schneider electric integrated drives

schneider electric integrated drives
Motion control
Lexium integrated drives
Catalogue
September
2011
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Contents
0
Motion control
Lexium integrated drives
b
b
Presentation of the offer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
IL 1 integrated drives for CANopen, PROFIBUS DP
and RS 485 serial link
1
p
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
v
ILA1 integrated drives with AC synchronous servo motor . . . . . . . . . . . . page 10
ILE1 integrated drives with DC brushless motor . . . . . . . . . . . . . . . . . . . page 12
v
v
ILS1 integrated drives with 3-phase stepper motor . . . . . . . . . . . . . . . . page 14
v
b
IL 2 integrated drives for DeviceNet, EtherCAT, EtherNet/IP,
p
2
Modbus TCP and Ethernet POWERLINK
v
v
v
v
b
v
v
b
ILS2 integrated drives with 3-phase stepper motor . . . . . . . . . . . . . . . . page 24
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34
4
Accessories for ILA, ILE and ILS integrated drives . . . . . . . . . . . . . . . . page 36
Option: GB planetary gearboxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40
p
b
3
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26
ILS1 integrated drives with pulse/direction (P/D) interface
v
b
ILA2 integrated drives with AC synchronous servo motor . . . . . . . . . . . . page 20
ILE2 integrated drives with DC brushless motor . . . . . . . . . . . . . . . . . . . page 22
ILS1 integrated drives with I/O interface for motion sequence
v
b
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
ILP R integrated drives for RS 485 serial link
5
p
v
v
b
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
ILT A integrated drives for CANopen machine bus
p
v
v
b
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 50
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
6
ILT V integrated drives with pulse/direction (P/D) interface
p
v
v
b
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
Accessories for ILP and ILT integrated drives . . . . . . . . . . . . . . . . . . . . page 60
7
8
10
3
Presentation
Motion control
Lexium integrated drives
Presentation
Connections
Lexium integrated drives are used to create decentralized motion control solutions
in very compact units.
They consist of a motor and control electronics. They are controlled via a
communication bus, a pulse/direction (P/D) interface or an I/O interface (for the
“Motion sequence” operating mode).
Control electronics
Motor
Lexium integrated drives are used as decentralized drives in machine building.
When combined with a Schneider Electric Lexium Controller or a PLC, they can be
used to create complex control system architectures simply and at minimum cost.
Ready-to-use function blocks are available for programming movements with
Schneider Electric or third-party motion controllers.
Lexium drive incorporating control electronics, motor
and connectors
Maximum compactness
The motor and control electronics form a compact unit. This decentralized unit does
not require any space in the enclosure for the control electronics, thus reducing the
size of the machine.
Simple to install and commission
Integration of the motor and the control electronics reduces the installation costs
and simplifies incorporation of electromagnetic compatibility. In addition, Lexium CT
PC software provides rapid commissioning.
Optimum flexibility to adapt to your application
The integrated drives can be equipped with an AC synchronous servo motor, a DC
brushless motor or a stepper motor, thus providing numerous possibilities for use in
a wide variety of applications.
Depending on the technology used, they can thus meet requirements for dynamic
performance, flexibility or precision in motion control applications.
Open communication with control system architectures
Depending on the model, Lexium integrated drives incorporate as standard the main
communication protocols used in industry for increased performance of your
applications:
CANopen, PROFIBUS DP, DeviceNet, EtherCAT, EtherNet/IP,
Ethernet POWERLINK and Modbus TCP communication buses and networks
RS 485 serial link
b
Material handling application
b
Integrated drives with stepper motor are also available with a pulse/direction (P/D)
interface or an I/O interface for the motion sequence.
This open communication concept enables integration in numerous control system
architectures.
Integrated safety
The integrated Safe Torque Off (Power Removal) safety function enables a category
0 or 1 stop to be performed in accordance with standard IEC/EN 60204-1 without
external power protection devices.
The integrated drive does not have to be switched off, which reduces the system
costs and the restart times. The drive complies with the requirements of the following
standards: IEC/EN 61508 SIL2, ISO 13849-1 performance level “d” (PL d) and
IEC/EN 61800-5-2 (STO).
Applications
Lexium integrated drives are suitable for the most common applications, including:
Packaging
Material handling, labelling
Textiles
Printing
Electronic components
Medical technology
b
b
b
b
b
b
Labelling application
4
Presentation (continued)
Motion control
Lexium integrated drives
Lexium CT commissioning software
Presentation (continued)
The commissioning time for Lexium integrated drives is considerably reduced using
the Lexium CT (Lexium Commissioning Tool) PC software.
It is used for commissioning, parameter setting, simulation and diagnostics.
Functions
Lexium CT PC software includes the following functions:
Entry and display of parameters
Archiving and duplication of parameters
Display of status information
Positioning of the motor via the PC
Initiation of homing movements
Access to all documented parameters
Fault diagnostics
Controller optimization (for ILA integrated drive)
b
b
b
b
b
b
b
b
Required configuration
Lexium CT software runs on a PC with the Microsoft Windows® 2000/XP/Vista
operating systems. The integrated drive is commissioned via the communication
interface.
Download
Lexium CT software can be downloaded from our website:
www.schneider-electric.com.
5
Presentation
Motion control
Lexium integrated drives
IL 1 for CANopen, PROFIBUS DP, RS 485
p
Presentation
Lexium IL 1 integrated drives comprise a motor, control electronics and
a communication interface for:
CANopen DS301 machine bus (IL 1F)
PROFIBUS DP V0 fieldbus (IL 1B)
RS 485 serial link (IL 1R)
The communication bus interface is used for setting parameters and controlling the
integrated drives, as well as for commissioning using Lexium CT software.
p
b
p
b
p
b
p
Lexium IL 1 integrated drives also have an RS 485 serial link interface and an
interface for four 24 V signals, which can be configured as either inputs or outputs
to suit application requirements.
They also include the Safe Torque Off (Power Removal) safety function as standard,
which prevents unintended motor operation.
p
ILA1 with AC synchronous servo motor
The control section comprises control electronics and a power stage which share
a common power supply.
Lexium IL 1 integrated drives can operate on a 24 V to 36 V supply.
p
c
Three motor technologies are offered to cover a wide range of applications.
Adaptability assured by three motor technologies
The Lexium IL 1 integrated drive range offers three motor technologies to meet the
requirements for dynamic performance, flexibility or precision in a wide variety of
applications:
p
ILA1: the integrated drive for dynamic processes
The ILA1 integrated drive is equipped with an AC synchronous servo motor.
This motor features high dynamic performance, as it can be temporarily boosted
when accelerating.
ILE1 with brushless servo motor
Application example: bottling
Bottles are transported on a conveyor up to the filling point, where their presence is
detected by a sensor.
The Lexium ILA1 drive activates a pump to start filling the bottle then ensures
accurate filling and instant stop to avoid overflowing by means of its closed loop
function.
ILE1: the integrated drive for automatic format adjustment
The ILE1 integrated drive is equipped with a DC brushless motor.
This motor has a high automatic holding torque, which makes the use of a holding
brake unnecessary in the majority of applications.
The control electronics incorporated in the ILE1 drive provide absolute encoder
functionality.
ILS1 with stepper motor
Application example: ground-mounted solar power plants
The latest solar power plants are equipped with biaxial tracking systems (azimuth/
zenith).
Each axis is controlled by two Lexium ILE1 integrated drives.
The Lexium ILE1 drive was chosen for its high holding torque and because it totally
eliminates the need for electrical cabinets.
ILS1: the integrated drive for short range positioning
With its 3-phase stepper motor, the ILS1 integrated drive offers high torque values
at low rotation speeds.
In rotation speed mode, it has excellent stability characteristics and also enables
high resolution positioning tasks.
Commissioning an ILS1 integrated drive with stepper motor is simple as it does not
require any configuration of the control loop.
Application example: labelling machine
The Lexium ILS integrated drive's high torque is used to control the unrolling speed
of the label roll.
6
Presentation (continued)
Motion control
Lexium integrated drives
IL 1 for CANopen, PROFIBUS DP, RS 485
p
Interfaces
Communication bus interface
Depending on the model, the following communication buses can be connected:
CANopen machine bus (protocol DS301)
PROFIBUS DP V0 fieldbus (data format according to Profidrive V2.0 PPO type 2)
RS 485 serial link
b
b
b
The communication bus interface is used for setting parameters and controlling the
integrated drive.
It is also used as an option for connecting the terminal when commissioning the
integrated drive using Lexium CT PC software (see page 5). A suitable
communication bus converter is then required, for example CAN/USB, PROFIBUS
DP/USB or RS 485/USB.
RS 485 serial link interface
The Lexium IL 1 integrated drive is commissioned by default via the RS 485 serial
link interface.
This interface also accesses the drive's integrated control/monitoring function.
This function can also be accessed via the Lexium CT PC software.
p
The communication bus and RS 485 serial link can be connected simultaneously.
Interface for 24 V signals
Four 24 V signals are available, configurable as inputs or outputs. They can also be
used for predefined functions such as limit switches or reference sensors.
They can be used by the master controller.
The 24 V power for the outputs is provided internally via the integrated drive's power
supply.
Interface for integrated Safe Torque Off function
The Safe Torque Off (Power Removal) safety function enables a category 0 or 1
stop to be performed in accordance with IEC/EN 60204-1 and/or prevents
unintended motor operation in accordance with IEC/EN 61508 level SIL2,
ISO 13849-1 performance level “d” (PL d) and IEC/EN 61800-5-2 (STO).
No additional power protection is necessary.
The Lexium IL 1 integrated drive can remain powered up, which reduces system
costs and the restart time.
p
The Safe Torque Off function is activated via two redundant 24 V input signals
(active in OFF state).
Special technical features
b
b
v
v
b
b
b
b
b
b
b
b
b
b
ILA1 with AC synchronous servo motor
High dynamic performance and high peak torque
Choice of:
single turn high resolution encoder, 16,384 points/turn (0.02°)
multiturn high resolution encoder, 16,384 points/turn (0.02°) for 4096 turns
Integrated holding brake available as an option
Planetary gearbox available as an option
ILE1 with DC brushless motor
High automatic holding torque
Absolute encoder: no homing required after switching off/on
Can be equipped with integral straight-tooth gearbox or tapered worm gearbox
Planetary gearbox available as an option
ILS1 with 3-phase stepper motor
High continuous stall torque
Good speed stability characteristics
High encoder accuracy (0.018°)
Holding brake available as an option for ILS1 85 integrated drive
Planetary gearbox available as an option
p
b
7
Presentation (continued)
Motion control
Lexium integrated drives
IL 1 for CANopen, PROFIBUS DP, RS 485
p
Connection
Two types of connector are available depending on the types of machine to be
equipped.
They are used to connect the communication buses, the RS 485 serial link, the
interfaces for 24 V signals and the Safe Torque Off function, as well as the power
supply.
Printed circuit board connectors
Printed circuit board connectors are preferably used for wiring standard machines
with cable harnesses.
The Lexium IL 1 integrated drive is connected by means of two cable entry plates,
to be ordered separately (see accessories page 36).
p
Integrated drive with printed
circuit board connectors
Industrial connectors
Integrated drives with industrial connectors are preferably used for special
machines and small series production machines.
The communication buses and the power supply are connected by means of the
industrial connectors located on the top of the drive.
The RS 485 serial link, the 24 V signals and the Safe Torque Off function are
connected via two plates fitted with industrial connectors, to be ordered separately
(see accessories pages 36 and 38).
Compliance with international standards and certifications
Integrated drive with
industrial connectors
The Lexium integrated drives offer has been developed in accordance with strict
international standards and recommendations for variable speed electrical power
drive products, in particular IEC/EN 61800-3 (immunity to disturbance related to high
frequency signals connected by cables and transmitted) and IEC/EN 50178
(vibration resistance).
Compliance with electromagnetic compatibility requirements has been incorporated
in the design of the Lexium integrated drive range. The entire range conforms to
international standard IEC/EN 61800-3:2001, environment 2.
e
marking in accordance with the European
Lexium integrated drives carry the
machinery directive (98/37/EEC) and the European EMC directive (2004/108/EEC).
The entire range is
certified (United States and Canada).
It is also TÜV certified in accordance with safety standards for medical devices and
equipment. This certification covers:
Functional safety of electrical/electronic/programmable electronic safety-related
systems (IEC 61508: 2000; SIL 2)
Safety of machinery – functional safety of safety-related electrical, electronic and
programmable electronic control systems (IEC 62061: 2005; SILcl2)
Safety of machinery – safety-related parts of electronic control systems – part 1:
General principles for design (ISO 13849-1: 2006; PL d (category 3))
b
b
b
8
Presentation (continued)
Motion control
Lexium integrated drives
IL 1 for CANopen, PROFIBUS DP, RS 485
p
Main functions
Lexium IL 1 integrated drives include the main functions required for motion control,
in particular:
p
Configuration by means of parameter switches
The following settings can be performed using the parameter switches in the
integrated drive:
CANopen DS301 and RS 485 serial link:
setting of the communication bus address
setting of the transmission rate
end of line termination activation
setting of the pulse/direction (P/D) signals or encoder (A/B) signals to “electronic
gearbox” mode for integrated drive ILA1 57 equipped with a single turn encoder
PROFIBUS DP V0:
setting of the fieldbus address
end of line termination activation
b
v
v
v
v
p
b
v
v
Operating modes
The following operating modes can be set via the communication bus:
electronic gearbox (for drive ILA1 57 with single turn encoder)
speed profile
manual (JOG)
point-to-point
homing
b
p
b
b
b
b
Other operating modes can be activated via the communication bus or with Lexium
CT PC software:
activation of the motor brake
reversal of direction of rotation of the motor
setting of the motion profile via the profile generator
setting of the motor phase current
triggering of the Quick Stop function
fast position capture via an input signal
configuration of I/O signals
scaling of drive internal units to user units
control/monitoring functions
b
b
b
b
b
b
b
b
b
Note: For details of available functions, please visit our website www.schneider-electric.com.
9
Motion control
Lexium integrated drives
Description
IL 1 for CANopen, PROFIBUS DP, RS 485
p
ILA1 with AC synchronous servo motor
Description
1
ILA1 integrated drives consist of control electronics with an interface for CANopen DS301, PROFIBUS DP or RS 485 communication bus and
an AC synchronous servo motor.
They can be equipped with a single turn or multiturn encoder as required.
For ILA1 integrated drives equipped with a single turn encoder, an integrated holding brake is also available as an option.
Two types of connection are possible:
Printed circuit board connectors
Industrial connectors
b
b
2
7
2
1
9
4
3
3
5
4
7
6
5
6
9
10
8
7
8
9
1 AC synchronous servo motor
2 Integrated holding brake (optional)
3 Single turn or multiturn encoder
4 Electronic unit
5 Parameter switch
6 Connection terminals
For drive with printed circuit board connector:
7 Cable entry plate (see accessories page 36)
8 Cover
For drive with industrial connector:
9 Plate for connecting I/O and the Safe Torque Off function (see accessories page 38)
10 Cover for connecting the 24/36 V power supply and the communication bus (see accessories page 38)
c
Note: I/O connection plate equipped with industrial connectors for RS 485 serial link, CANopen machine bus and PROFIBUS DP communication bus: 2 round
connectors (1 round connector for each signal, IN and OUT).
10
10
References
Motion control
Lexium integrated drives
IL 1 for CANopen, PROFIBUS DP, RS 485
p
ILA1 with AC synchronous servo motor
References
I
L A 1 B 5 7 1 P B 1 A 0
Motor type
A = AC synchronous servo motor
Example:
I
L
A 1
B 5
7
1
P B 1
A 0
Supply voltage
1 = 24…36 V
I
L
A 1
B 5
7
1
P B 1
A 0
Communication interface
B = PROFIBUS DP
F = CANopen DS301
R = RS 485
I
L
A 1
B 5
7
1
P B 1
A 0
Flange size
57 = 57 mm
I
L
A 1
B 5
7
1
P B 1
A 0
Drive type (1)
1 = ILA1 571
2 = ILA1 572
I
L
A 1
B 5
7
1
P B 1
A 0
Winding type (1)
P = medium rotation speed
T = high rotation speed
I
L
A 1
B 5
7
1
P B 1
A 0
Connection
B = printed circuit board connector
C = industrial connector
I
L
A 1
B 5
7
1
P B 1
A 0
Encoder type
1 = single turn encoder (16,384 points/turn)
2 = multiturn encoder
(16,384 points/turn x 4096 turns) (2)
I
L
A 1
B 5
7
1
P B 1
A 0
Holding brake
A = without holding brake
F = with holding brake (2)
I
L
A 1
B 5
7
1
P B 1
A 0
Gearbox
0 = without gearbox
I
L
A 1
B 5
7
1
P B 1
A 0
1
2
p
ILA1 integrated drive with
AC synchronous servo motor
p
3
4
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILA1 571
Winding type
T
5
ILA1 572
p
p
P
T
P
Nominal supply
voltage
V
Nominal speed of
rotation
rpm
5100 7500 3200 5500 3100 5000 2600 4300
Peak stall
torque
Nm
0.43
Continuous
stall torque
Nm
0.26
Dimensions
(overall in mm)
c
24
36
24
0.6
36
24
36
24
0.61
0.72
0.41
0.45
With single
W x H 57.2 x 92.2 x 145.3
turn encoder x D
57.2 x 92.2 x 163.8
With
multiturn
encoder
W x H 57.2 x 92.2 x 189.3
xD
57.2 x 92.2 x 207.8
With holding
brake
W x H 57.2 x 92.2 x 190.8
xD
57.2 x 92.2 x 209.3
36
6
7
(2) The holding brake and the multiturn encoder cannot be used together.
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
8
9
10
11
Motion control
Lexium integrated drives
Description
IL 1 for CANopen, PROFIBUS DP, RS 485
p
ILE1 with DC brushless motor
Description
ILE1 integrated drives consist of control electronics with an interface for CANopen DS301, PROFIBUS DP or RS 485 communication bus and
a DC brushless motor.
They are available with straight-tooth gearbox or tapered worm gearbox and printed circuit board connectors or industrial connectors.
5
7
2
1
3
5
4
7
8
6
1 DC brushless motor
2 Electronic unit
3 Parameter switch
4 Connection terminals
For integrated drive with printed circuit board connector:
5 Cable entry plate (see accessories page 36)
6 Cover
For integrated drive with industrial connector:
7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 38)
8 Cover for connecting the 24/36 V power supply and the communication bus (see accessories page 38)
c
Note: I/O connection plate equipped with industrial connectors for RS 485 serial link, CANopen machine bus and PROFIBUS DP communication bus: 2 round
connectors (1 round connector for each signal, IN and OUT).
12
References
Motion control
Lexium integrated drives
IL 1 for CANopen, PROFIBUS DP, RS 485
p
ILE1 with DC brushless motor
References
I
L E 1 B 6 6 1 P B 1 A 1
Motor type
E = DC brushless motor
Example:
I
L
E 1
B 6
6
1
P B 1
A 1
Supply voltage
1 = 24…36 V
I
L
E 1
B 6
6
1
P B 1
A 1
Communication interface
B = PROFIBUS DP
F = CANopen DS301
R = RS 485
I
L
E 1
B 6
6
1
P B 1
A 1
Flange size
66 = 66 mm
I
L
E 1
B 6
6
1
P B 1
A 1
Drive type (1)
1 = ILE1 661
I
L
E 1
B 6
6
1
P B 1
A 1
Winding type (1)
P = medium rotation speed
I
L
E 1
B 6
6
1
P B 1
A 1
Connection
B = printed circuit board connector
C = industrial connector
I
L
E 1
B 6
6
1
P B 1
A 1
Encoder type
1 = encoder for DC brushless motor
(12 points/turn)
I
L
E 1
B 6
6
1
P B 1
A 1
Holding brake
A = without holding brake
I
L
E 1
B 6
6
1
P B 1
A 1
Gearbox
I
L
E 1
B 6
6
1
P B 1
A 1
p
ILE1 integrated drive with brushless servo motor
0 = without gearbox
Straight-tooth gearbox
1 = reduction ratio 18:1 (160:9)
2 = reduction ratio 38:1 (75:2)
3 = reduction ratio 54:1 (490:9)
4 = reduction ratio 115:1 (3675:32)
ILE1 integrated drive with brushless servo motor
and straight-tooth gearbox
Tapered worm gearbox
5 = reduction ratio 24:1 (525:22)
6 = reduction ratio 54:1 (1715:32)
7 = reduction ratio 92:1 (735:5)
8 = reduction ratio 115:1 (3675:32)
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILE1 661
p
Nominal supply voltage
V
Nominal current
24
36
A
4.7
5.1
Nominal speed of rotation
rpm
4000
4800
Nominal torque
Nm
0.175
0.24
Maximum torque
Nm
0.26
0.36
Detent torque (at zero current)
Nm
0.1
0.06
Dimensions
(overall in mm)
Without gearbox
W x 66 x 104 x 122
HxD
With straighttooth gearbox
W x 66 x 104 x 174
HxD
With worm
gearbox
W x 66 x 104 x 229
HxD
c
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
13
Motion control
Lexium integrated drives
Description
IL 1 for CANopen, PROFIBUS DP, RS 485
p
ILS1 with 3-phase stepper motor
Description
ILS1 integrated drives consist of control electronics with an interface for CANopen DS301, PROFIBUS DP or RS 485 communication bus and
a 3-phase stepper motor.
For ILS1 85 integrated drives, an integrated holding brake is also available as an option.
Two types of connection are possible:
Printed circuit board connectors
Industrial connectors
p
b
b
5
7
2
1
3
5
4
7
8
6
1 3-phase stepper motor
2 Electronic unit
3 Parameter switch
4 Connection terminals
For drive with printed circuit board connector:
5 Cable entry plate (see accessories page 36)
6 Cover
For drive with connector for industrial circuit:
7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 38)
8 Cover for connecting the 24/36 V power supply and the communication bus (see accessories page 38)
c
Note: I/O connection plate equipped with industrial connectors for RS485 serial link, CANopen machine bus and PROFIBUS DP communication bus: 2 round
connectors (1 round connector for each signal, IN and OUT).
14
References
Motion control
Lexium integrated drives
IL 1 for CANopen, PROFIBUS DP, RS 485
p
ILS1 with 3-phase stepper motor
References
Example:
ILS1 integrated drive with stepper motor
I
L S 1 B 5 7 1 P B 1 A 0
Motor type
S = 3-phase stepper motor
I
L
S 1
B 5
7
1
P B 1
A 0
Supply voltage
1 = 24…36 V
I
L
S 1
B 5
7
1
P B 1
A 0
Communication interface
B = PROFIBUS DP
F = CANopen DS301
R = RS 485
I
L
S 1
B 5
7
1
P B 1
A 0
Flange size
57 = 57 mm
85 = 85 mm
I
L
S 1
B 5
7
1
P B 1
A 0
Drive type (1)
1 = ILS1
1
2 = ILS1
2
3 = ILS1
3
I
L
S 1
B 5
7
1
P B 1
A 0
Winding type (1)
P = medium rotation speed
T = high rotation speed (2)
I
L
S 1
B 5
7
1
P B 1
A 0
Connection
B = printed circuit board connector
C = industrial connector
I
L
S 1
B 5
7
1
P B 1
A 0
Sensor type
1 = reference pulse sensor (Zero marker)
I
L
S 1
B 5
7
1
P B 1
A 0
Holding brake
A = without holding brake
F = with holding brake (3)
I
L
S 1
B 5
7
1
P B 1
A 0
Gearbox
0 = without gearbox
I
L
S 1
B 5
7
1
P B 1
A 0
p
p
p
p
p
p
p
p
p
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILS1 571
ILS1 572
ILS1 573
Winding type
P
P
P
450
p
p
p
Nominal speed of
rotation
rpm
1000
600
Maximum torque
Nm
0.45
0.9
1.5
Holding torque
Nm
0.51
1.02
1.7
Dimensions
(overall in mm)
Wx
Hx
D
57.2 x 92.2 x 101.9 57.2 x 92.2 x 115.9 57.2 x 92.2 x 138.9
Drive
ILS1 851
ILS1 852
ILS1 853
Winding type
P
P
P
T
p
p
p
Nominal speed of
rotation
rpm
450
200
120
300
Maximum torque
Nm
2
4
6
4.5
Holding torque
Nm
2
4
6
4.5
Dimensions
(overall in mm)
Without W x
holding H x
brake
D
85 x 119.6 x 140.6 85 x 119.6 x 170.6 85 x 119.6 x 200.6
With
holding
brake
85 x 119.6 x 187.3 85 x 119.6 x 217.3 85 x 119.6 x 247.3
Wx
Hx
D
(2) Twinding only available for integrated drive with 85 mm flange (ILS1 853).
(3) Holding brake only available for integrated drive with 85 mm flange (ILS1 85).
p
p
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
15
Presentation
Motion control
Lexium integrated drives
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
Presentation
Lexium IL 2 integrated drives comprise a motor, control electronics and
a communication interface for:
DeviceNet (IL 2D)
EtherCAT (IL 2E)
EtherNet/IP (IL 2K)
Modbus TCP (IL 2T)
Ethernet POWERLINK (IL 2P)
The communication bus interface is used for setting parameters and controlling the
integrated drives, as well as for commissioning using Lexium CT software.
p
b
p
b
p
b
p
b
p
b
p
Lexium IL 2 integrated drives also have an RS 485 serial link interface and an
interface for four 24 V signals, which can be configured as either inputs or outputs to
suit application requirements.
They also include the Safe Torque Off (Power Removal) safety function as standard,
which prevents unintended motor operation.
p
ILA2 with AC synchronous servo motor
The control section comprises control electronics and a power stage which share
a common power supply.
Lexium IL 2 integrated drives can operate on a 24 V to 48 V supply.
p
c
Three motor technologies are offered to cover a wide range of applications.
Adaptability assured by three motor technologies
The Lexium IL 2 integrated drive range offers three motor technologies to meet
requirements for dynamic performance, flexibility or precision in a wide variety of
applications:
p
ILA2: the integrated drive for dynamic processes
ILE2 with brushless servo motor
The ILA2 integrated drive is equipped with an AC synchronous servo motor.
This motor features high dynamic performance, as it can be temporarily boosted
when accelerating.
Application example: manufacture of CDs/DVDs
From the pressing of the CD or DVD right through to the end of its manufacture,
the process is totally automated using Lexium ILA2 integrated drives, which increase
productivity and reduce the production area by approximately 10%.
ILE2: the integrated drive for automatic format adjustment
The ILE2 integrated drive is equipped with a DC brushless motor.
This motor has a high automatic holding torque. This makes the use of a holding
brake unnecessary in the majority of applications.
The control electronics incorporated in the ILE2 drive provide absolute encoder
functionality.
ILS2 with stepper motor
Application example: manufacture of solar cells
Electrical circuits are printed using a silkscreen process. Lexium ILE2 integrated
drives are used for conveying.
Dynamic performance is significantly improved and the wiring time is reduced.
Other integrated drives, such as Lexium ILS2, are also used for precise positioning,
or Lexium ILA2 for the printing process.
ILS2: the integrated drive for short range positioning
With its 3-phase stepper motor, the ILS2 integrated drive offers high torque values at
low rotation speeds. It is mainly used in rotation speed mode with excellent stability
characteristics and also for high resolution positioning.
The commissioning of ILS2 drives with stepper motor is simple as it does not require
any configuration of the control loop.
Application example: wood processing
In applications using multi-blade circular saws, the planks are measured using
lasers. They are positioned using linear axes equipped with a Lexium ILS2
integrated drive. Because of the harsh environmental conditions, the control
cabinets are located some distance from the machinery. This concept of
decentralization considerably reduces the wiring.
16
Motion control
Lexium integrated drives
Presentation (continued)
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
Interfaces
Communication bus interface
Depending on the model, the following communication buses can be connected:
DeviceNet
EtherCAT (according to IEEE 802.3)
EtherNet/IP (according to IEEE 802.3)
Modbus TCP (according to IEEE 802.3)
Ethernet POWERLINK (according to IEEE 802.3)
b
b
b
b
b
The communication bus interface is used for setting parameters and controlling the
integrated drive.
It is also used as an option for connecting the terminal when commissioning the
integrated drive using Lexium CT PC software (see page 5).
Connection to the DeviceNet fieldbus, available depending on the model, provides
access to the ADR (Auto Device Replacement) function. If maintenance is required,
this function enables drives to be replaced without having to redefine the
parameters.
The communication bus and RS 485 serial link can be connected simultaneously.
RS 485 serial link interface
The Lexium IL 2 integrated drive is commissioned by default via the RS 485 serial
link interface.
p
This interface also accesses the control/monitoring function included in the drive.
This function can also be accessed via the Lexium CT PC software.
The communication bus and RS 485 serial link can be connected simultaneously.
Interface for 24 V signals
Four 24 V signals are available, configurable as inputs or outputs.
They can also be used to set the parameters of predefined functions such as limit
switch detection.
They can be used by the master controller.
The 24 V power for the outputs is provided internally via the integrated drive's power
supply.
Interface for integrated Safe Torque Off function
The Safe Torque Off (Power Removal) safety function enables a category 0 or 1 stop
to be performed in accordance with standard IEC/EN 60204-1 and/or prevents
unintended motor operation in accordance with standard IEC/EN 61508 level SIL2,
ISO 13849-1 performance level “d” (PL d) and IEC/EN 61800-5-2 (STO).
No additional power protection option is necessary. The Lexium IL 1 integrated drive
can remain powered up, which reduces system costs and the restart time.
p
The Safe Torque Off function is activated via two redundant 24 V input signals
(active in OFF state).
17
Presentation (continued)
Motion control
Lexium integrated drives
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
Special technical features
ILA2 with AC synchronous servo motor
b
b
v
v
b
b
High dynamic performance and high peak torque
Choice of:
Single turn high resolution encoder, 16,384 points/turn (0.02°)
Multiturn high resolution encoder, 16,384 points/turn (0.02°) for 4096 turns
Integrated holding brake available as an option
Planetary gearbox available as an option
ILE2 with DC brushless motor
b
b
b
b
Integrated drive with printed circuit
board connectors
High automatic holding torque
Absolute encoder: no homing required after switching off/on
Can be equipped with integral straight-tooth gearbox or tapered worm gearbox
Planetary gearbox available as an option
ILS2 with 3-phase stepper motor
b
b
b
b
High continuous stall torque
Good speed stability characteristics
High encoder accuracy (0.018°)
Holding brake available as an option for ILS2 85 integrated drive
Planetary gearbox available as an option
p
b
Connection
Two types of connector are available depending on the types of machine to be
equipped. They are used to connect the communication buses, the RS 485 serial
link, the interfaces for 24 V signals and the Safe Torque Off function, as well as the
power supply.
Printed circuit board connectors
Printed circuit board connectors are preferably used for wiring standard machines
with cable harnesses.
The integrated drive is connected via two cable entry plates, to be ordered
separately (see accessories page 36).
Industrial connectors
Integrated drive with industrial
connectors
Integrated drives with industrial connectors are preferably used for special machines
and small series production machines.
The communication buses and power supply are connected by means of the
industrial connectors located on the top of the drive.
The RS 485 serial link, the 24 V signals and the Safe Torque Off function are
connected via two plates fitted with industrial connectors, to be ordered separately
(see accessories pages 36 and 38).
18
Presentation (continued)
Motion control
Lexium integrated drives
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
Compliance with international standards and certifications
The Lexium integrated drive range has been developed in accordance with strict
international standards and with the recommendations for variable speed electrical
power drive products, in particular IEC/EN 61800-3 (immunity to disturbance related
to high frequency signals connected by cables and transmitted) and IEC/EN 50178
(vibration resistance).
Compliance with electromagnetic compatibility requirements has been incorporated
in the integrated drive range. The entire range conforms to international standard
IEC/EN 61800-3:2001, environment 2.
e
marking in accordance with the European
Lexium integrated drives carry the
machinery directive (98/37/EEC) and the European EMC directive (2004/108/EEC).
The entire range is
certified (United States and Canada).
It is also TÜV certified in accordance with the safety standards for medical devices
and equipment. This certification covers:
Functional safety of electrical/electronic/programmable electronic safety-related
systems (IEC 61508: 2000; SIL 2)
Safety of machinery – functional safety of safety-related electrical, electronic and
programmable electronic control systems (IEC 62061: 2005; SILcl2)
Safety of machinery – safety-related parts of electronic control systems – part 1:
General principles for design (ISO 13849-1: 2006; PL d (category 3))
b
b
b
Main functions
Lexium IL 2 integrated drives include the main functions required for motion control,
in particular:
p
Configuration by parameter switch
Depending on the communication bus, the following settings can be performed using
the parameter switches in the integrated drive:
DeviceNet:
setting of the communication bus address
EtherCAT, Ethernet/IP, Modbus TCP and Ethernet POWERLINK:
setting of the IP address
b
b
Operating modes
The following operating modes can be set via the communication bus:
Electronic gearbox (for ILA2 integrated drive with single turn encoder)
Speed profile
Manual (JOG)
Point-to-point
Homing
b
b
b
b
b
Other operating modes can be activated via the communication bus or the
Lexium CT PC software:
Activation of the motor brake
Reversal of the direction of rotation of the motor
Setting of the motion profile via the profile generator
Setting of the motor phase current
Triggering of the Quick Stop function
Fast position capture via an input signal
Configuration of I/O signals
Scaling of units within the drive to user units
Control/monitoring functions
b
b
b
b
b
b
b
b
b
Note: For details of available functions, please visit our website www.schneider-electric.com.
19
Motion control
Lexium integrated drives
Description
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
ILA2 with AC synchronous servo motor
Description
1
ILA2 integrated drives consist of control electronics with an interface for DeviceNet, EtherCAT, EtherNet/IP, Modbus TCP or Ethernet
POWERLINK communication bus and an AC synchronous servo motor.
They can be equipped with a single turn or multiturn encoder as required.
For ILA2 integrated drives equipped with a single turn encoder, an integrated holding brake is also available as an option.
Two types of connection are possible:
Printed circuit board connectors
Industrial connectors
b
b
2
7
2
1
9
4
3
3
5
4
7
6
5
9
6
10
7
8
8
1 AC synchronous servo motor
2 Integrated holding brake (option)
3 Single turn or multiturn encoder
4 Electronic unit
5 Parameter switch
6 Connection units
For drive with printed circuit board connector:
7 Cable entry plate (see accessories page 36)
8 Cover
For drive with industrial connector:
9 Plate for connecting I/O and the Safe Torque Off function (see accessories page 38)
10 Cover for connecting the 24/48 V power supply and the communication bus (see accessories page 38)
c
Note: I/O connection plate equipped with industrial connectors for:
DeviceNet and Modbus TCP communication bus: 1 round connector for IN and OUT signals
EtherCAT, EtherNet/IP and Ethernet POWERLINK communication bus: 2 round connectors (1 round connector for each signal, IN and OUT).
b
9
b
10
20
References
Motion control
Lexium integrated drives
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
ILA2 with AC synchronous servo motor
References
Example:
ILA2 integrated drive with
AC synchronous servo motor
I
L A 2 D 5 7 1 P B 1 A 0
Motor type
A = AC synchronous servo motor
I
L
A 2
D 5
7
1
P B 1
A 0
Supply voltage
2 = 24... 48 V
I
L
A 2
D 5
7
1
P B 1
A 0
Communication interface
D = DeviceNet
E = EtherCAT
K = EtherNet/IP
P = Ethernet POWERLINK
T = Modbus TCP
I
L
A 2
D 5
7
1
P B 1
A 0
Flange size
57 = 57 mm
I
L
A 2
D 5
7
1
P B 1
A 0
Drive type (1)
1 = ILA2 571
2 = ILA2 572
I
L
A 2
D 5
7
1
P B 1
A 0
Winding type (1)
P = medium rotation speed
T = high rotation speed
I
L
A 2
D 5
7
1
P B 1
A 0
Connection
B = printed circuit board connector
C = industrial connector
I
L
A 2
D 5
7
1
P B 1
A 0
Encoder type
1 = single turn encoder
(16,384 points/turn)
2 = multiturn encoder (2)
(16,384 points/turn x 4096 turns)
I
L
A 2
D 5
7
1
P B 1
A 0
Holding brake
A = without holding brake
F = with holding brake (2)
I
L
A 2
D 5
7
1
P B 1
A 0
Without gearbox
0 = without gearbox
I
L
A 2
D 5
7
1
P B 1
A 0
1
2
p
p
4
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILA2 571
Winding type
T
p
P
T
P
V
Nominal speed of
rotation
rpm
5000 7000 3200 5100 3000 5100 1600 3400
Peak stall
torque
Nm
0.45
0.62
0.85
1.62
Continuous
stall torque
Nm
0.31
0.44
0.57
0.78
c
24
48
5
ILA2 572
p
Nominal supply
voltage
Dimensions
(overall in mm)
3
24
48
24
48
24
With single
W x H 57.2 x 92.2 x 145.3
turn encoder x D
57.2 x 92.2 x 163.8
With
multiturn
encoder
W x H 57.2 x 92.2 x 189.3
xD
57.2 x 92.2 x 207.8
With holding
brake
W x H 57.2 x 92.2 x 190.8
xD
57.2 x 92.2 x 209.3
48
6
7
(2) The holding brake and the multiturn encoder cannot be used together.
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
8
9
10
21
Motion control
Lexium integrated drives
Description
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
ILE2 with DC brushless motor
Description
ILE2 integrated drives consist of control electronics with an interface for DeviceNet, EtherCAT, EtherNet/IP, Modbus TCP or Ethernet
POWERLINK communication bus and a DC brushless motor.
They are available with straight-tooth gearbox or tapered worm gearbox and printed circuit board connectors or industrial connectors.
5
7
2
1
3
5
4
7
8
6
1 DC brushless motor
2 Electronic unit
3 Parameter switch
4 Connection terminals
For integrated drive with printed circuit board connector:
5 Cable entry plate (see accessories page 36)
6 Cover
For integrated drive with industrial connector:
7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 38)
8 Cover for connecting the 24/48 V power supply and the communication bus (see accessories page 38)
c
Note: I/O connection plate equipped with industrial connectors for:
DeviceNet and Modbus TCP communication bus (1 round connector for IN and OUT signals)
EtherCAT, EtherNet/IP and Ethernet POWERLINK communication bus: 2 round connectors (1 round connector for each signal, IN and OUT).
b
b
22
References
Motion control
Lexium integrated drives
ILp2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
ILE2 with DC brushless motor
References
Example:
ILE2 integrated drive with brushless servo motor
I
L E 2 D 6 6 1 P B 1 A 1
Motor type
E = DC brushless motor
I
L
E 2
D 6
6
1
P B 1
A 1
Supply voltage
2 = 24...48 V
I
L
E 2
D 6
6
1
P B 1
A 1
Communication interface
D = DeviceNet
E = EtherCAT
K = EtherNet/IP
P = Ethernet POWERLINK
T = Modbus TCP
I
L
E 2
D 6
6
1
P B 1
A 1
Flange size
66 = 66 mm
I
L
E 2
D 6
6
1
P B 1
A 1
Drive type (1)
1 = ILE2p661
2 = ILE2p662
I
L
E 2
D 6
6
1
P B 1
A 1
Winding type (1)
P = medium rotation speed
I
L
E 2
D 6
6
1
P B 1
A 1
Connection
B = printed circuit board connector
C = industrial connector
I
L
E 2
D 6
6
1
P B 1
A 1
Encoder type
1 = encoder for DC brushless motor
(12 points/turn)
I
L
E 2
D 6
6
1
P B 1
A 1
Holding brake
A = without holding brake
I
L
E 2
D 6
6
1
P B 1
A 1
Gearbox
I
L
E 2
D 6
6
1
P B 1
A 1
0 = without gearbox
Straight-tooth gearbox (2)
1 = reduction ratio 18:1 (160:9)
2 = reduction ratio 38:1 (75:2)
3 = reduction ratio 54:1 (490:9)
4 = reduction ratio 115:1 (3675:32)
ILE2 integrated drive with brushless servo motor and
straight-tooth gearbox
Tapered worm gearbox (2)
5 = reduction ratio 24:1 (525:22)
6 = reduction ratio 54:1 (1715:32)
7 = reduction ratio 92:1 (735:5)
8 = reduction ratio 115:1 (3675:32)
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILE2p661
ILE2p662
Nominal supply voltage
Vc
24
48
24
48
Nominal current
A
6.8
3.8
9.5
9.5
Nominal speed of rotation
rpm
4800
6000
3100
5000
Nominal torque
Nm
0.26
0.5
Maximum torque
Nm
0.43
0.8
Detent torque (at zero current)
Nm
0.08
0.106
Dimensions
(overall in mm)
Without gearbox
W x H 66 x 104 x 122
xD
With straighttooth gearbox
W x H 66 x 104 x 174
xD
With worm
gearbox
W x H 66 x 104 x 229
xD
66 x 104 x 140
(2) Gearbox only available for ILE2p661 integrated drive.
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
23
Description
Motion control
Lexium integrated drives
IL 2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
p
ILS2 with 3-phase stepper motor
Description
ILS2 integrated drives consist of control electronics with an interface for DeviceNet, EtherCAT, EtherNet/IP, Modbus TCP or Ethernet
POWERLINK communication bus and a 3-phase stepper motor.
For ILS2 85 integrated drives, an integrated holding brake is also available as an option.
Two types of connection are possible:
Printed circuit board connectors
Industrial connectors
p
b
b
5
7
2
1
3
5
4
7
8
6
1 3-phase stepper motor
2 Electronic unit
3 Parameter switch
4 Connection terminals
For drive with printed circuit board connector:
5 Cable entry plate (see accessories page 36)
6 Cover
For drive with industrial connector:
7 Plate for connecting I/O and the Safe Torque Off function (see accessories page 38)
8 Cover for connecting the 24/48 V power supply and the communication bus (see accessories page 38)
c
Note: I/O connection plate equipped with industrial connectors for:
DeviceNet and Modbus TCP communication bus (1 round connector for IN and OUT signals)
EtherCAT, EtherNet/IP and Ethernet POWERLINK communication bus: 2 round connectors (1 round connector for each signal, IN and OUT).
b
b
24
References
Motion control
Lexium integrated drives
ILp2 for DeviceNet, EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK
ILS2 with 3-phase stepper motor
References
Example:
ILS2 integrated drive with
3-phase stepper motor
I
L S 2 D 5 7 1 P B 1 A 0
Motor type
S = 3-phase stepper motor
I
L
S 2
D 5
7
1
P B 1
A 0
Supply voltage
1 = 24…36 V
I
L
S 2
D 5
7
1
P B 1
A 0
Communication interface
D = DeviceNet
E = EtherCAT
K = EtherNet/IP
P = Ethernet POWERLINK
T = Modbus TCP
I
L
S 2
D 5
7
1
P B 1
A 0
Flange size
57 = 57 mm
85 = 85 mm
I
L
S 2
D 5
7
1
P B 1
A 0
Drive type (1)
1 = ILS2ppp1
2 = ILS2ppp2
3 = ILS2ppp3
I
L
S 2
D 5
7
1
P B 1
A 0
Winding type (1)
P = medium rotation speed
T = high rotation speed (2)
I
L
S 2
D 5
7
1
P B 1
A 0
Connection
B = printed circuit board connector
C = industrial connector
I
L
S 2
D 5
7
1
P B 1
A 0
Sensor type
1 = reference pulse sensor (Zero marker)
I
L
S 2
D 5
7
1
P B 1
A 0
Holding brake
A = without holding brake
F = with holding brake (3)
I
L
S 2
D 5
7
1
P B 1
A 0
Gearbox
0 = without gearbox
I
L
S 2
D 5
7
1
P B 1
A 0
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILS2p571
ILS2p572
Winding type
P
P
ILS2p573
T
Nominal speed of
rotation
rpm
1100
900
600
Maximum torque
Nm
0.45
0.9
1.5
Holding torque
Nm
0.45
0.9
1.5
Dimensions
(overall in mm)
W x 57.2 x 92.2 x 101.9 57.2 x 92.2 x 115.9 57.2 x 92.2 x 138.9
HxD
Drive
ILS2p851
ILS2p852
Winding type
P
P
ILS2p853
T
P
Nominal speed of
rotation
rpm
600
380
200
300
Maximum torque
Nm
2
4
6
4.5
Holding torque
Nm
2
4
6
4.5
Dimensions Without
(overall in mm) holding
brake
W x 85 x 119.6 x 140.6
HxD
85 x 119.6 x 170.6
85 x 119.6 x 200.6
With
holding
brake
W x 85 x 119.6 x 187.3
HxD
85 x 119.6 x 217.3
85 x 119.6 x 247.3
(2) Twinding only available for integrated drive with 85 mm flange (ILS2p853).
(3) Holding brake only available for integrated drive with 85 mm flange (ILS2p85).
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
25
Presentation
Motion control
Lexium integrated drives
ILS1 with I/O interface for motion sequence
Presentation
Lexium ILS1 integrated drives with I/O interface for motion sequence consist of
a 3-phase stepper motor and control electronics.
ILS1 integrated drives with 3-phase stepper motor provide high torques at low
speeds of rotation. They are mainly used in rotation speed mode with excellent
stability characteristics and also for high resolution positioning.
The control section consists of control electronics and a power stage. These have
a common power supply and are thermally isolated from the motor. They are not
electrically isolated.
The integrated drives can operate on a 24 V to 36 V supply.
c
ILS1 with I/O interface for
motion sequence
Lexium ILS1 integrated drives with I/O interface for motion sequence have
numerous interfaces:
A multifunction interface for selecting up to 16 movement instruction sets
An interface for four 24 V signals, configurable as outputs or inputs
An RS 485 serial link interface for ease of maintenance
An interface for the integrated Safe Torque Off function
They are wired via a printed circuit board connector.
b
b
b
b
The commissioning of drives with stepper motor is simple as it does not require any
configuration of the control loop.
Instruction sets
Up to 16 instruction sets, containing movement instructions, can be selected and
activated directly or sequentially via the logic inputs.
The movement instructions can contain homing commands or positioning
instructions. Motion sequences can thus be saved in the drive and controlled via the
logic inputs.
The instruction sets are entered and the drive parameters set using the Lexium CT
PC software.
26
Presentation (continued)
Motion control
Lexium integrated drives
ILS1 with I/O interface for motion sequence
Interfaces
Multifunction interface
The multifunction interface is used to select and activate up to 16 instruction sets,
containing movement instructions, via the logic inputs.
It is also possible to set the parameters of specific start functions.
RS 485 serial link interface
The RS 485 interface is used to connect an RS 485 serial link during configuration,
commissioning or maintenance.
It is used to connect the Lexium CT PC software with a direct link, via an RS 485/USB
converter, to access the fault log, temperature control and various other functions.
Interface for 24 V signals
Four 24 V signals are available, configurable as inputs or outputs via the parameter
switch.
They can also be used to set the parameters of functions such as limit switch
detection.
They can be used by the master controller.
The 24 V power for the outputs is provided internally via the integrated drive's power
supply.
Interface for Safe Torque Off (Power Removal) safety function
The Safe Torque Off (Power Removal) safety function enables a category 0 or 1 stop
to be performed in accordance with standard IEC/EN 60204-1 and/or prevents
unintended motor operation in accordance with standard IEC/EN 61508 level SIL2,
ISO 13849-1 performance level “d” (PL d) and IEC/EN 61800-5-2 (STO).
No additional power protection option is necessary. The Lexium ILS1 integrated
drive can remain powered up, which reduces the system costs and the restart time.
The Safe Torque Off function is activated via two redundant 24 V input signals (active
in OFF state).
Special technical features
b
b
b
b
b
High continuous stall torque
Good speed stability characteristics
High encoder accuracy (0.018°)
Integrated holding brake available as an option for ILS1M85 integrated drive
Planetary gearbox available as an option
27
Presentation (continued)
Motion control
Lexium integrated drives
ILS1 with I/O interface for motion sequence
“Motion sequence” operating mode
Presentation
In “Motion sequence” operating mode, up to 16 movement instruction sets can be
activated directly or sequentially via the logic input signals.
The movement instructions can contain homing or positioning parameters. A motion
sequence can thus be saved in the drive and controlled via the logic input signals.
The instruction sets are entered and the drive parameters set using the “Lexium CT”
PC commissioning software.
Direct selection of movement instructions
Direct selection of movement instructions is used when a master controller is
controlling the sequencing of the various instruction sets. The instruction set to be
processed is selected and activated via the logic inputs.
Sequential selection of movement instructions
Sequential selection of movement instructions is used for processing simple motion
sequences. Instruction sets are sequenced by entering a waiting time, a transition
condition and the next instruction set.
Example of a transition condition: rising edge on the START logic input.
A motion sequence can also be executed cyclically, with or without return to the
initial position.
Processing status of a movement instruction
The status of the movement instruction is indicated via the Handshake output.
It is also possible to indicate an internal processing status such as “Drive in motion”
via an additional output signal.
Selection of the motion profile
Speeds and accelerations are saved in motion profiles. The movement instruction
set contains the list of motion profiles.
Other operating modes
Other operating modes can be set via the communication bus:
Manual (JOG)
Point-to-point
Homing
b
b
b
28
Presentation (continued)
Motion control
Lexium integrated drives
ILS1 with I/O interface for motion sequence
Connection
Lexium ILS1 integrated drives are connected via printed circuit board connectors.
Printed circuit board connectors
Printed circuit board connectors are used to connect the multifunction interface,
the RS 485 serial link, the interface for 24 V signals and the Safe Torque Off
function, as well as the power supply.
The integrated drive is connected via two cable entry plates, to be ordered
separately (see accessories page 36).
Compliance with international standards and certifications
Integrated drive with
printed circuit board connectors
The Lexium integrated drives offer has been developed in accordance with strict
international standards and recommendations for variable speed electrical power
drive products, in particular IEC/EN 61800-3 (immunity to disturbance related to high
frequency signals transmitted along cables) and IEC/EN 50178 (vibration resistance).
Compliance with electromagnetic compatibility requirements has been incorporated
in the design of the integrated drive. The entire range conforms to international
standard IEC/EN 61800-3:2001, environment 2.
e
The integrated drives carry the
mark in accordance with the European machinery
directive (98/37/EEC) and the European EMC directive (2004/108/EEC).
The entire range is
certified (United States and Canada).
It is also TÜV certified in accordance with the safety standards for medical devices
and equipment. This certification covers:
Functional safety of electrical/electronic/programmable electronic safety-related
systems (IEC 61508: 2000; SIL 2)
Safety of machinery – functional safety of safety-related electrical, electronic and
programmable electronic control systems (IEC 62061: 2005; SILcl2)
Safety of machinery – safety-related parts of electronic control systems – part 1:
General principles for design (ISO 13849-1: 2006; PL d (category 3))
b
b
b
29
Motion control
Lexium integrated drives
Description
ILS1 with I/O interface for motion sequence
ILS1 with 3-phase stepper motor
Description
Lexium ILS1 integrated drives with I/O interface for motion sequence consist of control electronics and a 3-phase stepper motor.
They are available with printed circuit board connectors.
For ILS1M85 drives, an integrated holding brake is available as an option.
3
2
1
5
3
4
1
2
3
4
5
3-phase stepper motor
Electronic unit
Cable entry plate (see accessories page 36)
Cover
Connection terminals
30
References
Motion control
Lexium integrated drives
ILS1 with I/O interface for motion sequence
ILS1 with 3-phase stepper motor
References
Example:
ILS1 integrated drive with
I/O interface for motion sequence
I
L S 1 M 5 7 1 P B 1 A 0
Motor type
S = 3-phase stepper motor
I
L
S 1
M 5
7
1
P B 1
A 0
Supply voltage
1 = 24…36 V
I
L
S 1
M 5
7
1
P B 1
A 0
Interface
M = I/O interface for motion sequence
I
L
S 1
M 5
7
1
P B 1
A 0
Flange size
57 = 57 mm
85 = 85 mm
I
L
S 1
M 5
7
1
P B 1
A 0
Drive type (1)
1 = ILS1M 1
2 = ILS1M 2
3 = ILS1M 3
I
L
S 1
M 5
7
1
P B 1
A 0
Winding type (1)
P = medium rotation speed
T = high rotation speed (2)
I
L
S 1
M 5
7
1
P B 1
A 0
Connection
B = printed circuit board connector
I
L
S 1
M 5
7
1
P B 1
A 0
Sensor type
1 = reference pulse sensor (Zero marker)
I
L
S 1
M 5
7
1
P B 1
A 0
Holding brake
A = without holding brake
F = with holding brake (3)
I
L
S 1
M 5
7
1
P B 1
A 0
Gearbox
0 = without gearbox
I
L
S 1
M 5
7
1
P B 1
A 0
p
p
p
p
p
p
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILS1M571
ILS1M572
Winding type
P
P
ILS1M573
P
450
Nominal speed
of rotation
rpm
1000
600
Maximum torque
Nm
0.45
0.9
1.5
Holding torque
Nm
0.51
1.02
1.7
Dimensions
(overall in mm)
WxH
xD
57.2 x 92.2 x 101.9 57.2 x 92.2 x 115.9 57.2 x 92.2 x 138.9
Drive
ILS1M851
ILS1M852
Winding type
P
P
ILS1M853
P
T
Nominal speed
of rotation
rpm
450
200
120
300
Maximum torque
Nm
2
4
6
4.5
Holding torque
Nm
2
4
6
4.5
Dimensions
Without
(overall in mm) holding
brake
WxH
xD
85 x 119.6 x 140.6 85 x 119.6 x 170.6 85 x 119.6 x 200.6
With
holding
brake
WxH
xD
85 x 119.6 x 187.3 85 x 119.6 x 217.3 85 x 119.6 x 247.3
(2) Twinding only available for integrated drive with 85 mm flange (ILS1M853).
(3) Holding brake only available for integrated drive with 85 mm flange (ILS1M85).
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
31
Presentation
Motion control
Lexium integrated drives
ILS1 with pulse/direction (P/D) interface
Presentation
ILS1 integrated drives consist of a 3-phase stepper motor and control electronics
with pulse/direction (P/D) interface. The pulse/direction (P/D) signals from a master
controller, for example a Lexium Controller, or the A/B signals from an encoder are
converted directly into a movement.
ILS1 integrated drives with 3-phase stepper motor provide high torques at low
speeds of rotation. They are mainly used in rotation speed mode with excellent
speed stability characteristics and also for high resolution positioning.
ILS1 with pulse/direction (P/D) interface
The control section consists of control electronics and a power stage which have
a common power supply and are thermally insulated from the motor. They are not
electrically isolated.
ILS1 integrated drives can operate on a 24 V to 36 V supply.
c
ILS1 integrated drives control the stepper motor according to a reference value.
This reference value is sent to the multifunction interface by a master controller or an
external master encoder.
The number of steps per turn is set via the parameter switch.
ILS1 integrated drives with pulse/direction (P/D) interface have numerous interfaces:
A multifunction interface
An interface for four 24 V signals
An RS 485 serial link interface
An interface for the integrated Safe Torque Off function
They are wired via a printed circuit board connector.
b
b
b
b
The commissioning of ILS1 drives with stepper motor is simple as it does not require
any configuration of the control loop.
Interfaces
Multifunction interface
The multifunction interface takes one of the following signals, depending on the
integrated drive model:
24 V signals separated by optical coupler (ILS1U)
5 V signals separated by optical coupler (ILS1V)
5 V differential signals without electrical isolation (ILS1W)
b
b
b
The reference values are sent via two signals, either as pulse/direction (P/D) signals,
or as type A/B encoder signals.
The other signals have the following functions:
“Activation/locking of the power stage and activation/locking of the indexing pulse”
“Setting the number of steps/setting the motor phase current”
b
b
RS 485 serial link interface
The RS 485 signal interface is used to connect an RS 485 serial link during
configuration, commissioning or maintenance.
It is used to connect the Lexium CT PC software with a direct link, via an RS 485/
RS 232 or RS 485/USB converter, to access the fault log, temperature control and
various other functions.
Interface for 24 V signals
Two input signals and two output signals are available.
The input signals have the following functions:
“Setting the number of steps”
“Activation and locking of the power stage/activation and locking of the indexing
pulse”
The output signals have the following functions:
“Drive ready”
“Display a fault/indexing pulse”
The 24 V power for the outputs is provided internally via the integrated drive's power
supply.
b
b
b
b
32
Presentation (continued)
Motion control
Lexium integrated drives
ILS1 with pulse/direction (P/D) interface
Interfaces (continued)
Interface for Safe Torque Off (Power Removal) safety function
The Safe Torque Off (Power Removal) safety function enables a category 0 or 1
stop to be performed in accordance with standard IEC/EN 60204-1 and/or prevents
unintended motor operation in accordance with standard IEC/EN 61508 level SIL2,
ISO 13849-1 performance level “d” (PL d) and IEC/EN 61800-5-2 (STO).
No additional power protection option is necessary. The Lexium ILS1 integrated
drive can remain powered up, which reduces the system costs and the restart time.
The Safe Torque Off function is activated via two redundant 24 V input signals
(active in OFF state).
Special technical features
b
b
b
b
b
High continuous stall torque
Good speed stability characteristics
High encoder accuracy (0.018°)
Integrated holding brake available as an option for the ILS1p85 integrated drive
Planetary gearbox available as an option
Connection
Lexium ILS integrated drives are connected via printed circuit board connectors.
Printed circuit board connectors
Printed circuit board connectors are used to connect the multifunction interface,
the RS 485 serial link, the interface for 24 V signals and the Safe Torque Off
function, as well as the power supply.
The integrated drive is connected via two plates for cable entry plates, to be ordered
separately (see accessories page 36).
Main functions
Configuration by parameter switch
Integrated drive with printed circuit board connectors
The following functions can be set on ILS1 integrated drives via the parameter switch:
b Number of steps
b Motor phase current
b Reduction of motor phase current
b Input signal functions:
v Transmission of the reference value via pulse/direction (PULSE/DIR) or encoder
(A/B) signals
v Activation/locking of the power stage (ENABLE/GATE input signal)
v Activation/locking of the indexing pulse (ENABLE/GATE input signal)
v Modulation of the motor phase current via a PWM signal (PWM/STEP2_INV
input signal)
v Increase/decrease the number of steps by a factor of 10 (PWM/STEP2_INV input
signal)
b Output signal functions:
v Display a fault (FAULT/INDEXPULSE output signal)
v Indexing pulse signal (FAULT/INDEXPULSE output signal)
v “Drive ready” signal (ACTIVE output signal)
b Blocking detection
b Activation of the RS 485 line terminator
b Activation/deactivation of the Safe Torque Off function
33
Motion control
Lexium integrated drives
Description
ILS1 with pulse/direction (P/D) interface
ILS1 with 3-phase stepper motor
Description
ILS1 integrated drives consist of control electronics with pulse/direction (P/D) interface and a 3-phase stepper motor.
They are available with printed circuit board connectors.
For ILS1M85 integrated drives, an integrated holding brake is available as an option.
2
3
1
4
3
6
5
1
2
3
4
5
6
3-phase stepper motor
Electronic unit
Cable entry plate (see accessories page 36)
Parameter switch
Cover
Connection terminals
34
References
Motion control
Lexium integrated drives
ILS1 with pulse/direction (P/D) interface
ILS1 with 3-phase stepper motor
References
Example:
ILS1 integrated drive with
pulse/direction interface
I
L S 1 U 5 7 1 P B 1 A 0
Motor type
S = 3-phase stepper motor
I
L
S 1
U 5
7
1
P B 1
A 0
Supply voltage
1 = 24…36 V
I
L
S 1
U 5
7
1
P B 1
A 0
Interface
U = 24 V pulse/direction signals,
separated by optical coupler
V = 5 V pulse/direction signals,
separated by optical coupler
W = 5 V pulse/direction signals, RS 422
I
L
S 1
U 5
7
1
P B 1
A 0
Flange size
57 = 57 mm
85 = 85 mm
I
L
S 1
U 5
7
1
P B 1
A 0
Drive type (1)
1 = ILS1
1
2 = ILS1
2
3 = ILS1
3
I
L
S 1
U 5
7
1
P B 1
A 0
Winding type
P = medium rotation speed
T = high rotation speed (2)
I
L
S 1
U 5
7
1
P B 1
A 0
Connection
B = printed circuit board connector
I
L
S 1
U 5
7
1
P B 1
A 0
Sensor type
1 = reference pulse sensor (Zero marker)
I
L
S 1
U 5
7
1
P B 1
A 0
Holding brake
A = without holding brake
F = with holding brake (3)
I
L
S 1
U 5
7
1
P B 1
A 0
Gearbox
0 = without gearbox
I
L
S 1
U 5
7
1
P B 1
A 0
p
p
p
p
p
p
p
p
p
(1) See the main characteristics and dimensions according to the type of drive in the table below:
Drive
ILS1 571
ILS1 572
ILS1 573
Winding type
P
P
P
450
p
p
p
Nominal speed of
rotation
rpm
1000
600
Maximum torque
Nm
0.45
0.9
1.5
Holding torque
Nm
0.51
1.02
1.7
Dimensions
(overall in mm)
W x H 57.2 x 92.2 x 101.9 57.2 x 92.2 x 115.9 57.2 x 92.2 x 138.9
xD
Drive
ILS1 851
ILS1 852
ILS1 853
Winding type
P
P
P
T
p
p
p
Nominal speed of
rotation
rpm
450
200
120
300
Maximum torque
Nm
2
4
6
4.5
Holding torque
Nm
2
4
6
4.5
Dimensions
(overall in mm)
Without W x H 85 x 119.6 x 140.6 85 x 119.6 x 170.6 85 x 119.6 x 200.6
holding x D
brake
With
holding
brake
W x H 85 x 119.6 x 187.3 85 x 119.6 x 217.3 85 x 119.6 x 247.3
xD
(2) Twinding only available for integrated drive with 85 mm flange (ILS1 853).
(3) Holding brake only available for integrated drive with 85 mm flange (ILS1 85).
p
p
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
35
Motion control
Lexium integrated drives
References
Accessories for ILA, ILE and ILS
integrated drives
Installation accessories
Description
Order in
lots of
Unit reference
10
VW3L10000N10
–
20
VW3L10000N20
–
50
VW3L10000N50
–
–
VW3L10222
–
Installation kit for connecting the communication
–
bus, the power supply and the Safe Torque Off function.
Consists of a cable entry plate, crimp contacts, crimp
connectors, connector housings and shielding film.
VW3L10111
–
–
VW3L1R000
–
–
VW3L5F000
–
1
Weight
kg
IP 54 sealing plates
IP 54 sealing plate VW3L10000N
p
Sealing plates
2 plates are required per integrated drive
p
2
Kit with cable entry plate and IP 54 sealing plate
Kit comprising:
1 plate with two M16 cable entries for
2 cables diameter 5 to 9 mm
One IP 54 sealing plate
b
b
3
Installation kit
Kit with plate for cable entries and sealing plate
VW3L10222
4
Kit for RS 485 serial link connection (commissioning)
Kit comprising:
1 plate equipped with:
One M12 female connector (5-way)
One M12 male connector (5-way)
One IP 54 sealing plate
b
v
v
b
5
Additional accessory
Set of connectors (CANopen/RS 485)
Kit for RS 485 serial link connection VW3L1R000
Cordsets for RS 485 serial link connection (commissioning)
6
Description
Length
m
Unit reference
Weight
kg
Preassembled cordset with:
Integrated drive end: 1 connector for RS 485
serial link
Other end: flying leads
3
VW3L1R000R30
–
Preassembled cordset with:
Integrated drive end: 1 connector for RS 485
serial link
Other end: 1 RJ45 connector for RJ45/USB cable
TCSMCNAM3M002P (commissioning via a PC)
3
VW3L1T000R30
–
b
b
7
b
b
Accessories for integrated drives with printed circuit board
connectors
8
Plates with cable entries
Description
Plates
for 4 cables diameter 3 to 9 mm.
2 plates are required per integrated drive.
They provide the seal, the mechanical catch and
connection of the shielding.
9
Plates with cable entries VW3L10100N
p
10
36
Order in
lots of
Unit reference
Weight
kg
2
VW3L10100N2
–
10
VW3L10100N10
–
References (continued)
Motion control
Lexium integrated drives
Accessories for ILA, ILE and ILS
integrated drives
Accessories for integrated drives with printed circuit board
connectors (continued)
1
Cordsets for Safe Torque Off signals
Description
Preassembled cordsets with:
Integrated drive end:
1 connector for Safe Torque Off
function
Other end: flying leads
For use with
Length
m
Unit reference
Weight
kg
–
3
VW3L20010R30
–
–
5
VW3L20010R50
–
–
10
VW3L20010R100
–
–
15
VW3L20010R150
–
20
VW3L20010R200
–
b
b
Cordset for interfaces for communication bus and
power supply VW3L2 001R30
2
Cordsets for communication bus interfaces (CANopen, PROFIBUS DP,
RS 485, DeviceNet) and power supply
p
Preassembled cordsets with:
Integrated drive end: cable
entry and mechanical catch.
For power supply and
communication bus.
Other end: flying leads for
power supply and 9-way SUB-D
connector for communication bus.
CANopen
3
VW3L2F001R30
–
PROFIBUS DP
3
VW3L2B001R30
–
RS 485
3
VW3L2R001R30
–
DeviceNet
3
VW3L2D001R30
–
b
b
4
Cordsets for communication bus interfaces (EtherCAT, EtherNet/IP,
Modbus TCP, Ethernet POWERLINK) and power supply
Preassembled cordsets with:
Integrated drive end: cable
entry and mechanical catch.
For power supply and
communication bus.
Other end:
flying leads for power supply
RJ45 connector for
communication bus
3
EtherCAT
3
VW3L2E001R30
–
EtherNet/IP
3
VW3L2K001R30
–
Modbus TCP
3
VW3L2T001R30
–
EtherNet
POWERLINK
3
VW3L2P001R30
–
b
b
Cordset for ILS1 integrated drives with I/O interface
VW3L2M001R
p
p
v
5
v
Cordsets for ILS1 integrated drives with I/O interface for motion
sequence
Preassembled cordsets with:
Integrated drive end: plate with cable entry and
mechanical catch for control via data sets.
For power supply and I/O signals.
Other end: flying leads
3
VW3L2M001R30
–
5
VW3L2M001R50
–
10
VW3L2M001R100
–
15
VW3L2M001R150
–
20
VW3L2M001R200
–
6
b
b
7
Cordsets for ILS1 integrated drives with I/O interface for motion sequence
and plate for I/O signals and Safe Torque Off signals
Cordset for ILS1 integrated drives with I/O interface and
plate for I/O and safety signals VW3L2M211R
p
p
Preassembled cordsets with:
Integrated drive end: plate with cable entry and
mechanical catch for control via data sets.
For power supply and I/O signals.
Other end: flying leads
3
VW3L2M211R30
5
VW3L2M211R50
10
VW3L2M211R100
15
VW3L2M211R150
Additional plate equipped with:
Two connectors for I/O signals
One M8 connector for Safe Torque Off signals
20
VW3L2M211R200
–
–
–
–
–
b
b
8
b
b
9
Cordsets for ILS1 integrated drives with pulse/direction (P/D) interface
Preassembled cordsets with:
Integrated drive end: plate with cable entry and
mechanical catch.
For power supply and pulse/direction (P/D) or A/B
encoder signals.
Other end: flying leads
3
VW3L2U001R30
–
5
VW3L2U001R50
–
10
VW3L2U001R100
–
15
VW3L2U001R150
–
20
VW3L2U001R200
–
b
b
Cordset for ILS1 integrated drive with pulse/direction
interface VW3L2U001R
p
p
37
10
Motion control
Lexium integrated drives
References (continued)
Accessories for ILA, ILE and ILS
integrated drives
Accessories for integrated drives with industrial connectors
Description
1
Reference
Weight
kg
Cover for connecting the power supply and the communication bus
Cover for connecting the power supply and the
communication bus:
2
Kit for I/O signals VW3L40300
PROFIBUS DP
VW3L1B001N01
–
DeviceNet
VW3L1D001N01
–
EtherNet/IP, EtherCAT, EtherNet POWERLINK
VW3L1E001N01
–
CANopen
VW3L1F001N01
–
Modbus TCP
VW3L1T001N01
–
RS 485
VW3L1R001N01
–
VW3L40300
–
VW3L50300
–
VW3L40020
–
Kit for I/O signals
3
Kit comprising:
One plate equipped with three M8 female connectors (3-way)
for I/O signals
One IP 54 sealing plate
b
b
Additional accessory
Set of 3 connectors for connecting I/O
4
Kit for Safe Torque Off signals
Kit comprising:
One plate equipped with one male and one female M8
connector (4-way) for two Safe Torque Off signals
One IP 54 sealing plate
b
b
5
Kit for I/O signals and Safe Torque Off signals VW3L40210
Additional accessory
Cordsets (M8x4) for Safe Torque Off signals
(see below for full references)
VW3L30010R
p
p
p
–
Kit for I/O signals and Safe Torque Off signals
6
Kit comprising:
One plate equipped with:
Two M8 female connectors (3-way) for I/O signals
One M8 male connector (4-way) for Safe Torque Off signals
One IP 54 sealing plate
VW3L40210
–
Kit comprising:
One plate equipped with:
Two M8 female connectors (3-way) for I/O signals
One M8 male connector (4-way) for Safe Torque Off signals
One plate equipped with:
Two M8 female connectors (3-way) for I/O signals
One M8 female connector (4-way) for Safe Torque Off signals
VW3L40420
–
Set of 2 connectors for I/O
VW3L50200
Connector for Safe Torque Off signals
VW3L50010
Cordset (M8x4) for Safe Torque Off signals
(see below for full references)
VW3L30010R
–
–
–
b
v
v
b
b
7
v
v
b
v
v
Kit for I/O signals and Safe Torque Off signals VW3L40420
Additional accessories
8
p
p
p
Cordsets for Safe Torque Off signals
Description
9
Length
m
Cordsets equipped with one M8 female connector 3
(4-way) for connecting Safe Torque Off signals
5
10
Cordsets for Safe Torque Off signals VW3L30010R
p
38
p
Reference
Weight
kg
VW3L30010R30
–
VW3L30010R50
–
10
VW3L30010R100
–
15
VW3L30010R150
–
20
VW3L30010R200
–
References (continued)
Motion control
Lexium integrated drives
Accessories for ILA, ILE and ILS
integrated drives
Accessories for integrated drives with industrial connectors
(continued)
Description
Length
m
Reference
Weight
kg
3
VW3L30001R30
–
5
VW3L30001R50
–
10
VW3L30001R100
–
15
VW3L30001R150
–
20
VW3L30001R200
–
VW3L50010
–
VW3L50200
–
1
Power cordsets
Preassembled cordsets with:
Integrated drive end: 1 connector for power
supply
Other end: flying leads
DESINA compliant
b
b
Power cordsets VW3L30001R
p
2
p
Connector for Safe Torque Off signals
Connector, M8 round (4-way)
for creating cordsets for Safe Torque Off signals
3
Set of 2 connectors for I/O signals
Set consisting of:
Two M8 round connectors (3-way)
b
4
Set of 3 connectors for I/O signals
Connector for Safe Torque Off signals VW3L50010
Set consisting of:
Three M8 round connectors (3-way)
VW3L50300
–
b
Set of CANopen/RS 485 connectors for IL 1 integrated drives
–
5
VW3L5B000
–
6
VW3L5E000
–
7
VW3L5K000
–
VW3L5P000
–
p
Set consisting of:
One M12 round male connector (A-coded)
One M12 round female connector (A-coded)
One M12 blanking plug
VW3L5F000
b
b
b
Set of PROFIBUS DP connectors for IL 1 integrated drives
p
Set consisting of:
One M12 round male connector (B-coded)
One M12 round female connector (B-coded)
One M12 blanking plug
b
Set of connectors for I/O signals VW3L50200
b
b
Set of EtherCAT connectors
Set consisting of:
Two M12 round male connectors (4-way), (D-coded)
One M12 blanking plug
b
b
Set of EtherNet/IP connectors
Set consisting of:
Two M12 round male connectors (4-way), (D-coded)
One M12 blanking plug
b
Set of connectors for EtherCAT bus VW3L5E000
8
b
Set of Ethernet POWERLINK connectors
Set consisting of:
Two M12 round male connectors (4-way), (D-coded)
One M12 blanking plug
9
b
b
DeviceNet connector
Female connector, M12 DeviceNet (5-way), (A-coded)
Connector for DeviceNet bus VW3L5D000
VW3L5D000
–
10
Modbus TCP connector
Female connector, M12 Modbus TCP (4-way),
(D-coded)
VW3L5T000
–
39
Motion control
Lexium integrated drives
Presentation
Option: GB planetary gearboxes
PF080936
p
Presentation
In many cases, motion control requires the use of a planetary gearbox to adapt
speeds of rotation and torques, while providing the precision demanded by the
application.
1
To meet these requirements, Schneider Electric has chosen to use Neugart GBX
planetary gearboxes and GBY angular planetary gearboxes which are ideal for
integrated drives. These gearboxes are lubricated for life and are easy to install
and operate.
GBX planetary gearbox
2
PF080937
Combining integrated drives with the most appropriate planetary gearboxes makes
them very easy to mount and ensures simple, risk-free operation.
The gearboxes are designed for applications which are not susceptible to
mechanical backlash. They have a keyed shaft, are lubricated for life and conform
to IP 54 degree of protection.
3
GBX planetary gearboxes are available in three sizes (GBX 40, GBX 60, GBX 80)
with 11 reduction ratios (3:1 ... 40:1).
GBY angular planetary gearboxes are available in two sizes (GBY 60, GBY 80) with
7 reduction ratios.
A GBK adaptor kit is also offered for assembling the integrated drive and the GB
planetary gearbox (see page 43).
It comprises:
An adaptor plate
A shaft end adaptor, depending on the model (depends on the integrated drive/
planetary gearbox combination)
Fixing accessories for mounting the plate on the planetary gearbox
Fixing accessories for mounting the integrated drive
p
4
GBY angular planetary gearbox
b
b
5
PF080938
b
b
+
6
GBK adaptor kit
7
8
9
10
40
The tables on pages 41 and 42 give the most appropriate integrated drive/gearbox
combinations.
For other combinations or any additional information about the characteristics
of the integrated drives, see the integrated drive data sheets or our website
www.schneider-electric.com.
Motion control
Lexium integrated drives
References
Option: GBX planetary gearboxes
References
Reduction ratio
Reference (1)
GBX 40
3:1, 5:1 and 8:1
GBX 040
GBX 60
3:1, 4:1, 5:1 and 8:1
GBX 060
9:1, 12:1, 15:1,16:1, 20:1,
25:1 and 40:1
GBX 060
3:1, 4:1, 5:1 and 8:1
GBX 080
Weight
PF080936
Size
GBX 80
GBX planetary gearbox
9:1, 12:1, 15:1, 16:1, 20:1 and 25:1 GBX 080
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
K
kg
0.350
K
0.900
K
1.100
K
2.100
K
2.600
Size
Housing diameter
Reduction ratio
p
40 mm
60 mm
80 mm
p
p
p
p
K
p
040
060
080
3:1
5:1
8:1
9:1
12:1
15:1
16:1
20:1
25:1
40:1
003
005
008
009
012
015
016
020
025
040
4
5
Mounting with GBK adaptor kit
(see page 43)
K
Integrated drive/GBX planetary gearbox combinations
6
Reduction ratios from 3:1 to 40:1
Type of integrated
drive
Reduction ratio
3:1
4:1
5:1
8:1
9:1
12:1
15:1
16:1
20:1
25:1
ILA1 571T
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILA1 571P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
p
p
40:1
ILA1 572T
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILA1 572P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILA2 571T
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILA2 571P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILA2 572T
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILA2 572P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILE1 661P
GBX 40
–
GBX 40
GBX 40
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILE2 661P
GBX 40
–
GBX 40
GBX 40
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILE2 662P
GBX 40
–
GBX 40
GBX 40
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILS1 571P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILS1 572P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILS1 573P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILS1 851P
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
ILS1 852P
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
ILS1 853P
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
ILS2 571P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILS2 572P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILS2 573P
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
GBX 60
ILS2 851P
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
ILS2 852P
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
ILS2 853P
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
ILS2 853T
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
GBX 80
–
p
p
p
p
p
p
p
GBX 60
7
8
9
ILS1 853T
p
2
3
(1) To order a GBY angular planetary gearbox, complete each of the above references as follows:
GBX
1
10
For this combination, you must check that the application will not exceed the maximum gearbox output torque (see the values on our website
www.schneider-electric.com).
41
Motion control
Lexium integrated drives
References
Option: GBY planetary gearboxes
References
Size
PF080937
1
GBY 60
GBY 80
2
Reduction ratio
Reference (1)
3:1, 4:1, 5:1 and 8:1
GBY 060
12:1, 20:1 and 40:1
GBY 060
3:1, 4:1, 5:1 and 8:1
GBY 080
12:1 and 20:1
GBY 080
p
p
p
p
p
p
p
p
p
p
p
p
Weight
kg
K
4.400
K
5.000
K
12.000
K
14.000
GBY angular planetary gearbox
3
(1) To order a GBY angular planetary gearbox, complete each of the above references as follows:
GBY
Size
4
Reduction ratio
5
p
p
p
60 mm
060
80 mm
080
p
p
K
p
3:1
003
4:1
004
5:1
005
8:1
008
12:1
012
20:1
020
40:1
040
Mounting with GBK adaptor kit
(see page 43)
K
Integrated drive/GBY angular planetary gearbox combinations
6
Reduction ratios from 3:1 to 40:1
Type of integrated
drive
3:1
4:1
5:1
8:1
12:1
20:1
ILA1 571T
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILA1 571P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
p
p
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILA1 572P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
p
ILA2 571T
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILA2 571P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
p
p
ILA2 572T
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILA2 572P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILE1 661P
–
–
–
–
GBY 60
GBY 60
GBY 60
ILE2 661P
–
–
–
–
GBY 60
GBY 60
GBY 60
ILE2 662P
–
–
–
–
GBY 60
GBY 60
GBY 60
ILS1 571P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILS1 572P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILS1 573P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILS1 851P
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
ILS1 852P
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
ILS1 853P
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
ILS1 853T
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
ILS2 571P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILS2 572P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILS2 573P
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
GBY 60
ILS2 851P
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
ILS2 852P
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
ILS2 853P
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
ILS2 853T
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
GBY 80
–
p
p
p
8
p
p
p
p
p
p
p
9
p
p
p
p
p
p
10
40:1
ILA1 572T
p
7
Reduction ratio
p
p
p
GBY 060
42
For these combinations, you must check that the application will not exceed the maximum gearbox output torque (see the values on our
website www.schneider-electric.com).
Motion control
Lexium integrated drives
References
Option: adaptor kit for GB planetary gearboxes
p
References
To order a GBK adaptor kit (1), complete each reference as follows:
GBK
Size of GBX or GBY planetary
gearbox
Housing diameter
Associated integrated drive
p
60 mm
060
80 mm
080
ILA
p
p
p
p
ILS
p
Integrated drive adaptation
p
040
ILE
Compatibility
p
40 mm
p
57, ILS
p
p
p
57
p
p
F
p
057
66
066
85
085
1
2
All types of motor
0
1 or 2 stage motors
2
3 stage motor
3
For ILA integrated drive
A
For ILE integrated drive
E
For ILS integrated drive
S
3
Integrated drive/GBK adaptor kit combination
Type of gearbox
ILA
p
p
571
ILA
p
p
572
ILE1 661
p
ILE2 662
p
ILS
p
p
571
ILS
p
p
572
ILS
p
p
573
ILS
p
p
851
ILS
p
p
852
ILS
p
p
853
GBK 060 0570A
4
GBK 040 0660E
GBK 060 0660E
GBK 060 0572S
GBK 060 0573S
5
GBK 080 0852S
GBK 080 0853S
Compatible
Not compatible
6
(1) Weight of adaptor kit:
GBK 040 0660E: 0.244 kg
GBK 060 0570A: 0.210 kg
GBK 060 0572S: 0.223 kg
GBK 060 0573S: 0.218 kg
GBK 060 0660E: 0.255 kg
GBK 080 0852S: 0.423 kg
GBK 080 0853S: 0.416 kg
b
b
b
b
b
b
b
7
8
9
10
43
Presentation
Motion control
Lexium integrated drives
ILP R for RS 485 serial link
p
With 2-phase stepper motor
Presentation
Lexium ILP R integrated drives equipped with an RS 485 serial link interface
comprise a 2-phase stepper motor and control electronics with integrated
programmable motion controller.
p
They also have a multifunction interface which supports up to 11 signals for easy
adaptation to different applications.
The control section comprises control electronics and a power stage which share a
common power supply.
ILP R for RS 485 serial link
with integrated motion controller
They are available in four flange sizes (36 mm, 42 mm, 57 mm and 85 mm).
p
Lexium ILP R integrated drives can operate on the following power supplies:
24 V to 48 V DC for all motor types
230 V AC for 85 mm flange motors
p
b
b
Application example: material handling by automatic palletizer
Automatic pallettizers meet the increasing need to transport products over long
distances for storage management: a truck transports products to place them in
position individually according to the palletization plan.
The Lexium ILP R integrated drive is used to activate opening and closing of the
pallet truck grabs and check that the product has not become jammed.
p
Interfaces
ILP R integrated drives are equipped with the following interfaces:
RS 485 serial link interface
Multifunction interface
p
b
b
RS 485 serial link interface
The RS 485 serial link interface is used for commissioning, programming and
maintaining ILP R integrated drives using Lexium CT PC software (see page 5).
p
In order to simplify commissioning and maintenance, the software can use a direct
link via an RS 485/USB converter.
44
Presentation (continued)
Motion control
Lexium integrated drives
ILP R for RS 485 serial link
p
With 2-phase stepper motor
Interfaces (continued)
Multifunction interface
The multifunction interface supports the following signals:
5 to 24 V signals, configurable as positive logic (Sink) or negative logic (Source)
inputs or outputs
An analog signal, configurable for voltage or current
0 to 5 V signal configurable as a capture input or trip output (version with industrial
connector only)
Two 0 to 5 V pulse/direction (P/D) signals, configurable as inputs or outputs
(version with industrial connector only)
b
b
b
b
24 V I/O
The multifunction interface has 4 or 8 I/O, depending on the chosen type of
connection:
Version with flying leads or printed circuit board connectors:
Four 5 to 24 V signals (positive logic (Sink) or negative logic (Source) inputs or
outputs)
Version with industrial connectors: Eight 5 to 24 V signals, configurable as positive
logic (Sink) or negative logic (Source) inputs or outputs
b
b
The signals can be used for the following predefined functions:
Input functions:
Homing, + limit, - limit, go, stop, pause, JOG+, JOG-, universal function
Output functions:
motion, error, stalling, change of speed, universal function
b
b
Analog input
The analog input is available on all models of ILP R integrated drive.
p
It can be configured for voltage (0…5 V or 0…10 V
20 mA).
c
) or current (4 to 20 mA or 0 to
5 V capture input/trip output
This input/output is available on ILP R integrated drives equipped with industrial
connectors.
p
The high speed signal is used to capture the position of the axis or to control an
external event when it is set as a trip output.
Pulse/direction (P/D) I/O
Pulse/direction (P/D) signals are available on ILP R integrated drives equipped with
industrial connectors.
p
They can control a third-party device.
The signals can be transmitted from a master controller, for example a Lexium
Controller, or from another Lexium ILP R integrated drive.
p
Special technical features
b
b
b
b
b
b
High continuous maximum torque
Good speed stability characteristics
High resolution positioning
Complete 1 or 2-character instruction set
Configurable I/O
Very compact
45
Presentation (continued)
Motion control
Lexium integrated drives
ILP R for RS 485 serial link
p
With 2-phase stepper motor
Connection
Various types of connection are available, depending on the integrated drive model:
Printed circuit board connectors for 36 mm flange
Flying leads for 42, 57 and 85 mm flanges
Industrial connectors for 42, 57 and 85 mm flanges
b
b
b
They are used to connect the power supply, multifunction interface or RS 485 serial
link interface.
Printed circuit board connectors
Printed circuit board connectors are used to connect the power supply, the
multifunction interface or the RS 485 serial link interface.
Flying leads
The flying leads are used to connect the power supply and the multifunction
interface.
An additional printed circuit board connector is then used to connect the RS 485
serial link interface.
Industrial connectors
Various types of industrial connector are used, depending on the chosen power
supply:
For ILP2R integrated drives with 48 V power supply:
An M23 connector is used to connect the power supply and multifunction
interface
An M12 connector is used to connect the RS 485 serial link interface
For ILP5R integrated drives with 230 V power supply:
An M23 connector is used to connect the multifunction interface
An M12 connector is used to connect the RS 485 serial link interface
A 3-pin connector is used to connect the power supply
b
c
v
v
b
a
v
v
v
46
Presentation (continued)
Motion control
Lexium integrated drives
ILP R for RS 485 serial link
p
With 2-phase stepper motor
Main functions
Lexium ILP R integrated drives include the main functions required for motion
control.
p
All function parameters are set via the RS 485 serial link interface using Lexium CT
PC software.
The parameters can be saved to the Lexium ILP R integrated drive's internal nonvolatile memory.
p
Operating modes
Lexium ILP R integrated drives can function in two operating modes:
Manual mode (JOG)
In this mode, the commands and parameters are controlled directly with the Lexium
CT PC software.
p
b
Programmable mode
This mode is used to save programs in the motion controller incorporated in the
Lexium ILP R drive.
b
p
b
b
b
b
b
b
b
b
b
b
b
b
b
Motion functions
Setting the number of steps (200 to 51,200)
Speed profile
Point-to-point mode
Homing
Electronic gearbox mode (for the version with industrial connectors)
Other functions
Setting the transmission rate
Configuring the I/O signals
Setting the motor phase current (1 to 100% of nominal current)
Mathematical functions (addition, subtraction, division, multiplication, AND, OR,
XOR, NOT functions , etc.)
Trip functions
Encoder functions
Program functions (calling a subroutine, creation of operation variables, etc.)
…
Note: For details of available functions, please visit our website www.schneider-electric.com.
47
Description
Motion control
Lexium integrated drives
ILP R for RS 485 serial link
p
With 2-phase stepper motor
Description
ILP R integrated drives equipped with an RS 485 serial link interface comprise a
2-phase stepper motor and control electronics with integrated programmable
motion controller.
p
1
The integrated drive is programmed via the RS 485 serial link interface using
Lexium CT PC software which can be used for point-to-point or multipoint
configuration.
2
There are three types of connection, depending on the flange size:
Flying leads
Industrial connectors
Printed circuit board connectors
b
b
b
Connection types
3
Flying leads
4
5
Connection via industrial connector
6
7
Connection via printed circuit board connector
8
9
10
48
Motion control
Lexium integrated drives
References
ILP R for RS 485 serial link
p
With 2-phase stepper motor
References
I
L P 2 R 3 6 1 M N 1 A
Motor type
P = 2-phase stepper motor
Example:
I
L
P
2
R
3
6
1
M N
1
A
Supply voltage
2 = 24…48 V
5 = 230 V (for 85 mm flange only)
I
L
P
2
R
3
6
1
M N
1
A
Communication interface
R = RS 485
I
L
P
2
R
3
6
1
M N
1
A
Flange size
36 = 36 mm
42 = 42 mm
57 = 57 mm
85 = 85 mm
I
L
P
2
R
3
6
1
M N
1
A
Drive type (1)
1 = ILP R 1
2 = ILP R 2
3 = ILP R 3
4 = ILP R 4
I
L
P
2
R
3
6
1
M N
1
A
Speed/torque index
M = medium torque, medium rotation speed
I
L
P
2
R
3
6
1
M N
1
A
Connection
B = flying leads (except for motor with
36 mm flange ( ) and 85 mm flange ( ))
C = industrial connector (except for motor with
36 mm flange ( ) and 85 mm flange ( ))
N = printed circuit board connector (for motor
with 36 mm flange ( ))
I
L
P
2
R
3
6
1
M N
1
A
Sensor type
1 = reference pulse sensor (Zero marker)
I
L
P
2
R
3
6
1
M N
1
A
Holding brake
A = without holding brake
I
L
P
2
R
3
6
1
M N
1
A
1
c
a
ILP R integrated drive for
RS 485 serial link
p
p
p
p
p
p
p
p
p
p
p
p
p
2
3
c
a
c
c
4
c
(1) See the main characteristics and dimensions according to the type of drive in the table
below:
Drive
ILP2R
361
Nominal supply
voltage
V
V
Holding torque
Dimensions
(overall in mm)
c
a
Nm
Flying leads
With industrial
connector
With printed
circuit board
connector
ILP5R
421
422
423
571
572
573
574
851
852
853
851
24…48
–
–
230
0.11
0.19
0.33
WxH –
42.7 x 58.3
D
55.9
–
61.7
WxH –
42.9 x 70.9
D
77.7
–
W x H 35.6 x 52
–
D
–
48.5
5
83.6
0.39
0.63
0.86
1.44
1.77
56.4 x 75.2
70.4
67.3
76.7
88.4
97
3.12
5.87
86.1 x 94.7
98.6
134.1
56.4 x 75.2
92.2
2.13
118.6
–
96.8
116.8
2.16
852
853
6
3.16
4.79
–
156.7
–
–
87.8 x 164.2
–
155
174.3
7
214.3
8
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
9
10
49
Presentation
Motion control
Lexium integrated drives
ILTpA for CANopen machine bus
With 2-phase stepper motor
Presentation
Lexium ILTpA integrated drives equipped with a CANopen machine bus interface
comprise a 2-phase stepper motor and control electronics.
They also have a multifunction interface which supports up to 11 signals for easy
adaptation to different applications.
The control section comprises control electronics and a power stage which share a
common power supply.
They are available in four flange sizes (36 mm, 42 mm, 57 mm and 85 mm).
ILTpA for CANopen machine bus
Lexium ILTpA integrated drives can operate on the following power supplies:
b 24 V to 48 V DC for all motor types
b 230 V AC for 85 mm flange motors
Application example: manufacture of solar panels
During their manufacture, solar panels are transported from one workstation to
another via a conveyor belt.
In order to double production, two conveyors are used simultaneously to transport
two lines of solar panels. The panels are stopped at each workstation, the position
being determined using a camera placed inside the workstation.
The excellent positioning accuracy of Lexium ILTpA integrated drives makes them
ideal for controlling the conveyor. Three Lexium ILTpA integrated drives are used for
each conveyor line, with a total of six Lexium ILTpA drives operating simultaneously
in each workstation.
Interfaces
ILTpA integrated drives are equipped with the following interfaces:
b CANopen machine bus interface
b Multifunction interface
CANopen machine bus interface
The CANopen machine bus interface is used for configuring and controlling the
ILTpA integrated drive.
It is also used to connect the Lexium CT PC software (see page 5).
A CANopen/USB converter is then necessary (see accessories page 60).
50
Presentation (continued)
Motion control
Lexium integrated drives
ILT A for CANopen machine bus
p
With 2-phase stepper motor
Interfaces (continued)
Multifunction interface
The multifunction interface supports the following signals:
5 to 24 V signals, configurable as positive logic (Sink) or negative logic (Source)
inputs or outputs
An analog signal, configurable for voltage or current
0 to 5 V signal configurable as a capture input or trip output (version with industrial
connector only)
Two 0 to 5 V pulse/direction (P/D) signals, configurable as inputs or outputs
(version with industrial connector only)
b
b
b
b
24 V I/O
The multifunction interface has 4 or 8 I/O, depending on the chosen type of
connection:
Version with flying leads or printed circuit board connectors:
Four 24 V signals (positive logic (Sink) or negative logic (Source) inputs or
outputs)
Version with industrial connectors: Eight 24 V signals, configurable as positive
logic (Sink) or negative logic (Source) inputs or outputs
b
b
The signals can be used for the following predefined functions:
Input functions:
Homing, + limit, - limit, go, stop, pause, JOG+, JOG-, universal function
Output functions:
motion, error, stalling, change of speed, universal function
b
b
Analog input
The analog input is available on all models of ILT A integrated drive.
p
It can be configured for voltage (0…5 V or 0…10 V
20 mA).
c
) or current (4 to 20 mA or 0 to
5 V capture input/trip output
This input/output is available on ILT A integrated drives equipped with industrial
connectors.
p
The high speed signal is used to capture the position of the axis or to control an
external event when it is set as a trip output.
Pulse/direction (P/D) I/O
Pulse/direction (P/D) signals are available on ILT A integrated drives equipped with
industrial connectors.
p
They can control a third-party device.
The signals can be transmitted from a master controller, for example a Lexium
Controller.
Special technical features
b
b
b
b
b
b
High continuous maximum torque
Good speed stability characteristics
High resolution positioning
Complete 1 or 2-character instruction set
Configurable I/O
Very compact
51
Presentation (continued)
Motion control
Lexium integrated drives
ILT A for CANopen machine bus
p
With 2-phase stepper motor
Connection
Various types of connection are available, depending on the integrated drive model:
Printed circuit board connectors for 36 mm flange
Flying leads for 42, 57 and 85 mm flanges
Industrial connectors for 42, 57 and 85 mm flanges
b
b
b
They are used to connect the power supply, multifunction interface or RS 485 serial
link interface.
Printed circuit board connectors
Printed circuit board connectors are used to connect the power supply and the
multifunction interface.
An additional 9-way male SUB-D connector is then used to connect the CANopen
machine bus interface.
Flying leads
The flying leads are used to connect the power supply and the multifunction
interface.
An additional 9-way male SUB-D connector is then used to connect the CANopen
machine bus interface.
Industrial connectors
Various types of industrial connector are used, depending on the chosen power
supply:
For ILT2A integrated drives with 48 V power supply:
An M23 connector is used to connect the power supply and multifunction
interface
An M12 connector is used to connect the CANopen machine bus interface
For ILT5A integrated drives with 230 V power supply:
An M23 connector is used to connect the multifunction interface
An M12 connector is used to connect the CANopen machine bus interface
A 3-pin connector is used to connect the power supply
b
c
v
v
b
a
v
v
v
52
Presentation (continued)
Motion control
Lexium integrated drives
ILT A for CANopen machine bus
p
With 2-phase stepper motor
Main functions
Lexium ILT A integrated drives include the main functions required for motion
control, in particular:
p
Operating modes
The following operating modes can be set via the communication bus or using
Lexium CT PC software:
Speed profile
Position profile
Homing
b
b
b
Other operating modes can be activated via the communication bus or the
Lexium CT PC software:
Configuring the I/O
Setting the motion profile via the profile generator
Triggering the Quick Stop function
Fast position capture via an input signal
b
b
b
b
Note: For details of available functions, please visit our website www.schneider-electric.com.
53
Description
Motion control
Lexium integrated drives
ILT A for CANopen machine bus
p
With 2-phase stepper motor
Description
ILT A integrated drives equipped with a CANopen machine bus interface comprise
a 2-phase stepper motor and control electronics.
p
1
They have a CANopen machine bus communication interface which supports the
DS 301 and DSP 402 device profiles.
There are three types of connection, depending on the flange size:
Flying leads
Industrial connectors
Printed circuit board connectors
b
2
b
b
Connection types
Flying leads
3
4
Connection via industrial connector
5
6
7
Connection via printed circuit board connector
8
9
10
54
Motion control
Lexium integrated drives
References
ILT A for CANopen machine bus
p
With 2-phase stepper motor
References
I
L T 2 A 3 6 1 M N 1 A
Motor type
T = 2-phase stepper motor
Example:
I
L
T
2
A
3
6
1
M N
1
A
Supply voltage
2 = 24…48 V
5 = 230 V (for 85 mm flange only)
I
L
T
2
A
3
6
1
M N
1
A
Communication interface
A = CANopen DS 301 or DSP 402
I
L
T
2
A
3
6
1
M N
1
A
Flange size
36 = 36 mm
42 = 42 mm
57 = 57 mm
85 = 85 mm
I
L
T
2
A
3
6
1
M N
1
A
Drive type (1)
1 = ILT A 1
2 = ILT A 2
3 = ILT A 3
4 = ILT A 4
I
L
T
2
A
3
6
1
M N
1
A
Speed/torque index
M = medium torque, medium rotation speed
I
L
T
2
A
3
6
1
M N
1
A
Connection
B = flying leads (except for motor with 36 mm
flange ( ) and 85 mm flange ( ))
C = industrial connector (except for motor with
36 mm flange ( ) and 85 mm flange ( ))
N = printed circuit board connector (for motor
with 36 mm flange ( ))
I
L
T
2
A
3
6
1
M N
1
A
Sensor type
1 = reference pulse sensor (Zero marker)
I
L
T
2
A
3
6
1
M N
1
A
Holding brake
A = without holding brake
I
L
T
2
A
3
6
1
M N
1
A
1
c
a
ILT A integrated drive for
CANopen machine bus
p
p
p
p
p
p
p
p
p
p
p
p
p
2
3
c
a
c
4
c
c
(1) See the main characteristics and dimensions according to the type of drive in the table
below:
Drive
ILT2A
361
Nominal supply
voltage
V
V
Holding torque
Dimensions
(overall in mm)
c
a
Nm
Flying leads
With industrial
connector
With printed
circuit board
connector
ILT5A
421
422
423
571
572
573
574
851
852
853
851
24…48
–
–
230
0.11
0.19
0.33
WxH –
42.7 x 58.3
D
55.9
–
61.7
WxH –
42.9 x 70.9
D
77.7
–
W x H 35.6 x 52.3
–
D
–
49
5
83.6
0.39
0.63
0.86
1.44
1.77
56.4 x 75.2
70.4
67.3
76.7
88.4
97
3.12
5.87
86.1 x 105.5
98.6
134.1
56.4 x 75.2
92.2
2.13
118.6
–
96.8
116.8
2.16
852
853
6
3.16
4.79
–
156.7
7
–
–
87.8 x 164.2
–
155
174.3
214.3
8
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
9
10
55
Presentation
Motion control
Lexium integrated drives
ILT V with pulse/direction (P/D) interface
p
With 2-phase stepper motor
Presentation
Lexium ILT V integrated drives equipped with a pulse/direction (P/D) interface
comprise a 2-phase stepper motor, control electronics and a multifunction interface.
p
The control section comprises control electronics and a power stage which share a
common power supply.
They are available in four flange sizes (36 mm, 42 mm, 57 mm and 85 mm).
Lexium ILT V integrated drives can operate on the following power supplies:
24 V to 48 V DC for all motor types
230 V AC for 85 mm flange motors
p
b
b
ILT V with pulse/direction (P/D) interface
p
Application example
When an installation requires monitoring of an person's or a product's level of
exposure to ionizing radiation, disposable badges are used to ensure that there has
not been any excessive exposure.
A measuring instrument, the dosimeter, reads the radiation level of each badge.
The reading process is carried out in two steps: the badge must first of all have been
activated, then it is transported to a second workstation where a sensor detects the
radiation dose of the badge.
The Lexium ILT V integrated drive controls the transport of the badges from one
workstation to another via a worm gear.
p
Interfaces
ILT V integrated drives are equipped with the following interfaces:
SPI serial link interface
Multifunction interface
p
b
b
SPI serial link interface
The SPI serial link interface is used to connect the integrated drive to the Lexium CT
PC software during configuration, commissioning or maintenance.
It can be used, for example, to configure the following functions:
Setting the motor phase current
Setting the number of steps
Configuring the pulse train
Configuring the input signal filter
...
b
b
b
b
b
In order to simplify commissioning and maintenance, the software can be used via
an SPI/USB converter.
Multifunction interface
The multifunction interface supports the following signals:
5 to 24 V signals separated by optical coupler:
The reference values are transmitted via two pulse/direction (P/D) signals
The other signals have the following functions:
- Activation/locking of the power stage and activation/locking of the indexing pulse
- Configuration of the input as positive (Sink) or negative (Source) logic
b
v
v
Special technical features
b
b
b
b
56
High continuous maximum torque
Good speed stability characteristics
High resolution positioning
Very compact
Presentation (continued)
Motion control
Lexium integrated drives
ILT V with pulse/direction (P/D) interface
p
With 2-phase stepper motor
Connection
Various types of connection are available, depending on the integrated drive model:
Printed circuit board connectors for 36 mm flange
Flying leads for 42, 57 and 85 mm flanges
Industrial connectors for 42, 57 and 85 mm flanges
b
b
b
They are used to connect the power supply, multifunction interface or
commissioning interface.
Printed circuit board connectors
Printed circuit board connectors are used to connect the power supply, the
multifunction interface and the SPI serial link.
Integrated drive with printed
circuit board connector
Flying leads
The flying leads are used to connect the power supply and the multifunction
interface.
An additional printed circuit board connector is then used to connect the SPI serial
link interface.
Industrial connectors
Various types of industrial connector are used, depending on the chosen power
supply:
For ILT2V integrated drives with 48 V power supply:
An M23 connector is used to connect the power supply, multifunction interface
and SPI serial link
b
c
v
For ILT5V integrated drives with 230 V
power supply:
An M23 connector is used to connect the multifunction interface and SPI serial
link
A 3-pin connector is used to connect the power supply
b
a
Integrated drive with
flying leads
v
v
Main functions
Configuration by parameter switch
The following functions can be set on ILT V integrated drives via the parameter
switch:
Setting the number of steps
Setting the motor phase current
Reducing the motor phase current
Input signal functions:
Transmission of the reference value via pulse/direction (PULSE/DIR) or encoder
(A/B) signals
Activation/locking of the power stage (ENABLE/GATE input signal)
Activation/locking of the indexing pulse (ENABLE/GATE input signal)
Adjusting the input filter
p
b
b
b
b
v
v
v
b
Note: For details of available functions, please visit our website www.schneider-electric.com.
Integrated drives with
industrial connector
57
Description
Motion control
Lexium integrated drives
ILT V with pulse/direction (P/D) interface
p
With 2-phase stepper motor
Description
ILT V integrated drives equipped with a pulse/direction (P/D) interface comprise a
2-phase stepper motor and control electronics.
p
1
The configuration of ILT V integrated drives can be modified on the fly or
downloaded and saved to a non-volatile memory using the Lexium CT PC software
tool. The parameters can be modified via the SPI serial link interface.
p
There are three types of connection, depending on the flange size:
Flying leads
Industrial connectors
Printed circuit board connectors
2
b
b
b
Connection types
Flying leads
3
4
5
Connection via industrial connector
6
7
Connection via printed circuit board connector
8
9
10
58
Motion control
Lexium integrated drives
References
ILT V with pulse/direction (P/D) interface
p
With 2-phase stepper motor
References
I
L T 2 V 3 6 1 M N 0 A
Motor type
T = 2-phase stepper motor
Example:
I
L
T
2
V
3
6
1
M N
0
A
Supply voltage
2 = 24…48 V
5 = 230 V (for 85 mm flange only)
I
L
T
2
V
3
6
1
M N
0
A
Communication interface
V = pulse/direction (P/D)
I
L
T
2
V
3
6
1
M N
0
A
Flange size
36 =36 mm
42 = 42 mm
57 = 57 mm
85 = 85 mm
I
L
T
2
V
3
6
1
M N
0
A
Drive type (1)
1 = ILT V 1
2 = ILT V 2
3 = ILT V 3
4 = ILT V 4
I
L
T
2
V
3
6
1
M N
0
A
Speed/torque index
M = medium torque, medium rotation speed
I
L
T
1T V
3
6
1
M N
0
A
Connection
B = flying leads (except for motor with
36mm flange ( ) and 85 mm flange ( ))
C = industrial connector (except for motor with
36 mm flange ( ) and 85 mm flange ( ))
N = printed circuit board connector (for motor
with 36 mm flange ( ))
I
L
T
2
3
6
1
M N
0
A
Sensor type
0 = without sensor
I
L
T
2
V
3
6
1
M N
0
A
Holding brake
A = without holding brake
I
L
T
2
V
3
6
1
M N
0
A
1
c
a
ILT V integrated drive with
pulse/direction (P/D) interface
p
p
p
p
p
p
p
p
p
p
p
p
p
2
3
c
V
a
c
4
c
c
(1) See the main characteristics and dimensions according to the type of drive in the table
below:
Drive
ILT2V
361
Nominal supply
voltage
V
V
Holding torque
Dimensions
(overall in mm)
c
a
Nm
Flying leads
With industrial
connector
With printed
circuit board
connector
ILT5V
421
422
423
571
572
573
574
851
852
853
851
24…48
–
–
230
0.11
0.19
0.33
WxH –
42.7 x 58.3
D
55.9
–
61.7
WxH –
42.9 x 70.9
D
77.7
–
W x H 35.6 x 52
–
D
–
48.5
5
83.6
0.39
0.63
0.86
1.44
1.77
56.4 x 75.2
70.4
67.3
76.7
88.4
97
3.12
5.87
86.1 x 94.7
98.6
134.1
56.4 x 75.2
92.2
2.13
118.6
–
96.8
116.8
2.16
852
853
6
3.16
4.79
–
156.7
7
–
–
87.8 x 164.2
–
155
174.3
214.3
8
Note: See all the data (characteristics, dimensions) on our website www.schneider-electric.com.
9
10
59
Motion control
Lexium integrated drives
References
Accessories for IL integrated drives
p
Accessories for ILP R integrated drives
p
Description
1
Length
m
Reference
Weight
kg
RS 485/USB converters for ILP R integrated drive with RS 485 serial link
interface
p
Preassembled converters with:
One USB connector
One RS 485 connector for integrated drive:
with industrial connector
with flying leads
with printed circuit board connector
b
b
v
2
v
v
RS 485/USB converter for ILP R integrated drive
p
3.6
3.6
3
VW3L1R401
VW3L1R402
VW3L1R403
0.191
0.209
0.417
VW3L3D02R30
0.181
Cordsets for ILP2R integrated drive
Cordset for integrated drive with flying leads
Preassembled cordset with:
Integrated drive end: one connector for RS 485
serial link
Other end: flying leads
3
b
3
b
Cordset for integrated drive with industrial connector
Preassembled cordset with:
4
Integrated drive end: one M23 (19-way) industrial
connector for power supply and multifunction interface
Other end: flying leads
VW3L3D01R40
1.089
b
b
4
Cordset for integrated drive with printed circuit board connector
Preassembled cordset with:
3
VW3L3D04R30
Integrated drive end: one printed circuit board
connector for power supply, multifunction interface and
RS 485 serial link
Other end: flying leads
0.272
b
b
Cordsets for ILP5R integrated drive
5
Cordsets for integrated drive with industrial connector
Preassembled cordsets with:
At one end: flying leads
Integrated drive end:
One 3-pin industrial connector for power
4
supply
One M23 (19-way) industrial connector
4
for multifunction interface
b
b
v
v
6
VW3L3P01R40
0.372
VW3L3D01R40
1.089
Accessories for ILT A integrated drives
p
Description
Length
m
Reference
Weight
kg
CANopen/USB converter for ILT A integrated drive with CANopen interface
p
Preassembled converter with:
One USB connector
One 9-way male SUB-D connector
(converter connection cable not included)
3.6
VW3L1A500
0.136
b
7
b
Cordset for ILT2A integrated drive
CANopen/USB converter for ILT A integrated drive
p
Cordset for integrated drive with printed circuit board connector
Preassembled cordset with:
3
VW3L3P02R30
Integrated drive end: one printed circuit board
connector for power supply and multifunction interface
Other end: flying leads
0.399
b
8
b
Cordset for ILT5A integrated drive
Cordset for integrated drive with industrial connector
Preassembled cordset with:
At one end: flying leads
Integrated drive end:
One 3-pin industrial connector for power
4
supply
One M23 (19-way) industrial connector
4
for multifunction interface
b
b
9
v
v
10
60
VW3L3P01R40
0.372
VW3L3D01R40
1.089
References
Motion control
integrated drives
Accessories for ILT V integrated drives
p
Accessories for ILT V integrated drives
p
Description
Length
m
Reference
Weight
kg
SPI/USB converters for ILT V integrated drive with pulse/direction (P/D)
interface
1
p
Preassembled converters with:
One USB connector
One SPI connector for integrated drive:
b
b
v
v
v
with flying leads
3.6
VW3L1V300
0.127
with industrial connector
3.6
VW3L1V301
0.179
with printed circuit board connector
3.6
VW3L1V305
0.399
VW3L3D01R40
1.089
2
SPI/USB converter for ILT V integrated drive
p
Cordsets for ILT2V integrated drive
Cordset for integrated drive with industrial connector
Preassembled cordset with:
4
Integrated drive end: one M23 (19-way) industrial
connector for power supply, multifunction interface
and SPI serial link
Other end: flying leads
b
3
b
Cordset for integrated drive with printed circuit board connector
3
VW3L3D04R30
Preassembled cordset with:
Integrated drive end: one printed circuit board
connector for power supply, multifunction
interface and SPI serial link
Other end: flying leads
0.272
b
4
b
Cordset for ILT5V integrated drive
Cordset for integrated drive with industrial connector
Preassembled cordset with:
At one end: flying leads
Integrated drive end:
One 3-pin industrial connector for power
4
supply
One M23 (19-way) industrial connector
4
for multifunction interface
5
b
b
v
v
VW3L3P01R40
0.372
VW3L3D01R40
1.089
6
7
8
9
10
61
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35, rue Joseph Monier
F-92500 Rueil-Malmaison
France
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.
Design: Schneider Electric
Photos: Schneider Electric
Printed by:
ART. 960589
DIA7ED2110701EN
www.schneider-electric.com
Schneider Electric Industries SAS
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