PROFIBUS DPV1 (English)

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Interface card PRofibus DPV1
fOr Thyro-P and thyro-p MC
July 2014DE/EN - V3
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Contents
1. Safety notes
4
2. Safety requirements 9
3. Notes on theses operating instructions 13
4. Contact 15
5. Introduction 16
6. Configuration 17
6.1 Setting the address
17
6.2 Start configuration 17
7. Operation 19
8. Cyclic data exchange 20
8.1 Setpoint values 21
8.2 Actual values 22
8.3 Functions 22
8.4 Modules 23
9. Acyclic data transmission (parameterization) 24
10. Diagnosis indications 25
11. Digital inputs 27
12. Local operation of the motorpoti setpoint
28
13. Setpoint values, actual values and parameters 31
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List of illustrations and tables
Fig. 5.1 PROFIBUS DPV1 insert card 16
Fig. 11.2 Example of input connections 27
Fig. 12.1 Relative change of the Motorpoti setpoint over time 28
Fig. 12.2 29
Local operation of the Motorpoti setpoint Fig. 12.3 State digram 30
Tab. 7.1 Status of diagnosis LED 19
Tab. 8.1 20
Implication of the first byte of the module configuration Tab. 8.2 Functions 22
Tab. 10.1 Set up of the diagnosis diagram 25
Tab. 10.2 Set up of word’s actual status 26
Tab. 11.1 Connection allocation X21 27
Tab. 13.1 Setpoint values (slot 0) 31
Tab. 13.2 Functions (Slot 0) 31
Tab. 13.3 Actual values (Slot 0) 32
Tab. 13.4 Operating mode (Slot 1) 33
Tab. 13.5 Durations (Slot 2) 33
Tab. 13.6 Control (Slot 3) 34
Tab. 13.7 34
Limit (Slot 4) Tab. 13.8 Control characteristic (Slot 5) 35
Tab. 13.9 Temperature (Slot 6) 35
Tab. 13.10 Analogue outputs (Slot 7) 36
Tab. 13.11 Hardware parameters (Slot 8) 37
Tab. 13.12 Monitoring (Slot 9) 38
Tab. 13.13 LEDs and Relays (Slot 10) 39
Tab. 13.14 Other (Slot 11) 40
Tab. 13.15 Functions (Slot 12) 40
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1. SAFETY NOTES
The safety notes and the operating instructions are to be read carefully before installing and commissioning.
1.1 Obligatory instruction
These safety notes and the operating instructions shall carefully be read by
the persons deployed for work using and employing the PROFIBUS DPV1
interface card prior to assembly, installation and the initial start-up of the
PROFIBUS DPV1 interface card. These operating instructions are part of the
PROFIBUS DPV1 interface card.
The operator of the device is committed to provide these operating instructions without limitation to all persons, who transport the device, start it up,
maintain it, or perform other work tasks to it.
In accordance with the Product Liability Act the manufacturer of this product
is obligated to inform about and warn against
• other than the intended use of a product
• the residual hazards of a product as well as
• incorrect usages and their consequences
The following information is intended for this purpose. This information
should warn the product user and protect him and his appliances.
1.2 Appropriate usage
• The PROFIBUS DPV1 interface card is an interface component which may
only be operated in connection with the Thyro-P.
• As a component the PROFIBUS DPV1 interface card is not functional on
its own and must be project planned for its appropriate usage in order to
minimize the residual hazards of the product.
• The PROFIBUS DPV1 interface card may only be used for the purpose for
which it was intended, as persons may otherwise be exposed to dangers
(e.g. electric shock, burns) and systems also (e. g. overload).
• It is not permitted to make any unauthorized modifications to the device
or to use any spare parts or replacement parts not approved by Advanced
Energy, or to use the device for any other purpose.
• The warranty obligations of the manufacturer are only applicable if these
operating instructions are observed and complied with.
• The PROFIBUS DPV1 interface card connects a Thyro-P with a master.
• The devices supplied have been produced in accordance with the ISO 9001
quality standard.
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• Multiple plug-in cards can be used on one assembly.
• The power supply for the plug-in card comes through the Thyro-P.
1.3 Residual hazards of the product
Even with intended use it is possible, in the case of an error, that the currents,
voltages or power in the load circuit are no longer affected by the PROFIBUS
DPV1 interface card.
If the power components are destroyed, for example, the following
cases are possible: current interruption, continiual flow of energy. If such a
case occurs, then the occuring load voltages and currents result from the
physical sizes of the overall circuit. Throughout the project planning of the
system it must be ensured, that no uncontrolled large currents, voltages or
power can occur.
1.4 I ncorrect operation and their
consequences
In the case of incorrect operations, higher power, voltages or currents than
intended can reach the PROFIBUS DPV1 interface card, the thyristor power
controller or the load. This can cause damage to the PROFIBUS DPV1 interface card, the thyristor power controller or the load.
In particular, factory-set parameters may not be altered in such a way that the
Thyro-P or the PROFIBUS DPV1 interface card are overloaded.
1.5 SCOPE OF SUPPLY
The supply consists of the following parts:
• Interface card PROFIBUS DPV1
• Operating instructions
1.6 STORAGE
The devices may be stored originally OEM packaged in rooms, which are dry
and ventilated.
• permissible ambient temperature: -25°C to +55°C
• permissible relative air humidity: max. 85%
For longer storage durations, the devices should be contained in airtight
plastic skins with the addition of commercially available drying agents.
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1.7 ASSEMBLY
• If stored in cold environments it must be ensured that the device is absolutely dry before commissioning. Therefore allow at least 2 hours acclimatization time before commissioning.
• Ensure sufficient ventilation and deaeration of the cabinet if mounted in a
cabinet.
• Observe minimum spacing.
• Ensure that the device cannot be heated up by heat sources below it. (see
Technical data).
• Ground the device in accordance with the local regulations.
• Connect the device in accordance with the connection diagrams.
1.8 CONNECTION
Before connection, the indicated voltage on the type plate is to be compared
with the mains voltage to make sure they match.
The electrical connection is made at the points labelled on the Thyro-P.
1.9 OPERATION
The PROFIBUS DPV1 interface card may only be started when there is absolutely no danger to persons or system.
• Protect the device against dust and damp.
• Ensure that the ventilation opening is not blocked.
1.10 MAINTENANCE, SERVICE, FAULTS
The symbols used in the following are explained in the chapter on safety
requirements.
In order to avoid damage to personnel or property the user must note the
following points before all work:
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CAUTION
In the case of smoke or smell development, as well as in the case of fire, the
device must be disconnected from all external voltage
sources.
CAUTION
For maintenance and repair works the device must be disconnected
from all external voltage sources and safeguarded against it being switched
on again. After switching off wait at least two minutes for the snubber capacitors to discharge. The absence of voltage is to be ascertained using appropriate measurement instruments. The device is to be grounded and shortcircuited. Adjacent components under voltage are to be covered or separated
off. These activities may only be carried out by an electrically qualified person.
The local electrotechnical regulations are to be adhered to.
CAUTION
The thyristor power controller contains voltages which are hazardous.
Repairs are strictly only to be carried out by qualified and trained
maintenance personnel.
CAUTION
Hazard of electric shocks. Even after the separation from the mains, capacitors
can still contain dangerously high levels of energy.
CAUTION
Hazard of electric shocks. Even with a non-activated thyristor controller the
load circuit is not separated from the mains by the thyristor controller.
ATTENTION
Different power components are screwed in place with exact torques according to their function. For safety reasons repairs to power components are to
be carried out by Advanced Energy.
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1.11 Decommissioning and removal
If shutting down and dis-assembling the device for the reason of venue
change or for disposal purposes the following safety rules must be complied
with prior to the beginning of all work performed:
ATTENTION MAINS VOLTAGE!
Safety rules for work performed to electrical facilities:
1. Disconnect the device from the power supply (establish a voltage free
status)
2. Secure against re-activation
3. Verify by measurement that there is no voltage present
4. Ground and short-circuit equipment
5. Cover or separate adjacent parts which are under voltage
For dis-assembly, perform the following steps:
1. Separate the device from the 230VAC, respectively 110VAC, power supply.
2. Separate all other connections.
Electrical connections are thus dis-assembled and now, the device can be
removed by dis-assembly from the overhead rail.
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2. SAFETY REQUIREMENTS
2.1 IMPORTANT INSTRUCTIONS AND EXPLANATIONS
For the protection of personnel and the maintenance of good working order,
usage and repairs must be in line with the guidelines, and the safety requirements listed must be adhered to. The personnel who set up / disassemble the
devices, start them up, operate them, maintain them, must know and adhere
to these safety requirements. All works may only be carried out by specialist
personnel trained for the purpose and equipped with faultless tools, appliances, means of testing and materials required and intended for that purpose.
In these operating instructions, there are important warnings before dangerous actions. These warnings are divided into the following
classes of hazards:
DANGER
Hazards that can lead to serious injuries or fatal injuries.
WARNING
Hazards that can lead to serious injuries or considerable damage to
property.
CAUTION
Hazards that can lead to injuries and damage to property.
CAUTION
Hazards that can lead to minor damage to property.
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The warnings can also be supplemented with a special danger symbol (e.g.
„Electric current“ or „Hot device“) , e.g.
in case of risk of electric current or
in case of risk of burns
In addition to the warnings, there is also a general note for useful information.
NOTE
Content of note
2.2 general danger information
danger
Not adhering to the safety requirements in the operating instructions of the
power controllers being used can lead to danger of injury / danger of damaging the device or system.
> Adhere to all safety requirements in the chapter “Safety” of the
operating instructions of the power controllers being used.
danger
Electric current
Risk of injury from current carrying parts/danger of damaging the
plug-in card. Never operate the device without covering.
Make adjustments and connections disconnected from the power supply.
note
Communication error
In order to avoid communication errors the following point has to be
taken into account:
Use shielded cables.
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2.3 Qualified Personnel
Only qualified personnel who are familiar with the pertinent safety and installation regulations may perform the following with the the PROFIBUS DPV1
interface card:
• transport
• installation
• connection
• commissioning
• maintenance
• testing
• operation
These operating instructions must be read carefully by all persons
working with or on the device prior to installation and initial start-up.
2.4 requirements to the operator
The person responsible for the system must ensure that
• Safety notes and operating instructions are available and adhered to.
• Operating conditions and technical data are heeded.
• Protective devices are used.
• Maintenance personnel are informed immediately or the PROFIBUS DPV1
interface card or the Thyro-P, respectively, is taken out of action immediately
if abnormal voltages or noises, higher temperatures, vibrations or similar
occur, in order to identify the cause.
• The accident prevention regulations valid in the respective country of use
and the general safety regulations are observed.
• All safety devices (covers, warning signs etc.) are present, in perfect condition and are used correctly.
• The national and regional safety regulations are observed.
• The personnel have access to the operating instructions and safety regulations at all times.
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2.5 intended use
caution
The PROFIBUS DPV11 interface card in connection with the Thyro-P may only
be used for the purpose for which it was intended, as persons may otherwise
be exposed to dangers (e.g. electric shock, burns) and systems also (e. g.
overload).
It is not permitted to make any unauthorised modifications to the PROFIBUS
DPV1 interface card or to use any spare parts or replacement parts not approved by Advanced Energy, or to use the device for any other purpose.
These operating instructions contain all the information required by skilled
personnel using the device. Additional information and notes for non-qualified persons and for the use of the device outside of industrial assemblies are
not contained in these operating instructions.
The warranty obligations of the manufacturer are only applicable if these
operating instructions are observed and complied with.
2.6 liability
No liability is burdened for non-intended by the manufacturer use of the
PROFIBUS DPV1 interface card. The operator or user, respectively, shall burden
the responsibility for possibly necessary measures for the prevention of people and asset damage. In case of complaints, please contact us immediately
and include the following information:
• type designation
• fabrication number /serial number
• complaint description
• duration in operations
• ambient conditions of the device
• mode of operation
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3. notes on these operating instructions
3.1 validity
These operating instructions correspond with the technical status of the PROFIBUS DPV1 interface card at the time of issue. The content is not the subject of
the contract, but rather serves to provide information. We reserve the right to
make amendments to the details in these operating instructions, in particular
to technical data, operation, measurements and weights. Advanced Energyreserves the right to make content amendments and technical alterations to
the details in these operating instructions unannounced. Advanced Energy
cannot be held responsible for any inaccuracies or incorrect details in these
operating instructions as there is no obligation to make ongoing updates to
these operating instructions.
These operating instructions serve only as an addition to be used in conjunction with the operating instructions of the Advanced Energy Thyro-P power
controllers in the versions of the types indicated on the covering page. The
safety instructions contained therein are to be observed in particular.
3.2 Handling
These operating instructions for the PROFIBUS DPV1 interface card are structured in a manner so that according expert personnel may perform all work
necessary for commissioning, maintenance, and repair.
If threats to personnel and material cannot be ruled out for certain work, such
tasks are marked with a pictogram, from which the according content may be
extracted from the before mentioned chapter „Safety requirements“.
3.3 Type designation
Interface card PROFIBUS DPV1 order no. 2000 000 393
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3.4 loss of warranty
Our supplies and services are subject to the general conditions of supply for
products of the electrical industry, as well as our general sales conditions.
Claims in connection with supplied goods must be submitted within eight
days upon receipt, along with the packing slip. Claims made later cannot
receive consideration.
Advanced Energy will rescind all possible obligations such as warranty
agreements, service contracts, etc. entered into by Advanced Energy or its
distributors without prior notice if maintenance and repair work is carried
out using anything other than original Advanced Energy spare parts or spare
parts purchased from Advanced Energy.
3.5 Copyright
No part of these operating instructions may be transmitted, reproduced and/
or copied by any electronic or mechanical means without the express prior
written permission of Advanced Energy.
© Copyright Advanced Energy Industries GmbH 2014.
All rights reserved.
3.6 Further information on copyright
Thyro-™, Thyro-P™ are registered trademarks of Advanced Energy Industries
GmbH.
All other company and product names are (registered) trademarks of the
respective owners.
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4. CONTACT
4.1 Technical queries
Do you have any technical queries regarding the subjects dealt with in
these operating instructions?
If so, please get in touch with our team for power controllers:
Phone +49 (0) 2902 763-520
4.2 Commercial queries
Do you have any commercial queries on power controllers?
If so, please get in touch with our team for power controllers.
Phone +49 (0) 2902 763-558
4.3 Service
Advanced Energy Industries GmbH
Branch Office Warstein-Belecke
Emil-Siepmann-Straße 32
D-59581 Warstein
Phone +49 (0) 2902 763-0
4.4 Internet
Further information on our company or our products can be found on the
Internet under:
http://www.advanced-energy.com
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5. Introduction
This communication card complements the Thyro-P (Thyristor power controller) with the communication interface PROFIBUS DPV1. The interface card
allows the Thyro-P to be integrated into complex installations via the field
bus. Additionally, the card has 3 electrically isolated inputs (see Section 6)
which can be accessed via terminal X21.
Delivery includes:
- a PROFIBUS DPV1 interface card
- a screen for installation into the Thyro-P
- a CD with the GSD data necessary for projection
- these instructions.
The PROFIBUS connection is lead through a 9-pole sub-D bushing (X20). It
provides access to data lines A and B as well as an electrically isolated distribution voltage (5 V, 80 mA).
X21
3 inputs for
PROFIBUS
LED H101
Status
LED
LED
X20
PROFIBUS
connection
Fig. 5.1 PROFIBUS DPV1 interface card
X24
connection
Thyro-P
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6. Configuration
6.1 Setting the address
In order to communicate, the PROFIBUS DPV1 interface card needs an
address. This same address is also used for communicating via LWL and
RS232. This can be set with the LBA-2 and the Thyro-Tool Family.
Please note that in order to activate the new address the Thyro-P must be
switched off after changing a controller address.
6.2 Start configuration
The following settings can be made via parameterization.
Valid output data:
Here the suppression of certain output data can be activated.
“Everything“ All telegrams are processed.
“Ignore Clear“ Ignores the ”Master Clear” telegram and the
output data with length 0.
“Only if bit is set“ New output data is only accepted if the bit
”use output data” is set (see Section 4.3).
Motorpoti = Master:
Activates writing the ”Master setpoint” onto the ”Motorpoti setpoint”
if the controller is in remote operation and the PROFIBUS is in the
”DataExchange” state.
Setpoint error =:
Here the set point to be applied in the case of an error can be set.
”Setpoint Master error“ Application of the alternative setpoint
”Setpoint Master“ Do not adjust setpoint.
The following are considered errors:
• Watchdog response
• “Master Clear” telegram received
• Output telegram with length 0 received.
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Actual values average:
Here the mean value of the actual values can be activated. In the Takt operating mode once per T0 is measured, with VAR once per 0.2 s.
”5 values“ mean value taken above 5 values
”10 values“ mean value taken above 10 values
”20 values“ mean value taken above 20 values
Local values:
Here it can be determined which values can be set locally in “local operation”.
”Only master setpoint“ Only the setpoints are preset locally.
”All values“ No value is preset by the master.
Status indications:
Every status indication (see Section 5) can be set to show up on the
relevant diagnosis indication of each device.
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7. Operation
After configuration of the interface card has been completed (Section 2) this
can be built into the controller section of the Thyro-P. First the voltage in the
control section must be switched off. Now the card can be inserted into the
extension socket and the cover mounted.
Next, the interface card can be tested. The voltage supply of the control
section must hereby be switched on. The status-LED displays the status of the
card (see Table 7.1). The status-LED is situated between the connectors X20
and X21.
After switching on the controller section the LED should blink with a frequency of 1Hz. Then the bus line can be connected. After communication with the
master the status LED is extinguished.
STATUS LED
BUS
Implication
On
–
Card defect
Blinks with 4 Hz
–
No communication with Thyro-P
(SSC error)
Blinks with 1 Hz
off
No bus signal exists
Card defect
Blinks with 1 Hz
active
Off
off
No connection to Thyro-P
Off
active
Everything OK
Tab. 7.1 Status of status LED
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8. Cyclic data exchange
Via the cyclic data exchange the input and output data are continuously
transmitted from slave to master and vice-versa.
The Thyro-P possesses a large amount of input and output data.
As all this data is not always required, it can be selected individually.
This prevents an unnecessary enlargement of the protocol.
The collation of the input an output data is carried out by adding
modules. All manufacturers of master systems offer the corresponding
configuration tools for this.
When adding modules, the parameterization telegram is enlarged
each time by two bytes. Via these bytes the slave is instructed which
input and output data to transmit. A rough allocation takes place via
the first byte (see Table 8.1). The second byte contains the index of
the parameters concerned (see Section 13).
Value
Input, output data
0
Setpoint values integer
1
Setpoint values float
2
Actual values float
3
Actual values integer
4
Functions
16-27
Write integer in slot 1-12
32-43
Read integer from slot 1-12
Tab. 8.1 Implication of the first byte of the module configuration
Attention
Should the configuration data not correspond, this is due to the incorrect
setting of these parameters, as the Thyro-P draws up its configuration from
this data.
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8.1 Setpoint values
The output control of the Thyro-P can take place via the following set-points:
”Setpoint master“
With this the load output can be controlled or adjusted.
”Setpoint master error“
If activated, this setpoint (see Section 6.2) is written onto the setpoint
master if the PROFIBUS DPV1 should fail. In this case, it is important when
configuring the master that the watchdog is activated. The „setpoint master
error” is initialized with 0.
”Setpoint Motorpoti“
This too can control or adjust the load output. It should, however, only be
applied in exceptions. Under no circumstances may it be applied
if the “local operation of the Motorpoti” setpoint is to be applied (see Section
12).
Each of these setpoints can be indicated either as integer or float
number, whereby only one number system at a time should be used.
Integer:
When applying the integer number system, 16383 corresponds to the setpoint 100%.
Float:
When applying the float number system the setpoint must be relayed
in the controller’s unit, e.g. with I or I2 control the setpoint must be
given in amperes.
Note
If the controller is in remote operation (only master setpoint is
active) it is advisable to write the master setpoint onto the Motorpoti
setpoint too, in order not to give a jump function to the controller in
Thyro-P when switching from remote to local.
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8.2 Actual values
These input values display the current status of the Thyro-P.
Table 13.3 lists all the available actual values.
8.3 Functions
Certain functions in Thyro-P can be carried out via this output word,
whereby this can also take place acyclically via DPV1 (see Table 13.15).
Bit
purpose
control
0
Control lock
Static
1
Ext. fault indication
2
Use output data
3-7
Reserved
8
Acknowledge error
9
Reset
10
Save
11
Reset Energie Indication
12-15
Reserved
Jump triggered
Tab. 8.2 Functions
Static:
Is set when the relevant bit is set to 1.
Jump trigger:
Is triggered when the relevant bit is set from 0 to 1.
Acknowledge error:
By setting the register to 1 a signal can be acknowledged. When the
function has been carried out the register is set back to zero.
Reset:
By setting the register to 1 the Thyro-P’s control device can be reset. The bus
card, however, is not reset. When the function has been carried out the regiser
is reset to zero.
Save:
By setting the register to 1 all settings can be saved. Then Thyro-P will start
with the most recent settings. The controller lock is also saved. After the
function has been carried out the register is reset to zero.
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Reset Energie Indication: By setting this Bit to 1 the energie will be
reset.
Attention
After transmitting the order to save, no parameters may be changed for 3
seconds.
Controller lock:
By setting the register to 1 (controller lock = ON) the controller lock
can be activated. By setting to zero it is deactivated again.
Ext. fault indication:
By setting or resetting this register, an external signal can be triggered
in the Thyro-P. Via this function the relays or LEDs can be controlled (see
Thyro-P instructions).
8.4 Modules
The parameters of the Thyro-P (see Table 13.4 to Table 13.15) can be read
or written cyclically via this input and output data. Hereby the slot number
(0-12) and the index (0-48) of the corresponding parameter must always be
given.
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9. Acyclic data transmission (Parameterization)
Via the acyclic parameter data transmission, parameters of the devices can
be changed or selected. Cyclical and acyclical services can be used in the
network simultaneously.
Read data record “RDREC“
For reading access to a data record, the slot, index and length of the data record must be entered. At step 7 and when using the SFB 52 the logical address
of the slot is to be entered instead of the slot. However, as multiple slots are
occupied by the same controller, here the slot of the master setpoint or its
logical address is to be given.
Error code
Meaning
DE80B000
The unit does not recognize the parameter (invalid index)
DE80B100
The length entry of the parameter is incorrect
DE80B200
The projected slot is not occupied
DE80B300
The actual unit type does not match the set unit type
Write data record “WRREC“
For writing access to a data record, the slot, index, length of the data record
and the new value must be entered. At step 7 and when using the SFB 53
the logical address of the slot is to be entered instead of the slot. However, as
multiple slots are occupied by the same controller, here the slot of the master
setpoint or its logical address is to be given.
Error code
Meaning
DE80B000
The unit does not recognize the parameter (invalid index)
DE80B100
The length entry of the parameter is incorrect
DE80B200
The projected slot is not occupied
DE80B300
The actual unit type does not match the set unit type
DF80B600
The parameter cannot be changed
DF80B700
Invalid range of values of a parameter
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10. Diagnosis indications
Should a fault occur, the Thyro-P sends a device-specific diagnosis to the
master.
Value
Definition
…
Telegram header
06
Length of device-specific diagnosis
a0
Header of device-specific diagnosis
00
„
00
„
??
Status Hi-Byte (Table 10.2)
??
Status Low-Byte (Table 10.2)
…
Telegram end
Tab. 10.1 Set up of diagnosis diagram
The status word (2 bytes) is transmitted with the diagnosis indication.
Each bit corresponds to a signal which indicates the current status of the
Thyro-P. Further information on the individual values can be found in the
instructions to Thyro-P.
Each of these signals can be deactivated via the parameterization programme
(see Section 6.2), so that they are no longer shown via the diagnosis signal.
The latest status can, however, still be read out (see Table 13.3).
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Bit
status
15
MOSI in peak current limit
14
SYNC fault
13
Overvoltage in mains
12
Undervoltage in mains
11
Overcurrent in load circuit
10
Undercurrent in load circuit
9
Controller lock
8
Excess temperature
7
Limit
6
U limit
5
I limit
4
P limit
3
Impulse cut-off
2
Sensor breakdown - short circuit
1
Res.
0
SSC fault
Tab. 10.2 Set up of the word´s actual status
On disturbances of communication between PROFIBUS DPV1 interface card
and Thyro-P, the ”static diagnosis“ is released, and the message ”SSC error“
transfer. It is then no data exchange between master and Slave possible. This
error knows on the fact that e.g. the PROFIBUS DPV1 interface card correctly
does not sit in the slot.
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11. Digital inputs
Via the 9-pole sub-D bushing (X21) the PROFIBUS DPV1 interface card
provides access to three digital inputs as well as one input to activate the
local operation (see Section 12). They are automatically displayed on the
Profibus (see Table 13.3 index 81).
pin
1
2
3
4
5
6
7
8
9
Designation
Earth
M1
IN 0
IN 1
M24
M2
IN 2
Loc
+24
function
Earth
Ground for IN0 and IN1
Input 0
Input 1
Ground/internal 24 V supply
Ground for IN2 and IN3
Input 2
Input 3
+24 V/internal 24 V supply
Tab. 11.1 Connection allocation X21
Hereby inputs 0 and 1 always refer to ground M1 and the inputs 2 and Loc refer to ground M2. For connection to simple indicators such as limiter switches
an additional 24V supply is also available.
Here the following connection would be possible:
Electrically isolated
Switch gate without
gate
electrical isolation
Device with
independent
supply
Fig. 11.2 Example of input connections
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12. Local operation of the Motorpoti setpoint
In certain situations, for example failure of the Profibus, it can in some cases
be necessary to change the setpoint quickly. Although this is possible via the
LBA-2, it can be too involved for certain applications.
In order to overcome this drawback, the option of operating Motorpoti locally
with push buttons was created.
Local operation of the Motorpoti setpoint can be activated via the
input Loc (Pin 8). It is then possible to switch the value SW_ACTIV
between remote (open) and local (closed) via the input INO (Pin 3).
The Motorpoti set value can now be changed in local modus via the
inputs IN1 and IN2, whereby the setpoint changes when the switch
is pressed down as in Fig. 12.1. E.g. the setpoint is increased by 30% when he
UP key is pressed down for 10 seconds. If the Up and Down keys are pressed
simultaneously the setpoint is reduced.
Fig. 12.1 Relative change of the Motorpoti setpoint over time
29
For local operation the connector X21 is to be connected as follows:
fig. 12.2 Local operation of the Motorpoti setpoint
Attention: When applying the local operation the following points
must be observed:
1. To avoid a sudden change in the setpoint when switching from remote to
local, the „Motorpoti setpoint” in remote operation must be set to equal the
„master setpoint” (see Section 6.2)
2. With „local” switched off („4 digital inputs” bit 0 = 0) the process controller must be deactivated and the „master setpoint” set equal to the „total
setpoint value” in order to ensure a smooth switch from local to remote. For
this the total setpoint value is to be transmitted cyclically.
3. When switching from local to remote the process controller must be
initialized with the total setpoint value and then activated. The following
flow-chart represents the above settings (see Fig. 12.3).
30
Start
Profibus OK
Master setpoint
Error eliminated
Release controller
Setpoint
is frozen
Fault
Mopo
setpoint entry
via push button
Constantly
initialize controller
with total
setpoint value
Fig. 12.3 State diagram
Error eliminated
Another fault
Local
Thyro-P
setpoint
Remote
Freeze controller
local
Release
remote controller
Freeze controller
Setpoint error
Mopo
setpoint entry
via push button
31
13. Setpoint values, actual values and parameters
All data of the Thyro-P (setpoint values, actual values and parameters)
can either be read or changed cyclically (see Section 8) or acyclically (DPV1).
All the data is listed in the following tables. With acyclic com-munication the
slot number and index must always be provided.
index
Setpoint
type
size unit
r/W
0
Setpoint master
integer
1
r/w
16383 == 100[%]
1
Setpoint master Error
integer
1
16383 == 100[%]
r/w
2
Setpoint Motorpoti
integer
1
16383 == 100[%]
r/w
3
Empty
–
1
–
r
4
Setpoint master
float
2
[W,V,A,%]
r/w
6
Setpoint master error
float
2
[W,V,A,%]
r/w
8
Setpoint Motorpoti
float
2
[W,V,A,%]
r/w
10
Empty
–
2
–
r
Tab. 13.1 Setpoint values (Slot 0)
index
function
type
size unit
r/W
12
Functions
integer
1
See Tab. 8.2
w
13
Empty
–
3
–
r
Tab. 13.2 Functions (Slot 0)
32
index
16
18
20
22
24
26
Actual values
Output L1
Voltage L1
Current L1
Load L1
Supply voltage L1
Empty
type
float
float
float
float
float
–
size
2
2
2
2
2
6
unit
[W]
[V]
[A]
[S]
[V]
–
r/W
r
r
r
r
r
r
32
34
36
38
40
42
Output L2
Voltage L2
Current L2
Load L2
Supply voltage L2
Empty
float
float
float
float
float
–
2
2
2
2
2
6
[W]
[V]
[A]
[S]
[V]
–
r
r
r
r
r
r
48
50
52
54
56
58
Output L3
Voltage L3
Current L3
Load L3
Supply voltage L3
Empty
float
float
float
float
float
–
2
2
2
2
2
6
[W]
[V]
[A]
[S]
[V]
–
r
r
r
r
r
r
64
66
68
70
72
73
74
75
76
77
78
79
80
81
82
84
86
Total output
Temperature
Total setpoint
Setpoint Mopo
Total setpoint
Setpoint Mopo
Setpoint terminal 10
Setpoint terminal 11
Setpoint activated
Connection angle alpha
Actual value connection time
Period duration
LED and relay status
Digital inputs
Operating hour
Energy
Empty
float
float
float
float
integer
integer
integer
integer
integer
integer
integer
integer
integer
integer
float
float
–
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
2
2
[W]
[°C]
[W, V, A, %]
[W, V, A, %]
16383 == 100[%]
16383 == 100[%]
16383 == 100[%]
16383 == 100[%]
–
18000 == 180°el
[period]
[μs]
–
4 Bit
[h]
[kWh]
–
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
88
89
Status
Empty
integer
–
1
15
See Table 10.2
–
r
r
Tab. 13.3 Actual values (Slot 0)
33
index
symbol
name
value range
combo-opt
r/w
default
0
BETR
Operating mode
0...2
TAKT, VAR, SSSD
unit
r/w
TAKT
1
MOSI
Oper. of molybdenum
0...2
OFF, RAMP, CONTR.
r/w
OFF
disilicide rods
2
SEB
Service operation
0...1
OFF, ON
r/w
OFF
3
ASM
Automatic synchronisation for multi-
0...1
OFF, ON
r
OFF
r/w
65000
r/w
1 phase
OFF
ple controller applications
4
ASM_SUMM
ASM total current
1...65535
5
TYP
Number of controlled phases
1...3
[A]
6
NLT
Zero conductor
0...1
OFF, ON
r/w
7
NACHIMP
Afterpulse
0...1
OFF, ON
r/w
8
SCHW
Phase variation
0...1
OFF, ON
r/w
9
SCHW_POL
Phase variation,
0...1
PLUS, MINUS
r/w
plus
polarity
10
SCHW_L1
Phase variation L1
0...360°el
0.01 °el
r/w
0
11
SCHW_L2
Phase variation L2
0...360°el
0.01 °el
r/w
0
12
SCHW_L2
Phase variation L3
0...360°el
0.01 °el
r/w
0
13
SYNC_ANZ
Number of sync voltages
1...3
14
SYNC_DREHF
Cyclic field
0...1
right, left
r/w
right
15
KANALTREN
Channel separation
0...1
OFF, ON
r/w
ON
combo-opt
r/w
Tab. 13.4 Operating mode (Slot 1)
index
symbol
name
value range
unit
r/w
default
0
AN1
Phase angle of first half wave
0...180°el
0.01 °el
r/w
60°el
1
SST
Softstart duration (given)
0...9980 ms
20 ms
r/w
120 ms
2
SDN
Softdown duration (given)
0...9980 ms
20 ms
r/w
120 ms
3
T0
Pulse period duration
0...T0_MAX
20 ms
r/w
1s
4
T0_MAX
Pulse period duration maximum
02...1310 s
20 ms
r/w
5s
5
TSMAX
Max. pulse connection time
0...T0
20 ms
r/w
1s
6
TSMIN
Min. pulse connection time
0...T0
20 ms
r/w
0 ms
7
MP
Minumum pause
0...200 ms
20 ms
r/w
8
SYNC_EXT
Synchronous phase internal/external
0...1
9
SYNC_ADR
Synchronous phase address
0...655350 ms
Tab. 13.5 Durations (Slot 2)
Intern, Extern
10 ms
r
internal
r/w
1 ms
34
index
symbol
name
value range
combo-opt
0
RE
Control
0...8
Uload2, Uload eff, Iload2, Iload
unit
r/w
default
r/w
Uload2
r/w
ON
r/w
800
r/w
160
eff, output, res., res., res.,
Without control
1
STD_RE
Standard controller
0...1
2
TI_1
PID controller, I part
0 = off
OFF, ON
0...65535
3
KP_1
PID controller, P part
0 = off
0...65535
4
KR_1
PID controller, counter, P part
0...65535
r/w
1
5
TD_1
PID controller, D part
0 = off
r/w
0
r
800
r
160
0...65535
6
7
8
TI_1_STD
KP_1_STD
KR_1_STD
PID controller, I part,
0 = off
Standard value
0...65535
PID controller, P part,
0 = off
Standard value
0...65535
PID controller, counter P part,
0...65535
r
1
PID controller, D part,
0 = off
r
0
Standard value
0...65535
Angle change
0...65535
r/w
1100
0...65535
r/w
50
Standard value
9
10
TD_1_STD
MOSI_WI_GE_1
speed 1
11
MOSI_WI_GE_2
Angle change
speed 2
Tab. 13.6 Control (Slot 3)
index
symbol name
value range
unit
r/w
0
UEMI
Effective voltage setpoint minimum
0...65535 V
V
r / w 0V
1
UEMA
Effective voltage setpoint maximum
0...65535 V
V
r / w 440V
2
IEMI
Effective current setpoint minimum
0...65535 A
A
r / w 0A
3
IEMA
Effective current setpoint maximum
0...65535 A
A
r / w 110A
4
PMI_H
Output setpoint minimum hi
0...65535 xW
65536 W
r / w 0W
5
PMI_L
Output setpoint minimum low
0...65535 W
W
r / w 0W
6
PMA_H
Output setpoint max. hi
0...65535 xW
65536 W
r / w 0W
7
PMA_L
Output setpoint max. low
0...65535 W
W
r / w 48400 W
8
V_IE
Front impulse stop
0...180°el
0.01°el
r / w 180°el
9
H_IE
Back impulse stop
0...180°el
0.01°el
r / w 0°el
Tab. 13.7 Limit (Slot 4)
combo-opt
default
35
index
symbol
name
value range
combo-opt
0
SW_ACTIV
Setpoint activation
0...15
Bit 0 = 1 (setpoint ter-
unit
r/w
default
r/w
15
r/w
_ADD
minal 10 active) etc.
1
SW
Setpoint switch
0...3
_ADD, IADD, _PRO,
IPRO
2
MOSI_IS_FA
Factor peak current limit
0...1000
r/w
25
3
SW_SPRUNG
Setpoint jump correction
0..1
OFF, ON
r/w
ON
4
SW_INP_IU_10
Input voltage/current terminal 10
0...2
5 V, 10 V, 20 mA
r/w
20 mA
5
STA_REGLER
Start trigger regul.
depending on
0.3 mV
r/w
292 uA
Input terminal 10
SW_INP_IU_10
0.6 mV
(240)
1.22 uA
6
STE_REGLER
End trigger regul.
depending on
0.3 mV
Input terminal 10
SW_INP_IU_10
0.6 mV
r/w
20 mA
(16383)
1.22 uA
7
SW_INP_IU_11
Input voltage/
0...2
5 V, 10 V, 20 mA
r/w
5V
r/w
72 mV
current terminal 11
8
STA_POTI
Start trigger regul.
depending on
0.3 mV
Input terminal 10
SW_INP_IU_11
0.6 mV
(240)
1.22 uA
9
STE_POTI
End trigger regul.
depending on
0.3 mV
Input terminal 11
SW_INP_IU_11
0.6 mV
r/w
5V
(16383)
1.22 uA
10
STA_MASTER
Start trigger master
0...100%
0.0061%
r/w
0%
11
STE_MASTER
End trigger master
0...100%
0.0061%
r/w
100%
12
STA_MOPO
Start trigger master Motorpoti
0...100%
0.0061%
r/w
0%
13
STE_MOPO
End trigger Motorpoti
0...100%
0.0061%
r/w
100%
(16383)
(16383)
Tab. 13.8 Control characteristics (Slot 5)
index
symbol
name
value range
combo-opt
0
TEMP
Temperature probe
0..3
none, Pt100, PT1000,
unit
r/w
default
r/w
none
NTC
1
TEMP_KVE
Characteristic number
0...7
characteristic 0 ...
r/w
characteristic 7
2
FU_DR_BR
Level line break
0...4000
Ohm
r/w
3
FU_KURZ
Level short circuit
0...4000
Ohm
r/w
4
TEMP_FE_DAU
Temperature fault duration
1...1000
20 ms
r/w
Tab. 13.9 Temperature (Slot 6)
10
36
index
0
1
2
3
symbol
MITTEL
IST_1
OF_1
DAC1_VA_U
4
DAC1_VA_I
5
DAC_1_CTRL
6
U_FA_1
7
I_FA_1
8
P_FA_1_H
9
P_FA_1_L
10
ALPHA_FA_1
11
12
13
IST_2
OF_2
DAC2_VA_U
14
DAC2_VA_I
15
DAC_2_CTRL
16
U_FA_2
17
I_FA_2
18
P_FA_2_H
19
P_FA_2_L
20
ALPHA_FA_2
21
22
23
IST_3
OF_3
DAC3_VA_U
24
DAC3_VA_I
25
DAC_3_CTRL
26
U_FA_3
27
I_FA_3
28
P_FA_3_H
29
P_FA_3_L
30
ALPHA_FA_3
name
Establ. average mean
Actual value output 1
Offset 1
Measuring device end-scale
deflection DAC1, voltage
Measuring device end-scale
deflection DAC1, current
Configuration register
analog output 1
Scale end value voltage
actual value output 1
Scale end value current
actual value output 1
Scale end value output
actual value output 1
Scale end value output
actual value output 1
Scale end value alpha
actual value output 1
Actual value output 2
Offset 2
Measuring device end-scale
deflection DAC2, voltage
Measuring device end-scale
deflection DAC2, current
Configuration register
analogue output 2
Scale end value voltage
actual value output 2
Scale end value current
actual value output 2
Scale end value output
actual value output 2
Scale end value output
actual value output 2
Scale end value alpha
actual value output 2
Actual value output 3
Offset 3
Measuring device end-scale
deflection DAC3, voltage
Measuring device end-scale
deflection DAC3, current
Configuration register
analogue output 3
Scale end value voltage
actual value output 3
Scale end value current
actual value output 3
Scale end value output
actual value output 3
Scale end value output
actual value output 3
Scale end value alpha
actual value output 3
Tab. 13.10 Analogue outputs (Slot 7)
value range
0...1000
0..1
0...20000 uA
0...10000 mV
combo-opt
unit
uA
mV
r/w
r/w
r/w
r/w
r/w
default
25
20 mA
0 uA
10 V
uA
r/w
20 mA
r/w
18
20 mA, 10 V
0...20000 uA
bitwise
0...65535 V
V
r/w
150 A
0...65535 A
A
r/w
500 V
0...65535xW
xW
r/w
0W
0...65535W
W
r/w
50000W
0...180°el
.01°el
r/w
180°el
uA
mV
r/w
r/w
r/w
20mA
0uA
10V
uA
r/w
20mA
r/w
18
0..1
0...20000uA
0...10000mV
20 mA, 10V
0...20000uA
bitwise
0...65535 V
V
r/w
500 V
0...65535 A
A
r/w
150 A
0...65535xW
xW
r/w
0W
0...65535W
W
r/w
50000 W
0...180°el
.01°el
r/w
180°el
uA
mV
r/w
r/w
r/w
20 mA
0 uA
10 V
uA
r/w
20 mA
r/w
18
0..1
0...20000uA
0...10000mV
0...20000uA
20 mA, 10 V
bitwise
0...65535 V
V
r/w
500 V
0...65535 A
A
r/w
150 A
0...65535xW
xW
r/w
0W
0...65535W
W
r/w
50000 W
0...180°el
.01°el
r/w
180°el
37
index
symbol
name
value range
0
I_TYP
Controller type current
0...65535A
combo-opt
unit
r/w
default
A
r/w
110 A
1
I_TYP_LSB
Type current in LSB
0...65535
r
2
UE_I
Current transformer conversion
0...65535
r/w
100
3
R_BUERDE_I
Load resistance current
0...653 Ohm
r/w
0.91 Ohm
4
NORM_I
Scaling factor current
0...65535
.01 Ohm
r/w
5
I_SCHW
Current value threshold
0...65535
0.1 A
r/w
6500 A
6
U_TYP
Controller mains voltage
0...1000V
V
r/w
400 V
7
U_TYP_LSB
Type voltage in LSB
0...65535
8
U_NETZ_ANW
Supply voltage user
0...1000V
V
r/w
400 V
9
UE_U
Voltage transformer conversion
0...1000
r/w
16
10
TYP_BEREICH
Voltage range switch
0...2
11
R_BUERDE_U
Load resistance voltage
0...65535 Ohm
12
R_BUERDE_U_1
Load resistance
r
230 V, 400 V, 690 V
r/w
400 V
Ohm
r/w
1680 Ohm
0...65535 Ohm
Ohm
r/w
1680 Ohm
0...65535 Ohm
Ohm
r/w
1680 Ohm
voltage area 1
13
R_BUERDE_U_2
Load resistance
voltage area 2
14
U_NORM_230
Scaling factor 230V
0...65535
r/w
15
U_NORM_400
Scaling factor 400V
0...65535
r/w
16
U_NORM_690
Scaling factor 500 V-690 V
0...65535
17
FREQ_MIN
Minimum frequency
14286...25000,
r/w
Hz
r/w
Hz
r/w
1/X * 10^6
18
FREQ_MAX
Maximum frequency
22222
(45 Hz)
14286...25000,
1/X * 10^6
15151
(66 Hz)
19
FREQ_TOL
Frequency tolerance
0...100
%
r/w
10%
20
P_TYP_H
Controller type output Hi
0...65535xW
xW
r/w
0W
21
P_TYP_L
Controller type output Lo
0...65535W
W
r/w
44000W
22
P_TYP_LSB_H
Type output Hi in LSB
0...65535x
r
23
P_TYP_LSB_L
Type output Lo in LSB
0...65535
r
24
TI_FA
Poti controller parameters Ti
0...65535
r/w
0
25
KP_FA
Poti controller parameters Kp
0...65535
r/w
0
26
R_TEIL
Voltage divider resistance
0...65535
r/w
36000
27
MESS
Test switch
0...5
Ohm
Aron,
1/2 Aron 1,
1/2 Aron 2,
1/2 Aron 3,
asymmetrical load,
symmetrical load
Tab. 13.11 Hardware parameters (Slot 8)
38
index
symbol
name
value range
unit
r/w
0
SPG_MIN
Power monitor circuit
0...1000 V
combo-opt
V
r/w
1
SPG_MAX
0...1000 V
V
r/w
default
minimum
Power monitor circuit
maximum
2
UN_S
Undercurrent monitoring
0...1
OFF, ON
r/w
OFF
3
UE_S
Overcurrent monitoring
0...1
OFF, ON
r/w
OFF
4
REL_ABS
Load fault
0...1
REL_, ABS
r/w
REL_
5
LASTBRUCH_M
Load fault, minimum value
0...99%
%
r/w
0%
Load fault, maximum value
101...255%
%
r/w
0%
Load fault, minimum value
0...65535
r/w
0
Load fault, maximum value
0...65535
r/w
0
IN
6
LASTBRUCH_M
AX
7
LASTBRUCH_M
IN_ABS
8
LASTBRUCH_M
AX_ABS
9
L2_ENA
Monitoring L2 Enable
0...1
OFF, ON
r/w
OFF
10
L3_ENA
Monitoring L3 Enable
0...1
OFF, ON
r/w
OFF
Tab. 13.12 Monitoring (Slot 9)
39
index
symbol
name
value range
combo-opt
0
K1RU
LED & relay working principle
0...256,
Operating current principle
unit
r/w
bitwise
Zero signal current principle
1
OUT0_CFG
LED CONTROL Mode
0...65535
r/w
2
OUT1_CFG
LED LIMIT Mode
0...65535
r/w
3
OUT2_CFG
LED PULSE LOCK Mode
0...65535
r/w
4
OUT3_CFG
LED FAULT Mode
0...65535
r/w
5
OUT4_CFG
LED OVERHEAT Mode
0...65535
r/w
6
OUT5_CFG
Relay K1 Mode
0...65535
r/w
7
OUT6_CFG
Relay K2 Mode
0...65535
r/w
8
OUT7_CFG
Relay K3 Mode
0...65535
r/w
9
OUT0_
LED CONTROL config. 0
0...65535
r/w
LED LIMIT config. 0
0...65535
r/w
OUT2_
LED PULSE LOCK
0...65535
r/w
STOERM_L
config. 0
OUT3_
LED FAULT config. 0
0...65535
r/w
LED OVERHEAT config. 0
0...65535
r/w
Relay K1 config. 0
0...65535
r/w
Relay K2 config. 0
0...65535
r/w
Relay K3 config. 0
0...65535
r/w
LED CONTROL config. 1
0...65535
r/w
LED LIMIT config. 1
0...65535
r/w
OUT2_
LED PULSE LOCK
0...65535
r/w
STOERM_H
config. 1
OUT3_
LED FAULT config. 1
0...65535
r/w
LED OVERHEAT config. 1
0...65535
r/w
Relay K1 config. 1
0...65535
r/w
Relay K2 config. 1
0...65535
r/w
Relay K3 config. 1
0...65535
r/w
r/w
STOERM_L
10
OUT1_
STOERM_L
11
12
STOERM_L
13
OUT4_
STOERM_L
14
OUT50_
STOERM_L
15
OUT6_
STOERM_L
16
OUT7_
STOERM_L
17
OUT0_
STOERM_H
18
OUT1_
STOERM_H
19
20
STOERM_H
21
OUT4_
STOERM_H
22
OUT5_
STOERM_H
23
OUT6_
STOERM_H
24
OUT7_
STOERM_H
Tab. 13.13 LEDs and Relays (Slot 10)
default
40
index
symbol
name
value range
0
DA_EN_2
Data logger Enable Register Hi
0...65535
combo-opt
unit
r/w
r/w
1
DA_EN_1
Data logger Enable Register Low
0...65535
r/w
2
RESET_2
Reset trigger with fault Hi
0...65535
r/w
3
RESET_1
Reset trigger with fault Low
0...65535
r/w
4
IMAB_2
Impulse cutoff with fault Hi
0...65535
r/w
5
IMAB_1
Impulse cutoff with fault Low
0...65535
r/w
6
VERS_J
Version year
0...9999
r
7
VERS_M
Version month
1...12
r
8
VERS_T
Version day
1...31
r
9
Bus card version year
0...9999
r
10
Bus card version month
1...12
r
11
Bus card version day
1...31
r
12
USER_PARA_0
User parameter 0
0...65535
r/w
13
USER_PARA_1
User parameter 1
0...65535
r/w
14
USER_PARA_2
User parameter 2
0...65535
r/w
15
USER_PARA_3
User parameter 3
0...65535
r/w
16
USER_PARA_4
User parameter 4
0...65535
r/w
17
USER_PARA_5
User parameter 5
0...65535
r/w
18
USER_PARA_6
User parameter 6
0...65535
r/w
19
USER_PARA_7
User parameter 7
0...65535
r/w
20
USER_PARA_8
User parameter 8
0...65535
r/w
21
USER_PARA_9
User parameter 9
0...65535
r/w
22
USER_PARA_10
User parameter 10
0...65535
r/w
23
USER_PARA_11
User parameter 11
0...65535
r/w
24
USER_PARA_12
User parameter 12
0...65535
r/w
25
USER_PARA_13
User parameter 13
0...65535
r/w
26
USER_PARA_14
User parameter 14
0...65535
r/w
default
Tab. 13.14 Other (Slot 11)
name
value range
combo-opt
0
index
symbol
Acknowledge fault
0...1
OFF, QUIT
1
Reset
0...1
OFF, RESET
r/w
OFF
2
Save
0...1
OFF, SAVE
r/w
OFF
3
Controller lock
0...1
OFF, ON
r/w
OFF
4
External fault indication
0...1
OFF, ON
r/w
OFF
Tab. 13.15 Functions (Slot 12)
unit
r/w
default
r/w
OFF
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1625 Sharp Point Drive
Fort Collins, CO 80525 USA
Specifications are subject to change without notice.
970.221.4670 Main
© 2014 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy® and
Thyro-P™ are trademarks of Advanced Energy Industries, Inc.
970.221.5583 Fax
www.advanced-energy.com
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