Caple | C680E/SS | GENERAL - Honeywell

V5422L / V5422E
ACTUATED BUTTERFLY VALVES
SPECIFICATION DATA
FEATURES

With factory-mounted electric actuator

Centric butterfly valve with elastomer liner

Wide DN range (DN250 through DN600)

For heating water containing up to 50° glycol

Wafer body

For modulating and floating control

maintenance-free control drive

mechanical setting indicator

includes manual operation

ample reserve torque

sizable terminal compartment for cabling

long unit lifetime
SPECIFICATIONS
Valves
Sizes
Nominal pressure rating
Shut-off pressure
Tightness
Temperature of medium
Body
GENERAL
The V5422L and V5422E Actuated Butterfly Valves are
suitable for heating and cooling applications as well as in
boiler management systems. They can also be employed for
general services, water treatment, etc.
The V5422L series is equipped with floating-control actuators
(230 V, three-point).
The V5422E series is equipped with modulating-control
actuators with a standard control signal of 0...10 V (2...10 V,
0...20 mA, and 4...20 mA also possible).
The actuators and valves are provided factory-mounted. The
position control and the end stops are completely justified.
Copyright © 2004 Honeywell Inc. • All rights reserved
Liner
Disc
Shaft
DN250...DN600
PN10
10 bar
bubble-tight
-10...+110 C
Wafer, ductile iron GG25
Rilsan/epoxy-coated
EPDM EW (max. 130 °C)
GGG40, epoxy-coated
Stainless steel 1.4028 (AISI 420)
Actuators
Motor voltage
Current, running time
Angle of rotation
Duty cycles
Running noise
Ambient temperature
Motor insulation
Protection class
Cable gland
230 Vac (10%), 50 to 60 Hz
See Table 1
90°
max. 30% (class S4 IEC60034)
65 dBA
-20...+70 °C
class F according to VDE 0530
IP67 as per DIN 40050
PG16, cable 9...16 mm
EN0B-0319GE51 R0104
V5422L / V5422E ACTUATED BUTTERFLY VALVES
Table 1. Type list for different valve sizes and corresponding data
actuator current (A)
modulating
run time
actuator
valve size
version
(sec)
torque (Nm)
(DN)
nominal
start
Kvs
3
(m /h)
weight
(kg)
V5422L1006
V5422E1001
1.2
1.7
30
600
250
4800
39.2
V5422L1014
V5422E1019
1.2
1.7
30
600
300
7000
48
V5422L1022
V5422E1027
2.0
3.0
30
800
350
8300
60
V5422L1030
V5422E1035
1.2
1.7
60
1200
400
11000
87
V5422L1048
V5422E1043
2.5
3.5
60
1500
450
14000
127
V5422L1055
V5422E1050
2.5
3.5
105
2500
500
18000
193
V5422L1063
V5422E1068
2.5
3.5
120
4000
600
25000
250
floating
version
GENERAL CHARACTERISTICS
Actuators with a valve size of
DN500 and DN600 are
equipped with a manual safety
wheel which is declutched
automatically when the motor
is running. Prior to using the
manual safety wheel, it must
be re-engaged using the
declutch button.
Position Indication and Running Status
The actuator's position is indicated by a mechanical pointer
located behind a window on the actuator's cover.
The actuator's running status is indicated by three LED's
located on the printed circuit board:

The green LED (Op) is lit when the valve has been
opened.

The red LED (Cl) is lit when the valve has been closed.
In the case of actuators with a
valve size of DN250 and
DN300, the motor can be
disengaged using the motor
declutch lever.
Angle Limitation
The angle at the drive shaft can be
adjusted to between 0° and 90°.
The end position is limited both
electrically and mechanically. The
electrical limitation can be adjusted by
pressing and turning (with a
screwdriver) the adjustment screws
situated on the white and black cams.
Motor and Gear Protection
The actuator motor is protected against overheating by a
bimetal temperature monitor.
The motor and gear train are also protected against
mechanical overload by a torque limiter switch. The yellow
LED (Tq) is lit when the torque limiter has been activated.
The end position is factory-set to -2°
and +92°. As a rule, it is not necessary
to alter this value.
Maintenance
The actuators are maintenance-free. They are lubricated for
a minimum of 100,000 operations.
Emergency Manual Operation
CAUTION
If it becomes necessary to renew the grease completely, use
a lubricant complying with the following specifications:
Before manually adjusting the valve, you must first
disconnect the power supply.



It is possible to adjust the valve using the full-disk manual
safety wheel.
temperature range: -30...+135 °C
penetration: ASTM 265/295 at 25 °C
drop point: 180 °C
E.g. ELF Expecta 250, TOTAL Multis EP2, SHELL alvania
EP2, MOBIL Mobilux EP2, or ESSO Beacon EP2.
EN0B-0319GE51 R0104
2
V5422L / V5422E ACTUATED BUTTERFLY VALVES
Flow Rate and Pressure Drop
Floating Control (V5422L)
The V5422L series is equipped with a printed circuit board
(see Fig. 2). This board is situated under the cover, where
the angle indicator is likewise located. To access the printed
circuit board, remove the cover.
Tr1
15 12 14 11 10
3
27 26 41 40 1 2
feedback jacks
Tr1
18
17
16
17
18
Tr2
3
1
2
microswitches
4
9
A
Dead
B
R2
P1Band
7
6
5
4
70 71
71 72
72
70
3
2
73
73
R1
1
31
31
32 51
51 53
53
32
LL
N
PE
N PE
Ful
Cl Op Tq
red/green/yellow
LED
input output
power
supply
Fig. 2. Printed circuit board of the V5422L
Microswitch Positions
For floating control, the microswitches located on the printed
circuit board (see Fig. 2) must be positioned as shown in Fig.
3.
Fig. 1. Flow rate and valve pressure drop
Fig. 3. Microswitch settings for V5422L
Input Terminals
An external floating controller controls the actuator of the
V5422L. This controller transmits the phase to input 31 (for
closing the valve) or to input 32 (for opening the valve). See
also Fig. 8.
Output Terminals
In the "closed" end position, output 51 transmits the phase to
an external indicator. In the "opened" end position, output 52
transmits the phase to an external indicator.
3
EN0B-0319GE51 R0104
V5422L / V5422E ACTUATED BUTTERFLY VALVES
Modulating Control (V5422E)
Terminals for Input/Output Signals
An external modulating controller controls the actuator of the
V5422E by means of an analog signal provided at terminal
70/71. An analog output signal for position indication is
provided at terminal 71/72.
The V5422E series is equipped with a printed circuit board
(see Fig. 4). This board (together with a feedback potentiometer) is situated under the cover, where the angle indicator
is likewise located. To access the printed circuit board,
remove the cover.
Tr1
3
feedback jacks
microswitches
4
9
A
Dead
Band
B
R2
7
6
5
4
3
2
Reversing Rotation Direction
27 26 41 40 1 2
P2 offset
adjustment
P1
15 12 14 11 10
Tr1
18
17
16
17
18
Tr2
The offset of modulating actuators is adjusted at the factory
and should not be changed. If you wish to change the offset
(using offset potentiometer P2; see Fig. 4), note that a
excessively small offset will result in oscillation of the
actuator.
3
1
2
Adjusting the Input/Output Signal Offset
In the case of the V5422E, it is possible to reverse the
direction of rotation of the valve by adjusting the feedback
signals. The feedback signals are adjusted by resetting the
microswitches and replugging the feedback potentiometer's
cables. To do this, proceed as follows:
R1
1
70 71
71 72
72 73
73 31
31 32
32 51
51 53
53
70
LL
N
PE
N PE
1.
2.
Ful
3.
Cl Op Tq
end position
output
red/green/yellow analog
LED
input/output
power
supply
Turn the power off.
Reset the microswitches as shown in Table 2, but with
microswitch 7 in position B.
Replug the feedback potentiometer's cables as shown in
Fig. 6.
Fig. 4. Printed circuit board of the V5422E
Microswitch Positions
Fig. 5 shows the settings of the microswitches located on the
printed circuit board (see Fig. 4) at delivery-time.
Fig. 6. Replugging the feedback potentiometer's cables
4.
5.
6.
Fig. 5. Microswitch settings for the V5422E at delivery
Microswitches 1, 2, 3, and 4 are used to set the input signal
range (0/2...10 V or 0/4...20 mA) and the corresponding
output signal (see Table 2).
Valve Mounting
Install the actuated valve in the pipe according the following
steps (see also Fig. 7).
Table 2. Resetting microswitches
input/output
signal
0...10 V
2...10 V
4...20 mA
0...20 mA
1.
microswitch positions
7
A
A
A
A
EN0B-0319GE51 R0104
6
A
A
A
A
5
A
A
A
A
4
B
A
A
B
3
B
B
A
A
2
B
B
A
A
Apply the desired control signal (10 V or 20 mA, as the
case may be) for the closing position.
Turn the power back on.
Using a small screwdriver, adjust the potentiometer P1
(located on the printed circuit board; see Fig. 4) until the
valve closes completely.
2.
1
B
B
A
A
3.
4
Spread the valve's flanges to facilitate installation. The
valve's disc must be partially open.
Set all stay-bolts while keeping the valve's disc slightly
open and without tightening the nuts.
Open the valve's disc completely. Ensure that the piping
is aligned. Tighten diagonally opposite the nuts until the
flanges are in contact with the body of the valve. Never
use gaskets or grease. Never weld the flanges after the
valve has been installed.
V5422L / V5422E ACTUATED BUTTERFLY VALVES
WIRING DIAGRAMS
Floating Control (V5422L)
Fig. 7. Remounting the valve
Fig. 8. Wiring diagram, V5422L
Bolting
The following table lists the number (n) of bolts and nuts
required for mounting. The number (n) is dependent upon the
size (DN).
Modulating Control (V5422E)
Table 3. Bolts and nuts required for installation
DN
250
300
350
400
450
500
600
PN10
bolts (M x length)
M20x150
M20x160
M20x160
M24x190
M24x240
M24x260
M27x300
n
12
12
16
16
16
16
16
Fig. 9. Wiring diagram, V5422E
5
EN0B-0319GE51 R0104
V5422L / V5422E ACTUATED BUTTERFLY VALVES
ACTUATED VALVE DIMENSIONS
Table 5. Valve dimensions and weight
valve
size (DN)
250
300
350
400
450
500
600
Fig. 10. Actuated butterfly valve (side view)
A
280
315
330
365
400
440
525
valve dimensions (mm)
B
C
D
196
68
324
232
78
378
257
78
425
292
102
475
359
114
^538
397
127
595
467
154
695
H
243.5
292.5
329.5
375.5
426
577
572
Fig. 11. Actuated butterfly valve (top view)
Fig. 12. Actuated butterfly valve (cross-sectional view)
Table 4. Actuator dimensions and weight
valve
size (DN)
250
300
350
400
450
500
600
A
509
509
509
564
564
754
645
actuator dimensions (mm)
B
C
D
169
315
89
169
315
89
169
315
89
172
417
133
172
417
133
566
442
109
497
442
154
E
177
177
177
167
167
281
28
weight
(kg)
17
17
17
30
30
68
70
Automation and Control Solutions
Honeywell GmbH
Böblinger Straϒe 17
D-71101 Schönaich
Phone: (49) 7031 63701
Fax: (49) 7031 637493
http://europe.hbc.honeywell.com
Subject to change without notice. Printed in Germany
EN0B-0319GE51 R0104
Manufacturing location certified to
weight
(kg)
22.2
30.8
41.5
57.2
95.0
125
180
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