SATO | XL400 | SATO XL-400/410 Service Manual

Industrial Bar Code Printers
SATO XL-400/410
Service Manual
SATO America, Inc.
545 Weddell Drive
Sunnyvale, CA 94089
P/N 9001039
Rev B
September, 97
SATO America, Inc.
545 Weddell Drive
Sunnyvale, CA 94089
Main Phone: (408) 745-1300:
Tech Support Hotline: (408) 745-1379
Fax: (408) 745-1309
 Copyright 1997
SATO America, Inc.
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Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
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CAUTION
For your protection, Sato Printers have been tested and listed by
Underwriters Laboratories. The tests include the printer and certain
electrical components which are an integral part of the printer as approved.
These important electrical parts include the PRINT HEAD, PCB
ASSEMBLIES, POWER SUPPLY AND MOTOR.
It is a violation of the UL listing to replace any of these parts with parts
other than those approved as part of the UL listing.
PLEASE NOTE THAT IF A PART OTHER THAN THESE GENUINE
SATO PARTS IS INSTALLED IN THE PRINTER, THE UL LISTING IS
VOID AND THE APPROVAL LABEL MUST BE REMOVED FROM THE
PRINTER.
We strongly suggest that if someone attempts to install such a part on your
Sato printer or sell you such a part, that you have a written statement from
them indicating that they are aware that installation of the part in question
voids the UL listing and requires removal of the indication of this listing
from the printer.
Finally, we call your attention to the fact that many legal jurisdictions, cities
and/or counties, in the United States prohibit the installation of products
such as Sato printers without a listing by an agency such as UL.
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
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Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Table Of Contents
SECTION 1. OVERVIEW & SPECIFICATIONS
Overview ........................................................................................................... 1-1
Physical Characteristics ................................................................................. 1-2
Components ..................................................................................................... 1-3
Ribbon............................................................................................................... 1-4
Installation Considerations............................................................................. 1-5
Interface Connections ..................................................................................... 1-6
Operator Panel/Display ................................................................................... 1-7
Switches and Sensors..................................................................................... 1-8
Optional Accessories ...................................................................................... 1-9
Environment & Approvals............................................................................... 1-10
Print................................................................................................................... 1-11
Media, Sensing and Ribbons .......................................................................... 1-12
Controls and Signals, Adjustments ............................................................... 1-13
Interface Connections ..................................................................................... 1-14
Processing........................................................................................................ 1-15
Character Fonts ............................................................................................... 1-16
Bar Codes and Other Features....................................................................... 1-17
Page
1
2
3
4
4
4
5
6
8
8
9
9
10
11
11
11
13
SECTION 2. CONFIGURATION
Operator Panel/Dip Switch Settings .............................................................. 2-1
Default Settings................................................................................................ 2-2
Printer Settings ................................................................................................ 2-3
Printing Test Labels......................................................................................... 2-4
Potentiometer Adjustments............................................................................ 2-5
Protocol Control Codes .................................................................................. 2-6
Protocol Command Codes.............................................................................. 2-7
15
23
24
39
41
44
44
SECTION 3. INTERFACE SPECIFICATIONS
Overview ........................................................................................................... 3-1
Interface Types................................................................................................. 3-2
Receive Buffer.................................................................................................. 3-3
RS232C Serial Interface................................................................................... 3-4
Centronics Parallel Interface .......................................................................... 3-5
47
47
48
49
57
SECTION 4. ELECTRICAL CHECKS AND ADJUSTMENTS
Overview ........................................................................................................... 4-1
Steps Prior to Some Adjustments.................................................................. 4-2
Power Supply Checks ..................................................................................... 4-3
Potentiometer Assignments ........................................................................... 4-4
Pitch Offset Potentiometer (User Adjustment) ............................................. 4-5
Pitch Offset (Center Hole Tag)........................................................................ 4-6
Pitch Offset (Other Media Type) ..................................................................... 4-7
Cutting Position Offset (User) ........................................................................ 4-8
Cutting Position Offset (Center Hole Tag-Service)....................................... 4-9
Cutting Position Offset (Other Media Type) .................................................. 4-10
Pitch Sensor Adjustment (Center Hole Tag and Label Gap) ....................... 4-11
Pitch Sensor Adjustment (Side Hole Tag)..................................................... 4-12
Pitch Sensor Adjustment (“R” Corner Notch Tag) ....................................... 4-13
Pitch Sensor Adjustment (“I”-Mark Tag/Label)............................................. 4-14
Cut Sensor Adjustment (Tag Hole Sensor & Gap Sensor) .......................... 4-15
Cut Sensor Adjustment (“R” Corner Notch Sensor) .................................... 4-16
Cut Sensor Adjustment (“I”-Mark Sensor) .................................................... 4-17
Ribbon Sensor Adjustment ............................................................................ 4.18
LCD Display Adjustment ................................................................................. 4-19
Print Darkness Adjustment............................................................................. 4-20
59
60
61
64
66
67
69
71
72
73
75
77
79
81
83
85
87
89
91
92
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September, 97
SATO XL400/410 SERVICE MANUAL
Table Of Contents
SECTION 5. MECHANICAL ADJUSTMENTS
Overview ...........................................................................................................5-1
Ribbon Clutch Adjustments ...........................................................................5-2
Ribbon Guide Plate Adjustment.....................................................................5-3
Ribbon Tension Balance Adjustment ............................................................5-4
Print Head Balance Adjustment ....................................................................5-5
Feed Roller Adjustment (Label Tracking) .....................................................5-6
Print Head Alignment Adjustment ................................................................5-7
Timing Belt Tension Adjustment....................................................................5-8
Page
93
94
97
99
102
103
105
106
SECTION 6. REPLACEMENT PROCEDURES
Overview ...........................................................................................................6-1
Replacing Fuses ..............................................................................................6-2
Replacing the Print Head ................................................................................6-3
Replacing the Main Circuit Board ..................................................................6-4
Replacing the Power Supply ..........................................................................6-5
Replacing the Stepper Motor ..........................................................................6-6
Replacing the Timing Belts.............................................................................6-7
Replacing the Platen........................................................................................6-8
Replacing the Ribbon Clutch Washers..........................................................6-9
Replacing the Ribbon Motion Sensor ............................................................6-10
Replacing the Label Ramp Assembly and Roller .........................................6-11
Replacing the Batch Marker/Ink Roller ..........................................................6-12
Replacing Other Sensors ................................................................................6-13
Replacing the Display Panel PCB ..................................................................6-14
107
108
110
112
114
117
121
128
133
136
138
141
143
145
SECTION 7. CUTTER REPLACEMENT PROCEDURES
Overview ...........................................................................................................7-1
Replacing “Pizza Blade Assy..........................................................................7-2
Replacing Motor Drive Belt .............................................................................7-3
Replacing PCBoards .......................................................................................7-4
147
148
150
156
SECTION 8. FACTORY RESETS
Overview ...........................................................................................................8-1
Resetting the Printer (Test Print)....................................................................8-2
EEProm Clear All .............................................................................................8-3
Clear Counter Heads .......................................................................................8-4
Clear Cutter Counter........................................................................................8-5
161
162
163
164
165
SECTION 9. TROUBLESHOOTING
Overview ...........................................................................................................9-1
Initial Checklist.................................................................................................9-2
Troubleshooting the Centronics (Parallel) Interface ....................................9-3
Troubleshooting the RS232C (Serial Interface) ............................................9-4
Error Signals ....................................................................................................9-5
Troubleshooting Tables ..................................................................................9-6
Head Pattern Examples ...................................................................................9-7
167
168
168
170
171
172
175
SECTION 10. STACKER OPTION
Overview ...........................................................................................................10-1
Components .....................................................................................................10-2
Installation ........................................................................................................10-3
Replacing the Motor Belt.................................................................................10-4
Replacing the Motor ........................................................................................10-5
Replacing the PCB Assembly.........................................................................10-6
Replacing (1-3) Stacker Belts .........................................................................10-7
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SATO XL400/410 SERVICE MANUAL
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182
183
184
186
187
Section
Overview and Specifications
1-1 Overview
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SECTION 1 - OVERVIEW AND SPECIFICATIONS
•
SECTION 2 - CONFIGURATION
•
SECTION 3 - INTERFACE SPECIFICATIONS
•
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
•
SECTION 5 - MECHANICAL ADJUSTMENTS
•
SECTION 6 - REPLACEMENT PROCEDURES
•
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
•
SECTION 8 - FACTORY RESETS
•
SECTION 9 - TROUBLESHOOTING
•
SECTION 10 - STACKER OPTION
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1
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-2 Physical Characteristics
Depth
Width
Height
SPECIFICATION
XL400
XL410
DIMENSIONS
Width
19.6 in. (302 mm)
Depth
11.8 in. (552 mm)
Height
11.5 in. (294 mm)
Weight
30.8 lbs (14 Kg)
POWER REQUIREMENTS
Voltage
100 - 115 V (+/- 10 %)
220 V (+/- 10 %)
50/60 Hz (+/- 1%)
Power Consumption
300 Watts Operating
2
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-3 Components TOP COVER,
ROTATE LEFT, THEN
SPREAD SIDES TO
REMOVE
RIBBON
REWIND
SHAFT
RIBBON
UNWIND
SHAFT
DIP SWITCH
COVER
LABEL
UNWIND
UNIT
PRINT HEAD
PLATEN
ROLLER
POWER
SUPPLY
HOUSING
MEDIA OUTPUT
OPERATION PANEL
DISPLAY
LEFT SIDE COVER
MAIN PC BOARD
MEMORY
EXPANSION
COVER
POWER SUPPLY
HOUSING
ACCESSORY PORT
INTERFACE
AUXILIARY 5V OUTPUT
3
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-4 Ribbon
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1-5 Installation Considerations
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1-6 Interface Connections
OPERATION PANEL
DISPLAY
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RS232CONNECTOR
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AUXILIARY 5V OUTPUT
MEMORY CARD SLOT 1 & 2 -&RQQHFWRUVIRU2SWLRQDO
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4
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-6 Interface Connections
POWER SUPPLY
HOUSING
AC FUSE
POWER ON/OFF SWITCH
AC INPUT CONNECTOR
1-7 Operator Panel/Display
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On-Line LED
Start/Stop
LCD Display
Error LED
Cutter On/Off LED
Eject
Feed
Cutter
On/Off
Media Type
5
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-8 Sensors
ITEM
DESCRIPTION
1
Ribbon Motion Sensor
2
Head Open Switch
3
Label Ramp - LED Array
1
3
2
6
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-8 Sensors
“R” CORNER
RECEIVING SENSOR
D
“I-MARK” SENSOR
C
CENTER HOLE AND
GAP SENSOR
B
UNDERSIDE OF
LABEL RAMP
SIDE HOLE TAG
RECEIVING SENSOR
(BOTTOM ½)
A
LED ARRAY CONTAINS
(TOP ½) OF SIDE HOLE TAG
SENSOR AND “R” CORNER
SENSOR PANEL
LABEL LID COVER
“I-MARK” SENSOR
(90 DEG. &
ADJACENT TO HEAD
OPEN SWITCH)
“R” CORNER
SENSOR
SIDE HOLE TAG
SENSOR
CENTER HOLE AND
GAP SENSOR
7
Rev B
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SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-9 Optional Accessories:
ACCESSORY
XL400/410
Memory Expansion
Two slots for PCMCIA Memory Cards (up to 2MB each) that
can be used for Graphic File storage, print buffer expansion,
format storage and downloaded TrueType fonts.
Calendar
An internally mounted Date/Time clock that can be used to
date/time stamp labels at the time of printing. Firmware
upgrade may be required.
Integrated Stacker
Allows cut labels to be stacked. Interfaces to EXT Accessory
Port connector.
Label Rewinder
External option rewinds labels onto a roll after they are printed.
1-10 Environment & Approvals
ENVIRONMENTAL
410 to 1040F (50 to 400C)
Operating Temperature
-00 to 1040F (-200 to 400C)
Storage Temperature
Operating Humidity
15-85 % RH, non-condensing
Storage Humidity
Max 90% RH, non-condensing
Electrostatic Discharge
8KV
REGULATORY APPROVALS
Safety
RFI/EMI
UL, CSA
FCC Class A
8
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-11 Print
SPECIFICATION
XL400
XL410
PRINT
Method
Direct or Thermal Transfer
Speed (User Selectable)
5 to 8 ips
125 to 200 mm/s
4 to 6 ips
100 to 150 mm/s
Print Module (Dot Size)
.0049 in.
.125 mm
.0033 in.
.083 mm
Resolution
203 dpi
8 dpmm
305 dpi.
12 dpmm
Maximum Print Width
3.94 in.
100 mm
Maximum Print Length
(Standard)
9.45 in.
356 mm
Maximum Print Length
with 2MB Memory Card
49.2 in.
1249 mm
32.8 in.
833 mm
1-12 Media , Sensing and Ribbons
SPECIFICATION
XL400
XL410
MEDIA
Minimum Width
1.26 in. (32 mm)
Minimum Length
.75 in. (19 mm) Labels
1.0 in. (25 mm) Tags
Maximum Width
4.0 in. (102 mm)
Type
Caliper (thickness)
Die Cut Labels, Fan Fold, Tag Stock
Maximum .012 in. (.3 mm) including backing paper
Roll OD (max)
9.8 in. (249 mm)
Core ID (min)
4.0 in. (102 mm) (Standard)
9
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-12 Media , Sensing and Ribbons
SENSING (Refer to Operation/Technical Manual
For Tag/Label Specifications and Sensor Locations)
See-Thru
Label Gap/Center Hole
R-Corner Tag
Side Hole Tag
Adjustable
0.4 in. (16 mm) to 2.0 in. (50 mm)
0.1 in. (2.5 mm) Fixed
1.3 in. (34 mm) to 3.7 in. (94 mm)
(Hole Location Fixed at 6 mm from edge for Side Hole Tag)
Reflective “I”-Mark
“I” Mark Label or Tag
Fixed
0.28 in. (7 mm)
RIBBON
Maximum Width
4.0 in. (102 mm)
Length
1475 ft. (450 m)
Wind
Ink-In
Thickness
4.5 micron
1-13 Controls and Signals, Adjustments
SPECIFICATION
XL400
XL410
On-Line LED
Status =Green
Cutter
Status = Green
Error LED
Status =Red
LCD Panel
2 Line x 16 Character
Media Out LED
Status =Red
Start/Stop Switch
Front Panel
Feed Switch
Front Panel
Cutter
Front Panel
Eject (End of Job)
Front Panel
Media
Front Panel
Configuration
Power On/Off Switch
3 x 8 DIP, Inside Cover
Rear Panel
10
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-13 Controls and Signals, Adjustments
POTENTIOMETER ADJUSTMENTS
Print Darkness
VR1 Inside Cover
Cut Position
VR2 Inside Cover
Print Position
VR3 Inside Cover
Display
VR4 Inside Cover
1-14 Interface Connections
INTERFACE CONNECTIONS
Parallel (AMP 36 pin)
Centronics Compatible
Serial (DB25S)
RS232C (2400 to 19.2K bps)
Serial Protocol
Hardware Flow Control (Ready/Busy)
Software Flow Control (X-On/X-Off)
Bi-directional (ENQ/Response)
Data Transmission
ASCII Format
1-15 Processing
SPECIFICATION
XL400
XL410
PROCESSING
CPU
32 BIT RISC
EPROM
4 Mbyte X 2
DRAM
2 MByte
1-16 Character Fonts
SPECIFICATION
XL400
XL410
MATRIX FONTS
XU Font
(5 dots W x 9 dots H) Helvetica
XS Font
(17 dots W x 17 dots H) Univers Condensed Bold
XM Font
(24 dots W x 24 dots H) Univers Condensed Bold
11
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SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-16 Character Fonts
SPECIFICATION
XL400
XL410
OA Font
(15 dots W x 22 dots H)
OCR-A
(22 dots W x 33 dots H)
OCR-A
OB Font
(20 dots W x 24 dots H)
OCR-B
(30 dots W x 36 dots H)
OCR-B
XCS Font
(24 dots W x24 dots H) Care Symbol
XCL Font
(36 dots W x 36 dots H) Care Symbol
AUTO SMOOTHING FONTS
XB Font
(48 dots W x 48 dots H) Univers Condensed Bold
XL Font
(48 dots W x 48 dots H) Sans Serif
VECTOR FONT
Proportional or Fixed Spacing
Font Size 50 x 50 dots to 999 x 999 dots
10 Font Variations
DOWNLOADABLE FONTS
TrueType Fonts with Optional Memory Card *
CHARACTER CONTROL
Expansion up to 12 x in either the X or Y coordinates
Character Pitch control
Line Space control
Journal Print facility
00, 900 ,1800 and 2700 Rotation
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12
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
1-17Bar Codes and Other Features
SPECIFICATION
XL400
XL410
SYMBOLOGIES
Bookland (UPC/EAN Supplemental)
EAN-8, EAN-13
CODABAR
Code 39
Code 93
Code 128
Interleaved 2 of 5
POSTNET
UCC/EAN-128
UPC-A and UPC-E
Data Matrix
Maxicode Ver 3 STD.
PDF417
Ratios (if applicable)
Bar Height
Rotation
1:2, 1:3, 2:5 User definable bar widths
4 to 600 dots, User programmable
00, 900, 1800 and 2700
OTHER FEATURES
Sequential Numbering
Custom Characters
Graphics
Form Overlay
Sequential numbering of both numerics and bar codes
RAM storage for special characters
Full dot addressable graphics, SATO Hex/Binary or .PCX
formats
Form overlay for high-speed editing of complex formats
13
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SATO XL400/410 SERVICE MANUAL
SECTION 1 - OVERVIEW AND SPECIFICATIONS
THIS PAGE INTENTIONALLY LEFT BLANK
14
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Section
Configuration
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2-1 Operator Panel/Dip Switch Settings
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On-Line LED
Error LED
Cutter On/Off LED
Start/Stop
LCD Display
Eject
Feed
Cutter
On/Off
Media Type
15
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
2-1 Operator Panel/Dip Switch Settings (Cont.)
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DIP SWITCHES ARE
LOCATED UNDER ACCESS
PANEL INSIDE PRINTER
(4) POTENTIOMETERS
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TABLE IS
LOCATED ON
BACK SIDE OF
PRINTER COVER
LOOSEN SCREW
16
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SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
2-1 Operator Panel/Dip Switch Settings (Cont.)
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RS232 Transmit/Receive Setting
Data Bit Selection (DSW1-1)
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DSW1-1
Off
On
DSW1
SETTING
ON
8 Data Bits
7 Data Bits
OFF
1
2
3
4
5
6
7
8
Parity Selection (DSW1-2, DSW1-3)
7KHVHVZLWFKHVVHOHFWWKHW\SHRISDULW\XVHGIRUHUURUGHWHFWLRQ
DSW1-2 DSW1-3
SETTING
Off
Off
NO PARITY
Off
On
EVEN
ON
On
Off
ODD
OFF
On
On
NOT USED
DSW1
1
2
3
4
5
6
7
8
5
6
7
8
Stop Bit Selection (DSW1-4)
6HOHFWVWKHQXPEHURIVWRSELWVWRHQGHDFKE\WH
DSW1
DSW1-4
SETTING
Off
1 Stop Bit
On
2 Stop Bits
ON
OFF
1
2
3
4
17
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Baud Rate Selection (DSW1-5, DSW1-6)
6HOHFWVWKHGDWDUDWHESVIRUWKH56SRUW
DSW1-5
DSW1-6
SETTING
Off
Off
9600
Off
On
19200
On
Off
4800
On
On
2400
DSW1
ON
OFF
1
2
3
4
5
6
7
8
Communication Protocol Selection (DSW1-7, DSW1-8)
6HOHFWVWKHIORZFRQWURODQGVWDWXVUHSRUWLQJ
DSW1-7
DSW1-8
SETTING
Off
Off
Ready/Busy
Off
On
X-on/X-Off
On
Off
Bi-Directional
ON
On
On
Reserved
OFF
DSW1
1
2
3
4
5
6
7
8
Print Mode Selection (DSW2-1)
6HOHFWVEHWZHHQGLUHFWWKHUPDOSULQWLQJRQWKHUPDOO\VHQVLWLYHSDSHUDQGWKHUPDOWUDQVIHU
SULQWLQJXVLQJDULEERQ
DSW2
DSW2-1
SETTING
Off
Thermal Transfer
On
Direct Thermal
ON
OFF
1
2
3
18
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
4
5
6
7
8
SECTION 2 - PRINTER CONFIGURATION
Print Size (DSW2-2)
6HOHFWVWKHPD[LPXPSULQWDUHD:KHQVHWWR2QPD[LPXPVL]HLV·[µ8VHGIRU
FRPSDWLELOLW\ZLWKROGHUPRGHOWDJSULQWHUV
DSW2-2
DSW2
SETTING
Off
4” Wide x 240 mm
On
3.1” Wide x 120 mm
ON
OFF
1
2
3
4
5
6
7
8
Head Check Selection (DSW2-3)
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DSW2
DSW2-3
SETTING
Off
Disabled
On
Enabled
ON
OFF
1
2
3
4
5
6
7
8
5
6
7
8
5
6
7
8
Reserved (DSW2-4)
5HVHUYHGIRUIXWXUHXVH
DSW2
DSW2-4
SETTING
ON
Off
OFF
On
1
2
3
Receive Buffer Selection (DSW2-5)
6HOHFWVWKHRSHUDWLQJPRGHRIWKHUHFHLYHEXIIHU
DSW2
DSW2-5
SETTING
Off
Single Job
On
Multi Job
4
ON
OFF
1
2
3
4
19
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Reserved (DSW2-6)
5HVHUYHGIRUIXWXUHXVH
DSW2
DSW2-6
Off
On
SETTING
ON
OFF
1
2
3
4
5
6
7
8
Protocol Control Code Selection (DSW2-7)
6HOHFWVWKHFRPPDQGFRGHVXVHGIRUSURWRFROFRQWURO
DSW2
DSW2-7
SETTING
Off
Standard
On
Non - Std.
ON
OFF
1
2
3
4
5
6
7
8
Pitch Size Check (DSW2-8)
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DSW2-8
SETTING
Off
Disabled
On
Enabled
DSW2
ON
OFF
1
2
3
4
5
6
7
8
Reserved (DSW3-1 and DSW3-2)
5HVHUYHGIRUIXWXUHXVH
DSW3-1
DSW3-2
Off
OFF
Off
ON
On
OFF
SETTING
DSW3
ON
OFF
1
2
3
20
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
4
5
6
7
8
SECTION 2 - PRINTER CONFIGURATION
Reserved (DSW3-3)
5HVHUYHGIRUIXWXUHXVH
DSW3
DSW3-3
Off
On
SETTING
ON
OFF
1
2
3
4
5
6
7
8
Reserved (DSW3-4)
5HVHUYHGIRUIXWXUHXVH
DSW3
DSW3-4
Off
On
SETTING
ON
OFF
1
2
3
4
5
6
7
8
Reserved (DSW3-5)
5HVHUYHGIRUIXWXUHXVH
DSW3
DSW3-5
SETTING
Off
Disabled
On
Enabled
ON
OFF
1
2
3
4
5
6
7
8
5
6
7
8
Reserved (DSW3-6, DSW3-7)
5HVHUYHGIRUIXWXUHXVH
DSW3-6
DSW3-7
Off
Off
Off
On
On
Off
On
On
SETTING
DSW3
ON
OFF
1
2
3
4
21
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Reserved (DSW3-8)
5HVHUYHGIRUIXWXUHXVH
DSW3
DSW3-8
Off
On
SETTING
ON
OFF
1
2
3
4
5
6
7
8
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22
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
2-2 Default Settings
Switch Selections
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Communications:
Protocol: Mode:
Head Check Receive Buffer:
Pitch Check:
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5HDG\%XV\6WDQGDUG3URWRFRO&RGHV
7KHUPDO7UDQVIHU
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6LQJOH-RE
'LVDEOHG
Software Default Settings
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DJDLQFKDQJHGE\UHFHLSWRIDFRPPDQGFRQWDLQLQJDQHZVHWWLQJ7KHVHVHWWLQJVDUH
VWRUHGLQQRQYRODWLOH5$0DQGDUHQRWDIIHFWHGE\SRZHULQJWKHSULQWHURII7KH
SULQWHUPD\EHUHVHWWRXVHWKHGHIDXOWVRIWZDUHVHWWLQJVE\SUHVVLQJWKH)(('DQG
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GHIDXOWFRQILJXUDWLRQ
XL400
XL410
Print Darkness
2
2
Print Speed
6 inches per second
5 inches per second
Print Reference
Vertical = 001
Vertical = 001
Horizontal = 001
Horizontal = 001
Media Type
Center Hole Tag
Center Hole Tag
Cutter
Enabled
Enabled
Zero
Slash
Slash
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23
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
2-3 Printer Settings
Normal Mode:
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ERWWRPOLQHZLOOFRQWDLQWKHODEHOTXDQWLW\VWDWXV7KH21/,1(PHVVDJHZLOOEH
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ODEHOLQWKHSULQWMRELVSULQWHGWKHTXDQWLW\WREHSULQWHGVKRZQOHIWVLGHZLOO
GHFUHPHQWDQGTXDQWLW\SULQWHGVKRZQULJKWVLGHZLOOLQFUHPHQW
:KHQWKHSULQWHULVILUVWWDNHQRIIOLQHE\SUHVVLQJWKH67$576723NH\RQFHWKH
21/,1(/('ZLOOJRRIIDQGWKHGLVSOD\ZLOOFKDQJHWR
24
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
POWER ON
Normal/Operating
Mode
POWER
Refer to
Page 24
Print Test Labels
POWER+FEED
Refer to
Page 39
(While in Normal Mode)
START/STOP+FEED
User Mode
Refer to
Page 26
POWER + START/STOP Refer to
Load SATO
Page 23
+FEED
Default Settings
Download User
Defined Protocol
Codes
POWER+START/
STOP + DSW2-7
=ON
Refer to
Page 44
Print Service
Label
POWER +MEDIA
TYPE + FEED
Refer to
Page 39
POWER + START/STOP
+ MEDIA TYPE
Refer to
Page 29
Service
Mode
25
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
User Mode
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STEP
PROCEDURE
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5HOHDVHWKHNH\VDQGWKHIROORZLQJVFUHHQZLOOEHGLVSOD\HG
3UHVVWKH)(('NH\WRJRWKURXJKWKHVHWWLQJV
Print Darkness Setting
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7KHKLJKHUQXPEHUVUHSUHVHQWGDUNHUVHWWLQJV7KHFXUUHQWVHWWLQJLVLQGLFDWHGE\DQ
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STEP
PROCEDURE
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VHWWLQJ
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26
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Print Speed Adjustment
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WKH(;LSVLSVDQGLSV7KHVHWWLQJLVOLVWHGRQWKHERWWRPOLQHRIWKH
GLVSOD\7KHFXUUHQWVHWWLQJLVLQGLFDWHGE\DQXQGHUOLQHXQGHURQHRIWKHVSHHG
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STEP
PROCEDURE
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VH Offset
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STEP
PROCEDURE
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27
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
VH Offset (Cont.)
STEP
PROCEDURE
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Zero Slash Setting
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STEP
PROCEDURE
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12
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28
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Service Mode
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STEP
PROCEDURE
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29
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Service Mode (Cont.)
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START/STOP to select Service
Mode type
Service Mode
Setup Sensor
Service Mode
Pitch Offset
Service Mode
Cut Offset
Feed
Feed
Service Mode
Backfeed
Offset
Feed
Feed
Service Mode
Counter Clear
Feed
Gap
I-Mark
Center Hole Tag
I Mark Tag
Side Hole Tag
R-Corner Tag
Label Gap
Label I Mark
Center Hole Tag
I Mark Tag
Side Hole
Tag
R-Corner Tag
Label Gap
Label I Mark
Center Hole Tag
I Mark Tag
Side Hole Tag
R-Corner Tag
Label Gap
Label I Mark
All
None
Head
Cut
Start/Stop to
Select Settings
Start/Stop to
Select Settings
Start/Stop to
Select Settings
Start/Stop to
Select Settings
Start/Stop to
Select Settings
Feed
Feed
Feed
30
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Feed
Feed
SECTION 2 - PRINTER CONFIGURATION
Set-up Sensor
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STEP
PROCEDURE
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Set-up Sensor (Cont.)
STEP
PROCEDURE
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32
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Set-up Sensor (Cont.)
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33
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Pitch Offset and Direction (Cont.)
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34
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
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35
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Backfeed Offset (Cont.)
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36
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Calendar Set (Cont.)
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37
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
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38
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
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39
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Service Test Print (Cont.)
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40
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
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LOOSEN SCREW
Darkness Potentiometer:
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6SHHGFRPPDQGFRGHRUWKH/&'GLVSOD\SDQHO&KDQJLQJWKHSULQWVSHHGDOORZVWKH
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VWHSSHGWRWKHQH[WSULQWSRVLWLRQ,WLVHVSHFLDOO\FULWLFDOZKHQSULQWLQJ´ODGGHUµEDU
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41
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Cut Position Potentiometer:
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6HUYLFH0RGHLVXVHGWRFRUUHFWO\SRVLWLRQWKHODEHOIRUFXWWLQJ2QFHWKHFRUUHFW&XW
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7RDFFHVVWKLVVHWWLQJSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
7XUQWKHSULQWHURQ
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3UHVVWKH)(('NH\WRIHHGRXWDEODQNODEHO
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CUT OFFSET (+00)
5mm
CUT OFFSET (+00)
5mm
CENTER HOLE TAG
SIDE HOLE TAG
42
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Cut Position Potentiometer:
CUT OFFSET (+00)
CUT OFFSET (+00)
+ 000
TAG SIDE NOTCH
+ 000
“I-MARK” TAG
Print Position (Pitch Offset) Potentiometer:
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Display Position Potentiometer:
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WH[WRQ\RXUVFUHHQ7XUQWKHSRWHQWLRPHWHUFRXQWHUFORFNZLVHWRGHFUHDVHFRQWUDVWDQG
FORFNZLVHWRLQFUHDVHWKHFRQWUDVW
43
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
2-6 Protocol Control Codes
Selecting Protocol Control Codes 3URWRFROFRQWUROFRGHVDUHWKHVSHFLDOFRQWUROFKDUDFWHUVWKDWSUHSDUHWKHSULQWHUWR
UHFHLYHLQVWUXFWLRQV)RUH[DPSOHWKHESC> FKDUDFWHUWHOOVWKHSULQWHUWKDWDFRPPDQG
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7KHUHDUHWZRSUHGHILQHGVHWVRI3URWRFRO&RQWUROFRGHVWRFKRRVHIURP(DFKVHWLV
PDGHXSRIVL[VSHFLDOFKDUDFWHUV7KH6WDQGDUG3URWRFRO&RQWUROFRGHVDUHQRQSULQWDEOH
FKDUDFWHUVDQGWKH1RQ6WDQGDUG3URWRFRO&RQWUROFRGHVDUHSULQWDEOHFKDUDFWHUV7KH
1RQ6WDQGDUGVHWPD\EHXVHIXORQKRVWFRPSXWHUVXVLQJSURWRFROFRQYHUWHUVRULQDQ
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PDQXDOXVHVWKH6WDQGDUG3URWRFRO&RQWUROFRGHVIRUDOORIWKHH[DPSOHV$OWHUQDWHO\WKH
XVHUPD\GHILQHDQGGRZQORDGDVHWRIFXVWRP3URWRFRO&RQWURO&RGHV
CONTROL
CHARACTER
STANDARD
DSW2-7 OFF
NON-STANDARD
DSW2-7 ON
DESCRIPTION
STX
02 Hex
7B Hex = {
Start of Data
ETX
03 Hex
7D Hex = }
End of Data
ESC
1B Hex
5E Hex = ^
Command code to follow
ENQ
05 Hex
40 Hex = @
Get printer status, Bi-Com
mode
Can
18 Hex
21 Hex = !
Cancel print job, Bi Com mode
Off-Line
40 Hex
5D Hex = ]
Take printer Off-Line
2-7 Protocol Command Codes
Selecting Protocol Control Codes 7KLVVHFWLRQFRQWDLQVLQIRUPDWLRQRQFUHDWLQJ3URWRFRO&RPPDQGFRGHVIRURSHUDWLQJ
;/3ULQWHUV7KH3URWRFRO&RPPDQGFRGHVDUHXVHGWRLQGLFDWHWKDWDVSHFLILFW\SH
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44
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
Selecting Protocol Control Codes (Cont.) ,QWKLVFDVHDQ$OWHUQDWH3URWRFRO&RPPDQG&RGHVHWFDQEHVHOHFWHGIRUXVHE\
SODFLQJ',3VZLWFKLQWKH21SRVLWLRQ!:KHQWKH$OWHUQDWHVHWLVVHOHFWHGWKH
(6&!FKDUDFWHULVQRWXVHGDQGLVLQVWHDGUHSODFHGZLWKD´FDUURWµAFKDUDFWHU$
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WKHVHFDVHVWKHXVHUFDQGHILQHDQGGRZQORDGDFXVWRPVHWRI3URWRFRO&RPPDQG&RGHV
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UHSODFHWKH$OWHUQDWH&RPPDQG&RGHVHWZKHQ',3VZLWFK'6:LVLQWKH2QSRVLWLRQ
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45
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 2 - PRINTER CONFIGURATION
THIS PAGE INTENTIONALLY LEFT BLANK
46
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Section
3
Interface Specifications
3-1 Overview
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VSHFLILFDWLRQVLQFOXGHGHWDLOHGLQIRUPDWLRQRQKRZWRSURSHUO\LQWHUIDFH\RXUSULQWHUZLWK
\RXUKRVWV\VWHPDQGLQFOXGHVGDWDDERXWWKHIROORZLQJ
• INTERFACE TYPES
•
USING THE RECEIVE BUFFER
•
RS232C SERIAL INTERFACE
•
CENTRONICS PARALLEL INTERFACE
3-2 Interface Types
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WKLVPDQXDO
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WUDQVPLWWHGWRERWKSRUWVVLPXOWDQHRXVO\LWZLOOFDXVHWKHGDWDLQWKHUHFHLYHEXIIHUWREH
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47
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-2 Interface Types (Cont.)
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FDXVHGDPDJHWRWKHLQWHUIDFHFLUFXLWU\LQWKHSULQWHUKRVWDQGLVQRW
FRYHUHGE\ZDUUDQW\
3-3 The Receive Buffer
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WZRZD\V7KHUHFHLYHEXIIHUPD\EHFRQILJXUHGWRDFFHSWRQHSULQWMREDWDWLPHRU
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MREVLQWKHRUGHUWKH\DUHUHFHLYHGE\WKHSULQWHUDQGWKHRUGHURISULQWLQJFDQQRWEH
FKDQJHG
Single Job Buffer
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Data Streams
Single Job Buffer: The Single Job Buffer mode is not available when using the Centronics
interface.
Multi Job Buffer: <STX><ESC>A..Job#1..<ESC>Z<ETX>
<STX><ESC>A..Job#n..<ESC>Z<ETX>
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Multi Job Buffer
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WKHVDPHWLPH,WDFWVPXFKOLNHD´SULQWEXIIHUµWRPD[LPL]HWKHSHUIRUPDQFHRIWKHKRVW
DQGWKHSULQWHU:KHQXVLQJWKH566HULDOLQWHUIDFHWKH0XOWL-RE%XIIHUXVHVHLWKHU
WKH5HDG\%XV\ZLWK'75SLQRU;2Q;2IIIORZFRQWUROSURWRFROV6HHWKHVH
VHFWLRQVIRUPRUHGHWDLOV:LWKDQHPSW\UHFHLYLQJEXIIHUWKHVWDWXVRI'75LV´KLJKµRU
DQ;2QVWDWXVLIXVLQJ;2Q;2IIPHDQLQJWKHSULQWHULVUHDG\WRUHFHLYHGDWD
:KHQWKHUHFHLYHEXIIHULVKROGLQJ.E\WHVRIGDWD.E\WHVIURPEHLQJIXOO'75ZLOO
JR´ORZµRUDQ;2IILVVHQWLQGLFDWLQJWKHSULQWHUFDQQRORQJHUUHFHLYHGDWD7KLV
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0
62K
64K
DTR High or
X-On
DTR Low or
X-Off
Buffer Near Full
48
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Fig. 3-1
SECTION 3 - INTERFACE SPECIFICATIONS
Multi Job Buffer (Cont.)
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.E\WHVRIGDWDDUHEHLQJKHOG.E\WHVIURPEHLQJIXOO$WWKLVWLPH'75ZLOOJR
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56K
0
64K
DTR High or
X-On
DTR Low or
X-Off
Buffer Available
Fig. 3-2
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SULQWHUZLOODOVREHEXV\LIWDNHQRIIOLQHIURPWKHIURQWSDQHO
3-4 RS232C Serial Interface
General Specifications
Asynchronous ASCII
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Data Transmission Rate
Character Format
2400, 4800, 9600 and 19200 bps
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2GG(YHQRU1R3DULW\VHOHFWDEOH
RU6WRSELWVVHOHFWDEOH
49
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
Electrical Specifications
Connector
'%6)HPDOH
PIN 13
PIN 1
PIN 14
PIN 25
Cable
Signal Levels
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FRQILJXUDWLRQUHIHUWR&DEOH5HTXLUHPHQWVDSSURSULDWHWRWKH
56&SURWRFROFKRVHQ
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Pin Assignments
RS232C Interface Signals
PIN
DIRECTION
1
Reference
2
To Host
3
To Printer
SIGNAL DESCRIPTION
FG (Frame Ground)
TD (Transmit Data) - Data from the printer to the host computer.
Sends X-On/X-Off characters or status data (Bi-Directional protocol).
RD (Receive Data) - Data to the printer from the host computer.
50
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
Pin Assignments (Cont.)
RS232C Interface Signals
PIN
DIRECTION
SIGNAL DESCRIPTION
4
To Host
RTS (Request to Send) Used with Ready/Busy flow control to
indicate an error condition. RTS is high and remains high unless the
print head is open, (in this case, RTS would return to the high state
after the print head is closed and the printer is placed back on-line)
or an error condition occurs during printing (e.g., ribbon out, label
out).
5
To Printer
CTS (Clear to Send) - When this line is high, the printer assumes
that data is ready to be transmitted. The printer will not receive data
when this line is low. If this line is not being used, it should be tied
high (to pin 4).
6
To Printer
DSR (Data Set Ready) - When this line is high, the printer will be
ready to receive data. This line must be high before data is
transmitted. If this line is not being used, it should be tied high (to
pin 20).
7
Reference
SG (Signal Ground).
20
To Host
DTR (Data Terminal Ready) - This signal applies to Ready/Busy
flow control. The printer is ready to receive data when this pin is
high. It goes low when the printer is off-line, either manually or due
to an error condition, and while printing in the Single Job Buffer
mode. It will also go low when the data in the buffer reaches the
Buffer Near Full level.
Ready/Busy Flow Control
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UDLVLQJORZHULQJWKHYROWDJHOHYHORQ3LQRIWKH56SRUWWKHSULQWHUQRWLILHVWKH
KRVWZKHQLWLVUHDG\WRUHFHLYHGDWD3LQ576DQG3LQ'75DUHWKHLPSRUWDQW
VLJQDOVRQWKHSULQWHUIRUWKLVPHWKRGRIIORZFRQWURO7KHKRVWPXVWEHFDSDEOHRI
VXSSRUWLQJWKLVIORZFRQWUROPHWKRGIRULWWRIXQFWLRQSURSHUO\
51
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
Cable Requirements
HOST
INTERCONNECTION
PRINTER
FG
1 FG (Frame Ground)
TD
3 RD (Receive Data)
4 RTS (Request to Send)
5 CTS (Clear to Send)
6 DSR (Data Set Ready)
*
SG
20 DTR (Data Terminal Ready)
7 SG (Signal Ground)
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EHLQJXVHGDVWKH5HDG\%XV\VLJQDOE\WKHGULYLQJVRIWZDUH7\SLFDOO\RQD3&LWZRXOG
EHHLWKHU&76SLQRU'65SLQRQD'%FRQQHFWRU
Data Streams
2QFHWKHIORZFRQWUROPHWKRGKDVEHHQFKRVHQIRUWKH56&LQWHUIDFHWKHGDWDVWUHDP
PXVWEHVHQWLQDVSHFLILFPDQQHU7KH67;D]QG(7;&RQWUROFKDUDFWHUVPXVWIUDPHWKH
GDWDVWUHDP
<STX><ESC>A..Job#1..<ESC>Z<ETX><STX><ESC>A..Job#n..<ESC>Z<ETX>
127($OOFKDUDFWHUVLQFOXGLQJ67;(6&DQG(7;DUHLQ$6&,,
52
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
X-On/X-Off Flow Control
;2Q;2IIIORZFRQWUROPXVWEHXVHGZKHQHYHUKDUGZDUH5HDG\%XV\IORZFRQWUROLV
QRWDYDLODEOHRUGHVLUDEOH,QVWHDGRIDYROWDJHJRLQJKLJKORZDWSLQFRQWUROFKDUDFWHUV
UHSUHVHQWLQJ´3ULQWHU5HDG\µ;2Q KH[DGHFLPDORU´3ULQWHU%XV\µ;2II KH[DGHFLPDODUHWUDQVPLWWHGE\WKHSULQWHURQSLQ7UDQVPLW'DWDWRWKHKRVW,QRUGHU
IRUWKLVPHWKRGRIIORZFRQWUROWRIXQFWLRQFRUUHFWO\WKHKRVWPXVWEHFDSDEOHRIVXSSRUWLQJ
LW;2Q;2IIRSHUDWHVLQDPDQQHUVLPLODUWRWKHIXQFWLRQRISLQ'75DV
SUHYLRXVO\H[SODLQHG:KHQWKHSULQWHULVILUVWSRZHUHGRQDQGJRHVRQOLQHDQ;2QLV
VHQWRXW,QWKH6LQJOH-RE%XIIHUPRGHZKHQWKHSULQWHUUHFHLYHVDYLDEOHMRELWWUDQVPLWV
DQ;2IIDQGEHJLQVSULQWLQJ:KHQLWLVGRQHSULQWLQJLWWUDQVPLWVDQ;2Q,QWKH0XOWL
-RE%XIIHUPRGHWKHSULQWHUVHQGVDQ;2IIZKHQWKH´%XIIHU1HDU)XOOµOHYHOLVUHDFKHG
DQGD;2QZKHQWKHGDWDOHYHORIWKHEXIIHUGURSVEHORZWKH´%XIIHU$YDLODEOHµPDUN
:KHQWKHSULQWHULVWDNHQRIIOLQHPDQXDOO\LWWUDQVPLWVDQ;2IILQGLFDWLQJLWFDQQRW
DFFHSWGDWD:KHQLWLVSODFHGEDFNRQOLQHPDQXDOO\LWVHQGVDQ;2QLQGLFDWLQJLWLV
DJDLQDYDLODEOHIRUUHFHLSWRIGDWD,IDQHUURURFFXUVGXULQJSULQWLQJSDSHURXWULEERQ
RXWWKHSULQWHUVHQGVQRWKLQJLQWKH6LQJOH-RE%XIIHUPRGHVLQFHWKHODVWFKDUDFWHU
WUDQVPLWWHGZDVDQ;2II:KHQWKHHUURULVFOHDUHGDQGWKHSULQWHUUHVXPHVSULQWLQJQR
;2QLVVHQWXQWLOWKHFXUUHQWMRELVFRPSOHWHGDQGWKHSULQWHULVRQFHDJDLQUHDGWRUHFHLYH
WKHQH[WMRE,ILWLVLQWKH0XOWL-RE%XIIHUPRGHLWVHQGVDQ;2IIDVVRRQDVDQHUURU
FRQGLWLRQLVGHWHFWHG:KHQWKHHUURULVFOHDUHGDQGWKHSULQWHULVSODFHGEDFNRQOLQHLW
WUDQVPLWVDQ;2QLQGLFDWLQJLWLVDJDLQUHDG\WRDFFHSWGDWD
8SRQSRZHUXSLIQRHUURUFRQGLWLRQVDUHSUHVHQWWKHSULQWHUZLOOFRQWLQXDOO\VHQG;2Q
FKDUDFWHUVDWILYHPLOOLVHFRQGLQWHUYDOVXQWLOLWUHFHLYHVDWUDQVPLVVLRQIURPWKHKRVW
Cable Requirements
HOST
INTERCONNECTION
PRINTER
FG
1 FG (Frame Ground)
RD
2 TD (Transmit Data)
TD
3 RD (Receive Data)
4 RTS (Request to Send)
5 CTS (Clear to Send)
6 DSR (Data Set Ready)
*
SG
20 DTR (Data Terminal Ready)
7 SG (Signal Ground)
53
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
X-On/X-Off Flow Control (Cont.)
Data Streams
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Bi-Directional Communications
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Cable Requirements
HOST
INTERCONNECTION
PRINTER
FG
1 FG (Frame Ground)
RD
2 TD (Transmit Data)
TD
3 RD (Receive Data)
4 RTS (Request to Send)
5 CTS (Clear to Send)
6 DSR (Data Set Ready)
*
SG
20 DTR (Data Terminal Ready)
7 SG (Signal Ground)
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54
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
Bi-Directional Communications (Cont.)
Status Response
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55
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
Status Byte Definition, Bi-Com Protocol
ASCII
HEX
DEFINITION
OFF-LINE
0
30
No Errors
1
31
Ribbon Near End
2
32
Buffer Near Full
3
33
Ribbon Near End and Buffer Near Full
ON-LINE, WAITING FOR DATA
A
41
No Errors
B
42
Ribbon Near End
C
43
Buffer Near Full
D
44
Ribbon Near End and Buffer Near Full
ON-LINE, PRINTING
G
47
No Errors
H
48
Ribbon Near End
I
49
Buffer Near Full
J
4A
Ribbon Near End and Buffer Near Full
ON-LINE COMPILING PRINT JOB
S
53
No Errors
T
54
Ribbon Near End
U
55
Buffer Near Full
V
56
Ribbon Near End and Buffer Near Full
56
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-4 RS232C Serial Interface (Cont.)
Status Byte Definition, Bi-Com Protocol
ASCII
HEX
DEFINITION
OFF-LINE, ERROR CONDITION
a
61
Receive Buffer Full
b
62
Head Open
c
63
Paper End
d
64
Ribbon End
e
65
Media Error
f
66
Sensor Error
g
67
Head Error
i
68
Memory Card Error
j
6A
Cutter Error
k
6B
Other Error Condition
3-5 Centronics Parallel Interface
Electrical Specifications
Printer Connector
AMP 57-40360 (DDK) or equivalent
Cable Connector
AMP 57-30360 (DDK) or equivalent
Cable Length
10 ft. or less
Signal Level
High = +2.4V to +5.0V
Low = 0V to -0.4V
57
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 3 - INTERFACE SPECIFICATIONS
3-5 Centronics Parallel Interface
e
Centronics Parallel Interface Pin Assignments
PIN
SIGNAL
DIRECTION
PIN
SIGNAL
DIRECTION
1
STROBE
To Printer
19
STROBE Return
Reference
2
DATA 1
To Printer
20
DATA 1 Return
Reference
3
DATA 2
To Printer
21
DATA 2 Return
Reference
4
DATA 3
To Printer
22
DATA 3 Return
Reference
5
DATA 4
To Printer
23
DATA 4 Return
Reference
6
DATA 5
To Printer
24
DATA 5 Return
Reference
7
DATA 6
To Printer
25
DATA 6 Return
Reference
8
DATA 7
To Printer
26
DATA 7 Return
Reference
9
DATA 8
To Printer
27
DATA 8 Return
Reference
10
ACK
To Printer
28
ACK Return
Reference
11
BUSY
To Host
29
BUSY Return
Reference
12
PTR ERROR
To Host
30
PE Return
Reference
13
SELECT
To Host
31
FAULT
To Host
14
32
15
33
16
34
17
FG
18
+5V (Z=24K ohm)
Frame Ground
35
36
58
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Section
Electrical Checks and Adjustments
4-1 Overview
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•
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CHECKS AND ADJUSTMENTS IN THIS SECTION REQUIRE STANDARD METRIC TOOLS.
OTHER EQUIPMENT IS LISTED WHERE NEEDED. 59
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-2 Steps Prior to Some Adjustments
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STEP
PROCEDURE
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LH COVER
Fig. 4-1
MAIN PCB
REMOVE (2) SCREWS
VR1-VR7
REF. FIG. 4-11
TEST POINT
CONNECTOR
1A-6A
1B-6B
Fig. 4-2
MAIN PCB
60
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-3 Power Supply Checks
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STEP
PROCEDURE
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CONNECTOR FROM
TEST MODULE
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+24
NC
A
-12V
+5V
SG
B
6
Fig. 4-3
TEST PORT
1
TEST POINTS
Refer to Chart Fig. 4-7
61
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-3 Power Supply Checks (Cont.)
TP TEST MODULE
TO PCB TEST PORT
Fig. 4-4
LCD DISPLAY
DC VOLT MUST
BE SELECTED
CABLE TO PCB
DIAL
GROUND PIN
VOLT
SIG PIN
COM
Fig. 4-5
TP TEST MODULE
Fig. 4-6
DIGITAL MULTIMETER
62
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-3 Power Supply Checks (Cont.)
SW POS
TEST POINTS
DISC.
VOLTAGE RANGE
1A
SG
2A
NC
0
3A
+5V
+4.8 to +5.2 VDC
1
4A
+12V
+11.4 to +12.6 VDC
2
5A
-12V
-11.4 to -12.6 VDC
3
6A
+24V
+23.5 to +24.5 VDC
4
1B
1M (VR2)
“I MARK”
5
2B
GAP (VR1)
GAP & CENTER
HOLE
6
3B
CEI (VR3)
RIBBON
7
4B
(VR5)
EDGE HOLE
8
5B
(VR6)
NOTCH (SIDE R)
6B
(VR7)
JUMP HOLE
TEST POINT CHART
Fig. 4-7
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63
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-4 Potentiometer Assignments
VR TO ADJUST
VR1
VR2
VR3
VR4
VR5
VR6
VR7
ITEM
5V
+12V
-12V
24V
Center Hole/Gap
“I-Mark”
Ribbon Sensor
Print Position (for Service)
Side Hole
Notch (R-Corner)
Jump Hole
NEXT TO DIP SWITCH
VR TO ADJUST
VR1
VR2
VR3
VR4
MEASURE POINT
1A~3A
1A~4A
1A~5A
1A~6A
1A~2B
1A~1B
1A~3B
JIG DIAL
0
1
2
3
4
5
6
1A~4B
1A~5B
1A~6B
7
8
CUTTER PCB (TR400-CUT)
ITEM
Darkness
Cut Position
Print Position
Display
VR TO ADJUST
VR1
VR2
ITEM
MEASURE POINT
SG~IM
SG~HO
CUT SENSOR PCB
VR TO ADJUST
VR1
VR2
ITEM
“I-Mark” Sensor for Cut
“I-Mark” Threshold for Cut
MEASURE POINT
SG on Cutter PCB IM
on Cut Sensor PCB
SG on Cutter PCB RF
on Cut Sensor PCB
64
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-4 Potentiometer Assignments
HOLE/NOTCH SW PCB
VR TO ADJUST
VR
VR
ITEM
“R” Corner Threshold for Cut
if the switch is left
Other Hole/Gap Threshold
for Cut if the switch is right
MEASURE POINT
SG on Cutter PCB~RF on SW PCB
SG on Cutter PCB~RF on SW PCB
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CUTTER PCB
VR TO ADJUST
VR1 & 2
ITEM
Cutter Blade Positioning
Sensor
MEASURE POINT
SG~Pin 1&3 of SEN1 on Cutter PCB
65
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-5 Pitch Offset Potentiometer (User Adjustment)
STEP
PROCEDURE
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POTENTIOMETERS ARE
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ACCESS PANEL INSIDE
PRINTER
Fig. 4-9
Fig. 4-8
TEST PRINT
66
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-6 Pitch Offset (For Factory or Service Using Center Hole Tag)
STEP
PROCEDURE
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67
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-6 Pitch Offset (For Factory or Service Using Center Hole Tag)
POTENTIOMETER
ADJUSTMENT FOR STEP 1
IS LOCATED UNDER
ACCESS PANEL INSIDE
PRINTER
VR3
Fig. 4-10
POTENTIOMETER
ADJUSTMENT FOR STEP 6
IS LOCATED ON THE MAIN
PCB INSIDE PRINTER
VR4
Fig. 4-11
68
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-7 Pitch Offset (For Factory or Service using Other Media Type)
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PROCEDURE
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69
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-7 Pitch Offset (For Factory or Service using Other Media Type)
STEP
PROCEDURE
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70
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-8 Cutting Position Offset (User Adjustment)
STEP
PROCEDURE
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POTENTIOMETERS ARE
LOCATED UNDER
ACCESS PANEL INSIDE
PRINTER
Fig. 4-12
71
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-9 Cutting Position Offset (For Factory or Service using Center
Hole Tag)
STEP
PROCEDURE
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Fig. 4-13
72
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-10 Cutting Position Offset (For Factory or Service Using Other
Media Type)
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73
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-10 Cutting Position Offset (For Factory or Service using Other
Media Type)
STEP
PROCEDURE
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74
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-11 Pitch Sensor Adjustment (Center Hole Tag and Label Gap)
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75
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-11 Pitch Sensor Adjustment (Center Hole Tag and Label Gap)
CONNECTOR FROM
TEST MODULE
Fig. 4-15
6A
1A
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VR1
TP TEST MODULE
CABLE TO PCB
SET DIAL
TO 5
Fig. 4-16
CONNECT - PROBE
OF MULTIMETER
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OF MULTIMETER
76
Rev B
September, 97
SATO XL400/410 Service Manual
Fig. 4-14
POTENTIOMETER
ADJUSTMENT FOR STEP 1
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PCB INSIDE PRINTER
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-12 Pitch Sensor Adjustment, (Side Hole Tag)
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77
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-12 Pitch Sensor Adjustment, (Side Hole Tag)
CONNECTOR FROM
TEST MODULE
Fig. 4-18
6A
1A
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VR5
CABLE TO PCB
TP TEST MODULE
SET DIAL
TO 7
Fig. 4-19
POTENTIOMETER
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IS LOCATED ON THE MAIN
PCB INSIDE PRINTER
78
Rev B
September, 97
SATO XL400/410 Service Manual
Fig. 4-17
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-13 Pitch Sensor Adjustment, (“R” Corner Notch Tag)
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79
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-13 Pitch Sensor Adjustment, (“R” Corner Notch Tag)
CONNECTOR FROM
TEST MODULE
Fig. 4-21
6A
1A
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VR6
CABLE TO PCB
TP TEST MODULE
SET DIAL
TO 8
Fig. 4-22
POTENTIOMETER
ADJUSTMENT FOR STEP 1
IS LOCATED ON THE MAIN
PCB INSIDE PRINTER
80
Rev B
September, 97
SATO XL400/410 Service Manual
Fig. 4-20
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-14 Pitch Sensor Adjustment, (“I- Mark” Tag/Label)
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81
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-14 Pitch Sensor Adjustment, (“I- Mark” Tag/Label)
CONNECTOR FROM
TEST MODULE
Fig. 4-24
CABLE TO PCB
6A
1A
6B
1B
TEST PORT
SET DIAL
TO 4
VR2
TP TEST MODULE
Fig. 4-25
POTENTIOMETER
ADJUSTMENT FOR STEP 1
IS LOCATED ON THE MAIN
PCB INSIDE PRINTER
82
Rev B
September, 97
SATO XL400/410 Service Manual
Fig. 4-23
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-15 Cut Sensor Adjustment, (Tag Hole Sensor and Gap Sensor)
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83
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-15 Cut Sensor Adjustment, (Tag Hole Sensor and Gap Sensor)
SCALE
CUT PCB
SG PIN
CUT SENSOR
HOLE/NOTCH
SWITCH PCL
IN PIN
RF PIN
IN PIN
SWITCH
THRESHOLD
POTENTIOMETER
Fig. 4-26
84
Rev B
September, 97
SATO XL400/410 Service Manual
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-16 Cut Sensor Adjustment, (“R” Corner Notch Sensor)
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85
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-16 Cut Sensor Adjustment, (“R” Corner Notch Sensor)
SCALE
CUT SENSOR
PCB IM PIN
CUT PCB
SG PIN
CUT SENSOR
HOLE/NOTCH
SWITCH PCB
IN PIN
RF PIN
IN PIN
SWITCH
THRESHOLD
POTENTIOMETER
Fig. 4-27
86
Rev B
September, 97
SATO XL400/410 Service Manual
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-17 Cut Sensor Adjustment, (“I-Mark” Sensor)
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87
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-17 Cut Sensor Adjustment, (“I-Mark” Sensor)
ALIGN VR1 TO THE
CENTER POSITION
ADJUST VR2
THRESHOLD LEVEL
Fig. 4-28
88
Rev B
September, 97
SATO XL400/410 Service Manual
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-18 Ribbon Sensor Adjustment
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89
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-18 Ribbon Sensor Adjustment
CONNECTOR FROM
TEST MODULE
Fig. 4-30
CABLE TO PCB
6A
1A
6B
1B
TEST PORT
SET DIAL
TO 6
VR3
TP TEST MODULE
Fig. 4-31
POTENTIOMETER
ADJUSTMENT FOR STEP 1
IS LOCATED ON THE MAIN
PCB INSIDE PRINTER
90
Rev B
September, 97
SATO XL400/410 Service Manual
Fig. 4-29
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
4-19 LCD Display Adjustment
STEP
PROCEDURE
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POTENTIOMETER
ADJUSTMENT FOR STEP 3
IS LOCATED UNDER
ACCESS PANEL INSIDE
PRINTER
VR4
Fig. 4-32
91
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 4 ELECTRICAL CHECKS AND ADJUSTMENTS
4-20 Print Darkness Adjustment
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PRINTER
Fig. 4-33
92
Rev B
September, 97
SATO XL400/410 Service Manual
Section
5
Mechanical Adjustments
5-1 Overview
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93
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-2 Ribbon Clutch Adjustments
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5-2.1 Ribbon Unwind Clutch Adjustment
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STEP
PROCEDURE
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94
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-2 Ribbon Clutch Adjustments
RIBBON UNWIND
SPINDLE
ADJUST NUT
SET SCREW IS INSIDE
ADJUST NUT
Fig. 5-1
RIBBON REWIND
SPINDLE
400-500g
UNWIND
500-700g
REWIND
TENSION GAUGE
STRING
Fig. 5-2
EMPTY RIBBON CORES
95
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-2 Ribbon Clutch Adjustments
5-2.2 Ribbon Rewind Clutch Adjustment
7RDGMXVWWKH5LEERQ5HZLQG&OXWFKSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
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FRUUHFWWHQVLRQLVDFKLHYHG
96
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-3 Ribbon Guide Plate Adjustment
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PROCEDURE
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DIAGONAL VOIDS (WHITE
STREAKS) THAT “WALK”
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Fig. 5-3
97
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-3 Ribbon Guide Plate Adjustment
Fig. 5-4
RIBBON WRINKLE
GUIDE PLATE
Fig. 5-5
GUIDE PLATE
RETAINING
SCREWS
98
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-4 Ribbon Tension Balance Adjustment (Major)
NOTE:
This procedure should only be attempted by a qualified technician. Please
call SATO Technical Support for assistance. Phone (408) 745-1379.
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STEP
PROCEDURE
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99
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-4 Ribbon Tension Balance Adjustment (Major)
RIBBON REWIND
SPINDLE
Fig. 5-6
RIBBON UNWIND
SPINDLE
STAY
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WITH WRINKLES
RIBBON SHOWN
WITH WRINKLES
RIBBON UNWIND
SPINDLE
RIBBON REWIND
SPINDLE
STAY
Fig. 5-7
RIBBON ROLLER
100
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-4 Ribbon Tension Balance Adjustment (Major)
RIBBON ROLLER
RIBBON REWIND
SPINDLE
RIBBON UNWIND
SPINDLE
STAY
B
C
A
D
INSERT FLAT BLADE
SCREW DRIVER IN SLOT
TO ADJUST
RIBBON ROLLER
Fig. 5-8
RIBBON REWIND
SPINDLE SHAFT
A
LOOSEN (2) SCREWS
ASTRIDE SHAFTS A & C
RIBBON UNWIND
SPINDLE SHAFT
C
Fig. 5-9
101
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-5 Print Head Balance Adjustment
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IROORZLQJVWHSV
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PROCEDURE
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INDEXING POINTER SHOWS
HOW MUCH SHAFT END HAS
MOVED UP OR DOWN,
CHANGING HEAD BALANCE
ROTATE
ADJUSTING SCREW
STAY
Fig. 5-11
LOOSEN SCREW
102
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Fig. 5-10
SECTION 5 - MECHANICAL ADJUSTMENTS
5-6 Feed Roller Adjustment (Label Tracking)
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103
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-6 Feed Roller Adjustment (Label Tracking)
ECCENTRIC NUT @ “C”
LOCATED ON MEDIA
LID COVER
B
C
A
5mm
Fig. 5-12
MEDIA COVER
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LOCATED ON MEDIA
RAMP ASSEMBLY
20mm WIDE LINER
ATTACHED TO
TENSION GAUGE
D
Fig. 5-14
104
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Fig. 5-13
SECTION 5 - MECHANICAL ADJUSTMENTS
5-7 Print Head Alignment Adjustment
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PROCEDURE
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ADJUST PLATE
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Fig. 5-15
ADJUST PLATE
HEAD SCREW
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INSIDE ACCESS HOLES
IN STAY
HEAD UNDER
ADJUSTING
PLATE
HEX WRENCH
105
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 5 - MECHANICAL ADJUSTMENTS
5-8 Timing Belt Tension Adjustment
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Refer to Section 6-6 & 6-7 for access to motor and belts
STEP
PROCEDURE
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BELT “D”
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STEPPER
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Fig. 5-16
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BELT “B”
Fig. 5-17
106
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Replacement Procedures
Section
6-1 Overview
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107
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-2 Replacing Fuses
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(UNDER COVER)
Fig. 6-1
108
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-2.2 Removing and Replacing the +5V or +24V FUSE(s)
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F2 = +24V
250V, 3A
FUSE
MAIN PC BOARD
F1 = +5V
250V, 1A
FUSE
(2) SCREWS
Fig. 6-2
Fig. 6-3
109
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-3 Replacing the Print Head 7KH;/;/SULQWKHDGFDQEHUHSODFHGZLWKDVFUHZGULYHU1RFULWLFDO
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110
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-3 Replacing the Print Head CENTER SCREW
RIBBON GUIDE PLATE
Fig. 6-4
Fig. 6-5A
Fig. 6-5
CONNECTOR
GUARD
PRINT HEAD
PRINT HEAD
DATA CABLE
PRINT HEAD
POWER CABLE
ALIGNMENT PINS
PRINT HEAD
Fig. 6-6
111
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-4 Replacing the Main Circuit Board
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STEP
PROCEDURE
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5HSODFHDQGVHFXUHWKH/+FRYHUWRWKHSULQWHUEDVHZLWKVFUHZVSUHYLRXVO\
UHPRYHG
5HVHWSULQWHUWRIDFWRU\GHIDXOWV
112
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-4 Replacing the Main Circuit Board
RS232 &
CENTRONICS
Fig. 6-7
Fig. 6-8
REMOVE (2) SCREWS
* SCREW
REMOVE
EPROMS
REMOVE (1)
STANDOFFS
* SCREW
* SCREW
DISCONNECT
CABLES
Fig. 6-9
* (3) SCREWS
TOTAL
113
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-5 Replacing the Power Supply
7KH;/3RZHU6XSSO\LVDWWDFKHGWRWKHUHDUFRYHUDQGWKHEDVHIUDPH7KH
3RZHU6XSSO\LVDQRQUHSDLUDEOHFRPSRQHQWZLWKQRVHUYLFHSDUWVDQGLVUHSODFHGDV
DFRPSOHWHDVVHPEO\
STEP
PROCEDURE
6ZLWFKWKHSULQWHURIIDQGGLVFRQQHFWWKH$&3RZHU&RUG
5HPRYHVFUHZVKROGLQJWKH/+FRYHUWRWKHSULQWHUEDVHDQGVFUHZV
KROGLQJWKHSRZHUVXSSO\FRYHU)LJ
'HWDFKWKHPDLQ3&%E\UHPRYLQJVFUHZVDQGVWDQGRII1RWHWKH
FDEOHFRQQHFWLRQVORFDWLRQVWKHQGLVFRQQHFWDOOFDEOHVIURPWKH3&%
)LJ
5HPRYHVFUHZVKROGLQJJURXQGLQJOXJV)LJ
5HPRYHVFUHZKROGLQJWKHIXVHKROGHUEUDFNHWWRSULQWHUFDVHDQG
VFUHZKROGLQJWKHSRZHUEUDFNHWWRODEHOUHZLQGVKDIW)LJ
5HPRYHVFUHZVKROGLQJWKHSRZHUVXSSO\EUDFNHWWRWKHSULQWHUFDVH
'HWDFKFRQQHFWRUV)LJ
1RWH'RQRWUHPRYHWKHFLUFXLWERDUGORFDWHGRQWKHSRZHUVXSSO\
KRXVLQJ)LJ
/LIWWKHSRZHUVXSSO\IURPWKHSULQWHU7KHIXVHKROGHUEUDFNHWZLOOVWLOOEH
DWWDFKHGWRWKHSRZHUVXSSO\)LJ
5HPRYHWKHEODFNZKLWHZLUHFRQQHFWLRQVIURPWKHSRZHUVXSSO\
,QVWDOOWKHQHZSRZHUVXSSO\UHLQVWDOODOOPRXQWLQJVFUHZVFDEOHVDQGZLUH
FRQQHFWLRQV
5HLQVWDOOWKHPDLQ3&%
5HSODFH/+FRYHUDQGWKHSRZHUVXSSO\FRYHU
&KHFNWKH'&SRZHUYROWDJHV5HIHUWR6HFWLRQ
114
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-5 Replacing the Power Supply Fig. 6-10
(2) SCREWS
(4) SCREWS
Fig. 6-11
REMOVE COVER
* SCREW
REMOVE (1)
STANDOFF
* SCREW
* (3) SCREWS
TOTAL
* SCREW
DISCONECT
CABLES
Fig. 6-12
115
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-5 Replacing the Power Supply
SCREW ATTACHES TO
LABEL REWIND SHAFT
SLOT ACCESS
TO SCREW
(2) SCREWS, (3) LUGS
SCREW TO CASE
INSERT SCREW DRIVER
THROUGH HOLE FOR
ACCESS
(4) SCREWS
Fig. 6-13
(POWER SUPPLY
CONTAINS A PCB)
FUSE HOLDER
BRACKET
Fig. 6-14
POWER SUPPLY
UNIT SHOWN
REMOVED
116
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 REPLACEMENT PROCEDURES
6-6 Replacing the Stepper Motor
7KHVWHSSHUPRWRULVXVHGWRWUDQVPLWPRWLRQWRWKHSULQWPHFKDQLVPIRU
SUHFLVHSULQWSRVLWLRQLQJ7KHVWHSSHUPRWRUWUDQVPLWVWRUTXHWRWKHODEHOIHHG
UROOHUWKHSODWHQUROOHUWKHULEERQIHHGUROOHUDQGWKHULEERQUHZLQGVSLQGOH
YLDDVHULHVRIWRRWKHGSXOOH\VDQGWKUHHWLPLQJEHOWV
7RUHPRYHDQGUHSODFHWKHVWHSSHUPRWRUSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
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5DLVHWKHWRSFRYHUIRUDFFHVVWRPHFKDQLFDOVHFWLRQ)LJ
5HPRYHVFUHZVKROGLQJWKH/+FRYHUWRWKHSULQWHUEDVH)LJ
'HWDFKWKH3&%E\UHPRYLQJVFUHZVDQGVWDQGRII1RWHFDEOH
FRQQHFWLRQVORFDWLRQVWKHQGLVFRQQHFWDOOFDEOHVIURPWKH3&%)LJ
8QVFUHZURGDQGUHPRYHIURPXQLW3XOORXWFXWWHUKHDG)LJ
5HPRYHVFUHZVRQWKHXQGHUVLGHRIWKHSULQWHUEDVHZKLFKDWWDFKHVWRWKH
PRWRUVKLHOG/LIWRXWWKHVKLHOG)LJ
ROTATE LEFT,
THEN SPREAD
SIDES TO
REMOVE
Fig. 6-15
(2) SCREWS
Fig. 6-16
117
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-6 Replacing the Stepper Motor
* SCREW
REMOVE (1)
STANDOFF
DISCONNECT
CABLES
* SCREW
* (3) SCREWS
TOTAL
Fig. 6-17
* SCREW
UNDERSIDE
OF PRINTER
UNSCREW
ROD
(2) SCREWS TO
MOTOR SHIELD
Fig. 6-19
Fig. 6-18
MOTOR
CUTTER HEAD
Fig. 6-20
118
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 REPLACEMENT PROCEDURES
6-6 Replacing the Stepper Motor (Cont.)
STEP
PROCEDURE
5HPRYHVFUHZVRQHIURPHDFKVLGHWRGHWDFKIURQWFRYHU)LJ
5HPRYHWKH/DEHO5DPS$VVHPEO\5HIHUWR6HFWLRQ6WHSVWKURXJKWKHQ
FRQWLQXHKHUH
/LIWXSUDPSIURP6HFWLRQIRUDFFHVVWRPRWRU)LJ
/RRVHQVFUHZDQGUHPRYHSXOOH\IURPPRWRUVKDIW
SCREW
SCREW
FRONT COVER
Fig. 6-21
REFER TO SECTION 6-11
FOR INTERMEDIATE STEPS,
THEN CONTINUE HERE
SCREW ON
PULLEY
Fig. 6-22
119
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-6 Replacing the Stepper Motor (Cont.)
STEP
PROCEDURE
5HPRYHVFUHZVDQGGHWDFKPRWRUSODWH)LJ
5HPRYHPRWRUPRXQWLQJVFUHZVWRIUHHPRWRUDQGGLVHQJDJHEHOW)LJ
5HPRYHSXOOH\VIURPPRWRUVKDIWRQHIURPHDFKHQG
5HSODFHWKHPRWRUDQGUHDWWDFKPRWRUPRXQWLQJVFUHZV
5HSODFHSXOOH\VUHPRYHGLQ6WHS
(QJDJHDQGDGMXVWWLPLQJEHOWUHPRYHGLQ6WHSDVRXWOLQHGLQ6HFWLRQ
5HDWWDFKPRWRUSODWHUHPRYHGLQ6WHS
5HDWWDFKUDPSUHPRYHGLQ6WHS
5HDWWDFK3&%UHPRYHGLQ6WHSDQGDWWDFKFRQQHFWRUV
5HSODFHFRYHUUHPRYHGLQ6WHSDQGFORVHWRSFRYHU
PULLEY
(SCREWDRIVER)
(1) SCREW
Fig. 6-24
(2) SCREWS
(1) SCREW
(SCREWDRIVER)
Fig. 6-23
MOTOR PLATE
120
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Fig. 6-25
SECTION 6 REPLACEMENT PROCEDURES
6-7 Replacing the Timing Belts 7KHUHDUHIRXUWLPLQJEHOWVLQWKH;/;;3ULQWHUV
%HOW´$µ/DEHO)HHG5ROOHU7LPLQJ%HOWLVXVHGWRIHHGWRUTXHIURPWKHVWHSSHUPRWRUWRD
VHWRIWRRWKHGSXOOH\VZKLFKLVFRQQHFWHGWRWKHODEHOIHHGPHFKDQLVP
%HOW´%µ3ODWHQ3XOOH\7LPLQJ%HOWLVXVHGWRWUDQVPLWWRUTXHIURPWKHVWHSSHUPRWRUWR
WKHSODWHQSXOOH\YLDDVHWRIWRRWKHGSXOOH\V
%HOW´&µ&DUERQ3XOOH\5HZLQG7LPLQJ%HOWLVXVHGWRWUDQVPLWWRUTXHIURPWKHSODWHQ
SXOOH\WRWKHULEERQUROOHUYLDDQRWKHUVHWRIWRRWKHGSXOOH\V
BELT “D”
%HOW´'µ&DUERQ5HZLQG6SLQGOHWR&DUERQ5HZLQG5ROOHU
STEPPER
MOTOR
BELT “C”
BELT “A”
BELT “B”
6-7.1 REMOVING BELT “A” LABEL FEED ROLLER
STEP
PROCEDURE
6ZLWFKWKHSULQWHURIIDQGGLVFRQQHFWWKH$&3RZHU&RUG
5DLVHDQGUHPRYHWKHWRSFRYHU)LJ
8QVFUHZURGDQGUHPRYHIURPXQLW3XOORXWFXWWHUKHDG)LJ
5HPRYHVFUHZVRQWKHXQGHUVLGHRIWKHSULQWHUEDVHZKLFKDWWDFKHVWRWKH
PRWRUVKLHOG/LIWRXWWKHVKLHOG
5HPRYHVFUHZVRQHIURPHDFKVLGHWRGHWDFKIURQWFRYHU)LJ
121
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-7 Replacing the Timing Belts 6-7.1 REMOVING BELT “A” LABEL FEED ROLLER (CONT.)
STEP
PROCEDURE
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WKHQFRQWLQXHKHUH
/LIWXSUDPSIURP6HFWLRQIRUDFFHVVWRPRWRU)LJ
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5HIHUWR6HFWLRQWRDGMXVWWLPLQJEHOW
5HDWWDFKUDPSUHPRYHGLQ6WHS
5HDWWDFKIURQWFRYHUUHPRYHGLQ6WHS
5HSODFHPRWRUVKLHOGUHPRYHGLQ6WHS
5HSODFHFXWWHUKHDGUHPRYHGLQ6WHS
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UNSCREW
ROD
ROTATE LEFT,
THEN SPREAD
SIDES TO
REMOVE
CUTTER HEAD
Fig. 6-27
Fig. 6-26
122
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 REPLACEMENT PROCEDURES
6-7 Replacing the Timing Belts 6-7.1 REMOVING BELT “A” LABEL FEED ROLLER (CONT.)
SCREW
SCREW
FRONT COVER
Fig. 6-28
REFER TO SECTION 6-11
FOR INTERMEDIATE STEPS,
THEN CONTINUE HERE
Fig. 6-29
SCREW ON
PULLEY
BELT “A”
LABEL FEED
PULLEY
123
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-7 Replacing the Timing Belts
6-7.2 REMOVING AND REPLACING BELTS “B”, “C” AND “D”
STEP
PROCEDURE
6ZLWFKWKHSULQWHURIIDQGGLVFRQQHFWWKH$&3RZHU
5DLVHDQGUHPRYHWKHWRSFRYHU)LJ
5HPRYHVFUHZVKROGLQJWKH/+FRYHUWRWKHSULQWHUEDVH
)LJ
'HWDFKWKH3&%E\UHPRYLQJVFUHZVDQGVWDQGRII1RWHFDEOH
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ROTATE LEFT,
THEN SPREAD
SIDES TO
REMOVE
(2) SCREWS
Fig. 6-30
* SCREW
Fig. 6-31
REMOVE (1)
STANDOFF
DISCONNECT
CABLES
* SCREW
* (3) SCREWS
TOTAL
* SCREW
Fig. 6-32
124
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 REPLACEMENT PROCEDURES
6-7 Replacing the Timing Belts
6-6.2 REMOVING AND REPLACING BELTS “B”, “C” AND “D” (CONT.)
STEP
PROCEDURE
8QVFUHZURGDQGUHPRYHIURPXQLW3XOORXWFXWWHUKHDG)LJ$
5HPRYHVFUHZVWRGHWDFKWRSFRYHU)LJ
5HPRYHVFUHZVWRGHWDFKJHDUSODWH)LJ
D
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5ROOHU)LJ
•
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IURPSXOOH\V
•
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•
&RQWLQXHZLWK67(3WRUHPRYHEHOWV´%µDQG´&µ
UNSCREW
ROD
(2) SCREWS
(6) SCREWS
TOP COVER
CUTTER HEAD
BELT “D”
Fig. 6-32A
GEAR PLATE
Fig. 6-33
CARBON RIBBON
REWIND SPINDLE
SHAFT
CARBON RIBBON
REWIND ROLLER
SHAFT
Fig. 6-34
125
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-7 Replacing the Timing Belts
6-7.2 REMOVING AND REPLACING BELTS “B”, “C” AND “D” (CONT.)
STEP
PROCEDURE
&217%(/76´%µ$1'´&µ)LJ
/RRVHQLGOHUEUDFNHWVFUHZV
D
%(/7´&µ&DUERQ5LEERQ3XOOH\5HZLQG
•
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•
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•
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EHOW
•
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5HPRYHVFUHZVWRGHWDFKEUDFNHWIRU´%µEHOWDFFHVV)LJ
/RRVHQLGOHUEUDFNHWVFUHZV
5HPRYH´(µ&OLSDQGUHPRYHJHDU
•
5HPRYHVFUHZVIURPIDUVLGHRIEUDFNHW
•
5HPRYHEHOW´%µIURPSXOOH\V
•
6OLGHDUHSODFHPHQWEHOWRYHUWKHJHDUV5HSODFHEUDFNHWUHPRYHGLQ67(3
5HSODFHJHDUDQG´(µFOLSUHPRYHGLQ67(3
$GMXVWLGOHUDQGWLJKWHQLGOHUVFUHZVUHPRYHGLQ67(3ZKLOHUHIHUULQJWR
6HFWLRQIRUDGMXVWLQJEHOW
BELT “C”
REMOVE BRACKET FOR
“B” BELT ACCESS
(2) IDLER BRACKET
SCREWS
(2) SCREWS FAR SIDE
(2) IDLER BRACKET
SCREWS
“E” CLIP
BELT “B”
Fig. 6-35
126
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 REPLACEMENT PROCEDURES
6-7 Replacing the Timing Belts 6-7.2 REMOVING AND REPLACING BELTS “B”, “C” AND “D” (CONT.)
STEP
PROCEDURE
&217%(/7´&µ
$GMXVWLGOHUDQGWLJKWHQLGOHUVFUHZVUHPRYHGLQ67(3ZKLOHUHIHUULQJWR
6HFWLRQIRUDGMXVWLQJEHOW
5HSODFHVFUHZVWRDWWDFKJHDUSODWHUHPRYHGLQ67(3
5HSODFHVFUHZVWRDWWDFKWRSFRYHUUHPRYHGLQ67(3
5HSODFHURGDQGFXWWHUKHDGUHPRYHGLQ67(3)LJ
$WWDFKWKH3&%UHPRYHGLQ67(3ZLWKVFUHZVDQGVWDQGRII5HSODFH
FDEOHFRQQHFWLRQV
5HSODFHVFUHZVWRDWWDFKWKH/+FRYHUWRWKHHOHFWURQLFVVHFWLRQUHPRYHGLQ
67(3
5HDWWDFKFRYHUUHPRYHGLQ67(3
127
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-8 Replacing the Platen
7RUHSODFHWKHSODWHQ\RXPXVWILUVWUHPRYHLWHPVWKDWZLOODOORZDFFHVVWRWLPLQJ
EHOWV´%µ´&µEXWLWLVQRWQHFHVVDU\WRUHPRYHWKHEHOWV
STEP
PROCEDURE
6ZLWFKWKHSULQWHURIIDQGGLVFRQQHFWWKH$&3RZHU&RUG
5DLVHDQGGHWDFKFRYHUIRUDFFHVVWRPHFKDQLFDOVHFWLRQ)LJ
5HPRYHVFUHZVWRGHWDFKWKH/+FRYHUIURPHOHFWURQLFVVHFWLRQ)LJ
LIFT AND
DETACH COVER
Fig. 6-36
(2) SCREWS
128
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Fig. 6-37
SECTION 6 - REPLACEMENT PROCEDURES
6-8 Replacing the Platen
STEP
PROCEDURE
'HWDFKWKH3&%ERDUGE\UHPRYLQJVFUHZVDQGVWDQGRII1RWHFDEOH
FRQQHFWLRQVORFDWLRQVWKHQGLVFRQQHFWDOOFDEOHVIURPWKH3&%)LJ
8QVFUHZURGDQGUHPRYHIURPXQLW3XOORXWFXWWHUKHDG)LJ
* SCREW
REMOVE (1)
STANDOFF
DISCONNECT
CABLES
* SCREW
* (3) SCREWS
TOTAL
Fig. 6-38
* SCREW
UNSCREW
ROD
CUTTER HEAD
Fig. 6-39
129
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-8 Replacing the Platen
STEP
PROCEDURE
5HPRYHVFUHZVWRUHPRYHWRSFRYHU)LJ
/RRVHQLGOHUEUDFNHWVFUHZV#SODFHV)LJ
5HPRYHVFUHZKROGLQJWKHEDOOVXSSRUWHUFODPSDQGSODWHQFRPSRQHQWVWR
WKHVLGHIUDPH)LJ
(2) SCREWS
TOP COVER
(2) IDLER BRACKET
SCREWS
BELT “C”
Fig. 6-40
(2) IDLER BRACKET
SCREWS
BELT “B”
Fig. 6-41
SCREW AND BALL
SUPPORTER CLAMP
Fig. 6-42
130
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-8 Replacing the Platen
STEP
PROCEDURE
'LVSODFHSODWHQE\WLOWLQJXSDQGIRUZDUGIURPWKHKROHLQWKHIUDPHDQG
UHOHDVLQJIURPEDOOVXSSRUWHURQRSSRVLWHHQGRIVKDIW6HSDUDWHWKHSODWHQ
DQGFRPSRQHQWVIRUUHSODFLQJ)LJ
,QVWDOOUHSODFHPHQWSODWHQ3ODWHQEDOOVXSSRUWHUVERWKHQGVRIVKDIWPXVW
EHVHDWHGLQWKHUHFHVVHVRIERWKEDOOVXSSRUWHUFODPSVEHIRUHWLJKWHQLQJ
FODPSVFUHZ)LJ
BALL SUPPORTERS MUST
BE SEATED IN RECESS
FORWARD
UP
TILT PLATEN UP
AND FORWARD TO
DISPLACE
BALL
SUPPORTER
CLAMP
Fig. 6-44
Fig. 6-43
BACK PLATE
BALL SUPPORTERS
LOCATED AT BOTH
ENDS OF SHAFT
PLATEN
Fig. 6-45
131
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-8 Replacing the Platen
STEP
PROCEDURE
5HSODFHVFUHZDQGEDOOVXSSRUWHUFODPSUHPRYHGLQ67(3
5HSODFHEHOWV$GMXVWLGOHUDQGWLJKWHQLGOHUVFUHZVORRVHQHGLQ67(3ZKLOH
UHIHUULQJWR6HFWLRQIRUDGMXVWLQJEHOWV
5HSODFHVFUHZVWRDWWDFKWRSFRYHUUHPRYHGLQ67(3
5HSODFHURGDQGFXWWHUKHDGUHPRYHGLQ67(3
$WWDFKWKH3&%UHPRYHGLQ67(3ZLWKVFUHZVDQGVWDQGRII5HSODFH
FDEOHFRQQHFWLRQV
5HSODFHVFUHZVWRDWWDFKWKH/+FRYHUWRWKHHOHFWURQLFVVHFWLRQUHPRYHGLQ
67(3
5HDWWDFKFRYHUUHPRYHGLQ67(3
132
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-9 Replacing the Ribbon Drive Clutch Washers
%RWKWKHULEERQXQZLQGDQGWKHUHZLQGGULYHVSLQGOHVLQFRUSRUDWHDIULFWLRQFOXWFK
DVVHPEO\WRFRQWUROWHQVLRQ7KHIULFWLRQZDVKHUVZLWKLQWKHVHFOXWFKDVVHPEOLHVDUH
UHSODFHDEOH7KHSURFHGXUHLVLGHQWLFDOIRUERWKWKHRIIZLQGDQGWKHRQZLQGFOXWFK
DVVHPEOLHV
7RUHPRYHWKH5LEERQ'ULYH&OXWFK:DVKHUVSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
6ZLWFKWKHSULQWHURIIDQGGLVFRQQHFWWKH$&3RZHU&RUG
5DLVHDQGGHWDFKFRYHUIRUDFFHVVWRPHFKDQLFDOVHFWLRQ)LJ
5HPRYHWKHIROORZLQJSDUWVIURPWZRVSLQGOHVKDIWVLQRUGHU)LJ
ITEM N0.
DESCRIPTION
QTY EA ASSY
6FUHZ
$GMXVWPHQW1XW
6WRSSHU&ROODU
6SULQJ
'LVF
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&ROODU
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+ROG3ODWH
$%
127('LVDVVHPEOHRQHVSLQGOHDWDWLPHVRWKDWWKHRWKHUFDQEHXVHGIRUUHIHUHQFH
133
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-9 Replacing the Ribbon Drive Clutch Washers
UNWIND SPINDLE
TEETH ON ITEM 9A
MUST FACE TOWARD
ITEM 10
9 A
8
7
6
11
5
10
4
9 B
WIND SPINDLE
3
7
1 2
9 A
Fig. 6-47
LIFT AND
REMOVE COVER
9 B
Fig. 6-48
COMPONENTS ARE
SHOWN ASSEMBLED
Fig. 6-46
134
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-9 Replacing the Ribbon Drive Clutch Washers
5HIHUWR)LJ
STEP
PROCEDURE
7RHDFKVSLQGOHLQVWDOO,WHP3ODWHZLWKWHHWKIDFLQJRXWZDUGDQGDOLJQWKHSODWH
ZLWKWKHSHJRQWKH5LEERQ6KDIW)ODQJH
,QVWDOO,WHP)HOW)ULFWLRQ:DVKHURQWRWKH5LEERQ6KDIWDQGVOLGHLWDJDLQVW,WHP
3ODWH
,QVWDOOHD,WHP$%:LQGDQG8QZLQG'LVF3ODWHVRQWR,WHP5LEERQ
%RVVHV$OLJQWKHKROHLQWKH'LVF3ODWHVRYHUWKHSHJVRQ,WHP7KHWHHWKVORWV
RQWKHXQZLQGGLVFSODWHPXVWEHIDFLQJDZD\IURPWKH5LEERQ%RVV,QVWDOOWKLV
DVVHPEO\RQWRWKH5LEERQ6KDIWDQGVOLGHLWDJDLQVWWKHIHOWIULFWLRQZDVKHU
,QVWDOO,WHP2LOOHVV'U\0HWDO:DVKHURQWRWKHULEERQVKDIWZLWKWKHFRSSHUVLGH
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135
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-10 Replacing the Ribbon Motion Sensor
STEP
PROCEDURE
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LIFT AND
REMOVE COVER
Fig. 6-49
(2) SCREWS
136
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Fig. 6-50
SECTION 6 - REPLACEMENT PROCEDURES
6-10 Replacing the Ribbon Motion Sensor
(2) SCREWS
Fig. 6-51
SENSOR
TOP COVER
Fig. 6-52
REMOVE RIBBON
UNWIND SPINDLE
COMPONENTS DOWN
TO ITEM 11 HOLD
PLATE
(2) SCREWS
ATTACHING
SENSOR TO
BRACKET
MOUNTING
SCREW
Fig. 6-53
PULL SEN3
THROUGH HOLE
Fig. 6-55
Fig. 6-54
CONNECTOR
TO PCB
OTHER SENSORS:
TO REMOVE OTHER SENSORS, FIRST
REMOVE THE LABEL RAMP ASSEMBLY
IN STEP 6-11 FOR ACCESS TO SENSOR
MODULES.
137
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-11 Replacing the Label Ramp Assembly and Roller
STEP
PROCEDURE
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To remove Label Feed Roller: &RQWLQXHIURPKHUH
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138
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-11 Replacing the Label Ramp Assembly and Roller
SCREW
SCREW
Fig. 6-57
FRONT COVER
(2) SCREWS
LIFT AND
DETACH COVER
LABEL LID
Fig. 6-58
Fig. 6-56
INSERT SCREWDRIVER
THROUGH ACCESS HOLE
TO UNFASTEN SCREW
ON FAR SIDE
Fig. 6-60
REMOVE (3) SCREWS
Fig. 6-59
REMOVE SCREW FROM
GROUNDING STRAP
139
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-11 Replacing the Label Ramp Assembly and Roller
Fig. 6-61
UNDERSIDE OF LABEL RAMP
WITH CONNECTIONS
PULL LABEL FEED ROLLER FREE
FROM UNIT THROUGH HOLE
Fig. 6-62
140
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-12 Replacing the Batch Marker/Ink Roller
STEP
PROCEDURE
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5HSODFHWKHOLGUHPRYHGLQ$%!
UNSCREW
ROD
LIFT AND
DETACH LID
CUTTER HEAD
Fig. 6-63
Fig. 6-64
141
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-12 Replacing the Batch Marker/Ink Roller
SCREW
SCREW
FRONT COVER
Fig. 6-65
MOUNTING SCREW
BATCH MARKER
INK ROLLER
INSERT SCREW
DRIVER THROUGH
ACCESS HOLE IN
FRAME
Fig. 6-66
CUTTER HEAD
CONNECTOR TO
CUTTER HEAD PCB
BATCH MARKER
INK ROLLER
142
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-13 Sensors - Other
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PROCEDURE
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143
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-13 Sensors - Other
“R” CORNER
RECEIVING SENSOR
D
“I-MARK” SENSOR
C
CENTER HOLE AND
GAP SENSOR
B
Fig. 6-67
A
SIDE HOLE TAG
RECEIVING SENSOR
(BOTTOM ½)
LABEL LID COVER
SENSOR PANEL CONTAINS
(TOP ½) OF SIDE HOLE TAG
SENSOR AND “R” CORNER
SENSOR PANEL
(2) SCREWS
Fig. 68
(2) SCREWS
LABEL LID UNIT
144
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Fig. 6-69
SECTION 6 - REPLACEMENT PROCEDURES
6-14 Replacing the Display Panel PCB
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PROCEDURE
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LIFT AND
REMOVE COVER
Fig. 6-70
145
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 6 - REPLACEMENT PROCEDURES
6-14 Replacing the Display Panel PCB
(2) CONNECTORS
SCREW
SCREW
Fig. 6-71
(4) SCREWS
Fig. 6-72
DISPLAY PCB
REMOVED
Fig. 6-73
146
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Section
Cutter Replacement Procedures
%
7-1 Overview
The Cutter Unit has the following replaceable components :
· “Pizza” Blade Assembly
· Motor Drive Belt
· Three PCBoards
147
SATO XL-400/410 SERVICE MANUAL
Rev B
September, 97
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-2 Cutter Unit - Replacing “Pizza” Blade Assy
To remove and replace the “Pizza” Blade Assy, perform the following steps:
STEP
PROCEDURE
1.
Switch the printer OFF and disconnect the AC Power Cord.
2.
Raise and remove the top cover. Fig. 7-1
3.
Unscrew rod and remove from the unit. Lift out cutter head and carefully
disconnect cables routed to the main PCB and motor. Fig. 7-2
4.
Loosen (5) screws holding the cutter unit to the front mounting plate. Fig.7-3
5.
Remove (2) screws to detach roller assembly. Fig. 7-4
6.
Remove (1) screw holding “Pizza” Blade Assy to mounting bracket. Fig. 7-5
7.
Install replacement “Pizza” Blade Assy to mounting bracket
8.
Replace roller assembly removed in Step 5.
9.
Attach cutter unit to front mounting plate with (5) screws removed in Step 4.
10.
Reinstall cutter head and reattach cables removed in Step 3. Replace rod.
11.
Replace and lower the top cover.
UNSCREW
ROD
ROTATE LEFT,
THEN SPREAD
SIDES TO
REMOVE
CUTTER HEAD
Fig. 7-2
Fig. 7-1
148
Rev B
September, 97
SATO XL-400/410 SERVICE MANUAL
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-2 Cutter Unit - Replacing “Pizza” Blade Assy
FRONT
MOUNTING
PLATE
Fig. 7-3
LOOSEN (5)
SCREWS
ROLLER ASSY
REMOVE SCREW
REMOVE (2)
SCREWS
Fig. 7-4
“PIZZA” BLADE
Fig. 7-5
149
SATO XL-400/410 SERVICE MANUAL
Rev B
September, 97
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-3 Cutter Unit-Replacing Motor Drive Belt
Replacement procedures for the cutter unit and components
STEP
PROCEDURE
1.
Switch the printer OFF and disconnect the AC Power Cord.
2.
Raise and remove the top cover. Fig. 7-6
3.
Unscrew rod and remove from the unit. Lift out cutter head and carefully
disconnect cables routed to the main PCB and motor. Fig. 7-7
4.
Loosen (5) screws holding the cutter unit to the front mounting plate and detach.
Fig. 7-8
5.
Loosen (2) motor mounting screws and slide belt from motor pulley. Fig. 9
6.
Remove (4) screws to detach roller mounting bracket. Slide bracket free of belt.
Fig. 7-9 &7-10
7.
Remove (2) screws to detach metal roller from frame. Note protruding screw heads
that secure the two springs to the roller shaft through the centering holes on the
bottom plate. Fig. 7-11
8.
Remove (2) screws holding black mounting plate on top of two spacers. (Two
screws attaching the roller mounting bracket to the black plate were removed in
Step 6.) The blade actuator will still be attached to the plate. Fig. 7-12 & 7-13
9.
Press the spring action metal tab on the actuator and slide the “Pizza” blade from
the black mounting plate. The surface of the actuator (opposite the blade) mounts
on the back of the black mounting plate. Fig. 7-13
10.
Remove (2) screws to detach the belt from the actuator. Fig. 7-14
11.
Install replacement belt in the groove of the actuator. Place the second part of the
actuator in position and secure with screws remove in Step 10. Fig. 7-14
12.
Assure that two metal spacers are in place on the back plate. Place the black
mounting plate in position on top of the two lower pulleys and on top of the two
spacers. Replace the two screws removed in Step 8. Fig. 7-12
13.
Route belt around the inside surfaces of the two idlers and on top of the rubber
roller mounting plate and around the motor pulley. Place the rubber roller
mounting plate in position and install and tighten the (2) screws on the pulleys and
(2) on the bracket surface. Fig. 7-9, 7-10 & 7-15
14.
Reposition motor and tighten motor mounting screws (from Step 5).
150
Rev B
September, 97
SATO XL-400/410 SERVICE MANUAL
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-3 Cutter Unit-Replacing Motor Drive Belt (Cont.)
STEP
PROCEDURE
15.
Slide the metal roller in position below the rubber roller inserting the screw heads
that secure the two springs through the clearance holes on the bottom plate.
Replace screws (from Step 7). Fig. 7-11 & 7-9
17.
Replace the cutter unit and carefully reconnect the cables remove in Step 3.
Replace rod. Fig. 7
18.
Reattach the top cover. Fig. 7-6
ROTATE LEFT,
THEN SPREAD
SIDES TO
REMOVE
UNSCREW
ROD
CUTTER HEAD
Fig. 7-6
Fig. 7-7
FRONT
MOUNTING
PLATE
Fig. 7-8
LOOSEN (5)
SCREWS
151
SATO XL-400/410 SERVICE MANUAL
Rev B
September, 97
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-3 Cutter Unit-Replacing Motor Drive Belt
LOOSEN (2) MOTOR
MOUNTING SCREWS TO
FREE BELT FROM PULLEY
REMOVE (4)
SCREWS
SPACER
(UNDER PLATE
BOTH ENDS )
VIEW
BLACK
MOUNTING
PLATE
Fig. 7-9
SPACER UNDER
(BOTH ENDS)
REMOVE ROLLER
MOUNTING BRACKET
BELT
Fig. 7-10
152
Rev B
September, 97
SATO XL-400/410 SERVICE MANUAL
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-3 Cutter Unit-Replacing Motor Drive Belt
SPRINGS
METAL ROLLER
Fig. 7-11
REMOVE (2) SCREWS
(2) SCREW HEADS
HOLDING SPRINGS
PROTRUDE THROUGH
CENTERING HOLES
THESE (2) SCREWS
PREVIOUSLY
REMOVED IN STEP 6
SPACER (UNDER
PLATE BOTH ENDS )
REMOVE (2) SCREWS
BLACK
MOUNTING
PLATE
Fig. 7-12
153
SATO XL-400/410 SERVICE MANUAL
Rev B
September, 97
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-3 Cutter Unit-Replacing Motor Drive Belt
FRONT OF PLATE
BACK OF PLATE
]PIZZA”
BLADE
RESTS ON TOP
SURFACE OF PLATE
Fig. 7-13
SPRING ACTION
METAL TAB “PRESS” TO
RELEASE BLADE
FROM PLATE
BLADE ACUTATOR
STRADDLES PLATE
BLADE ACUTATOR
REMOVE (2) SCREWS
154
Rev B
September, 97
SATO XL-400/410 SERVICE MANUAL
Fig. 7-14
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-3 Cutter Unit-Replacing Motor Drive Belt
MOTOR PULLEY
IDLERS
NOTE:
ROLLER MOUNTING
BRACKET NOT
SHOWN IN POSITION
Fig. 7-15
BELT ROUTING
“PIZZA CUTTER
DISASSEMBLED
COMPONENTS
REFERENCE
155
SATO XL-400/410 SERVICE MANUAL
Rev B
September, 97
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-4 Cutter Unit PCBoards
The three PCBoards in the Cutter Unit
are replaceable
PCB #3
PCB #2
PCB #1
156
Rev B
September, 97
SATO XL-400/410 SERVICE MANUAL
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-4 Cutter Unit PCBoards
Replacement procedures for the three cutter PCBoards are as follows:
STEP
PROCEDURE
1.
PCB #1
Switch the printer OFF and disconnect the AC Power Cord.
2.
Raise and remove the top cover. Fig. 7-16
3.
Unscrew rod and remove from the unit. Lift out cutter head and carefully
disconnect cables routed to the printer PCB and motor. Fig. 7-17
4.
Disconnect cables routed to PCB#1.
5.
Remove (4) screws to detach board. Fig. 7-18
6.
Reinstall replacement PCB and reconnect cables.
7.
Replace the cutter unit and carefully reconnect the cables detached in Step 3.
8.
Reattach the top cover.
UNSCREW
ROD
ROTATE LEFT,
THEN SPREAD
SIDES TO
REMOVE
CUTTER HEAD
Fig. 7-17
Fig. 7-16
157
SATO XL-400/410 SERVICE MANUAL
Rev B
September, 97
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-4 Cutter Unit PCBoards
STEP
PROCEDURE
PCB #2
1.
Repeat Steps 1-3 for PCB #1.
2.
Disconnect cables routed to PCB#2.
3.
Remove (2) screws to detach PCB. Fig. 7-19
4.
Reinstall replacement PCB and reconnect cables.
5.
Replace the cutter unit and carefully reconnect the cables routed to the printer PCB
and motor. Fig. 7-16
6.
Reattach the top cover.
PCB #3
1.
Repeat Steps 1-3 for PCB #1.
2.
Remove (2) screws holding rod and PCB attached to the enclosure. Fig. 7-20
3.
Disconnect cable attached to PCB #2.
4.
Remove (1) screw to detach shield and PCB from the enclosure. Fig. 7-21
5.
Reinstall replacement PCB and reconnect cable to PCB #2.
6.
Replace the cutter unit and carefully reconnect the cables routed to the printer PCB
and motor. Fig. 7-16
7.
Reattach the top cover.
158
Rev B
September, 97
SATO XL-400/410 SERVICE MANUAL
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-4 Cutter Unit PCBoards
REMOVE (4)
SCREWS
PCB #1
Fig. 7-18
REMOVE (2)
SCREWS
PCB #2
Fig. 7-19
159
SATO XL-400/410 SERVICE MANUAL
Rev B
September, 97
SECTION 7 - CUTTER REPLACEMENT PROCEDURES
7-4 Cutter Unit PCBoards
REMOVE (2)
SCREWS
Fig. 7-20
REMOVE (1)
SCREW
ENCLOSURE
PCB #3
Fig. 7-21
PCBOARD
SHIELD
SCREW
COMPONENTS
160
Rev B
September, 97
SATO XL-400/410 SERVICE MANUAL
Section
8
Factory Resets
8-1 Overview
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161
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 8 - FACTORY RESETS
8-2 Resetting the Printer (Test Print)
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PROCEDURE
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162
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 8 - FACTORY RESETS
8-3 EEProm Clear All
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PROCEDURE
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September, 97
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SECTION 8 - FACTORY RESETS
8-4 Clear Counter Heads
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 8 - FACTORY RESETS
8-5 Clear Cutter Counter
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September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 8 - FACTORY RESETS
THIS PAGE INTENTIONALLY LEFT BLANK
166
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Section
9
Troubleshooting
9-1 Overview
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167
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
9-2 Initial Checklist
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168
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
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169
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
9-4 Troubleshooting the RS232C (Serial) Interface
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170
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
9-5 Error Signals
LED
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Error
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3 Short
Replace Print Head
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Check media guides
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Format Memory Card
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Replace MC battery
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3 Short
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Media End or Misselected media type
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Select correct media
type Open/close Head
Lever Open/close
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Replace Ribbon
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than specified by
command
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media
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Rewinder
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3 Short
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Remove roll from
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Cycle power ON/Off
Error Blinks
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3 Short
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position
Remove media from
cutter sensor Select
correct sensor
Empty Stacker
171
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
9-6 Troubleshooting Tables
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172
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
Print Quality Problems
Symptom
Probable Cause
Suggested Corrective Action
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173
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
Symptom
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174
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 8 - TROUBLESHOOTING
9.7 Head Pattern Examples
Fig. 9-1
FEED
DIRECTION
FACTORY DEFAULT
Fig. 9-2
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CLEAR, DARK,
EVEN TEXT
175
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
9.7 Head Pattern Examples
DISPLAY:
IRREGULAR UNEVEN TEXT,
ECCENTRIC NUT TURNED
TOO FAR COUNTER
CLOCKWISE
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POOR HEAD ALIGNMENT,
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ADJUSTMENT
FEED
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Fig. 9-3
DISPLAY:
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Fig. 9-5
176
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 8 - TROUBLESHOOTING
9.7 Head Pattern Examples
DISPLAY:
RIBBON WRINKLE, DIAGONAL
VOIDS (WHITE STREAKS)
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CAUSE:
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177
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 9 - TROUBLESHOOTING
THIS PAGE INTENTIONALLY LEFT BLANK
178
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
Section
10
Stacker Option
10-1 Overview
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179
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-2 Components
STACKER UNIT
TAG STOP
SLOTS FOR
PRINTER UNIT
SLOTS FOR
STACKER UNIT
ALIGNMENT
PLATE
STACKER UNIT
BASE
180
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-2 Components
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181
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-3 Installation
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182
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-4 Replacing the Motor Belt
STEP
PROCEDURE
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183
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-5 Replacing the Motor
STEP
PROCEDURE
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Fig. 10-4
184
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-5 Replacing the Motor
FRAME
CONNECTOR
FROM MOTOR TO
PCB ASSY
(2) MOTOR
MOUNTING
SCREWS
Fig. 10-5
(4) SCREWS
FRAME
BELT
MOTOR
SLIDE IN-OUT
RH COVER
MOTOR MOUNTING
SCREWS
Fig. 10-6
185
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-6 Replacing the PCB Assembly
STEP
PROCEDURE
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CONNECTOR FROM
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Fig. 10-8
186
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
RECEPTACLE
SECTION 10 - STACKER OPTION
10-7 Replacing (1-3) Stacker Belts
STEP
PROCEDURE
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187
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
SECTION 10 - STACKER OPTION
10-7 Replacing (1-3) Stacker Belts
Fig. 10-10
Fig. 10-9
DETACH PCB
(6) SCREWS
ACCESS TO
THIS SCREW
(2) SCREWS
LOOSEN (2)
MOTOR
MOUNTING
SCREWS
Fig. 10-11
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(2) SCREWS
ACCESS TO
THIS SCREW
Fig.10-14
(3) SCREWS
Fig. 10-12
REMOVE (2)
SCREWS AT
(2) PLACES
(3) BELTS
Fig. 10-15
188
Rev B
September, 97
SATO XL400/410 SERVICE MANUAL
(2) SCREW
LOCATIONS
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