Yamaha MAJESTY YP180E Owner`s manual

Yamaha MAJESTY YP180E Owner`s manual
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OWNER’S MANUAL
YP125E
YP180E
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INTRODUCTION
EAU10110
Welcome to the Yamaha world of motorcycling!
As the owner of the YP125E/YP180E, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP125E/YP180E. The owner’s
manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have
any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
EAU34110
Particularly important information is distinguished in this manual by the following notations:
t
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
s WARNING
Failure to follow WARNING instructions could result in severe injury or death to the
scooter operator, a bystander, or a person inspecting or repairing the scooter.
CAUTION
A CAUTION indicates special precautions that must be taken to avoid damage to
the scooter.
NOTE:
A NOTE provides key information to make procedures easier or clearer.
NOTE:
● This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the
most current product information available at the time of printing, there may be minor discrepancies between your
scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12410
s WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.
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IMPORTANT MANUAL INFORMATION
EAUS1171
YP125/YP180
OWNER’S MANUAL
©2005 by YAMAHA MOTOR ESPAÑA S.A.
1st edition, September 2005
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
YAMAHA MOTOR ESPAÑA S.A.
is expressly prohibited.
Printed in Spain.
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TABLE OF CONTENTS
SAFETY INFORMATION .....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and Instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTION ..........................................3-1
Main switch.......................................3-1
Indicator lights ..................................3-1
Speedometer unit .............................3-3
Battery voltage/fuel gauge ...............3-3
Clock.................................................3-4
Handlebar switches ..........................3-4
Front brake lever...............................3-5
Rear brake lever................................3-6
Fuel tank cap ....................................3-6
Fuel ...................................................3-6
Seat...................................................3-7
Front storage compartment..............3-7
Storage compartment.......................3-7
Adjusting the rear shock absorber
assemblies.....................................3-8
Sidestand..........................................3-8
Sidestand switch operation check ...3-9
PRE-OPERATION CHECKS ...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT RIDING
POINTS ................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Parking..............................................5-3
PERIODIC MAINTENANCE AND
MINOR REPAIRS ................................6-1
Owner’s tool kit.................................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing cowlings
and panels.....................................6-5
Checking the spark plug ..................6-6
Engine oil ..........................................6-7
Final gear oil .....................................6-9
Coolant ...........................................6-10
Air filter and V-belt case air filter
elements ......................................6-11
Adjusting the carburetor .................6-12
Checking the throttle cable free
play ..............................................6-12
Tires ................................................6-13
Adjusting the brake lever free
play ..............................................6-15
Checking the front and rear brake
pads.............................................6-15
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16
Checking and lubricating the
cables ..........................................6-16
Checking and lubricating the
centerstand and sidestand .........6-17
Checking the front fork...................6-17
Checking the steering.....................6-17
Checking the wheel bearings .........6-18
Battery ............................................6-18
Replacing the fuse..........................6-20
Replacing the headlight bulb or
a front turn signal light bulb ........6-20
Replacing a front turn signal light
bulb .............................................6-21
Replacing the license plate light
bulb .............................................6-21
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-22
Troubleshooting ..............................6-23
Troubleshooting chart .....................6-24
SCOOTER CARE AND STORAGE .....7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
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SAFETY INFORMATION t
EAU10260
SCOOTERS ARE SINGLE TRACK
VEHICLES. THEIR SAFE USE AND
OPERATION ARE DEPENDENT
UPON THE USE OF PROPER RIDING
TECHNIQUES AS WELL AS THE
EXPERTISE OF THE OPERATOR.
EVERY OPERATOR SHOULD KNOW
THE FOLLOWING REQUIREMENTS
BEFORE RIDING THIS SCOOTER.
HE OR SHE SHOULD:
● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT
SOURCE ON ALL ASPECTS OF
SCOOTER OPERATION.
● OBSERVE THE WARNINGS AND
MAINTENANCE
REQUIREMENTS IN THE OWNER’S
MANUAL.
● OBTAIN QUALIFIED TRAINING
IN SAFE AND PROPER RIDING
TECHNIQUES.
● OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED
BY THE OWNER’S MANUAL
AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
● Always
make pre-operation
checks. Careful checks may help
prevent an accident.
● This scooter is designed to carry
the operator and passenger.
● The failure of motorists to detect
and recognize scooters in traffic
is the predominating cause of
automobile/scooter accidents.
Many accidents have been caused by an automobile driver who
did not see the scooter. Making
yourself conspicuous appears to
be very effective in reducing the
chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when approaching and passing through
intersections, since intersections are the most likely places
for scooter accidents to occur.
• Ride where other motorists can
see you. Avoid riding in another motorist’s blind spot.
1-1
●
●
Many accidents involve inexperienced operators. In fact, many
operators who have been involved in accidents do not even
have a current driver’s license.
• Make sure that you are qualified and that you only lend your
scooter to other qualified operators.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you practice riding your scooter where
there is no traffic until you have
become thoroughly familiar
with the scooter and all of its
controls.
Many accidents have been caused by error of the scooter operator. A typical error made by the
operator is veering wide on a turn
due to EXCESSIVE SPEED or
undercornering (insufficient lean
angle for the speed).
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t
1
●
●
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SAFETY INFORMATION
• Always obey the speed limit
and never travel faster than
warranted by road and traffic
conditions.
• Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
The posture of the operator and
passenger is important for proper
control.
• The operator should keep both
hands on the handlebar and
both feet on the footboard
during operation to maintain
control of the scooter.
• The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
• Never carry a passenger
unless he or she can firmly place both feet on the passenger
footrests.
Never ride under the influence of
alcohol or other drugs.
This scooter is designed for onroad use only. It is not suitable for
off-road use.
Protective apparel
The majority of fatalities from scooter
accidents are the result of head injuries. The use of a safety helmet is the
single most critical factor in the prevention or reduction of head injuries.
● Always wear an approved helmet.
● Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment of vision which could delay
seeing a hazard.
● The use of a jacket, substantial
shoes, trousers, gloves, etc., is
effective in preventing or reducing abrasions or lacerations.
● Never wear loose-fitting clothes,
otherwise they could catch on
the control levers or wheels and
cause injury or an accident.
● Never touch the engine or
exhaust system during or after
operation. They become very hot
and can cause burns. Always
wear protective clothing that
●
1-2
covers your legs, ankles, and
feet.
● Passengers should also observe
the above precautions.
Modifications
Modifications made to this scooter
not approved by Yamaha, or the
removal of original equipment, may
render the scooter unsafe for use and
may cause severe personal injury.
Modifications may also make your
scooter illegal to use.
Loading and accessories
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid
the possibility of an accident, use
extreme caution when adding cargo
or accessories to your scooter. Use
extra care when riding a scooter that
has added cargo or accessories. Here
are some general guidelines to follow
if loading cargo or adding accessories
to your scooter:
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SAFETY INFORMATION t
Loading
The total weight of the operator, passenger, accessories and cargo must
not exceed the maximum load limit of
183kg, (403,5lb). When loading within
this weight limit, keep the following in
mind:
● Cargo and accessory weight
should be kept as low and close
to the scooter as possible. Make
sure to distribute the weight as
evenly as possible on both sides
of the scooter to minimize imbalance or instability.
● Shifting weights can create a
sudden imbalance. Make sure
that accessories and cargo are
securely attached to the scooter
before riding. Check accessory
mounts and cargo restraints frequently.
● Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can
create unstable handling or a
slow steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot
test all other accessories that may be
available, you must personally be responsible for the proper selection, installation and use of non-Yamaha
accessories. Use extreme caution
when selecting and installing any
accessories.
Keep the following guidelines in mind,
as well as those provided under “Loading” when mounting accessories.
● Never install accessories or carry
cargo that would impair the performance of your scooter. Carefully inspect the accessory before using it to make sure that it
does not in any way reduce
ground clearance or cornering
clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors.
1-3
• Accessories fitted to the handlebar or the front fork area can
create instability due to improper weight distribution or
aerodynamic
changes.
If
accessories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum.
• Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic effects. Wind may attempt
to lift the scooter, or the scooter may become unstable in
cross winds. These accessories may also cause instability
when passing or being passed
by large vehicles.
• Certain accessories can displace the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
operator and may limit control
ability, therefore, such accessories are not recommended.
1
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SAFETY INFORMATION
Use caution when adding electrical accessories. If electrical
accessories exceed the capacity
of the scooter’s electrical system
an electric failure could result,
which could cause a dangerous
loss of lights or engine power.
Gasoline and exhaust gas
● GASOLINE IS HIGHLY FLAMMABLE:
• Always turn the engine off
when refueling.
• Take care not to spill any gasoline on the engine or exhaust
system when refueling.
• Never refuel while smoking or
in the vicinity of an open flame.
● Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poisonous and may cause loss of
consciousness and death within
a short time. Always operate your
scooter in an area that has adequate ventilation.
●
1
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●
●
Always turn the engine off before
leaving the scooter unattended
and remove the key from the
main switch. When parking the
scooter, note the following:
• The engine and exhaust system may be hot, therefore,
park the scooter in a place
where pedestrians or children
are not likely to touch these hot
areas.
• Do not park the scooter on a
slope or soft ground, otherwise
it may fall over.
• Do not park the scooter near a
flammable source (e.g., a kerosene heater, or near an open
flame), otherwise it could catch
fire.
If you should swallow any gasoline, inhale a lot of gasoline vapor,
or allow gasoline to get into your
eyes, see your doctor immediately. If any gasoline spills on your
skin or clothing, immediately
wash the affected area with soap
and water and change your clothes.
1-4
EAU10360
Further safe-riding points
●
●
●
●
●
●
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking, because the scooter could
slide. Apply the brakes slowly
when stopping on a wet surface.
Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar
rails, iron plates on road construction sites, and manhole
covers become extremely slippery when wet. Slow down and
cross them with caution. Keep
the scooter upright, otherwise it
could slide out from under you.
The brake lining could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
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SAFETY INFORMATION t
●
●
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap),
and a bright colored jacket.
Do not carry too much luggage
on the scooter. An overloaded
scooter is unstable. Use a strong
cord to secure any luggage to the
carriers. A loose load will affect
the stability of the scooter and
could divert your attention from
the road.
1
1-5
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DESCRIPTION
EAU10410
Left view
2
1. Headlight (page 6-20)
2. Sidestand (page 3-8)
3. V-Belt case air filter (page 6-11)
4. Centerstand (page 6-17)
5. Air filter (page 6-11)
6. Fuel tank cap (page 3-6)
2-1
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DESCRIPTION
EAU10420
Right view
2
7.
8.
9.
10.
Passenger handle
Rear shock absorber (page 3-8)
Seat (page 3-7)
Engine oil dipstick (page 6-7)
11.
12.
13.
14.
2-2
Storage compartment (page 3-7)
Battery/fuse box (page 6-18)
Coolant reservoir (page 6-10)
Radiator
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DESCRIPTION
EAU10430
Controls and instruments
21
24
17
2
15
22
25
16
18
23
19
27
20
18
26
28
15.
16.
17.
18.
19.
20.
21.
Rear brake lever (page 3-6)
Left handlebar switch (page 3-4)
Speedometer (page 3-3)
Turn indicator lights (page 3-1)
High beam indicator light (page 3-1)
Coolant temperature warning light (page 3-1)
Fuel gauge (page 3-3)
22.
23.
24.
25.
26.
27.
28.
2-3
Front brake lever (page 3-5)
Right handlebar switch (page 3-4)
Battery voltage (page 3-3)
Odometer/Clock (page 3-4)
Main switch/Steering lock (page 3-1)
Front compartment (page 3-7)
Coolant level gauge window (page 6-10)
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INSTRUMENT AND CONTROL FUNCTIONS
EAU10450
Main switch
EAUM1020
EWA10060
“h”
The coolant temperature warning light
should come on when the key is turned to “h”. (See page 3-2.)
s WARNING
Never turn the key to “OFF” or
“LOCK” while the vehicle is
moving, otherwise the electrical
systems will be switched off, which
may result in loss of control or an
accident. Make sure that the vehicle is stopped before turning the
key to “OFF” or “LOCK”.
EAU10700
The main switch controls the ignition
and lighting systems. The various
main switch positions are described
below.
EAU10630
ON
All electrical systems are supplied
with power, and the engine can be
started. The key cannot be removed.
LOCK
The steering is locked, and all electrical systems are off. The key can be
removed.
To lock the steering
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF”
position, release it, and then turn
it to “LOCK”.
3. Remove the key.
To unlock the steering
Insert the key and turn it to “OFF”.
EAU10980
Indicator lights
1
2
1
EAU10660
OFF
All electrical systems are off. The key
can be removed.
1. Turn signal indicator lights
2. High beam indicator light
3-1
3
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INSTRUMENT AND CONTROL FUNCTIONS
EAU11030
Turn signal indicator lights “c” and
“d”
The corresponding indicator light flashes when the turn signal switch is
pushed to the left or right.
EAU11080
3
High beam indicator light “j”
This indicator light comes on when
the high beam of the headlight is switched on.
EAU11390
Oil change indicator light “z”
1
2
1. Oil change indicator
2. Coolant temperature warning light
This indicator light comes on at the
initial 1000 km (600 mi) and every
3000 km (1800 mi) thereafter to indi-
cate that the engine oil should be
changed.
If the engine oil is changed before the
oil change indicator comes on (i.e.
before the periodic oil change interval
has been reached), the indicator light
must be reset after the oil change for
the next periodic oil change to be
indicated at the correct time. (See
page 6-8.)
The electrical circuit of the indicator
light can be checked according to the
following procedure.
1. Set the engine stop switch to “h”
and turn the key to “ON”.
2. Check that the indicator comes
on for a few seconds and then
goes off.
3. If the indicator light does not
come on, have a Yamaha dealer
check the electrical circuit.
NOTE:
The oil change indicator light may
flash when the engine is revved with
the scooter on the centerstand, but
this does not indicate a malfunction.
3-2
EAUM1080
Coolant temperature warning light
“y”
This warning light comes on when the
engine overheats. When this occurs,
stop the engine immediately and
allow the engine to cool.
The electrical circuit of the warning
light can be checked according to the
following procedure.
1. Turn the key to “h”.
2. If the warning light does not
come on, have a Yamaha dealer
check the electrical circuit.
ECA10020
CAUTION
Do not operate the engine if it is
overheated.
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INSTRUMENT AND CONTROL FUNCTIONS
EAU11660
Speedometer unit
1
2
1. Speedomenter unit
2. Odometer
The speedometer unit is equipped
with a speedometer, an odometer and
a tripmeter. The speedometer shows
riding speed. The odometer shows
the total distance traveled. The tripmeter shows the distance traveled
since it was last set to zero.
Pushing the “TRIP” button switches
the display between the odometer
mode “ODO” and the tripmeter mode
“TRIP”. To reset the tripmeter, enter
the “TRIP” mode, and then hold down
the “TRIP” button for at least one
second. The tripmeter can be used
together with the fuel gauge to esti-
mate the distance that can be traveled with a full tank of fuel. This information will enable you to plan future
fuel stops.
Setting the odometer/tripmeter
reading mode
The odometer and tripmeter can be
set to count in either miles or kilometers according to the following procedure.
1. Turn the key to “ON” while pressing the reset button.
2. Release the reset button when
the display comes on.
3. The current mode appears in the
display: “CONT” (continental) for
the kilometer mode and “EnGL”
(English) for the mile mode.
4. Press the reset button to switch
the mode.
5. Press the reset button for two
seconds to confirm the setting.
NOTE:
● The odometer/tripmeter reading
mode can be changed any number of times while the odometer
reading is below 10, but it cannot
be changed anymore after the
reading has reached 10.
● Switching between the mile and
the kilometer mode does not
change or convert the current
odometer/tripmeter reading.
EAUM1100
Battery voltage/fuel gauge
2
1. Fuel gauge
2. Clock
3-3
1
3
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INSTRUMENT AND CONTROL FUNCTIONS
When the key is turned to “OFF”, the
voltage/fuel gauge indicates the battery voltage.
3
NOTE:
If the battery voltage drops to 10 V,
have a Yamaha dealer check the battery.
When the key is turned to “ON”, the
voltage/fuel gauge indicates the
amount of fuel in the fuel tank after
indicating the battery voltage for two
seconds. The needle moves towards
“E” (empty) as the fuel level decreases. When the needle reaches “E”,
refuel as soon as possible.
NOTE:
Do not allow the fuel tank to empty
itself completely.
EAUS1210
Clock
EAU12343
Handlebar switches
To set the clock
1. Turn the key to “ON”.
2. Press the “TRIP” button for two
seconds, and the hour display
will flash.
3. Press the “TRIP” button to set
the hours.
4. Press the “TRIP” button for two
seconds, and the first minute
digit will flash.
5. Press the “TRIP” button to set
the first minute digit.
6. Press the “TRIP” button for two
more seconds, and the second
minute digit will flash.
7. Press the “TRIP” button to set
the second minute digit.
8. Press the “TRIP” button for two
seconds to set the clock.
EAU12330
Anti-theft alarm (optional)
This motorcycle can be equipped
with an optional anti-theft alarm by a
Yamaha dealer. Contact a Yamaha
dealer for more information.
3-4
1
2
3
1. Dimmer switch “j, k”
2. Turn signal switch “b”
3. Horn switch“a”
EAUS1020
Dimmer switch “j/k”
Set this switch to “j” for the high
beam and to “k” for the low beam.
With the headlight on low beam,
press this switch downwards to flash
the headlight.
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INSTRUMENT AND CONTROL FUNCTIONS
EAU12460
Turn signal switch “c/d”
To signal a right-hand turn, push this
switch to “d”. To signal a left-hand
turn, push this switch to “c”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after it
has returned to the center position.
EAU12763
Hazard switch “
”
EAU12900
Front brake lever
1
•
2
g
3
EAU12500
Horn switch “a”
Press this switch to sound the horn.
EAU12690
Start switch “g”
Push this switch to crank the engine
with the starter.
ECA10050
CAUTION
See page 5-1 for starting instructions prior to starting the engine.
1. Hazard switch “
2. Start switch “g”
1. Front brake lever
”
With the key in the “ON” position, turn
this switch to “ ” to turn on the
hazard lights (simultaneous flashing
of all turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
ECA10060
CAUTION
Do not use the hazard light for an
extended length of time, otherwisethe battery may discharge.
3-5
The front brake lever is located on the
right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
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INSTRUMENT AND CONTROL FUNCTIONS
EAU12950
Rear brake lever
EAUS1040
Fuel tank cap
EAU13220
Fuel
3
2
1
3
1
1. Rear brake lever
The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the handlebar grip.
1. Aligning marks
2. Fuel tank cover
3. Fuel tank cap
1. Filling tube
2. Fuel level
To open the fuel tank cap
1. Open the fuel tank cap cover by
pushing in on the rear end of it.
2. Insert the key in the lock and turn
it clockwise.
To close the fuel tank cap
1. Align the match marks, and then
push the fuel tank cap into the
original position.
2. Turn the key counterclockwise
and remove it.
3. Close the fuel tank cover.
3-6
Make sure that there is sufficient fuel
in the tank. When refueling, be sure to
insert the pump nozzle into the fuel
tank filler hole and to fill the tank to
the bottom of the filler tube as shown.
EWA10880
s WARNING
● Do not overfill the fuel tank,
otherwise it may overflow
when the fuel warms up and
expands.
● Avoid spilling fuel on the hot
engine.
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INSTRUMENT AND CONTROL FUNCTIONS
ECA10070
CAUTION
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfaces or plastic parts.
NOTE:
Make sure that the seat is properly
secured before riding.
EAU14540
Storage compartment
EAU14400
Front storage compartment
EAU13890
3
Seat
1
2
1. Lock
2. Glove compartment
EWA11190
To open the seat
1. Insert the key in the lock, and
then turn it as shown.
2. Fold the seat up.
To close the seat
1. Fold the seat down, and then
push it down to lock it in place.
2. Remove the key.
s WARNING
● Do not exceed the load limit of
10 kg (22,05 lb) for the front
storage compartment.
● Do not exceed the maximum
load of 324 kg (714,42 lb) for
the vehicle.
3-7
To open the storage compartment
Insert the key into the lock, turn it
clockwise, and then pull on it to open
the storage compartment lid.
To close the storage compartment
Push the storage compartment lid
into the original position, and then
remove the key.
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INSTRUMENT AND CONTROL FUNCTIONS
3
EWA10960
ECA10100
s WARNING
● Do not exceed the load limit of
10 kg (22,05 lb) for the storage
compartment.
● Do not exceed the maximum
load of 324 kg (714,42 lb) for
the vehicle.
CAUTION
Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings.
EAU14880
Adjusting the shock
absorber assemblies
1
b
a
1. Shock-absorber pre-tensioned strut
Each shock absorber assembly is
equipped with a spring preload adjusting ring.
EWA10210
s WARNING
Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
result.
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock
absorber assembly in direction (a). To
decrease the spring preload and thereby soften the suspension, turn the
adjusting ring on each shock absorber assembly in direction (b).
NOTE:
Align the appropriate notch in the
adjusting ring with the position indicator on the shock absorber.
3-8
Spring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
3,4
EAU15300
Sidestand
The sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the motorcycle upright.
NOTE:
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain
situations. (See further down for an
explanation of the ignition circuit cutoff system.)
EWA10240
s WARNING
The vehicle must not be ridden with
the sidestand down, or if the sidestand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
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INSTRUMENT AND CONTROL FUNCTIONS
and distract the operator, resulting
in a possible loss of control. Yamaha’s ignition circuit cut-off system
has been designed to assist the
operator in fulfilling the responsibility of raising the sidestand before
starting off. Therefore, check this
system regularly as described
below and have a Yamaha dealer
repair it if it does not function properly.
EWA10260
s WARNING
● The vehicle must be placed on
the centerstand during this inspection.
● If a malfunction is noted, have
a Yamaha dealer check the
system before riding.
EAUT1091
Sidestand switch operation
check
1
1. Sidestand switch
Check the operation of the sidestand
switch against the information below.
3-9
3
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PRE-OPERATION CHECKS
EAU15591
4
The condition of a vehicle is the
owner’s responsibility. Vital components can start to deteriorate quickly
and unexpectedly, even if the vehicle
remains unused (for example, as a
result of exposure to the elements).
Any damage, fluid leakage or loss of
tire air pressure could have serious
consequences. Therefore, it is very
important, in addition to a thorough
visual inspection, to check the following points before each ride.
NOTE:
Pre-operation checks should be
made each time the vehicle is used.
Such an inspection can be accomplished in a very short time; and the
added safety it assures is more than
worth the time involved.
EWA11150
s WARNING
If any item in the Pre-operation
check list is not working properly,
have it inspected and repaired
before operating the vehicle.
4-1
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PRE-OPERATION CHECKS
EAU15603
Pre-operation check list
ITEM
Fuel
Engine oil
Final transmission oil
Coolant
Front brake
Rear brake
Throttle grip
CHECKS
• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable
and grip housing.
4-2
PAGE
3-3, 3-6
6-7
6-9
4
6-10
3-5, 6-15
3-6, 6-15
5-2, 6-12
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PRE-OPERATION CHECKS
ITEM
Wheels and tires
Brake levers
Centerstand, sidestand
Chassis fasteners
4
Battery
•
•
•
•
•
•
•
•
•
•
•
•
CHECKS
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Lubricate pivots if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
Check fluid level.
Fill with distilled water if necessary.
4-3
PAGE
6-13
3-5, 3-6, 6-15
3-8, 3-9, 6-17
—
6-18
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OPERATION AND IMPORTANT RIDING POINTS
EAU15980
EWA10870
s WARNING
● Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or function that you do not thoroughly
understand.
● Never start the engine or operate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of consciousness and death within a
short time. Always make sure
that there is adequate ventilation.
● For safety, always start the
engine with the centerstand
down.
EAUM1210
Starting a cold engine
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to preserve the battery. Do not crank the
engine more than 10 seconds on any
one attempt.
ECA11040
ECA10250
CAUTION
See page 5-3 for engine break-in
instructions prior to operating the
vehicle for the first time.
1. Turn the key to “f”.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake.
5-1
CAUTION
For maximum engine life, never
accelerate hard when the engine is
cold!
5
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OPERATION AND IMPORTANT RIDING POINTS
EAU16760
Starting off
1
5
EAU16780
Acceleration and
deceleration
1. Passenger handle
NOTE:
Before starting off, allow the engine to
warm up.
1. While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the centerstand.
2. Sit astride the seat, and then
adjust the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signal off.
The speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in
direction (a). To reduce the speed,
turn the throttle grip in direction (b).
5-2
EAU16791
Braking
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.
EWA10300
s WARNING
● Avoid braking hard or suddenly
(especially when leaning over
to one side), otherwise the scooter may skid or overturn.
● Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers become extremely slippery when wet.
Therefore, slow down when
approaching such areas and
cross them with caution.
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OPERATION AND IMPORTANT RIDING POINTS
●
●
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as braking downhill can be very difficult.
EAU16830
Engine break-in
There is never a more important
period in the life of your engine than
the period between 0 and 1000 km
(600 mi). For this reason, you should
read the following material carefully.
Since the engine is brand new, do not put
an excessive load on it for the first 1000
km (600 mi). The various parts in the engine wear and polish themselves to the
correct operating clearances. During this
period, prolonged full-throttle operation
or any condition that might result in engine overheating must be avoided.
Vary the engine speed from time to
time. Do not operate the engine at
one set throttle position.
150~500 km (90~300 mi)
Avoid prolonged operation above 1/2
throttle.
Rev the engine freely through the
gears, but do not use full throttle at
any time.
500~1000 km (300~600 mi)
Avoid prolonged operation above 3/4
throttle.
ECA10370
CAUTION
After 1000 km (600 mi) of operation,
the transmission oil must be changed.
1000 km (600 mi) and beyond
Avoid prolonged full-throttle operation. Vary the engine speed occasionally.
ECA10270
EAU17150
0~150 km (0~90 mi)
Avoid prolonged operation above 1/3
throttle.
After every hour of operation, stop the
engine, and then let it cool for five to
ten minutes.
CAUTION
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
5-3
EAU17200
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10310
s WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestrians or children are not likely
to touch them.
● Do not park on a slope or on
soft ground, otherwise the
vehicle may overturn.
5
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PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU17280
EWA10330
Safety is an obligation of the owner.
Periodic inspection, adjustment and
lubrication will keep your vehicle in
the safest and most efficient condition possible. The most important
points of inspection, adjustment, and
lubrication are explained on the following pages.
The intervals given in the periodic
maintenance and lubrication chart
should be simply considered as a
general guide under normal riding
conditions. However, DEPENDING
ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE
INTERVALS MAY NEED TO BE
SHORTENED.
s WARNING
This scooter is designed for use on
paved roads only. If this scooter is
operated in abnormally dusty,
muddy or wet conditions, the air filter element should be cleaned or
replaced more frequently, otherwise rapid engine wear may result.
Consult a Yamaha dealer for proper
maintenance intervals.
EWA10320
EAU17320
Owner’s tool kit
1
s WARNING
If you are not familiar with maintenance work, have a Yamaha dealer
do it for you.
1. Owner’s tool kit
The service information included in
this manual and the tools provided in
the owner’s tool kit are intended to
6-1
assist you in the performance of preventive maintenance and minor
repairs. However, additional tools
such as a torque wrench may be
necessary to perform certain maintenance work correctly.
NOTE:
If you do not have the tools or experience required for a particular job,
have a Yamaha dealer perform it for
you.
EWA10350
s WARNING
Modifications not approved by
Yamaha may cause loss of performance and render the vehicle
unsafe for use. Consult a Yamaha
dealer before attempting any changes.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17705
Periodic maintenance and lubrication chart
NOTE:
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed
instead.
● From 50000 km, repeat the maintenance intervals starting from 10000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
ODOMETER READING (x 1000 Km)
ITEM
No
CHECK OR MAINTENANCE JOB
1 * Fuel line
• Check fuel and vacuum hoses for cracks or damage.
2 * Fuel filter
• Check condition.
3
• Check condition.
• Clean and regap.
• Replace.
Spark plug
1
10
20
30
40
√
√
√
√
√
√
√
√
√
•Check valve clearance.
• Adjust.
5
• Clean.
• Replace.
√
• Clean.
√
√
√
√
7 * Battery
• Check electrolyte level and specific gravity.
• Make sure that the breather hose is properly routed.
√
√
√
√
8 * Front brake
• Check operation, fluid level and vehicle for fluid leakage.
• Replace brake pads.
6
V-belt case air filter
element
√
√
√
√
6-2
√
√
√
√
4 * Valves
Air filter element
ANNUAL
CHECK
√
√
√
√
Whenever worn to the limit
√
√
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (x 1000 Km)
ITEM
CHECK OR MAINTENANCE JOB
1
10
9 * Rear brake
• Check operation, fluid level and vehicle for fluid leakage.
•Replace brake pads.
√
√
10 * Wheels
• Check runout and for damage.
11 * Wheel bearings
• Check bearing for looseness or damage.
12 * Steering bearings
• Check bearing play and steering for roughness.
• Lubricate with lithium-soap-based grease.
13 * Chassis fasteners
• Make sure that all nuts, bolts and screws are
properly tightened.
14
• Check operation.
• Lubricate.
No
6
Sidestand, centerstand
√
√
√
√
√
20
30
40
√
√
√
Whenever worn to the limit
√
√
√
√
√
√
√
√
Every 24000 km
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
• Check operation.
16 * Front fork
• Check operation and for oil leakage.
√
√
√
√
17 * Shock absorber
assemblies
• Check operation and shock absorbers for oil leakage.
√
√
√
√
18 * Carburetor
• Adjust engine idling speed.
√
√
√
√
√
19
• Change. (See page *-*.)
√
• Check oil level and vehicle for oil leakage.
• Clean.
21 * Cooling system
• Check coolant level and vehicle for coolant leakage.
• Change.
22
• Check oil level and vehicle for oil leakage.
• Change.
23 * V-belt
√
When the oil change
indicator light comes on (every 3000 km)
Every 3000 km
√
√
20 * Engine oil strainer
Final gear oil
√
√
15 * Sidestand switch
Engine oil
ANNUAL
CHECK
• Replace.
√
√
√
√
√
Every 3 years
√
√
√
Every 10000 km
6-3
√
√
√
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PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (x 1000 Km)
No
ITEM
CHECK OR MAINTENANCE JOB
24 * Front and rear brake
switches
• Check operation.
25
• Lubricate.
Moving parts and cables
ANNUAL
CHECK
1
10
20
30
40
√
√
√
√
√
√
√
√
√
√
√
26 * Muffler and exhaust pipe
• Check the screw clamp for looseness.
√
√
√
√
√
27 * Lights, signals and
switches
• Check operation.
• Adjust headlight beam.
√
√
√
√
√
√
6
6-4
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18711
EAU18790
Cowling B
Removing and installing
cowlings and panels
EAU19210
Panels
1
Cowling A
1
2
1
2
3
6
1. Cowling
The cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each
time a cowling or panel needs to be
removed and installed.
1. Panel
2. Screw (x1)
1. Panel
2. Screw (x4)
To remove the cowling
Remove the screws, and then take
the cowling off.
To install the cowling
Place the cowling in the original position, and then install the screws.
To remove the panel
Remove the screws, and then take
the panel off.
To install the panel
Place the panel in the original position, and then install the screws.
6-5
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU19620
Checking the spark plug
1. Spark plug cap
The spark plug is an important engine
component, which should be checked periodically, preferably by a
Yamaha dealer. Since heat and deposits will cause any spark plug to
slowly erode, it should be removed
and checked in accordance with the
periodic maintenance and lubrication
chart. In addition, the condition of the
spark plug can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of the spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally). If the spark plug shows a
distinctly different color, the engine
could be defective. Do not attempt to
diagnose such problems yourself.
Instead, have a Yamaha dealer check
the vehicle.
If the spark plug shows signs of electrode erosion and excessive carbon
or other deposits, it should be replaced.
Spark plug gap:
0,7~0,8 mm (0,0275in-0,0315in)
Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
Tightening torque:
Spark plug:
20 Nm 2,0 m•kgf, 14,46ft•lb)
Specified spark plug:
CR8E (NGK)
6
1. Spark plug gap
1. Spark plug wrench
Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.
6-6
NOTE:
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is
1/4~1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon
as possible.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAUS1241
Engine oil
1
a
NOTE:
The engine oil should be between the
minimum and maximum level marks.
b
1. Dipstick
(a) Maximum level
6
2. Start the engine, warm it up for
several minutes, and then turn it off.
3. Wait a few minutes until the oil
settles, remove the oil filler cap,
wipe the dipstick clean, insert it
back into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
(b) Minimum level
The engine oil level should be checked before each ride. In addition, the
oil must be changed at the intervals
specified in the periodic maintenance
and lubrication chart and when the oil
change indicator light comes on.
To check the engine oil level
1. Place the vehicle on the centerstand.
4. If the engine oil is below the minimum level mark, add sufficient oil
of the recommended type to raise it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil
1
1. Drainage cap
1. Start the engine, warm it up for
several minutes, and then turn it off.
2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap
and the engine oil drain bolt to
drain the oil from the crankcase.
ECA10410
CAUTION
When removing the engine oil drain
bolt, the O-ring, spring, and oil
strainer will fall out. Take care not
to lose these parts.
NOTE:
Make sure that the vehicle is positioned straight up when checking the oil
level. A slight tilt to the side can result
in a false reading.
6-7
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Página 37
PERIODIC MAINTENANCE AND MINOR REPAIR
7. Add the specified amount of the
recommended engine oil, and
then install and tighten the oil
filler cap.
Recommended engine oil:
See page 8-1.
Oil change quantity:
1,3 L (0,286 US qt) (1,144 Imp.qt)
ECA11670
1. O-ring
2. Compression spring
3. Strainer
4. Clean the oil strainer with solvent,
and then check it for damage and
replace it if necessary.
5. Check the O-ring for damage and
replace it if necessary.
6. Install the oil strainer, spring, Oring and engine drain bolt, and
then tighten the drain bolt to the
specified torque.
Tightening torque:
Engine oil drain bolt:
32 Nm (3,2 m•kgf, 23,15ft•lb)
NOTE:
Make sure that the O-ring is properly
seated.
CAUTION
● Do not use oils with a diesel
specification of “CD” or oils of
a higher quality than specified.
In addition, do not use oils
labeled “ENERGY CONSERVING II” or higher.
● Be sure no foreign material
enters the crankcase.
8. Start the engine, and then let it
idle for several minutes while
checking it for oil leakage. If oil is
leaking, immediately turn the
engine off and check for the cause.
9. Reset the oil change indicator
light according to the following
procedure.
6-8
To reset the oil change indicator
light
1. Push and hold the “TRIP” button
for a MAXIMUM of three
seconds. While pushing the
“TRIP” button, turn the key to
“f”.
2. Release the “TRIP” button and
the oil change indicator light will
go off.
3. Turn the key to “e”.
NOTE:
If the engine oil is changed before the
oil change indicator light comes on
(i.e. before the periodic oil change
interval has been reached), the indicator light must be reset after the oil
change for the next periodic oil change to be indicated at the correct time.
To reset the oil change indicator light
before the periodic oil change interval
has been reached, follow the above
procedure, but note that the indicator
light will come on for 1.4 seconds
after releasing the reset button, otherwise repeat the procedure.
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU20011
Final gear oil
1
EWA10370
s WARNING
● Make sure that no foreign
material enters the final gear
case.
● Make sure that no oil gets on
the tire or wheel.
To check the final gear oil level
1. Place the vehicle on the centerstand.
1. Oil filler cap
6
The final gear case must be checked
for oil leakage before each ride. If any
leakage is found, have a Yamaha dealer check and repair the vehicle. In
addition, the final gear oil must be
changed as follows at the intervals
specified in the periodic maintenance
and lubrication chart.
2. Remove the oil filler bolt, and
then check the oil level in the final
gear case.
NOTE:
The oil level should be at the brim of
the filler hole.
3. If the oil is below the brim of the
filler hole, add sufficient oil of the
recommended type to raise it to
the correct level.
4. Install the oil filler bolt, and then
tighten it to the specified torque.
Tightening torque:
Final gear oil filler bolt:
22 Nm (2,2 m•kgf, 15,91 ft•lbf)
1
1. Drain bolt
NOTE:
● The final gear oil level must be
checked on a cold engine.
● Make sure that the vehicle is positioned straight up when checking
the oil level. A slight tilt to the side
can result in a false reading.
6-9
To change the final gear oil
1. Place an oil pan under the final
gear case to collect the used oil.
2. Remove the oil filler bolt and
drain bolt to drain the oil from the
final gear case.
3. Install the final gear oil drain bolt,
and then tighten it to the specified torque.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU20070
Tightening torque:
Final gear oil drain bolt:
22 Nm (2,2 m•kgf, 15,91 ft•lbf)
4. Add the recommended final gear
oil to the brim of the filler hole.
Recommended final gear oil:
Shaft drive gear oil (Part No.:
9079E-SH001-00)
Oil quantity:
0,15 L (0,033 US qt) (0,132 Imp.qt)
5. Install the oil filler bolt, and then
tighten it to the specified torque.
6. Check the final gear case for oil
leakage. If oil is leaking, check for
the cause.
Coolant
21
NOTE:
● The coolant level must be checked on a cold engine since the
level varies with engine temperature.
● Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
1. Maximum level
2. Minimum level
The coolant level should be checked
before each ride. In addition, the coolant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
1
EAUS1080
To check the coolant level
1. Place the vehicle on a level surface and hold it in an upright position.
1. Coolant tank cap
2. Check the coolant level through
the check window.
NOTE:
The coolant should be between the
minimum and maximum level marks.
6-10
6
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3. If the coolant is at or below the
minimum level mark, remove the
front cowling by removing the
screws.
4. Open the reservoir cap, and then
add coolant to the maximum
level mark.
Coolant reservoir capacity:
0,45 L (0,099 US qt) (0,396 Imp.qt)
ECA10470
6
CAUTION
● If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.
● If water has been used instead
of coolant, replace it with coolant as soon as possible, otherwise the engine may not be
sufficiently cooled and the cooling system will not be protected against frost and corrosion.
●
If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible, otherwise the effectiveness of the coolant will be
reduced.
5. Close the reservoir cap, and then
install the front cowling by installing the screws.
EAUM1320
Air filter and V-belt case air
filter elements
The air filter and the V-belt case air filter elements should be cleaned at the
intervals specified in the periodic
maintenance and lubrication chart.
Clean both filter elements more frequently if you are riding in unusually
wet or dusty areas.
Cleaning the air filter element
2
1
1. Air filter case cover
2. Screw (x 1)
1. Place the scooter on the centerstand.
2. Remove the air filter case cover
by removing the screws.
3. Pull the air filter element out.
1
1. Air filter
4. Lightly tap the air filter element to
remove most of the dust and dirt,
6-11
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and then blow the remaining dirt
out with compressed air.
5. Check the air filter element for
damage and replace it if necessary.
6. Insert the air filter element into
the air filter case.
7. Install the air filter case cover by
installing the screws.
Cleaning the V-belt case air filter
element
3
EAU21300
Adjusting the carburetor
The carburetor is an important part of
the engine and requires very sophisticated adjustment. Therefore, all carburetor adjustments should be left to
a Yamaha dealer, who has the necessary professional knowledge and
experience.
3. Check the air filter element for
damage and replace it if necessary.
4. Install the air filter element with
the colored side facing outward.
5. Install the V-belt case air filter
cover by installing the screws.
EAU21381
Checking the throttle cable
free play
6
ECA10530
1
2
1. V-belt case air filter cover
2. Screw (x 3)
3. Air filter element
1. Remove the V-belt case air filter
cover by removing the screws.
2. Remove the air filter element, and
then blow out the dirt with compressed air as shown.
CAUTION
● Make sure that each filter element is properly seated in its
case.
● The engine should never be
operated without the filter elements installed, otherwise the
piston(s) and/or cylinder(s)
may become excessively worn.
6-12
The throttle cable free play should
measure 1,5~3,0 mm (0,060~0,118 in)
at the throttle grip. Periodically check
the throttle cable free play and, if
necessary, have a Yamaha dealer
adjust it.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21540
Tires
6
To maximize the performance, durability, and safe operation of your
motorcycle, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be checked and, if necessary, adjusted before each ride.
EWA10500
s WARNING
● The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature of the tires equals the
ambient temperature).
● The tire air pressure must be
adjusted in accordance with
the riding speed and with the
total weight of rider, passenger,
cargo, and accessories approved for this model.
Tire air pressure (measured on
cold tires):
Up to 90 kg (198 lb):
Front:
190 kPa (27,02 psi)
(1,9 kgf/cm2)
Rear:
220 kPa (31,29 psi)
(2,2 kgf/cm2)
90 kg (198 lb) to maximum load:
Front:
190 kPa (27,02 psi)
(1,9 kgf/cm2)
Rear:
240 kPa (34,14 psi)
(2,4 kgf/cm2)
Maximum load*:
183 kg (403,51 lb)
* Total weight of rider, passenger, cargo and accessories
EWA11020
s WARNING
Because loading has an enormous
impact on the handling, braking,
performance and safety characteristics of your motorcycle, you
should keep the following precautions in mind.
6-13
●
●
●
●
●
NEVER
OVERLOAD
THE
MOTORCYCLE! Operation of
an overloaded motorcycle may
result in tire damage, loss of
control, or severe injury. Make
sure that the total weight of
rider, passenger, cargo, and
accessories does not exceed
the specified maximum load
for the vehicle.
Do not carry along loosely packed items, which can shift
during a ride.
Securely pack the heaviest
items close to the center of the
motorcycle and distribute the
weight evenly on both sides.
Adjust the suspension and tire
air pressure with regard to the
load.
Check the tire condition and air
pressure before each ride.
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PERIODIC MAINTENANCE AND MINOR REPAIR
Tire inspection
Tire information
This motorcycle is equipped with tube
tires.
EWA10460
1. Depth
2. Side face
The tires must be checked before
each ride. If the center tread depth
reaches the specified limit, if the tire
has a nail or glass fragments in it, or if
the sidewall is cracked, have a Yamaha dealer replace the tire immediately.
Minimum tire tread depth (front
and rear):
1.6 mm (0.06 in)
NOTE:
The tire tread depth limits may differ
from country to country. Always
comply with the local regulations.
s WARNING
● The front and rear tires should
be of the same make and
design, otherwise the handling
characteristics of the vehicle
cannot be guaranteed.
● After extensive tests, only the
tires listed below have been
approved for this model by
Yamaha Motor España, S.A.
Front tire:
Size:
120/70-12 51L
Manufacturer/model:
MICHELIN
CHENG SING
PIRELLI
Rear tire:
Size:
130/70-12 56L
Manufacturer/model:
MICHELIN
CHENG SING
PIRELLI
6-14
EWA10570
s WARNING
● Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the
motorcycle with excessively
worn tires decreases riding
stability and can lead to loss of
control.
● The replacement of all wheeland brake-related parts, including the tires, should be left to
a Yamaha dealer, who has the
necessary professional knowledge and experience.
● It is not recommended to patch
a punctured tube. If unavoidable, however, patch the tube
very carefully and replace it as
soon as possible with a highquality product.
6
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EAU22100
Adjusting the brake lever
free play
EAU22340
Checking the front and rear
brake pads
EAU22580
Checking the brake fluid
level
Front
1
1
Rear
(b) Free play 2 ~ 5 mm
(d) Free play 2 ~ 5 mm
1. Minimum level
1. Wear limit
6
The brake lever free play should measure 2~5 mm (0,079~0,197 in) as
shown. Periodically check the brake
lever free play and, if necessary, have
a Yamaha dealer adjust it.
EWA10640
s WARNING
An incorrect brake lever free play
indicates a hazardous condition in
the brake system. Do not operate
the motorcycle until the brake system has been checked or repaired
by a Yamaha dealer.
The front and rear brake pads must
be checked for wear at the intervals
specified in the periodic maintenance
and lubrication chart. To check the
brake pad wear, measure the lining
thickness. If the lining thickness is
less than 0,5 mm (0,02 in), have a
Yamaha dealer replace the brake
pads as a set.
6-15
Insufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low brake fluid level may indicate worn brake
pads and/or brake system leakage. If
the brake fluid level is low, be sure to
check the brake pads for wear and
the brake system for leakage.
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Observe these precautions:
● When checking the fluid level,
make sure that the top of the brake fluid reservoir is level.
● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking
performance.
Recommended brake fluid:
DOT 4
●
●
●
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will significantly lower the boiling point of
the fluid and may result in vapor
lock.
Brake fluid may deteriorate painted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
●
As the brake pads wear, it is normal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
EAUM1360
The operation of all control cables
and the condition of the cables
should be checked before each ride,
and the cables and cable ends should
be lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or replace it.
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrication chart. In addition, have the brake
hose replaced every four years or
whenever it is damaged or leaking.
EAU23100
Checking and lubricating the
cables
6-16
Recommended lubricant:
Engine oil
EWA10720
s WARNING
Damage to the outer sheath may
interfere with proper cable operation and will cause the inner cable
to rust. Replace a damaged cable
as soon as possible to prevent
unsafe conditions.
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23210
Checking and lubricating the
centerstand and sidestand
Recommended lubricant:
Lithium-soap-based grease (allpurpose grease)
2. While applying the front brake,
push down hard on the handlebars several times to check if the
front fork compresses and
rebounds smoothly.
ECA10590
EAU23271
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic maintenance and lubrication
chart.
To check the condition
6
The operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metalto-metal contact surfaces should be
lubricated if necessary.
EWA10740
s WARNING
If the centerstand or sidestand
does not move up and down smoothly, have a Yamaha dealer check
or repair it.
EWA10750
s WARNING
Securely support the motorcycle so
that there is no danger of it falling
over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.
6-17
CAUTION
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU23280
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrication chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
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EWA10750
s WARNING
Securely support the motorcycle so
that there is no danger of it falling
over.
EAU23320
Battery
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23290
Checking the wheel bearings
The front and rear wheel bearings
must be checked at the intervals specified in the periodic maintenance and
lubrication chart. If there is play in the
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
check the wheel bearings.
1
To check the electrolyte level
1. Place the vehicle on a level surface and hold it in an upright position.
NOTE:
Make sure that the vehicle is positioned straight up when checking the
electrolyte level.
2. Remove cowling A. (See page 6-5)
3. Check the electrolyte level in the
battery.
1. Battery
A poorly maintained battery will
corrode and discharge quickly. The
electrolyte level, battery lead connections and breather hose routing
should be checked before each ride
and at the intervals specified in the
periodic maintenance and lubrication
chart.
6-18
NOTE:
The electrolyte should be between
the minimum and maximum level
marks.
4. If the electrolyte is at or below the
minimum level mark, add distilled
water to raise it to the maximum
level mark.
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
EWA10770
6
s WARNING
● Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any contact with skin, eyes or clothing
and always shield your eyes
when working near batteries.
In case of contact, administer
the following FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quantities of water or milk and
immediately call a physician.
• EYES: Flush with water for 15
minutes and seek prompt
medical attention.
● Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and provide sufficient ventilation when
charging it in an enclosed space.
●
●
Take care not to spill electrolyte on the drive chain, as this
may weaken it, shorten chain
life and possibly result in an
accident.
KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF
CHILDREN.
ECA10610
CAUTION
Use only distilled water, as tap
water contains minerals that are
harmful to the battery.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
6. Install the panel.
6-19
To store the battery
1. If the vehicle will not be used for
more than one month, remove
the battery, fully charge it, and
then place it in a cool, dry place.
2. If the battery will be stored for
more than two months, check the
specific gravity of the electrolyte
at least once a month and fully
charge the battery whenever
necessary.
3. Fully charge the battery before
installation.
4. After installation, make sure that
the battery leads are properly
connected to the battery terminals and that the breather hose is
properly routed, in good condition, and not obstructed.
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PERIODIC MAINTENANCE AND MINOR REPAIR
ECA10600
CAUTION
If the breather hose is positioned in
such a way that the frame is exposed to electrolyte or gas expelled
from the battery, the frame could
suffer structural and external
damages.
1. Turn the key to “OFF” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
1
1. Main fuse
The fuse holder is located beside the
battery case.
If the fuse is blown, replace it as
follows.
If a bulb burns out, replace it as
follows.
ECA10670
Specified fuse:
20 A
CAUTION
It is advisable to have a Yamaha
dealer perform this job.
EAUS1180
Replacing the fuse
EAUS1110
Replacing the headlight bulb
or a front turn signal light
bulb
ECA10640
CAUTION
Do not use a fuse of a higher amperage rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
3. Turn the key to “ON” and turn on
the electrical circuits to check if
the devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
6-20
Headlight bulb
1. Remove the front panel by removing the screws.
EWA10790
s WARNING
Headlight bulbs get very hot. Therefore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
2. Remove the defective bulb from
the socket.
3. Insert a new bulb into the socket.
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
4. Install the panel by installing the
screws.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
Front turn signal light bulb
1. Remove the front panel by removing the screws.
2. Remove the defective bulb from
the socket.
3. Insert a new bulb into the socket.
4. Install the panel by installing the
screws.
EAU24250
6
Replacing a front turn signal
light bulb
1. Remove the front turn signal light
lens by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
4. Install the lens by installing the
screw.
EAU24310
Replacing the license plate
light bulb
1
ECA11190
CAUTION
Do not overtighten the screw,
otherwise the lens may break.
1. License plate light
1. Remove the license plate light
unit by removing the screws.
2. Remove the socket (together
with the bulb) by pulling it out.
3. Remove the defective bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the license plate light unit
by installing the screws.
1
2
1. Lens front turn signal
2. Light bulb
6-21
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAUS1130
Replacing the tail/brake light
bulb or a rear turn signal
light bulb
1
1
1. Screw (x2)
Tail/brake light bulb
1. Remove the tail/brake light bulb
lens by removing the screws.
2. Remove the defective bulb by
pushing it in and turning it counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
4. Install the lens by installing the
screws.
Rear turn signal light bulb
1. Remove the tail/brake light lens
by removing the screws.
2. Remove the left or right turn signal light bulb lens by pulling it
backwards.
3. Remove the defective bulb by
pushing it in and turning it counterclockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
5. Install the turn signal light bulb
lens.
6. Install the tail/brake light bulb
lens by installing the screws.
ECA10680
CAUTION
Do not overtighten the screws,
otherwise the lens may break.
6-22
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EAU25880
Troubleshooting
6
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems, for example, can cause poor
starting and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems yourself. However, should your scooter
require any repair, take it to a Yamaha
dealer, whose skilled technicians
have the necessary tools, experience,
and know-how to service the scooter
properly.
Use only genuine Yamaha replacement parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
6-23
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25962
Troubleshooting chart
EWA10840
s WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
6
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SCOOTER CARE AND STORAGE
EAU26090
Care
7
While the open design of a scooter
reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it
detracts from the overall appearance
of a scooter. Frequent and proper
care does not only comply with the
terms of the warranty, but it will also
keep your scooter looking good,
extend its life and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors, including the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such pro-
ducts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
●
ECA10780
CAUTION
● Avoid using strong acidic wheel cleaners, especially on spoked wheels. If such products
are used on hard-to-remove
dirt, do not leave the cleaner on
the affected area any longer
than instructed. Also, thoroughly rinse the area off with
water, immediately dry it, and
then apply a corrosion protection spray.
● Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or sponge with mild detergent and
water to clean plastic.
● Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
7-1
●
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure washers or steam-jet cleaners since they cause water seepage
and deterioration in the following areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instruments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scratching. Some cleaning compounds for plastic may leave
scratches on the windshield.
Test the product on a small hidden part of the windshield to
make sure that it does not leave any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
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SCOOTER CARE AND STORAGE
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA10790
CAUTION
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfaces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainlesssteel parts, including the exhaust
system. (Even the thermally induced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal cleaner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
7-2
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA10940
s WARNING
● Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
● Before operating the scooter
test its braking performance
and cornering behavior.
ECA10800
CAUTION
● Apply spray oil and wax sparingly and make sure to wipe
off any excess.
● Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
● Avoid using abrasive polishing
compounds as they will wear
away the paint.
7
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SCOOTER CARE AND STORAGE
NOTE:
Consult a Yamaha dealer for advice
on what products to use.
EAU26300
Storage
Short-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10820
7
CAUTION
● Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
● To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemicals are stored.
Long-term
Before storing your scooter for several months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Drain the carburetor float chamber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the drained fuel into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.
7-3
EWA10950
s WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
5. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alternatively, turn the wheels a little
every month in order to prevent
the tires from becoming degraded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm place [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
5XL-F8199-E3.qxd
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SCOOTER CARE AND STORAGE
information on storing the battery, see page 6-18.
NOTE:
Make any necessary repairs before
storing the scooter.
7
7-4
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SPECIFICATIONS
Dimensions
Overall length
2030 m
Overall width
745 mm
Overall height
1285 mm
Seat height
774 mm
Wheelbase
1480 mm
Ground clearance
102 mm
Minimum turning radius
102 mm
Weight
With oil and fuel
142 kg
Engine
8
Engine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
124.1 cm3
175.6 cm3
Bore x stroke
53.7 x 54.8 mm
62.2 x 57.8 mm
Compression ratio
11 : 1
11 : 1
Starting system
Electric starter
Spark plug gap
0.7-0.8 mm
Lubrication system
Wet sump
Engine oil
Clutch
Type
SAE10W30 or SAE10W40 SE type
Engine oil quantity
Periodic oil change
1.30 L
Transmission oil
Type
YAMALUBE 4 (10W30) or SAE10W30
type SE motor oil
Cooling system
Coolant reservoir capacity (up to the maximum level mark)
0.60 L
Clutch type
Dry, centrifugal automatic
Transmission
Primary reduction system
Helical gear
Primary reduction ratio
40/15 (2.666)
Secondary reduction system
Helical gear
Secondary reduction ratio
44/12 (3.666)
Transmission type
V-belt automatic
Chassis
Air filter
Air filter element
Dry element
Fuel
Recommended fuel
Regular unleaded gasoline only
Fuel tank capacity
10.5 L
Carburetor
Manufacturer
TEIKEI
Type x quantity
TK28 x 1
TK28 x 1
Spark plug (s)
Manufacturer/model
NGK/CR8E
8-1
Frame type
Steel tube underbone
Caster angle
28.00 degree
Trail
104.0 mm
Front tire
Type
Tubeless
Size
120/70-12 47L
Manufacturer/model
MICHELIN
CHENG SHIN
PIRELLI
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SPECIFICATIONS
Rear tire
Type
Tubeless
Size
130/70-12 51L
Manufacturer/model
MICHELIN
GHENG SING
PIRELLI
Loading
Maximum load
183 kg
183 kg
Tire air pressure (measured on cold
tires)
Front
190 kPa
Rear
220 kPa
Front wheel
Wheel type
Cast wheel
Rim size
12 x MT3.50
Rear wheel
Wheel type
Cast wheel
Rim size
12 x MT3.50
Front brake
Type
Single disc brake
Operation
Right hand operation
Recommended fluid
DOT 4
Rear brake
Type
Single disc brake
Operation
Left hand operation
Recommended fluid
DOT 4
Front suspension
Type
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90.0 mm
Rear suspension
Type
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90 mm
Electrical system
Ignition system
CDI
Charging system
AC magneto
Battery
Model
CB7L-B2
Voltage, capacity
12 V, 8 Ah
8-2
Bulb voltage, wattage x quantity
Headlight
12 V, 35 W / 35 W x 2
Tail/brake light
12 V, 21 W / 5 W x 2
Front turn signal light
12 V, 21 W x 2
Rear turn signal light
12 V, 10 W x 2
Meter lighting
12 V, 1.2 W x 2
High beam indicator light
12 V, 1.2 W x 1
Oil level warning light
LED
Fuel level warning light
NONE
Fuses
Main fuse
20 A
Radiator fan fuse
4A
Reserve fuse
20 A
Reserve fuse
4A
8
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CONSUMER INFORMATION
EAU26351
Identification numbers
EAU26381
Key identification number
Record the key identification number,
vehicle identification number and
model label information in the spaces
provided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the
vehicle is stolen.
KEY IDENTIFICATION NUMBER
VEHICLE IDENTIFICATION NUMBER:
9
EAU26410
Vehicle identification number
1
1. Key identification number
1. Vehicle identification number
The key identification number is
stamped into the key tag.Record this
number in the space provided and
use it for reference when ordering a
new key.
The vehicle identification number is
stamped into the frame.
MODEL LABEL INFORMATION:
9-1
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your
motorcycle with the licensing authority in your area.
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CONSUMER INFORMATION
EAU26490
Model label
1. Model label
The model label is affixed to the bottom of the seat. (See page 3-7.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.
9
9-2
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INDEX
A
Acceleration and deceleration ...................5-2
Adjusting the brake lever free play ..........6-15
Adjusting the carburetor ..........................6-12
Adjusting the rear shock absorber
assemblies ...............................................3-8
Air filter and V-belt case air filter
elements ................................................6-11
B
Battery......................................................6-18
Battery voltage/fuel gauge.........................3-3
Braking .......................................................5-2
C
Care............................................................7-1
Clock ..........................................................3-4
Controls and Instruments ..........................2-3
Coolant.....................................................6-10
Changing the brake fluid..........................6-16
Checking and lubricating the cables .......6-16
Checking and lubricating the centerstand
and sidestand ........................................6-17
Checking the brake fluid level .................6-15
Checking the front and rear brake pads..6-15
Checking the front fork ............................6-17
Checking the spark plug............................6-6
Checking the steering ..............................6-17
Checking the throttle cable free play.......6-12
Checking the wheel bearings ..................6-18
E
Engine oil ...................................................6-7
F
Final gear oil...............................................6-9
Front brake lever ........................................3-5
Front storage compartment .......................3-7
Sidestand switch operation check ............3-9
Speedometer unit ......................................3-3
Starting a cold engine................................5-1
Starting off .................................................5-2
Storage.......................................................7-3
Storage compartment ................................3-7
Fuel ............................................................3-6
Fuel tank cap .............................................3-6
H
Handlebar switches ...................................3-4
I
Identification numbers ...............................9-1
Indicator lights ...........................................3-1
L
Left view.....................................................2-1
M
Main switch................................................3-1
Model label ................................................9-2
O
Owner’s tool kit ..........................................6-1
P
Parking .......................................................5-3
Periodic maintenance and lubrication
chart.........................................................6-2
Pre-operation check list.............................4-2
R
Rear brake lever.........................................3-6
Removing and installing cowlings and
panels ......................................................6-5
Replacing a front turn signal light bulb....6-21
Replacing the fuse ...................................6-20
Replacing the headlight bulb or a front
turn signal light bulb ..............................6-20
Replacing the license plate light bulb......6-21
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-22
Right view ..................................................2-2
S
Seat ............................................................3-7
Sidestand ...................................................3-8
T
Tires .........................................................6-13
Troubleshooting .......................................6-23
Troubleshooting chart ..............................6-24
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YAMAHA MOTOR ESPAÑA, S.A.
PRINTED IN SPAIN
2005.09-Bengar Gràfiques, S.L.
(E)
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