29-01019 Standard Battens Installation Manual 29

29-01019 Standard Battens Installation Manual 29
Complete Solutions in Emergency Lighting STANILITE
Complete Solutions in Emergency Lighting STANILITE
Doc No: 29-01019
TROUBLE SHOOTING GUIDE
If you have installed and connected the unit as per the instructions listed earlier and it does not function correctly, use the following table
as a guide to fixing the problem. Look up the type of fault in the left column and check the possible causes from the right column.
#
Fault
Possible Causes
1
Red LED not lit
AC supply not commected; or
AC supply turned off; or
Battery plug not connected to battery pack; or
Test switch damaged
2
Red LED is lit but
AC lamp not lit when connected to mains
Switch active supply turned off; or
Missing loop from unswitched to switched active; or
Lamp damaged; or
Lamp not inserted properly
3
LED is lit but lamp does not come on when test switch is
pressed
Lamp damaged; or
Lamp not inserted properly; or
Battery pack damaged; or
Test switch damaged
Lamp is lit momentarily when test switch is pressed; or
When mains fail
Battery not fully charged (allow up to 24 hours); or
Battery pack damaged
4
Thomas & Betts (Australasia) Pty. Ltd. ABN: 062 074 810 898
Head Office: Unit D3, 3-29 Birnie Avenue, Lidcombe NSW 2141, Australia
Manufacturing: 23a Nyrang Street, Lidcombe NSW 2141, Australia
Phone: 1300 666 595 Fax: 1300 666 594 Email: [email protected] Website: www.tnbaust.com
Standard Battens
Installation Manual
This Document Covers
Safety Warning
Installation Instructions
Removal Instructions
Testing Precautions
If the unit still does not work after checking these possible causes, contact Thomas & Betts Service in Australia on 1300 666 595, Monday
to Friday, 8.30am to 4.30pm (AEST) and ask for help. Our trained service personnel will usually be able to take your call immediately and
assist you in resolving your difficulty. Thomas & Betts is committed to providing valuable Through-Life Support for its products.
Trouble Shooting Guide
Warranty Information (Included)
GREETINGS
Congratulations on choosing to use this Thomas & Betts product covered by our unique Through-Life Support system. This document is
designed to assist you during the installation of this product; for the safety of yourself and others Thomas & Betts recommends
that you read this document thoroughly before commencing installation. The fittings are designed for easy
installation. They are advanced pieces of electronic equipment which, when treated with care and maintained through regular and
appropriate servicing, will perform reliably for many years to come.
SAFETY WARNING
In Australia and New Zealand, only licensed electricians are permitted by law to work with 240 Volt electrical installations.
Do not attempt to install or connect this product unless you are a licensed electrician.
Turn off and isolate the electrical supply before connecting this fitting to the building wires.
Do not touch the terminals of the terminal block when the light fitting is energised.
The only user-serviceable parts are fluorescent or halogen lamp/s and battery pack. LED light sources are not user-servicable.
Do not tamper with the fitting or the warranty will be void.
As the installer, it is your responsibility to ensure compliance with all relevant building and safety codes, (ie: AS3000, AS/NZS2293).
Refer to the applicable standards for data and mains cabling installation procedures and requirements.
Important Note: This product is designed for indoor use only.
© Thomas & Betts (Australasia) Pty. Ltd. 2016
Rev: 8.0
22 February 2016
4
© Thomas & Betts (Australasia) Pty. Ltd. 2016
Rev: 8.0
22 February 2016
1
Complete Solutions in Emergency Lighting STANILITE
Complete Solutions in Emergency Lighting 6.
INSTALLATION INSTRUCTIONS
To install the battens, follow these steps:
1.
Remove the batten from the packing box and inspect it for damage or imperfections. If any damage is found, do not install
the batten, replace it carefully into the packing box and notify the Thomas & Betts Product Support Hotline in Australia on
1300 666 595.
2.
If all looks okay, proceed with the installation. Remove the lid shown in Figure1; use a pencil to mark the position of the mounting
screw holes for the batten.
Lid
Lid Screw
Test Switch & LED
Figure 1: Battens 36W Single and Twin
3.
Fit the test switch, LED and lamp holder as shown in Figure 1. Route the mains cable through the cable entry hole.
4.
Strip and connect the mains cable to the terminal block and earth as listed below using a suitably sized screwdriver.
•
•
•
•
The unswitched active wire connects to the terminal marked U/A or ACTIVE UN/SW
The switched active wire connects to the terminal marked A or S/A
The neutral wire connects to the terminal marked N
The earth wire connects to the terminal marked E
240V AC 50Hz
S/A Neutral
Before removing the installed batten, switch off the mains supply to the fitting. Remove the lid by unscrewing two screws as shown in
Figure 1. Unscrew the unswitched active, switched active, neutral and earth cable connection from the terminal block using suitably sized
screwdriver. Disconnect the battery plug from the battery and then unscrew the mounting screws of the gear tray. When the fitting is
reconnected to the supply, it will need time to recharge its battery before it will be capable of a full length discharge again.
TESTING PRECAUTIONS
240V AC 50Hz
Unswitched Active
PP18
Lamp
Neutral
Black
Ballast
Red
LED
S
Non-Maintained
Maintained
5.
PP18
LED
CONSTRUCTION SITES
Test Switch
Test Switch
Red
Neutral
Once the fitting is permanently connected to the mains supply, a commissioning discharge test as required in AS/NZS2293.2 must be
carried out. You will need to allow 24 hours for the battery to fully charge prior to conducting this test, presently (at the time of writing),
the standard requires that fittings operate in emergency mode for a period not less than 2 hours for their commissioning test and for
not less than 90 minutes thereafter (it is required that 6 monthly discharge tests be carried out). You will need to keep the records for
the commissioning test and enter them into the building emergency services logbook or via other recording methods as allowed by
AS/NZ2293.2.
Continuously switching of the mains power supply that is connected to emergency light fittings during the construction phase of an
installation will cause these fittings to discharge and charge their batteries many times over a short period; this can shorten the life of the
battery and will also result in shortened emergency lamp life for fluorescent fittings. Thomas & Betts does not recommend such practices
and may not honour the warranty on batteries when they are subjected to such harsh operating conditions. Emergency light fittings are
designed to be discharge tested once every 6 months as per AS/NZS2293.2, subjecting the product to repeated discharge or charge
cycles is regarded as an abuse of the fittings.
Battery Pack
Lamp
Black
240V AC 50Hz
Unswitched Active
Check the operation of the fitting to ensure that the installation was successful. When powered up, allow a few minutes to give
the battery a small charge, then press the manual test button located on the side of the fitting. Press and hold the test button for a
few seconds and observe that the emergency lamp lights up and stays on until the test switch is released. If the lamp works only
momentarily, this ensures that the connections are correct and the battery requires at least 16 hours to fully charge. If the lamp
doesn’t work at all, check the supply, the connections, and the trouble shooting guide at the end of this document.
REMOVAL INSTRUCTIONS
Ensure that the stripped wire ends are completely inserted into the terminal block and no bare conductors are exposed to the metal. You will also need to mechanically protect mains cable with a grommet, gland or bush as they pass through the cable entry hole. Be careful with multi-strand conductors that all of the strands are twisted together before insertion into the terminal.
Any stray strands that inadvertently come into contact with their neighbouring terminal or the metal will cause undesirable results when the batten is powered. Replace the lid back on the gear tray.
Battery Pack
Lamp operation:
Non-maintained Batten: Once powered up, in a non-maintained batten the present lamp stays off. The emergency function of the unit should only operate when the unswitched active power supply fails or when somebody presses the manual test button located on the side of the fitting. Normal status of the fitting when powered indicating LED steady red. This indicates that the power is connected and the battery is charging.
7.
STANILITE
Maintained Batten: Once powered up, in a maintained batten the normal AC lamp (if present) should lights up and stays on until the power supply fails. The emergency function of the unit should only operate when the unswitched active power supply fails,
or when somebody presses the manual test button located on the side of the fitting. Normal status of the fitting when powered indicating LED steady red. This indicates that the power is connected and the battery is charging.
Lamp Holder
Cable Entry Hole
Figure 2: Wiring Diagram Standard Power Pack using conventional magnetic ballast
Fit the fluorescent lamp/s as per the size of the fitting (lamp/s not supplied with the fitting).
© Thomas & Betts (Australasia) Pty. Ltd. 2016
Rev: 8.0
22 February 2016
2
© Thomas & Betts (Australasia) Pty. Ltd. 2016
Rev: 8.0
22 February 2016
3
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