Kit, A/C Legal, Touring, Gloss Black Instruction Sheet

Kit, A/C Legal, Touring, Gloss Black Instruction Sheet
-J04479
REV. 2009-06-02
SCREAMIN' EAGLE "HEAVY BREATHER" PERFORMANCE AIR
CLEANER KIT
GENERAL
NOTES
Kit Numbers
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson dealer.
29253-08A, 29006-09A, 28716-10
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
This kit fits 50 mm and 58 mm electronic throttle control
induction modules and 58 mm cable drive induction modules.
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
NOTE
NOTE
These kits are intended for High Performance applications
only. Engine related performance parts are intended FOR THE
EXPERIENCED RIDER ONLY.
See a Harley-Davidson dealer for ECM (Electronic Control
Module) calibration.
Kit Contents
Additional Parts Required
See Figure 4 and Table 1.
Loctite®
243 (Blue) Threadlocker and Sealant is needed for
proper installation of this kit. A 0.5 mL pack of Loctite 243 is
included with this kit. A 6.0 mL tube (99642-97) is available
from a Harley-Davidson dealer.
INSTALLATION
Proper installation of this kit requires breather screws (2946508), which are OE equipped on 2008 and later Touring models.
If the motorcycle is not equipped with these breather screws,
separate purchase is required.
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
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1
Refer to the service manual and follow the instructions
given to remove the seat and disconnect the battery
cables, negative (-) cable first. Save all seat mounting
hardware.
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
1. 1.525 inch nominal length
Figure 1. Breather Screw
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
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Align the holes and install the gasket on the induction
module side of the induction module cover (2). Apply
second gasket on other side of induction module cover.
Discard gasket (19).
Original Equipment (OE) Air Cleaner Removal
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3
1
If desired, the induction module cover (2) and the gaskets
(1) do not have to be installed. Install gasket (19) instead
of the induction module cover (2) and gaskets (1) and
discard the induction module cover (2) and gaskets (1).
2
5.
Install the new O-rings (3) in the counterbore around the
breather screw holes on the induction module side of the
backplate (4).
6.
Align the holes in the induction module cover with the
holes in the backplate.
7.
Apply a small amount of Loctite (18) to the backplate
mounting screw (7) threads. Insert the screws through the
backplate and induction module cover then install the
screws into the induction module until the screw threads
are engaged. DO NOT tighten completely at this time.
8.
Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal
amount of Loctite to the breather screw threads and the
mating tapped holes in the cylinder head, then install the
screws into the cylinder head. DO NOT tighten completely
at this time.
9.
Alternately tighten the two breather screws to 120-144 inlbs (13.6-16.3 Nm).
3
1. Ridge
2. Tab (3)
3. Flow hole (2)
Figure 2. 50 mm Adapter
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10. Lubricate the O-rings (5) with clean engine oil or white
lithium grease.
1
Install the O-rings onto the breather plugs (6). Press the
breather plugs into the breather screw cavities.
11. Tighten the three backplate mounting screws to 55-60 inlbs (6.2-6.8 Nm).
1. Adapter
Figure 3. Adapter Positioned Correctly in Backplate
Have a Harley-Davidson dealer recalibrate the ECM prior to
air cleaner installation.
2.
3.
Remove the air cleaner backplate following the instructions
in the service manual. Retain the two breather screws (A)
removed from the backplate (see Figure 4). The remaining
parts can be discarded.
See Figure 4. Remove and discard support induction
module bracket (B).
12. For models equipped with 50 mm induction module:
See Figure 2. The outside of the outer half of the plastic
adapter (item 8 in Figure 3) is marked "This side out - 50
mm only." The inner half is indexed with three tabs (2) and
two breather flow holes (3). Insert the indexed side into
the backplate, aligning the tabs and flow holes with the
flow holes in the backplate.
Check that the adapter is fully seated and oriented correctly with the markings visible.
See Figure 3. When installed correctly, the adapter is flush
on the induction module side of the backplate.
For models equipped with 58 mm induction module:
Discard adapter.
Air Filter Element and Air Tube Installation
NOTE
This air filter is PRE-OILED and ready to install.
"Heavy Breather" Air Cleaner Installation
NOTES
When servicing the air cleaner, apply Loctite 243 (blue) to all
threaded fasteners (both male and female threads).
4.
For 58 mm Cable Drive Induction Modules Only: Align
the holes and install the gasket (19) on the backplate (4).
Discard the induction module cover (2) and gaskets (1).
13. With the countersunk holes facing outward, slide the
mounting ring (11) all the way onto the intake tube, up to
the flange.
14. Place the gasket (9) against the opposite side of the
flange.
15. Line up the holes in the gasket with the mounting ring
holes and notches in the intake tube (10) flange.
For All Other Models: Remove the backing from the
adhesive side of the induction module cover gasket (1).
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16. Apply a small amount of Loctite to the threads of the three
flat head screws (12).
AIR FILTER ELEMENT MAINTENANCE
1.
17. Secure the intake tube, mounting ring and gasket to the
air cleaner backplate, and tighten the screws to 55-60 inlbs (6.2-6.8 Nm).
18. Obtain the chrome band clamp cover (15), adhesive ring
(16), and air filter element package (14) from the kit.
19. Remove the backing from one side of the adhesive ring
(16), center the ring on the inner surface of the band clamp
cover and press the ring evenly and firmly into place.
20. Remove the air filter element and band clamp from the
package (14). Loosen the band clamp as needed to allow
removal or repositioning.
NOTES
For proper adhesion, degrease the area on the backside of
the filter element where the adhesive ring will be mounted.
Check the Screamin' Eagle® logo on the chrome filter element
end cap. For best appearance, place the band clamp and
chrome band clamp cover onto the filter element flange so the
screw slot will be accessible but the screw mechanism hidden
from view when the filter is installed to the intake tube with the
logo upright.
Inspect the air filter element every 5000 miles (8000 km),
or more often under dusty conditions.
NOTES
The use of cleaning, drying or oiling methods or products other
than those shown will damage the filter and void the manufacturer's warranty.
K&N® Air Filter Cleaner is available from a Harley-Davidson
dealer, either alone (1 qt/0.95 L sprayer bottle, 99883-88T) or
a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service
Kit (99850-92T).
K&N Air Filter Oil is also available from a Harley-Davidson
dealer, either alone (12.25 oz/347 gram aerosol can, 9988288T) or a 6.5 oz/184 gram aerosol can as part of the Filter Care
Service Kit.
DO NOT OVER-OIL THE AIR FILTER. Over-oiling may interfere with the proper performance of the engine and/or certain
engine components. If oil is still draining or dripping from the
filter media twenty minutes after oiling, clean and oil the filter
element again.
2.
To clean the element:
a.
21. Remove the backing from the remaining side of the
adhesive ring, and press the chrome band clamp cover
onto the large end of the air filter element.
Loosen the hose clamp retaining the air filter element
assembly to the air tube. Separate the element from
the air tube.
b.
Position the band clamp onto the filter element flange,
inside the chrome cover flange with the band clamp screw
mechanism in the cover flange cutout.
Tap the element to dislodge any loose dirt, then gently
brush with a soft bristle brush.
c.
Spray air filter cleaner liberally onto the cotton filter
media and let soak for ten minutes, OR
22. Install the air filter element onto the intake tube approximately 5/8 inch (16 mm). Check that the filter element end
cap logo is upright, and the band clamp screw mechanism
is hidden from view, yet the screw slot is accessible for
tightening.
d.
Tighten the clamp around the filter element flange to 30-40
in-lbs (3.4-4.5 Nm).
Rinse off the filter media (flowing from the clean side
to the dirty side), with low-pressure tap water.
e.
NOTES
Riding a motorcycle equipped with an exposed oiled air filter
under rainy conditions IS NOT RECOMMENDED.
After rinsing, shake off all excess water, and let the
filter media air dry. DO NOT use compressed air or
a heat gun to speed drying.
f.
After the filter media is completely dry, EITHER
roll or soak the cotton filter media in a shallow pan of
air filter cleaner. Remove immediately, and let soak
for ten minutes.
spray air filter oil along each pleat, once only, holding
the spray nozzle approximately 3 inches (76 mm)
away from the media, OR
23. Install the rain sock (17) over the air filter element.
carefully use a squeeze bottle to deposit oil along
each pleat, once only.
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
Let the oil absorb into the filter media for twenty
minutes before proceeding.
After twenty minutes, inspect the filter media, and
carefully apply oil to any remaining visible white spots
on the filter media, and allow to absorb.
24. Refer to the service manual and follow the instructions
given to connect the battery cables, positive (+) cable first,
and install the seat.
3.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
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Install the air filter element onto the intake tube approximately 5/8 inch (16 mm). Check that the filter element end
cap logo is upright.
Tighten the clamp around the filter element flange to 30-40
in-lbs (3.4-4.5 Nm).
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SERVICE PARTS
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B
19
1
A
2
6
3
5
4
18
9
7
10
8
17
14
13
11
15
12
16
Figure 4. Service Parts: Screamin' Eagle "Heavy Breather" Performance Air Cleaner Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Gasket, throttle body cover
27948-08
2
Cover, throttle body, wrinkle black (Kit 29253-08A)
29009-08
Cover, throttle body, gloss black (Kit 29006-09A)
28890-09
3
O-ring (2)
11292
4
Backplate, machined, chrome
29896-08
Backplate, machined, black
28887-09
5
O-ring, breather plug (4)
10925
6
Plug (2)
29830-05A
7
Screw, button head (3)
926
8
Adapter, 58 mm to 50 mm
29395-08A
9
Gasket
29780-08A
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Table 1. Service Parts Table
Item
10
Description (Quantity)
Part Number
Intake tube, chrome
29739-08
Intake tube, black
28818-09
Mounting ring, chrome
29826-08A
Mounting ring, black
29069-09
12
Screw, flat head (3)
2986
13
Air cleaner filter kit, includes items 14 through 16
Air cleaner filter kit, compact (Kit 28716-10), includes items 14 through 16
29702-08
28714-10
14
•
Filter element
Not sold separately
•
Band clamp
Not sold separately
15
•
Cover, band clamp (chrome)
Not sold separately
16
•
Adhesive ring
Not sold separately
17
Rain sock, air filter
Rain sock, compact air filter (Kit 28716-10)
29493-05
28715-10
18
Loctite 243 (blue) Threadlocker and Sealant (0.5 mL tube)
94635-98
19
Gasket, thick
29241-08
11
Items mentioned in text, but not included in kit:
A
Original equipment breather screw (2) (purchase separately if missing)
B
Induction module bracket
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29465-08
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