TM
CUISINART™ C550S
Assembly Manual
85-3030-8 (G41206) Propane
85-3031-6 (G41207) Natural Gas
Limited 5-Year Warranty
Read and save manual for future reference.
Assemble your grill immediately.
Missing or damaged parts should be
claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-309-3452.
www.cuisinartbbqs.com
Manual Revision #: 23102009 PD
HARDWARE PACK
TOOLS NEEDED FOR ASSEMBLY
H E A V Y A RTI C L E NEED S 2 T O L I F T
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.cuisinartbbqs.com
CAUTION
DANGER
Sharp edges. Wear gloves when assembling
your grill.
Read and follow all safety statements,
assembly instructions, and use and care
directions before attempting to assemble
and cook.
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
fire department
INSTALLER OR ASSEMBLER/CONSUMER
2. Requires two people to complete the
assembly process.
CAUTION
This manual should be kept with the BBQ at
all times.
3. Beware of sharp edges.
WARNING
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
T H I S B A R B E C U E I S F O R O U T D O O R U S E O N LY
CONTAC T C ALL CE N T R E IF ANY PARTS AR E M IS S IN G
Part Number
Quantity
1
¼"-20UNCX13 Screw
20120-13013-250
6
• #2 Phillips screwdriver (long and short)
2
¼"-20UNCX38 Screw
20120-13038-250
4
• ¼” Slotted screwdriver (long and short)
3
¼"-20UNCX16 Screw
20120-13016-250
4
• Adjustable wrench
4
ø7 Lock Washer
41400-07000-250
14
• Pliers
5
ø7 Washer
40300-07000-250
14
Before assembling the barbecue, read these
instructions carefully.
6
NO.10-24UNCx10 Screw
20124-10010-250
20
7
ø 5 Lock Washer
41400-05000-250
24
Assemble the barbecue on a flat, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
8
ø 5 Washer
40300-05000-250
24
9
ST4.2x10 Tapping Screw
22500-42010-137
2
10
Wrench
G413-0032-9082
1
11
NO.10-24UNCx13 Screw
20124-10013-250
4
12
Control Knob
G412-4500-9000
1
13
Wing Nut
33301-04000-032
1
14
Venturi Clip, Side Burner
G405-0019-9200
1
Notes: Do not fully tighten all the nuts during this
initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
1
2
¼” - 20UNCX13 Screw
X6
3
6
8
9
ø5 Washer
X 24
ø5 Lock Washer
X 24
10
11
Wrench
X1
13
ST4.2x10 Tapping Screw
X2
12
NO. 10-24UNCx13 Screw
X4
14
Wing Nut
X1
NO. 10-24UNC10 Screw
X 20
ø7 Washer
X 14
ø7 Lock Washer
X 14
7
¼” - 20UNCX16 Screw
X4
¼” - 20UNCX38 Screw
X4
5
4
1. Do not store or use gasoline or other
flammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
No. Description
Venturi Clip, Side Burner
X1
1-800-309-3452
1
Control Knob
X1
Parts List (propane) for 85-3030-8 (G41206)
Item No.
Quantity
AA
AB
EXPLODED DIAGRAM (PROPANE) FOR 85-3030-8 (G41206)
Description
Part No.
1
Top Lid
G412-4800-01
1
Lid Handle
G412-0035-01
AC
1
Thermometer
G512-0052-01
AD
2
Screw for Top Lid
G501-0005-02
AE
2
Lid Bumper
G508-0063-01
AA
AC
BH
AD
CO
BG
BA1
1
Burner Box Weldment
G412-3600-01
BA2
1
Rear Panel, Burner Box
G416-0013-01
BB
1
Upper Side Panel - Left
G412-1700-01
BC
1
Upper Side Panel - Right
G412-4900-01
BD1
2
Main Burner - A
G413-5000-01
BD2
1
Main Burner - B
G412-3800-01
BE
2
Carryover Assembly
G413-0004-01
BF
3
Flame Tamer
G413-0036-01
BG
2
Cooking Grate
G412-0039-01
BH
1
Warming rack
G413-0002-01
BI
1
Upper Back Panel
G412-0002-01
BJ
1
Match Holder
G608-0019-01
CL1
AE
CL2
CB
AB
CA
BA2
BF
CK
CJ
K
DC
BC
BC
DD
BE
BD2
BE
BD1
DA
BA1
BA1
CM
CN
CA
1
Manifold Assembly
G412-4600-01
CB
1
Regulator
G606-0008-01
CC
3
Control Knobs
G512-7900-01
CD1
1
Electronic Igniter Assembly
G412-0038-01
CD2
1
Electronic Ignition Button
G512-0070-01
CE
1
Electrode Set, Main Burner
G412-0009-01
CF
1
Control Panel
G412-0037-01
CG
1
Heat Shield
G412-0017-01
CH
1
Grease Tray
G412-1900-01
CI
1
Grease Cup
G416-0015-01
CJ
1
Side Burner Lid
G501-0070-01
CK
1
Side Burner Drip Pan
G617-0035-01
CL1
1
Side Burner Valve
G512-0055-01
CL2
1
Side Burner Metal Hose
G608-0039-01
CM
1
Side Burner Assembly
G512-2600-02
CN
1
Side Burner Electrode Set
G433-0047-02
CO
1
Side Burner Cooking Grate
G501-0077-01
DA
1
Side Burner Shelf Table - Left
G501-3600-01
DB
1
Side Burner Shelf Fascia - Left
G412-0041-01
CK
CL
CH
CI
CE
CF
CF
CC
CN
DB
CC
DB
BI
CD1
CD2
CD2
CI
CJ
DG
DG
DG
DF
DH
DH
BJ
DC
1
Side Burner Shelf Table - Right
G501-0800-02
DD
1
Side Burner Shelf Fascia - Right
G412-0040-01
DE
1
Cart Side Panel - Left
G412-0500-01
E2
DF
1
Cart Side Panel - Right
G412-0600-01
Safety & Care
Manual
E3
DG
2
Pillars
G412-0013-01
DH
1
Front Panel
G412-0012-01
DI
1
Bottom Shelf
G412-1800-01
G401-0061-01
DJ
2
Wheel with Lock
DK
2
Wheel
G607-0048-01
DL
1
Bottom Shelf Weight
G412-0030-01
E1
1
Hardware Pack
G412-B006-01
E2
1
Assembly Manual
G412-M006-01
E3
1
Safety & Care Manual
G412-M006-02
2
DB
DE
DI
DL
Heat shield
Assembly
Manual
DK
DJ
CG
E1
3
Parts List (natural gas) FOR 85-3031-6 (G41207)
Item No.
Quantity
Description
Part No.
AA
AB
1
Top Lid
G412-4800-01
1
Lid Handle
G412-0035-01
AC
1
Thermometer
G512-0052-01
AD
2
Screw for Top Lid
G501-0005-02
AE
2
Lid Bumper
G508-0063-01
EXPLODED DIAGRAM (natural gas) FOR 85-3031-6 (G41207)
AC
BH
AD
CO
BG
BA1
1
Burner Box Weldment
G412-3600-01
BA2
1
Rear Panel, Burner Box
G416-0013-01
BB
1
Upper Side Panel - Left
G412-1700-01
BC
1
Upper Side Panel - Right
G412-4900-01
BD1
2
Main Burner - A
G413-5000-01
BD2
1
Main Burner - B
G412-3800-01
BE
2
Carryover Assembly
G413-0004-01
BF
3
Flame Tamer
G413-0036-01
BG
2
Cooking Grate
G412-0039-01
BH
1
Warming rack
G413-0002-01
BI
1
Upper Back Panel
G412-0002-01
BJ
1
Match Holder
G608-0019-01
CL1
AE
CL2
CB
AB
BA2
BA2
CJ
CK
DC
BC
BC
DD
BE
BD2
BE
BD1
DA
DA
A
BA1
BA1
CM
CN
CA
1
Manifold Assembly
G412-4700-01
CB
1
Natural Gas Hose
G501-0099-01
CC
3
Control Knobs
G512-7900-01
CD1
1
Electronic Igniter Assembly
G412-0038-01
CD2
1
Electronic Ignition Button
G512-0070-01
CE
1
Electrode Set, Main Burner
G412-0009-01
CF
1
Control Panel
G412-0037-01
CG
1
Heat Shield
G412-0017-01
CH
1
Grease Tray
G412-1900-01
CI
1
Grease Cup
G416-0015-01
CJ
1
Side Burner Lid
G501-0070-01
CK
1
Side Burner Drip Pan
G617-0035-01
CL1
1
Side Burner Valve
G512-0067-01
CL2
1
Side Burner Metal Hose
G608-0039-01
CM
1
Side Burner Assembly
G512-2600-02
CN
1
Side Burner Electrode Set
G433-0047-02
CO
1
Side Burner Cooking Grate
G501-0077-01
DA
1
Side Burner Shelf Table - Left
G501-3600-01
DB
1
Side Burner Shelf Fascia - Left
G412-0041-01
DC
1
Side Burner Shelf Table - Right
G501-0800-02
CK
CL
CI
CH
CE
CF
CF
CN
DB
DB
BI
CD1
CD1
CD2
CD2
CJ
CI
DG
DG
DG
DF
DH
DH
BJ
1
Side Burner Shelf Fascia - Right
G412-0040-01
DE
1
Cart Side Panel - Left
G412-0500-01
E2
G412-0600-01
Safety & Care
Manual
E3
DF
1
Cart Side Panel - Right
DG
2
Pillars
G412-0013-01
DH
1
Front Panel
G412-0012-01
DI
1
Bottom Shelf
G412-5500-01
DJ
2
Wheel with Lock
G401-0061-01
DK
2
Wheel
G607-0048-01
DL
1
Bottom Shelf Weight
G412-0030-01
E1
1
Hardware Pack
G412-B006-01
E2
1
Assembly Manual
G412-M006-01
E3
1
Safety & Care Manual
G412-M006-02
4
Heat shield
Assembly
Manual
DD
DL
DI
DE
DE
DK
DJ
CG
CG
E1
5
AssEMBLY instR
inst uCtions
AssEMBLY instR
inst uCtions
1
dK
Separate the 2 different types of wheels, 2
locking wheels (DJ) and 2 regular wheels (DK).
Attach the locking wheels (DJ) to the back of the
bottom shelf (DI) and the regular wheels (DK) to
the front of the bottom shelf (DI).
dJ
3
Assemble the left and right pillars (DG), to the
cart side panels, as shown in figure A and B.
dG
dG
dF
To secure the 4 wheels, hand tighten first. Then,
tighten further using the wrench provided in
the hardware pack.
di
de
YOu wIll NEED:
10
6
Back view
YOu wIll NEED:
X1
Back view
A
Close up
2
Ensure that the wheels are firmly locked in the
“ON” position before continuing.
de
dF
Assemble the left side panel (DE) and the right
side panel (DF) to the bottom shelf (DI).
4
66
7
88
X6
X6
X6
B
dH
dF
Attach the front panel (DH) onto the pillars (DG).
dG
YOu wIll NEED:
61
47
YOu wIll NEED:
85
de
X6
X6
7
X4
X4
88
X6
di
Front view
Back view
Close up
6
66
7
X4
AssEMBLY instR
inst uCtions
5
AssEMBLY instR
inst uCtions
tHiS SteP reQUireS 3 Or MOre PeOPLe.
dO nOt Atte
A
MPt ALOne. eXtreMeLY
HeAVY.
A
A + B
7
Attach the right side shelf fascia(DD) to the right
side shelf (DC).
Front
Position the top lid and burner box assembly
(A and B) onto the cart assembly (C) as shown.
in figure A. use the hardware to connect both
parts, on the left and right sides, at the two
points indicated in figure B.
YOu wIll NEED:
C
YOu wIll NEED:
DD
6
7
8
X4
X4
X4
Back
DC
6
7
8
X3
X3
X3
B
8
6
tiP: To position the side shelf, insert the two
hooks on the side right shelf assembly into
the two openings located on the upper right
side panel (BC).
A
BC
Assemble the right side shelf assembly to the
cart assembly, as shown in figure B.
Attach the upper back panel (BI) to both the left
and right side panels (DE and DF).
Only install hardware in the bottom portion of
the back panel, as shown in figure B.
YOu wIll NEED:
BI
YOu wIll NEED:
2
X2
B
4
X2
5
X2
11
7
8
X2
X2
X2
2
4
5
X1
X1
X1
3
4
5
X2
X2
X2
A
B
BI
B
C
C
B
A
C
DE
A
8
9
AssEMBLY instR
inst uCtions
AssEMBLY instR
inst uCtions
9
Front
Attach the left side burner shelf fascia (DB) to the
left side burner shelf table (DA).
11
Remove the hardware that is pre-assembled
to the side burner valve bracket(Cl), as shown
in figure B. Insert the side burner valve stem
through the rear of the left side shelf fascia(DB).
Assemble the side burner valve to the side shelf
fascia, using the hardware removed.
CL
A
dB
Assemble the side burner control knob (#12) to
the side burner valve (Cl).
Hardware may be included with the hardware
pack.
YOu wIll NEED:
dA
6
7
8
X3
X3
X3
12
YOu wIll NEED:
12
dA
dB
B
B
10
tiP: To position the left side burner shelf, insert
the two hooks on the side shelf assembly
into the two openings located on the upper
left side panel (BB).
X1
12
a. Position the side burner (CM) through the
opening in the left side burner drip pan (CK).
BB
Assemble the left side shelf assembly to the cart
assembly, as shown in figure B.
dA
CM
YOu wIll NEED:
A
dB
11
7
8
X2
X2
X2
2
4
5
X1
X1
X1
A
A
CK
C
B
*
B
C
A
b. Make sure that the burner (CM) engages the
side burner valve (Cl1) as shown in figure B.
B
A
3
CM
4
5
X2
X2
B
C
X2
10
11
AssEMBLY instR
inst uCtions
AssEMBLY instR
inst uCtions
13
a. use the side burner Venturi clip (#14) to
connect the side burner to the side burner
valve.
14
YOu wIll NEED:
Place the heat shield (CG) into the groove which
is located at the back side of the front panel as
shown in figure A. Next, attach the heat shield
(CG) to the upper back panel (BI) by using the self
tapping screw (x2), as shown in figure B.
CG
14
14
de
X1
YOu wIll NEED:
9
dH
A
A
X2
b. using the wing nut provided, assemble the side
burner (CM) to the side burner drip pan (CK), as
shown in figure C.
Bi
YOu wIll NEED:
13
B
X1
B
c. Attach the end of the side burner electrode
wire (CN) to the underside of the side burner
electrode, as shown in figure D.
Ensure that the wire is pushed in firmly.
Back view
15
First place the flame tamers (BF) and then the
cooking grates (BG) into the burner box.
Place the warming rack (BH) onto the burner box.
Cn
C
BF
d. Place the side burner cooking grate (CO) into
postion on the side burner shelf, as shown in
figure E.
CO
d
BH
BG
12
13
AssEMBLY instR
inst uCtions
AssEMBLY instR
inst uCtions
16
a. Insert the grease tray (CH) into the opening
in the upper back panel (BI), making sure to
engage tracks located under burner box.
18
FOr PrOPAne MOdeL OnLY.
LY
LY.
For natural gas model, follow step 18.
a. Position the 20 lb propane tank onto the
bottom shelf (DI), and secure using the bolt
(already attached) located on the underside of
the bottom shelf, as shown in figure B.
Bi
b. Attach the Regulator coupling nut to the lP
cylinder valve.
CH
A
A
Attenti
On: For your families safety, do
not attempt to light this BBQ until you have
reviewed pages 4-7 of the Cuisinart™ Safe
use and Care Manual. All Safety and leak test
MuST BE PERFORMED BY THE END uSER, prior
to lighting this BBQ.
Back view
b. Place the grease cup (CI) onto the tracks,
located opn the underside of the grease tray
(CH).
CH
Ci
WArninG
do not store extra propane tanks within
BBQ cart.
de
B
17
unscrew the electronic ignitor button (CD2) and
insert one AA battery into the electronic igniter
battery compartment, with the positive end
facing outward.
* Battery not included.
19
FOr nAt
A UrAL GAS MOdeL OnLY.
At
LY
LY.
Attach the natural gas hose (CB) to the side
burner valve (Cl1) as shown.
CL1
-
+
C
Cd2
CB
A
Attenti
On: In order to complete installation of your Natural Gas BBQ a 1/2” or 3/8”
adapter may be required to connect your
BBQ’s Natural Gas hose to your home gas
supply. Contact your Natural Gas supplier to
purchase the necessary part.
www.cuisinartbbqs.com
14
15
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