Electrolux Wascator TT200 Operating and Installation manual

Operating and installation manual

Tumble dryer TT200 / TT270

Gas

(RMC)

487 14 49 71

English speaking countries outside EU

Tumble Dryer, drum volume 200/270 litres GAS

Contents:

Instructions for use:

General aspects ........................................................................................ 1

Explanation................................................................................................. 2

Operation, manual residual moisture control.............................................. 3

Maintenance ............................................................................................... 4

Installation:

Position....................................................................................................... 5

Dimension sketch gas heating.................................................................... 6

Power connection ....................................................................................... 7

Installation gas 12 kW ................................................................................ 8-11

Technical Data ............................................................................................ 12

Left/right hinged door.................................................................................. 13

Evacuation system ..................................................................................... 14

Examples of evacuation systems ............................................................... 15

Checking the functions ............................................................................... 16

PCB (printed circuit board), setting............................................................. 17

Quick-view parameter listing. ..................................................................... 18

Parameter programming, residual moisture control ................................... 19

Parameter programming, changing parameters......................................... 20-21

Error codes ................................................................................................. 22

Safety Instructions

This machine is intended for drying water-washed garments alone.

The machine is not to be used for drying foam rubber or materials similar to rubber.

The machine is not be used by minors.

The machine is not to be washed down with water.

Mechanical and electrical installation work are only to be performed by authorized personnel.

In the case of machine fault, this is to be reported to the person in charge as soon as possible. This is important for your own safety and for the safety of other users.

The machine must not be installed in rooms with dry-cleaning machines using PERCHLOROETHYLENE.

Remember that such textiles as silk and wool are not to be dried in the tumbler.

The manufacturer reserves the right to alter design and material specifications

487 14 49-21/97.20

General Aspects

Drying is effected as follows:

• The tumbling drum (1) rotates at constant speed in order to keep the garments in movement all the time.

• An inbuilt fan (2) carries fresh air through the machine.

• The air first passes the heating unit (3), where it is heated.

• The air is then sucked into the drum via the perforation at the back wall. It absorbs the humidity in the garments and leaves the drum via the perforation at the front of the drum.

• Next the air passes a filter (4) which collects lint and dust. The air is conducted out of the room via the fan and the vent pipe system.

1

3

1

4

2

2

Explanation

Instructions for Use

Manual residual moisture control

A. Program selector

B. Temperature symbols

C. Lamp is lit for selected program

D. Start button

E. Lamp flashes / ready to start

F. Drying / lamp is lit

G. Cooling / lamp is lit

H. Drying time completed / lamp is lit

I. Filter / lamp is lit: Clean filter

J. Display indicates drying time when time controlled is selected.

K. Timer buttons for desired drying time, one press = one minut

L. Select residual moisture program by pressing one of the following buttons:

1. Extra dry

2. Storage dry

3. Iron dry for iron

4. Iron dry for ironing machine

I

F

G

H

J

K K

C B A

C

C

C

2

3

4

1

L

E D

Instructions for Use

Manual operation with residual moisture control

Open filter door.

Clean filter.

Close filter door

➡

.

Open filling door.

Fill garments into drum.

Close door

➡

.

Select drying program.

Press program button. Lamp is lit for selected program

➡

.

C

C

C

Airing.

without heat.

Mild wash.

Low heat.

PP / normal wash.

Normal heat.

Residual moisture

Extra dryt

Storage dry

Iron dry (iron)

Iron dry (machine)

Select

either

Time controlled

or

Residual moisture

Time control

one press

= one minut

Drying program: Drying time:

Airing without heat

Mild wash, low heat

Set timer to: c. 10 min.

c. 25 min.

PP / normal wash, normal heat c. 25 min.

Residual moisture:

Automatic program with the following options:

Extra dry

Storage dry

Iron dry (for iron)

Iron dry (for machine)

Start:

Press start button.

Stop:

The tumbler can always be stopped by opening the door.

Re-start:

Close door and press start button.

The tumbler stops automatically:

Time controlling:

- when the drying time has expired

Residual moisture:

- When the selected has been obtained.

In order to prevent

garments from creasing:

Empty tumbler immediately.

➡

.

Anti-crease program

➡

.

After the drying time has ended, the drum rotates at short intervals until door is opened.

Max. 1 hour.

3

4

Maintenance

Maintenance

Daily

The following work should be carried out at regular intervals at a rate depending on the frequency of use.

• Check that the drum stops when the door is opened.

• Check that the lint screen has been cleaned.

The lint screen is to not be removed for cleaning; just clean it with a soft brush or your hand.

• Check that the lint screen is unbroken.

• Check that the machine will not start until the start button has been activated.

• Check that the door glass is unbroken.

Every quarter / half year

• Check that the fresh-air intake at the back of the tumbler is not clogged by lint or in any other way.

• Check that the vent system is tight and not clogged by lint/dust or in any other way.

• On machines with residual moisture automatic, the lifters in the drum should be cleaned with a sponge at least once every three months.

Annually

• Check that the fresh-air intake to the room and the vent ducts/pipes in and from the room are not clogged by lint/dust or in any other way.

Clean as required - depending on the frequency of use. Minimum once a year.

• At least once a year the inside parts of the machine should be checked by a competent, skilled person and cleaned for lint.

Installation GAS 200/270 litres

1

Installation

Unpacking

Unpack the machine from its packaging.

There are no transport fittings.

Positioning

Fig.

1

Place the tumble dryer in such a manner that the work of both user and service technician becomes as easy as possible. The door is reversible (page 13).

The distance from the wall or other equipment behind the machine should be at least 500 mm; distance on the sides at least 10 mm. Please note that for the purpose of servicing there should be access to the back of the machine.

Mechanical installation

Fig.

2

Adjust the machine to make it horisontal - and stable on all four feet.

The max. height adjustment of the feet is 50 mm.

When adjustment has been completed, lock the feet with the lock nuts.

Installation onboard ship

Fig.

3

The 4 accompanying fittings can be used to secure the machine.

Secure the fittings to the base with four M10 set screws.

2

10 10

3

5

6

Installation GAS 200/270 litres

A

B

98

Connection gas 1/2"

792

R612

C

Drum volume litres

200

270

Heating effect

A B

12 kW 827 mm 614 mm

C

Blow-off branch

∅

160

12 kW 982 mm 769 mm

∅

200

Installation GAS 200/270 litres

Electrical installation

To be carried out by a skilled, competent person.

The tumble dryer requires its own fuse group.

Fig.

4

For each tumbler, place a multi-pole fixed switch in the fixed installation. Place it in such a way that it is easily accessible but will not be mistaken for the tumbler main switch.

4

L

L

1

2

L

3

3~:

L1

L2

L3

Fig.

5

The motor has an inbuilt thermo-fuse, which is why motor protection is not required in the installation.

Remove the top cover from the tumbler in order to connect the cable. Set up the tumbler as a fixed installation. See dimensions in the table below.

Before remounting the top cover: Check the direction of rotation. See function checks, page

16. If the drum rotates in the wrong direction, switch 2 phases.

5

The tumble dryer must be provided with extra protection in accordance with relevant regulations.

Cable dimensioning table

Drum volume

Voltage Power input

200/270 l 200-240V 1N 50/60 Hz

200/270 l 400-440V 3N/3 50/60 Hz

200/270 l 200-230V 3 50/60 Hz

1,0 kW

0,5 kW

0,5 kW

Heating

Gas 12 kW

Gas 12 kW

Gas 12 kW

L

L

1

2

L

3

N

3N~:

L

N

1

1N~:

Connecting lead

Dimension

3

×

1,5 mm 2

5/4

×

1,5 mm 2

4

×

1,5 mm 2

L1

L2

L3

N

L1

N

Fuse

10A

10A

10A

7

Machines marked 230V or 400V (new European voltage as per IEC 38) can be connected to 220V or 380V mains plugs without any problems.

8

Installation GAS 200/270 litres

Gas installation 12 kW

The installation must be performed by authorized staff. Mount a manual shut-off valve prior to the machine.

The gas pipe to the machine must be dimensioned for a power output of 12 kW.

The machine is equipped with an allgas burner.

On delivery from the factory the machine is adjusted to a nozzle pressure equivalent to the calorific value indicated on the data sign.

Note! If you convert to another kind of gas a corresponding sign enclosed must replace the existing sign on the back of the machine.

Check that the nozzle pressure and the calorific value correspond with the values indicated in the table. If not, you must get in touch with the supplyer.

Before connecting the machine the pipe must be ventilated.

After connection all the connections must be tested for leakage.

Test run 12 kW

Connect a pressure gauge to testsocket outlet

(1). (Page 11)

Select programme (Normal/perm.press)

Start the machine.

Check the nozzle pressure. See table page 11.

Any adjustment is carried out on the adjusting screw (3) of the regulator under nipple (2).

Check that the gas flame burns steadily with a bluish colour.

Having completed the test the machine is made ready.

Installation GAS 200/270 litres

Conversion to town-gas 12 kW

Mount air reducing plate (6) with hole Ø 25.

Mount the enclosed nozzle on 5,6 mm (5).

Connect a pressure gauge to testsocket outlet (1).

Select programme (Normal/perm.press).

Start the machine.

Adjust nozzle pressure to 4,2 mbar on the adjusting screw (3) under nippel (2).

Check that the gas flame burns steadily and with a bluish colour.

Mount nipple (2).

Having completed the test the machine is made ready.

9

10

Installation GAS 200/270 liter

Conversion to natural gas 12 kW

Mount air reducing plate (6) with hole Ø 25.

Mount nozzle (5) corresponding to gas type

(GNH/GNL), see table page 11.

Connect a pressure gauge to testsocket outlet (1).

Select programme (Normal/perm.press).

Start the machine.

Adjust nozzle pressure to 10,9 mbar on the adjusting screw (3) under nippel (2).

Check that the gas flame burns steadily and with a bluish colour.

Mount nipple (2).

Having completed the test the machine is made ready.

Conversion to LPG gas 12 kW

Mount air reducing plate (6) with hole Ø 20.

Mount the enclosed nozzle on 1,8 mm (5).

Connect a pressure gauge to testsocket outlet (1).

Select programme (Normal/perm.press).

Start the machine.

Adjust nozzle pressure to 28 mbar on the adjusting screw (3) under nippel (2).

Check that the gas flame burns steadily and with a bluish colour.

Mount nipple (2).

Having completed the test the machine is made ready.

Installation GAS 200/270 liter

Table of calorific value, nozzles and gas pressure

12 kW

Gastype Calorific

Value

Wobbeindex

LPG

GNH

GNL

GT

MJ/m 3

126,4

37,4

33,6

15,0

MJ/m 3

87,3

47,9

42,0

22,1

Inlet

Gas pressure

Test

Outlet 1 mbar mbar

30

18

18

8

28,0

10,9

10,9

4,2

Ø

Nozzle

5 mm

1,8

3,1

3,4

5,6

Air reducing plate 6

Ø mm

20

25

25

25

Gas pressure switch 4 mbar

20

10

10

4

11

Gas valve

1. Testsocket outlet

2. Nipple

3. Adjusting screw

5. Nozzle

6. Air reducing plate

12

Installation GAS 200/270 liter

Technical data

Drum volume

Dimensions: Width

Depth

Height

Net weigt:

Inner drum:

Capacity,

Motor:

Diameter

Depth

Speed

G-factor filling factor: 1:25

1:33

Output kW: Three phases

Single phase

Speed: 50 Hz

60 Hz

Heating gas:

Air evacuated: 12 kW

Pipe dimension: Air outlet 12 kW

Max. allowed pressure drop of the evacuation pipe.

Gas valve connection:

gas pressure :

Sound pressure level :

200 litre

792 mm

827 mm

1508 mm

115 kg

270 litre

792 mm

982 mm

1508 mm

130 kg

760 mm

440 mm

42 rpm

0,75

8,0 kg

6,0 kg

760 mm

595 mm

42 rpm

0,75

10,8 kg

8,2 kg

2 x 0,20 kW

2 x 0,25 kW

2800 rpm

3360 rpm

12 kW

525 m 3 /h

Ø 160

50 Hz 12 kW max. 150 Pa

60 Hz 12 kW max. 250 Pa

BSP 1/2”

Natural gas

LPG

GT

18 mbar

30 mbar

8 mbar

< 70 dB (A)

2 x 0,20 kW

2 x 0,25 kW

2800 rpm

3360 rpm

12 kW

525 m 3 /h

Ø 200

BSP 1/2”

18 mbar

30 mbar

8 mbar

< 70 dB (A)

Installation GAS 200/270 litres

9

Left-/right-hung door

Reverse the door as follows:

Fig.

9

1.

Disconnect the power to the machine.

2.

Remove the top cover.

3.

Remove the operating panel with the PCB by removing the 2 multi-plugs, G1 and G2.

4.

Remove the lock system, A.

Fig.

10

Remove the 2 leads on the door switch.

Remove screws B with gaskets and screws C and E (fig. 9).

Remove screws D, taking care because the door is now hanging loosely on the front panel (fig. 9).

Fig.

5.

Switch cover plate and dust hood.

11

6.

Move the leads to the opposite side. Be careful with the leads, so that they will not get caught by the drum or when mounting the front panel.

7.

Mount the front panel with door in such a way that the hinges are on the opposite side.

8.

Mount the lock system, A (must be reversed).

9.

Mount the operating panel and the PCB.

Insert multi-plugs G1 and G2.

10.

Mount the top cover.

11.

Connect the machine to the power source and test the machine.

10

11

13

14

Installation GAS 200/270 litres

12

Evacuation system

Fig.

12

Fresh air intake

In order for the machine to work optimally, with the shortest possible drying time, it is important for the air intake to the room to come from the open air and for the same amount of air as enters the room to be evacuated. In order to avoid draught in the room, it is best to place the air intake behind the machine. See example fig.12. The area of the air intake opening must be

5 times the area of the evacuation pipe. The resistance in the damper / slatted shutter must not exceed 10 Pa (0.1 mbar). The air consumption is shown in the table. (Fig. 14).

Evacuation pipe / duct

It is recommended to connect each machine to a separate, smooth-faced evacuation pipe with as low air resistance as possible.

The pipe must lead to the outside and be protected against rain and impurities. The length of the evacuation pipe is given in metres. For each 90° bend - add 2 metres.

For each 45° bend - add 1 metre.

Fig.

13

Set the damper in accordance with the table, ensuring that the optimal efficiency is obtained.

Fig.

14

Lengths and dimensions can be seen from the table.

If in doubt with regard to the design of an evacuation system, please do not hesitate to contact our service organisation / dealer.

14

13

A

5

×

A

Hz Type Heating in litres

50

200

270

12 kW

12 kW

Air Static Diameter of Setting of damper scale to consumpt pressure evacuation pipe match different pipe lengths

0-15 m 15-30 m 30-60 m 60-100 m

525 m 3 /h 150 Pa 160 mm 2 3 3-4 5

525 m 3 /h 150 Pa 200 mm 2 3 3-4 5

60

200

270

12 kW

12 kW

525 m

525 m

3

3

/h

/h

250 Pa

250 Pa

160 mm

200 mm

1

1

1-2

1-2

2-3

2-3

4-5

4-5

Installation GAS 200/270 litres

Examples of evacuation system

Air outlet

Air inlet

15

Air inlet

Best position: behind machine

16

Function checks 200/270 litres

Function checks, manual

Must be carried out by a skilled, competent person.

Check that the drum is empty and the door closed.

Fig.

15

Before start-up

Check the direction of rotation by pressing down switch K3. If the drum rotates the wrong way, switch 2 phases.

Fig.

16

The direction of rotation can be seen from fig. 16.

After start-up

Check that the safety lock works. The drum must stop when the front door or filter door is opened.

Let the machine run a program with heating for 5 minutes. Check the heating by opening the front door and checking that there is heat in the drum.

If the above check-points are found to be in order, the tumbler is ready for use.

If faults or deficiencies are found, please contact your nearest service organisation / dealer.

15

16

Front

Electronic controls, 200/270 litres

PCB (printed circuit board), setting of 200/270 -litre machine

The switch setting (variant setting) for the 200/270-litre model.

The PCB has been preset at the works to match this model.

Only if the PCB is replaced is it necessary to reset.

17

RMC

Manual with moisture sensing

Switch no. 6:

Closed = Reversing possible

OPEN = No reversing. (this possibility is thus removed from the parameter programming).

230V EXTERNAL TIMER

SERVICE PROGRAM

CALCAD INTELLIGENT

COMMUNICATION

COIN 2

COIN 1

TC

ELECTRODE FOR

MOISTURE SENSING

SETTING OF VARIANT

(200/270 model)

OUTLET THERMISTOR

INLET THERMISTOR

18

Parameter programming, 200/270

Quick-view parameter listing

The following values have been pre-programmed:

Parameter

17

18

19

05

06

07

16

Parameter

No.

01

02

03

04

0

13

21

1

2.3

3 n6

Value / setting

3.0

50

70

90

Cooling time

Program with low temperature: 50°C

Program with high temperature: 70°C

Maximum running time

With reversing

Reversing time

Reversing, pausing time

Program: Extra dry

Program: Dry

Program: Iron dry (iron)

Program: Iron dry (flatbed ironer)

A more detailed explanation of the parameter programming can be found on the following pages.

Parameter programming 200/270 litres

19

Applies only to machines with RMC.

At the works, the tumbler has been set at a specific value, such as: length of running time per coin, temperature, cooling, reversing, etc.

These different parameters (number of parameters can vary from type to type) can be changed by turning the key switch at the front of the machine (cannot be engaged when the machine is in operation or the door closed).

When engaging the program, always start with parameter 01.

Press the start button (Enter) repeatedly to reach the parameter number to be changed.

When the parameter programming is engaged, the LEDs indicate the current parameter:

LED Drying =

LED Cooling =

LED Key =

LED Filter =

Parameter 1 - 7

Drying

Cooling

Key

Filter

Display

16

17

18

19

C

C

C

Count upwards

Count downwards

Reset

Factory setting.

Parameter 16-19

Storage dry +

6 minutes extra drying.

Storage dry

Iron dry

for iron

Iron dry

for ironing machine.

Enter

Stores value.

Shift to next parameter

20

Temperature 50°

(HP = 45°)

C

C

C

Temperature 70°

(HP = 53°)

C

C

C

Maximum running time per start

Reversing

Reversing time

Reversing pause time

Parameter programming 200/270 litres

Parameters

1-7

Cool-down time

C

C

C

LED:

On

Off

Value, factory setting

To change :

Press button for:

=

=

1

Value = Min. sec. 0,0 - 9,6

Factory setting: 3,0

C

C

C

Longer time

Shorter time

Factory setting

Store value/ shift to next

2

3

4

Value = Degrees C. ± 7°C

Factory setting: 50°C

Special factory setting for machine with heat pump (HP)

Value : min. 40°C, max. 50°C

Factory setting: 45°C

Value = Degrees C. ± 7°C

Factory setting: 70°C

Special factory setting for machine with heat pump (HP)

Value : min. 50°C, max. 60°C

Factory setting: 53°C

Value = Minutes 15 - 90

Factory setting: 40

C

C

C

C

C

C

C

C

C

5

6

Value = 1 / 0

With/without reversing

Factory setting: 1 med

Value = Min. sec. 0,2 - 9,6

Factory setting: 2,3

C

C

C

C

C

C

With revers. =1

W.out revers.=0

Factory setting

Store value/ shift to next

Longer time

Shorter time

Factory setting

Store value/ shift to next

C

7

Value = Sec. 3 - 20

Factory setting: 3

C

C

Longer time

Shorter time

Factory setting

Store value/ shift to next

Concerning machines with

Residual moisture control program:

Go to parameter 16 (page 26).

Higher max. 7°

Lower max. 7°

Factory setting

Store value/ shift to next

Higher max. 7°

Lower max. 7°

Factory setting

Store value/ shift to next

Longer time

Shorter time

Factory setting

Store value/ shift to next

Parameter

16-19

Residual moisture control

Extra dry

Residual moisture control

Dry

Residual moisture control

Iron dry

Residual moisture control

Iron dry for ironing machine

16

Parameter programming 200/270 litres

Only on machines with residual moisture control

LED:

On

Off

=

=

Value, factory setting

To change :

Press button for:

Value = Residual moisture n9 - 30%

Factory setting: n6 n6 = 0% + 6 minutes’ extra drying

(n1 - n9 = 1-9 minutes)

C

C

C

21

Higher %

Lower %

Factory setting

Store value/ shift to next

17

18

Value = Humidity 0 - 30 %

Factory setting: 0 %

Value = Humidity 0 - 30 %

Factory setting: 13 %

C

C

C

C

C

C

Higher %

Lower %

Factory setting

Store value/ shift to next

Higher %

Lower %

Factory setting

Store value/ shift to next

C

C

C

19

Value = Humidity 0 - 30 %

Factory setting: 21 %

Higher %

Lower %

Factory setting

Store value/ shift to next

Note!

Parameters 8 - 15 are not used (with residual moisture control).

22

Installation 200/270 litres

Error codes

The machine features automatic error reporting, shown in the form of flashing error codes.

Error code Error

Brown-out

Heating error

Outlet sensor

Wrong variant

Electronic error

What is wrong/what needs doing?

20% reduction of the voltage from the power station:

Can be restarted when current returns to normal.

Fault on inlet sensor or heating element. Disconnect current for a moment. If the fault repeats itself, call in service.

Outlet sensor faulty. Disconnect voltage for a moment.

If the fault repeats itself, call in service.

Wrong combination of switches on the PCB.

All lamps go out. Call in service.

Micro-processor error: Call in service.

Service program Service program illegally engaged:

Must only be used with the door open.

Vacuum switch Vacuum switch fault: Call in service.

Number of error codes can vary from type to type.