YEC | 04 YZF-R1 | 2007 YEC Parts Brochure

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2007
YZF
R-series
racing
parts
brochure
YEC racing parts are made in accordance with FIM technical race regulations and are not street legal.
YEC racing parts may only be used on a closed circuit and are sold without warranty.
Errors and omissions excepted. Prices and specifications are subject to change without notice.
FOR
RACERS
ONLY
www.yamaha-racingparts.com
Before fitting any YEC parts customers should check the technical regulations of their race class to ensure conformity.
YEC Kitparts
Ride with the best
Featuring the
new 2007
YZF-R1
With 180ps as standard, the fifth-generation YZF-R1 is undoubtedly
the most impressive and powerful R-series motorcycle ever produced.
With its technology transferred directly from our MotoGP programme,
the 2007 R1 is already well honed for life on the race track. Featuring
the first ever 16-valve R1 engine, the new power unit has been
designed to be as user friendly as it is powerful. Advanced electronics
include Yamaha’s YCC-T (Yamaha Chip Controlled Throttle), which
appeared for the first time on the 2006 YZF-R6, and YCC-I (Yamaha
Chip Controlled Intake) – the latest innovation designed to take
performance to a new level.
The Deltabox chassis is all-new as well, offering better handling and
traction than previous models. The new hybrid design swingarm is
another MotoGP developed item aimed at improving R1 performance on the race track. Manufactured from three different types of
aluminium, the standard arm enhances handling in the initial turn-in
to a corner and increases rear wheel downforce under acceleration.
With a standard equipment like this, and a full range of YEC racing
parts available to take the R1 up to full superbike level, you can
expect to see R1 riders gracing the grid, and podiums, of racetracks
around the world in 2007.
Advanced air
management
New 43 mm forks
with large diameter
damping pistons
All new Deltabox frame
The YZF-R6
Yamaha’s YZF-R6 was the 600cc bike to have in 2006, producing
championship winning performances around the globe in its debut
season and powering Kevin Curtain to world supersport success.
With the production bike featuring factory levels of equipment as
standard, it was easy to see why the Yamaha was the most popular
bike on the 2006 Supersport World Championship grid.
Improved air
intake system
UPSD truss high rigidity swingarm
and revised rear suspension damping
Based on feedback from our top teams and riders, the YEC engineers
have been working to produce an updated range of parts for the
YZF-R6 to give our racing customers an even better chance of tasting
the champagne in 2007.
Slipper clutch fitted as standard
Improved braking system
with new six pot calipers
Go to www.yamaha-racingparts.com
YCC-T, YCC-I, new 16 valve short stroke
engine with titanium intake valves
Go to www.yamaha-racingparts.com
Development
Factory Race Parts straight
from the production line
Yamaha Engineering Corporation (YEC) is a wholly-owned subsidiary
of Yamaha dedicated to the development and production of racing
parts for the YZF R-series range of machines.
YEC parts transform the YZF-R1 and YZF-R6 from class-leading street
bikes to machines capable of winning at the highest level as proven
by our official superbike, supersport, superstock and endurance
teams, who have all used YEC parts on their way to championship
success over the past years.
Testing and development of YEC kit parts is carried out in collaboration
with MG Competition, the team that runs Yamaha Motor France’s
road racing activities, with the input from our top world superbike
and world supersport teams used to develop our customer parts.
Kit part development for new models takes place well before the
machine actually hits the showroom, so you can be sure that all
YEC parts have been thoroughly tested and developed before going
on sale, MG Competition has world class testing facilities and three
dedicated development engineers on duty. Testing is done not only
in the workshop but also on the racetrack, in private testing and the
white-hot environment of racing. Most on-track testing is carried out
by experienced riders, such as Norick Abe and David Checa.
YEC kitparts are produced in Japan and by European top suppliers
while all YEC components meet Yamaha’s rigorous corporate standards, so be assured that with YEC you only get the highest quality
products for your YZF R-series machine.
Kevin Curtain in Yamaha Motor
Germany workshop
2007 YZF-R1 engine cam timing
YZF-R6 parts development
2007 YZF-R1 engine on Dyno
Ordering & YRT
For further information on specifications and ordering
please contact your Yamaha dealer or national distributor
Italy Yamaha Motor Italia SpA Alberto Barozzi alberto.barozzi@yamaha-motor.it
Germany Yamaha Motor Deutschland GmbH
Ilona Jaeger
ilona.jaeger@yamaha-motor.de
France
Yamaha Motor France S.A.
Pierrick Hodebert
pierrick.hodebert@yamaha-motor.fr
Spain
Yamaha Motor Espana S.A.
Juan Carlos Gutierrez
jc.gutierrez@yamaha-motor.es
U.K.
Yamaha Motor UK Ltd
Jason Griffiths
jason.griffiths@yamahamotor.co.uk
Switzerland
Hostettler AG
Pascal Buergy
pascal.buergy@hostettler.com
Netherlands
Yamaha Motor Nederland BV
Anthony van Oudheusden
anthony.vanoudheusden@yamaha-motor.nl
Belgium
D’Ieteren Sport NV
Wilfried Paridaens
wilfried.paridaens@dieteren.be
Sweden
Yamaha Motor Sweden
Mats Bejbom
mats.bejbom@yamaha-motor.se
Greece
Motodynamics SA
Andreas Koskinas
a.koskinas@yamaha-motor.gr
Austria
Yamaha Motor Austria GmbH
Christian Schroll
christian.schroll@yamaha-motor.co.at
Portugal
Yamaha Motor Portugal Lda
Francisco Ramos
francisco.ramos@yamaha-motor.pt
Hungary
Yamaha Motor Hungary Ltd
Balazs Bognár
balazs.bognar@yamaha-motor.hu
Norway
Yamaha Motor Norway
Stein Larsen
stein.larsen@yamaha-motor.no
Denmark
Yamaha Motor Denmark
Lars Kløcker
lars.kloecker@yamaha-motor.dk
Finland
Konekesko Oy
Ola Carlas
ola.carlas@kesko.fi
Poland
Mitsui Motor Polska Sp.
Piotr Piszcz
piotr.piszcz@yamaha-motor.pl
Ireland
Danfay Distributors Ltd
Colin Martin
colin.martin@danfay.ie
Slovenia
Delta Team d.o.o.
Adolf Ivacic
delta.team_service@siol.net
Turkey
Beldeyama A.S.
Osman Lav
olav@beldeyama.com.tr
Czech Republic Yamaha Motor Czech spol. s.r.o.
Bohumil Burda
bohumil.burda@yamaha-motor.cz
Ukraine
Oleg Ovechkin
sp_acces@yamaha.ua
DC Panavto
Order deadlines: YEC operates three ordering rounds for its racing parts:
November 8, 2006 January 15, 2007 May 7, 2007 - delivery for mid February 2007
- delivery for late April 2007
- delivery in mid August 2007
In all cases customers should contact their dealer or national distributor to confirm final delivery dates.
Yamaha Race Training
Race, Tune and Learn
YEC customers can take advantage of Yamaha’s free annual Yamaha
Race Training (YRT), which gives R-series mounted competitors the
perfect opportunity to get their season off to a flying start.
The 2006 event took place over three days in March, at the Ricardo
Tormo circuit close to Valencia, Spain. Arranged by Yamaha Motor
Europe, the event was attended by 83 riders from 11 countries, with
a similar programme being planned for the 2007 racing season, scheduled to take place again at the Ricardo Tormo circuit of Valencia on
28, 29 and 30 March 2007 (dates to be confirmed)
In addition to generous amount of track time for the riders, participating teams also attend seminars where Yamaha engineers from
Europe and Japan explain best practices and give race set-up advice
for the R1 and R6. Those engineers are also on hand to help teams get
the best out of their advice throughout the event.
Customers wishing to attend YRT 2007 should contact their local
Yamaha distributor or visit www.yamaha-racingparts.com - where
further information can be found.
YZF- R6 parts
BASIC ENGINE KIT
Part number
5FL-R045Q-70
2C0-11181-75
m 2C0-12171-71
m 2C0-12181-71
2C0-12176-70
2C0-12177-70
n 2C0-A2110-70
n 2C0-A4460-70
5SL-A4890-70
2C0-A6330-70
m 2C0-F1400-71
m 2C0-15411-71
M 2C0-F2590-80
n 5FL-83976-70
m 2C0-8591A-71
2C0-8533A-70
Each part should be ordered individually
N = New 2007 part, M = Modified part
Description
SPARK PLUG SET NGK R0045Q-10
GASKET, CYLINDER HEAD t=0.45mm
CAMSHAFT, 1 modified duration, standard lift
CAMSHAFT, 2 modified duration, standard lift
SPROCKET, CAM 1
SPROCKET, CAM 2
VALVE SPRING SET fits the kit camshaft profile AIR FUNNEL SET for air flow improvement
AIS PLUG SET closes the AIS system on the
cylinderhead
CLUTCH SPRING SET higher spring rate
ACM SET smaller inner rotor, including COVER
COVER with improved ground clearance
(included in ACM SET)
WIRE HARNESS SET light weight racing wire harness
(including SWITCH ASSYS and Pit limiter switch)
SWITCH ASSEMBLY main switch
(Included In WIRE HARNESS SET)
ECU modified ignition and fuel base map including
CD-ROM and software manual. The R6 2007 kit
manual is downloadable on
www.yamaha-racingparts.com
CABLE INTERFACE cable for connecting ECU with PC
OPTIONAL ENGINE PARTS
Price*
€ 164.77
€ 67.€ 525.10
€ 525.10
€ 153.02
€ 153.02
€ 329.22
€ 329.22
€ 54.32
TOOLS
€ 28.97
Part number
€ 2138.44
MGC-A3589-70
€ 224.46
2C0-28116-70
€ 213.99
Description
ADJUSTMENT TOOL for valve timing basic kit
by MGC to be used with attachment tools
ATTACHMENT TOOL for camshaft by MGC
Price*
€ 460.91
€ 172.84
€ 36.21
€ 393.83
CHASSIS PARTS
Part number Description
2C0-A5491-70 ENGINE PROTECTOR SET
2C0-C117G-70 CHASSIS PROTECTOR SET
€ 143.29
2C0-C1707-70 OIL CATCH TANK SET
2C0-C3151-70 FRONT FORK SPRING SET 8.33N/mm
2C0-C3151-75 FRONT FORK SPRING SET 9.31N/mm
2C0-C3151-80 FRONT FORK SPRING SET 9.80N/mm
2C0-C3151-85 FRONT FORK SPRING SET 10.29N/mm
Price* N 2C0-C3495-80 STEERING DAMPER STAY SET excluding steering damper
€ 401.98
€ 67.- 2C0-C6300-70 THROTTLE SET quick release and short stroke type
€ 67.- (including TUBE, GUIDE)
€ 67.- 5SL-26243-71 TUBE, GUIDE included in THROTTLE SET
OPTIONAL ENGINE PARTS
€ 2222.22
2C0-C8350-70 FRONT STAY SET
€ 197.07
2C0-25100-70 FRONT SPARE WHEEL ASSEMBLY with bearing
and spacer
€ 132.18
2C0-25300-70 REAR SPARE WHEEL ASSEMBLY with bearing and spacer
€ 1590.
€ 41.56
2C0-YA606-70 REAR SHOCK by Öhlins
N 2C0-SD121-70 STEERING DAMPER by Öhlins, 68mm stroke
€ 74.24
2C0-GK127-70 FRONT FORK CARTRIDGE by Öhlins
€ 3292.18
€ 3292.18
€ 3292.18
Part number Description
2C0-MAINT-70 MAINTENANCE SET for 3 engine revisions
2C0-11181-70 GASKET, CYLINDER HEAD t=0.40mm
2C0-11181-80 GASKET, CYLINDER HEAD t=0.50mm
2C0-11181-85 GASKET, CYLINDER HEAD t=0.55mm
2C0-A2460-70 BIG RADIATOR SET by MB MOTORSPORTS
N 2C0-13300-70 OIL PUMP ASSY to create higher oil pressure
2C0-1351A-70 THROTTLE BODY CLAMP ASSEMBLY
for easy fixation of the throttle body
M 2C0-A4600-80 EXHAUST SET by AKRAPOVIC
N 4B1-A6377-70 SLIPPER CLUTCH SETTING SET
adjusting set for the standard slipper clutch
N 2C0-A6321-70 FRICTION PLATE SET
N 2C0-A7400-71 MISSION SET A* Complete gear set
N 2C0-A7400-80 MISSION SET B* Complete gear set
N 2C0-A7400-90 MISSION SET C * Complete gear set
*Ratios are mentioned on the right. The gears
can also be ordered individually. More info
including part numbers and prices on
yamaha-racingparts.com
2C0-17460-74 SPROCKET, DRIVE 14T fits 520 chain
€ 24.69
2C0-17460-75 SPROCKET, DRIVE 15T fits 520 chain
€ 24.69
2C0-17460-76 SPROCKET, DRIVE 16T fits 520 chain
€ 24.69
2C0-A7463-70 SPROCKET NUT SET to be used with a kit drive
€ 14.49
sprocket
N 2C0-EG007-70 SPARE ENGINE ASSEMBLY 2007 engine incl.
€ 4936.63
throttle body
N 4C8-F37L0-2D 2D DATA LOGGING BASIC SET by 2D
€ 2499. Including A/F SENSOR SET
5VY-F37T0-2D OPTIONAL TRANSMITTER UNIT by 2D
€ 92.18
M4C8-F37M0-2D STEP3 MEMORY UNIT SET by 2D
€ 971.19
5VY-F37S0-2D STEP4 SUSPENSION & BRAKE SENSOR SET by 2D € 971.19
5VY-F37G0-2D STEP5 GPS SENSOR SET by 2D
€ 788.48
N 4C8-F37D0-2D Big digital dashboard by 2D
€ 1497.94
MISSION
MISSIONSET
SETA A
Gear/ ratio
1ST/2.313
(same as 2006 kit)
2ND/1.857
(same as 2006 kit)
3RD/1.565
4TH/1.389
5TH/1.269
6TH/1.136
(same as 2006 kit)
MISSION SET B
MISSION SET C
Gear/ ratio
1ST/2.471
2ND/1.950
3RD/1.611
(same as 2006 kit)
4TH/1.444
(same as 2006 kit)
5TH/1.304
6TH/1.150
(same as stand. gearbox)
Gear/ ratio
1ST/ 2.583
(same as standard gearbox)
2ND/ 2.000
(same as standard gearbox)
3RD/1.667
4TH/1.474
Price*
€ 90.53
€ 82.30
€ 127.51
€ 128.40
€ 128.40
€ 128.40
€ 128.40
€ 352.26
€ 534.16
€ 101.40
€ 832.16
€ 400.16
Basic Engine Kit, each part to be ordered individually.
2C0-A4600-80
Exhaust set by Akrapovic
2C0-A4460-70
Air Funnel Set,
for air flow improvement
2C0-28116-70
Attachment tool for Cam by MGC
2C0-12171-71 / 12181-71
Camshaft 1 and 2 with modified
duration and standard lift
2C0-A7400-71 / 80 / 90
Various mission sets available
2C0-EG007-70
Spare Engine Assembly
Including throttle body
2C0-C6300-70
Throttle set, quick release and short
stroke. Including tube and guide
2C0-13300-70
Oil Pump, for higher oil pressure
€ 443.62
€ 1039.€ 286.€ 1324.-
5TH/1.350
6TH/1.182
2C0-A2460-70
Full size curved MB radiator with
increased capacity over standard
Go to www.yamaha-racingparts.com
*Pan-European recommended retail price excluding VAT
YZF- R1 parts
BASIC ENGINE KIT
Each part should be ordered individually
N = New 2007 part, M = Modified part
Part number Description
Price*
5FL-R045Q-70 SPARK PLUG SET NGK R0045Q-10
€ 164.77
N 4C8-11181-70 CYLINDER HEAD GASKET t=0.30mm
€ 60.91
N 4C8-12171-70 CAMSHAFT 1 high lift
€ 526.75
N 4C8-12181-70 CAMSHAFT 2 high lift
€ 526.75
N 4C8-A2110-70 VALVE SPRING SET for high lift camshaft
€ 329.22
N 4C8-A4460-70 AIR FUNNEL SET for air flow improvement € 493.83
(no variable intake function)
N 4C8-1351A-70 THROTTLE BODY CLAMP ASSEMBLY for easy € 127.57
fixation of the throttle body
5VY-A4890-70 AIS PLUG SET closes the AIS system on the € 49.38
TOOLS
cylinderhead
4B1-A6330-70 CLUTCH SPRING SET higher spring rate
€ 16.46
M 5VY-81450-71 ROTOR ASSEMBLY light weight rotor
€ 493.83
Part number
N 4C8-F2590-70 WIRE HARNESS SET light weight racing wire harness € 222.22
MGC-A3589-70
(included are 2 SWITCH ASSYS)
5FL-83976-70 SWITCH ASSEMBLY main switch € 36.21
5VY-28116-80
(Included In WIRE HARNESS SET)
N 4C8-8591A-70 ECU to adjust through PC, including CD-ROM € 393.83
N 4C8-28116-70
and software manual. The R1 2007 kit manual is
downloadable on www.yamaha-racingparts.com
N 2C0-8533A-70 CABLE INTERFACE cable for connecting ECU with PC € 143.29
Description
Adjustment tool for valve timing, basic kit by
MGC - to be used with the below tools
ATTACHMENT TOOL for camshaft for R1 up to 2006 by MGC
ATTACHMENT TOOL for camshaft for 2007 R1 by MGC
Price*
€ 460.91
Description
OIL CATCH TANK SET
FRONT FORK SPRING SET Spring rate: 9.31N/mm
FRONT FORK SPRING SET Spring rate: 9.80N/mm
THROTTLE SET short stroke type, incl. TUBE, GUIDE
TUBE, GUIDE included in THROTTLE SET (linear type)
TUBE, GUIDE optional (progressive type)
FRONT STAY SET upper fairing stay and meter bracket
FRONT SPARE WHEEL ASSEMBLY with bearing
and spacer
REAR SPARE WHEEL ASSEMBLY with bearing and spacer
REAR SHOCK by Öhlins
STEERING DAMPER SET by Öhlins
FRONT FORK by Öhlins
FRONT FORK CARTRIDGE by Öhlins
Price*
€ 139.11
€ 120.16
€ 120.16
€ 549.96
€ 101.40
€ 117.27
€ 363.79
€ 172.84
€ 172.84
CHASSIS PARTS
OPTIONAL ENGINE PARTS
Part number Description
Price*
N 4C8-MAINT-70 MAINTENANCE SET for 3 engine revisions
€ 378.60
N 4C8-11181-70 CYLINDER HEAD GASKET t=0.30mm
€ 60.91
N 4C8-11181-80 GASKET, CYLINDER HEAD t=0.35mm
€ 60.91
5VY-11351-70 GASKET, CYLINDER t=0.10mm
€ 42.80
5VY-11351-80 GASKET, CYLINDER t=0.15mm
€ 42.80
N 4C8-A1631-70 PISTON SET high combustion efficency
€ 1646.09
N 4C8-A4600-70 EXHAUST SET by AKRAPOVIC
€ 1810. N 4C8-A2460-70 BIG RADIATOR SET by MB MOTORSPORTS (full size) € 2222.22
4B1-A6377-70 SLIPPER CLUTCH SETTING SET € 41.56
adjusting set for the standard slipper clutch
4XV-17460-75 SPROCKET, DRIVE 15T, fits 520 chain
€ 37.86
4XV-17460-76 SPROCKET, DRIVE 16T, fits 520 chain
€ 37.86
4XV-17460-77 SPROCKET, DRIVE 17T, fits 520 chain
€ 37.86
N 4C8-A7463-70 SPROCKET NUT SET to be used with a kit drive
€ 23.05
sprocket
N 4C8-A7400-70 MISSION SET A* Complete gear set
€ 3448.56
N 4C8-A7400-80 MISSION SET B* Complete gear set
€ 3448.56
N 4C8-A7400-90 MISSION SET C* Complete gear set
€ 3448.56
*Ratios are mentioned on the right. The gears can
also be ordered individually. More info including
part numbers and prices on yamaha-racingparts.com
N 4B1-17411-80 AXLE MAIN only to be used in combination with € 463.69
4C8 crankcase and 5VY kit transmission set
N 4C8-F4350-70 HEAD LIGHT HARNESS SET for endurance racing € 52.67
(fits on kit harness)
N 4C8-EG001-70 SPARE ENGINE ASSEMBLY 2007 engine including € 5083.13
throttle body
N 5VY-F37L0-2D 2D DATA LOGGING BASIC SET by 2D
€ 2499.
including A/F SENSOR SET
5VY-F37T0-2D OPTIONAL TRANSMITTER UNIT by 2D
€ 92.18
M 4C8-F37M0-2D STEP3 MEMORY UNIT SET by 2D
€ 971.19
5VY-F37S0-2D STEP4 SUSPENSION & BRAKE SENSOR SET by 2D € 971.19
5VY-F37G0-2D STEP5 GPS SENSOR SET by 2D
€ 788.48
N 4C8-F37D0-2D Big digital dashboard by 2D
€ 1497.94
Part number
N 4C8-C1707-70
N 4C8-C3141-70
N 4C8-C3141-80
M 4C8-C6300-70
5SL-26243-71
5VY-26243-80
N 4C8-C8350-70
N 4C8-25100-70
N 4C8-25300-70
N 4C8-YA743-70
4C8-SD174-70
N 4C8-FG349-70
4C8-GK120-70
MISSION SET A
Gear/ ratio
1ST/2.429
2ND/2.133
3RD/1.824
4TH/1.600
5TH/1.474
6TH/1.333
MISSION SET B
MISSION SET C
Gear/ ratio
1ST/2.357
2ND/2.000
3RD/1.737
4TH/1.522
5TH/1.409
6TH/1.320
Gear/ ratio
1ST/2.313
2ND/1.938
3RD/1.611
4TH/1.476
5TH/1.364
6TH/1.269
Basic Engine Kit, each part to be ordered individually.
4C8-A4600-70
Exhaust set by Akrapovic
4C8-8591A-70
FI matching set; ECU incl. CD-Rom
4C8-YA743-70
Rear shock by öhlins
4C8-A7400-70 / 80 / 90
Various mission sets available
5VY-81450-71
Rotor assembly, light weight rotor
4C8-12171-70 / 12181-70
Camshaft with high lift
4C8-EG001-70
Spare engine assembly, 2007 engine
including throttle body
€ 362.14
4C8-A1631-70
Piston set, high combustion efficiency
€ 419.75
€ 1012.€ 286.€ 2246.€ 1324.-
4C8-A2460-70
Full size curved MB radiator with
increased capacity over standard
Go to www.yamaha-racingparts.com
*Pan-European recommended retail price excluding VAT
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