Broadcast Devices, Inc. CTD-1 Composite Decoder/AES Generator TECHNICAL REFERENCE MANUAL Broadcast Devices, Inc. 5 Crestview Avenue Cortlandt Manor, NY 10567 Tel. (914) 737-5032 Fax. (914) 736-6916 REV: A 02/05 Table of Contents The CTD-1 Composite Decoder/AES Transmitter I. Introduction A. Unpacking and Inspection B. General Description II. Specifications III. Installation IV. Warranty V. Schematic Diagrams A. Functional Diagram B. Setup Diagram C. Applications Diagram With CDS-300/302 D. CTD-1 Schematics Introduction The CTD-1 Composite Decoder/AES Transmitter is intended to be used in conjunction with the BDI CDS-300 or CDS-302 composite switcher DA products. This module can be plugged directly into these products. The CTD-1 will accept the selected composite signal, decode it back to left/right, and then convert it to a pair of AES3 compatible streams suitable for input to digital exciter equipment. Suggested uses include converting any composite stereo generator or STL to an AES signal compatible with modern digital AM/FM digital exciters. As an option, it is also possible to output a balanced +4 dBm left/right output for analog decoder applications. See setup diagram at rear of this manual for more information. A. Unpacking and Inspection Carefully unpack the unit after receipt and inspect for damage that may have occurred during shipping. If damage is noted, contact the shipper immediately and file a damage claim. The contents of the package have been insured to cover total replacement cost. Make certain that the package contents are the same as noted on the packing slip. If not, contact Broadcast Devices, Inc. General Description The CTD-1 contains a high quality, phase locked loop stereo decoder, analog to digital converter and AES transmitter. Stereo composite audio is routed to the stereo decoder where it is converted back to analog and then routed to a 24 bit analog to digital converter. The output of the converted is then routed to an AES transmitter/DA where it is outputted on a pair of XLR connectors at the rear of a CDS-300 or CDS-302 composite switcher/DA. In this configuration it is possible to drive a pair of composite outputs for older analog exciters and a pair of digital input exciters simultaneously with the same composite source. It is also possible to output a balanced +4 dBm left/right output to the CDS series XLR connectors if AES output is not needed. Specifications Composite Input Impedance: Output Impedance: Number of outputs: Sample rate: Pre/de emphasis: 100K unbalanced – Accepts 3.5 Volt RMS composite 110 ohm balanced digital 600 ohms balanced – analog 2 – AES3 or 1 – analog left/right 32, 44.1, 48 or 96 KHz 50 or 75uS selectable. II. Installation A. Initial Configuration Digital Output This installation description assumes the customer will install the CTD-1 in an existing CDS300/302. 1. Remove power and then unit top cover and locate a header with four jumpers. Make note of the position of these jumpers and then remove them. 2. Install the CTD-1 module with its connector plugging into the header from which the jumpers where removed. The module faces you as viewed from the front of the unit. Use extreme care to install the module so that the connector is plugged in correctly. Damage can occur if the module is plugged in incorrectly. Before powering the unit back up make sure that the connector is seated properly by observing that it is not plugged in incorrectly. 3. After verifying that the module is plugged in correctly, power up the CDS-300/302 and apply normal composite level audio to the input of the switcher. Connect the AES outputs to suitable AES equipped exciters or BDI AES-302 digital audio switcher/DA and observe modulation on a suitable modulation monitor. If level adjustment is necessary, there are two options for adjusting level. If the overall level needs adjustment, turn VR1 up or down as necessary to maintain desired modulation level. If balance between left and right channels is not correct, this can be compensated for by adjusting VR2 and 3. VR2 is left channel and VR3 is right channel. Refer to the setup diagram at the rear of the manual for location of these controls. 4. The CTD-1 is normally shipped from the factory with 75 uS pre emphasis enabled for North American applications and 50 uS for European applications. Jumpers JP3,4 are installed for pre emphasis. For de emphasized or flat frequency response audio output, remove jumpers JP3 and JP4. 5. Sample rate adjustment. The CTD-1 is normally shipped configured for 44.1 KHz sample rate. Other sample rates are possible including 32, 48 and 96 KHz. To adjust sample rate to other than 44.1 KHz, consult the sample rate chart on the setup diagram page at the rear of the manual. Initial Setup for Analog output 1. Follow steps 1-4 above 2. Remove power and locate L1,2,3,4D jumpers on CTD-1 board and remove them with a soldering pencil. 3. Install jumpers across L1,2,3,4A just to the left of the pads in the above step. With this change, the output presented to the rear XLR connectors will be a +4 dBm balanced stereo output. Output 1 is left channel and output 2 is right channel. IV. Warranty Broadcast Devices, Inc. products are warranted against failure due to faulty materials or workmanship for a period of one year from the date of shipment to the ultimate user. The warranty covers repair or replacement of defective parts at the factory, provided the unit has been returned prepaid by the user. All shipments to the factory shall have affixed to the outside of the container an R. A. number obtained from the factory. The above warranty is void if the unit has been modified by the user outside of any recommendations from the factory or if the unit has been abused or operated outside of its electrical or environmental specifications. If customer conducted field tests suggest that the unit may be faulty, whether or not the unit is in warranty, a full report of the difficulty should be sent to Broadcast Devices, Inc. factory at Cortlandt Manor, New York. The office may suggest further tests or authorize return for factory evaluation. Units sent to the factory should be well packed and shipped to Broadcast Devices, Inc. 5 Crestview Avenue, Cortlandt Manor, NY 10567. Remember to affix the R.A. number to the outside of the carton. Any packages received without such R.A. number will be refused. Note: freight collect shipments will also be refused. When the unit has been received, inspected and tested, the customer will receive a report of the findings along with a quotation for recommended repairs, which are found falling outside of the standard warranty. Units returned for in-warranty repairs which are found not to be defective will be subject to an evaluation and handling charge. In-warranty units will be repaired at no charge and returned via prepaid freight. Out-of-warranty units needing repair require a purchase order and will be invoiced for parts, labor, and shipping charges. When ordering replacement part, always specify A) Part number or Description, and Quantity; B) Date of Purchase, Where Purchased; C) Any Special Shipping Instructions. Always specify a street address, as shipping companies cannot deliver to a postal box. Broadcast Devices, Inc. is not responsible for any other manufacturer’s warranty on original equipment. Nor are we responsible for any failure, damage, or loss of property that may occur due to the installation or operation of our equipment outside of recommended specifications. V. Schematic Diagrams A. B. C. D. E. Simplifed Block Diagram Functional Diagram Setup Diagram Applications Diagram CTD-1 Schematic 5 4 3 2 1 L1A Balanced Left Output 2 L2A J1 Left Output 2 T2 1 L1D 8 Phase Lock Loop L2D VR1 VR2 Stereo Decoder 100K Analog Pre emphasis 4 ADC/AES Transmitters 5 6 Schott-37246 2 T2 1 8 VR3 4 MPXIN D 3 1 D L3D 4 Schott-37246 2 L4D Right Output 5 6 J2 3 L3A Balanced Right Output L4A C 4 JP4 1 JP3 C For Pre Emphasis, Install Jumpers Note: Optional Balanced Left/Right Output is selectable by removing L1,2,3,4D and placing Jumpers in L1,2,3,4,A. B B CTD-1 Functional Block Diagram A 5 4 3 2 A 1 5 4 3 2 1 VR1 - Composite Level CTD-1 Rev. E D D VR3 - Right Level L3D L1A L1D L4A L4D L2A L2D Jumpers shown in digital output position VR2 -Left Level Left Ch. Pre Emphasis L3A JP3 C C Install for Pre emphasis Right Ch. Pre Emphasis ON JP4 1 2 3 4 5 6 7 8 9 10 44 KHz S1 B ON 1 2 3 4 5 6 7 8 9 10 ON B 48 KHz 32 KHz ON 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 5 6 7 8 9 10 96 KHz 44 KHz A A CTD-1 Set Up Diagram 5 4 3 2 1 5 4 3 2 1 CDS-300/302 Composite Switcher/DA D D Exciter 1 S? Main Processor Rear Panel Exciter 2 SW DPDT Backup Processor Front Panel C C RBDS Generator Test Gear Digital Exciter 1 Left+ Left- B Left Analog to Digital Converter PLL Stereo Decoder Right B AES3 OUT RS485 Line Driver Digital Exciter 2 Right+ Right- A A Model CTD-1 Composite to Digital Module 5 4 3 2 1 Date: 2/15/2005 Time : 01:39:17 PM R1 U11 +5V 2 T1 1 2 NOTES: TXP1 8 1. AGND & DGND TIED 1 POINT ONLY. D +5V RST~ 4.7K 0805 R30 R61 7 2 T2 1 5 C1 .1 0805 GND 18 9 MCK SCK FSYNC SDATA 4 11 D 5 6 7 8 +5V 4 EN 12 EN D VCC 16 GND 8 4.7K 0805 8 TXP2 5 6 TXN2 54R9 1/4W R62 10 D U16C 10 .1 0805 3 C21 .1 50V 9 D U16A 1 74LS02 U16D D 2 11 74LS02 10uF 6.3v D 10uF 6.3v 13 12 D +5VA 74LS02 D D C54 C57 +5V 1 3 5 7 9 11 13 15 .1 0805 .1 0805 MPXL+ MPXL+ C59 .22 0805 MPXL- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MPXL+5V C67 .1 0805 C66 10uF 6.3v MPXR+ U8 C60 .047 0805 D R29 C71 8 RST~ J5 2 4 6 8 10 12 14 16 +5V C33 1uF 10V D 26LS31 CR2 MMBD7000 R32 Schott-37246 54R9 1/4W +5V C53 C56 +5V CKS0 CKS1 DFS0 DFS1 HPFE MCLKSEL R28 6 +5V 3. ALL RESISTORS 5% EXCEPT AS NOTED. D +5VA R63 4.7K 0805 4.7K 0805 R27 4.7K 0805 SW DIP-10 4.7K 0805 R31 +5V FSYNC VREFL AVSSL VCOM AINL+ AINLCKS0 DVDD DVSS OVF PDN DIF M/S~ LRCK BICK VREFR AVSSR TEST AINR+ AINRAVDD AVSS BVSS DFS1 HPFE DFS0 MCLK CKSI SDTO 28 27 26 25 24 23 22 21 20 19 18 17 16 15 MPXR+ R56 10 0805 C61 .047 0805 MPXR- MPXR+5VA C63 .1 0805 DFS1 HPFE DFS0 C64 10uF 6.3v U18 LM2940MP5 +15V 1 C95 10uF 25V C97 .1 0805 AK5385A Vi Vo +5V 3 C96 10uF 6.3v C98 .1 0805 SCK SDATA MCLK J4 -15V +15V INP MPXIN BNCIN1P BNCIN2P C99 BNCIN1N +5V +5V U10 OSC 3 +5V C20 .1 0805 2 GND OE 1 +5V +5V U17 4 VCC OSC 11MHZ 3 +5V C84 .1 0805 2 D GND OE 1 U12A D 24.576MHZ D 1 3 5 7 9 11 13 15 17 19 21 23 25 27 2 4 6 8 10 12 14 16 18 20 22 24 26 28 LOUT+ FB L1A TXN1 OMIT L1D J8-3 BNCIN1P J9-3 BNCIN2P J8-M1F2 BNCIN1N J8-M2F1 J9-M1F2 BNCIN2N J9-M2F1 ROUT+ FB L2A TXN2 OMIT L2D LOUT- FB L3A TXP1 OMIT L3D ROUT- FB L4A C70 .1 0805 U16B U12B 10 S 13 R 12 D 11 74F74 GND 4 S 1 R Q 5 2 D 3 5 3 4 5 6 13 12 11 10 Q 6 4 Q 9 Q 8 74F74 6 74LS02 D D I3A I2A I1A I0A I3B I2B I1B I0B U13 74F153 HDR14x2 16 VCC .1 0805 8 4 D BNCIN2N 24MHZ 14 +5V 7 D 20 19 18 17 16 15 14 13 12 11 19 CS8404 +5V S1 1 2 3 4 5 6 7 8 9 10 VD+ 2. VD+ & VA+ TIED ONLY AT VREG. +5V Schott-37246 54R9 1/4W 13 TXN1 5 6 15 GND GND TXM2 TXM1 TXM0 4 14 DIGOUT 20 17 2 4 +5V TXP TXN C6/C2 C1/FC0 PRO C7/C3 CRE/FC1 M2 M1 M0 V C/SBF U C9/C15 EM1/C8 EM0/C9 CBL/SBC RST 14 R6 4 3 2 1 24 23 22 21 9 10 11 12 13 14 15 16 7 U1 R77 470K 0805 R5 54R9 1/4W R2 3 +5V 4.7K 0805 R3 4.7K 0805 4.7K 0805 4.7K 0805 1 D VCC YA YB 7 9 MUX S1 S0 EA EB 2 14 1 15 CKS0 CKS1 +15V +15V -15V -15V +5V +5V L4D TXP2 OMIT AGND D D <> Broadcast Devices, Inc. 11.2896MHZ Title CTD-1 COMPOSITE MULTIFUNCTION BD Size B Date: Title: \\Main\e\cadence\CTD-1RE.DSN Document Number Sunday, November 21, 2004 Rev E Sheet 1 of 2 Date: 2/15/2005 Time : 01:40:10 PM C83 R33 +12V R34 150K 1% MF 0805 C35 750K 0805 C36 100K R36 30K 0805 .1 0805 C34 Y1 R39 .1 0805 +15V -15V -15V +5V +5V U6 C47 .1 0805 R50 27K 0805 C51 .047 0805 820K 0805 CR1 MMBZ5242B R52 R51 680pF 0805 27K 0805 C37 JP3 JMP2 C72 C45 .0068 0805 R35 10.0K 1% MF 0805 MPXR+ R38 ROUT+ 6800pF 0805 TDA1592 C44 .0068 0805 C101 200pF MICA 1210 C39 27R 1210 -15V C41 JP1 JMP2 .1 0805 RIGHT 22uF 25V R37 10.0K 1% MF 0805 VR2 C85 4 C48 68pF 0805 150 0805 10K 0805 R44 47K 1% MF 0805 10K 22uF 25V 3 VREF ROUT- 10uF 25V NE5532AD8 1 2 U7A C86 22uF 25V C49 MPXR- C87 22uF 25V C46 8 +12V 27K 0805 C100 R46 27R 1210 R47 10.0K 1% MF 0805 R49 C50 10.0K 1% MF 0805 .1 0805 +15V 10uF 25V 200pF MICA 1210 6 NE5532AD8 7 5 VREF U7B C102 680pF 0805 C103 C52 R53 10.0K 1% MF 0805 MPXL+ R55 LOUT+ 6800pF 0805 JP4 JMP2 200pF MICA 1210 C55 27R 1210 -15V C58 C80 .1 0805 JP2 JMP2 LEFT 22uF 25V R54 10.0K 1% MF 0805 C89 VR3 4 R48 47K 1% MF 0805 +15V R42 R41 10K 22uF 25V 3 VREF LOUT- 10uF 25V NE5532AD8 1 2 U9A C90 22uF 25V MPXL- C91 22uF 25V C68 R58 27R 1210 R59 10.0K 1% MF 0805 C65 8 C43 68pF 0805 100K 0805 AGND R40 + R43 20 19 18 17 16 15 14 13 12 11 - .1 0805 456KHZ 68.0K 0805 MPXIN PILOT IDENT VREF SNC HCC CDEER CDEEL FBR ROUT + .1 0805 PLL OSC GND IREF Vp INFI PUFO NDET FBL LOUT - C40 1 2 3 4 5 6 7 8 9 10 R60 C69 10.0K 1% MF 0805 .1 0805 +15V 10uF 25V 200pF MICA 1210 6 +5V VREF R86 200K 0805 U19 LM385M3-2.5 NE5532AD8 7 5 U9B + C38 .01 0805 +15V - 22uF 25V 22uF 25V + VR1 - C82 MPXIN VREF R87 OMIT C93 10uF 25V C94 .1 0805 Broadcast Devices, Inc. Title CTD-1 MPX DECODER ANALOG L-R OUT / A-D Size B Date: Title: \\Main\e\cadence\CTD-1RE.DSN Document Number <Doc> Sunday, November 21, 2004 Rev E Sheet 2 of 2
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