Century 3224T [0500798] [06/1996]

Century 3224T [0500798] [06/1996]
CENTURY
L E G E N D A R Y
®
L E A D E R S H I P
OWNER'S MANUAL
3224T
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0500798
06 / 96
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any
general or particular requirement which MILLER knew or had reason to know about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER
TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed
or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT
OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely
on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent
permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the 3224 Wrecker / Integrated Underlift that
may be required when part replacement is necessary. Be certain to use
only original equipment replacement parts for warranty purposes as well
as for keeping your 3224 Wrecker / Integrated Underlift in its original
state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the
following information to the manufacturer’s Parts Department.
1. Manual Number & Date of Publication
2. Manual Page Number
3. Page Title
4. Reference Number of Part Desired
5. Part Number
6. Part Description
7. Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should
additional information be required for repair or replacement of certain
components, contact your Wrecker Manufacturer Authorized
Representative.
The Manufacturer reserves the right, without notice or obligation, to
improve or modify their products, which may change the specifications,
models and feature availability.
VI-1
Section VI - PARTS (cont’d)
SUBFRAME ASSEMBLY
VI-2
Section VI - PARTS (cont’d)
SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
------27
28
29
30
31
32
33
-----
4
8
12
REF.
REF.
2
8
10
2
4
2
4
4
4
16
4
4
8
8
4
8
2
2
2
2
-4
4
2
4
2
4
1
2
2
1
1
1
-2
2
2
2
0300113
0302540
0302541
0302616
0303091
0303140
0400066
0400128
0400130
0400139
0400181
0400276
0400281
0400294
0400392
0400408
0400430
0400452
0400506
0400508
0400510
0705500
0707341
0707377
0707394
0707199
0301551
0301553
0302474
0400044
0400563
0702604
0802211
0802221
0802240
0802243
0802244
0802863
0903136
0303096
0400211
0400408
0400492
DESCRIPTION
GREASE FITTING
CENTER BONDED MOUNT
SPECIAL WASHER
SPADE CYLINDER
BOOM LIFT CYLINDER
RAMP PAD
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" FL HD SKT
SCREW, 3/8"-16 X 3-1/2" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 5/8"-11 X 4-1/2" HEX HD CAP
SCREW, 3/4"-10 X 3-1/2" HEX HD CAP
SCREW, 3/4"-10 X 6-1/2" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOK HEX
NUT, 3/4"-10 NYLOK HEX
LOCKWASHER, 1/4" HELICAL
WASHER, 5/8" FLAT
LOCKWASHER, 5/8" HELICAL
WASHER, 3/4" FLAT
SHAFT, LOWER SPADE
PIN, LIFT CYLINDER
COVER, SPADE TUBE
SHAFT, UPPER SPADE
PIN, SPADE PAD
CABLE SLEEVE, 1/16"
1/16" CABLE ASSEMBLY, 17"
PIN, LYNCH
DRIVE SCREW, # 10 X 1/2" RD HD
ROLL PIN, 3/16" X 1-3/4"
PROTECTIVE HOSE TUBE, 14"
FRONT BODY MOUNTING TUBE
SPADE PAD
PIVOT PIN, LIFT CYLINDER
INNER SPADE, LEFT
INNER SPADE, RIGHT
3224 SUBFRAME WELDMENT
SAFETY CHAIN ASSEMBLY (NOT SHOWN)
SAFETY CHAIN
SCREW, 1/2"-13 X 1-3/4" HEX HD CAP
NUT, 1/2"-13 NYLOK HEX
WASHER, 1/2" FLAT
VI-3
Section VI - PARTS (cont’d)
BODY ASSEMBLY
Section VI - PARTS (cont’d)
BODY ASSEMBLY
VI-4
Section VI - PARTS (cont’d)
BODY ASSEMBLY
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2
4
4
8
1
1
1
8
8
6
8
6
8
40
2
1
1
2
2
1
1
1
1
0301223
0301912
0302571
0302572
0302612
0302613
0303061
0400066
0400122
0400369
0400392
0400451
0400452
0400566
0704047
0705090
0705091
0705092
0706609
0711289
0711290
0711292
0711344
DESCRIPTION
MUDFLAP
DOOR CHECK, 11"
GAS SPRING CYLINDER
"L" BRACKET
BODY SIDE, 120" C.A., LEFT
BODY SIDE, 120" C.A., RIGHT
BACK UP ALARM (NOT SHOWN)
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
CLIP, 1/4" TINNERMAN
NUT, 3/8"-16 NYLOK HEX
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
RIVET, 1/4"
RUBBER FENDER
ANGLE, MUDFLAP MOUNTING, LEFT
ANGLE, MUDFLAP MOUNTING, RIGHT
BAR, MUDFLAP
RETAINING STRIP, RUBBER FENDER
PANEL, SWITCH
PANEL, CONTROL
PANEL, CONTROL
PANEL, GAUGE
VI-5
REF.
NO.
NO.
REQ’D
PART
NUMBER
24
1
0901496
CENTURY NAMEPLATE KIT
------
-28
28
2
2
0902328
0400288
0400431
0707174
0711257
BODY MOUNTING KIT (NOT SHOWN)
SCREW, 3/4"-10 X 2-1/2" HEX HD CAP
NUT, 3/4"-10 NYLOK HEX
ANGLE, TAILGATE MOUNTING
MOUNTING PLATE
--------25
26
27
28
-2
4
12
6
4
18
12
2
1
1
1
124001727
0301706
0400126
0400177
0400181
0400392
0400408
0400492
0802254
0802256
0802257
0802260
STANDARD LIGHT BAR
LIGHT BAR GASKET
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOK HEX
WASHER, 1/2" FLAT
MOUNTING ANGLE
LEFT SUPPORT CHANNEL
RIGHT SUPPORT CHANNEL
TOP CHANNEL
DESCRIPTION
Section VI - PARTS (cont’d)
BOOM ASSEMBLY
VI-6
Section VI - PARTS (cont’d)
BOOM ASSEMBLY
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
6
2
2
2
2
4
4
REF.
2
2
4
4
4
18
2
4
2
1
4
24
4
4
16
4
2
8
0300113
0300626
0301224
0301895
0301923
0301959
0302378
0302614
0302619
0302628
0400066
0400121
0400122
0400132
0400133
0400150
0400176
0400220
0400248
0400392
0400408
0400451
0400480
0400482
0400491
0400492
DESCRIPTION
GREASE FITTING
SHEAVE, 8"
WIRE ROPE, 6 X 37 IWRC, 1/2" X 175 FT.
GREASE FITTING, STR 1/8"
SLIDE PAD, BOOM BOTTOM
SNAP RING, 1-1/2" INTERNAL
COMPRESSION SPRING
EXTEND CYLINDER
BUSHING, 2-1/4" OD X 2" ID X 1-1/2"
SLIDE PAD, INNER BOOM
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP
SCREW, 1/2"-13 X 1" HEX HD CAP
SCREW, 1/2"-13 X 5-1/2" HEX HD CAP
SCREW, 5/8"-11 X 1" HEX HD CAP
NUT, 3/8"-16 HEX NYLOK
NUT, 1/2"-13 HEX NYLOK
WASHER, 1/4" FLAT
WASHER, 3/8" FLAT
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
WASHER, 1/2" FLAT
VI-7
REF.
NO.
NO.
REQ
PART
NUMBER
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
4
4
4
6
1
2
4
2
2
1
1
1
2
2
1
2
2
1
1
4
1
2
2
2
1
1
0400506
0400508
0400543
0400554
0400581
0700778
0700801
0700888
0703442
0707343
0707344
0707342
0709361
0709362
0710143
0708645
0800286
0800509
0800510
0802218
0802246
0802365
0802775
0802774
0802849
0802931
DESCRIPTION
WASHER, 5/8" FLAT
LOCKWASHER, 5/8" HELICAL
COTTER PIN, 1/8" X 3/4"
ROLL PIN, 3/8" X 1"
PIPE U-BOLT, 3/8"-18 X 3"
TOP SPACER, OUTER BOOM
BOTTOM CABLE GUIDE
SHAFT, SHEAVE
SKID, FAIRLEAD ASSEMBLY
EXTEND CYLINDER PIN, BASE
EXTEND CYLINDER PIN, ROD
PIVOT PIN, BOOM
PIVOT ROD
SPRING CHANNEL
PIN, TILT CYLINDER BASE END
PLATE, FLAPPER
CABLE GUIDE
SWIVEL WELDMENT, LEFT
SWIVEL WELDMENT, RIGHT
SPRING PIN
CYLINDER SUPPORT
PIN, TOWER PIVOT
TENSIONER MOUNTING BRACKET
TENSIONER BRACKET
OUTER BOOM WELDMENT
INNER BOOM WELDMENT
Section VI - PARTS (cont’d)
UNDERLIFT & TOWER ASSEMBLY
VI-8
Section VI - PARTS (cont’d)
UNDERLIFT & TOWER ASSEMBLY
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
6
2
REF.
REF.
1
1
1
4
3
7
1
3
1
4
1
1
1
1
1
2
0300113
0301895
0301765
0302791
0304246
0400121
0400122
0400167
0400176
0400392
0400482
0400491
0400548
0710140
0710143
0710144
0802220
0802237
0802865
0802935
GREASE FITTING
GREASE FITTING, 1/8" STR
FOLD CYLINDER
TILT CYLINDER
PIN, FOLD CYLINDER CLEVIS
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 3-3/4" HEX HD CAP
SCREW, 1/2"-13 X 1" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
COTTER PIN, 3/8" X 2"
BUSHING, TILT CYLINDER
PIN, TILT CYLINDER BASE
PIN, TILT CYLINDER ROD END
FOLD CYLINDER PIN WELDMENT
UNDERLIFT PIVOT PIN
3224 TOWER WELDMENT
TOWER PIVOT PIN WELDMENT
-21
22
23
24
-2
2
2
2
0901716
0301691
0302273
0400205
0400408
WINCH CABLE STOW KIT
OBLONG MASTER LINK
SPRING, WINCH CABLE TIE-BACK
SCREW, 1/2"-13 X 3" HEX HD CAP
NUT, 1/2"-13 NYLOK HEX
-25
26
27
-6
7
2
0903059
0300113
0302561
0302619
HORIZONTAL BOOM ASSEMBLY
GREASE FITTING, 1/8" STR
SLIDE PAD
SPRING BUSHING
DESCRIPTION
VI-9
REF.
NO.
NO.
REQ’D
PART
NUMBER
-28
29
30
31
32
33
34
35
36
37
38
39
40
-1
1
4
8
1
4
4
1
2
1
1
1
1
0903752
0303331
0400107
0400151
0400228
0400382
0400481
0707034
0707271
0707452
0803231
0803232
HD86
HD89
HORIZONTAL BOOM ASSEMBLY (cont’d)
EXTEND CYLINDER
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
SCREW, 3/8"-24 X 3/4" HEX HD CAP
SCREW, 3/8"-24 X 5/8" BUTTON HD SKT
NUT, 5/16"-18 NYLOK HEX
LOCKWASHER, 3/8" EXTERNAL TOOTH
STOP PLATE
EXTEND CYLINDER PIN, BASE END
SPACER PAD
OUTER BOOM WELDMENT
2ND STAGE BOOM WELDMENT
EXTEND CYLINDER PIN WELDMENT
RETAINING RING, 1-5/16"
-41
42
43
44
45
46
47
48
49
50
51
-1
1
1
2
2
2
2
1
1
1
1
0903175
0301197
0301398
0303087
0303105
0303106
0400354
0400508
0710054
0710055
0710195
0802919
CROSSBAR ASSEMBLY
COMPRESSION SPRING, CROSSBAR
DETENT BALL, 1-3/16"
O-RING, PIVOT PIN
THRUST WASHER, 1/8"
THRUST WASHER, 1/16"
SCREW, 5/8"-11 X 3-1/2" SKT HD CAP
LOCKWASHER, 5/8" HELICAL
PIVOT PIN, TOP HALF
PIVOT PIN, BOTTOM HALF
SPACER, DETENT SPRING
CROSSBAR WELDMENT
-52
53
-1
1
0903751
0302625
0803320
INNER BOOM ASSEMBLY
BUSHING, PIVOT PIN
3RD STAGE BOOM WELDMENT
DESCRIPTION
Section VI - PARTS (cont’d)
UNDERLIFT HYDRAULICS
VI-10
Section VI - PARTS (cont’d)
UNDERLIFT HYDRAULICS
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
7
1
1
1
4
2
2
3
1
1
1
1
2
1
1
2
12
4
12
4
2
2
2
REF.
1
2
1
1
6
1
2
4
2
2
2
0300044
0300142
0300206
0301424
0301470
0301473
0301485
0301522
0301730
0301731
0301765
0301837
0301880
0302035
0302036
0302509
0302514
0302548
0302549
0302551
0302581
0302582
0302596
REF.
0302791
0302805
0302815
0303017
0303108
0303331
0400064
0400118
0400366
0400451
0400452
DESCRIPTION
CONNECTOR, 6MJ-8MB
ELBOW, 6MJ-4MP90
BRANCH TEE, 6MJ-6MJ-4MP
CONNECTOR, 6MJ-4MP
ELBOW, 6MJ-8MP90
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 81"
CONNECTOR, 6MJ-6MB
DOUBLE HOLDING VALVE
HOLDING VAVLE
FOLD CYLINDER
INLINE ORIFICE
HOSE ASSEMBLY, 107"
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 26"
ELBOW, 6MJ-6MB45
ADAPTER, 8MJ-6MJ
CLAMPING UNIT
SPLIT BUSHING, 1/2"
STACKING NUT, SKT HD
HOSE ASSEMBLY, 36"
HOSE ASSEMBLY, 36"
HOSE ASSEMBLY, 34"
CONTROL VALVE
TILT CYLINDER
HOSE ASSEMBLY, 10"
HOSE ASSEMBLY, 32"
CONNECTOR, 8MB-6FB
TUBE ASSEMBLY
EXTEND CYLINDER
SCREW, 1/4"-20 X 2" RD HD SLOTTED
SCREW, 5/16"-18 X 3/4" HEX HD CAP
NUT, 1/4"-20 HEX
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
Section II - SPECIFICATIONS
2.1 CERTIFICATION LABEL
Federal law requires that the final stage manufacturer, i.e., that
person or company installing new equipment on a new chassis,
must certify the completed vehicle by obtaining, completing and
affixing to the door post on the driver’s side of the vehicle, a
CERTIFICATION LABEL similar to the one shown. See Figure 2.1.
FIGURE 2.1
VI-11
II-1
Section II - SPECIFICATIONS (Cont’d)
2.2 SERIAL NUMBERS/SPECIFICATION LABEL
Section VI - PARTS (cont’d)
BOOM ELEVATION HYDRAULICS
Each CENTURY 3224 Wrecker will have a SERIAL NUMBER/
SPECIFICATION LABEL mounted to the wrecker boom. This label
will display the Model Number, Serial Number, Lift/Tow and Cable
Ratings. See Figure 2.2.
FIGURE 2.2
II-2
VI-12
Section VI - PARTS (cont’d)
BOOM ELEVATION HYDRAULICS
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
REF.
2
4
2
2
2
2
2
2
2
2
2
2
4
2
1
1
2
2
2
4
4
4
4
2
REF.
0300044
0300113
0300147
0300206
0300710
0301388
0301425
0301470
0301731
0302035
0302051
0302568
0302569
0302575
0302581
0302582
0302604
0302632
0303091
0400064
0400366
0400451
0400452
0703001
DESCRIPTION
CONTROL VALVE
CONNECTOR, 6MJ-8MB
GREASE FITTING
ELBOW, STREET 4MP-4FP90
BRANCH TEE, 6MJ-6MJ-4MP
CLAMP, CHECK VALVE RETAINING, 6-1/2"
ELBOW, 8MJ-8MB90
CONNECTOR, 6MJ-6MP
E\BOW, 6MJ-8MB90
HOLDING VALVE
HOSE ASSEMBLY, 18"
ELBOW, 8MJ-6MP90
TUBING, HYDRAULIC
WIRE TIE, 29-3/4"
BULKHEAD RUN TEE W/NUT
HOSE ASSEMBLY, 36"
HOSE ASSEMBLY, 36"
HOSE ASSEMBLY, 44"
HOSE ASSEMBLY, 40"
CYLINDER, BOOM LIFT
SCREW, 1/4"-20 X 2-1/4" RD HD SLOTTED
NUT, 1/4"-20 HEX
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
BRACKET, CHECK VALVE MOUNTING
Section II - SPECIFICATIONS (Cont’d)
2.3 SPECIFICATIONS - MODEL 3224
16-ton recovery boom with dual 16,000 lb. hydraulic winches,
175’ x 1/2" cable, hydraulic spades, 2-stage hydraulic underlift with
102-1/2" reach and power tilt, 120" C.A. modular body, pylon, lighted
compartments, and driver’s side manual controls.
(a) Winches
Rating (1st Layer Each Drum) . . . . . . . . . . . . . . . . . . 16,000 lb.
(b) Cable
Diameter and Length (Each Drum) . . . . . . . . . 1/2" dia. x 175 ft.
Type
. . . . . . . . . . . . . . . . . . . . . . . . . . 6 x 37 IWRC, XIPS
Working limit, each line . . . . . . . . . . . . . . . . . . . . . . . 7,600 lbs.
(c) Recovery Boom Specifications
Boom Rating
Retracted at 30° (TEMA) . . . . . . . . . . . . . . . . . . . . 32,000 lbs.
Extended at 30° (TEMA) . . . . . . . . . . . . . . . . . . . . 15,000 lbs.
Boom Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96"
Max. Hook Height (spades up) . . . . . . . . . . . . . . . . . . . . . 15’-6"
Reach Past W.L. at Max. Boom Angle . . . . . . . . . . . . . . 39-3/4"
Max. Boom Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40°
(d) Underlift Specifications
Structural Rating:
Fully Retracted . . . . . . . . . . . . . . . . . . . . . . . . . . . 24,000 lbs.
Fully Extended . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,000 lbs.
Reach:
Fully Retracted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38"
Fully Extended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102-1/2"
Wheel Lift Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38"
Crossbar Spread W/L Arms . . . . . . . . . . . . . . . . . . . . . . . . . 93"
Standard Power Tilt Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8°
VI-13
II-3
Section II - SPECIFICATIONS (Cont’d)
2.4 CHASSIS RECOMMENDATIONS (MINIMUM)
Section VI - PARTS (cont’d)
BOOM EXTENSION HYDRAULICS
Minimum GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,500 lbs.
Minimum C.A. Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120"
Frame Length (Behind Centerline of Rear Axle) . . . . . . . . . . . . . 42"
RBM Each Frame Rail . . . . . . . . . . . . . . . . . . . . . . 1,200,000 in./lb.
The outside frame rails of chassis extending behind cab must be free
of fuel tanks, air tanks, battery boxes, etc.
2.5 STANDARD EQUIPMENT - 3224
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
120" C.A. Modular Body
Switch Panel
6 Pair Lifting Attachments
Air Free Spool
2 Forward Tool Compartments
Chain Racks and Tool Holders
Tool Compartment Lighting
Rear Hydraulic Spades with Pads
Federal Standard # 108 Lighting
Hydraulic Pressure Gauges
Safety Chains
Mud Flaps
Recessed Trailer Air and 7-Way Connectors
Rubber Fenderettes
Variable-Height Light Pylon
3-Function Remote Lanyard Control
Driver’s Side Manual Controls
Double Wall Compartment Door with Checks
Cable Tensioners
Two Side Body Work Lights (per side)
II-4
VI-14
Section VI - PARTS (cont’d)
BOOM EXTENSION HYDRAULICS
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
REF.
2
1
1
2
1
1
1
1
5
1
1
1
1
2
2
2
REF.
0300044
0300209
0301425
0301620
0301696
0301731
0301782
0302000
0302062
0302581
0302605
0302614
0302635
0400122
0400392
0400480
DESCRIPTION
CONTROL VALVE
CONNECTOR, 6MJ-8MB
ELBOW, 6MJ-6MP90
CONNECTOR, 6MJ-6MP
ELBOW, 6MJ-6MB90
ELBOW, 6MJ-6FJX90
HOLDING VALVE
MALE RUN TEE, 6MJ-4MP-6MJ
HOSE ASSEMBLY, 24"
WIRE TIE, 21" (NOT SHOWN)
HOSE ASSEMBLY, 36"
HOSE ASSEMBLY, 44"
EXTEND CYLINDER
HOSE ASSEMBLY, 131"
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
WASHER, 3/8" FLAT
VI-15
Section VI - PARTS (cont’d)
PUMP, VALVE & FILTER HYDRAULICS
Section VI - PARTS (cont’d)
PUMP, VALVE & FILTER HYDRAULICS
VI-16
Section VI - PARTS (cont’d)
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
2
1
2
2
2
6
6
0301485
0301507
0302205
0302577
0303435
0400021
0400351
HOSE ASSEMBLY, 81"
PUMP, OPPOSITE ENGINE
GAUGE, FLUSH MOUNT 6000 PSI
CONNECTOR, 6MJ-4FP
HOSE ASSEMBLY, 58"
SCREW, # 8-32 X 1/2" RD HD PHIL MACH
HEX NUT & STAR WASHER, # 8-32
-8
9
10
11
12
13
14
15
16
17
18
19
20
21
-2
2
2
20 FT.
2
2
2
1
2
1
1
6
2
2
0903307
0300364
0300660
0300666
0300671
0300891
0301547
0302088
0302242
0302983
0303032
0303033
0303290
0400188
0400408
PUMP KIT
CLAMP, HOSE, 1" - 2-1/4"
HOSE ASSEMBLY, 120"
BARB, 24C4-24MP
SUCTION HOSE, 1-1/2"
PIPE NIPPLE, 1-1/2" X 3"
ELBOW, 8MJ-12MB90
BALL VALVE, BRONZE
FLANGE FITTING, 24FL-24HOSE90
STREET ELBOW, 45°, 1-1/2"
ELBOW, 24MJ-20MB90
HOSE BARB, 24C4-24FJX
CLAMP, 2-1/2" INSULATED
SCREW, 1/2"-13 X 2" HEX HD CAP
NUT, 1/2"-13 NYLOK HEX
-22
23
24
25
26
27
28
-REF.
2
2
2
REF.
6
4
0903535
REF.
0300052
0301995
0302052
REF.
0400135
0400157
VALVE PAN ASSEMBLY
CONTROL VALVE
ELBOW, 8MJ-10MB90
STRAIGHT ADAPTER, 8FJ-6MJ
RUN TEE, 8MJ-8FJX-8MJ
CONTROL VALVE
SCREW, 3/8"-16 X 4-1/2" HEX HD CAP
SCREW, 3/8"-16 X 1-3/4" HEX HD CAP
DESCRIPTION
VI-17
REF.
NO.
NO.
REQ’D
PART
NUMBER
29
30
31
32
33
34
10
4
6
1
2
1
0400392
0400480
0704045
0711250
0711251
0711561
NUT, 3/8"-16 NYLOK HEX
WASHER, 3/8" FLAT
SPACER, CONTROL VALVE
PLATE, CONTROL BULKHEAD
PLATE, CONTROL BULKHEAD
PLATE, VALVE MOUNTING
-35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
-2
1
2
2
4
4
1
1
6
12
4
6
4
12
1
1
1
0902353
0300136
0300446
0300615
0301545
0302227
0302228
0302570
0305006
0400036
0400122
0400146
0400357
0400392
0400482
0705910
0706114
0803163
TANK KIT
RETURN LINE FILTER ASSEMBLY
PIPE PLUG, 3/4" NPT MALE
ELL, 12MJ-12MP90
ELBOW, 12MJ-12MB90
CENTER BONDED MOUNT
SPECIAL WASHER
SIGHT GAUGE
FILLER CAP
SCREW, # 10-32 X 1" RD HD MACH
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 2-1/4" HEX HD CAP
NUT, # 10-32 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 3/8" HELICAL
COVER PLATE
GASKET, CLEANOUT & FILLER COVER
RESERVOIR WELDMENT
-52
53
54
55
-4
4
1
4
0903696
0400121
0400392
0711322
0711575
COVER KIT
SCREW, 3/8"-16 X 3/4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
COVER, VALVE
SUPPORT, COVER
DESCRIPTION
Section VI - PARTS (cont’d)
WINCH HYDRAULICS & AIR FREE SPOOL
VI-18
Section VI - PARTS (cont’d)
WINCH HYDRAULICS & AIR FREE SPOOL
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
REF.
2
4
2
18 FT.
2
7 FT.
4
4
2
1
1
1
2
2
4
REF.
2
2
2
2
2
4
2
4
4
0300011
0300324
0301376
0301574
0301577
0302055
0302431
0302546
0302550
0302551
0302607
0302617
0302618
0302627
0302677
0302678
0302782
0302795
0302827
0302828
0303131
0303391
0400034
0400118
0400121
0400122
DESCRIPTION
CONTROL VALVE
SOLENOID VALVE, AIR CONTROL
CONNECTOR, 10MJ-16MB
ELBOW, 4TB-4MP90
AIR HOSE, 1/4" O.D.
AIR CYLINDER
CONVOLUTED LOOM, 3/8"(NOT SHOWN)
CLAMPING UNIT
SPLIT BUSHING, 3/4"
STACKING NUT, SKT HD
TEE UNION, 4TB-4TB-4TB
WINCH, H-600 LEFT
WINCH, H-600 RIGHT
HYDRAULIC MOTOR
BREATHER VENT, 1/8" MP
ELBOW, 4TB-2MP90
CONTROL VALVE
SPRING, COMPRESSION
CONNECTOR, 10MJ-10MB
CONNECTOR, 10MJ-10MBL
HOSE ASSEMBLY, 80"
HOSE ASSEMBLY, 96"
SCREW, # 10-32 X 1/2" RD HD PHIL
SCREW, 5/16"-18 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
VI-19
REF.
NO.
NO.
REQ
PART
NUMBER
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
2
16
4
8
4
10
8
2
8
8
16
2
8
16
4
2
2
2
1
1
1
1
2
2
4
0400132
0400234
0400238
0400260
0400356
0400367
0400392
0400412
0400421
0400480
0400487
0400488
0400491
0400504
0400520
0400530
0400543
0702382
0707337
0707338
0707416
0707417
0707418
0800772
RR809
DESCRIPTION
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP
SCREW, 7/16"-14 X 1-1/4" HEX HD CAP
SCREW, 1/2"-13 X 1-1/2" SKT HD CAP
SCREW, 5/8"-11 X 2" HEX HD CAP
NUT, # 10-32 HEX
NUT, 1/4"-20 HEX NYLOK
NUT, 3/8"-16 HEX NYLOK
NUT, 1/2"-20 HEX JAM
NUT, 5/8"-11 HEX NYLOK
WASHER, 3/8" FLAT
LOCKWASHER, 7/16" HELICAL
WASHER, 7/16" FLAT
LOCKWASHER, 1/2" HELICAL
WASHER, 5/8" SAE
LOCKWASHER, # 10 HELICAL
CLEVIS PIN, 5/16" X 1-1/4"
COTTER PIN, 1/8" X 3/4"
MOUNTING ANGLE
WINCH MOUNTING ANGLE, FRONT
WINCH MOUNTING ANGLE, REAR
BRACKET, FREESPOOL, LEFT
BRACKET, FREESPOOL, RIGHT
FREESPOOL COVER
ADJUSTMENT YOKE
BUSHING, CONTROL HANDLE
Section VI - PARTS (cont’d)
LEFT CONTROL ASSEMBLY
VI-20
Section VI - PARTS (cont’d)
LEFT CONTROL ASSEMBLY
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1
2
1
2
1
4
1
4
9
1
1
12
2
9
4
4
2
4
9
36
10
9
4
24
10
9
9
2
1
1
1
1
6
1
9
0300341
0300834
0300835
0300836
0300837
0302453
0302454
0302455
0302726
0302856
0302917
0303008
0400066
0400103
0400107
0400122
0400367
0400379
0400382
0400383
0400392
0400393
0400451
0400466
0400512
0400532
0400541
0711235
0711245
0711246
0711284
0711285
0801054
0803182
0803294
DESCRIPTION
CONTROL KNOB, W/L (UP/DOWN)
CONTROL KNOB, (IN/OUT)
CONTROL KNOB, BOOM (UP/DOWN)
CONTROL KNOB, JACK (UP/DOWN)
CONTROL KNOB, BOOM (IN/OUT)
CONTROL CABLE, 92"
CONTROL CABLE, 67"
CONTROL CABLE, 79"
GREASE FITTING, 1/4"-28 X 45°
CONTROL KNOB, TILT (UP/DOWN)
CONTROL KNOB, W/L EXTEND (IN/OUT)
ADJUSTABLE CLEVIS
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
NUT, 5/16"-18 "J" TINNERMAN
NUT, 5/16"-18 HEX NYLOK
NUT, 5/16"-24 HEX
NUT, 3/8"-16 HEX NYLOK
NUT, 3/8"-16 HEX JAM
WASHER, 1/4" FLAT
WASHER, 5/16" INTERNAL TOOTH
WASHER, 3/4" FLAT (SPECIAL)
CLEVIS PIN, 5/16" X 1"
COTTER PIN, 1/16" X 3/4"
CLAMP, SHAFT CONTROL BOX
PLATE, SHAFT SUPPORT
PIN, CONTROL BOX
SUPPORT, CONTROL (LEFT)
SUPPORT, CONTROL (RIGHT)
CONTROL CABLE CONNECTOR
CONTROL FRAME WELDMENT
CONTROL HANDLE WELDMENT
VI-21
REMOTE CONTROL ASSEMBLY
REF.
NO.
NO.
REQ
PART
NUMBER
-36
37
38
39
40
41
42
43
44
45
46
47
-48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
-66
67
-10 / 16
1
15 / 25
2/4
2/3
2
2
1
35 / 65
1/2
16 / 28
1
1
1
1/2
1
1
8 / 20
4/7
1
1
1
2/4
4/7
2/4
2/4
6 / 11
4/7
2/4
4/7
1
1
4/7
1
-0300166
0301574
0301577
0301610
0301618
0302048
0302340
0302431
0302434
0302677
0302678
0302844
0303479
0303226
0303235
0303250
0303251
0303322
0303335
0303363
0303364
0303365
0400025
0400057
0400078
0400351
0400367
0400401
0400451
0400527
0711277
0711836
0803181
HA0132
DESCRIPTION
REMOTE CONTROL ASSEMBLY
WIRE CONNECTOR, SPADE
ELBOW, 4TB-4MP90
AIR HOSE, 1/4" O.D. (FT.)
CONNECTOR, 4TB-4MP
BRASS PLUG, 4MP
CABLE SEALING GRIP
HEX PIPE BUSHING
CONVOLUTED LOOM, 3/8" X 8"
CABLE TIE, 4" 18 LB.
BREATHER VENT, 2MP
ELBOW, 4TB-2MP
AIR SOLENOID VALVE (8)
AIR SOLENOID VALVE (14)
CIRCUIT BREAKER, HI-AMP WATERPROOF
TERMINAL BLOCK
POWER PAL, 15 POSITION
POWER PAL, 8 POSITION
ELECTRICAL CABLE, 16/10 SO (FT.)
AIR CYLINDER
AIR FILTER/REGULATOR
AIR LUBRICATOR
MOUNTING BRACKET
SCREW, # 8-32 X 3/4" RD HD SLOTTED
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
SCREW, 1/4"-20 X 2" HEX HD CAP
HEX NUT & STAR WASHER, # 8-32
NUT, 1/4"-20 HEX NYLOK
NUT, 7/16"-20 HEX JAM
WASHER, 1/4" FLAT
CLEVIS PIN, 5/16" X 5/8" COTTERLESS
SUPPORT, SOLENOID VALVE (8)
SUPPORT, SOLENOID VALVE (14)
CLEVIS WELDMENT
GAUGE, 0-160 PSI
Section VI - PARTS (cont’d)
RIGHT CONTROL ASSEMBLY
VI-22
Section VI - PARTS (cont’d)
RIGHT CONTROL ASSEMBLY
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
2
1
2
1
3
3
6
6
6
4
4
4
10
18
4
6
18
4
7
6
6
2
1
1
1
1
6
0300834
0300835
0300836
0300837
0303453
0302455
0302726
0303008
0400103
0400107
0400122
0400379
0400382
0400383
0400392
0400393
0400466
0400480
0400512
0400532
0400541
0711235
0711247
0711284
0711285
0803183
0803294
DESCRIPTION
CONTROL KNOB, (IN/OUT)
CONTROL KNOB, BOOM (UP/DOWN)
CONTROL KNOB, JACK (UP/DOWN)
CONTROL KNOB, BOOM (IN/OUT)
CONTROL CABLE, 92"
CONTROL CABLE, 79"
GREASE FITTING, 1/4"-28 X 45°
ADJUSTABLE CLEVIS
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
NUT, 5/16"-18 "J" TINNERMAN
NUT, 5/16"-18 HEX NYLOK
NUT, 5/16"-24 HEX
NUT, 3/8"-16 HEX NYLOK
NUT, 3/8"-16 HEX JAM
WASHER, 5/16" INTERNAL TOOTH
WASHER, 3/8" FLAT
WASHER, 3/4" FLAT (SPECIAL)
CLEVIS PIN, 5/16" X 1"
COTTER PIN, 1/16" X 3/4"
CLAMP, SHAFT CONTROL BOX
PIN, CONTROL BOX
SUPPORT, CONTROL (LEFT)
SUPPORT, CONTROL (RIGHT)
CONTROL FRAME WELDMENT
CONTROL HANDLE WELDMENT
VI-23
Section VI - PARTS (cont’d)
H-600SC WINCH ASSEMBLY
Section VI - PARTS (cont’d)
H-600SC WINCH ASSEMBLY
VI-24
Section VI - PARTS (cont’d)
H-600SC WINCH ASSEMBLY
REF
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1
1
1
2
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
300062
306036
308046
308048
314003
324163
328046
328057
330010
332140
334050
338038
338040
338270
340014
340024
342024
342032
342051
342120
450017
352020
357466
356945
358001
362007
368195
370003
400003
400007
402044
402107
412005
412006
DESCRIPTION
ADAPTER
SPRING, FLAT
BUSHING
BUSHING
CAM PLATE
CLUTCH, JAW
COVER, GEAR HOUSING
COVER, BRAKE
SHOE, DRAG BRAKE
DRUM
GEAR, R.H.
HOUSING, BRAKE
HOUSING, CLUTCH
HOUSING, GEAR
HUB, GEAR
HUB, BRAKE
KEY
KEY
KEY
KEY
KEY, BARTH
PLATE, RETAINER
SHAFT, DRUM
SHAFT, SHIFTER
SHIFTER HANDLE
SPACER, DRUM
WORM, R.H.
YOKE
BALL, POPPET
BALL
BEARING, BALL
BEARING, THRUST
BUSHING
BUSHING
VI-25
REF
NO.
NO.
REQ
PART
NUMBER
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
4
1
7
6
2
1
6
6
1
1
1
1
1
4
6
2
2
1
1
3
1
2
1
2
1
1
1
1
1
2
2
2
2
414111
414140
414141
414283
414398
414603
414865
414887
414971
416059
416109
416112
418067
418163
418176
418184
442182
442190
442191
456006
456008
462003
468002
468011
474004
486076
486079
494005
494010
494088
494089
518026
530094
DESCRIPTION
CAPSCREW, 5/16"-18 X 1" LG HEX HD
CAPSCREW, 5/16"-18 X 3/4" LG HEX HD NYLOK
CAPSCREW, 5/16"-18 X 1" LG HEX HD NYLOK
CAPSCREW, 3/8"-16 X 1-1/4" LG HEX HD
CAPSCREW, 3/8"-24 X 1" LG HEX HD NYLOK
CAPSCREW, 1/2"-20 X 1-3/4" LG HX HD ALL-THRD
CAPSCREW, 5/16"-18 X 1" LG HEX SOC HD
CAPSCREW, 5/16"-18 X 1" LG BUTTON HD
SCREW, POPPET 1/2"-20 HD LESS DR SLOT
SETSCREW, 3/8"-16 X 1/2" LG HEX SOC HD
SETSCREW, 5/16"-18 X 1/2" LG SQ HD
SETSCREW, 5/16"-18 X 3/4" LG SQ HD
NUT, 1/2"-20 HEX JAM
LOCKWASHER, 5/16" MED SECT
LOCKWASHER, 3/8" MED SECT
WASHER, FLAT 3/8" ALUM.
GASKET
GASKET
GASKET
FITTING, LUBE
FITTING, RELIEF
QUAD, RING
REDUCER
PIPE PLUG
PLATE
THREAD SEAL
SEAL, PILOT
SPRING
SPRING
SPRING
SPRING
THRUST WASHER
SPACER, BRAKE
Section VI - PARTS (cont’d)
REAR SPADE HYDRAULICS
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
REF.
2
4
2
4
2
REF.
2
2
REF.
0300044
0300689
0301522
0301819
0302616
REF.
0303017
0303175
DESCRIPTION
CONTROL VALVE
CONNECTOR, 6MJ-8MB
STREET ELBOW, STEEL, 8MJ-8FP90
CONNECTOR, 6MJ-6MB
NIPPLE, BLACK PIPE, 1/2" X 4-1/2"
HYDRAULIC CYLINDER
CONTROL VALVE
CONNECTOR, 8MB-6FB
HOSE ASSEMBLY, 102"
VI-26
Section VI - PARTS (cont’d)
HYDRAULIC CYLINDERS
BOOM ELEVATION CYLINDER
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
2
1
0303091
030xxxx
DESCRIPTION
CYLINDER, BOOM ELEVATION (COMPLETE)
SEAL KIT, BOOM ELEVATION CYLINDER
Section II - SPECIFICATIONS (Cont’d)
2.6 OPTIONAL EQUIPMENT
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Wrecker Special Light Bar
Upper and Lower Work Lights
Stainless Steel Handrails
Basic Aluminum Package
Air Shift PTO
138" C.A. Modular Body
Pivoting Spring Adapters
Installation
Tunnel Tool Compartment (138" C.A. Body only)
In-Cab 3-Function Control
Right Side Manual Controls
Heavy Duty Wheel Lift Attachment
Pintle Hook Attachment
5th Wheel Plate Attachment
Aluminum Modular Boxes
Note: Specifications Subject to Change without Notification.
BOOM EXTENSION CYLINDER
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
1
1
0302614
0304503
DESCRIPTION
CYLINDER, BOOM EXTENSION (COMPLETE)
SEAL KIT, BOOM EXTENSION CYLINDER
VI-27
II-5
NOTES
Section VI - PARTS (cont’d)
HYDRAULIC CYLINDERS
UNDERLIFT TILT CYLINDER
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
1
1
0302791
0304488
DESCRIPTION
CYLINDER, UNDERLIFT TILT (COMPLETE)
SEAL KIT, UNDERLIFT TILT CYLINDER
UNDERLIFT EXTENSION CYLINDER
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
1
1
0303331
030xxxx
DESCRIPTION
CYLINDER, UNDERLIFT EXTENSION (COMPLETE)
SEAL KIT, UNDERLIFT EXTENSION CYLINDER
VI-28
Section VI - PARTS (cont’d)
HYDRAULIC CYLINDERS
Section III - OPERATIONAL FUNCTIONS
WRECKER
3.1
Your new wrecker is fully hydraulic. It receives its power by means
of a Power Take-Off/Pump combination attached to the truck
transmission . Since the pump is attached directly to the PTO, no
drive line or universal joint is required. See Figure 3.1.
UNDERLIFT FOLD CYLINDER
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
1
1
0301765
0304244
DESCRIPTION
CYLINDER, UNDERLIFT FOLD (COMPLETE)
SEAL KIT, UNDERLIFT FOLD CYLINDER
FIGURE 3.1
3.2
The Switch Panel is located beside the drivers seat or in the
overhead console and controls the light bar, flood lights, auxiliary
lights, control station lights, and lower work lights. See Figure 3.2.
REAR SPADE CYLINDER
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
2
1
0302616
0304244
DESCRIPTION
CYLINDER, REAR SPADE (COMPLETE)
SEAL KIT, REAR SPADE CYLINDER
FIGURE 3.2
VI-29
III-1
Section III - OPERATIONAL FUNCTIONS
WRECKER (cont’d)
3.3
Section VI - PARTS (cont’d)
GLAD HAND KIT
Each function of the Wrecker can be controlled from the Control
Station located in the left rear compartment of the body, and the
Optional Control Station located in the right rear compartment of the
body (when installed). See Figure 3.3.
FIGURE 3.3
3.4
The Control Handles are clearly marked as to their functions and
directions. Movement of the control handles meters the flow of oil
through valves to control the speed of each function. Each valve is
equipped with a pressure gauge to monitor hydraulic pressure
during operations.
3.5
The Wrecker Boom is extended and elevated by means of double
acting cylinders. The boom can be elevated or extended under
either “LOAD” or “ NO-LOAD” conditions.
3.6
The self-locking winches are powered by hydraulic motors attached
directly to the winch drum shafts.
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
1
2
2
2
2
1
2
2
2
2
0301909
0301944
0301945
0301946
0301947
0301948
0400070
0400367
0400451
0703795
DESCRIPTION
RECEPTACLE BOOT
GLAD HAND COUPLING
GLAD HAND PLUG
BULKHEAD CONNECTOR
ADAPTER, 1/4" NPM X 3/8" SYN. HOSE
HD 7-WAY TRAILER CONNECTOR
SCREW, 1/4"-20 X 1" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX
FLATWASHER, 1/4"
HOSE, 3/8" X 48" SYNTHETIC
NOTE
CHECK OIL LEVEL IN WINCHES BEFORE ANY OPERATION.
FILL TO PROPER LEVEL WITH REQUIRED GEAR LUBRICANT.
REFER TO SECTION V - MAINTENANCE
AND WINCH MANUAL FOR PROPER PROCEDURES.
III-2
VI-30
Section VI - PARTS (cont’d)
LIFT ADAPTERS
REF.
NO.
NO.
REQ
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
2
2
2
2
2
2
2
1
1
1
1
2
2
2
0200018
0200020
0200021
0200023
0400585
0711001
0800590
0802249
0802250
0802251
0802252
0802810
0902321
0902378
Section III - OPERATIONAL FUNCTIONS
WRECKER (cont’d)
3.7
Before operating your wrecker, remove the Shipping Plugs from the
Vent Cap of each winch.
3.8
The Winch Air Free Spool Switches are located at the Control
Station located in the left rear compartment of the body. When
activated the winch clutch is disengaged and the drum will free
spool. NOTE: The control switch on the switch panel in the truck
cab must be on for the free spool switches to operate. Refer to
Figure 3.3.
3.9
The Rear Spades are for use when lifting heavy loads and are
controlled by activating control handles located at the Control
Station located in the left rear compartment of the body. Refer to
Figures 3.3 and 3.4.
DESCRIPTION
FORK, SHORT (3" OPENING)
FORK, MEDIUM (3" OPENING)
FORK, MEDIUM (4-1/2" OPENING)
FORK, LONG (4-1/2" OPENING)
HAIR PIN COTTER, 1-1/4"
BOLT, MODIFIED 5/8"-11 X 5" WITH HOLE
TEE HANDLE, FORK ADAPTER
FORK ADAPTER, LT
FORK ADAPTER, RT
CHAIN HOOK ADAPTER, RT
CHAIN HOOK ADAPTER, LT
PIVOT SPRING LIFT BRACKET
RETAINING PIN, SPRING LIFT BRACKET
RETAINER PIN ASSEMBLY
VI-31
FIGURE 3.4
III-3
Section III - OPERATIONAL FUNCTIONS
WRECKER (cont’d)
Section VI - PARTS (cont’d)
OUTER CROSSTUBE ASSEMBLY
3.10 Always use SAFETY CHAINS on all towing and lifting applications.
Safety Chains are located at the tailboard of the wrecker subframe.
See Figure 3.5.
FIGURE 3.5
III-4
VI-32
Section VI - PARTS (cont’d)
OUTER CROSSTUBE ASSEMBLY
REF.
NO
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2
2
2
2
2
2
2
2
2
2
2
2
4
2
1
1
1
1
2
0300113
0300341
0301417
0301681
0301682
0400269
0400393
0400421
0400506
0400559
0400560
0706688
0800590
0800839
0802069
0802070
0802231
0802232
0802606
DESCRIPTION
GREASE FITTING
KNOB, "L" BAR LOCK CONTROL
SPRING, PLUNGER PIN
EXTENSION,TIRE RESTRAINT
TIRE RESTRAINT
BOLT, 5/8"-11 X 4-1/2" CARRIAGE
NUT, 3/8"-16 HEX JAM
NUT, 5/8"-11 HEX NYLOK
WASHER, 5/8" FLAT
PIN, 3/16" X 1" ROLL
PIN, 5/32" X 1" ROLL
PIN, PLUNGER
HANDLE, "T"
BRACKET, RESTRAINT ASSEMBLY PIVOT
HANDLE, L.H. PLUNGER PIN
HANDLE, R.H. PLUNGER PIN
CROSSBAR, LEFT OUTER
CROSSBAR, RIGHT OUTER
TIRE RESTRAINT, MEDIUM
Section IIIA - OPERATIONAL FUNCTIONS
UNDERLIFT
3A.1 Your new underlift is fully hydraulic. It receives its power by means
of a Power Take-Off/Pump combination attached to the truck
transmission . Since the pump is attached directly to the PTO, no
drive line or universal joint is required. Refer to Figure 3.1.
3A.2 Each function of the Underlift can be controlled from the Control
Station located in the left rear compartment of the body, or from the
Hand Held Remote Control Unit located in the right rear
compartment. See Figures 3A.1 and 3A.2.
FIGURE 3A.1
FIGURE 3A.2
VI-33
IIIA-1
Section IIIA - OPERATIONAL FUNCTIONS
UNDERLIFT (cont’d)
Section VI - PARTS (cont’d)
KING PIN ADAPTER
3A.3 The Control Handles are clearly marked as to their functions and
directions. Movement of the control handles meters the flow of oil
through valves to control the speed of each function. Each valve is
equipped with a pressure gauge to monitor hydraulic pressure
during operations.
3A.4 The Underlift is elevated, lowered, extended and retracted by
means of double-acting cylinders. The boom can be elevated or
extended under either “ LOAD” or “NO-LOAD” conditions.
3A.5 REMOTE CONTROL UNIT
(a) The remote control unit (Power Pal) is located in the right rear
body compartment. Refer to Figure 3A.2.
(b) The 8-position Power Pal controls the in and out function, tilt up
and down function, and fold up and down function of the
underlift. It also controls the up and down function of the
wrecker boom which raises and lowers the complete underlift.
(c) The Optional 15-position Power Pal also controls the in and out
function, tilt up and down function, fold up and down function
of the underlift and the up and down function of the wrecker
boom which raises and lowers the complete underlift, plus the
wrecker boom in and out function, and left & right winch in and
out functions.
NOTE: The control switch on the switch panel in the truck cab must
be on for the remote control unit to operate. Refer to Figure 3.3.
3A.6 Lifting Forks and other Underlift Towing and Lifting Accessories
are located in the left hand Tool Box of the wrecker body. See
Figure 3A.3.
IIIA-2
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
5
6
7
8
9
1
2
2
2
1
2
1
1
1
0400188
0400282
0400316
0400440
0400491
0400515
0706623
0802961
0802962
SCREW, 1/2"-13 X 2" HEX HD CAP
SCREW, 3/4"-10 X 2-3/4" HEX HD CAP
SCREW, 7/8"-9 X 8" HEX HD CAP
NUT, 3/4"-10 HEX JAM
LOCKWASHER, 1/2" HELICAL
LOCKWASHER, 7/8" HELICAL
ADAPTER, TRAILER KING PIN (NOT SHOWN)
BRACKET WELDMENT
LOCK PLATE WELDMENT
-10
11
12
13
14
15
1
1
1
2
1
1
1
0902782
0400303
0400555
HD1259
VA0660
VA0661
VA0662
FIFTH WHEEL ADAPTER (COMPLETE)
SCREW, 7/8"-9 X 2-1/2" HEX HD CAP
ROLL PIN, 3/8" X 1-1/2"
PIN, SNAPPER
5TH WHEEL PIVOT PLATE WELDMENT
PULL PIN WELDMENT
PIVOT PIN WELDMENT
DESCRIPTION
VI-34
Section VI - PARTS (cont’d)
LIGHT KIT
Section IIIA - OPERATIONAL FUNCTIONS
UNDERLIFT (cont’d)
(A) STOP/TURN/BACKUP LIGHTS
REF.
NO.
NO.
REQ’D
PART
NUMBER
1
2
3
4
2
24
0302542
0302543
0400025
FIGURE 3A.3
DESCRIPTION
LIGHT, STOP & TURN (COMPLETE)
LIGHT, BACKUP (COMPLETE)
SCREW, # 8-32 X 3/4" RD HD SLOTTED
VI-35
IIIA-3
NOTES
Section VI - PARTS (cont’d)
LIGHT KIT
(B) 3-LIGHT BAR
REF.
NO.
PART
NUMBER
1
2
3
0300442
0300507
0300511
DESCRIPTION
3-LIGHT BAR ASSEMBLY, COMPLETE
BULB, MARKER LIGHT
LENS, 3-LIGHT BAR
(C) STOP & TURN LIGHT
REF.
NO.
PART
NUMBER
1
2
3
4
5
0301390
0304123
0304124
0304125
0304126
DESCRIPTION
LIGHT, TURN (COMPLETE)
BEZEL MOUNTING SCREW
CHROME BEZEL
LENS & BULB ASSEMBLY
GROMMET & PLUG KIT
VI-36
Section VI - PARTS (cont’d)
LIGHT KIT
Section IV - OPERATING INSTRUCTIONS
WRECKER
4.1
For reasons of safety, it is important that the Owner(s) and
Operator(s) become thoroughly familiar with the controls and
functions of the wrecker before attempting any operation.
4.2
HYDRAULIC WINCHES
(a)
(b)
(c)
(d)
(D) FLOOD LIGHT
4.3
REF.
NO.
PART
NUMBER
1
0302201
DESCRIPTION
LIGHT, FLOOD (COMPLETE)
(E) DOME LIGHT
REFD.
NO.
PART
NUMBER
1
0302544
DO NOT fasten the winch hook directly to any vehicle.
DO NOT wrap the winch cable around any object.
DO NOT exceed the working limit of the cable.
DO NOT use the winches or cable for the lifting of people.
PREPARING FOR RECOVERY
(a) Position wrecker for recovery.
(b) Reduce truck’s engine to idle and apply parking brake. Depress
clutch, place transmission in neutral and engage PTO by
activating toggle switch located on dash panel in cab. See
Figure 4.1.
FIGURE 4.1
DESCRIPTION
LIGHT, DOME (COMPLETE)
VI-37
NEVER DRIVE TRUCK ON STREET WITH PTO ENGAGED!
THIS CAN CAUSE PTO AND PUMP FAILURE DUE TO
OVER-SPEED AND OVERHEATING.
IV-1
Section IV - OPERATING INSTRUCTIONS
WRECKER (cont’d)
4.4
Section VI - PARTS (cont’d)
LIGHT KIT
CABLE PAYOUT
Before operating any control handles, observe the winch cables to
make sure they are free and have sufficient slack to allow the boom
to extend. If not, pay out cable by using the Cable “ IN/OUT”
Controls. Maintain tension on cable during payout to avoid fouling
line. If manually paying out cable, switch on the Air Free Spool
switch and pull cables out to sufficient length for boom extension.
4.5
BOOM ELEVATION & EXTENSION
(a) Elevate boom to the desired height and angle by use of the
Boom “UP/DOWN” Control. Refer to Figure 3.1.
NOTE
(F) MARKER LIGHTS
REF.
NO.
PART
NUMBER
DESCRIPTION
1
2
0301740
0301741
0301742
GROMMET & PLUG, MARKER LIGHT
SEALED MARKER LIGHT, RED
SEALED MARKER LIGHT, AMBER
IN THE EVENT OF HYDRAULIC PRESSURE LOSS, THE BOOM
WILL REMAIN AT THE DESIRED ELEVATION DUE TO THE
HOLDING VALVES LOCATED AT THE LIFT CYLINDERS.
(b) Extend boom to the desired length by use of the Boom
“IN/OUT” Control. Refer to Figure 3.1.
TO AVOID DAMAGE TO WINCHES, CABLES,
OR BOOM, MAKE CERTAIN WINCH CABLES
ARE FREE AND HAVE SUFFICIENT SLACK
TO ALLOW BOOM TO EXTEND.
4.7
REAR SPADES
(a) The Rear Spades are for use when lifting heavy loads. See
Figure 4.2.
IV-2
(G) LICENSE PLATE BRACKET &
ILLUMINATOR
REF.
NO.
PART
NUMBER
1
2
3
0300076
0300273
0300512
DESCRIPTION
BRACKET, LICENSE PLATE
LICENSE PLATE ILLUMINATOR (COMPLETE)
BULB, LICENSE PLATE ILLUMINATOR
VI-38
Section VI - PARTS (cont’d)
LIGHT KIT
Section IV - OPERATING INSTRUCTIONS
WRECKER (cont’d)
4.7
REAR SPADES (cont’d)
(H) OVAL MARKER LIGHT
REF.
NO.
PART
NUMBER
1
0302611
DESCRIPTION
LIGHT, AMBER MARKER (COMPLETE)
FIGURE 4.2
(b) The Rear Spades are raised and lowered by activating control
handles located at the control station. Refer to Figure 3.1.
STAND CLEAR OF REAR SPADES
TO AVOID CRUSHING INJURY
USE SAFETY CHAINS ON ALL TOWING
AND LIFTING APPLICATIONS.
VI-39
IV-3
NOTES
NOTES
NOTES
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
Telex: 856967 CENWKRTN UD
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