Blaze King | PE1006 | Installation manual | Blaze King PE1006 Installation manual

PRINCESS PE 1006
SOLID FUEL CATALYTIC STOVE: PE1006, PEJ1006
OPERATION & INSTALLATION MANUAL
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
The authority having jurisdiction (such a municipal building department, fire department, etc.) should be
consulted before installation to determine the need to obtain a permit.
Manufactured By
Valley Comfort Systems Inc.
1290 Commercial Way
Penticton, BC V2A 3H5
CANADA
Phone: 250-493-7444
Fax: 250-493-5833
Blaze King Industries
146 A Street
Walla Walla, WA 99362
U.S.A.
Phone: (509) 522-2730
Fax: (509) 522-9803
Pour la version française de nos manuels S.V.P. vous référez à notre site web: www.blazeking.com
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PRINCESS PE 1006
Page 2
Table of Contents
INTRODUCTION______________________________________________________________ 3
SPECIFICATIONS______________________________________________________________ 4
PRODUCT INFORMATION______________________________________________________ 5
APPLIANCE DIMENSIONS—Princess Classic PE1006BK............................................................... 5
APPLIANCE DIMENSIONS—Princess Parlor PE1006LBK.............................................................. 6
APPLIANCE DIMENSIONS—Princess Ultra PE1006UBK............................................................... 7
CERTIFICATION LABEL_________________________________________________________ 8
SAFETY PRECAUTIONS_________________________________________________________ 9
INSTALLATION INSTRUCTIONS__________________________________________________ 12
GENERAL......................................................................................................................................... 12
FREIGHT DAMAGE......................................................................................................................... 12
PARTS INCLUDED WITH THE PRINCESS.................................................................................... 12
OPTIONAL EQUIPMENT................................................................................................................ 12
FLOOR PROTECTION..................................................................................................................... 12
MINIMUM CLEARANCES for PE1006 and PEJ1006....................................................................... 13
COMBUSTION AIR.......................................................................................................................... 14
DRAFT.............................................................................................................................................. 14
VENTING SYSTEMS ....................................................................................................................... 14
MOBILE HOME (AND RESIDENTIAL ALCOVE INSTALLATIONS)............................................ 17
OPTIONAL ACCESSORIES.............................................................................................................. 18
OPERATING INSTRUCTIONS____________________________________________________ 21
CREOSOTE___________________________________________________________________ 24
MAINTENANCE_______________________________________________________________ 25
ASH REMOVAL................................................................................................................................ 25
CATALYTIC COMBUSTOR, TESTING............................................................................................ 25
CATALYTIC COMBUSTOR, CLEANING........................................................................................ 25
CATALYTIC COMBUSTOR, REPLACEMENT................................................................................ 26
DOOR GLASS, CLEANING.............................................................................................................. 26
DOOR GLASS, REPLACEMENT...................................................................................................... 26
GASKET INSPECTION..................................................................................................................... 27
LOADING DOOR GASKET REPLACEMENT................................................................................. 27
LOADING DOOR TENSION ADJUSTMENT.................................................................................. 27
CHIMNEY DRAFTS......................................................................................................................... 28
OPTIONAL FAN ASSEMBLY........................................................................................................... 28
PAINT............................................................................................................................................... 28
THERMOMETER............................................................................................................................. 28
THERMOSTAT................................................................................................................................. 28
TROUBLESHOOTING___________________________________________________________ 29
REPLACEMENT PARTS_________________________________________________________ 32
WARRANTY__________________________________________________________________ 39
NOTES_______________________________________________________________________ 43
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INTRODUCTION
To Our Valued Customers
Dear Customer:
Thank you for purchasing a Blaze King Princess catalytic wood burning stove.
This owner's manual explains the steps required to safely assemble, install, operate, and maintain
your new stove. Please carefully read these requirements for safe installation and proper operation
before installing and using your stove.
Obtain permits from the Building Inspector or Fire Department, if local laws require. Check local
building and fire codes before installing your stove. When you have completed the installation,
have it checked by your local inspector. Disregarding inspection and code requirements may
jeopardize your homeowner's insurance. Since some insurance carriers require notification of a
stove installation, contact your insurance agent. We want your Blaze King to give you a lifetime of
trouble-free operation.
While we have made every effort to make these instructions as complete as possible, some
installation or operating conditions may not be covered. If you have any questions that are not
answered here, contact your Blaze King dealer, Local Building Inspector, Fire Department, or our
customer service department at Blaze King. In the USA please call (509)-522-2730 or in Canada
please call (250)-493-7444.
The Management and Employees of
Blaze King Industries, Inc
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SPECIFICATIONS
ModelPE/PEJ 1006 (catalytic)
HeightClassic29-1/4”
Parlor34.00”
Ultra35-1/8”
Width
27” (without removable bypass handle)
Depth
31” (without optional fan kit but incl. door handle)
31-3/4” (with optional fans)
Flue Collar6” I.D.
Recommended Flue Draft
.05” water column (on high burn)
.02 -.03 in. water column (on medium fire)
Fire Door Opening
16-3/8” x 8-1/4”
Firebox Depth
18” (Brick to Brick, 20.5“ Brick to Glass)
Width21-1/8”
Height12-1/2”
Capacity
2.85 cu. ft.
Recommended Fuel length
16-17”
Wood capacity (approximate)
White oak60 lbs.
Fir40 lbs.
Construction
10 gauge. & 1/4” Firebox, Brick Lined
16 gauge. outer shields
Shipping Weight 355-400 lbs.
This unit is certified by the United States Environmental Protection Agency to comply with July, 1990 particulate
emissions standards.
The following statement is required by the Environmental Protection Agency:
“This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper
operation. It is against the law to operate this wood heater in a manner inconsistent with operating instructions
in this manual, or if the catalytic element is deactivated or removed.”’
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PRODUCT INFORMATION
APPLIANCE DIMENSIONS—Princess Classic PE1006BK
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PRINCESS PE 1006
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PRODUCT INFORMATION cont.
APPLIANCE DIMENSIONS—Princess Parlor PE1006LBK
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PRINCESS PE 1006
Page 7
PRODUCT INFORMATION cont.
APPLIANCE DIMENSIONS—Princess Ultra PE1006UBK
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Page 8
CERTIFICATION LABEL
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SAFETY PRECAUTIONS
IF THIS BLAZE KING STOVE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY
RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT
LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM
HEATER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY
INJURY, OR EVEN DEATH.
This appliance must be connected to a listed high temperature (ULC629 IN CANADA OR
UL-103HT IN THE USA) residential type factory build solid fuel chimney or an approved
masonry chimney with a flue liner.
Chimney and chimney connector must be in good condition and kept clean.
NEVER vent the stove to other rooms of the building. Must be vented to the outside ONLY.
NEVER use a chimney or chimney connector smaller then the stove exhaust, unless
approved by your local inspector.
NEVER vent the stove into a “Class B” gas vent chimney.
DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
Inspect the chimney connector and chimney at least twice monthly and clean if necessary.
Creosote may build up and cause a house fire.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
NEVER intentionally start a chimney fire to clean the flue.
When installed in a mobile home, this appliance must be bolted to the floor and provided
with outside air.
WARNING: DO NOT INSTALL IN A SLEEPING ROOM
CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.
Check with local building officials.
If the Optional Fan Kit is
installed, connect this unit to
a properly grounded, 110-volt
electrical outlet. Do not route
the power cord in front of, or
under, the stove.
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Do not make any changes or
modifications to an existing
masonry fireplace or chimney
to install this appliance. Do
not make any changes to
the appliance to increase
combustion air.
July 19, 2012
PRINCESS PE 1006
Page 10
SAFETY PRECAUTIONS cont.
Never try to repair or replace
any part of this appliance
unless instructions are given
in this manual. All other work
must be done by a trained
technician.
Do not place clothing or other
flammable items on or near
this appliance.
Allow the appliance to cool
down before carrying out any
maintenance or cleaning.
Over firing the appliance may
cause a house fire. Never
burn the stove so hot that the
stove or chimney connector
begins to glow.
Maintain the door and glass
seal and keep them in good
condition. A leaking door seal
will shorten burn times and
may harm the combustor.
Avoid placing wood against
the glass when loading. Do
not slam the door or strike the
glass.
Do not throw this manual
away. This manual has
important operating and
maintenance instructions that
you will need at a later time.
Always follow the instructions
in this manual.
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Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Ashes should be placed in a
metal container with a tight
fitting lid. The closed container
of ashes should be placed on
a noncombustible floor or on
the ground, well away from
all combustible materials,
pending final disposal. If the
ashes are disposed of by
burial in soil or otherwise
locally dispersed, they should
be retained in the closed
container until all cinders
have thoroughly cooled. Other
waste shall not be placed in
this container.
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Page 11
SAFETY PRECAUTIONS cont.
This appliance is designed
and approved for burning cord
wood only.
DO NOT burn trash, garbage,
artificial or paper logs, gift
wrappings, coal, lighter fluids,
chemical cleaners, chemical
starters, treated or painted
wood, driftwood or foil-backed
paper such as gum wrappers
or cigarette packages. Burn
natural wood only. It will void
all warranties and safety
listings and may damage the
catalyst .
Install at least one smoke
detector on each floor of your
home to ensure your safety. It
should be located away from
the woodstove and close to
the sleeping areas. Locating
a smoke detector too close
to a woodstove can cause
the smoke detector alarm to
sound if a puff of smoke is
emitted while the woodstove
door is open during reloading.
Follow the smoke detector
manufacturers placement,
installation, and maintenance
instructions.
Never burn the stove with the
loading door open. Leaving
the door cracked open may
damage the combustor.
Never use gasoline, gasolinetype lantern fuel, kerosene,
charcoal lighter fluid, or similar
liquids to start or ‘freshen up’
a fire in this heater. Keep all
such liquids well away from
the heater while it is in use.
Never block free airflow
through vents on this
appliance.
HOT WHILE IN OPERATION.
KEEP CHILDREN,
CLOTHING AND FURNITURE
AWAY.
CONTACT MAY CAUSE SKIN
BURNS.
Do not touch the appliance
when it is hot and educate all
children of the danger of a
high temperature appliance.
Young children should be
supervised when they are
in the same room as the
appliance.
This appliance must be
properly installed to prevent
the possibility of a house
fire. The instructions must
be strictly adhered to. Do not
use makeshift methods or
compromise in the installation.
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36”
Keep furniture, curtains,
wood, paper and other
combustibles a minimum of
36in (914mm) away from
the front of the appliance.
ALSO, DO NOT STORE
COMBUSTIBLES UNDER
THE APPLIANCE (WOOD,
PAPER etc.).
Contact local building officials
to obtain a permit and
information on any installation
restriction or inspection
requirements in your area.
Notify your insurance
company as well.
July 19, 2012
PRINCESS PE 1006
Page 12
INSTALLATION INSTRUCTIONS
GENERAL
INSTALLATION IS TO BE PERFORMED BY A QUALIFIED INSTALLER
The authority having jurisdiction (such a municipal building department, fire department, etc.)
should be consulted before installation to determine the need to obtain a permit. Please take
time to read these instructions thoroughly. Not following the instructions could result in a faulty
installation causing serious problems. Along with these general instructions you must follow the
specific instructions which pertain to your particular installation.
Blaze King grants no warranty, implied or stated, for the installation or maintenance of the
appliance and assumes no responsibility of any consequential damage(s).
FREIGHT DAMAGE
This product was carefully inspected before it left Blaze King. Inspect the unit thoroughly upon
its arrival. If damage is found report it to the carrier and then immediately file a freight damage
claim. Blaze King will not be held responsible for damage incurred once the product leaves our
factories.
PARTS INCLUDED WITH THE PRINCESS
1. Poker
2. Fire Starter
3. Manual Kit
OPTIONAL EQUIPMENT
1. Convection Deck
2. Fan Kit
3. Rear Shield
4. Ash Drawer (optional on Parlor model, standard on Pedestal model)
FLOOR PROTECTION
If the stove sits on a combustible floor, a non-combustible shield must be used underneath the
stove and extending 16 “out from the front and 8 “ on either side of the fuel-loading door in the
USA. In Canada a non-combustible shield must be used underneath the stove and extending 8 “
on either side and rear and 18 “ out in front of the loading door.
A non-combustible shield is also required underneath the chimney connector and extending at
least 2 in (50.8mm) on either side of the chimney connector.
See the next page for minimum sizes depending on model. This floor protection is required to
prevent sparks from falling onto the combustible floor. See CSA B365-M87). This product does
not require thermal hearth pad protection.
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INSTALLATION INSTRUCTIONS cont.
MINIMUM CLEARANCES for PE1006 and PEJ1006
A
B
C
D
E
F
J
Roof exit, parallel and corner. No fan kit required.
Residential Installations
16”
410mm
9”
230mm
26.5”
675mm
16” *
410mm
14”
360mm
24.75” *
629mm
72”
Roof exit, reduced side. Use side shields
10”
254mm
9”
230mm
20.5”
520mm
16”
410mm
Roof exit, reduced corner. Use side shields and either fan kit or rear
shield.
6”
153mm
Roof exit, close clearance. Use side shields, and either fan kit or
rear shield.
10”
254mm
6”
153mm
20.5”
520mm
13”
330mm
Wall exit, parallel and corner. No fan kit required.
16”
410mm
11”
230mm
26.5”
675mm
18” *
460mm
Wall exit, reduced side. Use side shields.
10”
254mm
11”
230mm
20.5”
520mm
18”
460mm
Wall exit, reduced corner. Use side shields and either fan kit or rear
shield.
Alcove, roof exit. Use side shields, and either fan kit or rear shield.
72”
6”
153mm
20.5”
520mm
13”
330mm
10”
254mm
6”
153mm
20.5”
520mm
13”
330mm
72”
72”
14”
360mm
24.75” *
629mm
72” *
72”
7”
180mm
10”
254mm
16.75”
425mm
17.75”
451mm
72”
72”
Mobile Home Installation
Roof exit, parallel and corner. Use side shields, either fan kit or rear
shield and outside air kit.
6”
153mm
16.75”
425mm
72”
* Check with local codes and pipe manufacturer for pipe clearances. In Canada, 18” clearances from single wall pipe is required.
G = 4” (102mm) in USA
8” (203mm) in Canada
H = 16” (406mm) in USA
18” (456mm) in Canada
I = 0” (0mm) in USA
8” (203mm) in Canada
K = 18” (456mm) for single wall pipe in Canada
(If K=18”, J=79.375” (2134mm) Minimum)
Alcove Dimensional Requirements:
Minimum Width 47”, Maximum Depth 48”, Minimum Height above Stove Top, 49”
This stove must be installed in compliance with all local codes and regulations.
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INSTALLATION INSTRUCTIONS cont.
COMBUSTION AIR
Insure adequate combustion air allowing for all other exhausting type appliances in the dwelling
(range hoods, dryers, etc.). In airtight houses it is recommended to install a fresh air inlet into the
room where the stove is located, to prevent air starvation.
DRAFT
Draft is created by the heated air rising in the chimney system. This draft will pull fresh
combustion air into the firebox. Recommended draft is .05 in. w.c. operated on high. Too
little draft results in a sluggish fire and smoke spillage into the room when the stove door is
opened. Too much draft (over 0.06 in. w.c.) makes it unsafe to operate the stove and will void
manufacturers warranty. Use a key damper if necessary to avoid excessive draft.
VENTING SYSTEMS
The venting system consists of a chimney connector and a chimney. These get extremely hot
during use. Temperatures inside the chimney may exceed 2000 degrees in the event of a creosote
fire. To protect against the possibility of a house fire, the chimney connector and chimney must
be properly installed and maintained. A listed thimble must be used when a connection is made
through a combustible wall to a chimney. A chimney support package must be used when a
connection is made through the ceiling to a listed prefabricated chimney. These accessories are
absolutely necessary to provide safe clearances to combustible wall and ceiling material.
This stove may be connected to a lined masonry chimney or a listed factory built chimney
suitable for use with solid fuels and conforming to, ULC629 in Canada or UL-103HT in the USA.
Do not connect it to a chimney serving another appliance. To do so will affect the safe operation
of both appliances, and will void the stove warranty. You must comply with the local authority
having jurisdiction and/or in Canada, CSA installation standard B365-M87.
The chimney connector must be 6” diameter, 24/26 MSG Black/Blue steel. Do not use aluminum
or galvanized steel. They cannot properly withstand the extreme temperatures of a wood fire. The
chimney connector between the stove and the chimney should be as short and direct as possible.
Blaze King recommends the use of double wall pipe and two 45° elbows instead of a single 90°
elbow. A minimum 36” rise is recommended prior to any elbows being used.
The chimney connector must be attached to either an approved masonry chimney or one of the
listed factory built chimneys suitable for use with solid wood fuel. All joints must be tight and
fastened with sheet metal screws.
WARNING: The chimney connector is to be used only within the room, between
the stove and ceiling/wall. Never use a chimney connector to pass through an
attic or roof space, closet or similar concealed space, or a floor, or ceiling. Always
maintain the minimum clearances to combustibles as required by the applicable
building codes.
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INSTALLATION INSTRUCTIONS cont.
CONNECTION TO A METAL PREFABRICATED CHIMNEY
When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed
precisely. You must also purchase (from the same manufacturer) and install the ceiling support package or wall
pass through and “T” section package, fire stops (when needed), insulation shield, roof flashing, chimney cap,
etc. Maintain the proper clearance to the structure as recommended by the manufacturer. This clearance is
usually a minimum of 2 inches, although it may vary by manufacturer or for certain components.
There are basically two methods of metal chimney installation. One method is to install the chimney inside the
residence through the ceiling(s) and the roof. The other method is to install an exterior chimney that runs up
the outside of the residence (not recommended). If it is necessary to run the chimney outside, build an outside
chase around the chimney.
The chimney must be the required height above the roof or other obstruction for safety and for proper draft
operation. The requirement is that the chimney must be at least 3 feet higher than the highest point where it
passes through the roof and at least 2 feet higher than
the highest part of the roof or structure that is within 10
feet of the chimney, measured horizontally (Fig. 1). The
height requirement is necessary in the interest of safety
and does not necessarily assure proper flue draft. Use
a minimum total system height of 12 feet, measured
from the stove flue collar to the top of the chimney, not
including the chimney cap.
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INSTALLATION INSTRUCTIONS cont.
CONNECTION TO A MASONRY CHIMNEY
Masonry chimney***
Ensure that a masonry chimney
meets the minimum standards
(NFPA) by having it inspected by
a professional. Make sure there are
no cracks, loose mortar or other
signs of deterioration and blockage.
Have the chimney cleaned before
the stove is installed and operated.
When connecting the stove through
a combustible wall to a masonry
chimney, special methods are needed.
In Canada,
The wall cut away is to provide 18”
clearance for the connector. The
resulting space must remain empty. A
flush mounted sheet metal cover may
be used on one side only. If covers are
to be used on both sides, each cover
must be mounted on noncombustible
spacers at least 1” clear of the wall.
***Blaze King recommends the use of a Stainless steel liner, preferably insulated, inside a
masonry chimney. This to maintain proper draft and overall better operation of the unit.
Your local dealer or local jurisdiction can provide details of approved methods of passing a
chimney connector through a combustible wall in your area. In USA, the National Fire Protection
Association has minimum standards to comply with. In Canada , this type of installation must
conform to CAN/CSA-B365, Installation Code for Solid Fuel Burning Appliances and Equipment
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INSTALLATION INSTRUCTIONS cont.
MOBILE HOME (AND RESIDENTIAL ALCOVE INSTALLATIONS)
Either Rear Shield OR Fan kit are required for these installations (See next page for kits and part
numbers). Mobile home installations also requires the Outside Air Kit: Z1726B. They are easiest
to mount before the stove is installed. See instructions packed with each kit.
When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be
followed precisely. You must also purchase (from the same manufacturer) and install the ceiling
support package, fire stops (when needed), insulation shield, roof flashing, chimney cap, etc.
Maintain the proper clearance to the structure as recommended by the manufacturer.
Chimney connector must be double wall close clearance type, and must be of same brand and
model as listed prefabricated chimney. Single wall pipe is not allowed in Mobile Homes or in
Alcove Installations. Insulated chimney components must be a listed factory built chimney
suitable for use with solid fuels and conforming to, ULC629 in Canada or UL-103HT in the USA.
For Mobile home, the chimney need to be removable to allow for transportation of the mobile
home.
MOBILE HOME:
WARNING - DO NOT INSTALL IN SLEEPING ROOM
CAUTION - THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND
CEILING/ROOF MUST BE MAINTAINED.
In mobile home installations, the stove must be securely fastened to the floor using the tiedowns provided in the Outside Air kit. (For the pedestal model, remove the ash drawer to
access the screw down holes. For the Leg model, use the Leg Anchor Kit (P/N ZR8039) to secure
stove to floor.)
ALSO, a #8 ground wire must be attached to the stove and an appropriate ground.
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INSTALLATION INSTRUCTIONS cont.
OPTIONAL ACCESSORIES
Outside air kit, Rear Shield or Fan Kit are optional accessories, but are required for the following
installations:
MOBILE HOME INSTALLATION — Requires Outside Air Kit and Fan Kit or Rear Shield
RESIDENTIAL ALCOVE — Requires Fan Kit or Rear Shield
REAR SHIELD KIT (R/SP1006)
EITHER this Rear Shield OR the Fan Kit (P/N Z1714) is REQUIRED FOR:
MOBILE HOME, any installation
RESIDENTIAL ALCOVE
TOOLS NEEDED FOR INSTALLATION: Phillips or square drive screwdriver.
INSTALLATION : The rear shield goes across the back of the stove, just below the thermostat
knob. Place shield into position, insert and tighten the two #10 X 1-1/4" screws provided.
FAN KIT (P/N Z1714)
EITHER this Fan Kit or the Rear Shield (R/SP1006) is REQUIRED FOR:
MOBILE HOME, any installation
RESIDENTIAL ALCOVE
NOTE:Fan Kit should be installed before the stove is placed into position
INSTALLATION: See instructions included with Fan Kit. Tools needed: Square (Robertson nr. 2)
screw driver.
ELECTRICAL CONNECTION:
Your Blaze King fan kit is equipped with a three-prong (grounded) plug to decrease shock hazard.
THIS PLUG SHOULD BE INSERTED DIRECTLY INTO A PROPERLY-GROUNDED, THREEHOLE RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS
PLUG. Do not route the power cord in front or under the stove.
OUTSIDE AIR KIT (P/N 1726B)
REQUIRED FOR:
MOBILE HOME (any installation)
The outside air inlet hose is a flexible tube to bring outside air for combustion into the stove from
outside the residence, through the wall or up through the floor. The flexible tube will allow some
adjustment over or around floor joists or plumbing. DO NOT CHANGE THE STRUCTURAL
INTEGRITY OF THE FLOOR. This air hose must be kept open at all times to provide outside air
for combustion.
INSTALLATION
See instructions included with the Outside Air Kit. Tools needed: 1/4" or 3/8" drill motor, Saber
saw, Saber saw wood & metal blades, 5/16" nut driver or wrench, 7/16" wrench, Small tube of
hi-heat silicone.
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INSTALLATION INSTRUCTIONS cont.
LEG KIT (Z1713BK) PARLOR MODELS ONLY
TOOLS NEEDED FOR INSTALLATION: 3/4” wrench or socket wrench
INSTALLATION
1. Lean stove backwards to gain access to stove bottom. NOTE: Use extreme caution when
leaning the stove over to avoid injury or damage to the flooring or appliance.
2. Position each leg accordingly and fasten to stove using the supplied washer, lock washer,
and 1/2” bolt.
3. Lift stove back to its upright position.
4. Adjust carriage bolts in order to level stove.
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INSTALLATION INSTRUCTIONS cont.
DOOR INSTALLATION AND CHANGE-OUT
To install the door upon stove installation or to change it out, follow these steps:
WARNING: DOOR IS HEAVY, PLEASE HOLD FIRMLY.
INSTALLATION
1. Align bottom door hinge hole with bottom firebox hinge pin.
2. Lower door onto bottom hinge pin, then align top door hinge hole with top firebox hinge
pin.
3. Lower door onto pins until door hinge surface contacts firebox hinge surface.
NOTE: If your door has a gold or silver plating on it , please follow the instructions
on the PLATED DOOR & TRIM CARE card found in the manual pack.
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Page 21
OPERATING INSTRUCTIONS
YOUR FIRST FIRE!
The following pages contain information on the major components and operation of your stove. Please take time to read about
them as it will give you a better understanding of how your stove works. This understanding will help you to operate your
stove properly thus will extend the life of your stove and allow you to get the highest efficiencies from your stove.
BYPASS
COMBUSTOR
Most catalytic wood burning appliances have a bypass device to allow
the smoke from the fire to temporarily bypass, or go around, the catalytic
combustor. The bypass door is located inside the firebox at the top of
the stove. The bypass is a steel plate door, hinged inside the stove, and is
FLAME
controlled by the bypass handle on the right side of the stove. When the
SHIELD
handle is pointing at you, the bypass is open, when pointing away, it is
closed. It is
a clockwise
rotation from
open to close.
BYPASS
DOOR
COMBUSTOR THERMOMETER
This thermometer is located on the top of the stove. It’s purpose is to show you if the Combustor is active.
Always burn the stove in the “active” zone. When the combustor is not active the stove will emit smoke and
will not be efficient. For an accurate reading, turn fans off for approximately 10 minutes and then read the
thermometer.
THERMOSTAT
The Thermostat knob is located on the top right rear corner of the stove. It controls the burn rate of the
stove. Any thermostat position between 1 (low) and 3 (high) will produce the desired clean burning
characteristics. However, since each installation is different, you may find it necessary to operate the
thermostat to suit your situation. A thermostat setting of 3 will produce maximum heat which is
more than suitable for heating the average size home. All adjustments to the Thermostat should be
done gradually. When you first light the stove and you should use the “High” setting, When the fire is
established move the Thermostat towards medium setting for 5 minutes and then to a low setting if required. Too rapid an
adjustment may cause the stove to operate improperly. The most common mistake new owners make is continually adjusting
the Thermostat.
FUEL
Blaze King recommends using dry seasoned wood, split and stacked and protected from rain for at least 24 months with a
moisture content of 13% or lower. It takes a great deal of energy to evaporate the moisture contained in green wood and that
energy will not be heating your house. Green or wet wood will greatly increase creosote & combustor problems. Blaze King
moisture meters are available at your Blaze King dealer.
Our wood stoves are NOT designed for burning coal and doing so will void the warranty.
NEVER burn salt-water driftwood. It is very corrosive and will damage the firebox. Burning salty wood also voids the
warranty. NEVER burn charcoal as it generates carbon monoxide. Carbon monoxide may lead to suffocation or death.
This controlled combustion firebox has been designed for high efficiency and long burn times. The proper time to add more
wood is when the last charge has been reduced to a glowing charcoal bed. There will be very little smoke at this stage in the
burn cycle.
CAUTION: BURN UNTREATED WOOD ONLY. MATERIALS SUCH AS WOOD PRESERVATIVES,
METAL FOILS, COAL, PLASTIC, GARBAGE, SULPHUR, OR OIL, MAY DAMAGE THE COMBUSTOR.
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OPERATING INSTRUCTIONS cont.
FIRST FIRE
WARNING:
BURNING WET UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION.
WHEN CREOSOTE IS IGNITED IT CAN CAUSE A CHIMNEYFIRE
WHICH MAY RESULT IN A SERIOUS HOUSE FIRE.
NEVER START A FIRE UNLESS ALL BRICKS ARE CORRECTLY PLACED INSIDE THE FIREBOX.
CHECK THE INSTALLATION INSTRUCTIONS CAREFULLY.
ALWAYS OPEN THE BYPASS DOOR BEFORE OPENING THE LOADING DOOR.
ONCE THE LOADING DOOR IS CLOSED, CLOSE THE BYPASS DOOR DIRECTLY AFTER.
LIGHTING THE FIRE
NOTE: As you heat up the stove for the first time, the paint will go through a curing process and will give off an odor. To minimize the
inconvenience, burn the stove at a low temperature setting for several hours. It is advisable to open a door or window until the odor
dissipates. You may also notice a change in color as the paint cures, this is normal and will appear uniform after subsequent firings.
1. DO NOT USE A GRATE. BUILD THE FIRE DIRECTLY ON THE BRICK IN THE BOTTOM OF THE STOVE.
2. Set the thermostat to high (maximum) position.
3. Open the loading door and open the by-pass door (turn counter-clockwise).
4. Place five to ten balls of paper in the firebox and place a fairly large quantity (15-20) pieces of kindling on top of the paper.
5. Lay two or three medium size (approx. 3”) pieces of wood on top of the kindling. Light the fire and allow it to get a good start but
DO NOT LEAVE THE STOVE UNATTENDED.
6. Keep the loading door closed over but not latched. Allow the kindling and most of the larger logs to get started before latching the
loading door. When the fire has the larger pieces of wood burning, close and latch the loading door, but leave the by-pass door
open. Turning down the thermostat too soon may cause a new fire to go out. DO NOT leave your BLAZE KING unattended when
the loading door is not tightly closed or the bypass door is open. Leaving the loading door open AFTER the fire is well started may
cause premature failure of the catalytic combustor.
7. When nearly all the wood in the firebox is burning , finish loading the stove. Lay the wood left to right, as far to the back of the
stove as possible. After the loading door is closed and the catalytic thermometer is in the active zone, close the bypass door.
8. Let the fire burn on a higher setting (on the thermostat) for 20-30 minutes, or until the fire is well established, then turn the
thermostat to the desired setting. It is good burning practice to burn the stove on high for 20-30 mins after every refueling, this
will help in cleaning off any residual build-ups and lessen the chance of accumulation.
CAUTION:
DO NOT ABUSE THE GLASS DOOR BY SLAMMING IT OR STRIKING IT.
DO NOT FORCE THE DOOR CLOSED IF THERE IS WOOD IN THE FIREBOX THAT IS OBSTRUCTING IT.
DO NOT OPERATE WITH BROKEN GLASS.
Probably the least understood requirement in maintaining a good fire is that of establishing a good base of coals. Many new stove users
hesitate to load enough wood to sustain a fire.
Put as much fuel into the stove as it will hold. Don’t be afraid to fill it completely*. With the Blaze King automatic thermostat, the wood
will only burn at the rate set on the thermostat.
Loading with a half load of fuel, and therefore reloading more often, causes the combustor to lose efficiency and may result in a faster
creosote deposit.
A good bed of hot coals will maintain a more even temperature as well as getting the new load of wood started easily.
A Few Tips:
Always have your next intended load of wood ready when you open the Front Loading door. Doing so will decrease the amount of time
that the Front Loading Door is open, allowing for the Combustor to remain hot and also provide a margin of safety by not leaving the
Front Loading Door open while going to retrieve wood. Always open the Front Loading Door SLOWLY. This will reduce any vacuum
causing smoke from the fire box to “spill” into your room.
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OPERATING INSTRUCTIONS cont.
Always put the by-pass handle in the open, full counter clockwise, position before you open the Front Loading Door. This will decrease
the chances of “spilling” smoke into the room when you open the Front Loading Door to add wood. BUT REMEMBER TO PUSH IT
BACK into the closed and locked position as soon as you have loaded your wood.
Congratulations. You now have the greatest, most efficient burning wood stove in full operation. You can now adjust the Thermostat to
fit your needs. Keep in mind though you will not see any large amount of flame from this point forward.
Should you burn the stove on a very low setting for extended periods of time, you will begin to see creosote deposits forming on the
glass door. To remove these deposits, simple run the stove on “High” for a short time, approximately 30 minutes. The “High” setting will
burn off most of the deposits.
As every pile of wood is different you will learn, over time, which settings are necessary to achieve the optimal fire. This will be based
on he type of wood you are burning, your home and of course how warm and cozy you like it inside.
Thank you again for purchasing a Blaze King catalytic wood stove. Be sure and tell your friends how you much less time and money
you spent on obtaining wood for the winter because your new Blaze King uses wood so efficiently.
OPTIMAL THERMOSTAT SETTING
Any thermostat position between 1 (Low) and 3 (High) will produce the desired clean burning characteristics. However, since each
application can vary, you may find it necessary to operate the thermostat to suit your application. A thermostat setting on High will
produce a maximum heat which is more than suitable for heating the average size home and offer the cleanest door glass.
1. Starting The Fire. Each stove/home/installation/homeowner combination works a little differently. The first several times you
fuel the stove, it may not react as you expect. A little experimentation may be needed to find the right combination of fuel and
thermostat setting to achieve the maximum efficiency. This is one of the joys of burning wood. You, the wood burner, make it
work. And you can see what happens as it is working. Be Patient. The air/fuel mixture and temperature must be stabilized before
maximum combustion efficiency can be achieved.
2. As the combustor temperature (as indicated by the thermometer on top of the stove) passes into the active zone, further
adjustment to achieve the desired room temperature should be made in small increments for the most effective cleaner burning
operation. Changes, generally speaking, should be made as few times each day as possible. When the thermostat knob is moved
from high to low, more gases is produced, so the combustor has more fuel; consequently the combustor thermometer may register
a higher heat for several hours after the thermostat is turned down.
3. Keep hot coals active so when you reload the stove you will reduce the time necessary to maintain an active combustor
4. The thermostat is adjusted at the factory and should not be tampered with. If the thermostat breaks, the damper will close
automatically.
FAN OPERATION
If you have the Optional Fan Assembly installed, the fan should be off until the stove reaches normal operating temperatures. After
approximately 30 minutes, the fan speed adjustment should match the thermostat control setting, i.e. if your stove is set at medium
then your fan should also be set at medium, low—low, high—high etc…
The fan assembly is controlled by an on/off temperature sensor as well as a fan speed control. The fire will have to heat the stove to
the predetermined sensor temperature before the fan will come on. Usually this takes about 1 hour if the stove is started from cold.
Conversely, the fans may continue to operate one hour or longer after the fire goes out. At this time, you may wish to turn the fans off
manually with the rheostat fan switch.
ICE - FORMATION AND PREVENTION
Most of what you see coming from the chimney of a properly operating catalytic stove is water vapor. In extremely cold weather - and
with some exterior chimneys - this vapor may freeze in the chimney, to the point of actually blocking the chimney and extinguishing
the fire. In such weather, occasionally burn the stove for 4 or 5 minutes with the bypass open and the thermostat set at maximum to
melt any possible ice buildup.
DO NOT BURN THE STOVE WITH THE DOOR OPEN.
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CREOSOTE
CREOSOTE — FORMATION AND NEED FOR REMOVAL
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The
creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue
lining. When ignited this creosote makes an extremely hot fire.
The chimney connector and chimney should be inspected at least once every 2 months during the heating season to determine if a
creosote buildup has occurred.
If creosote has accumulated (3 mm ( 1/8”) or more) it should be removed to reduce the risk of a chimney fire.
WHAT TO DO IF THERE IS A CREOSOTE FIRE:
Turn the thermostat to lowest setting, check loading door to be sure it is tightly closed. Call Fire Department.
Creosote is a black, foul smelling liquid. The best way to prevent or minimize creosote build up is to follow proper firing methods. The
amount of creosote depends on several factors that include:
1) Moisture content of the fuel
3) Amount of draft 5) Turbulence of smoke
2) Stack or flue temperature
4) Efficiency of the appliance
6) Age of combustor
At stack temperature below 120°C (250°F), the creosote will condense out of the gasses (smoke). Once a chimney connector becomes
heavily coated with creosote, the only safe way to remove it is mechanically with a proper chimney cleaner or brush. A combination of
wet fuel and poor operating procedure may necessitate weekly cleaning to remove creosote buildup.
Remember - the hotter the fire the less creosote. Small intense fires create less creosote than large, smoldering fires. We recommend
that each day a small intense fire be built, preferably in the morning. This daily practice should burn out the small deposits of creosote
before they build to a dangerous level. The combustion air inlet should be opened for at least 30 minutes by turning the thermostat up
in the morning and evening. NEVER “burn out” large deposits of more than one days accumulation.
.
In conclusion, creosote can best be controlled as follows:
1.
2.
3.
4.
5.
6.
Burning dry split wood.
Mixing small and large pieces of wood.
During warm weather using smaller split wood.
Operate the stove on a higher temperature setting for the half hour after reloading.
Establish a routine for the storage of fuel, care of the appliance, and firing techniques.
Keeping stack temperature up by using double wall pipe on flue runs and protect outside chimney installations in a chase.
Minimize elbows and keep flue runs as short as possible and ensure tight connections.
7. Checking frequently for creosote until experience shows how often cleaning is required. Remember a clean chimney is a safe
chimney.
8. Having a clearly understood plan should a chimney fire occur.
WARNING:
FAILURE TO INSPECT AND CLEAN YOUR CHIMNEY SYSTEM REGULARLY CAN RESULT
IN A SERIOUS FIRE WHICH MAY DAMAGE YOUR CHIMNEY OR CAUSE A HOUSE FIRE
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MAINTENANCE
Your appliance has been manufactured in the Blaze King tradition of high quality. To ensure years of trouble free operation, have your
stove serviced regularly by your Blaze King dealer. Periodically during the heating season thoroughly clean the chimney and firebox
so your system is ready for next fall. Inspect all firebricks and replace any damaged bricks. A broken firebrick should be replaced to
prevent warping of the firebox.
INSPECT VENT PIPES, VENT PIPE JOINTS AND VENT PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE
GASES ARE NOT DRAWN INTO, OR CIRCULATED BY, THE AIR CIRCULATION SYSTEM
MAKE SURE THE STOVE IS COOLED OFF COMPLETELY BEFORE DOING ANY OF THE NEXT CLEANING,TESTS OR
REPLACEMENT PROCEDURES.
ASH REMOVAL
This appliance is required to be cleaned frequently because soot, creosote and ash may accumulate.
Wait until the stove is fully cooled off before removal of the ashes. Ashes should be removed any time they come within one inch of the
door opening. It is not necessary or advisable to completely remove all of the ashes when cleaning this stove. Wood burns best in a bed
of ashes 1/2” thick.
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible
floor or on the ground (outside), well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial
in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other
waste shall not be placed in this container.
WARNING: NEVER STORE HOT ASHES IN A GARAGE OR BASEMENT. HOT ASHES WILL GENERATE CARBON
MONOXIDE AND/OR FLAMMABLE GASES. THESE GASES MAY CAUSE SUFFOCATION AND POSSIBLE DEATH.
CATALYTIC COMBUSTOR, TESTING
(Conduct test with fans off) Test the combustor in your Blaze King as follows:
Build a fire using the same technique (paper, kindling, logs) you have used in the past. Leave the thermostat knob on a medium (2)
setting. When the fire is well established (within one to three hours) turn the thermostat knob between 1 and 2. A properly operating
combustor will remain active, and the combustor thermometer will remain in the “active” zone until the wood load is mostly
consumed. A “tired” or “dead” combustor will, with the thermostat on 2 or lower, go out completely, and the thermometer needle will
fall into the “inactive” zone. Repeat this procedure several times over several days. (Remember that the combustor thermometer has a
built-in lag of 4-8 minutes.) If, after several test burns, the thermometer will not indicate an active” combustor, it may require cleaning
or replacement. Contact Blaze King for a replacement combustor, read “REPLACEMENT PARTS”.
It is also possible that the thermometer, itself, may not be reading accurately. Before condemning the combustor, read
“THERMOMETER”.
CATALYTIC COMBUSTOR, CLEANING
Under certain conditions, ash particles may become attached to the face of the combustor. These may be seen while the combustor is in
the glowing stage, or when the fire is out. Any deposit on the visible face of the combustor should be removed. Wait until the fire is out
and the stove is cold. (Hot ash in a vacuum cleaner bag will burn.)
Brushing the combustor with a soft bristle paint brush will remove some deposits. Passing a plastic vacuum cleaner wand or brush near
the face of the combustor will remove most deposits. Never scrape the combustor with any hard tool or brush. Some stove owners have
run pipe cleaner through every individual cell of the combustor. This is not needed, and may actually do more harm than good. Limit
cleaning to the face of the combustor.
Note: Never remove a combustor without approved combustor gasket in hand as original gasket will fall apart when removed from
stove. Remember to re-install the Flame Shield (the perforated plate) in same position it was found.
TIP: A nice hot fire will usually prove to be the best method of cleaning the combustor of deposits.
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MAINTENANCE cont.
CATALYTIC COMBUSTOR, REPLACEMENT
The catalytic thermometer on top of the stove should read in the active zone after the stove has been in operation for several hours. If
the thermometer’s indicator needle does not stay above the 1/3 mark in the active zone, even with a hot fire, over a 7-10 day period of
regular use, the combustor may need replacement. If the combustor must be examined or replaced, follow this procedure:
1. Allow the stove to burn out and cool down.
2. Open the door and remove the flame shield - the perforated plate that is just above the inside of the door opening. Lift it
slightly and pull it forward and down.
3. The combustor may now be seen. The combustor is held together by a stainless steel band. Use a screwdriver and gently pry
under the band at each end. The combustor will loosen enough that it can be pulled forward, lowered and out through the
door.
4. The insulating material around the stainless band will probably disintegrate as the combustor is removed. When the
combustor is placed back into the stove, the insulating material MUST be replaced. Obtain a piece 2” x 30” from your dealer.
When installing the insulation, ensure the ends are butted closely together.
5. Do not burn the stove with the combustor removed, or without the insulation around the combustor.
6. To replace the combustor, first clean the combustor seat and the area around it. Also take this opportunity to clean the area
around the by-pass -- use a vacuum cleaner.
7. Lift the new combustor into position, with the stainless flanges on each end and the bottom. The combustor should slide into
position, as far to the back of the stove as possible. Don’t be concerned if it appears a bit loose. The insulation around the
outside of the stainless band will expand during the first fire and will hold the combustor in.
8. Replace the flame shield (the Perforated plate) by holding it inside the firebox with the triangular wings facing away from you.
Lift it into position, between the door and the combustor, and rest the bottom of the plate on the two pins that protrude below
the combustor. The flame shield should rest at an angle (about 45 degrees) with its bottom near the combustor, and its top near
the stove front.
DOOR GLASS, CLEANING
The best way to keep the glass clean is to leave the stove on high burn for a period of time after each reloading. The moisture which is
driven from a new load of wood contributes much of the creosote on the inside of the glass. Removing that moisture at the beginning of
the burn cycle helps to keep the glass clean. Leaving the thermostat on a higher setting for 30 minutes to an hour before turning to low
for an overnight burn will also help. Heavier deposits may require hand cleaning. Manual glass cleaning should be done when the stove
and glass are cool. DO NOT CLEAN THE GLASS WHILE IT IS HOT. Use a soft cloth and a NONABRASIVE household cleaner. After
using any cleaner, thoroughly rinse the glass with water to remove any deposits left by the cleaner. Failure to remove all traces of glass
cleaner will result in the glass cleaner residue baking on. This residue may be very difficult to remove.
DOOR GLASS, REPLACEMENT
( Blaze King recommends your dealer perform this task)
Your BLAZE KING is equipped with a door which uses a strong, heat-resistant ceramic glass intended to withstand extremely high
temperatures and tested for continuous use above 1200 degrees Fahrenheit. However, this glass can be broken through improper use.
If glass replacement becomes necessary, use only 9” x 15” x 5mm thick BLAZE KING CERAMIC GLASS (see “REPLACEMENT
PARTS”). DO NOT SUBSTITUTE ANY OTHER MATERIAL FOR THIS PURPOSE.
WARNING
BROKEN DOOR GLASS IS SHARP. ALWAYS WEAR EYE PROTECTION AND PROTECTIVE GLOVES WHEN HANDLING
GLASS. DISCARD THE GLASS IN A CLOSED CONTAINER INACCESSIBLE TO CHILDREN.
1.
2.
3.
4.
5.
Allow the fire to completely burn out and the stove to cool down.
Retain all metal parts for re-installation.
Open the door and remove the door gasket, then remove the nuts holding the retainers to the inside of the door.
Remove the damaged glass and the old glass gasket.
The replacement glass has the gasket installed on its outer perimeter. Place the glass in the door frame. Be sure the words
“Blaze King” etched in the glass read correctly when the door is closed.
6. Replace the gasket and reinstall the retainers with the proper nuts. (Do not over tighten nuts as studs may break off)
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MAINTENANCE cont.
GASKET INSPECTION
Inspect the door and bypass door gasket for physical deterioration, missing sections or obvious leakage. The stove front should make
a groove in the gasket material - one side of the groove (toward the inside) will often be dark or black, and the other side (toward the
outside) should be light or white. Dark smudges on the outside of the groove may indicate a air leak. If the groove is very shallow or
missing, or if there is a heavy ash or creosote deposit along the bottom edge of the gasket, it may need to be replaced. Frayed or broken
gasket material, or a gasket that is hard and unyielding, will also indicate need for replacement. Any time a piece of gasket is missing or
is broken anywhere, the entire gasket must be replaced.
To check the gasket further, wait until the stove is cooled and insert a piece of paper (a dollar bill will work) into the door opening
and close and latch the door. Obvious resistance should be felt when pulling the paper out. Repeat this check several times around the
perimeter of the door.
LOADING DOOR GASKET REPLACEMENT
(Blaze King recommends your dealer perform this task)
1. If the door gasket is to be replaced, be sure you have Blaze King 7/8” fiber glass gasket material, ready to re-install. See your
Blaze King dealer.
2. Be sure the fire is out and the stove has cooled down. The door does not have to be removed from the stove.
3. With a pair of pliers, pull the old door gasket out of the channel and dispose of it.
4. Thoroughly clean out the channel so the new silicone adhesive will adhere and the gasket will fit smoothly
5. Run a small bead of a high temperature silicone adhesive (such as G.E. Silicone Sealer, or the equivalent) along the center of
the channel. DO NOT USE HOUSEHOLD SILICONE CAULKING. High temperature silicone may be obtained from most
auto parts stores.
6. Start the new gasket in the lower right corner. Do not stretch or cut the gasket. Distribute the gasket evenly around the frame.
7. Allow the adhesive to dry before closing the loading door.
8. Check the fit of the door gasket. Insert a narrow strip of paper into the door opening and close and latch the door. Obvious
resistance should be felt when pulling the paper out. Repeat this check several times around the perimeter of the door. If no
resistance is felt, adjust door latch catch (see “loading door tension adjustment” below).
9. A tight sealing door extends the burn times & protects the combustor.
LOADING DOOR TENSION ADJUSTMENT
To tighten the seal, use a 9/16” wrench to loosen
retainer nut on the outside and tighten nut on
inside firebox to move latch catch in (see figure
beside). Secure retainer nut and (repeat) paper
test. (see step 8 above)
LATCH
CATCH
Use penetrating oil if necessary to make turning
easier.
DO NOT FORCE !!
RETAINER
NUT
WARNING:
DO NOT OPERATE THIS WOOD STOVE IF THE DOOR GASKET IS MISSING OR DAMAGED.
DANGEROUS OVER FIRING CAN OCCUR WHICH CAN DAMAGE THE APPLIANCE OR IGNITE CREOSOTE IN THE
CHIMNEY, POSSIBLY CAUSING A HOUSE FIRE. IF ANY PART OF THE WOODSTOVE OR FLUE SYSTEM IS GLOWING
THE STOVE IS BEING OVER FIRED.
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MAINTENANCE cont.
CHIMNEY DRAFTS
If you suspect a draft problem in an existing chimney, determine the draft by using a water manometer (or
digital draft gauge). The draft should be measured with the stove at medium burn. After the measurement is
completed, fill any holes that were made in the chimney connector by using a sheet metal screw of proper size.
Recommended draft is .02 -.03 in. w.c. at medium fire. Too little draft results in a sluggish fire and smoke spillage
when the stove door is opened. Too much draft (over 0.06 in. w.c.) makes it unsafe to operate the stove and will
void manufacturers warranty. Use a key damper if necessary to avoid excessive draft.
OPTIONAL FAN ASSEMBLY
Routine maintenance of the OPTIONAL Fan Assembly on the back of the stove is not required. However, should
it become necessary to replace an individual fan, snap disk or rheostat, contact your local dealer.
PAINT
If the finish on the stove ever becomes blemished, you can repaint with high temperature paint available from
your dealer. DO NOT paint the stove while it is HOT.
THERMOMETER
The combustor thermometer tells you what was happening 4-8 minutes ago. And remember, it is only an
indication of the temperatures of the gasses, after they pass through the combustor. The thermometer probe,
the part that fits into the stove, must be cleaned at least once a year. Lift it from the stove (be careful, it may be
hot) and wipe or scrape it clean. At room temperature, away from the stove, the indicator should point near the
bottom of the “Inactive” zone. If, after several years use, you find that the needle no longer points to the bottom
of the “Inactive” zone when the thermometer has been at room temperature for 10 minutes or longer, it may
need adjustment. Holding the probe with a pair of pliers, loosen the bolt on the top of the dial. Turn the dial to
align the pointer with the bottom of the “Inactive” zone, then retighten the bolt.
Note: If your Blaze King is equipped with optional fans, turn off fans and wait 10 minutes prior to reading
catalytic thermometer indicator. Air movement across the top of the stove may provide false reading.
THERMOSTAT
The thermostat is adjusted at the factory and should not be tampered with. If the thermostat breaks, the damper
will automatically close and replacement (by a qualified technician) of the complete thermostat is required.
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TROUBLESHOOTING
Your Blaze King is designed to allow a wide selection of heat output levels. If you begin to lose control of the amount of heat the stove is
emitting, determine the cause early so that major problems may be avoided.
The six major needs of a well-controlled fire are:
1. Knowledgeable operator.
2. Adequate air supply.
3. Firewood of good quality and proper size.
4. Catalytic combustor in good condition.
5. Clean chimney, properly sized and installed.
6. Door gasket tight and firm.
Considering all of the above, number one is the most important for safe and efficient operation of any woodstove. Please study the
operation instructions carefully. Consult your BLAZE KING dealer or call the Customer Service Department at Blaze King in the
U.S.A. at 509-522-2730 or in Canada at 250-493-7444 if you have any questions not answered in this manual.
All of the six above mentioned needs are interrelated. A deficiency in any one will affect all of the others. If you encounter a problem,
determine the source of the problem and then follow-up by checking the other needs as possible contributing factors.
PROBLEM: Chimney Fire
CAUSE
Act immediately regardless of cause
SOLUTION
Turn the thermostat to lowest setting, check loading door to be sure
it is tightly closed.
Call Fire Department.
After the fire is out, have your chimney and flue connector inspected by a certified chimney sweep. A damaged masonry chimney
should be repaired or rebuilt. A prefabricated chimney (factory built) that is damaged should be replaced. Any damage to the flue
connector should be corrected before the system is used again.
Possible causes of a chimney fire, and remedies for those causes, can be found further in this section: “Excessive Creosote Formation”,
and “Spots of Creosote Accumulation in Chimney or Flue Connector”.
PROBLEM: Not enough heat.
CAUSE
Green or wet wood.
Not enough fuel in stove.
SOLUTION
Use seasoned wood. Don’t be afraid to FULLY load the stove. A
FULL load of wood won’t burn any hotter than the thermostat is set.
Obstruction in chimney or cap screen.
Combustor plugged or coated.
Remove obstruction. See “COMBUSTOR, TESTING”
See “COMBUSTOR, C LEANING”
Combustor not functioning.
See “COMBUSTOR, TESTING”
If needed, replace combustor, See“COMBUSTOR, REPLACING”
Thermostat set too low.
Raise thermostat setting.
Thermostat not operating properly.
Consult your Blaze King dealer.
Poor draft caused by an oversize flue
Measure draft with Manometer. See “CHIMNEY DRAFTS)”
Consult your Blaze King dealer or a chimney sweep.
Strong, gusting winds causing downdraft in
chimney
Install wind-resistant chimney cap. Directional caps may not stay
freely rotating. If you have a directional cap, check it frequently
Tightly sealed house, inadequate air supply.
Slightly open a window, near the stove or install an outside air kit.
Reloading too much wood on top of too few coals.
Allow a larger bed of coals to build up.
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TROUBLESHOOTING cont.
PROBLEM: Too much heat.
CAUSE
By-Pass door left open.
SOLUTION
Close the by-pass door.
Thermostat set too high.
Lower thermostat setting.
Loading door gasket leaking, admitting excess air
into firebox.
Replace door gasket and/or adjust door. See “GASKET
INSPECTION”
Excessive draft in the chimney.
Measure draft with a Manometer. See “DRAFTS”. Consult your
Blaze King dealer or a chimney sweep. Install a cap.
Thermostat not operating properly.
Consult your Blaze King dealer.
Wood is too small.
Use larger pieces.
PROBLEM: One or both fans will not run, or there is no adjustment for fan speed.
CAUSE
Fans mounted improperly.
SOLUTION
Check that fan blade’s not touch edges of hole.
Fan speed control.
Consult your Blaze King dealer for replacement.
Snap Disk.
Check if snap disk is touching back of stove, otherwise replace.
PROBLEM: Fans minimum speed too fast or maximum speed too slow.
CAUSE
Fan speed control out of adjustment.
SOLUTION
Consult your Blaze King Dealer.
PROBLEM: Excessive creosote formation in chimney and chimney Connector.
CAUSE
By-pass door left open.
SOLUTION
Close by-pass door.
By-pass door not sealing tightly.
Inspect by-pass door and seal for warping. Ash or creosote buildup
may occur on door or seat. With stove cold scrape and vacuum
area around by-pass. Be sure all mating steel surfaces are clean
and smooth.
Improper operation.
Check thermostat setting and operating procedures. See
“THERMOSTAT & OPTIMAL THERMOSTAT SETTING”
Wood too green or wet.
Use seasoned wood. Use a moisture meter to confirm.
Catalytic combustor not operating properly.
Inspect the combustor. See “CATALYTIC COMBUSTOR,
TESTING”
Poor draft caused by an oversize or short flue, etc.
Measure draft with Manometer. See “DRAFTS”. Consult your
Blaze King dealer or a chimney sweep.
Chimney too cold or poorly insulated.
Upgrade chimney system. Consult your Blaze King dealer or a
chimney sweep.
PROBLEM: Catalytic combustor thermometer (on top of stove) does not go into "Active" zone, or does not stay
there for long. (Fans must be in “off” position for 10 minutes prior to checking)
CAUSE
Improper operation.
SOLUTION
Check thermostat setting and operating procedures. See
“THERMOSTAT & OPTIMAL THERMOSTAT SETTING”
Obstruction in chimney or cap.
Clean chimney, remove obstructions.
Faulty combustor thermometer.
Replace thermometer and Recheck combustor operating
Temperature.
Wood too green or wet.
Use seasoned wood.
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TROUBLESHOOTING cont.
Combustor plugged or coated.
Clean combustor. See “CATALYTIC COMBUSTOR TESTING”
Combustor not functioning.
Check and test combustor. If needed replace combustor. See
“CATALYTIC COMBUSTOR, REPLACING”
Thermostat not operating properly.
Consult your blaze King Dealer.
By-pass door leaking or not closing completely.
Inspect and clean area around by-pass doors. Adjust or replace
gasket if necessary. Consult your Blaze King Dealer.
PROBLEM: Spots of creosote accumulation in chimney or chimney connector.
CAUSE
Air leaks in chimney or chimney connector.
SOLUTION
Inspect chimney and/or chimney connector. Repair or replace as
necessary Check to be sure that the chimney connector is installed
correctly.
CAUTION: a leaking chimney connector is a fire hazard and demands immediate attention.
Poor draft caused by an oversize flue, single wall
pipe, to many elbows, etc.
Measure draft with Manometer. See “DRAFTS”. Consult your
Blaze King dealer or a chimney sweep.
PROBLEM: Door glass quickly becomes coated with creosote.
CAUSE
Low thermostat setting or lowering the thermostat
setting too far, too quickly.
SOLUTION
Turn the thermostat to the warmest setting during the first 20-30
minutes or until the fire is well established after each reloading.
Poor draft caused by an oversize or short flue, etc.
Measure draft with Manometer. See “DRAFTS”. Consult your
Blaze King dealer or a chimney sweep.
Obstruction in chimney or cap screen.
Remove obstruction. Clean chimney and/or cap screen.
Strong, gusting winds causing downdraft in
chimney.
Install wind-resistant chimney cap.
Tightly sealed house, inadequate air supply.
Open a window, slightly, near the stove.
Burning poorly seasoned wet wood, or wood with
high pitch content.
Use seasoned wood with low pitch content, such as some types of
pine.
PROBLEM: The combustor temperature cannot be controlled. Turning the thermostat down often makes the
combustor temperature go up.
CAUSE
Turning the thermostat down, particularly in the first half of the burn cycle, causes the fire to emit more smoke, which is
fuel for the combustor. The combustor temperature therefore climbs for up to several hours. This is normal, and is of no
concern. As long as only the combustor temperature is elevated, there is nothing to worry about.
PROBLEM: Smoke spills from door opening when loading fuel
CAUSE
Spark arrestor screen on cap plugged.
SOLUTION
Clean spark arrestor screen to bare metal wire.
Chimney too cold.
Make certain double wall stove pipe is used in installation.
Not enough vertical rise.
Make certain a minimum vertical rise of 36” is observed prior to elbows. Use two 45 elbows instead of 90 elbow.
Chimney not drafting.
Turn thermostat to highest setting, open bypass, leave loading
door closed and wait 5-10 minutes to increase chimney or flue
temperature.
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REPLACEMENT PARTS
Princess Classic PE1006BK
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REPLACEMENT PARTS cont.
Princess Parlor PE1006LBK
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REPLACEMENT PARTS cont.
Princess Ultra PE1006UBK
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REPLACEMENT PARTS cont.
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REPLACEMENT PARTS cont.
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REPLACEMENT PARTS cont.
Princess Classic Brick Layout
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REPLACEMENT PARTS cont.
Princess Parlor & Ultra Brick Layout
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WARRANTY
BLAZE KING WOOD LIMITED WARRANTY
Blaze King and its respective brands extend the following warranty for wood fired appliances
purchased from an authorized Blaze King dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted
for replacement parts.
Components
Covered
Warranty Period
Parts
Labor
Wood
1 Year
X
All parts, materials and surface
finishes (flaking and peeling) Subject
to Conditions, Exclusion, and
Limitations listed
2 Years
X
Fan assemblies and motors, thermal
sensors, catalytic thermometer , bimetallic thermostat assembly
X
Firebox & Heat Exchanger, Bypass
Door Steel Components
6 Years
X
Catalyst Combustor ( see
Conditions, Exclusions, and
Limitations)
1 Year
X
Other Replacement Parts
5 Years
2 Years
See Conditions, Exclusions, and Limitations
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WARRANTY cont.
Blaze King Wood Limited 5 Year Warranty
Blaze King is the manufacturer of the Blaze King line of heating products. At Blaze King, our commitment to the highest
level of quality and customer service is the most important thing we do. Each Blaze King stove is built on a tradition of
using only the finest materials and is backed by our limited warranty to the original purchaser. With Blaze King, you’re not
just buying a stove; you’re buying a company with years of unequalled performance and quality.
Limited Six (6) Year Warranty:
The CATALYTIC COMBUSTOR is under warranty by Blaze King for six (6) years from the date of original retail purchase.
The purchaser shall pay the following share of the then current retail price for the combustor: The first three (3) years
no charge, 4th year 60%; 5th year 70%, 6th year 80%. The Combustor must be returned to your dealer along with a
completed COMBUSTOR FAILURE REPORT and original proof of purchase document.
Limited (5) Year Warranty:
Under this warranty, Blaze King covers the stove body and accessories against defects in materials and workmanship, for
part repair or replacement for the first five (5) years *** to the original purchaser. This Warranty covers: All Steel firebox
components against defects in material and workmanship. Please see the exclusions and limitation section below as
certain restrictions and exclusions apply this warranty.
Limited Two (2) Year Warranty:
Under this warranty, Blaze King covers, fan assemblies and modular thermostat against defects in materials and
workmanship, for part repair or replacement and limited labor for the first two (2) years to the original purchaser. Please
see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.
Limited One (1) Year Warranty:
Under this warranty, Blaze King covers all parts and materials against defects in materials and workmanship including
exterior paint finishes, for part repair or replacement and limited labor for the first year to the original purchaser. Please
see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.
How the Warranty Works
1. All warranties by the manufacturer are set herein and no claim shall be made against the manufacturer on any oral
warranty or representation. All claims under this Limited Warranty must be made in writing by your dealer.
2. Any stove or part thereof that is repaired or replaced during the Limited Warranty period will be warranted under the
terms of the Limited Warranty for a period not exceeding the remaining term of the original Limited Warranty or six (6)
months, whichever is longer.
3. For any part or parts of this stove, which in our judgment show evidence of defects, Blaze King reserves the option to
repair or to replace the defective part(s) through an accredited distributor or agent, provided the defective part is returned
to the distributor or agent, transportation prepaid, if requested.
4. If you discover a problem that you think may be covered by the Limited Warranty, you MUST REPORT it to your Blaze
King dealer WITHIN 30 DAYS from the date the problem was first detected, giving them proof of purchase and the date of
purchase. The dealer will investigate the problem and work with Blaze King to determine whether the problem:
a) Is covered by the Limited Warranty or
b) Can be fixed in your home or does the product need to be returned to Blaze King for repair.
5. If Blaze King determines that the stove needs to be returned to Blaze King for repair, the customer has the
responsibility and the expense of removing it from their home and shipping it to Blaze King. If the problem is covered by
the Warranty, Blaze King will repair or replace the item at their discretion and the customer will be responsible for return
shipping and re-installation in their home.
6. If the problem is not covered by the Limited Warranty, the customer will be responsible for all repair costs, as well as all
storage, shipping and the cost of removing and re-installing the stove.
If you are not satisfied with the service provided by the Blaze King dealer, write to Blaze King at the address listed on the
last page of the Owner’s Manual. Include a copy of the original purchase invoice and a description of the problem.
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WARRANTY cont.
Exclusions and Limitations:
1. This Warranty does not cover tarnish, discoloration or wear on the plated surfaces Painted finishes will change color
after initial firing and will continue to change through the lifetime of the stove. This is normal occurrence for all high
temperature coatings.
2. This Warranty does not cover gasket material or firebrick.
3. Blaze King strongly recommends installation by a certified installer. Failure to comply may adversely affect coverage
under the terms of this warranty. This Limited Warranty covers defects in materials and workmanship only if the product
has been installed in accordance with local building and fire codes; in their absence refer to the owner’s manual. If the
product is damaged or broken as a result of any alteration, wilful abuse, mishandling, accident, neglect, or misuse of the
product, the Limited Warranty does not apply.
4. The stove must be operated and maintained at all times in accordance with the instructions in the Owner’s Manual. If
the unit shows signs of neglect or misuse, it is not covered under the terms of this Warranty policy. Performance problems
due to operator error will not be covered by the Limited Warranty policy.
5. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and,
therefore, is not covered under this Limited Warranty.
6. Misuse includes over-firing. Over-firing can be identified later by warped plates and paint pigment being burnt off. Overfiring this appliance can cause serious damage and will nullify the Limited Warranty.
7. The Limited Warranty will cover glass thermal breakage only and will not cover misuse of the stove glass, including but
not limited to:
a) Glass that is struck, has surface contaminates or has had harsh or abrasive cleaners used on it.
b) If the door is slammed or is closed while wood in the firebox is protruding out the stove opening thus striking the glass.
8. This warranty does not cover products made or provided by other manufacturers and used in conjunction with the
operation of this stove without prior authorization from Blaze King The use of such products may nullify the Limited
Warranty on this stove. If unsure as to the extent of this Limited Warranty, contact your authorized Blaze King dealer
before installation.
9. Blaze King will not be responsible for inadequate performance caused by environmental conditions.
10. The Limited Warranty does not cover installation and operational related problems such as use of downdrafts or
spillage caused by environmental conditions. Environmental conditions include but are not limited to nearby trees,
buildings, roof tops, wind, hills, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures or
other influences caused by mechanical systems such as furnaces, fans, clothes dryers etc.
11. The Limited Warranty does not cover damage caused by burning salt-saturated wood, corrosive driftwood, chemically
treated wood or any fuel not recommended in the Owner’s Manual (use cord wood only).
The Limited Warranty is void if:
a) The stove has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b) The stove is subject to submersion in water or prolonged periods of dampness or condensation.
c) Any damage to the unit, combustion chamber or other components due to water, or weather damage which is the result
of, but not limited to, improper chimney/venting installation.
d) Salt air in coastal areas or high humidity can be corrosive to the finish; these environmental conditions can cause
rusting. Damage caused by salt air or high humidity is not covered by the Limited Warranty.
12. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to accident, negligence,
misuse, improper installation, alteration or adjustment of the manufacturer’s settings of components, lack of proper and
regular maintenance, alteration, or act of God.
13. The Limited Warranty does not cover damage caused to the stove while in transit. If this occurs, do not operate the
stove and contact your courier and/or dealer.
14. The Limited Warranty does not extend to or include paint, door or glass gaskets or firebricks damage caused by
normal wear and tear, such as paint discoloration or chipping, worn or torn gaskets, chipped or cracked firebrick, etc.
15. The Limited Warranty does not include damage to the unit caused by abuse, improper installation, or modification of
the unit.
16. Damage to plated surfaces caused by fingerprints, scratches, melted items, or other external scores and residues left
on the plated surfaces from the use of abrasive cleaners or polishes is not covered in this warranty.
17. Blaze King is free of liability for any damages caused by the stove, as well as inconvenience expenses and materials.
The Limited Warranty does not cover incidental or consequential damages.
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WARRANTY cont.
18. The Limited Warranty does not cover any loss or damage incurred by the use or removal of any component or
apparatus to or from the Blaze King stove without the express written permission of Blaze King and bearing a Blaze King
label of approval.
19. Any statement or representation of Blaze King Products and their performance contained in Blaze King advertising,
packaging literature, or printed material is not part of the Limited Warranty.
20. The Limited Warranty is automatically voided if the stove’s serial number has been removed or altered in any way. If
the stove is used for commercial purposes, it is excluded from the Limited Warranty.
21. No dealer, distributor, or similar person has the authority to represent or warrant Blaze King Products beyond the
terms contained within the Limited Warranty. Blaze King assumes no liability for such warranties or representations.
22. Blaze King will not cover the cost of the removal or re-installation of the stove, hearth, facing, mantels, venting or other
components.
23. Labor to replace or repair items under this Limited Warranty will be covered per our warranty service fee
reimbursement and labor rates are set per component schedule. Labor rates vary from location to location and as such
total labor costs may not be covered. Please consult with your dealer or service technician for any additional charges such
as travel time or additional labor charges that may apply.
24. For parts of the Blaze King woodstove or fireplace insert warranted beyond the first year, the five year limited warranty
will have the same obligations as described in this document, provided, however that the purchaser shall pay the following
percentage of the then current retail cost of the repair or the replacement, according to the year after purchase in the
which the defect is brought to the attention of Blaze King.*** During the 2nd year----purchaser pays 20%.
3rd year ----purchaser pays 40%. 4th year -----purchaser pays 60%. 5th year---- purchaser pays 80%.
25. If a defect or problem is determined by Blaze King to be non warrantable, Blaze King is not liable for travel costs
for service work. In the event of in-home repair work, the customer will pay any in-home travel fees or service charges
required by the Authorized Dealer.
26. At no time will Blaze King be liable for any consequential damages which exceed the purchase price of the unit. Blaze
King has no obligation to enhance or modify any stove once manufactured (example: as a stove model evolves, field
modifications or upgrades will not be performed).
27. This Limited Warranty is applicable only to the original purchaser and it is non-transferable.
28. This warranty only covers Blaze King Products that are purchased through an authorized Blaze King dealer.
29. If for any reason any section of the Limited Warranty is declared invalid, the balance of the warranty remains in effect
and all other clauses shall remain in effect.
30. The Limited Warranty is the only warranty supplied by Blaze King, the manufacturer of the stove. All other warranties,
whether express or implied, are hereby expressly disclaimed and the purchaser’s recourse is expressly limited to the
Limited Warranty.
31. Blaze King and its employees or representatives will not assume any liability for damages, either directly or indirectly,
caused by improper usage, operation, installation, servicing or maintenance of this stove.
32. Blaze King reserves the right to make changes without notice. Please complete and mail the warranty registration card
and have the installer fill in the installation data sheet in the back of the manual for warranty and future reference.
33. Blaze King is responsible for stocking parts for a maximum of seven (7) years after discontinuing the manufacture or
incorporation of the item into its products. An exception to this would be if an OEM supplier is not able to supply a part.
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NOTES
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