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Owner’s Manual Installation and Operation Model: ESC-42ST NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. • DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. • Installation and service must be performed by a qualified installer, service agency, or the gas supplier. This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. • Leave this manual with party responsible for use and operation. D DI O N SC OT AR D WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. See Table of Contents for location of additional Commonwealth of Massachusetts requirements. Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 1 Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. A. Congratulations This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals. Congratulations on selecting a Heat & Glo gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heat & Glo gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency. The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems. As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings. Your new Heat & Glo gas fireplace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of fireplace products! We recommend that you record the following pertinent information about your fireplace. Homeowner Reference Information Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number:__________________________________________ Location on fireplace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________ Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace. Heat & Glo, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044 Type of Gas Not for use with solid fuel. (Ne doit pas entre utilise avec un combustible solide). Type of Gas (Sorte De Gaz) Gaz):: NATURAL GAS This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.) ANSI Z21XX-XXXX · CSA 2.XX-MXX · UL307B Gas and Electric Information Minimum Permissible Gas Supply for Purposes of Input Adjustment. Approved Minimum (De Gaz) Acceptable 0.0 in w.c. (Po. Col. d’eau) Maximum Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes ALTITUDE: MAX. INPUT BTUH: MIN. INPUT BTUH: ORIFICE SIZE: 2 0-0000 FT. 00,000 00,000 #XXXXX IN CANADA 0000-0000FT. 00,000 00,000 #XXXXX MADE IN USA Model: (Modele): XXXXXXXX Serial (Serie): XXXXXXXX Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 Model Number Serial Number Safety Alert Key: • • • • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 Termination Locations 1 Listing and Code Approvals 7 Vent Information and Diagrams A. B. C. D. E. F. G. H. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Combustible Materials Specification. . . . . . . . . . . . . . Combustible Materials Specification . . . . . . . . . . . . . . . . . Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements for the Commonwealth of Massachusetts . . 7 7 7 7 7 7 7 8 User Guide 2 Operating Instructions A. B. C. D. E. F. G. H. I. J. K. L. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10 Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 11 Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 11 Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 12 After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13 3 Maintenance and Service A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14 B. Maintenance Tasks-Qualified Service Technician . . . . . . 15 Installer Guide 4 Getting Started A. B. C. D. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . Design and Installation Considerations . . . . . . . . . . . . . . Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . Inspect Appliance and Components . . . . . . . . . . . . . . . . . 17 18 18 18 5 Framing and Clearances A. B. C. D. E. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 20 20 21 22 A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 23 A. B. C. D. E. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 25 25 25 26 8 Vent Clearances and Framing A. B. C. D. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 31 31 32 33 9 Appliance Preparation A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 35 10 Installing Vent Pipe A. B. C. D. E. F. G. H. I. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . Heat Shield Requirements for Horizontal Termination . . . Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 36 37 37 38 39 39 40 40 40 11 Gas Information A. B. C. D. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 41 41 41 41 12 Electrical Information A. B. C. D. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 42 42 42 42 13 Finishing A. B. C. D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Elevated Hearth Systems . . . . . . . . . . . . . . . . . . . . . . . . . Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 44 45 45 46 3 14 Appliance Setup A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 48 Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Installing the Optional Heat-Zone® Gas Kit . . . . . . . . . . . . . 48 Install Light Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Install Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Install Teco-Sil (Glass Ember Rock) . . . . . . . . . . . . . . . . . 51 Mystic Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . 51 Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 52 Ember/Mineral Wool Placement . . . . . . . . . . . . . . . . . . . . 55 Install Outer Refractory Panels . . . . . . . . . . . . . . . . . . . . 55 Install Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . 56 Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 15 Troubleshooting A. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 57 16 Reference Materials A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 59 B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 60 C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 = Contains updated information. 4 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 B. Limited Lifetime Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period Parts Labor 1 Year 2 years HHT Manufactured Appliances and Venting Gas X X Wood X X X 3 years Pellet EPA Wood Coal X X X X X X X X X Components Covered Electric Venting X X All parts and material except as covered by Conditions, Exclusions, and Limitations listed Igniters, electronic components, and glass Factory-installed blowers Molded refractory panels X Firepots and burnpots 5 years 1 year 7 years 3 years 10 years 1 year X Limited 3 years Lifetime X X X X X 90 Days X X X X X X X X Castings and baffles X X Manifold tubes, HHT chimney and termination Burners, logs and refractory Firebox and heat exchanger X X All replacement parts beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 Page 1 of 2 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 5 B. Limited Lifetime Warranty (continued) WARRANTY CONDITIONS: 7KLVZDUUDQW\RQO\FRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURXJKDQ++7DXWKRUL]HGGHDOHURUGLVWULEXWRU$OLVWRI ++7DXWKRUL]HGGHDOHUVLVDYDLODEOHRQWKH++7EUDQGHGZHEVLWHV 7KLVZDUUDQW\LVRQO\YDOLGZKLOHWKH++7DSSOLDQFHUHPDLQVDWWKHVLWHRIRULJLQDOLQVWDOODWLRQ &RQWDFW\RXULQVWDOOLQJGHDOHUIRUZDUUDQW\VHUYLFH,IWKHLQVWDOOLQJGHDOHULVXQDEOHWRSURYLGHQHFHVVDU\SDUWVFRQWDFW WKHQHDUHVW++7DXWKRUL]HGGHDOHURUVXSSOLHU$GGLWLRQDOVHUYLFHIHHVPD\DSSO\LI\RXDUHVHHNLQJZDUUDQW\VHUYLFH IURPDGHDOHURWKHUWKDQWKHGHDOHUIURPZKRP\RXRULJLQDOO\SXUFKDVHGWKHSURGXFW &KHFNZLWK\RXUGHDOHULQDGYDQFHIRUDQ\FRVWVWR\RXZKHQDUUDQJLQJDZDUUDQW\FDOO7UDYHODQGVKLSSLQJFKDUJHV IRUSDUWVDUHQRWFRYHUHGE\WKLVZDUUDQW\ WARRANTY EXCLUSIONS: 7KLVZDUUDQW\GRHVQRWFRYHUWKHIROORZLQJ &KDQJHVLQVXUIDFHILQLVKHVDVDUHVXOWRIQRUPDOXVH$VDKHDWLQJDSSOLDQFHVRPHFKDQJHVLQFRORURILQWHULRUDQG H[WHULRUVXUIDFHILQLVKHVPD\RFFXU7KLVLVQRWDIODZDQGLVQRWFRYHUHGXQGHUZDUUDQW\ 'DPDJHWRSULQWHGSODWHGRUHQDPHOHGVXUIDFHVFDXVHGE\ILQJHUSULQWVDFFLGHQWVPLVXVHVFUDWFKHVPHOWHGLWHPV RURWKHUH[WHUQDOVRXUFHVDQGUHVLGXHVOHIWRQWKHSODWHGVXUIDFHVIURPWKHXVHRIDEUDVLYHFOHDQHUVRUSROLVKHV 5HSDLURUUHSODFHPHQWRISDUWVWKDWDUHVXEMHFWWRQRUPDOZHDUDQGWHDUGXULQJWKHZDUUDQW\SHULRG7KHVHSDUWV LQFOXGHSDLQWZRRGSHOOHWDQGFRDOJDVNHWVILUHEULFNVJUDWHVIODPHJXLGHVOLJKWEXOEVEDWWHULHVDQGWKHGLVFRORUDWLRQRIJODVV 0LQRUH[SDQVLRQFRQWUDFWLRQRUPRYHPHQWRIFHUWDLQSDUWVFDXVLQJQRLVH7KHVHFRQGLWLRQVDUHQRUPDODQGFRPSODLQWVUHODWHGWRWKLVQRLVHDUHQRWFRYHUHGE\WKLVZDUUDQW\ 'DPDJHVUHVXOWLQJIURPIDLOXUHWRLQVWDOORSHUDWHRUPDLQWDLQWKHDSSOLDQFHLQDFFRUGDQFHZLWKWKHLQVWDOODWLRQ LQVWUXFWLRQVRSHUDWLQJLQVWUXFWLRQVDQGOLVWLQJDJHQWLGHQWLILFDWLRQODEHOIXUQLVKHGZLWKWKHDSSOLDQFHIDLOXUHWR LQVWDOOWKHDSSOLDQFHLQDFFRUGDQFHZLWKORFDOEXLOGLQJFRGHVVKLSSLQJRULPSURSHUKDQGOLQJLPSURSHURSHUDWLRQDEXVHPLVXVHFRQWLQXHGRSHUDWLRQZLWKGDPDJHGFRUURGHGRUIDLOHGFRPSRQHQWVDFFLGHQWRULPSURSHUO\ LQFRUUHFWO\SHUIRUPHGUHSDLUVHQYLURQPHQWDOFRQGLWLRQVLQDGHTXDWHYHQWLODWLRQQHJDWLYHSUHVVXUHRUGUDIWLQJ FDXVHGE\WLJKWO\VHDOHGFRQVWUXFWLRQVLQVXIILFLHQWPDNHXSDLUVXSSO\RUKDQGOLQJGHYLFHVVXFKDVH[KDXVWIDQVRU IRUFHGDLUIXUQDFHVRURWKHUVXFKFDXVHVXVHRIIXHOVRWKHUWKDQWKRVHVSHFLILHGLQWKHRSHUDWLQJLQVWUXFWLRQV LQVWDOODWLRQRUXVHRIFRPSRQHQWVQRWVXSSOLHGZLWKWKHDSSOLDQFHRUDQ\RWKHUFRPSRQHQWVQRWH[SUHVVO\DXWKRUL]HG DQGDSSURYHGE\++7PRGLILFDWLRQRIWKHDSSOLDQFHQRWH[SUHVVO\DXWKRUL]HGDQGDSSURYHGE\++7LQZULWLQJ DQGRULQWHUUXSWLRQVRUIOXFWXDWLRQVRIHOHFWULFDOSRZHUVXSSO\WRWKHDSSOLDQFH 1RQ++7YHQWLQJFRPSRQHQWVKHDUWKFRPSRQHQWVRURWKHUDFFHVVRULHVXVHGLQFRQMXQFWLRQZLWKWKHDSSOLDQFH $Q\SDUWRIDSUHH[LVWLQJILUHSODFHV\VWHPLQZKLFKDQLQVHUWRUDGHFRUDWLYHJDVDSSOLDQFHLVLQVWDOOHG ++7¶VREOLJDWLRQXQGHUWKLVZDUUDQW\GRHVQRWH[WHQGWRWKHDSSOLDQFH¶VFDSDELOLW\WRKHDWWKHGHVLUHGVSDFH,QIRUPDWLRQLVSURYLGHGWRDVVLVWWKHFRQVXPHUDQGWKHGHDOHULQVHOHFWLQJWKHSURSHUDSSOLDQFHIRUWKHDSSOLFDWLRQ&RQVLGHUDWLRQPXVWEHJLYHQWRDSSOLDQFHORFDWLRQDQGFRQILJXUDWLRQHQYLURQPHQWDOFRQGLWLRQVLQVXODWLRQDQGDLUWLJKWQHVVRI WKHVWUXFWXUH This warranty is void if: 7KHDSSOLDQFHKDVEHHQRYHUILUHGRURSHUDWHGLQDWPRVSKHUHVFRQWDPLQDWHGE\FKORULQHIOXRULQHRURWKHUGDPDJLQJ FKHPLFDOV2YHUILULQJFDQEHLGHQWLILHGE\EXWQRWOLPLWHGWRZDUSHGSODWHVRUWXEHVUXVWFRORUHGFDVWLURQEXEEOLQJ FUDFNLQJDQGGLVFRORUDWLRQRIVWHHORUHQDPHOILQLVKHV 7KHDSSOLDQFHLVVXEMHFWHGWRSURORQJHGSHULRGVRIGDPSQHVVRUFRQGHQVDWLRQ 7KHUHLVDQ\GDPDJHWRWKHDSSOLDQFHRURWKHUFRPSRQHQWVGXHWRZDWHURUZHDWKHUGDPDJHZKLFKLVWKHUHVXOWRIEXW QRWOLPLWHGWRLPSURSHUFKLPQH\RUYHQWLQJLQVWDOODWLRQ LIMITATIONS OF LIABILITY: 7KHRZQHU¶VH[FOXVLYHUHPHG\DQG++7¶VVROHREOLJDWLRQXQGHUWKLVZDUUDQW\XQGHUDQ\RWKHUZDUUDQW\H[SUHVVRU LPSOLHGRULQFRQWUDFWWRUWRURWKHUZLVHVKDOOEHOLPLWHGWRUHSODFHPHQWUHSDLURUUHIXQGDVVSHFLILHGDERYH,QQR HYHQWZLOO++7EHOLDEOHIRUDQ\LQFLGHQWDORUFRQVHTXHQWLDOGDPDJHVFDXVHGE\GHIHFWVLQWKHDSSOLDQFH6RPHVWDWHV GRQRWDOORZH[FOXVLRQVRUOLPLWDWLRQRILQFLGHQWDORUFRQVHTXHQWLDOGDPDJHVVRWKHVHOLPLWDWLRQVPD\QRWDSSO\WR\RX 7KLVZDUUDQW\JLYHV\RXVSHFLILFULJKWV\RXPD\DOVRKDYHRWKHUULJKWVZKLFKYDU\IURPVWDWHWRVWDWH(;&(3772 7+((;7(173529,'('%</$:++70$.(612(;35(66:$55$17,(627+(57+$17+(:$55$17< 63(&,),('+(5(,17+('85$7,212)$1<,03/,(':$55$17<,6/,0,7('72'85$7,212)7+( (;35(66(':$55$17<63(&,),('$%29( 4021-645C 12-29-10 6 Page 2 of 2 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 1 Listing and Code Approvals A. Appliance Certification C. BTU Specifications Maximum Input BTU/h Minimum Input BTU/h Orifice Size (DMS) US (0-2000 FT) (0-610 m) 57,500 43,500 #24 CANADA (2000-4500 FT) (610-1372 m) 52,800 38,350 #25 US (0-2000 FT) (0-610 m) 56,500 41,000 #44 CANADA (2000-4500 FT) (610-1372 m) 50,000 37,800 #45 Models MODELS: ESC-42ST, ESC-42STLP (U.S. or Canada) LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater STANDARD: ANSI-Z21.88a-2007 • CSA 2.33a-2007 This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”. NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. B. Glass Specifications This appliance is equipped with 5 mm ceramic glass. Replace glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass. ESC-42ST (NG) ESC-42ST (LP) D. High Altitude Installations NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet (610 m) elevation: • In the USA: Reduce input rate 4% for each 1000 feet (305 m) above 2000 feet (610 m). • In CANADA: Reduce input rate 10% for elevations between 2000 feet (610 m) and 4500 feet (1372 m). Above 4500 feet (1372 m), consult local gas utility. Check with your local gas utility to determine proper orifice size. E. Non-Combustible Materials Specification Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be considered non-combustible materials. F. Combustible Materials Specification Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials. G. Electrical Codes NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 7 Note: The following requirements reference various Massachusetts and national codes not contained in this document. H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: • The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and • Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: • Detailed instructions for the installation of the venting system design or the venting system components; and • A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: • The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and • The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. 8 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 2 Operating Instructions User Guide • Never leave children alone near a hot fireplace, whether operating or cooling down. A. Gas Fireplace Safety WARNING • Teach children to NEVER touch the fireplace. HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. • Consider not using the fireplace when children will be present. Contact your dealer for more information, or visit: www. hpba.org/safety-information. To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacations, trips, etc): • Unplug 6 volt adapter plug and remove batteries on IPI models. When lighting the pilot light on fireplaces with a standing pilot, remove the fixed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended: • Install a physical barrier such as: - A decorative firescreen. - Adjustable safety gate. B. Your Fireplace WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury. • Install a switch lock or a wall/remote control with child protection lockout feature. DECORATIVE DOORS (NOT SHOWN) SECTION 2.D. FIXED GLASS ASSEMBLY (NOT SHOWN) SECTION 14.A. MANTEL HEARTH SECTION 5.E. CLEAR SPACE SECTION 2.C. Figure 2.1 General Operating Parts Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 9 C. Clear Space E. Fixed Glass Assembly WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2. See Section 14.A. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Follow the instructions supplied with the control installed to operate your fireplace. See your dealer if you have questions. F. Remote Control CLEAR SPACE 3 FT. IN FRONT OF FIREPLACE Figure 2.2 Clear Space D. Decorative Doors and Fronts WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat. This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information, refer to the instructions supplied with your decorative door or front. 10 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 G. IPI Battery Tray/Battery Installation MODULE The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance. NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage. SELECTOR SWITCH H. Control Module Operation 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code. ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup. REMOTE Position: Appliance will initiate commands from an optional wired wall switch and/or the wireless remote (RC300). 2. If using a wired wall switch with the module in REMOTE mode, the flame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the flame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec. After this 10 second period, the flame can be adjusted from HI to LO with the switch. 3. The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote. 4. If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fireplace, the wall switch will override any commands given by the remote. 5. Module Reset This module may lock-out under certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying an error code at its status indicator LED. • Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section G. WIRE LEAD FROM REGULATOR CONNECTS HERE LP/NG GAS-TYPE SELECTOR SWITCH Figure 2.3 Control Module • Locate the module selector switch. (See Figure 2.3). • Set the module selector switch to the OFF position. • Wait five (5) minutes to allow possible accumulated gas to clear. • Set the module selector switch to ON or REMOTE position. • Start the appliance. WARNING! Risk of Explosion! DO NOT press the module reset switch more than one time within a five minute time period. Gas may accumulate in firebox. Call a qualified service technician. Nine Hour Safety Shutdown Feature The appliance has a safety feature that automatically shuts down the fireplace after nine hours of continuous operation without receiving a command from the RC300 remote. I. Before Lighting Fireplace Before operating this fireplace for the first time, have a qualified service technician: • Verify all shipping materials have been removed from inside and/or underneath the firebox. • Review proper placement of logs, ember material and/or other decorative materials. • Check the wiring. • Check the air shutter adjustment. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. WARNING! Risk of Fire or Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 11 J. Lighting Instructions (IPI) FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. C. DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. WHAT TO DO IF YOU SMELL GAS • DO NOT try to light any appliance. Equipped with wall switch: Turn ON/OFF switch to ON. WARNING: CAUTION: DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE. Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. 2. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step. 3. To light the burner: • DO NOT touch any electric switch; do not use any phone in your building. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. GAS VALVE • If you cannot reach your gas supplier, call the fire department. DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person. NOT FOR USE WITH SOLID FUEL For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel. Equipped with remote or wall control: Press ON or FLAME button. Equipped with thermostat: Set temperature to desired setting. 4. If the appliance does not light after three tries, call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. Equipped with wall switch: Turn ON/OFF switch to OFF. Equipped with remote or wall control: Press OFF button. Equipped with thermostat: Set temperature to lowest setting. 2. Service technician should turn off electric power to the control when performing service. Also Certified for Installation in a Bedroom or a Bedsitting Room. For assistance or additional information, consult a qualified installer, service agency or the gas supplier. For additional information on operating your Hearth & Home Technologies fireplace, please refer to www.fireplaces.com. Final inspection by 12 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 593-913G K. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fireplace off and allow it to completely cool. • Remove fixed glass assembly. See Section 14.A. • Clean fixed glass assembly. See Section 3. • Replace the fixed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fireplace. NOTICE! Open windows for air circulation during fireplace break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. L. Frequently Asked Questions ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations. As the fireplace warms, this condensation will disappear. Blue flames This is a result of normal operation and the flames will begin to yellow as the fireplace is allowed to burn for 20 to 40 minutes. Odor from fireplace When first operated, this fireplace may release an odor for the first several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from finishing materials and adhesives used near the fireplace. These circumstances may require additional curing related to the installation environment. Film on the glass Metallic noise This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the fireplace. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 13 3 Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. When properly maintained, your fireplace will give you many years of trouble-free service. We recommend annual service by a qualified service technician. A. Maintenance Tasks-Homeowner Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person. The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment. More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fireplace must be kept clean. CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing. Glass Cleaning (Exterior of Installed Glass Only) Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. WARNING! Risk of Injury! Glass installation and removal should be performed only by a qualified service technician. • Homeowner may only clean outsides of glass. • Call your dealer for a service appointment to have inside of glass cleaned. CAUTION! Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO NOT clean glass while it is hot • Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) Doors, Surrounds, Fronts Frequency: Annually Venting By: Homeowner Frequency: Seasonally Tools needed: Protective gloves, stable work surface By: Homeowner • Assess condition of screen and replace as necessary. Tools needed: Protective gloves and safety glasses. • Inspect for scratches, dents or other damage and repair as necessary. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc. • Check that louvers are not blocked. • Vacuum and dust surfaces. • Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6. • Inspect for corrosion or separation. • Verify weather stripping, sealing and flashing remains intact. • Inspect draft shield to verify it is not damaged or missing. 14 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 B. Maintenance Tasks-Qualified Service Technician Logs The following tasks must be performed by a qualified service technician. By: Qualified Service Technician Glass Cleaning • Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14 for log placement instructions. (Exterior and Interior of Installed Glass) Frequency: Annually Tools needed: Protective gloves. • Verify correct log placement and no flame impingement causing sooting. Correct as necessary. Frequency: Seasonally By: Qualified Service Technician Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. Firebox Frequency: Annually WARNING! Risk of Injury! Glass installation and removal should be performed only by a qualified service technician. By: Qualified Service Technician CAUTION! Handle fixed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO NOT clean glass while it is hot • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface. Frequency: Annually Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces. • Remove door or decorative front from fireplace and set aside on work surface. • See Section 14.A for instructions to remove fixed glass assembly. • Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint. • Replace fireplace if firebox has been perforated. Control Compartment and Firebox Top By: Qualified Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Burner Ignition and Operation Frequency: Annually By: Qualified Service Technician • Carefully set fixed glass assembly in place on fireplace. Hold glass in place with one hand and secure glass latches with the other hand. Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer. • Reinstall door or decorative front. • Verify burner is properly secured and aligned with pilot or igniter. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Qualified Service Technician Tools needed: Protective gloves, drop cloth and a stable work surface. • Inspect gasket seal and its condition. • Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat. • Confirm there is no damage to glass or glass frame. Replace as necessary. • Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. • Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. • Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement. • Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking. • Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay. • Inspect for lifting or other flame problems. • Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 15 • Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing. • Verify manifold and inlet pressures. Adjust regulator as required. • Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary. • Inspect IPI flame-sensing rod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required. • Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flamesensing rod. Replace pilot as necessary. Figure 3.1 IPI Pilot Flame Patterns Light Bulb Maintenance Frequency: As needed By: Qualified Service Technician Tools needed: Protective gloves, replacement light bulbs. • See Section 14.F. 16 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 4 Getting Started Installer Guide A. Typical Appliance System NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual HORIZONTAL TERMINATION CAP (SECTION 10.J). VERTICAL TERMINATION CAP (SECTION 10.H) STORM COLLAR (SECTION 10.F) NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.E.) VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.B) ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D) VENT PIPE (SECTIONS 7 and 8) CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C) FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.B AND 8.C) FRAMING/HEADER (SECTION 5) MANTEL AND MANTEL LEG (SECTION 5.D) HEARTH EXTENSION (SECTION 5.) GAS LINE (SECTION 11) Figure 4.1 Typical System Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 17 B. Design and Installation Considerations D. Inspect Appliance and Components Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. • Carefully remove the appliance and components from the packaging. Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. • If packaged separately, the log set and appliance grate must be installed. Before installing, determine the following: • Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. • Where the appliance is to be installed. • The vent system configuration to be used. • Gas supply piping requirements. • Electrical wiring requirements. • The vent system components and decorative doors and fronts may be shipped in separate packages. • Report to your dealer any parts damaged in shipment, particularly the condition of the glass. WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry. • Framing and finishing details. Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer. • Installation and use of any damaged appliance or vent system component. • Modification of the appliance or vent system. • Installation other than as instructed by Hearth & Home Technologies. • Improper positioning of the gas logs or the glass door. C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure rating) One 1/4 in. female connection (for optional fan). 18 • Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fire hazard. WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 5 Framing and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference. WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. 36 IN. 13 IN. TO FIREPLACE OPENING 13 IN. 36 IN. NOTE: 1/2 IN. THICK FACTORYSUPPLIED NON-COMBUSTIBLE BOARD NOT SHOWN ATTACHED TO APPLIANCE. Figure 5.1 Appliance Locations Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 19 B. Constructing the Appliance Chase To further prevent drafts, the wall shield and ceiling firestops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room. A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase. NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps. C. Clearances NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe: Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. • Insulation and other materials must be secured to prevent accidental contact. • The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney. • Failure to maintain airspace may cause overheating and a fire. A E=43 IN. E=33 IN. F B C G I D H MINIMUM FRAMING DIMENSIONS* A B** C* D E F** G** H I Rough Opening (Vent Pipe) Rough Opening (Height) Rough Opening (Depth) Rough Opening (Width) Clearance to ceiling from opening Clearance to ceiling from top of appliance Combustible Floor Combustible Flooring Sides of Appliance Front of Appliance Inches 10 46-1/2 30 60-1/4 43 33 0 See Note Below 1 36 Millimeters 254 1181 762 1530 1092 838 0 See Note Below 25 914 * Adjust framing dimensions for interior sheathing (such as sheetrock) ** Fireplace may need to be elevated from the floor affecting framing height B, depending on hearth construction. See Section 5.E for hearth and combustible floor requirements. Figure 5.2 Clearances to Combustibles 20 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 D. Mantel and Wall Projections Combustible Mantel Legs or Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Failure to comply could cause fire. FIREPLACE OPENING 1 IN. MIN. COMBUSTIBLE MATERIAL Combustible Mantels 6 IN. MAX. 12 IN. MAX. 7 IN. 6 IN. MIN. FROM OPENING 10 IN. MIN. 13 IN. MIN. FROM OPENING FIREPLACE OPENING COMBUSTIBLE WALL OR MANTEL LEG Figure 5.3 Clearances to mantels or other combustibles above appliance Figure 5.5 Clearances to Combustible Mantel Legs or Wall Projections. Non-combustible Mantels Non-Combustible Mantel Legs or Wall Projections 12 IN. MAX. 10 IN. MIN. FIREPLACE OPENING 4 IN. MAX. 4 IN. MAX. 1 IN. MIN. NON-COMBUSTIBLE MANTEL LEG 13 IN. MIN. NON-COMBUSTIBLE MATERIAL FIREPLACE OPENING Figure 5.4 Clearances to Mantels or other Non-Combustibles Above Appliance NON-COMBUSTIBLE WALL Figure 5.6 Clearances to Non-Combustible Mantel Legs or Wall Projections. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 21 E. Hearth Extension 23 IN. WARNING! Risk of Fire! Hearth extension required to protect combustible floors in front of appliance. WARNING! Risk of Fire! DO NOT block ventilation slots. A minimum 1/4 in. space between the bottom of hearth refractory and top of field installed hearth extension (marble, tile, granite, etc) is required across full width of fireplace. If the appliance is to be placed directly on the floor, the non-combustible hearth material will be limited to 3/4 in. thick, including the floor adhesive. If the hearth material will exceed 3/4 in. thick, the appliance will need to be shimmed from the floor appropriately to maintain 1/4 in. minimum space between the floor hearth and hearth refractory. 3-1/2 IN. NO COMBUSTIBLES IN THIS AREA 1/2 IN. BUILDING MATERIAL (MAY BE COMBUSTIBLE) 39 IN. COMBUSTIBLE FRAMING 4 IN. FACTORYSUPPLIED 1/2 IN. NONCOMBUSTIBLE BOARD The base of the fireplace may sit on a combustible surface. The area in front of the fireplace must be protected by a noncombustible hearth extension, unless the fireplace is raised a minimum of three inches above the combustible floor or hearth. See Figures 5.7, 5.8 and 5.10. NON-COMBUSTIBLE MATERIAL ON SIDES (PROFILE VIEW) MINIMUM 1/4 INCH SPACE REQUIRED Figure 5.9 Non-Combustible Zone MARBLE, GRANITE, TILE OR OTHER NON-COMBUSTIBLE HEARTH EXTENSION 3/4 IN. MAX 12 IN. WOOD OR OTHER COMBUSTIBLE FLOOR OR PLATFORM HEARTH REFRACTORY BOTTOM OF FIREPLACE Figure 5.7 Fireplace Positioned on Combustible Surface MINIMUM 1/4 INCH SPACE REQUIRED 3-3/4 IN. BOTTOM OF FIREPLACE WOOD OR OTHER COMBUSTIBLE FLOOR OR PLATFORM 3 IN. MIN. COMBUSTIBLE MATERIAL 1 IN. MAX THICKNESS ALLOWED UNDER FIREPLACE A Figure 5.8 Fireplace Raised A Minimum of 3 Inches Above Combustible Surface B A in. 60-1/4 mm 1530 B 12 305 Figure 5.10 Non-Combustible Hearth Extension Minimum Dimensions (Fireplace Positioned on Combustible Surface) 22 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 6 Termination Locations A. Vent Termination Minimum Clearances WARNING A B 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum Fire Risk. Maintain vent clearance to combustibles as specified. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fire. Gas, Wood or Fuel Oil Termination Cap B A* HORIZONTAL OVERHANG 2 FT. MIN. 20 INCHES MIN. Gas Termination Cap ** VERTICAL WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT TERMINATION CAP X 12 ROOF PITCH IS X/ 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING * ** If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap. Figure 6.2 Staggered Termination Caps Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 .................................................1.5* Over 8/12 to 9/12 .................................................2.0* Over 9/12 to 10/12 ...............................................2.5 Over 10/12 to 11/12 .............................................3.25 Over 11/12 to 12/12 .............................................4.0 Over 12/12 to 14/12 .............................................5.0 Over 14/12 to 16/12 .............................................6.0 Over 16/12 to 18/12 .............................................7.0 Over 18/12 to 20/12 .............................................7.5 Over 20/12 to 21/12 .............................................8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 23 O N P R F C V Q B J H or i B V D B V V V H V X G M V V A E H V V V L A V V = VENT TERMINAL X = AIR SUPPLY INLET K B C V V = 12 inches.................clearances above grade, veranda, porch, deck or balcony = 12 inches.................clearance to window or door that may be opened, or to permanently closed window = 18 inches.................clearance below unventilated soffit 18 inches.................clearance below ventilated soffit 30 inches .................clearance below vinyl soffits and electrical service D = 9 inches...................clearance to outside corner E = 6 inches...................clearance to inside corner Covered Alcove Applications (Spaces open only on one side and with an overhang) N O = 6 inches.................clearance from sides of electrical service L = 12 inches................clearance above electrical service Location of the vent termination must not interfere with access to the electrical service. M = 18 inches ....................clearance under veranda, porch, deck, balcony or overhang 42 inches ................vinyl or composite overhang Permitted when veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor. Figure 6.3 Minimum Clearances for Termination = 18 inches ......... non-vinyl soffit and overhang 42 inches ......... vinyl soffit and overhang P = 3 ft. (Canada) ..........not to be installed above a gas meter/regulator assembly within 3 feet horizontally from the center-line of the regulator G = 3 ft ...........................clearance to gas service regulator vent outlet H = 9 inches (U.S.A) 12 inches (Canada) clearance to non-mechanical (unpowered) air supply inlet, combustion air inlet or direct-vent termination i = 3 ft. (U.S.A.) 6 ft. (Canada) ...........clearance to a mechanical (powered) air supply inlet All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination. J = 7 ft. ......................... On public property: clearance above paved sidewalk or a paved driveway. A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. K = 6 inches ........... non-vinyl sidewalls 12 inches ......... vinyl sidewalls F 24 K C = AREA WHERE TERMINAL IS NOT PERMITTED A Electrical Service = 8 ft. QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2/3 x Q ACTUAL 4 caps 12 feet 1/2 x Q ACTUAL QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL Measure vertical clearances from this surface. Measure horizontal clearances from this surface. CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffic areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer. • Local codes or regulations may require different clearances. • Vent system termination is NOT permitted in screened porches. • Vent system termination is permitted in porch areas with two or more sides open. • Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements. Vinyl protection kits are suggested for use with vinyl siding. • Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 7 Vent Information and Diagrams A. Approved Pipe DO NOT mix pipe, fittings or joining methods from different manufacturers. Vertical 12 in . The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. 8-1/2 in. WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. B. Vent Table Key Horizontal The abbreviations listed in this vent table key are used in the vent diagrams. Symbol 8-1/2 in. This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section 16.B for vent component information. Figure 7.1 Description V1 First section (closest to appliance) of vertical length V2 Second section of vertical length H1 First section (closest to appliance) of horizontal length H2 Subsequent sections of horizontal length D. Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards. C. Use of Elbows WARNING! Risk of Fire. This appliance requires a minimum of 24 inches of vertical venting before attaching any elbow to the appliance. DO NOT attach elbow directly to the appliance. • Pipe measurements are shown using the effective length of pipe (see Figure 7.2). • Horizontal terminations are measured to the outside mounting surface (flange of termination cap) (see Figure 6.4). • Vertical terminations are measured to bottom of termination cap. • Horizontal pipe installed level with no rise. Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1). Pipe DVP4 Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1). Effective Height/Length Effective Length Inches Millimeters 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 Figure 7.2 DVP Pipe Effective Length Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 25 E. Vent Diagrams WARNING! Risk of Fire. This appliance requires a minimum of 24 inches of vertical venting before attaching any elbow to the appliance. DO NOT attach elbow directly to the appliance. General Rules: • This appliance is approved for use with Hearth & Home Technologies DVP venting systems ONLY. • When penetrating a combustible wall, a wall shield firestop must be installed. • When penetrating a combustible ceiling, a ceiling firestop must be installed. • This appliance requires a minimum of 24 inches of vertical pipe attached directly to the appliance starting collar before attaching a 90 degree or 45 degree elbow. 26 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 1. Top Vent - Horizontal Termination WARNING Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling firestops. • ALWAYS maintain specified clearances around venting and firestop systems. • Install wall shield and ceiling firestops as specified. Failure to keep insulation or other material away from vent pipe may cause fire. 1. Top Vent - Horizontal Termination V1 Minimum One Elbow Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. H1 Maximum 2 ft 610 mm 7 in* 178 mm 3 ft 914 mm 2 ft 610 mm 4 ft 1.2 m 4 ft 1.2 m 5 ft 1.5 m 9 ft 2.7 m 6 ft 1.8 m 12 ft 3.7 m 7 ft 2.1 m 14 ft 4.3 m 10 ft 3.0 m 20 ft 6.1 m 20 ft 6.1 m 40 ft 12.2 m After V1= 6 ft then H1 = 2 x V ft Maximum V1 + H1 = 60 ft Maximum *when used with approved termination caps V1 H1 Figure 7.3 H1+ H2 V1 Minimum Two Elbows Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. 3 ft 914 mm 18 in 457 mm 4 ft 1.2 m 3 ft 914 mm 5 ft 1.5 m 7 ft 2.1 m 6 ft 1.8 m 10 ft 3.0 m 7 ft 2.1 m 12 ft 3.7 m 10 ft 3.0 m 18 ft 5.5 m 20 ft 6.1 m 20 ft 6.1 m After V1= 6 ft then H1 = 2 x V1 ft Maximum V1 + H1 + H2= 60 ft Maximum H1 + H2= 20 ft Maximum V1 H2 H1 INSTALLED HORIZONTALLY Figure 7.4 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 27 1. Top Vent - Horizontal Termination - (continued) V1 Three Elbows Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. H1 V2 H2 2 ft 610 mm 7 in 178 mm * H2 Max = 2 X V2 3 ft 914 mm 2 ft 610 mm * H2 Max = 2 X V2 4 ft 1.2 m 4 ft 1.2 m * H2 Max = 2 X V2 5 ft 1.5 m 9 ft 2.7 m * H2 Max = 2 X V2 6 ft 1.8 m 12 ft 3.7 m * H2 Max = 2 X V2 7 ft 2.1 m 14 ft 4.3 m * H2 Max = 2 X V2 10 ft 3.0 m 20 ft 6.1 m * H2 Max = 2 X V2 V1 + H1 must be adhered to. * V2 has no specific restrictions EXCEPT, Ht max = 2 x Vt and Vtotal + Htotal cannot exceed 60 ft Maximum H2 V2 H1 Figure 7.5 28 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 V1 2. Top Vent - Vertical Termination V1 = 50 ft. Max. (15.2 m) V1 = 3 ft. Min. (914 mm) No Elbow Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. V1 FLUE RESTRICTOR NOTE: Flue Restrictor ships in manual bag assembly. Figure 7.6 V1 Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. H1 V2 2 ft 610 mm 1 ft 305 mm * 3 ft 914 mm 3 ft 914 mm * 4 ft 1.2 m 4 ft 1.2 m * 5 ft 1.5 m 9 ft 2.7 m * 6 ft 1.8 m 12 ft 3.7 m * V1 + V2 + H1 = 50 ft (15.2 m) Max. *No specific restrictions on this value EXCEPT V1 + V2 + H1 cannot exceed 60 ft (18.3 m). After V1 = 6 ft, then H1 Max.= V1 x 2 Figure 7.7 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 29 Three Elbows V1 Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. H1 H2 V2 Ht Max. 2 ft 610 mm * * ** 7 in 178 mm 3 ft 914 mm * * ** 2 ft 610 mm 4 ft 1.2 m * * ** 4 ft 1.2 m 5 ft 1.5 m * * ** 8 ft 2.4 m 6 ft 1.8 m * * ** 12 ft 3.7 m 7 ft 2.1 m * * ** 14 ft 4.3 m 3.0 m * * ** 20 ft 6.1 m 10 ft *H1 and H2 has no specific restrictions EXCEPT, after V1 = 6 ft, then Ht Max = 2 x V1 **VT + HT = 60 ft Max. V2 H1 H2 V1 INSTALLED HORIZONTALLY Figure 7.8 30 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 8 Vent Clearances and Framing A. Pipe Clearances to Combustibles WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling firestops • Between wall shield firestops • Around vent system • DVP pipe - A wall shield firestop is required on one side only on interior walls. If your local inspector requires a wall shield firestop on both sides, then both wall shield firestops must have a heat shield (refer to Section 16.B.) attached to them. • See Section 10.J. for information for regarding the installation of a horizontal termination cap. Failure to keep insulation or other material away from vent pipe may cause over heating and fire. Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). • DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. • If wall thickness is less than 4 in. the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. a DVP-HSM-B will be required. • If wall thickness is less than 4-3/8 the existing heat shields must be field trimmed. If wall thickness is greater than 7-5/8 in. a DVP-HSM-B will be required. Non-Combustible Wall Penetration If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable. Whenever a non-combustible wall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary. (DVP Pipe Shown) 3 in. (76 mm) top clearance * 3 in. (76 mm) top clearance 1 in. (25 mm) clearance around vertical sections Heat Shield 1 in. (25 mm) clearance bottom & sides Heat Shield B 1 in. (25 mm) clearance bottom & sides Wall Shield Firestop A* WALL Figure 8.1 Horizontal Venting Clearances To Combustible Materials DO NOT PACK WITH INSULATION OR OTHER MATERIAL B. Wall Penetration Framing Combustible Wall Penetration Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield firestop maintains minimum clearances and prevents cold air infiltration. • The opening must be framed on all four sides using the same size framing materials as those used in the wall construction. • SLP pipe - A wall shield firestop must be placed on each side of an interior wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be maintained. A* Inches Millimeters A* 75 1905 B 74 1880 * Shows center of vent framing hole for top or rear venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe. Figure 8.2 Wall Penetration Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 31 C. Install the Ceiling Firestop A ceiling firestop MUST be used between floors and attics. • DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3). ATTIC ABOVE WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept back from the pipe to prevent overheating. A A PIPE A DVP 10 in. (254 mm) Figure 8.3 Installing Ceiling Firestop (Generic Fireplace Model Shown) INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM 3 FASTENERS PER SIDE CEILING FIRESTOP INSTALLED BELOW CEILING Figure 8.4 Installing the Attic Shield 32 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 CEILING FIRESTOP INSTALLED ABOVE CEILING D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield. BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDE The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation. Attic shields must meet specified clearance and be secured in place. Flat Ceiling Installation • Remove one shield from box. NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield. INSERT 3 SCREWS BEND 3 TABS OUTWARD TO FASTEN TO CEILING FIRESTOP-BEND REMAINING TABS INWARD 90 DEGREES TO MAINTAIN CLEARANCE • Wrap shield around pipe if pipe is already installed in area to be insulated. • Match the three holes in each side and fasten with three screws to form a tube. • Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop. Figure 8.5 Attic Insulation Shield • Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop. • Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. Vaulted Ceiling Installation • Remove one shield from box. NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield. • Cut the attic insulation shield (if application is for vaulted ceiling) to fit your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom. • Wrap shield around pipe if pipe is already installed in area to be insulated. • Match the three holes in each side and fasten with three screws to form a tube. • Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop. • Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop. • Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 33 9 Appliance Preparation A. Top Vent CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. NOTICE: This appliance is top vented ONLY. 1. Remove shrink wrap from appliance. 4. Six sheet metal finishing strips are included with the appliance. The shipping location of the finishing strips is shown in Figure 9.3. Remove 1/4 in. screws that attach the strips to the appliance. Strips may be used during the final finishing steps of appliance setup. See Figure 9.7. Strips should be removed when finishing is completed. NON-COMBUSTIBLE ASSEMBLY AND FINISHING STRIPS SHIPPING BRACKET SCREWS FINISHING STRIPS Figure 9.3 Shipping Brackets and Finishing Strip Locations. 4. Once the appliance is finished into the wall and is ready for final installation, remove the rest of the components. Figure 9.1 Packaged Appliance. 2. The seal cap, shown in Figure 9.2, is included to prevent construction material from getting into appliance. Remove seal cap when pipe installation phase begins. SPLATTER GUARD SEAL CAP OUTER HEARTH REFRACTORY Figure 9.4. Figure 9.2 Seal Cap. 3. Remove the two non-combustible assemblies by removing the two 1/4 in. screws fastening the non-combustible assemblies to the appliance. See Figure 9.3. MESH RODS (2) Figure 9.5 Mesh Rod Location, Gas Valve Side of Appliance. 34 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 B. Securing and Leveling the Appliance WARNING! Risk of Fire! Prevent contact with: REFRACTORY ASSEMBLY MESH ASSEMBLY EMBER GLASS ROCK (TECO-SIL) • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured. DO NOT notch the framing around the appliance standoffs. MANUAL BAG ASSEMBLY Failure to maintain air space clearance may cause overheating and fire. LOG PACKAGING Figure 9.6 Appliance Package Identification. Attach the non-combustible board to the appliance and wall framing with the screws supplied in the manual bag assembly. See Figure 9.7 The diagram shows how to properly position and secure the appliance (see Figure 9.8). Nailing tabs are provided to secure the appliance to the framing members. • Bend out nailing tabs on each side. • Place the appliance into position. • Keep nailing tabs flush with the framing. • Level the appliance from side to side and front to back. • Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance. • Secure the appliance to the framing by using nails or screws through the nailing tabs. • Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance. NON-COMBUSTIBLE BOARD FINISHING STRIPS Figure 9.7 Attaching Non-Combustible Board Figure 9.8 Proper positioning, leveling and securing of an appliance Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 35 10 Installing Vent Pipe A. Assemble Vent Sections Attach Vent to the Firebox Assembly Note: The end of the pipe sections with the lanced tabs will face toward the appliance. Attach the first pipe section to the starting collar: • Lanced pipe end to the starting collar • Inner pipe over inner collar • Push the pipe section until all lanced tabs snap in place • Lightly tug on pipe to confirm it has locked. Commercial, Multi-family (Multi-level exceeding two stories), or High-Rise Applications All outer pipe joints must be sealed with high temperature silicone (minimum of 300ºF continuous exposure rating) , including the slip section that connects directly to the horizontal termination cap. Figure 10.1 High Temperature Silicone Sealant • Apply a bead of silicone sealant (minimum of 300ºF continuous exposure rating) inside the female outer pipe joint prior to joining sections. See Figure 10.1 A Lances • Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated. WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak. Assemble Pipe Sections Per Figure 10.2: B Figure 10.3 Figure 10.2 Note: Make sure that the seams are not aligned to prevent unintentional disconnection. • Start the inner pipe on the lanced end of Section A into the flared end of Section B. • Start the outer pipe of Section A over the outer pipe of Section B. • Once both vents sections are started, push firmly until all lanced tabs lock into place. • Lightly tug on the pipe to confirm the tabs have locked. It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe. CORRECT For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe. Figure 10.4 Seams 36 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 INCORRECT B. Assemble Slip Sections C. Secure the Vent Sections • Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 10.6. • Vertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise. • Slide together to the desired length. • Vertical runs of SLP pipe must be supported every 8 ft. (2.44 m). • Horizontal sections must be supported every 5 feet (1.52 m). • Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 10.8 and 10.9. • Wall shield firestops may be used to provide horizontal support vent sections. Pilot hole Figure 10.6 Slip Section Pilot Holes • Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section. • Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.7. • SLP ceiling firestops have tabs that may be used to provide vertical support. WARNING! Risk of Fire, Explosion or Asphyxiation! Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance. 120º Figure 10.8 Securing Vertical Pipe Sections 120º Figure 10.7 Screws into Slip Section • Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.” NOTICE: If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length. Figure 10.9 Securing Horizontal Pipe Sections Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 37 D. Disassemble Vent Sections • Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure 10.11. • Pull carefully to separate the pieces of pipe. Figure 10.10 Rotate Seams for Disassembly Figure 10.11 Align and Disassemble Vent Sections 38 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 E. Install Metal Roof Flashing • See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof. CAULK • Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10.15. HORIZONTAL OVERHANG 2 FT. MIN. 20 INCHES MIN. VERTICAL WALL LOWEST DISCHARGE OPENING Figure 10.15 F. Assemble and Install Storm Collar GAS DIRECT VENT TERMINATION CAP X CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. ROOF PITCH IS X/ 12 • Connect both halves of the storm collar with two screws (see Figure 10.16). 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H (Min.) Ft. Flat to 6/12........................................ 1.0* Over 6/12 to 7/12 ............................ 1.25* Over 7/12 to 8/12 .............................. 1.5* Over 8/12 to 9/12 .............................. 2.0* Over 9/12 to 10/12 ............................. 2.5 Over 10/12 to 11/12 ......................... 3.25 Over 11/12 to 12/12 ........................... 4.0 Over 12/12 to 14/12 ........................... 5.0 Over 14/12 to 16/12 ........................... 6.0 Over 16/12 to 18/12 ........................... 7.0 Over 18/12 to 20/12 ........................... 7.5 Over 20/12 to 21/12 ........................... 8.0 • Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section. • Slide the assembled storm collar down the pipe section until it rests on the roof flashing (see Figure 10.17). • Caulk around the top of the storm collar (see Figure 10.18). * 3 foot minimum in snow regions Figure 10.14 Minimum Height From Roof To Lowest Discharge Opening Figure 10.16 Assembling the Storm Collar NOTICE: Failure to properly caulk the roof flashing and pipe seams may permit entry of water. • Caulk the gap between the roof flashing and the outside diameter of the pipe. • Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.15. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line. Figure 10.17 Assembling the Storm Collar Around the Pipe Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 39 G. Install Vertical Termination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section. • Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.18). • The extended heat shield may need to be cut to length maintaining sufficient length for a 1-1/2 in. (38 mm) overlap between heat shields. • Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual. • Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section. TERMINATION CAP Important Notice: Heat shields may not be field constructed. I. Install Horizontal Termination Cap WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent. • 1-1/2 (38 mm) minimum overlap of flue telescoping section is required. Failure to maintain overlap may cause overheating and fire. (1 of 3) STORM COLLAR SCREWS CAULK • Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base. • Flash and seal as appropriate for siding material at outside edges of cap. • When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual. Figure 10.18 CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap. H. Heat Shield Requirements for Horizontal Termination WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness. • DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap. • Heat shields must overlap 1-1/2 in. (38 mm) minimum. NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a flashing kit is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall. There are two sections of the heat shield. One section is factory-attached to the wall shield firestop. The other section is factory-attached to the cap. See Figure 10.18. If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used. • If the wall thickness is less than 4 in./102 mm (DVP), the heat shields on the cap and wall shield firestop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained. • Use an extended heat shield if the finished wall thickness is greater than 7-1/4 in. (184 mm). 40 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 11 Gas Information A. Fuel Conversion C. Gas Connection • Make sure the appliance is compatible with available gas types. • Refer to Reference Section 16 for location of gas line access in appliance. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts. • Gas line may be run through knockout(s) provided. B. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada. • The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with noncombustible, unfaced insulation to prevent cold air infiltration. • Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes. • Pipe incoming gas line into valve compartment. • Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve. • Pressure requirements are: Natural Gas Propane Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line. Maximum inlet pressure 14.0 in. w.c. 14.0 in. w.c. • A small amount of air will be in the gas supply lines. Manifold pressure 3.5 in. w.c. 10.0 in. w.c. WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite. Gas Pressure WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion. • Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating. • Install regulator upstream of valve if line pressure is greater than 1/2 psig. WARNING Fire Risk. Explosion Hazard. High pressure will damage valve. • Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter). Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. • Purge should be performed by qualified service technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open flames. Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fittings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open flame. Fittings and connections could have loosened during shipping and handling. WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory. D. High Altitude Installations NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 41 12 Electrical Information A. Wiring Requirements C. Electrical Service and Repair NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (Intellifire ignition). WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. • Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.1. • Low voltage and 110 VAC voltage cannot be shared within the same wall box. WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation. D. Junction Box Installation • Make all necessary wire connections to the junction box/ receptacle and reattach the junction box/receptacle to the outer shell. WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls. B. IntelliFire Plus™ Ignition System Wiring • Wire the appliance junction box to 110 VAC for proper operation of the appliance. WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout. • Refer to Figure 12.2, IntelliFire Plus TM (IPI) Wiring Diagram. • This appliance is equipped with an Intellifire control valve which operates on a 6 volt system. JUNCTION BOX ELECTRICAL ACCESS HOLE SCREWS ELECTRICAL COMPONENT ACCESS PLATE Figure 12.1 Junction Box Detail 42 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 RC300 4.5V DC (AA X 3) FLAME SENSE IGNITER TO JUNCTION BOX (110V) MODULE I S AUX300 MODULE ORG FAN WHT AUX 1 AUX 2 DO NOT USE AUX2 FOR LIGHT CONNECTION PROTECTIVE COVER INCLUDED TO JUNCTION BOX 110VAC ORANGE (PILOT) GREEN (MAIN) RED BLACK BROWN ACCENT LIGHT #2 ACCENT LIGHT #1 EMBER BULBS (1-4) GROUND Figure 12.2 IPI Wiring Diagram Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 43 13 Finishing Combustible Mantel Legs or Wall Projections A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause fire. FIREPLACE OPENING 1 IN. MIN. COMBUSTIBLE MATERIAL Combustible Mantels 12 IN. MAX. 6 IN. MAX. 7 IN. 10 IN. MIN. 6 IN. MIN. FROM OPENING 13 IN. MIN. FROM OPENING FIREPLACE OPENING COMBUSTIBLE WALL OR MANTEL LEG Figure 13.1 Clearances to Mantels or Other Combustibles Above Appliance Figure 13.3 Non-combustible Mantels 12 IN. MAX. Clearances to Combustible Mantel Legs or Wall Projections. Non-Combustible Mantel Legs or Wall Projections FIREPLACE OPENING 10 IN. MIN. 1 IN. MIN. 4 IN. MAX. NON-COMBUSTIBLE MATERIAL 4 IN. MAX. NON-COMBUSTIBLE MANTEL LEG 13 IN. MIN. FIREPLACE OPENING Figure 13.2 Clearances to Mantels or other Non-Combustibles Above Appliance NON-COMBUSTIBLE WALL Figure 13.4 44 Clearances to Non-Combustible Mantel Legs or Wall Projections. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 C. Doors 23 IN. 3-1/2 IN. NO COMBUSTIBLES IN THIS AREA 1/2 IN. BUILDING MATERIAL (MAY BE COMBUSTIBLE) 39 IN. Only doors certified for use with this appliance model may be used. Contact your dealer for a list of doors that may be used. Once you have determined what kind of door and finishing material is going to be used on the fireplace, you may use the table below which shows the door models and the finishing material thickness allowed. COMBUSTIBLE FRAMING 4 IN. FACTORYSUPPLIED 1/2 IN. NONCOMBUSTIBLE BOARD Figure 13.5 FS-E42-XX B. Facing Material • Metal front faces may be covered with non-combustible materials only. • Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service. • Facing and/or finishing materials must never overhang into the glass opening. • Observe all clearances when applying combustible materials. WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers. FSA-ESC42ST-XX (REQUIRES ARCHKIT-ESC-42ST) COMBUSTIBLE MATERIAL 61-5/8 in. 0 in. Figure 13.7 Approved Doors for ESC-42ST 0 in. 0 in. 47-1/8 in. NON-COMBUSTIBLE BOARD Note: Optional firescreen sits out 1-1/2 inches from the face of the fireplace. When using thin finishing material, you may want to use thicker non-combustible backer board to bring the finishing material flush with the firescreen. This is not required. Figure 13.6 Noncombustible Facing Diagram Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 45 D. Elevated Hearth Systems Use the table below to identify the hearth system that will be used. The table will also help identify effects on the various dimensions. Some hearth systems will elevate the appliance off the floor at a given dimension. The dimension noted in the table below, in the Elevated Appliance Dimension Column, will also have to be added to the following: Extension Wall Hole referenced in Figure 8.2 (Exterior Wall Hole) and Rough Opening Height (header height) referenced in Figure 5.2. Note: Finished floor thickness should also be considered when determining installation dimensions. MODEL DESCRIPTION PART # ESC-42ST Avalon Cast Mantel Biltmore Cast Mantel Hearst Cast Mantel AFANTC5244 AFBETC5244 AFHTTC5244 ELEVATED APPLIANCE DIMENSION See Note 1 1/2 in. 1/2 in. 1/2 in. Note 1. Add dimensions to Exterior Wall Hole (Figure 8.2) and Rough Opening Height (Figure 5.2). The above listed Hearth and Home Technologies manufactured hearth systems have been tested and certified for use with the ESC-42ST fireplace. The dimensions of these Hearth and Home Technologies manufactured hearth systems may differ slightly from the mantel specifications listed in Section 5.D and Section 13.A. The above listed Hearth and Home Technologies manufactured hearth systems are not required to meet the mantel specifications listed in Section 5.D and Section 13.A. 46 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 14 Appliance Setup A. Fixed Glass Assembly WARNING! Risk of Asphyxiation! Glass installation and removal should be performed only by a qualified service technician. Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. 3. With the glass assembly resting (not engaged) on the bottom glass latch tabs, allow for the top of the glass assembly to tip away from the fireplace. Lift up slightly and ensure the glass assembly bottom seal is tight to the bottom of the firebox. See Figure 14.3. • DO NOT strike, slam or scratch glass. • DO NOT operate fireplace with glass removed, cracked, broken or scratched. • Replace as a complete assembly. Installing Fixed Glass Assembly 1. Identify the top and bottom of the glass assembly. The top of the glass frame has three engagement grooves. The engagement groove is highlighted in Figure 14.1. Figure 14.3 Second Position of Frame into Opening. 4. Engage the bottom glass latch tabs into the three slots in the bottom of the glass frame. Figure 14.1 Glass Top Tab Detail. 2. Start by tipping the top of the glass frame toward the fireplace. Center the glass between the left and right firebox supports. Push “up” and “in” and set the glass assembly on the bottom three glass latch tabs. See Figure 14.2 . To engage the tabs into the frame slots, manipulate the glass clips by pulling out the glass latch handles. Figure 14.3 shows the middle glass latch tab engaged. Engage an end latch first, then middle latch, and finally the last end latches. TAB HANDLE Figure 14.4 Glass Latch Engaged into Frame Latch. Figure 14. 2 Initial Positioning of Frame into Opening. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 47 5. Ensure all three bottom glass latch tabs are engaged and centered in the three slots in the glass frame. The glass latch tab should protrude through the slot in the glass frame about 1/4 in. See Figure 14.5 Removing Fixed Glass Assembly • Remove glass assembly by reversing these glass installation instructions. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity. D. Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories. Figure 14.5 Bottom Glass Latch Tabs Installed in Glass Frame 6. Engage the three glass latches on top. Push the top of the glass toward the fireplace. Use index fingers to manipulate top glass latches and pull out and latch the three glass assembly latches into the engagement grooves. See Figure 14.6 and Figure 14.7. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. E. Installing the Optional Heat-Zone® Gas Kit 1. Remove the knockout from the side of the appliance and discard it (see Figure 14.8). 2. Center the duct collar around the exposed hole and attach it to the appliance with 3 screws. Note: Do this BEFORE final positioning of the appliance. 3. Determine the location for the air register/fan housing assembly. Reference the Heat-Zone® Gas Kit instructions for the remaining installations steps. Figure 14.6 Top Glass Latch Access GLASS FRAME TAB REFRACTORY TAB HEAT-ZONE® KNOCKOUTS Figure 14.8 Heat-Zone® Gas Knockouts. Figure 14.7. Top Glass Latch Detail 48 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 F. Install Light Bulbs Note: Light bulbs are shipped in the installation manual bag. 2. Install the two accent lights by removing (2) screws that hold the light housing to the firebox bottom. Install bulb by inserting the 2 pins on the bulb base into the 2 holes in the socket. See Figure 14.11 and Figure 14.12. Ember Lights 1. Remove ember basket by lifting it from fireplace. There is one metal tab on each end of the ember box that engages slots in the ember basket. See Figure 14.9. SCREWS Figure 14.11 Light Housing Removal Figure 14.9 Ember Basket 2. Install two 20 watt halogen bulbs per side. See Figure 14.10. NOTICE: Grip bulb by the porcelain base only. DO NOT TOUCH glass bulb. Touching the bulbs with fingers will greatly reduce the operating life of these bulbs. Figure 14.12 Light Housing Removed, Bulb Installed 3. Reinstall accent light cover to light socket assembly and install with two screws to firebox bottom. 4. Reinstall the two bottom sheet metal refractory standoffs with one screw each. See Figure 14.13. SHEET METAL REFRACTORY STANDOFF Figure 14.10 Ember Light Bulb Installed 3. Reinstall ember basket over the ember box by inserting the tabs on the ember box in the slots on the ember basket. See Figure 14.9. Accent Lights 1. Remove the screw that secures the two bottom sheet metal refractory standoffs that are installed around the left and right accent light assemblies. See Figure 14.13. Figure 14.13 Accent Light Bulb Installation Completed Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 49 G. Install Refractory CAUTION: Refractory pieces are fragile! Carefully remove the refractory pieces from the packaging. 1. Locate the four refractory clips pre-installed in the top of the firebox and remove. Install side refractory with the notched end of the refractory on the bottom. See Figure 14.14 and Figure 14.15. Ensure that side refractory panels are centered left and right and do not extend past the outer firebox flange. Secure each side refractory with two refractory clips. Figure 14.16 Positioning Inner Bottom Refractory NOTCH FLANGE Figure 14.14 Notched End of Side Refractory 2. Install the left and right refractory middle base refractory pieces on top of the left and right bottom refractory standoffs. See Figure 14.16 and 14.17. Position so that the edge is flush with the ember light housing. Figure 14.17 Positioning Left and Right Middle Base Refractory OUTER FIREBOX FLANGE REFRACTORY CLIPS Figure 14.15 Refractory Clip Installation Figure 14.18 Positioning Outer Bottom Refractory. 5. Install two outer bottom refractory pieces as shown in Figure 14.18. Ensure that outer bottom refractory pieces do not extend past the outer firebox flange. 50 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 H. Install Teco-Sil (Glass Ember Rock) I. Mystic Ember Placement 1. Install the glass ember rock (Teco-Sil) that is shipped with this fireplace into the left and right ember light trays. See Figure 14.19. WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation. Ember material is shipped with this gas appliance. Use this material to give the appliance a realistic ash bed. To place the ember material: 1. Place Mystic Embers in a random pattern around the base refractory away from port holes as shown in Figure 14.22. 2. Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications. Figure 14.19 Glass Ember Bed 2. Using TUP-GBK-12 spray paint, dust the glass ember rock to create a more natural looking ash bed. Care should be taken to avoid overspray onto refractory and stainless steel back plate. See Figure 14.20 and Figure 14.21. Figure 14.22 Ember Placement on Base Refractory Figure 14.20 Ember Bed Painting Figure 14.21 Finished Ember Bed Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 51 J. Install the Log Assembly LOG PLACEMENT INSTRUCTIONS Log Set Assembly: LOGS-ESC42ST For Model: ESC-42ST CAUTION: Logs are fragile! Carefully remove the logs from the packaging. 1 2 3 4 5 6 7 8 9 Figure 1 PILOT Figure 2 Figure 3 GRATE: Locate the pilot assembly. The pilot assembly is denoted in this instruction by a black or white arrow () on each photo. For the purpose of placing logs according to this instruction, begin with the pilot on the left side. Position grate by locating the four indentations on the bottom refractory. Place grate legs in the indentations as shown in Figure 3. 1 LOG ENGAGES GRATE TINE 1 Figure 4 Figure 5 Reverse View LOG NUMBER 1 (SRV2146-701): Locate the pilot assembly. It should be on the left side of the fireplace. Place log #1 onto the grate and pull forward so that the indentation on the front of the log engages the left grate tine. The “burnt” tip of Log #1 should rest on the burner. The log must NOT block any burner ports. See Figure 4. 2146-936C 52 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 GRATE BAR 2 1 1 2 Figure 6 Figure 7 Reverse View LOG NUMBER 2 (SRV2146-702): Place Log #2 as shown. The groove on the bottom of Log #2 engages with the grate bar. Pull log forward so it engages the far right grate tine as shown in Figure 6. The “burnt” end of the log rests on the burner. The log must NOT block any burner ports. Figure 8 3 GRATE TINE 2 1 1 2 3 Figure 9 Reverse View LOG NUMBER 3 (SRV2146-703): Place Log #3 so that groove on bottom of log engages the grate bar. Push log back so that it rests against grate tine as shown in Figure 9. The “burnt” end of the log rests on the burner. The log must NOT block any burner ports. 4 1 Figure 10 2 3 2 3 GRATE TINE 1 4 Figure 11 Reverse View LOG NUMBER 4 (SRV2146-704): Place Log #4 so that the groove on bottom of log rests on the grate bar as show in Figure 10. Push log so that it rests against the grate tine shown in Figure 11. The “burnt” end of the log rests on the burner. The log must NOT block any burner ports. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 53 1 2 5 3 4 FRONT LOG NOTCH 5 7 4 3 2 1 Figure 12 Figure 13 LOG NUMBER 5 (SRV2146-705): Place Log #5 LOG NUMBER 7 (SRV2146-707): Log #7 rests on the notch on top of log #1 and the notch on top of log #4. See Figure 13. The points of contact on Log #1 and Log #4 where Log #7 rests are indicated by the circles in Figure 10. from side of unit where pilot is located on your right side. Place log so the front log notch engages the center grate tine as shown in Figure 12 and the right side of log rests on the notch in Log #4. See Figure 11. The notch is visible in Figure 11. The log must NOT block or sit directly over any burner ports. 4 7 5 1 6 3 2 4 7 1 5 6 3 2 8 Figure 15 Figure 14 LOG NUMBER 6 (SRV2146-706): Place Log #6 LOG NUMBER 8 (SRV2146-708): Locate notch onto grate and log #1. The groove on the bottom of the log will engage the center grate bar and the other end of the log will rest on Log #1, with the tip touching Log #7. The points of contact are indicated by the circles located on Log #6 and Log #7 in Figure 14. The log must NOT block or sit directly over any burner ports. on Log #2 and notch on Log #3 indicated by the circles on Figure 14. Place Log #8 so that it rests in these notches. See Figure 15. BURNT AREA 4 7 1 5 6 93 8 2 Figure 16. LOG NUMBER 9 (SRV582-707): Place log #9 onto Log #2 and Log #5. The “burnt area” of log 9 will face the pilot side of the log assembly. 54 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 K. Ember/Mineral Wool Placement WARNING! Risk of Explosion! DO NOT place embers directly over burner ports. Improperly placed embers interfere with proper burner operation. See instructions. BACK SUPPORT TAB Ember material is shipped with this gas appliance. To place the ember material: • Place dime-size pieces of Glowing Embers® just in front of the port trail, but not on or in between the ports See Figure 14.23. Embers are to be placed adjacent to burner port holes. Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems. Figure 14.25 Back Support Tab Bent Into Position • Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front). NO EMBERS IN THIS AREA Figure 14.26 Side Refractory Brackets Figure 14.23 Ember Placement L. Install Outer Refractory Panels 1. Install glass assembly. Refer to Section 14.A for glass installation. 2. The refractory brackets are shipped wire-tied to the right side support opposite the valve. See Figure 14.24. Bend the back support of the refractory tab down. See Figure 14.25. Install the two refractory brackets to the glass frame and secure, but do not tighten. One screw per bracket is required. See Figure 14.26. 3. Install both outer refractory panels and install refractory bracket to secure refractory panels in place. See Figure 14.26. 4. Install Outer Hearth. See Figure 14.27. Figure 14.27 Outer Hearth Installation Figure 14.24 Shipping Location of Refractory Brackets Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 55 M. Install Mesh Two hanging mesh assemblies ship standard with this appliance. If using an optional mesh door, do not install the standard hanging mesh assemblies. SHUTTER STOP 1. Insert the mesh rod into all the rings attached to the mesh assembly. 2. The mesh rod is supported by 3 tabs located in the top outer surround. These tabs are located on the left and right sides and one in the middle. Tabs are bent in at the factory. Figure 14.28 shows these tabs flat for visual purposes. SHUTTER ADJUSTMENT ROD Figure 14.29 Shutter Adjustment Rod and Shutter Stop Figure 14.28 Mesh Rod Support Tabs N. Install Trim and/or Surround • Install optional trim kits and/or surrounds using the instructions included with the accessory. • Use non-combustible materials to cover the gap between the sheet rock and the appliance (if desired). O. Air Shutter Setting Air shutter settings should be adjusted by a qualified service technician at the time of installation. The shutter adjustment rod is located adjacent to the gas valve. The shutter setting is preset at the factory for either NG or LP. These are tested settings that work well for most venting applications. Units with increased vertical venting may require a shutter setting that is more closed. Installations with extended horizontal venting may require a more open shutter setting. The measurement is taken from the face of the appliance to the end of the silicone cap. See Figure 14.29. • Push the air handle in to close the air shutter. • Pull the air handle out to open the air shutter. NOTICE: If sooting occurs, provide more air by opening the air shutter. Air Shutter Settings ESC-42ST 56 NG LP 1-1/2 in. Fully Open Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 15 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician. A. IntelliFire Plus™ Ignition System Symptom Possible Cause 1. Pilot won’t light. A. Incorrect wiring. The ignitor/module makes noise, but no B. Loose connections or electrical spark. shorts in the wiring. 2. Pilot won’t light, there is no noise or spark. 3. Pilot sparks, but Pilot will not light. Corrective Action Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly. Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and flame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). A. No power, transformer installed incorrectly, or depleted batteries. Verify that transformer is installed and plugged into module. Check voltage of transformer at connection to module. Acceptable readings of a good transformer are between 6.4 and 6.6 volts AC. Battery power supply voltage must be at least 4 volts. If less than 4 volts, replace batteries. B. A shorted or loose connection in wiring configuration or wiring harness. Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components. C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits. B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid. Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 57 Troubleshooting (continued) Symptom 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot flame has been lit, flame rectification has not occurred.) 58 Possible Cause A. A shorted or loose connection in flame sensing rod. Corrective Action Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify flame sense or igniter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object. B. Poor flame rectification or contaminated With fixed glass assembly in place, verify that flame is enflame sensing rod. gulfing flame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. With a multimeter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot orifice is installed and gas inlet is set to pressure specifications. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is firmly connected to the module. D. Damaged pilot assembly or contaminated flame sensing rod. Verify that ceramic insulator around the flame sensing rod is not cracked, damaged, or loose. Verify connection from flame sensing rod to white sensor wire. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. TOP VIEW L M K ELECTRICAL ACCESS GAS LINE ACCESS F H E D P J N O I G C RIGHT VIEW B A LEFT VIEW FRONT VIEW Appliance Dimensions Table Location Inches Millimeters Location Inches Millimeters A 58-1/8 1476 I 9-1/8 232 B 42 1067 J 12 305 C 39-7/16 1002 K 15 381 D 35-1/8 892 L 12-3/4 324 E 45-3/8 1153 M 8 dia. 203 F 60 1524 N 30 762 G 1 25 O 30-3/8 772 H 46-3/8 1178 P 14 356 Figure 16.1 Appliance Dimensions Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 59 B. Vent Components Diagrams Pipe Effective Height/Length DVP4 DVP Pipe (see chart) Effective Length Inches Millimeters 4 102 10-1/2 in. (267 mm) 45 ° DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 10-7/8 in. (276 mm) DVP6A 3 to 6 76 to 152 ° DVP45 (45 Elbow) DVP12A 4-7/8 in. (124 mm) 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 11-3/8 in. (289 mm) 10 in. (254 mm) 1 in. (25 mm) 7-3/8 in. (187 mm) 1-1/4 in. (32 mm) 10 in. (254 mm) 9-1/4 in. (235 mm) Assembled Height: 24 in./610 mm Diameter: 10 in./254 mm 1/2 in. TYP (13 mm) 13-1/4 in. (337 mm) DVP-AS2 DVP-FS (Ceiling Firestop) DVP90ST (90° Elbow) 12 in. (305 mm) 1- 1/2 in. (38 mm) 10 in. (254 mm) 1 in. (25 mm) 8 in. (203 mm) 14 in. (356 mm) UP 5 in. (127 mm) 12 in. (305 mm) 6 in. (152 mm) DVP-HVS (Vent Support) DVP-WS (Wall Shield Firestop) Figure 16.2 DVP vent components 60 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 B. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. 8 in. (203 mm) Heat Shield 15-1/8 in. (384 mm) Term Cap Max Effective Length 12 in. (305 mm) DVP-TRAP Horizontal Termination Cap Minimum Effective Length Maximum Effective Length 3-1/8 in. 4-5/8 in. Trap1 79 mm 117 mm 5-3/8 in. 9-3/8 in. 137 mm 238 mm Trap2 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2 Figure 16.3 DVP vent components Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 61 B. Vent Components Diagrams (continued) 31 in. (787 mm) 13-1/4 in. (337 mm) 24-5/8 in. (625 mm) 27-1/2 in. (699 mm) 24-5/8 in. (625 mm) 13-1/4 in. (337 mm) RF6M Roof Flashing Multi-pak RF12M Roof Flashing Multi-pak 5 in. (127 mm) 13-3/4 in. (349 mm) 11-7/8 in. (302 mm) 13-7/8 in. (352 mm) 13-3/4 in. (349 mm) DVP-BEK2 DVP-HPC Cap Brick Extension BEK Trap Cap Brick Extension 11-5/8 in. (295 mm) 12-1/8 in. (308 mm) 7-1/8 in. (181 mm) 5-3/4 in. (146 mm) DVP-TRAPFL Flashing DVP-HSM-B Extended Heat Shield Figure 16.4 DVP vent components COOL-ADD Cap Shield 13-7/8 in. (352 mm) 26 in. 660 mm 62 5 in. (127 mm) 9-1/2 in. (241 mm) 14 in. (356 mm) DRC-RADIUS Cap Shield Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 B. Vent Components Diagrams (continued) 12 in. 305 mm 7-1/4 in. (184 mm) 12-1/2 in. (318 mm) 5-1/4 in. (133 mm) DVP-TVHW VerticalTermination Cap (Highwind) Optional Wire Harness 13-5/8 IN. 346 mm EFFECTIVE LENGTH 32 IN. (813 mm) MIN. 35 IN. (889 mm) MAX. DESCRIPTION 12-1/2 IN. 318 mm 20-3/4 IN. 527 mm PART NUMBER 10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH20 40 ft. PV Wire Harness PVI-WH40 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100 Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP. Contact your dealer to order. PVI-SLP Power Vent Inline 16 IN. 406 mm 4-1/2 IN. 114 mm 15 IN. (381 mm) 9-3/16 IN. (233 mm) 13-5/8 IN. (346 mm) 12-1/2 IN. (318 mm) 16-11/16 IN. 424 mm 16-11/16 IN. (424 mm) SLP-LPC SLP Low Profile Cap Figure 16.5 Vent Components Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 63 ESC-42ST C. Service Parts Beginning Manufacturing Date: Dec. 2008 Ending Manufacturing Date: ______ Service Parts Diagram 10 11 9 12 18 19 14 20 15 17 16 13 Refractory Assembly Log Set Assembly 21 22 23 4 7 5 9 6 1 24 26 25 Part number list on following page. 64 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 3 8 2 C. Service Parts List ESC-42ST IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Stocked at Depot PART NUMBER Log Set Assembly LOGS-ESC42ST 1 Log 1 SRV2146-701 2 Log 2 SRV2146-702 3 Log 3 SRV2146-703 4 Log 4 SRV2146-704 5 Log 5 SRV2146-705 6 Log 6 SRV2146-706 7 Log 7 SRV2146-707 8 Log 8 SRV2146-708 9 Light Box Mesh Assembly Qty 2 req 2146-016 10 Non-combustible Board Qty 2 req 2146-051 11 Finishing Strips Qty 6 req 2146-129 12 Glass Door Assembly Qty 2 req GLA-ESC42ST Y 13 Mesh Assembly Qty 2 req 2146-031 Y 14 Log Grate 15 Light Assembly Accent 35" 2146-013 16 Light Assembly Accent 17" 2146-014 17 Light Assembly, Ember 2146-404 18 Burner 2146-007 19 Refractory Support 20 Light Wire Connectors 21 Refractory Panel - Outside Left Qty 2 req SRV2146-315 22 Refractory Panel- Inside Side Qty 2 req SRV2146-311 23 Refractory Panel- Outside Right Qty 2 req SRV2146-314 24 Refractory Panel-Outside Bottom Qty 2 req SRV2146-316 25 Refractory Panel-Inside Front Qty 2 req SRV2146-312 26 Refractory Panel-Inside Middle Qty 2 req SRV2146-313 Y 2146-015 Qty 2 req Y 2146-152 2146-407 Access Plate, Junction Box 2146-169 Fiberglass Rope 060-455 Flue Restrictor 2146-158 Mineral Wool 050-721 Teco-Sil, 5lb. Bag White Ember Bed Rock 700-790 Touch Up Paint TUP-GBK-12 Twig Center SRV582-707 Vermiculite Embers MYSTIC-EMBERS Additional service part numbers appear on following page. Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 65 ESC-42ST Service Parts Beginning Manufacturing Date: Dec. 2008 Ending Manufacturing Date: Apr. 2010 Valve Assembly Diagram/ Parts List 27.1 #27 IPI Valve Assembly Pre SN 002120860 27.12 27.2 27.14 27.13 27.11 27.10 27.3 27.6 27.9 27.4 27.5 27.7 27.8 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 27.1 27.2 27.3 27.4 DESCRIPTION COMMENTS Stocked at Depot PART NUMBER Flex Ball Valve Assembly 302-320A Y Valve NG 750-500 Y Valve LP 750-501 Y Pilot Assembly NG 2146-020 Y Pilot Assembly LP 2146-021 Y Burner Orifice (#24C) NG 582-824 Y Burner Orifice (#44C) LP 582-844 Y 27.5 Solenoid 27.6 Bulb, Halogen, Accent Qty 2 req 2088-136 Y 27.7 Bulb, Halogen, Ember Qty 4 req 2146-540 Y 27.8 Wire, Wall Switch 2095-550 Y No longer available 2101-029 27.9 Flexible Gas Connector 2005-009 Y 27.10 Wire Assembly 593-590A Y 27.11 Module 593-592 Y 27.12 Remote 27.13 Cable Assembly 2101-027 27.14 Junction Box 4021-013 Y Wall Control Assembly Upgrade WSK-MLT-GLX Y Conversion Kit NG NGK-ESC42ST Y Conversion Kit LP No longer available LPK-ESC42ST Y Pilot Orifice (NG) 593-528 Y Pilot Orifice (LP) 593-527 Y Regulator (NG) NGK-DXV Y Regulator (LP) LPK-DXV Y Additional service part numbers appear on following page. 66 2101-025 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 ESC-42ST Service Parts Beginning Manufacturing Date: Apr. 2010 Ending Manufacturing Date: ______ Valve Assembly Diagram/ Parts List #28 IPI Valve Assembly Post SN 0022120860 28.1 28.11 28.12 28.2 28.10 28.9 28.3 28.8 28.4 28.5 28.7 28.6 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 28.1 28.2 DESCRIPTION COMMENTS Stocked at Depot PART NUMBER Flex Ball Valve Assembly 302-320A Y Valve NG 2166-302 Y Valve LP 2166-303 Y Y 28.3 Wire Harness 2166-304 28.4 Side Panel Bracket 2146-150 Pilot Assembly NG 2146-020 Y Pilot Assembly LP 2146-021 Y 28.5 Burner Orifice (#24C) NG 582-824 Y Burner Orifice (#44C) LP 582-844 Y 28.7 Flexible Gas Connector 2005-009 Y 28.8 Aux RC300 2166-335 Y 28.6 28.9 DC Regulator 2166-305 Y 28.10 Junction Box 4021-013 Y 28.11 Module 2166-306 Y 28.12 Valve Bracket 2146-192 Remote 2166-330 Y Conversion Kit NG NGK-ESC42ST-B Y Conversion Kit LP LPK-ESC42ST-B Y 593-528 Y Pilot Orifice (LP) 593-527 Y Regulator (NG) NGK-DXV-50 Y Regulator (LP) LPK-DXV-50 Y Pilot Orifice (NG) Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12 67 D. Contact Information Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com. - NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. • Leave this manual with party responsible for use and operation. This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending. 2000-945 Printed in U.S.A. - Copyright 2012 68 Heat & Glo • ESC-42ST • 2146-900 Rev. o • 5/12
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