PACIFIC WAV-30 Parts & Operating Manual

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PARTS & OPERATING MANUAL

WAV-30

WIDE AREA VACUUM

PLEASE READ THIS BOOK

This operator’s book has important information for the use and safe operation of this machine. Read this book carefully before starting the machine. Keep this book and tell all operators to read the book. If you do not follow the instructions, you can cause an injury or damage equipment, furniture or buildings.

For new books, please download your copy from our website www.pacificfloorcare.com or write to:

Pacific Floorcare

2259 S. Sheridan Drive

Muskegon, MI 49442-6252

Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier.

The contents of this manual are based on the latest product information available at the time of publication. Pacific reserves the right to make changes or improvements without notice.

Thank you for purchasing a Pacific Floorcare product. Warranty registration will allow us to better serve you over the lifetime of the product. For quick and easy registration, go to: www.pacificfloorcare.com/Register Product.

IMPORTANT SAFETY INSTRUCTIONS

READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS IN THIS BOOK BEFORE USING THIS

MACHINE! If you do not understand, ask your supervisor.

WARNING: To reduce the risk of fire, electric shock, or injury:

1. DO NOT USE THIS VACUUM FOR PICK UP OF WET DEBRIS.

2. Do not use outdoors or on wet surfaces.

3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

4. You must be trained to operate this machine. Operate this machine for its intended use only.

5. Do not operate this machine unless it is completely assembled. The dust bag and/or filters must be in place. Use only manufacturer’s attachments.

6. Keep the machine and its electrical components dry. Do not subject to rain. Store the machine in a dry building area. Clean the machine with a dry cloth only.

7. Machines can cause an explosion when near flammable materials and vapors. Do not use or store this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this machine.

8. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.

9. Maintenance and repairs must be done by a qualified or authorized service center.

10. If the machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, bring it to a service center.

11. Connect to a properly grounded outlet only (See Grounding Instructions).

12. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or maintenance and when leaving the machine unattended. Do not handle plug or vacuum with wet hands.

13. Do not pull cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.

Keep cord away from heated surfaces. Do not use with damaged cord or plug.

14. Turn off all controls before unplugging.

15. Do not put objects into openings. Do not use with any opening blocked: keep free of dust, lint, hair and anything that may reduce airflow.

16. Keep hair, loose clothing, fingers and all parts of the body away from openings and moving parts.

17. Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.

Grounding Instructions

This machine must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the machine. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.

This machine is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in figure A. A temporary adapter that looks like the adapter illustrated in figures B and C may be used to connect this plug to a 2-pole receptacle as shown in figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (figure A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the

Canadian Electrical Code.

EXTENSION CORDS

Use only three-wire 14/3 or larger gauge approved extension cords that have three-prong grounding type plugs and three-pole receptacles that accept the appliance’s plug. Replace or repair any damaged cords or plugs.

When servicing, refer to authorized person only. Use only identical replacement parts.

Vacuum Switch

#911089

#1 Wht

Jumper

#911211

Blk

NOTE: Do not use adapters shown in figures B & C in Canada

Blk

Vacuum

Motor

Blk

Blk Vacuum

Motor

Wire Conectors

(5 Locations)

#911179

Brush Switch

#911089

#3 Wht

#2 Wht

Wht

Cord Assembly

#908086

Blk

Brush

Motor

OPERATING PROCEDURES

WARNING! For the safe operation of this machine follow the instructions given in this booklet and the training given by your supervisor. Failure to do so can result in personal injury and/or damage to machine and property!

DO NOT OPERATE MACHINE IN AN EXPLOSIVE ENVIRONMENT!

NEVER USE THIS MACHINE TO PICK UP VOLATILE OR EXPLOSIVE MATERIALS!

The model shown in this manual is intended for commercial use.

PREPARATION

To prepare the machine for operation, make sure it is of correct voltage and properly assembled. If in doubt, ask your supervisor.

1. If the vacuum is in its upright position (page 6), raise the handle while supporting the vacuum, then slowly lower the vacuum to the floor.

2. Properly install the filter bag in the vacuum: Lift the cover from the machine. The filter bag inlet is designed with a rubber gasket that fits securely over the bag adapter (page 7) in the cover. First push the filter bag inlet over the adapter on the cover. Then from the outside of the cover reach inside the adapter and push the gasket on the rest of the way. Replace the filter bag when full.

OPERATION

1. Plug the machine’s power cable into a properly grounded outlet (see Grounding Instructions).

2. The foot pedal should be raised to the “BRUSH” position (page 8) for wide area vacuuming.

3. Adjust the brush height with the lever located on the rear of the machine near the floor (page 8).

4. Turn the vacuum switch ON (rocker switch on operator’s right, page 7).

5. Turn the brush switch ON (rocker switch on operator’s left, page 7) and begin vacuuming.

OPERATION WITH TOOLS

Three on-board tools are available for the vacuum: the dusting tool, crevice tool and turbo tool (page 6). Twenty (20) feet of hose is provided which allows access to rooms without moving the machine.

1. The brush and vacuum switches should be turned OFF.

2. Depress the foot pedal to the “ACCESSORY” position.

3. Remove the rigid portion of the accessory hose from its storage area in the handle and attach the tool of choice.

4. Turn the vacuum switch ON and begin.

Note: The vacuum switch should be OFF when switching the foot pedal between the accessory and the brush positions.

MAINTENANCE

ALWAYS turn the brush and vacuum motor switches OFF and UNPLUG the power cord from the electrical outlet before doing any clean-up or repairs, and when the machine is left unattended.

AFTER EACH USE:

1. Vacuum filter bag: If the bag is full or damaged install a new one.

Filter Bag, 10 Pack – Part Number 650602

Cloth Bag (optional) – Part Number 650601

2. Power cord and plug: Check for cuts or nicks; if damaged, have the cord replaced at a factory authorized service center.

3. Casters and Wheels: Remove any strings or debris that may restrict the free movement of the casters.

4. Tools: Inspect the tools to ensure there is no obstruction of airflow. Remove any debris found.

5. Brush: Remove any strings or debris. Replace if becomes worn or damaged.

Storage: The handle may be folded down and the machine stored upright to reduce storage space requirements. Store the machine in a clean dry area.

MAINTENANCE

WEEKLY:

1. Inspect and clean the two vacuum inlet filters. Remove the cover from the machine. The filters are now accessible (see page 10). They are constructed of foam attached to a plastic mounting ring. Slide the filters off and clean by shaking or vacuuming. Replace if there are any rips, tears or can’t be cleaned.

2. Inspect and clean the exhaust filter. It is located under the handle on the top of the machine (see page 8). Remove the filter and clean by shaking, vacuuming or washing with water. Replace if there are any rips, tears or if it can’t be cleaned.

VACUUM MOTOR MAINTENANCE:

Have the vacuum motors inspected annually by a factory authorized service technician. If the carbon brushes are worn, they should be replaced. This service will prolong the life of the motor.

WAV-30 WIDE AREA VACUUM - FINAL ASSEMBLY

Wand Recess Area on Handle

#201202 Bumper

#930005 Pop Rivet

(Image Enlarged)

Handle, Machine

#653901

Kit, Hopper Latch

#655001

Body, Machine

#651304

Cover

#652302

Clamp with Screw

#S611A

Cuff (2)

#242402

Turbo Tool

#608844

Dusting Tool

#658801

Tool Storage Bag

#650603

Hose

#654101

Crevice Tool

#658802

Wand (2)

#659801

Not Shown:

Retainer - Wand (2)

#657203

WAV-30 WIDE AREA VACUUM - SWITCH ASSEMBLY

Plate, Switch

#656602

Screw, #8x1/2 THP SMS (3)

#W136D1

Switch, Rocker 20 Amp (2)

#911089

Not Shown:

Lead Assembly, Switch

#911211

Brush Switch Vacuum Switch

WAV-30 WIDE AREA VACUUM - COVER ASSEMBLY

Bag Adapter

Nut,10-20 ESNA S/S (2)

#W236D

Brace

#658505

Gasket, Cover

#653402

Bag Clamp Assembly Not Seen: Screws (2)

#962029

Clamps (2)

#1394

Nuts (2)

#W236D

Cover

#652302

Screws, Handle (2)

#962119

Screws, Brace (2)

#W343D

Not Shown:

Paper Vacuum Bags, 10 Pack

#650602

Optional Cloth Bag

#650601

Handle

#653902

WAV-30 WIDE AREA VACUUM - HOPPER LATCH ASSEMBLY

Cap, Handle (2)

#651501

Kit, Hopper Latch

#655001

Screw (4)

#W136D1

Washer (4)

#W107D

Latch

#222001

WAV-30 WIDE AREA VACUUM - HANDLE & EXHAUST FILTER ASSEMBLY

Not Shown (at top of handle):

Clamp

#1394

Spring

#228331

Screw

#W343D

Wiring Harness

#911210

Connectors (5)

#911179

Jacknut

#920026

Clamp, Cable

#612001

Screw

#W343D

Handle

#653901

Two (2) Sets:

Bracket, Handle

#657201

Screw (2)

#W516D

Exhaust Filter

#653301

Label, Warning

#615102

Cord Assembly, 75 Feet

#908103

Strain Relief

#A13020

Nut, 1/2 Pipe Lock

#920619

Exhaust Filter

#653301

Screw, #8x1/2 THP (4)

#W136D

Screen, Filter

#658501

Sound Deadening

#658504

WAV-30 WIDE AREA VACUUM - BRUSH ADJ. & FOOT PEDAL ASSEMBLY

Brush Height Adjustment

Assembly (detail on page 11)

#650903

Label, Brush Adjustment

#655108

Brush/Accessory Foot Pedal

#655101

Label, Brush Accessory

#655109

WAV-30 WIDE AREA VACUUM - BRUSH ASSEMBLY

BRUSH ASSEMBLY

Screw, #8x1/2 THP (8)

#W136D

Shoe Brush

#657901

Not Shown:

Gasket-Brush Shoe

#653404

Two (2) Sets:

Bearing Housing

#654201

Screw, 8-32x3/8 Flat PH (2)

#962105

Pulley, Brush

#656901

Set Screw (2)

#W168D

Bearing (2)

#902035

Guard, Belt

#653602

Screw (4)

#W136D

Shoe End

#657902

Screw (3)

#W136D

Brush

#650901 Shaft, Long

#657701

Shaft, Short

#657702

Two (2) Sets,not shown:

Guard

#653601

Screw, #4x1/4 Type Z PH SMS(2)

#962144

Brush Assembly

#650902

Includes Brush with Shafts, Bearings

& Guards for Service

Support, Motor

#650801

Screws (4)

#962044

Brush Motor

#655201

Note: Brush Motor Internal Rectifier

#911066

Bracket, Brush Motor

#658503

Three (3) Sets:

Screw

#962010

Washer, 1/4 Lock

#980002

Jack Nut, 1/4-20 Zinc

#920028

Belt, Drive

#903018

Pulley, Motor

#656902

Set Screw (2)

#W168D

Two (2) Sets:

Screw, 1/4-20x1/2 HH

#W169D

Washer, 1/4 Lock

#980002

Washer, 1/4 Flat

#W104D

WAV-30 WIDE AREA VACUUM - VACUUM MOTORS & FILTERS

Gasket, Motor Mount (2)

#633403

Not Shown:

Lead Assembly, Green (2)

#911212

Lead Assembly (4)

#911228

Screw , Motor Mount (4)

#962025

Vacuum Motor (2)

#655204

Screw, 10-24x1 PHP

#W343D

Shaft, Wheel

#657703

Nut, 10-20 ESNA S/S

#W236D

Vacuum Inlet Filters (2)

#633301

Not Shown:

Gasket, Hopper

#653403

WAV-30 WIDE AREA VACUUM - WHEEL ASSEMBLY

Wheel, 10x1.75 Grey (2)

#229750

Snap Axle Cap (2)

#S482P

Two (2) Sets:

Washer, Fibre (5 one side, 6 other side)

#509820

Washer, 7/16 Flat

#W120D

WAV-30 WIDE AREA VACUUM - FOOT PEDAL & VAC ADJ. ASSEMBLY

Foot Pedal (Lever for Door)

#655101

Nut, 1/4-20 (2)

#920011

Rod, Vacuum Adjustment

#657402

Screws, #8x1/2 THP (4)

#W136D

Plate

#652301

Gasket, Duct

#653401

Cotter Pin

#A13507

Screws, 8-32x5/16 PHP MS(4)

#W500D

Plate, Vacuum Door

#652701

Seal, Vacuum Door

#657601

Plate, Not Shown, Below Seal

#657202

WAV-30 WIDE AREA VACUUM - BRUSH ADJUSTMENT ASSEMBLY

Two (2) Sets:

Screw

#962010

Washer, 1/4 Lock

#980002

Nut, 1/4-20 Zinc

#920025

Plate, Adjustment

#656601

Label, Brush

#655108

Two (2) Sets:

Nut, 6-32 Hex w/Nyloc

#W144D

Screw, 6-32x3/8 FHP

#962133

Screw

#962057

Nut, Connecting

#920618

Arm, Caster Adjustment

#655110

Arm, Support (2)

#650301

Rod

#657403

Screw, #8x1/2 THP

#W136D

Stop, Adjustment Rod (2)

#658506

Screw, 8-32x3/4 PHP (2)

#962066

Washer, 5/16 Fender Zinc

#W212D

Screw, #8x1/2 THP (2)

#W136D

Two (2) Sets:

Caster

#659701

Washer, 3/8 Lock

#980009

Nut, 3/8-16 Hex

#920002

Support, Caster

#658502

Spring

#658302

Bracket

#652001

Screw, #8x1/2 THP

#W136D

Four (4) Sets:

Screw, 1/4-20x3/4 HH

#W169D

Washer, 1/4 Lock

#980002

WARRANTY POLICY

WIDE AREA VACUUM, WAV-30

The Pacific Floorcare WAV-30 wide area vacuum has been manufactured, tested and inspected in accordance with specific engineering requirements and is WARRANTED to be free from defects in workmanship and materials as follows:

Five (5) years parts, One (1) year labor - Polyethylene components

One (1) year parts and labor – All other components unless excluded below.

This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific

Operating and Maintenance instructions.

This warranty does not apply to the following wear parts and accessories of the machine including:

Part Number

908103

650602

650601

633301

633302

653301

650901

654101

903018

Part Name

Cord Assembly

Paper Filter Bags-10 pk

Cloth Filter Bag

Filter

HEPA Filter

Exhaust Filter

Brush Assembly

Hose

Belt

Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts including motors, etc., is subject to incoming inspection of those items.

To secure repair under this warranty, the following procedure should be taken:

• The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest

Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.

• Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or cost to the user.

• Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at their own risk.

This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a Pacific machine whether defective or not.

This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.

10/12

2259 S. SHERIDAN DRIVE

MUSKEGON, MICHIGAN 49442-6252

800-968-1332

FAX 800-863-9536

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