BakeMax Dough Mini Moulder BMMDM02

BakeMax Dough Mini Moulder BMMDM02
BakeMax Dough Mini Moulder
BMMDM02
2
Instruction Manual
1. Preface
-------------------------------------------
P2
2. Machine Introduction-------------------------------- P2
3. Machine Specification and Components ---------- P2
4. Moving Method and Stand Assembling ----------- P4
5. Installing Method and Cautions -------------------- P5
6. Operation Detail and Safety Caution -------------- P6
7. Cleaning Method and Maintenance ---------------- P7
8. Adjustment and Troubleshooting ------------------- P7
9. Machine Electric Wiring Diagram------------------ P10
10. Parts Explosive Drawing and Parts List ---------- P l l
3
1. Preface
Congratulations! You have obtained the BakeMax® Mini Dough Moulder, it will be your best
assistant in moulding dough. Please operate & maintain the machine as per this instruction manual, it
will be your good partner in making bread, making money with good efficiency.
2. Machine Introduction
The BakeMax Mini Dough Moulder supply you various application, it includes rolling, winding,
non-winding, kneaded by press plate, kneaded not through press plate or changing of outlet
direction, etc. during the moulding process. It is available for changing and choosing depends on
different demand of your products.
This machine is based on 2 sets of different size non-stick rollers, plus each component in precision
design. It is recommend specially used for moulding oriental dough which with characters of soft,
sticky, high sugar, high fat composition dough, such as: sweet bread, toast bread, butter bread, salad
bread, or other various types dough is also very suitable.
It is specially designed complete cover opening device and scraper, cover , it is easy disassemble
style and easy operate, convenient to clean.
3. Machine Specification and Components
Machine specification:
Machine External dimensions:
Upper roller size:
Lower roller size:
Max. Capacity (pcs/hr):
Nos. of Squeeze roller:
Roller gap
First Roller gap:
Second Roller gap:
Length of dough inlet
Width of dough inlet
Conveyor width:
Moulding weight range:
Wattage Power:
Machine Net Weight:
W77xD116xll4H(cm)
7.6dia. x 30 wide cm
8.9dia. x 30 wide cm
Max 3,000
4pcs
Oto 15mm variable
1 to 16mm variable
9cm~14cm (Has not replaced into the
hopper fitting)
13 cm-18 cm (Replaces into the hopper
fitting)
8cm
49cm
50 to 1200g
750w
250kg
4
Machine Components:
1
2
3
4
5
6
Support (front collecting tray)
Moulding plate
Canvas conveyor
Start / Stop switch
Emergency stop switch
Index mark of lower roller gap
10
11
12
13
14
15
7
8
9
Flour box
Feeding hopper
Winding forming net
16
17
18
Cover / Rear collecting tray
Guiding plate
Adjusting handle of conveyor
Cover
Adjusting handle of upper roller gap
Adjusting handle of conveyor forward,
reverse running
Adjusting handle of press plate
Adjusting handle of lower roller gap
Index mark of upper roller gap
5
4. Moving Method and Stand Assembly
l)Please use 1 Ton capacity forklift, to move wooden case packed machine to the proper place
for unpacking wooden case, it just left pallet only 2)To insert Nylon band pass through both
sides bottom of machine body, then to lift machine
away from pallet by forklift and to place machine on the ground gently.
5. Installing Method and Cautions
Installing Method:
1. To find a position : to find plain position and surrounded with sufficient space as per
requirement of operating process in production line.
2. Machine Fastening : moves machine to position required, stand casters should be fastened
stably.
3. Power Supply Connection : to do this job by professional electrician only, it is necessary to
connect power supply meets the specification & voltage shown on nameplate.
4. Try to test running direction: press start button at “ON" in front of machine to start machine.
5. To check the face side 1 set upper roller if it is in correct direction for rotating inward to reel
dough into machine, if it is in wrong direction, just to exchange connection of any two electric
wires each other, then try to test it running OK.
Cautions:
1. After unpacked wooden case,, please check if machine appearance and each parts are
completely shipped without damage, shortage.
2. It is necessary to hire professional electrician to perform installation and machine test
running as per instruction manual.
3. It needs to keep 40 cm space each at rear side of installation and both left, right sides.
4. It must connect the Earth wire for power supply wiring, and caution that to prevent power
supply cables from pressing and pulling.
5. To place flour box at position required and to dispense flour as per requirement.
6
6. Operation Detail and Safety Caution
Operation Detail:
1 .Firstly please clean machine before operation : please follow instruction shown on No. 7.
2 .Regarding description of operate function key, please check the indicated figure, list &
number shown on No.3 description of machine partial components as above.
(1) Front collecting tray: tray to collect mould finished dough.
(2) Moulding plate: adjustable moulding press plate.
(3) Conveyor: moulding conveyor available for forward, reverse running.
(4) Start / stop switch: button for start / stop machine.
(5) Emergency stop switch: emergency push button, it can be returned back after turned
rightward.
(6) Index mark of lower roller: gap of lower roller for display adjusting index mark by
mm unit
(7) Flour box: movable flour dispensing box.
(8) Feeding hopper: dough feeding inlet, with adjusting device of inlet size. .
(9) Stainless steel wire net: for winding dough by stainless steel wire net, it is adjustable or
without working.
(10) Cover / Rear collecting tray: can be covered or to use as a collecting tray for moulding
finished dough.
(11) Guiding plate: plate for guiding purpose when dough is reverse running.
(12) Adjusting handle of conveyor: 2 rotating handles for adjust tightening balance of
conveyor.
(13) Cover: both sides cover can be opened for disassembling scraper, maintaining repair
machine.
(14) Adjusting handle: adjusting handle of upper roller gap (mm).
(15) Adjusting handle of conveyor forward, reverse running: handle for changing
forward, reverse running of conveyor. Do not push it at central position.
(16)Adjusting handle of press plate: high, low adjusting handle for press plate of
moulding dough.
3. Operating Method:
a. To adjust size of feeding inlet, upper & lower roller gap, conveyor running direction,
high, low of press plate and position of collecting tray as per requirement.
b. To dissemble (lO)guiding plate or (9)stainless steel wire net depends on product
demand, please see instruction as per following figures.
c. Press start button "ON" to start machine.
d. To throw dough into feeding inlet, to perform rolling moudling, then to micro-adjust
each component as per requirement.
e. Press "OFF" button to stop machine.
Safety Caution :
8
l.When machine is running, people is not allowed to approach machine or to stretch any goods into
machine.
2.This machine is limited for sheeting moulding on flour dough only, do not place hard goods or
toxic goods into machine for processing.
3.Operator must wear working uniform, wear cap and to avoid clothes, hair fell into machine. 4.A11
machine cover & device can be opened only during professional technician is repairing
machine.
5.During operation, each control switch button should be pressed by finger, use other tools is not
allowed.
7. Cleaning Method and Maintenance
When daily job has finished, it needs cleaning and maintenance, to keep machine running in
good condition and long life.
Cleaning Method 1.Before cleaning machine, firstly to turn off the main power switch.
2. When cleaning machine, do not use water to spray machine directly or to use too much wet
cloth, to avoid damage machine parts or danger caused by electric leakage.
3.To open the front cover, in order to clean roller scraper and rough chips.
4.To open the canvas, in order to clean flour dust and dough chips on the conveyor.
Maintenance •
1. Always to keep cleanness at machine housing, inner mechanic parts, motor and conveyor, etc.
2.To inspect rotary parts, such as motor, chain, roller etc. if there is noise and to do proper
adjustment.
3.To inspect if control switch, safety device and adjusting handle works in normal status.
4. To check each fastening screws, mechanism if it at normal position.
8. Adjustment and Repair Troubleshooting :
Safety Caution :
1.Before to perform repair maintenance & adjustment, firstly to study this instruction manual
carefully. In order to handle this matter without problem.
2.Repair maintenance and adjustment job always performed by professional technician, the user is
prohibited to perform this job by themselves.
3.Before to perform repair maintenance, always to make sure if main power supply has
disconnected
Adjustment:
After this machine has been run for a period, it needs to adjust tightening status of moulding plate,
conveyor and motor belt.
9
Troubleshooting
:
No.
Trouble
1 Machine is not
able to run
2
3
4
5
6
7
Repair Solution
a. If power switch has shutdown or bad connected.
b. If the front cover in normal position.
c. To check if there is any goods has blocked in the
the roller moulding conveyor.
d. To check if motor, electric component and
electric wiring has broken.
a. To check if there is any goods has blocked in the
Motor with
roller moulding conveyor.
noise, not
b. To check if it is phase shortage on power supply.
running.
c. To check if electric wire, electromagnetic switch
in bad status.
Safety switch of Adjust roller gap too small.
power supply
has shutdown
Slow down
Tightening adjustment of moulding plate, conveyor
speed of
and motor belt.
moulding dough
capacity
2 pes of dough a. To adjust roller gap properly.
stuck together. b. To adjust proper gap of moulding conveyor.
c. Necessarily feeding dough at regular position,
direction and weight.
Noise happened a. To check machine stability.
during running b. To check fastened screws at each outer
mechanism.
c. To check adjust belt, conveyor, troubleshooting is
same as repair solution shown on No.4.
Electric leakage a. To check electric wiring, motor if it has
damaged, wet.
b. To check if transformer with electric leakage.
Handled by Remark
Operator
Professional
technician
Operator
Professional
technician
Operator
Professional
technician
Operator
Operator
Professional
technician
Professional
technician
9.
Machine
Diagram
Electric
Wiring
10. Parts Explosive Drawing and Parts List
11
Parts Explosive Drawing
13
Parts List
Item
Description
Item
Description
1
Main body assembly
13.3
Fixing screw 1 of scraper
1.1
Right wall base
13.4
Bearing unit 2
1.2
Right wall base assembly
14
Molding plate
1.3
Cover 2
15
Molding plate assembly
1.4
Lower machine body
15.1
Molding plate 2
1.5
Fixing rack (adjusting net)
15.2
Fixing plate of adjusting rack
1.6
1.7
viewing window
Link
Holder of viewing window
15.3
15.4
1.8
Polyurethane block
15.5
Rotating shaft 1
1.9
Conical rubber pad
15.6
Rotating shaft 2
1.10
Brake wheel
15.7
Rotating shaft 3
1.11
Flexible wheel
16
Bearing holder 5
1.12
Strong magnet
17
Flip-flop assembly
1.13
2
Dry bearing
17.1
17.2
Adjusting handle holder
Right wall base accessories
?
Worm gear
Adjusting handle holder accessories
1
3
Right wall cover
17.3
Adjusting handle holder accessories
2
4.1
Left wall cover
17.4
Grinding rod
4.2
Tubular cam lock
17.5
Gripper
5
Roller 1(top, rear)
17.6
Spring plungers
6
Roller 2 (lower, front)
18
Washer
7
8
Roller 3(lower, rear)
Shaft support base
Roller 4 (top, front)
19.1
19.2
9
Roller 5 (active)
20.1
Rotary adjusting shaft
10
Roller 6(passrve)
20.2
Rotary adjusting shaft accessories
11
Roller axle
20.3
Worm gear
12.1
Bearing holder 1, welded
21
Fixing shaft of machine body
12.2
Fixing plate 1 of bearing base
22
Fixing shaft 2 of machine body
23
24
Link 2
25
Sprocket 2 for roller
26
Motor sprocket
12.3.1 Fixing base of scraper
12.3.2 Fixing rack of scraper
12.3.3 Scraper
_
Dry bearing
Sprocket for roller
12.4
Torsion spring
12.5
Compression spring
27
Sprocket for flip-flop
12.6
Dry bearing
28
Flip-flop
13
Bearing housing assembly 2
29
Idle wheel
13.1
Bearing housing 2
30.1
Idle wheel rack 2
15
13.2
Fixing plate 2 of bearing housing
Item
Description
30.2
Idle wheel rack 1
Item
Description
30.3
Idle wheel 2
59
Bearing unit 1
30.4
Extension spring 2
60
Push button switch
30.5
Flange dry bearing
61
Bearing unit 2
30.6
Bearing (6201W)
62
Micro switch
31.1
Sprocket rack
63
Plastic screw
31.2
32
Dry bearing
Chain 1
Worm
64
65
33
Fixing base 1 of adjusting bar
66
Chain 3
34
Fixing base 2 of adjusting bar
67
Chain 4
35
Adjusting handle
68
Conveyor
36
Adjusting shaft
69
Canvas conveyor
37
Adjusting shaft 2
70
Gear speed reducer
38
39
Fixing screw 2 of scraper
40
Scraper assembly 2
41.1
Front cover
41.2
Feeding hopper
41.3
Feeding hopper accessories
41.4
Emergency stop switch
42
Cover assembly
43
Support
44
Fixing rack of support
45
Supporting plate
46
Index mark
47
Index mark 2
48
Flour box
49
Slide
50
51
Slide 2
52
Stainless steel wire net
53
Slide track 3
54
Extension spring
55
Bushing of bearing unit
56
Dry bearing
57
58
Bearing (6204W)
Chain 2
Fixing screw 3 of scraper
Plum screw rod
.
Bearing (6005W)
16
17
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