2015 Catalog
Steel Fabrication Solutions
Tools for the Steel Fabricator
Steelmax offers a wide range of tools and equipment tailored for the Steel
Fabricator and MRO. Our unique, high quality tools reduce costs and increase
productivity. They are designed and engineered for long term heavy industrial
use and built to the highest quality standards of ISO 9001.
The Steelmax product line includes:
• Portable Magnetic Drills and Annular Cutters
• Hydraulic Punches
• Metal Cutting Saws and Blades
• Weld Preparation/Beveling Machines for Plate and Pipe
• Lifting Magnets
• Welding/Cutting Automation Solutions
Our qualified and experienced team is available to help our customers solve all
of their steel fabrication challenges. Steelmax provides its business partners with
innovative products, custom solutions, excellent reliability, and industry-leading
after sales services.
Please contact us to help with your fabrication and welding projects to determine
the right tools for your application.
112 Inverness Circle E, Ste F, Englewood, CO 80112
121 Southpointe Drive, Bridgeville, PA 15017
1-87STEELMAX • Fax: 303-690-9172
[email protected]
STEELMAX.COM
TABLE OF CONTENTS
PORTABLE MAGNETIC DRILLS
D1 Auto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D1 Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D1 Pro Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D2X Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D3XS / D3XRS Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4X Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D1AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drill Features & Specification Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drill Accessories: Drill Chucks, Cutting Fluid , Magnetic Pick-Up Tool, Reversing Tapping Heads. . . . . . .
DMP Pipe Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
3
5
7
9
11
13
14
16
17
ANNULAR CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PORTABLE HYDRAULIC PUNCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
METAL CUTTING SAWS
S9 Metal Cutting Saw with Laser Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
S14 Metal Cutting Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SAW BLADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
BEVELING MACHINES
BM16 Portable Beveler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BM20 Portable Beveler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BM21 / BM21 SS Portable Bevelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ABM28 Portable Auto-Feed Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DBM15 Double-Sided Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DBM50 Double-Sided Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SBM20 Stationary Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PB5 Pipe Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PB10 / PBE10 Pipe Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PBM1000 Pipe Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
29
31
33
35
37
39
41
45
49
LIFTING MAGNETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
WELDING/CUTTING AUTOMATION
Li’l Runner Automatic Fillet Welder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Runner Programmable Welding Carriage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torch Runner Track Cutting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rail Runner Track Welding Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MCM1000 5-axis Portable CNC Cutting and Welding Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
53
57
61
65
67
SEMI AUTOMATIC DRILLING MACHINE FROM STEELMAX
®
D1 AUTO
ADVANCED SEMI-AUTOMATIC DRILLING MACHINE
The D1 Auto – an advanced semi-automatic drilling machine – is the ideal solution for efficiently drilling large numbers of
holes in plates, girders, and other steel fabrication applications. With a 1-3/8” x 2” drilling capacity, the D1 Auto covers a
wide range of drilling needs in a compact, easy to use format.
FEATURES:
• Compact, rigid design weighs just 30 lbs.
(13.5 kg)
• Optimal combination of spindle speeds and
torque produces industry leading cycle times
with TCT and HSS cutters
• Safe magnet control systems for excellent
performance and operator safety
• Dual rail guide system provides extraordinary stiffness and maintenance free operation
• High efficiency magnetic base provides
superior holding power with minimum
work piece thickness of 1/4” (6 mm)
• Integrated cutter guard
• Large coolant tank capacity
Max Hole Size:
1-3/8” (36 mm)
Depth of cut:
2” (51 mm)
Weight:
30 lbs. (13.5kg)
Minimum work piece
thickness: 1/4” (6 mm)
1-87STEELMAX Stroke:
2-3/4” (70 mm)
www.steelmax.com
1
SEMI AUTOMATIC DRILLING MACHINE FROM STEELMAX
®
EXCELLENT PERFORMANCE & PRODUCTIVITY
• Max drilling capacity of 1-3/8” (36 mm) diameter with 2” (51 mm) depth of cut
• Auto-feed mechanism is activated by pushing the handles in.
• Feed control system reduces idle run time and enables smooth start of cutting
• Dynamic control systems adjust the feed speed proportionally to the cutting
load which results in fastest cutting times with both TCT and HSS cutters
• Auto-feed control stops the machine when drilling is complete
SAFETY
• Overload control stops both cutting and feeding motors immediately
• Magnetic Power Adhesion Control (MPAC) prevents drilling when the
electromagnetic holding force is not sufficient. This protects both the machine
and the operator from work in unsafe conditions
USER-FRIENDLY
• Ultra light weight - only 30 lbs.
• Maintenance free dual rail system
• Uses standard 3/4” Weldon shank cutters
• Large coolant tank
D1 AUTO Technical Specifications
Voltage
1~ 110–120 V, 50–60 Hz, 1~ 220–240 V, 50–60 Hz
Total power
1000 W
Motor power
920 W
Cutter holder
3/4” Weldon (19 mm)
Max milling capacity
1-3/8” (36 mm)
Max depth of cut
2’’ (51 mm)
Electromagnetic base holding force
(surface with the thickness of 7/8” (22 mm) 9.300 N
and roughness Ra = 1.25)
Electromagnetic base dimensions
3.1’’x 6.3’’x 1.4’’ (80 mm x 160 mm x 36.5 mm)
Slide stroke
2-3/4” (70 mm)
Spindle speed under load
350 rpm
Spindle speed without load
580 rpm
Minimum work piece thickness
1/4” (6 mm)
Weight
30 lbs (13.5 kg)
Standard shipping set:
• D1 AUTO
• Metal shipping box
• Handles
• Cooling system bottle
• Chip guard
• Safety strap
• 4 mm hex wrench
• Operator’s Manual
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
2
D1 AUTO 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D1 MAGNETIC BASE DRILL PRESS
ULTRA COMPACT DRILL COMBINES PORTABILITY AND PERFORMANCE
This small and lightweight hole cutting machine is the go anywhere tool and is ideal for tight spots and out of position
work. Weighing only 22 pounds, the D1 can be carried and positioned rapidly with minimal operator fatigue. Its compact,
highly-efficient electric motor packs a powerful 1000 watt punch that provides the power and performance where and
when you need it. The D1 incorporates advanced technology that will ensure the safe dependable operation required to
accomplish your projects on time and at reduced costs.
The revolutionary rail guided gib design of the D1 requires no maintenance or realignment and eliminates the spindle run
out which causes costly and dangerous annular cutter breakage. To reduce the risk of operator injury, the D1 features an
intelligent electromagnetic base which detects the strength of its magnetic field and will not permit unsafe operation by
automatically disabling the drill motor. The included swarf shield adds further protection for the operator from spinning
and flying metal chips and swarf.
Magnetic Field Shape Control (MFSC) system
controls the penetration of the magnetic field
to provide maximum holding power on thin
material down to 1/4”.
FEATURES
• Annular Cutter capacity of 1-3/8" (36 mm)
diameter x 2" (51 mm) depth of cut
• Ultra compact 14-3/4" working height
(with coolant bottle) – weighs only 22 lbs.
• Motor Overload Protection with
automatic shut off
• Adjustable cutter guard with built-in chip
breaker
• Through spindle coolant system with
removable bottle for easy filling
• Spring loaded slug ejection arbor system
• Maintenance free rail guide system
• Advanced motor design for easy field service
• All aluminum parts are heat treated for rigidity
1-87STEELMAX www.steelmax.com
3
D1 Technical Specifications
Max. Ø 1-3/8"
(36 mm)
Max. Ø 1-9/16"
(40 mm)
Standard shipping set:
• Magnetic base drilling machine
• Metal shipping box
• Swarf shield/Cutter guard
• Coolant bottle assembly
• Safety chain with snap hook
• Allen wrench hex s=4
• Instruction manual
• Standard shipping weight –
36 lbs (16.7 kg)
Tool holder
3/4" (19 mm) Weldon
Annular cutter (Core drill) Ø
max 1-3/8" (36 mm)
Countersinking Ø 1-9/16" max (40 mm)
Stroke
2 -3/4" (70 mm)
Max depth of cut
2" (51 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1000
Motor power 920 W
Speed [rpm]
350
Overload protection
yes – 115V/60Hz
yes – 230V/50Hz
MPAC yes
MFSC yes
ESB (Energy Saving Base)
yes
Dead lift
Drill point breakaway
Magnet – on 1" (25 mm) plate
2135 lbs
(968 kg)
859 lbs
(389 kg)
Magnet base dimensions
3-1/8 x 6-5/16 x 1-7/16"
80 x 160 x 36.5 mm
Minimum workpiece thickness
1/4" (6 mm)
Weight
22 lbs (10 kg)
Part number
SM-D1 (115V/60Hz)
SM-D1-230 (230V/50Hz)
(Magnetic Power Adhesion Control) (Magnetic Field Shape Control) 1.2 HP
All information is subject to change without notice.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
4
D1 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D1 PRO PORTABLE MAGNETIC DRILL
HIGH PRODUCTION DRILLING MACHINE FOR THE PROFESSIONAL
STEEL FABRICATOR
The Steelmax D1 PRO is an all purpose drilling machine for the steel fabricator that demands dependable and versatile
production tools. Lightweight and portable, this single-speed drill features a powerful 1020 watt motor capable of milling
with annular cutters up to 1-9/16” (40 mm) diameter holes with a 2” (50 mm) depth of cut. By adding the optional three
jaw drill chuck, it can be used with twist drills up to 5/8” (16 mm) diameter.
The D1 PRO is equipped with the most
advanced electromagnetic technology.
By using only 50% of the power when
the motor is not under load, the Energy
Saving Base (ESB) reduces excessive
heat build-up and dramatically increases
the operating life of the electromagnet.
A Magnetic Field Shape Control (MFSC)
system provides maximum holding
power on thin material. A Magnetic
Power Adhesion Control Module
(MPAC) detects the adhesive force of
the electromagnetic base and prevents
drill activation when there is insufficient
adhesive power, protecting both the
machine and the operator.
FEATURES
• Up to 2” depth of cut
• Magnetic Power Adhesion Control
(MPAC)
• Magnetic Field Shape Control (MFSC)
• Energy Saving Base (ESB)
• Equipped with Swarf shield and
coolant bottle assembly
1-87STEELMAX www.steelmax.com
5
D1 PRO Technical Specifications
Max. Ø 1-9/16"
(40 mm)
Max Ø
5/8" (16 mm)
Max. Ø 1-9/16"
(40 mm)
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 1-9/16" (40 mm)
Twist drill Ø
max 5/8” (16 mm)
Countersinking Ø max 1-9/16" (40 mm)
Stroke
4-7/8" (124 mm)
Max depth of cut
2" (51 mm)
Voltage
110-120 V 50/60 Hz or
220-240 V 50/60 Hz
Power consumption [W]
1140
Motor power 1020 W
Speed under load [rpm]
440
MPAC yes
MFSC yes
ESB (Energy Saving Base)
yes
Magnetic Clamping Force [N]
9800 (2200 lbs)
(Magnetic Power Adhesion Control) (Magnetic Field Shape Control) 1.4 HP
Standard shipping set:
(25 mm, Ra=1.25)
• Magnetic base drilling machine
Magnet base dimensions
3-5/16 x 6-5/8 x 1-5/8”
(84 x 168 x 41.5 mm)
Minimum workpiece thickness
1/4" (6 mm)
Noise level
above 85 dB
Surrounding temperature
32°F to 104°F (0°C to 40°C)
• Coolant bottle assembly
Length of power cord
9.8 ft (3.0 m)
• Safety chain
Weight
28 lbs (12.7 kg)
• Set of tools
Part numbers
SM-D1PRO
SM-D1PRO-230
• Metal shipping box
• 3/4” (19 mm) Weldon Arbor –
with cooling ring
• Swarf shield/Cutter guard with
guideway
• Instruction manual
• Standard shipping weight –
39 lbs (18 kg)
Selected additional accessories:
SM-UCW-0260-13-00-00-0
Quick change 3/4” (19 mm) Weldon Arbor –
with cooling ring
SM-TLJ-0197-10-00-03-0
Adapter/Arbor Weldon 19 x 1/2” - 20 UNF
SM-DC-PRO40
Drilling Chuck 16-1/2” - 20 UNF
Second and third items necessary for use of machine with twist drills.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
6
D1PRO 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D2X PORTABLE MAGNETIC DRILL
PURPOSE-DESIGNED PRODUCTION DRILLING MACHINE
The D2x is a powerful magnetic drilling machine with a high-torque 1260 watt electric motor and a 2" (51 mm) hole
capacity in 3" (76 mm) thick material. It features a revolutionary service-friendly design which incorporates a
semi-automatic, self-adjusting gib that requires little maintenance and provides accurate hole cutting. A unique
replaceable spline on the end of the armature shaft reduces maintenance and labor costs.
Equipped with an electromagnetic Energy
Saving Base (ESB), the D2x uses only 50% of
the power when the motor is not under load,
which dramatically increases the operating
life of the electromagnet. A Magnetic Field
Shape Control (MFSC) system provides
maximum holding power on thin material.
A Magnetic Power Adhesion Control (MPAC)
module detects an adequate adhesive force of
electromagnetic base for safe operation.
FEATURES
• 2" (51 mm) diameter x 3" (76 mm) depth of cut
• Unique self-adjusting gib system extends
cutter life
• Through-spindle coolant system with
integrated reservoir
• Safe magnet™ circuitry recognizes
magnetic holding power
• Powerful 1260W motor and all metal
housing make the D2x a production tool
• 2-speed gearbox works with twist bits to
7/8" and annular cutters to 2" diameter
• Integrated gearbox housing with slide
• Adjustable cutter guard with built-in
chip breaker
• Semi-automatic gib backlash adjustment
• Energy Saving Base (ESB)
• Magnetic Power Adhesion Control (MPAC)
• Magnetic Field Shape Control (MFSC)
1-87STEELMAX www.steelmax.com
7
D2X Technical Specifications
SpindleMT2
Max Ø
2" (51 mm)
Max Ø
7/8" (23 mm)
Max Ø
2" (51 mm)
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 2" (51 mm)
Twist drill Ø
max 7/8" (23 mm)
Countersinking Ø max 2" (51 mm)
Stroke
6" (153 mm)
Max depth of cut
3" (76 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1300
Motor power 1260 W
1.7 HP
Speeds [rpm]
200
400
MFSC yes
Dead lift
Drill point breakaway
Magnet – on 1" (25 mm) plate
2697 lbs
(1223 kg)
1074 lbs
(487 kg)
Standard shipping set:
Magnet base dimensions
3-9/16" x 7-1/16" x 1-7/8"
(90 x 180 x 48 mm)
• Magnetic base drilling machine
ESB (Energy Saving Base)
yes
MPAC
yes
Minimum workpiece thickness
5/16" (8 mm)
yes
• Safety chain
Semi-automatic gib
backlash adjustment • Set of tools with wedge
Weight
35 lbs 5 oz (16.5 kg)
• Instruction manual
Part number
SM-D2X (115V/60Hz)
SM-D2X-230 (230V/50Hz)
• Metal shipping box
• MT2 Arbor with 3/4" (19 mm)
Weldon Bore – with cooling ring
• Swarf shield/Cutter guard
• Coolant bottle assembly
• Standard shipping weight –
56 lbs 5 oz (26.1 kg)
(Magnetic Field Shape Control) (Magnetic Power Adhesion Control)
All information is subject to change without notice.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
8
D2x 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D3XS PORTABLE MAGNETIC DRILL
3x3 VARIABLE-SPEED DRILL WITH SWIVEL BASE
The D3xs is a multifunction machine with Morse Taper No. 3. It is designed for cutting holes up to 3" (76 mm) diameter
or drilling holes up to 1-1/4" (32 mm) diameter. It comes standard with a swivel base for easy alignment of your pilot with
the hole’s center location. It is equipped with a motor overload protection system and variable speed adjustment which
works in two speed ranges. In addition, it has a state of the art Electronic Speed Stabilization System (ESSS), responsible
for stabilizing the motor’s speed under varying loads on the spindle. Its precision and durability are significantly increased
as its gearbox housing and slide are made as one piece.
Unique semi-automatic gib backlash adjustment
(patent pending) enables simple, fast and correct
adjustments without any expert knowledge or
experience. Replaceable spline at the end of the
armature shaft eliminates laborious and expensive
armature maintenance. Compact design allows to
drill very close to vertical surface.
Now
available!
D3XRS
with reverse
feature
The D3xs is equipped with a Magnetic Field Shape
Control (MFSC) system which provides maximum
holding power on thin material. A Magnetic Power
Adhesion Control (MPAC) module detects an
adequate adhesive force of electromagnetic base
for safe operation.
FEATURES
• 3" (76 mm) diameter x 3" (76 mm) depth of cut
• Motor soft start
• Continuous speed adjustment
• Overload protection
• Swivel base
• Electronic Speed Stabilization System (ESSS)
• Safe magnet™ circuitry recognizes magnetic
holding power
• Semi-automatic gib backlash adjustment
• Magnetic Power Adhesion Control (MPAC)
• Magnetic Field Shape Control (MFSC)
• NEW! D3XRS model with reverse
feature now available
1-87STEELMAX Swivel base is standard on all D3xs
Swivel base: ± 15°, ± 9/16 " (15 mm)
www.steelmax.com
9
D3XS Technical Specifications
SpindleMT3
Max Ø
3" (76 mm)
Max Ø 1-1/4"
(32 mm)
Max Ø 2-1/2"
(63 mm)
Max 1"
(25 mm)
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 3" (76 mm)
Twist drill Ø
max 1-1/4" (32 mm)
Countersinking Ø max 2-1/2" (63 mm)
Max tap size
M24
(special tapping attachment required)
Stroke
8-7/8" (225 mm)
Max depth of cut
3" (76 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1800
Motor power 1650 W
Speeds [rpm]
80/160 and 210/420
Overload protection
yes
ESSS yes
Continuous speed adjustment
yes
MFSC yes
Dead lift
Drill point breakaway
Magnet – on 1" (25 mm) plate
4383 lbs
(1987 kg)
1779 lbs
(806 kg)
Magnet base dimensions
4-5/16" x 8-11/16" x 2-3/16"
(110 x 220 x 56 mm)
MPAC yes
Swivel base
+ 15°; + 9/16" (15 mm)
Minimum workpiece thickness
3/8" (10 mm)
Semi-automatic gib
backlash adjustment yes
Weight
58 lbs 6 oz (27 kg)
Part numbers
SM-D3XS (115 Volt/60Hz)
SM-D3XS-230 (230 Volt/50Hz)
SM-D3XRS (115 Volt/60Hz)
SM-D3XRS-230 (230 Volt/50Hz)
(Electronic Speed Stabilization System)
(Magnetic Field Shape Control) Standard shipping set:
• Magnetic base drilling machine
• Metal shipping box
• MT3 Arbor with 3/4" (19 mm)
Weldon Bore – with cooling ring
• Swarf shield/Cutter guard
• Coolant bottle assembly
• Safety chain
(Magnetic Power Adhesion Control)
• Set of tools with wedge
• Instruction manual
• Standard shipping weight –
86 lbs 5 oz (40 kg)
Attention:
Standard shipping set of D3xs
includes MT3 Arbor with 3/4" (19 mm)
Weldon Bore that accepts cutters up
to 2-5/16" (60 mm) diameter.
Optional MT3 Arbor with 1-1/4"
(32 mm) Weldon Bore for cutters of
larger diameters available.
2.2 HP
All information is subject to change without notice.
Please refer to optional tapping
accessories. See brochure in this section.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
10
D3xs 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D4X PORTABLE MAGNETIC DRILL
POWER & PERFORMANCE: HEAVY-DUTY DRILLING MACHINE
The D4x is equipped with a 4-speed mechanical gearbox and a motor overload protection system with LED indicator.
Its precision and durability are significantly increased thanks to the one piece gearbox housing and slide. Unique
semi-automatic gib adjustment system enables simple, fast and always correct fine tuning without any expert knowledge
or experience. Replaceable spline at the end of the armature shaft eliminates laborious and expensive armature
maintenance. Compact design allows drilling very close to vertical surface.
The D4x is equipped with a Magnetic Field
Shape Control (MFSC) system which provides
maximum holding power on thin material.
A Magnetic Power Adhesion Control (MPAC)
module detects an adequate adhesive force of
electromagnetic base for safe operation.
FEATURES
• 4-3/8" (111 mm) diameter x 3" (76 mm)
depth of cut
• Purpose-designed motor with heavy-duty
4-speed gearbox
• Overload protection with LED indicator
• Multi-function machine with Morse Taper No. 4
• Maintenance-friendly design
• Gear box and slide system made as one piece
• Safe magnet™ circuitry recognizes magnetic
holding power
• Semi-automatic gib backlash adjustment
• Integrated gear box housing with slide
• Motor soft start
• Magnetic Power Adhesion Control (MPAC)
• Magnetic Field Shape Control (MFSC)
1-87STEELMAX www.steelmax.com
11
Max Ø 4-3/8"
(111 mm)
D4X Technical Specifications
SpindleMT4
Max Ø 1-7/8"
(47 mm)
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 4-3/8" (111 mm)
Twist drill Ø
max 1-7/8" (47 mm)
Countersinking Ø max 2-1/2" (63 mm)
Max tap size
M30
(special tapping attachment required)
Stroke
9-1/16" (230 mm)
Max depth of cut
3" (76 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1800
Motor power 1650 W 2.2 HP
Speeds [rpm]
85/135 and 160/250
MFSC yes
Standard shipping set:
(Magnetic Field Shape Control) • Magnetic base drilling machine
Overload protection
yes
• Metal shipping box
LED Overload protection
yes
• MT4 Arbor with 3/4" (19 mm)
Weldon Bore – with cooling ring
Dead lift
Drill point breakaway
Magnet – on 1” (25 mm) Plate
4945 lbs
(2242 kg)
1945 lbs
(882 kg)
• Set of tools with wedge
Magnet base dimensions
4-3/4" x 9-7/16" x 2-1/2"
(120 x 240 x 63 mm)
• Instruction manual
MPAC yes
• Standard shipping weight –
82 lbs 6 oz (38.2 kg)
(Magnetic Power Adhesion Control)
Max Ø 2-1/2"
(63 mm)
Max 1"
(30 mm)
• Swarf shield/Cutter guard
• Coolant bottle assembly
• Safety chain
Attention:
Standard shipping set of D4x includes
MT4 Arbor with 3/4” (19 mm) Weldon
Bore that accepts cutters up to 2-5/16”
(60 mm) diameter.
Optional MT4 Arbor with 1-1/4”
(32 mm) Weldon Bore for cutters of
larger diameters available.
Minimum workpiece thickness
3/8" (10 mm)
Semi-automatic gib
backlash adjustment yes
Weight
66 lbs 3 oz (31 kg)
Part number
SM-D4X (115V/60Hz)
SM-D4X-230 (230V/50Hz)
All information is subject to change without notice.
Please refer to optional tapping
accessories. See brochure in this section.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
12
D4x 08/2014
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STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
PNEUMATIC DRILLING MACHINE FROM STEELMAX
®
D1AIR PNEUMATIC DRILL
VERY LOW PROFILE DRILL FOR RESTRICTED SPACE
The D1AIR is a small portable pneumatic drilling machine for cutting holes up to 1-3/8" (36 mm) diameter in places with
restricted space. This machine is one of the lowest height magnetic drills currently available on the world market.
A combination of pneumatic drive and permanent magnetic base eliminate the need of an electric power supply, thus
making this machine an ideal solution in many hazardous environments such as oil drilling platforms, mining industry,
shipbuilding or the petrochemical industry.
FEATURES
• For use in hazardous environments
• Low profile for restricted space
• Pneumatic drive and permanent
magnetic base
• Eliminates need for an electric
power supply
• Compliant with multiple
environmental standards
90 psi (630 kpa)
Motor power
800W 1.1 HP
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
1/2" – 1-3/8" (12 - 36 mm)
Max depth of cut
1" (25 mm)
Stroke
1-9/16" (39 mm)
Cooling system
Through spindle
Type of cooling fluid
Water soluble
Magnet dead lift on 1” (25 mm) plate
1461 lbs (6500 N)
Magnet dimensions: L x W x H
7-1/16" x 3-1/8" x 1-7/16"
(180 x 80 x 36.5 mm)
NO
Overall dimensions: L x W x H
18-7/8" x 6-5/8" x 7-1/16"
(480 x 168 x 180 mm)
Weight
28 lbs 1 oz (13 kg)
Part number
SM-D1AIR
W
EX
MOD
LE
Air pressure
B
50 CFM (1400 l/min)
EL
Air consumption
AT
D1AIR Technical Specifications
AVA I L A
All information is subject to change without notice.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
D1AIR 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
13
©2014 STEELMAX
STEELMAX DRILL CAPACITIES AT A GLANCE
®
DRILL FEATURES & SPECIFICATIONS
MODEL
D1 D2X
D1 Pro
Spindle–
MT2
Tool holder
3/4" (19 mm) Weldon
3/4" (19 mm) Weldon
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 1-3/8" (36 mm) max 1-9/16" (40 mm)
max 2" (51 mm)
max 5/8" (16 mm)
max 7/8" (23 mm)
max 1-9/16" (40 mm)
max 2" (51 mm)
Twist drill Ø
–
Countersinking Ø 1-9/16" max (40 mm)
Max tap size
–
–
–
Stroke
2-3/4" (70 mm)
4-7/8" (124 mm)
6" (153 mm)
Max depth of cut
2" (51 mm) 2" (51 mm)
3" (76 mm)
Voltage
115V/60Hz
110-120 V 50/60 Hz 115V/60Hz
International Voltage
230V/50Hz
220-240 V 50/60 Hz
230V/50Hz
Power consumption [W]
1000
1140
1300
Motor power
920 W
Speed [rpm]
350
Overload protection
yes Reversing available
no
ESSS (Electronic Speed
Stabilization System)
1.2 HP
1020 W
1260W
440
–
no
no
–
–
yesyes
Continuous speed adjustment
1.7 HP
200 or 400
–
–
MPAC (Magnetic Power Adhesion Control) 1.4 HP
–
yes
–
–
MFSC (Magnetic Field Shape Control) yesyes
yes
Magnetic Clamping Force [N]
(25 mm, Ra=1.25 mm)
9500 (2135 lbs)
12000 (2697 lbs)
ESB (Energy Saving Base)
yesyes
9800 (2200 lbs)
yes
Dead lift
Drill point Dead lift
Drill point
Dead lift
Drill point
breakawaybreakawaybreakaway
Magnet – on 1" (25 mm) plate
2135 lbs
(968 kg)
Magnet base dimensions
3-1/8 x 6-5/16 x 1-7/16"
(80 x 160 x 36.5 mm)
Swivel base
–
Minimum workpiece thickness
1/4" (6 mm) Semi-automatic gib
backlash adjustment
rail guides
Tapping accessories available
2203 lbs
(1000 kg)
880 lbs
(400 kg)
3-5/16 x 6-5/8 x 1-5/8"
(84 x 168 x 41.5 mm)
–
1/4” (6 mm)
2697 lbs
(1223 kg)
1074 lbs
(487 kg)
3-9/16" x 7-1/16" x 1-7/8"
(90 x 180 x 48 mm)
–
5/16" (8 mm)
–
yes
no
no
no
Weight
22 lbs (10 kg)
28 lbs (12.7 kg)
35 lbs 5 oz (16.5 kg)
Part number
SM-D1 (115V/60Hz)
SM-D1-230 (230V/50Hz)
SM-D1PRO (110-120 V 50/60 Hz)
SM-D2X (115V/60Hz)
SM-D1PRO-230 (220-240 V 50/60 Hz) SM-D2X-230 (230V/50Hz)
14
859 lbs
(389 kg)
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
STEELMAX DRILL CAPACITIES AT A GLANCE
®
DRILL FEATURES & SPECIFICATIONS
D3XS MODEL
D3XRS
D4X
SpindleMT3
MT4
Tool holder
3/4" (19 mm) Weldon
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 3" (76 mm) max 4-5/16" (111 mm)
Twist drill Ø
max 1-1/4" (32 mm)
max 1-7/8" (47 mm)
Countersinking Ø max 2-1/2" (63 mm)
max 2-1/2" (63 mm)
Max tap size
M24 (special tapping
attachment required)
Stroke
8-7/8" (225 mm)
9-1/16" (230 mm)
Max depth of cut
3" (76 mm)
3" (76 mm)
Reversing feature
no tapping attachment required
M30 (special tapping
attachment required)
Voltage115V/60Hz
115V/60Hz
International Voltage
230V/50Hz
230V/50Hz
Power consumption [W]
1800
1800
Motor power 1650 W
Speed [rpm]
80/160 and 210/420
85/135 and 160/250
Overload protection
yes
yes – LED light
Reversing available
no
ESSS (Electronic Speed
Stabilization System)
yes
MPAC (Magnetic Power Adhesion Control) yesyes
Continuous speed adjustment
yes
MFSC (Magnetic Field Shape Control) yesyes
Magnetic Clamping Force [N]
(25 mm, Ra=1.25 mm)
19500 (4383 lbs)
ESB (Energy Saving Base)
2.2 HP
1650 W
yes
2.2 HP
no
–
–
22000 (4945 lbs)
–
–
Dead lift
Drill point
Dead lift
breakaway
Drill point
breakaway
Magnet – on 1" (25 mm) plate
4383 lbs
(1987 kg)
1779 lbs
(806 kg)
1945 lbs
(882 kg)
Magnet base dimensions
4-5/16" x 8-11/16" x 2-3/16"
(110 x 220 x 56 mm)
Swivel base
+
Minimum workpiece thickness
3/8" (10 mm)
3/8" (10 mm)
Semi-automatic gib
backlash adjustment
yes
yes
Tapping accessories available
yes
yes
Weight
58 lbs 6 oz (27 kg)
66 lbs 3 oz (31 kg)
Part number
SM-D3XS (115 V/60Hz)
SM-D3XS-230 (230 V/50Hz)
DCAP 08/2014 15°;
1-87STEELMAX
+
4945 lbs
(2242 kg)
4-3/4" x 9-7/16" x 2-1/2"
(120 x 240 x 63 mm)
9/16" (15 mm)
STEELMAX.COM
–
SM-D3XRS (115 V/60Hz)
SM-D3XRS-230 (230 V/50Hz)
[email protected]
All information is subject to change without notice.
SM-D4X (115V/60Hz)
SM-D4X-230 (230V/50Hz)
Fax: 303-690-9172
15
©2014 STEELMAX
DRILL ACCESSORIES FROM STEELMAX
®
Industrial Arbors
& Drill Chucks
Automatic Self-Reversing
Tapping Heads
CONVERT YOUR
MAGNETIC DRILL FOR
USE WITH TWIST DRILLS
ON SMALLER HOLES
PRODUCE GAGE PERFECT THREADS
QUICKLY AND EFFICIENTLY
SM-DC-MT2-13
1/2" Drill chuck for D2 & D2X
SM-DC-MT3-13
1/2" Drill Chuck for D3XS Drill
SM-DC-MT3-20
3/4" Drill Chuck for D3XS Drill
SM-DC-MT4-13
1/2" Drill Chuck for D4X Drill
SM-DC-MT4-20
3/4" Drill Chuck for D4X Drill
SM-TLJ-0197-10-00-03-0
Adapter/Arbor Weldon 19x1/2”
- 20 UNF for D1 Pro Drill
SM-DC-PRO40
Drilling Chuck 16-1/2”
- 20 UNF for D1 Pro Drill
SM-IA-MT-2
2MT Industrial Arbor for
3/4” Weldon Shank Cutters
SM-IA-MT-3
3MT Industrial Arbor for
3/4” Weldon Shank Cutters
SM-IA-MT3-125
3MT Industrial Arbor for
1-1/4” Weldon Shank Cutters
SM-IA-MT4-125
4MT Industrial Arbor for
1-1/4” Weldon Shank Cutters
SM-IA-R8
R8 Industrial Arbor
Eliminate laborious hand tapping! Convert your magnetic
base drill to a portable tapping machine. When the drill
press spindle is raised, gears within the tapping head
engage, causing the tapping head to reverse, quickly backing
the tap out of the hole while producing perfect threads.
• Achieve higher production rates. Batch quantities and
heavy production rapidly achieved through accuracy and
repeatability of the tapping heads. • The ball-clutch mechanism reduces tap breakage and can
extend the life of the tap as much as 100%.
• A large planetary gear reverses the tap 75% faster than the
drill speed.
• The tapping heads include rubber flex collets which can be
used across the entire tapping head capacity.
• The Steelmax reversible tapping heads are excellent tools to work with the D3XS magnetic drill with its variable speed capability.
SM-HR2
Reversing tapping head with MT3
1/8" - 1/2” (3 - 12 mm)
SM-HR3
Reversing tapping head with MT3
5/16" - 3/4” (8-20 mm)
HIGH
PERFORMANCE,
BIODEGRADABLE
Cutting
Fluid
• 100% biodegradable; fully-synthetic, nitrite-free,
water soluble concentrate
• High tech pressure additives provide outstanding
tool life and finish
• Superior cooling properties
• No unpleasant odors; non-toxic & non-carcinogenic
• Excellent rust protection & non-corrosive
• Extends cutter life
• Low foaming; easy clean up
PART NUMBERS
SIZE
SM-TBCF-1QQuart
SAFETY FIRST!
Never pick up metal chips or shavings again.
This handy magnetic tool helps you put safety first.
• Safely remove metal chips and debris from machinery and work areas using the SteelMax magnetic pick-up tool.
• The slide action lever instantly demagnetizes the tool which releases chips for quick and safe disposal.
• Available in 10” and 15” lengths
SM-TBCF-1G Gallon
SM-TBCF-55G
Magnetic Pick-Up Tool
55-Gallon Drum (special order)
For most cutting applications, a mix of 8:1 with water is
typically recommended with this concentrated solution.
PART NUMBERS
SIZE
SM-MP10
10” tool
SM-MP15
15” tool
Made in USA.
16
DRILL ACCESS 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
DRILL ATTACHMENTS FROM STEELMAX
®
DMP PIPE ATTACHMENTS
MOUNT DRILLS TO PIPES FOR SAFE OPERATION
The DMP attachments are designed for mounting Steelmax drills on pipes, tubes, tanks, oval workpieces and other parts
which can be gripped with mounting chains.
DMP types 0250, 0251
DMP type 0501
DMP Type
A
B
C
D
E
Suitable for:
SM-DMP 02506” (152 mm)
7-3/8” (188 mm) 8-5/16”3-5/16”2-1/16”
(211 mm)
(85 mm)
(52.5 mm)
D1, D1 Pro
SM-DMP 02516-3/4" (172 mm)
8-3/16" (208 mm) 8-11/16"3-3/4"2-1/16"
(221 mm)
(95 mm)
(52.5 mm)
D2X
SM-DMP 05019-3/16" (234 mm)
10-5/8" (270 mm) 10-1/16"5-1/8"2-1/16"
(256 mm)
(130 mm)
(52.5 mm)
D2X, D3XS, D4X
3” to 10” pipe
3” to 20” pipe
6” to 20” pipe
All information is subject to change without notice.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
PIPEATTACH 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
17
©2014 STEELMAX
ANNULAR CUTTERS FROM STEELMAX
®
DIAMETER & DEPTH OPTIONS
3/4” (19 mm) WELDON SHANK
Steelmax Annular Cutter Advantages
• Save time and money by eliminating costly pilot holes
and step drilling
• Drill holes 3 times faster than twist drills
• Drill on curved surfaces such as pipe or tubing
•
•
•
•
Overlap cuts on existing holes
Produce reamed quality burr-free holes
Reduce machine size and horsepower requirements
Resharpenable cutting edges
• Replaces brand X cutters
M2AL Annular
Cutters
Cutter Diameter
(inches)
Decimal Depth of CutDepth of Cut
Equivalent 1” 2”
Cutter Diameter
(metric)
Decimal Depth of CutDepth of Cut
Equivalent 25 mm
50 mm
7/16"
1/2" 9/16" 5/8" 11/16" 3/4"
13/16" 7/8" 15/16" 1” 1-1/16" 1-1/8" 1-3/16" 1-1/4" 1-5/16"
1-3/8" 1-7/16" 1-1/2" 1-9/16" 1-5/8" 1-11/16" 1-3/4" 1-13/16" 1-7/8" 1-15/16" 2" 2-1/16" 2-1/8"
2-3/16" 2-1/4" 2-5/16" 2-3/8" 0.4375
0.5
0.5625
0.625
0.6875
0.75
0.8125
0.875
0.9375
1
1.062
1.125
1.187
1.25
1.3125
1.375
1.4375
1.5
1.5625
1.625
1.6875
1.75
1.8125
1.875
1.9375
2
2.0625
2.125
2.1875
2.25
2.3125
2.375
SM-PP-01
SM-PP-02
SM-PP-03
SM-PP-04
Pilot Pin for 7/16” X 1” DOC Cutters
Pilot Pin for 1/2” to 2 3/8” X 1” DOC Cutters
Pilot Pin for 7/16” X 2” DOC Cutters
Pilot Pin for 1/2” to 2 3/8” X 2” DOC Cutters
14 mm 15 mm 16 mm 17 mm 18 mm 19 mm 20 mm 21 mm 22 mm 23 mm 24 mm 25 mm 26 mm 27 mm 28 mm 29 mm 30 mm 31 mm
32 mm*
33 mm*
34 mm*
35 mm*
36 mm*
37 mm*
38 mm* 39 mm* 40 mm* 41 mm* 42 mm* 43 mm* 44 mm* 45 mm* 46 mm* 47 mm* 48 mm* 49 mm* 50 mm* 0.5512
0.5906
0.6299
0.6693
0.7087
0.748
0.7874
0.8268
0.8661
0.9055
0.9449
0.9843
1.0237
1.063
1.1024
1.1417
1.1812
1.2205
1.2598
1.2993
1.3386
1.3779
1.4174
1.456
1.496
1.535
1.574
1.614
1.654
1.692
1.732
1.771
1.811
1.85
1.889
1.929
1.968
SM-AC-0438-1SM-AC-0438-2
SM-AC-0500-1 SM-AC-0500-2
SM-AC-0563-1 SM-AC-0563-2
SM-AC-0625-1 SM-AC-0625-2
SM-AC-0688-1 SM-AC-0688-2
SM-AC-0750-1SM-AC-0750-2
SM-AC-0813-1 SM-AC-0813-2
SM-AC-0875-1 SM-AC-0875-2
SM-AC-0938-1 SM-AC-0938-2
SM-AC-1000-1 SM-AC-1000-2
SM-AC-1063-1 SM-AC-1063-2
SM-AC-1125-1 SM-AC-1125-2
SM-AC-1188-1 SM-AC-1188-2
SM-AC-1250-1 SM-AC-1250-2
SM-AC-1313-1SM-AC-1313-2
SM-AC-1375-1 SM-AC-1375-2
SM-AC-1438-1 SM-AC-1438-2
SM-AC-1500-1 SM-AC-1500-2
SM-AC-1563-1 SM-AC-1563-1
SM-AC-1625-1 SM-AC-1625-2
SM-AC-1688-1 SM-AC-1688-2
SM-AC-1750-1 SM-AC-1750-2
SM-AC-1813-1 SM-AC-1813-2
SM-AC-1875-1 SM-AC-1875-2
SM-AC-1938-1 SM-AC-1938-2
SM-AC-2000-1 SM-AC-2000-2
SM-AC-2063-1 SM-AC-2063-2
SM-AC-2125-1SM-AC-2125-2
SM-AC-2188-1 SM-AC-2188-2
SM-AC-2250-1 SM-AC-2250-2
SM-AC-2313-1 SM-AC-2313-2
SM-AC-2375-1 SM-AC-2375-2
SM-AC-14-M-1SM-AC-14-M-2
SM-AC-15-M-1 SM-AC-15-M-2
SM-AC-16-M-1 SM-AC-16-M-2
SM-AC-17-M-1 SM-AC-17-M-2
SM-AC-18-M-1 SM-AC-18-M-2
SM-AC-19-M-1 SM-AC-19-M-2
SM-AC-20-M-1 SM-AC-20-M-2
SM-AC-21-M-1 SM-AC-21-M-2
SM-AC-22-M-1 SM-AC-22-M-2
SM-AC-23-M-1 SM-AC-23-M-2
SM-AC-24-M-1 SM-AC-24-M-2
SM-AC-25-M-1 SM-AC-25-M-2
SM-AC-26-M-1 SM-AC-26-M-2
SM-AC-27-M-1 SM-AC-27-M-2
SM-AC-28-M-1 SM-AC-28-M-2
SM-AC-29-M-1 SM-AC-29-M-2
SM-AC-30-M-1 SM-AC-30-M-2
SM-AC-31-M-1 SM-AC-31-M-2
SM-AC-32-M-1 SM-AC-32-M-2
SM-AC-33-M-1 SM-AC-33-M-2
SM-AC-34-M-1 SM-AC-34-M-2
SM-AC-35-M-1 SM-AC-35-M-2
SM-AC-36-M-1 SM-AC-36-M-2
SM-AC-37-M-1 SM-AC-37-M-2
SM-AC-38-M-1 SM-AC-38-M-2
SM-AC-39-M-1 SM-AC-39-M-2
SM-AC-40-M-1 SM-AC-40-M-2
SM-AC-41-M-1 SM-AC-41-M-2
SM-AC-42-M-1 SM-AC-42-M-2
SM-AC-43-M-1 SM-AC-43-M-2
SM-AC-44-M-1 SM-AC-44-M-2
SM-AC-45-M-1 SM-AC-45-M-2
SM-AC-46-M-1 SM-AC-46-M-2
SM-AC-47-M-1 SM-AC-47-M-2
SM-AC-48-M-1 SM-AC-48-M-2
SM-AC-49-M-1 SM-AC-49-M-2
SM-AC-50-M-1 SM-AC-50-M-2
*Special Order
18
1-87STEELMAX www.steelmax.com
All information is subject to change without notice. ©2014 STEELMAX
ANNULAR CUTTER SETS FROM STEELMAX
®
Steelmax Cutter Set #SM-AC-SET-13-1
1" depth cut, 3/4" shank
CutterDecimal
Diameter Equivalent Part No.
Steelmax Cutter Set #SM-AC-SET-7-1
1" depth cut, 3/4" shank
CutterDecimal
Diameter
Equivalent Part No.
9/16" .5625 SM-AC-0536-1
11/16" .6875 SM-AC-0688-1
13/16" .8125 SM-AC-0813-1
15/16" .9375 SM-AC-0938-1
1-1/16" 1.062 SM-AC-1063-1
1” Pilot Pin SM-PP-02
Cutter Case SM-AC-SET-7-BOX-1
Steelmax Cutter Set #SM-AC-SET-7-2
2” depth cut, 3/4” shank
CutterDecimal
Diameter
Equivalent Part No.
9/16” .5625 SM-AC-0563-2
11/16” .6875 SM-AC-0688-2
13/16" .8125 SM-AC-0813-2
15/16” .9375 SM-AC-0938-2
1-1/16” 1.062 SM-AC-1063-2
2” Pilot Pin
SM-PP-04
Cutter Case SM-AC-SET-7-BOX-2
TCT Annular Cutters
2” depth cut, 1-1/4” Weldon shank*
7/16" .4375 SM-AC-0438-1
1/2" .5000 SM-AC-5000-1
9/16" .5625 SM-AC-0563-1
5/8” .6250 SM-AC-0623-1
11/16" .6875 SM-AC-0688-1
3/4" .7500 SM-AC-0750-1
13/16" .8125 SM-AC-0813-1
7/8"
.8750 SM-AC-0875-1
15/16" .9375 SM-AC-0938-1
1" 1.000 SM-AC-1000-1
1-1/16" 1.062 SM-AC-1063-1
1" Pilot Pin (7/16") SM-PP-01
1" Pilot Pin SM-PP-02
Cutter Case SM-AC-SET-13-BOX-1
Steelmax Cutter Set #SM-AC-SET-13-2
2" depth cut, 3/4" shank
CutterDecimal
Diameter
Equivalent Part No.
7/16" .4375 SM-AC-0438-2
1/2" .5000 SM-AC-0500-2
9/16" .5625 SM-AC-0563-2
5/8" .6250 SM-AC-0623-2
11/16" .6875 SM-AC-0688-2
3/4" .7500 SM-AC-0750-2
13/16"
.8125 SM-AC-0813-2
7/8"
.8750 SM-AC-0875-2
15/16" .9375 SM-AC-0938-2
1" 1.000 SM-AC-1000-2
1-1/16" 1.062 SM-AC-1063-2
2" Pilot Pin (7/16")
SM-PP-03
2" Pilot Pin SM-PP-04
Cutter Case SM-AC-SET-13-BOX-2
CutterDecimal
Diameter
Equivalent Part No.
2-7/16” 2.4375
SM-TC-2438-2
2-1/2” 2.5000 SM-TC-2500-2
2-9/16" 2.5625
SM-TC-2562-2
2-5/8” 2.6250
SM-TC-2625-2
2-11/16” 2.6875 SM-TC-2687-2
2-3/4” 2.7500
SM-TC-2750-2
2-13/16” 2.8125
SM-TC-2812-2
2-7/8”
2.8750SM-TC-2875-2
2-15/16”
2.9375SM-TC-2937-2
3”
3.00SM-TC-3000-2
Steelmax point-of-sale
cutter display available.
Call for details.
*Requires arbor set for 1-1/4” Weldon shank cutters.
ANNCUT 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
19
©2014 STEELMAX
PORTABLE HYDRAULIC PUNCHES FROM STEELMAX®
HP60 & HP110
FULLY PORTABLE PUNCHES PRODUCE SMOOTH PRECISE HOLES IN SECONDS
Available in two models of 35 ton and 47 ton capacities, the Steelmax Portable
Hydraulic Punches are ideal solutions to speed the production of holes and
slots in beam flanges, angle, channel, plates and bar stock. The Double Action
design produces fast cycle times that reduce man hours, coupled with
high portability which promotes reduced material handling generating
highly efficient hole production compared to drilling, burning or use of
stationary punches.
Primary features and benefits:
• Maximum Hole Diameter 1-1/16" (27 mm)
• Double Action Design Prevents Punch Binding
and Speeds Retraction
• Intelligent Control System with Automatic Load
Detection and Mode Indicator Light
• Rugged Forged Steel “C” Frame for Strength and
Durability
SM-HP700
Hydraulic Punch Power Pack
• Fully Portable Punch and Pump Package Reduces
Material Handling
• Optional Free Standing Base with Foot Pedal
permits Bench Top Operation
Part
Number
20
Maximum
Plate
Thickness
Maximum
Throat
Depth
Maximum
Hole
Diameter
Maximum
Slot
Size
Punch
Cycle Time
Punch
Pressure
SM-HP60
1/2” (13 mm)
2-3/8”
(60 mm)
1-1/16”
(27 mm)
25 x 18 mm
5 sec
35 tons
SM-HP110
5/8” (16 mm)
4-5/16”
(110 mm)
1-1/16”
(27 mm)
25 x 18 mm
8 sec
47 tons
1-87STEELMAX www.steelmax.com
PORTABLE HYDRAULIC PUNCHES FROM STEELMAX®
TECHNICAL SPECIFICATIONS
Portable
Double-Action
Hydraulic Punch
SM-HP60
SM-HP110
Max. throat depth
2-3/8” (60 mm)
4-5/16” (110 mm)
1-1/16” (Ø 27 mm)
1-1/16” (Ø 27 mm)
25 x 18 mm
25 x 18 mm
5 sec
8 sec
1/2” (13 mm)
5/8” (16 mm)
Max. hole
Max. oblong hole
Punch time
Max. plate thickness
Punch power
35 ton
47 ton
Working pressure
700 bar
700 bar
44 lbs (20 kg)
77 lbs (35 kg)
Weight
Ready to work in both vertical and horizontal positions
Double-Action
Hydraulic Power Pack
SM-HP700
Power supply*
230V/50Hz;
115V/60Hz
Motor power
1500 W
Ergonomic location of “quick-connect”
ports at the rear of unit
Working pressure 700 bar
Pump output
1.5 L/min
Oil capacity
10 L
*Contact Steelmax for other voltage
options
Portable hydraulic power pack with shelf
for punch transport SM-HP700
Spring balancers available
for both machines
SM-BLN-000005
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
21
©2014 STEELMAX
PORTABLE HYDRAULIC PUNCHES FROM STEELMAX®
Optional Accessories
Free Standing Base for Punch SM-ZST-0507-91-00-00-0
With Foot Petal Activation for bench top operation
Overhead Support for Punch
SM-ZUR-0517-15-00-00-0
Integrated overhead boom support
allows for easy manipulation of punch
and power pack as single unit.
Wheeled Carriage for Punch SM-PRW-0507-90-00-00-0
Permits smooth and efficient lineal movement along the work piece.
Punches & dies
22
HOLE DIAMETER
DECIMAL EQUIVALENT
PUNCH PART #
DIE PART#
0.3125
0.3750
0.4375
0.5000
0.5625
0.6250
0.6875
0.7500
0.8125
0.8750
0.9375
1.0000
1.0625
SM-HP-P-0313
SM-HP-P-0375
SM-HP-P-0438
SM-HP-P-0500
SM-HP-P-0563
SM-HP-P-0625
SM-HP-P-0688
SM-HP-P-0750
SM-HP-P-0813
SM-HP-P-0875
SM-HP-P-0938
SM-HP-P-1000
SM-HP-P-1063
SM-HP-D-0313
SM-HP-D-0375
SM-HP-D-0438
SM-HP-D-0500
SM-HP-D-0563
SM-HP-D-0625
SM-HP-D-0688
SM-HP-D-0750
SM-HP-D-0813
SM-HP-D-0875
SM-HP-D-0938
SM-HP-D-1000
SM-HP-D-1063
25 x 18mm
Other Sizes Available by Special Order
SM-HP-P-25x18
M-HP-D-25x18
5/16
3/8 7/16
1/2 9/16
5/8 11/16
3/4 13/16
7/8 15/16
1
1 1/16
SLOT SIZE
1-87STEELMAX PUNCH 08/2014
www.steelmax.com
All information is subject to change without notice.
©2014 STEELMAX
METAL CUTTING SAW FROM STEELMAX
®
S9 METAL CUTTING SAW WITH LASER GUIDE
9" OR 9-1/4" BLADE DIAMETER
Pick up a Steelmax saw this morning, and it can pay for itself by the end of the day.
The most powerful saw of this size in the market, the Steelmax S9 is designed for heavy duty industrial uses and
widespread on-site applications including: fabrication, construction, and fire and rescue. Competitively priced, the
S9 cuts mild steel, stainless steel and aluminum as easy as cutting plywood.
This versatile saw cuts mild steel up to 1/2" thick and has a depth of cut of 3-1/4" for cutting pipe, channel, angles, car
posts, and sheet metal. It delivers a cool-to-the-touch, precise, and burr-free cut in seconds. A laser alignment guide
speeds set-up time for accurate, straight and long cuts.
It takes less than 6 seconds to cleanly cut 4" x 1/2"
mild steel. No milling or de-burring with a
near-surgical dry-cut technology.
FEATURES
• Blade guiding laser
• Unique cover collects chips and sparks
• Includes a 9" TCT mild steel cutting blade
• Includes a carrying case, hearing and
eye protection, and extra carbon brushes
• UL 745 certified
Steelmax S9 Technical Specifications
Cutting capacity 3-1/4" profile
1/2" solid
Weight 20 lbs
Blade diameter 9" or 9-1/4"
Arbor 1"
RPM 2700
Beveling/Mitering Beveling/45°
Motor 15 amps; 120V/1750W
Depth adjustment Yes
Chip cover Included
Applications Pipe, plate, channel, grating, roof
decking, silos, emergency rescue,
door posts
Part number
SM-S9
2.3 HP
All information is subject to change without notice.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
S9 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
23
©2014 STEELMAX
METAL CUTTING SAW FROM STEELMAX
®
S14 METAL CUTTING SAW
14" BLADE DIAMETER WITH STABLE CAST IRON BASE
Pick up a Steelmax saw this morning, and it can pay for itself by the end of the day.
When a saw is engineered to work as efficiently as the Steelmax S14, your purchase pays immediate dividends. With its
precise, fast, clean, burr-free, cool-to-touch cutting, further processing is eliminated, saving you expensive de-burring and
further machining. Only Steelmax has a “quick-pipe clamp” built onto its base that allows the S14 to securely hold round
material, pipe and tubing so it doesn’t come loose or turn when being cut – which could damage the material or blade.
A heavy cast iron base reduces vibration to extend blade life and provide more precise cutting.
FEATURES
• Mitering capability up to 45º
• Powerful 15 amp, 1750W motor
• 1450 rotations per minute
• Stable cast iron base
• Quick adjustment vise with innovative quick-pipe clamp
• Includes hearing and eye protection, and extra set of carbon brushes
• Pipe capacity up to 4-3/4"
• 1” Arbor Bore, chip collection tray
• Includes a 14" TCT mild steel cutting blade
• UL 745 certified
Steelmax S14 Technical Specifications
Cutting capacity 1" solid
4-3/4" profile
Weight 64 lbs
Blade diameter 14"
Arbor 1"
RPM 1450
Beveling/Mitering Mitering/45°
Motor 120V / 1750W 2.3 HP
Depth adjustment 2-position vice
Chip tray Slide out
Applications Pipe, plate, channel, conduit, angle
iron, metal studs, rebar, tubing, etc.
Part number
SM-S14 (120V/60Hz)
All information is subject to change without notice.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
24
S14 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
METAL CUTTING SAW BLADES FROM STEELMAX
®
BLADE SPECIFICATIONS & CUTTING STYLES
CUT MILD STEEL, STAINLESS, ALUMINUM & THIN STEEL FAST & CLEAN
You won’t find a longer lasting, higher performing or cleaner cutting blade anywhere. Our blades are the choice of
professional fabricators and metal workers who need to get the job done right the first time. Steelmax blades are designed
for clean and cool cutting of mild steel, stainless steel, aluminum and thin steel. Our blades are also designed to fit
competitor’s saws to increase their cutting efficiency.
FEATURES
• Designed to deliver more cuts per dollar
• High-quality C6 tungsten carbide tips
• Clean cuts with fewer sparks and burrs
• Cool cutting
• Designed with varying tooth counts
and rake angles for specific purposes
• Blades fit competitor saws to improve
their cutting performance
1-87STEELMAX www.steelmax.com
25
Steelmax S14
Steelmax S9
Steelmax S7
2 sec.
8-10 sec.
4-6 sec.
8 sec.
2 sec.
6-8 sec.
4-6 sec.
13 sec.
2 sec.
6-8 sec.
4-6 sec.
15 sec.
Steelmax Industrial Metal Cutting Saw Blades
Blade Diameter Part No.
Teeth Arbor RPM
(MAX) Applications
7.0"
SM-BL-07
36T 20 mm 3500 Mild Steel (less than 5/16")
7.25" SM-BL-07-5
36T 20mm 3500 Mild Steel (less than 5/16")
7.25" SM-BL-07-5-TS
68T
20mm 3500 Thin Mild Steel (less than 1/4")
7.25" SM-BL-07-5-AL 54T 20mm 3500 Aluminum (up to 3/8")
7.25" SM-BL-07-5-SS
48T 20mm 3500 Stainless Steel (less than 1/8")
7.25" SM-BL-07-5-WD
40T 20mm 3500 Wood Cutting (framing with wood cover)
8.0"
SM-BL-08
48T
5/8"
9.0" SM-BL-09
48T 9.0" SM-BL-09-TS
9.0" 3700
Mild Steel (less than 1/2")
1.0" 2700 Mild Steel (less than1/2")
80T 1.0" 2700 Thin Mild Steel (less than 1/4")
SM-BL-09-AL 80T 1.0" 2700 Aluminum (up to 3/8")
9.0" SM-BL-09-SS 54T 1.0" 2700 Stainless Steel (less than 1/8")
12.0"
SM-BL-12
60T
1.0"
2000
Mild Steel (less than 1")
14.0"
SM-BL-14 66T 1.0"
1450 Mild Steel (less than1")
14.0"
SM-BL-14-TS 90T 1.0" 1450 Thin Mild Steel (less than 1/4")
14.0"
SM-BL-14-AL 100T 1.0" 1450 Aluminum (up to 3/8")
14.0"
SM-BL-14-SS 90T 1.0" 1450 Stainless Steel (less than 1/4")
All information is subject to change without notice.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
26
BLADES 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM16 PORTABLE BEVELER
BEVEL OR RADIUS FLAT, CURVED OR ROLLED PLATE
The Steelmax BM16 is a light weight portable beveling machine for flat, curved or rolled plate. It can also perform
O.D. and I.D. bevels on pipe, including deburring, and will produce countersinks in holes with a minimum diameter of
1-9/16" (40 mm). Interchangeable chamfer and radius milling heads utilize indexable inserts enabling beveling at
22.5°, 30°, 37.5°, 45° and 60°, and cutting radius edges of 3, 4 and 5 mm.
This machine is equipped with a bevel width adjustment, overload protection and electronic speed control for use on
a variety of materials like steel and aluminum. The BM16 is highly efficient for edge weld preparation and rounding off
steel construction before painting or coating. The compact design and small overall dimensions make it an excellent
tool in any place with limited access.
FEATURES
• Highly-efficient machine for edge weld preparation
and rounding off steel construction before
painting or coating
• Compact design and small overall dimensions
• Excellent tool in any place with limited access
• Powerful 2200W variable-speed motor
1-87STEELMAX www.steelmax.com
27
BM16 Technical Specifications
Power supply
110-120V/50-60Hz or
220-240V/50-60Hz
3.0 HP
Basic set:
• BM16 beveling machine
• Metal box
• 32 mm flat wrench
• Allen wrench hex s=5
• Allen wrench hex s=14
Motor
2200W
Motor speeds (without load)
1800 - 5850 rpm
Maximum bevel width
b=5/8" (16 mm) see figure 1
Bevel angles (β)
depending on milling head 22.5, 30, 37.5, 45, 60, degrees
• Operator’s manual
Min. material thickness
1/8" (1.5 mm)
Milling head and inserts sold separately.
Min. diameter of countersink
ca 1-9/16" (40 mm)
Beveling with radius
R3, R4, R5 see figure 2
Dimensions (L x W x H)
23" x 6.1" x 9.4"
(585 x 156 x 238 mm)
Weight (without milling head)
22 lbs (10 kg)
Part numbers
SM-BM16 (110-120V/50-60Hz)
SM-BM16-230 (220-240/50-60Hz)
Figure 1
Accessories to be chosen by customer:
Figure 2
SM-GLW-000011 Radius milling head
SM-PLY-000159 Radius insert R3
(4 inserts needed
per milling head)
SM-PLY-000160 Radius insert R4
SM-PLY-000161 Radius insert R5
SM-GLW-000010 Beveling milling head 22.5°
SM-GLW-000005 Beveling milling head 30°
SM-GLW-000009 Beveling milling head 37.5°
SM-GLW-000006 Beveling milling head 45°
SM-GLW-000007 Beveling milling head 60°
(5 inserts needed
per milling head)
SM-PLY-000162 Beveling insert for steel
SM-PLY-000195
Beveling insert for aluminum
Spare and wearing parts
SM-SRB-000289 Mounting screw for radius milling head
SM-SRB-000290 Mounting screw for beveling milling head
SM-RLK-0509-03-00-00-0 Guiding roller
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
28
BM16 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM20 PORTABLE BEVELER
HEAVY-DUTY TOOL PRODUCES HIGH-QUALITY MACHINED BEVELS
The Steelmax BM20 is an easy-to-use, portable heavy-duty machine designed for beveling steel plates and pipes prior
to welding. This beveling machine is fitted with two rotary milling heads, each holding six 4-sided indexable inserts,
allowing smooth operation and exceptional efficiency.
One set of inserts can last for up to 6560 ft (2000 m) of beveled steel edge and allows working with an output of around
60 inch/minute (1.5 meters/minute) depending on the amount of the metal being removed.
The BM20 has a state of the art electronic motor overload module protecting the operator, the machine and the tooling.
It is equipped with guide rolls, which make it easy and light to operate.
FEATURES
• Portable, heavy-duty machine
• Equipped with guide rolls for easy operation
• Automatic motor overload protection
• Fitted with two milling heads for smooth
and efficient operation
• Adjustable bevel angle, 15°- 60°
1-87STEELMAX www.steelmax.com
29
Plate beveling
A
16-9/16"
(420 mm)
Plate facing (option)
B
R
S
Dmin
Pipe beveling (option)
a
b
g d=0°weight
13" 12"3/4"
6-5/16" 45-75°15-60°75-30° yes 43 lbs
(330 mm) (305 mm) (0-20 mm) (160 mm)
(20 kg)
BM20 Technical Specifications
Power supply
115V/60Hz or 230V/50Hz
Power
1.5 HP (1.1 kW)
Motor speed
2820 rpm
Tooling
Two milling heads with
12 square cutting inserts
Part number
SM-BM20 (115V/60Hz)
SM-BM20-230 (230V/50Hz)
All information is subject to change without notice.
Optional Equipment:
• 0° facing attachment
Part No. SM-ZSP-0075-32-00-00-1
• Pipe beveling attachment (minimum 6" diameter)
Part No. SM-ZSP-0075-00-00-0
• Replacement cutting inserts (12 required)
Part No. SM-PLY-000004
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
30
BM20 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM21 PORTABLE BEVELING MACHINE
PRODUCE HIGH-QUALITY MACHINED BEVELS EFFICIENTLY WITH THIS
PORTABLE ERGONOMIC POWER TOOL
Reduce your costs and lay the foundation for high-quality welds with the Steelmax BM21 and BM21-SS ( for use on
stainless steel). Inaccurate bevels and poor weld preparation are often the root cause of weld defects and excessive welding
costs. Both machines utilize a high speed rotary milling head with ten carbide inserts to produce precise bevel angles from
0 to 60 degrees that dramatically improve fit up and all subsequent welding operations. The BM21-SS, specifically designed
for use on stainless steel, also utilizes a lower speed motor and all stainless contact surfaces to eliminate contamination of the
stainless steel work piece.
Unlike flame or plasma cut weld preparation, the BM21 and BM21-SS produce no heat
affected zone or distortion of the work piece. These portable tools can be carried anywhere and
eliminate time consuming and costly material handling associated with moving plates
around the shop to stationary burning and milling machines.
The BM21 and BM21-SS feature an ergonomic design that includes vibration
dampening technology to protect the operator and the machine during heavy
continuous operation. Automatic thermal overload protection circuitry protects
the motor from premature failure, providing a reliable tool that can withstand the
toughest jobs. The BM21 and BM21-SS can be used on plate and
pipe without any additional accessories.
FEATURES:
• Single milling head with 10 carbide inserts produces
•
•
•
•
•
weld-ready bevels quickly and more efficiently with
less operator effort
Fast and easy exchange of carbide inserts
minimizes down time
Working range from 0 to 60 degrees with continuous
angle adjustment
Simple bevel angle and bevel width set up
Vibration insulation protects both the operator and
the machine electronics
Universal guide plate requires no additional
accessories for beveling both plate and pipe
Max. bevel width
13/16” (21mm)
Bevel angles
0-60°
Pipe beveling
OD 6 - 12”; option: OD 10 - 23-5/8”
1-87STEELMAX Top
beveling
Vibration
dampers
produce smooth
operation
Facing
Max 13/16” (21mm)
Special model BM-21SS with lower speed
motor dedicated for machining
STAINLESS STEELS
is now available
www.steelmax.com
31
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM21 TECHNICAL SPECIFICATIONS
Power supply
115VAC/60Hz or 230VAC/50Hz
Power
1.5 HP (1.1kW) Induction Motor
BM-21SS: 1600 W (for 50 Hz); 1800 W (for 60 Hz)
Spindle speed
2820 rpm
BM-21SS: 1360–1630 rpm (at 230 V) and 1300–1560 rpm (at 115 V)
Tooling
Integrated milling head with 10 square TCT inserts
Beveling angle
0-60°degree continuous angle adjustment
Max bevel width
13/16” (21 mm)
Weight
43 lbs. (20kg)
BM21-SS 51 lbs. (23kg)
Part number
SM-BM21 (115V/60Hz);
Plate facing
SM-BM21-230 (230V/50Hz)
Plate beveling
Single universal guide plate for beveling
both plates, and for pipes ø 6-12"
(150-300 mm)
Pipe beveling
Optional equipment:
• Replacement cutting inserts –
10 required
Part No. SM-PLY-000197
Mono block milling head, with 10
indexable inserts.
An optional guide is needed for larger
pipes with a diameter of 10-24”
(260-600 mm)
Part No. SM-PRW-0461-22-00-00-0
Enhanced Vibration Dampening
The BM21 incorporates industry
leading anti-vibration technology for
more comfortable operation and
extended machine life.
Testing indicates that this new antivibration system reduces vibration by
up to 37% over comparable machines.
Continuous angle adjustment
from 0 to 60 degrees.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
32
BM 21 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE AUTO-FEED BEVELING MACHINE FROM STEELMAX
®
ABM28
INNOVATIVE PORTABLE AUTO-FEED BEVELING MACHINE BEVELS TOP, FACE
AND BOTTOM EDGES WITH ONE SET UP.
FEATURES:
• Auto-feed beveler with overload protection produces consistent quality
bevels with minimal operator fatigue
• Continuously adjustable bevel angle between 60 and minus 60 degrees
allows beveling of both sides of the plate without the material handling cost
of turning the plate over
• Max. bevel width (depending on the beveled angle) from 1-1/8” to 1-3/8”
(28-35 mm)
• Variable feed speed accommodates many types of metals and thicknesses
up to 1-3/8” (35 mm) as standard or optionally up to 2-3/4” (70 mm)
• Bevels in both directions reducing work time
• Motor overload protection
• J groove beveling available as option
• Quick setup
• Extendable rails
Beveling greater lengths of plate is accomplished with additional sections of guide tracks.
Maximum Plate thickness Bevel width
1-3/8” (35 mm)
up to 1-3/8”
2-3/8” (70 mm) optional
(35 mm)
1-87STEELMAX Bevel angle
from +60 to
-60 degrees
Top beveling
Facing
Max 1-3/8” (35
mm)
Bottom
beveling
J-groove
beveling
(option)
www.steelmax.com
33
PORTABLE AUTO FEED BEVELING MACHINE FROM STEELMAX
ABM28 TECHNICAL SPECIFICATIONS
Voltage
~220–240 V, 50–60 Hz
Power
1600 W
Spindle speed (no load)
2780 rpm
Bevel angle (b)
60 to –60°
Maximum bevel width (b)
1-3/8” (35 mm)
Feed speed
10”-20”/minute (250 mm-500 mm/min)
Plate thickness
1-3/8” (35 mm); 2-3/4” (70 mm) option
Weight
173 lbs. (70.5kg)
β
0°
30°
45°
60°
b
1-3/8”
(35 mm)
1-3/16”
(30 mm)
1-1/8”
(28 mm)
1-3/16”
(30 mm)
®
Maximum bevel
width depends on
the beveled angle
Milling heads for beveling (standard) and for J-groove (option)
Standard shipping set:
1. Carriage mounted on a guide track
2. Milling unit
3. Milling unit support for beveling at 60° to -60°
4. Additional guide track section
5. Track clamp for 3/8”-1-3/8” (10-35 mm) thick plates (3 pcs)
6. Chip container
7. Set of tools
8. Clamp for 3/8”-1-3/8” (10-35 mm) thick plates (2 pcs)
- Wooden box
- Operator’s Manual
Accessories and optional equipment:
SM-GLW-000013 Milling head (7 inserts required)
SM-PLY-000197 Cutting Insert (1 piece), sold 10pcs/box
SM-GLW-000014 J-groove R6 milling head (6 inserts R6 required)
SM-PLY-000198 Cutting insert for J-groove R6 end preparation
SM-GLW-000015 J-groove R8 milling head (5 inserts R8 required)
SM-PLY-000201 Cutting insert for J-groove R8 end preparation
SM-SGM-0152-04-01-00-2 Guide track L=47-1/4” (1200 mm)
SM-UST-0152-04-04-00-3 Track clamp for 3/8” - 1-3/8” (10-35 mm) thick plates
SM-UST-0152-15-01-00-1 Track clamp for 1-3/8” to 2-3/4” (36-70 mm) thick plates
SM-WSP-0518-04-00-00-0
SM-WSP-0518-05-00-00-0
SM-ZCS-0152-04-02-00-1 Clamp for 3/8” - 1-3/8” (10-35 mm) thick plates
SM-ZCS-0152-15-02-00-0 Clamp for 1-3/8” to 2-3/4” (36-70 mm) thick plates
SM-WSP-0518-03-00-00-0 Milling unit support for beveling 3/8” - 1-3/8” (10-35 mm) thick plates from -60° to 60°
SM-WSP-0518-04-00-00-0 Milling unit support for beveling 1-3/8” to 2-3/4” (36-70 mm) thick plates at 0° to 60° (incl. facing)
SM-WSP-0518-05-00-00-0 Milling unit support for beveling 1-3/8” to 2-3/4” (36-70 mm) thick plates at 0° to -60°
SM-WSP-0518-07-01-00-0 12° Angle attachment with height adjustment
SM-WSP-0518-07-01-00-0
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
34
ABM-28 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
DBM15 DOUBLE-SIDED BEVELING MACHINE
HIGH-EFFICIENCY, SELF-FEEDING BEVELER WITH 15 MM CAPABILITY
The Steelmax DBM15 creates welding-ready bevels on many kinds of plate, including iron, mild and stainless steels (up to
85 KSI), brass, copper and aluminum. It cuts bevels on plate from 3/16" to 1-9/16" in thickness and as small as 5-7/8" long
by 2-3/4" wide – ideal for producing welding test coupons. The beveling angle is easily adjustable from 15° to 50°.
The DBM15 can be attached to the plate to be beveled in either horizontal or vertical positions. With the 3D trolley, the
DBM15 is quickly inverted to bevel the bottom side of the plate, easily producing X and K bevels without having to flip
the plate.
All machine electronic components are enclosed in a dust proof box
and the machine conforms to all appropriate CE specifications.
FEATURES
• 180° inversion allows for creation of a double-sided bevel –
no need to rotate or flip heavy material. Dramatically reduces
material handling costs.
• Shearing cutting wheel is long lasting, quiet, and fast, beveling
up to 11’ per minute.
• Floating 3D Trolley compensates for uneven floors and can be
adjusted to work at a range of heights.
• Easily adjusts to bevel angles from 15° to 50°.
• Functions as a traveling machine with the trolley or stationary
machine. Great machine for weld coupons.
3D Trolley features vertical height adjustment
and floating compensation for uneven floors
1-87STEELMAX www.steelmax.com
35
DBM15 Technical Specifications
Part number
SM-DBM15
Motor power 2 HP (1.5 KW), 2800 rpm
Voltage 480V, 60Hz, 3 phase
Plate thickness 0.23 to 1.57" (6-40 mm)
Max Bevel Width
9/16" (14 mm)
Cutting speed 11.5 ft/min (3.5 m/min)
H
6-10 mm (0.24-0.4")
12 mm (0.47")
Adjustable working angle 15 - 50° infinitely variable
Dimensions
20-7/8 x 15-1/2 x 33-7/8"
(530 x 395 x 860 mm)
15 mm (0.6")
Weight 207 lbs (94 kg)
20 mm (0.8")
Trolley SM-DBM15-MT
25 mm (1.0")
Premium Cutting Wheel
SM-DBM-Cutter
Accessories for DBM15
30 mm (1.18")
All information is subject to change without notice.
35 mm (1.38")
40 mm (1.57")
Rotates 180 degrees for
bottom side bevel.
Infinitely adjustable angle
between 15 and 50 degrees
α
C≥
20°- 50°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
0 mm (0")
2.5 mm (0.1")
1.5 mm (0.06")
0 mm (0")
0 mm (0")
5.5 mm (0.22")
4.5 mm (0.18")
2 mm (0.08")
1 mm (0.04")
10.5 mm (0.41")
9.5 mm (0.37")
7 mm (0.28")
6 mm (0.24")
15.5 mm (0.61")
14.5 mm (0.57")
12 mm (0.47")
11 mm (0.43")
20.5 mm (0.81")
19.5 mm (0.77")
17 mm (0.67")
16 mm (0.63")
25.5 mm (1.00")
24.5 mm (0.96")
22 mm (0.87")
21 mm (0.83")
30.5 mm (1.20")
29.5 mm (1.16")
27 mm (1.06"0
26 mm (1.02")
Extra wide guide rollers for easy alignment
to the plate
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
36
DBM15 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
DBM50 DOUBLE-SIDED BEVELING MACHINE
SELF-PROPELLED ROTATING BEVELING MACHINE REDUCES
MATERIAL HANDLING
The Steelmax DBM50 produces accurate high-quality machined bevels with rotary milling head and replaceable carbide
inserts on plate thickness from 1/4˝ to 2-3/4˝ (7-70 mm). Infinitely adjustable bevel angle settings from 15 to 60 degrees
require no tooling change.
The DBM50 employs a unique 3D trolley which provides a simple and quick inversion of 180° to create double-sided
bevels such as X or K. There is significant savings in time and labor costs by not having to use a crane or other equipment
to rotate material. The 3D Trolley features a vertical height adjustment and floating compensation for uneven floors.
FEATURES
• 180° inversion allows for creation of a double-sided
bevel – no need to rotate or flip heavy material.
Dramatically reduces material handling costs.
• Rotary milling head with carbide inserts produces
accurate high-quality finish without thermal
distortion or creation of heat affected zone.
• Floating 3D Trolley compensates for uneven floors.
• Portable machine can be moved easily throughout
the shop.
Optional small plate beveling
table available for working with
small work pieces.
Part # SM-DBM50-1942 i
3D Trolley features vertical
height adjustment and floating
compensation for uneven floors
Accurate and consistent bevel with
high-quality milled finish
1-87STEELMAX www.steelmax.com
37
DBM50 Technical Specifications
SM-DBM50
Part number
Milling head motor power 5.36 HP (4000 W)
Voltage 480V, 60Hz, 3 phase
2 Auto-feed motors / each .16 HP (120W)
Voltage
480V, 60Hz, 3 phase
Automatic feed speed 6" to 43"/min (.17 - 1.1 m/min)
adjustment with inverter: Varies with type of material
Material thickness and depth of cut
Bevel angle 1/4" to 2-3/4" (7 - 70 mm)
15 - 60° infinitely variable
15° 20° 25° 30° 35° 40° 45° 50° 55° 60° Min. dimension of material 7-7/8" x 3-1/16”
(200 x 100 mm)
Max Bevel Width
Varies with angle setting:
2.44" (62 mm) at 15°
1.97" (50 mm) at 45°
Adjustable working angle 15 - 50° infinitely variable
Dimensions
(without trolley)
51-5/16 x 27-5/8 x 28-7/8"
(1305 x 700 x 734 mm)
Weight (with trolley)
386 lbs (175 kg)
Max. Bevel Width = P
2.44" (62 mm)
2.44" (62 mm)
2.20" (56 mm)
2.05" (52 mm)
2.00" (51 mm)
2.00" (51 mm)
1.97" (50 mm)
2.00" (51 mm)
2.00" (51 mm)
2.05" (52 mm)
recommended in 3 steps
recommended in 4 steps
B = max. 5 mm
recommended in 4 steps
recommended
in 5 steps
B = max. 5 mm
recommended in 5 steps
recommended in 5 steps
B = max. 5 mm
recommended in 5 steps
recommended in 5 steps
recommended in 5 steps
recommended in 5 steps
Top side bevel
Rapid 180° inversion for
bottom side bevel
High-speed rotary milling head
with replaceable carbide Inserts
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
38
DBM50 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
BEVELING MACHINE FROM STEELMAX
®
SBM20 STATIONARY BEVELING MACHINE
REDUCE FIT-UP TIME AND IMPROVE WELDING EFFICIENCIES WITH
ACCURATE HIGH-QUALITY BEVELS
The Steelmax SBM20 is a robust and efficient solution for beveling and deburring steel plate, angle, square/rectangular
tubing and pipe. With its high-speed rotary milling head and variable auto feed, the SBM20 produces accurate milled
weld preparations, improves welding efficiencies and reduces costs. Machined bevel angles are accurate and consistent,
making plate and root gap fit-up extremely precise and easy. Accurate weld preparation reduces the costs of over welding,
defect repair and production time.
FEATURES
• Variable auto feed permits use on ferrous and non-ferrous materials
• Adjustable bevel angles from 30 to 60 degrees
• High-speed rotary milling head with carbide inserts produces clean milled surface
free of thermal distortion and HAZ
• Powerful 3,000 Watt electric motor for continuous operation
• Versatile table top operation permits hand feeding of small plates,
square/rectangular tubing, pipe, angle iron and round stock
• Optional table extensions accommodate longer lengths of material
• Produces bevel widths to 1-3/16” (30 mm) at 30 degree angle
• Plate thickness up to 4” (100 mm)
1-87STEELMAX www.steelmax.com
39
SBM20 Technical Specifications
a
H max A max
Part number
SM-SBM20
30°
1-3/16" (30 mm)
1.0" (25 mm)
Bevel Angle 30 to 60 degree
35°
1.0" (26 mm)
13/16" (21 mm)
Max Bevel Width
1-3/16"(30 mm) at 30° angle
11/16"(18 mm) at 45° angle
5/8”(15 mm) at 60° angle
40°
3/4" (23 mm)
11/16" (17.5 mm)
45°
13/16" (21 mm)
9/16" (14.5 mm)
50°
3/4" (19 mm)
1/2" (12 mm)
Max Plate Length (Standard)
60" (1500 mm)
55°
11/16" (17.5 mm)
3/8" (10 mm)
60°
5/8" (16 mm)
5/16" (8 mm)
Max Plate Length 120" (3000 mm)
(Optional Extension Table)
Plate Width 1-9/16" to 24" (40-600 mm)
Plate Thickness
1/8" to 4" (3-100 mm)
Round Stock
1-3/16" to 6-5/16" (30-160 mm)
s
B max rpm
1/4" (6 mm)
960
31-1/2" (0.8 m)
Stainless 3/16" (4 mm)
550
15-3/4" (0.4 m)
Aluminum 1/4" (6 mm)
1200
59" (1.5 m)
Steel
in/min (m/min)
Adjustable working angle 15 - 60° variable
Square/Rectangular Tubing 4" x 4” (100 x100 mm)
Minimum Angle Profile
2" x 2" (50 mm x 50 mm)
Recommended Max Bevel
Width Cut Per Pass
• Carbon Steel/Aluminum 1/4" (6 mm)
• Stainless Steel
5/32" (4 mm)
Recommended Max Feed
Speed
• Carbon Steel
• Aluminum
• Stainless Steel
30 in/min. (.8 meters/min.)
60 in/min. (1.5 meters/min.)
15 in/min. (.4 meters/min.)
Power
480 V, 3 Phases, 50-60 Hz
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
40
SBM 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
PB5 ID MOUNTED BEVELING MACHINE for Tube, Pipe and Boiler Repair
RAPIDLY PRODUCE ACCURATE WELD PREPARATION WITH PORTABLE
MACHINING TOOL
Eliminate laborious hand grinding, poor fit-up, weld defects
and over welding with this in-line machining tool!
Extremely productive when full penetration welding is required, the Steelmax PB5 will produce accurate weld preparation
within seconds. Creating highly repeatable and consistent fit-up, this tool dramatically reduces cycle times and improves
work flow. By utilizing a self-centering mandrel which mounts internally to the open end of the tube or pipe, the PB5 can
be rapidly deployed from one pipe to another.
Available with a pneumatic or an electric motor, this machine can be mounted in pipe or tubing with a minimum inside
diameter of 1.26" (32 mm) and can bevel outside diameters up to 4.49"(114 mm). Designed with three tool holders, the
PB5 will simultaneously perform three different machining operations milling the OD Bevel, Root Face and an I.D.
Counterbore to create consistent wall thickness around the joint and ensure complete weld penetration.
Optional Accessories include:
• An extension set to accommodate pipe or tubing up to 5 ½" (140 mm) O.D.
• Boiler Repair Kit for working on water walls and in restricted spaces.
FEATURES
• Bevel, face and ID counterbore the pipe or tubing simultaneously
• Available with pneumatic or electric motor options
• Variety of tool bits available for creating various bevel angles for V and J grove preparation
• Self-Centering ID Mounted Mandrel
1-87STEELMAX www.steelmax.com
41
PB5 PIPE BEVELING MACHINE
PB5 Technical Specifications
Electric motor
Supply Rotational speed (nominal)
Pneumatic drive Air requirement Air consumption Rotational speed (nominal) Pipe diameter Maximum
up to 114 mm pipe
wall
114–124 mm* thickness
for outside 124–132 mm* diameter
132–140 mm* Weight (including motor) PB5-EPB5-P
1.100 W
–
110-120V/50-60Hz or 220-240V/50-60Hz –
gear 1 – 0 to 90 rpm –
gear 2 – 0 to 300 rpm –
–
800 W
–
0,6 MPa (87 PSI)
–
1600 l/min (49.4 CFM)
–
90 rpm
1.26" ID to 4.49" OD (32 mm - 114 mm) 1.26" ID to 4.49" OD (32 mm - 114 mm)
0.47’’ (12 mm) 0.47’’ (12 mm)
0.39’’ (10 mm) 0.39’’ (10 mm)
0.31’’ (8 mm) 0.31’’ (8 mm)
0.24’’ (6 mm) 0.24’’ (6 mm)
24 lbs (11 kg) 22 lbs (10 kg)
All information is subject to change without notice.
Dimensions
115V Electric Motor
PB5 Standard shipping set:
• Beveling head unit with either
electric or pneumatic motor
• Metal shipping box
• Standard self-centering
expandable mandrel for pipe
ID Ø 1.26" – 4.21" (32 – 107 mm)
• 118 mm spindle disc
• Jaw blocks (1, 2, 3, 4, 5, 6)
– 3 sets
• Set of tools
• Coolant container
• Operator’s manual
42
1-87STEELMAX
-ORConnection set for
electric motor
Pneumatic motor
STEELMAX.COM
[email protected]
Fax: 303-690-9172
PORTABLE BEVELING MACHINE FROM STEELMAX
Part Number
SMF0-30
NOZ-000031 0° facing tool bit
®
Part Number
SMIC15-40
NOZ-000052 15° internal counterbore
tool bit
IC15-40
SMB30
NOZ-000032 30° bevelling tool bit*
SM15° internal counterbore
NOZ-000053 tool bit – for diameters over
2.2" (56 mm)
SMJ10-R6
NOZ-000058 10° J-bevelling tool bit
SMB30d
NOZ-000033 30° bevelling tool bit**
SMJ15-R2
NOZ-000057 15° J-bevelling tool bit
SMB375
NOZ-000036 37.5° bevelling tool bit*
SMJ20-R8
NOZ-000059 20° J-bevelling tool bit
SMB375d
NOZ-000037 37.5° bevelling tool bit**
SMB45
NOZ-000040 45° bevelling tool bit*
SMB45d
NOZ-000041 45° bevelling tool bit**
For pipe diameters between 2.2" and 3.26" (56 mm and 83 mm), both long and
short beveling tool bits can be used in conjunction with 0 degree facing tool bit.
* For pipe diameters over 2.2" (56 mm), short beveling tool bit must be used in
conjunction with 0° facing tool bit
** For pipe diameters under 3.26" (83 mm), long beveling tool bit must be used in
conjunction with 0° facing tool bit
Wide range of tool bits for various applications.
When using 0° facing tool bit in conjunction with
beveling tool bit, either long or short beveling tool bit
is used depending on pipe diameter.
1-87STEELMAX www.steelmax.com
43
PB5 PIPE BEVELING MACHINE FROM STEELMAX
®
Optional Accessories
Boiler Repair Accessories – For work on water walls and restricted spaces.
75 mm spindle disc
SM-TRC-0472-12-00-00-0
Minimum distance
between tubes is
75mm (2.95”)
Ratchet wrench
SM-KLC-000045
Extension set for OD Ø up to 140mm (5.51”) including 140
mm spindle disc and jaw blocks (7, 8, 9) – 3 sets
SM-ZST-0472-15-00-00-0
Additional Equipment
Item
Description
SM-PB5-BE 1100
PB5 Electric Motor 115V
SM-PB5-SLN-000176
PB5 Electric Motor 230V
SM-PB5-ZST-0472-11-00-00-1
PB5 Clamping Ring Set for Electric Motor
SM-PB5-KLC-000045
PB5 Ratchet Wrench
SM-PB5-NPD-0472-03-00-00-0
PB5 Pneumatic Motor
SM-PB5-TRC-0472-12-00-00-0
PB5 Spindle Disk
SM-PB5-UKS-0472-10-00-00-0
PB5 Beveling Head Unit
SM-PB5-ZST-0472-15-00-00-0
PB5 Extension Block Set
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
44
PB5 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
PB10 PIPE BEVELING MACHINE
PNEUMATIC OR ELECTRIC TO MEET USERS SITE CONDITIONS
The Steelmax PB10 pipe beveling machine is designed for portable
use in pipe machining operations. It can be used efficiently by a single
operator. It is a heavy-duty I.D. mounted pipe beveler. Self-centering
expandable mandrels provide quick and proper alignment to a pipe
or a tube prior to machining operations.
The PB10 is able to bevel, face off, chamfer and counterbore,
making all these weld prep operations quick and simple.
Depending on users preferences and site conditions,
the PB10 machine can be operated with a high-quality
powerful pneumatic motor or a high-torque
electric motor.
FEATURES
• Bevel, face off and counterbore
simultaneously
• Standard and custom made tool
bits available
• Available in pneumatic or electric
versions
• J-Bevel tools available for high welding efficiency
Pneumatic: SM-PB10
1-87STEELMAX Electric: SM-PBE10
www.steelmax.com
45
PB10 Technical Specifications
Pipe machining range
Min I.D. – 1.6" (40 mm)
Max I.D. – 10-9/16” (269 mm)
Wall thickness: up to .80" (20 mm)
Part number
SM-PB10
Pneumatic motor
1500W
Power requirements
1750 l/min (61.7 cfm) at 630 kpa (90 psi)
Headstock speed range
5 to 18 rpm
Part number
2.0 HP
SM-PBE10
Electric motor
1800W
Supply
115V/60Hz or 230V/50Hz
Headstock speed range
14 to 32 rpm
All information is subject to change without notice.
Pneumatic: SM-PB10
Electric: SM-PBE10
46
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
PART NUMBERS & TOOL BITS CODES
Standard shipping set:
SM-NOZ-000019
30° Beveling tool bit, height 1.5" (37 mm)
• PB10 (without tool bits)
SM-NOZ-000018
30° Beveling tool bit, height 1.7" (44 mm)
SM-NOZ-000020
37.5° Beveling tool bit, height 1.7" (44 mm)
SM-NOZ-000015
37.5° Beveling tool bit, height 2.1" (54 mm)
SM-NOZ-000021
SM-NOZ-000017
45° Beveling tool bit, height 2.1" (54 mm)
0° Facing tool bit, height 1.2" (30 mm)
SM-NOZ-000023
30° Internal beveling tool bit, height 1.7" (44 mm)
SM-NOZ-000025
30° Internal beveling tool bit, height 2.1" (54 mm)
SM-NOZ-000024
37.5° Internal beveling tool bit, height 2.1" (54 mm)
SM-NOZ-000026
45° Internal beveling tool bit, height 2.1" (54 mm)
SM-NOZ-000001
15° Internal calibration tool bit, height 2.2" (55 mm)
SM-NOZ-000022
15° J-beveling tool bit, height 50mm, radius 0.08" (2 mm)
SM-NOZ-000016
20° J-beveling tool bit, height 50mm, radius 0.31" (8 mm)
Custom made versions of toolbits are available.
1-87STEELMAX • Metal box
• Set of jaws and blocks
• Set of adjustment tools
• Coolant container
• Operator’s manual
• Self-centering expandable
Mandrel for pipe I.D. Ø
3-5/16 – 10-9/16"
(84 – 269 mm)
SM-ZSP-0200-04-00-00-1
OR
• Self-centering expandable
Mandrel for pipe I.D. Ø
1-1/2 – 3-3/8” (38 – 86 mm)
SM-ZSP-0200-05-00-00-1
Note: Please choose mandrel
size above when ordering.
Standard shipping is larger
mandrel size.
www.steelmax.com
47
PORTABLE BEVELING MACHINE FROM STEELMAX
®
Custom made versions of toolbits are available on request. Tool bits can also be coated to increase their durability.
Additional Equipment:
SM-ZST-0200-13-00-00-1 Extension set for ID Ø up to 14" (365 mm) includes
3 steel tool holders and jaws 7-12, delivered in metal box
SM-PRK-0447-00-00-00-2 Flange facing attachment with cutting capacities 3-9/16”
to 20" (90 - 508 mm), delivered in a metal box
SM-PRK-0463-00-00-00-1 Out of round attachment set includes large mandrel for pipe
ID Ø 5" to 11-5/8" (126 - 296 mm), delivered in a metal box
SM-TRZ-0200-50-00-00-0 Large expanding mandrel for pipe ID Ø 5" to 11-5/8"
(126 - 296 mm) with standard jaws, and pipe ID Ø 8-5/8" to 15-7/16" (219 - 392 mm) with optional extension set
SM-ZST-0200-12-00-00-0 Electric motor set 230V
SM-ZST-0200-12-00-00-1 Electric motor set 115V US plug
SM-ZST-0200-12-00-00-2 Electric motor set 115V UK plug
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
48
PB10 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
HIGH-SPEED PIPE BEVELING SYSTEM FROM STEELMAX
®
PBM 1000 PIPE BEVELING MACHINE
Produce efficient and accurate weld preparation with high-speed rotary milling
head with replaceable cutting inserts for long-term performance.
The Steelmax PBM 1000 is designed for beveling and facing pipes, tanks or tubes with diameters ranging from 8” – 40” (200 mm - 1000 mm). It is capable of machining bevel widths up to 1-3/4” (45 mm) within a range of angles from 0° - 60°.
Beveling can be performed on outside and inside diameters. An exclusive “J” groove beveling attachment is also available.
FEATURES
• Bevel pipe from 8” - 40” diameter
• High-speed rotary milling head with 7 replaceable insert
• ID and OD beveling from 0 to 60 degree
• J groove beveling option
• 10 metric ton capacity
• Powerful 230 Volt 3 PH Motor
Stainless Steel
machining is now
possible.
With its state of the art rotary milling head, the PBM 1000 produces accurate bevels in a fraction of the time required by
single point machining. This improves accuracy and saves time and money.
Max bevel
width 1-3/4”
1-87STEELMAX Min. wall
Bevel angle
thickness 1/4” from -60° to 60°
Pipe OD
8”-40”
Facing
Pipe ID
beveling
Pipe OD
beveling
Pipe J-groove
beveling
www.steelmax.com
49
HIGH-SPEED PIPE BEVELING SYSTEM FROM STEELMAX
®
PBM 1000 TECHNICAL SPECIFICATION
Power supply
1~ 208–230 V, 50/60 Hz
3~ 208–230 V, 50/60 Hz
External pipe diameter range
8”– 40” (200-1000mm)
pipes longer than 830mm;
8”– 23-5/8” (200-600mm) pipes
of 15-3/4” – 31-11/16” (400-830mm) length
Maximum allowed pipe
weight
13,200 lbs. (6000 kgs) with standard rollers.
Up to 22,000 lbs. (10,000 kgs) with optional
steel rollers
Min. pipe thickness
3/16’’ (5mm)
Pipe fixing
mechanical with chain
Feed rate
4” – 43-5/16” (100-1100mm/min)
Beveling angle range
0-60°degree continuous angle adjustment
Max OD bevel width
1-3/4” (45mm)
Max ID bevel width
3/16” (5mm) standard,
up to 13/16” (20mm) - option
„
Beveling type J”
„
J” type beveling radius
Range of diameters from 8” up to 40” (200-1000mm)
YES - option
0.24” (6mm) or 0.31” (8mm)
Accessories and optional equipment
•SM-GLW-000013 Standard Milling head (7 inserts required)
•SM-PLY-000197 Cutting inserts for beveling
Operations with optional milling heads
•SM-GLW-000014 J-groove R6 milling head (6 inserts R6 required)
•SM-PLY-000198 Cutting insert for J groove R6 end preparation
•SM-GLW-000015 J-groove R8 milling head (5 inserts R8 required)
•SM-PLY-000201 Cutting insert for J groove R8 end preparation
•SM-GLW-0436-19-01-00-0 Milling head for internal beveling
(10 inserts SM-PLY-000197 required)
•SM-ZST-0436-25-00-00-0 Stainless Steel Set
•SM-WSP-0436-24-00-00-0 Oval Pipe Tracking Attachment
User-friendly control panel
Heavy-duty 5 metric ton capacity pipe support
Clamping device for short pipes
of 15-3/4” – 32-11/16” length
Shields and internal lighting increase
safety and comfort of the operator
Adjustable chain (ø 8” – 40”)
ensures positive axial rotation
Optional Oval Pipe Tracking
Attachment allows out of round
pipe beveling
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
50
PBM 1000 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
LIFTING MAGNETS FROM STEELMAX
®
MAX LIFTER MAGNET
FLAT OR ROUND MATERIAL HANDLING
The Steelmax Max Lifter series of magnets are compact, self-contained lifting magnets that use permanent magnets to
maintain holding power indefinitely. Because they require no electric power, they can operate in places electric power is
not readily available free of the restriction of power cords.
Max Lifter magnets are safe and efficient. The magnets lift, transport and release the load rapidly with the simple motion
of a lever using a single operator. Once activated, a spring-loaded device blocks the maneuvering lever preventing any
accidental deactivation. The Lifters feature a 3:1 safety factor of the recommended load.
Max Lifter magnets are robust and reliable. The rotor, the only moving part, has its fulcrum on ball bearings and doesn’t
make any physical contact during rotation. All steel parts are nickel coated to prevent rust formation and improve
component life. Max Lifter magnets will operate “maintenance free” over long periods of time.
FEATURES
• Available in 275, 550, 1100,
2200, 4400 lb (125, 250, 500,
1000, 2000 kg) lifting capacity
• Self-contained, permanent magnet
• No electrical power required
• Substantial weight capacity
safety factor
• Self-locking safety block prevents
accidental deactivation
• Intelligent magnet design
activates magnet only when there
is sufficient holding power
• Mono block, rust-proof
nickel-coated design
• Maintenance free
1-87STEELMAX www.steelmax.com
51
Activation and Deactivation Phases
The simplicity of a single move.
Simply turning the handle,
the Max Lifter is activated
or deactivated. A self-locking
device prevents any possible
accidental deactivation of
the handle when in the
MAG position.
Load Characteristic Plate
Part
Model
number
Max load
Min thickness
Max length
lbkgin
mminmm
SM-ML125
Max Lifter 125
275
125
3/4 20
39 1000
SM-ML250
Max Lifter 250
550
250
3/4 20
59 1500
SM-ML500
Max Lifter 500
1100 500
1
25
78
2000
1-1/2 40
118 3000
2
55
118
3000
SM-ML1000 Max Lifter 1000
2200 1000
SM-ML2000 Max Lifter 2000
4400
2000
Load Characteristic Round Stock
Part
Model
number
Max load Min thickness Max length Max diameter
lbkg inmm inmm inmm
SM-ML125 Max Lifter 125
110 50
3/8
10
39
1000
12
300
SM-ML250 Max Lifter 250
220 100
3/8
10
59
1500
12
300
SM-ML500 Max Lifter 500
440 200
9/16
15
78
2000
16
400
1
25
118 3000
18
450
1-3/8 35
118 3000
24
600
SM-ML1000 Max Lifter 1000 880 400
SM-ML2000 Max Lifter 2000 1760 800
Technical Data
Part
number
Model
Weight Length
lb
kg
in
mm
Width
in mm
Height
in mm
SM-ML125
Max Lifter 125
8.1
3.7
4.8
122
3
79
5.6 142
SM-ML250
Max Lifter 250
14.3 6.4
7.4
189
3
79
5.6 142
SM-ML500
Max Lifter 500
9.8
249
4.2 106
7.4 189
SM-ML1000 Max Lifter 1000 71.6 32.5 13.4
342
5.25 133
8.6 219
SM-ML2000 Max Lifter 2000 167.5 76
457
6.5 166
11.5 293
33
15
18
Other sizes and applications available on special order.
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
52
MAXLIFT 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PORTABLE WELDING CARRIAGE
Li’l RUNNER AUTOMATIC FILLET WELDER
COMPACT TRACKLESS FILLET WELDING CARRIAGE
WITH 4-WHEEL DRIVE MAGNETIC TRACTION
Increase your production and reduce your welding costs with the Li’l Runner Automatic Fillet Welder. By providing constant,
non-stop travel at a regulated speed, Li’l Runner produces consistent high-quality welds in a fraction of the time and at
lower cost than hand welding. The regulated travel speed creates weld bead geometry which is exact to your specifications,
reducing costly over welding and decreasing filler metal usage by as much as 60%. At just over 17-1/2 lbs (8Kg), this
compact, portable tractor can be easily carried anywhere.
Standard kit includes:
•
•
•
•
•
•
Li’l Runner drive unit (SM-WC-LR)
Power cord
Weld contact arc cable
Guide arms
Rapid clamp torch holder
Guide arm assembly with brass roller wheels
Also available in high-speed and
dual-power battery-operated models.
Li’l Runner with flex rail for tank fabrication.
1-87STEELMAX www.steelmax.com
53
Li’l RUNNER FROM STEELMAX
®
FEATURES
• Lightweight and compact design
• Positive magnetic traction permits out of position use
• Magnetic adhesion on/off lever permits easy set up and adjustment on work piece
• Maintenance-free four-wheel drive with worm gear reduction
• Digital LED display for presetting travel speed
• Rapid clamp torch holder mechanism for different types of MIG/MAG torches
• Precise cross slide torch adjustment
• Integrated automatic arc initiation
• Self-guiding roller arms eliminate the need for track
• Durable aluminium cast housing
PRIMARY BENEFITS
• Increased arc time – no starts and stops
• Reduce wasted filler metal – eliminates over welding
• Consistent heat input reduces distortion
• Precise travel speed and torch angle reduce weld defects and costly rework
• Improves work environment – reduces fatigue and repetitive stress – removes operator from heat and fumes
The Li’l Runner is able to run on a vertical piece of steel.
2
3
4
1
3
1. Drive unit with control panel
2. Cross slide assembly
3. Guide arm assembly with brass roller wheel
4. Rapid clamp torch holder
5. Power supply socket
5
6. Weld contact arc start socket
7. Magnet release lever
54
1-87STEELMAX
7
STEELMAX.COM
6
[email protected]
Fax: 303-690-9172
PORTABLE WELDING CARRIAGE
OPTIONAL ACCESSORIES:
1. Dual Torch Mount enables mounting of second torch for double-sided fillet welding
Product Code: SM-PDT-0466-40-00-00-0
2. Torch Extension Arm enables extended reach for torch placement
Product Code: SM-PRD-0466-43-00-00-0
3. Edge Following Guide Arms enables guiding off an outside edge
Product Code: SM-PRW-0466-41-00-00-0
4. Adjustable Guide Arms enables guiding on lap joints and templates
Product Code: SM-PRW-0466-42-00-00-0
5. Auxiliary Magnet Blocks
provides additional holding power for out-of-position
welding with heavy torch loads
Left – Product Code: BLO-0466-44-01-00-0 Right – Product Code: BLO-0466-45-01-00-0
6. Flexible Guide Rail
72” long flexible rail for welding on curved surfaces such as storage tanks
Product Code: SM-PRW-0466-50-01-01-0
7. Rail Guide Arms for Li’l Runner (set of 2)
for use with flexible guide rail
Product Code: SM-PRW-0466-50-02-00-0
8. Magnet for Flex Rail
used to attach flexible guide rail to curved surfaces
10 required per rail section
Product Code: SM-BLO-0466-50-01-10-0
1-87STEELMAX www.steelmax.com
55
Li’l RUNNER FROM STEELMAX
®
Li’l Runner Technical Specifications
Part Number
SM-WC-LR (Li’l Runner)
SM-WC-LR-HS (High-Speed)
SM-WC-LR-DP (Dual-Power)
Power supply
Dual Voltage 120 or 230V
Welding position
Vertical/Horizontal
Minimum material thickness
5/32˝ (4 mm)
Chassis to material clearance
5/32˝ (4 mm)
Travel
mechanism
Friction drive with worm
gear reduction
Four wheel drive, heat resistant
silicone wheels
Tracking method
2 guide rollers
Pulling power
22 lbs (10 kg) Vertical
33 lbs (15 kg) Horizontal
Cross slide Up-Down
adjustment: Left-Right
1.4˝ (35 mm)
Guide roller adjustment
4˝ (100 mm)
Arc Ignition Switch
Power supply On/Off
Control Travel Direction Switch
panel: Li’l Runner
Max Speed (IPM)
Start Left, Stop, Start Right
1.4˝ (35 mm)
Horiz: 0 - 43.3˝/min (0-1100 mm/min)
Vert: 0 - 39.4˝/min (0-1000 mm/min)
Li’l Runner HS
Max Speed (IPM)
Horiz: 0 - 86.6˝/min (0-2199 mm/min)
Dimensions
(L x W x H)
9.6 x 10 x 9.5˝
(240 x 258 x 253 mm)
Weight
17.5 lbs (8 kg)
Li’l Runner DP
Standard kit includes:
• Drive unit (SM-WC-LR-DP)
Dual-power, battery-operated Li’l Runner
• Battery
• Charger
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
56
WCLR 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
PROGRAMMABLE WELDING CARRIAGE FROM STEELMAX
®
ARC RUNNER
PROGRAMMABLE WELDING CARRIAGE REPEATS OPTIMUM
WELD PROCEDURE
The Steelmax® Arc Runner is a portable, programmable welding carriage designed to produce consistently high-quality
welds. The powerful magnetic base and closed loop electronic speed control provide speed stabilization in all positions.
The unit enables weld bead geometry that is exact to the required specifications, substantially reducing costly over
welding and decreasing filler metal usage.
The Arc Runner can be programmed in continuous or stitch welding modes. Two easy-to-use function buttons enable
programming of weld length, distance between welds, reverse fill, crater fill time and other required patterns and
parameters. The Arc Runner travels at full speed between stitches, which saves valuable welding time.
The Arc Runner also offers an optional torch oscillator to produce weave welds. This oscillator features precise control
of weave width, weave speed and left/right side wall dwell.
Arc Runner’s micro processor allows for development,
storage and reproduction of up to 40 different
welding programs for various joint
configurations and multi-pass,
multi-layer welds. Once an optimum
weld procedure is developed, stored
and programmed, Arc Runner will
repeat it over and over again.
Arc Runner can be used with flex rail.
1-87STEELMAX www.steelmax.com
57
ARC RUNNER FROM STEELMAX
®
FEATURES
• Compact , lightweight design with durable aluminum cast housing
• Permanent magnet clamping system with on/off lever ensures positive magnetic traction
• Maintenance free 4-wheel drive with worm gear reduction
• Quick clamping Torch Holder mechanism for different types of welding torches with diameters of 5/8˝ – 7/8˝ (16-22 mm); optionally up to 1-3/8˝ (35 mm)
• Precise torch adjustment with screw drive cross slide
• Multifunctional LED display and 2 function buttons for welding pattern programming
• Closed-loop speed control system stabilizes travel speed to reduce weld defects and costly repair work
• Consistent heat input reduces distortion
• Automatic ARC ON/OFF system initiates welding and travel, simultaneously
• Self-guiding roller arms eliminate the need for track
• Improves workers environment – reduces fatigue and repetitive stress – removes operator from heat and fumes
• Capable of carrying and controlling 2 torches (without oscillation)
• Up to 40 complete programs may be stored in non-volatile memory
9
5
4
3
1.Drive unit with control panel
1
2. Main Supply Switch (0/I)
3. Cross slide assembly
4. Guide arm assembly with brass roller wheel
2
5. Quick clamp torch holder
6
6. Power supply socket
7. Weld contact / arc start socket
8
8. Magnetic adhesion release lever
9. Cable holder
58
7
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
OPTIONAL ACCESSORIES:
1. Oscillator
Oscillator Technical Specifications
Oscillation type
Pendulum
Amplitude R-150 mm
0.08-1.2” (2-30 mm)
Frequency
12-115 cycles/min
Dwells
0-3 s.
Weight
5.5 lbs (2.5 kg)
Product Code
SM-WC-AR-OSC
2 . Dual Torch Mount
enables mounting of second torch for dual-sided
fillet welding
Product Code: SM-PDT-0466-40-00-00-0
3. Torch Extension Arm
enables extended reach for torch placement
Product Code: SM-PRD-0466-43-00-00-0
4. Edge Following Guide Arms
enables guiding off an outside edge
Product Code: SM-PRW-0476-21-00-00-0
5. Adjustable Guide Arms
enables guiding on lap joints and templates
Product Code: SM-PRW-0476-22-00-00-0
6. Torch Holder Long Rod Clamp Assembly
Product Code: SM-WLK-0466-04-10-00-0
7. Torch Holder Clamp 22-35
enables mounting of torches with diameters from 7/8” (22 mm) to 1-3/8” (35 mm)
Product Code: SM-ZRZ-0466-19-00-00-0
8. Flexible Guide Rail 72” Long for LR and AR
Product Code: SM-PRW-0466-50-01-01-0
9. Rail Guide Arms for Arc Runner (set of 2)
Product Code: SM-PRW-0476-50-01-00-1
10. Magnet for Flex Rail (LR and AR) - 10 required
Product Code: SM-BLO-0466-50-01-10-0
1-87STEELMAX www.steelmax.com
59
PROGRAMMABLE WELDING CARRIAGE FROM STEELMAX
®
Arc Runner Technical Specifications
Part Number
SM-WC-AR or
Power supply
115-230 VAC / 50-60 Hz (separate units due to plug interface)
Welding positions
Vertical / Horizontal
Chassis to material clearance
3/16" (5 mm) minimum
Drive system
SM-WC-AR-230
Friction drive with worm gear reduction
Four wheel drive, heat resistant silicone wheels
Tracking method
2 roller guides in various configurations
Towing force
Vertical: 33.7 ft. lbs (150 Nm)
Torch adjustment
Horizontal: 49.5 ft. lbs (220 Nm)
Up-Down
1-3/8" (35 mm)
Left-Right
1-3/8" (35 mm)
Guide roller adjustment
3" (75 mm)
Travel direction switch
program start, direction left / stop / program start, direction right
Control
panel
Function button F1
Continuous welding, dash, crater fill, backweld
Function button F2
Value change “+” or “-”
Arc ignition switch
TEST / 0 / I
Speed knob
Horizontal speed: 0 – 47-1/4"/min (0-1200 mm/min)
Automatic stop
Limit switches at both ends
Noise Level
< 70 dB
Dimensions (LxWxH)
15" x 14-5/8" x 15-3/8" (382 mm x 372 mm x 390 mm)
Weight
29.8 lbs (13.5 kg)
Vertical speed: 0 – 43-3/8"/min (0-1100 mm/min)
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
60
ARC 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
TRACK CUTTING MACHINE FROM STEELMAX
®
TORCH RUNNER
DIGITAL CONTROL PRODUCES ACCURATE HIGH-QUALITY
CUTS AND BEVELS
The Steelmax® Torch Runner is a state-of-the-art, digitally controlled track torch which features a precise, stable travel
speed that produces accurate cuts and bevels with oxy-fuel or plasma. The machine can be used on any standard 6˝
V-grooved track. Plate cutting and weld preparation can now be done with a high degree of precision. Quality cuts and
bevels produced with Torch Runner reduce fit-up and grinding time and lay the foundation for a high quality weld.
FEATURES
• 1-3/8˝ (35 mm) Machine Barrel Torch Holder with precise angle setting up to 45 degrees
• Rigid heat-proof design
• Advanced Speed Control with electronic closed loop feedback for stable speed regulation
• LED Display with readout of actual and preset speed
• Two-wheel drive with braking
• Free wheel clutch system features rapid disengagement of drive mechanism for repositioning
• Interconnecting rails for long cuts and bevels
• Optional gas manifolds for two or three hose torches
• Optional circle cutting attachment
1-87STEELMAX www.steelmax.com
61
TORCH RUNNER FROM STEELMAX
®
Torch Runner Technical Specifications
Part Number
SM-WC-TR or SM-WC-TR-230
SM-WC-TR-PLASMA or SM-WC-TR-PLASMA-230
Power supply
115-230V / 50-60 Hz
Travel Speeds
SM-WC-TR :
SM-WC-TR-Plasma:
Dimensions (LxWxH)
16-13/16" (18-5/8") x 7-7/16" (25-13/16") x 7-1/16"
427 mm (473) x 189 mm (655) x 180 mm
Weight
37 lbs (16.8 kg)
0-59 IPM (0-150 CPM)
0-118 IPM (0-292 CPM)
Standard kit includes:
SM-WC-TR:
• Torch Runner drive unit
• Power cord
• Counterweight
• Geared Rack 22.8 (580 mm) long
• Machine barrel torch holder with precise angle adjustment for
torch barrel diameter of 1-3/8˝ (35 mm) with 32 pitch gear rack
SM-WC-TR-PLASMA:
• Torch Runner drive unit
• Power cord
• Counterweight
• Geared Rack 22.8 (580mm) long
• Trigger contact relay for Plasma
• Cable anchor support
• Torch holder with precise bevel angle settings.
Note: Torch, gas manifold and rail sold separately
62
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
TRACK CUTTING MACHINE FROM STEELMAX
®
ACCESSORIES:
1.Track Assembly
Track assemblies can interconnect to form various lengths
Track specification: length 72˝ (1800 mm), “V” Groove center-line: 6˝ (152 mm)
Product Code: SM-TRO-0475-13-00-00-0
2.Standard Gas Manifolds
Standard Gas Manifolds act as strain relief for torch holder and allow for
easy connection for gas supply hoses
2 Hose-Gas Manifold – Product Code: SM-RZD-0475-39-00-01-0
3 Hose-Gas Manifold – Product Code: SM-RZD-0475-32-00-01-0
3.Quick Acting Manifolds
Quick Acting Manifolds act as strain relief for the torch holder and
permit quick on/off of gas supply.
Quick Action 2 Hose Gas Manifold – Product Code: SM-RZD-0475-40-00-01-0
Quick Action 3x3 Hose Gas Manifold – Product Code: SM-RZD-0475-43-00-01-0
OPTIONAL ACCESSORIES:
4.Standard Torch Holder
Enables torch attachment and rough angle setting for torch barrel
diameters from 1-1/8˝ to 1-3/8 ˝ (28-35 mm).
Product Code: SM-UCW-0475-28-00-00-0
5.Torch Holder with Precise Bevel Angle Setting
Enables torch attachment with precise angle setting and quick up & down
adjustment for torch barrel diameters from 1-1/8˝ to 1-3/8˝ (28-35 mm)
Product Code: SM-UCW-0475-08-00-00-0
6.Machine Barrel Torch Holder with Precise Bevel Angle Setting
Enables machine barrel torch attachment for Machine Barrel
Torch with diameter 1-3/8˝ (35 mm) with 32-pitch gear
Product Code: SM-UCW-0475-42-00-00-0
7.Machine Barrel Torch Holder
Enables machine barrel torch attachment
(quick change of the height and rough angle setting)
Holder diameter 1-3/8˝ (35 mm) with 32-pitch gear
Product Code: SM-UCW-0475-29-00-00-0
1-87STEELMAX www.steelmax.com
63
TORCH RUNNER FROM STEELMAX
®
8.Sliding Rack Holder
Sliding rack holder enables various torch holder attachments
Product Code: SM-UCW-0475-15-00-00-0
9.Circle Cutting Attachment
Enables circle cutting with radius between
9.5˝ and 19.5˝ (240 and 500 mm)
Product Code: SM-CYR-0475-22-00-00-0
10. Large Counterweight
Product Code: SM-PWG-0475-10-00-00-0
11. 39˝ (1000 mm) Geared Rack
Enables extended reach for the torch holder
Product Code: SM-RAM-0475-23-00-00-0
12. Cable Anchor
Anchors power cable and fuel hoses to relieve stress
on the torch holder
Product Code: SM-PDT-0475-34-00-00-0
13. Roller Support
Stabilizes carriage and provides constant torch standoff
Product Code: SM-PDT-0475-26-00-00-0
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
64
TORCH 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
TRACK WELDING CARRIAGE FROM STEELMAX
®
RAIL RUNNER
MAGNETICALLY FIXED TRACK WELDING CARRIAGE
Available with and without linear oscillation.
The Steelmax® Rail Runner welding carriage is a track carriage designed for establishing groove and fillet welds with or
without oscillation using MIG/MAG welding torches with a handle diameter of 5/8” to 1’’( 16–25 mm).
This welding carriage can work in PA ( flat), PB (horizontal vertical), PC (horizontal), PF (vertical up), and PG (vertical
down) welding positions. The Rail Runner moves along the track magnetically fixed to flat or curved ferromagnetic
surfaces with the minimum curvature radius of 16 ft (5 m).
FEATURES
• Compact, lightweight design with durable
aluminum cast housing
• Quick clamping Torch Holder mechanism for
different types of MIG/MAG torches with diameters
of 5/8” to 1’’( 16–25 mm)
• Precise torch adjustment with screw drive cross slide
• Ready to work in both vertical and horizontal positions
• Multifunctional LED display (process parameters & warnings)
• Consistent heat input reduces distortion
• Reduce wasted filler metal – eliminates over welding
• Automatic ARC ON/OFF initiates welding and travel, simultaneously
• Closed loop position control system based on electrical motor with
encoder, ensures increased accuracy of speed and positioning
• Improves working environment – removes operator
from heat and fumes
• Linear torch oscillator to produce weave welds
• Menu in English (other languages on request)
• Rack and pinion drive
• Continuous welding
• Rigid rail track system
1-87STEELMAX www.steelmax.com
65
TRACK WELDING CARRIAGE FROM STEELMAX
®
Rail Runner Technical Specifications
SM-WC-RR (with oscillation)
SM-WC-RR-WO (without oscillation)
Power Supply – Dual Voltage 115-230 V / 50-60 Hz
Power
100 W .13 HP
Horizontal
PA (flat), PB (horizontal vertical), PC (horiz.)
Welding
Positions
Vertical
PF (vertical up), PG (vertical down)
Minimum track way curvature radius 16 ft (5 m)
Torch type MIG/MAG
Torch diameter 5/8” – 1’’ (16 - 25 mm)
Minimum welding material thickness 3/16’’ (5 mm)
Horizontal
work
350
N
Pulling
Force
Vertical work
150 N
Torch adjustment range 1-3/8’’ up-down, left-right (35 mm)
Horizontal speed
0 – 47-3/8’’/min (0 - 120 cm/min)
Vertical speed
0 – 43-5/16’’/min (0–110 cm/min)
Oscillation type linear
Oscillation path trapezoid, triangle, straight line
Oscillator arm stroke 0 – 4” (0 - 100 mm)
Oscillation width 0 – 1.9” (0 - 50 mm)
Oscillation speed 0 – 59”/min (0 - 1500 mm/min)
Oscillation delay at middle and tips 0–5 s
Maximum oscillator pulling force 100 N
Maximum permitted ambient temperature 122°F (50°C)
Maximum permitted ambient humidity 85%
Part Number
Weight
Suitable for work in both
horizontal and vertical positions
User-friendly control panel
44 lbs (20 kg)
The included equipment consists of:
Additional accessories:
• Welding carriage
• PRW-0482-15-02-00-0
Track way segment of 6.5 ft (2 m)
• Metal box
• Torch holder
• Cable holder
• Power cord
• Arc ignition cable of 6.5 m (21 ft)
• 3 mm hex wrench
• PDS-0482-15-01-00-0
Magnetic base unit
• 4 mm hex wrench
• Operator’s Manual
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
66
RAIL 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
CNC SHAPE CUTTING MACHINE FROM STEELMAX
®
MCM 1000
PORTABLE 5 AXIS AUTO SHAPE CUTTING MACHINE
The MCM1000 5-axis portable CNC shape cutting machine from Steelmax produces incredibly accurate singleand double-sided beveling on pipes, tanks, and various steel structures – with oxy-fuel and plasma cutting systems.
It can be used on flat or curved plates for both on-axis or complex off-axis openings.
Easy to use – no CNC programming skills are required!
FEATURES
• Fully portable system minimizes material handling
• Cutting, beveling and welding processes
are performed in automated cycles
• Off-axis cutting/beveling and
welding process
• Quick and simple positioning on
interior or exterior of the work
piece with built-in gyroscope
(auto leveling)
• Multi-surface scanning for cutting
and welding
• Rapid positioning with laser marking
• Torch path learning for accurate and
repeatable results
• Simple interface allows easy input
and configuration of cutting/beveling
and welding process
• Accurate, efficient and repeatable
performance
• Real time torch correction
• WI-FI monitoring, recording
and data upload
• MCM control from a mobile device
1-87STEELMAX www.steelmax.com
67
CNC SHAPE CUTTING MACHINE FROM STEELMAX
®
MCM1000 Technical Specifications
Power supply
110/208-230V; 50-60 Hz
Power demand
3000 W 4.0 HP
Positioning
Interior or exterior of tank, tube,
or vessel
Min. OD (when positioned on workpiece)
Diameter range
Effective cutting diameter
196-3/4" (5000 mm)
19-5/8" - 393-3/4"
(500 - 10,000 mm)
Cutting thickness
1-15/16" - 60-1/4" (50 - 1530 mm)
3/16" - 5-15/16" (5 - 150 mm)
Bevel angle
0 to 45°
Max. torch speed
6.5 ft/min (2.0 m/min)
Weight
1,587 lbs (720 kg)
Dimensions (LxWxH)
149-5/8" x 130" x 108-1/4"
(3800 x 3300 x 2750 mm)
Number of controlled axes:
5 axes
Cutting: Oxy-acetyleneIncluded
Plasma
Option
Welding: SAW/GMAW/FCAW/MCAWOption
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
68
MCM1000 08/2014
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2014 STEELMAX
Notes:
1-87STEELMAX www.steelmax.com
Notes:
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
1-87STEELMAX
STEELMAX.COM
[email protected]
Fax: 303-690-9172
©2014 STEELMAX
Notes:
1-87STEELMAX www.steelmax.com
©2014 STEELMAX
112 Inverness Circle E, Ste F, Englewood, CO 80112
121 Southpointe Drive, Bridgeville, PA 15017
1-87STEELMAX • Fax: 303-690-9172
[email protected]
STEELMAX.COM
Please contact us for your custom tool needs.
08/2014
©2014 Steelmax
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