Honeywell HKIT2A1001/U Installation Kit Manual for Honeywell HKIT2A1001/U Installation Kit, Bypass

HE220, HE260 Humidifier
Installation Kit
INSTALLATION INSTRUCTIONS
WELCOME
INSTALLATION
To the comfortable world of humidified air. When you use
your Honeywell humidifier, you notice that your skin is not
as dry, and that your scratchy throat and irritated nasal
passages that aggravate allergies and asthma are
steadily improving.
Preparing for the Installation
You have also taken the first step in reducing the zapping
you create when you walk on your carpet and then touch
your TV, computer, metal door knob or your pet. Your
furniture and woodwork are also benefitting from the
difference that humidified air makes.
Required Accessories (Included)
Congratulations! You have just made a great investment
in improving the comfort of your home.
Be sure to identify all the required (Table 1) accessories
(included) and make sure the appropriate tools are
available before beginning the installation.
Table 1. Required Accessories.
Quantity
Accessory
Humidifier Parts and Accessories
APPLICATION
3 ft
(0.93 m)
This installation kit contains all the parts necessary to
install your new Honeywell HE220 or HE260 Humidifier.
Bypass ducting including:
6 in. (155 mm) diameter flexible duct
Starter collar
Summer shut-off damper
Duct tape
20 ft
(6.2m)
18 gauge, two-strand thermostat wire
20 ft
(6.2m)
1/4 in. (6.35 mm) OD feed water tubing
10 ft
(3.1m)
1/2 in (12.7 mm) ID drain tubing
1 bag
Connecting and mounting hardware:
Wire nuts (4)
No. 8 sheet metal screws (18)
Drain tube clamps (2 sizes)
Feed tube mounting clamps (6)
Brass inserts (2)
Plastic compression rings (2)
1
Plug-in transformer
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HE220, HE260 HUMIDIFIER INSTALLATION KIT
Table 1. Required Accessories.
Quantity
Accessory
HUMIDIFIER
Air Pressure Switch and Accessories
2
Black rubber gasket
2
Tubing Fitting Elbow
BYPASS
COLLAR
L
TA
ON
RIZ
HO
M27302
OY
HB
HIG
M27323
1
10 ft. Tubing, 1/4 in. ID
1
Air Pressure Switch (Fig. 10)
2
Screws, #8 x 3/4 in. sheet metal
2
Terminal Adaptor
WN
DO O
FL
M12248D
Fig. 1. Typical humidifier installation locations.
Required Tools
Tools required for installation include:
•
•
•
•
•
•
Tin snip.
Screwdriver.
Adjustable or open-end wrench.
Drill, punch or awl.
Level.
3/4-in. Sheet Metal Drill Bit
Determining Best Location for
Humidifier
• Select a location for the humidifier on the supply (warm
air stream) or the return plenum. See Fig. 1.
• Select a location for the bypass on the opposite
plenum. The sidewalls of the humidifier are
interchangeable to allow bypass duct mounting on
either side of the humidifier.
• Select a location that cannot damage the air
conditioner A-coil during installation.
• Select a location where the 6 ft (1.86m) of 6 in. (155
mm) duct provided is adequate to connect the
humidifier to the bypass.
— Do not locate the humidifier or bypass on a furnace body.
— Allow adequate clearance in front of and above
the humidifier so you can easily remove the cover
to perform routine maintenance.
— Mount humidifier at least 3 in. (78 mm) above the
furnace body to allow adequate space for the
solenoid valve and drain line.
— Mount humidifier in a conditioned space to prevent
freezing.
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OY
WB
LO
Selecting Water Supply Location
• Use either hard or soft water in the humidifier and
either hot or cold water. The water flow rate, with the
humidifier running, is 3.5 gal/hr (13 liters/hr) to flush
the pad and provide moisture for evaporation.
• Make sure that the 20 ft (6.2m) of feed water tubing
provided is adequate to connect the water supply
(saddle valve) with the humidifier solenoid valve.
Locating Closest Floor Drain
• Select location with access to a floor drain to provide
drainage for air conditioner condensation and
humidifier drainage.
• If you do not have a drain available, we recommend
that you install the Honeywell Whole House Drum or
Disk Humidifier.
• Make sure that the 10 ft (3.1m) of drain tubing is
adequate to reach from the humidifier drain connection
to the floor drain.
Mount the switch at least 6 in. (152 mm) upstream from
an elbow or junction, and at least 15 in. (381 mm)
downstream from an elbow or junction. Locate the switch
on the opposite side of the duct from the air entrance.
(See Fig. 1-3 in S688 Installation Instructions.)
Selecting Location for Humidistat
• Select a location for the humidistat on the return
plenum or on the wall in the living space.
— Mounting on the return plenum is the easiest
installation for the control wiring circuit.
For return duct mounting, the humidistat should be
mounted upstream from the humidifier or bypass so that it
is properly sensing the relative humidity of the living
space. Locate the control at least 8 in. (203 mm)
upstream from the humidifier in the return air duct. (See
Fig 2.)
2
HE220, HE260 HUMIDIFIER INSTALLATION KIT
WATER
FEED NOZZLE
ALTERNATE LOCATION
RETURN
AIR
HUMIDIFIER
PAD ASSEMBLY
RETURN
AIR
FRAME
6 in. (152 mm)
MINIMUM
15 in. (381 mm)
MINIMUM
HUMIDIFIER
HOUSING
BEST
LOCATION
RETURN AIR DUCT
COVER
WATER
FEED TUBE
SIDEWALL
M12831
Fig. 2. Selecting duct location for humidistat.
Locating Closest 120V Electrical Outlet
• Select location with access to an outlet. If not
available, contact an electrician to have one installed.
Make sure that the 20 ft (6.2m) of thermostat wire is
adequate to reach from the humidifier solenoid, to the
sail switch, to the humidistat, to the plug-in transformer
in the outlet.
INSTALLING HUMIDIFIER
WARNING
Hazardous Voltage.
Can cause personal injury or equipment
damage.
Do not cut or drill into any air conditioning or
electrical accessory.
M12304A
BY-PASS SIDEWALL
Fig. 3. Disassembling humidifier.
7. Make sure the humidifier housing is level, then position it in the opening so the plastic tabs are in place
on the lower sheet metal edge of the opening. Use
pliers, as necessary, to flatten cut edges. See Fig.
4.
8. Secure the humidifier housing to the opening at the
top and bottom using sheet metal screws.
SHEET METAL
SCREWS (4)
CAUTION
LEVEL
DUCT
Sharp Edges Installation Hazard.
Can cause personal injury.
Wear gloves and safety glasses.
1.
2.
3.
4.
5.
6.
Turn off power to the air handing system at the circuit breaker.
Draw a level line on the plenum in the location
chosen for the humidifier. (Leveling assures optimal
humidifier performance.)
Locate the template in the Humidifier Installation
Instructions.
Tape the template in position and trace around the
template.
Remove the template and carefully cut the rectangular opening.
Disassemble the humidifier; remove the cover and
take out the humidifier pad assembly. See Fig. 3.
OPENING
TO AIR DUCT
NOTE: Sidewalls are interchangeable for either left or
right bypass installation. To change direction,
remove the screws holding each sidewall,
reverse sidewall locations, and reinstall the
screws.
PLASTIC
TABS (2)
DRAIN TUBING
M20171
Fig. 4. Installing humidifier on duct.
9. Use the 6 in. (155 mm) starter collar as a template
to mark the opening for the bypass.
Carefully cut the opening for a 6 in.(155 mm) starter
collar. See Fig. 5. Use a drill, punch or awl to start
the cut in the middle of the circle. Cut in an outward
spiral to assist in controlling the cut.
10.
3
69-2518—03
HE220, HE260 HUMIDIFIER INSTALLATION KIT
6 IN. ROUND TEMPLATE
STARTING
HOLE
M20174
Fig. 7. Connecting bypass ducting.
M20172
Fig. 5. Cutting bypass opening.
11.
Assemble the summer shutoff damper into the
starter collar. Verify that the damper rotates freely
between the open and closed positions. Make sure
handle will be accessible. Mark the damper closed
position as summer and the open position as winter.
See Fig. 6.
IMPORTANT
To avoid sagging and stress on humidifier, add
support if ducting is longer than 4 ft (1.25m).
14.
15.
Seal the duct connections with duct tape.
Reinstall the humidifier pad assembly in the humidifier housing.
IMPORTANT
Be sure to reconnect the water feed tube and
ensure that the tube is not pinched or kinked.
16.
Hinge the cover in place and secure with the thumbscrew located at the bottom of the cover.
Connecting the Plumbing
1. Shut off the water.
SUMMER
WINTER
CAUTION
Chemical Hazard.
Can cause personal injury or equipment
damage.
Do not use any line connected to an air
conditioner.
Do not use gas line.
M20173
Fig. 6. Installing the starter collar.
12.
13.
Remove liner to expose foam adhesive. Position
starter collar over opening.
Using sheet metal screws, connect starter collar to
the duct and bypass duct from humidifier to starter
collar. Be sure to secure the collar to the duct with
sheet metal screws. See Fig. 7.
2. First, connect 1/4-in. line to the humidifier’s solenoid valve, located at the bottom of the humidifier.
a. Remove the compression nut.
b. Discard the brass ring, replacing it with the plastic ring.
c. Install the brass insert into the end of the tubing.
d. Insert the tubing into the solenoid valve fitting
and support the valve while tightening the compression nut.
NOTE: Do not over-tighten the compression nut. Moderate tightness prevents leaking.
3. Use the saddle valve (included) to tap into the water
supply line at the location selected. See Fig. 8. If
tapping into galvanized pipe, drain line and pre-drill
3/17-in. tap for saddle valve.
NOTE: The saddle valve is not designed to regulate
water flow. The valve is either open or closed.
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4
HE220, HE260 HUMIDIFIER INSTALLATION KIT
IMPORTANT
To prevent debris from clogging the solenoid inline filter, be sure to install the saddle valve handle pointing toward the ceiling.
BRASS COMPRESSION NUT
PLASTIC
COMPRESSION RING
BRASS INSERT
M27300
M20176
Fig. 10. Pressure switch—oriented vertically.
Fig. 8. Installing feed tubing.
4.
5.
Use 1/4-in. (6mm) OD tubing and connect the saddle valve to the inlet side of the solenoid valve on
the humidifier (See Fig. 9).
Repeat step 2, a - d for saddle valve fitting.
3. The return duct is recommended, however the
switch can also be mounted to the supply duct.
NOTE: Cut tubing to correct length so the tubing terminates at the drain.
A
B
SUPPLY DUCT INSTALL - AIR LINE ONLY TO TAP A,
CONNECTED TO THE + PORT ON THE AIR FLOW SWITCH
M20177
RETURN DUCT INSTALL - AIR LINE ONLY TO TAP B,
CONNECTED TO THE – PORT ON THE AIR FLOW SWITCH
Fig. 9. Installing the drain tubing.
SUPPLY/RETURN DUCT INSTALL - AIR LINE CONNECTED
TO BOTH THE + AND – PORTS ON THE AIR FLOW SWITCH
M27303
Air Pressure Switch Installation
Fig. 11. Mounting the pressure switch.
IMPORTANT
Do not install the switch in an area where temperature exceeds rating of -40F to 190F (-40C to
88C)
1.
2.
Disconnect power from the humidifier before installing.
Mount the switch vertically with pressure connectors facing down, using provided self-tapping
screws to secure the switch to the duct.
IMPORTANT
Calibration accuracy requires that the switch be
mounted vertically (as pictured in Fig. 10).
4. Cut a 3/4-in. diameter hole in the duct within 10 feet
of the switch to ensure the provided tubing reaches
the pressure tap elbow.
5. Insert the black rubber gasket into the duct hole.
6. Connect the tubing to the tubing fitting elbow and
insert the tubing fitting elbow into the black rubber
gasket.
7. Connect the other end of the tubing to the applicable pressure connection on the switch.
e. Black connection if installed on the supply
f. Grey connection if installed on the return
g. Both grey and black if installed on both
5
69-2518—03
HE220, HE260 HUMIDIFIER INSTALLATION KIT
IMPORTANT
With low-speed airflow or variable speed systems it is recommended to run tubing to both the
supply and return ducts.
WIRING
CAUTION
Hazardous Voltage.
Can cause personal injury or equipment
damage.
Disconnect power supply before installing or
servicing equipment.
INSIDE
OF DUCT
IMPORTANT
All wiring must comply with applicable local
code, ordinances and regulations.
1
1
CONNECT TUBING TO + CONNECTION IF PRESSURE TAP IS
MOUNTED TO SUPPLY DUCT. CONNECT TO – IF PRESSURE
TAP IS MOUNTED TO RETURN DUCT.
M27304
Wire the humidifier solenoid valve, pressure switch,
humidistat and transformer.See Fig. 15
Fig. 12. Install tubing.
HUMIDISTAT
You may cut the tubing to fit the connection length
between the tubing fitting elbow and switch. It is also
recommended to secure the hose to existing structures to
avoid accidental disconnection.
OUTDOOR
Humidity Control
Régulateur d'humidité
TEMPERATURE
-30 ¡C
-20 ¡F
-25 ¡C
-10 ¡F
-20 ¡C
0 ¡F
-10 ¡C
+10 ¡F
-5 ¡C
+20 ¡F
Over 0 ¡C
Over 20 ¡F
HUMIDITY
SETTING
15%
20%
25%
30%
35%
40%
TRANSFORMER
HUMIDIFIER
SOLENOID
VALVE
INSTALLING HUMIDISTAT
AIR PRESSURE
SWITCH
M28974
Mounting Duct
2.
3.
4.
5.
6.
7.
Apply the template to the duct location chosen for
the humidistat. Make sure the template is level
before drilling the holes.
Refer to the template (provided with the H8909
Humidistat Installation Instructions) to drill the control assembly opening and mounting holes for the
H8908.
Remove the H8908 case from the base.
Position the foam gasket on the H8908 base.
Position the base on the duct with the arrow up.
Secure the base to the duct using the four
1 in. (25 mm) mounting screws provided with humidistat.
Connect the low-voltage wires to the leads and
replace the H8908 case. See Fig. 14.
Fig. 14. Wiring the controls.
ATTACH ADAPTER
WIRE TO HUMIDIFIER
C TERMINAL
1
2
2
NORMALLY OPEN (NO)
TERMINAL 1/4 (6) X 1/32 (1)
THICK QUICK CONNECT
NOTE: For wall mounting instructions, see the H8908
Installation Instructions.
HUMIDISTAT BASE
C
1
ATTACH
WIRE TO HVAC
ADAPTOR
C TERMINAL
3
ASSEMBLED
IN MEXICO
1.
COMMON (C) TERMINAL
1/4 (6) X 1/32 (1) THICK
QUICK CONNECT
3
3
2
NO
NC
+
PI
M27398A
Fig. 15. Close-up of pressure switch wiring.
REAR OF HUMIDISTAT
1. Run the two-strand thermostat wire from the humidifier to the transformer, from the transformer to the
humidistat, and from the humidistat to the pressure
switch.
2. Cut lengths of thermostat wire to reach between
components, leaving adequate wire at both ends for
connections.
NOTE: Transformer, humidistat and pressure switch can
be wired in any order.
WIRE SLOT
HUMIDISTAT WIRES
M20179
Fig. 13. Humidistat base and rear view.
69-2518—03
3. At the humidifier, connect the black and white conductors to the two black humidifier wires.
4. At the transformer, connect both black conductors
to the two transformer terminals. Use a wire nut to
connect together the two white conductors.
6
HE220, HE260 HUMIDIFIER INSTALLATION KIT
5.
At the humidistat, connect both black conductors to
the two humidistat terminals. Use a wire nut to connect together the two white conductors.
TESTING HUMIDIFIER
OPERATION
Checklist
Humidifier is level.
Starter collar is secured with sheet metal screws.
Summer shut-off damper is open (in winter position).
Control wiring was reviewed using circuit diagram.
Transformer is plugged in.
Feed line has no kinks.
Drain line slopes continuously down and ends at floor
drain.
 Water hose inside humidifier is connected to
PerfectFlow™ water distribution tray.







After installation use the following steps to check the
humidifier operation:
1. Turn on the power and the water supply
2. Turn the H8908 Humidity Control to On and turn on
the heat by setting the thermostat to 10ºF (6ºC)
above room temperature.
IMPORTANT
The furnace blower must be on in to activate the
humidifier.
3. Make sure that water is flowing out of the drain
hose. If water does not flow, see Troubleshooting
Your Humidifier section.
4. Check for leaks.
5. Reset the thermostat and H8908 Humidity Control
to a comfortable setting for automatic operation.
7
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HE220, HE260 HUMIDIFIER INSTALLATION KIT
TROUBLESHOOTING YOUR HUMIDIFIER (TABLE 2)
Table 2. Troubleshooting Humidifier.
Problem
Water leakage
No water to drain.
What to look for
Leaking joints
Shut off water.
Tighten connections.
Brass tubing inserts
Verify that brass tubing inserts are used.
Saddle valve leaking
Verify rubber pad is installed on saddle valve.
Electrical
Verify control circuit wiring.
Check all connections.
Humidistat
Turn humidistat up and down and listen for contact to
click.
Transformer
Verify that outlet has power.
Solenoid
After verifying other wiring components, turn on
furnace fan, turn humidistat up and down, and listen
for solenoid to click.
Plumbing
Air leakage
What to do
Verify plumbing connections.
Check for kinks.
Saddle valve
Verify that needle pierced water line and then back
out needle to open valve.
Humidifier
Remove cover and verify that water flows into
distribution tray.
Drain tubing
Verify no obstructions.
Check duct joints
Seal with duct tape.
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Toronto, Ontario M1V 4Z9
customer.honeywell.com
® U.S. Registered Trademark
© 2010 Honeywell International Inc.
69-2518—03 M.S. Rev. 11-10
Printed in U.S.A.