LW BrushCutter EU 4169575 PartsManual

LW BrushCutter EU 4169575 PartsManual
LITTLE WONDER
®
Rev A. 07-2013
Original Language Instructions
MAN 4169575
MODELS:
5126-22-59 HONDA GXV390
SET-UP / PARTS MANUAL
BRC-26 HYDRO
26” LITTLE WONDER BRUSH CUTTER
CALIFORNIA
WARNING
Proposition 65 Warning
Diesel engine exhaust and some
of its constituents are known to the
State of California to cause cancer,
birth defects and other reproductive
harm.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
BRUSH CUTTER
IMPORTANT MESSAGE
Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class product, one of the best designed and
built anywhere.
This machine comes with an Operation and Safety Manual, Parts and Service Manual, and Engine Manual. The useful life and good service you
receive from this machine depends to a large extent on how well you read and understand these manuals. Treat your machine properly, lubricate
and adjust it as instructed, and it will give you many years of reliable service.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely
on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly. Learn the proper operation
of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features.
Make sure those who operate this machine are as well informed and careful in its use as you are.
See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you continue to receive
the best results possible from Schiller Grounds Care, Inc. products. You can trust Schiller Grounds Care, Inc. replacement parts because they
are manufactured with the same high precision and quality as the original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this
machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions. You’ll always be glad you did.
Schiller Grounds Care, Inc.
1028 Street Road
Southampton, PA 18966-4217
PHONE 877-596-6337 • FAX 215-357-8045
TABLE OF CONTENTS
FIGURES
PAGE
SAFETY..........................................................................................................................................................4-6
SET-UP INSTRUCTIONS / CONTROLS........................................................................................................... 7
MAINTENANCE...........................................................................................................................................8-10
ADJUSTMENTS ........................................................................................................................................ 11-13
BELT REPLACEMENT.................................................................................................................................... 14
STORAGE....................................................................................................................................................... 15
TROUBLESHOOTING...............................................................................................................................16-17
SPECIFICATIONS / WARRANTY................................................................................................................... 18
PARTS SECTION............................................................................................................................................ 19
DRIVE ASSEMBLY............................................... FIGURE 1.................................................................... 20, 21
MAIN FRAME ASSEMBLY................................... FIGURE 2.................................................................... 22, 23
CUTTERDECK ASSEMBLY................................. FIGURE 3.................................................................... 24, 25
HANDLE ASSEMBLY........................................... FIGURE 4.................................................................... 26, 27
This Operator / Parts Manual is part of the machine. Suppliers of both new and
second-hand machines must make sure that this manual is provided with the
machine.
07-2013
3
SAFETY
BRUSH CUTTER
NOTICE !!!
Unauthorized modifications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Schiller Grounds Care, Inc. strongly warns against,
rejects and disclaims any modifications, add-on
accessories or product alterations that are not
designed, developed, tested and approved by Schiller
Grounds Care, Inc. Engineering Department. Any
Schiller Grounds Care, Inc. product that is altered,
modified or changed in any manner not specifically
authorized after original manufacture-including the
addition of “after-market” accessories or component
parts not specifically approved by Schiller Grounds
Care, Inc. will result in the Schiller Grounds Care,
Inc. Warranty being voided.
Any and all liability for personal injury and/or
property damage caused by any unauthorized
modifications, add-on accessories or products not
approved by Schiller Grounds Care, Inc. will be
considered the responsibility of the individual(s) or
company designing and/or making such changes.
Schiller Grounds Care, Inc. will vigorously pursue
full indemnification and costs from any party
responsible for such unauthorized post-manufacture
modifications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word definitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Schiller
Grounds Care, Inc. machines. For your safety and
the safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.
DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists
and serial tag.
SERIAL NUMBER: This number appears only
on your unit. It contains the model number followed consecutively by the serial number. Use
this number when ordering parts or seeking warranty information.
4
SAFETY
BRUSH CUTTER
OPERATOR PREPARATION AND
TRAINING
READ THE OPERATION &
SAFETY MANUAL
•
•
•
•
If an operator or mechanic
cannot read English, it is
the owner's responsibility
to explain this material to them. If any portion
of this material is unclear, contact your factory
representative for clarification.
Become familiar with the safe operation of the
equipment, operator controls and safety signs.
Be prepared to stop the engine quickly in an
emergency. Do not operate or allow another
person to operate this machine if there are any
questions about safety.
All operators and mechanics should be trained. The
owner is responsible for training the users.
Wear appropriate clothing, including safety goggles
or safety glasses with side shields when operating.
Wear substantial footwear and long pants. Do not
operate barefoot or wearing open sandals. Long
hair, loose clothing or jewelry may get tangled in
moving parts.
•
Wear appropriate hearing protection.
•
Wear safety glasses.
•
Never allow children, unskilled or improperly trained
people to operate this equipment. Local regulations
can restrict the age of the operator.
•
Clear the area to be cut of objects such as rocks,
toys, wire or any other debris that may be thrown or
get tangled in the brush cutter.
•
Be sure the area is clear of pets and people,
especially young children. Never assume they will
remain where you last saw them. Stop the machine
if any enter the area.
•
Only cut in daylight or in good artificial light.
•
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other
people or their property.
•
Do not cut wet grass as tires may lose traction.
•
Keep a safe distance between operators when
working together.
•
Read engine manual.
•
Check operator presence interlock system. Adjust
or have any problems repaired before using.
•
Damage to the engine can occur if there is no oil or
oil level is low. Check the oil level and add oil per
engine manual as necessary.
•
Do not tamper with or defeat safety devices. Keep
guards, shields and interlock safety devices in place
and in proper working condition. They are for your
protection.
•
Keep all fasteners such as nuts, bolts, and pins well
secured.
MULTIPLE OPERATORS
MACHINE PREPARATION
•
Do not put hands or feet near or under rotating
parts. Keep clear of the front deck opening at all
times.
•
•
Never pick up or carry the unit while the engine is
running.
Visually inspect blades, blade bolts and the cutter
assembly for wear or damage. Replace worn or
damaged blades and bolts to preserve balance.
•
•
Keep warning labels and this operator’s manual
legible and intact. Replacement labels and manuals
are available from the factory.
Verify that machine and attachments, if any, are in
good operating condition.
•
Do not engage blades until ready to mow.
•
Do not operate machine while under the influence
of drugs or alcohol, or any other condition of
impairment.
•
The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves, other
people, or property.
SITE PREPARATION AND CIRCUMSTANCES
•
Evaluate the terrain to determine how to safely
perform the job. Only use accessories and
attachments approved by the manufacturer.
5
SAFETY
BRUSH CUTTER
MAINTENANCE SAFETY
In general
• Maintain machine according to manufacturer's
schedule and instructions for maximum safety and
best results.
• Park machine on level ground.
• Never allow untrained personnel to service machine.
• Guards should only be removed by a qualified
technician for maintenance or service. Replace
when work is completed.
• Adjust or repair only after the engine has been
stopped and the blade has stopped moving.
• Disconnect spark plug wire(s) before doing any
maintenance.
• Replace parts if worn, damaged or faulty. For best
results, always replace with parts recommended by
the manufacturer.
• Do not dismantle the machine without releasing or
restraining forces which may cause parts to move
suddenly.
• Provide adequate support, e.g. jack stands for lifted
machine or parts if working beneath.
• Do not put hands or feet near or under rotating parts.
• Clean up spilled oil or fuel thoroughly.
• Replace faulty mufflers.
• To reduce fire hazards, keep the engine, muffler,
and fuel storage area free of grass, leaves, debris
buildup or grease.
• Never attempt to make adjustments while the engine
is running except for repairs or adjustments as
specifically noted, such as for carburetor adjustment,
where the engine must be running. Keep hands and
feet clear of moving parts in these circumstances.
WARNING
Fuel
• Petrol (gasoline) is flammable; petrol
(gasoline) vapors are explosive. Use
extra care when handling.
• Store only in containers specifically
designed for fuel.
• When refueling or checking fuel level:
- Stop the engine and allow to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overfill;
- If fuel is spilled, do not attempt to start the engine until
the spill is cleaned up and vapors have cleared.
-
Replace caps on fuel containers and tanks securely.
Sparks from static electricity can start fires or cause
explosions. Flowing fuel can generate static electricity. To
prevent static electricity sparks:
• Keep containers electrically grounded. Do not fill
containers in a vehicle or on a truck or trailer bed with
a plastic liner. Fill containers on the ground away from
the vehicle.
• When practical, remove petrol (gasoline) powered
equipment from the truck or trailer and refuel it on the
ground. If equipment must be refueled on the truck or
trailer, refuel from a portable container rather than a
dispenser nozzle.
• Keep the dispenser nozzle in contact with the rim of the
fuel tank or container opening until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing change it immediately.
STORAGE SAFETY
• Stop the engine and allow to cool before storing.
• Drain the fuel tank outdoors only.
• Store fuel in an approved container in a cool, dry place.
• Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from
playing with them.
Blades
•
WARNING
The blade is sharp and can cut.
Use extra caution when handling.
Remove obstructions with care.
Wrap the blade or wear gloves.
• Do not store the fuel container or equipment with gasoline
in the tank inside a building where fumes may reach an
open flame or spark.
• Appliances such as furnaces and water heaters with a
pilot light have an open flame.
•
Only replace or sharpen blade.
Never straighten or weld it.
• Keep petrol (gasoline) storage area free of grass, leaves
and excessive grease to reduce fire hazard.
•
Keep other people away from the blade.
• Clean grass and debris from cutting units, drives, mufflers and engine to help prevent fires.
• Clean up any spilled gasoline or oil in the storage area.
6
SET-UP INSTRUCTIONS / CONTROLS
BRUSH CUTTER
SET-UP INSTRUCTIONS
1. Unpack the unit.
2. Move the parking brake lever to the “OFF” position.
3. Pull the free-wheel rod until the enlarged boss on the rod comes through the key hole on the back of the machine.
Slide the rod down the slot to latch the boss on the outside of the rear cover. Roll the machine off the pallet.
4. Connect the blade control linkage. Make sure the linkage is adjusted to fully engage the clutch. This will prevent
clutch slippage when the blade is under load. Excessive clutch slippage will cause premature failure of the clutch
mechanism.
5. Fill the engine with the proper grade of oil. See engine manual for oil specifications.
6. Read the operation and safety manual before starting. The operator manual is located in the tube on the front of the
handle support.
7. Run the engine for 5 minutes before engaging the blade to ensure full lubrication.
CONTROLS
BLADE CONTROL LEVER (A)
Hold down the lever to engage the blade for cutting.
Release the lever to disengage and stop the blade.
TRACTION CONTROL LEVER (B)
Push the thumb lever down to go in the reverse
direction. Pushing the lever further increases reverse
speed.
Pull the bottom lever up to move in the forward
direction. Pulling the lever further increases forward
speed to the maximum set by the Speed Adjustment
Knob.
SPEED ADJUSTMENT KNOB (C)
Turn the knob clockwise to decrease maximum speed.
Turn the knob counterclockwise to increase maximum
speed.
FREE WHEEL ROD (D)
Pull the free-wheel rod until the enlarged boss comes
through the keyhole on the rear engine deck cover,
then slide the rod down the slot to latch it to free wheel
or push the machine without the engine running.
Raise the rod until the enlarged boss pops back
behind the rear engine deck cover to engage the
transmission.
THROTTLE CONTROL (E)
Controls engine speed. Pushing the lever forward
makes the engine speed go faster, while pulling
the lever back slows down the speed of the engine.
Pulling the lever all the way back stops the engine.
ENGINE STARTER CORD (F)
Pull the cord to turn the engine over to start it. See
operation section p. 12.
PARK BRAKE (G)
Pull lever up to engage the park brake.
Push lever down to disengage park brake.
FUEL VALVE (H)
Move to the “OFF” position to shut off the fuel
whenever transporting the machine by trailer or truck
or during storage. Move to the “ON” position before
starting the engine.
CHOKE (I)
Pull the choke control loop to the rear to engage the
choke.
Push the loop toward the engine to disengage the
choke.
G
F
E
I
A
C
D
B
H
7
MAINTENANCE
BRUSH CUTTER
MAINTENANCE
HARDWARE
WARNING
Stop the engine and remove spark plug wire before
performing any maintenance.
When replacement parts are required, use genuine
Schiller Grounds Care, Inc. parts or parts with
equivalent characteristics, including type, strength
and material. Failure to do so may result in product
malfunction and possible injury to the operator and/
or bystanders.
Carbon monoxide present in the exhaust is an
odorless and deadly gas. Never start or run the
engine where exhaust fumes can collect. Provide
enough fresh air to keep fumes from getting too
strong.
Replace any warning decals that become illegible
immediately.
DAILY MAINTENANCE
Blade Control
To operate the blade, the blade control lever must
be held down against the handle. The blade should
stop when the lever is released.
To Check:
1. Start the engine and run at 1/2 throttle with the blade
disengaged.
2. Engage the blade by holding in the Blade Control Lever. Release the Blade Control Lever and the blade
should stop.
•
•
Tighten any hardware (nuts, bolts, etc) that are
found loose.
Replace any broken or missing hardware (nuts,
bolts, cotter pins, etc.).
SHIELD PLATES
•
•
Check condition of shield plates for damage or
wear.
Replace broken, worn, or damaged shield plates.
TIRES
Tires are foam filled on models with bar treads. They
have a valve stem, but CANNOT be aired. On units
with pnuematic tires, maintain tires at 14 psi.
ENGINE
See engine manual for air cleaner service intervals and
servicing procedure.
OIL
Check oil level daily. Top off as needed.
Change engine oil after the first 5 hours of operation.
Then change as recommended by the engine
manufacturer.
1. Remove the drain plug and drain oil while engine is
warm.
2. Replace the drain plug, remove dipstick and fill with
new oil. See engine manual for oil specifications.
3 Repair the machine before using if the Blade Control
does not work.
3. Wipe off any oil on unit.
BELTS
4. Start and run engine for 30 seconds. Stop engine.
• Check condition of belts for damage or wear.
• Replace broken, worn, or damaged belts.
1. Make sure the engine is off, spark plug is removed,
and parking brake is engaged.
2. Remove the four bolts Q securing the Blade belt
cover S. (Figure 1)
5. Wait 30 seconds, then re-check oil level.
Q
3. Remove any debris such as leaves, grass, sticks or
other build up that might cause a fire or damage.
4. Inspect the belt and pulleys for damage or wear that
could cause problems. Replace damaged or worn
parts with Schiller Grounds Care, Inc. parts.
5. Replace blade belts and pulleys. See Blade Belt /
Pulley Replacement instructions.
8
S
FIGURE 1
MAINTENANCE
BRUSH CUTTER
6. Top off as necessary. See engine manual for details.
BLADE
Service:
Stop engine and remove spark plug wire before servicing blade.
Wear leather or thickly padded gloves to prevent injury
from the blade. Keep hands clear of the blade path:
Use an impact wrench to remove the blade bolt F. If an
impact wrench is not available; use a socket on a long
breaker bar or a box wrench to loosen the blade bolt. If
additional leverage is needed, slip a pipe or thick walled
tube over the breaker bar or wrench.
•
•
•
•
•
•
Check blade for damage.
Replace broken, bent, cracked or otherwise
damaged blade.
Do not weld or straighten blade.
If the blade is good, it may be turned over to use the
second set of cutting edges.
If all edges are dull, the blade may be sharpened or
replaced.
Use of another manufacturer’s blades may be
dangerous.
Sharpening:
Wear the appropriate personal protective equipment
when sharpening the blade.
• Inspect the blade before sharpening..
• Replace broken, bent , cracked or otherwise
damaged blade.
• Do not weld or straighten blade.
• Maintain cut angle of 30º.
• Do not over heat blades when sharpening.
30.0º
TYP
Blade Balance:
Maintain blade balance at 5/8 oz-in (19.4 g-cm) or
less. Failure to keep blades balanced causes excess
vibration, wear and shortened life of most components
of the machine.
To balance a blade:
1. Sharpen blade first
2. Balance the blade at the center.
3. Attach a 1/8 oz. (3.9 g) weight at a distance of 5”
(127mm) from center on the light end. This should
make the light end the heavy end.
FIGURE 5
- If it does, the blade is balanced.
- If it does not, file or grind the heavy end until
the addition of the weight makes the light end the
heavy end.
70 ft. lbs.
9
MAINTENANCE
BRUSH CUTTER
LUBRICATION
There are 6 grease fittings on the machine.
A--Blade Spindle- Grease 1 pump once a season.
CAUTION: Do not over grease or the bearing seals can
be popped out or crushed.
B--Transaxle Idler Pivot- Grease once a season.
C--Brake Bellcrank- Grease once a season.
D--Traction Bellcrank- Grease once a season.
E--Clutch Pivot Blade--Grease once a season.
F--Park Brake Lever--Grease once a season.
DETAIL A
DETAIL F
DETAIL B
DETAIL E
DETAIL C
10
DETAIL D
ADJUSTMENTS
BRUSH CUTTER
BELTS
Under tensioned V-belts can slip and squeal. This
generates excess heat and results in cracking and
premature belt failure. Over-tensioned belts reduce
belt and bearing life.
Properly tensioning and aligning a belt drive will allow
the belt drive to perform at it’s maximum level.
Stop the engine and remove the spark plug wire
before making any belt adjustments.
Adjust belt tension after the first five hours of
operation. Then tension as required.
Q
S
BLADE BELT ADJUSTMENT
There should be a maximum of 1/2” deflection with 5
lbs pressure in the middle of the non idler side of the
belt.
1. Remove the four bolts Q holding the Blade belt
cover S on. (Figure 1)
2. Loosen the bolt U holding the small pulley just
enough to move the pulley back and forth.
(Figure 2)
3. Slide the small pulley firmly against the belt and
tighten bolt U. Check the tension and readjust if
necessary.
4. Replace the Blade belt cover S.
FIGURE 1
U
FIGURE 2
TRANSAXLE BELT ADJUSTMENT
The belt has a spring loaded idler and does not require
adjustment.
11
ADJUSTMENTS
BRUSH CUTTER
BLADE HEIGHT ADJUSTMENT
Stop the engine and remove the spark plug wire
before making any belt adjustments.
1. Place a block under the deck to securely hold it at
the height desired.
2. Loosen the two bolts H holding the skid plates G on
each side of the machine. (Figure 1)
3. Move the skid plates to sit as level as possible on
the ground. Retighten bolts H and remove block.
FIGURE 1
MAXIMUM TRAVEL SPEED ADJUSTMENT
1. To decrease maximum travel speed of the machine,
turn the speed adjustment knob A clockwise.
(Figure 2)
2. To increase maximum travel speed of the machine
turn the speed adjustment knob A counter
clockwise.
D
A
LINKAGE ADJUSTMENTS
Stop the engine and remove the spark plug wire
before making any belt adjustments.
REVERSE:
Maximum reverse speed is limited by the traction
bellcrank hitting a stop inside the main fame. (Figure 2)
FORWARD:
The traction control lever should just contact the handle
at maximum speed.
To Adjust Forward Speed:(Figure 2)
1. Turn the Speed adjustment knob A all the way in
the “fast” direction (counter-clockwise). Remove the
hairpin cotter connecting the lower traction rod B to
the lever on the traction cross shaft. Remove the rod
from the cross shaft.
2. Pull up on the rod until all the travel of the linkage
is used. Squeeze the traction lever to the handle.
Adjust the rod by turning it in our out of the swivel C
at the traction bellcrank until it just goes into the hole
in the cross shaft lever E.
3. Reinstall the rod in the cross shaft lever and secure
with the hairpin cotter from step 1.
The spring F on the traction linkage allows the traction
lever to be squeezed to the handle when the speed
control knob is set to less than maximum speed. If the
preload on the spring is not sufficient, the nut may be
tightened to compress the spring more.
12
E
B
F
FIGURE 2
C
ADJUSTMENTS
BRUSH CUTTER
BLADE CONTROL LINKAGE
The effective length of the blade control rod may be
adjusted by turning the rod J in or out of the swivel
where it connects tot he blade bellcrank L. Adjust the
rod so there is about a 1/8” (3 mm) space between the
bellcrank and the rear cover when the blade control
lever is engaged (held to the handle).(Figure 3)
J
PARKING BRAKE LINKAGE
The parking brake linkage has a spring that applies
force to the transaxle brake arm in the ‘ON’ position.
There should be some space or free “play’ in the brake
linkage between the spring and the transaxle brake
arm in the ‘OFF’ position. The brake lever should snap
over center and lock in the engaged position.
1. Push and pull on the machine. The wheels should
skid. If the wheels turn, disconnect the brake rod
K at the brake lever and turn out of the swivel M
below the engine deck 1 or 2 turns. Reconnect the
brae rod and check the adjustment by pulling and
pushing the machine again. Continue adjusting
until the machine skids with the brake ‘ON’. Be
sure there is free ‘play’ in the ‘OFF’ position so
the brake doesn’t drag during operation. If a
satisfactory adjustment has been made skip to step
4. (Figure 3)
2. If adjustment cannot be obtained that will lock
the wheels with the brake ‘ON’ and maintain free
‘play’ in the ‘OFF’ position the brake may need to
be adjusted. This adjustment will not normally be
required.
3. Remove the cotter pin from the brake adjusting
castle nut N. (Figure 4) Tighten the nut 1/6 of a
turn at a time. Check the adjustment each time
until the wheels lock up with the brake ‘ON’ and the
linkage has free ‘play’ in the ‘OFF’ position. When
a satisfactory adjustment has been found, reinstall
the cotter pin to maintain the position of the castle
nut.
4. Reinstall the brake rod to the brake lever and
secure with hairpin cotter from step 1.
DO NOT OVER ADJUST! Over adjustment will cause
brake drag resulting in excess heat and brake wear.
K
FIGURE 3
L
M
FIGURE 4
N
TRANSAXLE NEUTRAL ADJUSTMENT
1. The transaxle comes from the factory with the
neutral position set. It should never require
adjustment. If it needs adjustment, raise the rear
of the machine and support it securely on jackstands with the wheel off the ground.
2. Loosen bolt O on the transaxle. Start the engine.
3. Rotate plate P to the position where the wheels will
no longer turn. Retighten bolt O. (Figure 5)
STORAGE
FIGURE 5
13
BELT REPLACEMENT
BRUSH CUTTER
BELT REPLACEMENT
Stop the engine and disconnect the spark plug
wire before attempting to replace any belt.
R
TRANSAXLE BELT REPLACEMENT
1. Remove the four bolts Q holding the rear cover R.
(Figure 1)
2. Reach through the access hole on the right side
of the machine with a spring removal tool and
remove the transaxle belt tensioning spring T to
relieve the tension on the transaxle belt. (Figure
2)
3. Remove the transaxle belt.
4. Install the new transaxle belt.
5. Reconnect the transaxle belt tensioning spring T.
Reinstall rear cover removed in step 1.
FIGURE 1
Q
T
BLADE BELT REPLACEMENT
1. Follow steps 1-3 in transaxle belt replacement
section on this page.
2. Remove the four bolts V holding the blade belt
cover S on. (Figure 3)
3. Loosen the bolt U securing the blade belt idler
and slide the idler toward the side of the tunnel to
loosen the belt. (Figure 4)
4. Remove the blade belt from the spindle pulley and
from around the blade clutch. Install new belt.
5. Tension the new belt by pushing the idler firmly
against the belt and tightening the bolt. There
should be about 1/2” deflection at the center of the
long span with 5 lbs. force.
6. Reinstall the top belt cover S.
7. Reinstall the transaxle belt and tensioning spring.
T.
8. Reinstall rear cover R.
FIGURE 2
V
S
FIGURE 3
U
FIGURE 4
14
BRUSH CUTTER
STORAGE
To prevent possible explosion or ignition of vaporized
fuel, do not store equipment with fuel in tank or
carburetor in an enclosure with open flame (for
example, a furnace or water heater pilot).
DAILY STORAGE
1. Stop the engine and engage the parking brake.
2. Check engine oil level and air filter element.
3. Close fuel valve located below air cleaner to keep
fuel from draining into engine.
4. Remove any material stuck under the deck.
EXTENDED STORAGE
Before the equipment is put into storage for any
period exceeding 30 days:
1. Drain all fuel from the fuel tank and fuel lines.
2. Start the engine and run until all the fuel is used
from the carburetor float bowl.
3. While the engine is still warm drain the oil. Refill
with the proper weight oil corresponding to what the
engine manual says.
4. Lubricate all lubrication points.
5. Clean and oil cutting blades to prevent rust.
To put equipment into operation after an extended
storage:
1. Check for loose parts, tighten if necessary.
1. Fill fuel tank with clean fresh fuel.
2. Check oil level and add if necessary.
3. Check fuel lines and system for leaks. Repair any
leaks before operating
4. Start the engine and proceed to operate for the
intended use.
WARNING
TO CHECK OR ADD FUEL:
– Do it outdoors
– Do not smoke
– Stop engine; allow to cool
– Do not overfill
– Clean up spilled fuel
15
TROUBLESHOOTING
BRUSH CUTTER
TROUBLESHOOTING
COMMON PROBLEMS
COMMON CAUSES
ENGINE WILL NOT START.
•
(Check the Engine Manual for more
details.)
•
•
•
•
•
•
ENGINE STARTS BUT DOES NOT
RUN PROPERLY OR HAS NO
POWER.
(Check the Engine Manual for more
details.)
•
•
•
•
•
ENGINE HAS SMOKE COMING FROM •
IT.
•
(Check the Engine Manual for more
details.)
ENGINE RUNS AND STARTS BUT
THE MACHINE WILL NOT GO
FORWARD OR IN REVERSE.
•
•
•
•
•
•
MACHINE IS DIFFICULT TO GET INTO •
REVERSE OR FORWARD.
•
•
•
THE BELT IS FRAYED OR KEEPS
COMING OFF THE PULLEY.
•
16
Refer to the section “Operation” in this manual to verify engine
starting procedure.
Check the spark plug connection.
Check that throttle lever is set to the “FAST” position and the choke is
“ON”.
Check the level of fuel
Check fuel valve is “ON”.
Make sure the throttle lever is not set to the slow setting or the choke
still in the “ON” position.
Turn the machine off and check the air filter. If it is dirty clean or
replace it according to the Engine Manual.
Check the oil level in the engine. Add if necessary. If the oil is too
full drain the oil to the proper level.
Check to make sure there is enough fuel. Also make sure the fuel
is not old, dirty or the machine has not been stored beyond a month
with the same fuel in it.
If the engine still has problems contact your dealer for service.
Check to make sure the machine is not running on “CHOKE”
Check to make sure the oil is not overfilled.
Check the air filter for debris and clean if necessary.
Check the engine for debris build up around the exhaust system.
MAKE SURE THE ENGINE HAS HAD THE PROPER TIME TO
COOL BEFORE TOUCHING HOT PARTS.
If there is still smoke coming from the engine contact the nearest
dealer for service.
Check that the free wheel lever is pulled out.
Make sure the parking brake is disengaged.
Check to make sure the direction lever is being pressed far enough
down or pulled up to make the machine move.
With the engine off and brake engaged, check the transaxle belt is
not broken or fallen off the pulley. Replace belt if necessary.
Make sure nothing is lifting the machine up off the wheels.
Check linkage for free operation.
Check the pulley to make sure it is free from damage such as a nick
or crack. If the pulley feels rough call a dealer for service and a
replacement pulley.
Check the belt for wear and damaged spots. If there are signs of
damage or wear on the belt, replace with the correct type of belt.
Check the belt tension. If V-belts are under tensioned, they can slip.
Slippage generates heat and will result in cracking and belt failure.
Properly tensioning and aligning a belt drive will allow the belt drive
to perform at it’s maximum level. If belts are over-tensioned, belt and
bearing life can be reduced.
If the belt and pulley appear to be in good condition, contact your
dealer for service.
TROUBLESHOOTING
BRUSH CUTTER
TROUBLESHOOTING (cont.)
COMMON PROBLEMS
Extra vibration when engaging the
blade.
COMMON CAUSES
Make sure the throttle lever is set to the “STOP” position, engine
has stopped, parking brake is engaged and the blade has stopped
spinning before checking blade.
•
•
•
•
The blade will not spin.
•
•
Check for a broken or bent blade. DO NOT straighten blade.
Replace bent or broken blade with a new Schiller Grounds Care, Inc.
blade.
If the blade appears to be in good condition, check the bolt
connecting the blade and verify that it is tightened and properly
seated.
Remove blade and check blade balance
If the problem still persists then contact a local dealer for service.
Make sure the Blade lever on the left handle is being held down while
the engine is on.
Stop the engine, disconnect the spark plug wire and engage the
parking brake before checking. Check the condition of the blade belt
Reinstall, replace or retension as necessary. If the bade still doesn’t
operate, consult your dealer for service.
17
SPECIFICATIONS / WARRANTY
BRUSH CUTTER
BRC-26 HYDRO SPECIFICATIONS
Engine:
Honda GVX 390
Displacement:
389cc
Fuel Capacity:
2.2 quarts
Oil Capacity:
1.2 quarts
Transmission:
Hydro-Gear T2
Speed:
Forward: 0 to 4 mph
Reverse: 0 to 2mph
Tire Size:
4.80 X 8.0 Bar tread pattern solid foam filled
Cut Width:
26”
Cut Height:
3” to 5”
Operating Weight:
365 lbs
Length:
78”
Width:
32”
Height:
41”
Maximum Operating
Slope:
20º Front to back and side to side
Emissions:
50 states certified by Honda and Briggs & Stratton
2 YEAR LIMITED SERVICE & WARRANTY POLICY
FOR GASOLINE POWERED
BRUSH CUTTER
All Little Wonder Gasoline Powered Brush Cutters are guaranteed against defects in material and workmanship, under normal
usage, for a period of TWO YEARS from the date of purchase, under the following terms:
Any Little Wonder Gasoline powered Brush Cutter or part found to be defective within the warranty period is to be returned to any
registered Little Wonder dealer.
Engines for all gasoline powered products are warranted separately by the engine manufacturer. Therefore, there are no warranties
made, expressed or implied, for engines for gasoline power products by Little Wonder.
Transportation charges for parts and units submitted for replacement under this warranty must be borne by the purchaser.
THIS WARRANTY covers manufacturing defects only and does not cover defects resulting from misuse, abuse, negligence, improper
handling, care or maintenance, normal wear and tear or non-observance of operating, maintenance or installation instructions, or
accident, or if the product has been repaired or altered outside our factory or authorized repair facility in any respect which affects its
condition.
Little Wonder’s liability is limited to repair or replacement of the defective product or part at our sole discretion. All other liabilities, in
particular, liability for damages, including without limitation consequential, special or incidental damages are excluded.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO EMPLOYEE, REPRESENTATIVE OR DEALER IS
AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY.
18
BRUSH CUTTER
PARTS SECTION
PARTS
SECTION
19
ENGINE ASSEMBLY
BRUSH CUTTER
FIGURE 1
33
36
17
35
32
2
34
13
14
28
32
16
1
22
12
25
15
18
29
8
8
31
21
24
4
30
5
3
27
11
19
6
15
20
27
9
26
7
10
28
8
20
23
ENGINE ASSEMBLY
BRUSH CUTTER
FIGURE 1
ITM PART NO.
1
DESCRIPTION
4167822.10 WLDMT-ENGINE PLATE
QTY
ITM PART NO.
DESCRIPTION
QTY
1
2
C100589
ENGINE-HONDA 13HP W/ TANK 1
3 C100591CLUTCH-BRAKE
1
44167078SPACER-CLUTCH
1
54116712PIN-PIVOT
1
6
4167419.7 WLDMT-DRIVE IDLER
1
7
64123-171 BLT-HEX 3/8-16X3-1/2
1
8
64141-4
NUT-WLF 3/8-16
8
9 33030-09IDLER-BUSHING
1
10 4167427
PULLEY-V IDLER 3”DIA,NYLON 1
11 64123-100 BLT-HEX 3/8-16 X 2-1/4
1
12 4169318.17 WLDMT-BLADE BELLCRANK
1
1333103
SWIVEL
1
14 64168-2
COTTER-HAIRPIN .08X1.19
1
15 85010N
ZERK-1/4-28 STR SELF THREAD 2
164167400 BUSHING-PIVOT
1
17 64262-009 BLT-FLG HD 5/16-18 X 1-1/2
2
18 C100610
SPRING, CLUTCH BRAKE
1
19 64006-06
LOCKWSHR-7/16 HELICAL
1
20 64123-291 BLT-HEX 7/16-20X3-1/4
1
21 64229-03
NUT-NYLON LOCK 3/8-16
1
22 64123-82
BLT-HEX 3/8-16 X 2-1/2
1
23 4165989
LINK-MASTER #2040
1
2438219
SPRING-TENSION
1
25 4167065
SPRING-CLUTCH RETURN
1
26 64221-04
E-RING .875
1
27 64163-65
WASHER-.531 x 2.00 x .125
3
28 64163-31
WASHER-.531 x 2.00 x .125
3
29 64139-01
BLT-WLF 5/16-24 X 3/4
2
30 64268-02
NUT-FL NYLON LOCK 5/16-18
2
31 38304-03
BEARING-FLANGED PLASTIC 1
32 64139-21
BLT-WLF 3/8-16 X 3/4
6
33 910533
SCREW-M5 X 25
3
34 910158
STANDOFF 5/8
3
35 4169554
GUARD-MUFFLER GXV390
1
36 64152-56
SCREW-HS STAP #12X1/2
1
21
MAIN FRAME ASSEMBLY
BRUSH CUTTER
FIGURE 2
40
36
32
3
40
46
47
43
6
4
2
16
17
45
19
19
13 2
24
12
20
11
31
19
27
26
50
42
33
44
7
33
19
29
13
10
27
23
24
18
28
2
30
11
1
2
19
21
5
5
26
15
15
22
25
41
15
48
49
35
14
39
37
22
38
34
15
28
MAIN FRAME ASSEMBLY
BRUSH CUTTER
FIGURE 2
ITM PART NO.
DESCRIPTION
QTY
1
4169386
S-ENGINE DECK EU
1
2
64163-31
WASHER-.531 x 2.00 x .125
5
3
64123-67
BLT-HEX 3/8-16 X 2
1
4
33030-07
IDLER BUSHING
1
5
64141-4
NUT-WLF 3/8-16
9
6
2308000
PULLEY-IDLER 4.00 EOD
1
7
4169364
LABEL, “ROTATING PARTS”
1
8
4169369
DECAL-FUEL WARNING
1
9
4167101
DECAL-FUEL SHUT-OFF
1
10 4167399.7WLDMT-BELLCRANK
1
114167400 BUSHING-PIVOT
2
12 4167451.7 WLDMT-BRAKE BELLCRANK
1
13 85010N
ZERK-1/4-28 STR SELF THREAD 2
14C100585 TRANSAXLE-BRUSHCUTTER 1
15 64268-02
NUT-FL NYLON LOCK 5/16-18
11
16 64123-55
BLT-HEX 5/16-18 X 3
4
17 64163-29
WASHER-21/64 X 1 X 11GA
6
184167390 LINK-TRANSAXLE
1
19 64168-2
COTTER-HAIRPIN .08X1.19
6
20 4167522
ROD-BRAKE LOWER
1
21 4167487.7BAR-CROSS
1
22 4167488.7BRKT-TORQUE
1
23 4167405.7 WLDMT-FREE WHEEL LEVER
1
2433103
SWIVEL
2
25 64123-56
BLT-HEX 5/16-18X2
1
26 64262-006 BLT-FLG HD 5/16-18 X 3/4 6
27 64123-82
BLT-HEX 3/8-16 X 2-1/2
2
28 64229-03
NUT-NYLON LOCK 3/8-16
2
29 64123-89
BLT-HEX 1/4-20X3/4
1
30 64229-01
NUT-NYLON LOCK 1/4-20
1
312188139 SPRING-COMPRESSION
1
32 4167599.10COVER-BELT
1
33 64139-21
BLT-WLF 3/8-16 X 3/4
8
34 C100593
35 C100586
364167539
37 64221-08
38 64163-64
39 C300150
40 64197-016
41 4167426
42 4167604
ASSY-WHEEL 4.8 X 8 BAR, RH
ASSY-WHEEL 4.8 X 8 BAR, LH
DECAL-BRC26
E-RING .750
WASHER-.531 x 2.00 x .125
SPACER-1.5OD X .765ID X 1.223
BLT-TDFM 3/8-16X1/2
BELT-WHEEL DRIVE
BELT-BRUSHCUTTER BLADE
ITM PART NO.
DESCRIPTION
QTY
43 4148697
44 4167410
452720544
46 4169368
47 4169385
48 4167164
49 64164-41
50 64268-01
ROD-PULL FREEWHEEL
LINK-FREE WHEEL
SPRING-COMPRESSION
LABEL- TRANS ENGAGE
S-COVER BACK EU
S-FAN, TRANSAXLE
KEY-3/16 X 3 SQ
NUT-FL NYLOC 1/4-20
1
1
1
1
1
1
2
1
51* 4167164-01 KIT-TRANS. FAN/PULLEY
(REQUIRED IF TRANSAXLE FAN WAS 6”)
1
*NOT ILLUSTRATED
1
1
1
2
2
2
8
1
1
23
CUTTERDECK ASSEMBLY
BRUSH CUTTER
FIGURE 3
13
23
11
14
8
21
14
15
3
12
16
7
12
9
1
5
22
4
6
10
4
2
20
5
24
18
8
23
17
19
13
24
CUTTERDECK ASSEMBLY
BRUSH CUTTER
FIGURE 3
ITM PART NO.
1
4169388
2
4167379.17
3
4167431.7
4
4167532.17
5
4167531.17
6
4167533.17
7
64197-025
8
4167554-01
9
64140-18
10 4167538
11 4167259
12 2000760
13 64123-05
14 64139-21
15 64163-31
16 4169365
17 4167486.7
184167483
19 C100584-01
20 64164-12
21 85010N
22 64141-4
23 64209-14
24 64164-46
DESCRIPTION
QTY
ITM PART NO.
DESCRIPTION
QTY
S-CUTTER DECK EU
1
WLDMT-SKID SHOE
2
WLDMT-HSG BLADE SPINDLE 1
WLDMT-FLAP,INNER 26
2
WLDMT-FLAP,OUTER 26
2
WLDMT-FLAP,CENTER 26
1
BLT-TDFM 1/4-20X5/8
1
BEARING-1” SPINDLE
2
COTTER PIN-1/4-1
1
ROD-FLAP SUPPORT 26
1
PULLEY-7IN DIA 1IN BORE
1
LABEL-HANDS/ROCKS EU
2
BLT-HEX 1/2-20 X 1-1/2
2
BLT-WLF 3/8-16 X 3/4
8
WASHER-.531 x 2.00 x .125
4
LABEL, “WARNING”
1
WLDMT-BLADE HUB
1
SHAFT-BRUSHCUTTER
1
BLADE-BRUSHCUTTER,26 IN
1
KEY-1/4X1 SQ
1
ZERK-1/4-28 STR SELF THREAD 1
NUT-WLF 3/8-16
4
WSHR-CON. SPRING .531X1.625 2
KEY-SQUARE 1/4 X .5 ROUND 1
25
HANDLE ASSEMBLY
BRUSH CUTTER
FIGURE 4
12
10
11
12
9
42
30
15
20
13
44
29
48
43
39
36
22
38
21
16
40
41
32
22
37
14
35
6
24
25
1
2
19
28
8
22
34
3
4
27
11
46
5
7
11
20
17
18
45
22
31
33
47
23
26
26
HANDLE ASSEMBLY
BRUSH CUTTER
FIGURE 4
ITM PART NO.
DESCRIPTION
QTY
1
4167387
BAR-TRACTION IDLER PIVOT
1
2
64140-18
COTTER PIN-1/4-1
1
3
64197-025 BLT-TDFM 1/4-20X5/8
1
4
C400174
KNOB-1/2 IN
1
5
C500065
SPRING-SPEED STOP
1
6
4169376
DECAL-SPEED CONTROL
1
7
64123-293 BLT-HEX 1/2-13 X 3-1/2 FLTHRD 1
8
4169387
WLDMT-HANDLE (HONDA)
1
9
C300185.17 BRACE-HANDLE GUARD
1
10 C400277.17 HANDLE GUARD
1
11 64141-4
NUT-WLF 3/8-16
10
12 64139-24
BLT-WLF 3/8-16 X 1
4
13 C400273.17GUARD-LINK
1
14 4167441.17 WLDMT-LEVER,BLADE CNTRL 1
15 4167444.17 WLDMT-TRACTION LEVER
1
16 4167448.17 WLDMT-TRACTION IDLER LINK 1
17 4167570
WLDMT-BRAKE LEVER
1
18 2188155
GRIP-1/4 X 1 X 4-1/2
1
19 48428
COLLAR SET .38
1
20 64139-21
BLT-WLF 3/8-16 X 3/4
8
21 4167456
ROD-UPPER TRACTION
1
22 64168-2
COTTER-HAIRPIN .08X1.19
5
234167458 ROD-BRAKE
1
244167472 WLDMT-PLUNGER
1
252188139 SPRING-COMPRESSION
1
26 64268-03
NUT-FL NYLON LOCK 3/8-16
1
274169319 ROD-BLADE
1
28 4167474
ROD-TRACTION LOWER
1
29 64229-01
NUT-NYLON LOCK 1/4-20
2
30 64262-003 BLT-FLG HD 1/4-20 X 1
2
31 64229-03
NUT-NYLON LOCK 3/8-16
1
32 64123-82
BLT-HEX 3/8-16 X 2-1/2
1
33 64163-31
WASHER-.531 x 2.00 x .125
1
34 4167549-01 CABLE-THROTTLE (HONDA)
1
35 64025-15
NUT-HEX #10-24 KEPS
2
36 64152-46
SCREW-SLT HH 10-24X1/2
2
37 C100261
FOAM HANDLE GRIP
2
38 4167546
DECAL-LEFT THUMB
1
39 4169374
LABEL-TRACTION EU
1
40 4167525
DECAL-THRTTL SPEED (HONDA)1
41 4167548
DECAL-PARKING BRAKE
1
ITM PART NO.
DESCRIPTION
QTY
42 2000735
43 38061A
444169405
454167400
46 64025-19
47 85010N
48 2000655
LABEL-OPER MAN
CAPS VINYL
TUBE-DOCUMENT
BUSHING-PIVOT
NUT-1/2-13 HEX
ZERK-1/4-28 STR SLF-THRD
LABEL-RED OPS EEC
1
1
1
1
1
1
1
27
SCHILLER GROUNDS CARE, INC.
ONE BOB-CAT LANE
P.O. BOX 469
JOHNSON CREEK, WI 53038
920-699-2000
www.schillergc.com
©Schiller Grounds Care, Inc. 2010
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