S1R Slip-On (2006
Installation Instructions
1.
Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on the side stand or
ideally a service lift.
2.
Remove the right side lower fairing to expose the muffler
assembly.
6.
Remove the rubber grommet and inserts from the frame where
the stock muffler mounted on the left side.
7.
Attach supplied muffler mounting bracket to the two rubber
mounting supports on right side. Use supplied nut and bolt and
previous removed nut and bolt.
8.
Apply a thin layer of anti-seize on muffler inlet and attach to slip
tube with supplied hook springs.
9.
Slide the (rubber-lined) muffler clamp over the muffler canister
and install on bike using supplied barrel clamp.
Ninja 650r (06-11)/ Versys (08-13)/ Er-6N (09-11)
Slip-On Exhaust System with S1R Canister
Part # 005-3840405-S1
3.
Parts List
1
1
1
2
1
1
2
1
1
1
1
1
1
S1R Muffler Canister
S1R Muffler Clamp
Ninja 650R Slip-Tube
45mm Swivel Hook Spring
8x16mm Flange Bolt
8x35mm Flange Bolt
8mm Flange Nut
Barrel Clamp
Ninja 650R Mounting Bracket
Permatex Anti-Seize
Power Tip (Installed)
Spring Puller
TBR Sticker Kit
8” S1R Horizontal
Horizontal S1R
005-38404S
005-S45
005-FB816
005-FB835
005-FN8
005-27-59MSH
005-142-19
031-P09175
005-P1
005-SP
015-10212
IMPORTANT - PLEASE READ CAREFULLY
Two Brothers Racing products are intended for closed course competition
purposes only.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before starting
installation. Make sure the motorcycle and exhaust system are completely cool before
starting the installation. Also, make sure the bike is secure on a center stand or ideally a
service lift during installation. Be sure to save all stock components for possible use later.
Remove the three fasteners on the right side cover.
4.
Loosen the muffler clamp attaching the OEM muffler to the
head pipe.
5.
Remove the two muffler mounting bolts and remove the OEM
muffler. You will re-use the front muffler mount bolt and the rear
flange nut.
10. Make all adjustments of slip-on tube rotation and muffler
rotation to make sure there is clearance between swingarm/tire
and brake pedal when applied.
Installation Instructions
11. Tighten mounting hardware and clamp on canister then tighten
the barrel clamp.
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a
normal characteristic of high quality stainless steel. Clean using a mild water based spray
cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished titanium pipes will experience color shift ranging from deep blue/purple through
amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean
using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean
cloth.
Ninja 650r (06-11)/ Versys (08-13)/ Er-6N (09-11)
Slip-On Exhaust System with S1R Canister
Part # 005-3840405-S1
12. Double check all of your work and tighten all hardware.
Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth. Always make sure the fiberglass packing inside is in good condition and not
burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything
you need to easily do it yourself.
13. Re-install the lower fairing and side cover.
14. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from inside the
pipe burning off. Check for gaps or leaks. If you find a leak, a
little high temperature silicon sealant should fix it. After 50 to
100 miles, recheck all fasteners for tightness.
For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a
soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not
burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything
you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense
heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
Warranty
1
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1
2
1
1
2
1
1
1
1
1
1
S1R Muffler Canister
S1R Muffler Clamp
Ninja 650R Slip-Tube
45mm Swivel Hook Spring
8x16mm Flange Bolt
8x35mm Flange Bolt
8mm Flange Nut
Barrel Clamp
Ninja 650R Mounting Bracket
Permatex Anti-Seize
Power Tip (Installed)
Spring Puller
TBR Sticker Kit
8” S1R Horizontal
Horizontal S1R
005-38404S
005-S45
005-FB816
005-FB835
005-FN8
005-27-59MSH
005-142-19
031-P09175
005-P1
005-SP
015-10212
Two Brothers Racing products are intended for closed course competition purposes only, and
therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any
warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for
consequential and incidental damages or any other losses arising from the use of these products
or parts.
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