Advantech IPC-623 Series User manual

Advantech IPC-623 Series User manual
IPC-623 Series
4U-Height 20-slot
Rackmount Industrial PC
Chassis
User Manual
Copyright Notice
This documentation and the software included with this product are copyrighted, November 2005, by Advantech Co., Ltd. All rights are reserved.
Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of
Advantech Co., Ltd. Information provided in this manual is intended to
be accurate and reliable. However, Advantech Co., Ltd. assumes no
responsibility for its use, or for any infringements of the rights of third
parties which may result from its use.
Acknowledgements
Intel®, Pentium® 4, and Celeron® are trademarks of Intel Corporation.
The IPC-623, PCA-6120, PCA-6120P4, PCA-6120D, PCA-6120DP4,
PCA-6120Q, PCA-6120P12, PCA-6120P18, PCA-6119P7, PCA6119P16, PCA-6119P17, PCA-6118DP7, and PCA-6116QP2 are trademarks of Advantech Co., Ltd.
All other product names or trademarks are the properties of their respective owners.
On-line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
Part No. 2002062332 5th Edition
November, 2005
IPC-623 User Manual
ii
A Message to the Customer
Advantech customer services
Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech
equipment is destined for the laboratory or the factory floor, you can be
assured that your product will provide the reliability and ease of operation
for which the name Advantech has come to be known. Your satisfaction
is our primary concern. Here is a guide to Advantech’s customer services.
Technical support
We want you to get the maximum performance from your products. If
you run into technical difficulties, we are here to help. For the most frequently asked questions, you can easily find answers in your product documentation. These answers are normally a lot more detailed than the ones
we can give over the phone.
Please consult this manual first. If you still cannot find the answer, gather
all the information or questions that apply to your problem, and with the
product close at hand, call your dealer. Our dealers are well trained and
ready to give you the support you need to get the most from your Advantech products. In fact, most problems reported are minor and are easily
solved over the phone.
In addition, free technical support is available from Advantech engineers
every business day. We are always ready to give advice on application
requirements or specific information on the installation and operation of
any of our products.
Product warranty
Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
If an Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
iii
If you think you have a defective product, follow these steps:
Step 1.Collect all the information about the problem encountered. (For
example, model no. of the product, CPU speed, Advantech products used, other hardware and software used, etc.) Note anything
abnormal and list any on-screen messages you get when the problem occurs.
Step 2.Call your dealer and describe the problem. Please have your manual, product, and any helpful information readily available.
Step 3. If your product is diagnosed as defective, obtain an RMA (return
material authorization) number from your dealer. This allows us to
process your return more quickly.
Step 4. Carefully pack the defective product, a fully-completed Repair
and Replacement Order Card and a photocopy proof of purchase
date in a shippable container. A product returned without proof of
the purchase date is not eligible for warranty service.
Step 5.Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.
Initial Inspection
Before you installing your backplane, please make sure that the following
materials have been shipped:
• IPC-623 Chassis
• User Manual
• Warranty Card
• Accessory box with a pack of screws (for fixing backplane, disk drives
and ear handles), a pair of keys, 20 pcs of rubber cushions, four pcs of
shorter rubber cushions for fixing full-length CPU card, two ear handles, 2 spare filters and three 4-pin power wires inside.
If any of these items are missing or damaged, contact your distributor or
sales representative immediately. We have carefully inspected the IPC623 mechanically and electrically before shipment. It should be free of
marks and scratches and in perfect working order upon receipt. As you
unpack the IPC-623, check it for signs of shipping damage. If it is damaged or it fails to meet the specifications, notify our service department or
your local sales representative immediately. Also notify the carrier.
Retain the shipping carton and packing material for inspection by the carrier. After inspection, we will make arrangements to repair or replace the
unit.
IPC-623 User Manual
iv
Contents
Contents v
Chapter
1 Introduction ..................................................... 2
1.1
1.2
1.3
Introduction ............................................................. 2
Specifications .......................................................... 3
Power Supply Options
.......................... 4
Table 1.1: Power Supply Options ................................... 4
1.4
Environment Specifications .................................... 5
Table 1.2: Environment Specifications ........................... 5
1.5
Dimensions of IPC-623........................................... 6
Figure 1.1: Dimensions of IPC-623 ................................. 6
1.6
Chapter
Safety Precautions................................................... 7
2 System Setup.................................................. 10
2.1
2.2
Chassis front and rear section ............................... 10
Removing the chassis covers ................................ 11
Figure 2.1: Removing the top front chassis cover .......... 11
Figure 2.2: Removing the top rear chassis cover ........... 11
2.3
Installing the Backplane ........................................ 12
Figure 2.3: Installing the backplane ............................... 12
2.4
Installing CPU card & add-on cards ..................... 12
Figure 2.4: Adjusting the location of thermal sensor ..... 13
Figure 2.5: Installing a full-length CPU card ................. 14
Figure 2.6: Installing an add-on card .............................. 14
2.5
Hold-down clamp.................................................. 14
Figure 2.7: Installing hold-down clamp ......................... 15
Figure 2.8: The circle hole on the hold-down clamp ...... 15
2.6
Installing Disk Drives ........................................... 16
Figure 2.9: Removing the disk drive housing ................ 16
Figure 2.10:Installing the disk drives ............................. 17
Chapter
3 Operation ....................................................... 20
3.1
The Front Panel of IPC-623 .................................. 20
3.1.1 Switch and Buttons .............................................. 20
3.1.2 LED indicators for System Status ....................... 20
3.1.3 LED indicators for Power Status ......................... 21
3.2
Replacing the Cooling Fan.................................... 21
v
Table of Contents
Figure 3.1: Replacing the cooling fan ............................ 21
3.3
Replacing the Filter ............................................... 22
3.3.1 Replacing the front filter ..................................... 22
Figure 3.2: Replacing the filter behind the front door .... 22
3.3.2 Replacing the side filter ....................................... 22
Figure 3.3: Replacing the filter on both sides of the chassis
23
3.4
Replacing the power supply .................................. 23
3.4.1 The redundant power supply model .................... 23
Figure 3.4: Unlock and replace the 460W power supply
module ......................................................... 24
Figure 3.5: Power cord plugs orientation on the socket . 24
3.4.2 The single power supply model ........................... 24
Figure 3.6: Front view with single power supply ........... 25
Figure 3.7: Configuration with single power supply ...... 25
Figure 3.8: Replacing the single power supply .............. 26
Figure 3.9: Installing 3.5” HDD to middle drive bay ..... 26
Chapter
4 Alarm Board .................................................. 28
4.1
Alarm Board Layout ............................................. 28
Figure 4.1: Alarm board layout ...................................... 28
4.2
4.3
4.4
Alarm Board Specifications ................................. 28
Switch Settings...................................................... 30
Thermal Sensor ..................................................... 30
Figure 4.2: Thermal sensor ............................................. 31
Figure 4.3: Thermal sensor module ................................ 31
Appendix A Exploded Diagram ........................................ 34
Figure A.1: Exploded Diagram ....................................... 34
Appendix B Backplane Options ........................................ 36
Table B.1: Backplane models ........................................ 36
Appendix C Safety Instructions ........................................ 38
C.1 English.................................................................. 38
C.2 German/Wichtige/Sicherheishinweise .................. 39
IPC-623 User Manual
vi
CHAPTER
2
1
General Information
Chapter 1 Introduction
1.1 Introduction
The IPC-623 is a 4U-high rackmount industrial computer chassis
designed for multi-system applications. It can be a single or multi-segment industrial computing with up to 20 slots for quad-segment system.
It can be configured with a single power supply, or an N+1 redundant
power supply with output of 810 W or greater.
Unique alarm detection and notification to reduce system down time
The IPC-623 comes with a unique alarm module. This module automatically detects the system operating conditions, such as power, HDD, fan,
and system temperature. The front LED indicators show the system and
power status clearly. In the event of system failure, the alarm module will
make an audible beep to warn users to take essential actions.
Flexible storage options
IPC-623 provides abundant data storage solutions, such as a drive bay
that holds three front-accessible 5.25” disk drives (CD-ROM drive,
DVD-ROM drive or removable disk drive), one 3.5” FDD, and an extra
internal 3.5” HDD. With different power supply options, it can even support up to six HDDs. The IPC-623 chassis allows integration with a wide
range of computing peripherals.
Outstanding mechanical designs
The IPC-623 is designed for multi-system use. With abundant high wattage power supply options and support from three high speed cooling fans,
it provides reliable operation and much better airflow design. The shockproof drive bay and the hold-down clamp with rubber cushions protects
the system against harsh industrial environments and unexpected shock.
The front door with user-friendly rotary lock prevents unauthorized
access to the data storage. The redundant power supply modules are hotswappable and front accessible. All these easily maintained modules
reduce the system’s Mean Time to Repair (MTTR) and make IPC-623 the
best solution for price, performance and total cost of ownership.
IPC-623 User Manual
2
1.2 Specifications
• Construction: Heavy-duty steel
• Disk drive capacity: Three front accessible 5.25” disk drives, one 3.5"
FDD, and one internal 3.5" HDD
• Dual top covers:
a) Top front cover for disk drive, cooling fan and power supply maintenance
b) Top rear cover for backplane, add-on cards and thermal sensors maintenance
• LED Indicators on front panel: Bi-color LEDs (green/red) for Power,
Fan and Temperature status; single-color LEDs (green) for HDD activity and Power Singles Status (+5 V, -5 V, +12 V, -12 V and +3.3 V)
• Switch and buttons on front panel: Power switch, Alarm Reset button
and up to four System Reset buttons
• Cooling fan: Three 12 cm x 12 cm x 25 mm, 114 CFM, hot-swappable
cooling fans
• Air Filters: Two filters (128 mm x 95 mm) behind the front door. Four
filters (200 mm x 45 mm) on right & left sides of the chassis.
• Vents: On the front panel and on both sides of the chassis
• Slide rails: General Device C-300 series supported
• Chassis color: Black
• Gross weight: 26 kg (57.2 lbs)
• Dimensions (W x H x D): 482 x 177 x 660 mm (19" x 7" x 26")
• Compliance : CE compliant, UL/cUL approved
3
Chapter 1
1.3 Power Supply Options
Table 1.1: Power Supply Options
Model Name
1757000131
1757000197
1757000133
Watt
400 W max. (with
PFC)
460 W max. (1+1
redundant)
500 W max. (with
PFC)
Input rating
100 ~ 240 Vac
(Full range)
100 ~ 240 Vac (Full
range)
100 ~ 240 Vac
(Full range)
Output voltage
+5 V @ 35 A,
+3.3 V @ 25 A,
+12 V @ 30 A,
-5 V @ 0.8 A,
-12 V @ 1 A,
+5 VSB @ 2 A
+5 V @ 40 A,
+3.3 V @ 30 A,
+12 V @ 32 A,
-5 V @ 0.8 A,
-12 V @ 1 A,
+5 VSB @ 2 A
+5 V @ 40 A,
+3.3 V @ 30 A,
+12 V @ 32 A,
-5 V @ 0.8 A,
-12 V @ 1 A,
+5 VSB @ 2 A
Minimum load
+5 V @ 3 A,
+3.3 V @ 1 A,
+12 V @ 1A,
+5 VSB @ 0.1 A
+5 V @ 5 A,
+3.3 V @ 1 A,
+12 V @ 2.5 A,
+5 VSB @ 0.1 A
+5 V @ 2.5 A,
+3.3 V @ 1 A,
+12 V @ 1 A,
+5 VSB @ 0.1 A
MTBF
91,000 hours @
25°C
100,000 hours @
25°C
98,000 hours @
25°C
UL/TUV/CB/CCC
Safety
UL/TUV/CB/CCC
UL/TUV/CB/CCC
Model Name
1757000127
1757000128
Watt
570 W max. (2+1
redundant)
810 W max. (3+1
redundant)
Input rating
115 ~ 230 Vac
(Full range)
115 ~ 230 Vac (Full
range)
Output voltage
+5 V @ 50 A,
+3.3 V @ 40 A,
+12 V @ 34 A,
-5 V @ 1 A,
-12 V @ 1 A,
+5 VSB @ 1.2 A
+5 V @ 75 A,
+3.3 V @ 60 A,
+12 V @ 51 A,
-5 V @ 1.5 A,
-12 V @ 1.5 A,
+5 VSB @ 1.6 A
Minimum load
+5 V @ 6 A,
+3.3 V @ 2 A,
+12 V @ 3 A,
-12 V @ 0.1 A,
-5 V @ 0.1 A,
+5 VSB @ 0.1 A
+5 V @ 9 A,
+3.3 V @ 3 A,
+12 V @ 4.5 A,
-12 V @ 0.15 A,
-5 [email protected] 0.15 A,
+5 VSB @ 0.15 A
MTBF
100,000 hours @
25°C
100,000 hours
@25°C
Safety
UL/TUV/CB/CCC
UL/TUV/CB/CCC
IPC-623 User Manual
4
1.4 Environment Specifications
Table 1.2: Environment Specifications
Environment
Temperature
Operating
0 to 40°C (32 to 104°F)
Humidity
10 to 85% @ 40°C,
non-condensing
1 Grms
10 G with 11 ms duration, half sine wave
0 to 3,048 m (0 ~ 10,000 ft)CE compliant, UL/cUL approved-
Vibration
Shock
Altitude
Safety
5
Non-operating
-20 to 60°C (-4 to
140°F)
10 to 95% @ 40°C,
non-condensing
2G
30 G
Chapter 1
1.5 Dimensions of IPC-623
Figure 1.1: Dimensions of IPC-623
IPC-623 User Manual
6
1.6 Safety Precautions
Warning!
Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the
power is on. Sensitive electronic components can be damaged by sudden
power surges. Only experienced electronics personnel should open the
PC chassis.
Caution!
Always ground yourself to remove any static charge before touching the
motherboard, backplane, or add-on cards. Modern electronic devices are
very sensitive to static electric charges. As a safety precaution, use a
grounding wrist strap at all times. Place all electronic components on a
static-dissipative surface or in a static-shielded bag when they are not in
the chassis.
FCC
This device complies with the requirements in part 15 of the FCC rules:
Operation is subject to the following two conditions:
1.This device may not cause harmful interference, and
2.This device must accept any interference received, including interference that may cause undesired operation
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this
device in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his/her
own expense. The user is advised that any equipment changes or modifications not expressly approved by the party responsible for compliance
would void the compliance to FCC regulations and therefore, the user's
authority to operate the equipment.
7
Chapter 1
IPC-623 User Manual
8
CHAPTER
2
2
System Setup
Chapter 2 System Setup
The following procedures instruct users to install the backplane, add-on
cards, and disk drives into the IPC-623 chassis. Please refer to Appendix
A, Exploded Diagram, for the detailed parts of IPC-623.
Note: Use caution when installing or operating the components with the
chassis open. Be sure to turn off the power, unplug the power cord and
ground yourself by touching the metal chassis before you handle any
components inside the machine.
2.1 Chassis front and rear section
The IPC-623 is composed of two sections, the front section and the rear
section. Each of them has its own top cover.
The front section includes:
1. A disk drive bay for holding three 5.25” disk drives, one 3.5” FDD and
one internal 3.5” HDD.
2. Three high speed cooling fans.
3. Lockable front door with LED panel.
4. Power supply (including either Redundant Power Supply or Single
Power Supply). Please see details in section 3.4.
6. Additional disk drive bay for three 3.5” internal HDDs (only for the
Single Power Supply Model). Please see details in section 3.4.
7. There is a pair of ear handles in the accessory box. Users can simply
fasten them to the front right and front left edges of the chassis with the
eight screws provided.
The rear section includes:
1. Space for backplane
2. Space for CPU cards and other add-on cards
3. Two thermal sensors
4. Alarm board
5. Hold-down clamp with rubber pads underneath (rubber cushions are
provided in the accessory box)
IPC-623 User Manual
10
2.2 Removing the chassis covers
There are dual top covers for IPC-623, top front cover and top rear cover.
Both are fixed to the chassis with four screws, two on each side. Please
refer to Figure 2.1 & Figure 2.2 and proceed as below.
1. Detach the four screws on both sides.
2. Remove the top cover.
Figure 2.1: Removing the top front chassis cover
Figure 2.2: Removing the top rear chassis cover
11
Chapter 2
2.3 Installing the Backplane
IPC-623 supports backplanes of up to 20 slots. To install the backplane,
please refer to Figure 2.3 and proceed as follows:
1. Unscrew the 4 screws located on both sides of the hold-down clamp,
then pull out the clamp.
2. Remove the EMI shield by loosening the six screws.
3. Put the backplane in the proper location and then fasten it onto the
chassis.
4. Connect the 20-pin ATX power connector from the power supply to
the backplane.
EMI Shield
Figure 2.3: Installing the backplane
2.4 Installing CPU card & add-on cards
IPC-623 supports up to 20 add-on cards. To install a CPU card or add-on
cards, please proceed as follows:
1. Remove the top rear chassis cover and hold-down clamp. Please refer
to section 2.2 and 2.5 for details.
2. If the thermal sensor becomes an obstacle for installing the card, adjust
the sensor location by loosening its screw. Please refer to Figure 2.4.
Later just return the sensor back to its original location after completing the cards’ installation.
IPC-623 User Manual
12
3. Select a vacant PICMG slot for the full-length CPU card or PCI/ISA
slot for other add-on cards and remove the corresponding I/O bracket
attached to the rear plate of the chassis.
4. Insert the CPU card or add-on card vertically into the proper slot (See
Figure 2.5 & Figure 2.6). For full-length cards, please make sure that
the card bracket has been inserted properly and the other edge of the
card has been inserted into the plastic guiding. Fasten the card by a
screw on top of the I/O bracket.
5. Repeat Step 3 and 4 if there is more than one add-on card.
6. There are two rows of notches on both sides of the hold-down clamp
for inserting the rubber cushions into. One side is for PCI cards, the
other side is for ISA cards. Depending on the card height, the cushions
can be inserted upward or downward. After the rubber cushions have
been inserted into the notches, they will stabilize the add-on cards to
protect them from shock and vibration. Use the shorter rubber cushions
to stabilize the full-length CPU cards.
7. Put back the hold-down clamp and screw it in place.
8. Replace the top rear chassis cover and fasten it.
Figure 2.4: Adjusting the location of thermal sensor
13
Chapter 2
Figure 2.5: Installing a full-length CPU card
Figure 2.6: Installing an add-on card
2.5 Hold-down clamp
The hold-down clamp protects all the cards from vibration and shock.
After inserting the CPU card and add-on cards, remember to install the
hold-down clamp according to the following steps.
1. After plugging in the CPU card and add-on cards, please insert the rubber cushions provided into the notches of the hold-down clamp and
adjust them so that their positions correspond with the locations of the
IPC-623 User Manual
14
cards. In addition to the rubber pad under the hold-down clamp, the
cushions offer these cards a further level of protection against shocks
and vibration. (See Figure 2.7).
2. Put the hold-down clamp back into its original position. Please note
that the circle hole on the hold-down clamp faces toward the rear panel.
(See Figure 2.8).
3. Secure it to the chassis with the four screws.
Figure 2.7: Installing hold-down clamp
Figure 2.8: The circle hole on the hold-down clamp
15
Chapter 2
2.6 Installing Disk Drives
The disk drive bay in the front right section can hold three 5.25” disk
drives (such as CD-ROM drive, CD-R/W drive, DVD-ROM drive, or
mobile disk drives, etc.), an external 3.5” FDD and an internal 3.5” HDD.
To install the HDD or FDD, please proceed as follows:
1. Remove the top front cover.
2. Unscrew the four screws on the disk drive housing and then take it out.
3. Insert the disk drive into the proper location in the disk drive housing,
and then fix it with the screws provided.
4. Connect a 40-pin flat cable to a CD-ROM drive (or CD-RW drive or
DVD-ROM drive or IDE HDD), or a SCSI cable to a SCSI HDD, or a
SATA cable to a SATA HDD, or a 34-pin flat cable to a FDD. Then
plug the 4-pin power connector into each disk drive. Please refer to
Figure 2.9 and Figure 2.10.
5. Put back the disk drive housing to the correct location and fasten it with
the four screws.
6. Secure the front top cover with four screws.
Figure 2.9: Removing the disk drive housing
IPC-623 User Manual
16
Figure 2.10: Installing the disk drives
17
Chapter 2
IPC-623 User Manual
18
CHAPTER
3
2
System Setup
Chapter 3 Operation
3.1 The Front Panel of IPC-623
In the middle of the front panel, there is one Power On/Off switch, four
System Reset buttons, and one Alarm Reset button. There are 9 LED
indicators on the lockable front door. Their individual functions are
described as below.
3.1.1 Switch and Buttons
Power On/Off switch: Press this button to turn the system power on or
off.
System Reset button: Press the button to reboot the individual system
(up to four systems).
Alarm Reset button: Whenever a fault occurs in the system (e.g., fan
failure or the temperature in the chassis is too high), the audible alarm
will be activated. Pressing this button will stop the alarm from beeping.
3.1.2 LED indicators for System Status
The LED display on the front door shows a series of indicators which are
grouped into two categories for System Status and Power Status. The following table describes the LED indicators for System Status.
LED
PWR
FAN
TEMP
HDD
Description
System power
Cooling fan status
Temperature in the chassis
Hard disk drive activity
Green
Normal
Normal
Normal
Data access
Red
Abnormal
Abnormal
Abnormal
No light
When the system powers is on, the PWR LED is always Green.
When the PWR LED is RED, it indicates a redundant power supply module failure. To stop the alarm beep, press the Alarm Reset button. Examine the redundant power supply module right away and replace the failed
module with a good one.
When the FAN LED is RED, it indicates a failed cooling fan, and the
alarm is also activated. To stop the alarm beep, press the Alarm Reset
button and then replace the failed fan with a good one immediately.
If the TEMP LED is RED, it means that the chassis is overheated. An audible alarm will be activated. To stop the alarm, press the Alarm Reset button.
Inspect the fan filter and the rear section of the chassis immediately. Make
sure the airflow inside the chassis is not blocked by dust or other particles.
IPC-623 User Manual
20
3.1.3 LED indicators for Power Status
The following table is the individual LED which indicates the status of
the backplane voltage signals.
LED
+5V
+12V
-5V
-12V
+3.3V
Description
+5V signal
+12V signal
-5V signal
-12V signal
+3.3V signal
LED on
Normal
Normal
Normal
Normal
Normal
LED off
Abnormal
Abnormal
Abnormal
Abnormal
Abnormal
When an LED fails to light up, it means there is a problem with one of the
voltage signals. Please check if the power supply connector is properly
attached to the backplane. If the problem persists, consult with an experienced technician.
3.2 Replacing the Cooling Fan
There are three cooling fans located in the middle of the chassis. All of
them are hot-swappable and provide the system with ample cooling by
blowing air rearwards. To replace the cooling fan, please refer to Figure
3.1 and proceed as below.
1. Remove the front top chassis cover.
2. Loose the thumb screw on top of the fan unit and then smoothly pull it
out. It will disconnect the cooling fan power connector.
3. Replace the cooling fan with a new one.
4. Fix the new cooling fan by fastening the thumb screw.
5. Replace the front top chassis cover and fasten it.
Figure 3.1: Replacing the cooling fan
21
Chapter 3
3.3 Replacing the Filter
The filter is to block dust and particles from the work environment and
extend the system longevity. It’s better to replace the new filter periodically. There is one filter behind the front door and four filters on left and
right sides of the chassis. To replace the filter, please refer to Figure 3.2
and proceed as follows.
3.3.1 Replacing the front filter
1. Open the front door.
2. Loosen the screw located on the filter cover and then gently pull the filter cover forward. Please see Figure 3.2.
3. Remove the filter and replace it with a new one.
4. Slide the filter cover back to the right location and then fasten it.
Figure 3.2: Replacing the filter behind the front door
3.3.2 Replacing the side filter
1. Remove the two screws located on the edges of the filter cover and pull
it up. Please see Figure 3.3.
2. Remove the filter and replace it with a new one.
3. Tighten the two screws to secure the filter cover on the chassis.
4. Repeat step 1 to 3 to change another filter.
IPC-623 User Manual
22
Figure 3.3: Replacing the filter on both sides of the chassis
3.4 Replacing the power supply
IPC-623 supports various power supply models. Please see details below.
3.4.1 The redundant power supply model
In this configuration, there is a redundant power supply with various (2,
3, or 4) modules, which are front-accessible and hot-swappable. To
change the module, please be sure to open the front door as wide as possible (to an angle of at least 90 degrees) or users won’t be able to remove
the module easily.
To replace the redundant power supply module, please proceed as below.
1. Open the front door to the limit (to an angle of at least 90 degrees)
2. For the 460 W redundant power supply module, unlock the latch of the
failed module with a coin. Then grab the handle to gently pull it out,
see Figure 3.4.
3. For 570 W or 810 W N+1 redundant power supply modules, turn off
the power switch of the failed power supply module. Then loosen the
screw and grab the handle to gently pull it out.
4. Make sure that the new power supply module is the same rating as the
currently installed one.
5. Slide the power supply module inward until it locks into the right position.
6. For the 570 W or 810 W redundant power supply, secure the screw.
7. Return the handle to its original place.
23
Chapter 3
Figure 3.4: Unlock and replace the 460W power supply module
Note: When you plug the two power cords into the socket, please make
them the same direction, see Figure 3.5.
Figure 3.5: Power cord plugs orientation on the socket
3.4.2 The single power supply model
With this configuration, there is one single 400 W or 500 W ATX power
supply for the system. It is hidden inside the front left section of the chassis. With only one power supply module installed, an additional drive bay
can be installed three 3.5" HDD next to that power supply. So it supports
up to six HDDs under this hardware configuration.
Please see Figure 3.6 & Figure 3.7.
To replace the single power supply, please process as below.
1. Unplug the AC inlet from the power supply.
2. Remove the front top cover.
IPC-623 User Manual
24
3. Unscrew the power supply bracket and remove it.
4. Unplug the 20-pin ATX power connector and 4-pin +12V power connector from the backplane. Then, unplug other power connectors from
the disk drives.
5. Remove the four screws which mount the power supply to the power
supply bracket, then take out the power supply. Please see Figure 3.8.
6. Place a new power supply into the power supply bracket and fasten it
with the four screws.
7. Plug the 20-pin ATX power connector and 4-pin +12V power connector to the backplane, then plug other power connectors to the essential
disk drives.
8. Return the power supply bracket to the chassis and fasten it.
9. Return the front top cover and plug in the AC inlet.
Figure 3.6: Front view with single power supply
Figure 3.7: Configuration with single power supply
25
Chapter 3
Figure 3.8: Replacing the single power supply
This extra drive bay in the front middle section can hold six 3.5" HDDs,
but we strongly suggest to install up to three HDDs so the system can
maintain good performance. To install the HDD into this drive bay,
please refer to Figure 3.9 and proceed as follows:
1. Loosen the four screws of the drive bay.
2. Adjust the HDD into position.
3. Fix the HDD to the disk drive bay by fastening the screws on both
sides of the drive bay.
4. Connect the disk drive power and signal cables.
5. Put back the middle disk drive bay to the chassis and fasten it.
6. Replace the top front cover and fasten it.
Figure 3.9: Installing 3.5” HDD to middle drive bay
IPC-623 User Manual
26
CHAPTER
4
2
Alarm Board
Chapter 4 Alarm Board
The alarm board is located behind the cooling fan near the middle section.
The alarm board makes an audible alarm when:
a. Any power supply module of the redundant power supply fails
b. One of the cooling fans fails
c. Internal temperature of the chassis is too high
To stop the alarm beep, simply press the Alarm Reset button on the front
panel.
4.1 Alarm Board Layout
The layout and detailed specification of the alarm board are given below:
Figure 4.1: Alarm board layout
4.2 Alarm Board Specifications
Input Power: +5V, +12V
Input Signals:
• 7 fan connectors
• One thermal sensor connector (connects up to 8 thermal sensors in
series)
• One power good connector
• One alarm reset connector
IPC-623 User Manual
28
• One voltage signal connector (connect from backplane, includes 12V,
5V, +3.3V)
• One HDD LED connector (connect from CPU card)
Output Signals:
• One LED board connector
• One LCM board connector
• One Buzzer output
Pin Definition
CN1: Auxiliary external power connector, standard mini 4-Pin power
connector
Pin 1
+12V
Pin 3
GND
Pin 2
GND
Pin 4
+5V
CN4: Thermal sensor (LM75) connector
Pin 1
+5V
Pin 3
Pin 2
T_SCLK
Pin 4
T_SDAT
GND
CN13: Voltage detect input connector
Pin 1
+5Vsb
Pin 5
Pin 2
GND
Pin 6
Pin 3
GND
Pin 7
Pin 4
-5V
Pin 8
+5V
+3.3V
-12V
+12V
CN16: Power good input
Pin 1
Power Good A
Pin 2
GND
CN17: Alarm reset connector
Pin 1
ALARM RESET
Pin 2
GND
Pin 9
Pin 10
Pin 11
Pin 12
Pin 13
Pin 14
Pin 15
Temperature Good LED
Temperature Fail LED
FAN Good LED
FAN Fail LED
N/A
Power Good +3.3V
Power Good +5Vsb
CN18: LED board connector
Pin 1
GND
Pin 2
Power Good +5V
Pin 3
Power Good +12V
Pin 4
Power Good -5V
Pin 5
Power Good -12V
Pin 6
HDD_1
Pin 7
Power Good LED
Pin 8
Power Fail LED
29
Chapter 4
CN26: External HDD LED connector
Pin 1
HLED_ACT
Pin 2
N/A
J1: External buzzer connector
Pin 1
Buzzer
Pin 2
+5V
SW1: Fan number select switch
Pin 1
GND
Pin 2
FAN_SEL1
Pin 3
GND
Pin 4
FAN_SEL2
Pin 5
Pin 6
Pin 7
Pin 8
GND
FAN_SEL3
GND
RESET
4.3 Switch Settings
Fan Number Setting
Fan Number
1
2
3
4
5
6
7
SW 1-1
OFF
OFF
OFF
ON
ON
ON
ON
SW 1- 2
OFF
ON
ON
OFF
OFF
ON
ON
SW 1- 3
ON
OFF
ON
OFF
ON
OFF
ON
SW 1- 4
OFF
OFF
OFF
OFF
OFF
OFF
OFF
4.4 Thermal Sensor
There are two thermal sensors located at the rear plate of the chassis.
They are attached to the upper left and upper right corners of the chassis
back plate. Please refer to Figure 4.2.
IPC-623 User Manual
30
Thermal Sensor
Figure 4.2: Thermal sensor
When the inside temperature of the chassis is overheating the thermal
sensors send a signal to the alarm board and a continuous alarm will
sound. To stop the alarm beeping, press the Alarm Reset button on the
front panel. Figure 4.3 shows the layout of the thermal sensor module.
Users can refer to the following sensor number setting by adjusting the
switch.
Figure 4.3: Thermal sensor module
31
Chapter 4
CN1: Temperature Sensor Connector
Pin 1
+5V
Pin 3
Pin 2
T_SCLK
Pin 4
T_SDAT
GND
Sensor Number
1
2
3
4
5
6
7
8
SW 1 - 3
OFF
ON
OFF
ON
OFF
ON
OFF
ON
IPC-623 User Manual
SW 1 -1
OFF
OFF
OFF
OFF
ON
ON
ON
ON
SW 1 - 2
OFF
OFF
ON
ON
OFF
OFF
ON
ON
32
SW 1 - 4
ON
ON
ON
ON
ON
ON
ON
ON
A
APPENDIX
2
Exploded Diagram
Appendix A Exploded Diagram
Figure A.1: Exploded Diagram
IPC-623 User Manual
34
B
APPENDIX
2
Backplane Options
Appendix B Backplane Options
IPC-623 supports a variety of backplanes, from 16-slot to 20-slot. Users
can contact an Advantech local sales representative for detailed backplane specifications and relevant information.
Table B.1: Backplane models
Model Name
PCA-6120-0B1
PCA-6120P4-0B1
PCA-6120P12-0A1
PCA-6120P18-0A1
PCA-6119P7-0B1
PCA-6119P16X
PCA-6119P17-0B1
PCA-6120D-0B1
PCA-6120DP4-0B1
PCA-6120DP7-0B1
PCA-6120Q-0B1
PCA-6116QP2-0B1
IPC-623 User Manual
Segment
PICMG
-2
1
1
2
2
1
-4
3
-7
Single
Single
Single
Single
Single
Single
Single
Dual
Dual
Dual
Quad
Quad
36
Slots Number
PICMG/PCI PCI
---4
1
11
1
17
-7
-16
1
16
--2
6
-14
---8
ISA
20
14
7
1
10
1
-20
7
1
20
1
C
APPENDIX
2
Safety Instructions
Appendix C Safety Instructions
C.1 English
1. Read these safety instructions carefully.
2. Keep this installation reference guide for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Do not
use liquid or spray detergents for cleaning. Use a damp cloth.
4. For pluggable equipment, the power outlet must be installed near the
equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it
or letting it fall could cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting
the equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place
anything over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the
power source to avoid damage by transient over-voltage.
12. Never pour any liquid into an opening. This could cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should
be opened only by qualified service personnel.
14. If any of the following situations arises, get the equipment checked by
service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work
according to the installation reference guide.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
IPC-623 User Manual
38
15. DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED
ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS
BELOW -20° C (-4° F) OR ABOVE 60° C (140° F). THIS MAY
DAMAGE THE EQUIPMENT.
The sound pressure level at the operator's position according to IEC 7041:1982 is equal to or less than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1.
Advantech disclaims all responsibility for the accuracy of any statements
contained herein.
C.2 German/Wichtige/Sicherheishinweise
1. Bitte lesen sie Sich diese Hinweise sorgfältig durch.
2. Heben Sie diese Anleitung für den späteren Gebrauch auf.
3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient ein
angefeuchtetes Tuch zur Reinigung.
4. Die Netzanschlußsteckdose soll nahe dem Gerät angebracht und leicht
zugänglich sein.
5. Das Gerät ist vor Feuchtigkeit zu schützen.
6. Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten. Ein
Kippen oder Fallen könnte Verletzungen hervorrufen.
7. Die Belüftungsöffnungen dienen zur Luftzirkulation die das Gerät vor
überhitzung schützt. Sorgen Sie dafür, daß diese Öffnungen nicht
abgedeckt werden.
8. Beachten Sie beim Anschluß an das Stromnetz die Anschlußwerte.
9. Verlegen Sie die Netzanschlußleitung so, daß niemand darüber fallen
kann. Es sollte auch nichts auf der Leitung abgestellt werden.
10. Alle Hinweise und Warnungen die sich am Geräten befinden sind zu
beachten.
11. Wird das Gerät über einen längeren Zeitraum nicht benutzt, sollten
Sie es vom Stromnetz trennen. Somit wird im Falle einer Überspannung eine Beschädigung vermieden.
12. Durch die Lüftungsöffnungen dürfen niemals Gegenstände oder Flüssigkeiten in das Gerät gelangen. Dies könnte einen Brand bzw elektrischen Schlag auslösen.
39
Appendix C
13. Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der elektrischen Sicherheit nur von authorisiertem Servicepersonal geöffnet
werden.
14. Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz zu
trennen und von einer qualifizierten Servicestelle zu überprüfen:
a. Netzkabel oder Netzstecker sind beschädigt.
b. Flüssigkeit ist in das Gerät eingedrungen.
c. Das Gerät war Feuchtigkeit ausgesetzt.
d. Wenn das Gerät nicht der Bedienungsanleitung entsprechend funktioniert oder Sie mit Hilfe dieser Anleitung keine Verbesserung erzielen.
e. Das Gerät ist gefallen und/oder das Gehäuse ist beschädigt.
f. Wenn das Gerät deutliche Anzeichen eines Defektes aufweist.
15. Bitte lassen Sie das Gerät nicht unbehehrt hinten unter -20° C (-4° F)
oder oben 60° C (140° F), weil diesen Temperaturen das Gerät zerstören könten.
Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000
beträgt 70dB(A) oder weiger.
DISCLAIMER: This set of instructions is provided according to IEC7041. Advantech disclaims all responsibility for the accuracy of any statements contained herein.
IPC-623 User Manual
40
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