Advantech | ACP-4320 | User manual | Advantech ACP-4320 User manual

ACP-4320
4U Height Industrial Chassis
with Dual front accessible
SAS/SATA HDD Trays for
Easy Maintenance
User Manual
Copyright
This document is copyrighted, 2008, by Advantech Co., Ltd. All rights
are reserved. Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of
Advantech Co., Ltd. Information provided in this manual is intended to
be accurate and reliable. However, Advantech Co., Ltd. assumes no
responsibility for its use, nor for any infringements upon the rights of
third parties which may result from its use.
Acknowledgements
ACP-4320, PCA-6113DP4, PCA-6113P4R, PCA-6113P7X, PCA-6114,
PCA-6114P7, PCA-6114P10, PCA-6114P12, PCA-6114P12X, PCA6115, PCE-7B13, PCE-7B13D, PCE-5B12, PCE-5B12D, PCE-5B13,
AIMB-764, AIMB-763, AIMB-762, AIMB-760, AIMB-750, AIMB-744,
AIMB-742, and AIMB-740 are all trademarks of Advantech Co., Ltd.
All other product names or trademarks are the properties of their respective owners.
On-line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
Part No. 2002432001
2nd Edition Printed in China
March 2008
ACP-4320 User Manual
ii
Safety Instructions
1.
Read these safety instructions carefully.
2.
Keep this installation reference guide for later reference.
3.
Disconnect this equipment from any AC outlet before cleaning. Do
not use liquid or spray detergents for cleaning. Use a damp cloth.
4.
For pluggable equipment, the power outlet must be installed near
the equipment and must be easily accessible.
5.
Keep this equipment away from humidity.
6.
Put this equipment on a reliable surface during installation. Dropping it or letting it fall could cause damage.
7.
The openings on the enclosure are for air convection. Protect the
equipment from overheating. DO NOT COVER THE OPENINGS.
8.
Make sure the voltage of the power source is correct before connecting the equipment to the power outlet.
9.
Position the power cord so that people cannot step on it. Do not
place anything over the power cord.
10.
All cautions and warnings on the equipment should be noted.
11.
If the equipment is not used for a long time, disconnect it from the
power source to avoid damage by transient over-voltage.
12.
Never pour any liquid into an opening. This could cause fire or
electrical shock.
13.
Never open the equipment. For safety reasons, the equipment
should be opened only by qualified service personnel.
14.
If any of the following situations arises, get the equipment checked
by service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work
according to the installation reference guide.
e. The equipment has been dropped and damaged.
f.
The equipment has obvious signs of breakage.
iii
15.
DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED
ENVIRONMENT WHERE THE STORAGE TEMPERATURE
IS BELOW 0°C (32°F) OR ABOVE 40° C (104° F). THIS MAY
DAMAGE THE EQUIPMENT.
16.
CAUTION: The computer is provided with a battery-powered
real-time clock circuit. There is a danger of explosion if battery
is incorrectly replaced. Replace only with same or equivalent
type recommended by the manufacture. Discard used batteries
according to the manufacturer’s instructions.
17.
THE COMPUTER IS PROVIDED WITH CD DRIVES COMPLY
WITH APPROPRIATE SAFETY STANDARDS INCLUDING
IEC 60825.
18.
This device complies with Part 15 of the FCC rules. Operation is
subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
19.
CAUTION: Always completely disconnect the power cord from
your chassis whenever you work with the hardware. Do not
make connections while the power is on. Sensitive electronic
components can be damaged by sudden power surges.
20.
CAUTION: Always ground yourself to remove any static charge
before touching the motherboard, backplane, or add-on cards.
Modern electronic devices are very sensitive to static electric
charges. As a safety precaution, use a grounding wrist strap at all
times. Place all electronic components on a static-dissipative surface or in a static-shielded bag when they are not in the chassis.
21.
CAUTION: Any unverified component could cause unexpected
damage. To ensure the correct installation, please always use the
components (ex. screws) provided with the accessory box.
ACP-4320 User Manual
iv
A Message to the Customer
Advantech customer services
Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech
equipment is destined for the laboratory or the factory floor, you can be
assured that your product will provide the reliability and ease of operation
for which the name Advantech has come to be known. Your satisfaction
is our primary concern. Here is a guide to Advantech's customer services.
To ensure you get the full benefit of our services, please follow the
instructions below carefully.
Technical support
We want you to get the maximum performance from your products. If
you run into technical difficulties, we are here to help. For the most frequently asked questions, you can easily find answers in your product documentation. These answers are normally a lot more detailed than the ones
we can give over the phone.
Please consult this manual first. If you still cannot find the answer, gather
all the information or questions that apply to your problem, and with the
product close at hand, call your dealer. Our dealers are well trained and
ready to give you the support you need to get the most from your Advantech products. In fact, most problems reported are minor and are easily
solved over the phone.
In addition, free technical support is available from Advantech engineers
every business day. We are always ready to give advice on application
requirements or specific information on the installation and operation of
any of our products.
v
Product warranty
Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
If an Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, model no. of the product, CPU speed, Advantech products used,
other hardware and software used, etc.) Note anything abnormal and
list any on-screen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your manual,
product, and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return
material authorization) number from your dealer. This allows us to
process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair and
Replacement Order Card and a photocopy proof of purchase date
(such as your sales receipt) in a shippable container. A product
returned without proof of the purchase date is not eligible for warranty
service.
5. Write the RMA number visibly on the outside of the package and ship
it prepaid to your dealer.
Initial Inspection
Before you installing your backplane or motherboard, please make sure
that the following materials have been shipped:
• ACP-4320 Chassis
• User Manual
• Warranty Card
• Accessory box, including a pack of screws (for fixing backplane/motherboard and disk drives), a pair of keys, 1 piece of EMI spring shielding (for backplane version), 15 pieces rubber cushions (backplane
version) or 7 pieces (motherboard), and 1 pair of ear handles.
If any of these items are missing or damaged, contact your distributor or
sales representative immediately. We have carefully inspected the ACP4320 mechanically and electrically before shipment. It should be free of
marks and scratches and in perfect working order upon receipt. As you
unpack the ACP-4320, check it for signs of shipping damage. (For example, damaged box, scratches, dents, etc.) If it is damaged or it fails to meet
the specifications, notify our service department or your local sales representative immediately. Also notify the carrier. Retain the shipping carton
and packing material for inspection by the carrier. After inspection, we
will make arrangements to repair or replace the unit.
vii
ACP-4320 User Manual
viii
Contents
Chapter
1 General Information ........................................2
1.1
1.2
1.3
1.4
Introduction ....................................................................... 2
Specifications .................................................................... 3
Environmental ................................................................... 3
Power Supply Options....................................................... 4
1.4.1
1.4.2
1.4.3
1.4.4
1.5
300W ATX power supply with PFC (PS-300ATX-ZBE) ....... 4
400W ATX power supply with PFC (PS-400ATX-ZBE) ....... 4
300W ATX redundant power supply (RPS-300ATX-ZE) ...... 4
400W ATX redundant power supply (RPS-400ATX-ZE) ...... 5
Passive Backplane Options ............................................... 6
Table 1.1: PICMG 1.3 backplanes.................................. 6
Table 1.2:PICMG 1.0 backplanes................................... 6
1.6
Dimensions of ACP-4320 ................................................. 7
1.7
Ordering Information ........................................................ 8
Figure 1.1:Dimensions of ACP-4320 ............................. 7
Table 1.3:ACP-4320 model list ...................................... 8
Chapter
2 System Setup...................................................10
2.1
Removing the Chassis Cover .......................................... 10
2.2
Installing the Motherboard .............................................. 11
Figure 2.1: Removing the cover ................................... 10
Table 2.1:Copper stub location for motherboard/backplane.................................................................. 11
Figure 2.2: Installing a motherboard............................. 12
2.3
Installing the Backplane & CPU Card ............................ 13
2.3.1
2.3.2
2.4
2.5
Installing the Backplane................................................ 13
Figure 2.3: Installing a backplane................................. 13
Installing the CPU Card................................................ 14
Figure 2.4: Installing the CPU card ............................. 14
Installing Add-on Card.................................................... 15
Installing Disk Drives...................................................... 16
2.5.1
2.5.2
2.5.3
2.5.4
Figure 2.5: Installing the drives ................................... 17
Installing a 5.25" disk drive .......................................... 17
Installing a 3.5" floppy disk drive................................. 18
Installing an internal hard disk drive in the 3.5" drive bay.... 18
Installing a SAS/SATA HDD in the front-accessible
HDD tray.......................................................................... 19
Figure 2.6: Installing a SATA HDD............................ 19
vii
Chapter
3 Operation ........................................................22
3.1
The Front Section of ACP-4320...................................... 22
3.1.1
3.1.2
3.1.3
3.2
Switch and buttons........................................................ 22
Figure 3.1: The switch & buttons on the front panel ... 22
LED indicators for System Status................................. 23
Figure 3.2: The LEDs on the front panel ..................... 23
Table 3.1:LED definition summary .............................. 23
LED Indicators for SAS/SATA HDD Power & Status 24
Table 3.2:SATA HDD LED indicator function............ 24
Replacing the Fans .......................................................... 25
3.2.1
3.2.2
Figure 3.3: Replacing the fans ..................................... 25
Replacing the 120 mm fan behind the front panel........ 25
Replacing the fan behind the SAS/SATA HDD backplane 26
3.3
Cleaning the Filters ......................................................... 27
3.4
Replacing the Power Supply ........................................... 28
Figure 3.4: Removing the filters .................................. 27
3.4.1
3.4.2
Chapter
Replacing the single PS/2 power supply....................... 28
Figure 3.5: Changing the single PS/2 power supply.... 28
Replacing the Redundant Power Supply Module ......... 29
Figure 3.6: Replacing the power supply module ......... 29
4 Alarm Board ...................................................32
4.1
Alarm Board Layout....................................................... 32
4.2
Alarm board specifications.............................................. 33
Figure 4.1: Alarm board layout.................................... 32
4.2.1
4.2.2
4.3
Connectors, Jumper and Pin Definition........................ 33
Table 4.1: Summary of the connectors , jumper and pin
definition........................................................... 33
Switch settings .............................................................. 35
Table 4.2:SW1, Fan number setting ............................. 35
Thermal Sensor ............................................................... 35
Figure 4.2: Thermal sensor module layout .................. 35
Table 4.3: CN1 & CN2, Temperature sensor connector ....... 36
Table 4.4: SW1, Thermal sensor I.D. number setting .. 36
Appendix A
Exploded Diagram ........................................38
Figure A.1: Exploded diagram...................................... 38
ACP-4320 User Manual
viii
CHAPTER
1
General Information
1
Chapter 1 General Information
1.1 Introduction
The ACP-4320 is a 4U-high rackmount industrial computer chassis
designed for building mission-critical applications. With the latest industrial design on its outlook, the ACP-4320 breakthroughs the traditional,
rigid impression of industrial PCs, and provides users with both a highperformance and a state-of-the-art operating platform.
Dual front-accessible SAS/SATA HDD trays for easy maintenance
The ACP-4320 is supplied with two front-accessible SAS/SATA HDD
trays, which provide the most economic and user-friendly solution for
data storage. Users may easily replace a SAS/SATA HDD without opening the chassis cover. Other data storage options include two 5.25" drive
bays for optical disk drives and one 3.5" drive bay for floppy drive disk or
internal 3.5" hard drive disk. Moreover, the front accessible USB interface can be connected with various peripheral devices for data input,
backup, and transferal.
Unique alarm detection and notification to reduce system down time
The ACP-4320 has a unique alarm module. This module automatically
detects the system operating conditions, such as power, HDD, FAN, as
well as in-chassis temperature, and it may show the system status on the
front LED indicators. If any failure happens, the module will also give an
audible alarm to notify users to take necessary actions.
Versatile industrial features
The ACP-4320 supports both an ATX/mATX motherboard and an up to
15-slot PICMG 1.0 backplane or 12-slot PICMG1.3 express backplane, to
bring users the flexibility on system configuration planning.
It also provides a wide range of ATX power supply options for user selection: from 300W to 400W for both single and redundant power supply.
The lockable front door prevents from any unauthorized access to data
storage zone. Moreover, the streamlined in-chassis airflow design keeps
the system cool, while the easy-to-maintain fans and filters shorten the
system's MTTR (Mean Time to Repair). All these outstanding features
make the ACP-4320 the best choice for price, performance and overall
cost of ownership.
ACP-4320 User Manual
2
1.2 Specifications
General
• Construction: Heavy duty steel chassis
• Disk drive capacity: Two front-accessible mobile trays for 3.5" SAS/
SATA HDDs, one 3.5" bay for FDD or internal HDD, and two 5.25"
bays for optical disk drives
• I/O interfaces on front panel: two USB ports
• I/O interfaces on rear panel: (BP version) one D-Sub 9-pin opening;
(MB version) five D-Sub 9-pin & one 68-pin SCSI openings
• Indicators on front panel: LEDs for Power On, HDD activity, TEMP,
FAN activity and LAN connection
• Switches on front panel: Power On/Off, System Reset and Alarm
Reset
• Fans: 1 x 114 CFM & 1 x 28 CFM
• Weight: 17.6 kg (38.7 lb)
• Dimensions (W x H x D): 482 x 177 x 478 mm (19" x 7" x 18.8")
1.3 Environmental
• Operating temperature: 0 ~ 40°C (32°F ~ 104°F)
• Temperature:
(Operating) 0 ~ 40°C (32 ~ 104°F)
(Non-operating) -20 ~ 60°C (-4 ~ 140°F)
• Humidity:
(Operating) 10 ~ 85% @ 40°C, non-condensing
(Non-operating) 10 ~ 95% @ 40°C, non-condensing
• Vibration (5 ~ 500 MHz): (Operating) 1G rams
(Non-operating) 2G
• Shock:
(Operating) 10G with 11 ms duration, half sine wave
(Non-operating) 30G
• Acoustic Noise: < 54dB sound pressure at 5 ~ 28°C (41 ~ 82°F)
• Altitude: 0 ~ 3,048 m (0 ~ 10,000ft)
• Safety: CE compliant
3
1.4 Power Supply Options
1.4.1 300W ATX power supply with PFC (PS-300ATX-ZBE)
• Output rating: 300 watts max.
• Input rating: 100 ~ 240 VAC @ 50 ~ 60 Hz (full range)
• Output voltage: +5 V @ 30 A, +3.3 V @ 28 A, +12 V @ 15 A,
-5 V @ 0.3 A, -12 V @ 0.8 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 0.1 A, +12 V @ 0.5 A
• MTBF: 100,000 hours @ 25° C, full load
• Safety: UL/cUL/TUV/CB/CCC
1.4.2 400W ATX power supply with PFC (PS-400ATX-ZBE)
• Output rating: 400 watts max.
• Input rating: 100 ~ 240 VAC @ 47 ~ 63 Hz (full range)
• Output voltage: +5 V @ 35 A, +3.3 V @ 28 A, +12 V @ 30 A,
-5 V @ 0.5 A, -12 V @ 0.8 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 3 A, +12 V @ 1 A, +5 VSB @ 0.1 A
• MTBF: 91,000 hours @ 25° C, full load
• Safety: UL/cUL/TUV/CB/CCC
1.4.3 300W ATX redundant power supply (RPS-300ATX-ZE)
• Output rating: 300 watts max.
• Input rating: 100 ~ 240 VAC @ 50 ~ 60 Hz (full range)
• Output voltage: +5 V @ 25 A, +3.3 V @ 18 A, +12 V @ 16 A,
-5 V @ 0.5 A, -12 V @ 0.5 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A,
+5 VSB @ 0.1 A
• MTBF: 100,000 hours @ 25° C, full load
• Safety: UL/cUL/TUV/CB/CC
ACP-4320 User Manual
4
1.4.4 400W ATX redundant power supply (RPS-400ATX-ZE)
• Output rating: 400 watts max.
• Input rating: 100 ~ 240 VAC @ 47 ~ 63 Hz (full range)
• Output voltage: +5 V @ 35 A, +3.3 V @ 25 A, +12 V @ 28 A,
-5 V @ 0.5 A, -12 V @ 1.2 A, +5 VSB @ 2 A
• Minimum load: +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A,
+5 VSB @ 0.1 A
• MTBF: 100,000 hours @ 25° C, full load
• Safety: UL/cUL/TUV/CB/CC
5
1.5 Passive Backplane Options
The ACP-4320BP chassis accepts up to a 15-slot backplane. Here is a
summary of the supported backplanes manufactured by Advantech:
Table 1.1: PICMG 1.3 backplanes
Model Name
Segment
Slots Per Segment
SHB*
PCIe
x 16
PCIe
x8
PCI-X
PCI
PCE-7B13-64B1E
1
1
-
2
6
4
PCE-5B12-64B1E
1
1
1
-
6
4
* SHB: System Host Board
Table 1.2: PICMG 1.0 backplanes
Model Name
Segment
Slots Per Segment
PICMG
PICMG/
PCI
PCI
PCI/
ISA
ISA
PCA-6114-0C2E
1
-
-
-
-
14
PCA-6115-0B2E
1
-
-
-
-
15
PCA-6113P4R-0C2E
1
2
-
4
-
7
PCA-6114P7-0D3E
1
3
-
6
1
4
PCA-6114P10-0B2E
1
2
-
10
-
2
PCA-6114P12-0B3E
1
1
1
11
-
1
PCA-6113P7XE
1
2
-
7
(64-bit)
-
4
PCA-6114P12X-0A2E 1
1
1
11
(64-bit)
-
1
Please contact Advantech local sales representative for detailed backplane information.
ACP-4320 User Manual
6
1.6 Dimensions of ACP-4320
Unit: mm (inch)
Figure 1.1: Dimensions of ACP-4320
7
1.7 Ordering Information
Table 1.3: ACP-4320 model list
Part Number
Power Supply
Motherboard/
Backplane
Regulation
MB Version
ACP-4320MB-00XE
Without power supply, with ATX switch
Not included
None
ACP-4320MB-30ZE
PS-300ATX-ZB
Not included
CE
ACP-4320BP-00XE
Without power supply, with ATX switch
Not included
None
ACP-4320BP-30ZE
PS-300ATX-ZB
Not included
CE
BP Version
ACP-4320 User Manual
8
CHAPTER
System Setup
9
2
Chapter 2 System Setup
The following procedures are provided to assist you in installing a motherboard (or backplane), disk drives, and plug-in cards into the ACP-4320.
Please also refer to the Appendix A, Exploded Diagram, for the detail
parts of the chassis.
2.1 Removing the Chassis Cover
To remove the cover of the ACP-4320, please refer to Figure 2.1.
Figure 2.1: Removing the cover
ACP-4320 User Manual
10
2.2 Installing the Motherboard
The ACP-4320MB accepts both an ATX and a microATX motherboard.
To install a motherboard, please proceed as follows:
1. Remove the two screws, which mount the hold-down clamp to the
ACP-4320MB chassis, then take out the hold-down clamp.
2. Find the yellow label (shown as Table 2.1) on the inside of the chassis
bottom. It shows the copper stub locations for attaching the specific
backplane or motherboard. Get the copper stubs from the accessory
box and follow the table to screw the copper stubs on the proper locations.
Table 2.1: Copper stub location for motherboard/backplane
MB \ Nut #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 X A M
Backplane
PCA-6113P4R
PCA-6114P7 * * * * *
PCA-6114P12
* * * * * * * *
* * * *
PCA-6114P4
PCA-6114P10 * * * * *
PCA-6113DP4
* * * * * * * *
* *
*
* * * * *
* * * * * * * *
*
*
*
* *
*
*
* *
*
*
PCA-6114-B
PCA-6113P7X * * * * *
PCA-6115
* *
* * * * *
* *
* * * * * *
PCA-6114P12X * * * * *
* * *
*
*
*
*
PCE-7B13-64
* * * * *
PCE-5B12-64
*
* *
*
*
* *
*
AIMB-740
AIMB-741
AIMB-742
* * *
*
*
AIMB-744
AIMB-750
AIMB-760
* * *
*
AIMB-762
* * *
*
AIMB-554
AIMB-560
* *
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* *
*
Be careful to tighten the Copper Stub no more than 10 kgf • cm.
3. Refer to Figure 2.2, and, from inside of the chassis, attach the motherboard I/O shield onto the rear plate of the chassis.
4. Check all devices, such as CPU, CPU cooler and RAM and make sure
they have been installed on the motherboard properly.
11
5. Refer to Figure 2.2, place the motherboard into the chassis, and fix it
with screws.
6. Plug in the 20- or 24-pin ATX power connector and +12 V power connector from the power supply.
7. Connect the wires for the POWER switch, RESET switch, and the
front USB from the motherboard to the front panel of the chassis.
8. Connect the wires for the POWER LED, HDD LED and LAN LED
from the motherboard to the small LED board, which is attached to the
front panel of the chassis.
Note:
All Advantech's industrial ATX/microATX motherboards support the front USB function. However, only the AIMB-750, 760, 762, 560 and the
later industrial motherboards support the front
LAN LED function.
Figure 2.2: Installing a motherboard
ACP-4320 User Manual
12
2.3 Installing the Backplane & CPU Card
The ACP-4320BP accepts an up to 15-slot PICMG 1.0 backplane or 12slot PICMG 1.3 express backplane. To install a backplane and a CPU
card, proceed as follows:
2.3.1 Installing the Backplane
1. Remove the two screws, which mount the hold-down clamp to the
ACP-4320BP chassis, then take out the hold-down clamp.
2. A yellow label (shown as Table 2.1) is located inside of the chassis
bottom. It shows the copper stub locations for attaching the specific
backplane or motherboard. Users can find the copper stubs in the
accessory box. Be sure to follow the instructions and fasten the backplane or motherboard onto the chassis according to the correct stub
locations.
Figure 2.3: Installing a backplane
3. Refer to Figure 2.3, carefully place the backplane and the EMI spring
plate into the ACP-4320BP chassis. For the bare ACP-4320BP chassis, the EMI spring plate is stored in the accessory box.
4. Fix the backplane with screws.
13
2.3.2 Installing the CPU Card
1. Before installing the CPU card, check all devices, such as CPU, CPU
cooler and RAM modules and make sure they have been installed on
the CPU card properly.
2. Carefully insert the CPU card in a PICMG slot. Make sure that the
card bracket has been inserted properly and the other edge of the card
has been fixed in the guiding rail. Fasten the card at the top of the
bracket with a screw.
3. Plug in the 24- or 20-pin ATX power connector to the backplane, and
the +12 V power connector to the CPU card (or backplane).
4. Connect the wires for the POWER switch, RESET switch, and the
front USB from the chassis to the card.
5. Connect the wires for the POWER LED, HDD LED and LAN LED
from the CPU card to the small LED board, which is attached to the
front panel of the chassis.
Figure 2.4: Installing the CPU card
ACP-4320 User Manual
14
Note:
Most of Advantech's full-sized CPU cards support the front USB function. However, only the
PCA-6184-B, PCA-6186-B, PCA-6188, PCA6190 and the later full-sized CPU cards support
the front LAN LED function.
2.4 Installing Add-on Card
To install a plug-in card, please proceed as follows:
1. Select a vacant slot to install the add-on card. Then remove the corresponding I/O bracket attached to the rear plate of the chassis.
2. Insert a plug-in card. Make sure that the card bracket has been inserted
properly and the other edge of the card has been fixed in the guiding
rail. Fasten the card at the top of the bracket with a screw.
3. Repeat Step 2 if there is more than one card.
4. Insert the clamp pad(s) into the hold-down clamp. The clamp pads
cushion the plug-in cards from shock and vibration. The hold-down
clamp has two rows of notches for the pads to be inserted, one row is
for PCI cards, the other row for ISA cards. Depending on the card
height, the buffers can be inserted as the narrow end face upwards or
downwards.
5. After inserting the clamp pads, return the hold-down clamp and fasten
it with screws.
15
2.5 Installing Disk Drives
The ACP-4320 comes with two front-accessible SAS/SATA HDD trays;
it also supports two 5.25" disk drives and one 3.5"flppy disk drive or an
internal SATA/ATA hard disk drive.
Note:
For the first time installing all disk drives
together into the ACP-4320 chassis, we suggest users install the two 5.25" disk drives (refer
to Section 2.5.1) first, then the 3.5" floppy disk
drive (refer to Section 2.5.2) or internal 3.5"
hard disk drive (refer to Section 2.5.3), and
finally, the dual SAS/SATA hard disk drives into
the front-accessible SAS/SATA HDD trays
(refer to Section 2.5.4).
Note:
The ACP-4320's dual, front-accessible SAS/
SATA HDD trays do not support the hot swappability feature. User can install a SAS/SATA RAID
card for the RAID application, but the SAS/SATA
HDD LEDs won't function when the HDD fails, or
when rebuilding the data, because it wasn't
designed for the specific SAS/SATA RAID card.
However users can still monitor status via the
GUI application provided by the RAID card vendor.
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16
.
Figure 2.5: Installing the drives
2.5.1 Installing a 5.25" disk drive
1. Remove the two screws, which mount the FDD bracket to the drive
bay unit.
2. Remove the four screws, which mount the drive bay to the chassis,
then take out the drive bay.
3. Remove the cover of one 5.25" drive bay. Insert one 5.25" disk drive
(e.g., 5.25" CD-ROM/-RW) into the proper location in the drive bay
and fix it with four screws.
4. Connect a 40-pin flat cable from the CPU card/motherboard to the
optical disk drive.
5. Plug in a peripheral power connector from the power supply to the
optical disk drive.
6. Repeat Steps 3 ~ 5 if there is more than one drive.
7. Return the drive bay unit into the chassis and fix it with the four
screws.
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2.5.2 Installing a 3.5" floppy disk drive
1. Remove the cover of one 3.5" drive bay.
2. Insert one 3.5" floppy disk drive into the proper location in the FDD
bracket and fix it with four screws.
3. Attach the FDD bracket to the drive bay unit and fix it with two
screws.
4. Connect a 34-pin flat cable from the CPU card/motherboard to the
floppy disk drive.
5. Plug in a floppy drive power connector from the power supply to the
floppy disk drive.
2.5.3 Installing an internal hard disk drive in the 3.5" drive bay
1. Insert one 3.5" hard disk drive into the proper location in the FDD
bracket and fix it with four screws.
2. Attach the FDD bracket to the drive bay unit and fix it with two
screws.
3. Connect a 40-pin flat cable from the CPU card/motherboard to an ATA
(IDE) hard disk drive or a SATA cable to a SATA hard disk drive.
4. Plug in a peripheral power connector from the power supply to the
hard disk drive.
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2.5.4 Installing a SAS/SATA HDD in the front-accessible HDD tray
ACP-4320 accepts both SAS and SATA HDDs. It is not necessary to
remove the top cover when installing a SAS or SATA HDD in any of the
front-accessible HDD trays.
1. Left-shift the key latch of one HDD tray to unlock the tray. Hold the
handle of the tray and draw it out from the chassis.
2. Refer to Figure 2.6 and slide one hard disk drive into the proper location in the tray and fix it with 4 ~ 6 screws.
Figure 2.6: Installing a SATA HDD
3. Return and push the HDD tray into the chassis until the handle of tray
is moving back. Right-shift the key latch of the HDD tray to lock the
tray.
4. Repeat Steps 1 to 3 if there is a second SAS or SATA HDD to be
installed.
19
CHAPTER
Operation
21
3
Chapter 3 Operation
3.1 The Front Section of ACP-4320
3.1.1 Switch and buttons
SYSTEM
RESET
ALARM
RESET
POWER
Figure 3.1: The switch & buttons on the front panel
System Reset Button: Press this switch to reinitialize the system.
Alarm Reset Button: Press this switch to suppress or stop an audible
alarm. Whenever a fault in the system occurs (e.g., fan failure, or a too
high in-chassis temperature), an audible alarm is activated. Pressing this
switch will cause the alarm to stop.
Momentary Power switch: Press this switch to turn the system power on
or off. Please use system shutdown or press this switch for few seconds
to turn off the system ATX power.
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3.1.2 LED indicators for System Status
Power
TEMP
HDD
FAN
LAN1
LAN2
Figure 3.2: The LEDs on the front panel
Six LEDs (shown as Figure 3.2) are placed on the front panel of the ACP4320 chassis to indicate the system health and activity. Please refer to
Table 3.1 for the LED definition summary.
Table 3.1: LED definition summary
LED
Description
Green
Red
Power
System Power
Normal
Abnormal
TEMP
In-Chassis
Temperature
Normal
Abnormal
HDD
Hard Disk Drive
Activity
Data Access
N/A
FAN
Cooling Fan Status
Normal
Abnormal
LAN1
LAN2
LAN Connection
Link: Blinking
only when Data
Transition
N/A
If the system is connected with a single PS/2 power supply, the Power
LED is always Green when power on.
When the PWR LED is RED, it indicates a redundant power supply failure. To stop the alarm buzzer, press the Alarm Reset button. Then, check
out the redundant power supply right away and replace the failed power
supply module with a good one.
If the TEMP LED is RED and blinking, it means that the system detects
an overly high temperature in the chassis. An audible alarm is activated.
To stop the alarm buzzer, press the Alarm Reset button. Inspect the fan
filter and the rear section of the chassis immediately. Make sure airflow
inside the chassis is smooth and not blocked by dust or other particles.
When the HDD LED is Green and blinking, it indicates some data is
written into or read from the HDD. When it becomes no light, it indicates
no data write/read is under proceeding.
23
When the FAN LED is RED and blinking, it indicates a failed cooling
fan, and the alarm buzzer is also activated. To stop the alarm buzzer,
press the Alarm Reset button, and replace the failed fan immediately.
When the LAN1/2 LED is Green, it indicates the LAN is linked but no
data is transmitted via the LAN. When it turns into blinking, it indicates
some data is transmitted via the LAN.
3.1.3 LED Indicators for SAS/SATA HDD Power & Status
Each SAS/SATA HDD tray has a pair of LED indicators for displaying
the SAS/SATA HDD power and the activity status. Please refer to Table
3.2 for the LED definition summary.
Table 3.2: SATA HDD LED indicator function
LED
Description
Green
Blue
Power of HDD
Normal
N/A
Status of HDD
N/A (SATA HDD)
Normal (SAS HDD)
Data access
When the system power is on and the SAS or SATA HDD is connected
properly, the HDD power LED is Green. If it fails to light up, check if
you connected the SAS or SATA HDD properly. Or please ask a technician to inspect the related cables in the chassis.
When the SAS or SATA HDD is transmitting data, the status LED blinks
BLUE.
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3.2 Replacing the Fans
There is one fan behind the front plate of ACP-4320 chassis and one fan
behind the SAS/SATA drive bay. To replace either of the fans, please
refer to Figure 3.3 and proceed as follows:
Figure 3.3: Replacing the fans
3.2.1 Replacing the 120 mm fan behind the front panel
1. Un-plug the fan power connector.
2. Remove the thumb screw, which fixes the fan bracket to the chassis
and lift it with two fingers.
3. Remove the four screws, which mount the failed fan to the fan bracket,
and take out the fan.
4. Remove the four screws, which mount the fan guard to the failed fan,
and take out the fan guard.
5. Get a new fan. Place the fan guard on the new fan and fix it with four
screws.
6. Place the new fan on the fan bracket, and fix it with four screws.
25
7. Slide the fan bracket back to the chassis and fasten the thumb screw.
8. Plug in the fan power connector.
3.2.2 Replacing the fan behind the SAS/SATA HDD backplane
1. Remove the two screws, which mount the FDD bracket to the drive
bay unit.
2. Remove the four screws, which mount the drive bay unit to the chassis, then take out the drive bay unit.
3. Un-plug the fan power connector.
4. Remove the four screws, which mount the failed fan to the fan bracket,
and take out the fan.
6. Place a new fan on the fan bracket, and fix it with four screws.
7. Plug in the fan power connector.
8. Return the drive bay unit into the chassis and fix it with four screws.
9. Return the FDD bracket and fix it with the four screws.
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3.3 Cleaning the Filters
There are two filters in the ACP-4320: one in front of the fan and the
other behind the front door. To clean the filters, proceed as follows.
Figure 3.4: Removing the filters
1. Open the front door.
2. Pull out the filter behind the door by pushing two 2 clips; pull out the
fan filter by pushing the hook and then slide it rightward.
3. Clean the filters with a soft brush or wash the dust away from the filters under running water. Then dry it. (see Figure 3.4)
4. Replace the filter inside the unit.
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3.4 Replacing the Power Supply
The ACP-4320 supports either 300W/400W single PS/2 or 300W/400W
redundant power supplies. To change a failed power supply, please proceed as follows:
3.4.1 Replacing the single PS/2 power supply
Figure 3.5: Changing the single PS/2 power supply
1. Un-plug the power cord from the power supply.
2. Remove the top cover.
3. Remove the two screws, which mount the hold-down clamp to the
ACP-4320 chassis, and take out the hold-down clamp.
4. Unplug the 20-/24-pin ATX power connector and +12V power
connector from the backplane/motherboard, hard disk drives, floppy
disk drive and peripherals.
5. Remove the six screws which mount the failed power supply to the
chassis, then take out the power supply.
6. Place a new power supply into the chassis and fix it with the six
screws.
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7. Plug the ATX power connector and +12V power connector to the
backplane/motherboard, as well as the hard disk drive and floppy
drive and the peripheral power connectors to the proper disk drives.
8. Replace the hold down clamp and fix it with the two screws.
9. Replace the top cover and then plug in the power cord.
3.4.2 Replacing the Redundant Power Supply Module
Figure 3.6: Replacing the power supply module
1. Turn off the power switch of the failed power supply module.
2. Un-plug the power cord from the failed module.
3. Loosen the screw on the failed module and then grab the handle to
gently pull it out.
4. Make sure that the new module is the same rating as the damaged one.
5. Slide the power supply module inward until it locks into the right position.
6. Secure the screw and replace the handle. Then plug the power cord
and turn on the power switch on the new module.
29
CHAPTER
Alarm Board
31
4
Chapter 4 Alarm Board
The alarm board is located under the system fan. It makes an audible
alarm when:
• Any power supply module of the redundant power supply fails
• One of the cooling fans fai1s
• Internal temperature of the chassis is too high
To stop the alarm beep, simply press the Alarm Reset button on the front
panel.
4.1 Alarm Board Layout
The layout and detailed specifications of the alarm board are given
below:
Figure 4.1: Alarm board layout
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4.2 Alarm board specifications
Input Power: +5V, +12V
Input Signals:
• 7 fan connectors
• One thermal sensor connector (connects up to 8 thermal sensors in
series)
• One Power Good connector
• One alarm reset connector
• One voltage signal connector (connect from the backplane / motherboard, supporting six voltages: +-12 V, +-5 V, +3.3 V and +5 Vsb)
• One HDD LED connector (connect from the CPU card/motherboard)
Output Signals:
• One LED board connector
• One Buzzer output
4.2.1 Connectors, Jumper and Pin Definition
Table 4.1: Summary of the connectors , jumper and pin definition
CN1: External power connector, standard mini 4-pin
power connector
Pin 1
+12V @ 2A max.
Pin 2
GND
Pin 3
GND
Pin 4
+5V @ 2A max
CN4: Thermal sensor (LM75) connector
Pin 1
+5V
Pin 2
T_SCLK
Pin 3
T_SDAT
Pin 4
GND
CN13: Voltage detection input connector
Pin 1
5VSB
Pin 2
GND
Pin 3
GND
Pin 4
-5V
Pin 5
+5V
Pin 6
+3.3V
Pin 7
-12V
Pin 8
+12V
CN16: Power Good input connector
Pin 1
Power Good A
Pin 2
33
GND
Table 4.1: Summary of the connectors , jumper and pin definition
CN17: Alarm Reset connector
Pin 1
Alarm reset
Pin 2
GND
CN18: Output connector to LED Board
Pin 1
GND
Pin 2
+5 V Signal
Pin 3
+12 V Signal
Pin 4
-5 V Signal
Pin 5
-12 V Signal
Pin 6
HDD Signal
Pin 7
Power Good Signal
Pin 8
Power Fail Signal
Pin 9
Temperature Good
Signal
Pin 10
Temperature Fail
Signal
Pin 11
FAN Good Signal
Pin 12
FAN Fail Signal
Pin 13
N/A
Pin 14
+3.3 V Signal
Pin 15
+5 VSB Signal
CN26: External HDD LED connector
Pin 1
HLED_ACT
Pin 2
N/A
Pin 2
+12 V
Pin 2
+5 V
FAN1~FAN7: Fan connectors
Pin 1
GND
Pin 3
FAN_DEC
J1: External speaker
Pin 1
Buzzer
SW1: Fan number select switch
Pin 1
GND
Pin 2
FAN_SEL1
Pin 3
GND
Pin 4
FAN_SEL2
Pin 5
GND
Pin 6
FAN_SEL3
Pin 7
GND
Pin 8
Reset
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4.2.2 Switch settings
The alarm board is designed to connect with up to 7 fans. User can set the
fan number by adjusting the switch, SW1, on the alarm board.
Table 4.2: SW1, Fan number setting
Fan
Number
SW 1-1
SW 1- 2
SW 1- 3
SW 1- 4
0
OFF
OFF
OFF
OFF
1
ON
OFF
OFF
OFF
2 (default)
OFF
ON
OFF
OFF
3
ON
ON
OFF
OFF
4
OFF
OFF
ON
OFF
5
ON
OFF
ON
OFF
6
OFF
ON
ON
OFF
7
ON
ON
ON
OFF
4.3 Thermal Sensor
There is a thermal sensor mounted on the right-wall plate, close to the
rear side of the chassis. The thermal sensor monitors the in-chassis temperature. When the side temperature is overheated, the thermal sensor
sends a signal to the alarm board and a continuous alarm will be activated. To stop the alarm beep, press the Alarm Reset button on the front
panel. Figure 4.2 shows the layout of the thermal sensor module. The
default sensor I.D. number is 1. Users can refer to Section 4.4.1 Thermal
sensor number setting (see next page) to adjust the switch.
Figure 4.2: Thermal sensor module layout
35
Table 4.3: CN1 & CN2, Temperature sensor connector
Pin 1
+5 V
Pin 2
T_SCLK
Pin 3
T_SDAT
Pin 4
GND
Table 4.4: SW1, Thermal sensor I.D. number setting
Sensor I.D.
Number
SW 1 -1
SW 1 - 2
SW 1 - 3
SW 1 - 4
1 (default)
OFF
OFF
OFF
ON
2
OFF
OFF
ON
ON
3
OFF
ON
OFF
ON
4
OFF
ON
ON
ON
5
ON
OFF
OFF
ON
6
ON
OFF
ON
ON
7
ON
ON
OFF
ON
8
ON
ON
ON
ON
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Appendix
A
Exploded Diagram
37
Appendix A
Appendix A Exploded Diagram
Figure A.1: Exploded diagram
ACP-4320 User Manual
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