Full System (2006)

Full System (2006)
Installation Instructions
1.
Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand
or ideally a service lift.
2. Remove right side plastic.
V.A.L.E.
TM
2006 Honda
V A R I A B L E
A X I S
L O C K I N G
Complete Exhaust System with M-7 Canister
Part # 005-1400106V / 005-1400607V / 005-1400608V
4. Remove lower muffler mounting bolt.
12. Securely tighten the 4 (four) 6mm x 14mm hex head bolts
of the V.A.L.E. assembly. (See V.A.L.E.™ Assembly Detail)
5. Remove muffler assembly.
13. Securely tighten the lower muffler mounting bolt.
6. Remove head pipe flange nuts.
14. Securely tighten the two header nuts.
7.
15. Reinstall side panel with original hardware.
Remove head pipe.
8. Install the new Two Brothers Racing head pipe making
sure that the original copper gasket is between the
cylinder and head pipe. Loosely install 2 (two) OEM head
pipe nuts to hold header in place.
9. Assemble the V.A.L.E. unit by slipping the S-bend tube
through the X-Lite™ ring. Apply threadlock to the 4 (four)
6mm x 14mm bolts and loosely attach the X-Lite™ ring to
muffler inlet.
Parts List
Qty.
Description
Part Number
1
1
1
1
1
1
4
2
CRF450R (2006) Muffler Canister M-7
CFR450R (05-06) Header
CRF450R (05-06) Slip On Tube
8x25mm Flange Bolt
5mm Long Handle Ball end hex key
Permatex Medium Strength Threadlock
6x14mm Socket Head Cap Screw
TBR Script Logo Yellow Decal 4”
Varies
Varies
Varies
005-FB825
005-9-18610
031-P09178
005-SH614
015-10208
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
11. Making sure that the V.A.L.E. assembly is oriented
correctly, securely tighten upper muffler mounting bolt.
3. Remove upper muffler mounting bolt.
E X H A U S T
CRF 450R
10. Slip S-bend tube of V.A.L.E. muffler assembly into head
pipe. Apply threadlock to original bolts and loosely secure
with original hardware.
16. Double check to make sure that all hardware is tightened
17. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off. Check
for gaps or leaks. If you find a leak, a little high temperature
silicon sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
Care & Cleaning
V.A.L.E. Assembly Detail
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning
use a mild spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden
hue after a few heat cycles, this is a normal characteristic of high quality
stainless steel.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister
will deteriorate the Carbon Fiber sleeve. TBR sells repack kits (TBR part # 00510038) that include new rivets and repack material as well as a drill bit (#30),
making it easy to do yourself. Also, NEVER dyno test your bike with carbon
fiber mufflers installed - the intense heat and lack of cooling air can quickly
cause the CF material to burn. Two Brothers Racing does not provide a warranty
for burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to
restore the bright finish to factory spec.
V.A.L.E.
TM
V A R I A B L E
A X I S
L O C K I N G
E X H A U S T
2006 Honda
CRF 450R
Complete Exhaust System with M-7 Canister
Part # 005-1400106V / 005-1400607V / 005-1400608V
005-1400106V
005-1400607V
005-1400608V
Qty. Description
Part Number
Qty. Description
Part Number
Qty. Description
Part Number
1
1
1
1
1
1
4
2
1
005-140-206M
005-12201H
005-12201SC
005-FB825
005-9-18610
031-P09178
005-SH614
015-10208
005-106S
1
1
1
1
1
1
4
2
005-140-207M
005-12206H
005-12206S
005-FB825
005-9-18610
031-P09178
005-SH614
015-10208
1
1
1
1
1
1
4
2
005-140-208M
005-12206H
005-12206S
005-FB825
005-9-18610
031-P09178
005-SH614
015-10208
CRF450R (2006) Muffler Canister M-7 Aluminum
CRF450R (05-06) Stainless Steel Header
CRF450R (05-06) Stainless Steel Slip-On Tube
8x25mm Flange Bolt
5mm Long Handle Ball end hex key
Permatex Medium Strength Threadlock
6x14mm Socket Head Cap Screw
TBR Script Logo Yellow Decal 4”
Spark Arrestor (Installed)
CRF450R (2006) Muffler Canister M-7 Carbon Fiber
CRF450R (05-06) Titanium Header
CRF450R (05-06) Titanium Slip-On Tube (for complete)
8x25mm Flange Bolt
5mm Long Handle Ball end hex key
Permatex Medium Strength Threadlock
6x14mm Socket Head Cap Screw
TBR Script Logo Yellow Decal 4”
CRF450R (2006) Muffler Canister M-7 Titanium
CRF450R (05-06) Titanium Header
CRF450R (05-06) Titanium Slip-On Tube (for complete)
8x25mm Flange Bolt
5mm Long Handle Ball end hex key
Permatex Medium Strength Threadlock
6x14mm Socket Head Cap Screw
TBR Script Logo Yellow Decal 4”
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement