Charge Controllers subsystem

--OCU Gen 3.0
Philips Solar Off-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum Power
Point Tracking (OCU Gen 3.0 MPPT CC) is an advanced battery charger for off-grid photovoltaic lighting system. The controller features a leading and smart tracking algorithm that
S u b - s y s t e m
MPPT CC Eco
C o n t r o l
Solar Off-grid Control Unit (OCU) Gen 3.0
Charge Controller with Maximum Power
Point Tracking
maximizes the energy harvest from the PV and provides load control to prevent over
discharge of the battery.
The OCU Gen 3.0 MPPT CC is dedicated designed for professional PV applications in
standalone solar lighting system. The battery temperature sensor adhered to it and its
charging process has been optimized for long battery life and improved system performance. The product is polyurethane encapsulated for environment protection and
preventing against invasion (IP67), could be commissionable and accessible by users via
a personal computer.
S O L A R
L I G H T I N G
S Y S T E M S
1
Typical application
Standalone off-grid solar lighting system
Features and advantages
Maximizes energy harvest
• Peak efficiency of over 97% (+20% efficiency higher than
PWM charge controller), MPPT efficiency certified by DEKRA
• Almost no power losses to support system withstanding long
period of no-day-light time and decrease maintenance cost
• Recognition of multiple power peaks during shading
• Good performance at low sun irradiation levels
Dedicated design for solar lighting system
• Enables output of standard voltage (17.5V and 35V) for
off-grid battery charging.
Lower system initial cost
• Less expensive than other controllers and is affordable in
smaller PV systems up to 380Wp. Enables system costs to
be reduced by down-sizing the PV panel configuration.
Multiple working modes to applications
• General purpose (all-time on)
• Dusk to dawn (default)
• Pre-set timing (enables users to pre-set working hours after
dusk)
• Evening-morning working mode (lighting system operation
triggered once dusk and working hours last before dawn)
(enables users to pre-set working hours after dusk and
before dawn*)
*intelligent self-learning mode
Slim size and fool-proof connectors
• Compact dimension makes it easier to install in equipment
enclosures.
• Certified IP67 connectors
Self-recovery ability
• It enables system waken up from hibernate mode without
manual interference due to long black-out days
Automatic lighting control
• Enables lighting systems work automatically according to
pre-setting and sun irradiation intensity.
Fully commissionable and accessible
• Enables user to commissioning and access charge controller
and system via RS485 port to PC, make configuration
upgradable after installation
Extensive electronic protections
• Fully protected against most system errors and faults
• Enhanced Surge protection to grow reliability, It is specially
designed to withstand 2KV/4KV surge voltage, which is far
beyond normal MPPT charge controller [typ. 500/1KV].
Longer battery life and compatible with both lead acid and
Li-ion battery
• Efficient temperature compensation and 4-stage charging
prolong battery life
Easy visibility
• LED indicators make it visible to users with system operation
status.
Data* logging
• Records of key operating parameters of the solar lighting
system and max 8 weeks of data logging
*(panel VI, battery VIT, loads VI and daily harvest energy and
power consumption)
Highly reliable
• Efficient electronics, a conservative thermal design and
tropicalization result in high reliability and long life.
Specification
Electrical
Mechanical
2
peak efficiency
97%
self-consumption
<15mA(24V); <25mA(12V)
recognition of multiple power peaks Nominal
Yes
Battery Voltage
12V/24V auto work
Max. Battery Charge / Discharge Current
13A/10A
Nominal Max. PV Input
12 volt battery system -190 Watts, 24 volt battery system - 380 Watts
Battery Voltage Range
Maximum Battery Voltage 32V
Max. PV Open Circuit Voltage Transient Surge
55V
Protection
PV Terminal: DM:2KV; CM:4KV
Dimensions
192X75X43mm
Weight
Eco: 970 +/- 30g
Power Terminal
2.5mm2
Environmental
IP67
Terminal
Plug-and-play
Operating Temperature
-40°C ~ +60°C
Storage Temperature
-40°C ~ +85°C
Humidity
10% ~ 95% Non-condensation
Tropicalization
polyurethane encapsulation
Electronic Protections
PV Array Short Circuit， PV Overvoltage
S u b - s y s t e m
Enclosure
C o n t r o l
Mechanical
Load Overload， Load short circuit
Electronic
Protections
PV Reverse Polarity
Battery Reverse Polarity
High Voltage Transients
Reverse Current at Night
Battery Charging
Battery Types
Flooded/Gel/AGM, LiFePO4
4 Stage Charging
Lead Acid: 4-stage; LiFePO4: 2-stage
Remote Temperature Sensor
Yes
Temperature Compensation
Yes
Cable Voltage Drop Compensation
Yes
Coefficient
-25mV/°C for 12V battery
Range
-35°C~55°C for Lead Acid, -5°C~60°C for charging,
-20°C~60°C for discharging for LiFePO4
Self-Recovery from system hibernate mode
Yes
Commissioning and Data Logging
RS485 port for commissioning and data reading
Default 3Hours (1 week)[Range: 3Hours(1week)~24Hours(8weeks)],
Commissioning
and Data Logging
NVM size: 8 K Bytes
Data logging frequency should be commissionable by commissioning tool
Automatic Lighting
Control
Automatic Lighting Control
Local Control Mode
Multiple Working Profile
General purpose (all time on)
Dusk to dawn (default) (1 SKU)
Multiple Working
Profile
Pre-set timing (pre-set working hours triggered after dusk) (9 SKUs)
Evening-morning working mode (pre-set working hours triggered after
dusk and working hours last before dawn)
Warranty
Warranty
standard warranty guideline
LED indications
LED indications
LED indication for system status: Bat/PV/Load, battery capacity visible
Standards
EN62109-1:2010
EN50530:2010-4+A1:2010-3
Standards
IEC 60529-1:2001 (Ed. 2.1)
IEC 62109-1:2010 (clause 6.3)
CE/CQC/MPPT Efficiency
Certifications
S O L A R
Certifications
RoHS & Reach Compliant Declaration
IP67 test report
Order information
Net Weight
(Kg)
package size
/cm
Gross Weight
(Kg)
Quantity
/outer box
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 4H
911401884801
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 5H
911401884701
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 6H
911401884601
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 7H
911401884501
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 8H
911401884401
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 9H
911401884301
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 10H
911401884101
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 11H
911401884001
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A 12H
911401883901
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
OCU Gen 3.0 MPPT CC Eco 12/24V 13A D2D
911401883801
19.2 x 7.5 x 4.3
1
47.5 x 44 x 18
21
20
S Y S T E M S
Product Size
/cm
L I G H T I N G
12NC
SAP
3
+
+
C o n t r o l
Off-grid Control Unit GEN 1 (OCU Gen 1 )
Features and Benefits
S u b - s y s t e m
• Unique modularization design
• Wide operational temperature range
• Full electrical protection design
• Reverse polarity protection
• Short circuit protection: for panel and load terminals
• Over discharging protection
• Over voltage disconnection
• Automatic electronic fuse protection
• Over current protection: for load terminal
• Reverse current protection: for panel terminal
• Over temperature protection: reduce the charging current by
PWM until switch off the load
• Smart on/off control of luminaire system
• Dedicated LED indicators for monitoring operational status
• Robust IP68 charge controller with IP67 connectors
• Outstanding corrosion resistance with epoxy encapsulated PCB
• Simple Infrared remote control programming accessory
• Intelligent timer functions integrated
• Compact size fits into common poles
• External temperature sensor for battery compensation
• Automatic system voltage recognition(12/24V)
• 4 stage battery charging(Main, Float, Boost, Equalization)
• Fool-proof and Plug and Play design
S O L A R
L I G H T I N G
S Y S T E M S
Gui Yang, China
13
Specifications
Off-grid Control Unit GEN 1+ (OCU Gen 1+)
Type
OCU
Nominal Voltage
12 V / 24 V automatic recognition
Max. Charge / Load Current
20 A
Float Voltage
13.8 / 27.6 V (25°C)
Boost Voltage
14.4 / 28.8 V (25°C), 2h
Boost Cycle Activation
If battery voltage goes below 12.3 V / 24.8 V
Equalization Voltage
12.8 / 29.6 V (25°C), 2h
Equalization Cycle Activation
If battery voltage goes below 12.1 V / 24.2 V
Additional Equalization
Every 30 days
Load Disconnect Voltage
11.00 - 12.02 V / 22.00 - 24.04 V
Load Reconnect Voltage
12.8 V / 25.6 V
Battery over voltage protection
15.5 V / 31.0 V
mergency Switch Off
< 10.5 V / 21 V
Max. Solar Voltage
55 V, by varistor
Temperature Compensation
-4.2 mV/K per cell
Max. Self-Consumption
[email protected], [email protected]
Ambient Temperature Range
-40°C to 60°C
Max Altitude
4000 m
Battery Type
Sealed, Flooded
Evening / Morning Hours Range
0 - 15 h / 0 - 14 h
Night / Day Detect Range
2.5 - 10 V
Dimensions
82 x 58 x 20 mm (charge controller)
Weight
150 g (charge controller)
Order information
OCU Gen 1+ CC
12NC
OCU Gen 1+ CC
12NC
OCU GEN1+ controller sub-system, D2D 7V
911401807201
OCU GEN1+ 12/24V 20A 4H
OCU GEN1+ controller sub-system, 4hrs 7V
911401807101
OCU GEN1+ 12/24V 20A 5H
911401822901
OCU GEN1 controller sub-system, 5hrs 7V
911401821001
OCU GEN1+ 12/24V 20A 6H
911401823001
OCU GEN1+ controller sub-system, 6hrs 7V
911401807001
OCU GEN1+ 12/24V 20A 7H
911401823101
OCU GEN1 controller sub-system, 7hrs 7V
911401823101
OCU GEN1+ 12/24V 20A 8H
911401823201
OCU GEN1+ controller sub-system, 8hrs 7V
911401806901
OCU GEN1+ 12/24V 20A 9H
911401823301
OCU GEN1+ controller sub-system, 9hrs 7V
911401821201
OCU GEN1+ 12/24V 20A 10H
911401823401
OCU GEN1+ controller sub-system, 10hrs 7V
911401823401
OCU GEN1+ 12/24V 20A 11H
911401823501
OCU GEN1 controller sub-system, 11hrs 7V
911401821301
OCU GEN1+ 12/24V 20A 12H
911401823601
OCU GEN1+ controller sub-system, 12hrs 7V
911401806601
OCU GEN1+ 12/24V 20A 13H
911401823701
OCU GEN1 controller sub-system, 13hrs 7V
911401821401
OCU GEN1+ 12/24V 20A 14H
911401823801
OCU GEN1+ controller sub-system, 14hrs 7V
911401806701
OCU GEN1+ 12/24V 20A D2D
911401822701
+
+
+
+
OCU Gen 1+ CC
12NC
911401822801
OCU Gen 1+ CC
12NC
OCU GEN1+ 12/24V 10A 4H
911401861601
OCU GEN1+ 12/24V 5A 4H
911401862801
OCU GEN1+ 12/24V 10A 5H
911401861701
OCU GEN1+ 12/24V 5A 5H
911401862901
OCU GEN1 12/24V 10A 6H
911401861801
OCU GEN1+ 12/24V 5A 6H
911401863101
OCU GEN1+ 12/24V 10A 7H
911401862101
OCU GEN1+ 12/24V 5A 7H
911401863001
OCU GEN1+ 12/24V 10A 8H
911401862001
OCU GEN1+ 12/24V 5A 8H
911401863201
OCU GEN1+ 12/24V 10A 9H
911401861901
OCU GEN1+ 12/24V 5A 9H
911401863301
OCU GEN1+ 12/24V 10A 10H
911401862301
OCU GEN1+ 12/24V 5A 10H
911401863401
OCU GEN1+ 12/24V 10A 11H
911401862401
OCU GEN1+ 12/24V 5A 11H
911401863701
911401862201
OCU GEN1+ 12/24V 5A 12H
911401863601
OCU GEN1+ 12/24V 10A 13H
911401862501
OCU GEN1+ 12/24V 5A 13H
911401863501
OCU GEN1+ 12/24V 10A 14H
911401862601
OCU GEN1+ 12/24V 5A 14H
911401863801
OCU GEN1+ 12/24V 10A D2D
911401862701
OCU GEN1+ 12/24V 5A D2D
911401863901
+
+
OCU GEN1 12/24V 10A 12H
14
e.g.
+
GEN 1
7V
controller type voltage detected at night
D2D
dusk to dawn
12hrs/12H
operation time at night
C o n t r o l
Off-Grid Control Unit Manual Switch
(OCU Gen 1+ MS)
S u b - s y s t e m
Features and Benefits
• Unique modularization design
• Wide operational temperature range
• Full electrical protection design
• Reverse polarity protection
• Short circuit protection: for panel and load terminals
• Over discharging protection
• Over voltage disconnection
• Automatic electronic fuse protection
• Over current protection: for load terminal
• Reverse current protection: for panel terminal
• Over temperature protection: reduce the charging current by PWM
until switch off the load
• Smart on/off control of luminaire system
• Dedicated LED indicators for monitoring operational status
• Robust IP68 charge controller with IP67 connectors
• Outstanding corrosion resistance with epoxy encapsulated PCB
• Simple Infrared remote control programming accessory
• Intelligent timer functions integrated
• Compact size fits into common poles
• External temperature sensor for battery compensation
• Automatic system voltage recognition(12/24V)
• 4 stage battery charging(Main, Float, Boost, Equalization)
• Fool-proof and Plug and Play design
S O L A R
L I G H T I N G
S Y S T E M S
15
Specifications
Off-Grid Control Unit Manual Switch (OCU Gen1+ MS)
Type
OCU
Nominal Voltage
12 V / 24 V automatic recognition
Max. Charge / Load Current
5A, 1 0A, 20A
Float Voltage
13.8 / 27.6 V (25°C)
Boost Voltage
14.4 / 28.8 V (25°C), 2h
Boost Cycle Activation
If battery voltage goes below 12.3 V / 24.8 V
Equalization Voltage
12.8 / 29.6 V (25°C), 2h
Equalization Cycle Activation
If battery voltage goes below 12.1 V / 24.2 V
Additional Equalization
Every 30 days
Load Disconnect Voltage
11.00 - 12.02 V / 22.00 - 24.04 V
Load Reconnect Voltage
12.8 V / 25.6 V
Battery over voltage protection
15.5 V / 31.0 V
< 10.5 V / 21 V
Max. Solar Voltage
55 V, by varistor
Temperature Compensation
-4.2 mV/K per cell
Max. Self-Consumption
[email protected], [email protected]
Ambient Temperature Range
-40°C to 60°C
Max Altitude
4000 m
Battery Type
Sealed, Flooded
Evening / Morning Hours Range
0 - 15 h / 0 - 14 h
Night / Day Detect Range
2.5 - 10 V
Dimensions
82 x 58 x 20 mm (charge controller)
Weight
150 g (charge controller)
Order information
12NC
package size
(mm)
Gross weight
(KG)
net weight
(KG)
Package
(pcs/carton)
OCU MS 12/24V 20A 4h
911401861501
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 13h
911401861201
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A D2D
911401861401
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 14h
911401861301
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 12h
911401861101
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 11h
911401861001
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 10h
911401860901
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 9h
911401860801
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 8h
911401860701
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 7h
911401860601
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 6h
911401860501
420x390x190
2.60
2.00
4.00
OCU MS 12/24V 20A 5h
911401860401
420x390x190
2.60
2.00
4.00
Description
16
Installed inside of pole
S u b - s y s t e m
Fool-proof connectors
Features
• Water-proof & dust-proof, system IP66 (terminal to AC mains
excluded)
• Fool-proof and Plug and Play connectors
• Battery temperature compensation
• Slim design and easily installed inside of pole
• Automatically switches to AC mode once battery capacity is
insufficient
• Intelligent lighting control with dusk/dawn detection and timer
• Wide working temperature range
• Higher surge protection level, up to 10KV
• AC mains could support load independently even without
battery;
• Load on/off time smart synchronization with AC mains signal;
• Good safety protection;
• Multiple load work mode selection;
• Settable priority on AC mains mode or battery mode;
• External RS485 communication port, easy setting and remote
control;
C o n t r o l
Hybrid Control Unit Gen 2 (HCU 100/150/200)
Specifications
Lighting Hybrid Control Unit (HCU100/150/200)
10A
Max. output power
[email protected], [email protected], [email protected]
System voltage
12V/24V auto
IP
IP66 (terminal to line voltage excluded)
Battery over voltage protection
[email protected], [email protected]
AC rated input voltage
100-240V AC 50/60Hz
SPD
differential mode：3KV; common mode: 10KV
Environment temp.
-30ºC~55ºC
System protection
Class I
Battery
Gel/ Semi-Gel
Temperature compensation
-5mV/ºC/2V cell
Anti-corrosion
500hrs salty-frog test passed
MPPT efficiency
Max. efficiency >99%
L I G H T I N G
20A
Max. Disharge Current
S O L A R
Max. Charge Current
S Y S T E M S
17
Dimension (mm)
To load
To Panel
MX150L-19432-single row female harness
plug, Red+, Blue-.
200
MX150L-19418-single row female harness plug, Red +，Blue-
347
397
10.75
87
M12 x 1.5 gore vent
56.2
80.5
550
450
91.5
76
Thermal sensor
To battery
Red+
MC4, male
AC input
Brown Blue Yellowgreen
Blue KB1, female
Order information
Descripiton
12NC
Product Net Weight Inner package Inner package Out package size Gross Weight
(kg)
size/cm
(kg)
size/cm
gross wieght(kg) (package)/cm
HCU100 12/24V 20A 12H 12.2/24.4 911401878401 40x8.7x7.6
3.15
51x16.6x12.5
3.75
53x35x28
HCU100 12/24V 20A D2D 12.2/24.4 911401878501 40x8.7x7.6
3.15
51x16.6x12.5
3.75
53x35x28
16
HCU150 12/24V 20A 12H 12.2/24.4
911401878601 40x8.7x7.6
3.35
51x16.6x12.5
3.95
53x35x28
16.8
HCU150 12/24V 20A D2D 12.2/24.4 911401878701 40x8.7x7.6
3.35
51x16.6x12.5
3.95
53x35x28
16.8
18
16

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