ICF

ICF
ICF In-Line Bulk Fuel Coalescing Filter
*Coalescing Elements Patent Pending
16 gpm
60 L/min
Applications
150 psi
10 bar
Features and Benefits
■■ Patent-pending, three-phase, particulate and fuel/water separation
media technology
■■ A revolutionary element designed for the highest single-pass water
and particulate removal efficiencies in today’s ultra-low sulfur diesel
(ULSD) fluids
■■ Protects expensive Tier 3 and Tier 4 engine components against
failures caused by particulate and water transferred from bulk fuel
tanks to the vehicle
■■ Allows users to achieve or exceed the particulate and water removal
specifications of the injection system OEMs
■■ Previously acceptable industry standard products no longer provide
the high-efficiency separation needed in today’s ULSD fluids
■■ Housing design allows for field upgrade of any available option
■■ Schroeder Anti-Static Pleat Media (ASP®) is standard for all coalescing
elements
■■ Pressure bypass indicator setting at 25 psi, with bypass valve cracking
at 40 psi, allows for early indication before by-pass of filter for
advanced time for maintenance
■■ In application >32°F (0°C) complete automation is achievable with
fail-safe auto-drain feature using a remote 5 gallon (18L) or 20 gallon
(75L) sump with alarm and auto shutdown
Markets
22
SCHROEDER INDUSTRIES | FUEL FILTRATION
Model no. of filter in
photograph is: ICFVP24LEP
ICF
In-Line Bulk Fuel Coalescing Filter
ICF
ICF
Filter
Housing
BDF
Specifications
Flow Rating: Up to 16 gpm (60 L/min) for ULSD15
Inlet/Outlet Connection: 1 ½ NPTF Standard, SAE 16 Optional
Max. Operating Pressure: 150 psi (10 bar)
Min. Yield Pressure: 450 psi (31 bar)
BDFA
Rated Fatigue Pressure: 90 psi (6 bar), per NFPA T2.6.1-2005
Temp. Range: 32°F to 165°F (0°C to 74°C) standard and AWD option
-20°F to 165°F (-29°C to 74°C) H option
BDA
Bypass Indication: 36 psi (2.5 bar) (Lower indication options available)
QCF
Bypass Valve Cracking: 40 psi (2.8 bar)
Porting Head/Cap: Aluminum - Coating Option see Box 7
Element Bowl: Steel - Epoxy Paint w/ High-phos Electroless Nickel Plating (Standard)
BDS
Filter Housing Weight: 15 lbs (6.8 kg) - Base unit without options or element
BDS2
Element Change Clearance: Access from top (remove cap) - 18" (457.2 mm)
Access from below (remove bowl) - 2.5" (63.5 mm)
BDS3
Housing Sump: 32 oz. (0.95 L)
Optional: External water sump and non-immerson heater (power 120VAC, 235W),
Sight glass, bracket, water in fuel sensor w/ or w/out remote mount light and
6’ lead
LVH-C
LVH-F
*Note: Other electrical options, contact factory
Element sold separately
BDFC
BDC
HDP-BC
HDP-HT
EPM
EPTT
EWU
BCC
Optional Brackets:
Element top loading
Option 'B'
Element bottom loading
Option 'R'
B
A
4.50
114
4.50
114
1.36
35
1.00
25
MOUNTING HOLES
2X .53 13
4.50
114
1.62
41
1.75
45
2.75
70
2.36
60
8.00
203
8.00
203
1.25
32
7.00
178
MOUNTING BRACKET HOLE DIMENSIONS
Metric di­men­sions in ( ).
SCHROEDER INDUSTRIES | FUEL FILTRATION
23
ICF In-Line Bulk Fuel Coalescing Filter
Pressure
Drop
Information
∆Phousing
∆Pelement
ICF ∆Phousing for fluids with sp gr= 0.86
∆Pelement = flow x element ∆P factor x viscosity factor
Flow L/min
Based on
Flow Rate
and Viscosity
(10)
2.5
(20)
(30)
(40)
(50)
(60)
2
El. ∆P factors @ 37 SUS (3 cSt).
(0.16)
C184Z3V = 0.2
(0.14)
C184Z5V = 0.2
1.5
(0.1)
(0.08)
1
(0.06)
C184Z7VE = 0.09
∆P (bar)
∆P in psi
(0.12)
If working in units of bars & L/min, divide above factor by 54.9.
Viscosity factor: Divide viscosity by 37 SUS (3 cSt).
(0.04)
0.5
(0.02)
(0)
0
0
2
4
6
8
10
12
14
16
Flow gpm
sp gr = specific gravity
∆Pfilter = ∆Phousing + ∆Pelement
Notes
Exercise: Determine ∆P at 16 gpm (60 L/min) for ICFVP24LEP
Solution:
∆Phousing = 2.05 psi = [ 0.14 bar]
∆Pcoalescing = 16 x 0.2 = 3.2 psi [0.22 bar] element
∆Ptotal= 2.05 + 3.2 = 5.25 psi [0.36 bar]
Filter
Element
Selection
Coalescing
Element
Performance
Information
Coalescing Element
Pressure Side Coalescing
C184Z5V
Max Flow
16 gpm
Single Pass Water Removal Efficiency
≥ 99.5%
C184Z3V
16 gpm
≥ 99.5%
C184Z7VE
16 gpm
Contact Factory for Element Data
Flow Direction: Inside Out
Elements Sold
Separately
Element Nominal Dimensions: 4.0” (102 mm) O.D. x 18.5” (470 mm) long
*Schroeder Anti-Static Pleat Media (ASP®) is standard
*NOTE: Efficiency based on ULSD15 with 27 Dynes/cm surface tension and 0.25% (2500 ppm) water injection. Discharge water
concentration of <100 ppm free and emulsified water.
24
SCHROEDER INDUSTRIES | FUEL FILTRATION
In-Line Fuel Coalescing Filter
ICF
ICF Options
ICF
ICF
Filter Cap
Assembly
BDF
BDFA
BDA
QCF
BDS
BDS2
BDS3
LVH-C
Available
Options
NOTES: Water in fuel sensor (WIF) supplied w/ or w/out remote mount indicator light to show full filter housing sump
T Option = WIF sensor only w/out filter housing sump full indication light or control panel
I Option = WIF sensor w/ remote mount filter housing sump full indicator light and NEMA 4X control panel supplied
LVH-F
BDFC
BDC
HDP-BC
HDP-HT
Panel &
EPM
Control for
Automatic EPTT
Drain with
Redundant EWU
Safety
BCC
Features
NOTES: Filter Sump Heater Control Panel dimension:
6.5” W x 5.5” H x 6.5” D
(165 W x 140 H x 165 D)
Automatic Water Drain Control Panel dimension: 10” W x 8” H x 12” D
(254 W x 203.20 H x 304.80 D)
*For use above 32°F (0°C) only
Electrical cable length (Control Panel to ICF): 4 ft. (1.22m)
Hose length for Automatic Water Drain feature (ICF to Tank): 6 ft.(1.83m)
All control panels “NEMA 4X” rated
Metric di­men­sions in ( ).
Shown w/
Automatic
Sump
NOTES: Remote Tank dimension:
5 Gallon Tank: 22” W x 9.25” L x 7.125” H
(558.80 W x 234.95 L x 180.97 H)
20 Gallon Tank: 15” W x 11” L x 31” H
(381 W x 279.40 L x 787.40 H)
Power supply for tank high level LED light: 9 VDC
(battery included) Supplied w/ 9 VDC terminal for customer wiring provided.
(Manual
Remote Sump
is Optional
but tank is
the same)
Metric di­men­sions in ( ).
SCHROEDER INDUSTRIES | FUEL FILTRATION
25
ICF In-Line Fuel Coalescing Filter
Filter
Model
Number
Selection
How to Build a Valid Model Number for a Schroeder ICF without element:
BOX 1 BOX 2 BOX 3
ICF –
–
BOX 4
–
BOX 5
–
BOX 6
–
BOX 7
–
BOX 8
–
BOX 9
BOX 10
–
–
Example: NOTE: BOX 1 BOX 2 BOX 3
BOX 4
BOX 5
BOX 6
BOX 7
BOX 8
ICF – V – P24 – L – B – S-I –EP-A–
BOX 1
BOX 2
Filter Series
Sealing Material
ICF
V = Viton®
BOX 9
BOX 10
– AWD5 –
= ICFVP24LBSIEPAAWD5
BOX 3
BOX 4
Porting
Coalescing Element Change Indicator
P24 =
1½ NPTF (standard)
S16 =
SAE 16 (1” Port)
L = In cap bar indicator
BOX 5
BOX 6
BOX 7
Mounting Option
Filter Housing Sump Level Indicator Option
Coating Option
B = Bracket (Element
top loading)
S = Sight Glass
EP = Epoxy paint and plating (standard)
I = Water in fuel sensor remote mount w/ light
indicator and 6’ lead for use in factory supplied
control panel
R = Bracket (Element
bottom loading
A = Anodized cap & head (optional)
T = Water in fuel sensor w/out remote light for use
in customer supplied control panel
Omit = None
Omit = None
BOX 8
Heating Option
H = Filter Sump Heater
Omit = None
BOX 9
BOX 10
Automatic Drain & Remote Sump Options
Optional Manual Drain Remote Sump
AWD5 = Auto water drain 5 gal tank w/ failsafe (only
offered for applications above 32°F (0°C) and
units ordered without heater)
S5 = 5gal sump tank
S20 = 20gal sump tank
AWD20 = Auto water drain 20 gal tank w/ failsafe (only
offered for applications above 32°F (0°C) and
units ordered without heater)
Omit = None
Omit = None
NOTES:
Unless automatic drain option is specified, ICF units will come standard with manual drain
Coalescing element sold separately and selected below
Box 2. Viton® is a registered trademark of DuPont Dow Elastomers
Box 6 and 7. Only two boxes that allow combination of options (S + I or EP + A)
Box 8. Filter sump heater option only available when ordered w/out automatic water drain (AWD5 or AWD20)
Box 9. AWD fail safe is shown on page 25 (ICF)
Element
Part Number
Selection
Element Part Number
Pressure Side Coalescing
C184Z5V
Max Flow
16 gpm
Single Pass Water Removal Efficiency
≥ 99.5%
C184Z3V
16 gpm
≥ 99.5%
C184Z7VE
16 gpm
Contact Factory for Element Data
NOTE: Efficiency based on ULSD15 with 27 Dynes/cm surface tension and 0.25% (2500 ppm) water injection. Discharge water concentration of <100 ppm free
and emulsified water.
Flow Direction: Inside Out
Element Nominal Dimensions: 4.0” (102 mm) O.D. x 18.5” (470 mm) long
*Schroeder Anti-Static Pleat Media (ASP®) is standard
Fluid
Compatibility
Fuel Oils
■■
■■
■■
■■
26
ULSD15, low sulfur diesel and high sulfur diesel
Biodiesel blends
Synthetic diesel and blends
No. 2 fuel oil and heating oil
SCHROEDER INDUSTRIES | FUEL FILTRATION
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