SEGA Hang-On video game OWNER'S MANUAL

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OWNER'S MANUAL
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MANUAL NO. 420-6252
TABLE OF CONTENTS
INTRODUCTION OF THE OWNER'S MANUAL comers... 1
1. HANDLING PRECAUTIONS e Mar # Die S(GDID STE BIO E80 © Bole 6:88 & B $0 € aereo. Penes * $00 wees Bees A 1
2. PREVENTION OF COUNTERFEITING AND CONVERSION еее 2
3. PRECAUTIONS CONCERNING THE PLACE OF INSTALLATION 38
4. EXTERIOR VIEW OF GAME © += teen, eens, 4
EXTERIOR VIEW OF GAME O) ---- eee eee eee, Mene 8
5. ADJUSTMENT OF THE SERVICE SWITCH +++ ALE I
6. DIP SWITCH SETTING KRETA MALER WERKEN PPC FEN KK U e... rede ree. «+ BI © mimi à 7
7. SETTING THE DIFFICULTY LEVEL FOR THE “UPRIGHT” TYPE 8
8. HANDLE'S CENTERING ADJUSTMENT ———<<<<00ccemeeceacse ces sneeecnnecnses Q
9. ADJUSTING THE ACCELERATOR/BRAKE = ARIANE maes ms teen E
10. EPROM LOCATION wes mms wae maa eee mes ea ee regress ery rae a venu 000000 « Gove à ve mt 8 11 - 12
11. SELF=TESTING cre vrs toneons nam s60e stun russ tas s sas sss sad 5mm sass sun e naa s ERECTA CP
12. REMOVING THE HANDLE COVER +40 Kerr Artnr HERE EA re He -- 20
13. REMOVING THE HANDLE UNIT --+—-<<wrcrereeerrseneners PRE ... MY
14. REMOVING THE WINDOW MASK A atacar. (9 E Heb & dee SE в осаго + Bar à 99
15. REPLACING THE ACCELERATOR/BRAKE VOLUME CONTROLS :-: 23
16. REPLACING THE ACCELERATOR/BRAKE WIRES -- ua тео в = Wenn wen DA
17. PARTS LIST ram eterna. aa ana a ere 0 es venus iw aie be AAA AS eeraceroroacóno, eu... 5 avats e Vda 25 = 39
18. SCH EMATIC DIAGRAM ===... a à minis mia ge à | TZ A Bima oe ee de ZA 08 e DU SU ba daa: м; рва об в. i А0
| — — — — — — SPECIFICATIONS
INSTALLATION SPACE : 24.8 in. ( 63 cm ) X 38.6 in. ( 98 ст )
HEIGHT : 72.8 in. ( 185 cm)
| POWER : 185 W
|
NOTE
© Descriptions herein contained may be subject to improvement
changes without notice.
INTRODUCTION OF THE OWNER'S MANUAL
SEGA ENTERPRISES, LTD., supported by its high electronic
technology of LSIS, microprocessors, etc. and a wealth of
experience, has for more than 30 years been supplying various
innovative and popular game machines to the world market. This
OWNER" S manual is intended to provide detailed comments
together with all the necessary information covering the opera-
tion in general of electronic assemblies, electromechanicals,
servicing control, spare parts, etc. as regards the HANG: ON,
a new SEGA product. The manual is intended for those who have
knowledge of electricity and technical expertise especially in
ICs, CRTs, microprocessors, etc. Carefully read so as to acquire
sufficient knowledge before working on the machine, Should there
be a malfunction, non-technical personnel should under no
circumstance touch the interior system.
1. HANDLING PRECAUTIONS
When installing or inspecting, be very careful of the
following points and pay attention to ensure that the player
can enjoy the game safely.
o Be sure to turn the power off before working on the machine.
о То insert or pull out the plug quickly is dangerous.
o It is necessary to make sure that the power cord or the
grounding wire is not exposed on the road, etc. in a manner
so as to be dangerous. Make sure that grounding connections
are made safely at the position where so specified.
o Do not use any fuse that does not meet the specified rating.
o Make complete connections for the IC board and other
connecters. Insufficient insertion is very dangerous.
Also, for the IC board circuit inspections, only the logic
tone is allowed. The use of a tester is not permitted so be
careful in this regard. After confirming that there are no
2. PREVENTION OF COUNTERFEITING AND CONVERSION
LABELLING
To prevent counterfeits and conversions, the following
labels are put on all the SEGA products. When handling such
goods, be sure to confirm the labels. They are used to
prevent illegal acts such as the unauthorized copying of the
products and the printed circuit boards thereof or carrying
on business by manufacturing similar merchandise or by
converting, selling or using such products or printed
circuit boards.
ORIGINAL SEAL LICENCE SEAL
The following seal is put on The following seal is put on the
the machines manufactured by kits, such as the printed
SEGA. circuit boards, of SEGA
produc ts ©
alo Ep «В» So ois oo Haro of din de de Le de de e de Lo Lula
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1 SEGA CNTERPRISES LTO y SEGA ТРУС
JAPAN | savait
COPYRIGHT NOTICE
This SEGA product has the copyright notice as follows:
(©) SEGA 1985
This signifies that this work was disclosed in 1985 and is the
property of SEGA ENTERPRISES, LTD.
3.
PRECAUTIONS CONCERNING THE PLACE OF INSTALLATION
The HANG-ON is an indoor game machine. Absolutely do
not install it outside. Even indoors, avoid installing in
places mentioned below so as to ensure proper usage:
Places subject to rain or water leakage, or condensation due
to humidity.
In the proximity of an indoor swimming pool and/or shower.
Places subject to direct sunlight.
Places subject to heat sources from heating units, etc., or
hot air.
Vicinity of highly inflammable/volatile chemicals or
hazardous matter.
Sloped surfaces.
Vicinity of anti-disaster facilities such us fire exits and
fire extinguishers.
Places subject to any type of violent impact.
Dusty places.
4. EXTERIOR VIEW OF GAME
BILLBOARD PLATE HN-1063-U.S.
а _WINDOW MASK
CABINET a LP HN- 1053
ASSY CLR DISPL 20 _
5—+0696-00 ASSY HANDLE
“ HN-50001
"a! ||
COIN CHUTE DOOR
E
El un‘
Ne = HI Meta
1 | e o he
a "
CORNER SASH Mn
CORNER SASH
pe HN-—1061
CASH BOX DOOR
FRONT MAT
AT WIT- 1026
FLOOR MAT
WIT- 1026
WIT—1060
4. EXTERIOR VIEW OF GAME (2
FAN MOTOR
14- 7933
ASSY GAME BOARD A
834-5667-01
SWITCH UNIT __
HN-1045
— BACK DOOR
ASSY GAME BOARD B
ASSY POWER SUPPLY
WIT — 40002
5. ADJUSTMENT OF THE SERVICE SWITCH
The layout as shown below can be viewed by opening the coin
chute door.
COIN CHUTE DOOR
= -
F. , _
= = =
= в
р | |
L |
; a. i In
= 1 | Г ; 0
| Fa = LA
|| —
a 3 ! | E но
=—'
| _ :
i | _
| Ka
(1) DEMAGNETIZING SWITCH
—_ O SERVICE SWITCH
° @ TEST SWITCH
VOLUME KNOB (LEFT)
“® VOLUME KNOB (RIGHT)
_ CASH BOX
— COIN METER
CASH BOX DOOR
OPERATING INSTRUCTIONS
(D DEMAGNETIZING SWITCH..... Switch not functional. Monitor
a automatically demagnetizes upon power up of
Jame. a В | | N - i |
72) SERVICE SWITCH. ,..0.0.....Used for the purpose of servicing and
increasing the credits without
registering on the meter (this allows
you to check the game).
(3) TEST SWITCH.........-....FOr operating this switch, see 13.
SELF-TESTING.
(DE) VOLUME ADJUSTMENT......The volume of the right/left speakers
is separately adjusted (pay attention
to the right/left volume balance).
6. DIP SWITCH SETTING
COIN SW #1 COIN SW #2
Game Price Settings
DIP SW #1
[orion Js [ess] [vo]
1 COIN 1 CREDIT | OFF | OFF | OFF | OFF | OFF JOFF | OFF (OFF
{ COIN 2 CREDITS | ON | OFF | OFF {OFF | ON (OFF | OFF | OFF
' COIN 3 CREDITS | OFF | ON |OFF |OFF |OFF | ON [OFF | OFF |
| COIN 4 CREDITS | ON | ON (OFF (OFF | ON | ON [OFF [OFF |
i COIN 5 CRÉDITS | OFF [OFF | ON ¡OFF (OFF (OFF | ON | OFF
1 COIN BCREDITS | ON | OFF | ON |OFF | ON |OFF | ON | OFF
2 COINS 1 CREDIT |OFF | ON | ON |OFF |OFF | ON | ON | OFF
3 COINS 1 CREDIT ON | ON | ON |OFF | ON | ON | ON | OFF
4 COINS | CREDIT | OFF |OFF [OFF | ON |OFF | OFF [OFF | ON |
2 COINS 3 CREDITS | ON |DFF (OFF | ON ' ON |OFF [OFF | ON
2 COINS 1 CREDIT
¢ sede 2 CREDITS OFF | ON OFF ON | OFF | ON | OFF | ON
5 COINS 3 CREDITS
8 COINS 4 CREDITS |
2 COINS 1 CREDIT 1 | |
| | | ON. | ON [OFF | ON | ON | ON | OFF | ON
4 COINS 3 CREDITS | | |
— [ ] | |
1 COIN 1 CREDIT
2 COINS 2 CREDITS |
3 COINS 3 CREDITS | OFF |OFF | ON | ON |OFF |OFF | ON | ON
4 COINS & CREDITS |
5 COINS 8 CREDITS
1 COIN 1 CREDIT |
COINS | DITS | |
¢ COINS 2 CREDITS | oy lorr | on | on | on |oFF | ON | ON
3 COINS 3 CREDITS |
| 4 COINS 5 CREDITS | || | [À
1 COIN 1 CREDIT |
_ |OFF | ON | ON | ON |OFF | ON | ON | ON P SW 4 IP SW #
2 COINS 3 CREDITS | | 2 DIP SW 41 DIP SW #2
1 COIN 1 CREDIT ON | ON | ON | ON | ON | ON | ON | ON
COIN SW 81 COIN SW #2
Game Option Settings
OPTION E 2 3
ADVERTISE OFF OFF
SOUND ON ON |
DIP SW #2
MEDIUM OFF JOFF
GAME EASY ON |OFF
DIFFICULTY HARD IOFF | ON
HARDEST ON | ON OFF |
EASY OFF (OFF |
MEDIUM | ON |OFF
HARD OFF | ON
HARDEST ON | ON
PLAY MUSIC ON
a OFF
DIP SWITCH
o For details concerning the difficulty level setting, see
Р a ge 8 a
7. SETTING THE DIFFICULTY LEVEL FOR THE “ UPRIGHT ” TYPE
For the UPRIGHT type HANG=-ON machine, the difficultness of the game can be
set for 4 different levels by adjusting (D , the other cars’ appearance frequency and
@ , the game time, using DIP SWITCH No.2 on the PC (printed circuit) board.
Depending on the skills of the players, appropriate difficulty levels can be set as
applicable. When shipping the machine, the difficulty levels for both the
above— mentioned 1 and © are set for the * mark level.
(1) Other cars’ appearance frequency (set by DIP SWITCHES 2 & 3)
SWITCH NO. | The other cars Difficulty
3 ? appearance frequency level
OFF | OFF ————] | MEDIUM When shipping
OFF | ON | 30% lower than MEDIUM
| ON | OFF | 40% higher than MEDIUM
ON ON 80% higher than MEDIUM | HARDEST
@ Game time adjustment (set by DIP SWITCH 4 & 5)
SWITCH NO. | Same time (seconds) | pirriculy |
Der stage
2[ 3] als] ®*
7560] 55 | 55] 50 | EASY
70 oo en seis PA 4x8 | UM 5 When shipping
5 4
OFF | OFF
[ OFF | ON
ON | OFF
[on [on
DETAILED EXAMPLES
DIP SW NO. Difficulty
leve!
EASY
OFF | OFF |
OFF | ON |
ON OFF
% When shippina
|
HARDEST
Z|lz|Z2|2|D 17
aja
8. HANDLE'S CENTERING ADJUSTMENT
o When the HANDLE is in a stationary position, display the
following on the screen in the SELF-TEST mode:
o At this time, if the variable value becomes B0H, it is
considered normal.
VOLUME BRACKET
PINION GEAR
601-5424 N
SPUR GEAR
601-5423
VOLUME SHAFT
SPRING”
DIAGNOSTIC
INPUT TEST
COIN 4 1 START
COIN 4 2 SERVICE
FOOT SW R FOOT SW L
ANGLE DATA 80H=—
ACCEL DATA 00H
BRAKE DATA 00H
ниш
VARIABLES —
= SCREWS A
ADJUSTING PROCEDURE
1) The VOLUME BRACKET can be moved in
the right and the left directions by
releasing 2 SCREWS A which fasten it.
2) Move the VOLUME BRACKET to the right
to disengage the PINION GEAR and the
SPUR GEAR. At this time, make
adjustments by turning the VOLUME
SHAFT in a manner so that the variable
value falls within the allowable
range.
In the case where fine adjustments are
necessary, slightly release the VOLUME
BRACKET and then turn it in the
applicable direction.
—9—
9. ADJUSTING THE ACCELERATOR / BRAKE
o After replacing the ACCELERATOR/BRAKE WIRES, carry out the
following test:
o Display the following on the screen in the SELF-TEST MODE (see
page 15 ).
ACCELERATOR
OFF position, make adjustment in a manner so that
the variable value becomes OH,
Allowable range: OH-4H
o Make adjustment of the wire's length by using NUT
C (see page 24 ).
DIAGNOSTIC
INPUT TEST
COIN 8 1 START
COIN # 2 SERVICE
FOOT SW R FOOT SWL
ANGLE DATA ВОН
ACCEL DATA 00H = VARIABLE VALUE
BRAKE DATA 00H
BRAKE
When the ACCELERATOR is returned to 1ts original
OFF position, make sure that the VARIABLE VALUE
becomes OH.
o Adjust the wire's length by using NUT C
(see page 24 ).
DIAGNOSTIC
INPUT TEST
COIN # 1 START
COIN # 2 SERVICE
FOOT SW В FOOT SW L
ANGLE DATA 80H
ACCEL. DATA 00H a /
BRAKE DATA 00H: { — VARIABLE VALUE
o When the ACCELERTOR/BRAKE is moved the maximum distance, the
PINION GEAR (see page 24 ). turns approximately 180 degrees.
—10—
10. EPROM LOCATION
/ — ) ASSY GAME BD A
) © 834-5667-01
; © } ASSY GAME BD B
834—5706-01
[C 108
0006
CPU BD 834-5704—01
ASSY CONTROL BD 834—5668
ASSY SOUND BD 834-5670
ASSY ROM BD 834-5669
ASSY
IC 7
=
IC 51
IC63
г
E |
O AssY CPU BD 834-5704-01
IC LOCATIONS
IC 6
| NUMBERS
MAIN FUNCTIONS |
IC 8
MAIN PROG RAM
[EPR - =
EPR-— 69164
IC %
M AIN PROGRAM
a ME
="
EPR- 69174) MAIN PROGRAM
Al MAIN
AIN PROGRAM
"SUB PROGRAM
EPR- — 6920 SUB PROGRAM
EPR-— 68
—11—
0 |ROAD CHARACTER
В ASSY CONTROL BD 834-5668
OOO
IC 7 1023 1C38
IC locations |
Numbers | Main functions
|
5]
El
© ASSY SOUND BD 834-5670
D ASSY ROM BD 834-5669
LJ 34 [Г] 27
[135 Г] 28
— 8 (I 25
[7 37 (777 30
Jae [Ja Ja [Jv
[7 39 Г] 32 Г 125 [Г] 18
J eli
E eT
E Po | |
NIC locations Numbers | Main functions
| Ц.
EPR—6833
16 7
ТС 23
| ЕРВ—6843 | Г
ЕРЕ —6842 ' | Letters &
IC 38
|
ЕРВ- 6841 |
pn el mo =
characters ,
—
T
— ———
“ = , |
IC 73
IC 5
IC 6
——+—
— _—]————— NN.
———— Driving and
EPR—6831 | _ |
— other sounds
EPR—6832 |
| IC locations |
—_— A
IC 27
Numbers Main functions
N
| EPR=0815
mm — —
IC 34
| EPR-6820 |
EPR-—6821
| EPR-6822 |
EPR-6823 |
EPR-6824
EPR-— -6825 | Scenery figures
— EPR-6826
EPR-6827 |
IC 8
IC 32 _
EPR—6828
IC 39
| EPR—6829 |
| EPR- 6830
EPR-—6845 |
| EPR-6846 |
|
|
—o oo
11. SELF-TESTING
The main purpose of these tests are to check the operations of
the game boards, to find the defects if any, to adjust the
monitor colors properly, and to make sure the sounds are
produced satisfactorily.
It is also performed to indicate the
assignments of the dip switches, check bookkeeping functions,
etc.
KIND OF TESTS
1) Memory Test:
2) Input Test:
3) Output Test:
4 )
Sound Test:
5) CRT Test:
6) Dip Switch
Assignment:
7) Bookkeeping:
To check the EPROM programs and the map area
of the RAMs.
To check the machine's inclining angle and to
test the operation of the accelerator, brake,
coin switches, etc.
To test the operation of the start lamp.
To check the quality of the sounds produced by
the PCB and the video disc, and adjust the
balance of the speakers.
To check if the colors on the monitor are
displayed correctly, and to adjust the
linearity.
To indicate each dip switch assignment.
To indicate information data on average score
and average play time, etc.
—13—
1. TEST OPERATION
(1) Push the test switch and Fig. 1 will be shown on the
SCIEEN,.
(2) Select CONTINUE or INDIVIDUAL by using the START button.
DIAGNOSTIC
5 [ CONTINUE)
= MEMORY TEST
INPUT TEST
OUTPUT TEST
SOUND TEST
CR.T. TEST
DIFP SWITCH ASSIGNMENT
BOOKKEEPING
EXIT
SELECT BY ACCELERATOR
\ PUSH TEST SWITCH !
FIG. 1
(3) Move the accelerator to bring the
arrow to the desired position.
SELECT BY ACCELERATOR PUSH TEST SWITCH
(Select the desired test item by using
the accelerator and push the test
switch button.)
[CONTINUE] :
o Bring the arrow sign (by operating the
control lever) to CONTINUE first, and
move it to one af the tests to start.
Push the TEST button, and the tests
will be performed in order, one by
one, starting from the test where the
arrow was originally set to the EXIT.
o If the START button is pushed when the
arrow is at CONTINUE, it will change
to INDIVIDUAL. Pushing it again
returns it to CONTINUE.
[INDIVIDUAL]:
o If the arrow is at INDIVIDUAL first
and brought to a certain test which
you want to conduct, only that test is
performed by pushing the TEST button.
(4) When each test is finished in the case of CONTINUE, push the
TEST button, and it will automatically go into the follow-
ing test. If the TEST button is pushed in the case of
INDIVIDUAL, FIG. 1 1s shown. If you want to end the test
mode at this time, bring the arrow to EXIT and push the
TEST button, and it will return to the ADVERTISEMENT mode.
2. TEST ITEMS
(1) Memory Test:
DIAGNOSTIC
MEMORY TEST
¥ % ROMS TEST +*
IC 8 GOOD IC 6 GOOD IC 51 GOOD
IC 22 GOOD IC 20 GOOD IC 63 GOOD
xk + RANS TEST ++
IC 54 GOOD IC 74 GOOD IC 99 GOOD
IC 66 GOOD IC 75 GOOD IC 104 GOOD
1С 73 GOOD IC 2 GOOD IC 10 GOOD
IC 52 GOOD IC 1 GOOD IC 24 GOOD
IC 46 GOOD IC 58 GOOD
Indication of "GOOD" following the IC No. means the IC 1s all
right. Push the TEST button to proceed to the following test
item.
(2) Input Test
INPUT TEST
iil START
F OOT SW R a ) FOOT SW L | > Applicable only for the
RIDE ON type
ANGLE DATA = 80
TA ВОН (not the UPRIGHT type).
ACCEL DATA 00H
BRAKE DATA 00H
1.
Operate the dip switches. When "ON" is indicated at the
right side of a certain tested item, the item is OK.
If the DATA value decreases when the bike is inclined to the
right, or increases when it is inclined to the left the
testing is OK (the data is indicated in the form of
hexadecimal values). Make adjustment in a manner so that in
the static condition the value shows 80H.
If the data value increases when the accelerator/brake is
applied and the value ranges between "00H" and "4H" when it
is returned to its original position, then the item test is
OK.
o When the test is ended, push the TEST button.
(3)
Output Test
DIAGNOSTIC
OUTPUT TEST
START LAMP
If the start LAMP lights up, it is functioning properly.
Push the TEST button when the testing has been completed.
—16-
(4) Sound Test
DIAGNOSTICS
SOUND TEST
ALARM 1 9 SLIP
ALARM 2 10 CRASH
ALARM 3 11 REBOUND
ALARM 4 12 SAFETY ZONE
NAME ENTRY 1 13 MY BIKE
NAME ENTRY 2 14 OTHER BIKE R
TITLE SOUND 15 OTHER BIKE L
GOAL SOUND
SELECT BY ACCELERATOR
PUSH START SWITCH !
Go 3:05 UT sb LIB HA
When the test has been completed, push the TEST button.
(5) C.R.T. TEST
YELLOW | LIGHT BLUE
GREEN
DIAGNOSTIC
C.R.T. TEST |
‚ ВСВ COLOR BAR ,
ao |- e mee
GREEN
BLUE
C.R.T, POSITION CHECK
When the test has been completed, push the TEST button.
(6) DIP SWITCH ASSIGNMENTS
DIAGNOSTIC
DIP SWITCH ASSIGNMENTS
1 2 3 4 5 6 7 8
DIP SW. 1 OFF OFF OFF OFF OFF OFF OFF OFF |
DIP SW. 2 OFF OFF OFF OFF OFF OFF OFF OFF | . ns
+Coin Switch Setting.
| Present setting of the Dip
} Switches.
1 1234 COIN SW #1 1 COIN = 1CREDIT _— ith or without and
1 5678 COIN SW #2 1 COIN 1 CREDIT ep ALD OF WiLhout Sound
_— on the ADVERTISEMENT mode.
2 1 ADVERTISE SOUND —
2 23 GAME DIFFICULTY
2 45 TIME ADJ.~
2 6 PLAY MUSIC
| setting of the game
Setting of the game difficulty
level by time.
(7) Bookkeeping information
DIAGNOSTIC
BOOKKEEPING
-Usage frequency of coin chute 1
Usage frequency of coin chute 2
— Number of coin credits
COIN CHUTE #1 0
COIN CHUTE #2 0
COIN CREDIT 0
0
0
—Usage frequency of service switch
Number of credits
SERVICE CREDIT
TOTAL CREDIT
TOTAL TIME (JH ОМ ($
PUSH START BUTTON !
Operating time (hour-minute-second)
* Only the data that falls within the range of up to 999H 59M 595
can be memorized. The above screen indication is for testing.
When the tests are finished, push the START button and the
following will be shown:
—18-
DIAGNOSTIC
BOOKKEPING
NUMBER OF GAMES 203
AVE. SCORE 1230
TOP-SCORE 9320
LOW — SCORE 4230
+ + GAME TIME + +
TOTAL OH OM L]S
AVERAGE (JH OM [IS
LONGEST OH OM OS
PUSH START BUTTON !
Every time the TEST button is pressed, the bookkeping test
display is repeated. When the test is finished, push the TEST
button to end the test (in the case of "INDIVIDUAL", however,
the test mode returns to Fig. 1 first).
NOTE: o Once the power source is turned OFF, all the bookkeeping
data will be completely cleared.
o If any data exceeds the bookkeeping function's capacity,
"OVERFLOW" will be indicated on the screen and result in
the stoppage of said function. At this time, turn the
power OFF and turn it back ON again for reuse.
(8) EXIT
In the state as shown in Fig. 1, operate the handle to bring
the arrow to EXIT and push the TEST button. The self-
testing will then end and return to the ADERTISING mode.
12. REMOVING THE HANDLE COVER
1. When adjusting the ACCELERATOR, BRAKE, etc., remove the
HANDLE COVER by using the following procedure:
TAMPERPROOF WRENCH
ME (540-0007)
HANDLE COVER
HN-5036
ed (=> SCREW A
(TAMPERPROOF SCREW)
MSx:10
~
| BRACKET В
BRACKET A % % ны= 5044
HN- 5043
er SCREW A 1
=] Y (TAMPERPROOF SCREw) \
MEX TO SCREW B (TAMPERPRODF SCREW)
MS» 10
DISASSEMBLING PROCEDURE
1) Remove 4 SCREWS A which fasten BRACKET A and BRACKET B by
using the TAMPERPROOF WRENCH (M5).
(2) Remove 4 SCREWS B which fasten the HANDLE COVER by using the
TAMPERPROOF WRENCH (M5).
O The HANDLE COVER can be detached from the HANDLE UNIT in
accordance with the above procedures 1D) and(2. It is
completely removable from the MAIN CABINET by pulling out the
CONNECTOR (orange, 4P).
==
13. REMOVING THE HANDLE UNIT
o When adjusting the ACCELERATOR VOLUME and BRAKE VOLUME, remove
the HANDLE UNIT by using the following procedure:
TAMPERPROOF SCREW
TAMPERPROOF SCREW pi
M8x 25
TAMPERPROOF SCREW |
v18x25
TAMPERPROOF WRENCH
540-0009
DISASSEMBLING PROCEDURE
For the adjustment of the ACCELERATOR/BRAKE volumes, take off
the 6 TAMPERPROOF SCREWS by using the TAMPERPROOF WRENCH and
remove the HANDLE UNIT as shown above. Refer to the separate
item, ADJUSTING THE ACCELERATOR/BRAKE VOLUMES.
-21-
4608-0108I-11 E
14. REMOVING THE WINDOW MASK
© When cleaning the monitor screen, the back of the WINDOW
GLASS, the PLASTIC PLATE, etc., remove the WINDOW MASK from
the CABINET by using the following procedure:
WINDOW MASK
CABINET HN-— 1053
SCREWS A
BRACKET A
HN-IOIO-U.S.\
7 ALY x | [WINDOW GL ASS
| \ | HN-1089-U.S.
| PLASTIC PLATE
CAB-1151Y-US
— HANDLE UNIT
HN-50001
PROCEDURE
1 Refer to REMOVING THE HANDLE UNIT (page 21 ).
The HANDLE UNIT can be opened in the direction of X and then
the WINDOW MASK removed in the direction of Y.
2 Remove BRACKET A which fastens the WINDOW GLASS by taking off
2 SCREWS A. In the above procedure, the WINDOW GLASS and the
PLASTIC PLATE can be removed for cleaning from the CABINET.
22
15. REPLACING THE ACCELERATOR / BRAKE VOLUME CONTROLS
PINION GEAR
601-- 5415 \
: Or l= ETE Ee
FAO «DUDAS
', E = py Mallo
BRAK E VOLUME
= VOLUME 5K B TYPE
“ 220-0094
in ше FLANGE NUT M4
Bis
Mal e a
3. FLANGE NUT Má
EM — HANDLE UNIT HN-50001
FLANGE NUT M4 PINION GEAR 601-5415
DISASSEMBLING PROCEDURE
1. To remove the BRACKET from the HANDLE UNIT, take off the 4
FLANGE NUTS which fasten the BRACKET.
2. To remove the PINION GEAR attached to the VOLUME SHAFT to be
replaced, release the 2 SET SCREWS that fasten the PINION
GEAR.
3. The VOLUME CONTROL can be removed from the BRACKET by
taking off the VOLUME SHAFT'S NUT A.
4. After the replacement has been made, reassemble them in
sequential order opposite from the above procedure.
ELERATOR / BRA KE WIR ES
EUA e y e
ii > a” = CE С ПА
Ja | ll | Ш. Вов. A po DE E ==" Nal > | =! er HE Pi ti r 1 | = =
la Az > ETE a Na A REE a Pa %
Ja a UN
16. REPLACING THE ACC
AER part 2
Pal ой эй a : И |
+ - BRAKE WIRE
HN-5113
CAU — BRAKE ARM
e HN-5103
ACCELERATOR WIRE
HN-5112
ACCELERATOR ARM
HN- 5102 =
—BRAKE SIDE PINION GEAR
ACCELERATOR SPRING — 601-5415
HN= 5108
gro 3
BRAKE SPRING — ай ОИ VOLUME SHAFT
HN-5110
7
o = " 5 = = =
== BE; "IE A A o eG A
_ | E REET A = HT A Eh da eS — a - |
STOPPER E A * ACCELERATOR SIDE PINION GEAR
: EOI TE AY CF Len : ; я :
aif и fs a 7 a i г 1 ra | E, г de de a A Ma E - : = = 7 5 5 5 я
- > E To Er TS A AA PD TTD lr, SOCIA tue Vera. +
' ei TATE | res Ч lay E 4 a = пе Е Ca © ES EN Lr are nm. ue past ns de RL EE: == A - a
y В . . = of A + "r 3 pe a a Bond в ME " A La я ¥ | 4 I N= 437 E - «M, a AE LE 2 KT o = 3 = = = ml | - на 1 60 1 5A 1 5
HH | — EE e MT al Me: E eE ds te ly SEEN AE ED yer 2
IN 5 1 08 A. г и “о - TRE i E Lf | JIL Te e Pr , = h [A | Les - rare 2 + Pal D E м a - | LO E
| TE a 5 N : 5 = | ЛЯ Пела = er EME EE ANA Et Mr à НЫ
% A a Pa J ы | =i и “an i E La ALU ma a's Y he | E я ha Li ; A „= A| ML | и 3 4 ih ++ dy = A = x | = | 7 E
я = Fa ee ody E
HANDLE COVER
HN 5036:
ACCELERATOR WIRE HN-5112
BRAKE LEVER LOWER CASE HN=5009
501-5419
ACCELERATOR CASE HN-5006
BRAKE WIRE on С
HN-5113 13
=== || — x
GRIP 109-0009.
UPPER CASE ~~ NW “—— SPACER HN-5045
HN-5010 — — 7 o a a
< / SCREW (TAMPERPROOF SCREWS M5x20)
REPLACING THE ACCELERATOR WIRE
Remove the HANDLE COVER (for the removal method, page _20 ,)
Take off 2 TAMPERPROOF SCREWS A to disassemble the UPPER CASE
and the LOWER CASE from the ACCELERATOR CASE.
3) In the above second illustration, the ACCELERATOR WIRE which
1s attached to the LOWER CASE can be removed by turning the
LOWER CASE counterclockwise.
@) In the above first illustration, after removing the
ACCELERATOR SPRING, release NUT A to take off the ACCELERATOR
WIRE.
REPLACING THE BRAKE WIRE
» Remove the HANDLE COVER (for the removal method, Page 20 .)
Release the BRAKE LEVER'S NUT C to remove the BRAKE WIRE.
Take off the BRAKE SPRING and NUT B to completely remove the
BRAKE WIRE from the HANDLE UNIT.
==
17. PARTS LIST
(1) TOP ASSY HANG-ON ( HN-00001 )
( D--1/2)
nm
У,
—25—
Item No
11
12
1 TOP ASSY HANG-ON (HN-00001) (D-2/2)
Part No
WIT-10002
WIT-40002
HN-50001
834=5667-01
834-5706-01
540-0007
540-0015
540-0009
HN-5112
HN-5113
107-0009
220-0094
220-5130
422-0057
53870150
20-9430-2
Description
Assy Cabinet
Assy Power Supply
Assy Handle
Assy Game Board A
Assy Game Board A
Wrench For Tamperproof Screw
Wrench For Tamperproof Screw
Wrench For Tamperproof Screw
Accelerator Wire S
Brake Wire S
Grip Left & Accel
Volume Control 5K OHM B Type
Volume Control B-5K OHM
Play Instr Sh
Display Manual 20"
Torx Key T-20
=26=
MS
M6
ME
( D-1/3)
| ASSY CABINET ( HN-10002)
—27—
Item No.
OO 4 Ov A = LD ВО Не
11
12
16
17
13
19
20
21
22
23
24
25
26
27
28
29
30
3]
32
33
34
33
36
37
38
43
101
102
103
104
105
106
107
1.08
109
110
111
112
2 ASSY CABINET (HN-10002)
WIT-1057
HN-1036
HN-1037
HN-1038-US
HN-1039=-US
HN-1040=US
HN-1042-US
HN-1045
HN-1063-US
HN-1053
WIT-1055
MO-1051X-US
AB-1151Y-US
AB-1206
5675-10696-00
H-209
H-21/
Н-205
H-206
H-208
H-200
H-212
H-203
H-204
H-213
H-216
01-7228
23-1103-00
14-7933
EE1114
5791-09111-00
5792-09110-00
211-0043
211-0118
211-0086
(D-2/3)
Description
Assy Sub-Cab
Ornament Frame Top
Ornament Frame Lower
Mask Board
Window Glass
Holder Brkt
Fan Brkt
SW Unit
Billboard Plate
Window Mask
Cash Box
Guard Plate
TV Mask Gray Smoke
TV Mask T8 20
Assy Clr Displ 20 Type
Wire Harn Fan Motor
Wire
Wire
Wire
Wire
Wire
Wire
Harn
Harn
Harn
Harn
Harn
Harn
FL 15W
Ext AC 115 V
Audio
RGB
Ext 50P
Coin Mtr Ext
Wire Harn Earth
Wire Harn AC IN
Wire Harn Ext 12V
Wire Harn Ext FL
Brkt Main SW
Mag Cntr 6 Dig DC 5V
Axial Flow Fan AC 115V 60Hz
Assy Fl Light 15W 60Hz
Conn Molex 3P White
Conn Molex 3R White
Conn Plug AMP 2P White
Conn Cap AMP 3P Red
Conn Plug AMP 3P Brown
-28—
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
2 ASSY CABINET 9HN-10002)
211-0073
211-0087
211-0102
211-0044
211-0080
211-0117
211-0060
211-0081
211-0072
211-0082
211-0084
211-0065
211-5105
211-5034
211-0041
211-0042
211-0005
211-5047
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
Conn
(D-2/3)
Plug AMP 4P White
Plug AMP 4P Brown
Plug AMP 4P Yellow
Cap AMP 2P White
Cap
Cap
Cap
Cap
Cap
Cap
Cap
Cap
Fem
Fem
Pin
AMP
AMP
AMP
AMP
AMP
AMP
AMP
AMP
50P
OP
AMP
2P
2P
3P
3P
4P
4P
9P
9P
Socket AMP
Crimp Lock
Brown
Yellow
White
Brown
White
Brown
Brown
White
Contact (AMP 172656-2)
131 5640-10932-00
132 600-0110
201 000-0310-FS
202 000-0414-5
203 000-05 10-5
204 4320-01123-20
206 4108-01098-11B
207 010-0406-F
208 4106-01115-06
209 051-0004
212
213 4608-01081-11
SW T DP57 227
Cable & Plug Assy W/Earth (USA)
M SCR PH W/FS M3x10
M SCR PH W/S M4x14
M SCR PH W/S M5x10
BLT 1/4-20 x 1 1/4
TMP PRF W SCR #8x11/16
S-TITE SCR PH W/F M4x6
SMS #6x3/8 PLHWH-A
FLG Nut M4
H-F #8x11/16P
-29-
ASSY SUBCABINET ( HN-1057 ) ( D-3/
7 D-3/3)
EXE
—30—
I С em No a
YU CG UN SS La PY ен
10
11
|2
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
36
37
38
39
1
01
3 ASSY SUBCABINET (HN-1057) (D-2/3)
Part No
WIT-1058
WIT-1024
WIT-1026
HN-1027-US
HN-1028-US
HN-1029=US
HN-1031
HN-1061
HN-1033
HN-1034
Н№-1035
01-7228
01-7310
03-7674
08-7377
10-1120-09
91-0526-00
91-0535-00
H-210
H-211
WIT-1060
HN-1062
HN-1067-US
HN=5035
PF-0036
Description
Wooden Cabinet
Back Door
Floor Mat
Corner Protector A
Corner Pro tector B
Corner Protector C
Handle Unit Bracket
Corner Sash
Ornament Protector A
Ornament Protector B
Spacer
Rear Door Hinge
Back Door Striker
Speaker Grill
Leg Adjuster
Assy-Coin Chute .25 Twin
Lock w/ keys
Lock w/keys
Hire Harn SP Right (MFG)
Wire Harn SP Left (MFG)
Floor Mat Front
Ornament Plate A
Holder
Hinge 246
Speaker 6 inch 8 OHM
-31]-
ASSY SUBCABINET (HN-1057) (D=2/3)
Item No Part No Description
102 211-0094 Conn Plug AMP 2P Red
103 211-0095 Conn Plug AMP 2P Orange
104 211-0073 Conn Plug AMP 4P White
105 211-0041 Conn Pin AMP
106
107
201 4320-01123-20 BLT 1/4-20 x 1 1/4
202 4320-=01123-36B BLT 1/4-20 x 2 1/4
204 031-0525-B CRG BLT-BLK
205 4420-01141-00 Nut 1/4-20 FI
206 4608-01081-7 H-F #8x7/16 P
207 051-0004 FLG Nut M4
208 051-0005 FLG Nut
209
210
213 046-0001 SCR Nail TH H STNLS 1.5 x 16
214
215 4008-01017-08 8-32 x 1/2 RPH-MS
216 4108-01098-11B W SCR #8 x 11/16
POWER SUPPLY ASSEMBLY
— d=
Item No
=) Ooh Un BS WON +—
10
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
201
202
203
204
4 ASSY POWER SUPPLY EXPORT (HN-40002) (D-2/2)
Part No
WIT-4004
GR-4600
WIT-560-5068
WIT-421-6071
WIT-421-6092
H=201
H-202
H-204
H-214
H-215
А-74 38-5
150-0173
400-5035
481-0065
5733-10702-03
514-0036
514-0036
514-0040
514-0034
5102-10310-00
5791-09111-00
211-0080
211-0115
211-0116
211-0072
211-0123
211-0157
211-0158
211-5101
211-0041
211-0042
211-0005
211-5047
211-0044
4320-01123-20
4608-01081-11
4420-01141-00
4106-01115-16
Description
Base
Pwr AMP DC 39V 15W
Pwr XFMP 115V 10V 24V 115V
Fuse Instr
Fuse Instr
OV + GND Cable
5V + GND Cable
A/C Line Filter Cable
A/C Primary Cable
+3V Pwr Supply
Terminal Plate 5P
Cap E 4700MF 50V C-Type
SW Reg 90V-240V 5V 10A
Diode Bridge S2VB10
Fu Hldr w/cover
FU 3A 6.4 x 30MM
FU SA 6.4 x 30MM
FU DA 6.4 x 30MM
Noise Fltr AC250V
Conn Plug Molex 3P White
Conn Cap AMP 3P Brown
Conn Cap AMP 2P Red
Conn Cap AMP 2P Orange
Conn Cap AMP 4P White
Conn Cap AMP 4P Yellow
Conn Fem 3P
Conn Fem 6P
Conn Fem 10P
Conn Pin AMP
Conn Socket AMP
Conn Crimp Lock
Contact (AMP 172656-2)
Conn Cap AMP 2P White
BLT 1/4 x 20 x 1 1/4
H-F #8 x 11/16P
Nut 1/4-20 FL
SMS #6 x 1 PL-H
—34 =
ASSY HANDLE ( HN-50001) (D-1/3)
ASSY HANDLE ( HN-50001) (D-2/3)
ITEM NO. PART NO. DESCRIPTION
HN-5013X FRONT PANEL
Н№-5014
HN-5015
BASE
HANDLE BRACKET
TB-2004X HOUSING
HANDLE SHAFT
HN-5018X HANDLE BASE
1
2
3
4
5 HN-5017
6
7
8
9
10
11
HN-5019
HN-5020
HN-5021
HN-—5022
HN-5023
SLIDE PLATE A
SLIDE PLATE B
SLIDE. SHAFT
SLIDE HOLDER
VR BRACKET BASE
12 HN-5024X BUMPER
13 HN-8025X BUMPER HOLDER A
14 HN=5026X BUMPER HOLDER B
15
16
17
18
19
20
21.
22
24
25
26
27
28
29
30
HN-5027
HN-5028
HN-5029
HN—5030
HN-5031
HN—5032X
HN-5033X
HN-—5034
HN-5036
HN- 5037
421—6103
Н№-5040
HN-5111
VR BRACKET
GUIDE BRACKET UPPER
GUIDE BRACKET LOWER
CAM
GEAR BRACKET
SHAFT
EXTENSION SPRING
REAR LID
MECHANISM COVER
PANEL
METER PLATE F
METER PLATE R
STICKER START
GUIDE PLATE
ASSY CONTROL
SGB-— 3636-13
SGB-3636-15
SGB-3635—16
WIRE HARN VR
WIRE HARN START
WIRE HARN EXT CONT
31 601-5418 ASSY ACCELERATOR CASE
32 601-5419 ASSY LEVER
33 601-5423 GEAR 1/6
34 601-5424 GEAR 30
SGB- 3636-21 WIRE HARN LAMP
35 HN-5041 SPACER
36 HN-5042 STOPPER RING
37 HN-5043X COVER A
38 HN-5044X COVER B
39 TB-2007 LAMP HOLDER BOARD
40 HN—5045 SPACER
41 HN-5046 SPACER TUBE
101 509-5050 PUSH BUTTON SWITCH 1T YELLOW W/LAMP
102 310-5009 INST SPIRAL TUBE ID 29
103 280—5066 RUBBER GROMMET
104 220-0094 VOL CONT 5KQ B TYPE
220-5130 VOL CONT B-5K OHM О —
105 107-0009 GRIP LEFT & ACCELERATOR
—30—
ITEM NO.
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
PART NO.
211-0059
211-0101
211-0064
211-0121
211-0122
211-0041
211-0042
280-0472
280-0419
601-5003
211-0043
280-0132
2830—5008
214-0081
390-0116
(5) ASSY HANDLE ( HN-50001) (p-a3)
DESCRIPTION
CONN PLUG AMP 3P WHITE
CONN PLUG AMP 4P ORANGE
CONN PLUG AMP 9P WHITE
CONN CAP AMP 4P RED
CONN CAP AMP 4P ORANGE
CONN PIN AMP
CONN SOCKET AMP
FASTON RCPT 110
HARNESS LUG
FREE BUSH
CONN PLUG AMP 2P WHITE
CLAMP CORD PLASTIC ID 10mm
CORD CLAMP 15
WEDGE BASE SOCKET ASSY
LAMP WEDGE BASE TYPE 14V 0.24A
201 000—0406—5
202 000—0514
203 006—3520
204 010—0308-F
200 010—0408—I
М SCR PH M4x6
M SCR PH W/S M5x14
W SCR FH 3.5x20
S-TITE SCR PH W/F M3x8
S-TITE SCR PH W/F M4x8
206
207
208
210
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
008-0510
030-0612
050-0004
050—0008
051-0005
059-0016
059—001 7
061-0006
061-0008
065-0006
069-0016
065-0019
005—3113—F
028-0014
001-0410
000—0516—S
001-0512
029-0043
060—0006
000-0410-FS
054-0005
054— 01006
TMP PRF SCR TH M5x10
HEX BLT M6x12
HEX NUT M4
HEX NUT M8
FLG NUT Ma
HEX NUT M14
HEX NUT M12 P=1.75
FLT WSHR M4
FLT WSHR M8
SPR WSHR M6
SPR WSHR M8
E RING 6mm
SPR WSHR BLK M12
SPR WSHR M14
W SCR RH W/F 3.1x13
SET SCR HEX SKT CP UNBR M4x4
M SCR FH M4x10
M SCR PH W/8 M5x16
M SCR FH M5x<12
M SCR FH Me6x35
FLT WASHER M6
M SCREW PH W/FS M4x10
U NUT M5
U NUT M6
(6) ASSY CONTROL ( HN-5111) (p-12)
— 28 —
ASSY CONTROL ( HN-5111) (D-2/2)
ITEM NO.
101
102
103
201
202
203
204
205
206
207
208
PART NO.
HN-5101
HN—5102
HN-5103
HN-5112
HN-5113
HN-—5106
HN—5107
HN—5108
HN-5109
HN-5110
601-5251
601-5415
SGB- 3636-14
220-0094
220-5130
211-0100
211-0041
000—0408-FS
001-0410
028-0014
030-0508
050—0004
050-0006
061-0006
DESCRIPTION
BRACKET
LEVER LONG
LEVER SHORT
ACCELERATOR WIRE S
BRAKE WIRE S
SPACER
STUD
STOPPER
EXT SPRING ACCEL
EXT SPRING BRAKE
GEAR 1/8
GEAR 20
WIRE HARN CONT
VOL CONT 5KQ B TYPE
VOL CONT B-5K OHM
CONN PLUG 4P RED
CONN PIN AMP
M SCR PH W/FS M4x8
M SCR FH M4x10
SET SCR HEX SKT CP UNBR M4x4
HEX BLT M5x8
HEX NUT M4
HEX NUT M6
FLT WSHR Ms
SPR WSHR M6
NVEOVIAd OILVNHHOS 81
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FILE Fura
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| iu
|
|
SEGA ENTERPRISES LTD.
No. 2-12 Haneda 1—Chome
Ohta —ku, Tokyo, Japan 144
Tel, (03) 742-3171
SCANS BY CLOGGEDMIND
© SEGA 1985 PRINTED IN JAPAN
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