Click to see the USSC 6041HF Owners Manual

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Tested &
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US
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3" PL Vent Termination Cap
3" PL Vent 90° Elbow
3" PL Vent (12" Long)
A MINIMUM OF 3 VERTICAL
FEET OF PIPE OUTSIDE THE
HOME IS REQUIRED!
3" PL Tee w/ Cleanout
3" PL Vent (12" Long)
3" PL Vent (12" Long)
Outer Wall Thimble
Inner Wall Thimble
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EXHAUST OULET
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COMBUSTION EXHAUST OUTLET
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A MINIMUM OF 3 VERTICAL
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glass surface gets hot, open the door and wipe the glass surface off with a rag. Do not touch the surface with your
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GLASS CLIPS
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notice the draft fan starts immediately. If you press the “Heat Setting” button up, the draft fan changes speed, increasing speed the
higher the heat setting. You should begin to see the igniter, located in the center and behind the burnpot, begin to glow after a short
period of time. In Corn Mode, the auger and agitator will start rotating after a few minutes, allowing for proper fuel ignition. In Pellet
Mode, the auger will turn immediately, then the agitator will begin to rotate once the heater reaches operating temperature. Note:
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are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all
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After cleaning or when operating the
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tion air is effected greatly and the heater
will not burn properly.
+
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bustion air.
20
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R/% 5%0%&S operating at the highest heat setting for long
wire connection.
9(&.2;
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X
2
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22
USSC
,++2+92-,/-./13.-.9&2+/
7
Code
7
Description
8
Causes
7"
The high limit temperature sensor @
has tripped.
@
@
@
7'
The low limit temperature sensor @ ]
has tripped.
@ >
_
@ `
[
?
@ ]
@
`j^+
7G
The heater was unable to reach the @ `
[
?
Room Fan On temperature within the @ >
_
startup time.
7#
The power failed while the heater @ ]
was hot, and when power was re- @ `
?
7A
The Auger output fuse has blown.
7H
The Agitator output fuse has blown. @ >_
7J
q<x]z @ <_
fuse has blown.
7F
The Room Fan output fuse has @ \_
blown.
J[
\
]^
;
]
@ >_
7C
Zero Crossing Input failed
@ >j
[
7"B
The Igniter output fuse has blown
@ J{
Display Indicators
Several situations or events are indicated in normal operation by blinking display indicators or segments in the display:
Flashing On Indicator: This means that the heater is in the “Start Up” awaiting for the ignition procedure to complete.
Flashing Off Indicator: This indicates that the heater is in the “Shutdown” state waiting for the OFF button, or for a 15 minute period
after the heater was turned off, or for the heater to cool down, or for the door to be closed.
Flashing dash in Heat Range Display: This indicates that the heater is in the normal run mode and is ramping from the current
range 1 to 5, the default time is 12 minutes (with a 90 second ramp time).
Flashing heat range value in “Heat Range” display:
#$%*$+
;cates that the heater thermostat input is open and not calling for heat. While this is happening, the actual heat range value is 1 (low).
Flashing Automatic Mode Indicator: This indicates that the heater is in normal operation and is running in the automatic mode.
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?
Flashing Draft Fan Setting Indicator: This indicates that the heater is in normal operation and that the vacuum sensor detects a
Flashing Aux Indicator: This indicates that the igniter is on during the lighting stage.
Quick (changes twice per second) Flashing Heat Range Setting Indicator : This indicates that the heater is in normal operation
Slow (changes once per second) Flashing Heat Range Setting Indicator : This indicates that the heater is in a cutback condition
in an attempt to prevent an over temperature shutdown.
Factory Defaults
To return the control to its original factory default settings, press and hold the AUX UP and AUX DOWN buttons together for three
seconds.
USSC
23
&+2(51,/)22&.4
L Disconnect the power supply before performing any maintenance! NOTE: Turning the heater to “OFF” does
not disconnect the power to all of the electrical components of the heater.
L Never try to repair or replace any part of the heater unless instructions for doing so are given in this manual.
All other work should be done by a trained technician.
+251,0
9(/,&)
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1 W O! ( X
the burnpot.
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X9+T
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X
XO
+251,0
96
Fire goes out or heater shuts down
X/
X5
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ON
XO
structions.
X+TRS
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ton is pressed.
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up.
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9
Corn builds up in burnpot or is not burning X9+T
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24
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WIRING SCHEMATIC
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25
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26
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Key
P
Part
N .
No.
D
Description
i i
Qty
Qty.
Key
P
Part
N .
No.
Description
D
i i
1
69529
Pedestal
1
38
891180
Auger Cover
2
25410
Pedestal Bottom
1
39
88120
};€€
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3
25451
Pedestal Back
1
40
80488
Drive Motor (Auger)
Qty.
0.25 ft
1
4
69478
Ash Pan
1
41
80456
Drive Motor (Agitator)
1
5
891137
Handle
1
42
891083
Sprocket, Motor
1
6
25533
Damper/Cleanout Guide
2
43
891057
Sprocket, Shaft
1
7
25532
Cleanout Guide
2
44
89105
Chain - 36 Links
1
8
25531
Ash Cleanout (Lower)
2
45
69594
Primary Bushing Assembly
1
9
69528
Damper
1
46
88111
Agitator Bracket Gasket
1
10
891660
Burnpot
1
47
69595
Secondary Bushing Assembly
1
11
891059
Agitator
1
48
891706
Drive Shaft - Agitator
1
12
83529
Hair Pin
2
49
80549
Pressure Switch
1
13
25524
Ash Cleanout (Inner)
2
50
25648
Pressure Switch Bracket
1
14
69593
Igniter Tube Weldment
1
51
891121
Silicone Hose
15
88118
Igniter Flange Gasket
1
52
83564
Hose Clamp
1
16
80543
Igniter Cartridge
1
53
89586
Auger Nipple
1
17
69516
Feed Door Assembly
1
54
80381
110°F Snap Disc (Low Limit)
1
18
891135
Spring Handle (Large)
1
55
80390
170°F Snap Disc (High Limit)
1
0.4 ft
19
25080
Door Latch
1
56
69506
Cabinet Support, Top/Left
1
20
891705
Vermaculite Board (Herringbone)
1
57
25448
Support Frame, Back/Left
1
21
69497
Louver Assembly
1
58
69505
Cabinet Support, Top/Right
1
22
88116
Insulation (Kaowool)
1
59
25447
Support Frame, Back/Right
1
23
86627
]<
1
60
25412
Right Cabinet Side
1
24
88114
]<|
1
61
25411
Left Cabinet Side
1
25
80473
]^
1
62
80575
PCB, Circuit Board
1
26
88100
]^
};
1
N/S
80485
Wiring Harness, Main
1
27
80472
Distribution Blower
1
63
25682
Cabinet Back
1
28
88106
Distribution Blower Gasket
1
64
80462
Receptacle, 3-Prong
1
29
69598
Hopper Assembly - Complete
1
65
80461
Power Supply Cord
1
30
80491
Micro Switch
1
66
31
891164
Auger Housing Weldment
1
67
891707
Top/Lid Assembly
1
32
891141
Auger
1
68
891148
Plastic Handle
1
33
891132
Bottom Bushing
(Retaining Ring - Pt #: 83534)
1
69
25493
Corner Trim
2
70
25468
Trim, Front Panel
1
34
69514
Top Bushing Plate Assy.
1
71
25472
Trim, Left Panel
1
35
891248
Bottom Plate Retainer
1
72
25471
Trim, Right
1
36
891195
Drive Motor Bracket
1
37
891169
Hose (2 per)
USSC
N/S = Not Shown
0.167 ft
27
+&/-.4+0'?@A.
28
USSC
Parts List
+&/1./&'?@A.
Key
Part No.
Description
Qty.
Key
Part No.
1
891373
Pad, Door Hinge (Threaded)
2
17
25580
Description
Left Side-Rear Cabinet
Qty.
1
2
69547
Weldment Sub-Base
1
18
25578
Back, Cabinet
1
3
25569
Bracket, Caster
2
19
25587
Wldmt., Facade Panel Rt-Side
1
4
891424
Caster, Plastic
2
20
89943
Knob, Cabinet Door
1
5
83412
€{‚#ƒ€#€{ƒ^
2
21
25585
Panel-Left Side Facade
1
6
83136
Washer
4
22
25590
Top-Panel, Facade (2 piece)
2
7
83261
1/4-20 Lock Nut
2
23
80575
Circuit Board (PCB)
1
8
69548
Weldment, Ash Pan
1
24
25583
Cover, PCB
1
9
891137
Handle (Brushed Nickel)
1
25
25582
Cover, Panel
1
10
25570
Facade, Bottom
2
26
891435
„qx^#…z
1
11
83479
Leveler
2
27
891135
Handle, Spring (Large)
1
12
69619
Hopper Assembly
1
28
891331
Handle, Spring (Small)
1
13
25586
Weldment, Cabinet Top
1
N/S
891299
Poker, Burnpot
1
14
891148
Handle, Plastic
1
15
25581
Right Side Cabinet
1
16
25579
Left Side-Front Cabinet
1
N/S = Not Shown
>?†^%
Notice:
<
"%?@A&+
USSC
29
+&/-.4+0B1./&
Parts List
Key
Part No.
Description
Qty.
Key
Part No.
Description
Qty.
1
25491
Feed Door
1
7
891131
Glass Ceramic
1
2
25492
Handle, Door
1
8
25464
Retainer, Top Glass
1
1
3
83506
\
`${€#€{‚
1
9
25465
Retainer, Bottom Glass
4
891135
Handle, Spring (Parts Bag)
1
10
83202
Machine Screw
4
5
88112
};€{ƒ%‡[\
5 ft
11
83278
#10 Flat Washer
4
6
88087
};}
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4 ft
Parts List
1"
D89PHCA#BE
2
Key
Part No.
Description
Qty.
1
891334
Louver, Stainless Steel
3
2
83531
‡€#ƒ‚‰Šjƒ%…
2
3
83532
Spacer
4
4
83295
Nut, 10-24 UNC
2
5
25444
Bracket, Louver (Left)
1
6
25445
Bracket, Louver (Right)
1
3
1
5
6
4
Parts List
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W1
91&7P
'"(''
30
Key
Part No.
1
25523
Description
1a
891216
Leg, Steel (alternate to item 1)
-
2
25425
Guide Rail, Ash Pan
2
3
69622B
Ash Pan Weldment
1
4
891138
Handle, Nickel
1
Leg, Cast Iron
Qty.
4
"
USSC
2&,
USSC
31
&
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enable you to order repair parts correctly.
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USSC