S&S Cycle, Inc. Instruction 51-1166 235 Causeway Blvd.

S&S Cycle, Inc. Instruction 51-1166 235 Causeway Blvd.
S&S Cycle, Inc.
®
Instruction 51-1166
5-5-06
Copyright © 2002, 2003, 2005, 2006
by S&S Cycle, Inc.
All rights reserved.
Printed in the U.S.A.
235 Causeway Blvd.
La Crosse, Wisconsin 54603
Phone: 608-627-1497 • Fax: 608-627-1488
Technical Service Phone: 608-627-TECH (8324)
Technical Service Email: [email protected]
Website: www.sscycle.com
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Installation Instructions:
S&S® Sprocket Shaft Bearing and Seal Installation Tool
DISCLAIMER:
IMPORTANT NOTICE:
S&S parts are designed for high performance, off road, racing
applications and are intended for the very experienced rider only. The
installation of S&S parts may void or adversely effect your factory
warranty. In addition such installation and use may violate certain
federal, state, and local laws, rules and ordinances as well as other laws
when used on motor vehicles used on public highways, especially in
states where pollution laws may apply. Always check federal, state, and
local laws before modifying your motorcycle. It is the sole and exclusive
responsibility of the user to determine the suitability of the product for
his or her use, and the user shall assume all legal, personal injury risk and
liability and all other obligations, duties, and risks associated therewith.
Statements in this instruction sheet preceded by the following words
are of special significance.
The words Harley®, Harley-Davidson®, H-D®, Sportster®, Evolution®, and
all H-D part numbers and model designations are used in reference only.
S&S Cycle is not associated with Harley-Davidson, Inc.
SAFE INSTALLATION AND OPERATION RULES:
Before installing your new S&S part it is your responsibility to read and
follow the installation and maintenance procedures in these
instructions and follow the basic rules below for your personal safety.
● Gasoline is extremely flammable and explosive under certain
conditions and toxic when inhaled. Do not smoke. Perform installation
in a well ventilated area away from open flames or sparks.
● If motorcycle has been running, wait until engine and exhaust pipes
have cooled down to avoid getting burned before performing any
installation steps.
● Before performing any installation steps disconnect battery to
eliminate potential sparks and inadvertent engagement of starter while
working on electrical components.
● Read instructions thoroughly and carefully so all procedures are
completely understood before performing any installation steps.
Contact S&S with any questions you may have if any steps are unclear
or any abnormalities occur during installation or operation of
motorcycle with a S&S part on it.
WARNING
Means there is the possibility of injury to yourself or others.
CAUTION
Means there is the possibility of damage to the part or motorcycle.
NOTE
Other information of particular importance has been placed in italic type.
S&S recommends you take special notice of these items.
WARRANTY:
All S&S parts are guaranteed to the original purchaser to be free of
manufacturing defects in materials and workmanship for a period of
twelve (12) months from the date of purchase. Merchandise that fails
to conform to these conditions will be repaired or replaced at S&S’s
option if the parts are returned to us by the purchaser within the 12
month warranty period or within 10 days thereafter.
In the event warranty service is required, the original purchaser must
call or write S&S immediately with the problem. Some problems can be
rectified by a telephone call and need no further course of action.
A part that is suspect of being defective must not be replaced by a
Dealer without prior authorization from S&S. If it is deemed necessary
for S&S to make an evaluation to determine whether the part was
defective, a return authorization number must be obtained from S&S.
The parts must be packaged properly so as to not cause further damage
and be returned prepaid to S&S with a copy of the original invoice of
purchase and a detailed letter outlining the nature of the problem, how
the part was used and the circumstances at the time of failure. If after
an evaluation has been made by S&S and the part was found to be
defective, repair, replacement or refund will be granted.
ADDITIONAL WARRANTY PROVISIONS:
● Consult an appropriate service manual for your motorcycle for correct
disassembly and reassembly procedures for any parts that need to be
removed to facilitate installation.
(1) S&S shall have no obligation in the event an S&S part is modified by
any other person or organization.
● Use good judgement when performing installation and operating
motorcycle. Good judgement begins with a clear head. Don't let
alcohol, drugs or fatigue impair your judgement. Start installation
when you are fresh.
(2) S&S shall have no obligation if an S&S part becomes defective in
whole or in part as a result of improper installation, improper
maintenance, improper use, abnormal operation, or any other misuse
or mistreatment of the S&S part.
● Be sure all federal, state and local laws are obeyed with the
installation.
● For optimum performance and safety and to minimize potential
damage to carb or other components, use all mounting hardware that
is provided and follow all installation instructions.
(3) S&S shall not be liable for any consequential or incidental damages
resulting from the failure of an S&S part, the breach of any warranties,
the failure to deliver, delay in delivery, delivery in non-conforming
condition, or for any other breach of contract or duty between S&S and
a customer.
● Motorcycle exhaust fumes are toxic and poisonous and must not
be inhaled. Run motorcycle in a well ventilated area where fumes
can dissipate.
(4) S&S parts are designed exclusively for use in Harley-Davidson® and
other American v-twin motorcycles. S&S shall have no warranty or
liability obligation if an S&S part is used in any other application.
S&S® Sprocket Shaft Bearing and Seal Installation Tool Kit
Part No. 53-0060 installs sprocket shaft bearings and seals
on big twin models 1955-'02, and on Harley-Davidson®
Sportster® models 1957-'03.
A.
f.
Support the top section of the tool while
turning the wrench handle to press the
bearing onto the shaft. Press the bearing onto
the shaft until seated against the bearing
spacer. See Picture 2.
Big twin Inner and Outer Sprocket Shaft Bearing
1955-'02 Installation
1.
Big twin Inner Sprocket Shaft Bearing
a.
b.
Place flywheel assembly in suitable holding
fixture.
Place Timken® bearing over end of sprocket shaft.
NOTE: None of the included adapters are used when
installing big twin sprocket shaft bearings.
c.
d.
e.
Screw the driver onto the end of the
sprocket shaft.
Insert 1⁄2” drive ratchet wrench (not included)
into the socket on side of tool.
Support the top section of the tool while
turning the wrench handle to press the bearing
onto the shaft. Press the bearing onto the shaft
until seated. See Picture 1.
Picture 2
B.
Sportster® model Inner and Outer Sprocket Shaft Bearing
1957-'03 Installation
1.
Sportster® model Inner Sprocket Shaft Bearing
a.
b.
Place flywheel assembly in suitable holding
fixture.
Place Timken® bearing over end of sprocket
shaft.
NOTE: Two of the included adapters are used with the
driver to install Sportster® model sprocket shaft bearings.
c.
d.
Picture 1
e.
2.
Big twin Outer Sprocket Shaft Bearing
a.
b.
c.
f.
Place sprocket side crankcase half over
sprocket shaft and installed inner bearing.
Place appropriate bearing spacer over shaft.
Place Timken® bearing over end of sprocket shaft.
2.
NOTE: None of the included adapters are used when
installing big twin sprocket shaft bearings.
d.
e.
2
Screw the driver onto the end of the sprocket
shaft.
Insert 1⁄2” drive ratchet wrench (not included)
into the socket on side of tool.
Screw sprocket shaft adapter (Item 7) onto the
end of the driver, and then place spacer
adapter (Item 8) on top of the bearing sitting
on the sprocket shaft. See Figure 1.
Screw the driver onto the end of the
sprocket shaft.
Insert 1⁄2" drive ratchet wrench (not included)
into the socket on side of the driver.
Support the top section of the tool while
turning the wrench handle to press the bearing
onto the shaft. Press the bearing onto the shaft
until seated. See Picture 1.
Sportster® model Outer Sprocket Shaft Bearing
a.
b.
c.
Place sprocket side crankcase half over
sprocket shaft and installed inner bearing.
Place appropriate bearing spacer over shaft.
Place Timken® bearing over end of sprocket shaft.
NOTE: Two of the included adapters are used with the
driver to install Harley-Davidson ® Sportster ® model
sprocket shaft bearings.
d.
e.
f.
Screw the driver onto the end of the
sprocket shaft.
Insert 1⁄2" drive ratchet wrench (not included)
into the socket on side of the driver.
Support the top section of the tool while
turning the wrench handle to press the bearing
onto the shaft.Press the bearing onto the shaft
until seated. See Picture 2.
2.
Sportster® model Sprocket Shaft Seal 1957-'03
Installation
a.
b.
NOTE: Two of the included adapters are used with the driver to
install Sportster® model sprocket shaft seals.
c.
d.
C.
Sprocket Shaft Seal Installation
1. Big twin Sprocket Shaft Seal
e.
1955-'02 Installation
a.
b.
Insert bearing spacer into sprocket shaft seal
Place seal and seal spacer squarely over top of
seal bore.
f.
Insert bearing spacer into sprocket shaft seal.
Place seal and spacer squarely over top of
seal bore.
Screw sprocket shaft adapter (Item 7) onto the
end of the driver, and then place seal installer
adapter (Item 9) squarely on top of seal.
Screw the driver onto the end of the
sprocket shaft.
Insert 1⁄2" drive ratchet wrench (not included) into
the socket on side of the driver.
Support the top section of the tool while
turning the wrench handle to press the seal
into the bore. Press the seal into the bore
until flush. See Picture 3.
NOTE: One of the included adapters is used to install big
twin sprocket shaft seals.
c.
d.
e.
f.
Place seal installer adapter (Item 6) squarely on
top of seal. See Figure 1.
Screw the driver onto the end of the
sprocket shaft.
Insert 1⁄2” drive ratchet wrench (not included)
into the socket on side of the driver.
Support the top section of the tool while
turning the wrench handle to press the seal
into the bore. Press the seal into the bore
until flush. See Picture 3.
Picture 3
Replacement Parts List
1.
Housing..........................................................N/A
2.
Slider ..............................................................N/A
3.
Rack................................................................N/A
4.
Gear................................................................N/A
5.
Socket.............................................................N/A
6.
Figure 1
Adapter, Sprocket Shaft Seal
Big twin ..................................................53-0066
7.
Adapter, Sprocket Shaft Bearing
Sportster® model ...................................53-0067
8.
Adapter, Sprocket Shaft Bearing Space
Sportster® model.....................................53-0068
9.
Adapter, Sprocket Shaft Seal
Sportster® model.....................................53-0069
10. Retaining Ring...............................................N/A
11. Set Screw, Installer (5-pack)...................50-0315P
NOTE: Parts marked with an * are shown for reference only, and are not available separately. If any part marked with an * needs
to be repaired or replaced, the tool must be returned to S&S®.
3
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