Aussie Hydrotek Steam Cleaners OPERATION & MAINTENANCE MANUAL SERIES HSS SERIES HSC

Aussie Hydrotek Steam Cleaners OPERATION & MAINTENANCE MANUAL SERIES HSS SERIES HSC
Australian Pump Industries
Aussie Hydrotek Steam Cleaners
OPERATION & MAINTENANCE MANUAL
SERIES HSS
SERIES HSC
SERIES HSCU
April 2010
IMPORTANT:
TO REDUCE RISK OF INJURY, READ
OPERATING INSTRUCTIONS CAREFULLY
BEFORE USING EQUIPMENT
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
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Australian Pump Industries
TABLE OF CONTENTS
Introduction .......................................................................................................................... 3
Statement of Warranty
Safety Warnings ................................................................................................................... 4
Operating Instructions
Before start up ........................................................................................................... 6
Operation ................................................................................................................... 6
Shut Down & antifreeze protection ............................................................................ 8
System Information
Power system ............................................................................................................. 9
Pumping System ........................................................................................................ 9
Heating System .......................................................................................................... 11
Pressure Delivery System ......................................................................................... 12
Accessories ................................................................................................................ 13
Troubleshooting Guide ......................................................................................................... 16
Burner Troubleshooting guide .............................................................................................. 18
Service/Maintenance Information ........................................................................................ 20
Exploded Views & Parts Lists ............................................................................................. 21
Specifications of Steam Cleaner:
Hydrotek Model
Pump
EWP
Flow
rate
(lpm)
Pump Make
Pump Model
HSS32004HB
3200
4785
15
Bertolini
TMG4040
Engine
Honda
Pump rpm
Petrol
13HP
3200
HSC40006HB
4000
6485
21
Bertolini
KTV3021
Honda
Petrol
24HP
1450
HSCU5106V
5000
8500
21
General Pump
TSP1821
Vanguard
Petrol
29HP
1450
HSC35003DG
3500
5200
13
General Pump
EZ303634U1
Kohler
Diesel
10.3HP
1450
HSC40006D12
4000
6485
21
Bertolini
TTK4365
Kubota
Diesel
17HP
1450
2
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
INTRODUCTION
CONGRATULATIONS ON THE PURCHASE OF YOUR AUSSIE HYDROTEK SYSTEM
YOUR RESPONSIBILITY: This operator’s manual was compiled
for your benefit. By studying and following the safety, installation,
operation, maintenance, and troubleshooting information contained
within, you can look forward to many years of trouble-free service
from your equipment. Every person who will operate the equipment
must read and follow the safety warning and operating instruction
sections of this owner’s manual prior to use. You are responsible
for operating the product properly and safely. You are also
responsible to follow the maintenance schedule on the back page
of this manual to keep your warranty active.
not an authorized service centre.
8. Labour is not paid on added accessories such as surface
cleaners, hose reels, wastewater recovery and filtration.
WARRANTY PROVIDED BY OTHERS: PETROL and diesel
engines and some electric motors are warranted by the
manufacturer of the component and their warranty is provided
through the manufacturer’s service centres.
BIG 6 COIL REPLACEMENT:
Should the heater coil leak under normal conditions within the first
FREIGHT DAMAGE: If delivered by a trucking company, please 6 years of service, Aussie Pumps will provide a replacement coil
inspect for any concealed freight damage and note this on the free of charge. Failure from freezing is considered neglect and is
paperwork from the trucking company before signing. Should you therefore excluded. Freight and installation labour is not covered.
find damage has occurred during shipping, do not return the
damaged merchandise to Aussie Pumps, but file a claim GENERAL CONDITIONS:
immediately with the freight carrier involved.
Aussie Pumps’ responsibility with respect to claims is limited to
making the required repairs or replacements to the original retail
QUESTIONS: Help us provide you with the fastest service. Please user, and no claim of breach of warranty shall be cause for any
locate the enclosed warranty registration card and return it to cancellation or rescission of the contract of sale of any Aussie
Aussie Pumps to register your machine. If problems occur, contact Hydrotek product.
the dealer you bought your machine from, a local authorized
Aussie Pumps service centre, or call the Aussie Pumps factory and Aussie Pumps reserves the right to change or improve the design
ask for technical services.
of any of its products or illustrations without assuming any
obligation to modify any product previously manufactured.
THERE ARE NO USER SERVICEABLE COMPONENTS ON THIS
EQUIPMENT.
Aussie Pumps is not liable for indirect, incidental or consequential
damages including any cost of substitute equipment, loss of
GETTING STARTED: If your dealer has not prepared the machine revenue, pecuniary expense or loss, or inability to use a Aussie
for start up, you may need to connect the hose to the pressure Hydrotek product. Aussie Pumps disclaims all implied warranties,
outlet on the washer and connect the other end of the hose that including those of merchantability and fitness for use for a
swivels to the trigger gun inlet and tighten. Mobile Wash Skids are particular purpose. Some states do not allow exclusions or
engine powered and shipped from the factory with the fuel tanks limitations on how long an implied warranty lasts, so the above
empty, the battery cables disconnected, and the battery dry (if exclusions may not apply to you. It is the buyer’s responsibility to
included on engine powered units). Fill the battery to the fill line ensure installation and use of Aussie Pumps Hydrotek products
with electrolyte (available at a local auto parts store), connect the conforms to local codes.
battery cables, and follow the operation instructions for starting.
HOW TO OBTAIN WARRANTY SERVICE:
Pressure Steamers are electric powered and will require an 1. List washer model#
_______________________________
appropriate electric outlet or disconnect box and an electric plug
that is rated for your machine’s voltage and amperage and
List serial# ______________________________________
matches to your electrical socket. Smaller machines are equipped
(on base plate of machine near the motor).
with a ground fault interrupter on the electrical cord and you will 2. Contact your local service dealer and return the Aussie
need to press the reset button after it is plugged in. (See
Hydrotek washer or part within the warranty period along with
Operating Instruction section and enclosed page on Installation
your sales receipt. To locate service, call Aussie Pumps and
Guidelines).
ask for technical services or go to: www.aussiepumps.com.au.
3. You also have the option to obtain a return goods
NO-NONSENSE GUARANTEE: Aussie Pumps promises to repair
authorization and ship the questionable part freight prepaid
Aussie Pump Hydrotek power washers if defective in materials or
directly to the factory. The part will be evaluated upon receipt.
workmanship for one year from the date of original retail purchase
If found defective, Aussie Pumps will repair or replace part
including the cost of PARTS and LABOUR, but you must pay
under the conditions of warranty and return to you.
transportation costs and travel time.
4. If the defective component is an engine or motor made by
another manufacturer, we, or your authorized Aussie Pumps
Items and Conditions Not Covered:
dealer, can help you obtain warranty service through the
1. Normal wear items such as discharge hose, guns, wands,
specific manufacturer’s local authorized service centre.
spray arms, nozzles, quick couplers, o-rings, pump packing,
brushes, filters, belts, and tires.
Please enclose a copy of the dated receipt and explain the nature
2. Cost of regular maintenance/adjustments or damage from lack of the defect.
of maintenance.
3. Damage due to freezing, abrasive fluids, chemical
deterioration, and scale build-up.
4. Damage from fluctuation in electrical or water supply.
5. Any product or part that has been altered, modified, over
pressurized, misused, or has been in an accident.
6. Dealer installation or damage from improper installation of the
machine or alteration by a dealer or promise of additional
warranty from dealer. The factory warranty is not transferable
from the dealer to the retail purchaser on used or rented
equipment.
7. Labour is not paid if the dealer that serviced your machine is
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
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Australian Pump Industries
SAFETY WARNINGS
WARNING THIS EQUIPMENT CAN
BE
HAZARDOUS
TO
THE
OPERATORS SAFETY AND ONLY
AUTHORIZED PERSONNEL WHO
HAVE READ AND UNDERSTOOD
THE
O P E R AT O N
M AN U AL
SHOULD BE PERMITTED TO
OPERATE THIS UNIT.
NEVER ALLOW CHILDREN TO PLAY ON OR
AROUND THIS EQUIPMENT.
7. Use only in a dry area. Do not handle
electrical cords and plugs when they are wet,
when your hands are wet, or when standing in
water. Do not spray high-pressure water on to
the machine.
8. Disconnect power supply before making any
repairs or adjustments.
9. Transformer on burner is 20,000 volts.
Disconnect battery cable before servicing
burner or engine on 12-volt systems.
FIRE PRECAUTIONS:
ELECTRICAL PRECAUTIONS:
1. Observe all State, Local, and National codes
for the installation of your electrically powered
washer.
2. For a grounded product rated 250 volts, single
phase, or less: This product is provided with a
ground fault circuit interrupter built into the
power cord plug. (7.5hp single phase
excluded; order GFCI separately). If
replacement of the plug or cord is needed,
use only identical replacement parts.
3. GROUNDING INSTRUCTIONS:
Cord Connected, Grounded Products:
This product must be grounded. If it should
malfunction, grounding provides a path of
least resistance for electric current to reduce
the risk of electric shock. The product is
equipped with a cord having an equipmentgrounding conductor. The plug must be
plugged into an appropriate outlet that is
properly installed and grounded in accordance
with all local codes and ordinances.
DANGER – Improper connection of the
equipment grounding conductor can result in
a risk of electrocution. Check with a qualified
electrician or service personnel if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the product, do not cut off the ground pin
– if it will not fit the outlet, have a proper outlet
installed by a qualified electrician. Do not use
any type of adaptor with this product.
4. To comply with the national electric code, this
pressure washer should only be connected to
a receptacle that is protected by a ground
fault circuit interrupter (GFCI).
5. EXTENSION CORDS:
Use of extension cords is not recommended.
6. NEVER operate an electrically powered
washer after it has tripped a breaker or a
ground fault device without have the reason
for the trip determined by an authorized
service engineer or competent electrician.
4
1. DO NOT use improper fuels or solvents in this
equipment, and only fill with the correct fluids
when the unit is in an OFF condition, main
power is disconnected, and engine and burner
are cool.
2. Fill the diesel burner fuel tank with diesel fuel,
kerosene, or approved alternate fuel. NEVER
use PETROL. Do not confuse PETROL and
diesel fuel tanks.
3. NEVER operate this equipment in the
presence of flammable vapours, dust, gases,
or other potentially combustible materials.
4. AVOID contact with the exterior of the coil/
heat exchanger assembly, mufflers, and
exhaust port or stack to prevent burns.
5. DO NOT store fuel or other flammable
materials near the burner or any other open
flame.
6. Diesel fired or PETROL power units are
designed for outdoor use and installation only.
7. Burner on/off switch must be placed in the
OFF position when the pressure washer is not
being used. D o not depend on engine run
switch to turn the burner off – this may cause
a safety hazard.
8. Warning: Burner (water heater) should start
only when water is sprayed. Stop the system/
engine immediately if burner continues to fire
when trigger gun is off.
VENTILATION PRECAUTIONS:
1. Do not run engine or burner in an enclosed
area. Exhaust gases contain carbon
monoxide, an odourless, deadly poison.
2. Observe all State, Local, and National codes
providing for indoor use or installation of this
unit.
3. Provide adequate ventilation to prevent engine
overheating and inefficient burner combustion
(min. 2’ air space). Do not restrict normal
engine airflow.
4. For engine driven units mounted in a van or
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SAFETY WARNINGS
box truck type vehicles, provide an external
engine exhaust line that is larger in diameter
than the factory exhaust pipe and vent the
exhaust to the outside of the vehicle, but not
below the vehicle’s interior floor height. Also,
insure adequate fresh air circulation within the
van for engine cooling purposes to prevent
heat build-up and for engine fresh air intake.
Clearance of at least 12” is recommended on
all sides of the unit. Provide a burner exhaust
vent, at least 8” diameter, to the outside
through the van roof, or though the side panel
that is at least 10” in diameter, and position
this vent to avoid water, dirt and debris
collection.
5. No flammable liquids, aerosols, or flammable
materials should be stored within 24” of the
unit and should not be stored under the unit.
During refueling, ALL ignition sources and
switches should be OFF and there should be a
person with the proper fire extinguisher and
training within the vicinity of the unit in case of
fire. Unit should not be left running unattended
or out of site.
SPRAY INJECTION PRECAUTION:
alert – Watch what you are doing.
4. Always wear protective eye goggles when
operating the equipment. Additional protective
items such as a rubber suit, gloves, and
respirators are advisable, particularly when
using cleaning detergents with a corrosive
content.
5. Know the detergents you are using. Read and
follow the directions on the detergent labels.
PERSONAL HAZARD:
1. Shut unit off and disconnect power before
removing belt guards or electrical covers.
2. Shut unit off before moving it.
3. NEVER lock the trigger on the gun valve in the
on position.
4. Do not exceed recommended operating
pressure or temperature.
5. Observe all regulations when towing trailer
mounted units.
6. Keep hands clear of belts: Some units
equipped with auto-on may start at any time
when power is connected.
7. Do not operate the product when fatigued or
under the influence of alcohol or drugs.
1. Never direct spray jet at any surface that may
contain asbestos material.
2. Fluid from high-pressure spray or leaks can
penetrate the skin and cause serious injury. If
any fluid appears to penetrate the skin, get
emergency medical help at once. DO NOT
treat as a simple cut. Tell the physician exactly
what fluid was injected. For treatment
instructions, have the physician call your local
poison centre. Without proper treatment,
complications can develop.
3. WARNING – Risk of injection or severe injury
to persons – Keep clear of nozzle. DO NOT
direct discharge stream at people. This
machine is to be used by trained operators.
Keep operating area clear of all people. Use
only 48” long wands on machines producing
over 3000 PSI. Also, only use straight wands
or wands with a bend of 10° or less.
CAUTION: Hot discharge fluid – DO NOT
touch or direct discharge stream at people.
Gun kicks back – Hold with both hands. Stay
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
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Australian Pump Industries
OPERATING INSTRUCTIONS
BEFORE START UP: Read all instructions
If the opening on your battery box measures 9”
by 6”, we recommend Exides’ U1L/GTH
235CCA battery. Deep cycle batteries are
1. CHECK PUMP OIL: Check pump oil by
recommended to extend battery life. Always
locating the oil view window. Depending on
connect the positive battery cable before the
your pump model, fill to the red dot or to the
negative and coat the battery terminals with
top of the site glass window.
corrosion inhibitor to prevent corrosion. Do not
reverse polarity.
6. If accessories, or discharge hose are not
installed, see your local dealer for instructions
& installation.
WARNING
CHECK TRIGGER ON SPRAY
GUN IS OFF & CHEMICAL
VALVE IS CLOSED
WARNING
DO NOT OPERATE MACHINE
WITOUT ADEQUATE WATER
SUPPLY.
2 .
CHECK FLUID LEVELS: Check engine oil OPERATION:
and coolant levels if unit is so equipped. (See
the maintenance schedule on page 20).
1. STARTING:
3. CONNECT HOSE & GUN ASSEMBLY.
Petrol Engine Units:
Turn engine power switch to the on position,
choke if necessary and turn key to start
position only until engine starts. On units with
a rewind starter, pull cord rapidly.
4. CONNECT THE WATER SUPPLY & FILL
TANK: Be sure there always sufficient water in Diesel Engine Units:
Turn power switch to heat the glow plugs for a
tank, do not run dry.
maximum of 30
seconds
and
5. BATTERY INFORMATION:
release. Turn the
Batteries are available through your dealer.
power switch to the
Depending on the type of battery you
start position only
purchase, you may have to fill it with
until engine starts.
electrolyte (available at local auto parts store).
(Do not use starter
WEAR EYE PROTECTION!
fluids.)
6
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
OPERATING INSTRUCTIONS continued
6. BYPASS MODE:
2. PURGE AIR FROM SYSTEM:
System will go into bypass mode when
Squeeze the trigger on the spray gun until a
machine is left running and trigger gun is
constant stream of water comes out. (Purging
closed. Bypass mode is when the inlet water
works best with nozzle removed from wand
coming into the pump re-circulates through the
and/or dual wand in the low-pressure mode.)
unloader across the pump head. If left in
bypass too long – more than five minutes –
3. SELECT DESIRED NOZZLE
friction created by the movement of the water
Connect nozzle securely to spray wand. If
will begin to heat the water at a rapid rate. If
equipped, close pressure-adjusting knob on
equipped with a THERMAL DUMP VALVE,
dual wand. Hold gun firmly, squeeze trigger for
water exceeding 62°C will cause the valve to
high pressure spray.
open allowing the cool water in. The valve will
reset itself when water temperature comes
down to a safe level. If equipped with a bulk
water tank, water can be bypassed back
through the tank allowing for a larger volume
of water to be re-circulated through the pump
head thus reducing heat on the pump seals. If
equipped with By-pass-cool system, a small
portion of the bypass water is routed back
through the float tank to keep the pump cool.
CAUTION – Gun kicks back – hold with both
hands.
WARNING – risk of explosion
spray flammable liquids.
– DO NOT
4. START BURNER:
To create hot water on high pressure washers
equipped with heat exchangers, release the
trigger on the gun, turn the burner to the “on”
position, and turn the thermostat to the desired
temperature.
WARNING
DO NOT LEAVE IN BYPASS FOR
LONGER THAN FIVE MINUTES
TO PREVENT PUMP FROM
OVERHEARTING.
SHUT OFF UNIT WHEN NOT
SPRAYING WATER.
WARNING
Cool down burner before
shutting off.
Squeeze the trigger on the spray gun and the
burner will begin heating the water. It will stop
firing whenever the water spray is off or if the
temperature setting is exceeded.
5. STEAM:
Insert green steam nozzle and turn thermostat
to 250° steam setting. The steam nozzle is
sized for approximately 25% less water
volume than the hot water mode.
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
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Australian Pump Industries
OPERATING INSTRUCTIONS continued
7. SET CHEMICAL INJECTION:
If unit is equipped with inlet chemical injection,
place chemical pickup tube in pre-mixed
chemical solution and open chemical valve for
desired chemical concentration. Rinse and
close valve after use, do not use harsh
chemicals through the inlet injector system.
Drawing air into the chemical tube by leaving
the chemical valve open will cause the pump
to lose pressure and may cause pump
damage.
away from the surface and using the broad spray
nozzle works best to perform rinsing and delicate
surface washing. In areas where the cleaning is
more difficult and in smaller areas such as cracks
and holes, use the narrow spray nozzles, 0 or 15
degree.
Chemicals can be applied in a couple of different
ways. One way is with a hand spray pump. The
other is with the chemical system on the
equipment; either downstream or high pressure
depending on the system you have. When using
the high-pressure chemical system, do not use
any caustic chemical as this may cause damage
to the pump. For very harsh chemicals, it is best
to use a hand sprayer. First wet the surface and
wash off heavy debris. Test the surface to be
sure the chemical won’t harm it. Then apply the
chemical and let it work in for couple of minutes
before rinsing. Do not allow chemicals to dry on
the surface.
If unit is equipped with a downstream chemical
injector, connect the chemical injection
assembly into the high-pressure discharge
hose quick connects. Place the chemical
pickup into chemical solution and turn brass
collar to adjust concentration. The chemical
will inject only when you drop the outlet
pressure by opening the valve on the dual
wand or changing to a low-pressure nozzle.
Soap the surface from the bottom up. Close When rising off the chemicals always start from
the top down. When finished using the chemical,
chemical valve when not in use.
be sure to rise out the chemical line and valve
with fresh water to prevent clogging.
MAINTAIN PH BETWEEN 5 & 9
8. If equipped with an AF2 (2) gun operation,
select “50%” nozzle from panel and insert into
coupler on spray gun for full pressure output
when using two guns at the same time. Flow
can be reduced by selecting flow reduction
nozzles only when one operator is using the
machine. Maximum temperature is 93°C.
WASHING TECHNIQUES
When washing, always start from the bottom up,
and do the final rinse from the top down. This will
keep the water from streaking the surfaces that
are being cleaned. When applying chemicals, it is
also best to start from the bottom and work up. In
areas where there is no grease or oil present,
and the dirt is loose, cold water will be sufficient.
When it comes to grease, oil, and hard to clean
dirt, hot water and/or chemicals can make the job
easier, and speed up the cleaning process. For
applications that require even more heat and
where water use/runoff must be minimized,
switch to the steam mode (if equipped) and
adjust the thermostat for up to 250° steam.
For general washing use a broad pattern spray
nozzle such as the 40-degree nozzle. Backing
8
SHUT DOWN
1. Turn burner switch to the off position.
2. Rinse & close chemical valve.
3. Squeeze the trigger on the spray gun until the
water becomes cool.
4.Turn motor/engine switch off with the
appropriate controls. Turn off diesel engine
units by pulling the throttle kill lever.
5. Turn off water supply.
6.Squeeze trigger to release any trapped
pressure in discharge hose.
7. Disconnect & store hoses.
8. Antifreeze equipment:
In the event that the equipment is not to be
used for an extended period, store in heated
space or antifreeze the unit. Run the machine
until the float tank is near empty, fill with a 50%
mix of water and antifreeze and run until
antifreeze appears at the high-pressure outlet.
If unit is equipped with a blowout valve, it may
be blown out with compressed air in addition to
using antifreeze solution.
On direct feed units (no float tank), use a 5’
garden hose to draw the antifreeze mix from a
bucket or blow out the unit with compressed
air until only air and no water comes out of the
discharge.
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SYSTEM INFORMATION
loosening the mounting bolts on the pump and
generator to permit them to slide. Turn the
To maintain appearance of the power washer, horizontal rail adjusting bolts to tighten belts until
use stainless steel cleaner on the stainless steel they deflect ¼ “ to ½” with finger pressure.
panels.
DIRECT DRIVE: Pump is bolted directly to the
motor/engine. If pump needs to be removed, do
POWER SYSTEMS:
not force off by prying or damage may occur.
When reassembling, coat the entire motor shaft
PETROL ENGINE:
With the proper care and maintenance, your with heavy grease, or a generous amount of antiPETROL engine will give years of trouble free seize and use “thread locker” or “lock tight” on
mounting bolts.
service.
Please follow the Service and Maintenance
Guide and the enclosed engine sheet or contact GENERATOR:
your local authorized engine dealer for
Some self-contained hot water units (SC and
maintenance and repairs.
Use unleaded PETROL with an octane rating of SCU Series) are equipped with a 115v, 2900w
87 or higher in the engine fuel tank. Consult generator to power the diesel burner. The
engine manual for proper oil type and capacity. generator output voltage must be between 110 to
The engine manufacturer recommends a break- 130 Volts, (or between 59 to 63 Hz.), when the
in period of 25 hours at which time the engine oil unit is under full load. If the generator voltage
and filter should be replaced. Thereafter, change falls out of this range, the RPM of the engine will
oil every 50 hours and the filter every 100 hours need to be adjusted to proper speed. If the
(see engine manual). Do not rely on the low oil engine cannot maintain the proper RPM, do not
shutdown (if equipped) as a reminder to add oil. use the burner or any power from the generator
The engine manufacturer will typically not until the engine is repaired. An AUXILIARY
warranty engine damage from lack of oil even if OUTLET is available on some SC or SCU Series
the low oil system failed. On machines with a machines for running wastewater recovery
systems, light, or other accessories off of the
115V generator or a 12V
burner, the throttle is preset at the factory (See generator. A maximum of 1500 watts of 115v
Generator section). Engines include backfire power is available when the burner is on or 2000
watts when it is off. A switch/circuit breaker
prevention solenoids.
located on the control panel will need to be reset
if the circuit is overloaded. Use of a ground fault
DIESEL ENGINE:
The diesel engine, although it has a higher initial interrupter is recommended when plugging in
cost, can save money with lower fuel accessories or lights to the auxiliary voltage
consumption and longer life. Use clean diesel outlet. To extend generator life, make sure the
fuel and do not allow engine to run out of fuel or burner and all auxiliary power is off when the
the system will have to be bled to restart the engine is started or stopped. Keep generator dry.
engine.
Clean the fuel filter periodically with kerosene PUMPING SYSTEM:
(See Engine Manual). Use 10w – 30 oil with API
classification CC/CD grade rated for diesel PUMP: The pump is a positive displacement, oil
engines in the engine crankcase and change bath crankcase, and triplex plunger type. It
every 50 hours. If the engine is water cooled, use contains 3 plungers, which move forward and
a 50/50 mix of antifreeze/de-ionized water backward in a cylinder to propel water past 3 inlet
solution and check daily. Never use more valves and 3 discharge valves into a highantifreeze than water or damage to the engine pressure manifold. The crank case oil window
should be checked for oil level and clarity and the
could occur from overheating.
pump for oil or water leaks before each use. The
sight window is located at the rear (opposite the
POWER TRANSMISSION:
head) of the pump and should be filled to the red
WARNING: Shut off power.
dot with non-detergent 30w pump oil, available at
BELT DRIVE: Check belt condition, alignment your Aussie Hydrotek dealer. If the oil becomes
and tension periodically. Replace belts when they milky in color, moisture is entering the crankcase.
show signs of wear or cracking. Tighten belts by Change the oil and contact your authorized
APPEARANCE:
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
9
Australian Pump Industries
SYSTEM INFORMATION continued
Aussie Hydrotek dealer if the problem persists.
covered under warranty.
Keeping filters clean and checking for air in pump
feed lines can prevent cavitation and increase
pump life. Do not run pump in the bypass mode
(pump running with the trigger gun off), for a
period of more than 5 minutes or the pump will
begin to overheat (maximum water temperature
is 62°C).
Do not run pump dry. Protect from freezing. Do
not run a frozen pump until it is completely
thawed.
An optional DOWNSTREAM INJECTOR is
available if harsh chemicals need to be applied.
The downstream injector will apply chemicals
only at low pressure, by installing black soap
nozzle or opening spray wand valve if equipped.
If equipped standard with downstream injection,
adjust concentration level by turning brass collar
on the injector, or the knob on pump or control
panel. Read and follow all safety instructions on
the detergent label.
UNLOADER AND PRESSURE RELIEF VALVE:
The unloader valve is preset at the factory to
govern the proper output pressure of your
machine. It will release the pressure of the pump
back into the inlet if the trigger on the spray gun
is released. NEVER increase the set pressure on
the unloader to exceed the specifications for your
machine. All hot water machines are equipped
with a SAFETY PRESSURE RELIEF VALVE. In
the unlikely event that your unloader fails, or if
the burner overheats and builds excessive
pressure, the pressure relief valve will vent the
pressure into the atmosphere. If this occurs, turn
off the machine and have it checked by an
authorized dealer. The pressure relief valve will
automatically reset itself.
WATER SUPPLY:
An adequate water supply to the pump must be
maintained at all times. If the inlet flow is too low
or if there is air in the water supply, the pump will
run rough, pulsate and lose pressure. Maximum
inlet water temperature is 62°C. Do not restrict
inlet water supply. If the pump is run dry, it can
quickly overheat. The water is filtered by a
garden hose adapter screen. Clean and replace
as required or install a large capacity strainer to
insure a clean supply of water.
BURST DISC TECHNOLOGY: This additional
safety feature functions to protect the coil from
the heating system and high system spikes of
pressure. If this component ruptures, you should
take the machine in to an authorized Aussie
Hydrotek dealer. Do not plug off and continue to
run.
CHEMICAL INJECTION SYSTEM: With an inlet
chemical injection system, the chemicals are
introduced at the inlet of the pump and controlled
with a chemical metering valve. The pump is fed
by a float tank to create a light vacuum, not to
exceed negative 3psi, which draws up the
chemical into the inlet manifold of the pump,
mixes it with water, and sprays it out of the
nozzle under high pressure. Open the chemical
valve only when the pickup tube is submersed in
a solution or air will enter the pump causing the
pump to lose pressure and run rough. Do not use
highly corrosive detergents or acid type cleaners,
and be sure to rinse and close the chemical valve
after each use or the chemical line and check
valve may become obstructed. Chemicals should
be between 5-9 PH. Consult Aussie Hydrotek for
chemical compatibility. Chemical abuse is not
10
Bulk tank water supply: Large capacity water
supply tanks can be used with most units if water
is not readily available at the washing site. Belt
driven, low speed pumps (less than 1750 RPM)
can draw from a tank if you ensure that the
vacuum does not exceed negative 3psi. A 80
mesh, 200 micron strainer and a ¾” I.D. or larger
suction hose must be used to maintain a clean
and adequate water supply. Larger flow (810gpm) machines require 1” feed and filtration.
Be sure that the water supply is free from air or
damage to the pump may result. Periodically you
should clean out the strainer and water supply
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SYSTEM INFORMATION continued
equipped with either a pressure switch or a flow
switch to control the burner. When the trigger on
the spray gun is squeezed, water begins to move
through the coil and pressurize. The flow/
pressure switch turns the burner on and begins
USING DE-IONIZED OR SOFTENED WATER IN to heat the water. Whenever the water spray
YOUR POWER WASHER: Do not use de-ionized stops or if the water is shut off, the burner will
water through the coil on a hot water machine or shut off.
coil corrosion will result. Water softeners,
however, will reduce coil scale deposits and WARNING: Burner should fire only when the
should be installed if your water is especially trigger is squeezed and spraying water, if it
comes on at any other time, shut off machine and
hard.
have it serviced.
DIAGNOSTIC LIGHT: The burner diagnostic light
HEATING SYSTEM:
on the rocker switch (if equipped) can help in
COIL/HEAT EXCHANGER SYSTEM: The heat determining problems with the burner. The red
exchanger contains a continuous coil of pipe, light indicates that power is going to the fuel
which forms a cold water jacket around the solenoid valve. The burner should be firing and
outside of the heating area. It is double wrapped heating the water whenever the red light is on.
with ceramic blanket insulation and a stainless When the trigger on the spray gun is released or
steel cover. The inside of the coil assembly can if the temperature set point is exceeded, the red
become covered with soot if the burner is out of light will go off and the burner will stop firing.
adjustment or if it is fired by diesel fuel. This can SYSTEM INFORMATION 9
be cleaned by removing both end caps on the DIESEL FIRED BURNER: The diesel-fired burner
coil enclosure and brushing or spraying off is a forced draft pressure-atomizing burner.
debris, or by adding a soot removal agent (Part Diesel fuel is sprayed out of an atomizing nozzle,
#CB200) to the diesel fuel. Both a diesel fuel mixed with air, and ignited by a high voltage
pressure gauge and smoke test device is spark. The flame is directed towards the coils of
required for proper burner adjustment, and must pipe, which in turn, heats the water flowing
be performed by a qualified technician. When the through it. Use clean DIESEL FUEL for the
water is heated, scale (calcium) will begin to form burner.
on the inside of the coil pipe depending upon the
hardness of the water in your area. To remove AIR BAND adjustments may need to be made to
build-up in the coil, use a scale remover (Part compensate for higher elevations, or if more than
#CB100) available at your authorized Aussie a trace of smoke is observed in the burner
Hydrotek dealer. Perform this descaling service exhaust. The ELECTRODES may need to be
only when a noticeable pressure drop is detected cleaned and adjusted periodically. These
across the coil. Follow directions to avoid adjustments have to be made precisely and
should be performed only by qualified personnel.
damage.
Set between #1 & #2 on the smoke gauge.
Wear safety glasses.
tank to remove debris that may accumulate on
the bottom. If a water supply tank and a float
tank are both utilized, a special three way valve
can be used to switch between tanks.
The FUEL PUMP is a self priming, low volume
pump which is propelled by the burner motor.
The fuel pump pressure is typically set at 100
PSI but can be turned as high as 140 PSI during
the winter when the incoming water temperature
is lower. Before adjusting the fuel pressure,
connect a fuel pressure gauge and an outlet
water temperature gauge, turn the pump and
burner on, and turn the fuel pressure screw
clockwise until the desired water temperature is
STEAM INSTRUCTIONS: If your unit is steam obtained. Be sure not to exceed the commended
capable, install the green steam nozzle, turn specifications of the machine.
thermostat to 250° F.
The FUEL FILTER will need to be replaced often
PRESSURE/FLOW SWITCH: The burner is if the diesel fuel quality is poor. A fuel filter with a
TEMPERATURE SWITCH: The burner is
equipped with a high temperature limit switch,
which will shut off the burner when the water
temperature becomes too hot. Hot water
machines are equipped with an adjustable
thermostat so that the operator can control the
outlet water temperature. The burner will
automatically cycle on and off to maintain the
desired temperature.
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
11
Australian Pump Industries
SYSTEM INFORMATION continued
water separator is recommended if the fuel couplers are also used on most wands so they
can be interchanged.
quality is consistently poor.
The FUEL SOLENOID is an electric fuel valve
that shuts off the fuel whenever the trigger on the
spray gun is released or if the set temperature on
the heat switch is exceeded.
TRIGGER GUNS: The trigger gun is merely a
valve that turns water spray on and off. If it
begins to leak or fails to shut off, replace or repair
the valve assembly.
The IGNITION TRANSFORMER provides a high
voltage spark that travels down the electrodes to
ignite the diesel fuel. Disconnect all power before
servicing.
The 12V burner operates from the battery on the
SS Series (and a limited number of SC Series).
The engine has a 15 to 20 amp charging system
that keeps the battery charged which runs the
burner. The burner motor and transformer stop
when the trigger gun is released and is controlled
through a high amperage contactor. To help keep
the battery fully charged, and for safely cooling
down the burner, turn off the burner during the
last minute of rinsing. When leaving the machine
unattended, shut off burner and engine switch.
Replace 12 VDC battery regularly (2 year
maximum interval) on 12V burner systems to
help ensure consistent performance.
Never lock any gun in the on position for any
reason. Never point spray at a person or any
part of the body.
SPRAY WAND: Wands are available in 2 to 6
foot lengths for various cleaning applications. If
the unit is equipped with a dual wand, you can
adjust the pressure by turning the knob on the
valve to divert part of the water through the lowpressure nozzle.
PRESSURE DELIVERY STYSTEM:
DISCHARGE HOSE: Use only a wire braid hose
rated for the output pressure and temperature of
the machine. Single wire braid hoses are
generally rated from 2500 to 4000psi. Additional
hose lengths can be added with quick twist
couplers with a minimal loss in pressure of
about .5 PSI per foot. Inspect hoses for wear and
replace if necessary. Avoid kinking or running
over the hose to extend the hose life.
WARNING:
Aussie Hydrotek hot water
machines require a special 120°C rated hose to
operate in the steam mode. If the hose is not
replaced when worn or if it is not replaced by a
Aussie Hydrotek original equipment hose, it may
burst and serious injury and burns could result.
QUICK COUPLERS: The swivel connectors on
the high-pressure hose and quick couplers on the
spray nozzle make it easy to change nozzles or
hoses. When connecting hoses or nozzles, be
certain that the collar on the quick couplers snap
into the locked position to prevent them from
becoming loose. If the quick connect begins to
leak, replace the O-ring (specify Viton or EDPM
material) located in the female socket coupler.
Grease the coupler periodically to make it work
smoothly. Replace if it becomes worn. Twist
12
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
ACCESSORIES
NOZZLES: The spray nozzle is a precisely
machined orifice made of hardened stainless
steel. The orifice size is matched to the output of
your machine to attain the proper flow and
pressure in which your machine was designed.
The orifice, or hole, of the nozzle will enlarge with
wear. For optimum performance, replace the
spray nozzle to maintain the full output pressure
of your machine.
The 0° nozzle sprays a straight stream which
impacts the surface very hard but does not cover
a very wide area. Use the 0° red nozzle with care
because it can damage the surface you are
spraying with its high impact and long reaching
spray.
The 15° yellow nozzle sprays out a flat stream at
a 15° width. It gives you less impact power than
the above, but covers a wider area with one pass
The nozzle installed on your machine from the of the spray wand. As you back away, the
factory is designed to allow only about 90% of spraying nozzle from the surface, the spray
the water being pumped to discharge out of the impact will decrease.
nozzle. The remaining 10% is bypassed back
into the inlet water supply by the unloader/ The 25° green nozzle is wider than the 15° and is
regulator valve. If an incorrect nozzle size is most commonly referred to as the “steam
used, the maximum flow and pressure of the nozzle”. The steam nozzles are sized to spray
machine cannot be achieved and the pressure less water than the other high-pressure nozzles,
so the water is discharged at a higher
unloader valve can wear prematurely.
temperature. (Up to 120°C.)
When replacing the nozzle, match to one size
under the flow and pressure output of the pump. The 40° nozzle spreads the water stream over a
The nozzle is usually connected to the wand with wide area to give you less impact for delicate
a quick coupler. Be sure the collar on the quick surfaces.
coupler snaps into the locked position, or the
nozzle could be lost when the trigger on the OPTIONAL ACCESSORIES:
spray gun is squeezed.
WET SANDBLASTER: The wet sandblaster is a
Never connect the spray nozzle directly to the system that introduces sand (or other media such
trigger gun without a wand or injury could result. as baking soda) into the water stream for
Never place hands or fingers over the nozzle tip.
abrasive blasting. It is especially effective for
graffiti or paint removal.
The nozzles generally come in four different
spray angles: 0°, 15°, 25°, and 40°. The different
spray angles of a given size of nozzle does not
change the output pressure of the machine, just
the impact force and surface coverage of the
water spray.
Performance of the unit is directly related to the
output of your high-pressure washer. The sand is
mixed with the water at the sand head in a
tungsten carbide nozzle. A vacuum is created in
the sand nozzle, which draws a sand and air
mixture up the sand hose. If the sand becomes
wet or the sand nozzle becomes plugged, the
vacuum will be lost and the sand will quit flowing.
The sand probe can be poked directly into a bag
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
13
Australian Pump Industries
ACCESSORIES continued
or bucket of sand to draw it up the sand hose. Do
not cover the air intake port on the top of the
sand probe or the sand flow will be disrupted.
Uncoil the sand hose completely before use to
improve the sand flow and replace the sand hose
when it becomes worn.
The carbide sand-mixing nozzle can be
unscrewed and replaced when worn. Use
bagged silica sand for best results through the
sandblaster. Use 16 to 20 grit (course) sand for
rust or concrete. Use 30 grit (fine) for fine metal
surfaces or wood. Do not use wet sand or mix
different grits of sand. A sand hopper is available
for convenient sand storage. An air valve is
available for adjusting feed rate on the hopper
and should be fully open when using fine media
such as baking soda. Always use safety goggles
and protective clothing when operating the wet
sandblaster.
TURBO NOZZLE: The “Rotomax” type nozzle
can be used up to 170°. Turn off burner or
reduce temperature setting before using. Simply
remove regular spray nozzle, replace with the
turbo nozzle and squeeze the trigger on the
spray gun. Do not point the turbo nozzle upward
when starting.
EXTENSION HOSES: connecting additional
hose lengths by means of twist couplers can
extend the length of your high-pressure
discharge hose. Specify maximum pressure and
temperature of your machine when ordering.
Low-pressure inlet garden hoses are available in
50’ and 100’ lengths. Premium quality, 200psi
rated hoses are recommended.
HOSE REELS: Hose reels are available for
convenient and quick storage of both discharge
and inlet hoses. Different hose reels options are
available for trailer mounting, machine mounting,
or as base mount options. To keep the hose from
unreeling, lock the drum in place and secure the
gun or the end of the hose or it may drag on the
road. The low-pressure hose should be of
sufficient quality that it will not flatten out when
reeled up, or water supply to the machine will be
cut off. If the reel swivel begins to leak, replace or
connect the hose directly to the machine until the
leak is repaired. Hose reel swivels with
lubrication are pre-lubricated at the factory.
Additional lubrication intervals depend on
application and frequency of use. However, a
minimum for re-lubrication at 40 hours is
recommended. Standard Moly-Lith grease is
recommended. Do not over grease. Using a hand
held grease gun, dispense one pump of grease
into the grease fitting. Depress the ball bearing at
the end of the grease fitting to allow the grease
and air to escape. WARNING: Replace discharge
hose with original equipment hose rated for 120°
C, available at Aussie Hydrotek dealers.
AUSSIE SPINNER – Surface Cleaners:
The Aussie Spinner is a flat surface cleaner that
connects to a pressure washer and uses a spray
bar rotating at a high speed within 1” of the
ground. It will clean concrete more consistent
than an operator with a spray wand, with less
fatigue, and 10-20 times faster. Simply move the
twister over the surface and watch a clean path
appear behind the unit. The Aussie Spinner can
be used with hot water up to 90º C on most
models for extra stubborn grease or grime,
eliminated the need for soap pre-treatment in
most applications. Rated to be used with a
pressure washer up to 4000psi and up to 37lpm.
See your dealer for proper nozzle size
configurations to match your pressure washer.
14
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
ACCESSORIES continued
WASTEWATER
RECOVERY
CONTAINMENT
AND
HydroTwisters with vacuum recovery capability
are also available. Aussie Hydrotek accessories
include Hydro Vacuum®, a product line of mobile
wastewater recovery accessories. Starting with
containment berms to divert wash water away
from storm drains and toward a vacuum pickup
device. The vacuum system can be used to
simply pickup and transfer the water to a bulk
tank or filter the water for washing reuse or
sanitary sewer disposal. Vacuum system choices
are either fully portable (on wheels) or truck or
trailer mount systems. Dispose of collected
wastewater properly: Permits can be obtained to
dump wastewater into a sanitary sewer system if
properly treated and tested. It is illegal to allow
wash water to run into storm
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
15
Australian Pump Industries
TROUBLE SHOOTING
PROBABLE CAUSE (The most recurring probable cause is listed first) REMEDY
PROBLEM
(Repairs should only be made by a qualified technician)
Power System: PETROL or Diesel Engine Driven
Engine will not start or
crank over
Engine will not start
but will crank over
Engine bogs down
under load whenever
spray gun is triggered
Battery dead. Dirty battery connection.
Battery cables disconnected. Engine,
pump, or gearbox is seized. Key-switch,
solenoid and starter on engine defective
Engine power switch is off or defective.
Low oil shut down is activated. Low water
switch engaged or defective (not on all
models). Low on fuel. Fuel filter is clogged.
Engine flooded or starved.
Engine needs to be repaired or replaced.
Operating in high elevation. Carbon
deposits on cylinder head
Charge or replace battery, add electrolyte if battery is new.
Clean connections / Carefully check polarity. Connect or
replace damaged cables. Replace or repair seized part.
Repair or replace.
Check engine power switch. Add oil to engine, check more
frequently. Add water to bulk tank feeding pressure washer.
Fill with appropriate fuel, bleed injector pump on diesel
engine. Replace or clean fuel filter Choke only as required.
See engine manual or engine dealer. Lower the pressure on
the unit and check for correct engine speed (RPM). Remove
head and wire brush deposits.
Power System: Electric Motor Driven
Electric motor does
not start
No electric power. Thermal overload in the
motor or starter has been tripped. Power
switch inoperative. Electric motor or wiring
failure. No water to inlet.
Machine will not autostart (if equipped with
ETS or ITS)
Must have adequate water supply. Scale
build-up in coil. Check filter screen & inlet
pressure. Inlet flow switch defective /
jammed with debris.
Check cord, plug, socket, and breaker. Reset manual
overload by depressing the thermal switch on the outside of
the motor or starter after the motor has cooled. CAUTION!
Automatic overload will restart the motor automatically when
it has cooled. Check power switch. Replace or repair motor
and/or wiring. Connect water supply.
25 PSI minimum. De-scale coil for better water flow.
Remove spray nozzle and pull trigger to check auto-start
function. Check mechanical function & electrical signal to
relay.
Pumping System
Trigger gun leaks or
will not shut off
Debris in gun valve assembly.
Clean valve assembly or replace gun.
Pump runs but has low
spray pressure
Water turned off. Nozzle is plugged or
sized incorrectly. Inlet chemical injection
valve is open without the end of the pickup
tube inserted into detergent. Coil on hot
water machines is obstructed. Priming of
pump after run dry.
Nozzle not installed. Dual wand valve is
open. Leaky discharge hose or quick
coupler. Water sprays out around nozzle.
Inlet strainer clogged. Worn or wrong size
nozzle. Belt slippage. Unloader valve worn
or improperly adjusted. Air leak in inlet
plumbing. EZ start valve is leaking.
Turn water on. Clean or replace with proper size. Close
soap valve or submerge detergent pickup tube into solution.
Clean obstruction or scale deposits from coil with coil
cleaner. Crack open fitting on high-pressure outlet of pump.
Pump runs but has low
spray pressure
Install nozzle. Close dual wand valve and install highpressure nozzle. Replace hose, quick coupler, or o-ring in
the quick coupler. Clean and check more frequently.
Replace with nozzle of proper size. Tighten or replace with
correct belt Install pressure gauge on pump head to adjust
pressure. Check valve seat on unloader. Reseal fittings and
inspect inlet hoses for air leaks. Remove hose to check for
internal leaks.
Remove hose to check for internal leaks.
Pump runs but there is
erratic,
Inadequate incoming water supply.
fluctuating pressure
Stuck inlet or discharge valves. Restricted
inlet or air entering the inlet plumbing on
pump. Leaking High Pressure seals
Leaking Low Pressure seals
Broken or worn bearing or connecting rod
in crankcase
Increase water supply flow. Clean out or replace worn
valves. Check fittings and hose for airtight seal, clean inlet
strainer screen. Replace seals. Pressure feed the pump and
replace L.P. seals if water leaks from the pump head.
Replace pump or bearing.
Loose drain plug or damaged seal
Locate point of oil leakage and replace damaged o-ring/seal.
Excessive crankshaft
play or loud, knocking
noise in pump
Oil leaking from pump
16
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
TROUBLE SHOOTING continued
PROBABLE CAUSE (The most recurring probable cause is listed first) REMEDY
PROBLEM
(Repairs should only be made by a qualified technician)
Inlet injection will not
siphon chemical
Water is emitted from
the chemical pickup
tube
Downstream injector
will not siphon chemical
Pressure relief relieving
water
Burst disk relieving
water
Check valve in strainer clogged.
Chemical valve not open or clogged.
Strainer not submerged in solution.
Detergent hose cut or kinked.
Check-valve malfunctioning.
Clean or replace. Rinse after each use. Open chemical valve
or clean. Submerge strainer and replenish chemical. Inspect
hose, replace as necessary.
Brass knob on injector is closed. Unit not
in low-pressure mode. Detergent hose
cut or kinked. Strainer plugged or not
submerged. Internal injector parts
corroded or stuck. Outlet water
temperature too high.
Un-loader failure/Coil overheating/
Excessive pressure.
Excessive over-pressurizing and system
spikes.
Open by turning counter clockwise. Open dual wand or install
low-pressure tip. Inspect hose, replace as required. Check
screen on strainer pickup tube. Disassemble, clean or
replace. Use with cold water (150° Maximum)
Repair or replace check-valve.
Turn machine off, wait a few minutes and restart. If problem
continues, take in for repair.
Take in for system check.
Battery
Battery keeps losing
voltage (For 12v
systems)
Battery voltage low. RPM too low.
Engine charging system faulty.
Electrodes misadjusted. Fuel pump
pressure too high. Air band too far open.
Burner amp draw too high.
Have battery checked and load test, charge if low and replace
if necessary. Allow water to cool 2 minutes before shutting off
engine. Engine RPM should be 3600 RPM with no load.
Check engine charging system – must have 16 amp output.
Adjust electrodes to maximum 1/8” gap. Fuel pump pressure
should be approximately 100 to 110 PSI. Adjust for proper
burn. Check amp draw of burner motor – should be 11 amp or
less. Check amp draw of transformer – should be 4.8 or less.
Water Temperature
Discharge water
temperature exceeds
recommended
operating temperature
Discharge water
temperature not
reaching maximum
operating temperature
Burner input too high for conditions.
Decrease fuel pump pressure and/or fuel nozzle size.
Water flow restricted. High temperature
limit switch faulty or set too high.
Burner input too low for conditions.
Clean or replace nozzle of proper size. De-scale coil and
clear obstructions. Replace or reset temperature limit switch.
Increase fuel pump pressure and/or fuel nozzle size.
Burner System – Diesel Fired
Refer to Burner Troubleshooting Chart on following pages
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
17
Australian Pump Industries
TROUBLE SHOOTING continued
18
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
TROUBLE SHOOTING continued
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
19
Australian Pump Industries
MAINTENANCE INFORMATION
While your pressure washer has been
produced with quality materials and
craftsmanship, you as the owner have
certain responsibilities for the correct care of
the equipment. Attention to regular
preventative maintenance procedures will
assist in preserving the performance of your
equipment.
Contact your Aussie Hydrotek dealer for
maintenance. A small investment in
preventative maintenance will add many
hours to the life of your pressure washer.
Perform maintenance more often under
severe conditions. Do not spray highpressure water onto the machine.
Not all maintenance items apply to all
machines.
MAINTENANCE SCHEDULE**
Engine Oil
Air Cleaner
Inspect
Daily
Change
After first 8 hours then every 50 hours especially in high ambient temperatures
Filter
Every 100 hours
Inspect
Every 50 hours
Clean
Every 3 months
Diesel Engine Coolant
Check daily
(maximum 50% antifreeze)
Battery Level
Check monthly 12V DC Burner Systems: Replace battery every 2 years
Engine Fuel Filter
500 hours or 6 months
Spark Plug Maintenance
500 hours or 6 months
Clean Fuel Tank(s)
Annually
Replace Fuel Lines
Pump Oil
Inspect
Annually
Change
Daily
After first 25 hours, then every 6 months or 500 hours
Axial pumps come filled with synthetic oil, which does not require changing
Clean/Replace Burner Filter
Monthly (More often if fuel quality is poor)
Remove Burner Soot
Annually
Burner Adjustment/Cleaning
Annually
De-scale Coil
Annually (More often if required)
Replace Spray Nozzle
Every 6 months
Replace Quick Connects
Annually
Clean Water Screen/Filter
Weekly
Clean Float/Supply Tank
Every 6 months
Replace HP Hose
Belts
Annually
Tighten
Every 6 months
Inspect/Replace
Annually
Trailer Tires/Bearings
Monthly (Check tires for condition, tighten lug nuts, grease & check bearings)
MAINTENANCE INFORMATION
DESCRIPTION OIL TYPE CAPACITY
Gas Engine 10w 30 motor oil ** .63 to 3 qt.
Diesel Engine 10w 30 API cc/cd 3.25 qt.
Pump, Cat Hydraulic, non-detergent 10w 40 ISO 68 11 – 42 oz.
Pump, AR Non-detergent SAE 30w 10 – 41 oz.
Pump, General, non-detergent SAE 30w 11 – 42 oz.
Check the engine manufacturer’s service guide for additional maintenance items and specific high ambient
temperature oil selection
20
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SC EXPLODED VIEW
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
21
Australian Pump Industries
SC PARTS LIST (Jan 09 effective s/n 200900178)
1 HSC00
2 BC225
3 B0029
4 BN053
5 BN125
6 BN053
7 B0088
8 BC480
9 B0089
10 HHP15
11 B0017
12 BC850
13 B2324
14 BN126
15 BZ250
BZ300
BZ325
BZ350
16 BPA13
17 BF015
18 BU600
19 BM513
20 EWC08
21 BMT23
22 UP137
UP045
23 DC568
24 DEB66
25 VS005
26 VS003
27 DE586
28 DH034
29 DE066
30 UPB80
31 UPB05
32 D1061
33 HHA00
34 DE568
35 D8044
38 DC568
39 D7061
40 DE866
DE766
42 UU323
UU371
UU375
43 D8068
44 DE566
45 D1061
47 VS030
48 DHC80
49 DF599
50 WT07R
51 WT081
52 WT080
53 WT078
54 DFF04
55 DFE04
56 DE866
57 D2088
58 D8088
59 D6088
64 D0021
65 D009M
67 HRR07
70 PH411
PG563
22
SC FRAME, P COATED PRO TEC
ALL
COIL ASM 4PK (FLAT END COIL)
ALL
COIL CAP (FLAT END COIL) NO HOLE
ALL
8' SECTION OF INSUL BLKT(BN053) CUT x (5) 1 ALL
INSULATION DISC RETAINER 17.5DIA
ALL
INSUL BLKT 5OSQ’1/2X24 8# 25'
ALL
COIL WRAP (FLAT END COIL) BOTTOM
ALL
COIL, 4PK SCH 80 18 "
ALL
COIL WRAP (FALT END COIL) TOP
ALL
BURNER RAIN GUARD-HP-2004
ALL
END CAP (FLAT END COIL) 18IN BU W/HOLE ALL
BURNER NIPPLE, 1/2 x 5 SCH80
ALL
COIL NIPPLE RETAINER 1/2in
ALL
INSUL DISC RETAINER 17.5DIA W/HOLE
ALL
FUEL NOZZLE 2.5 80B
SC30004VH
FUEL NOZZLE 3.00 90B
SC30005VH
FUEL NOZZLE 3.25 90B
SC35006VG
FUEL NOZZLE 3.5 90B
SC35006KG
FUEL PUMP, BECKETT SM/BU600
ALL
FUEL FILTER; INLINE
ALL
BURNER; BECKETT SM 110V
ALL
BURNER MOTOR, BECKETT SM 110V
ALL
STRAIN RELIEF 1/2 HEYCO (3/8)
ALL
IGN TRANS, BECKETT 110VAC SM
ALL
SC30004VH,
PRESSURE RELIEF 3700psi, black
SC30005VH
SC35006VG,
PRESSURE RELIEF 4500+15% , red
SC35006KG
STREET ELL 3/8
SC30004VH
BRANCH TEE 3/8 STEEL
SC30004VH
FLOW SWITCH 8 @ 4200 ST5
SC30004VH
REED SWITCH FOR(AP500)
SC30004VH
STREET ELL 1/2F X 3/8M STEEL
ALL
HOSE 3/8 x 34IN 4000psi NO WIP
ALL
SC30005VH,
SC35006VG,
SC35006KG
TEE 3/8 STEEL "
BURST DISC 8000psi
ALL
ADAPTER FITTING-BURST DISC
ALL
PLUG 3/8 FLUSH HEAD HEX STEEL
ALL
HEX MANIFOLD OUTLET 1/2 X 1/2 X 3/8 X1/2 ALL
SWIVEL 3/8F X 1/2M STEEL
ALL
BARB; HOSE 1/4 BRASS
ALL
STREET ELL 3/8
ALL
HEX NUT 3/8 BRASS-REMOTE UNLOADER
ALL
SWIVEL 3/8F X 3/8M 90 BRAZED
SC30004VH
SC30005VH,
SC35006VG,
SC35006KG
SWIVEL 3/8F X 3/8F 90 STEEL
UNLOADER 4200PSI 8GPM AR
SC30004VH
SC30005VH,
UNLOADER 3-5 @ 3000 K7-1
SC35006VG
UNLOADER K7-2 W/BYPASS #1
SC35006KG
HOSE BARB 1/2H X 3/8 BRASS
ALL
SWIVEL 3/8 STEEL
ALL
PLUG 3/8 BRASS
SC30004VH
SC30005VH,
SC35006VG,
SC35006KG
PRESSURE SWITCH 4000 PA/PR16]
HOSE, 1/2 LO PRESS BLACK
ALL
FUEL TANK ADAPTER W/PLASTIC TUBE
ALL
FUEL TANK 7.5 GAS RED
ALL
FUEL CAP, GASOLINE
ALL
FUEL CAP, DIESEL
ALL
FUEL TANK 18 DIESEL CLEAR
ALL
FUEL TANK BUSHING 1/4
ALL
FUEL TANK ELL 1/4
ALL
SWIVEL 3/8F X 3/8M 90
ALL
NIPPLE 1/2 BRASS
ALL
HOSE BARB 1/2 BRASS
ALL
TEE 1/2 BRASS
ALL
SCREEN WASHER GARDEN H A
ALL
GARDEN H A 3in LONG 1/2 NPT
ALL
SC35006VG,
REINFORCEMENT BRACKET-PUMP RAIL
SC35006KG
SC30004VH,
PUMP [email protected] & [email protected] RIGHT HAND
SC30005VH
SC35006VG,
PUMP 5.6/3500 NICKEL PLATED
SC35006KG
72 HPR60
73 HPR61
74 HPR07
HPR10
75 MB050
76 MB020
77 MB025
78 HS033
PUMP RAIL BOLT
PUMP RAIL BOLT,EXTENDED LENGTH
PUMP MOUNTING RAIL STAINLESS
PUMP ANGLE RAIL AR 4000
SC GENERATOR & GUARD ASSEMBLY
GENERATOR 2500w LSA321L10
CAPACITOR, MB020 GENERATOR
SC GEN BELT GUARD
80 KT040 SHEAVE BK40H
KT047 SHEAVE BK47H
81 KV038 SHEAVE 3TB38
KV046 SHEAVE 3TB46
82 KU100
KU090
83 KSH19
85 KSP16
86 KSA30
KSA32
KSA33
87 KSB42
SHEAVE 2BK100H
SHEAVE 2BK90H
BUSHING H24MM
BUSHING P1 X 1
BELT 5L230
BELT 5L250
BELT 5L240
BELT BX42
KSB4X BELT BX40
88 HS036
HSC54
90 MS145
MS150
MS210
MK200
93 MS006
95 HS021
HS074
HS022
100 HSC24
SC PUMP BELT GUARD 16HP VAN
SC PUMP BELT GUARD KOHLER 25HP
ENGINE 14 HP VANGUARD E/S
ENGINE GAS 16HP VANGUARD E/S
ENGINE GAS 21HP VANGUARD E/S
ENGINE 20 HP KOHLER CS W/MUFFL
OIL DRAIN VALVE 3/8
VANGUARD MUFF/BURNER HEAT SHIELD
KOHLER MUFF/BURNER HEAT SHIELD
KOHLER MUFF/BURNER HEAT SHIELD NEW
12/00
CONTROL PANEL SC KEY SWITCH/CHOKE/
LIGHT HOLES
LABEL HYDRO TEK 34 x 3 *** HOT MOBILE
SKID
NOZZLE/QDC 045 x 0
ALL
ALL
SC35006VG, SC35006KG
SC30004VH,SC30005VH
ALL
ALL
ALL
ALL
SC30004VH, SC35006VG,
SC35006KG
SC30005VH
SC30004VH, SC35006VG,
SC35006KG
SC30005VH
SC30004VH, SC35006VG,
SC35006KG
SC30005VH
ALL
ALL
SC30004VH, SC35006VG
SC30005VH
SC35006KG
SC30004VH
SC30005VH, SC35006VG,
SC35006KG
SC30004VH, SC30005VH,
SC35006VG
SC35006KG
SC30004VH
SC30005VH
SC35006VG
SC35006KG
ALL
SC30004VH, SC30005VH
SC35006VG
SC35006KG
ALL
ALL
SC30004VH
SC30005VH, SC35006VG,
NQ550 NOZZLE/QDC 055 x 0
SC35006KG
105 NQ452 NOZZLE/QDC 045 x 15
SC30004VH
SC30005VH, SC35006VG,
NQ552 NOZZLE/QDC 055 x 15
SC35006KG
106 NQ454 NOZZLE/QDC 045 x 40
SC30004VH
SC30005VH, SC35006VG,
NQ554 NOZZLE/QDC 055 x 40
SC35006KG
107 HLB09 GROMET NOZZLE HOLDER
ALL
110 GLL10 LABEL GASOLINE ONLY
ALL
111 GLL20 LABEL DIESEL FUEL ONLY
ALL
113 EP154 GFCI DUPLEX RECEPTACLE 20 AMP
ALL
115 HSC51 LASER CUT SC BOX ASM/TOP AND BOTTOM ALL
116 ECH70 KNOB, BLUE .25 X 1.5OD
ALL
117 EC410 ROCKER SWITCH 110V RED SPST
ALL
118 ECH55 THERMOSTAT,60-190F
ALL
119 ECF10 CIRCUT BREAKER 15 AMP
ALL
120 GLL57 LABEL,SC/SS PANEL CONTOL BOX
ALL
121 HB100 BATTERY BOX ATTWOOD G24 (LARGE)
ALL
123 GLL30 MAINTENANCE LABEL 4x4 SC,SS,SM
ALL
125 VG200 GUN VALVE 12 @ 4000 ST1500
ALL
126 VW045 WAND 1/4 x 48in MOLDED GRIP
ALL
127 DQ04S COUPLER 1/4 SOCK FEM
ALL
128 DH050 HOSE 3/8 x 50' 3000psi 250F BL
SC30004VH, SC30005VH
DH057 HOSE 3/8 x 50' 4000psi BLK/RED
SC35006VG, SC35006KG
130 HB025 LARGE BATTERY BOX TRAY 12-03 NEW
ALL
131 DQ74T M22 TWIST COUPLER 1/4 MALE "
ALL
132 DQ74F TWIST COUPLER 1/4 PLUG FEM-SUT "
ALL
133 HNZ05 NOZZLE HOLDER (FOR WAND)
ALL
132 HLB30 GROMET; WAND 1 "
ALL
WAND ASSEM 48 MOLDED GRIP W/NOZZLE
135 AVGH3 HOLDER "
ALL
PHK40 VALVE KIT FOR PH411
SC30004VH, SC30005VH
PHK30 PACKING KIT HYDROTEK [email protected]
SC30004VH, SC30005VH
PGK01 VALVE KIT ; (6) GP K01
SC35006VG, SC35006KG
KIT 69; PACKING REPLACEMENT
K69
SC35006VG, SC35006KG
103 GLL79
104 NQ450
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SC 12V DIESEL EXPLODED VIEW
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
23
Australian Pump Industries
SC 12V DIESEL PARTS LIST (Jan 09 effective s/n 200900108)
FRAME-SC STAINLESS-OPTION-2008
1 HSC71 PROTECT IT
SC FRAME DIESEL; P COATED PROTECTIT
HSC63 FRAME-2008
2 MU168 ENGINE, KUBOTA 16.8 HP
ZINC ENGINE MOUNT LEFT 16 HP NEW FOR
3 HS228 Z602 KUBOTA
4 KSB38 BELT BX38
KSB4X
5 KSH19
6 KSP18
7 KV038
8 KU100
9 HSC61
10 MU222
BELT BX40
BUSHING H24MM
BUSHING P1 x 1 1/8 "
SHEAVE 3TB38
SHEAVE 2BK100H
SC PUMP BELT GUARD KOHLER 18HP
PULLEY GUARD 17HP KUBOTA
FLYWHEEL GUARD 12.5 HP KUBOTA
11 MU212 SC30006D12
12 DHR75 RADIATOR HOSE 1 1/4 EXTENDED "
13 PG563
PH407
14 HPR07
15 HPR60
16 FB641
17 D2088
18 DE866
19 D8128
20 D6788
21 UPT46
22 D5588
23 D8088
24 VVB10
25 MU155
26 BU013
27 BZ225
28 BM514
29 ECC07
30 EWC08
31 D8044
32 D2044
33 BF020
34 D8040
35 HS229
36 HRR07
37 B0029
38 BN053
39 BN125
40 BN053
41 B0089
42 BC480
43 B0088
44 BN126
45 B0017
46 BC225
47 HHP15
48 B2324
49 BC850
50 HHA00
51 DE568
52 D1061
53 UPB05
54 UPB80
55 DE586
56 DE066
57 UP137
UP045
58 WT078
59 WT080
24
SC30006D12
SC35006D12,S
C40006D12
ALL
ALL
SC30006D12
SC35006D12,S
C40006D12
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
SC30006D12,S
PUMP 5.6 @ 3500 NICKEL PLATED MANIFOLD C35006D12
PUMP [email protected] & [email protected] DUAL
SC40006D12
PUMP MOUNTING RAIL-GENERAL/AR 12 GA
SS
ALL
PUMP RAIL BOLT
ALL
BOLT 3/8 x 2 1/2" PLD ALLTHREAD "
ALL
NIPPLE 1/2 BRASS "
ALL
SWIVEL 3/8F x 3/8"M 90 "
ALL
HOSE BARB 3/4H x 1/2"P BRASS "
ALL
CROSS 1/2 BRASS-not potted "
ALL
THERM DUMP VALVE 145f 1/2MPT "
ALL
ELBOW; STREET; 1/2 BRASS "
ALL
HOSE BARB 1/2 BRASS "
ALL
GATE VALVE 1 1/2 PVC "
SC30006D12
COOLANT RECOVERY TANK
ALL
BURNER; BECKETT 12V W/ SUPPORTED
FLANGE
ALL
FUEL NOZZEL 2.25 80B
ALL
BURNER MOTOR 12V BECKETT
ALL
RELAY; BURNER; 12V DC ( CAN TYP
ALL
STRAIN RELIEF 1/2 HEYCO "
ALL
BARB; HOSE; 1/4 BRASS .312t "
ALL
NIPPLE 1/4 BRASS "
ALL
FUEL FILTER RACOR HYDRO TEK
ALL
HOSE BARB 1/4 90 ELBOW "
ALL
ZINC ENGINE MOUNT RIGHT 16 HP NEW FOR
Z602 KUBOTA
ALL
SUPPORT BRKT-PUMP RAIL
ALL
COIL CAP (FLAT END COIL) NO HOLE
ALL
8' SECTION OF INSUL BLKT(BN053) CUT x (5)
17.5 DIA
ALL
INSULATION DISC RETAINER 17.5 DIA
ALL
INSUL BLKT50SQ 1/2 x 24 8# 25'
ALL
COIL WRAP (FLAT END COIL) TOP
ALL
COIL 4PK SCH 80
ALL
COIL WRAP (FLAT END COIL) BOTTOM
ALL
INSUL DISC RETAINER 17.5 DIA W/HOLE
ALL
END CAP (FLAT END COIL) 18IN BURNER
ALL
COIL ASM 4PK (FLAT END COIL) 5/01
ALL
BURNER RAIN GUARD-HP-2004
ALL
COIL NIPPLE RETAINER 1/2in
ALL
BURNER NIPPLE 1/2 x 5' SCH 80 "
ALL
HEX MANI OUTLET 1/2 x 1/2" NO REEL "
ALL
SWIVEL 3/8F x 1/2"M STEEL "
ALL
PLUG 3/8 FLUSH HEAD HEX SOCKET "
ALL
ADAPTER FITTING-BURST DISC
ALL
BURST DISC 8000psi TORQUE 32-4
ALL
STREET ELL 1/2F x 3/8"M STEEL "
ALL
TEE 3/8 STEEL "
ALL
PRESSURE RELIEF 3700psi black
SC30006D12
SC35006D12,S
PRESSURE RELIEF 4500+15% 500q
C40006D12
FUEL TANK 18 GA DIESEL CLEAR*
ALL
FUEL CAP; DIESEL
ALL
60 DFF04
61 DFE04
62 FC084
63 UU371
UU323
64 DE766
DE866
65 DH034
FUEL TANK BUSHING 1/4 "
FUEL TANK ELL 1/4 "
WORMGEAR CLAMP 2 1/2 x 20
UNLOADER 3-5 @ 3500 K7-1
UNLOADER 4350psi 8GPM AR
SWIVEL 3/8F x 90 STEEL (BRAZED) "
SWIVEL 3/8F x 3/8M 90 BRAZED
HOSE 3/8 x 34" 5000psi NO WIP "
ALL
ALL
ALL
SC30006D12,SC35006D12
SC40006D12
SC30006D12,SC35006D12
SC40006D12
ALL
66 VS030 PRESURE SWITCH 4000 1/4 PR16 "
67 D8068 HOSE BARB 1/2H x 3/8"P BRASS "
ALL
ALL
68 DE566 SWIVEL 3/8 STEEL "
69 DHC80 HOSE; 1/2 LO PRESS BLACK "
ALL
ALL
70 D7061
71 DC568
72 D3120
73 VF125
74 D8120
75 D0020
76 D008M
77 D7080
78 D1128
79 HB100
80 HB026
81 DA046
82 HSS51
83 GLL57
84 EM305
85 ECH72
86 EC405
87 ECF15
88 ECH55
89 ESC12
ALL
ALL
SC30006D12
SC30006D12
SC30006D12
ALL
ALL
SC30006D12
SC30006D12
ALL
ALL
SC40006D12
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
HEX NUT 3/8 BRASS-REMOTE UNLOADER "
STREET ELL 3/8 STEEL "
COUPLING 3/4 POLY "
FILTER 3/4 Y TYPE 80 MICRON/20 "
HOSE BARB 3/4 BRASS* "
WASHER GARDEN H A
GARDEN H A 1/2 NPT MALE "
LOCKNUT 1/2 BRASS NPT "
BUSHING 3/4 x 1/2" BRASS "
BATTERY BOX ATTWOOD G24 (LARGE)
LARGE BATTERY BOX TRAY
BUSHING 3/8 x 1/4 STEEL
LASER CUT BOX ASM
LABEL; SC/SS PANEL CONTROL BOX**
HOUR METER 12 VOLT DC
KNOB; RED .25id x 1.5od
ROCKER SWITCH CLR 12V 20A DPST
CIRCUIT BREAKER 20 AMP8
THERMOSTAT; 60-190F***
ELEC BOX 12V DC SC30006D12
CONTROL PANEL SC30006D12 KEY SWITCH/
90 HSC24 CHOKE/LIGHT
ALL
91 DH026 HOSE 3/8 x 26.5 4000psi
SC30006D12
DH032 HOSE 3/8 x 30IN 4000psi NO WIP
LABEL PRO MOBILE WASH SKID 3.00 x
92 GLL97 21.125
SC35006D12,SC40006D12
93 HLB09 GROMET NOZZLE HOLDER
94 NQ600 NOZZLE/QDC 06 x 0
ALL
SC30006D12
NQ550
NQ500
95 NQ602
NQ552
NQ502
96 NQ604
NQ554
NQ504
97 ESC17
99 MU262
100 GLL30
101 GLL20
102 VG200
103 DQ74T
104 DQ74F
105 HLB30
106 HNZ05
107 VW045
108 DQ04S
109 AVGH3
110 DH050
DH057
ABMAG
PGK02
PGK21
K69
PGK01
PHK64
PHK58
ALL
NOZZLE/QDC 055 x 0*
SC35006D12
NOZZLE/QDC 05 x 0
SC40006D12
NOZZLE/QDC 06 x 15
SC30006D12
NOZZLE/QDC 055 x 15*
SC35006D12
NOZZLE/QDC 05 x 15
SC40006D12
NOZZLE/QDC 06 x 40
SC30006D12
NOZZLE/QDC 055 x 40
SC35006D12
NOZZLE/QDC 05 x 40
SC40006D12
KEY SWITCH HARNESS KUBOTA-17 HP
ALL
INDICATOR LAMP: KOBOTA
ALL
MAINTENANCE LABEL 4 x 4 SC,SS
ALL
LABEL DIESEL FUEL ONLY
ALL
TRIGGER GUN INSULATED 4000psi
ALL
M22 TWIST COUPLR 1/4 MALE "
ALL
TWIST COUPLER 1/4 PLUG FEM-SUT "
ALL
GROMET; WAND 1 "
ALL
NOZZLE HOLDER (FOR WAND)
ALL
WAND 1/4 x 48" MOLDED GRIP "
ALL
COUPLER 1/4 SOCK FEM "
ALL
WAND ASSEM 48 MOLDED GRIP W/NOZZLE
HOLDER "
ALL
HOSE 3/8 x 50' 3000psi 250F BL "
SC30006D12
HOSE 3/8 x 50' 4000psi BLK/RED
SC35006D12,SC40006D12
OPERATION PACKET HYDRO PRO
ALL
OIL SEAL KIT FOR PG563 GENERAL PUMP (1) REQUIRED
PLUNGER FOR PG563 GENERAL PUMP (3) REQUIRED
SEAL KIT FOR PG563 GENERAL PUMP (1) REQUIRED
VALVE KIT FOR PG563 GENERAL PUMP (1) REQUIRED
VALVE KIT FOR PH407 AR PUMP
SEAL KIT FOR PH407 AR PUMP
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SS EXPLODED VIEW
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
25
Australian Pump Industries
SS PARTS LIST (Feb 09 effective s/n 200900240)
1 HSS00
2 MH009
MH135
MS145
MS150
3 MKD13
4 MS006
5 HSS17
HSS05
6 PG303
PG404
P4060
7 DE866
8 D6588
9 D5588
10 D8088
11 D009M
12 D0021
13 D8044
14 D2088
15 D008F
16 DE766
17 D1040
18 UPT46
19 DA064
20 DC043
21 VS030
22 DEB66
23 VA010
24 UP045
25 MH225
26 B0029
27 BN053
28 BN125
29 B0089
30 BC480
31 B0088
32 BN126
33 B0017
34 BC850
35 BC225
36 HHP15
37 B2324
38 DE586
39 DE066
40 UP137
UP045
41 VS005
42 DEB66
43 HHA00
44 ECH75
45 UPB05
46 UPB80
47 DE568
48 BZ175
BZ225
BZ226
49 ECC07
50 EWC08
51 BU013
52 D8044
53 BF015
54 UU370
UU323
26
FRAME STACKABLE B/D SS ASSEM
ENGINE 9hp HONDA PULL START
ENGINE 13hp HONDA E/S 18amp***
ENGINE 14hp VANGUARD E/S
ENGINE GAS 16hp VANGUARD E/S W
OIL DRAIN ADAPTER 12mm x 3/8 "
OIL DRAIN VALVE 3/8
SS EXAUST/FUEL TANK SHIELD
VAN MUFF/HEAT SHIELD LEFT #1
PUMP [email protected] W/UNL/INJ 1 GAS "
PUMP [email protected]; GENERAL 1 DD
PUMP 66DX40G1I 4000 @ 4 SHAFT
ALL
SS30003HG
SS32004HG
SS38004VG
SS40004VC
SS30003HG,SS32004HG
ALL
SS30003HG,SS32004HG
SS38004VG,SS40004VC
SS30003HG
SS32004HG,SS38004VG
SS40004VC
SS32004HG,SS38004VG,
SWIVEL 3/8F x 3/8M 90
SS40004VC
SS32004HG,SS38004VG,
STREET TEE 1/2 BRASS
SS40004VC
SS30003HG,SS32004HG,
ELBOW, STREET 1/2 BRASS "
SS38004VG,SS40004VC
SS32004HG,SS38004VG,
HOSE BARB 1/2 BRASS
SS40004VC
GARDEN H A 3in LONG 1/2 NPT
SS30003HG,SS40004VC
SCREEN WASHER GARDEN H A
ALL
BARB, HOSE 1/4 BRASS "
SS40004VC
NIPPLE 1/2 BRASS
SS32004HG,SS38004VG
GARDEN H A 1/2 NPT FEM
SS32004HG,SS38004VG
SWIVEL 3/8F x 90 STEEL
SS30003HG
PLUG 1/4 BRASS
SS30003HG
THERM DUMP VALVE 145f 1/2MPT
ALL
BUSHING 3/8 x 1/4 STEEL
SS30003HG
STREET ELL 1/4, STEEL
SS30003HG
PRESSURE SWITCH 4000 1/4 PR16 " ALL
BRANCH TEE 3/8 STEEL
SS40004VC
EZ START VALVE
SS40004VC
PRESSURE RELIEF 4500+15% 500q SS40004VC
HONDA VOLTAGE REGULATOR
GX270
SS30003HG,SS32004HG
COIL CAP (FLAT END COIL) NO HOLE ALL
INSUL BLKT 50sq' 1/2 x 24 8# 25'
ALL
INSUL DISC RETAINER 17.5DIA
ALL
COIL WRAP (FLAT END COIL) TOP
ALL
COIL, 4PK SCH 80
ALL
COIL WRAP (FLAT END COIL)
BOTTOM
ALL
INSUL DISC RETAINER 17.5 DIA. W/
HOLE
ALL
END CAP (FLAT END COIL) 18in
BURNER
ALL
BURNER NIPPLE; 1/2 x 5 SCH80
ALL
COIL ASM 4PK (FLAT END COIL)
ALL
BURNER RAINGUARD-HP-2004
ALL
COIL NIPPLE RETAINER 1/2in
ALL
STREET ELL 1/2F x 3/8M STEEL
ALL
SS32004HG,SS38004VG,
TEE 3/8 STEEL
SS40004VC
PRESSURE RELIEF 3700psi black
SS30003HG,SS32004HG
PRESSURE RELIEF 4500+15% 500q SS38004VG,SS40004VC
FLOW SWITCH 8 @ 4200 ST5
SS30003HG
BRANCH TEE 3/8 STEEL
SS30003HG
HEX MANI OUTLET 1/2 x 1/2 NO REEL ALL
HEAVY DUTY BEND RESTRICTOR -B ALL
ADAPTER FITING-BURST DISC***
ALL
BURST DISC 8000psi TORQUE 32-4 ALL
SWIVEL 3/8F x 1/2M STEEL
ALL
FUEL NOZZLE 1.75 80B
SS30003HG
FUEL NOZZLE 2.25 80B
SS32004HG,SS38004VG
FUEL NOZZLE 2.25 80A
SS40004VC
RELAY; BURNER 12V DC (CAN TYPE) ALL
STRAIN RELIEF 1/2 HEYCO (3/8)
ALL
BURNER; BECKET 12V W/SUPPORT ALL
BARB; HOSE 1/4 BRASS* .312 t
ALL
FUEL FILTER; INLINE
ALL
UNLOADER 2-4 @ 3200 K7-0
SS32004HG
UNLOADER 4350si 8GPM AR
SS38004VG,SS40004VC
57 DE766 SWIVEL 3/8F x 90 STEEL (BRAZED)
ALL
SS32004HG,SS38004VG,SS4
0004VC
ALL
ALL
SS38004VG,SS40004VC
SS32004HG,SS38004VG,SS4
62 DE566 SWIVEL 3/8 STEEL
0004VC
HEX NUT 3/8 BRASS-REMOTE
SS32004HG,SS38004VG,SS4
63 D7061 UNLOADER
0004VC
SS32004HG,SS38004VG,SS4
64 DC568 STREET ELL 3/8 STEEL
0004VC
SS32004HG,SS38004VG,SS4
65 DH026 HOSE 3/8 x 30in 5000psi NO WIP
0004VC
66 DH003 HOSE 3/8 x 18in 5000psi
SS30003HG
SS32004HG,SS38004VG,SS4
DH032 HOSE 3/8 x 30in 5000psi NO WIP
0004VC
67 HB100 BATTERY BOX ATTWOOD G24 (LARGE) ALL
68 HB025 LARGE BATTERY BOX TRAY
SS38004VG
69 WT07R FUEL TANK 7.5 GAS RED
SS38004VG,SS40004VC
70 WT081 FUEL CAP; GASOLINE
SS38004VG,SS40004VC
71 DFF04 FUEL TANK BUSHING 1/4
ALL
72 DF599 FUEL TANK ADAPTER W/PLASTIC TUBE SS38004VG,SS40004VC
73 WT075 FUEL TANK 7.5 DIESEL CLEAR*
ALL
74 WT080 FUEL CAP; DIESEL
ALL
75 DFE04 FUEL TANK ELL 1/4
ALL
76 HSS12 SS CONTROL PANEL-SS32004HH 37186 SS30003HG,SS32004HG
HSS03 SS PROLINECON PANEL NO RADIUS
SS38004VG,SS40004VC
LABEL HYDRO TEK 34 x 3*** HOT
78 GLL79 MOBILE SKID
ALL
79 GLL10 LABEL GASOLINE ONLY
ALL
80 GLL20 LABEL DIESEL FUEL ONLY
ALL
81 HLB09 GROMET NOZZLE HOLDER***
ALL
82 NQ350 NOZZLE/QDC 035 x 0
SS30003HG
NQ450 NOZZLE/QDC 045 x 0
SS32004HG
NQ400 NOZZLE/QDC 04 x 0
SS38004VG,SS40004VC
83 NQ352 NOZZLE/QDC 035 x 15
SS30003HG
NQ452 NOZZLE/QDC 045 x 15
SS32004HG
NQ402 NOZZLE/QDC 04 x 15
SS38004VG,SS40004VC
84 NQ253 NOZZLE/QDC 025 x 25
SS30003HG
NQ353 NOZZLE/QDC 035 x 25
SS32004HG
NQ303 NOZZLE/QDC 03 x 25
SS38004VG,SS40004VC
85 NQ970 NOZZLE/QDC 40.0 x 65
ALL
86 EC405 ROCKER SWITCH CLR 12V 20A DPST
ALL
87 ECH72 KNOB; RED .25 x 1.50od
ALL
88 ECH50 THERMASTAT; 60-260 1 GP PART=25
ALL
TANK, FLOAT 4 GAL HD LINEAR (NO
89 WT040 HOLES)
OPTIONAL FOR SS40004VC
90 VVF08 FLOAT VALVE 3/8 BRASS
OPTIONAL FOR SS40004VC
91 HL017 TANK CAP 4in W/HOLE
OPTIONAL FOR SS40004VC
92 D5566 STREET ELL 3/8 BRASS
OPTIONAL FOR SS40004VC
93 D7520 PANEL FITTING 3/4 BRASS
OPTIONAL FOR SS40004VC
94 FW701 FLOAT TANK WASHER 1.75od 14GA SS OPTIONAL FOR SS40004VC
95 D0010 SPRING GARDEN H A
OPTIONAL FOR SS40004VC
96 D006M GARDEN H A 3/8 NPT MALE
OPTIONAL FOR SS40004VC
97 D0021 SCREEN WASHER GARDEN H A
OPTIONAL FOR SS40004VC
98 DFF10 WATER TANK BUSHING
OPTIONAL FOR SS40004VC
99 VF050 STRAINER TUBE FOR FLOAT TANK
OPTIONAL FOR SS40004VC
100 D1010 SPLICER 5/8 BRASS
OPTIONAL FOR SS40004VC
101 HSS20 FLOAT TANK SPACER (SS SERIES)
OPTIONAL FOR SS40004VC
102 WT046 FLOAT TANK ASM W/VALVE/FILTER
OPTIONAL FOR SS40004VC
103 VG200 TRIGGER GUN, INSULATED 4000psi
ALL
104 DQ74T M22 TWIST COUPLER 1/4 MALE "
ALL
105 DQ74F TWIST COUPLER 1/4 PLUG FEM-sut "
ALL
106 HNZ05 NOZZLE HOLDER (FOR WAND)
ALL
107 HLB30 GROMET; WAND 1 "
ALL
108 VW045 WAND 1/4 x 48in MOLDED GRIP
ALL
109 DQ04S COUPLER 1/4 SOCK FEM
ALL
WAND ASSEM 48 MOLDED GRIP W/
110 AVGH3 NOZZLE HOLDER "
ALL
111 DH050 HOSE 3/8 x 50' 3000psi 250f BL
DH057 HOSE 3/8 x 50' 4000psi 250f re
ABMAG OPERATION PACKET GENERAL PRO
58 VC037
59 DHB04
60 VF042
61 DA064
CHEMICAL INJECTOR ADJ. 4000psi
TUBING; CLEAR BRAIDED; 1/4
STRAINER CHEM (NO CHECK)
BUSHING 3/8M x 1/4 STEEL
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SCU EXPLODED VIEW
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
27
Australian Pump Industries
SCU PARTS LIST (Nov 08 effective s/n 200801977)
28
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
Australian Pump Industries
SCU PARTS LIST (Nov 08 effective s/n 200801977)
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
29
Australian Pump Industries
Reliable Products …
Reliable People
Australian Pump Industries Pty Ltd
7 Gladstone Road, Castle Hill NSW 2154
Ph: (02) 8865 3500 Fax: (02) 9894 4240
www.aussiepumps.com.au [email protected]
30
Aussie Hydrotek Steam Cleaners … Operation & Maintenance Manual
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