Control Techniques | Unidrive | Emerson Control Techniques Unidrive M Brochure

UNIDRIVE M Overview
AC and Servo Drive Family for
Manufacturing Automation
Unidrive M100
Unidrive M200
Unidrive M300
Unidrive M400
Unidrive M600
Unidrive M700
Unidrive M800
0.25 kW - 1.2 MW Heavy Duty
(0.33 hp - 1600 hp)
100 V | 200 V | 400 V | 575 V | 690 V
Control Techniques - a global leader in
motor control and power conversion
technology
As part of Emerson (NYSE: EMR), Control Techniques is a global
leading manufacturer of motor control and power conversion
technology for commercial and industrial applications. Our
innovative products are used in the most demanding applications
requiring performance, reliability and energy efficiency.
With Manufacturing and Engineering & Design facilities in
Europe, the USA and Asia, our 93 subsidiary Drive Centers and
resellers in 70 countries offer customers local technical sales,
service and design expertise. Many also offer a comprehensive
system design and build service.
2
Emerson - a legacy of performance
Emerson is a diversified global manufacturing and technology
company, ranked number 120 in the 2012 Fortune 500®
annual list of America’s largest corporations. We offer a wide
range of products and services in the industrial, commercial
and consumer markets through our Process Management,
Industrial Automation, Network Power, Climate Technologies
and Commercial & Residential Solutions businesses. Recognized
widely for our engineering capabilities and management
excellence, Emerson has approximately 133,000 employees and
235 manufacturing locations worldwide.
www.controltechniques.com
The Unidrive M Manufacturing Automation drive family
Unidrive M – The Manufacturing
Automation drive family tailored to
customer needs
Unidrive M is designed specifically for Manufacturing Automation
applications which is Control Techniques’ traditional area of
expertise. Led by the results of extensive customer-driven
market research, we have tailored each Unidrive M model to
specific application needs identified within Manufacturing
Automation, taking customer choice to new heights. Unidrive
M is evolving the future of Manufacturing Automation with the
latest drive technology which includes over 30 patents pending;
a global achievement combining Control Techniques’ worldwide
Engineering & Design resource and product testing processes.
Download the ‘Discover Unidrive M’ App from the App
Store, Android and online via www.UnidriveM.com.
www.controltechniques.com
Ethernet Onboard
SIL3 PLe
Safety Integrity Level
E171230
3
Plastic production line
Unidrive M – the world’s most comprehensive
class leading family of drives dedicated
to Manufacturing Automation. Control
Techniques’ exciting new Unidrive M offers the
widest possible variety of functionality and
solutions for motor control applications with a
range of 0.25 kW to 1.2 MW.
Unidrive M delivers seven function-focused drive models, all
with superior motor performance and an individual featureset to best match the customer’s application and system
connectivity needs. Easily create faster, more productive
systems, with reduced development time and countless
possibilities within the Machine Automation industry.
Key family benefits include:
Customer choice taken to new heights
•
Precise functionality to suit your needs – select from seven
levels to optimize your time, design simplicity and investment.
•
Ultimate drive family for new customers – widest
functionality, power choice and minimized dimensions for
Manufacturing Automation applications.
Intelligent Machine Architecture (IMA) – programmable control
devices linked together through open standard Ethernet
•
IMA enables the selection and easy integration of the world’s
best products into your machine design.
•
Accelerated machine development and innovation through
integrated industry standard CODESYS (IEC 61131-3) for
motion and PLC programming.
World leading drive performance
•
4
Increased throughput – exceptional motor control using
standard induction, permanent magnet, servo and linear
motors in open or closed loop configuration for total
design flexibility.
www.controltechniques.com
Control Techniques’ new Unidrive M family incorporates
extensive feedback from hundreds of machine builders
and end users in Asia, Europe and the Americas to
create a unique range that enhances machine
performance, reduces commissioning and diagnostic
times, lowers machine costs and provides the flexibility
for every application.
•
Increased productivity through better machine control –
onboard real-time Ethernet with hardware-based Precision
Time Protocol (IEEE 1588 V2) provides fast and flexible
communications and synchronization.
Ease of use
•
Fast installation and start-up – intuitive keypads, software tools
and easy cable management minimizes work.
•
Simple upgrade – fits existing mountings and cable connections,
with trouble-free parameter transfer for existing Control
Techniques’ Unidrive SP and Commander SK users.
Heavy Duty power range:
•
Panel mount: 0.25 to 250 kW (0.33 to 400 hp)
•
Modular range: Ratings up to 1.2 MW (1,600 hp)
Voltage ranges:
•
100 V (100 V - 120 V ± 10 %)
•
200 V (200 V - 240 V ± 10 %)
•
400 V (380 V - 480 V ± 10 %)
•
575 V (500 V - 575 V ± 10 %)
•
690 V (500 V - 690 V ± 10 %)
www.controltechniques.com
5
Unidrive M scalable Manufacturing Automation drive family
Each Unidrive M model offers an incremental level of functionality, designed to solve more advanced application needs.
The family is designed to provide exactly the right drive feature-set for each Manufacturing application, sharing a common
software foundation and range of common click-in optional modules.
M400
M300
M200
M100
Enhance throughput
with Machine Safety
Flexible machine
integration through
communications
Value drive with
quality and
performance
for open loop
applications
Page 12
Up to 7.5 kW (10 hp)
(Commander SK
with LogicStick
and extended
power range
equivalent)
(Commander SK
equivalent)
Page 13
Fast set-up and
diagnosis with
real-text display,
plus integrated
CODESYS based
PLC
Page 14
Up to 22 kW (30 hp)
Page 15
Up to 110 kW (150 hp)
Open loop vector or V/Hz induction motor control
Enhanced open loop Rotor Flux Control for induction motors (RFC-A)
6
www.controltechniques.com
M700
M600
High performance
drive for induction
and sensorless
permanent
magnet motors
Page 16
Class leading
induction and
permanent magnet
servo motor
performance, with
real-time Ethernet
Ultimate
performance
through advanced
onboard machine
control
(Unidrive SP
equivalent)
Page 18
❯❯❯ ❯❯❯
M800
Functionality,
Performance &
Flexibility
Page 20
Up to 1.2 MW (1600 hp)
Programmable using Machine Control Studio software, powered by CODESYS
Open loop vector or V/Hz induction motor control
Enhanced open loop Rotor Flux Control for induction motors (RFC-A)
Open loop permanent magnet motor control (RFC-S)
Active Front End (AFE) power quality convertor
Closed loop Rotor Flux Control for induction motors (RFC-A)
(M600 requires SI-Encoder option)
Closed loop permanent magnet/servo motor control (RFC-S)
www.controltechniques.com
7
Unidrive M highlights
Performance control for every motor
Control Techniques’ unique motor control algorithms
combined with the latest microprocessor technology
ensure that Unidrive M drives offer the highest stability and
bandwidth for all industrial motor types. This enables you to
maximize machine throughput in every application and with
every motor; from standard AC induction motors to dynamic
linear motors and from energy saving permanent magnet
motors to high performance servo motors.
Bottling line
Motor control options available include:
Control Mode
Control
Strategy
Open loop vector or V/Hz
induction motor control
Frequency
Enhanced open loop
Rotor Flux Control for
induction motors (RFC-A)
Speed
Speed
Torque
Speed
New open loop permanent
magnet motor control (RFC-S)
Torque
Position
Enhanced closed loop
Rotor Flux Control for
induction motors (RFC-A)
Enhanced closed loop
permanent magnet/servo
motor control (RFC-S)
Applies to
Open loop motor control for induction motors. Easiest
configuration. V/Hz can be used in multi-motor systems.
All
Vector algorithm utilizing closed loop current control to
greatly enhance performance for all induction motor sizes.
M200 - M800
Open loop motor control for permanent magnet motors
utilizing closed loop current control. This mode offers good
dynamic performance and enables more compact and higher
efficiency motor technologies to be used.
M600 - M800
This mode also supports simple positioning without the need
for encoder position feedback.
Speed
Torque
Dynamic speed or position control of induction motors,
supporting a wide range of feedback devices.
M600 - M800
Closed loop control of high efficiency and servo permanent
magnet motors supporting a wide range of feedback
devices. This mode also supports the control of Synchronous
Reluctance Motors.
M700 - M800
Active Front End (AFE) to return excess braking energy
back onto the power line, reducing energy costs instead
of dissipating this energy as heat. The AFE provides power
factor control for power quality management and greatly
reduces unwanted power harmonics.
M600 - M800
Position
Speed
Torque
Position
Enhanced Active Front End (AFE)
Regenerative
Power Quality Convertor
8
Features
www.controltechniques.com
Intelligent Machine Architecture open automation systems
Unidrive M maximizes machine throughput. This is achieved
through a synchronized high performance network of intelligent
control devices, sensors and actuators, linked together through
open standard Ethernet.
Open Ethernet networking
The Unidrive M family uses standard Ethernet for high
performance automation and motion control. This network is
open and uses many protocols including EtherNet/IP, Modbus
TCP/IP and PROFINET RT*, which enables flexible communication
between drives, I/O, PCs and other automation components in a
system.
IEC 61131-3 motion and automation
programming
IEC 61131-3 is the international standard that specifies five
programming languages optimized for use in automation
equipment. Over recent years IEC 61131-3 has become
widely used and is supported by the majority of
automation vendors providing access to an enormous
talent pool of engineers. The system is configured using
our Machine Control Studio software tool which is
IEC 61131-3 compliant and powered by CODESYS, the leading
industry programming environment.
Onboard safety
Machine safety features enhance machine throughput while
protecting people and assets, helping to meet SIL3 (Safety
Integrity Level 3) and PLe. Different Unidrive M models offer
alternative levels of integrated safety functions to suit various
manufacturing needs, reducing external components and
machine costs.
•
Single Safe Torque Off (STO) inputs provide an easy entry level
for safety integration.
•
Dual Safe Torque Off (STO) inputs provide enhanced
safety functionality.
•
Advanced safety* to meet the IEC 61800-5-2 functional safety
standard, covering numerous functions including STO, Safe
Stop 1 and 2, Safe Limited Speed, Safe Limited Position.
* Future availability
Extend the lifetime of your machine
with ease
As well as easily retrofitting existing applications that use
Commander SK and Unidrive SP, Unidrive M provides an
immediate performance upgrade, extending the lifetime and
throughput of your machine.
•
Unidrive M200 and M400 provide a direct upgrade path from
Commander SK.
•
As a variant of Unidrive M700, M701 provides a direct upgrade
path from Unidrive SP.
•
All variants of Unidrive M700 are able to take a Smartcard
(parameter copying device) from Unidrive SP and import
drive settings.
•
Unidrive M700 and M701 have the same control connector
terminal layout as Unidrive SP.
•
The SI-Applications Plus module allows existing Unidrive SP
SyPTPro programs to be easily recompiled for Unidrive M700.
•
Unidrive M enables easy retrofit as existing fixing points for
Unidrive SP or Commander SK installations can be used with
conversion plates available where required.
Fieldbus compliance
Using onboard functions and click-in System Integration (SI)
option modules, Unidrive M offers connectivity to all common
fieldbus communications such as PROFIBUS, DeviceNet,
CANopen and EtherCAT*. Our SI modules are certified by third
parties to ensure full compliance with standards and trouble-free
configuration and operation.
* Future availability
www.controltechniques.com
9
Energy efficiency
Unidrive M is designed to enhance the energy efficiency of
manufacturing machinery:
Control Techniques matched
servo motors
•
Low losses, up to 98% efficient.
Control Techniques offer two ranges of AC brushless servo
motors to match Manufacturing Automation application needs
•
Low power standby mode. In some applications, drives can sit
idle for significant periods; Unidrive M’s reduced standby power
saves energy.
Unimotor fm
Flexible high performance AC brushless servo motor
0.72 Nm – 136 Nm (408 Nm Peak)
•
Easy common DC bus configuration enables braking energy to
be recycled within the drive system, reducing energy usage and
eliminating external supply components.
•
Unidrive M supports sensorless
(open loop) control of compact
high efficiency permanent
magnet motors.
Unimotor fm is a flexible high performance AC brushless
servo motor range matched for use with Unidrive M.
The motors are available in seven frame sizes with various
mounting arrangements, motor lengths and a wide range of
feedback options.
Highly efficient permanent magnet
motors from Leroy Somer
Unimotor hd
Compact servo motor for demanding applications
0.72 Nm - 85.0 Nm (255 Nm peak)
Unimotor hd is Control Techniques’ high dynamic servo motor
range, designed for maximum torque density. This brushless AC
servo motor range provides an exceptionally compact, low inertia
solution for applications where very high torque is required
during rapid acceleration and
deceleration profiles.
Control Techniques Unimotor hd high
dynamic brushless AC servo motor range
Packaging application
10
www.controltechniques.com
Unidrive M is the embodiment of extensive
market research into real customer needs
and an innovative global engineering and
design collaboration. This has embraced
cutting edge modern development and
testing methods, resulting in 30 patents
pending ...and counting.
Textile machine
www.controltechniques.com
11
Unidrive M100 AC drive
➟
Value drive with quality and performance for
open loop applications
M100 delivers an economical open loop drive for general Manufacturing
Automation applications, with Control Techniques’ proven quality and class
leading motor operation.
Other Unidrive M100 benefits include:
Quick and easy to install and configure
•
Simple and easy-to-read high brightness LED keypad as standard.
•
No unnecessary features.
•
10 most commonly used parameters listed on front of drive.
Reduce machine size and cost
•
Compact drive dimensions, among the smallest in class at every power rating.
Save energy
•
Low losses up to 98% efficient.
•
Low power standby mode.
Robust design for manufacturing environments
•
Conformal coating supported through extensive environmental testing
and certification.
Typical applications:
M100 M200 M300
M400 M600
M700
M800
•
Voltage ratings
100 V (100 V - 120 V ± 10%)
✓
200 V (200 V - 240 V ± 10%)
✓
400 V (380 V - 480 V ± 10%)
✓
575 V (500 V - 575 V ± 10%)
690 V (500 V - 690 V ± 10%)
Control mode
Open loop vector or V/Hz induction
motor control
Open loop Rotor Flux Control for
induction motors (RFC-A)
Open loop permanent magnet motor
control (RFC-S)
✓
Frequency control for conveyors, fans, pumps and mixers.
M101 variant
Provides a speed reference potentiometer keypad to enhance customer choice
and ease of use.
Key data
Heavy Duty rating: 0.25 – 7.5 kW (0.33 - 10 hp)
Supply phases:
110 V drives – 1 phase
230 and 400 V drives - 1 or 3 phase
Standard features
Keypad: M100: Fixed LED
M101: Fixed LED with speed reference potentiometer
Parameter cloning via: SD card
Options
Adaptor:
AI-Back-up Adaptor
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
12
www.controltechniques.com
Unidrive M200 AC drive
➟
Flexible machine integration through
communications
•
M200 adds useful networking capability, additional I/O and improved motor
control performance.
•
Easy upgrade for existing Commander SK users.
M200 delivers substantial communication and application integration through
optional RS485 plus a wide range of industry standard fieldbus and I/O SI modules.
Enhances machine up-time and performance with its remote control monitoring
and diagnostics possibilities.
Other Unidrive M200 benefits include:
Enhance up-time and system flexibility
•
Reduce machine down-time through communications for remote diagnostics.
•
Application flexibility through configurable I/O.
•
Enhanced system integration through a selection of optional click-in Ethernet,
fieldbus and additional I/O SI modules.
Improved motor control
•
M100 M200 M300
M400 M600
M700
Greatly enhanced performance through our RFC-A vector algorithm, utilizing
closed loop current control.
Typical applications:
M800
•
Voltage ratings
Speed control for conveyors, fans, positive displacement pumps and
mixers, where their functions are controlled remotely via fieldbus or
Ethernet communications.
100 V (100 V - 120 V ± 10%)
✓
200 V (200 V - 240 V ± 10%)
✓
M201 variant
400 V (380 V - 480 V ± 10%)
✓
Provides a speed reference potentiometer keypad to enhance customer choice
and ease of use.
575 V (500 V - 575 V ± 10%)
✓
690 V (500 V - 690 V ± 10%)
Control mode
Open loop vector or V/Hz induction
motor control
✓
Open loop Rotor Flux Control for
induction motors (RFC-A)
✓
Open loop permanent magnet motor
control (RFC-S)
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Closed loop permanent magnet motor
control (RFC-S)
Key data
Heavy Duty rating: 0.25 - 22 kW (0.33 - 30 hp)
Supply phases:
Size 1 to 4: 110 V drives – 1 phase
230 & 400 V drives - 1 or 3 phase
Size 5 upwards: 3 phase
Standard features
Keypad: M200: Fixed LED
M201: Fixed LED with speed reference potentiometer
Option slots: 1 (Size 2 and above)
Parameter cloning via: PC tools, SD card
Options
Keypad: Remote mountable plain text multi-language LCD (and adaptor plate)
SI Modules: Communications, additional I/O
Adaptors:
AI-Back-up Adaptor & AI-485 Adaptor
Active Front End (AFE) power quality
convertor
www.controltechniques.com
13
Unidrive M300 AC drive
Enhance throughput with Machine Safety
•
M300 adds integrated Machine Safety
M300 helps machine builders maximize up-time and meet modern functional
safety standards. Dual onboard Safe Torque Off (STO) inputs offer easy SIL3/PLe
conformity and reduce the need for external components, minimizing overall
machine dimensions and costs.
➟
Other Unidrive M300 benefits include:
Enhance productivity through integration with the automation system and
reduce machine downtime
•
Optional RS485 and a wide range of fieldbus communication SI modules allow
remote control and diagnostics with different networks.
•
Flexible I/O.
Quick and easy to install and configure
•
Simple fixed LED keypad as standard.
•
10 most commonly used parameters listed on front of drive.
Reduce machine size and cost
•
Compact drive dimensions, among the smallest in class at every power rating.
Save energy
M100 M200 M300
M400 M600
M700
M800
Voltage ratings
✓
200 V (200 V - 240 V ± 10%)
✓
400 V (380 V - 480 V ± 10%)
✓
575 V (500 V - 575 V ± 10%)
✓
690 V (500 V - 690 V ± 10%)
Control mode
Open loop vector or V/Hz induction
motor control
✓
Open loop Rotor Flux Control for
induction motors (RFC-A)
✓
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Low losses up to 98% efficient.
•
Low power standby mode.
Typical applications:
100 V (100 V - 120 V ± 10%)
Open loop permanent magnet motor
control (RFC-S)
•
•
Speed control for material transport, cutting, woodworking, machine tools; where
protection to people or assets is required.
Key data
Heavy Duty rating: 0.25 - 22 kW (0.33 - 30 hp)
Supply phases:
Size 1 to 4: 110 V drives – 1 phase
230 & 400 V drives - 1 or 3 phase
Size 5 upwards: 3 phase
Standard features
Machine safety: 2 x Safe Torque Off terminals
Keypad: Fixed LED
Option slots: 1 (Size 2 and above)
Parameter cloning via: PC tools, SD card
Options
Keypad: Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, advanced safety*
Adaptors:
AI-Back-up Adaptor & AI-485 Adaptor
*Future availability
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
14
www.controltechniques.com
Unidrive M400 AC drive
➟
Fast set-up and diagnosis with real-text display,
plus integrated CODESYS based PLC
•
M400 adds an optional enhanced LCD keypad, precise frequency following and
onboard Programmable Logic Control (PLC).
•
Easy upgrade for existing Commander SK users with LogicStick.
M400 minimizes machine downtime with its optional intuitive
advanced LCD keypad which offers real-text multi-language display for rapid set-up
and superior diagnostics. Onboard CODESYS based PLC with a real-time task can
be used for simple logic control to enhance drive application capability.
Other Unidrive M400 benefits include:
Maximize throughput while protecting people and machinery, and easily
meet machine safety requirements
• Dual STO for safety system integration , eliminating external components.
Enhance productivity through integration with the automation system and
reduce machine downtime
• Optional RS485 and a wide range of fieldbus communication SI modules allow
remote control and diagnostics across different networks.
• I/O can be configured to accept an encoder or frequency/direction inputs for
frequency following.
M100 M200 M300
M400 M600
M700
Reduce machine size and cost
• Compact drive dimensions, among the smallest in class at every power rating.
• Enhanced functionality with onboard PLC programming provides a low cost
solution, minimizing additional equipment such as PLCs and safety contactors.
M800
Voltage ratings
100 V (100 V - 120 V ± 10%)
✓
200 V (200 V - 240 V ± 10%)
✓
400 V (380 V - 480 V ± 10%)
✓
575 V (500 V - 575 V ± 10%)
✓
690 V (500 V - 690 V ± 10%)
✓
Control mode
Open loop vector or V/Hz induction
motor control
✓
Open loop Rotor Flux Control for
induction motors (RFC-A)
✓
Open loop permanent magnet motor
control (RFC-S)
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
Save energy
• Low losses up to 98% efficient and low power standby mode.
Typical applications:
•
Speed control for conveyors, positive displacement pumps, material transport,
cutting, woodworking, where fast diagnostics are required.
Key data
Heavy Duty rating: 0.25 - 110 kW (0.33 - 150 hp)
Supply phases:
Size 1 to 4: 110 V drives – 1 phase
230 and 400 V drives - 1 or 3 phase.
Size 5 upwards: 3 phase
Standard features
Intelligence: Onboard PLC
Feedback: Encoder input – Speed follower
Machine safety: 2 x Safe Torque Off terminals
Keypad: No keypad as standard
Option slots: 1 (Size 2 and above)
Parameter cloning via: PC tools, SD card
Options
Keypad: Removable plain text multi-language LCD
Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, advanced safety*
Adaptors:
AI-Back-up Adaptor & AI-485 Adaptor
*Future availability
www.controltechniques.com
15
Unidrive M600 AC drive
High performance drive for induction and
sensorless permanent magnet motors
•
M600 adds enhanced motor control, higher performance onboard PLC with
CODESYS programming and greater system expansion capability.
M600 delivers increased machine performance with sensorless
induction and sensorless permanent magnet motor control,
for dynamic and efficient machine operation. An optional
encoder port can be used for precise closed loop velocity
applications and digital lock/frequency following. Additional I/O, global fieldbus
communications and encoder feedback options maximize system connectivity
and flexibility.
➟
Other Unidrive M600 benefits include:
Enhanced onboard PLC
•
Onboard CODESYS based PLC with a real-time task can be used for basic logic
control, speed following and digital lock to enhance drive application capability.
Maximize productivity with high performance control with all AC motors
•
Advanced RFC control algorithm for maximum stability and control, especially
with high power motors.
•
High bandwidth motor control algorithm with 62.5 µs current loop update rates.
•
200% motor overload for heavy industrial machinery applications.
Save energy
•
High performance control of open loop energy efficient industrial permanent
magnet motors , with dynamic control and high starting torque.
•
Low losses up to 98% efficient.
•
Low power standby mode.
Reduce machine size and cost
•
Compact drive dimensions, among the smallest in class at every power rating.
•
Onboard programmable automation for simple applications.
Flexible integration with automation systems
•
Fit up to three SI modules to add speed feedback, I/O and fieldbus
communications.
Easy-to-use interface
•
Optional plain text LCD keypad with up to 4 lines of text.
Typical applications:
•
M100 M200 M300
16
M400 M600
M700
Speed control with high starting torque for extruders, slitters, material transport,
compressors, manufacturing cranes, hydraulic replacement, ratio control,
gearing, winding (coilers), web handling, metal cutting.
M800
www.controltechniques.com
Winder on a metal processing line
Key data
Heavy Duty rating: Supply phases:
Standard features
Intelligence: Onboard comms: Machine safety: Keypad: Option slots: Parameter cloning via: Options
Keypad: SI Modules: Adaptor: 0.75 kW – 1.2 MW (1.0 hp - 1600 hp)
3 phase
Onboard PLC and Digital Lock Control
RS485
1 x Safe Torque Off (STO) terminal
No keypad as standard
3
PC tools, Smartcard, SD card
Advanced plain text multi-language LCD with or without real-time clock
Remote mountable plain text multi-language LCD
Communications, additional I/O, speed feedback and additional safety*
SD Card Adaptor
*Future availability
Voltage ratings
100 V (100 V - 120 V ± 10%)
200 V (200 V - 240 V ± 10%)
✓
400 V (380 V - 480 V ± 10%)
✓
575 V (500 V - 575 V ± 10%)
✓
690 V (500 V - 690 V ± 10%)
✓
Control mode
Open loop vector or V/Hz induction
motor control
✓
Open loop Rotor Flux Control for
induction motors (RFC-A)
✓
Open loop permanent magnet motor
control (RFC-S)
✓
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Opt
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
www.controltechniques.com
✓
17
Unidrive M700 AC drive
Class leading induction and servo permanent
magnet motor performance, with real-time
Ethernet
•
M700 adds onboard Ethernet, comprehensive position feedback and high
performance control of dynamic permanent magnet servo motors.
•
Fully compatible upgrade for existing Unidrive SP users.
M700 delivers maximum machine throughput through greater control with single
and multi-axis network synchronization. Onboard real-time Ethernet (IEEE 1588 V2),
advanced motion control and high speed I/O for position capture enables machine
builders to easily create more sophisticated and flexible machines.
➟
Other Unidrive M700 benefits include:
Maximize machine productivity through integration with centralized
control systems
•
Ethernet IEEE 1588 V2 hardware implementation for maximum synchronization
accuracy.
•
Integrated dual port Ethernet switch for easy connectivity.
•
Up to three SI modules to add position feedback, I/O and fieldbus communications.
Maximize machine productivity through shaft performance with any
motor technology
•
High bandwidth motor control algorithm for open and closed loop induction,
synchronous reluctance and PM servo motors with up to 3,300 Hz current loop
bandwidth and 250 Hz speed loop bandwidth.
•
Flexible feedback from robust resolvers to high resolution encoders.
Flexible universal encoder port
Increase flexibility and reduce system costs through simultaneously connecting up
to three* high performance encoder channels as standard. As an example, the drive
can interface with a feedback encoder, reference encoder and provide a simulated
encoder output without the need for additional option modules.
•
Two universal encoder input channels

Support for standard incremental and SinCos encoders, including those with absolute commutation signals.
 Support for communications based encoders with up to 4 Mb rate and line compensation to support long cable lengths of up to 100m.
•
M100 M200 M300
M400 M600
M700
M800
• Support includes BiSS C, EnDat 2.2, HIPERFACE and SSI.

Support for Resolver for feedback in harsh environments.
One simulated encoder output
Position reference for CAMs, digital lock and electronic
gearbox applications.
Implemented through hardware to maximize performance.
*The functionality is dependent upon the encoder types being used
18
www.controltechniques.com
Onboard PLC and Advanced Motion Controller
Simple onboard CODESYS based PLC with a real-time task for
interfacing with the drives 1.5 axis Advanced Motion Controller.
Key features include:
Select the M700 feature-set for your
application
To even more closely match customer needs, the M700 offers the
following 3 variants:
•
250 µs cycle time
•
Motion profile generator
•
Electronic gearbox
•
Interpolated CAM
Onboard real-time Ethernet is included on the standard M700,
with 1 x Safe Torque Off (STO) and both analog and digital I/O,
making it an incredibly versatile high performance AC drive.
•
Homing function
M701 - Unidrive SP replacement
•
High speed position freeze
M700 - Ethernet
Typical applications:
•
Speed and position control for gearing and ratio control,
winding (coilers), web handling, metal cutting, flying shear,
rotary knife, test stands, printing, packaging machines, textiles,
woodworking, tire manufacturing.
Designed to match Control Techniques’ highly popular Unidrive
SP feature-set. This includes RS485 communications, 1 x STO,
analog and digital I/O, identical control connectors, with Unidrive
SP Smartcard parameter sets supported to make upgrading to
Unidrive M as simple as possible.
M702 - Safety Enhanced
The safety enhanced M702 has 2 x STO, onboard real-time
Ethernet and digital I/O; where easy integration with modern
control and safety systems is paramount. If analog I/O is required,
this can be provided by an SI-I/O option module.
Voltage ratings
Key data
Heavy Duty rating: 0.75 kW – 1.2 MW (1.0 hp - 1600 hp)
Supply phases:
3 phase
Standard features
Intelligence: Onboard PLC and Advanced Motion Controller
Onboard comms: M700 & M702 – Ethernet, M701 – RS485
Feedback: 2 x Encoder inputs
1 x Simulated encoder output
Machine safety: M700 & M701 - 1 x Safe Torque Off (STO) terminal
M702 – 2 x STO terminals
Keypad: No keypad as standard
Option slots: 3
Parameter cloning via: PC tools, Smartcard, SD card
Options
Keypad: Advanced plain text multi-language LCD with or without real-time clock
Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, position feedback, legacy SyPT applications, advanced machine
control processing (with or without Ethernet) and
additional safety*
Adaptor: SD Card Adaptor
*Future availability
www.controltechniques.com
100 V (100 V - 120 V ± 10%)
200 V (200 V - 240 V ± 10%)
✓
400 V (380 V - 480 V ± 10%)
✓
575 V (500 V - 575 V ± 10%)
✓
690 V (500 V - 690 V ± 10%)
✓
Control mode
Open loop vector or V/Hz induction
motor control
✓
Open loop Rotor Flux Control for
induction motors (RFC-A)
✓
Open loop permanent magnet motor
control (RFC-S)
✓
Closed loop Rotor Flux Control for
induction motors (RFC-A)
✓
Closed loop permanent magnet motor
control (RFC-S)
✓
Active Front End (AFE) power
quality convertor
✓
19
Unidrive M800 AC drive
Ultimate performance through advanced onboard
machine control
•
M800 adds a powerful second onboard micro processor for high performance
CODESYS based machine control.
M800 and M810 deliver our most powerful advanced onboard machine
control, encompassing a 1.5 axis motion controller, real-time drive-to-drive
synchronization, high speed digital I/O and integrated safety features, greatly
reducing the need for expensive external components.
➟
Comprehensive application programs are intuitively written
using Machine Control Studio (based on the industry standard
CODESYS environment) to build highly flexible and productive
machines quickly.
Other Unidrive M800 benefits include:
Optimize machine productivity with powerful networked onboard
automation and motion control
•
Standard onboard MCi co-processor based machine controller.
•
MCi machine controller configured using industry standard IEC 61131-3
programming languages within the CODESYS programming environment.
•
Additional MCi click-in modules can be added for multi-processing, giving even
greater machine control capability.
•
Access to a comprehensive library of drive and machine control function blocks
and applications allows the user to achieve performance without effort.
Open Ethernet communications with IEEE 1588 V2 network synchronization
•
IEEE 1588 V2 hardware implementation with sub microsecond synchronization
accuracy.
•
Integrated dual port switches for easy connectivity.
•
Integration with external I/O and control of non-intelligent drives.
Maximizes machine productivity through shaft performance with any motor
technology
•
High bandwidth motor control algorithm, including servo control with up to
3,300 Hz current loop bandwidth and 250 Hz speed loop bandwidth.
•
Flexible three channel encoder port, for feedback encoder, reference encoder and
a simulated encoder output. Encoder inputs are able to accept a wide range of
feedback devices, from robust resolvers to high resolution SinCos encoders.
Maximize throughput while protecting people and machinery, meeting
modern machine safety requirements
M100 M200 M300
M400 M600
M700
M800
•
Dual STO for integration with safety systems and elimination of
external components.
•
Advanced safety* to meet the IEC 61800-5-2 functional safety standard, covering
numerous functions including STO, Safe Stop 1 and 2, Safe Limited Speed, Safe
Limited Position etc.
*Future availability
20
www.controltechniques.com
Typical applications:
•
Speed and position control with onboard application
software for gearing and ratio control, winding (coilers),
web handling, metal cutting, flying shear, rotary knife, test
stands, printing, packaging machines, textiles, woodworking,
tire manufacturing.
Scalable machine control
M800 - Integrated MCi200 machine controller and
Ethernet networking
The M800 offers powerful CODESYS programming and Ethernet
communications capability through the drive’s integrated
network interface. M800 is ideal for standalone motion
applications and control of small machines requiring integration
with I/O and HMIs, or PLC based systems where separation of PLC
and motion functions is desirable.
M810 - Integrated MCi210 machine controller offering
dual Ethernet networking
M810 offers high performance CODESYS programming
capability as in the M800, but with the addition of increased
program memory and an extra dual port switched Ethernet
interface directly on the CODESYS microprocessor board. The
additional Ethernet interface increases the data throughput
capability and enables the simultaneous connection to two
segregated Ethernet networks.
Size 4 M810 and size 3 M800 drives
Voltage ratings
100 V (100 V - 120 V ± 10%)
Key data
Heavy Duty rating: Supply phases:
Standard features
Intelligence: Onboard comms: Feedback: Machine safety: Keypad: Option slots: Parameter cloning via: Options
Keypad: SI Modules: Adaptor: 0.75 kW – 1.2 MW (1.0 hp - 1600 hp)
3 phase
M800 - Onboard MCi200 Machine Controller
M810 - Onboard MCi210 Machine Controller
Ethernet
2 x Encoder inputs
1 x Simulated encoder output
2 x Safe Torque Off (STO) terminals
No keypad as standard
2
PC tools, Smartcard, SD card
Advanced plain text multi-language LCD with or without real-time clock
Remote mountable plain text multi-language LCD
Communications, additional I/O, position feedback, additional machine control processing (with or
without Ethernet) and additional safety*
SD Card Adaptor
200 V (200 V - 240 V ± 10%)
✓
400 V (380 V - 480 V ± 10%)
✓
575 V (500 V - 575 V ± 10%)
✓
690 V (500 V - 690 V ± 10%)
✓
Control mode
Open loop vector or V/Hz induction
motor control
✓
Open loop Rotor Flux Control for
induction motors (RFC-A)
✓
Open loop permanent magnet motor
control (RFC-S)
✓
Closed loop Rotor Flux Control for
induction motors (RFC-A)
✓
Closed loop permanent magnet motor
control (RFC-S)
✓
Active Front End (AFE) power
quality convertor
✓
*Future availability
www.controltechniques.com
21
Integrate, automate, communicate with Unidrive M options
Unidrive M drives support a wide range of optional click-in System Integration (SI) modules that allow them to integrate seamlessly
with existing Manufacturing Automation systems and other vendor supplied equipment. These include communications, I/O, feedback
devices, enhanced safety features and onboard PLCs. Control Techniques’ high performance drives use a high speed parallel bus
Option
Description
System Integration Modules
SI-Encoder
Incremental encoder input interface module. Provides Closed loop Rotor Flux Control for induction
motors (RFC-A) on M600.
SI-Universal Encoder*
Additional combined encoder input and output interface supporting Incremental, SinCos, HIPERFACE,
EnDAT and SSI encoders.
SI-PROFIBUS
PROFIBUS interface module.
SI-DeviceNet
DeviceNet interface module.
SI-CANopen
CANopen interface module supporting various profiles, including several drive profiles.
SI-Ethernet
External Ethernet module that supports EtherNet/IP, Modbus TCP/IP and PROFINET RT* and has an
integrated web server that can generate emails. The module can be used to provide high speed drive
access, global connectivity and integration with IT network technologies, such as wireless networking.
SI-PROFINET RT
PROFINET RT interface module.
SI-EtherCAT*
EtherCAT interface module.
SI-Applications Plus
A Unidrive SP SM-Applications compatible module, which allows existing SyPTPro application
programs to be re-compiled for Unidrive M700.
MCi200
System integration module that provides a second processor, allowing advanced machine control
using industry standard CODESYS programming environment.
MCi210
System integration module that provides a second processor, allowing advanced machine control
using industry standard CODESYS programming environment. Also it has additional memory
and a dual port switched Ethernet interface directly on the CODESYS processor, extending machinery
control performance and enables the M700 and M800 to have simultaneous connectivity to 2
separate Ethernet networks.
SI-I/O
Extended I/O interface module to increase the number of I/O points on a drive. Provides additional: 4
x Digital I/O, 3 x Analog inputs (default)/Digital inputs, 1 x Analog output (default)/Digital input, 2 x
Relays.
SI-Safety*
Safety module that provides an intelligent, programmable solution to meet the IEC 61800-5-2
functional safety standard.
Drive interface units
AI-Back-up Adaptor
Port adaptor that allows the drive to use an SD card for parameter cloning, and an input for 24 V back-up.
SD Card Adaptor
Conversion device that allows an SD card to be inserted into the Smartcard slot, for parameter cloning
and application programs.
AI-485 Adaptor
Port adaptor that allows the drive to communicate via RS485.
KI-485 Adaptor
This allows the drive to communicate via RS485. This is commonly used for programming if the drive
has no keypad.
CI-485 Adaptor
Port adaptor that allows the drive to communicate via RS485. This is commonly used to connect to the
remote keypad, or for RS485 communications if there is no AI-485 adaptor fitted or it is already in use.
Other hardware
Remote I/O
Flexible I/O system for remote connectivity.
*Future availability
22
www.controltechniques.com
between the drive and SI modules which removes delays, improving the drive’s reaction time.
Communications interfaces are independently certified for conformance with the relevant
standards to ensure performance and interoperability.
Type
Applicable to
M100
M200
M300
M400
M600
M700
M800
•
•
•
•
•
•
Feedback
Communications
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Applications
•
Additional I/O
Safety
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Back-up
•
•
•
Communications
•
External additional
I/O
www.controltechniques.com
23
Intelligent Machine Architecture – Open
technology, exceptional performance
OICE
CHomponents
of SP
de E
ve
of c
IEC
P
Qu
t
en
COMMUNIC
EN y of Service / ATIO
P
DS N
O alit
C
INNOV
n
nt
NTg tale
n
S izatio
AT
Machin
e inn ION
ova
tio
n
FUTURE P
ROO
F
on
Y S E n vir o n m
Familiarity with standards accelerates machine development
and innovation.
•
Broad acceptance of open standards makes it easier to recruit
skilled engineering staff with the required expertise.
lo
CO
ES
Choice to select the ‘best-in-class’ for every machine component.
•
nt
ED pme
s
ge
Open Intelligence
D
•
How is Intelligent Machine Architecture different?
• Standard networking hardware - no limits on
integration possibilities.
8V
58
-3 Langu
131
a
61
COMMUNIC
EN etwork SynATIO
ch N
OP 2 N
r
IEE
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S
Control Techniques Intelligent Machine Architecture is an
open approach to automation, designed to maximize machine
throughput. This is achieved through a synchronized high
performance network of intelligent control devices, sensors and
actuators, linked together through open and globally available,
industry standard Ethernet. Open standards provide significant
benefits to machine builders and OEMs:
•
Performance without effort - ease of use is prioritized with high
level software tools that are proven to speed up the machine
development and maximize machine performance.
•
Increased network efficiency - intelligence is networked and not
centralized, removing traffic bottlenecks.
•
Inclusive networking - support for EtherNet/IP, Modbus TCP/IP
and PROFINET RT* allows interaction with the widest
range of automation equipment from a global pool of
automation providers.
•
Only leading technologies - Intelligent Machine Architecture is
based on feedback from customers and adopts only the leading
open standards throughout.
ANCE
FORM
PER
En TA
gin L
ee E
ri
IEC 61131-3 motion and automation programming
Unidrive M offers the choice to integrate machine control
functionality within the drive:
•
Simple onboard CODESYS based PLC.
•
Advanced 1.5 axis Motion Controller, key features include:
➮ 250 μs cycle time
➮ Motion profile generator
➮ Electronic gearbox
➮ Interpolated CAM
➮ Homing function
•
➮ High speed position freeze
High performance MCi200 and MCi210 Machine Control modules
for extra control performance.
* Future availability
24
www.controltechniques.com
Increasing Machine Control
Capabilities of Unidrive M
❯
❯
❯
❯
M810 with
Onboard MCi210
Machine Controller
M800 with Onboard MCi200
Machine Controller
M700 with Onboard PLC and
Advanced Motion Controller
M600 with Onboard PLC
and Digital Lock Control
M400 with Onboard PLC
Machine Control Studio software
- powered by CODESYS
The following IEC 61131-3 programming languages
are supported:
Control Techniques Machine Control Studio provides
a flexible and intuitive environment for programming
Unidrive M’s new automation and motion control features. The
new software offers programming for:
•
Structured Text (ST)
•
Function Block Diagram (FBD)
•
Structured Function Chart (SFC)
•
Ladder Diagram (LD)
•
Instruction List (IL)
•
Unidrive M400, M600 and M700’s onboard PLC.
•
Unidrive M800 and M810 with integrated machine control.
•
High performance MCi200 and MCi210 Machine
Control modules.
•
Also supported:
•
Ethernet network data configurations.
Machine Control Studio is powered by CODESYS, the leading open
software for programmable machine control. The programming
environment is fully IEC 61131-3 compliant, meaning that it is
familiar and therefore fast and easy to use for control engineers
around the world.
Continuous Function Chart (CFC)
Intuitive IntelliSense functionality helps to write consistent and
robust programming, speeding up software development.
Programmers have access to a vibrant open-source community
for function blocks. Control Techniques also provides support for
customers’ own function block libraries, with on-line monitoring
of program variables with user defined watch windows and help
for on-line change of program, in line with current PLC practice.
www.controltechniques.com
25
Transformer core cutting line
Open, efficient, synchronized Ethernet
I/O and other devices, Unidrive M uses open protocols such as TCP/
IP and UDP, delivering exceptional performance:
Control Techniques Intelligent Machine Architecture uses standard
Ethernet to connect the machine controller parts and other devices •
such as PCs, I/O and HMIs together. Ethernet provides machine
•
builders and manufacturers with real benefits:
•
• Maximize machine productivity through high performance
•
deterministic Ethernet, suitable for complete Machine
Automation and demanding synchronized motion functions.
•
• Access future developments in IT based industries where billions
of nodes are installed, future proofing your investments .
•
Network synchronization of less than 1 μs (typically <200 ns)
250 μs cycle time for the most demanding motion applications
Virtually unlimited node count
Bandwidth protection through a network gateway that manages
non-real-time Ethernet messages
Master/follower and peer-to-peer communications capabilities
Access to a massive choice of network monitoring and
diagnostics tools.
Through advances in Ethernet technology, standard Ethernet
hardware now delivers the highest levels of machine performance
in industrial networking. For communication between drives, PCs,
26
www.controltechniques.com
Network synchronization
Traffic management
Network synchronization is a common requirement across
many industries including industrial automation, entertainment,
telecommunications and power generation. This requirement
led to the development of the Precision Time Protocol (PTP)
standard which provides a mechanism for precisely synchronizing
clocks across all PTP capable nodes in an Ethernet network. PTP is
defined by the international standard IEEE 1588 V2.
Manage non-critical network traffic through a
network gateway
Unidrive M integrates a network gateway feature within the
drive’s dual port switch. This uses standards called Differentiated
Services Code Point (DSCP) and Quality of Service (QoS) to
protect network bandwidth by eliminating or delaying noncritical messages from outside the control network.
The wide range of applications for PTP has driven demand for chip
manufacturers to provide network controllers that economically
support this protocol. This has led to a massive and increasing
choice of networking products that cost-effectively integrate
PTP, including industrial Ethernet switches and I/O. Unidrive M
integrates PTP onboard the drive within a dual port Ethernet
switch enabling high precision synchronization across the
Ethernet network.
IEEE 1588 V2 clock explanation
IEEE 1588 V2 distributed clocks are used
to automatically synchronize the position,
speed and current loops across
all drives.
Master
Follower
Follower
Follower
Follower
References are sent with ‘process at’ time
Feedback signals include ‘sampled at’ time
www.controltechniques.com
27
Unidrive M Flexible Ethernet Communications
HMI
IT Network
Unidrive M800 or M810
Integrated Powerful Onboard
CODESYS Machine Controller
providing overall machine control
Unidrive M700 or M702
Advanced Motion Controller
and CODESYS PLC onboard
Ethernet Switch
Remote I/O
PROFINET
RT Master
CPU314C-2 DP
SF
BF
DC5V
FRCE
RUN
STOP
PUSH
RUN
STOP
MRES
DI8xDC24V
AI5/A02x12Bit
Remote I/O
Remote I/O
EtherNet/IP Master
DI16/D016xDC24V
0
0
0
1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
DI+2
IN
DI+0
IN
DI+1
2
3
4
5
6
7
D0+0
OUT
D0+1
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
OR
Unidrive M200, M300
and M400 with SI-Ethernet
Synchronized communications using IEEE 1588 V2 PTP
PROFINET RT* or EtherNet/IP communications
Modbus TCP/IP communications
IT communications - Managed using QoS to ensure
network reliability
28
* Future availability
System Integration (SI) option modules
allow additional connectivity with
EtherCAT, PROFIBUS, DeviceNet
CANopen and I/O. Plus connectivity
to legacy CTNet system.
www.controltechniques.com
Unidrive M’s onboard real-time Ethernet
(using IEEE 1588 V2) provides improved
machine control with fast and flexible
communications. Synchronization can be
achieved across the network below 1 µs, with
update rates as low as 250 µs with a virtually
unlimited node count.
www.controltechniques.com
29
Unidrive M set-up, configuration
and monitoring
Unidrive M is quick and easy to set-up. The drives may be
configured using a selection of keypads, SD or Smartcard or the
supplied commissioning software that guides the user through
the configuration process.
Type
30
User interface options
Unidrive M benefits from a number of keypad choices to meet
your application needs:
Benefit
Fixed LED keypad
Simple LED keypad fitted as
standard for quick and easy
commissioning and use.
Fixed LED
keypad with
speed reference
potentiometer
Simple LED keypad with user
friendly speed reference
potentiometer for quick and easy
commissioning and use.
CI-Keypad
Intuitive plain text, multi-language
LCD keypad for rapid set-up and
superior diagnostics maximizes
machine up-time. Novel clipless fit
provides easy removal.
Remote keypad
All the features of the CI-Keypad
LCD, but remote mountable. This
allows flexible mounting on the
outside of a panel and meets IP66
(NEMA 4).
M100 M200
•
•
M101
M201
M300 M400
M600
M700 M800
•
Opt
Opt
Opt
Opt
KI-Keypad
Plain text, multi-language LCD
keypad with up to 4 lines of text
for in depth parameter and data
descriptions, for an enhanced
user experience.
Opt
Opt
Opt
KI-Keypad RTC
All the features of the KI-Keypad,
but with battery operated realtime clock. This allows accurate
time stamping of events, aiding
diagnostics.
Opt
Opt
Opt
www.controltechniques.com
Opt
Opt
Opt
Unidrive M Connect screen
Unidrive M Connect
commissioning tool
•
Drive discovery gives the ability to find drives on a
network automatically without the user having to specify
their addresses.
Based on Control Techniques’ 25 years of experience, Unidrive M
Connect is our latest drive configuration tool for commissioning,
optimizing and monitoring drive/system performance. Its
development draws from extensive user research, using human
centered design principles to give the ultimate user experience:
•
Automatic RTU baud rate scanning on the Unidrive M drives
which have a 485 connection.
Unidrive M’s portable memory devices
Smartcard
The optional Smartcard memory device can be used to back-up
parameter sets and basic PLC programs, as well as copying them
from one drive to another, including from a Unidrive SP. It also
allows:
•
Fast task based commissioning and easy maintenance of the
Unidrive M family is simplified via familiar Windows interface.
•
Intuitive graphical tools enhance and simplify user experience.
•
For experienced users, dynamic drive logic diagrams and
enhanced searchable listings are present.
•
Simplified drive maintenance and commissioning
•
Drive and motor performance can be optimized with minimal
specialized drive knowledge.
•
Quick set-up for sequential build of machines
•
•
Tool is scalable to match application requirements.
Machine upgrades to be stored on a Smartcard and sent to the
customer for installation
•
Supports the import of Unidrive SP parameter files and allows
full drive cloning (i.e. parameter sets and application program).
•
Multiple simultaneous communications channels for a more
complete overview of the system.
SD card
Unidrive M uses popular SD cards for quick and easy parameter
and program storage using the SD Card Adaptor, allowing
them to fit in the drive Smartcard slot. SD cards provide a huge
memory capability allowing a complete system reload if required,
and can be easily pre-programmed on a common PC.
www.controltechniques.com
31
Unidrive M frame sizes and ratings
1
2
3
(M100 to M400)
4
(M100 to M400)
M100
•
•
•
•
M200 & M300
•
•
•
•
M400
•
•
•
•
Frame size
Frame sizes available
M600 ➝ M810
160 x 75 x 130
205 x 75 x 150
DIN rail mounting:
137 x 75 x 130
DIN rail mounting:
180 x 75 x 150
6.3 x 3.0 x 5.1
8.1 x 3.0 x 5.9
DIN rail mounting:
5.4 x 3.0 x 5.1
DIN rail mounting:
7.1 x 3.0 x 5.9
kg (Ib)
0.75 (1.65)
Internal
mm
4
(M600 to M800)
•
•
226 x 90 x 160
277 x 115 x 175
382 x 83 x 200
391 x 124 x 200
8.9 x 3.5 x 6.3
10.9 x 4.5 x 6.9
15.0 x 3.3 x 7.9
15.4 x 4.9 x 7.9
1.0 (2.2)
1.5 (3.3)
3.13 (6.9)
4.5 (9.9) Max
6.5 (14.3)
•
•
•
•
•
•
@ 100 V
0.25 kW - 0.37 kW
(0.33 hp - 0.5 hp)
0.75 kW - 1.1 kW
(1.0 hp - 1.5 hp)
@ 200 V
0.25 kW - 0.75 kW
(0.33 hp - 1 hp)
0.37 kW - 1.5 kW
(0.5 hp - 2 hp)
2.2 kW
(3 hp)
3 kW - 4 kW
(4 - 5 hp)
0.75 kW - 2.2 kW
(1 hp - 3 hp)
3 kW - 4 kW
(3 hp - 5 hp)
@ 400 V
N/A
0.37 kW - 1.5 kW
(0.5 hp - 2 hp)
2.2 kW - 4 kW
(3 hp - 5 hp)
5.5 kW - 7.5 kW
(7.5 hp - 10 hp)
0.75 kW - 4 kW
(1 hp - 5 hp)
5.5 kW - 7.5 kW
(10 hp)
Dimensions
(H x W x D)
in
Weight
3
(M600 to M800)
Line Choke
External
Max Continuous
Heavy Duty kW
Rating
@ 575 V
N/A
@ 690 V
N/A
All dimensions include mounting brackets except for the DIN rail alternative for frames 1 and 2.
32
www.controltechniques.com
SINGLE DRIVES
5
6
7
8
9*
9
10
•
•
•
11*
•
•
•
•
•
•
•
•
•
•
•
•
•
•
M200 to M400
391 x 143 x 192
M600 to M800
391 x 143 x 200
M200 to M400
391 x 210 x 221
M600 to M800
391 x 210 x 227
557 x 270 x 280
803 x 310 x 290
1108 x 310 x 290
1069 x 310 x 288
1069 x 310 x 288
1410 x 310 x 310
M200 to M400
15.4 x 5.6 x 7.6
M600 to M800
15.4 x 5.6 x 7.6
M200 to M400
15.4 x 8.3 x 8.7
M600 to M800
15.4 x 8.3 x 8.9
21.9 x 10.6 x 11.0
31.6 x 12.2 x 11.4
43.6 x 12.2 x 11.4
42.1 x 12.2 x 11.3
42.1 x 12.2 x 11.3
55.5 x 12.2 x 12.2
7.4 (16.3)
14 (30.9)
28 (61.7)
52 (114.6)
46 (101.4)
46 (101.4)
•
•
•
•
•
•
•
•
N/A
5.5 kW
(7.5 hp)
7.5 kW - 11 kW
(10 hp - 15 hp)
15 kW - 22 kW
(20 hp - 30 hp)
30 kW - 37 kW
(40 hp - 50 hp)
45 kW - 55 kW
(60 hp - 75 hp)
45 kW - 55 kW
(60 hp - 75 hp)
75 kW - 90 kW
(100 hp - 125 hp)
N/A
11 kW - 15 kW
(20 hp - 25 hp)
18.5 kW - 22 kW
(30 hp)
30 kW - 45 kW
(50 hp - 75 hp)
55 kW - 75 kW
(100 hp - 125 hp)
90 kW - 110 kW
(150 hp)
90 kW - 110 kW
(150 hp)
132 kW - 160 kW
(200 hp - 250 hp)
185 kW - 250 kW
(300 hp - 400 hp)
1.5 kW - 4 kW
(2 hp - 5 hp)
5.5 kW - 22 kW
(7.5 hp - 30 hp)
30 kW - 37 kW
(40 hp - 50 hp)
45 kW - 55 kW
(60 hp - 75 hp)
75 kW - 90 kW
(100 hp - 125 hp)
75 kW - 90 kW
(100 hp - 125 hp)
110 kW - 132 kW
(150 hp - 200 hp)
150 kW - 225 kW
(200 hp - 300 hp)
15 kW - 45 kW
(20 hp - 60 hp)
55 kW - 75 kW
(75 hp - 100 hp)
90 kW - 110 kW
(125 hp - 150 hp)
90 kW - 110 kW
(125 hp - 150 hp)
132 kW - 160 kW
(175 hp - 200 hp)
185 kW - 250 kW
(250 hp - 300 hp)
*Future availability
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33
Unidrive M Frame Sizes and Ratings
MODULAR DRIVES
INVERTER & RECTIFIER
Frame size
Frame sizes available
INVERTER
9
10
11*
9
10
11*
•
•
•
•
•
•
mm
1069 x 310 x 289
1069 x 310 x 289
1410 x 310 x 310
773 x 310 x 290
773 x 310 x 290
880 x 310 x 310
in
42.1 x 12.2 x 11.4
42.1 x 12.2 x 11.4
55.5 x 12.2 x 12.2
30.4 x 12.2 x 11.4
30.4 x 12.2 x 11.4
34.7 x 12.2 x 12.2
External
•
•
•
@ 200 V
45 kW - 55 kW
(60 hp - 75 hp)
75 kW - 90 kW
(100 hp - 125 hp)
N/A
45 kW - 55 kW
(60 hp - 75 hp)
75 kW - 90 kW
(100 hp - 125 hp)
N/A
@ 400 V
90 kW - 110 kW
(150hp)
132 kW - 160 kW
(200 hp - 250 hp)
185 kW - 250 kW
(300 hp - 400 hp)
90 kW - 110 kW
(150hp)
132 kW - 160 kW
(200 hp - 250 hp)
185 kW - 250 kW
(300 hp - 400 hp)
@ 575 V
75 kW - 90 kW
(100 hp - 125 hp)
110 kW - 132 kW
(150 hp - 200 hp)
150 kW - 225 kW
(200 hp - 300 hp)
75 kW - 90 kW
(100 hp - 125 hp)
110 kW - 132 kW
(150 hp - 200 hp)
150 kW - 225 kW
(200 hp - 300 hp)
@ 690 V
90 kW - 110 kW
(125 hp - 150 hp)
132 kW - 160 kW
(175 hp - 200 hp)
185 kW - 250 kW
(250 hp - 300 hp)
90 kW - 110 kW
(125 hp - 150 hp)
132 kW - 160 kW
(175 hp - 200 hp)
185 kW - 250 kW
(250 hp - 300 hp)
M600 ➝ M810
Dimensions
(H x W x D)
Weight
kg (Ib)
Internal
Line Choke
Max Continuous
Heavy Duty kW
Rating / A Rating
Modular ratings up to 1.2 MW through parallel connected inverters.
Dimensions include mounting brackets.
34
www.controltechniques.com
RECTIFIER
6 pulse
12 pulse
10
11*
11*
355 x 310 x 290
570 x 310 x 310
570 x 310 x 310
15.8 x 12.2 x 11.4
22.4 x 12.2 x 12.2
22.4 x 12.2 x 12.2
•
•
•
410 A
N/A
410 A
452 A
667 A
452 A
248 A
385 A
248 A
Automotive assembly plant
*Future availability
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35
Unidrive M feature and specification table
Unidrive
Feature
Maximum
Heavy Duty
Ratings
Maximum
Normal Duty
Ratings
Motor shaft power (kW)
M100
M200
M300
M400
M600
M700
M800
7.5
22
22
110
1200
1200
1200
Motor shaft power (hp)
10
30
30
150
1600
1600
1600
Continuous current (A)
17
47
47
224
2286
2286
2286
Motor shaft power (kW)
N/A
30
30
132
1500
1500
1500
Motor shaft power (hp)
N/A
40
40
200
2000
2000
2000
Continuous current (A)
N/A
63
63
266
2786
2786
2786
100 V (100 V - 120 V ± 10%)
•
•
•
•
200 V (200 V - 240 V ± 10%)
•
•
•
•
•
•
•
Voltage rating 400 V (380 V - 480 V ± 10%)
•
575 V (500 V - 575 V ± 10%)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
690 V (500 V - 690 V ± 10%)
Current loop update
166 µs
Heavy Duty peak rating
Performance
150 % (60 s)
62 µs
180 % (3 s)
Maximum output frequency
200 % (3 s)
550 Hz
0.67, 1, 2, 3, 4, 6 , 8, 12, 16 kHz
- 3 kHz default
Switching frequency range
2, 3, 4, 6, 8, 12, 16 kHz
- 3 kHz default
High performance current controllers
Open loop vector or V/Hz induction
motor control
•
Open loop Rotor Flux Control for
induction motors (RFC-A)
Control
modes
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Opt
•
•
•
•
•
•
•
Open loop permanent magnet motor
control (RFC-S)
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Active Front End (AFE) power quality
convertor
Programmable Logic Control (PLC)
•
•
•
•
Real-time tasks
•
•
•
•
•
•
•
•
•
Digital Lock Control
Advanced Motion Controller
Machine Controller
•
Enhanced Machine Controller
M810
For full drive voltage and current ratings, please refer to the
individual Unidrive M model brochure, or contact your local Drive
Center or distributor for details
36
•
•
Closed loop permanent magnet
motor control (RFC-S)
Onboard
intelligence
•
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Unidrive
Feature
M100
M300
M400
RS485
Onboard
comms
Ethernet (2 switched ports)
Drive status
Status LED
M701
•
•
M101
M201
Remote mountable LCD (RS485 port
adaptor required)
0
•
Opt
•
•
•
•
Opt
Opt
Opt
Opt
Opt
Opt
Opt
Opt
Opt
Opt
Opt
•
Opt
Removable plain text LCD with
real-time clock
•
1
•
•
•
2
•
3
AI-Back-up Adaptor
•
AI-485 Adaptor
•
•
•
•
•
•
KI-485 Adaptor
CI-485 Adaptor
•
•
•
•
•
•
Communications (SI-PROFIBUS,
SI-DeviceNet, SI-CANopen,
SI-Ethernet, SI-PROFINET RT,
SI-EtherCAT*)
•
•
•
•
•
•
Additional I/O (SI-I/O)
•
•
•
•
•
•
•
•
•
Position feedback SI-Encoder,
SI-Universal Encoder
SI-Applications Plus
•
Machine controller (MCi200 and
MCi210)
•
•
•
•
Safe Motion (SI-Safety*)
•
•
Tile mounting
DIN rail mounting on frame sizes 1
and 2
Mechanical
attributes
•
M800
M810
Removable plain text LCD
Options
M700
•
Fixed speed reference potentiometer
SI module
slots
M600
Ethernet (2 x 2 switched ports)
Fixed LED
Keypad
M200
Mechanical retrofit capabilities
•
Frame sizes 3,4,5
•
•
•
•
Commander SK compatible mechanical
footprint either as standard or with
conversion plates
Common DC bus connections
Unidrive SP compatible
mechanical footprint either as
standard or with conversion
plates
Frame sizes 3,4,5,6
*Future availability
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37
Unidrive
Feature
M100
M200
M300
M400
M600
M700
M800
Opt
Opt
Opt
•
•
•
Opt
Opt
Opt
Opt
Opt
Opt
•
•
•
•
•
•
•
Encoder Input 2
•
•
Simulated encoder output
•
•
Serial/Ethernet port cloning (using AI485 Adaptor on M200, M300 & M400)
SD card and adaptor
Parameter
back-up
Opt
Smartcard reader support
Electronic motor nameplate parameter
storage (EnDat, HIPERFACE, BiSS
encoders)
Encoder Input 1
Feedback
•
Analog Inputs/Outputs
Onboard I/O
Digital Inputs/Outputs/Bidirectional
Inputs or Outputs
Relay Output
3/2
1/0
2/1
2/1
2/2
3/2
3/0/1
4/0/1
4/0/1
5/0/2
4/1/3
1
1
1
1
1
1
•
•
1 x STO terminal
Onboard
safety
Opt
2 x STO terminals
•
•
M702: 0/0
4/1/3
M702: 3/3/0
M702
Stationary autotune for permanent
magnet motors
•
Wide operating range back-up DC supply
Fan operation
User replaceable fan(s)
Other
Opt
Opt
Opt
Opt
Temperature controlled with standby
(off)
•
Ingress rating
Conformal coating
•
•
•
38
•
•
•
•
•
•
•
•
•
•
IP20 / NEMA1 / UL open class
•
•
•
•
•
www.controltechniques.com
•
Temperature controlled with user
adjustable speed limit
•
•
•
IP20 / NEMA1 / UL TYPE 1*
*UL open class as standard,
additional kit needed to achieve
Type 1
IP65 / NEMA4 / UL TYPE 12
rating is achieved on the rear of
the drive when through panel
mounted
•
Heatsink mounted braking resistor
support (up to frame size 5)
Standby mode (energy saving)
1
•
Mechanical load resonance
compensation
24 V control back-up
3/3/0
Future
option
Advanced safety
Power and
motor control
0/0
•
•
•
•
•
•
•
•
•
•
Unidrive M Range - Identification
Electrical Specification
Range & Derivative
Mxxx-
Unidrive Range:
M100M200M300M400M600M700M800-
Range ID
Functionality
Single
drives
No paralleling
Control & fan
power supply
always fitted
Modular
drives
Can be paralleled
No control with
or without fan
power supply
Drive Format
Frame & Volts
Current
03
00078
4
Frame Size
Power
Control
Fan Supply
A
1
0
Current Rating:
Heavy Duty Rating x 10
Voltage Rating:
1 = 100 V
2 = 200 V
4 = 400 V
5 = 575 V
6 = 690 V
Power
Description
Frames
03 to 09
Power Format
A
6P Rectifier + Inverter
Internal Choke
E
6P Rectifier + Inverter
External Choke
T
12P Rectifier + Inverter
E
6P Rectifier + Inverter
External Choke
T
12P Rectifier + Inverter
D
Inverter
AC to AC
09 to 11
AC to AC
DC to AC
09 to 11
Control
1
Standard
U
Unassigned
Fan Power Supply:
0 = Fitted
1 = No fan power supply
For a full list of patents and patent applications, visit www.controltechniques.com/patents.
www.controltechniques.com
39
www.controltechniques.com
Products that increase productivity, reduce operating costs
and maximize customer choice
As part of Emerson Industrial Automation, Control Techniques
and Leroy Somer are leading manufacturers of AC and DC variable
speed drives, servos, motors and power conversion technologies
for commercial and industrial applications. Our extensive range of
innovative products are used in the most demanding applications
requiring performance, reliability and energy efficiency, while
providing the extensive features needed to maximize customer
value and choice.
Our solutions are sold Worldwide through a network of over
90 Drive Centres and resellers in 70 countries. To locate
an outlet near you, go to the website or send an email to
controltechniques@emerson.com.
P.N. 0778-0000-04 11/13
© Emerson 2013. The information contained in this brochure is for guidance only and does not form part of any
contract.The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the
right to change the specifi cation of their products without notice.
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