolt-on Version) (UL File No. E 14841 NLRV2,
NLRV8)
CE
Bulletin 194E switches are offered in two mounting styles,
Front/Door and Base/DIN configurations, for a variety of
installations. Switch body styles for Bulletin 194E base-mounted
switches include standard interlock shaft; Bulletin 194E frontmounted switches include standard shaft.
9-
At-Motor Disconnect Switch (UL508)
125, 160, 250, 315 A Versions of Inductive Load-Rated Switches
IP66/UL Type 1/3/3R/12 Operating Handles
IP2LX Finger-Safe Terminals
3- and 4-Pole Versions
Front/Door or DIN/Base Mounting Configurations
OFF-ON Configurations
Box Lug and Bolt-on Terminals Available
Switches Include Operating Shaft
Suitable as Motor Disconnect
Principles
IEC 207
IEC 60947-1
IEC 60947-3 Low-voltage switchgear and control gear part 3
UL 508
CSA C22.2, No. 14
6-IEC Load
Switches
Standards Compliance
Overview
Bulletin 194E Switches — 125…315 A
3-pole Base Mounted
3-pole Front Mounted
3-pole Base Mounted
3-pole Front Mounted
4-pole Base Mounted
4-pole Front Mounted
4-pole Base Mounted
4-pole Front Mounted
Cat. No. Explanation
a
125 – 1753
b
c
a
c
Installation Type
Configuration
Code
Description
A
Base Mounting w/Box Lugs — UL Listed1
1753
OFF-ON
3-Pole, 2-position (90 degrees)
B
Base Mounting w/Bolt-on Wiring — UR Recognized1
1754
OFF-ON
4-Pole, 2-position (90 degrees)
E
Front Mounting w/Box Lugs — UL Listed
F
Front Mounting w/Bolt-on Wiring — UR Recognized
Code Function
Description
Logic
194E – A
10-Safety
Applications
OFF-ON Switch — with Bolt-on Wiring (UR Recognized))
11-Cat. No.
Index
OFF-ON Switch — with Box Lugs (UL Listed)
1 20 cm shaft included with switch
6-IEC Load
Switches
b
Load Size
Code
Description
125
125 A
160
160 A
250
250 A
315
315 A
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Publication S117-CA001A-EN-P
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Power
IEC Load Switches
Bulletin 194E
6-IEC Load
Switches
Product Selection
Frequently Ordered 194E Switches
(see Cat. No. Explanation for additional load sizes in 3- and 4-pole configurations)
Description
No. of Poles
Base-mounting switch w/
box lugs — 125 A
Base-mounting switch w/
box lugs — 160 A
3
Base-mounting switch w/
box lugs — 250 A
Principles
Base-mounting switch w/
box lugs — 315 A
4
Base-mounting switch w/
bolt-on wiring — 250 A
Base-mounting switch w/
bolt-on wiring — 315 A
Rated
Current
AC23 Rated kw
690V AC 50 Hz
Hp @ 480V AC
60 Hz 3 Ø
Cat. No.
125
45
60
1 194E-A125-1753
160
55
60
1 194E-A160-1753
250
90
75
1 194E-A250-1753
315
110
100
1 194E-A315-1754
250
45
75
1 194E-B250-1753
315
45
100
1 194E-B315-1753
Front-mounting switch w/
box lugs — 160 A
160
37
60
194E-E160-1753
Front-mounting switch w/
bolt-on wiring — 160 A
160
37
60
194E-F160-1754
250
45
75
194E-F250-1754
315
45
100
194E-F315-1754
Front-mounting switch w/
bolt-on wiring — 250 A
9-
Front-mounting switch w/
bolt-on wiring — 315 A
3
4
1 20 cm shaft included with switch.
10-Safety
Applications
11-Cat. No.
Index
Logic
6-IEC Load
Switches
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Power
IEC Load Switches
Accessories
Handles 194E - 125...315 A
Legend Plate Size
88 x 88 mm
3-15/32 x 3-15/32 in.
Red/Yellow
194E-HE8A-175
194E-HE13A-175
194E-125…315 A
88 x 88 mm
3-15/32 x 3-15/32 in.
194E-HE8I-175
ON
130 x 130 mm
5-1/8 x 5-1/8 in.
Type I
IP65 (UL Type
3/3R/12)
Cat. No.
194E-HE13I-175
OFF
Black/Grey
90 x 90 mm
3-35/64 x 3-35/64 in.
135 x 135 mm
5-5/16 x 5-5/16 in.
Type G
Red/Yellow
Type N
Principles
130 x 130 mm
5-1/8 x 5-1/8 in.
Type A
Legend Marking
9-
Black/Grey
For Use With
194E-HE8G-175
194E-HE13G-175
194E-125…315 A
90 x 90 mm
3-35/64 x 3-35/64 in.
194E-HE8N-175
135 x 135 mm
5-5/16 x 5-5/16 in.
194E-HE13N-175
Auxiliary Contacts - 2 N.O. / 1 N.C.
For Use With
Cat. No.
194E-A125-160,194E-B125-160
194E-AB-P21-160
194E-A250-315,194E-B250-315
194E-AB-P21-315
194E-E125-160,194E-F125-160
194E-EF-P21-160
194E-E250-315,194E-F250-315
194E-EF-P21-315
For Use With
Cat. No.
194E-A125-160,194E-E125-160
194E-AE160-PE
194E-A250-315,194E-E250-315
194E-AE315-PE
194E-B125-160,194E-F125-160
194E-BF160-PE
194E-B250,194E-F250
194E-BF250-PE
194E-B315,194E-F315
194E-BF315-PE
6-IEC Load
Switches
Earthing/Grounding Terminal
10-Safety
Applications
Color
11-Cat. No.
Index
Degree of Protection
Logic
Handles with Screw
Fixing
(Includes Legend
Plate and
Control Knob)
6-IEC Load
Switches
Bulletin 194E
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Power
IEC Load Switches
Bulletin 194E
Neutral Terminal
6-IEC Load
Switches
Shaft Extension
For Use With
Cat. No.
194E-A125-160,194E-E125-160
194E-AE160-TN
194E-A250-315,194E-E250-315
194E-AE315-TN
194E-B125-160,194E-F125-160
194E-BF160-TN
194E-B250,194E-F250
194E-BF250-TN
194E-B315,194E-F315
194E-BF315-TN
Principles
Length
For Use With
Cat. No.
40 cm
194E-A or 194E-B 125…315 A Base-Mounted
Switches
194E-AB40
Terminal Cover
For Use With
Cat. No.
9-
194E-A125-160
194E-E125-160
2 covers per pole
194E-AE125-C1
194E-A250-315
194E-E250-315
2 covers per pole
194E-AE250-C1
194E-B125-160
194E-F125-160
2 covers per pole
194E-BF125-C1
194E-B250-315
194E-F250-315
2 covers per pole
194E-BF250-C1
10-Safety
Applications
Legend
Additional Name Plate and Frame
Color
Legend Size
For Use With
Legend Marking
Pkg. Qty.
MAIN SWITCH
Black/Grey
18 x 84 mm
11/16 x 3-5/16 in.
11-Cat. No.
Index
Size 8
Type G and N Style
Handles, Cat. Nos.
194L-HE8G/N
88 mm x 88 mm
90 mm x 90 mm
130 mm x 130 mm
135 mm x 135 mm
legend frames
Black/Grey
Logic
6-IEC Load
Switches
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Publication S117-CA001A-EN-P
Cat. No.
194L-G3515A
HAUPTSCHALTER
194L-G3515B
INTERR. PRINCIPALE
194L-G3515C
INTERR. PRINCIPAUX
INTERR. PRINCIPAL
5
194L-G3515D
194L-G3515E
HUVUDBRYTARE
194L-G3515F
WAHLSCHALTER
194L-G3515G
EMERGENCY OFF
194L-G3515H
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Power
IEC Load Switches
194E-250
194-315
1000
1000
1000
1000
Rated impulse withstand voltage Uimp
[kV]
8
8
8
8
Test voltage 1 min
[kV]
3.5
3.5
3.5
3.5
Rated voltage Ue 1
[V]
1000
1000
1000
1000
Rated frequency
[Hz]
50/60
50/60
50/60
50/60
Rated thermal current I open
[A]
125
160
250
315
Rated thermal current Ithe enclosed
[A]
125
160
250
315
[A]
125
160
250
315
th
e
Rated current I
AC-1 /
Non-inductive or slightly induc. load
AC-21A
Switching of resistive loads with slight
overload
Rated power Pe
AC-23A
AC-3
Occasional
230V
switching of motor 400V
and other
highly inductive
690V
loads
Squirrel-cage
motors: starting
and
stopping of
running motors
Conditional rated short-circuit current
30
37
55
55
90
110
[kW]
37
37
45
45
230V
[kW]
22
30
37
45
[kW]
37
45
55
75
690V
[kW]
30
37
45
45
400/415V
[kA]
30
30
30
30
[A]
125
160
250
315
5800
Rated short-time current Icw 1S
AC-23A (cos φ 0.45)
30
45
400V
Max. fuse rating of circuit (type gG)
Rated breaking capacity
[kW]
[kW]
[A]
2500
3000
4600
230V
[A]
800
900
1600
1800
400V
[A]
750
850
1380
1650
690V
[A]
340
340
400
400
1 Valid for line with grounded common neutral termination, overvoltage category III, pollution degree 3. Other values on request.
6-IEC Load
Switches
Logic
11-Cat. No.
Index
Not suitable for load-switching applications (AC-20 A) above 690V.
Principles
194E-160
[V]
9-
194E-125
Rated insulation voltage Ui: 1
10-Safety
Applications
Specifications
IEC Performance Data for 194E
6-IEC Load
Switches
Bulletin 194E
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Publication S117-CA001A-EN-P
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Power
IEC Load Switches
Bulletin 194E
IEC Performance Data for 194E, Continued
6-IEC Load
Switches
DC Switching Capacity
194E-125
194E-160
194E-250
194E-315
e
Rated current I
Rated voltage [V]
No. Poles in series
DC-21A
60
3
[A]
125
160
250
315
For resistive loads
T≤1 ms
110
3
[A]
110
140
220
280
[A]
45
55
85
110
Principles
Rated power Pe
220
3
Rated voltage [V]
No. Poles in series
110
4
[A]
125
160
250
315
220
4
[A]
80
100
150
200
440
4
[A]
16
20
32
40
Rated voltage [V]
No. Poles in series
DC-22A, DC-3
24
4
[kW]
3
3.8
6
7.5
For Inductive
loads T≤2.5 ms
48
4
[kW]
6
7.5
12
15
19
9-
Rated Power Pe
60
4
[kW]
7.5
9.5
15
110
4
[kW]
10
12.5
20
25
220
4
[kW]
4.5
5.5
8
10
Rated voltage [V]
No. Poles in series
DC-23A, DC-5
24
4
[kW]
3
3.8
6
7.5
For Inductive
loads T≤15 ms
48
4
[kW]
6
7.5
12
15
10-Safety
Applications
60
4
[kW]
7.5
9.5
15
19
110
4
[kW]
8.8
11
17.5
22
220
4
[kW]
2.5
3.5
5.5
7
UL CSA Performance Data for 194E
11-Cat. No.
Index
Rated Insulation Voltage
[V]
194E-125
600
194E-160
600
194E-250
600
194E-315
600
Rated voltage
[V]
600
600
600
600
Continuous current
[A]
150
200
250
300
Ampere rating for general use
[A]
150
200
250
300
[FLA]
80
100
135
180
[Hp]
7.5
10
15
20
240V, 1 P
[FLA]
88
110
136
155
[Hp]
20
25
30
35
480V, 1 P
[FLA]
78
88
99
108
[Hp]
35
40
45
50
600V, 1 P
[FLA]
62
70
86
104
[Hp]
35
40
50
60
120V, 3 P
[FLA]
84
108
160
208
[Hp]
15
20
30
40
240V, 3 P
[FLA]
8
104
154
192
[Hp]
30
40
60
75
480V, 3 P
[FLA]
77
77
96
124
[Hp]
60
60
75
100
600V, 3 P
[FLA]
62
62
77
99
[Hp]
60
60
75
100
Heavy Pilot Duty
[AC]
Standard Duty
[DC]
Motor rating 60Hz
120V, 1 P
1-phase (2 poles)
Logic
3-Phase
6-IEC Load
Switches
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Power
IEC Load Switches
Bulletin 194E
Protection class according to IEC 529
Front side Front unit
Box lugs1
Bolt-on
straight version1
[Million operations]
Fine strands, 1 conductor
Gauge No.
194E-315
IP66
—
—
—
—
IP66
IP66
IP66
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
—
—
—
—
0.1
0.1
0.075
0.075
Box lugs — max. wire gauges
Terminal sizes according to IEC 947-1
194E-250
IP66
IP66
bent version
Mechanical life
194E-160
IP66
—
—
—
—
B11
B11
B14
B14
150
Max.
mm2
70
70
150
Min.
mm2
16
16
25
25
Rigid wire, 1 conductor
Max.
mm2
95
95
185
185
Min.
mm2
10
10
16
16
Wire gauges according to UL/CSA
Max.
AWG
3/0
3/0
—
—
MCM
—
—
350
350
AWG
8
8
4
4
Min.
Principles
194E-125
IP66
Handles
6-IEC Load
Switches
Mechanical Data
1 When provided with terminal covers.
UL-Listed (marked
with UL)
A
UR-Recognized
(marked with UR)
—
UL-Listed for
Canada
(marked with cUL)
A
UR-Recognized for
Canada
(marked with cUR)
—
CE
A
194E-A160
194E-E160
A
—
A
—
A
194E-A250
194E-E250
A
—
A
—
A
194E-A315
194E-E315
A
—
A
—
A
194E-B125
194E-F125
—
A
—
A
A
194E-B160
194E-F160
—
A
—
A
A
194E-B250
194E-F250
—
A
—
A
A
194E-B315
194E-F315
—
A
—
A
A
Aux. switch blocks
Z
Z
Z
Z
Z
Ground terminal
Z
Z
Z
Z
Z
Neutral terminal
Z
Z
Z
Z
Z
10-Safety
Applications
Catalog No. or Designation
194E-A125
194E-E125
9-
Certifications
6-IEC Load
Switches
Logic
11-Cat. No.
Index
A = Certified
Z = accessories are covered by the approval for the switch
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Power
IEC Load Switches
Bulletin 194E
Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
6-IEC Load
Switches
Front-Installation Box Lugs, 3- and 4-Pole
max. E
mm2
Principles
Switch Body 194E-E
9-
10-Safety
Applications
A
B
C
D
E
F
G
H
I1
125
91
(3-19/32)
112
(4-13/32)
36
(1-13/32)
38
(1-1/2)
95
(3-23/64)
88
(3-7/16)
68
(2-11/16)
108
(4-1/4)
M5
160
91
(3-19/32)
112
(4-13/32)
36
(1-13/32)
38
(1-1/2)
95
(3-23/64)
88
(3-7/16)
68
(2-11/16)
108
(4-1/4)
M5
250
103
(4-3/64)
145
(5-23/32)
44
(1-23/32)
52.5
(2-1/16)
185
(7-9/32)
88
(3-7/16)
68
(2-11/16)
120
(4-11/16)
M5
315
103
(4-3/64)
145
(5-23/32)
44
(1-23/32)
52.5
(2-1/16)
185
(7-9/32)
88
(3-7/16)
68
(2-11/16)
120
(4-11/16)
M5
[A]
1 M5 x 0.8 bolts supplied with switch. Threaded hole.
Front-Installation Bolt-on Terminals, 3- and 4-Pole
11-Cat. No.
Index
Logic
Switch Body 194E-F
A
B
C
D
E
F
G
H
I
L
O1
P
125
91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
65.5
(2-9/16)
3
(1/8)
2
(3/32)
36
(1-13/32)
88
(3-7/16)
68
(2-11/16)
10
(13/32)
90
64
(3-17/32) (2-17/32)
M5
M10
160
91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
65.5
(2-9/16)
3
(1/8)
2
(3/32)
36
(1-13/32)
88
(3-7/16)
68
(2-11/16)
10
(13/32)
90
64
(3-17/32) (2-17/32)
M5
M10
250
103
(4-3/64)
145
52.5
(5-23/32) (1-22/32)
60.4
(2-3/8)
4
(5/32)
2
(3/32)
44
(1-23/32)
88
(3-7/16)
68
(2-11/16)
13
(1/2)
100
(3-15/16)
70
(2-3/4)
M5
M12
315
103
(4-3/64)
145
52.5
(5-23/32) (1-22/32)
60.4
(2-3/8)
4
(5/32)
2
(3/32)
52
(2-1/16)
88
(3-7/16)
68
(2-11/16)
13
(1/2)
100
(3-15/16)
70
(2-3/4)
M5
M12
[A]
6-IEC Load
Switches
1 M5 x 0.8 bolts supplied with switch. Threaded hole.
Bolts and nuts supplied with switch. Through-hole.
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Publication S117-CA001A-EN-P
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N
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Power
IEC Load Switches
Bulletin 194E
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
6-IEC Load
Switches
Base-Mounting Box Lugs, 3- and 4-Pole
Principles
max. D
mm2
[A]
A
B
C
D
E
F
G
H
I
L
125
91
(3-19/32)
112
(4-13/32)
38
(1-1/2)
95
(3-23/64)
2
(3/32)
118
(4-5/8)
6.4
(1/4)
108
(4-1/4)
64
(2-17/32)
36
(1-13/32)
160
91
(3-19/32)
112
(4-13/32)
38
(1-1/2)
95
(3-23/64)
2
(3/32)
118
(4-5/8)
6.4
(1/4)
108
(4-1/4)
64
(2-17/32)
36
(1-13/32)
250
98
(3-27/32)
145
(5-23/32)
52.5
(1-23/32)
185
(7-9/32)
2
(3/32)
140
(5-1/2)
6.4
(1/4)
126
(4-15/16)
70
(2-3/4)
44
(2-1/16)
315
98
(3-27/32)
145
(5-23/32)
52.5
(1-23/32)
185
(7-9/32)
2
(3/32)
140
(5-1/2)
6.4
(1/4)
126
(4-15/16)
70
(2-3/4)
44
(2-1/16)
Switch Body 194E-B
A
B
C
D
E
F
G
H
I
N
O
P
Q
125
[A]
91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
36.5
(1-7/16)
3
(1/8)
2
(3/32)
76
(3)
36
(1-13/32)
20
(3/4)
90
64
(3-17/32) (2-17/32)
L
M
10
(13/32)
M10
(3/8)
36
(1-13/32)
6.4
(1/4)
160
91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
36.5
(1-7/16)
3
(1/8)
2
(3/32)
76
(3)
36
(1-13/32)
20
(3/4)
90
64
(3-17/32) (2-17/32)
10
(13/32)
M10
(3/8)
36
(1-13/32)
6.4
(1/4)
250
98
145
52.5
(3-27/64) (5-23/32) (1-22/32)
38.6
(1-1/2)
4
(5/32)
2
(3/32)
80
(3-1/8)
44
26
100
(1-23/32) (1-1/64) (3-15/16)
70
(2-3/4)
13
(1/2)
M12
(15/32)
44
(1-23/32)
6.4
(1/4)
315
98
145
52.5
(3-27/64) (5-23/32) (1-22/32)
38.6
(1-1/2)
4
(5/32)
2
(3/32)
80
(3-1/8)
44
26
100
(1-23/32) (1-1/64) (3-15/16)
70
(2-3/4)
13
(1/2)
M12
(15/32)
52
(2-1/16)
6.4
(1/4)
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Publication S117-CA001A-EN-P
6-163
6-IEC Load
Switches
Logic
11-Cat. No.
Index
Base-Mounting Bolt-on Terminals, 3- and 4-Pole
10-Safety
Applications
9-
Switch Body 194E-A
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Power
IEC Load Switches
Bulletin 194E
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
6-IEC Load
Switches
Box Ground and Neutral Terminal
FRONT
BASE
Principles
Switch Body 194E-F
9-
[A]
A
B
C
D
E
F
125
37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
160
37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
250
52.3
(2-1/16)
71.1
(2-25/32)
126
(4-15/16)
52.3
(2-1/16)
80.6
(3-1/8)
126
(4-15/16)
315
52.3
(2-1/16)
71.1
(2-25/32)
126
(4-15/16)
52.3
(2-1/16)
80.6
(3-1/8)
126
(4-15/16)
Bolt Ground and Neutral Terminal
FRONT
BASE
10-Safety
Applications
Switch Body 194E-F
11-Cat. No.
Index
[A]
A
B
C
D
E
F
G
H
I
L
M
N
125
37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
160
37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
250
52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
315
52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
Auxiliary Contacts
BASE
Logic
FRONT
6-IEC Load
Switches
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Page 6-165
Power
IEC Load Switches
Bulletin 194E
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
6-IEC Load
Switches
Terminal Cover
A
B
125
76.2
(3)
95
(3-3/4)
160
76.2
(3)
95
(3-3/4)
250
88
(3-15/32)
109.5
(4-5/16)
315
88
(3-15/32)
109.5
(4-5/16)
10-Safety
Applications
[A]
9-
Principles
Switch Body 194E-F
Door Clutches
Shaft must be cut to
standard length at installation
Logic
11-Cat. No.
Index
L for Standard Shaft
93…199 mm
(1-21/32…7-27/32 in.)
6-IEC Load
Switches
1 Use Cat. No. 194E-AB40 shaft extension accessory to extend beyond the standard shaft length.
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Publication S117-CA001A-EN-P
6-165
08_194_Switches
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1:34 PM
Page 6-166
Power
IEC Load Switches
Bulletin 194E
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
6-IEC Load
Switches
Handles (Type 194E-HE-8A-8I-8G-8N)
Principles
9Handles (Type 194E-HE-13A-13I-13G-13N)
10-Safety
Applications
11-Cat. No.
Index
27
Logic
Type A and I
Type G and N
Additional Name Plate
Frame and legend snaps on to handle bezel. Fits size 8 and 13 handles.
6-IEC Load
Switches
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Publication S117-CA001A-EN-P
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