Pneumatic & Electric Actuator Product Guide

Pneumatic & Electric Actuator Product Guide
Pneumatic
& Electric
Actuator
Product
Guide
System
Compatible
Products for
Worldwide
Flow Control
EL-O-MATIC
Contents
Page
Pneumatic Products
E&P Series Rack and Pinion Rotary Actuators
3-9
PosiFlex™ Integrated Valve Positioning System
10-11
Electric Products
ELS, EL and EL Extended Series
Rotary Actuators
12-16
We continue to grow as a customer-focused global resource
that provides the best value in valve automation products.
ELQ Series “Modular” Rotary Actuators
17-19
We also remain committed to providing our customers
with a wide range of cost effective valve automation
solutions that are compatible with international valve and
actuation standards.
Warranty
All EL-O-MATIC products carry our standard warranty,
12 months from date of installation or 18 months from date
of purchase.
Our aggressive approach to product R&D, manufacturing,
QC, and global distribution allow us to provide high
quality and outstanding customer service on a wide range
of worldwide projects in the chemical, pharmaceutical,
petroleum, offshore, mining, HVAC, pulp & paper,
power, gas transmission, water and wastewater industries.
2
All engineering and manufacturing is conducted
in accordance with ISO9001 standards.
E&P Series Pneumatic Rack
and Pinion Rotary Actuators
Outstanding Performance Under All Types
of Continuous Process Conditions
For applications involving extreme temperature ranges or
corrosive chemicals, to periodic opening or closing of a
valve or hundreds of cycles 24 hours a day, pneumatic
actuators are required to operate flawlessly under all types
of continuous process conditions.
EL-O-MATIC E&P Series Pneumatic Actuators offer the
high quality and reliable performance needed to keep
your process up and running with little or no process
downtime and lost revenue due to shutdown.
Available in 24 double acting and spring return models
from 40 to 120 psig air supply, E&P Series Pneumatic
Actuators feature a compact, dual opposed, patented
balanced piston design and guide band suspension system
for optimum performance and long service life.
NAMUR, VDI/VDE 3845 solenoid, positioner, switch
mounting, and a splined alloy 70-75 drive shaft with
removable drive inserts provide universal accessory and
valve mounting. Dual stroke adjustment is also offered
on all E Series actuator models.
Integrated control options include manual override,
PosiFlex™ positioning system, limit switches, solenoid
valves, and breather blocks. Special actuator options may
be supplied upon application.
3
High Quality
Features Designed
to Provide
High Cycle,
Trouble-Free Life
Three Point
Suspension System
Dual Opposed, Patented
Balanced Piston Design
●
Piston guide bands provide
a low friction bearing surface
for piston alignment and
rack support
●
Elimination of metal-tometal contact between pistons
and cylinder wall reduces
friction for outstanding cycle
life, smooth piston travel, and
maximum power
●
●
Removable “Splined”
Drive Inserts
“Splined” Alloy 70-75 shaft
has changeable drive inserts for
universal mounting to a wide
range of valves without the
need for brackets or couplings
●
Drive inserts can be supplied
for virtually all forms of valve
shafts: Squares, Double Ds and
Key Drives
●
4
Three equally spaced bearing
surfaces are cast into each
piston to support and guide the
piston for smooth operation
Transfer of maximum power
along the central guide band
at point of rack and pinion
engagement results in even
distribution of bearing loads,
optimum gear engagement,
and elimination of piston tilting
Multiple Spring Concept
Dual Stroke Adjustment
Off-the-shelf availability of a
multiple spring design means
actuators are available for 40-120
psig supply air requirements
●
●
Equal spring force is applied
to each piston enhancing
actuator life–conversion from
double acting to spring return
is simple and safe
●
Is available on E Series
spring return or double
acting models
Allows stroke adjustment
at both the outbound
opening and inbound
closing stroke
●
Rotating collar reduces
side loading
●
Alloy 70-75 Drive Shaft
Lightweight, high
performance aluminum alloy
drive shaft ensures precision
rack and pinion engagement
●
Blowout-proof shaft is fitted
with inserts to provide direct
mounting to valves without
brackets or couplings
●
“splined” drive inserts (left)
NAMUR shaft and air supply
connections (right)
Safe In-Field Operation with
Minimal Maintenance or Downtime
E&P Series Pneumatic Rotary Actuators are available in
double acting or spring return models and are relatively
lightweight due to their compact rack and pinion
construction. They are designed so that there are no
external moving parts except for a topshaft or a position
indicator. This makes them safe, easy to install, and keeps
maintenance to a minimum. Both E&P Series spring
return actuators are also inherently “fail safe”. In the
event of a sudden air pressure loss the actuator automatically returns to its fail-safe position. A variety of
spring return packages provides exactly the
right choice for any application.
5
A Complete Choice of Accessories
for Advanced Monitoring and
Control Applications
Limit Switch Boxes HD
C
US
To signal the open/closed position of the valve–
usually in on/off control applications. Standard unit
contains two SPDT snap-acting switches that are
independently adjustable. CSA Explosion-proof approval,
Class I and II, Div. I Groups ABCD and EFG, NEMA 4.
Solenoid
For actuator control via an electrical signal.
Manual Override
To open and close the valve manually.
Breather Block
To prevent contaminants from entering a spring
return actuator.
180° Actuation
Extended rotation for multi-ported valves.
Available in 2 position, 3 position, double acting, and
spring return versions.
Block & Vent Valve
To isolate the actuator from its air supply and vent it
to make it safe for local service.
NOTE: For complete information regarding actuator
and accessory specifications, data sheets are available
for download from www.El-O-Matic.com.
6
Specifications
Available Models and Sizing Data
E&P Series Pneumatic Rotary Actuators are available
in twelve (12) single acting and twelve (12) double
acting models.
180° Dual Stroke Adjustment (DSA), Caustic Soda
Resistant (CSR) high or low temperature and fast-acting
models are also available.
Complete sizing data for all major valve manufacturers is
on file and available from EL-O-MATIC’s in-house
database to ensure proper selection of the right actuator
for the right valve.
Operating Pressure
(90° models) 40 to 120 psig (spring return)
20 to 120 psig (double acting)
(180° models) 80 psig max. pressure (except E12)
Temperature
(standard) -4 to 175°F (-20 to 80°C)
(optional) -4 to 250°F (-20 to 121°C)
-40 to 175°F (-40 to 80°C)
Media
Air dry or lubricated; noncorrosive gas
Rotation
91.5° (96°-3° clockwise to +3°counterclockwise–DSA model)
Materials
casing: aluminum alloy
shaft: 70-75 aluminum alloy
Finish
Polyester non-TGIC based powder coating
Life
Up to one million cycles, depending on application
Standards
Typical Applications
E&P Series Pneumatic Rotary Actuators can be used with
ball, plug, or butterfly valves for on/off to continuous
process control.
While choice of a particular actuator type depends in part
upon the application, the most important selection criteria
remains torque. E&P Series Actuators cover a torque
range from 80 to 40,000 lb.in.
E&P Series Pneumatic Rotary Actuators are manufactured in accordance with ISO 9001 and also comply with
the following international standards:
●
NAMUR, VDI/VDE 3845
●
DIN 3337
●
ISO 5211
Special versions are also available for offshore and
hygienic applications and can be operated by gas or oil.
7
UNC 10-24 x .31
Dimensions
T1
Dim.
E Series
6.26
7.09
7.83
E100 E200 E 350 E600 E950 E1600 P2500 P4000
8.70
11.14 12.01
15.24 16.69
20.31
14.88
19.76
B SR
6.77
8.03
9.80
10.51 14.17 15.24
18.78 20.35
25.08
22.44
32.83
C
3.15
3.66
4.13
4.65
5.63
7.13
8.66
10.20
11.69
14.02
14.96
D
0.79
0.79
0.79
0.79
0.79
0.79
1.18
1.18
1.18
1.18
1.18
E
0.63
0.87
0.87
0.87
1.42
1.42
2.17
2.17
2.52
2.17
2.52
E2
0.91
1.18
1.18
1.18
1.77
1.77
2.56
2.56
2.95
2.56
3.15
F
0.39
0.55
0.55
0.55
0.75
0.75
1.42
1.42
1.42
1.42
1.42
G
0.47
0.47
0.47
0.47
0.47
0.47
0.39
0.39
0.39
0.39
0.39
H
2.91
3.39
3.86
4.25
5.04
6.81
8.15
9.09
10.43
13.78
14.96
I
1.81
2.09
2.26
2.48
2.87
3.71
4.45
4.96
5.59
7.28
7.87
1.26
1.32
1.54
1.59
1.99
2.85
3.33
4.15
4.74
7.01
7.48
0.94
1.30
1.30
1.50
2.17
2.17
2.68
2.95
3.74
3.35
4.72
M1
1.36
1.36
1.36
1.36
1.97
1.97
2.05
2.52
3.23
2.60
3.03
-
-
-
1.06
1.46
1.46
-
-
-
-
-
P
P1
P2
1.161 1.949
2.303
-
-
0.06
0.06
0.06
0.06
0.12
0.06
0.04
0.04
0.06
0.437 0.556 0.556
0.753 0.871 1.068
1.068 1.424
1.817
1.817
2.173
0.433 0.551 0.551
0.748 0.866 1.063
1.063 1.417
1.811
1.811
2.165
0.555 0.713 0.713
0.992 1.110 1.425
1.425 1.898
2.370
2.370
2.843
0.555 0.713 0.831
0.909 1.303 1.303
1.437 1.909
E
F
-
4.49
4.88
5.12
6.06
6.69
6.69
2.36
2.36
3.54
3.54
4.92
6.30
6.30
K
-
-
-
-
5.20
-
10.31
T
V
2.76
2.76
3.54
R1
1.97
1.97
1.97
2.36
R2
-
-
-
-
P2
P1
P Series
-
2.56
H
A
B
-
2.05
2.05
2.56
2.76
2.76
3.54
4.49
4.88
5.59
11.02
11.42
11.42
3.94
3.94
3.94
3.94
3.94
3.94
6.69
6.69
8.27
9.65
9.65
T
-
-
-
-
-
-
-
-
9.236
9.236
-
5.118
5.118
5.118
M1
N ±.02
M2
K
W2
W
V
W
-
-
-
3.827
3.827
-
1.181 1.181 1.181
1.181 1.181 1.181
1.181 1.181
1.181
1.181
1.181
F03
F05
F12
F14
F16
F16
F16
4.016 4.016
6.496
6.496
6.496
F05
-
F05
1.417 1.969 1.969
F07
-
5.118 5.118
F07
1.969 2.756 2.756
-
-
F14
-
-
F25
V1
1.969 2.756 2.756
4.921 5.512
-
-
10.000
W1
1/4"- 5/16"- 5/16"- 5/16"- 3/8"- 3/8"- 1/2"- 5/8"20x.39 18x.39 18x.39 18x.39 16x.63 16x.63 13x.79 11x.98
-
-
5/8"11x.98
5/8"11x.98
5/8"11x.98
W2
OU R
F07
F07
F07
F10
F10
2.756 4.016 4.016
-
-
-
F12
-
-
OR
S
W
S
10- 1/4"- 1/4"- 1/4"- 5/16"- 5/16"- 3/8"- 3/8"- 3/4"3/4"3/4"24 x,31 20x.39 20x.39 20x.39 18x.39 18x.39 16x.63 16x.63 10x1.14 10x1.14 10x1.14
F05
W1
P
3.150 3.150 3.150
P2500
W
S
T
W1
V1 V
R R2
R2
U
U1
3.150 3.150 3.150
U
T1
+.
V
S
E Series
N ±.02
M1
S1
4
J
-
0.988 1.264 1.264
M6 x 12
C
2.382
-
G
E2
-
-
24
I
D
-
-
R
0.06
A
1/4 NPT
02
O min.
0.787 1.161 1.161
0.04
4
+.
O max.
0.669 0.669 0.669
32
S1
P
N
For E12 dimensions see A 1.103.102
J
K
R1
U1
02
E 65
A DA
M3
B
V1
in inchesE 12 E 25 E 40
M2
UNC 10-24 x .31
P Series
W2
Only E1600
P4000
Technical Data
Model
Bore
Stroke
Weight:
E12
1.8
0.5
1.3
1.5
0.4
3.1
3.7
inch
inch
lb.
lb.
sec.
stroke
stroke
Double acting
Spring return
Operating time
Air consumption port A
At1 atm (cu./in.) port B
E25
2.2
0.6
2.9
3.7
0.5
6.1
6.7
E40
2.8
0.7
4.0
5.3
0.7
9.8
13.4
E65
3.1
0.9
5.3
7.9
1.1
20.1
22.0
E100
3.6
1.0
6.8
10.1
1.2
21.4
29.9
E200
4.3
1.5
12.8
20.1
2.3
49
61
E350
5.7
1.5
22.9
37.3
3.6
110
116
E600
6.9
1.7
42.8
60.8
4.5
177
189
E950
7.9
2.0
58.2
85.1
5.4
287
299
E1600
9.1
2.5
94.1
145.1
6.9
445
488
P2500
11.8
2.2
125
194
7
488
568
P4000
12.8
3.2
191
291
12
824
1.068
“E” & “P” Series Double Acting Torque (lb.in.) vs. Supply Pressure (psig)
Torque of double acting actuators (lb.in.)
Supply pressure (psi)
Model
30
ED 12
40
45
50
55
60
70
75
80
90
43.9 51.4
58.9
66.4
73.9
81.4
88.9
104
111
119
134
149
179
ED 25
81.4 95.3
109
123
137
151
165
193
206
220
248
276
332
ED 40
153
179
205
231
257
283
309
361
387
413
466
518
622
ED 65
233
272
312
352
392
431
471
551
590
630
709
789
948
ED 100
344
402
461
520
578
637
696
813
872
930 1048 1165 1400
754
ED 200
8
35
100
120
Torque of double acting actuators (lb.in.)
883 1011 1140 1269 1398 1527 1784
1913 2042 2299 2557 3072
ED 350
1310 1534 1757 1981 2205 2428 2652 3100
3323 3547 3994 4442 5337
ED 600
2226 2606 2986 3366 3747 4127 4507 5267
5647 6028 6788 7548 9069
Model
ED 950
3323 3890 4458 5025 5593 6160 6728 7862
8430 8997 10132 11267 13537
PD 2500
8774 10273 11825 13270 14768 16267 17847 20858 22363 23869 26880 29891 35912
ED 1600
5493 6431 7369 8307 9245 10183 11121 12998 13936 14874 16750 18626 22379
PD 4000
14874 17414 19962 22495 25035 27576 30127 35210 37751 40293 45375 50458 60623
Supply pressure (psi)
30
35
40
45
50
55
60
70
75
80
90
100
120
“E” & “P” Series Spring Return Torque (90°:Torque in lb.in.)
Air Stroke (lb.in.)
Supply Pressure (in psi)
No. of
Model
40
60
Spring Stroke
80
100
120
lb.in.
Springs
Start
End
Start
End
Start
End
Start
End
Start
End
Start
End
ES 12
2
-
-
48
23
80
56
112
87
143
119
64
41
ES 25
1
93
80
152
139
211
197
270
257
329
315
31
20
2
71
44
129
103
189
162
248
220
306
280
63
39
3
49
8
107
66
166
126
225
185
284
243
94
58
4
-
-
85
31
144
90
202
149
261
206
125
78
5
-
-
-
-
121
54
180
113
239
172
156
98
6
-
-
-
-
99
18
157
77
216
136
188
117
ES 40
ES 65
ES 100
ES 200
ES 350
ES 600
ES 950
ES 1600
PS 2500
PS 4000
1
175
150
286
260
396
371
506
481
617
591
58
36
2
133
82
243
193
354
304
464
413
574
524
117
74
3
90
15
201
126
312
236
422
346
533
457
176
110
4
-
-
159
58
270
169
380
279
491
390
234
146
5
-
-
-
-
228
101
338
212
449
322
293
183
6
-
-
-
-
185
34
296
144
407
255
351
220
1
264
224
432
392
600
560
768
728
936
898
93
58
2
197
117
365
285
533
453
701
622
869
790
186
117
3
129
10
297
178
466
347
634
515
802
683
279
175
4
-
-
230
72
398
240
566
408
735
576
372
234
5
-
-
-
-
331
133
499
301
667
469
465
292
6
-
-
-
-
264
26
432
195
601
363
558
351
1
397
341
645
590
894
838
1143
1087
1392
1337
129
81
2
304
192
552
441
801
690
1051
939
1299
1188
258
161
3
211
43
459
293
709
542
958
790
1206
1039
388
242
4
-
-
366
143
615
392
863
641
1112
889
516
323
5
-
-
-
-
522
244
771
492
1019
741
646
403
6
-
-
-
-
429
95
678
344
927
593
775
484
1
864
739
1409
1284
1955
1830
2500
2376
3046
2922
289
181
2
656
406
1201
952
1747
1498
2292
2043
2839
2589
579
361
3
448
73
994
620
1539
1165
2065
1711
2630
2256
868
543
4
-
-
786
287
1332
833
1878
1378
2423
1924
1157
723
5
-
-
-
-
1124
500
1670
1045
2216
1592
1447
904
6
-
-
-
-
916
167
1462
713
2008
1259
1736
1065
1
1483
1273
2431
2221
3379
3169
4327
4117
5276
5065
513
329
2
1106
684
2053
1632
3001
2580
3949
3528
4897
4477
1025
659
3
727
96
1675
1044
2623
1991
3571
2939
4519
3887
1537
988
4
-
-
1297
454
2245
1403
3192
2351
4140
3299
2049
1316
5
-
-
-
-
1867
813
2815
1762
3762
2710
2561
1645
6
-
-
-
-
1488
225
2436
1173
3384
2121
3074
1975
1
2542
2174
4153
3785
5764
5395
7375
7007
8966
8618
861
541
2
1920
1183
3531
2794
5142
4405
6753
6017
8364
7628
1723
1083
3
1298
193
2908
1804
4520
3415
6131
5026
7742
6637
2584
1623
4
-
-
2287
813
3898
2425
5509
4036
7120
5647
3447
2165
5
-
-
-
-
3276
1435
4887
3046
6498
4656
4308
2706
6
-
-
-
-
2654
444
4265
2055
5876
3666
5170
3247
1
3810
3250
6215
5655
8620
8060
11025
10464
13430
12869
1282
794
2
2898
1777
5303
4182
7708
6587
10113
8992
12518
11396
2562
1587
3
1966
305
4391
2709
6796
5114
9200
7519
11605
9924
3844
2381
4
-
-
3478
1237
5883
3641
8289
6046
10694
8451
5126
3175
5
-
-
-
-
4972
2168
7376
4573
9781
6978
6407
3968
6
-
-
-
-
4059
696
6464
3100
8869
5505
7688
4762
1
6286
5397
10262
9373
14237
13349
18213
17325
22188
21299
2096
1323
2
4765
2988
8741
6964
12716
10939
16692
14914
20668
18890
4193
2646
3
3245
579
7220
4554
11195
8530
15171
12505
19147
16481
6289
3970
4
-
-
5699
2145
9675
6120
13650
10095
17625
14071
8385
5293
5
-
-
-
-
8153
3710
12129
7686
16105
11662
10481
6616
6
-
-
-
-
6633
1301
10609
5277
14583
9252
12578
7939
8
5251
1781
11245
7775
17239
13769
23233
19763
29227
25758
9351
5868
10
-
-
9615
5277
15609
11272
21603
17266
27597
23260
11689
7335
12
-
-
7985
2780
13979
8774
19973
14768
25967
20763
14026
8803
14
-
-
-
-
12349
6277
18343
12271
24337
18265
16364
10270
8
8949
3096
19111
13257
29272
23418
39434
33580
49595
43741
15780
9905
10
-
-
16359
9042
26521
19204
36682
29365
46844
39527
19725
12381
12
-
-
13608
4827
23770
14989
33931
25150
44092
35312
23670
14857
14
-
-
-
-
21018
10774
31180
20936
41341
31097
27615
17333
Note: EL-O-MATIC 180° actuators produce half the torque of 90° models
(max. air pressure 80 psi)
E12 produces same torque as 90°. Consult EL-O-MATIC for sizing and availability.
9
PosiFlex™ Integrated
Valve Positioning System
Advanced Features Designed to
Provide a High Degree of Control
Flexibility with Less Maintenance
F10 Series Pneumatic and F20 Series
Electro/Pneumatic Positioners
Advanced Control and
Communication Capability for
Today’s Intelligent Control Systems
Today’s process control systems are high quality, reliable,
intelligent–and extremely dependent upon timely
information received from instruments in the field.
In turn, each instrument must respond accurately to
feedback “instructions” received from the control system.
Positioners play a vital part in this communications link
through quick and efficient signal conversion, and
response in regulating valve position as part of the
control process.
The PosiFlex Integrated Valve Positioning System,
through a series of compact modular components,
provides control of all EL-O-MATIC and other rotary
actuators.
10
PosiFlex Pneumatic Positioners, Electro/Pneumatic
Positioners and Limit Switches, with NAMUR,
VDI/VDE 3845 or special mounting accessories, can also
be used as separate control instruments for any spring
return or double acting actuator.
●
Durable, corrosion-resistant aluminum
NEMA 4X (IP65) housing
●
Simple, trouble-free, expandable modular design
●
External span and zero setting for fast, easy setup and
adjustment of control functions (F10 only)
●
3 lobe cam for linear, quick opening, and equal
percentage characteristics to cover all standard ranges
and stroke lengths (F10 only)
●
Electronic control for easy calibration (F20 only)
●
Flexibility for use with single or double acting rotary or
linear actuators
Modular Integrated and Exterior
Mounted Accessories to Satisfy
Virtually Any Control Requirement
Integrated Options
Mechanical Limit Switches
Two precision 11 ampere SPDT mechanical V3 switches
for end of travel indication from 0-180° of rotation.
Electronic Proximity Switches
NOTE: For complete information regarding the
PosiFlex Integrated Valve Positioning System and
accessories, please ask for the Process Direct
Integrated Actuator Control Components brochure.
Specifications
Supply Pressure
Operation
Mounting
Materials
Finish
20 to 125 psig
universal for use with single or double acting
rotary or linear actuators
NAMUR,VDI/VDE 3845
casing: aluminum
Polyester powder coated
Two precision 2-wire or 3-wire electronic proximity
switches for end of travel indication from 0-180° of
rotation.
Potentiometer
For continuous resistive signal feedback on valve position.
Position Transmitter
To provide a reliable 4-20 mA feedback signal verifying
valve position.
Exterior Mounted Options
Gauge Block
Compact manifold with durable aluminum cased gauges
for continuous indication of the input and output air
pressure of the actuator and positioner.
Dome Indicator
For visual indication of actuator position
Technical Data
Model
Function
F10
Pneumatic
F20
Electro/pneumatic
Input Ranges
3-15, 3-9,
9-15 psi
24-180°
<0.1%
<0.6%
<1.0%
0.6 SCFM
7.4 SCFM
1/4˝ NPT
-4 to 176° F
4-20, 4-12,
12-20 mA
24-180°
<0.1%
<0.6%
<1.0%
0.4 SCFM
7.4 SCFM
1/4˝ NPT supply
1/2˝ NPT electrical
-4 to 176° F
6.1 in3
6.1 in3
Rotation
Sensitivity
Hysteresis
Linearity
Air Consumption
Flow Capacity
Connections
Temperature
Minimum
Actuator Volume
Explosion Proof I/P Adaptor
For mounting of an FM/CSA approved explosion proof
I/P transducer to meet Class I, II, and III requirements.
NAMUR,VDI/VDE 3845, and
Special Mounting Accessories
For positioner mounting on any actuator.
11
ELS, EL, and EL Extended Series
Electric Actuators
Standard operating features include cam operated limit
switches from 0° to 270° of rotation and 50% duty rating.
Options include two extra switches for auxiliary circuit
control, feedback potentiometers, MOD positioner
(ELS 25 only) for position control, compartment heater,
low voltage DC motors for vehicular applications and
special paint or labeling.
EL Series
EL Series Electric Actuators are available in the seven (7)
models with torque outputs to 7,080 lb.in. and utilize a
self-locking multiple reduction worm gear system for
tight quarter turn positioning control. EL Series
Actuators have a 30% duty cycle.
Standard, integrated features on all models include dome
position indicator, manual override, heater, torque
switches (except EL55), and mechanical travel stops.
Optimum Performance Under
the Most Demanding On/Off
and Regulating Conditions
From aggressive chemicals to use in hostile environments,
electric actuators must provide optimum performance
under the most demanding operating conditions.
EL-O-MATIC ELS, EL, and EL Extended Series Electric
Actuators meet this challenge through a superior design
that is field-proven over a wide range of process applications and uses high quality, corrosion-resistant aluminum
alloy, stainless steel, and bronze materials for internal
components and housings.
A Choice of Three Designs for Small,
Medium or Large-Size Valves
ELS Series
ELS Series Electric Actuators are available in two (2)
models, produce up to 221 lb.in. of torque and utilize a
spur gear drive system effective for use with 2-way and
3-way ball valves.
12
Available options include positioners, position transmitters,
low temperature, local control, speed control, extra
switches, and multi-turn models.
EL Extended Series
EL Extended Series Electric Actuators are available in
three (3) models, produce up to 22,125 lb.in. of torque
and are ideal for use with butterfly and larger type valves.
A self-locking worm gear system, lubed-for-life gear case,
ball bearing motor, anti-condensation heater, precision
adjustable limit switch cams, and hermetically enclosed
mechanical position indicator result in an all-encompassing actuator that provides on/off valve positioning
service, extra long life, low maintenance, and maximum
corrosion resistance. These units feature a 30% duty cycle.
Integrated control options include extra switches (up to 6),
electronic speed control, potentiometer, multi-position
control, 180° rotation (greater angles available), 4-20 mA
position transmitter, 4-20 mA positioner control local
control station, and plug and socket connection.
worm and worm gear drives
Outstanding Features to Meet Most
In-Field Operating Requirements
EL Extended Series
●
Durable, corrosion-resistant NEMA 4, 4X, 7, and 9
rated aluminum housings (optional NEMA 6)
●
Declutchable, easy-to-use spoked hand wheel override
for manual operation
●
Electromechanical torque regulator/limiter to protect
valve seat from debris damage and provide reserve
torque up to the rated maximum
●
Integral motor centrifugal switch that removes the
starting capacitor from the circuit when the motor
reaches full speed and returns the capacitor to the
circuit when the motor stops (EL2500 only)
ELS Series
●
Compact, lightweight, fully gasketed NEMA 4X housing
(500 hour salt spray tested)
●
Spur gear system designed for 2-way and
3-way ball valves
●
Split capacitor fan cooled ball bearing motor with
integrated thermostatic overheat protection
●
Sealed, maintenance-free gearbox with
steel spur gear chain and “double-D”
universal output shaft
●
Easily adjustable, cam actuated limit
switches that cover up to 270° of
rotation and provide outputs for
position indication
●
Optional NEMA 6 submersible rating
permits use in 40”of seawater for 24 hours
(standard on EL2500)
EL Series
●
Compact, lightweight durable
NEMA 4, 4X, 7, and 9 rated
aluminum housings
●
Self-locking, multiple reduction
worm gear system for tight,
quarter turn positioning control
●
Rugged, ball bearing motor with
auto-reset thermal overload protector
available in all common supply voltages
●
Hand wheel override for manual valve operation
●
Torque switches to protect valve seat from debris
damage and provide reserve torque up to the rated
maximum (except EL55)
●
Cam operated limit switches for in-field adjustment of
actuator stroke to valve (factory preset for nominal
90° stroke)
●
Highly visible, domed valve position indicator
Highly Reliable, Trouble-Free
Operation for the Most
Demanding Applications
ELS and EL Series Electric Actuators have been designed
with no external moving parts for trouble-free, in-field
operation and are easily installed on most ball, plug,
and butterfly valves through standardized mounting.
The electric motor used in all EL actuator designs turns
primary and secondary worm gears to engage the final
drive shaft. This double worm gear drive system offers
two (2) distinct advantages over other designs. First, the
actuator is self-locking and second, transmission backlash
is negligible. The hand wheel override, which is
connected to the second worm gear, can be used to
operate the valve manually in case of power failure.
13
local control (left)
positioner (right)
A Wide Range of Accessories
to Accommodate Most
In-Field Operating Needs
Complete sizing data for major valve manufacturers is
on file and available from EL-O-MATIC’s in-house
database to ensure proper selection of the right
actuator for the right valve.
Additional Switches
For external (or remote) position indication of the actuator.
Speed Control
To regulate actuator cycle time (adjustable).
Standards
ELS, EL, and Extended Series Electric Actuators are
manufactured in accordance with ISO 9001 and
comply with the following international standards:
Potentiometer
●
ISO 5211
●
EN55018
Provides a resistive signal for position indication throughout
the stroke.
●
DIN 3337
●
EN50082-2
●
EN50014
●
EN50093
●
EN60204
●
EN60529
Position Transmitter
For position indication by a 4-20 mA signal throughout
the stroke.
Positioner
To regulate the valve between open and closed position via
a 4-20 mA or 0-10 VDC signal.
Local Control Station
To operate actuator locally or from a remote location.
NOTE: For complete information regarding electric
actuator and accessory specifications, data sheets are
available for download from www.El-O-Matic.com.
Available Models and Sizing Data
ELS Series Electric Actuators are available in two (2) models:
ELS18 and ELS25
EL Series Electric Actuators are available in seven (7) models:
EL55, EL100, EL150, EL200, EL350, EL500, and EL800
EL Extended Series Electric Actuators are available in three
(3) models: EL1200, EL1600, and EL2500.
Low, high temperature, and explosion proof models are
also available.
14
Typical Applications
Electric Actuators are ideal for applications where an air
supply is not available, low ambient temperatures limit
use of pneumatic actuators, location makes maintenance
difficult, or an all electric system is much more flexible
and economical than installation of an extensive
compressed air network.
ELS Series Actuators are ideal for small ball valves
while EL Series Actuators are particularly well suited
for use with ball valves, small and medium-sized
butterfly valves, and for other quarter turn applications
such as dampers and ventilation grids. EL Extended
Series actuators are specifically designed and engineered
for use with butterfly and larger type valves in marine,
wastewater, and other applications.
Technical Data
Model
ELS-18
ELS-25
EL-55
EL-100
EL-150
EL-200
EL-350
EL-500
EL-800
EL-1200
EL-1600
EL-2500
break
18
25
55
100
150
200
350
500
800
1200
1600
2500
run
14
20
20
35
53
70
123
175
280
420
560
875
Torque (in.lb)
break
160
221
487
885
1.328
1.77
3.098
4.425
7.081
10.621
14.16
22.125
run
124
177
177
310
465
620
1.084
1.548
2.478
3.717
4.956
7.744
Op.Time (S)
50 Hz
6.5
9.5
6
7.5
9
13.5
22
25.5
25.5
25.5
25.5
28
60 Hz
5.5
7.5
5
6
7.5
11.5
18
21.5
21.5
21.5
21.5
22.5
Torque (Nm)
Current (A)
DC
-
-
5
6.5
8
12
20
23
-
-
-
-
120/1/60
break
0.55
0.6
1.1
2.9
2.9
2.9
2.9
2.9
4.5
14
14
58
run
0.45
0.5
0.6
2.1
2.1
2.1
2.1
2.1
2.8
5.8
5.8
8
220/1/50
break
0.1
0.3
0.6
1.7
1.7
1.7
1.7
1.7
2.3
7
7
27
run
0.1
0.27
0.5
1.1
1.1
1.1
1.1
1.1
1.8
2.5
2.5
6
380/3/50
break
-
-
0.4
0.7
0.7
0.7
0.7
0.7
0.9
2.8
2.8
9
run
-
0.2
0.4
0.4
0.4
0.4
0.4
0.54
0.6
0.6
1.5
460/3/60
break
-
-
0.37
0.63
0.63
0.63
0.63
0.63
0.87
1.1
1.1
2
run
-
-
0.18
0.45
0.45
0.45
0.45
0.45
0.57
0.72
0.72
1.6
break
0.8
0.51
5
8
8
8
8
8
-
-
-
-
run
0.15
0.1
1.9
4.9
4.9
4.9
4.9
4.9
-
-
-
-
120/1/60
45
25
100
225
225
225
225
225
315
535
535
720
220/1/50
40
65
72
200
200
200
200
200
305
450
450
792
380/3/50
-
-
80
145
145
145
145
145
165
220
220
560
460/3/60
-
-
77
180
180
180
180
180
200
266
266
600
24Vdc
4.8
2.4
45
118
118
118
118
118
-
-
-
-
120/1/60
-
-
0.87
0.98
0.98
0.98
0.98
0.98
0.93
0.83
0.83
0.74
220/1/50
0.82
0.82
0.91
0.82
0.82
0.82
0.82
0.82
0.77
0.92
0.92
0.5
380/3/50
-
-
0.54
0.51
0.51
0.51
0.51
0.51
0.47
0.55
0.55
0.67
24 Vdc
Power consump. (W)
Power factor (cos Phi)
Motor speed (RPM)
460/3/60
-
-
0.54
0.5
0.5
0.5
0.5
0.5
0.44
0.53
0.53
0.6
50 Hz
1878
1620
1450
1425
1425
1425
1425
1425
1450
1450
1450
1450
60 Hz
2328
2040
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
24Vdc/ac
3230
4210
1600
1600
1600
1600
1600
1600
-
-
-
-
849/1
1070/1
1250/1
700/1
840/1
1316/1
2106/1
2480/1
2480/1
3100/1
3100/1
2600/1
Overall gear ratio
Capacitor (µF/V)
Weight (Kg)
Weight (Lbs)
Duty Cycle
120/1/60
6.8/250
6.8/250
20/250
36/250
36/250
36/250
36/250
36/250
50/250
100/250
100/250
400/250
220/1/50
1.5/400
2/400
8/450
10/450
10/450
10/450
10/450
10/450
16/450
30/450
30/450
100/450
W-proof
2.2
2.8
6
11
11
16.5
17
25.5
26.4
37
37
75
Ex-proof
-
-
8
13
13
18.5
20
28.5
30
37
37
75
W-proof
4.3
5.5
13
24
24
36
37.5
56
57
81.5
81.5
165
Ex-proof
-
-
17.5
28.5
28.5
40.5
44
62.5
66
81.5
81.5
165
50%
50%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
15
ELS Series Specifications
SPACE FOR
COVER REMOVAL
A
NEMA 4X (CSA approved optional)
-4 to +158°F
by 4 point internal terminal strip
aluminum base; steel cover, drive spindle, and fastenings
zinc plating, two part polyurethane
100,000 operations minimum
10 W, optional
1 x 1/2˝ NPT
G
F
D
Electrical
Entry
1/2" NPT
O
4 x W1
4xW
E
C
V
P
V1
Enclosure:
Temperature:
Connections:
Materials:
Finish:
Life:
Heater:
Conduit entry:
M
BOTTOM VIEW
Dimensions
Model
ELS 18
A
5.1
C
4.82
D
3.3
E
1.65
F
0.87
G
0.92
M
0.44
O
0.279
P
0.437
V
2.114
V1
-
ELS 25
6.2
5.3
3.9
1.97
0.79
1.04
0.51
0.393
0.472
1.968
2.756
W
10.24 UNC
x .306
1/4-20 UNC
x .408
W1
5/16-18 UNC
x .459
Note: Request for certain options on ELS25 adds 1.85” to cover height.
EL Series Specifications
A
4 X W2
Enclosure:
NEMA 4X or 4X/7/9
EL55-800 – available in NEMA 6
Temperature:
-4 to +158°F*
Connections:
by 12 to 16 point internal terminal strip
Materials:
see data sheet
Finish:
zinc plate, two part polyurethane
Life:
50,000 operations minimum
Heater:
10 W, standard
Conduit Entry:
EL55 – 150 1/2” NPT
EL200 – 800 3/4” NPT
*FM approved explosion proof Model +140°F Max.
4 X W1
O
B
V1
V2
E
4 X W2
Dimensions
Model
EL 20
EL 55
EL 100
EL 150
EL 200
EL 350
EL 500
EL 800
A
5.1
7.5
9.3
9.3
11.6
11.6
12.7
12.7
B
6.4
10
11.5
11.5
12.1
12.1
12.5
14.02
E
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
O
.435
.551
.748
.748
.748
.748
1.063
1.063
V1
1.969
1.969
1.969
1.969
2.756
2.756
4.016
4.921
V2
2.756
2.756
2.756
4.016
4.016
-
W1
1/4-20
1/4-20
1/4-20
1/4-20
5/16-18
5/16-18
3/8-16
1/2-14
W2
5/16-18
5/16-18
5/16-18
3/8-16
3/8-16
-
EL mounting and drive dimensions are to ISO 5211.
F
EL Extended Series Specifications
W
CLOSE
OPEN
A
OPEN
Finish:
Life:
Heater:
Conduit Entry:
NEMA 4X/7/9
-4 to +158°F
By 12 and 16 point internal terminal strip
Aluminum cast base and cover, steel drive spindle,
and fastenings
Two part polyurethane
50,000 operations minimum
20 W, standard
1” NPT 3X
B
D
CLOSE
Enclosure:
Temperature:
Connections:
Materials:
C
E
O
G
Dimensions
Model
16
EL 1200/1600
EL 2500
A
B
C
D
E
F
17.0
21.3
11.3
15.8
15.2
25.2
6.9
8.3
15.0
19.5
18.3
23.2
G
NPT
3/4” 3xPL
1” 3xPL
O
1.417
1.811
Ø
UNC
5.510
6.496
W
4x5/8-11
4x3/4-10
O
ELQ Series
Electric Actuators
Optional MOD positioners, speed controls, and position
transmitters are available as “plug-in” modules to simplify
installation and reduce initial or later upgrade costs.
Unique Features with Highly Cost-Effective
Installation, Operation, and Upgrade Benefits
Modularity of Design for
Maximum Operating Versatility
Modularity ...the key word that can best
be used to describe EL-O-MATIC’s ELQ Series
electric actuators for quarter turn rotary valves.
●
100% duty cycle motor for continuous operation
●
Built-in, multi-voltage capability for direct connection
to most common supply voltages
●
Electronic motor control for precise,
highly reliable operation
●
Optional fieldbus communications provide
interoperability between system devices
●
“Splined” drive inserts for direct mounting to a wide
range of valves
●
Easy-to-set mechanical travel stop and limit switches
●
Hand wheel override for manual valve operation
●
Highly visible, domed valve position indicator
●
Compact, lightweight durable construction through use
of NEMA 4X, 6, 7, and 9 rated aluminum alloy housings
From on/off applications to full control or use from one
valve to another, ELQ Series Electric Actuators provide
maximum operating versatility through easily changed
“plug-in” modules designed to accommodate varying
operating requirements and “splined” drive inserts for
direct mounting to a wide range of valves.
Available in five models from 445 to 7000 lb.in., ELQ
Series Actuators feature a highly efficient flex-spline gear
system for tight positioning control. Standard features
include a manual override, mechanical travel stops, dome
position indicator, and NEMA 4X, 6, 7, and 9 housings.
A built-in, multi-voltage capability allows use of the ELQ
with most common supply voltages such as 24 VDC,
110 VAC, 220 VAC or 380 VAC 3 Phase. Analog, digital,
and bus communications facilitate simple integration into
any process automation system.
17
rotatable power entry (left)
terminal compartment with
plug connector (right)
Operation Ideally Suited for On/Off to
Numerous Full Control Applications
While ideally suited for on/off and modulating applications,
the flexibility offered by the ELQ’s numerous operating
features and “plug-in” options makes it highly suitable for
a wide range of control functions.
Positioner
Depending upon the desired operating features or
application, the ELQ’s optional modules can be simply
plugged into the electronic control board—no tools are
required. External control signals are sent to the control
board via the actuator’s modular terminal compartment.
Position Transmitter
Should the application parameters change, the terminal
compartment along with the plug can be quickly removed
and plugged into another ELQ—totally eliminating the
time and cost associated with hardwiring the control signals.
The electronic motor utilizes a soft-start principle
to avoid high peak loads during starting and ensures
smooth running. The actuator has two mechanical stops at
0° and 90° with adjustment bolts that allow adjustment of
the setting ± 10°. Factory preset torque is 100% with
available torque settings of approximately 50%, 75% or 100%
using a jumper.
The limit switch unit is mounted on the control board
containing the motor switches and auxiliary limit switches.
These switches provide stepless setting with a conical
blocking system to prevent drift and are easily set by using
a slotted screwdriver.
The ELQ’s high ratio gearing and very high reduction ratio
result in a compact, lightweight actuator with very low
noise level and virtually no play. The hand-wheel allows for
manual or emergency operation and automatically
disengages if the motor is running.
18
Numerous “Plug-In” Options to Simplify
Installation and Meet Most In-Field
Operating Requirements
drive inserts
Controllable via a 4-20 mA or 0-10 VDC signal to
regulate position of the valve between the closed and
open position.
Provides continuous position indication through a
4-20 mA signal proportional to the position of the
output shaft.
Communication Card
Interface cards available for Foundation FieldbusTM or
ProfibusTM DP bus communication protocols.
Speed Control
To control output shaft speed of the ELQ actuator.
Local Control Station
Allows operation of the actuator locally or from a
remote location.
Status Information
Provides feedback information on actuator operating
modes including motor status, local/remote indication,
and power supply connections.
High Power Limit Switches
For use when switch voltage is higher than 24 V
(i.e. 110 or 220 V)
Power supply
Available Models and Sizing Data
Control signal
Limit Switches
Temperature
ELQ Series Electric Actuators are available in five models:
ELQ100, ELQ200, ELQ300, ELQ500, and ELQ800.
Complete sizing data for all major valve manufacturers is
on file and available from EL-O-MATIC’s in-house
database to ensure proper selection of the right actuator
for the right valve.
Nominal rotation
Enclosure
External steel parts
Finish
Heater
Torque control
AC - 115 V, 230V, or 400 V 50/60 Hz
DC - 24V
24VDC (±10%)
2 x SPDT, 500mA at 30 VDC/VAC
-4°F (-20°C) to 158°F (70°C), low and high temp
versions available on request
90°, adjustable limit switches at each end ± 10°
NEMA 4X / IP65 (optional: NEMA 6 / IP67)
Stainless steel
Two part polyurethane
Standard 10 Watt
Electronic, manually adjustable
Typical Applications
Standards
The new ELQ Series has been engineered to bridge the
gap between electric actuators and today’s challenging
process automation applications.
ELQ Series Electric Actuators are manufactured in
accordance with ISO 9001 and also comply with the
following international standards:
In a variety of situations, electric actuators are actually
preferable to pneumatic actuators. For example, when
there is a large distance between valves, the cost of
supplying compressed air is more expensive than laying
electric cables. With its wide range of possibilities, the
ELQ Series Electric Actuator is also highly suitable for
applications where more extensive communication
between the control room and actuator is required.
●
Water Proof
NEMA 4X/IP65
(optional NEMA 6/IP 67)
●
Explosion Proof
FM, Class I, Div. 1, Groups C & D
ATEX, II 2 G EEx d IIB T4
●
Flanges
ISO 5211 or DIN 3337
positioner option
Performance
Torque (lb.in.)
Speed/90° (sec.)
Current (A) Max.
Power (W) Normal
Weight (lb.)
ELQ100
885
Max. Load
10
No Load
6
115 VAC
1
230 VAC
0.5
400 VAC
0.3
24 VDC
4.1
98
29
Power supply
terminal box
D
ELQ200
1770
14
8
1
0.5
0.3
4.3
102
31
Space for
cover removal
ELQ300
2655
18
13
1
0.5
0.3
4
96
32
ELQ500
4425
22
17
1.7
0.9
0.5
5.3
130
62
Visual dome
indicator
C
N
'E' electric
entry
A
B
4x W1
F
G
2x 'E' entries
for control signal
P
4x W2
M
V1
V2
øH
Standard, O
Other inserts optional
Insert
ELQ800
7081
36
28
1.7
0.9
0.5
5.1
125
66
Dim. in In.
ELQ100
ELQ200
ELQ300
ELQ500
A
5.83
5.83
5.83
7.17
B
5.79
5.79
5.79
7.36
C
11.30
11.30
11.30
13.19
C1
10.24
10.24
10.24
12.01
D
3.94
3.94
3.94
3.94
E
1/2˝NPT
1/2˝NPT
1/2˝NPT
1/2˝NPT
F
4.65
6.14
6.14
8.62
G
4.06
4.06
4.06
5.20
H
4.92
4.92
4.92
6.89
M
1.97
1.97
1.97
2.36
O max.
0.752
0.752
0.871
1.068
O min.
0.748
0.748
0.866
1.063
P
0.99
0.99
1.11
1.43
V1
2.756
2.756
2.756
4.016
V2
4.016
4.016
4.016
5.512
W1
5/16-18 x .53 5/16-18 x .53 5/16-18 x .53 3/8-16 x .63
W2
3/8-16 x .63 3/8-16 x .63 3/8-16 x .63 5/8-11 x .79
C1: Height of actuator with NEMA 7 cover.
ELQ800
7.17
7.36
13.19
12.01
3.94
1/2˝NPT
10.08
5.20
6.89
2.36
1.424
1.417
1.90
4.016
5.512
3/8-16 x .63
5/8-11 x .79
19
NORTH & SOUTH AMERICA
Emerson Process Management,
Valve Automation division
9009 King Palm Drive
Tampa
Florida
33619
United States of America
T +1 813 630 2255
F +1 813 630 9449
[email protected]
EUROPE MIDDLE EAST & AFRICA
Emerson Process Management,
Valve Automation division
P.O. Box 223
7550 AE Hengelo (O)
Asveldweg 11
7556 BT Hengelo (O)
The Netherlands
T +31 74 256 10 10
F +31 74 291 09 38
[email protected]
SOUTH AFRICA
Emerson Process Management,
Valve Automation division
P.O. Box 979
Isando
1600
2 Monteer Road
Isando
South Africa
T +27 11 974 3336
F +27 11 974 7005
[email protected]
GERMANY
Emerson Process Management,
Valve Automation division
Postfach 500155
D-47870 Willich
Siemensring 112
D-47877 Willich
Germany
T +49 2154 499 660
F +49 2154 499 6613
[email protected]
SINGAPORE
Emerson Process Management,
Valve Automation division
9 Gul Road
#01-02 Singapore 629361
T +65 6501 4600
F +65 6268 0028
[email protected]
Please visit www.El-O-Matic.com
for the latest product information.
Important: Due to Emerson’s continuing commitment to engineered
product advancement, data presented herein is subject to change.
EL-O-MATIC® is a registered trademark of EL-O-MATIC International.
PosiFlex™ is a trademark of EL-O-MATIC International.
PROFIBUS™ is a registered trademark of PROFIBUS International.
Foundation Fieldbus® is a registered trademark of Fieldbus Foundation.
Bulletin # 101.00 Rev: 3-06
© 2001 Emerson. All rights reserved. 2.5M/3-06
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