ESB-DHDP11 and ESB-DHDD11 Compact Speaker Mounting Kit for the 2011 Dodge RAM Chassis Cab

ESB-DHDP11 and ESB-DHDD11 Compact Speaker

Mounting Kit for the 2011 Dodge® RAM® Chassis Cab

2562626A REV. A 311

Safety Message to Installers of Siren Speakers

People’s lives depend on your proper installation and servicing of Federal Signal products. It is important to read and follow all instructions shipped with this product and the original product. In addition, listed below are some other important safety instructions and precautions you should follow:

Before Installation

Qualifications

• To properly install an electronic siren, you must have a good understanding of automotive electrical procedures and systems, along with proficiency in the installation and service of safety warning equipment. Always refer to the vehicle’s service manuals when installing equipment on a vehicle.

Sound Hazards

• Your hearing and the hearing of others, in or close to your emergency vehicle, could be damaged by loud sounds. This can occur from short exposures to very loud sounds, or from longer exposures to moderately loud sounds. For hearing conservation guidance, refer to federal, state, or local recommendations. OSHA Standard 1910.95 offers guidance on “Permissible Noise Exposure.”

• All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss.

Always minimize your exposure to siren sound and wear hearing protection. Do not sound the siren indoors or in enclosed areas where you and others will be exposed to the sound.

• Federal Signal siren amplifiers and speakers are designed to work together as a system. Combining a siren and speaker from different manufacturers may reduce the warning effectiveness of the siren system and may damage the components. You should verify or test your combination to make sure the system works together properly and meets federal, state, and local standards or guidelines.

During Installation

• DO NOT get metal shavings inside the product. Metal shavings in the product can cause the system to fail. If drilling must be done near the unit, place an ESD-approved cover over the unit to prevent metal shavings from entering the unit. Inspect the unit after mounting to be sure there are no shavings present in or near the unit.

• DO NOT connect this system to the vehicle battery until ALL other electrical connections are made, mounting of all components is complete, and you have verified that no shorts exist. If wiring is shorted to vehicle frame, high current conductors can cause hazardous sparks resulting in electrical fires or flying molten metal.

• Be sure the siren amplifier and speaker(s) in your installation have compatible wattage ratings.

• In order for the electronic siren to function properly, the ground connection must be made to the

NEGATIVE battery terminal.

• Sound output will be severely reduced if any objects are in front of the speaker. If maximum sound output is required for your application, ensure that the front of the speaker is clear of any obstructions.

2

Installation Instructions (Dodge RAM Chassis Cab)

• Install the speaker(s) as far forward on the vehicle as possible, in a location which provides maximum signaling effectiveness and minimizes the sound reaching the vehicle’s occupants. Refer to the

National Institute of Justice guide 500-00 for further information.

• Mounting the speakers behind the grille will reduce the sound output and warning effectiveness of the siren system. Before mounting speakers behind the grille, make sure the vehicle operators are trained and understand that this type of installation is less effective for warning others.

• Sound propagation and warning effectiveness will be severely reduced if the speaker is not facing forward. Carefully follow the installation instructions and always install the speaker with the projector facing forward.

• DO NOT install the speaker(s) or route the speaker wires where they may interfere with the operation of airbag sensors.

• Installation of two speakers requires that you wire the speakers in phase.

• Never attempt to install aftermarket equipment, which connects to the vehicle wiring, without reviewing a vehicle wiring diagram, which is available from the vehicle manufacturer. Insure that your installation will not affect vehicle operation and safety functions or circuits. Always check vehicle for proper operation after installation.

• DO NOT install equipment or route wiring or cord in the deployment path of an airbag.

• If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be recalibrated for proper airbag deployment.

• Locate the control head so the vehicle, controls, and microphone can be operated safely.

• When drilling into a vehicle structure, be sure that both sides of the surface are clear of anything that could be damaged.

After Installation

• After installation, test the siren system and light system to ensure that it is operating properly.

• Test all vehicle functions, including horn operation, vehicle safety functions and vehicle light systems, to ensure proper operation. Ensure that installation has not affected vehicle operation or changed any vehicle safety function or circuit.

• After testing is complete, provide a copy of these instructions to the instructional staff and all operating personnel.

• File these instructions in a safe place and refer to them when maintaining and/or reinstalling the product.

Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.

Models ESB-DHDP11 and DHDD11

Installation Instructions (Dodge RAM Chassis Cab)

Before You Begin

IMPORTANT: The Model ES100 Compact Speaker complies with the requirements of SAE J1849 EVS3 and CCR Title 13 Class A when it is used with Federal Signal Corporation electronic sirens. The Model

ES100 is a compact speakers intended to be mounted with the supplied mounting system. If it is installed with another mounting system, the safety and effectiveness of the installation must be carefully evaluated.

Introduction

This publication describes how to mount the ES100 Compact Speaker on the bumper support bracket in the front bumper of a 2011 Dodge RAM Chassis Cab. The mounting kit includes mounting brackets for the passenger side (Model ESB-DHDP11) or the driver side (Model ESB-DHDD11) of the bumper. Before starting the installation, plan all wiring routing.

Unpacking the Kit

After unpacking the kit, inspect it for damage that may have occurred in transit. If it has been damaged, do not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of damage.

Carefully check all envelopes, shipping labels, and tags before removing or destroying them. Ensure that the parts listed in Table 1 are included in the package. If you are missing any parts, contact Customer Support at

1-800-264-3578, 7 a.m. to 5 p.m., Monday through Friday (CT).

Qty. Description

1

Table 1 Kit contents

Dodge HD ES100 Bracket

2 3/8-16 Carriage Bolt

2 3/8-16 Flat Washer

2 3/8-16 Split Lockwasher

2 3/8-16 Nut

ESB-DHDP11

Part Number

856213

ESB-DHDD11

Part Number

8567214

7004A024-24 7004A024-24

7072A035 7072A035

7074A046

7059A063

7074A046

7059A063

Tools Required

• 1/2" wrench

• 9/16" wrench

Mounting the Speaker (Passenger-Side Shown)

ES100 MOUNTING PRECAUTION

To avoid reducing the sound output and damaging the speaker, ensure that the speaker is mounted with the wires protruding from the bottom of the speaker.

To mount the speaker in the front bumper:

1. Place the speaker in the mounting bracket in the orientation shown in Figure 1 on page 4 and align the holes in the speaker with those in the bracket. Allow the speaker wires to hang free of the bracket.

2. Secure the speaker to the mounting bracket with the 5/16-18 bolts supplied with the speaker. Adjust the speaker so that front face of the speaker is perpendicular to the top of the bracket.

Models ESB-DHDP11 and DHDD11 3

Installation Instructions (Dodge RAM Chassis Cab)

3. See Figure 2. Insert the speaker wires through the opening of the front bumper. Then slide the bracket/ speaker assembly in and then down through the opening so that the front face of the speaker is facing the front of the vehicle.

Figure 1 Speaker attached to mounting bracket

ES100 MOUNTING BRACKET

(PASSENGER SIDE SHOWN)

TOP OF

BRACKET

5/16-18 BOLT (2)

(SUPPLIED WITH

SPEAKER)

FRONT FACE OF

ES100 SPEAKER

290A6648

SPEAKER WIRES HANG

FREE OF BRACKET

Figure 2 Insertion path of speaker/bracket assembly in bumper

FRONT BUMPER

PASSENGER SIDE

SPEAKER/BRACKET

ASSEMBLY

4

290A6649

4. See Figure 3 on page 5. Slide the bracket/speaker assembly toward the side of the vehicle until the square holes in the bracket are over the first two round holes in the bumper support bracket.

5. Insert the 3/8-16 carriage bolts into the square bracket holes and secure the bolts on the back of the bumper support bracket with the flat washers, lockwashers, and nuts.

6. See “Wiring the Speaker and Completing the Installation” on page 5.

.

Models ESB-DHDP11 and DHDD11

Installation Instructions (Dodge RAM Chassis Cab)

Figure 3 Bracket/speaker assembly attached to bumper support bracket

3/8-16 CARRIAGE BOLTS

SPEAKER/BRACKET

ASSEMBLY

FRONT BUMPER

PASSENGER SIDE

290A6650

Wiring the Speaker and Completing the Installation

• To connect one speaker, connect the two leads from the speaker to the electronic siren’s speaker cable.

• To connect two speakers, it is necessary to connect them in phase. Connect the two red speaker leads to one lead of the siren’s speaker cable. Connect the two black speaker leads to the other lead of the siren’s speaker cable.

For details, refer to the instructions provided with the electronic siren.

Safety Message to Operators of Federal Signal Electronic Sirens and Light/

Sound Systems

The lives of people depend on your safe operation of Federal products. It is important to read and follow all instructions shipped with the products. In addition, listed below are some other important safety instructions and precautions you should follow:

Qualifications

• To properly use an electronic siren and speaker(s), you must have a good understanding of general vehicle operation, a high proficiency in the use of safety warning equipment, and thorough knowledge of state and federal UNIFORM TRAFFIC CODES.

Sound Hazards

• Your hearing and the hearing of others, in or close to your emergency vehicle, could be damaged by loud sounds. This can occur from short exposures to very loud sounds, or from longer exposures to moderately loud sounds. For hearing conservation guidance, refer to federal, state, or local recommendations. OSHA Standard 1910.95 offers guidance on “Permissible Noise Exposure.”

• All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss.

Always minimize your exposure to siren sound, roll up your windows and wear hearing protection.

Do not sound the siren indoors or in enclosed areas where you and others will be exposed to the sound. Only use the siren for emergency response situations.

Models ESB-DHDP11 and DHDD11 5

6

Installation Instructions (Dodge RAM Chassis Cab)

Sound Limitations

• Before using the vehicle, check to see if the siren speakers are concealed from view. If the siren speaker is not in clear view on the front of the vehicle, use extra caution when operating the vehicle. A concealed siren speaker installation is less effective at warning others.

• Maximum sound output will be severely reduced if any objects are in front of the speaker. If your installation has obstructions in front of the speaker, drive even more cautiously.

• Frequently inspect the speaker to ensure that it is clear of any obstruction, such as mud or snow, which will reduce maximum sound output.

Signaling Limitations

• Be aware that the use of your visual and audible signaling devices does not give you the right to force your way through traffic. Your emergency lights, siren, and actions are REQUESTING the right-ofway.

• Although your warning system is operating properly, it may not alert everyone. People may not hear, see, or heed your warning signal. You must recognize this fact and continue driving cautiously.

• Situations may occur which obstruct your warning signal when natural or man-made objects are between your vehicle and others. This can also occur when you raise your hood or trunk lid. If these situations occur, be especially careful.

Driving Limitations

• At the start of your shift, you should ensure that the light/sound system is securely attached to the vehicle and operating properly.

• If the unique combination of emergency vehicle equipment installed in your vehicle has resulted in the siren controls being installed in a position that does not allow you to operate them by touch only,

OPERATE CONTROLS ONLY WHILE YOUR VEHICLE IS STOPPED.

• If driving conditions require your full attention, you should avoid operating the siren controls while the vehicle is in motion.

Continuing Education

• File these instructions in a safe place and refer to them periodically. Give a copy of these instructions to new recruits and trainees.

Failure to follow these safety precautions may result in property damage, serious injury, or death to you, to passengers, or to others.

Models ESB-DHDP11 and DHDD11

Installation Instructions (Dodge RAM Chassis Cab)

Testing the Installation

SOUND HAZARD

All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss. Always minimize your exposure to the sound of the siren and horn, and wear hearing protection. Do not sound the siren or horn indoors or in enclosed areas where you and others will be exposed to the sound.

LIGHT HAZARD

To be an effective warning device, an emergency warning system produces bright light that can be hazardous to your eyesight when viewed at close range. Do not stare directly into the lights at close range or permanent damage to your eyesight may occur.

After the installation, test the emergency warning system to ensure that it is operating properly. Also test all vehicle functions, including horn operation, vehicle safety functions, and vehicle lighting systems to ensure proper operation. Ensure that the installation has not affected the vehicle operation or changed any vehicle safety functions or circuits. After testing is complete, provide a copy of these instructions to the instructional staff and all operating personnel.

Do not test the sound and light system of the vehicle while driving. Operating the vehicle warning systems may pose a hazard to the operator and other drivers if the systems do not function as expected. Test the vehicle only in a controlled environment.

Returning a Product to Federal Signal

Before returning a product to Federal Signal, call 800-264-3578, 800-433-9132, or 800-824-0254 to obtain a Returned Merchandise Authorization number (RMA number). To expedite the process please be prepared with the following information:

• Your Federal Signal customer or account number.

• The purchase order number under which the items were purchased.

• The shipping method.

• The model or part number of the product being returned.

• The quantity of products being returned.

• Drop ship information as needed.

• Any estimate required.

When you receive your RMA Number:

• Write the RMA number on the outside of the box of returned items.

• Reference the RMA number on your paperwork inside of the box.

• Write the RMA number down, so that you can easily check on status of the returned equipment.

Models ESB-DHDP11 and DHDD11 7

8

Installation Instructions (Dodge RAM Chassis Cab)

Send all material with the issued RMA Number to:

Federal Signal Corporation

Public Safety Systems

2645 Federal Signal Drive

University Park, IL 60484-3167

Attn: Service Department

RMA: #__________

800-433-9132

800-343-9706 (fax) www.fedsig.com

Getting Technical Support and Service

This speaker has no field-serviceable parts. Opening the speaker will void the warranty. The factory can and will service your speaker. If you are experiencing any problems with the speaker, please contact:

Service Department

Federal Signal Corporation

Phone: 1-800-433-9132

Fax: 1-800-343-9706

Email: [email protected]

Ordering Replacement Parts

To order replacement parts for the mounting system, please contact your local dealer/distributor or:

Customer Support

Federal Signal Corporation

Phone: 1-800-264-3578

Returning a Product to Federal Signal

Before returning a product to Federal Signal, call 800-264-3578, 800-433-9132, or 800-824-0254 to obtain a Returned Merchandise Authorization number (RMA number). To expedite the process please be prepared with the following information:

• Your Federal Signal customer or account number.

• The purchase order number under which the items were purchased.

• The shipping method.

• The model or part number of the product being returned.

• The quantity of products being returned.

• Drop ship information as needed.

• Any estimate required.

Models ESB-DHDP11 and DHDD11

Installation Instructions (Dodge RAM Chassis Cab)

When you receive your RMA Number:

• Write the RMA number on the outside of the box of returned items.

• Reference the RMA number on your paperwork inside of the box.

• Write the RMA number down, so that you can easily check on status of the returned equipment.

Send all material with the issued RMA Number to:

Public Safety Systems

2645 Federal Signal Drive

University Park, IL 60484-3167

Attn: Service Department

RMA: #__________

800-433-9132

800-343-9706 (fax) www.fedsig.com

Models ESB-DHDP11 and DHDD11 9

Dodge and Ram are registered trademarks of Chrysler Group LLC

blank page

2645 Federal Signal Drive, University Park, IL 60466-3195

Tel.: (800) 264-3578 • Fax: (800) 682-8022 www.fedsig.com

© 2011 Federal Signal Corporation